Insta-Manual 750 - 1000 IS

Installation & Operation Instructions
For Big Dipper 51k Series

Internal Strainer (IS) Units
Models W-750-IS and W-1000-IS
(Including 230 VAC Units)
4 3 2 1
D D
C C
Big Dipper W-1000-IS
B B
® Complies with C22.2

No. 68-09 & UL 73(9th Ed.)
A * Please consult Thermaco, Inc. for specific models A
tested, certified and/or listed by these organizations.


Unless otherwise specified DRAWN DATE
646 GREENSBORO STREET Dimensions are in inches
Tolerances
PO BOX 2548, ASHEBORO, NC 27203 Decimals Angular
ENGINEERING
VOICE 336-629-4651 FAX 336-626-5739 .XX +/- .03 +/- 1°
.XXX +/- .015
Copyright ©2017 Big Dipper Thermaco, Inc. • P.O. Box 2548 • Asheboro, NC 27204
MATERIAL (UNLESS NOTED) CHECKED SIZE REV. NO. DWG NO.
®
THIS DRAWING CONTAINS PROPRIETARY AND PATENTED MATERIAL. THIS DRAWING MAY NOT BE REPRODUCED IN WHOLE OR PART WITHOUT
WRITTEN CONSENT FROM THERMACO, INC. POSSESSION OF THIS DRAWING DOES NOT CONSTITUTE THE RIGHT TO MANUFACTURE.
C
POSSESSION OF THIS DRAWING DOES CONSTITUTE AN IMPLIED NONDISCLOSURE AGREEMENT BETWEEN THERMACO, INC. AND THE HOLDER OF FINISH (UNLESS NOTED) PART NO. THIRD ANGLE PROJECTION
THIS DRAWING. DO NOT DESTROY THIS DRAWING, IT IS THE SOLE PROPERTY OF THERMACO, INC. AND MUST BE RETURNED UPON REQUEST.
Toll Free: (800) 633-4204 • V: (336) 629-4651 • F: (336) 626-5739

SCALE RELEASE DATE SHEET OF
4 3 2 1
[email protected] • www.big-dipper.com
AFE Part# MNL-ISCU51000
51K Series
Table of Contents
Table of Contents
IS System Overview 3
IS System Maintenance 4
IS Digital Control Operation 5
IS System Troubleshooting 6
How To Reverse IS System Operation 7
Plumbing Installation 8
Vented Flow Control Installation 11
Electrical Installation 12
IS System Wiring Diagram 13
IS Component Identification 15
IS Replacement Parts 18
Limited Warranty 19
©2018 Thermaco, Incorporated All rights reserved • Patented/Patents Pending • Specifications subject to change without notice
646 Greensboro St. • Asheboro, N. C. 27204-2548 • Phone (336) 629-4651 MNL-ISPS51000 2
51K Series
Big Dipper® Internal Strainer (IS)
System Overview
Big Dipper® Internal Strainer System Overview
The Thermaco, Inc. Big Dipper® Automatic Grease and Oils Removal System removes free-floating
grease & oils from kitchen drain water flows. As most food service facility managers already know,
grease buildup within a building’s plumbing drainage system is a major cause of problems due to
drain line blockages. These problems jeopardize normal operations as well as create health and
safety hazards within the facility itself.
The proper installation of a Big Dipper System can reduce or eliminate grease problems. Use
of the Big Dipper assures minimization and/or elimination of costly sewer surcharges and fines
through efficient separation and removal of free-floating grease & oils. In addition, the Big Dipper
also helps reduce or eliminate pumping and disposal costs associated with conventional grease
traps or interceptors. The recovered grease & oils are substantially water-free and are suitable for
recycling by local rendering and/or biodiesel companies.
The Big Dipper system is an automatic, self-cleaning device. As greasy kitchen effluent drains from
kitchen fixtures, the unit traps the grease & oils. These separate from the effluent and rise to the
surface of the separator tank. The unit automatically skims the trapped grease & oils and transfers
the grease & oils to a collection container. A digital control maintains the self cleaning operation,
activating the skimming wheel periodically based on the setting chosen. Only the “cleaned” water
exits the unit and flows into the facility drain lines. The Big Dipper IS automatic systems operate most
efficiently when servicing single fixtures such as a 1 to 3-compartment sink or a pre-rinse station.
The Big Dipper system’s compact footprint allows installation directly at the source where grease
problems originate. The system design also allows easy maintenance and operation requiring
only a minimal amount of daily and weekly maintenance to maintain peak operating performance.
The Big Dipper system design allows for maximum installation flexibility. Reversing the system
operation is a simple as rotating the cover assembly of the unit.
4 3 2 1
Hydromechanical grease interceptors (formerly

referred to as grease traps), grease separators,
D D
automatic recovery units, grease removal devic-

es and other similar plumbing devices receiving
kitchen flows from sinks, floor drains, woks and
other food bearing sources may generate odors.
The 51k Series Big Dipper has been designed
C C
to seal in odors and prevent them from leaking

into the kitchen through the tank lids. It does
not prevent odors related to the rest of the plumbing system including but not limited to: open floor
drains, air gaps, external solids straining devices, improper venting, and odors generated elsewhere
in the plumbing system. These odors are usually prevented by good area ventilation, frequent fluid
B B
inputs, good product maintenance practices and proper product installation. Additional pretreatment
steps not performed by the Big Dipper automatic grease interceptor, including aeration, chlorination,
improved area ventilation and additional maintenance control, may be needed at some sites.
A A

