VOLVO TRUCKS FL 250-10 (D6B250) 2000 - 2006 July 31, 2023

Adjustment Data

Engine (general)
VOLVO, (EURO 3, EURO 2), D6B250
Engine code D6B250
Capacity 5500 (cc)
Distribution type
Timing gear system
Maximum engine speed(Full load) 2400 (rpm)
Maximum engine speed(No engine load) 2570 ± 50 (rpm)
Number of cylinders 6
Engine (specifications)
VOLVO, (EURO 3, EURO 2), D6B250
Firing order 1-5-3-6-2-4
Cold engine
Inlet 0.35 - 0.45 (mm)
Exhaust 0.5 - 0.6 (mm)
Idle speed 670 ± 50 (rpm)
Compression pressure 23 (bar)
Oil pressure at idle speed(Minimum value) 1.2 (bar)
Oil pressure at normal running speed 3 - 5 (bar)
Turbo boost(At maximum loaded engine speed) 1.5 (bar)
Wastegate pressure setting 1.86 ± 0.02 (bar)
Wastegate control rod movement 1 (mm)
Inlet valve clearance(Cold engine) 0.4 (mm)
Exhaust valve clearance(Cold engine) 0.55 (mm)
Camshaft axial play 0.05 - 0.13 (mm)
Camshaft radial play 0.04 - 0.08 (mm)
Crankshaft axial play 0.06 - 0.26 (mm)
Crankshaft radial play 0.06 - 0.13 (mm)
Timing gear backlash 0.05 - 0.2 (mm)
Cylinder head bolts - shank length when new 142 (mm)
Cylinder lining - height above engine block(Maximum height difference between the 0.13 - 0.18 (mm)
cylinder liners: 0.02 mm)
Exhaust back-pressure 0.2 (bar)
Idler gearwheel axial play(Maximum value) 0.1 (mm)
Idler gearwheel radial play 0.025 - 0.075 (mm)
Fuel system
VOLVO, (EURO 3, EURO 2), D6B250
Fuel delivery pump - overflow valve opening pressure 1 (bar)
Fuel delivery pump pressure(At starting speed) 0.2 - 0.3 (bar)
Fuel delivery pump pressure(At running speed) 0.2 - 0.8 (bar)
Pressure regulator valve - opening pressure 0.2 (bar)
Fuel injection pump type(VP 44 distributor pump) VR6/3/75 M 1250 R 100
Injection timing 0 ± 1 (° BTDC)
Injector pressure 250 - 264 (bar)
Injector pressure(New spring) 260 - 274 (bar)
Emissions
VOLVO, (EURO 3, EURO 2), D6B250
Smoke opacity(See the engine identification plate on the valve cover)

All trademark names mentioned herein are for reference purpose only and are not intended to suggest any connection between HaynesPro and such
companies. All trademarks are the property of their respective owners.

Page 1 of 11
VOLVO TRUCKS FL 250-10 (D6B250) 2000 - 2006 July 31, 2023

Adjustment Data

Corrected smoke absorption value 0.8 (m-1)

Corrected smoke absorption value(Euro 2 not used)
Cooling system
VOLVO, (EURO 3, EURO 2), D6B250
Cap pressure(Vents air at an overpressure of:) 0.75 (bar)
Thermostat opening temperature 86 (°C)
Cooling system test pressure(Maximum value) 1.5 (bar)
Electromagnetic blower operating temperature(Engagement temperature in front of 70 (°C)
the fan)
Brakes
LUCAS, With disc brakes, ELSA225-1A
Brake disc diameter 410.0 (mm)
Disc thickness 45.0 (mm)
Disc thickness, minimum 38.0 (mm)
Brake pad thickness 20.0 (mm)
Brake pad thickness, minimum 4.0 (mm)
Disc run-out, maximum(Wear limit) 0.1 (mm)
Disc run-out, maximum(New disc) < 0.03 (mm)
Brake caliper play on the guide sleeves 2.0 (mm)
Play between the brake saddle carrier and the brake pads 0.5 - 1.5 (mm)
LUCAS, With disc brakes, ELSA225-3A
Brake disc diameter 434.0 (mm)
Disc thickness 45.0 (mm)
Disc thickness, minimum 40.0 (mm)
Brake pad thickness 20.0 (mm)
Brake pad thickness, minimum 4.0 (mm)
Disc run-out, maximum(New disc) 0.1 (mm)
Disc run-out, maximum(Wear limit) 0.2 (mm)
Brake caliper play on the guide sleeves 2.0 (mm)
Play between the brake saddle carrier and the brake pads 0.5 - 1.5 (mm)
Wheels and tyres
Wheels and tyres
Tyre size and pressure(Refer to the tyre manufacturer data for the exact tyre inflation
pressures)
Tyre size and pressure(Use the values for guidance)
Capacities
VOLVO, (EURO 3, EURO 2), D6B250
Engine sump, including filter 19.5 (l)
Engine sump, including oil cooler and filter 20 (l)
Difference between the minimum and maximum oil level 5 (l)
All trademark names mentioned herein are for reference purpose only and are not intended to suggest any connection between HaynesPro and such
companies. All trademarks are the property of their respective owners.

