HPR6000

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Operating Instructions

KBB
HPR6000 Exhaust Gas Turbocharger Chapter 7

7.5.9 Disassembly and assembly of the compressor housing

8010 8030 B
O M 1200 5010

A Mass of cartridge (bearing housing with rotor) approx. 151 kg.


Mass of compressor housing approx. 145 kg.
Make sure not t o damage the compressor impeller during assembly and
disassembly of the compressor housing.
Worksequence 1: Disassembly of the compressor housing
1. Slightly loosen the hexagon nuts (6160) at the clamping flanges (6140).
2. Turn the compressor housing (6010) until the eye bolt can be attached to the hoist.
3. Completely loosen and remove the clamping flanges (6140).
4. Remove the compressor housing (6010) and put it on a wooden base.
5. Loosen and remove the screws (6070) and washers (6080).
6. Remove the compressor housing (6010) from the insert (6040), pay attention to the
shims (6131 - 6135).
7. Loosen and remove the screws (8040) together with stop bushings (8020).
8. Remove the compressor diffuser (8010).
9. Remove O-rings (6030,6090 and 8030) and check for damage.
Worksequence 2 : Assembly of the compressor housing
1. Install and, if necessary, replace the O-rings (6030, 6090 and 8030).
2. Lay the insert (6040) with shim (6131 - 6135) on a wooden base. And then lay the
compressor housing (6010) on the insert (6040).
3. Tighten the insert (6040) with screws (6070) and washers (6080).
4. Slide the compressor diffuser (8010) onto the bearing housing centring (3010) and
fasten with the stop bushings (8020) and screws (8040).
5. Attach the compressor housing (6010) to a hoist and slide it onto the bearing housing
(3010).
6. Install the clamping flanges (6140) and slightly fasten with washers (6170) and
hexagon nuts (6160).
7. Turn the compressor housing (6010) into the required housing position.
8. Tighten the hexagon nuts (6160) at the clamping flanges (6140).

w Mark the position of the compressor housing (6010)l

HPR6000En06.doc 6" Edition (0712007) Page 35 of 54

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