Tolerances
PO BOX 2548, ASHEBORO, NC 27203
646 Greensboro St. • Asheboro, N. C. 27204-2548 • Phone (336) 629-4651

Decimals Angular
ENGINEERING
MNL-ISPS51000 3
VOICE 336-629-4651 FAX 336-626-5739 .XX +/- .03 +/- 1°
.XXX +/- .015
WRITTEN CONSENT FROM THERMACO, INC. POSSESSION OF THIS DRAWING DOES NOT CONSTITUTE THE RIGHT TO MANUFACTURE. C
THIS DRAWING. DO NOT DESTROY THIS DRAWING, IT IS THE SOLE PROPERTY OF THERMACO, INC. AND MUST BE RETURNED UPON REQUEST. SCALE RELEASE DATE SHEET OF
4 3 2 1
51K Series
Big Dipper® Internal Strainer (IS)
System Maintenance
Big Dipper® Internal Strainer (IS) System Maintenance

Daily Maintenance:
(A) Empty the clear plastic grease/oils collection container (located beside the unit) prior to its be-
coming full once each day. The Big Dipper recovers grease and oil virtually water-free so that they
can be recycled. The collector container should be washed periodically so as to maintain the easy
viewing translucent characteristic of the collector. Contents may be disposed of in rendering barrel
with permission of rendering company or as solid food waste. To dispose in this manner, empty
grease into plastic bucket lined with trash bag and allow contents to solidify at room temperature or
in cooler before throwing into garbage.
(B) The internal strainer basket should be removed and emptied into a garbage container by shaking
briskly. Wash the inside and outside surfaces of the strainer after emptying.
Weekly Maintenance:
(A) Check the collection trough and the wiper blades for any solids build-up. Wipe off any accumulated
deposits and assure that the wiper blade assembly is re-placed properly.
(B) Press the Skim Start/Stop button (on the bottom-right of the user interface) to ensure that the
motor and skimming wheel are still operating correctly. Press again to stop test. This will not affect
the normal run-time of the unit.
(C) Check the thickness of the grease layer at the top of the unit. There should be no appreciable
amount of grease or oil left in the tank immediately after the daily automatic skimming cycle. If there
is more than a 1/2” (13 mm) thick layer of grease after the skimming cycle, this indicates a need to
increase the skimming time. Increase the digital control settings accordingly until a clean unit appear-
ance is obtained after the automatic skimming cycle. A simple guide is to change to the next higher
setting and run for a period of time until enough grease is being skimmed from the tank.
Quarterly Maintenance:
(A) The internal strainer basket in the unit is designed to remove incidental solids from kitchen drain
flows. Over a period of time, sediment consisting of very fine particles may begin to accumulate on the
bottom of the unit. If this build-up is allowed to continue, it may eventually block the outlet baffle. To
prevent this from occurring, remove the lid and stir the bottom of the unit with a long handled spatula
while water is flowing to flush out the sediment. Occasionally drain and clean the unit thoroughly.
Properly used, a wet-vac may be appropriate for this purpose.
*CAUTION! DISCONNECT POWER TO UNIT BEFORE CLEANING

to prevent damage to the unit and personal injury
*NOTE: Before energizing unit after cleaning, fill tank with water
to protect wipers and heater from damage
51K Series
Big Dipper® IS System
Digital Control Operation
Timed Skimming Default
Using the “User Interface” five levels of skimming may be
selected in the “default” mode using the ‘Select Skim Mode’
button. By selecting one of the skim settings – 1, 2, 3, 4, or 5
- the skimming time per day (indicated to the right of the light)
is activated. The LED associated with the selected button is Automatic Operation:
Skimming wheel operates every day for the time
illuminated continuously as an indicator of the selected skim
indicated by setting below (may include more than one
cycle and as a “power on” indicator. If the skimming level is skim during the day). Use Select Skim Mode to toggle
changed during an active skimming cycle, the next active skim between skim settings. Skim Start/Stop button
cycle will be at the new setting (The LED associated with the begins/stops skim cycle.
newly selected level will change immediately). If the skimming For help with operation, visit big-dipper.com/operation
cycle is changed between active skimming cycles the next or call 800-633-4204.
skim cycle will be at the new level.
The skim cycle will occur at the same time each day. This is I - Skim 15 min. per day
determined by the time at which power is applied to the unit.
In the case of setting 5, the unit will skim for 60 minutes every 2 - Skim 30 min. per day
12 hours. To choose a new skim time, disengage power to the
unit and reapply power at the time when skim cycle is desired. 3 - Skim 45 min. per day
All skim cycles will last no more than 60 minutes at one time. 4 - Skim 60 min. per day
In the case of setting 5 in default mode or settings in extreme
mode, the electrical assembly will run more than one 60 minute
5 - Skim 120 min. per day
cycle per day.
Information regarding additional settings and
Motor Exercising LED functionality available in product manual.
For all selected skimming levels with system delays greater than
12 hours the skimmer motor will be energized for 5 seconds SELECT SKIM
every 12 hours. Only the motor will be energized (no heater SKIM MODE START/STOP
operation) at these exercising times.
Skim Start/Stop Button Operation