Page 2 of 11
VOLVO TRUCKS FL 250-10 (D6B250) 2000 - 2006 July 31, 2023

Adjustment Data

Cooling system 45 (l)

ALLISON, Automatic transmission, AL306, 6-speed
Automatic transmission
Gearbox refill 18.0 (l)
EATON, Manual transmission, T600A
Manual transmission
Gearbox refill 7.5 (l)
EATON, Manual transmission, T600B
Manual transmission
Gearbox refill 7.5 (l)
EATON, Manual transmission, T600C
Manual transmission
Gearbox refill 7.5 (l)
EATON, Manual transmission, T600D
Manual transmission 7.5
EATON, Manual transmission, T700A
Manual transmission
Gearbox refill 7.5 (l)
EATON, Manual transmission, T700B
Manual transmission
Gearbox refill 7.5 (l)
VOLVO, VT2501TB
Transfer box 5.5 (l)
VOITH, Retarder, VR3250
Retarder
Initial filling 5.9 (l)
Retarder refill 5.4 (l)
Plug location(1 - Filler plug; 2 - Level plug; 3 - Drain plug)

VOLVO, Power take-off, PTO-FLY

Power take-off 4.5 - 5.0 (l)
Oil cooler 1.0 (l)
VOLVO, Rear axle, RSS1125A, (2000 - 2013)
Differential 12.5 (l)
VOLVO, Rear axle, RSH1140C
Differential 18.5 (l)
Reduction hub 0.5 (l)
Air conditioning
Refrigerant 1225 - 1275 (g)
Plug location(High-pressure connecting pipe (H); low-pressure connecting pipe (L))

All trademark names mentioned herein are for reference purpose only and are not intended to suggest any connection between HaynesPro and such
companies. All trademarks are the property of their respective owners.

Page 3 of 11
VOLVO TRUCKS FL 250-10 (D6B250) 2000 - 2006 July 31, 2023

Adjustment Data

Air-conditioning compressor oil, system total 175 (ml)

Air-conditioning condenser (only when renewed), additional capacity 20 (ml)
Air-conditioning receiver/dryer (only when renewed), additional capacity 10 (ml)
Air-conditioning evaporator (only when renewed), additional capacity 20 (ml)
Each air-conditioning hose, additional capacity 10 (ml)
Clutch
EATON, Manual transmission, T600A
Clutch servo stroke(KFD 214A) 27 - 29 (mm)
Clutch servo stroke(KFD116A, KFD117A, KFD117B, KFD117C, KFD215A) 30 - 32 (mm)

Clutch servo stroke(CL38D - O) 27 - 29 (mm)

Clutch inhibitor valve lever play(KFD 214A, KFD 215A) 13 (mm)
Clutch inhibitor valve lever play(KFD116A, KFD117A, KFD117B, KFD117C) 9.5 (mm)

All trademark names mentioned herein are for reference purpose only and are not intended to suggest any connection between HaynesPro and such
companies. All trademarks are the property of their respective owners.

