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Metasys CG, CV Equipment

Controllers and XPM Expansion
Modules Product Bulletin
Table of contents
1. Overview
1. Features and benefits
2. Network diagram with equipment controllers
3. Integration to the Metasys system supervisory devices
4. Communications protocols
5. Hardware and installation
2. XPM Expansion Modules
1. Compatibility
2. XPM series model information
3. XPM Expansion Modules technical specifications

Overview
The Metasys General Purpose Application Controllers (CGs), VAV Box Controllers
(CVs), and Input/Output Expansion Modules (XPMs) are a new, modernized family of
equipment controllers which integrate in the web-based Metasys system.

CG and CV Series Equipment Controllers

The CG series general purpose application controllers are well-suited for controlling a
wide variety of facility and HVAC equipment, including fan coils, air handling units,
packaged HVAC equipment, and central plant equipment. CG series controllers run
pre-engineered and user-programmed applications. Some models feature an integral
color display with a navigation keypad that enables enhanced local monitoring of
controlled field equipment.

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The CV series equipment controllers which include the CVM and CVE models, are
designed for variable air volume (VAV) box applications. These controllers are fully
programmable, but also feature a set of preloaded applications allowing these
controllers to be made fully operational by selecting the appropriate VAV box
application using the Mobile Access Portal (MAP) Gateway. CV series controllers
feature an integral damper actuator, and a digital Differential Pressure Transducer
(DPT) sensor. Certain models also feature an integral potentiometer to sense actual
VAV box damper position. CG series and CV series controllers include an integral real-
time clock, which enables the controllers to monitor and control schedules, calendars,
and trends, and operate for extended periods of time as stand-alone controllers
when offline from the Metasys system network.

These controllers feature an advanced design that provides optimum performance

and easy access to power, network, and field terminations. These controllers are
designed to install easily and communicate through standard RS485 BACnet®
MS/TP, BACnet Secure Connect (BACnet/SC), or BACnet/IP protocols, which enables
you to build a variety of equipment controller network applications, ranging from
simple fan coil, heat pump, or VAV control applications to advanced central plant
management and stand-alone applications. CGM and CVM controllers are switchable
to N2 communications. Controllers running in N2 mode can be used to maintain or
modernize sites with installed legacy Johnson Controls® controllers.

Figure 1. Metasys CG and CV Series Equipment Controllers and XPM Expansion

Modules

XPM Series Expansion Modules

The M4-XPM series I/O expansion modules can serve in one of two capacities
depending on where they are installed in the Metasys system. When installed on the
Sensor/Actuator (SA) Bus of a Metasys equipment controller, an XPM expands the
input and output interfaces that you can use with that equipment controller. When
installed on the Field Controller (FC) Bus of a Metasys network engine , you can use
an XPM as I/O point multiplexors to support monitoring and control from a Metasys
network engine . The point multiplexor can also be useful for sharing points between
other equipment controllers on the FC Bus using peer-to-peer connectivity.

