F4 Users Guide
F4 Users Guide
F4 Users Guide
User’s Manual
0600-0032-0000 Rev G
*0600-0032-0000*
April 2004 $15.00
About Watlow Winona
Watlow Winona is a division of Watlow Electric Mfg. Co., St. Louis, Missouri, a manufacturer of industrial
electric heating products since 1922. Watlow begins with a full set of specifications and completes an indus-
trial product that is manufactured in-house, in the U.S.A. Watlow products include electric heaters, sensors,
controllers and switching devices. The Winona operation has been designing solid-state electronic control
devices since 1962, and has earned the reputation as an excellent supplier to original equipment manufac-
turers. These OEMs and end users depend upon Watlow Winona to provide compatibly engineered controls
that they can incorporate into their products with confidence. Watlow Winona resides in a 100,000-square-
foot marketing, engineering and manufacturing facility in Winona, Minnesota.
Your Comments
Your comments or suggestions on this manual are welcome. Please send them to the Technical Literature ,
Watlow Winona, 1241 Bundy Boulevard, P.O. Box 5580, Winona, Minnesota, 55987-5580 U.S.; Telephone:
+1 (507) 454-5300; fax: +1 (507) 452-4507.
Copyright July 2002 by Watlow, Inc., with all rights reserved. (2249)
T
Series F4S/D: Table of Contents
Chapter 2: Keys, Displays and Navigation . . .2.1 Chapter 12: Wiring . . . . . . . . . . . . . . . . . . . .12.1
Operations Appendix
Chapter 3: Operations . . . . . . . . . . . . . . . . . .3.1 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . .A.2
CE Declaration of Conformity . . . . . . . . . .A.5
Profiles Product Specifications . . . . . . . . . . . . . . .A.6
Ordering Information . . . . . . . . . . . . . . . . .A.7
Chapter 4: Profile Programming . . . . . . . . . . .4.1
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A.8
Setup List of Figures . . . . . . . . . . . . . . . . . . . . . .A.13
Software Map . . . . . . . . . . . . . . . . . . . . . .A.16
Chapter 5: Setup . . . . . . . . . . . . . . . . . . . . . .5.1
Factory
Chapter 8: Security and Locks . . . . . . . . . . . .8.1
A downloadable electronic copy of this user manual is available free of charge through Watlow's web site:
http://www.watlow.com/prodtechinfo. Search on Series F4.
∫ WARNING statement.
The Ó symbol (a lightning bolt in a lightning bolt in a triangle) precedes an electric shock
hazard CAUTION or WARNING safety statement.
Electrical Shock
Hazard Technical Assistance
If you encounter a problem with your Watlow controller, review all configuration
CAUTION or
information to verify that your selections are consistent with your application: inputs;
WARNING outputs; alarms; limits; etc. If the problem persists after checking the above, you can get
technical assistance by calling your local Watlow representative (see back cover of this
manual), or in the U.S., dial +1 (507) 494-5656. For technical support, ask for an
Applications Engineer.
Please have the following information available when you call:
• Complete model number • All configuration information
• User’s Manual • Diagnostic menu readings
Warranty
The Watlow Series F4 is warranted to be free of defects in material and workmanship for
36 months after delivery to the first purchaser for use, providing that the units have not
been misapplied. Since Watlow has no control over their use, and sometimes misuse, we
cannot guarantee against failure. Watlow's obligations hereunder, at Watlow's option, are
limited to replacement, repair or refund of purchase price, and parts which upon
examination prove to be defective within the warranty period specified. This warranty
does not apply to damage resulting from transportation, alteration, misuse or abuse.
Returns
• Call or fax your distributor or the nearest Watlow sales office for best information
about returns. (See outside back cover.)
• To return directly to Watlow Winona in the U.S., first call or fax Customer Service for
a Return Material Authorization (RMA) number (telephone: +1 (507) 454-5300; fax: +1
(507) 452-4507).
• Put the RMA number on the shipping label, along with on a written description of the
problem.
• A restocking charge of 20% of the net price is charged for all standard units returned
to stock. Returned units must be in like new condition and must be returned within
120 days of initial receipt of the product.
Overview
Watlow’s Series F4 1/4 DIN industrial ramping • 256 possible ramp steps in as many as 40 vari-
controllers are easy to set up, program and operate able-length, nameable profiles
in the most demanding ramp-and-soak-processing • six step types
applications. The F4 includes:
• eight programmable event outputs, compressor
• four-line, high resolution LCD display
control, boost heat/boost cool, power-out selec-
• guided setup and programming software tions and a real-time clock.
• 16-bit microprocessor • Note: the F4S has two less analog inputs and
two less control outputs than the F4D.
1 Universal F4
1 Analog Input
(2 optional)
1A
1B
2 Control Outputs
Single
Channel
…Alarm1 Lo Deviation
–1 F
1 2 Alarm Outputs
F4S Adjusts Value 2
F4
2 3 Universal
Analog Inputs
1A
1B
2A 4 Control Outputs
Dual 2B
Overview
Andy, an engineer with the Ajax
Testing Company, is running tempera-
ture and humidity tests on navigation-
al equipment. He wants to be able to
control temperature and humidity in
the environmental chamber, and moni-
tor the temperature of the equipment
itself. With the Watlow Series F4 ramp-
ing controller, he can:
1A
1B
2A
2B
F4 5. Run the Profile
Main Page___________ 1
Go to Profiles
Go to Setup 2
Go to Factory
Figure 1.2 — Sample Application 1: Series F4 Dual Channel Using Multiple Inputs and Outputs.
1B
2A
Andy programmed the test as a ramping pro-
2B file of 21 steps. To make sure the equipment
Main Page___________ Step 1: Ramp Time
Go to Profiles
1
is at the ambient chamber temperature, he
Go to Setup 2
Step 2: Ramp Time
Go to Factory
put a Wait condition on Step 2. Step 20 is a
Step 3: Soak
Jump step that puts the equipment through
Step 4: Jump
the same heat and humidity cycle 21 times.
i
✔ NOTE:
The profile in this sample application is embedded
in the Series F4 software for use as a teaching tool
or a template. It is the first profile, MILSTD810D,
located in the Profiles Page > Edit Profile Menu.
You can change or delete this profile and later
recall it through factory defaults. If you have a
single-channel controller, you will see only the tem-
perature on Channel 1. This is not the true
Military Standard Test 810D.
This sample application is continued in the Operations, Profile Programming and Setup Chapters.
What to do How to do it
1 Install the controller. See Chapter 11, Installation. (This step will not
be necessary if the Series F4 is already installed
in equipment.)
2 Wire the controller. See Chapter 12, Wiring. (This step will not be
necessary if the Series F4 is already installed in
equipment.)
4 Tune the system and set alarm set points. See Chapter 3, Operations.
The ˆ Key
During all these steps, the Information Key
will summon helpful definitions and setup tips.
Just position the cursor next to the item you
want to know more about, then press the key.
Press it again to return to your task.
Overview
This chapter introduces the user interface of the The Information Key summons information about
Series F4S/D controller — the displays, keys and the pages, menus, parameters and values, as well
indicator lights, and the principles of navigating as error and alarm conditions if they occur.
the software to program profiles and change setup The software is organized into five pages of menus.
settings. The Series F4 is designed with user- The Main Page gives access to the other four —
friendly features to facilitate setup, programming Operations, Profiles, Setup and Factory. The Main
and operation of the Series F4. Page can be customized to display user-chosen
The four-line LCD display facilitates setup and information.
programming, and presents informative messages
about status, error and alarm conditions.
Digital inputs, digital outputs, profiles and alarms
can be named for easy reference.
Upper Display
Displays Channel 1 actual
process values during Active Output Indicator
operation. Displays error Lights (Output status):
information if errors occur. Lit when the corresponding
controller channel output is
Lower Display active. (F4D shown)
Displays information about the setup,
operation and programming of the
controller. F4
1A
Alarm Output Indicator
1B Lights
(Alarm status):
Cursor 2A Lit during an alarm state.
(>):
Indicates selected parameter 2B
or present value in F4 mem-
Main Page___________
ory. Moves via the four navi- 1
Go to Profiles Communications Indicator
gation keys.
Go to Setup 2
Light
Go to Factory (Communication status):
Lit (pulsates) when the con-
troller sends or receives valid
Profile Indicator Light
data.
(Run/Hold status):
• Lit when a ramping profile
runs. Scroll Bar
• When blinking, the profile is (Scroll up or down):
on hold. i Appears when the Up or
• When not lit, the controller Down Keys can reveal more
operates as a static set information in the Lower
point controller. Display.
Figure 2.2 — Series F4S/D Displays and Indicator Lights. (F4D shown)
Main Page_____
Will always appear Input 1 Error Press < to scroll
if active: Input 2 Error down the list.
Input 3 Error
>Go to Operations
Go to Profiles Access to software
Go to Setup
Go to Factory
2
Dual
Channel
Figure 2.3 — Default Main Page Parameters. F4D
Main>Setup
Choose to Setup
System
Think of this display as a window Analog Input 1
into the software table. You move
around in the software using the
F4
1A
following navigation keys:
1B
F4
1A
1B
Numbers 2A
to the parameter
36 °F 1
7 1B
6 Names 2A
5
1. Navigate Enter Alarm Name:___
2B
4. Press . to move to the
4 1 end of the 10-character name
to the parameter ALARM1
Adjusts Char space and proceed to the
3 you want to 2
Back Next next screen. This enters the
name.
2 name.
1 You'll change
each letter on
Ø this nameable 3. Scroll to choose the new
10-character letter or a number.
Blank
line. i
2B
Choose to Setup:____
The second press takes you System 1
Analog Input 1
back to where you were. Analog Input 2 2
Main Page
Main > Setup > Main Page
Input x (1 to 3) Error
Alarm x (1 to 2) Condition
Autotuning Channel x (1 or 2)
Parameter x (1 to 16) None Current File
View customized Input 1 Value Current Step
parameter list. Input 2 Value Input 2 value
Input 3 Value Set Point 1
Set Point 1 Set Point 2
Set Point 2 Step Type
% Power 1 Target SP1
% Power 2 Target SP2
Tune status 1 Wait for
Tune status 2 Status
Time Time
Date Remaining
Digital Ins Digital Ins
Digital Outs Digital Outs*
*Digital outputs configured as
Time Remaining % Power 1
Current File % Power 2 events can be turned on/off in the
Current Step Date static set point mode or when a
Active Ch1 PID Set Time running profile is on hold. The
Active Ch2 PID Set
event output status will remain as
Last Jump Step
Jump Count set until reset by the profile or by
WaitFor Status the operator.
Step Type
Target SP1
Target SP2
Inner Set Point
Custom Message 1
Custom Message 2
Custom Message 3
Custom Message 4
Input 1 Cal. Offset
Input 2 Cal. Offset
Input 3 Cal. Offset
Go to Operations
Auto-tune PID sets,
edit PID parameters
and select alarm set
points.
Go to Profiles
Create, edit, delete
and rename profiles.
Go to Setup
Set up inputs and
outputs, configure
the system and
design the Main
Page.
Go to Factory
Set security settings,
and calibrate and re-
store factory settings.
✔ NOTE: ✔ NOTE:
You must program a profile or use the pre-programmed While a profile is running, profiles can be either created
MILSTD810D profile before running it. See the Profile or renamed only while a profile is running. All other
Programming Chapter. pages and menus can be entered only during Static Set
Point Control mode.
ç WARNING
Check the configuration of the controller on the Setup
Page before starting and running a profile (if the Setup
Page is not locked). Make sure the settings are appropri-
ate to the profile: input sensor ranges and limits, digital
inputs and outputs as events, guaranteed soak band, re-
sponse to power out and Celsius or Fahrenheit scales. If
the Setup Page is accessible, failure to check the configu-
ration before running a profile could result in damage to
equipment and/or property, and/or injury or death to per-
sonnel.
Auto-tune PID al, integral and derivative control, see the Features Chapter.
1B
2A
2B
2
F4
π
Start Profile:_______
>MILSTD810D..........
Andy, an engineer with the Ajax Testing Company, ALUMINUM
is running temperature and humidity tests on Glaze 8
navigational equipment. He runs the test profile,
Military Standard Test 810D, having already set
up the controller and programmed the profile. HOLD
In Step 4, the temperature in the chamber exceed- When the alarm occurred, Andy put the profile on
ed the Alarm 1 setting. This triggered the alarm, hold while he corrected the Alarm Set Points.
causing the indicator light on the front panel (next
to the bell-shaped icon) to light up and a message
π
to appear on the lower display: "TEMP DEV Hold Profile:_______
High." Don’t Hold
Because Alarm 1 was set up as a latching alarm >Hold
(Setup Page), Andy had to clear it manually. First Terminate
he corrected the alarm condition by widening the
gap between low and high deviation alarm set- MILSTD810D Holding. .
tings on the Operations Page. He then unlatched Step 1
the alarm by returning to the Main Page alarm Remains 00:01:40
line and pressing the Right Key . again.
