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EPS

The document discusses an electric power steering system with the following components: 1. An electric power steering column sub-assembly with hall sensors that measure steering angle and send signals to an EPS control unit. 2. An EPS control unit that receives signals from the hall sensors and controls the motor torque based on algorithms and vehicle speed. 3. Power and signal connections between the steering column sub-assembly, hall sensors, and EPS control unit that allow communication and control of the steering motor.

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6051040222
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0% found this document useful (0 votes)
58 views12 pages

EPS

The document discusses an electric power steering system with the following components: 1. An electric power steering column sub-assembly with hall sensors that measure steering angle and send signals to an EPS control unit. 2. An EPS control unit that receives signals from the hall sensors and controls the motor torque based on algorithms and vehicle speed. 3. Power and signal connections between the steering column sub-assembly, hall sensors, and EPS control unit that allow communication and control of the steering motor.

Uploaded by

6051040222
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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EPS

(IG) (BAT)

∗ 1 : A25A–FKS
5A 80A ∗ 2 : 2GR–FKS
EPS–IG1 EPS ∗ 3 : 2AR–FE
∗ 4 : 6AR–FSE

2 2

11 3C 1

W
SB

10 CA3 19 CA3 (∗2, ∗1)


7 CA3 17 CA3 (∗3, ∗4)
7 CA3 (∗1)
2 CA3 (∗2, ∗3, ∗4) 1 CA1
W

W
G

Power Steering ECU Assembly


M

4 A 8 A 10 A 11 A
IG PIG CANH CANL

C71(A), z5(B)
PGND TRQG2 TRQ2 TRQV2 TRQG1 TRQ1 TRQV1
7 A 2 B 3 B 1 B 6 B 5 B 7 B
(∗2, ∗3, ∗4)

(∗1)
B

Hall IC 2 Hall IC 1

z5(B)
Electric Power Steering Column Sub–Assembly
(∗2, ∗3, ∗4)
B

CR

-1-
G

5
B

16
W

16
17
15
14
14
W W W

20 RK4
(RHD)

15

5
6
4
3
3
L B P

11 RK4
(RHD) 4
R100 R94 K126
No. 5 No. 1 No. 3 CAN
Junction Junction Connector Junction
Connector Connector
A34

2
1
5

12
13
10
11
W LG R Y

9 AR1
CANH

(LHD)

1
2
21
22
13
12
19

L W W W
EPS

2 AR1

-2-
CANL

(LHD)
Brake Actuator Assembly

R101 R99 A67


No. 6 No. 3 No. 2 CAN
Junction Junction Connector Junction Connector
Connector

L(LHD)

L(RHD)
W(LHD)

W(RHD)
K76

W W
9 RK1
CA2L
22

G G
18 RK1
CA2H

2
1
15

G LG
10 RK1
CA5H
Network Gateway ECU (Central Gateway ECU)

13
12
16

W W
19 RK1
CA5L

R97
No. 2
Junction

B
W
Connector
EPS

K76 A22(C), A23(D), A24(A), A78(H),


Network Gateway ECU C57(E), C58(F), C96(G)
(Central Gateway ECU) ECM

CA4L CA4H CANH CANL NE– VCNE NE+ VCNE NE+ NE–
17 18 8 A 18 A (∗1) 115 E 116 E 93 E 96 G 128 G 95 G
13 C 26 C (∗3)
13 D 26 D (∗2)
H (∗4)

(∗1)

(∗1)

(∗1)
13 H 26

(∗2)

(∗2)

(∗2)
R

B
L
SB
W

W
B

Junction Connector
5 Cd1 6 Cd1 4 Cd1 4 JC1 3 JC1 8 JC1

No. 2 CAN
11 22
A67

(∗1)

(∗1)

(∗1)

(∗2)

(∗2)

(∗2)
10 21

R
P

B
L

L
W
L

3 Jd1 1 Jd1 2 Jd1

10 AK1 21 AK1

(∗2)

(∗2)

(∗2)
W

B
2 3 1 3 1 2
W
G

Junction Connector

NE– VCNE NE+ VC NE+ NE–


K127(A), K128(B)
No. 4 CAN

11 B 22 B
d5 d8
Crank Position Sensor Crank Position Sensor
1 A 12 A
SB

∗ 1 : A25A–FKS
∗ 2 : 2GR–FKS
∗ 3 : 2AR–FE
∗ 4 : 6AR–FSE

W W

B B

-3-
EPS

A22(C), A23(D), A24(A), A78(H),


C57(E), C58(F), C96(G)
ECM (BAT) (IG) (BAT)

10A 5A 10A
ECU–DCC METER–IG2 HAZ
VCNE NE– NE+ NE+ NE– NO. 2
110 F 109 F 76 F 114 F 113 F
2 2 2

22 3B 32 3B 9 3A
(∗4)

(∗4)

(∗4)
R
V

(Shielded)

LA–R
(∗3)

(∗3)

(∗3)
W
B
1 2 3
22

Connector
VC NE– NE+

Junction

LA–GR
No. 14

LA–B
K120
1
Position Sensor
21
C104 NE
Crank Position Sensor

LA–B
Crank
C78

NE–
2 (Shielded)