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Features and benefits

Sleek and modern packaging and styling
Provides a modern, aesthetically pleasing industrial design.
Standard hardware and software platform
Uses a common hardware design throughout the family line to support
standardized wiring practices and installation workflows. Also uses a common
software design to support use of a single tool for control applications,
commissioning, and troubleshooting to minimize technical training.
High memory capacity and fast processing power
Provides application engineers with the horsepower to meet sophisticated
control requirements.
Auto-Tuned Control Loops
Proportional Adaptive Control (P-Adaptive) and Pattern Recognition Adaptive
Control (PRAC) delivers continuous control loop tuning, which reduces
commissioning time, eliminates change-of-season re-commissioning, and
reduces wear and tear on actuators.
Standard BACnet protocol
Provides interoperability with other Building Automation System (BAS) products
that use the widely accepted BACnet standard.
Models to support BACnet/SC and BACnet/IP communications
BACnet/IP and BACnet/SC use Ethernet cabling for higher speed
communication and improved bandwidth. BACnet/SC is a new protocol that
provides a secure method of communication on IP networks. It uses standards
widely accepted by the IT community, eliminating many concerns of the IT
community.
Models to support wired BACnet MS/TP, ZFR wireless, and N2 with streamlined
workflow
CGM and CVM controllers can support multiple communication protocols
without the need to purchase a special model per protocol and without extra
manual setup. If an application configured for N2 communication is loaded on
the controller, it automatically communicates through N2. Controllers otherwise
default to MS/TP communication. If a ZFR Pro Wireless Field Bus Router is
connected to the controller when the controller is initially powered on, it
automatically enters wireless mode.
BACnet Testing Laboratories (BTL) listed and certified
Ensures openness and interoperability with other BTL-listed devices. BTL is a
third-party agency, which validates that BAS vendor products meet the BACnet
industry-standard protocol.
BACnet automatic discovery
Supports easy controller integration into a Metasys BAS.
Device Security
Ensures device integrity while the system is rebooting and during normal
operation. Embedded software in the CGE and CVE controllers provides secure
boot operation, firmware protection, secure communications, and secure
firmware updates comply with cyber security best practices.

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FIPS 140-2 Level 1 compliance using FIPS validated components

CGE and CVE controllers are FIPS 140-2 Level 1 compliant using FIPS validated
components. FIPS 140-2 is a U.S. government cyber security standard used to
approve cryptographic modules and algorithms used for encryption. Assures
operators that Metasys uses leading cyber security techniques to help prevent
unauthorized access to systems and data.
Wireless ZFR Pro support
Wireless ZFR Pro support provides a wireless alternative to hard-wired MS/TP
networking, offering application flexibility and mobility with minimal disruption
to building occupants, and also simplifies and speeds up replacements.
Integral real-time clock
An integral real-time clock, which enables the controllers to monitor and
control schedules, calendars, and trends, and operate for extended periods of
time as stand-alone controllers when offline from the Metasys system network.
Pluggable screw terminal blocks
Pluggable input/output wiring terminal blocks provide electrical installers and
field technicians the ability to quickly and easily install and service a controller
without the need to disconnect and reconnect the input/output wiring.
Rotary switches for controller address/controller number
Easy-to-use rotary switches set the MS/TP address or controller number in
decimal format.
Universal Inputs and Configurable Outputs
Allows multiple signal options to provide input/output flexibility.
End-of-Line (EOL) switch in MS/TP devices
Enables equipment controllers and I/O expansion modules to be terminating
devices on the communications bus.
Default configuration for equipment controller Input/Output wiring validation
Enables validation of the input and output terminals’ wiring without having to
download an application file.
Background transfer coupled with enable/disable logic options in Controller
Configuration Tool (CCT) and System Configuration Tool (SCT)
Saves field technicians’ time, enables productivity and minimizes equipment
disruption, since the controllers are operating while file updates take place in
the background and you can leave the application disabled until the system is
ready to run.
SA Bus commissioning improvements
Saves field technicians’ time when commissioning SA Bus devices by enabling
an equipment controller to transfer and apply firmware files to all the SA Bus
devices (XPM, IOM , NS8000) connected to it.
Small, convenient package size
Facilitates quick field installation and efficient use of space without
compromising control performance

Models with onboard display and navigation keypad

Provides an intuitive local interface for users to monitor point values and status,
view alarms, view trends, override outputs, and adjust setpoints and

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parameters. The easy-to-use display provides the ability to quickly troubleshoot

issues and restore control while being near the associated mechanical
equipment.

Local Controller Display and the Mobile Access Portal (MAP) Gateway Support
Enable monitoring and commanding of I/O and configuration parameters.

Network diagram with equipment controllers

Figure 1. Metasys System with Equipment Controllers

Integration to the Metasys system supervisory

devices
The CG and CV series equipment controllers are designed to integrate seamlessly
into the Metasys system by connecting to, communicating with, and being
supervised by Metasys network engines (including SNE, SNC, NAE, NIE, and NCE
series network engines) . This seamless integration of equipment controllers with
Metasys network engines delivers coordinated, system-wide control and enables
building operators to monitor and adjust equipment controllers from the Metasys
system UI.