Any time the start button is depressed operation begins for
the selected skim level. Pressing this button does not effect
the normal timing of the unit. Pressing this button again will
stop the current skim.
Heater Operation
By default, the heater activates 60 minutes prior to a scheduled skim cycle. The heater will operate under thermistor
control with settings of 130°F heater off point, 120°F heater on point for the duration of the preheat and skim cycle..
Extreme Modes
Two (2) additional run-times are accessible which allow the unit to operate more frequently.
• 2+5 - When lights 2 and 5 are both illuminated, the unit will skim for 60 minutes every 6 hours
• 3+5 - When lights 3 and 5 are both illuminated, the unit will skim for 60 minutes every 4 hours
Selecting Default or Extreme skimming

To toggle between the two skimming levels remove power from the Big Dipper® either by unplugging the unit or
lifting the center module to open the interlock switch. Reapply power while holding the Select Skim Mode button
depressed. The number of LEDs illuminated will be the skim level indicator – 1 LED for the default modes and
two for the extreme modes. When toggled from extreme to default mode, level 3 will be initially selected.
51K Series
Troubleshooting
Big Dipper unit overflows
(1) Check to see that the outlet pipe is not reduced to a (3) Press the Skim Start/Stop Button on the bottom of the
smaller size, the outlet piping is vented, has as few 90 user interface to ensure that the skimming wheel turns.
degree outlet turns as possible, and that no “P” trap is CAUTION: Keep your hands away from moving parts
installed on the outlet. Re-plumb the piping, if neces- to avoid possible injury. If the skimmer motor does not
sary. Check outlet piping for clogs. Have a plumber come on, the motor assembly may need to be replaced.
clean the line, if necessary.
(4) Check for congealed grease in the unit. If the Big
(2) Make sure that the solids strainer is in place and Dipper’s heating element is not warming the unit, the
emptied daily. heating element may need to be replaced.
(3) Check the bottom of the grease chamber for exces- (5) Some sites do not generate enough grease to be
sive solids and silt buildup which may be blocking the captured by the skimming process. Set Control for mini-
outlet baffle. Disconnect the power and use a long mum operation - Setting 1 for Light Skimming Operation.
handled spatula or similar instrument to stir the bottom
while water flows through the unit. If necessary, drain Objectionable odor
and clean the sediment from the unit. To prevent recur- (1) Clean the solids strainer and grease collection
rence, schedule this cleaning to be done on a regular container more frequently.
basis (properly used, a wet vac may be appropriate for
cleaning sediment from the bottom of the unit). (2) Make sure grease/oil is being skimmed properly
from the unit.
(4) Make sure the flow rate to the unit does not exceed
the maximum flow rate, which is shown on the nameplate. (3) Check Digital Control for excessive run time. Unit
If necessary, have a plumber install an approved flow will pick up incidental water after all grease is removed.
control to restrict the inlet flow to the specified level or If necessary, reduce the skim setting (i.e. 3 to 2) until
install a properly sized Big Dipper for the application. no water is observed in the grease collection container.
Excessive water observed in the grease collection (4) If excessive sediment has collected on the bottom
container of the unit, clean the unit as described in item 3 in “Big
(1) Check Digital Control for excessive run time. Unit Dipper unit overflows.”
will pick up incidental water after all grease is removed.
If necessary, reduce the digital control setting (i.e. 3 to (5) Hydromechanical grease interceptors, grease traps,
2) until no water is observed in the grease collection automatic recovery units, grease removal devices and
container. other similar plumbing devices receiving kitchen flows
from sinks, floor drains, woks and other food bearing
No grease is collected in the container sources may generate odors. While the Advanced Odor
(1) Check to be sure the power is on and the correct Protection features of your Big Dipper are designed to
setting is chosen. One of the setting buttons should be keep odors from escaping the lid, there may be other
illuminated. If none of the setting buttons are illuminated, factors influencing odor evolution and dissemination.
the unit is not powered. These include room ventilation, kitchen menu, ambient
temperatures, ware washing practices, grease/oil input,
(2) Lift the sump cover and clean away any buildup daily input fluid volume, sanitizers, installation plumbing
that may be present on the wiper blades or collection design and product maintenance/upkeep. Odors are
trough. Make sure the wiper blade(s) are properly in usually prevented by good area ventilation, frequent
place on the skimmer wheels. Replace wiper blades fluid inputs, good product maintenance practices and
when worn or warped. proper product installation. Additional pretreatment
steps not performed by the Big Dipper automatic grease
interceptor, including aeration, chlorination, improved
area ventilation and additional maintenance control,
may be needed at some sites.
51K Series
How To Reverse Big Dipper®
IS System Operation
How To Reverse Big Dipper® IS System Unit Operation
*ALWAYS UNPLUG UNIT BEFORE REMOVING LID

4 3 2 1
4 3 2 1
*SYSTEM WILL NOT OPERATE UNLESS CENTER MODULE IS IN PLACE
*Note:
Clearance Required
D
W-750-IS has one (1) module.

