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TBWES Consolidated Brochure

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Energy Solutions

Sustainable Solutions in Energy & Environment


Thermax is an engineering company that helps business enterprises perform competitively
and sustainably in global markets. In over 86 countries, clients make use of Thermax’s
products and solutions for energy efficient and eco-friendly operations: heating equipment
and power plants that use a wide variety of fuels including solar energy; absorption chillers
that use heat in place of electricity; waste heat recovery units; water & waste water
management, air pollution control systems; performance improving chemicals.

The company provides its customers value added services – audits of energy and water, system
modifications for optimal use of resources, annual maintenance contracts, energy rentals and O&M
of power and water installations.

Thermax operations are supported by innovative R&D and partnerships with global
technology majors. It has an international sales & service network spread over 27 countries and
state-of-the art facilities (in India, Denmark and China) that manufacture to international
standards.

Thermax Babcock & Wilcox Energy Solutions (TBWES)


TBWES (wholly owned subsidiary of Thermax Its services arm offers renovation and
Limited) provides equipment and solutions for modernization solutions for old boilers and
generating steam for process and power heaters.
through combustion of various solid, liquid
The major industry segments served in india
and gaseous fuels, as well as through heat
and across the world are steel, refinery,
recovery from turbine/engine exhaust and
petrochemical, power, cement, sugar, distillery,
(waste) heat recovery from industrial
fertilizer, paper, chemical, non ferrous metal
processes. TBWES also offers heaters for
and textile.
various applications in the chemical,
petrochemical and refinery segments.

Thermax has always kept its primary


focus on customer satisfaction
through constant upgradation
of technologies and an in-depth
understanding of market needs.
Thermax Today
Global operation with 33 International offices, 12 Sales ƒ ISO 9001: 2015 accredited
& Service offices & 11 manufacturing facilities - 7 in India ƒ ISO 14001: 2015 certified plant
and 4 overseas
ƒ OHSAS 18001: 2007 certified plants
Our presence spans 80+ countries across Asia Pacific,
ƒ Manufacturing facility spread over 100 acres at Shirwal &
Africa and the Middle East, CIS countries, Europe, USA
over 27 acres at Chinchwad near Pune in Western India
and South America
ƒƒ Manufacturing facility spread over 100 acres at Savli
R&D Centre with focus on Combustion & Heat Transfer,
near Vadodara Western India
Biotechnology, Material Science and Solar Thermal
ƒƒ Assembly facility near Mundra Port region on
Thermax’s energy efficient and eco-friendly portfolio
Western Coast of India
of technologies includes:
ƒƒ Manufactures to international standards–ASME, EN,
TRCU, BS, DIN, UDT, IBR, PED etc.

Boilers Heaters Absorption Cooling Air Pollution Control Equipment

Chemicals Solar Power Generation Water & Waste Solutions

Our Installations in 50+ countries

Canada Norway
U.K. Timashevsk, Russia
Ireland Germany Kazakhstan
Netherlands
U.S.A Turkey Iran
Italy Uzbekistan China
Greece Syria Kuwait Turkmenistan
Mexico Bahrain Pakistan Bangladesh
Cuba
Dominican Republic Egypt JordanQatar Abu Dhabi
Nigeria Saudi Arabia UAE Oman India Vietnam
Trinidad and Tobago Yemen Thailand Cambodia
Guatemala Cameroon Kenya
Venezuela Philippines
Gabon Sri Lanka
Ivory Coast Malaysia
Tanzania
Colombia Indonesia
Angola Zambia
Brazil
Mauritius
Africa
Australia
Argentina
New Zealand
THERMAX VISION
To be a globally respected high performance
organisation offering sustainable solutions in
energy and environment.
PROPRIETARY PRODUCT SECTION

06
SOLID FUELS, AGRO-WASTES, BIOMASS
ƒ Bagasse & Biomass Fired Boiler

OIL AND GAS

07 ƒ Single-Drum High Capacity Radiant Boiler


ƒ Thermax D-Type Boiler (Thermstar)

LEAN GAS FIRED BOILER

08 ƒ Blast Furnace Gas / Lean Gas Fired Boilers


ƒ Waste Gas Fired Boiler (CO/H2)

11
WASTE HEAT RECOVERY BOILER
ƒ Exhaust Gas Boiler (EGB) ƒ WHRB in Non-Ferrous Industry
ƒ Waste Heat Recovery Units(WHRU) ƒ WHRB in Coke Oven/Coke Dry Quenching
ƒ WHRB in Sponge Iron Plant ƒ WHRB for Coal Gasification

WASTE HEAT RECOVERY BOILER

17 ƒ WHRB for Coke Calcination ƒƒ WHRB in Chemical Plant


ƒ WHRB in Refinery & Petrochemical ƒƒ WHRB in Sulphur Recovery Plant
ƒƒ WHRB in Cement Plant ƒƒ WHRB in Hydrogen Plant

WASTE TO ENERGY

23 ƒ Spent Wash Fired Boiler


ƒ Waste to Energy Boilers

FIRED HEATER

25 ƒ Fired Heater in Chemical & Petrochemical Plant


ƒ Fired Heater in an Oil Refining or Refinery Plant

LICENSED PRODUCT SECTION

27
SOLID FUELS, AGRO-WASTES, BIOMASS
ƒ Atmospheric Fluidized Bed Combustion (AFBC)
ƒ Circulating Fluidized Bed Combustion (CFBC)

OIL AND GAS

29 ƒ Bi-Drum Packaged/Site Erected Boiler (FM/HCFM/PFM)


ƒ Heat Recovery Steam Generator (HRSG)

UTILITY BOILER TECHNOLOGY - SOLID, OIL AND GAS

31 ƒ Subcritical Radiant Boilers


ƒ Supercritical Boilers

SERVICES & SPECIAL SOLUTIONS

33
SERVICES
ƒƒ Services Business
ƒ Modularization - The Next Big Opportunity
Proprietary Product Section
SOLID FUELS, AGRO-WASTES, BIOMASS

Bagasse & Biomass Fired Boiler


Product Features Operating Range
ƒ Continues ash discharge ƒƒ Capacity : Upto 300 TPH
ƒ Grate driven by hydraulic / planetary gear with VFD ƒƒ Pressure : Upto 150 kg/cm2(g)
ƒ Catenary Design ƒƒ Temperature : Upto 550ºC
ƒ Fine control on grate speed variation ƒƒ Fuels : Biomass, bagasse, wood chips,
coconut shell, saw dust, rice husk,
ƒ Overlapping grate design prevents air leakages
corn cob, cane leaves, king grass,
ƒ Overfire air system provides turbulence and napier grass, paper sludge, coal,
thorough mixing of volatile gases, thus assuring roasted chaffs, DOB, palm waste, red
complete combustion gram stems, ground nut shell, rice
ƒ Online maintenance of grate straws, tapioca stem, mustard husk,
cotton stalk, julia flora, coco husk,
ƒ Three / two stage superheater with inter stage feed
maize stalk, EFB, palm kernel shell,
water spray attemperator
palm fibre etc
ƒ Tall furnace for complete combustion
ƒ Pinhole or Pusher Grate offered for specific applications Manufactured as per Technology developed by Thermax

Boiler-Turbine-Generator (BTG) package can be


offered on case-to-case basis.