If your Series F4 is a single-channel controller,
you will see only the temperature on Channel 1.
This is not the true Military Standard Test 810D. RESUME
After clearing the alarm, Andy entered the com-
✔ NOTE:
mand to resume the profile.
This profile is embedded in the Series F4 as a teaching
tool and a template. Go to the Edit Profile Menu (Pro- π
files Page) and look for MILSTD810D.
Resume Profile:______
Continue Holding
>Resume
Terminate
Communications
• Unit will not • Address parameter may be incorrectly set. • Check Communications Setup Menu and set
communicate. to correct address.
• Baud rate parameter may be incorrectly • Check Communications Setup Menu and set
set. to correct baud rate.
• Unit-to-unit daisy chain may be disconnect- • Look for a break in the daisy chain.
ed.
•Communications wiring may be reversed, • Verify correct connections and test wiring
short or open. paths.
• EIA-485 converter box may be incorrectly • Check converter box wiring and its documen-
wired. tation.
• Computer communications port may be in- • Reconfigure computer’s communications port
correctly set up. setup and verify that communications are
okay.
• Communications software setup or address • Check the communication card documentation
may be incorrect. for setable variables and operational testing.
• Protocol or parity may be wrong, should be • Restart communications software and check
8, n, 1. for settings agreement. Verify the communica-
• Application software not working properly. tions bus is active.
• May need termination and pull-up and pull- • Verify operation with Watlow communications
down resistors. tool.
Alarms
• Alarm won’t occur. • Alarm output may be off. • Configure output as an alarm.
• Alarm set points may be incorrect. • Check alarm set points.
• Alarm sides may be incorrect. • Check the alarm sides setting.
• Controller may be in diagnostics mode. • Check the alarm type setting.
• Alarm won’t clear. • Alarm may be latched. Move cursor to • Check the alarm logic for compatibility with
(To clear the alarm, cor- alarm message. Press .. system peripherals and annunciators.
rect the alarm condi- • Alarm set points may be incorrect. • Check the power limit setting.
tion. If the alarm is • Alarm hysteresis may be incorrect. • Check the operation mode.
latched, press . with • Input may be in error condition. • Check the alarm output function.
the cursor at the alarm • Check the °C and °F setting.
message on the Main • Check the calibration offset value. Set it to a
Page.) lower level.
Upper [A-dhi] • Input type may be set to wrong sensor • Check the Sensor parameter to match the
Lower !Input x (1 to 3) AtoD+ or may not be calibrated. sensor hardware.
Upper [SEnLo] • Power may be incorrect. • Measure power upstream for required
Lower !Input x (1 to 3) Sensor- level. Check part number for power re-
quirements.
Upper [SEnhi] • The open loop detect feature shows a • Check sensor function. The Open Loop
Lower !Input x (1 to 3) Sensor+ broken sensor. Detect parameter indicates it may be
broken.
Upper [Atod`] • The Calibration Offset parameter is set • Check the Calibration Offset parameter
Lower !Timeout much too high or low. value. Set it to a lower level.
System Errors
(Upper Display shows error • Input is in error condition. • Check sensor connections.
numbers. Lower Display mes-
sages indicate cause and ac-
tion to take.)
•Input 1 Module Error! Only • Input 2-3 module in input 1 slot. • Move module to correct input slot.
single-channel modules
supported.
• Input 1 Module Error! Only • Input 1 module in input 2-3 slot. • Move module to correct input slot.
dual-channel modules
supported.
• Retransmit 1 Module Error! • Wrong module in retransmit 1 slot. • Replace incorrect module with retransmit
Only process modules module.
supported.
• Retransmit 2 Module Error! • Wrong module in retransmit 2 slot. • Replace incorrect module with retransmit
Only process modules module.
supported.
• Cannot identify: Modify: Re- • Component failure. • Remove the module just installed and
place module. replace with a new module.
• Module change. Defaults will • Module changed. • Press any key. All parameters will
occur. Accept with any key. default.
• First power-up. Parameters • Firmware upgrade. • Wait until initialization is done.
are initializing.
• Firmware change. Parameters • Firmware upgrade. • Wait until initialization is done.
are initializing.
✔ NOTE:
Some parameters may not appear, depending on the mod-
el and configuration of the controller.
Autotune PID
Main > Operations > Autotune PID
Channel x (1 to 2) Autotune Tune Off (0) Tune Off (0) Channel Active: Always (Channel 1).
Ch1 PID Set 1 (1) 305 [1]
Select whether PID Active if controller is set to Dual
Ch1 PID Set 2 (2) 324 [2]
parameters will be r/w Channel Ramping (Channel 2).
Ch1 PID Set 3 (3)
automatically Ch1 PID Set 4 (4)
selected. Ch1 PID Set 5 (5)
Ch2 PID Set 6 (1)
Ch2 PID Set 7 (2)
Ch2 PID Set 8 (3)
Ch2 PID Set 9 (4)
Ch2 PID Set 10 (5)
Autotune PID Cascade
Main > Operations > Autotune PID > Cascade
Cascade Inner Loop Tune Off (0) Tune Off (0) 305 Active if Analog Input 3 Control
Inner Loop PID Set 1 (1) r/w
Select which PID pa- Inner Loop PID Type is set to Cascade.
Set 2 (2)
rameters will be au- Inner Loop PID Set 3 (3)
tomatically tuned. Inner Loop PID Set 4 (4)
Inner Loop PID Set 5 (5)
Cascade Outer Loop Tune Off (0) Tune Off (0) 343 Active if Analog Input 3 Control
Outer Loop PID Set 1 (1) r/w
Select which PID pa- Outer Loop PID Type is set to Cascade.
Set 2 (2)
rameters will be au- Outer Loop PID Set 3 (3)
tomatically tuned. Outer Loop PID Set 4 (4)
Outer Loop PID Set 5 (5)
Edit PID
Main > Operations > Edit PID
PID Set x (1 to 5)* (Optional Inner Loop)
Main > Operations > Edit PID > PID Set Channel 1 > PID Set x (1 to 5)
Proportional Band x (A or B) 0 to 30000 25°F (25) 1A 1B Set Active: Always (Channel 1).
500 550 [1]
Define the propor- (0 to 30000) 14°C (14) °F Default for US
510 560 [2]
tional band for PID 520 570 [3] °C Default for SI
530 580 [4]
control.
540 590 [5]
r/w
Integral x (A or B) 0.00 to 300.00 minutes 0 minutes 1A 1B Set Active if PID Units (Setup Page)
501 551 [1]
Set the integral time (0 to 30000) (0)
511 561 [2]
is set to SI and Proportional
in minutes. 521 571 [3] Band is not set to 0.
531 581 [4]
541 591 [5]
r/w
Reset x (A or B) 0.00 per minute to 0 per minute 1A 1B Set Active if PID Units (Setup Page)
502 552 [1]
Set the reset time in 99.99 per minute (0) is set to U.S. and Proportional
512 562 [2]
repeats per minute. (0 to 9999) 522 572 [3] Band is not set to 0.
532 582 [4]
542 592 [5]
r/w
Derivative x (A or B) 0.00 to 9.99 minutes 0.00 minutes 1A 1B Set Active if PID Units (Setup Page)
503 553 [1]
Set the derivative (0 to 999) (0) is set to SI and Proportional
513 563 [2]
time. 523 573 [3] Band is not set to 0.
533 583 [4]
543 593 [5]
r/w
Integral x (A or B) 0.00 to 99.99 minutes 0 minutes 2A 2B Set Active if PID Units (Setup Page)
2501 2551 [6]
Set the integral time (0 to 9999) (0)
2511 2561 [7]
is set to SI and Proportional
in minutes. 2521 2571 [8] Band is not set to 0.
2531 2581 [9]
2541 2591 [10]
r/w
Reset x (A or B) 0.00 per minute to 0 per minute 2A 2B Set Active if PID Units (Setup Page)
2502 2552 [6]
Set the reset time in 99.99 per minute (0) is set to U.S. and Proportional
2512 2562 [7]
repeats per minute. (0 to 9999) 2522 2572 [8] Band is not set to 0.
2532 2582 [9]
2542 2592 [10]
r/w
Derivative x (A or B) 0.00 to 9.99 minutes 0.00 minutes 2A 2B Set Active if PID Units (Setup Page)
2503 2553 [6]
Set the derivative (0 to 999) (0) is set to SI and Proportional
2513 2563 [7]
time. 2523 2573 [8] Band is not set to 0.
2533 2583 [9]
2543 2593 [10]
r/w
Rate x (A or B) 0.00 to 9.99 minutes 0.00 minutes 2A 2B Set Active if PID Units (Setup Page)
2504 2554 [6]
Set the rate time. (0 to 999) (0) is set to U.S. and Proportional
2514 2564 [7]
2524 2574 [8] Band is not set to 0.
2534 2584 [9]
2544 2594 [10]
r/w
Derivative x (A or B) 0.00 to 9.99 minutes 0.00 minutes 1A 1B Set Active if PID Units (Setup Page)
2603 2653 [1]
Set the derivative (0 to 999) (0) is set to SI and Proportional
2613 2663 [2]
time. 2623 2673 [3] Band is not set to 0.
2633 2683 [4]
2643 2693 [5]
r/w
Rate x (A or B) 0.00 to 9.99 minutes 0.00 minutes 1A 1B Set Active if PID Units (Setup Page)
2604 2654 [1]
Set the rate time. (0 to 999) (0) is set to U.S. and Proportional
2614 2664 [2]
2624 2674 [3] Band is not set to 0.
2634 2684 [4]
2644 2694 [5]
r/w
Name _________________________________________________
Date __________________________________________________
Operations Page
PID Set Chan 1 Menu PID Set 1 PID Set 2 PID Set 3 PID Set 4 PID Set 5
or Cascade Inner Loop
Proportional Band A
IntegralA / ResetA
DerivativeA / RateA
Dead Band A
Hysteresis A
Proportional Band B
IntegralB / ResetB
DerivativeB / RateB
Dead Band B
Hysteresis B
PID Set Chan 2 Menu PID Set 6 PID Set 7 PID Set 8 PID Set 9 PID Set 10
Proportional Band A
IntegralA / ResetA
DerivativeA / RateA
Dead Band A
Hysteresis A
Proportional Band B
IntegralB / ResetB
DerivativeB / RateB
Dead Band B
Hysteresis B
Cascade Outer Loop PID Set 1 PID Set 2 PID Set 3 PID Set 4 PID Set 5
Proportional Band A
IntegralA / ResetA
DerivativeA / RateA
Dead Band A
Proportional Band B
IntegralB / ResetB
DerivativeB / RateB
Dead Band B
Alarm Set Point Menu Alarm 1 Alarm 2
Low Set Point
High Set Point
Lo Deviation
Hi Deviation
Overview
This chapter explains how to program a ramp-and- choose from a list of the steps and their param-
soak profile so that it will be stored in the Series eters, much like in previous controllers.
F4 memory. • You will also find a User Profile Record to use
• The first section explains profiles, steps and to record the steps and parameters for your
step types. profiles.
• The second section explains how to name and If you receive this controller as a separate unit, you
program a ramping profile. The Series F4 pre- will have to install, wire and configure the Series
sents a sequence of questions that prompt you F4 before you set up a ramping profile.
to define the steps and the step properties. If you receive this controller already installed in an
While reading this section, refer to the profile environmental chamber, furnace or other equip-
already embedded in the Series F4 software. ment, continue with this chapter. You will not have
You can use this profile, Military Standard Test to configure the controller if the manufacturer has
810 (MILSTD 810D), as a template and learn- done this for you. You should check the Setup Page
ing tool. in the controller software for settings of relevant
• The third section explains how to edit and inputs and outputs.
delete an existing profile. In the Series F4, you
✔ NOTE: ✔ NOTE:
For more information about how parameter settings affect Make sure your controller inputs are properly
the controller’s operation, see the Features Chapter. configured before entering profiles. Analog Input
setup changes may delete profiles.
✔ NOTE:
If your Series F4 is a single-channel controller, you will
see only the temperature on Channel 1 of the embedded
profile. This is not the true Military Standard Test 810D.
Temperature
file steps automatically, in sequence. As many as 40
different profiles and a total of 256 steps can be
stored in the Series F4’s non-volatile memory.
The 256 steps are grouped by profile. So, one pro-
file could have 256 steps; or 39 profiles could have
6 steps and one could have 22; or 32 profiles could
have eight steps each. The maximum number of Time
steps is 256, and the maximum number of profiles
is 40.
Figure 4.2 — An eight-step profile, as it might be logged
on a chart recorder.
End terminates the profile in a chosen state. All 3. Plan the profile on paper. The User Pro-
profiles must have an End step. It cannot be delet- file Record (later in this chapter) will give
ed or changed to another step type. Define the End you a framework for your plan.
by choosing:
4. Program the profile. Make sure the User
• End with Hold, Control Off, All Off or Idle end Profile Record is an accurate record of the
state. program.