D
To Remove Lid
W-1000-IS has two (2) modules.
44 33 22 11
14”
1) 2)
DD
Grease
Outlet
C
C
1) Unlatch the Unit lid. Pull the 2) Lift the center module up off of
CC
side wings outward. the unit, ensuring clearance for the
heater.
B
B
3) Power
4)
Cord
BB
Power
A
A Cord


Unless otherwise specified
Tolerances DRAWN DATE
PO BOX 2548,
646 ASHEBORO,STREET
GREENSBORO NC 27203 Decimals Dimensions are in inches
Angular
Tolerances +/- 1° ENGINEERING
VOICE 336-629-4651
PO BOX FAX 336-626-5739
2548, ASHEBORO, NC 27203 .XX +/- .03
Decimals Angular
.XXX +/- .015 ENGINEERING
VOICE 336-629-4651 FAX 336-626-5739 .XX +/- .03 +/- 1°
MATERIAL (UNLESS NOTED)
.XXX +/- .015 CHECKED SIZE REV. NO. DWG NO.
THIS DRAWING CONTAINS PROPRIETARY AND PATENTED MATERIAL. THIS DRAWING MAY NOT BE REPRODUCED IN WHOLE OR PART WITHOUT MATERIAL (UNLESS NOTED)
WRITTEN CONSENT FROM THERMACO, INC. AND
POSSESSION CHECKED SIZE REV. NO. DWG N
THIS DRAWING CONTAINS PROPRIETARY PATENTEDOFMATERIAL.
THIS DRAWING DOES NOTMAY
THIS DRAWING CONSTITUTE THE RIGHT TOINMANUFACTURE.
NOT BE REPRODUCED WHOLE OR PART WITHOUT C
POSSESSION OF THIS DRAWING
WRITTEN CONSENT DOES CONSTITUTE
FROM THERMACO, AN IMPLIED
INC. POSSESSION NONDISCLOSURE
OF THIS AGREEMENT
DRAWING DOES BETWEEN
NOT CONSTITUTE THERMACO,
THE INC. AND THE HOLDER OF
RIGHT TO MANUFACTURE. FINISH (UNLESS NOTED) PART NO.
THIS DRAWING. OF
POSSESSION DOTHIS
NOT DRAWING
DESTROY DOES
THIS DRAWING, IT ISAN
CONSTITUTE THE SOLE NONDISCLOSURE
IMPLIED PROPERTY OF THERMACO, INC.BETWEEN
AGREEMENT AND MUSTTHERMACO,
BE RETURNEDINC.UPON REQUEST.
AND THE HOLDER OF FINISH (UNLESS NOTED) PART NO.
C
SCALE RELEASE DATE
4 3 2 SCALE 1
RELEASE DATE
3) Rotate the center module 4) Lower the center module back

4 3 2 1
AA
180º. down on top of the unit. Move the


646 Unless otherwise specified
646GREENSBORO
GREENSBOROSTREET Dimensions are in inches DRAWN DATE
STREET
two side wings back into place

Dimensions are in inches
Tolerances
PO
POBOX
BOX2548,
2548,ASHEBORO,
ASHEBORO,NC NC27203
27203 Decimals
Tolerances
Angular
+/-Angular
ENGINEERING
VOICE
VOICE336-629-4651
336-629-4651FAX
FAX336-626-5739
336-626-5739
Decimals
.XX +/- .03
.XX+/-
+/-.015
.03
1°
+/- 1°
ENGINEERING
.XXX
& fasten all latches.

.XXX +/- .015
MATERIAL (UNLESS NOTED) CHECKED SIZE REV. NO. DWG N
THIS
THISDRAWING
DRAWINGCONTAINS
CONTAINSPROPRIETARY
PROPRIETARY AND
ANDPATENTED
PATENTEDMATERIAL.
MATERIAL. THIS
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DRAWING MAY
MAYNOT
NOTBEBEREPRODUCED
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WHOLEOR ORPART
PARTWITHOUT
WITHOUT
WRITTEN
WRITTENCONSENT
CONSENTFROM
FROMTHERMACO,
THERMACO,INC.
INC.POSSESSION
POSSESSIONOF OFTHIS
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NOTCONSTITUTE
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RIGHTTO TOMANUFACTURE.
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IMPLIEDNONDISCLOSURE
NONDISCLOSUREAGREEMENT
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THERMACO,INC.INC.AND
ANDTHE
THEHOLDER
HOLDEROFOF
FINISH (UNLESS NOTED)
FINISH (UNLESS NOTED) PART NO.
PART NO.
THIS
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THERMACO,INC.
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ANDMUST
MUSTBEBERETURNED
RETURNEDUPON
UPONREQUEST.
©2018 Thermaco, Incorporated All rights reserved • 3Patented/Patents Pending • Specifications subject to change without notice
REQUEST. SCALE
SCALE RELEASE DATE
RELEASE DATE
44 3 22 11

51K Series
Plumbing Installation
Big Dipper® IS System Plumbing Installation

Locating the Unit Venting the Outlet
To minimize grease build-up in piping, a Big An outlet vent or approved vacuum breaker of
Dipper system should be located as close as at least 1/2 the diameter of the system’s outlet
possible to the fixture it is serving. The sys- connection must be present as close as pos-
tem should be visible and easily accessible for sible to the Big Dipper outlet to prevent possible
maintenance and inspection. The unit must siphonage problems. Failure to provide a vent
be in a level position. Be sure to check the for the system voids Thermaco’s Warranty for
Specification Sheet for your model for the the system.
exact clearances needed for installation. If
the system is located directly on the floor, the For High Head Height Applications
bottom should be sealed to the floor with an Over Six (6) Feet (1.95 m)
approved silicone type sealant. Make sure the Big Dipper systems are equipped with an
height above the Internal Strainer access cover internal flow regulator located inside the inlet
is enough to remove the strainer basket. end of the system. Verify its location and
placement prior to connecting the inlet pip-
Inlet/Outlet Piping ing. If your code requires a vertical type flow
The inlet and outlet piping connections require regulator, an approved control with a flow rat-
flexible sleeve pipe couplings. Keep outlet piping matching the system’s flow rate should be
ing as straight as possible. Use only “sweep” used. Note: When a Big Dipper is servicing
connections. Do not reduce the pipe sizing multiple fixtures, some codes require separate
on the outlet piping. Do not install “P” trap on flow controls for each fixture. See following
outlet connection of system. (Note: The system page for suggested high head height flow
already has a internal gas trap) regulation installation.
Flow Controls Do Not Use With Food Grinders, Potato