Major Clients
Sugar
ŠŠ Mitr Phol Bio-Power, Thailand
ŠŠ Korach Industry Company Ltd.,
Thailand
ŠŠ Kamuna Sugar Ltd.UP, India
ŠŠ Victorias Milling Company Inc.,
Philippines
ŠŠ Zuker SA DE CV, Mexico
ŠŠ Ambalika Sugar Pvt Ltd., India
ŠŠ India Cane Sugar Ltd, India
ŠŠ Bannari Amman Sugars Ltd. , India
ŠŠ Dhampur Sugars Ltd.India
ŠŠ Sri Chamundeshwari Sugars, India
ŠŠ Ambalika Sugar Pvt Ltd. India
ŠŠ URC Sonedco Sugar Corporation,
Philippines
ŠŠ Thip Kamphaengphet Bio
Energy Co. Ltd.
ŠŠ San Pedro Bio-energy,
Dominican Republic
ŠŠ PT Rejoso Manis Indo, Indonesia

Green
Energy
1 unit of 140 TPH, 82 kg/cm2(g), 520°C bagasse, coal, king
Product grass fired travelling grate boiler

06
Proprietary Product Section
OIL AND GAS

Single-Drum High Capacity Boiler


Product Features Operating Range
ƒƒ Fully drainable, horizontal and convective ƒƒ Capacity : Upto 500 TPH
superheater for longer life and high reliability ƒƒ Pressure : Upto 160 kg/cm2(g)
ƒ Front wall firing for a variety of liquid and gaseous ƒƒ Temperature : Upto 560ºC
fuels (independently or in combination)
ƒƒ Fuels : Liquid fuels such as natural gas, purge
ƒƒ Steam drum outside the flue gas p th permits quick gas, coke oven gas, #2 oil, #6 oil, heavy
startup and load fuel oil, residue oil, HSD, naphtha,
ƒƒ Large furnace size and volume ramp up hydrogen gas, biogas, waste gas
ƒ Leak proof membrane wall design
ƒƒ Steam cooled superheater supports for increased
reliability
ƒƒ Low refractory and thus reduced maintenance

Manufactured as per Technology developed by Thermax

Major Clients
Fertiliser
ŠŠ L&T for Tata Fertilizer
ŠŠ Oswal Chemicals & Fertilizers Ltd.
(KRIBHCO)
ŠŠ Madras Fertilizers Ltd.
ŠŠ Chambal Chemicals & Fertilizers Ltd.
ŠŠ Hindustan Fertilizer Corporation
Ltd., Dibrugarh
ŠŠ Egypt Fertilizer Co. Egypt
ŠŠ Southern Petrochemicals Ind. Corp.
ŠŠ Matix Fertilizers & Chemicals Ltd.
ŠŠ Gujarat Narmada Valley Fertilizer Co.
Refinery & Petrochemical
ŠŠ Arabian Petrochemical Co.
ŠŠ Reliance Petroleum Ltd.
ŠŠ Gas Authority of India Ltd.

1 unit of 175 TPH, 115 kg/cm2(g), 510°C natural gas, diesel fired boiler

07
Proprietary Product Section
OIL AND GAS

Thermax D-Type Boiler (Thermstar)


Product Features Operating Range
ƒ Leak proof and Fully packaged Boilers with Modular construction ƒ Capacity : Upto 500 TPH
ƒ High Quality fully automated membrane panel construction ƒ Pressure : Upto 110 kg/cm2(g)
ƒ Demister Pads to ensure high steam purity ƒ Temperature : Upto 538ºC
ƒ Higher turndown ratio offered for better operational flexibility
ƒ Convenient Burner Cleaning with steam purging if applicable
ƒ Higher thermal efficiency by incorporating bare / fin tubes
ƒ Conservative heat release rates for reliable operation and longer life
ƒ Convective type superheaters with complete draining provision
ƒ Accepts wide range of Oil and Gas fuels
ƒ Available in field erected/modular/plug & play variants depending on
site transportable limits

Manufactured as per Technology developed by Thermax

Major Clients
Š Dangote Oil Refining Company, Nigeria
Š National Mineral Development
Corporation (NMDC), India
Š JSW Steel, India

4 units of 400 TPH, 107 kg/cm2(g), 520°C Natural Gas fired D-type boiler

08
Proprietary Product Section
LEAN GAS FIRED BOILER

Blast Furnace Gas / Lean Gas Fired Boilers


Product Features
ƒ Reliable design for combustion of low calorific value Operating Range
ƒ Auto switch over to oil firing in case of interruption in
ƒƒ Capacity : Upto 500 TPH
BFG supply
ƒƒ Pressure : Upto 100 kg/cm2(g)
ƒƒ Safe operation of boiler under varying load conditions
ƒƒ Temperature : Upto 560ºC
ƒƒ Low volumetric heat release rate with larger boiler
furnace ƒƒ Fuels : Blast furnace gas, coke oven gas,
Corex gas, LD gas & other lean gases
ƒ Burner for high mixing energy of air and BFG for
efficient combustion
ƒƒ Safety interlocks to ensure proper burning of BFG
without support fuel

Manufactured as per Technology developed by Thermax

Boiler-Turbine-Generator (BTG) package can be


offered on case-to-case basis.

Major Clients
Steel
ŠŠ Tata Iron & Steel Co. Ltd.
ŠŠ Jindal Vijaynagar Steels Ltd.,Bellary
ŠŠ Kalyani Steels Ltd., Hospet
ŠŠ Nagpur Alloys and Castings Ltd.,
Raipur
ŠŠ Kirloskar Ferrous Industries Ltd.,
Hospet
ŠŠ Steel Authority of India Ltd.,
Rourkela
ŠŠ National Mineral Dev. Corp. Ltd.
ŠŠ Bhushan Power & Steel Ltd.
ŠŠ Rashtriya Ispat Nigam Ltd.

Green
Energy
3 units of 220 TPH, 109 kg/cm2(g), 540°C syngas, natural
Product gas fired BFG, COG, LDG, LDO fired blast furnace gas boilers

09
Proprietary Product Section
WASTE HEAT RECOVERY BOILER

Waste Gas Fired Boiler (CO/H2)


Waste gas fired boilers are designed to burn waste gas / tail gases to generate steam for process or
power. Typical systems include:
ƒƒ Carbon Black Plants (CO Gas) ƒƒ Ferro Alloy Plants (CO Gas) ƒƒ Caustic Soda Plants (H2 Gas)

Salient Features
ƒƒ Natural circulation design
ƒƒ Fire tube or water tube boilers
Operating Range
ƒƒ Special refractory lined combustor for
burning lean gas ƒƒ Capacity : Upto 250 TPH
ƒƒ Adequately sized combustor for proper residence ƒƒ Pressure : Upto 100 kg/cm2(g)
time to ensure complete burning of gas ƒƒ Temperature : Upto 540ºC
ƒƒ Membrane wall water tube construction to minimize
refractory and increase radiant heat transfer Manufactured as per Technology developed by Thermax
ƒƒ Control systems to ensure complete combustion of
lean gas

Major Clients
Chemical
ŠŠ Hi-Tech Carbon Ltd.
ŠŠ Philips Carbon Black Ltd.
ŠŠ Continental Carbon
ŠŠ Cabot Corporation
ŠŠ Thai Carbon Black
ŠŠ Birla Carbon
ŠŠ BA Energy, Canada
ŠŠ Himadri Chemicals & Industries Ltd.
ŠŠ Goodluck Carbon Pvt. Ltd.
Refinery & Petrochemical
Š Abu Dhabi Oil Refining Company (Takreer) Š
Saudi Elastomers Project

Green
Energy
Product
1 unit of 100 TPH, 46 kg/cm2(g), 375°C CO fired waste gas boiler

10
Proprietary Product Section
WASTE HEAT RECOVERY BOILER

Exhaust Gas Boiler (EGB)


Salient Features Applications
An exhaust gas boiler recovers heat from the flue gases ƒƒ Auxiliary oil heating, tank farm heating, line tracing
of genset to produce steam, hot water or thermic fluid
ƒƒ Process heating
for various heating / cooling applications.
ƒƒ Combined cycle
Key features of our offering:
ƒƒ Steam / hot water for industrial chilling
ƒ Enhance system efficiency in genset based power
ƒƒ Power generation
plants upto 10%
ƒ Available in configurations of water tube and smoke
tube type Operating Range
ƒƒ Expertise to integrate with all makes of engines
ƒƒ EGB installed on 0.5 MW to 50 MW genset
installations
Manufactured as per Technology developed by Thermax
ƒ 2 stroke and 4 stroke engines
ƒ Light oil, heavy oil and gas fired engines

Major Clients
Steel
ŠŠ Abul Khair Steel & Power - 9.6 mw
ŠŠ Ispat Metallics Ltd.
ŠŠ Jindal Alloy & Steel Company Ltd.
ŠŠ Bhushan Steel Ltd.
Textile
ŠŠ Alok Industries Ltd.
ŠŠ Garden Silk Mills Ltd.
ŠŠ Jindal Polyester Ltd.
ŠŠ Indian Rayon Corp. Ltd.
ŠŠ National Rayon Corporation Ltd.
ŠŠ Rajasthan Spinning &
Weaving Mills Ltd.
ŠŠ Rajshree Polyfils td.
ŠŠ Recron Synthetics Ltd.
ŠŠ Indorama Synthetics Ltd.
ŠŠ SRF Ltd.