5. Store the Setup Page Parameter
Another Option: Wait For Record along with the User Profile Record
Wait For is not a step type, but Ramp Time, Ramp to document your programmed settings.
Rate and Soak steps can be programmed to wait for
events and processes. This means the wait condi-
tions must be satisfied before the time clock and
the step activity proceeds.
If the step is to wait for an analog input, the actual
2B
Go to Setup 2
Main>Profile________
3.Name the profile. >Create Profile
Unless the equipment manufacturer has locked Edit Profile
out this function, you can name your profiles for Delete Profile
easy reference. (Names can have up to 10 char-
acters.) To name a profile,
Choose to Name:_____
• Press . to enter the name space and the No
first position. >Yes
• Press the Up or Down Key > < to scroll
through the alphabet and choose the letter
or number. (See Chapter 2, Navigation, for
the character selections available.)
Enter Profile Name:_
• Press . to move to the next position. ALUMINUM8
• Continue until the name is complete, or ▲ ▼ Adjusts Char
until you move through the name space into < Back > Next
the next screen.
• Enter . to save the name of the profile.
This name will be stored in the Series F4’s
memory and will appear on the Main Page
when you run the profile.
Choose Step1 Type:__
4.Choose the step type. Autostart
There are six step types, each of which must be >Ramp Ti me ■
defined through different parameters. (See “Step Ramp Rate ▼
Types,” earlier in this chapter.)
Choose to wait:_____
5.Define each step type. >Step does not wait
The Series F4 prompts you to define the param- Step waits for…
eters of each step type. For example, when you
choose Ramp Time, the Profile Guide asks:
• if you want the step to wait for an event or
process input before starting;
• whether events outputs are on or off (digital
outputs must be set up as events in the
Setup Page);
✔ NOTE:
The final step of every profile is End. You cannot delete an
End step or change it to another type, but you can insert
new steps before it.
To delete a step:
Move the cursor to the number of the step to be
deleted. Press . . Deleting a step changes the
numbers of all steps that follow.
A Jump Step that jumps to an End Step cannot
be deleted.
✔ NOTE:
Inserting a step changes the numbers of all steps that
follow.
Step Step Date/Day, Wait Set Events Time Rate Set Set PID Guar. Jump to Step Repeats End
Nmbr Type Time for 1 2 3 4 5 6 7 8 HMS Pt 1 Pt 2 Set Soak Profile Step
1B
2A
F4
Ajax Testing Co. selected a version of Military Standard
Test 810D, which is often used to test navigational or
2B
Main Page___________ 1
Go to Profiles
Go to Setup 2
Go to Factory
106
104
Relative Humidity
Temperature ( F) 88
86 2
Dual
84
Channel
F4D
102 82
80
100
78
% Relative Humidity
76
Temperature ( F)
98
74
96 72
70
94
68
66
92
64
90 62
60
88 58
1. Why should I check the Setup Page before 7. Why can’t I delete the End step?
programming a profile?
Because every profile must have an End step, and
Complex, sophisticated profile control is possible this End step is programmed into the profile. If you
with the Series F4’s two or three analog inputs, wish to add a step before the end, use the Insert
four digital inputs, four control outputs (two for a Step command under the Edit Profiles Menu.
single-channel controller), two alarm outputs, two
retransmit outputs and eight digital outputs, but
they must be configured correctly. Don’t assume 8. How do I start or run a profile?
that the controller has been set up correctly for the
profile you want to program and run. Checking the You must be on the the Main Page to run a profile.
Setup Page first will save time. Press the Profile Key, select the profile you want to
run and choose the step you want to start on.
2. Why can’t I program a Ramp Rate step on 9. I just programmed the profile, but when I
Channel 2? press the Profile Key nothing happens. What’s
Ramp Rate is available only on single-channel con- wrong?
trollers.
You must return to the Main Page before running a
profile. The Profile Key does not function from any
3. Why can’t I set the Channel 2 parameters? other page but the Main Page.
Channel 2 parameters do not appear in single-
channel controllers, or Input 2 is Off in a dual- 10. How do I know which profile is running?
channel controller.
When a profile is running, the profile name and
current step number is displayed on the Main
4. Why can’t I adjust the set point to get the Page. You may have to scroll up or down to find
value I want? this information.
Check the configuration of the inputs (Setup Page)
and the set point limits (Setup Page). 11. Why can’t I access certain pages, menus or
parameters?
5. Why don’t the digital inputs appear as Wait The parameters you are looking for may not be
for conditions? available in your model of controller.
They must first be configured as events in the The OEM that installed the F4 may have locked
Setup Page. users out of certain pages and menus.
The F4’s software may have been locked by a su-
6. Why can’t I delete a particular step of my
pervisor or someone else at your facility.
profile?
If a profile is running, you can enter only the Pro-
You cannot delete a step that another step jumps
files Page.
to, or a step that is an End step.
Autostart
…>Edit Profile > Profile x (1 to 40) > Edit Step > Step x (1 to 256) > Autostart Step
Date M/D/Y today’s date 4004 [Date] Active: Always.
[Date] (0) or [Day]
Set date to [Day] (1) 4005 [mo]
autostart. [mo] (1 to 12)
4006 [day]
4007 [yr]
[day] (1 to 31)
r/w
[yr] (1998 to 2035)
Day Every Day (0) Every Day (0) 4008 r/w Active: Always.
Sunday (1)
Set day of the week
Monday (2)
to autostart.
Tuesday (3)
Wednesday (4)
Thursday (5)
Friday (6)
Saturday (7)
Time 00:00:00 to 23:59:59 00:00:00 4009 Active: Always.
[h] (0 to 23) [h] (0) 4010
Set time to [m] (0 to 59) [m] (0) 4011
autostart. [s] (0 to 59) [s] (0) r/w
Wait for:
… > Profile (1 to 40) > Edit Step > Step x (1 to 256) > Ramp Time or Ramp Rate or Soak Step > Wait for:
Step Does/Does Not Wait Does not wait (0) — 4012 r/w —
Wait for (1)
Do not wait for any
condition.
Step Wait For… Event Input x (1 to 4) 4012 r/w Active: Always.
Analog Input x (1 to 3)
Wait for the chosen
condition.
Event Input x (1 to 4) Don’t Wait (0) Don’t Wait (0) Input Active if the selected Event Input
4013 r/w [1]
Wait for Off (1) is Enabled.
Select whether or 4104 r [1]
not to wait for a dig- Wait for On (2)
4014 r/w [2]
4105 r [2]
ital signal to initiate 4015 r/w [3]
this step. 4106 r [3]
4016 r/w [4]
4107 rw [4]
Analog Input x (1 to 3) Don’t Wait (0) Don’t Wait (0) 4021 r/w [1] Active if the selected Analog
4108 r [1]
Wait (1) Input is present (Analog Input
Select whether or 4023 r/w [2]
4109 r [2] 1 always is).
not to wait for a 4025 r/w [3]
process value to ini- 4110 r [3]
tiate this step.
Analog Input x (1 to 3)
… > Ramp Time or Ramp Rate or Soak Step > Wait for: > To Wait for > Analog Input x (1 to 3)
Enter Analog Input x Range Low to Range Follow input Input Active: Always.
4022 r/w [1]
High selected
Select the process 4024 r/w [2]
4026 r/w [3]
value that will initi-
ate this step.
Event Output
… > Edit Step > Step x (1 to 256) > Ramp Time or Ramp Rate or Soak Step > Event Output
Output x (1 to 8) Off (0) Off (0) Output Active if the associated Digital
4030 r/w [1]
On (1) Output is set to Event.
Select this Digital 4111 r [1]
4031 r/w [2]
Output to be on or 4112 r [2]
off. 4032 r/w [3]
4113 r [3]
4033 r/w [4]
4114 r [4]
4034 r/w [5]
4115 r [5]
4035 r/w [6]
4116 r [6]
4036 r/w [7]
4117 r [7]
4037 r/w [8]
4118 r [8]
ç
WARNING:
Check the configuration of the controller on the Setup Page be-
fore starting and running a profile (if the Setup Page is not
locked). Make sure settings are appropriate to the profile. If
the Setup Page is accessible, failure to check the configuration
before running a profile could result in damage to equipment
and/or property, and/or injury or death to personnel.
PID Set
… > Profile x (1 to 40) > Edit Step > Step x (1 to 256) > Ramp Time or Ramp Rate or Soak Step > PID Set
Channel 1 PID Set 1 (0) PID Set 1 (0) 4046 r/w Active: Always.
PID Set 2 (1) 4124 r
Select a PID set for
channel 1. PID Set 3 (2)
PID Set 4 (3)
PID Set 5 (4)
Channel 2 PID Set 6 (0) PID Set 6 (0) 4047 r/w Active if controller is Dual
PID Set 7 (1) 4125 r Channel.
Select a PID set for
channel 2. PID Set 8 (2)
PID Set 9 (3)
PID Set 10 (4)
Jump
\Main > Profiles > Edit Profile > Profile x (1 to 40) > Edit Step > Step x (1 to 256) > Jump Step
Jump To Profile 1 to 40 or name — 4050 r/w —
(1 to 40)
Select name or num-
ber of profile to jump
to.
Step x (1 to 256) 1 to 256 1 (1) 4051 r/w Active: Always.
(1 to 256)
Select number of
steps to jump to.
Number of Repeats* 1 to 999 1 (1) 4052 r/w Active: Always.
(1 to 999)
Set number of times
to repeat the chosen
Jump.
End
Main > Profiles > Edit Profile > Profile x (1 to 40) > Edit Step > Step x (1 to 256) > End
Action Hold (0) All Off (2) 4060 r/w Active: Always.
Control Off (1)
Select what state
the controller will be All Off (2)
in at the end of the Idle (3)
profile.
*✔ NOTE:
If a power out condition occurs during a profile and more than 20 jump steps are stored in the F4’s Profile Program
memory, the controller will terminate the profile and turn off all outputs if Continue, Hold or Terminate was selected as
the Power Out action. If Profile Reset or Go to Idle Set Point was selected, the controller will take those actions. A pop-
up message will warn of this when the 21st jump step is programmed
✔ NOTE: Two sets of Modbus registers contain profile information: In edit mode, the number of the profile being edit-
ed is at 4000, and the number of the step being edited is at 4001. When the profile is running, the number of the pro-
file being run is at 4100, and the number of the step being run is at 4101. All run addresses are read only.
✔ NOTE: For more information about how parameter settings affect the controller’s operation, see the Features Chapter.
Idle
Main > Profiles > Edit Profile > Profile x (1 to 40) > Edit Step / Step x (1 to 256) > Step > End > Idle
Enter Channel 1 Idle Set Set Point 1 Low Limit 75 (75) 4061 r/w Active: Always (Channel 1).
Point to Set Point 1 High
Limit
Select the channel 1
set point to be main-
tained after the pro-
file ends.
Enter Channel 2 Idle Set Set Point 2 Low Limit 75 (75) 4062 r/w Active if controller is set to Dual
Point to Set Point 2 High Channel Ramping (Channel 2).
Limit
Select the channel 2
set point to be main-
tained after the pro-
file ends.
Main Page
Will always appear if active: Input 1 Error
Input 2 Error
Input 3 Error
Will appear if active and Alarm 1 Condition
set up to appear: Alarm 2 Condition
Autotuning Channel 1
Autotuning Channel 2
Analog Input 1
1A
1B
2A
2B
Main Page___________ 1
Go to Profiles
Go to Setup 2
Go to Factory
Digital Output 8
Andy set the compressor control parameter to have the There was no computer connection, so Andy skipped
compressor run only when cooling is needed. Communications.
% on Power: 0% Then he left the Setup Page and went to the Factory
% off Power: 9% Page where he put a password lock on the Setup Page,
Off Delay: 30 seconds Profile Page and Factory Page.
On Delay: 60 seconds Finally, he went to the Operations Page and set the ac-
tive alarm band:
-20°F
+20°F
System
Main > Setup > System
Guarantee Soak Band Decimal choice 1 Band Active: Always (1).
x (1 or 2) dependent: 1205 [1] Active if controller is Dual Chan-
1 to 30000, or 1212 [2] nel (2).
Select value above r/w
.1 to 3000.0, or
and below set point .01 to 300.0, or
to define the soak .001 to 30.0
band. (1 to 30000)
Current Time hh:mm:ss current time Time Active: Always.
00:00:00 to 23:59:59 1916 [hh]
Enter actual time. 1917 [mm]
[hh] (0 to 23)
(24-hour-clock) 1918 [ss]
[mm] (0 to 59)
[ss] (0 to 59) r/w
Analog Input x (1 to 3)
Main > Setup > Analog Input x (1 to 3)
Sensor Thermocouple (0) Thermo- Input Active: Always.