Page 4 of 11
VOLVO TRUCKS FL 250-10 (D6B250) 2000 - 2006 July 31, 2023

Adjustment Data

EATON, Manual transmission, T600B

Clutch servo stroke(KFD 214A) 27 - 29 (mm)
Clutch servo stroke(KFD116A, KFD117A, KFD117B, KFD117C, KFD215A) 30 - 32 (mm)

Clutch servo stroke(CL38D - O) 27 - 29 (mm)

Clutch inhibitor valve lever play(KFD 214A, KFD 215A) 13 (mm)
Clutch inhibitor valve lever play(KFD116A, KFD117A, KFD117B, KFD117C) 9.5 (mm)

EATON, Manual transmission, T600C

Clutch servo stroke(KFD 214A) 27 - 29 (mm)
Clutch servo stroke(KFD116A, KFD117A, KFD117B, KFD117C, KFD215A) 30 - 32 (mm)
All trademark names mentioned herein are for reference purpose only and are not intended to suggest any connection between HaynesPro and such
companies. All trademarks are the property of their respective owners.

Page 5 of 11
VOLVO TRUCKS FL 250-10 (D6B250) 2000 - 2006 July 31, 2023

Adjustment Data

Clutch servo stroke(CL38D - O) 27 - 29 (mm)

Clutch inhibitor valve lever play(KFD 214A, KFD 215A) 13 (mm)
Clutch inhibitor valve lever play(KFD116A, KFD117A, KFD117B, KFD117C) 9.5 (mm)

EATON, Manual transmission, T600D

Clutch servo stroke(KFD 214A) 27 - 29 (mm)
Clutch servo stroke(KFD116A, KFD117A, KFD117B, KFD117C, KFD215A) 30 - 32 (mm)

Clutch servo stroke(CL38D - O) 27 - 29 (mm)

Clutch inhibitor valve lever play(KFD 214A, KFD 215A) 13 (mm)
Clutch inhibitor valve lever play(KFD116A, KFD117A, KFD117B, KFD117C) 9.5 (mm)
All trademark names mentioned herein are for reference purpose only and are not intended to suggest any connection between HaynesPro and such
companies. All trademarks are the property of their respective owners.

Page 6 of 11
VOLVO TRUCKS FL 250-10 (D6B250) 2000 - 2006 July 31, 2023

Adjustment Data

EATON, Manual transmission, T700A

Clutch servo stroke(KFD 214A) 27 - 29 (mm)
Clutch servo stroke(KFD116A, KFD117A, KFD117B, KFD117C, KFD215A) 30 - 32 (mm)

Clutch servo stroke(CL38D - O) 27 - 29 (mm)

Clutch inhibitor valve lever play(KFD 214A, KFD 215A) 13 (mm)
Clutch inhibitor valve lever play(KFD116A, KFD117A, KFD117B, KFD117C) 9.5 (mm)

EATON, Manual transmission, T700B

Clutch servo stroke(KFD 214A) 27 - 29 (mm)
Clutch servo stroke(KFD116A, KFD117A, KFD117B, KFD117C, KFD215A) 30 - 32 (mm)
All trademark names mentioned herein are for reference purpose only and are not intended to suggest any connection between HaynesPro and such
companies. All trademarks are the property of their respective owners.

Page 7 of 11
VOLVO TRUCKS FL 250-10 (D6B250) 2000 - 2006 July 31, 2023

Adjustment Data

Clutch servo stroke(CL38D - O) 27 - 29 (mm)

Clutch inhibitor valve lever play(KFD 214A, KFD 215A) 13 (mm)
Clutch inhibitor valve lever play(KFD116A, KFD117A, KFD117B, KFD117C) 9.5 (mm)

Torque settings
VOLVO, (EURO 3, EURO 2), D6B250
Note: Always renew stretch bolts and self-locking nuts
Cylinder head
Stage 1 30 (Nm)
Stage 2 90 (Nm)
Stage 3 90 (Nm)
Stage 4 60 (°)

All trademark names mentioned herein are for reference purpose only and are not intended to suggest any connection between HaynesPro and such
companies. All trademarks are the property of their respective owners.