Green
Energy
Product
21 units of 7.5 TPH, 18 kg/cm2(g), 310°C

11
Proprietary Product Section
WASTE HEAT RECOVERY BOILER

Waste Heat Recovery Units (WHRU)


WHRUs are engineered to recover waste heat from the This offers special features such as:
exhaust of gas turbines or reciprocating engines, ƒ Compact space saving design
heating media could be water glycol mixture or thermal
oil or water depending on the application. These units ƒ Integral bypass facility
are installed on ƒ Online isolation of WHRU
ƒƒ Offshore platforms. ƒƒ LNG tanker ƒ Single stack option
ƒƒ Floating Production ƒƒ Onshore terminals and ƒ Removable tube bundle
Storage and Offloading gas processing plants.
ƒ Optimum gas side pressure loss
Vessels (FPSO’s).
ƒ Supplementary fired units - with FAF
There are over 100 installations for the upstream oil & - without FAF
gas segment. These units are working in very diverse
locations such as Sakhalin island, Asian offshore waters,
North Sea, Africa offshore & the Americas.

Manufactured as per Technology developed by Thermax

Major Clients
FPSO
ŠŠ Bumi Armada, Malaysia A/c ENI, Italy-
Block 15/6 FPSO, Angola
ŠŠ Nigerian National Petroleum Corporation
(NNPC)- Chevron, Agbami FPSO, Nigeria
ŠŠ Petrobras America Inc., P43, P48, P51 &
P52, Brazil
ŠŠ MODEC Inc., Singapore A/c Petrobras
America Inc, MV 27 Caroica, Brazil
ŠŠ BP Exploration , BP / KBR Block
ŠŠ Maersk-- Husky Oil Co.
ŠŠ Shell Bonga
ŠŠ BW Offshore, Norway A/c Petrobras
America Inc, Chinook & Cascade, Brazil
offshore
Offshore
ŠŠ Unocal Thailand Ltd. Pailin Offshore
Thailand
ŠŠ PTT Thailand, Offshore,Bongot, Thailand
ŠŠ Essar Offshore A/c ONGC, Neelam Heera
Platform, India
ŠŠ B.P Exploration, Offshore UK North Sea
ŠŠ Samsung A/c CTOC Cakerawala Project
Offshore Thailand/Malaysia
ŠŠ NPCC Technip A/c ADMA OPCO- Umm Al
Lulu Offshore Abu Dhabi
Onshore
ŠŠ Siemens, UK A/c Burullus Gas Co. Egypt
ŠŠ Petrofac A/c Hayan Petroleum Company,
Green Jihar Onshore Syria
Energy
Product
5 units of 36.19 mw waste heat recovery unit ŠŠ Hyundai A/c Abu Dhabi Marine Operating
Company (ADMA-OPCO) Satah Al Razboot
(SARB), UAE

12
Proprietary Product Section
WASTE HEAT RECOVERY BOILER

WHRB in Sponge Iron Plant


Thermax is pioneer in supplying waste heat reocovery Salient Features
boilers for sponge iron plants and has around 471
installations. The boilers are designed to handle large ƒƒ Natural circulation water tube design
amounts of dust from the flue gas generated in the ƒƒ Gas tight side wall of water wall construction
rotary kilns. The steam generated from these boilers is
typically used for power generation.
Operating Range
ƒƒ Pioneer in waste heat recovery in sponge iron plant
WHRB on 100 TPD, 200 TPD, 350 TPD, 500 TPD, 650 TPD
ƒƒ More than 150 installations
ƒƒ Pressure : From 44 kg/cm2(g) up
ƒ Design considers high dust in gases to 115 kg/cm2(g)
ƒƒ Horizontal design on 100 TPD DRI kiln for greater ƒƒ Temperature : Upto 540°C
operational comfort
ƒƒ Vertical design for 100 TPD, 200 TPD 350 TPD,
500 TPD and 650 TPD

Manufactured as per Technology developed by Thermax

Boiler-Turbine-Generator (BTG) package can be


offered on case-to-case basis.

Green
Energy
Product
5 units x 32 TPH at 35 kg/cm2(g), 380°C WHRB in Sponge Iron Plant

13
Proprietary Product Section
WASTE HEAT RECOVERY BOILER

WHRB in Non-Ferrous Industry


ƒƒ Waste heat boiler on zinc pyrite roasters Salient Features
ƒƒ Waste heat boiler on copper smelters
ƒ Forced circulation water tube design
ƒƒ Waste heat boiler on the copper convertors
ƒ Gas tight side wall of water wall design
In non-ferrous industry it is common practice to have a ƒ Wide pitched in-line geometry to prevent choking
boiler operating at high pressure but without superheat.
This facilitates the operation of the boiler well above the ƒ On-line hammering system
dew point of the gases. ƒ Baffles to prevent channeling of gases
ƒ Provision of cavity followed by variable pitch
Manufactured as per Technology developed by Thermax convection coils

Operating Range
ƒƒ Capacity : 10 TPH to 100 TPH
ƒƒ Pressure : 45 -60 kg/cm2(g)
ƒƒ Temperature : Upto 400°C

Major Clients
Non Ferrous
ŠŠ Birla Copper
ŠŠ Cominco Binani Zinc Ltd.
ŠŠ Hindustan Copper Ltd.
ŠŠ Pyrites Phosphates & Chemicals Ltd.

Green
Energy
WHRB for 300 TPD Copper Convertor Unit to produce 21 TPH of steam
Product at 45 kg/cm2(g) at saturation temperature

14
Proprietary Product Section
WASTE HEAT RECOVERY BOILER

WHRB in Coke Oven / Coke Dry Quenching Plant


ƒ Pioneer in waste heat recovery in coke oven plant
Operating Range
ƒ Water wall panel construction in 1st / 2nd pass
ƒƒ Capacity : Upto 150 TPH
ƒ Site / port assembly with modularized construction
ƒƒ Pressure : Upto 120 kg/cm2(g)
ƒ Horizontal / vertical design
ƒƒ Temperature : Upto 540°C
ƒ Optional blast furnace firing capability
ƒ Natural / forced circulation design for coke dry
quenching plant

Application
ƒƒ Non recovery coke oven plant
ƒƒ Recovery type coke dry quenching plant

Manufactured as per Technology developed by Thermax

Boiler-Turbine-Generator (BTG) package can be


offered on case-to-case basis.