RTD (1) couple (0) 600 [1]
Select the sensor. 610 [2]
Process (2)
620 [3]
Wet Bulb-Dry Bulb* (3)
r/w
Off (4)
Type If Sensor is set to J (0) Input Active: Always.
thermocouple: 601 [1]
Select the lineariza- 611 [2]
tion table to apply J (0)
621 [3]
to the sensor. K (1)
T (2)
E (3)
r/w
ç
N (4) CAUTION: Changes to
C (5) Sensor, Type, Units,
D (6) Decimals, Scales and Set
PT2 (7) Point Limits will delete all
R (8) profiles stored in the F4’s
S (9)
memory.
B (10)
If Sensor is set to RTD 100Ω DIN
or Wet/Dry Bulb: (11) for The tenth character of your
100Ω DIN (11) 100Ω RTD model number determines
100Ω JIS (12) models
your RTD base resistance.
500Ω DIN (23
500Ω JIS (24)) 500Ω DIN F4_ _-_ _ _ _-_ (1 to 4) R G
1kΩ DIN (25) (23) for for 100Ω
1kΩ JIS (26) 500Ω or
F4_ _-_ _ _ _-_ (5 to 8) R G
If Sensor is set to 1kΩ models
Process:
for 500Ω and 1kΩ
4 to 20mA (13) 4 to 20mA
0 to 20mA (14) (13)
0 to 5V (15)
1 to 5V (16)
0 to 10V (17)
0 to 50mV (18)
If Analog Input 2 Sen-
sor is set to Process
and Analog Input 2 is
selected:
•Vaisala 0 to 5V** (19)
•Vaisala 0 to 10V (20)
•Vaisala 0 to 20mA**
(21)
•Rotronics 0 to 5V***
(22)
* A wet bulb at input 2 uses the input 1 value to calculate the rel- humidity display in the Main Page will display “RH Disabled”
ative humidity on channel 2. The humidify and dehumidify out- for a low temperature error and “RH Disabled” for a high temper-
puts (2A and 2B) are disabled when the input 1 temperature is too ature error.
low (32°F [0°C]) or too high (212°F [100°C]). The relative humidi-
ty display in the Main Page will display “RH Disabled” for a low *** The Series F4 provides temperature compensation for the
temperature error and “RH Disabled” for a high temperature error. Rotronics Model H260 Capacitive Relative Humidity Sensor to
calculate relative humidity on channel 2. The humidify and de-
** The Series F4 provides temperature compensation for the humidify outputs (2A and 2B) are disabled when the input 1
Vaisala HMM-30C Solid-state Humidity Sensor to calculate rela- temperature is too low (-5°F [-20°C]) or too high (320°F [160°C]).
tive humidity on channel 2. The humidify and dehumidify out- The relative humidity display in the Main Page will display “RH
puts (2A and 2B) are disabled when the input 1 temperature is Disabled” for a low temperature error and “RH Disabled” for a
too low (-40°F [-40°C]) or too high (320°F [160°C]). The relative high temperature error.
Altitude 0 to 2499 ft (0) 0 to 2499 ft 1902 r/w Active if Analog Input 2 Type is
Select an elevation 2500 to 4999 ft (1) (0) Wet Bulb-Dry Bulb.
to compensate for 5000 ft and above (2)
wet bulb evapora-
tion rates.
Units Temperature (0) Temperature Input Active if Sensor Type is set to
%rh (1) (0) 608 [1] Process.
Select the units of 618 [2]
measure for the psi (2)
628 [3]
input. units (3) r/w
Decimal 0 (0) 0 (0) Input Active if Sensor Type is set to
0.0 (1) 606 [1] Process.
Set the decimal 616 [2]
point for input. 0.00 process (2)
626 [3]
0.000 process (3)
r/w
Scale Low Depends on sensor and — Input Active if Sensor Type is set to
decimal point selec- 680 [1] Process.
Set unit value for 682 [2]
low end of current or tion.
684 [3]
voltage range. r/w
Scale High Depends on sensor and — Input Active if Sensor Type is set to
decimal point selec- 681 [1] Process.
Set unit value for 683 [2]
high end of current tion.
685 [3]
or voltage range. r/w
Choose Scaling Normal Scaling (0) Normal (0) Input Active if Sensor Type is set to
Scale Inversion (1) 693 [1] Process.
Select normal or in- 694 [2]
verse scaling. (Scale High corre-
695 [3]
sponds to the lowest
r/w
process value, and
Scale Low corre-
sponds to the highest
process value.)
Ch2 Output Disable? No (0) No (0) 696 r/w Active if Analog Input 2, Sensor
Disables Channel 2 Yes (1) is set to Process and Units is
outside the range set to %rh and Analog Input 1,
defined by Enter In1 Units is set to Temperature.
Temp Low and
Enter In1 Temp
High.
Enter In1 Temp Low Sensor range low to — 697 r/w Active if Ch2 Output Disable is
Choose the lowest In1 Temp High - 1 set to Yes.
temperature at
which the channel 2
output is active.
Enter In1 Temp High Sensor range high to — 698 r/w Active if Ch2 Output Disable is
Choose the highest In1 Temp Low + 1 set to Yes.
temperature at
which the channel 2
output is active.
Set Point Low Limit Depends on sensor. — Input Active: Always, except when Cas-
602 [1] cade is set to Process Cascade
Set limit for mini- 612 [2]
mum set point. or Deviation Cascade this is
622 [3]
masked for Analog Input 1.
r/w
✔ NOTE:
For more information about how parameter settings affect the con-
troller’s operation, see the Features Chapter.
Cascade High Range, Depends on sensor and — 1927 r/w Active if Input 3 is not set to off
Process decimal point selec- and Process Cascade is selected.
tion.
Cascade Low Range, Depends on sensor and — 1926 r/w Active if Input 3 is not set to off
Deviation decimal point selec- and Deviation Cascade is
tion. selected.
Cascade High Range, Depends on sensor and — 1927 r/w Active if Input 3 is not set to off
Deviation decimal point selec- and Deviation Cascade is
tion. selected.
Digital Input x (1 to 4)
Main > Setup > Digital Input x (1 to 4)
Name <selected by user> DIGIT IN1 3000-3009 Active: Always.
(ASCII Values) 3010-3019
Name the input for 3020-3029
easy reference. 3030-3039
r/w
✔ NOTE:
Press the Information Key ˆ for more task-related tips.
✔ NOTE:
For more information about how parameter settings affect the con-
troller’s operation, see the Features Chapter.
✔ NOTE:
Press the Information Key ˆ for more task-related tips.
High Scale Low Scale +1 to 30000 High end of Output Active: Always.
711 [1]
Set high end of cur- (maximum sensor sensor
range) (Low Scale +1 range 728 [2]
rent or voltage
r/w
range to retransmit. to 30000)
Scale Offset -19999 to 30000 0 (0) Output Active: Always.
Range Low to Range 712 [1]
Shift the scale up
High 729 [2]
(+) or down (-) to
r/w
agree with source (-19999 to 30000)
signal.
Digital Output x (1 to 8)
Main > Setup > Digital Output x (1 to 8)
Name <selected by user> DIGIT OUTX 3100-3109 Active: Always.
(ASCII Values) 3110-3119
Name the digital 3120-3129
output for easy ref- 3130-3139
3140-3149
erence. 3150-3159
3160-3169
3170-3179
r/w
Function Off (0) Off (0) 2001 [1] Active: Always.
Event Output (1) 2011 [2]
Choose a function
Complementary Output 2021 [3]
for each digital out- (Digital 5) (2) 2031 [4]
put. *Control Output 1A 2041 [5] *Active if the selected output is not
*Control Output 1B 2051 [6] Process.
*Control Output 2A 2061 [7]
*Control Output 2B 2071 [8]
**Boost Heat (Digital 6) r/w
**Operates based on Channel 1
(3) power requirements.
**Boost Cool (Digital 7)
(4)
**Compressor (Digital
8) (5)
Boost Percent Power 0% to 100% for Heat Heat 100% Output Active if Digital 6 or 7 Function
2052 [6] is set to Boost Heat or Boost
Enable boost above -100% to 0% for Cool (100) 2062 [7]
chosen power level. Cool -100% (- r/w Cool.
100)
Boost Time Delay 0 to 9999 seconds 30 seconds Output Active if Digital 6 or 7 Function
(0 to 9999) (30) 2054 [6] is set to Boost Heat or Boost
Set time to delay 2064 [7]
boost. r/w Cool.
ç
WARNING: Provide a labeled switch or circuit breaker near peripheral equipment per-
manently connected to the Series F4 digital outputs as the means of disconnection for
servicing. Failure to do so could result in damage to equipment and/or property,
and/or injury or death to personnel.
✔ NOTE:
For more information about how parameter settings affect the con-
troller’s operation, see the Features Chapter.
Compressor On % Power -100% to 100% 0% (0) 2072 r/w Active if Digital 8 Function is
The compressor will (-100 to 100) Compressor.
be on below this
chosen power level.
Compressor Off % Power Compressor on % Compressor 2073 r/w Active if Digital 8 Function is
The compressor will power to 100% on % power Compressor.
be off above this
chosen power level.
Compressor Off Delay 0 to 9999 seconds 10 seconds 2075 r/w Active if Digital 8 Function is
Set time to delay (0 to 9999) (10) Compressor.
compressor turn-off.
Compressor On Delay 1 to 9999 seconds 30 seconds 2074 r/w Active if Digital 8 Function is
Set time to delay (1 to 9999) (30) Compressor.
compressor turn-on.
ç
WARNING: Provide a labeled switch or circuit breaker near peripheral equipment per-
manently connected to the Series F4 digital outputs as the means of disconnection for
servicing. Failure to do so could result in damage to equipment and/or property,
and/or injury or death to personnel.
Communications
Main > Setup > Communications
Baud Rate 19200 (0) 19200 Not Active: Always.
Select transmission 9600 (1) available
speed.
Address 1 to 247 (1 to 247) 1 Not Active: Always.
Select address for available
controller.
✔ NOTE:
Press the Information Key ˆ for more task-related tips.
Alternating Display Input 1 Display Time (0 5501 [1] Active if Inputs 2 and/or 3 are
to 999) 5502 [2] active.
Input 2 Display Time (0 5503 [3]
to 999)
Input 3 Display Time (0
to 999)
Static Message
Main > Setup > Static Message
Message 1 to 4 <selected by user> Message X 4501-4518[1] Active: Always.
(ASCII Values) 4521-4538[2]
4541-4558[3]
4561-4578[4]
✔ NOTE:
For more information about how parameter settings affect the con-
troller’s operation, see the Features Chapter.
Name ___________________________________________
Setup Page Date ______________________________
System Menu Setting
Guar. Soak Band 1
Guar. Soak Band 2
Current Time
Current Date
PID Units
F or C
Show F or C
Ch1 Autotune SP
Ch2 Autotune SP
Input 1 Fail
Input 2 Fail
Open Loop Ch1
Open Loop Ch2
Power-Out Time
Power-Out Action
Input Menu Analog In 1 Analog In 2 Analog In 3 Digital In 1 Digital In 2 Digital In 3 Digital In 4
Sensor
Type
Decimal
Altitude
Units
Scale Low
Scale High
Choose Scaling
Ch2 Output Disable?
Enter In1 Temp Low
Enter In1 Temp High
SP Low Limit
SP High Limit
Calibration Offset
Filter Time
Error Latch
Cascade
Name
Function
Condition
Control Output Menu Output 1A Output 1B Output 2A Output 2B Alarm 1 Alarm 2 Retrans 1 Retrans 2
Function
Cycle Time
Process Type
Hi Power Limit
Lo Power Limit
Alarm Name
Alarm Type
Alarm Source
Latching
Silencing
Alarm Hysteresis
Alarm Sides
Alarm Logic
Alarm Messages
Retransmit Source
Analog Range
Low Scale
High Scale
Scale Offset
Digital Output Menu Digit Out 1 Digit Out 2 Digit Out 3 Digit Out 4 Digit Out 5 Digit Out 6 Digit Out 7 Digit Out 8
Name
Function
Boost % Power
Boost Delay
Compressor On % Power
ower
Compressor Of
Off
f % Power
ower
Compressor On Delay
Compressor Off Delay
Communications Menu Setting
Baud Rate
Address
Temperature
creases the input value.
You can view or change the offset value of inputs 1,
Actual Process Temperature
2 or 3 with the Calibration Offset parameter.
Location in software: Setup Page > Analog Input x
(1 to 3).
Time
(1 to 3).
Temperature
Time
Temperature
the high limit. Set Point Range (must be between SP Low Limit and SP High Limit)
You can view or change the input low limit (SP Low SP Low Limit
Limit) and the input high limit (SP High Limit) for
analog inputs 1, 2 or 3. SP Low Limit Range (between Low Limit of Sensor and SP High Limit)
Event
With an event input an operator can perform cer-
tain operations on a system by opening or closing a
switch or applying a dc logic signal to the con-
troller. This feature can add convenience, safety or
security to a system.
