Automation and Control
Automation and Control
1
Focus on safety, performance,
simplicity and proximity
Rolls-Royce offers a full range of marine automation and control systems to suit most types of vessel,
ranging from fully integrated bridge systems with the Unified Bridge ergonomically designed
human/machine interface to propulsion/thruster/rudder control, dynamic positioning and alarm
and monitoring systems. Much of the equipment can also be supplied as stand-alone products.
Contents:
High level system integration page 4-5
Unified Bridge page 6-7
Human factors page 8-9
Dynamic positioning page 10-11
Propulsion and thruster control page 12-13
Ship automation page 14-15
Alarm, control and monitoring page 16-17
Energy management page 18-19
Remote diagnostics page 20
Product training page 21
Customer support page 22
design
human-centred
Automation and control
A ship is a complex assembly of systems and items of equipment, equipment to the extremely safety critical control of nuclear power
all of which have to be controlled and monitored. Rolls-Royce is a reactors.
systems integrator providing a vast array of products and systems
During recent decades Rolls-Royce automation systems have been
for ships of many types, including large CP propellers, thrusters for
expanded in scope and developed through several generations,
propulsion and manoeuvring, waterjets, stabilising and motion
from simple tank-sounding in the 1960s through UMAS, to today’s
control, deck machinery, tank systems, diesel and gas engines, LNG
comprehensive Acon Integrated Automation System (IAS). Like other
fuel systems, and power electrical hybrid systems with batteries. In
systems it has been based on the Rolls-Royce Common Control
many cases we also provide the designs for the ships themselves.
Platform since the middle of the previous decade. In the same
All of these systems and sub-systems need controls, alarms in case way propulsion and thruster controls have gone through several
of problems, and automation. We have built up enormous expertise generations of development.
in this area, ranging from control and monitoring of simple items of
4
Automation, propulsion control and dynamic positioning are just some
of the equipment that can be provided as sub-systems for a wide range
of vessel types. All are based on the Rolls-Royce Common Control Platform
and modular hardware and software for ease of interfacing and simple
installation.
Positioning systems have been the subject of intensive multifunctional touch screens. Other third party products are
development, starting with the Poscon joysticks in the 1970s. interfaced via various communication links including ethernet,
Rolls-Royce DP systems meeting the various IMO requirements various field bus, serial bus and analogue or digital input/output;
followed. accessed and operated using the Acon Bridge Control touch screen.
The Rolls-Royce Common Control Platform allows systems to Unified Bridge collects the controls and status information for all
be easily interfaced with each other, minimising the amount of these systems and presents them to the people responsible for
cabling and simplifying installation at the shipyard and subsequent operating the ship in a clear and logical way, helping to reduce
maintenance in service. Ethernet and CANbus are the main internal fatigue, prevent mistakes and misunderstandings and so improving
communication links for this. Selected navigation systems can safety at sea.
be integrated with the Rolls-Royce system, operated from the
5
Automation and control
Like an iceberg where the visible glistening part is only a small Our Unified Bridge offers the operator performance, simplicity and
fraction of the whole object, the Rolls-Royce Unified Bridge is the safety with proximity.
human-machine interface of a broader and deep integration of ship
systems. Proximity is having information that the operator may require
quickly and unambiguously available, and controls c onveniently
The role of Unified Bridge is to provide the operator with a functional at hand to carry out whatever action is needed. The graphical user
and easily used human-machine interface with e rgonomically interface is clear, and based on the philosophy ‘what you see is what
placed control levers, touch screens by which systems can be called you need’.
up and controlled, and logically presented information on system
status. The brigde itself is built up from a series of modular consoles with
controls and screens, the layout of which is designed to suit various
The goal is to lower the operator’s cognitive load and make types of vessels. Its design is based on results from a continuing
the workflow more efficient. In safety-critical situations a low- Rolls-Royce human factors research project which has involved
er cognitive load will require less attention on how to operate observation studies and data collection from vessels in service, to
the system and enable more focus on the actual operation, establish what ships’ crews actually need for safe and effective ship
hence increasing the operational safety. This reduces the risk operation, and how best to present information without cognitive
of environmental consequences of possible accidents causing overload. The research work has also included testing experimental
damage to crew, vessel or installations. Over many years we have layouts to evaluate the cognitive loads on dynamic positioning (DP)
devoted substantial resources to development of systems and operators.
human-machine i nterfaces on board to support the complexity of
marine operations today.
6
Modularity enables systems to be optimised for a range of vessel
types including offshore, merchant, fishing and tugs. Third party
products can be interfaced, accessed and operated using the Acon
Bridge Control touch screen.