Major Clients
Steel
Š Hooghly Met coke & Iron Ltd.
(Tata Power)
Š Jindal Steel & Power Ltd.
Š Bhushan Power & Steel Ltd.
Š Konark Met coke Ltd. (Neelanchal
Ispat Ltd.)
ŠŠ Electrosteel Casting Ltd.
ŠŠ Global Coke Ltd.
ŠŠ Lanco Industries Ltd.
ŠŠ Tata Steel Ltd.
ŠŠ Steel Authority of India Ltd.
ŠŠ National Mineral Dev. Corp. Ltd.
ŠŠ Sesa Goa Ltd.
ŠŠ Global Coke Ltd.
ŠŠ Electosteel Casting
Refinery & Petrochem
ŠŠ Petroleum Development Oman
(PDO)

Green
12 units of 24.5 TPH, 3 units of 25TPH, 66 kg/cm2(g),
Energy
Product
96 kg/cm2(g), 540°C WHRB in 500°C WHRB in coke dry quenching
coke oven plant plant

15
Proprietary Product Section
WASTE HEAT RECOVERY BOILER

WHRB for Coal Gasification


Thermax is a leading manufacturer in the field of waste Operating Range
heat recovery boilers for coal gasification. The steam
generated from these boilers is typically used either for ƒƒ Capacity : Upto 200 TPH
power generation or process. ƒƒ Pressure : Upto 130 Kg/cm2(g)
ƒƒ Temperature : Saturated to 540°C
Product Features
ƒ Pioneer in waste heat recovery in coal gasification
plant
ƒƒ Hammering arrangement for effective cleaning of
heat transfer surface
ƒƒ Water wall panel construction
ƒƒ Site / port assembly with modularized constructions
ƒƒ Horizontal design
ƒƒ Natural circulation design

Manufactured as per Technology developed by Thermax

Major Clients
ŠŠ Jindal Steel & Power Ltd, Barbil

Green
Energy
Product
2 units of 15 TPH, 60 kg /cm2(g) 500˚C WHRB in coal gasification

16
Proprietary Product Section
WASTE HEAT RECOVERY BOILER

WHRB for Coke Calcination


Thermax is a leading manufacturer in the field of waste Operating Range
heat recovery boilers for coke calcination plants. The
steam generated from these boilers is typically used ƒƒ Capacity : Upto 200 TPH
either for power generation or process. ƒƒ Pressure : Upto 130 Kg/cm2(g)
ƒƒ Temperature : Saturated to 540°C
Product Features
ƒƒ Pioneer in waste heat recovery in coke calcination
plant
ƒƒ Soot blowing arrangement for proper operation
ƒƒ Water wall panel construction in 1st / 2nd pass
ƒƒ Site / port assembly with modularized constructions
ƒƒ Horizontal / vertical design

Manufactured as per Technology developed by Thermax

Major Clients
ŠŠ One of the esteemed installation in
UAE

TE051A
TE051B
TE05 1C

ANTI-CHANNELING BAFFLES
ON BEDPORTION OFTUBES

CERAMICL INING ON
1 st ROWONLY.

1 01 -MH2 1 01 -MH3

26 23-K -10 1 26 23-K -1 02


1 01 -M H4

1 01- MH 5

PT
26 23-K-1 03 051 26 23-K -10 4
101 -MH6 TE
053

26 23- K-105 26 23- K-10 6


1 01 -MH7

26 23-K-1 07 26 23- K-10 8


1 01 -MH8

26 23- K-113
26 23- K-1 14
1 01 -MH9

26 23- K-115 26 23- K-116


101 -MH10

Flue Gas 26 23-K -117 1 01 -M H1 1 26 23-K -1 18

26 23-K -119
1 01 -MH12
26 23-K-1 20

Flue Gas
Inlet
PART-2

Outlet
101 -MH13

N5 N5

N2 N2

N9 N1 0 N9 N1 0
s e fra m e

s e fra m e

N1 5 N 5
1
mp

mp
f Pu

f Pu
f Ba

f Ba
℄ o

℄ o
℄ o

℄ o

Green
Energy
Product
2 units of 94.12 TPH, 42.1 kg/cm2(g), 381° C WHRB in coke calcination

17
Proprietary Product Section
WASTE HEAT RECOVERY BOILER

WHRB in Refinery & Petrochemical Plant


Fluid Catalytic Cracking Unit (FCCU) Salient Features
ƒƒ Waste heat recovery boiler downstream of FCCU ƒƒ Designed to take care of carry-over catalytic dust
ƒƒ One of the world’s largest WHRB designed and ƒƒ Complete membrane panel construction to take care
supplied to Dangote Oil Refinery Company of sulphur dew point
ƒ Experience in handling very large volume of flue ƒƒ Soot blowers at suitable locations to take care of dust
gases e.g. normal operating conditions of 515,000 laden gases
Nm3/hr at 731°C containing catalytic dust ƒƒ Natural circulation design
ƒƒ Two different technologies are available ƒƒ Fully drainable design of superheater
hh Directly downstream of FCCU ƒƒ Co-current and drainable economizer
hh ‘CO’ gas boiler downstream of FCCU Operating Range
ƒƒ Capacity : Upto 400 TPH
Manufactured as per Technology developed by Thermax
ƒƒ Pressure : Upto 100 kg/cm2(g)
ƒƒ Temperature : Upto 540°C

Major Clients
Refinery & Petrochemical Plant
Š Reliance Industries Ltd.
Š Indian Oil Corporation Ltd.
Š Hindustan Petroleum Corporation Ltd.
Š Mangalore Refinery & Petrochemicals Ltd.
Š HPCL - Mittal Energy Ltd. (HMEL)
Š Algiers Refinery, Algeria
Š Saudi Aramco Mobil Refinery Limited

Green
Energy
Product
1 unit of 103 TPH, 43 kg/cm2(g), 400˚C WHRB in Refinery & Petrochemical Plant

18
Proprietary Product Section
WASTE HEAT RECOVERY BOILER

WHRB in Cement Plant


Cement manufacturing is a highly energy-intensive Salient Features
process. Given the fragile and dynamic nature of the
fuel and power situation faced by cement plants today, a. Waste heat recovery boiler for pre-heater and
it makes sense for them to adopt waste heat recovery calciner
based solution for the following reasons: ƒƒ Vertical/horizontal boiler with natural / forced
ƒƒ Greater energy security (helps meet upto 35% of circulation
power requirement) ƒƒ Inline/Staggered heat transfer area
ƒƒ Improved competitive positioning ƒƒ Fully field proven de-dusting hammering mechanism
ƒƒ Regulatory push (Policies mandating use of
minimum 5-10% renewable/WHR energy are already b. Waste heat recovery boiler for clinker cooler (with
in place in several states) and without center tap off)
ƒƒ Vertical boiler with horizontal tubes
Operating Range ƒƒ Proven design for highly abrasive AQC gases
ƒ Capacity : 1,800 TPD to 10,000 TPD of ƒƒ Natural circulation boilers
clinker production
Manufactured as per Technology developed by Thermax

Boiler-Turbine-Generator (BTG) package can be


offered on case-to-case basis.

Major Clients
Cement
ŠŠ Dhar Cement Ltd.
ŠŠ JK Cement Ltd.
ŠŠ JK Laksmi Cement Ltd.
ŠŠ Wonder Cement Ltd.
ŠŠ Rain Cement Ltd. (Priya Cement)
ŠŠ Gujarat Sidhee Cement Ltd.
ŠŠ Ultra Tech Cement Ltd.
ŠŠ Reliance Cement Company Pvt Ltd.
ŠŠ Nuvoco Vistas Corp. Ltd.