In the Series F4, digital inputs 1 to 4 can be as-
signed as wait for events, as well as other process
control features.
Location in software: Setup Page > Digital Input x
(1 to 4) Condition.
Retransmit
Retransmit outputs 1 and 2 can retransmit an ana-
log signal to serve as an input variable for another
device. The signal may serve as a remote set point
for another controller or as input for a chart
recorder to document system performance over
time.
Location in software: Setup Page.
Temperature
Set Point
amount the process value must deviate from the set
point to turn on the output. Increasing the value de- Hysteresis
creases the number of times the output will cycle. Process Temperature
Decreasing hysteresis improves controllability. With
hysteresis set to 0 the process value would stay clos- The heating action switches on when the process temperature
drops below the set point minus the hysteresis.
The heating action
er to the set point, but the output would switch on switches on at startup.
and off more frequently, causing “chattering.” Time
Hysteresis
Process Temperature Set Point
Hysteresis x (A or B) location in software: Opera-
tions Page > Edit PID > PID Set Channel x (1 or 2)
> PID Set x (1 to 5) or (6 or 10).
The cooling action switches off when the process
temperature drops below the set point.
✔ NOTE:
Fail power does not function in on/off control mode.
Time
Proportional Control
Set Point Overshoot
Some processes need to maintain a temperature or
process value closer to the set point than on-off con-
trol can provide. Proportional control provides clos-
er control by adjusting the output when the tem- Proportional Band Droop
Temperature
correction, but this may increase the overshoot at
startup or when the set point is changed. Too much
integral action will make the system unstable. Inte-
gral is cleared when the process value is outside of
the proportional band.
Integral (if units are set to SI) is measured in min-
utes per repeat. A low integral value causes a fast Time
Control
Proportional Band
Use derivative rate control to minimize overshoot
in a PI-controlled system. Derivative adjusts the Proportional Band x 2
output based on the rate of change in the tempera-
ture or process value. Too much derivative will
Temperature
Time
ture within acceptable ranges. Shifting the effective Heating Set Point
Cooling Dead Band
when the temperature exceeds the set point. Figure 6.5c — Cooling Dead Band.
Location in software: Operations Page > Edit PID
>PID Set Channel x (1 or 2) > PID Set x (1 to 5) or
6 to 10).
Burst Fire
Burst firing provides even output power with the
lowest level of noise generation (RFI). Burst fire is 100% output
the preferred method for controlling a resistive
load, providing a very short time base for longer 10 ON, 0 OFF
heater life.
The controller determines when the ac sine wave
will cross the 0-volts point, then switches the load
on or off only at this point, minimizing RFI.
Location in software: Setup Page > Control Output
x (1 to 3).
50% output
1 ON, 1 OFF
66% output
2 ON, 1 OFF
Temperature
Once complete, the controller controls at the nor-
mal set point, using the new parameters. The F4
stores the value in the PID set specified.
Location in software: Operations Page > Autotune
PID > Channel 1 Autotune > PID Set x (1 to 5) or
Channel 2 Autotune > PID Set x (6 to 10).
Time
Alarm Hysteresis
An alarm state is triggered when the process value High Side Alarm Range Alarm High Set Point
reaches the alarm high or alarm low set point.
Alarm hysteresis defines how far the process must Alarm Hysteresis
return into the normal operating range before the
alarm can be cleared.
Temperature
Temperature
Location in software: Setup Page > Alarm x (1 or 2). The alarm state continues until the
temperature drops to the alarm high
Process set point minus the hysteresis. A
Temperature latching alarm could be turned off by
the operator at this point. A non-
latching alarm would turn off
automatically.
Alarm Low
Set Point
Time
Alarm Silencing
Alarm silencing has two uses: Alarm High
Set Point
1. It is often used to allow a system to warm up
after it has been started up. With alarm silenc- Hysteresis
Alarm is
enabled
alarm low set point. The process temperature here.
has to enter the normal operating range beyond
the hysteresis zone to activate the alarm func- Hysteresis
tion.
Startup, Alarm Alarm Low
2. Alarm silencing also allows the operator to dis- alarm is is triggered Set Point
disabled.
able the alarm output while the controller is in here.
enter the normal operating range beyond the Figure 6.9b — Alarm Silencing.
hysteresis zone to activate the alarm output
function.
If the Series F4 has an output that is functioning
as a deviation alarm, the alarm is silenced when
the set point is changed, until the process value re-
enters the normal operating range.
Location in software: Setup Page > Alarm x (1 or 2).
Alarm Sides
Alarms can be configured to trigger when the pro-
cess exceeds the High Alarm Set Point, the Low
Alarm Set Point or both.
Location in software: Setup Page > Alarm x (1 or 2).
(Alarm set points are established in the Operations
Page.)
85%
The boost heat feature uses a digital output to turn
Boost Percent
on an additional heater to speed up the heating. As Power = 85%
the process temperature approaches the set point, Heat
% Power
the boost heat output switches off so that the pro-
cess temperature doesn’t overshoot the set point.
Boost cool uses a digital output to speed up the
cooling process, typically by activating a solenoid 0%
Boost On Delay
valve that releases liquid nitrogen. = 30 Seconds
Time In Seconds
On
For either boost heat or boost cool, set Boost % Pow- Boost Heat
Off
er to define the power level that must be exceeded
before the boost output is activated. Use a positive Time In Seconds
value for heating, a negative value for cooling. 0%
On
Boost Cool
Off
sor Off % Power sets the power level that will Compressor On Delay = 45 Seconds
On
switch the compressor off. Compressor
Off
The compressor will not turn on until the output Compressor Off Delay = 20 Seconds
power exceeds the Compressor On % Power for a Figure 6.10b — Compressor Power.
time longer than the Compressor On Delay. The
compressor will not turn off until the output power
exceeds the Compressor Off % Power for a time
longer than the Compressor Off Delay.
Location in software: Setup Page > Digital Output 8.
Temperature
systems with long lag times. Curve C (Single-control)
acceptable error. Curve C represents a single-control Figure 6.11a — Control Lag Times.
system tuned to minimize overshoot. This results in
unacceptable heat-up rates, taking hours to reach Outer Loop
Set Point
the final value. Curve B shows a cascade system (Process Part) Control Outer Loop
PID Set 1-5
that limits the energy introduced into the system, +
Error Signal ES/PB x 100 = % Out
allowing an optimal heat-up rate with minimal over- Input 3 -
Percent Power
shoot. Outer Loop
(Process Part) 0% to 100%
tive the heat will be on; if the power level is nega- input 3 1A
1B
F4
output 1
oil in oil out
Overview
The Series F4 uses Modbus as its communications Dependencies between parameters do exist. For
protocol. Modbus is a standard protocol developed best results, program the parameters in the order
by A.E.G. Schneider. Modbus RTU enables a com- in which they appear in the Software Map (inside
puter or PLC to read and write directly to registers back cover).
containing the controller’s parameters. With it you To program a profile using Modbus, refer to the
can read all of the controller’s parameters with a Profiling Flow Charts in this chapter.
few read commands.
For basic information about writing an application
If you already have a software application that us- using Modbus protocol, you may want to download
es Modbus, the Modbus Registers Table in this the electronic Watlow Controls Data Communica-
chapter will provide the register number and val- tions Guide from the Watlow web site:
ues (sometimes called enumerated types) for each http://www.watlow.com/prodtechinfo
parameter. Search on data communications reference.
Exception Responses
When a controller cannot process a command it returns an exception response and sets
the high bit (0x80) of the command.
0x01 illegal command
0x02 illegal data address
0x03 illegal data value
✔ NOTE:
For ranges, conditions and other information, look up parameter names in
the Index, which will direct you to earlier chapters in this book.
A maximum of 40 files may be created, with a total of 256 steps. Each time a new file is creat-
ed, the file is placed after the previously created file. As files are deleted, newly created files
are placed into these locations. Modbus Register 4000 returns the file number of the newly
created file.
*Profiles without custom-written names are referred to
by their numbers (Profile 1, Profile 2, etc.),
Step Type No Step Type No Step Type No Step Type No Step Type
"Autostart"? "Time"? "Rate"? "Soak"? "Jump"?
See "Autostart" See "Time" See "Rate" See "Soak" See "Jump"
Step Type sheet Step Type sheet Step Type sheet Step Type sheet Step Type sheet
for options for options for options for options for options
Done with No
profile?
Yes
See "End"
Step Type sheet Done
for options
0= Every Day
1= Sunday
2= Monday
Start on a Set "Day" Flag Enter Day of week 3= Tuesday
Date or Day Write Modbus Register Write Modbus Register
Day? 4004=1 4008=0 to 7 4= Wednesday
5= Thursday
6= Friday
Date 7= Saturday
1= Jan
.
Enter Month to Start Profile
Write Modbus Register . Enter Minute
4005=1 to 12 . Write Modbus Register
4010=0 to 59
12 = Dec
Autostart pauses a profile until the specified date or day, and time (of a 24-hour-
clock).
Digital inputs must be configured as Events before profiling: “Digital Input 1 to 4 Function =
Wait for Event” and “Digital Input 1 to 4 Condition = Low or High.” Modbus Registers 1060
through 1067. See Setup Page Map.
Analog inputs and digital outputs must be configured before programming a profile. See Setup
Page Map.
Profiles without custom-written names are referred to by their numbers (Profile 1, Profile 2,
etc.). Follow this procedure to customize the profile name, using ASCII-equivalent decimal
codes (in the column labeled “Dec” in the chart below).
Renaming a Profile - F4
via Modbus Communication
Modbus
Register File #
xxxx=
3500 - 3509 1
3510 - 3519 2
3520 - 3529 3
3530 - 3539 4
3540 - 3549 5
Write to Modbus Register
xxxx=File Name Character 3550 - 3559 6
using decimal equivalent 3560 - 3569 7
3570 - 3579 8
3580 - 3589 9
File Name 3590 - 3599 10
Character Dec 3600 - 3609 11
blank 32 3610 - 3619 12
0 48 3620 - 3629 13
1 49 3630 - 3639 14
2 50 3640 - 3649 15
Have 10
Next
characters 3 51 3650 - 3659 16
Char 3660 - 3669 17
been 4 52
written? 5 53 3670 - 3679 18
6 54 3680 - 3689 19
7 55 3690 - 3699 20
8 56 3700 - 3709 21
No
9 57 3710 - 3719 22
A 65 3720 - 3729 23
B 66 3730 - 3739 24
C 67 3740 - 3749 25
Yes 3750 - 3759 26
Next Modbus Register D 68
E 69 3760 - 3769 27
F 70 3770 - 3779 28
G 71 3780 - 3789 29
H 72 3790 - 3799 30
I 73 3800 - 3809 31
J 74 3810 - 3819 32
K 75 3820 - 3829 33
Save Changes L 76 3830 - 3839 34
Write Modbus Register 3840 - 3849 35
M 77
25=0
N 78 3850 - 3859 36
O 79 3860 - 3869 37
P 80 3870 - 3879 38
Q 81 3880 - 3889 39
R 82 3890 - 3899 40
S 83
T 84 Note: There are ten
Done U 85 Modbus Registers for
V 86 each profile name.
W 87
X 88
Y 89
Z 90
Overview
The Series F4 allows users to set separate security • Password (operators can enter and change
levels for the Static Set Point prompt on the Main settings after entering a password); and
Page, for all menus on the Operations Page, as well • Hidden (operators cannot see the menu or
as for the Profiles Page, Setup Page and Factory page — it is not displayed). Set Point settings
Page. Four levels of security are available: cannot be Hidden.
• Full Access (operators can enter and change Full Access is the default for all menus. Unless you
settings); change the level of access, operators will be able to
• Read Only (operators can read but not change read and change every setting in every menu in the
settings); Series F4 software.
✔ NOTE:
Full Access is the default for all menus. Unless you
change the level of access, operators will be able to read
and change every setting in every menu in the Series F4
software.
✔ NOTE:
For more information about how parameter settings affect
the controller’s operation, see the Features Chapter.
▲
▼
Save Changes
Confirm Password:
_ _ _ _
▲▼ Adjusts Char
▲
▼
Save Changes
Save Changes
Set Lockout
Main > Factory > Set Lock
Set Point Full Access (0) Full Access 1300 r/w Active: Always.
Set the set point Read Only (1)
access level.
Operations, Autotune PID Full Access (0) Full Access 1306 r/w Active: Always.
Limit access to this Read Only (1)
menu. Password (2)
Hidden (3)
Operations, Edit PID Full Access (0) Full Access 1307 r/w Active: Always.
Limit access to this Read Only (1)
menu. Password (2)
Hidden (3)
Operations, Alarm Set Point Full Access (0) Full Access 1308 r/w Active: Always.