Big Dipper systems are equipped with a flow Peelers or Waste Disposal Units
control located on the inlet end of the system. If the system is connected to a Waste Disposal
Verify its location and placement prior to con- Unit, Garbage Grinder or Potato Peeler, Ther-
necting the inlet piping. maco’s Warranty will be void.
Fill Unit With Water Before Applying

Power Note: Drawing for reference only.
Big Dipper systems, equipped with an electric Equipment must be installed in
heating element, MUST be filled with water compliance with all applicable laws,
before energizing the power to the system. regulations and codes, includ-
Failure to do so may damage the electric heating
ing plumbing codes. Installation
element. These elements will NOT be replaced
under Thermaco’s Warranty. should be performed by a qualified
plumber.
4 3 2 1
51K Series
D D
The following drawings show proposed venting for Big Dipper units in various situations. Check state or local
plumbing code to determine proper installation for your facility.
Sites with Upstream Facility Vents

C
Sites using facility vents upstream of the Big Dipper unit do not require the use of a vessel vent. In this case, the C
open inlet design of the unit works in conjunction with the facility vent and upstream P-trap to facilitate air move-
ment into and out of the interior grease interceptor air space and prevents air bound conditions from occuring.
FACILITY FACILITY
VENT VENT
B B
INCOMING FLOW
OUTGOING FLOW
A A
P-TRAP

Tolerances
ENGINEERING
VOICE 336-629-4651 FAX 336-626-5739 .XX +/- .03 +/- 1°
.XXX +/- .015
THIS DRAWING. DO NOT DESTROY THIS DRAWING, IT IS THE SOLE PROPERTY OF THERMACO, INC. AND MUST BE RETURNED UPON REQUEST. SCALE RELEASE DATE SHEET OF
4 3 2 1
Sites without Upstream Facility Vents or Other Air Relief

Installations without Upstream Facility Vents or other Air Relief require the use of the vessel vent (also referred to
as a chamber4 vent) to prevent air bound conditions.
3
Thermaco provides a 1” 2NPT connection by which this vent 1
may be connected to the unit and connected to the facility vent.
TIE-IN FACILITY
D VENT D
VESSEL VENT
INCOMING FLOW
C C
OUTGOING FLOW
B 646 Greensboro St. • Asheboro, N. C. 27204-2548 • Phone (336) 629-4651 MNL-ISPS51000 9 B
51K Series
Sometimes space restrictions require the installation of Big Dipper units in basement locations where significant
head pressure becomes a factor. The Big Dipper® VFCA Vented Flow Control module provides an option for
use with installations where a significant amount of head pressure is present (greater than 6 ft./1.95 m) or where
applicable regulations require vented flow controls. A Vented Flow Control helps reduce problems associated with
high head pressure and helps slow the drainwater flow down. The VFCA kit contains an appropriate fitting and
4 flow control orifice. 3 2
Flow Control Vent/Air Intake

(Note: Flow Control Vent may be connected to
atmosphere vent, facility vent, or code-approved
air admittance valve. To be installed above sink
flood rim.) Drainage Piping
from Kitchen
VFCA-75 Vented Flow Control for W-750-IS

VFCA-100 Vented Flow Control for W-1000-IS
Outlet Vent
(Note: Vent may be facility vent
connection or code-approved air
admittance valve)
Vessel/Tank Vent
(Note: Vent may be facility vent
connection. Do not connect to air
admittance valve.)
* Installation in high head height

locations requires removal of the
Internal Flow Control (small rub-
ber cap under no-hub coupling
over the Inlet).
NOTE: Drawing for reference only. Equipment must be installed in compliance with all applicable laws, regu-
lations and codes, including plumbing codes. Installation should be performed by a qualified plumber.

646 GREENSBORO STREET
©2018 Thermaco, Incorporated All rights reserved • Patented/Patents Pending
ASHEBORO,•NC
Specifications subject to change without notice
Tolerances
PO BOX 2548, 27203 Decimals Angular
ENGINEERING
VOICE 336-629-4651 FAX 336-626-5739 +/- 1°
646 Greensboro St. • Asheboro, N. C. 27204-2548 • Phone (336) 629-4651

.XX +/- .03
.XXX +/- .015
MATERIAL (UNLESS NOTED)
MNL-ISPS51000 10SIZE
CHECKED REV. NO. DW
POSSESSION OF THIS DRAWING DOES CONSTITUTE AN IMPLIED NONDISCLOSURE AGREEMENT BETWEEN THERMACO, INC. AND THE HOLDER OF FINISH (UNLESS NOTED) PART NO.
THIS DRAWING. DO NOT DESTROY THIS DRAWING, IT IS THE SOLE PROPERTY OF THERMACO, INC. AND MUST BE RETURNED UPON REQUEST. SCALE RELEASE D
4 3 2
51K Series
VFCA Vented Flow Control
Installation Instructions
FLOW CONTROL VENT

