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    Esp. Válvula Piloto Dire

    Uploaded by

    Flávio da silva carvalho
    This document provides specifications for parts used in the hydraulic system of 924G and 924GZ wheel loaders, including dimensions and testing parameters for various springs. It lists part numbers, descriptions, and installation/assembly details for components like the pilot valve, valve cartridge, and various plugs and connectors. Torque specifications are provided for installing many of the parts.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Esp. Válvula Piloto Dire

    Uploaded by

    Flávio da silva carvalho
    7 views6 pages
    This document provides specifications for parts used in the hydraulic system of 924G and 924GZ wheel loaders, including dimensions and testing parameters for various springs. It lists part numbers, descriptions, and installation/assembly details for components like the pilot valve, valve cartridge, and various plugs and connectors. Torque specifications are provided for installing many of the parts.

    Original Title

    ESP. VÁLVULA PILOTO DIRE

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    © © All Rights Reserved

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    This document provides specifications for parts used in the hydraulic system of 924G and 924GZ wheel loaders, including dimensions and testing parameters for various springs. It lists part numbers, descriptions, and installation/assembly details for components like the pilot valve, valve cartridge, and various plugs and connectors. Torque specifications are provided for installing many of the parts.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    7 views6 pages

    Esp. Válvula Piloto Dire

    Uploaded by

    Flávio da silva carvalho
    This document provides specifications for parts used in the hydraulic system of 924G and 924GZ wheel loaders, including dimensions and testing parameters for various springs. It lists part numbers, descriptions, and installation/assembly details for components like the pilot valve, valve cartridge, and various plugs and connectors. Torque specifications are provided for installing many of the parts.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 6

    924G 924Gz Wheel Loader 3DZ00001-01048 (MACHINE) POWERED BY 3056 En...

    Page 1 of 6

    Fechar o SIS

    Tela anterior

    produtos: WHEEL LOADER


    Modelo: 924G WHEEL LOADER 3DZ
    Configuração: 924G 924Gz Wheel Loader 3DZ00001-01048 (MACHINE) POWERED BY 3056 Engine

    Especificações
    924G and 924GZ Wheel Loaders Hydraulic System
    Número de Mídia -RENR3510-01 Data de Publicação -01/02/2007 Data de Atualização -21/02/2007

    i01637489

    Pilot Valve
    SMCS - 5059

    S/N - 3DZ1-UP

    S/N - 3PZ1-UP

    S/N - 6YW1-UP

    S/N - 9SW1-UP

    S/N - AAN1-UP
    924G 924Gz Wheel Loader 3DZ00001-01048 (MACHINE) POWERED BY 3056 En... Page 2 of 6

    Illustration 1 g00847442

    212-1304 Pilot Valve (Three Lever)

    (1) 159-3781 Springs

    Length under test force ... 7.6 mm (0.30 inch)


    Test force ... 24.0 ± 2.0 N (5.40 ± 0.45 lb)
    Free length after test ... 17.46 mm (0.687 inch)
    Outside diameter ... 14.28 mm (0.562 inch)

    (2) Apply an adequate amount of 7X-7664 Lithium Grease to the plunger and to the bracket on
    surfaces that move.

    (3) 153-8946 Spring

    Length under test force ... 4.000 mm (0.1575 inch)


    Test force ... 24.0 ± 2.4 N (5.40 ± 0.50 lb)
    Free length after test ... 5.20 mm (0.205 inch)
    Outside diameter ... 10.0 mm (0.39 inch)

    (4) Do not allow the hex to turn when you install the handles.
    924G 924Gz Wheel Loader 3DZ00001-01048 (MACHINE) POWERED BY 3056 En... Page 3 of 6

    (5) Before assembly, apply 4C-4030 Thread Lock Compound to the threads of the bolts. Torque for
    three bolts ... 28.0 ± 4.0 N·m (21.00 ± 3.00 lb ft)

    (6) Apply an adequate amount of 7X-7664 Lithium Grease to the pin and to the surfaces of the
    cartridge that move.