Limit access to this Read Only (1)
menu. Password (2)
Hidden (3)
Profile Page Full Access (0) Full Access 1309 r/w Active: Always.
Limit access to this Read Only (1)
page. Password (2)
Hidden (3)
Setup Page Full Access (0) Full Access 1302 r/w Active: Always.
Limit access to this Read Only (1)
page. Password (2)
Hidden (3)
Factory Page Full Access (0) Full Access 1303 r/w Active: Always.
Limit access to this Read Only (1)
page. Password (2)
Overview
The Calibration Menu on the Factory Page allows
calibration of inputs and outputs. Calibration pro-
cedures should be done only by qualified technical
personnel with access to the equipment listed in
each section.
Before beginning calibration procedures, warm up
the controller for at least 20 minutes.
✔ NOTE:
To see how all the pages, menus and parameters are
grouped, refer to the inside back cover of this manual.
✔ NOTE:
For more information about how parameter settings affect
the controller’s operation, see the Features Chapter.
5. Disconnect the millivolt source and connect the 5. For 100Ω RTD, enter 15.00Ω. For 500Ω or 1kΩ
reference compensator or thermocouple calibra- RTD, enter 240.00Ω. Allow at least 10 seconds
tor to Input 1 terminals 62 (-) and 61 (+) or In- to stabilize. Press . once at the Calibrate In-
put 2 or 3 terminals 58 (-) and 57 (+). With type put x (1 to 3) prompt (Factory Page). At the
J thermocouple wire, if using a compensator, 15.00Ω or 240.00Ω* prompt press . once and
turn it on and short the input wires. When us- to store the 15.00Ω or 240.00Ω input press > once.
ing a type J calibrator, set it to simulate 32°F 6. For 100Ω RTD, enter 380.00Ω. For 500Ω or 1kΩ
(0°C). Allow 10 seconds for the controller to sta- RTD, enter 6080.00Ω. Allow at least 10 seconds
bilize. Press . once at the Calibrate Input x (1 to stabilize. Press . once at the Calibrate In-
or 2) prompt (Factory Page). At the 32°F Type J put x (1 to 3) prompt. At the 380.0Ω or
prompt press . once and to store type J ther- 6080.00Ω* prompt press . once and to store
mocouple calibration press > once. the 380.00Ω or 6080.00Ω input press > once.
6. Rewire for operation and verify calibration. 7. Rewire for operation and verify calibration.
Calibrate Input x (1 to 3)
Main Page > Factory > Calibration > Calibrate Input x (1 to 3)
Calibrate Input x (1 to 3)
Main Page > Factory > Calibration > Calibrate Input x (1 to 3)
4.000mA Yes (10) Input Active: Always.
1603 [1]
Store 4mA calibra- 1608 [2]
tion for the process 1613 [3]
w
input.
20.000mA Yes (11) Input Active: Always.
1603 [1]
Store 20mA calibra- 1608 [2]
tion for the process 1613 [3]
w
input.
✔ NOTE:
Press the Information Key ˆ for more task-related tips.
Overview
Diagnostic Menu parameters (on the Factory Page) Select the parameter by pressing the Right Key ..
provide information about the controller unit that The information will appear on the Lower Display.
is useful in troubleshooting. For example, the Mod- Some of the parameters in the Diagnostic Menu
el parameter will identify the 12-digit Series F4 provide information for factory use only.
part number. The Out1A parameter will identify
what type of output has been selected for Output To reset all parameters to their original factory
1A. values, use the Full Defaults parameter under the
Test Menu.
Diagnostic
Main > Factory > Diagnostic
Test
Main > Factory > Test
Test Outputs All Off (0) 1514 w Active: Always.
Choose output to Output 1A (1)
test. Output 1B (2)
Output 2A (3) ✔NOTE: Must be in the Calibra-
Output 2B (4) tion or Test Menu at the display
Retransmit 1 (5) for this prompt to work via com-
Retransmit 2 (6) munications.
Alarm 1 (7)
Alarm 2 (8)
Digital Out 1 (9)
Digital Out 2 (10)
Digital Out 3 (11)
Digital Out 4 (12)
Digital Out 5 (13)
Digital Out 6 (14)
Digital Out 7 (15)
Digital Out 8 (16)
All On (17)
Communications (18)
Dimensions
0.020 in. (0.5 mm) maximum gap between
3.930 in. controller front panel and mouning panel
(99.8 mm)
4.284 in.
(108.8 mm)
3.930 in.
(99.8 mm)
4.189 in.
(106.4 mm)
3.850 in.
(97.8 mm)
4.264 in.
(108.3 mm)
0.339 in.
(8.6 mm)
Figure 11.1b — Side and Top View and Dimensions.
1B
2A Panel Cutout
2B
0.675 in.
(17.6 mm)
minimum
0.625 in.
(16 mm)
minimum
Input-to-Output Isolation
The Series F4 uses optical and transformer Isolation Blocks
There are no electrical connections between these blocks.
isolation to provide a barrier to prevent ground
loops when using grounded sensors and/or Analog Input 1
peripheral equipment. Digital Inputs
Digital Outputs
Here is a breakdown of the isolation barriers:
Analog Input 2 and 3
• Analog input 1 and all the digital inputs
and outputs are grouped together.
Control Outputs
• Analog inputs 2 and 3 are grouped together. Retransmit Outputs
33 34 35
36 37 38
39 40 41
17 18 19
42 43 44
1
+
2
1
20
4
21 22 23 24
5
L2 - 2
6
7
Provide a labeled switch
25 26
9
51 52
10
53 54 55 56 57 58
27 28 29 30
11 12 13 14
Earth Ground 3
or circuit breaker
59 60
3
45 46 47
48 49 50
31 32
15 16
61 62
connected to the Series
4
F4 power wiring as the
5
means of disconnection
6
for servicing. Failure to
7
do so could result in
8
damage to equipment
9
and/or property, and/or
10
injury or death to
personnel. 11 12 13 14
ç∫
15 16
WARNING:
To avoid damage to
property and equipment, Figure 12.2 — Power wiring.
and/or injury of loss of
life, use National Electric
Code (NEC) standard
wiring practices to install
and operate the Series
F4. Failure to do so could
Sensor Installation Guidelines
result in such damage, Thermocouple inputs: Extension wire for thermocouples must be of
and/or injury or death. the same alloy as the thermocouple to limit errors.
33 34 35
36 37 38
39 40 41
17 18 19
42 43 44
1
59 60
2
3
and/or injury of loss of
20
4
21 22 23 24
5
6
7
8
25 26
9
51 52
life, use National Electric
10
53 54 55 56 57 58
27 28 29 30
11 12 13 14
+61
59 60
61 62
45 46 47
48 49 50
Code (NEC) standard
31 32
15 16
61 62
-62
wiring practices to install
and operate the Series
F4. Failure to do so could
result in such damage, Figure 12.3b — RTD (2- or 3-Wire) 100Ω Platinum
and/or injury or death.
Available on all units
2-wire 3-wire
33 34 35
36 37 38
39 40 41
17 18 19
42 43 44
1
ç
59 60
59 60
2
jumper 60 to 62
20
4
21 22 23 24
5
6
60 S2 60
7
8
25 26
9
51 52
10
53 54 55 56 57 58
27 28 29 30
11 12 13 14
S1 61 S1 61
59 60
61 62
61 62
45 46 47
48 49 50
31 32
15 16
61 62
CAUTION:Maintain S3 62 S3 62
isolation between analog
inputs 2 and 3, and
between analog input 1
and digital inputs 1 to 4
Figure 12.3c — 0-5VÎ, 1-5VÎ or 0-10VÎ (dc) Process
to prevent a ground loop. Available on all units.
A ground loop may cause Input impedance: 20kΩ
incorrect readings.
+59
33 34 35
36 37 38
39 40 41
17 18 19
42 43 44
1
59 60
20
4
21 22 23 24
5
6
7
25 26
9
51 52
10
53 54 55 56 57 58
27 28 29 30
11 12 13 14
59 60
damage to equipment
61 62
45 46 47
48 49 50
31 32
15 16
61 62
-62
and product.
36 37 38
39 40 41
17 18 19
42 43 44
1
59 60
2
3
20
4
21 22 23 24
5
6
+60
7
8
25 26
9
51 52
10
53 54 55 56 57 58
27 28 29 30
11 12 13 14
59 60
61 62
45 46 47
48 49 50
31 32
15 16
61 62
-62
36 37 38
39 40 41
17 18 19
42 43 44
1
59 60
2
3
20
4
21 22 23 24
5
6
7
8
25 26
9
51 52
10
53 54 55 56 57 58
27 28 29 30
11 12 13 14
+61
59 60
61 62
45 46 47
48 49 50
31 32
15 16
61 62
-62
33 34 35
36 37 38
39 40 41
17 18 19
42 43 44
1
Input 2 Input 3
2
51 52
and/or injury of loss of
51 52
20
4
21 22 23 24
5
6
7
life, use National Electric
25 26
9
51 52
10
53 54 55 56 57 58
27 28 29 30
11 12 13 14
59 60
Code (NEC) standard
53 54 55 56 57 58
53 54 55 56 57 58
45 46 47
48 49 50
31 32
15 16
61 62
wiring practices to install
and operate the Series +55
F4. Failure to do so could -56
result in such damage, +57
and/or injury or death. -58
33 34 35
36 37 38
39 40 41
17 18 19
42 43 44
1
2
51 52
51 52
20
4
21 22 23 24
5
52
6
Maintain isolation
7
8
25 26
9
51 52
10
53 54 55 56 57 58
27 28 29 30
11 12 13 14
jumper 52 to 56
between analog inputs 2
59 60
53 54 55 56 57 58
53 54 55 56 57 58
45 46 47
48 49 50
31 32
15 16
61 62
and 3, and between 54
jumper 54 to 58
analog input 1 and digital S1 55
inputs 1 to 4 to prevent a S3 56
ground loop. A ground S1 57
loop may cause incorrect S3 58
readings. Failure to
follow this guideline
could result in damage to Figure 12.4c — RTD (3-wire) 100Ω Platinum
equipment and product.
F4S _ - _ _ _ 6 - _ _ _ _ or F4D _ - _ _ _ _ - _ _ _ _
33 34 35
36 37 38
39 40 41
17 18 19
42 43 44
Input 2 Input 3
1
2
51 52
51 52
20
4
21 22 23 24
56
S2 52
7
8
25 26
9
51 52
10
53 54 55 56 57 58
27 28 29 30
11 12 13 14
59 60
53 54 55 56 57 58
53 54 55 56 57 58
45 46 47
48 49 50
31 32
15 16
61 62
S2 54
S1 55
S3 56
S1 57
S3 58
33 34 35
36 37 38
39 40 41
17 18 19
42 43 44
1
2
51 52
51 52
20
4
21 22 23 24
5
6
life, use National Electric
7
8
25 26
9
51 52
10
53 54 55 56 57 58
27 28 29 30
11 12 13 14
Code (NEC) standard +53
59 60
53 54 55 56 57 58
53 54 55 56 57 58
45 46 47
48 49 50
31 32
15 16
61 62
wiring practices to install
and operate the Series
F4. Failure to do so could -56
result in such damage,
and/or injury or death. -58
33 34 35
36 37 38
39 40 41
17 18 19
42 43 44
12
between analog inputs 2
51 52
51 52
20
4
21 22 23 24
5
6
+52
7
and 3, and between
25 26
9
51 52
10
53 54 55 56 57 58
27 28 29 30
11 12 13 14
59 60
analog input 1 and digital
53 54 55 56 57 58
53 54 55 56 57 58
45 46 47
48 49 50
31 32
15 16
61 62
+54
inputs 1 to 4 to prevent a
ground loop. A ground
loop may cause incorrect -56
readings. Failure to
follow this guideline -58
could result in damage to
equipment and product.
Figure 12.5c — 0 to 50mV
F4S _ - _ _ _ 6 - _ _ _ _ or F4D _ - _ _ _ _ - _ _ _ _
Impedance: 20MΩ
33 34 35
36 37 38
39 40 41
17 18 19
42 43 44
1
Input 2 Input 3
2
51 52
51 52
20
4
21 22 23 24
5
6
7
8
25 26
9
51 52
10
53 54 55 56 57 58
27 28 29 30
11 12 13 14
59 60
53 54 55 56 57 58
53 54 55 56 57 58
45 46 47
48 49 50
31 32
15 16
61 62
+55
-56
+57
-58
33 34 35
36 37 38
39 40 41
17 18 19
42 43 44
1
2
17 18 19
17 18 19
3
F4. Failure to do so could
20
4
21 22 23 24
5
(add a 10kΩ
6
7
8
result in such damage,
25 26
9
51 52
pull-up resistor
10
53 54 55 56 57 58
27 28 29 30
11 12 13 14
59 60
45 46 47
48 49 50
and/or injury or death. for each active
31 32
15 16
61 62
20
20
input)
21 22 23 24
21 22 23 24
ç
CAUTION:
25 26
25 26
Maintain isolation
between analog inputs 2 - Digital Input Common -27 Digital Input Common -27
27 28 29 30
27 28 29 30
31 32
31 32
Internal Circuitry
36 37 38
33 34 35
39 40 41
42 43 44
43 COM. 40 COM. 37 COM. 34 COM.
Watlow carries the R.C.
suppressor Quencharc key pin key pin key pin key pin
brand name, which is a F4 _ _ - K _ _ _ - _ _ _ _ F4 _ _ - _ K _ _ - _ _ _ _ F4D _ - _ _ K _ - _ _ _ _ F4D _ - _ _ _ K - _ _ _ _
trademark of ITW
Paktron. Watlow Part No.