Green
Energy Generating 72 TPH at 17 kg/cm2 (g), 325°C WHRB in Cement Plant
Product

19
Proprietary Product Section
WASTE HEAT RECOVERY BOILER

WHRB in Chemical Plant


Sulphuric Acid Plant Nitric Acid / Caprolactum Plants
ƒ Can be offered as fire tube / water tube construction ƒƒ Nitric Acid Plants are either low pressure or high-
ƒ Experience in offering flexible / fired tube sheet pressure systems
design for fire tube boilers ƒƒ The type of boiler used is either
ƒƒ Experience in handling high gas side operating h Natural circulation fire tube
pressures upto 6000 mmWC (special construction of hh Forced circulation water tube
economizer and superheater is provided)
ƒƒ The NH3 burner is normally included as a part of the
ƒƒ Cast iron gilled ring economiser to prevent sulphur unit
corrosion
ƒƒ Gas tight construction with stainless steel material
ƒƒ Equipment - boiler, superheater, economiser
ƒƒ Heating coils to prevent dew point corrosion
ƒƒ Gas outlet temperature control at every equipment is
required for efficient conversion of acid gas ƒƒ Wall cooling coils to protect the shell
ƒƒ Lamont nozzles for uniform distribution of water in
Manufactured as per Technology developed by Thermax the coils

Operating Range
ƒƒ Capacity : 20 TPD to 5000 TPD sulfuric acid production

Sulphuric Acid Plant Major Clients


Chemical
ŠŠ Hitachi Zosen
ŠŠ Mitsui Engg. & Shipbuilding Co.
ŠŠ Sterlite Industries Ltd.
ŠŠ Hindustan Heavy Chemicals
ŠŠ Birla Copper
ŠŠ Indian Explosives Ltd.
ŠŠ PT. South Pacific Viscose
ŠŠ Shree Sulphuric Acid Ltd.
ŠŠ Southern Petrochemical Industries
Corp. Ltd.
Fertiliser
ŠŠ Gujarat State Fertiliser
Nitric Acid / Caprolactum
ŠŠ Bagfas Fertilizer Co., Turkey
Plants
ŠŠ Shivalik Fertilisers Chemicals Ltd.
ŠŠ Bharat Fertilisers Ltd.
ŠŠ FACT
ŠŠ Gujarat State Fertiliser Corp.
Others
Š Saudi Arabian Mining Company

3 units of 261 TPH,


Green Ammonia burner with waste heat boiler
Energy 68 kg/cm2(g), 500° C WHRB in
Product in Nitric Acid / Caprolactum Plants
Sulphuric Acid Plant

20
Proprietary Product Section
WASTE HEAT RECOVERY BOILER

WHRB in Sulphur Recovery Plant


Main Reaction Furnace Tail Gas Incinerator
ƒƒ WHB downstream of main reaction furnace ƒ WHB downstream of tail gas incinerator
ƒƒ Fire tube boiler ƒ Water tube / fire tube design
ƒƒ Experience in designing and supply of boiler where ƒ Modularised construction
gas inlet temperature is around 1300°C - 1400°C ƒ Experience in supplying superheater made of T22,
ƒƒ Multipass arrangement in same shell of boiler or T91, Incoloy material
separate shell with common steam drum
ƒƒ Steam heated sulphur drains at outlet / intermediate
gas chambers
ƒ Experience in design and supply of flexible / fired
tube sheet

Manufactured as per Technology developed by Thermax

Major Clients
Refinery & Petrochem
Š Reliance Petroleum Ltd.
Š Cochin Refineries Ltd.
Š Indian Oil Corporation Ltd.
Š Hindustan Petroleum Ltd.
Š Bharat Petroleum Corp. Ltd.
Š Bahrain Petroleum Co.
Š Dolphin Energy Ltd., Qatar
Š HMEL -HPCL Mittal Energy Ltd.
Š Mangalore Refinery & Petrochemicals Ltd.

Green
Energy
Product
3 units of 45 TPH at 38 kg/cm2 (g) WHRB in Sulphur Recovery Plant

21
Proprietary Product Section
WASTE HEAT RECOVERY BOILER

WHRB in Hydrogen Plant


Reformed Gas / Process Gas Boiler
ƒ Fire tube boiler configuration ƒƒ Gas rich in H2 / CO / CH4
ƒ Flexible tube sheet design ƒƒ Common steam drum for reformed gas boiler and
ƒ Alloy steel tubes to overcome metal dusting (such as flue gas boiler
T11, T22, etc.)
ƒƒ Internal bypass provided with liner to control the gas
Flue Gas Boiler / Convection Section of
outlet temperature Hydrogen Reformer
ƒƒ Incoloy ferrules anchored in the inlet tube sheet ƒ Water tube / fire tube type design
refractory
ƒ Designed to handle heating of different liquids
ƒƒ Separate steam drum connected by risers and
ƒ Capacity to design and manufacture high capacity
downcomers
boilers
ƒƒ Heat sensitive paint on the inlet box
ƒƒ High gas side operating pressures (around 30 Kg/ Operating Range
cm2g)
ƒƒ Capacity : 30 TPD to 5000 TPD Hydrogen Production
Manufactured as per Technology developed by Thermax

Major Clients
Chemical
ŠŠ Gujarat Godrej Innovative Chemicals Ltd.
ŠŠ National Peroxide Ltd.
ŠŠ Hindustan Petroleum Corporation Ltd.

Green
Energy
Product
WHRB in Hydrogen Reformer at HPCL Mumbai

22
Proprietary Product Section
WASTE TO ENERGY

Spent Wash Fired Boiler


“Distillery Waste to Energy”
ƒƒ Effective solution for power and process steam ƒƒ First to introduce concept of 3 pass boiler design
requirements of distillery ƒ Potash rich fly ash generates good revenue & elimantes
ƒƒ To meet the zero liquid discharge statutory norm disposal problem
ƒƒ Continuous operation of boilers as much as you want ƒƒ Cost optimised design to cater to micro distillery
without cleaning capacity of less than 30 klpd
ƒ Can fire spentwash with less than 48% solid ƒƒ Highest number of operating boilers
concentration

Manufactured as per Technology developed by Thermax

Boiler-Turbine-Generator (BTG) package can be


offered on case-to-case basis.

Major Clients
Sugar
ŠŠ Bannari Amman Sugars Ltd.
ŠŠ Nirani Sugars Ltd.
ŠŠ Indian Sugar Manufacturing Co. Ltd.
ŠŠ Nandi Sahakari Sakkare Karkhane
ŠŠ EID Parry Ltd.
ŠŠ Shivshakti Sugars Ltd.
ŠŠ Sar Senapati Santaji Ghorpade
Sugar Factory Pvt. Ltd.
Š Daund Sugar Ltd.
Š Shri Ambalika Sugar Pvt. Ltd.
Š Godavari Biorefineries Ltd.
Š Sai Priya Sugars Ltd.
Š Satish Sugars Ltd.
Š Athani Sugars Ltd.
Š Krantiagrani Dr. G.D. Bapu Lad SSK
Š Kunjir Bioenergy India LLP
Š Jaywant Sugars Ltd.
Š Venkateshwara Power Project Ltd.
Š Karmaveer Shankarrao Kale SSK Ltd.

Green
Energy
Product
2 units of 33 TPH, 44 Kg/cm2(g), 400°C spent wash fired boilers

23
Proprietary Product Section
WASTE TO ENERGY

Waste to Energy Solutions


Designed and Engineered for Excellence Our Solutions
ƒ Based on our rich experience in firing difficult fuels, ƒ Reciprocating Grate Multi pass WTE boiler
we offer solutions for fuels like agriculture waste, ƒ Heat Recovery WTE boiler downstream of Gasifiers,
spent wash, paper sludge, Non-Recyclable Solid Stokers or Rotary Kilns
Waste, Refuse Derived Fuel, segregated Municipal ƒ Interface Engineering
Solid Waste & other Industrial process wastes.
ƒ Special inclined Reciprocating Grate technology Operating Range
with better controllability and efficient combustion.
ƒ Hydraulic Ram feeders for feeding large size fuel ƒ Single line capacity 50 - 600 TPD

ƒ Multi pass boiler for ensuring enough residence ƒ Pressure - Upto 67 kg/cm2(g)
time and effective heat transfer
ƒ Temperature - Upto 430 °C
ƒ Suitable pressure part arrangement & metallurgy
for corrosion protection
Manufactured as per Technology developed by Thermax
ƒ Integrated with Gas Cleaning Plant to meet local
emission norms.