Page 8 of 11
VOLVO TRUCKS FL 250-10 (D6B250) 2000 - 2006 July 31, 2023

Adjustment Data

Big-end bearing cap 190 ± 10 (Nm)

Main bearing cap 150 ± 10 (Nm)
Sump 24 ± 3 (Nm)
Engine oil drain plug 80 ± 8 (Nm)
Injector 50 ± 5 (Nm)
Camshaft bearing caps 55 ± 5 (Nm)
Rocker shaft assembly 50 ± 7 (Nm)
Camshaft gearwheel 60 ± 7 (Nm)
Crankshaft pulley(Crankshaft pulley) 90 ± 10 (Nm)
Flywheel 190 ± 10 (Nm)
Flywheel housing 140 ± 14 (Nm)
Exhaust manifold 48 ± 5 (Nm)
High-pressure pump gearwheel
Stage 1 24 (Nm)
Stage 2 130 (Nm)
Timing case cover 33 ± 4 (Nm)
Intermediate gear bearing 90 ± 9 (Nm)
Fuel injection pump attaching nuts/bolts 48 ± 8 (Nm)
Fuel injection pipe union nut (fuel pump side)
Stage 1 25 (Nm)
Stage 2(Loosen the nut by 180°)
Stage 3 25 (Nm)
Fuel injection pipe union nut (injector side)
Stage 1 25 (Nm)
Stage 2(Loosen the nut by 180°)
Stage 3 25 (Nm)
Lubrication system - piston cooling nozzle 33 ± 4 (Nm)
Intermediate oil pump gearwheel 33 ± 4 (Nm)
Oil pump(Bracket(s)) 65 ± 7 (Nm)
LUCAS, With disc brakes, ELSA225-1A
Brake disc 50 (Nm)
LUCAS, With disc brakes, ELSA225-3A
Brake disc(Screws) 50 (Nm)
ALLISON, Automatic transmission, AL306, 6-speed
Automatic transmission drain plug 25 - 32 (Nm)
Speed sensor 10 - 13 (Nm)
EATON, Manual transmission, T600A
Manual transmission drain plug(13 mm length with copper washer) 25 (Nm)
Manual transmission drain plug(17 mm length with plastic washer) 35 (Nm)

All trademark names mentioned herein are for reference purpose only and are not intended to suggest any connection between HaynesPro and such
companies. All trademarks are the property of their respective owners.

Page 9 of 11
VOLVO TRUCKS FL 250-10 (D6B250) 2000 - 2006 July 31, 2023

Adjustment Data

Propeller shaft drive flange 150 (Nm)

Centre/intermediate bearing mounting bolts(Centre bearing to bracket) 200 (Nm)
Centre/intermediate bearing mounting bolts(Centre bearing bracket to cross member) 100 (Nm)
PTO mounting cover 40 (Nm)
Selector lever bolt(M10) 40 (Nm)
Speed sensor 25 (Nm)
Clutch pressure plate 200 (Nm)
Propeller shaft to gearbox output flange 540 (Nm)
EATON, Manual transmission, T600B
Manual transmission drain plug(13 mm length with copper washer) 25 (Nm)
Manual transmission drain plug(17 mm length with plastic washer) 35 (Nm)
Propeller shaft drive flange 150 (Nm)
Centre/intermediate bearing mounting bolts(Centre bearing to bracket) 200 (Nm)
Centre/intermediate bearing mounting bolts(Centre bearing bracket to cross member) 100 (Nm)
PTO mounting cover 40 (Nm)
Selector lever bolt(M10) 40 (Nm)
Speed sensor 25 (Nm)
Clutch pressure plate 200 (Nm)
Propeller shaft to gearbox output flange 550 (Nm)
EATON, Manual transmission, T600C
Manual transmission drain plug(13 mm length with copper washer) 25 (Nm)
Manual transmission drain plug(17 mm length with plastic washer) 35 (Nm)
Propeller shaft drive flange 150 (Nm)
Centre/intermediate bearing mounting bolts(Centre bearing to bracket) 200 (Nm)
Centre/intermediate bearing mounting bolts(Centre bearing bracket to cross member) 100 (Nm)
PTO mounting cover 40 (Nm)
Selector lever bolt(M10) 40 (Nm)
Speed sensor 25 (Nm)
Clutch pressure plate 200 (Nm)
Propeller shaft to gearbox output flange 550 (Nm)
EATON, Manual transmission, T600D
Manual transmission drain plug(13 mm length with copper washer) 25 (Nm)
Manual transmission drain plug(17 mm length with plastic washer) 35 (Nm)
Propeller shaft drive flange 150 (Nm)
Centre/intermediate bearing mounting bolts(Centre bearing to bracket) 200 (Nm)
Centre/intermediate bearing mounting bolts(Centre bearing bracket to cross member) 100 (Nm)
PTO mounting cover 40 (Nm)
Selector lever bolt(M10) 40 (Nm)
Speed sensor 25 (Nm)
Clutch pressure plate 200 (Nm)
Propeller shaft to gearbox output flange 550 (Nm)
EATON, Manual transmission, T700A
Manual transmission filler plug 50 (Nm)
Manual transmission level plug 50 (Nm)
Manual transmission drain plug 50 (Nm)
Clutch housing to gearbox 200 (Nm)
Propeller shaft drive flange 150 (Nm)
Centre/intermediate bearing mounting bolts(Centre bearing to bracket) 200 (Nm)
Centre/intermediate bearing mounting bolts(Centre bearing bracket to cross member) 100 (Nm)
Gearbox housing(M10) 50 (Nm)
Input shaft rear cover 45 (Nm)
PTO mounting cover 40 (Nm)
Countershaft rear cover 80 (Nm)
Selector lever bolt(M10) 40 (Nm)
Countershaft bearing cover(M12) 75 (Nm)
All trademark names mentioned herein are for reference purpose only and are not intended to suggest any connection between HaynesPro and such
companies. All trademarks are the property of their respective owners.