33 34 35
36 37 38
33 34 35
36 37 38
39 40 41
17 18 19
39 40 41
17 18 19
33 34 35
36 37 38
42 43 44
42 43 44
39 40 41
17 18 19
33 34 35
36 37 38
42 43 44
39 40 41
17 18 19
1
42 43 44
1
1
2
2
3
3
20
20
20
20
4
4
21 22 23 24
21 22 23 24
5
21 22 23 24
5
21 22 23 24
5
6
6
0804-0147-0000.
7
7
8
8
25 26
25 26
9
25 26
9
25 26
51 52
51 52
9
51 52
51 52
10
10
10
10
53 54 55 56 57 58
53 54 55 56 57 58
27 28 29 30
27 28 29 30
11 12 13 14
11 12 13 14
53 54 55 56 57 58
27 28 29 30
11 12 13 14
53 54 55 56 57 58
27 28 29 30
11 12 13 14
59 60
59 60
59 60
59 60
45 46 47
45 46 47
48 49 50
48 49 50
45 46 47
48 49 50
45 46 47
48 49 50
ç
31 32
31 32
15 16
15 16
31 32
61 62
61 62
15 16
61 62
31 32
15 16
61 62
Figure 12.7b — Switched DC, Open Collector
WARNING:
To avoid damage to • Switched dc configuration
property and equipment, COM not used
and/or injury of loss of DC+ = 22 to 28VÎ (dc)
life, use National Electric
Code (NEC) standard Maximum supply current is 30mA
wiring practices to install • Open collector output
and operate the Series DC+ not used
F4. Failure to do so could
result in such damage, DC- = 42VÎ (dc) maximum
and/or injury or death. Off: 10mA maximum leakage
On: 0.2V @ 0.5 amps sink
External
Power
Supply
Switched DC Open Collector +
-
+
42VÎ (dc) max Load
-
dc- - dc-
COM. SSR
COM.
dc+ + dc+
33 34 35
39 40 41
42 43 44
F4 _ _ - C _ _ _ - _ _ _ _ F4 _ _ - _ C _ _ - _ _ _ _ F4D _ - _ _ C _ - _ _ _ _ F4D _ - _ _ _ C - _ _ _ _
33 34 35
36 37 38
33 34 35
36 37 38
39 40 41
17 18 19
33 34 35
36 37 38
33 34 35
36 37 38
39 40 41
17 18 19
42 43 44
39 40 41
17 18 19
39 40 41
17 18 19
42 43 44
42 43 44
42 43 44
1
1
1
2
2
2
3
3
3
20
20
20
20
4
4
4
21 22 23 24
5
21 22 23 24
5
21 22 23 24
5
21 22 23 24
5
6
6
6
7
7
7
8
8
8
25 26
9
25 26
9
25 26
9
25 26
9
51 52
51 52
51 52
51 52
10
10
10
10
53 54 55 56 57 58
27 28 29 30
53 54 55 56 57 58
11 12 13 14
53 54 55 56 57 58
27 28 29 30
27 28 29 30
53 54 55 56 57 58
11 12 13 14
11 12 13 14
27 28 29 30
11 12 13 14
59 60
59 60
59 60
59 60
45 46 47
48 49 50
45 46 47
48 49 50
45 46 47
48 49 50
45 46 47
48 49 50
31 32
15 16
31 32
15 16
31 32
15 16
31 32
61 62
15 16
61 62
61 62
61 62
36 37 38
33 34 35
39 40 41
42 43 44
solid-state relay output 43 COM.- 40 COM.- 37 COM.- 34 COM.-
options requires use of 44 volts+ 41 volts+ 38 volts+ 35 volts+
an R.C. suppressor.
F4 _ _ - F _ _ _ - _ _ _ _ F4 _ _ - _ F _ _ - _ _ _ _ F4D _ - _ _ F _ - _ _ _ _ F4D _ - _ _ _ F - _ _ _ _
Watlow carries the R.C.
suppressor Quencharc
33 34 35
36 37 38
33 34 35
36 37 38
33 34 35
36 37 38
33 34 35
36 37 38
17 18 19
39 40 41
17 18 19
39 40 41
39 40 41
17 18 19
39 40 41
17 18 19
42 43 44
42 43 44
42 43 44
42 43 44
1
1
2
2
3
3
20
20
20
20
4
4
21 22 23 24
21 22 23 24
21 22 23 24
21 22 23 24
5
5
brand name, which is a
6
6
7
7
8
8
25 26
25 26
25 26
9
25 26
9
9
51 52
51 52
51 52
51 52
10
10
10
10
53 54 55 56 57 58
53 54 55 56 57 58
53 54 55 56 57 58
53 54 55 56 57 58
27 28 29 30
27 28 29 30
27 28 29 30
27 28 29 30
11 12 13 14
11 12 13 14
11 12 13 14
11 12 13 14
trademark of ITW
59 60
59 60
59 60
59 60
45 46 47
45 46 47
48 49 50
48 49 50
45 46 47
45 46 47
48 49 50
48 49 50
31 32
31 32
15 16
31 32
31 32
15 16
15 16
15 16
61 62
61 62
61 62
61 62
Paktron. Watlow Part No.
0804-0147-0000.
45 46 47
COM. 49 COM. 46
wiring practices to install
amps 50 amps 47
and operate the Series
F4. Failure to do so could F4 _ _ - _ _ _ _ - 1 _ _ _ F4 _ _ - _ _ _ _ - 2 _ _ _
result in such damage, or F4 _ _ - _ _ _ _ - 2 _ _ _
36 37 38
33 34 35
36 37 38
39 40 41
17 18 19
39 40 41
17 18 19
42 43 44
42 43 44
1
1
2
2
3
3
20
20
4
4
21 22 23 24
21 22 23 24
5
5
6
6
7
7
8
8
25 26
25 26
9
9
51 52
51 52
10
10
53 54 55 56 57 58
53 54 55 56 57 58
27 28 29 30
27 28 29 30
11 12 13 14
11 12 13 14
59 60
59 60
45 46 47
45 46 47
48 49 50
48 49 50
31 32
31 32
15 16
15 16
61 62
61 62
36 37 38
39 40 41
17 18 19
42 43 44
1
2
1
20
4
21 22 23 24
5
6
7
2
25 26
9
51 52
10
53 54 55 56 57 58
27 28 29 30
11 12 13 14
59 60
3
45 46 47
48 49 50
31 32
15 16
61 62
N.O. 4
4
COM. 5
5
N.C. 6
6
N.O. 7
7
COM. 8
8
N.C. 9
9
9
10
10
11 12 13 14
11 12 13 14
15 16
15 16
33 34 35
36 37 38
39 40 41
17 18 19
42 43 44
1
and operate the Series +
2
17 18 19
20
4
21 22 23 24
5
Digital Output 1 -18
6
7
F4. Failure to do so could -
25 26
9
51 52
10
53 54 55 56 57 58
27 28 29 30
11 12 13 14
Digital 2 -19
result in such damage,
59 60
45 46 47
48 49 50
31 32
15 16
61 62
Digital 3 -20
and/or injury or death.
20
Digital 4 -21
21 22 23 24
Digital 5 -22
Digital 6 -23
Digital 7 -24
Digital 8 -25 +5
25 26
Digital Output 1
Digital Output Common -26
27 28 29 30
Digital Output 8
Internal Circuitry
External Supply
+ -
18
Digital Output 1 - +
50mA
max load
26
Digital Ground
+ External
- Load
33 34 35
36 37 38
39 40 41
17 18 19
42 43 44
1
2
1
20
4
21 22 23 24
5
6
7
2
25 26
9
51 52
10
To avoid damage to
53 54 55 56 57 58
27 28 29 30
11 12 13 14
59 60
3
45 46 47
48 49 50
31 32
15 16
61 62
property and equipment,
4
5
5
and/or injury of loss of
6
life, use National Electric
7
8
8
Code (NEC) standard
9
wiring practices to install
10
5V+ termi-
10
nation bias 11
and operate the Series
11 12 13 14
11 12 13 14
T+/R+ 12
F4. Failure to do so could T-/R- 13
result in such damage, Transmit 14
Receive 15
and/or injury or death. 15 16
15 16
COM. 16 COM. 16
33 34 35
36 37 38
39 40 41
17 18 19
42 43 44
1
1
2
3
20
4
21 22 23 24
5
6
2
7
8
25 26
9
51 52
10
53 54 55 56 57 58
27 28 29 30
11 12 13 14
3
59 60
45 46 47
48 49 50
31 32
15 16
61 62
45
6
Converter box
termination
7
with pull-up
8
and pull-down
9
resistors.
10
+5V
11 12 13 14
B 1KΩ T+/R+
A 120Ω T-/R-
GND 1KΩ
15 16
Com
If the system does not work properly, it may need termination resistors at each
end of the network. A typical installation would require a 120-ohm resistor
across the transmit/receive terminals (12 and 13) of the last controller in the
network and the converter box or serial card. Pull-up and pull-down 1k resistors
may be needed on the first unit to maintain the correct voltage during the idle
state.
¥¥¥¥¥¥¥¥¥¥¥¥¥ ¥1 ¥2 ¥3 ¥4 ¥5
1 2 3 4 5 6 7 8 9 10 11 12 13
14 15 16 17 18 19 20 21 22 23 24 25 6 7 8 9
¥¥¥¥¥¥¥¥¥¥¥¥ ¥¥¥¥
Wire F4 DB 9 DB25
Color 232 Connector Connector
White TX Pin 14 RX Pin 2 RX Pin 3
Red RX Pin 15 TX Pin 3 TX Pin 2
Black GND Pin 16 Gnd Pin 5 GND Pin 7
Green GND Pin 24 N/U Pin 9 N/U Pin 22
Shield N/C Gnd Pin 5 Gnd Pin 7
COM.
EIA-232
EIA-485
G 16
T+/R+
DI/O DI/O
B 12
A T-/R-
13
B
A
L2
high-
temperature
WARNING: light
fuse high-limit
To avoid damage to coil mechanical
contactor
property and equipment,
and/or injury of loss of 44 (dc+) 16 14 15 8
Series F4
life, use National Electric F4 _ H - CA _ _ - O1RG 42 (dc-)
(-)
1 2 1
1
13 14 15
8
rear view 6
Code (NEC) standard 1
DIN-A-MITE
DA10-24C0-0000
2 9
9
17
33 34 35
36 37 38
17 18 19
39 40 41
(+)
42 43 44
3
1
2 5 optional 3 10
wiring practices to install
2
3 4 normally open
3
4 11
20
4 momentary switch 16 17 18
and operate the Series Heater
21 22 23 24
5
5 12
6
6 (-)
7
6
F4. Failure to do so could
8
7 (+) 19 20 21
25 26
9
51 52
7
10
27 28 29 30
11 12 13 14
97A1-DDAA-00RR
59 60
and/or injury or death. Limit Controller
31 32
15 16
61 62
ç
62 (-)
WARNING: L2
7 9 8
1 12 2
8 13 1 Series 97
9 14 97A1-DDAA-00RR
3
Limit Controller
10
(+) 15 7
11 (-) 16 6 15
12 1CR
14 17 2
13
1 18
17
14
1 19 18
15 R
20 2
high-temperature light
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A.2
Declaration of Conformity . . . . . . . . . . . . . . . . . . .A.5
Specifications (Single and Dual Channel) . . . . . . . A.6
Ordering Information (Single and Dual) . . . . . . . . A.7
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.8
List of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A.13
Software Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A.16
cold junction — See junction, cold. filter, digital — A means to slow the response of a
system when inputs change unrealistically or too
cold junction compensation — Electronic means fast. Equivalent to a standard resistor-capacitor
to compensate for the effective temperature at the (RC) filter.
junction, reference — The junction in a thermo- PDR control — Proportional derivative control
couple circuit held at a stable, known temperature with manual reset, used in fast responding systems
(cold junction). Standard reference temperature is where the reset causes instabilities. With PDR con-
32°F (0°C). trol, an operator can enter a manual reset value
that eliminates droop in the system.
LCD — See liquid crystal display.