    (7) Initial torque for the two bolts (12) ... 5.0 N·m (44.00 lb in)

    Torque for the adapters 45.0 ± 5.0 N·m (33.00 ± 4.00 lb ft)

    Final torque for the bolts 12.0 ± 3.0 N·m (105.00 ± 25.00 lb in)

    (8) Springs

    6J-9996 Spring
    Length under test force ... 15.88 mm (0.625 inch)
    Test force ... 59.0 ± 6.0 N (13.30 ± 1.30 lb)
    Free length after test ... 20.24 mm (0.797 inch)
    Outside diameter ... 5.321 ± 0.216 mm (0.2095 ± 0.0085 inch)

    159-8330 Spring
    Length under test force ... 15.2 mm (0.60 inch)
    Test force ... 10.0 ± 0.5 N (2.25 ± 0.11 lb)
    Free length after test ... 22.42 mm (0.883 inch)
    Outside diameter ... 3.000 mm (0.1181 inch)

    (9) Limit the torque to 50.0 N·m (37.00 lb ft) when you install pilot lines. Hold the hose adapter with
    a wrench.

    (10) Torque for the connector ... 28.0 ± 4.0 N·m (21.00 ± 3.00 lb ft)

    (11) Torque for the cap ... 12.0 ± 3.0 N·m (105.00 ± 25.00 lb in)

    (12) Initial torque for two bolts ... 5.0 N·m (44.00 lb in)

    Torque for the adapters 45.0 ± 5.0 N·m (33.00 ± 4.00 lb fin)

    Final torque for the two bolts 12.0 ± 3.0 N·m (105.00 ± 25.00 lb in)

    (13) Torque for the sixteen plugs ... 12.0 ± 3.0 N·m (105.00 ± 25.00 lb in)

    (14) Torque for seven plugs ... 28.0 ± 4.0 N·m (21.00 ± 3.00 lb ft)

    (15) Torque for four plugs ... 28.0 ± 4.0 N·m (21.00 ± 3.00 lb ft)

    (16) Apply an adequate amount of 7X-7664 Lithium Grease to the pin and to the surfaces of the
    bracket that move.

    (17) Apply an adequate amount of 7X-7664 Lithium Grease to the pin and to the surfaces of the lever
    that move.

    (18) Torque for the twelve bolts ... 12.0 ± 3.0 N·m (105.00 ± 25.00 lb in)

    (19) Dump

    212-4962 Valve Cartridge As


    924G 924Gz Wheel Loader 3DZ00001-01048 (MACHINE) POWERED BY 3056 En... Page 4 of 6

    157-2152 Spring
    Length under test force ... 25.20 mm (0.992 inch)
    Test force ... 12.0 ± 0.8 N (2.70 ± 0.18 lb)
    Free length after test ... 40.20 mm (1.583 inch)
    Outside diameter ... 16.000 mm (0.6299 inch)
    Color ... Yellow

    212-4961 Spring
    Length under test force ... 23.9 mm (0.94 inch)
    Test force ... 14.25 ± 0.72 N (3.204 ± 0.162 lb)
    Free length after test ... 27.24 mm (1.072 inch)
    Outside diameter ... 7.50 mm (0.295 inch)

    153-8926 Spring
    Length under test force ... 8.00 mm (0.315 inch)
    Test force ... 3.7 ± 0.2 N (0.83 ± 0.05 lb)
    Free length after test ... 10.580 mm (0.4165 inch)
    Outside diameter ... 4.200 mm (0.1654 inch)

    (20) Tilt back

    212-4962 Valve Cartridge As

    157-2152 Spring
    Length under test force ... 25.20 mm (0.992 inch)
    Test force ... 12.0 ± 0.8 N (2.70 ± 0.18 lb)
    Free length after test ... 40.20 mm (1.583 inch)
    Outside diameter ... 16.000 mm (0.6299 inch)
    Color ... Yellow

    212-4961 Spring
    Length under test force ... 23.9 mm (0.94 inch)
    Test force ... 14.25 ± 0.72 N (3.204 ± 0.162 lb)
    Free length after test ... 27.24 mm (1.072 inch)
    Outside diameter ... 7.50 mm (0.295 inch)

    153-8926 Spring
    Length under test force ... 8.00 mm (0.315 inch)
    Test force ... 3.7 ± 0.2 N (0.83 ± 0.05 lb)
    Free length after test ... 10.580 mm (0.4165 inch)
    Outside diameter ... 4.200 mm (0.1654 inch)