MAY BE CONNECTED TO
ATMOSPHERE VENT,
FACILITY VENT, OR
CODE-APPROVED AIR
ADMITTANCE VALVE.*
TO BE INSTALLED
ABOVE SINK FLOOD
RIM.
*Air Admittance Valves are not

permitted in some locations. Check
local plumbing code to determine
if they are permitted by state or
local plumbing code.
IMPORTANT!
The flow control should be installed after the last fixture as close as possible to the
under side of the lowest fixture. If the flow control is installed more than 2 feet
below the lowest fixture consult the manufacturer for a more restrictive disc.
Remove the rubber flow control from the Big Dipper system.
Note: This equipment must be installed to comply with all

applicable national, state, and local plumbing codes for your area.
Installation should only be performed by a qualified plumber.
51K Series
Electrical Installation
Big Dipper® IS System Electrical Installation

The Big Dipper W-750-IS model is equipped with one (1) Push Button Digital Time Controller while the W-1000-IS
model is equipped with two (2) Push Button Digital Time Controllers. The push button control is located under the
hinged lid of the motor enclosure on top of the lid of Big Dipper (See Digital Timer Operation Instructions). The Big
Dipper should only be plugged into a properly grounded 3-prong 120 VAC or 230 VAC outlet. If possible,
4 3 2
the power supply outlet for the Big Dipper should be connected to an electrical circuit controlled by a ground fault
circuit breaker.
One of the setting buttons should be illuminated to show the unit is powered. If none of the setting buttons are
illuminated, the unit is not powered.
D
This Big Dipper unit is shipped from the Factory wired for Preheat Operation. This means the Heater will come on
1 hour prior to scheduled skim and heat the water to 130ºF ±5 and maintain this temperature range for the duration
of the skim cycle. Continuous Heater Operation is where the Heater is active at all times. To switch to alternative
heating programming, please contact a Thermaco representative for further instructions.
Note: The Big Dipper unit will not operate when the lid is removed.
Electrical
Panel Big Dipper Electrical Requirements
(NOT
115VAC Models:
SUPPLIED)
W-750-IS: 10.2 Amps @ 115VAC 50/60Hz (1173 Watts)
230VAC Models:
C W-750-IS-E: 5.1 Amps @ 230VAC 50/60Hz (1173 Watts)
115VAC Circuit, W-1000-IS: 10.2 Amps @ 230 VAC 50/60Hz (2346 Watts)
Ground Fault Circuit Breaker
(NOT SUPPLIED)
Duplex Outlet
*For 230 VAC Units
(NOT
use 230 VAC Circuit
SUPPLIED)
Electrical Junction
Box (Back of Unit)
*W-1000-IS Only
B
Note:
Digital Control Supplied with
system.
Drawing for reference only.
Equipment must be installed
in compliance with all appli-
cable laws, regulations and
codes, including electrical
codes. Installation should
be performed by a qualified
electrician.
A 646 Greensboro St. • Asheboro, N. C. 27204-2548 • Phone (336) 629-4651 MNL-ISPS51000 12

Unless otherwise specified DRAWN
Tolerances
ENGINEERING
VOICE 336-629-4651 FAX 336-626-5739 .XX +/- .03 +/- 1°
.XXX +/- .015
51K Series
Wiring Diagram
Wiring Diagram For IS Series

Center Module
W-750-IS: Uses one (1) Center Module
W-1000-IS: Uses two (2) Center Modules
NOTE:
220-240V Units (International Units) have the
following wire color changes:
On the POWER SUPPLY CORD:
The Black Wire becomes Brown
The White Wire becomes Blue
The Green Wire becomes Yellow/Green
51K Series
Wiring Diagram
Junction Box Wiring Diagram For Big Dipper

W-1000-IS (230 VAC)
* Receptacles may differ depending

on specific electrical configurations
needed.
51K Series
4 3 2 1
Electrical Components
D
3 2
A
C
Printed Circuit Board

PCB-3 B
Adapter Board
(not pictured) Magnet for Complete
PCAB-3 Lid Assembly Rear Plate
MCLA-1 RP-1
Ribbon Cable, 

VOICE 336-629-4651 FAX 336-626-5739
Decimals
.XX +/- .03
Tolerances
Angular
+/- 1°
DRAWN
ENGINEERING
DATE
connects Printed Circuit Board

.XXX +/- .015
Thermistor
to Adapter Board
Part#
DETAIL A PCT-3
SCALE RELEASE DATE
4 3 2 1
SCALE 1 : 1
PCRC-3
Thermistor Clamp Assembly (not
pictured)
Part# TCA-51K
Motor
M-58*
Safety Switch
MSS-11
Heater
H-12*
*230 VAC Units use M-58-230

and H-12-230
51K Series
4 3 2 1
Electrical Components
D
3 2
A
C
Printed Circuit Board

PCB-3 B
Adapter Board
(not pictured) Magnet for Complete
PCAB-3 Lid Assembly Rear Plate
MCLA-1 RP-1
Ribbon Cable, 