In addition, service personnel can view equipment controller information locally

through an optional local controller display (M4 -DLK0350-0 or MS -DIS1710-0)
available for equipment controllers, or through the optional MAP Gateway.

Communications protocols
The CG and CV series controllers communicate using multiple communication
protocols depending on the model and configuration. The CGE and CVE controllers
communicate using BACnet/SC or BACnet/IP communication protocols. The CGM
and CVM controllers communicate using BACnet MS/TP, N2, or ZFR wireless.

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If you load an application configured for N2 communication on a CGM controller, it

automatically communicates through N2. Controllers otherwise default to MS/TP
communication. If you connect a ZFR Pro Wireless Field Bus Router to the CGM
controller when the controller is initially powered on, it automatically enters wireless
mode. This enables the same controller to support multiple communication protocols
without the need to purchase a special model for each protocol, and without extra
manual setup. Equipment controllers in BACnet/SC, BACnet/IP, or BACnet MS/TP
communication mode are BACnet network-compliant devices.

The XPM expansion modules communicate using BACnet MS/TP, or wireless

Zigbee® using a ZFR Pro Wireless Field Bus Router (on the FC Bus only). By default,
the XPM expansion modules communicate using the BACnet MS/TP protocol.

The BACnet MS/TP protocol is a standard for ANSI, ASHRAE, and the International
Standards Organization (ISO) for building controls.

You can use the CGM and CVM controllers as functional replacements for legacy N2
controllers. The N2-capable MS/TP equipment controller models provide a cost-
effective upgrade and modernization path for customers with existing N2 controllers.

You can also install the CGM and CVM controllers in a wireless application using a
ZFR Pro Wireless Field Bus Router, see Related products.

Hardware and installation

Metasys equipment controllers and expansion modules are encased in a durable
plastic housing. The plastic housing may eliminate the need for a separate enclosure
for plenum-rated construction. Check specific controller documentation and regional,
national, and local code requirements for appropriate applications.

Metasys CG, CV family devices feature bright, color-coded LEDs, visible on the
controller cover, that indicate the supply power, communications bus, and EOL switch
status, as well as a variety of fault conditions to aid troubleshooting the controller
and bus.

The equipment controllers ship with a default configuration that can assist in
validating the wiring of the input and output terminals before you download an
application file. When the controller is powered on in this configuration, the Fault LED
will flash in a pattern of two quick blinks and then a long pause.

CG, CV family devices feature removable, color-coded, keyed, and labeled terminal
block plugs for the input and output, supply power, and communications bus
terminations.

CG, CV family devices feature rotary switches that allow you to set a valid and unique
device address or controller number for each device on the bus. A blank space is
included on the cover for recording the device address.

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Integral mounting clips and a DIN rail track on the back plate of the CGM controllers
and XPM devices allow you to easily mount the device either on a horizontal section
of 35 mm DIN rail, or screw mount on a flat surface with three integral mounting
clips on the device.

An integral EOL switch on MS/TP devices allows you to enable the device as a bus
terminating device, which when properly configured, reduces reflected noise on the
bus and improves bus communication.

Some CG series models feature an onboard display and navigation keypad that
provides an intuitive local interface for users to monitor point values and status, view
alarms, view trends, override outputs, and adjust setpoints and parameters. You can
use the display to quickly troubleshoot issues and restore control while being near
the associated mechanical equipment. You can adjust the brightness of the screen for
readability in low-light environments. For equipment controllers that do not feature
an onboard display, a remote mountable DLK0350 Local Controller Display model or
the MAP Gateway are available that connect directly to the SA Bus port of the
equipment controller. For more information, refer to the M4-DLK Local Controller
Display Product Bulletin (LIT-12014001) and the Mobile Access Portal Gateway Catalog
Page (LIT-1900869).