Page 10 of 11
VOLVO TRUCKS FL 250-10 (D6B250) 2000 - 2006 July 31, 2023

Adjustment Data

Speed sensor 25 (Nm)

Propeller shaft to gearbox output flange(Locking nut) 540 (Nm)
EATON, Manual transmission, T700B
Manual transmission filler plug 50 (Nm)
Manual transmission level plug 50 (Nm)
Manual transmission drain plug 50 (Nm)
Clutch housing to gearbox 200 (Nm)
Propeller shaft drive flange 150 (Nm)
Centre/intermediate bearing mounting bolts(Centre bearing to bracket) 200 (Nm)
Centre/intermediate bearing mounting bolts(Centre bearing bracket to cross member) 100 (Nm)
Gearbox housing(M10) 50 (Nm)
Input shaft rear cover 45 (Nm)
PTO mounting cover 40 (Nm)
Countershaft rear cover 80 (Nm)
Selector lever bolt(M10) 40 (Nm)
Countershaft bearing cover(M12) 75 (Nm)
Speed sensor 25 (Nm)
Propeller shaft to gearbox output flange(Locking nut) 540 (Nm)
VOITH, Retarder, VR3250
Retarder filler plug(Renew the filler plug) 50 (Nm)
Retarder drain plug(Renew the drain plug) 16 (Nm)
Retarder breather plug(Renew the breather plug) 13 (Nm)
VOLVO, Rear axle, RSS1125A, (2000 - 2013)
Differential filler plug 47 (Nm)
Differential, rear, drain plug 47 (Nm)
Differential flange(Threads lightly oiled) 1400 (Nm)
Hub bearing nut(M83)
Stage 1 63 - 77 (Nm)
Stage 2(Turn the hub 4 - 5 revolutions)
Stage 3 126 - 154 (Nm)
VOLVO, Rear axle, RSH1140C
Differential drain plug 60 - 100 (Nm)
Differential level and filler plug 60 - 100 (Nm)
Reduction hub level/filler/drain plug 45 - 55 (Nm)
Wheel hub assembly
Stage 1 80 (Nm)
Stage 2 90 (°)
Hub bearing nut(M83)
Stage 1 70 (Nm)
Stage 2(Turn the hub 4 - 5 revolutions)
Stage 3 140 (Nm)
Hub bearing nut(M73)
Stage 1 45 (Nm)
Stage 2(Turn the hub 4 - 5 revolutions)
Stage 3 90 (Nm)
Wheels and tyres
Wheel nuts(M22)
Stage 1 192 - 208 (Nm)
Stage 2 80 - 100 (°)
Stage 3(Check value) 640 - 700 (Nm)
Wheel nuts(M20) 450 - 550 (Nm)
Wheel nuts(M18) 320 - 400 (Nm)
Wheel nuts(Dual wheels) 300 - 360 (Nm)

All trademark names mentioned herein are for reference purpose only and are not intended to suggest any connection between HaynesPro and such
companies. All trademarks are the property of their respective owners.

Page 11 of 11