40 B 39 B 8 A
(∗3)

B IG+ B

Combination Meter Assembly


K20(A), K21(B)
CANL CANH ES EP
31 B 32 B 21 B 2 B
W–B

W–B

W–B
(∗3)

CD KD

-4-
EPS

A22
Black

1 2 3 4 5 6 7 8 9 10 11 12 13
22 23 24 25 26
14 15 16 17 18 19 20 21
27 28 29 30 31
32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
47 48 49 50 51 52 53 54 55 56 57 58 59 60

90980-12931

A23
Black

1 2 3 4 5 6 7 8 9 10 11 12 13
22 23 24 25 26
14 15 16 17 18 19 20 21
27 28 29 30 31
32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
47 48 49 50 51 52 53 54 55 56 57 58 59 60

90980-12931

A24 A34
Black Black

31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
30 46
15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
1 2 3 4 5 6 7 8 1 2 3 12 13 14
4 5 6 7 8 9 10 11
11 12 13 14 15 16 17 18 9 10
19 20 21 22 23 24 25 26
27 28 29 30 31 32 33 34
35 36
37 38 39 40 41 42 43 44
90980-WA092
45 46 47 48 49 50 51 52 53 54
55 56 57 58 59 60 61 62

90980-12D06

-5-
EPS

A67
Gray

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22

90980-12372

A78
Black

1 2 3 4 5 6 7 8 9 10 11 12 13
22 23 24 25 26
14 15 16 17 18 19 20 21
27 28 29 30 31
32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
47 48 49 50 51 52 53 54 55 56 57 58 59 60

90980-12931

C57
Black

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

20 21 22 25 26 27 28

39 40 41 42 43 44 45 46 47 48 49 50 51 60 61

62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 78 79 83 84
85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 106 107
108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130

90980-12D93

-6-
EPS

C58
Black

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
61 62 63 64 65 66 67 68 69 70 71 72 73 74 75
76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101102103104105106107108
109 110 111 112 113 114 115 116 117 118 119 120121122 123124125126127128129130131132 133134135136137138139140

90980-12836

C71 C78
Black Black

1 2

1 2 3 90980-12611
4 5 6
7 8

9 10 11

90980-12C57

C96
Black

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
61 62 63 64 65 66 67 68 69 70 71 72 73 74 75
76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101102103104105106107108
109 110 111 112 113 114 115 116 117 118 119 120121122 123124125126127128129130131132 133134135136137138139140

90980-12836

-7-
EPS

C104 K20 K21


Black Black Black

1 2 3

1 7 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
2 3 4 5 6
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
8 9 10 11 12 13
90980-12353

90980-12557
90980-12767

K76
Black

1 2 3 4 5 6 7 8 9 10

11 12 13 14 15 16 17 18 19 20 21 22 23 24

90980-12912

K120
Gray

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22

90980-12372

K126
Blue

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22

90980-12372

-8-
EPS

K127
White

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22

90980-12372

K128
White

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22

90980-12372

R94
Blue

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22

90980-12372

R97
Black

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22

90980-12372

-9-
EPS

R99
White

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22

90980-12372

R100
Blue

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22

90980-12372

R101 d5 d8
Blue Black Black

1 2 3

1 2 3
1 2 3 4 5 6 7 8 9 10 11
90980-12353
12 13 14 15 16 17 18 19 20 21 22

90980-12D13

90980-12372

z5 3A
White

1 2 3 4 5 6 7 8 9 10 11 12 13 14
1 2 3 4
5 6 7 8 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56

90980-12C58

90980-12943

- 10 -
EPS

3B 3C

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

9 10 11 12 13 14 15 16 17 18 19 20 9 10 11 12 13 14 15 16 17 18 19 20

21 22 23 24 25 26 27 28 29 30 31 32 21 22 23 24 25 26 27 28 29 30 31 32

90980-12A48 90980-12A47

AK1 AR1
Blue Black

11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11
22 21 20 19 18 17 16 15 14 13 12 8 9 10 11 12 13 14 14 13 12 11 10 9 8
12 13 14 15 16 17 18 19 20 21 22

90980-12372 90980-12370

90980-12371 90980-12369

CA1 CA3
White White

1 2
2 1
11 10 9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11 20 19 18 17 16 15 14 13 12
90980-11579
90980-11655 12 13 14 15 16 17 18 19 20

90980-12740
90980-12741

Cd1 JC1
Black Gray

6 5 4 3 2 1 1 2 3 4 4 3 2 1
1 2 3 4 5 6
5 6 7 8 8 7 6 5
7 8 9 10 11 12 13 13 12 11 10 9 8 7

90980-12520
90980-12326 90980-12519
90980-12716

- 11 -
EPS

Jd1 RK1
Gray White

3 2 1
1 2 3
11 10 9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11 20 19 18 17 16 15 14 13 12
90980-12353 12 13 14 15 16 17 18 19 20
90980-12719

90980-12740
90980-12741

RK4
Black

11 10 9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11 20 19 18 17 16 15 14 13 12
12 13 14 15 16 17 18 19 20

90980-12740
90980-12741

- 12 -

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