VOICE 336-629-4651 FAX 336-626-5739
Decimals
.XX +/- .03
Tolerances
Angular
+/- 1°
DRAWN
ENGINEERING
DATE
connects Printed Circuit Board

.XXX +/- .015
Thermistor
to Adapter Board
Part#
DETAIL A PCS-3
SCALE RELEASE DATE
4 3 2 1
SCALE 1 : 1
PCRC-3
Thermistor Clamp (not pictured)
Part# TCA-1
Motor
M-58*
Safety Switch
MSS-11
Heater
H-12*
*230 VAC Units use M-58-230

and H-12-230
MNL-ISPS51000 17 646 Greensboro St. • Asheboro, N. C. 27204-2548 • Phone (336) 629-4651
3 2
PDA-3
Assembly
Wheel
Skimming
WDS-3
WSS-3
CP-1 Sprocket
port Shaft
Cotter Pin Wheel Drive
Wheel Sup-
Component Identification
Tolerances
+/- 1°
ENGINEERING
.XX +/- .03
51K Series
 VOICE 336-629-4651 FAX 336-626-5739
.XXX +/- .015
MATERIAL (UNLESS NOTED) CHECKED SIZE
51K Series
Big Dipper® IS System Replacement Parts
Big Dipper® IS System Replacement Parts

SOLIDS STRAINER BASKET USER INTERFACE (Under Cover)
FOR MODEL# USE PART# SEE PREVIOUS PAGES REGARDING
W-750-IS AND W-1000-IS ST-97 REPLACEMENT PARTS FOR ELECTRICAL
2
ASSEMBLY
1
NOT SHOWN:
MOTOR
D
(1 per electrical assembly)
PART# M-58
M-58-230 in 230 VAC Units
HEATER
PART# H-12
H-12-230 in 230 VAC Units
INTERNAL FLOW CONTROL

(1 per unit)
C PART# MFC-20 FOR W-200-IS
PART# MFC-25 FOR W-250-IS
TANK GASKET
PART# RGA-14-PS
GREASE/OILS COLLECTION CONTAINER* WHEEL WIPER ASSEMBLY

PART# GC-10 (1 per electrical assembly)
B PART# WWA-5
WHEEL DRIVE SPROCKET

*Note: PART# WDS-3
W-750-IS system requires one (1)
W-1000-IS system may require two (2) SKIMMING WHEEL ASSEMBLY
PART# PDA-3
SAFETY SWITCH
A
PART# MSS-11

Tolerances
ENGINEERING
VOICE 336-629-4651 FAX 336-626-5739 .XX +/- .03 +/- 1°
.XXX +/- .015
FLIP DOOR CMAGNETS HEATER GASKET

TERIAL. THIS DRAWING MAY NOT BE REPRODUCED IN WHOLE OR PART WITHOUT
THIS DRAWING DOES NOT CONSTITUTE THE RIGHT TO MANUFACTURE.
ED NONDISCLOSURE AGREEMENT BETWEEN THERMACO, INC. AND THE HOLDER OF FINISH (UNLESS NOTED) PART NO. THIRD ANGLE PROJECTION
(2 per Electrical Assembly) PART# HTG-300