Major Clients
ŠŠ Shalivahana (MSW) Green Energy Ltd.
Š Mehali Papers Private Limited
Š Jurong Engineering Limited
Š Vital Energi Utilities

Green
Energy Biomass IPP, 1 X 400 TPD RDF cofired unit
Product

24
Proprietary Product Section
FIRED HEATER

Fired Heater in Chemical & Petrochemical Plant

The Fired Heaters in the Application Process industry heaters


Chemical and Petrochemical ƒ Steam superheaters
Liquid phase heaters for
plants are for ƒ Charge heaters
ƒƒ Mineral oils / synthetic oils
ƒƒ Heating process fluid ƒ Start-up heaters
ƒƒ Molten salt heaters
ƒƒ Thermal cracking
Crackers
Vapour phase heaters for
Two types of designs can be ƒ Ethylene di chloride cracker ƒ
ƒƒ Synthetic oil / mineral oil
offered depending on the vaporisers Acetic acid cracker
application ƒƒ Hydrocarbon vaporisers ƒ Gas cracker
ƒƒ Vertical cylindrical
Thermax offers high efficiency heaters by incorporating
ƒƒ Box type furnace
outboard or onboard steam generators / air pre-heaters

Manufactured as per Technology developed by Thermax Operating Range


ƒ Capacity : Upto 150 MMKcal/hr (Single unit)

Major Clients
Refinery & Petrochem
Š Chennai Petroleum Corporation Ltd.
Š Haldia Petrochemicals Ltd.
Š Indian Petroleum Corporation Ltd.
Š Southern Petrochemicals Industries
Corp.
Chemical
ŠŠ Mangalore Chemicals & Fertilisers Ltd.
ŠŠ Egyptian Propylene & Polypropylene
Company (EPPC)
ŠŠ Chemplast Sanmar Ltd.
ŠŠ Finolex Industries Ltd.
ŠŠ National Peroxide Ltd.
ŠŠ Pyrites Phosphates & Chemicals Ltd.
ŠŠ Sudarshan Chemicals Industries
ŠŠ Tamilnadu Petroproducts Ltd.
Others
ŠŠ Cominco Binani Zinc Ltd.
ŠŠ Nirma Ltd.
Textile
ŠŠ India Polyfib es Ltd.
ŠŠ Orissa Synthetics
ŠŠ Gas Authority of India Ltd.
ŠŠ Farabi Petrochemicals Ltd, Saudi
ŠŠ Arabia

2 units of 6.34 MMKcal/hr hot oil 1 unit of 13.5 TPH, 30.5 kg/cm2g, 280°C,
heaters out board steam generator on cracking
furnace

25
Proprietary Product Section
FIRED HEATER

Fired Heater for Crude Oil Refinery Plant

The Fired Heaters in the Chemical and Application


Petrochemical plants are for
ƒƒ Crude distillation unit
ƒƒ Heating process fluid ƒƒ Vacuum distillation unit
ƒƒ Thermal cracking ƒƒ Delayed coker unit
ƒƒ Fluid catalytic cracker unit (FCCU)
Two types of designs can be offered ƒƒ Diesel hydro desulfurization treatment (DHDT) plants
depending on the application ƒƒ Naphtha vaporizers in hydrogen

ƒƒ Vertical cylindrical ƒƒ Motor spirits quality (MSQ) heaters

ƒƒ Box type furnace ƒƒ Naphtha splitter unit (NSU)

Manufactured as per Technology developed by Thermax


Operating Range
ƒ Capacity : Upto 150 MMKcal/hr (Single unit)

Major Clients
Refinery & Petrochem
Š Reliance Industries Ltd.
Š Indian Oil Corporation Ltd.
Š Bharat Petroleum Corporation Ltd.
Š Qatar Petroleum
Š Bharat Oman Refinery Ltd.
Š Shell Inc., Gabon (West Africa)
Š Mangalore Refinery & Petrochemicals

1 unit of 50 MMKcal/hr Heater for Delayed Coker Unit (DCU)

26
Licensed Product Section
SOLID FUELS, AGRO-WASTES, BIOMASS

Atmospheric Fluidized Bed


Combustion Boiler (AFBC)
Product Features Operating Range
ƒ Multifuel firing ƒƒ Capacity : Upto 300 TPH
ƒ Optimum combustion with staged secondary air ƒƒ Pressure : Upto 160 kg/cm2(g)
system ƒƒ Temperature : Upto 540°C
ƒƒ Machine welded membrane panel ƒƒ Fuels : Coal, lignite, rice husk, pet coke, spent
ƒƒ Better steam purity coffee ground, washery rejects, low
ƒƒ Bed evaporator design for higher reliability ash coal, paper sludge, roasted chaffs,
DOB, bagasse, pith woodchips,
ƒƒ Pin studs welded on inbed surfaces biomass
ƒƒ Overbed as well as underbed feed system offered

Manufactured under License from Babcock & Wilcox, USA

Boiler-Turbine-Generator (BTG) package can be


offered on case-to-case basis.

Major Clients
Chemical
ŠŠ DCW
ŠŠ Chemplast
Cement
ŠŠ Gujarat Ambuja
ŠŠ JK Cement
ŠŠ Shree Cement
ŠŠ Madras Cement
Paper
ŠŠ Orient Paper Mills
ŠŠ West Coast Paper Mills Ltd.
ŠŠ Bataan 2020
ŠŠ Khanna Papers Mills Ltd.
ŠŠ TNPL
ŠŠ Naini Tissues
Steel
ŠŠ Bhushan Ltd.
ŠŠ Nav Bharat Ferro Alloys Ltd.
ŠŠ JSW Energy Ltd.
ŠŠ Usha Martin, Jamshedpur
ŠŠ KJS Steel Ltd.
Others
ŠŠ Nestle
ŠŠ Birla Tyres
ŠŠ Eco oils Sdn Bhd
ŠŠ Ruchi soya oil Industries ltd.

1 unit of 25 TPH, 45 kg/cm2(g), 480° C coal fired boiler

27
Licensed Product Section
SOLID FUELS, AGRO-WASTES, BIOMASS

Circulating Fluidised Bed


Combustion Boiler (CFBC)
Product Features Operating Range
ƒƒ Compact, economical design and construction ƒƒ Capacity : Upto 1000 TPH
ƒƒ Impact separation with ‘U-beam’ particle separators ƒƒ Pressure : Upto 200 kg/cm2(g)
ƒƒ Best-in-class compliance with environmental norms ƒƒ Temperature : Upto 560ºC
ƒƒ Low auxiliary consumption ƒƒ Fuels : High ash/ low ash coal, pet coke,
ƒƒ Minimum refractory sludge, oil pitches, biomass, high-
sulphur coal, petcoke, washery
ƒƒ Bottom-ash cooler rejects, mill rejects, agro wastes

Manufactured under License from Babcock & Wilcox, USA

Boiler-Turbine-Generator (BTG) package can be


offered on case-to-case basis.

Major Clients
Chemical
ŠŠ Kanoria Chemical
ŠŠ GHCL Ltd.
ŠŠ Vinachem DAP-2 Project
ŠŠ RSPL
Cement
ŠŠ Ultratech Cement Ltd.
ŠŠ Saurashtra Cement
ŠŠ ACC Ltd.
ŠŠ Jaiprakash Associates Ltd.
ŠŠ Sagar Cement
ŠŠ Sharjah Cement
Refinery
ŠŠ Reliance Utilities & Power Pvt. Ltd.
Paper
ŠŠ Ballarpur Industries Ltd.
ŠŠ ITC Ltd.
Steel
ŠŠ Suryadev Alloys & Power Pvt. Ltd.
ŠŠ IMFA Ltd.
ŠŠ Kamachi Sponge & Power Corpn. Ltd.
Textile
ŠŠ Grasim Industries Ltd.
ŠŠ Indian Rayon & Inds. Ltd.
ŠŠ Welspun Captive Power Generation
Ltd.
Sugar
5 units of 500 TPH, 125 kg/cm2(g), 535°C Indonesian coal, Indian ŠŠ Bajaj Infrastructure Development
coal, petcoke fired boilers Company ltd.