    (21) Lower

    212-4962 Valve Cartridge As

    157-2152 Spring
    Length under test force ... 25.20 mm (0.992 inch)
    Test force ... 12.0 ± 0.8 N (2.70 ± 0.18 lb)
    Free length after test ... 40.20 mm (1.583 inch)
    Outside diameter ... 16.000 mm (0.6299 inch)
    Color ... Yellow

    212-4961 Spring
    Length under test force ... 23.9 mm (0.94 inch)
    Test force ... 14.25 ± 0.72 N (3.204 ± 0.162 lb)
    924G 924Gz Wheel Loader 3DZ00001-01048 (MACHINE) POWERED BY 3056 En... Page 5 of 6

    Free length after test ... 27.24 mm (1.072 inch)


    Outside diameter ... 7.50 mm (0.295 inch)

    153-8926 Spring
    Length under test force ... 8.00 mm (0.315 inch)
    Test force ... 3.7 ± 0.2 N (0.83 ± 0.05 lb)
    Free length after test ... 10.580 mm (0.4165 inch)
    Outside diameter ... 4.200 mm (0.1654 inch)

    (22) Raise

    212-4962 Valve Cartridge As

    157-2152 Spring
    Length under test force ... 25.20 mm (0.992 inch)
    Test force ... 12.0 ± 0.8 N (2.70 ± 0.18 lb)
    Free length after test ... 40.20 mm (1.583 inch)
    Outside diameter ... 16.000 mm (0.6299 inch)
    Color ... Yellow

    212-4961 Spring
    Length under test force ... 23.9 mm (0.94 inch)
    Test force ... 14.25 ± 0.72 N (3.204 ± 0.162 lb)
    Free length after test ... 27.24 mm (1.072 inch)
    Outside diameter ... 7.50 mm (0.295 inch)

    153-8926 Spring
    Length under test force ... 8.00 mm (0.315 inch)
    Test force ... 3.7 ± 0.2 N (0.83 ± 0.05 lb)
    Free length after test ... 10.580 mm (0.4165 inch)
    Outside diameter ... 4.200 mm (0.1654 inch)

    (23) Auxiliary

    212-4962 Valve Cartridge As

    157-2152 Spring
    Length under test force ... 25.20 mm (0.992 inch)
    Test force ... 12.0 ± 0.8 N (2.70 ± 0.18 lb)
    Free length after test ... 40.20 mm (1.583 inch)
    Outside diameter ... 16.000 mm (0.6299 inch)
    Color ... Yellow

    212-4961 Spring
    Length under test force ... 23.9 mm (0.94 inch)
    Test force ... 14.25 ± 0.72 N (3.204 ± 0.162 lb)
    Free length after test ... 27.24 mm (1.072 inch)
    Outside diameter ... 7.50 mm (0.295 inch)

    153-8926 Spring
    Length under test force ... 8.00 mm (0.315 inch)
    Test force ... 3.7 ± 0.2 N (0.83 ± 0.05 lb)
    Free length after test ... 10.580 mm (0.4165 inch)
    Outside diameter ... 4.200 mm (0.1654 inch)

    (24) Auxiliary
    924G 924Gz Wheel Loader 3DZ00001-01048 (MACHINE) POWERED BY 3056 En... Page 6 of 6

    212-4962 Valve Cartridge As

    157-2152 Spring
    Length under test force ... 25.20 mm (0.992 inch)
    Test force ... 12.0 ± 0.8 N (2.70 ± 0.18 lb)
    Free length after test ... 40.20 mm (1.583 inch)
    Outside diameter ... 16.000 mm (0.6299 inch)
    Color ... Yellow

    212-4961 Spring
    Length under test force ... 23.9 mm (0.94 inch)
    Test force ... 14.25 ± 0.72 N (3.204 ± 0.162 lb)
    Free length after test ... 27.24 mm (1.072 inch)
    Outside diameter ... 7.50 mm (0.295 inch)

    153-8926 Spring
    Length under test force ... 8.00 mm (0.315 inch)
    Test force ... 3.7 ± 0.2 N (0.83 ± 0.05 lb)
    Free length after test ... 10.580 mm (0.4165 inch)
    Outside diameter ... 4.200 mm (0.1654 inch)

    Direitos Autorais 1993 - 2024 Caterpillar Inc. Sun Jan 7 08:15:27 UTC-0300 2024
    Todos os Direitos Reservados.
    Rede Particular Para Licenciados SIS.

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