SOLE PROPERTY OF THERMACO, INC. AND MUST BE RETURNED UPON REQUEST. SCALE RELEASE DATE SHEET OF
2 1
PART# FDM-1
51K Series
Big Dipper® Limited Warranty & Remedy
Thermaco, Incorporated warrants to the original user the tank, wrap, polyethylene and/or stainless lid, grease col-
lector, and internal strainer assembly of the products manufactured by Thermaco delivered with this warranty shall
be free from material defects in workmanship and materials for during the lifetime of the plumbing system in which
the Product is initially installed. The electrical assembly delivered with this warranty shall be free from material de-
fects in workmanship and materials for a period of 36 months from the date of invoice to the distributor (if sold by an
authorized Thermaco distributor) or the date of invoice to the purchaser (if sold directly by Thermaco, Inc.).
Any claim must be made in writing to Thermaco at 646 Greensboro Street, Asheboro, NC 27203 promptly after
discovery of the defect and within the applicable warranty period. The product must be delivered, prepaid, to Ther-
maco, together with proof of purchase, the serial number from the item and a return authorization number issued by
Thermaco. If Thermaco determines upon examination the component is defective and the warranty conditions are
met, Thermaco’s sole obligation under this warranty, and the purchaser’s sole and exclusive remedy, is the repair or
replacement, at Thermaco’s option, of the defective component, including parts. The replacement will be furnished
F.O.B. point of shipment. If Thermaco determines the component is not defective or the other conditions of this war-
ranty are not met, then any return of such part to the purchaser shall be at purchaser’s cost.
This warranty shall not cover any defect in otherwise covered products resulting directly or indirectly from: (i) failure
to properly install, operate or maintain the product in accordance with Thermaco’s instructions and procedures, in-
cluding, without limitation, use in excess of rated flow, operation without digital control, improper electrical service,
use to remove emulsified fats and oils or use that fails to comply with applicable laws, regulations or codes; (ii) dam-
age in transit, handling or installation; (iii) modifications, adjustments, repairs, or alterations made by unauthorized
persons; or (iv) other causes not arising out of defects in workmanship or materials. Thermaco shall not be respon-
sible for damage to products resulting from vault flooding, sewer line back-up, pumping or lift station failure, ambient
water flow or other sources of water damage. This warranty does not cover equipment or parts not manufactured
by Thermaco. Purchaser’s costs relating to any service, adjustment, removal, repair, packing, or otherwise incurred
with respect to the defect prior to submission for warranty are the responsibility of purchaser.
No distributor, sales person or other person is authorized to make any warranty statements on behalf of Thermaco
regarding Thermaco products other than as set forth in this warranty. This statement of warranty supersedes any
quote, brochure, or other statement or document with respect to warranty of Thermaco products.
EXCEPT AS EXPRESSLY SET FORTH ABOVE, THERMACO, INC. MAKES NO REPRESENTATIONS, WAR-
RANTIES OR GUARANTEES, EITHER EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATION, AS TO
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHETHER OR NOT THERMACO HAD
KNOWLEDGE OF PURCHASER’S PARTICULAR REQUIREMENTS OR NEEDS, OR WITH RESPECT TO ODOR
GENERATION OR OTHER INCIDENTALS RELATING TO USE OF THE PRODUCT.
The sole and exclusive remedy with respect to this warranty any other claim relating to defects or any other con-
dition or use of Thermaco products, however caused, and whether such claim is based upon warranty, contract,
tort, strict liability or any other theory, is LIMITED to the repair or replacement of the product, excluding labor or
any other cost to remove or install said the product or, at Thermaco’s option, repayment of the purchase price. IN
NO EVENT SHALL THERMACO, INC. BE LIABLE, WHETHER IN CONTRACT, WARRANTY, TORT (INCLUD-
ING NEGLIGENCE), STRICT LIABILITY, INDEMNITY OR ANY OTHER LEGAL THEORY, FOR INCIDENTAL OR
CONSEQUENTIAL DAMAGES, OR FOR ANY OTHER LOSS OR COST OF A SIMILAR TYPE. UNDER NO CIR-
CUMSTANCES WILL THE AGGREGATE LIABILITY OF THERMACO FOR ANY CAUSE OF ACTION RELATED
TO THE PRODUCTS COVERED HEREBY EXCEED THE NET PURCHASE PRICE RECEIVED BY THERMACO
FOR THE PRODUCTS. Any action or suit by purchaser against Thermaco relating to Thermaco products must
be brought within three (3) years of the date of the invoices referenced above in cases pertaining to the electrical
assembly. The exclusions and limitations set forth herein are separate and independent from any remedies which
purchaser may have hereunder and shall be given full force and effect whether or not any or all such remedies shall
be deemed to have failed of their essential purpose.

Insta-Manual 750 - 1000 IS

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Insta-Manual 750 - 1000 IS

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Installation & Operation Instructions

For Big Dipper 51k Series

Big Dipper W-1000-IS

® Complies with C22.2

A * Please consult Thermaco, Inc. for specific models A

tested, certified and/or listed by these organizations.

Toll Free: (800) 633-4204 • V: (336) 629-4651 • F: (336) 626-5739

IS Digital Control Operation 5

How To Reverse IS System Operation 7

Vented Flow Control Installation 11

IS System Wiring Diagram 13

Hydromechanical grease interceptors (formerly

automatic recovery units, grease removal devic-

to seal in odors and prevent them from leaking

646 Greensboro St. • Asheboro, N. C. 27204-2548 • Phone (336) 629-4651

Big Dipper® Internal Strainer (IS) System Maintenance

*CAUTION! DISCONNECT POWER TO UNIT BEFORE CLEANING

Skim Start/Stop Button Operation

Selecting Default or Extreme skimming

How To Reverse Big Dipper® IS System Unit Operation

*ALWAYS UNPLUG UNIT BEFORE REMOVING LID

*SYSTEM WILL NOT OPERATE UNLESS CENTER MODULE IS IN PLACE

W-750-IS has one (1) module.

3) Rotate the center module 4) Lower the center module back

two side wings back into place

& fasten all latches.

646 Greensboro St. • Asheboro, N. C. 27204-2548 • Phone (336) 629-4651 MNL-ISPS51000 7

Big Dipper® IS System Plumbing Installation

Flow Controls Do Not Use With Food Grinders, Potato

Fill Unit With Water Before Applying

Sites with Upstream Facility Vents

Sites without Upstream Facility Vents or Other Air Relief

may be connected to the unit and connected to the facility vent.

Flow Control Vent/Air Intake

VFCA-75 Vented Flow Control for W-750-IS

* Installation in high head height

646 Greensboro St. • Asheboro, N. C. 27204-2548 • Phone (336) 629-4651

FLOW CONTROL VENT

*Air Admittance Valves are not

Note: This equipment must be installed to comply with all

Big Dipper® IS System Electrical Installation

Wiring Diagram For IS Series

Junction Box Wiring Diagram For Big Dipper

* Receptacles may differ depending

Printed Circuit Board

Ribbon Cable, 

connects Printed Circuit Board

*230 VAC Units use M-58-230

Printed Circuit Board

Ribbon Cable, 

connects Printed Circuit Board

*230 VAC Units use M-58-230

Big Dipper® IS System Replacement Parts

INTERNAL FLOW CONTROL

GREASE/OILS COLLECTION CONTAINER* WHEEL WIPER ASSEMBLY

WHEEL DRIVE SPROCKET

FLIP DOOR CMAGNETS HEATER GASKET

(2 per Electrical Assembly) PART# HTG-300