28
Licensed Product Section
OIL AND GAS

Bi-Drum Packaged/ Site Erected Boiler (FM/HCFM/PFM)


Product Features Operating Range
ƒƒ Package boiler completely pre-engineered with ƒƒ Capacity : Upto 275 TPH
packaged design ƒƒ Pressure : Upto 125 kg/cm2(g)
ƒƒ Special design of drum internals for high steam ƒƒ Temperature : Upto 538°C
purity
ƒƒ Fuels : All liquid and gaseous fuels, waste
ƒƒ Membrane / studded wall water-cooled furnace fuels, tar, hydrogen, refinery gases
construction
ƒƒ Fully drainable convective superheater
ƒƒ Fine combustion control and high turndown ratios

Manufactured under License from Babcock & Wilcox, USA

Major Clients
Chemical
ŠŠ Qatar Vinyl Company Ltd., Qatar
ŠŠ Trust Chemicals Industries LLC, Egypt
ŠŠ TCI Sanmar Chemicals
ŠŠ Egyptian Propylene & Polypropylene
Company
ŠŠ Saudi Basic Industries Corporation (SABIC)
Fertiliser
ŠŠ Galaxy Project FZCO for Burrup Fertilizers
Pty. Ltd., Australia
ŠŠ Indorama Eleme Fert & Chem.Ltd.
ŠŠ Gujarat Narmada Valley Fertilizers Co Ltd.
Mining
ŠŠ Saudi Arabian Mining Company
(Ma’aden)
Refinery & Petrochemical
ŠŠ Buzzichelli Maroc - Sonara Limbe
Refinery Project
Š Reliance Utilities & Power Pvt. Ltd.
Š Sabic Petrokemya, Saudi Arabia
Š Lurgi Aktiengesellschaft Ein
Unternehmen der for PDH AlfaseL, Saudi
Arabia
Š KBR for Chevron Energy, Nigeria
Š Dangote Oil Refining Company
Š Cairn Energy India Pvt. Ltd. for Northern
Area Development Mangala And
Rageshwari Fields, Rajasthan
ŠŠ Hindustan Petroleum Corporation Ltd.
1 unit of 273 TPH, 65 kg/cm2(g), 500° C Arabian light crude oil ŠŠ National Petrochemical Industrial Co.
& natural gas fired PFM boiler (NatPet)
ŠŠ ONGC Mangalore Petrochemicals Ltd.

29
Licensed Product Section
OIL AND GAS

Heat Recovery Steam Generator (HRSG)


Product Features Operating Range
ƒ Proven design with more than 90 installations ƒƒ Capacity : Gas turbine size of 320 MW
ƒ Natural circulation design for higher reliability ƒƒ Pressure : Upto 160 kg/cm2(g)
ƒ Tripple pressure with two stage firing ƒƒ Temperature : Upto 566ºC
ƒ Fully welded construction for quicker start-ups and ƒƒ Fuels : Natural gas/ naphtha / HSD /
shutdowns kerosene / refinery fuel gas etc.
ƒƒ Special drum internals which ensure high steam
purity
ƒ Gas tight internally insulated ducting and casing
ƒ Fully drainable superheater for higher reliability
Boiler-Turbine-Generator (BTG) package can be
ƒ Strategic soot blowing for oil firing
offered on case-to-case basis.
ƒ Firing gases and #2 oil in the duct burner
ƒ Modular construction
ƒ Highest reliability despite slow burning
Manufactured under License from Babcock & Wilcox, USA

Major Clients
Chemical
ŠŠ BASF PETRONAS Chemicals Sdn Bhd,
Malaysia
ŠŠ Rashtriya Chemicals and Fertilizers Ltd.,
(RCF)
Fertiliser
ŠŠ Oswal Chemicals & Fertilizers Ltd.
(KRIBHCO)
ŠŠ Chambal Fertilisers and Chemicals Ltd.,
India
Power
ŠŠ Aban Power Ltd.
ŠŠ Internusa A/c Bekasi Power, Indonesia
ŠŠ Essar Power A/c Vadinar Power Co. Ltd.,
India
ŠŠ Lanco Infratech Ltd, India, Kondapalli,
Andhra Pradesh
Refinery & Petrochemical
Š Daelim for Numaligarh Refinery
Š Reliance Petrochemicals Ltd.
Š Emirates National Oil Company (ENOC),
Dubai
Š Dangote Oil Refining Company, Nigeria
Š Abener for Hassi R’mel project, Algeria
Š Jacobs Netherlands BV For Schoonebeek
Oilfield edevelopment Project,
Netherlands
ŠŠ Bharat Petroleum Corporation Ltd.
1 unit of 405 TPH, 83 kg/cm2(g), 310°C natural ŠŠ ONGC Mangalore Petrochemicals Ltd.
gas, associated gas + FAF fired boiler

30
Licensed Product Section
UTILITY BOILER TECHNOLOGY

Subcritical Radiant Boilers


Radiant Boiler - Carolina Type (RBC) Radiant Boiler - El Paso Type (RBE)
ƒ Horizontal convection pass, vertical pendant type heat ƒ Compact design which includes up flow and down
transfer surfaces flow horizontal convection passes
ƒ RBC is designed to fire pulverized coal and/or fuel oil ƒ RBC is designed to fire fuel oil and/or natural gas or any
and/or natural gas or any combination thereof. combination thereof.

Operating Range Operating Range


ƒ Capacity : Upto 3175 TPH ƒ Capacity : Upto 3175 TPH
ƒ Pressure : Upto 168 kg/cm2(g) ƒ Pressure : Upto 168 kg/cm2(g)
ƒ Temperature : Upto 585 ºC ƒ Temperature : Upto 585 ºC

Low NOx Combustion Systems


Manufactured under License from Babcock & Wilcox, USA ƒ DRB XCL Burner - Low NOx PC Fired burner
ƒ XCL-S - Low NOx Oil and Gas Burner
ƒ Dual Airzone NOx port - Overfire Air System
ƒ Low NOx combustion systems offer advanced design and
rugged construction for proven performance and superior
reliability.

Major Clients
Š JSW, India

Our licensor B&W has extensive worldwide experience in designing, manufacturing,


installing and servicing 700+ Utility Radiant Boilers upto 900 MW

31
Licensed Product Section
UTILITY BOILER TECHNOLOGY

Supercritical Boiler
Product Features Operating Range
ƒ A once through boiler for supercritical applications ƒ Capacity : Upto 4535 TPH
ƒ Water cooled dry bottom furnace, superheater, reheater, ƒ Pressure : Upto 246 kg/cm2(g)
economizer and air preheater. ƒ Temperature : Upto 620ºC
ƒ Designed for base load and full boiler variable pressure ƒ Fuels : Pulverized Coal
load cycling operation as well as on/off cycling operation.
Manufactured under License from Babcock & Wilcox, USA
ƒ Spiral furnace design ensures better and uniform heat
transfer and variable pressure operation.
ƒ Split back pass design with biasing dampers to ensure
zero reheater spray. Roll Wheel Pulverizer
ƒ Proven opposed wall firing for wide range of coal grades. ƒ Type: Vertical, air swept Roll & Race
ƒ Capacity: 15 - 104 TPH
ƒ Variable pressure operation down to 125 kg/cm2(g).
ƒ Maintains fineness & capacity throughput wear life of
ƒ Conservative design of superheater and reheater
grinding elements.
surfaces to address operational flexibility.
ƒ Allows independent movement of each roller while
Boiler-Turbine-Generator (BTG) package can be maintaining design performance with upto 40% weight
offered on case-to-case basis. of roll wheel tires.