XPM Expansion Modules

Compatibility
You can connect XPM series expansion modules to the SA Bus of the following
equipment controller device types:

CG series General Purpose Application Equipment Controllers

CV series VAV Box Controllers
CCM Critical Environment Controller
FAC series Advanced Application Field Equipment Controllers
FEC series Field Equipment Controllers
VMA16, VMA17, VMA18, and VMA19 series VAV Box Controllers
SNC series Network Control Engines
NCE series Network Control Engines

Note: XPM series expansion modules may coexist on the SA Bus with IOM series
input/output expansion modules.

You can connect XPM series expansion modules to the FC bus of the following
network engine types:

SNE series Network Engines

SNC series Network Control Engines
NAE35, NIE39, NAE45, NAE49, NAE55, and NAE59 series Network Automation
and Integration Engines

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NCE25 and NIE29 series Network Control Engines

Note: XPM series modules may coexist on the FC Bus with IOM series
input/output expansion modules.

XPM series model information

Table 1. XPM series information including point type counts
M4 - M4 - M4 -
XPM04060- XPM09090- XPM18000-
0 0 0
Communication BACnet MS/TP
protocols
Modular jacks SA/FC Bus Port: RJ-12 6-Pin Modular Jack
Point types Signals accepted Number of points
Universal Input 3 7 0
(UI)
15 VDC Power Source
(Provide 100mA total
current)

Analog Input - Voltage

Mode (0–10 VDC)

Analog Input - Current

Mode (4–20 mA)

Analog Input - Resistive

Mode (0–600k ohm),
RTD (1k Nickel [Johnson
Controls sensor], 1k PT,
A998 SI), NTC (10k Type
L, 2.252k Type 2)

Binary Input, Dry

Contact Maintained
Mode

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M4 - M4 - M4 -
XPM04060- XPM09090- XPM18000-
0 0 0
Universal Input
Common

Binary Input (BI) 1 2 18

Binary Input, Dry

Contact Maintained
Mode

Binary Input - Pulse

Counter/Accumulator
Mode

Binary Input Common

Configurable 4 4 0
Output (CO)
Analog Output -
Voltage Mode (0–10
VDC)

Binary Output 24 VAC

Triac

Analog Output Signal

Common

Binary Output Signal

Common

Analog Output 0 2 0
(AO)
Analog Output -
Voltage Mode (0–10

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M4 - M4 - M4 -
XPM04060- XPM09090- XPM18000-
0 0 0
VDC)

Analog Output -
Current Mode (4–20
mA)

Analog Output Signal

Common

Binary Output 2 3 0
(BO)
Binary Output - 24 VAC
Triac (External Power
Source)

Binary Output Common

XPM Expansion Modules technical specifications

Table 1. Technical specifications
Specification Description

Power requirement 24 VAC (nominal, 20 VAC minimum/30 VAC maximum),

50/60 Hz, Power Supply Class 2 (North America), Safety
Extra-Low Voltage (SELV) (Europe)

Power consumption 14 VA maximum

Note: The VA rating does not include any power

supplied to the peripheral devices connected to Binary
Outputs (BOs) or Configurable Outputs (COs), which
can consume up to 12 VA for each BO or CO; for a

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Specification Description
possible total consumption of an additional 84 VA
(maximum).

Power source +15 VDC power source terminals provide 100 mA total
current.

Note: Only present on XPM09090 and XPM04060

models.

M4- XPM09090-0: Quantity 2-located in

Universal Input terminals for active (3-wire) input
devices.

M4- XPM04060-0: Quantity 1-located in

Universal Input terminals for active (3-wire) input
devices.

Ambient conditions Operating: 0°C to 50°C (32°F to 122°F); 10% to 90%

RH noncondensing

Storage: -40°C to 80°C (-40°F to 176°F); 5% to 95% RH

noncondensing

Communications BACnet MS/TP; Zigbee Wireless also supported (at FC

protocol Bus and for Sensors) with additional hardware.