PI control — Proportioning control with integral
LED — See light emitting diode. (auto-reset) action.
light emitting diode (LED) — A solid state elec- PID — Proportional, integral, derivative. A control
tronic device that glows when electric current pass- mode with three functions: proportional action
es through it. dampens the system response, integral corrects for
droop, and derivative prevents overshoot and un-
liquid crystal display (LCD) — A type of digital dershoot.
display made of a material that changes reflectance
or transmittance when an electrical field is applied process variable — The parameter that is con-
to it. trolled or measured. Typical examples are tempera-
ture, relative humidity, pressure, flow, fluid level,
proportional control — A control using only the set point — The desired value programmed into a
P (proportional) value of PID control. controller. For example, the temperature at which a
system is to be maintained.
radio frequency interference (RFI) — Electro-
magnetic waves between the frequencies of 10 KHz SI (Systeme Internationale) — The system of
and 300 GHz that can affect susceptible systems by standard metric units.
conduction through sensor or power input lines, switching differential — See hysteresis.
and by radiation through space.
thermal system — A regulated environment that
ramp — A programmed increase in the tempera- consists of a heat source, heat transfer medium or
ture of a set point system. load, sensing device and a control instrument.
range — The area between two limits in which a thermocouple (t/c) — A temperature sensing de-
quantity or value is measured. It is usually de- vice made by joining two dissimilar metals. This
scribed in terms of lower and upper limits. junction produces an electrical voltage in propor-
rate — Anticipatory action that is based on the tion to the difference in temperature between the
rate of temperature change, and compensates to hot junction (sensing junction) and the lead wire
minimize overshoot and undershoot. See derivative. connection to the instrument (cold junction).
rate band — A range in which the rate function of thermocouple break protection — The ability of
a controller is active. Expressed in multiples of the a control to detect a break in the thermocouple cir-
proportional band. See PID. cuit and take a predetermined action.
reference junction — see junction, reference. time proportioning control — A method of con-
trolling power by varying the on/off duty cycle of an
reset — Control action that automatically elimi- output. This variance is proportional to the differ-
nates offset, or droop, between set point and actual ence between the set point and the actual process
process temperature. Also see integral. temperature.
automatic reset — The integral function of a PI transmitter — A device that transmits tempera-
or PID temperature controller that adjusts the pro- ture data from either a thermocouple or a resis-
cess temperature to the set point after the system tance temperature detector (RTD) by way of a two-
stabilizes. The inverse of integral. wire loop. The loop has an external power supply.
The transmitter acts as a variable resistor with re-
automatic power reset — A feature in latching spect to its input signal. Transmitters are desirable
limit controls that does not recognize power outage when long lead or extension wires produce unac-
as a limit condition. When power is restored, the ceptable signal degradation.
output is re-energized automatically, as long as the
temperature is within limits. WatView — A Windows-based software application
for communicating with and configuring Watlow
manual reset — 1) A feature on a limit control that controllers.
requires human intervention to return the limit to nor-
mal operation after a limit condition has occurred. 2) zero cross — Action that provides output switch-
The adjustment of a proportional control to raise the ing only at or near the zero-voltage crossing points
proportional band to compensate for droop. of the ac sine wave. See burst fire.
resistance temperature detector (RTD) — A zero switching — See zero cross.
sensor that uses the resistance temperature charac-
Directive 73/23/CEE sur les basses tensions Jim Boigenzahn Winona, Minnesota, USA
EN 61010-1:1993 avec A1 :1995 Normes de sécurité du matériel électrique
Name of Authorized Representative Place of Issue
pour la mesure, le contrôle et l’utilisation en laboratoire. 1ère partie : Condi-
tions générales
General Manager September 2001
Title of Authorized Representative Date of Issue
(2250)
Signature of Authorized Representative
1/4 DIN Single-Channel Ramping Controller 1/4 DIN Dual-Channel Ramping Controller
Series F4 F4 S - A - Series F4 F4 D - -
1
⁄4 DIN, Single-Channel 1
⁄4 DIN, Dual-Channel
Ramping Controller Ramping Controller
Single-Channel Dual-Channel
Ramping Controller Ramping Controller
1 universal analog input, 4 digital 3 universal analog inputs, 4 digital
inputs, 8 digital outputs, 2 alarms, inputs, 8 digital outputs, 2 alarms,
EIA-232/485 communications EIA-232/485 comms
Power Supply Power Supply
H = 100 to 240Vı (ac/dc) H = 100 to 240Vı (ac/dc)
L = 24 to 28Vı (ac/dc) L = 24 to 28Vı (ac/dc)
Output 1A Output 1A
C = Open collector/switched dc C = Open collector/switched dc
F = Process, 0 to 5, 1 to 5, 0 to 10VÎ (dc), F = Process, 0 to 5, 1 to 5, 0 to 10VÎ (dc),
0 to 20 mA, 4 to 20 mA 0 to 20 mA, 4 to 20 mA
K = Solid-state Form A 0.5-amp relay K = Solid-state Form A 0.5-amp relay
Output 1B Output 1B
A = None A = None
C = Open collector/switched dc C = Open collector/switched dc
F = Process, 0 to 5, 1 to 5, 0 to 10VÎ (dc), F = Process, 0 to 5, 1 to 5, 0 to 10VÎ (dc),
0 to 20 mA, 4 to 20 mA 0 to 20 mA, 4 to 20 mA
K = Solid-state Form A 0.5-amp relay K = Solid-state Form A 0.5-amp relay
Auxiliary Input Module Output 2 A
0 = None C = Open collector/switched dc
6 = Dual universal inputs F = Process, 0 to 5, 1 to 5, 0 to 10VÎ (dc),
Auxiliary Retransmit Module 0 to 20 mA, 4 to 20 mA
0 = None K = Solid-state Form A 0.5-amp relay
1 = Single retransmit output 0 to 5, 1 to 5, Output 2 B
0 to 10VÎ (dc), 0 to 20 mA, 4 to 20 mA A = None
2 = Dual retransmit outputs 0 to 5, 1 to 5, C = Open collector/switched dc
0 to 10VÎ (dc), 0 to 20 mA, 4 to 20 mA F = Process, 0 to 5, 1 to 5, 0 to 10VÎ (dc),
Language and RTD Options 0 to 20 mA, 4 to 20 mA
1 = English with 100 Ω RTD K = Solid-state Form A 0.5-amp relay
2 = German with 100 Ω RTD Auxiliary Retransmit Module
3 = French with 100 Ω RTD 0 = None
4 = Spanish with 100 Ω RTD 1 = Single retransmit output 0 to 5, 1 to 5,
5 = English with 500 and 1 kΩ RTD 0 to 10VÎ (dc), 0 to 20 mA, 4 to 20 mA
6 = German with 500 and 1 kΩ RTD 2 = Dual retransmit outputs 0 to 5, 1 to 5,
7 = French with 500 and 1 kΩ RTD 0 to 10VÎ (dc), 0 to 20 mA, 4 to 20 mA
8 = Spanish with 500 and 1 kΩ RTD Language and RTD Options
Display and Custom Options 1 = English with 100 Ω RTD
RG = Standard Display (Red/Green display only) 2 = German with 100 Ω RTD
XX = Custom options: software, setting parameters, overlay 3 = French with 100 Ω RTD
4 = Spanish with 100 Ω RTD
5 = English with 500 and 1 kΩ RTD
6 = German with 500 and 1 kΩ RTD
7 = French with 500 and 1 kΩ RTD
8 = Spanish with 500 and 1 kΩ RTD
Display and Custom Options
RG = Standard Display, (Red/Green display only)
XX = Custom options: software, setting parameters, overlay
1B
2A
2B
i
List of Figures
Chapter 1 Chapter 11
Single-Channel Series F4 Inputs/Outputs . . . . . . .1.1a Front View Dimensions and Gap Dimension . . . .11.1a
Dual-Channel Series F4 Inputs/Outputs . . . . . . . . .1.1b Side and Top View and Dimensions . . . . . . . . . . .11.1b
Sample Application: Environmental Testing . . . . . .1.2–1.3 Multiple Panel Cutout Dimensions . . . . . . . . . . . .11.2a
Gasket Seated on the Bezel . . . . . . . . . . . . . . . . .11.2b
Chapter 2 Retention Collar and Mounting Bracket . . . . . . . .11.3a
Series F4 Displays and Indicator Lights . . . . . . . . .2.2 Tightening the Screws . . . . . . . . . . . . . . . . . . . . .11.3b
Default Main Page Parameters . . . . . . . . . . . . . . .2.3 Disengaging the Mounting Bracket . . . . . . . . . . . .11.3c
Series F4 Keys and Navigation . . . . . . . . . . . . . . .2.4
How to Enter Numbers and Names . . . . . . . . . . . .2.6 Chapter 12
The Information Key . . . . . . . . . . . . . . . . . . . . . . . .2.7 Isolation Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . .12.1
Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . .12.2
Chapter 3 Input 1, Thermocouple . . . . . . . . . . . . . . . . . . . . .12.3a
Sample Application: Running a Profile . . . . . . . . . .3.7 Input 1, RTD (2- or 3-Wire) 100 Ω Platinum . . . .12.3b
Input 1, 0 to 5VÎ, 1 to 5VÎ or 0 to 10VÎ Process12.3c
Chapter 4 Input 1, 0 to 20 mA or 4 to 20 mA Process . . . . .12.3d
Eight-Step Profile . . . . . . . . . . . . . . . . . . . . . . . . . .4.2 Input 1, 0 to 50mV . . . . . . . . . . . . . . . . . . . . . . . .12.3e
Sample Application: Programming a Profile . . . . . .4.8 Input 2 & 3, Thermocouple . . . . . . . . . . . . . . . . . .12.4a
Profile Chart for Military Standard 810D Test . . . . .4.9a Input 2 & 3, RTD (2-wire) 100Ω Platinum . . . . . .12.4b
Graph of Military Standard 810D Test . . . . . . . . . .4.9b Input 2 & 3, RTD (3-wire) 100Ω Platinum . . . . . .12.4c
In. 2 & 3, 0 to 5VÎ, 1 to 5VÎ or 0 to 10VÎ Process12.5a
Chapter 5
Input 2 and 3, 0 to 20 mA or 4 to 20 mA Process 12.5b
Parameters on the Custom Main Page . . . . . . . . .5.2
Input 2 & 3, 0 to 50mV . . . . . . . . . . . . . . . . . . . . .12.5c
Sample Application: Setup . . . . . . . . . . . . . . . . . .5.4–5.5
Digital Inputs 1 to 4 . . . . . . . . . . . . . . . . . . . . . . .12.6
Output x, Solid-state Relay . . . . . . . . . . . . . . . . . .12.7a
Chapter 6
Output x, Switched DC, Open Collector . . . . . . . .12.7b
Calibration Offset . . . . . . . . . . . . . . . . . . . . . . . . . .6.2a
Output x, 0 to 20 mA, 4 to 20 mA, 0 to 5VÎ, 1 to 5VÎ
Filtered and Unfiltered Input Signals . . . . . . . . . . .6.2b
and 0 to 10VÎ (dc) Process . . . . . . . . . . . . . .12.8a
Sensor Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.3a
Retransmit Outputs 1 and 2 . . . . . . . . . . . . . . . . .12.8b
On-off Control for Heating and Cooling . . . . . . . . .6.4a
Alarm Outputs 1 and 2 . . . . . . . . . . . . . . . . . . . . .12.8c
Proportional Control . . . . . . . . . . . . . . . . . . . . . . . .6.4b
Digital Outputs 1 to 8 . . . . . . . . . . . . . . . . . . . . . .12.9a
Proportional Plus Integral Control . . . . . . . . . . . . .6.5a
Digital Output, Open Collector Example . . . . . . .12.9b
PID Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.5b
Digital Output, Switched DC Example . . . . . . . . .12.9c
Cooling Dead Band . . . . . . . . . . . . . . . . . . . . . . . .6.5c
EIA/TIA 485 and 232 Communications . . . . . . . .12.10a
Burst Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.6
Termination for EIA-232 to -485 Converter . . . . .12.10b
Autotuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.7
EIA/TIA-232 Connections . . . . . . . . . . . . . . . . . . .12.10c
Alarm Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.8
EIA-232 to EIA-485 Conversion . . . . . . . . . . . . . .12.11a
Alarm Latching . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.9a
GPIB Conversion to EIA-232 or EIA-485 . . . . . . .12.11b
Alarm Silencing . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.9b
System Wiring Example . . . . . . . . . . . . . . . . . . . .12.12
Boost Heat and Boost Cool . . . . . . . . . . . . . . . . . .6.10a
Compressor Power . . . . . . . . . . . . . . . . . . . . . . . . .6.10b
Control Lag Times . . . . . . . . . . . . . . . . . . . . . . . . .6.11a
Cascade Control . . . . . . . . . . . . . . . . . . . . . . . . . . .6.11b
Cascade Example . . . . . . . . . . . . . . . . . . . . . . . . .6.11c