Major Clients
Š Babcock & Wilcox, USA for AES
Spiral Wound Universal Pressure Boiler

Masinloc, Philippines
Š Babcock & Wilcox, USA for DH3,
Vietnam
(SWUP)

Our licensor B&W has extensive worldwide experience in designing,


manufacturing, installing and servicing 90+ Supercritical Boilers

32
SERVICES

Services Business
A Strategic Business Unit exclusively addressing the ƒ Having staff strength of 90 including personnel from
Services Business of TBWES, has been successfully marketing, process and detail engineering, project
catering plant renovation & modernization concerns management, procurement, QAC, field se vices,
since the early 1990s. The R&M approach, that tail commissioning and post sales services
solutions for boiler users, have benefit ed more than ƒ Country wise local partners in Middle East, South East
200 customers around the world. Today, these
Asia, Africa, select markets in Latin America & Europe.
solutions are at work boosting process efficiencies
across a diverse spectrum of industries that include Plant Improvement Projects
among others, power utilities, petrochemicals,
refineries, fertilizers, steel, cement, sugar and paper. ƒ Engineering studies
ƒƒ Provides one-stop solutions to all kinds and makes of ƒ Efficiency improvement
boilers and fired heaters ƒ De-Bottlenecking of boiler operation / performance
ƒƒ Undertake performance improvement and ƒ Fuel conversion / retrofits & firing system upgrades
revamping projects, engineering & feasibility studies, ƒ Upgrades emission control / reduction
energy audits, annual service and maintenance ƒ Technology upgrades
contracts, spares, condition assessment & remaining
ƒ Plant relocation
life assessment studies, O&M services, etc.
ƒ Services for upgrades / conversions
ƒƒ Dedicated construction management team to
provide total turnkey solutions ƒ Replacement in Kind / refurbishment

Certain CA , RLA technologies & Utility Boiler R&M Licensed from Babcock & Wilcox, USA

Major Clients
Chemical
ŠŠ Columbia Carbon, Spain
ŠŠ Alexandria Carbon Black, Egypt
ŠŠ Thai Carbon, Thailand
ŠŠ Egyptian Propylene & Polypropylene
Co., Egypt
ŠŠ Indorama Thailand
Fertiliser
ŠŠ EDFU, Egypt
ŠŠ Matix Fertilizers, West Bengal
ŠŠ Madras Fertilizer Ltd, Chennai
ŠŠ Chambal Fertilisers Ltd, Kota
ŠŠ Gujarat Narmada Valley Fertilizers,
Gujarat
ŠŠ IFFCO, Kalol, Phulpur
ŠŠ National Fertilizer Ltd, Panipat,
Bathinda, Nangal
ŠŠ Zuari Agro, Goa
ŠŠ Deepak Fertilizers & Petrochemicals
Corporation
ŠŠ Rashtriya Chemicals & Fertilizers (RCF)
Others
ŠŠ Maruti Udyog Ltd, Haryana
ŠŠ Nestle, Thailand, Philippines and Ivory
Coast
ŠŠ Airliquide, Thailand
ŠŠ PT Gunanusa, Indonesia
ŠŠ Foster Wheeler, U.K
ŠŠ URC Philippines
ŠŠ Ultratech Cement Ltd, Rajasthan
ŠŠ Indian Navy
ŠŠ National Thermal Power Corporation

33
SERVICES

Plant Services Condition Assessment (CA) and


ƒƒ Annual inspection contracts Remaining Life Assessment (RLA) Studies
ƒƒ Annual maintenance contracts ƒƒ RLA of boiler pressure parts is undertaken to verify
ƒƒ Proactive expert visits their present condition and find out their remaining
ƒƒ Breakdown services- tube failure analysis life. RLA tool is effectively employed not only to know
ƒƒ Operation & Maintenance contract of boilers condition of pressure parts but correlate with boiler
operation for reliability & improvement purposes.
ƒ Remote Commissioning
ƒƒ In RLA multiple nondestructive and metallurgical
Spares tests are done for accurate measurement of thickness,
dimensions and finding any anomalies which includes
ƒ Pressure parts erosion, corrosion, cracks, bulging etc.
ƒ Air Preheater – tubes & tube sheets
ƒ Burners
ƒ Branded / Patented fuel firing equipment like stoker,
feeders, mechanical spreaders, pneumatic spreaders,
bubble caps, air nozzles
ƒƒ Spares for rotating equipment
ƒƒ Electrical & Instrumentation items spares
ƒƒ Miscellaneous spares for piping and IBR fitting ,
control valves, process valves, safety valves,
motorized valves, dampers, bellows & supports

Inbed evaporator Burners Grate Major Clients


Refinery & Petrochem
Š Petronas Gas Berhard, Malaysia
Š Petrokemya, Saudi Arabia
Š Orpic - Sohar Refinery, Oman
Š Gulf Petrochemicals Industries, Bahrain
Š SAPREF, South Africa
Š Reliance Industries Ltd, Jamnagar,
Dahej, Hazira
Design & Fabrication ŠŠ Reliance Industries Ltd, Vadodara,
Nagothane
ŠŠ Hindustan Petroleum Corporation Ltd,
Heat Exchangers Combustor Mumbai
ŠŠ Bharat Petroleum Corporation Ltd,
Mumbai & Kochi
ŠŠ Chennai Petroleum Corporation Ltd,
Chennai
Š Manglore Refinery & Petrochemicals
Ltd, Manglore
ŠŠ Indian Oil CorporationLtd, Vadodara,
Barauni & Bongaigaon
Š Essar Oil, Vadinar
Š Dolphin, Qatar
Š Malaysia LNG Sdn Bhd
Steam Drum – Process and Steam generation Deaerators Š Takreer Abu Dhabi Refinery
Sugar
ŠŠ Mitrphol Thailand
ŠŠ Cristalla Sugar Thailand
Steel
ŠŠ Jindal Steel & Power Ltd.
ŠŠ Vedanta Ltd, Goa
ŠŠ Tata Steel Ltd, Jamshedpur

34
SPECIAL SOLUTIONS

Modularization - The Next Big Opportunity

ƒ The Mundra Assembly Yard is located just 2 miles from the port.
ƒ The facility is 100% owned & operated by TBWES to maintain
strictest control over Quality & Workmanship.
ƒ The facility of ISO certified & ASME U stamp accredited.
ƒ The facility is equipped to assemble up to 10 boilers
simultaneously -
ƒ 6 Platforms that can assemble Modules weighing up to 4,000
Tons with footprint of 20 m Wide x 40 m Long
ƒ 4 Platforms that can assemble Modules weighing up to 1,000
Tons with footprint of 14 m Wide x 38 m Long
ƒ Access to the port by wide roads with ability to handle cargo
ƒ Coverage of the entire Yard by CCTV for remote monitoring
ƒ The port is capable of both Roll On Roll Off (RoRo) or Lift On Lift
Off (LoLo) type shipments

Roll On Roll Off (RoRo) Lift On Lift Off (LoLo)

MODULARISATION -

AND SUSTAINABLE
FASTER, EFFICIENT

35
www.thermaxglobal.com Thermax Business Portfolio

Heating
Registered Office
Cooling
D-13, MIDC Industrial Area, R D Aga Road,
Chinchwad, Pune 411019, India
Power
[email protected]
Air Pollution Control
Customer Care: 1800-209-0115
Chemicals

Water and Wastewater Solutions

www.linkedin.com/company-beta/166428 Solar

www.facebook.com/Thermaxglobal Specialised Services


[email protected]

This brochure presents only some of our products and


we reserve the right to amend any product details
without notice. The photographs used in the brochure
are indicative and may not match the actual plant.

© TBWES Januaryr 2021

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