XPM expansion modules support Zigbee wireless

functionality for the FC bus and for sensors with
additional hardware.

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Specification Description
Decimal address set using the three rotary switches;
valid controller device addresses 4-127
Device addressing for
BACnet MS/TP

Communications bus RS-485

3-wire FC Bus between the supervisory controller and

expansion modules

4-wire SA Bus between equipment controller, network

sensors and other sensor/actuator devices, includes a
lead to source 15 VDC supply power (from equipment
controller) to bus devices.

Processor RX64M Renesas® 32-Bit microcontroller

Memory 16 MB flash memory and 8 MB SDRAM

Input and output Universal Inputs: Defined as 0–10 VDC, 4–20 mA, 0–
capabilities 600k ohms, or Binary Dry Contact

Binary Inputs: Defined as Dry Contact Maintained or

Pulse Counter/Accumulator Mode

Configurable Outputs: Defined as 0-10 VDC or 24

VAC @500mA Triac BO

Analog Outputs: Defined as 0–10 VDC or 4–20 mA

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Specification Description
Binary Outputs: Defined as 24 @500mA VAC Triac
(external power source only)

Universal Input (UI) Input: 24-bit Analog to Digital converter

Resolution / Analog
Output (AO) Accuracy
Output: +/- 200 mV accuracy in 0–10 VDC applications

Terminations Input/Output: Pluggable Screw Terminal Blocks

SA/FC Bus and Supply Power: 4-Wire and 2-Wire

Pluggable Screw Terminal Blocks

SA/FC Bus Port: RJ-12 6-Pin Modular Jack

Mounting Horizontal on single 35 mm DIN rail mount

(recommended), or screw mount on flat surface with
three integral mounting clips on controller

Housing Enclosure material: ABS and polycarbonate UL94 5VB;

Self-extinguishing

Protection Class: IP20 (IEC529)

Dimensions (height x XPM09090-0: 150 mm x 190 mm x 44.5 mm (5-7/8 in.

width x depth) x 7-1/2 in. x 1-3/4 in.) including terminals and
mounting clips

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Specification Description

XPM04060-0 and XPM18000-0: 150 mm x 152 mm x

44.5 mm (5-7/8 in. x 6 in. x 1-3/4 in.) including
terminals and mounting clips

Note: Mounting space requires an additional 50

mm (2 in.) space on top, bottom, and front face of
controller for easy cover removal, ventilation, and wire
terminations.

Weight XPM09090-0: 0.5 kg (1.1 lb)

XPM04060-0 and XPM18000-0: 0.29 kg (0.64 lb)

Compliance United States: UL Listed, File E107041, CCN PAZX, UL

916, Energy Management Equipment

FCC Compliant to CFR47, Part 15, Subpart B, Class A

Canada: UL Listed, File E107041, CCN PAZX7 CAN/CSA

C22.2 No. 205, Signal Equipment

Industry Canada Compliant, ICES-003

Europe: Johnson Controls declares that this product is

in compliance with the essential requirements and
other relevant provisions of the EMC Directive and
RoHS Directive.

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Specification Description
Australia and New Zealand: RCM Mark, Australia/NZ
Emissions Compliant

BACnet International: BACnet Testing Laboratories™

(BTL) Protocol Revision 18 Listed and Certified BACnet
Smart Actuator (B-SA), based on ANSI/ASHRAE 135-
2020

United Kingdom: Johnson Controls declares that this

product is in compliance with Electromagnetic
Compatibility Regulations, The Electrical Equipment
(Safety) Regulations, and Restriction of the Use of
Certain Hazardous Substances in Electrical and
Electronic Equipment Regulations.
The performance specifications are nominal and conform to acceptable industry
standard. For application at conditions beyond these specifications, consult the local
Johnson Controls office. Johnson Controls shall not be liable for damages resulting from
misapplication or misuse of its products.

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