Unified Bridge collects the controls and status information for all
these systems and presents them to the ship operators in a clear
and logical way, helping to reduce fatigue, prevent mistakes and
misunderstandings and so improving safety at sea.
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Automation and control
Human factors
When developing the ergonomics of the Unified Bridge we carried We have developed control levers through several generations.
out realistic studies in our ship simulator using state of the art eye They fall easily to hand and can now be delivered motorised to give
tracking equipment. We ran holistic bridge evaluations comparing tactile feedback, as well as having clear indication of position. Levers
interactions between operators and equipment and tested concepts and joysticks are optimised for application, such as thruster and
and novel software. propulsion control, dynamic positioning (DP), crane control and
multiple levers for simultaneous operation of up to three winches.
Consoles and seat heights are chosen to comply with classification
rules and to the ergonomic standards for normal working area and The devices all share the same design philosophy, physical footprint
a wide unobstructed field of view. Control levers are located in the and common bus interfaces. Contactless potentiometers replace
consoles to allow comfortable operation either standing or seated mechanical versions, preserving greater measurement accuracy
and the front end of the consoles is angled to give a natural wrist over time. Push buttons, displays and indicators are integrated in
angle where the operator has to maintain a static position for long the devices and tailored to the specific system they are controlling.
periods, for example during winch operations. All screens and other Design is based on isolated dual electronics and sensors enabling
items that need to be accessed are within easy arm’s reach. devices to be connected to two different systems simultaneously
with galvanically isolated communication lines. In the case of
The ’unified look and feel’ philosophy is applied to all of our new
propulsion and thruster controls the levers can be connected
software applications, interfaces are consistent, with a common
independently to both the main and the backup system. Likewise,
way of navigating across systems, the same alert philosophy and a
the DP joystick can be connected separately to both the DP and
common way of switching between systems. This gives the user full
independent joysticks.
overview and control.
8
Operator’s chair
1
The operator’s chair is supplied either to slide between consoles, where
controls and armrests are located on the consoles in the Unified Bridge, or
as a freestanding unit, the Unified Chair with controls and screens in the
armrests. Basic design of the chair is the same, with focus on a full range
of adjustments to suit different body shapes and sizes, and comfort when
occupied for long periods. Upholstery combines leather and alcantara for
hard wear and freedom from clamminess. The narrow backrest design
gives support but it is easy to move about or turn around.
2
Padded armrests have integrated tracker balls and a touch screen display.
A standard arrangement for operator devices and panels is included,
close to the user, angled for optimal wrist alignment and laid out for
maximum comfort and minimum strain.
2. DP joystick
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Automation and control
Dynamic positioning
Icon DP is a range of dynamic positioning systems from Icon DP uses the Rolls-Royce Common Control Platform system
Rolls-Royce. We supply complete systems that meet the positioning architecture, hardware and software.
requirements of many types of vessel that are equipped with
DP classifications
suitable propulsor/thruster arrangements, from simple systems to
We engineer systems to meet the needs of the vessel, from the
those meeting the strictest redundancy requirements.
simple to those satisfying any of the IMO DP classes.
These DP systems are made up from two main elements – one is
There has been a continuous development of positioning systems
the Icon DP control system that takes information from position
over the past 40 years, from simple joystick control, followed by
reference systems such as DGNSS, and laser radars, processes it,
the operator chair, and DP. Our first system meeting IMO DP2
and i ssues commands to the propulsors and thrusters to move the
were delivered in 2006. By 2012 over 100 vessels were sailing with
vessel to the desired position and heading, then ensuring it is held
Rolls-Royce DP systems. DP was integrated in the new Unified
against the forces from wind, waves and current trying to drive it
Bridge, with the first vessel having this high level integration and
off station. The other element is the Icon DP operator station, the
human-machine interface entering service in 2014.
effective and functional interface between the operator and the
system, designed to simplify DP operations and to bring the system Much of our production is of IMO DP2 systems, with an increasing
physically closer to the operator, enhancing both performance and number of DP3 installations.
safety.
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The latest introduction is DP2+. This provides even higher levels of
availability by giving the ability to maintain DP2 class requirements
even after a single worst case failure. Icon DP2+ supports full
3-split power bus designs. There is an additional operator station
making three in all, three main DP controllers running in triple
redundant configuration, four separated powered sensor groups
and IO groups, a dual network ring and also the option of dual
independent joysticks.
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Automation and control
12
olls-Royce Common Control Platform and standard hardware and
R
software modules.
Ship automation
Acon is our newest generation of automation systems (IAS) Acon automation covers a range of functions including the status
designed to control and monitor ship operational systems and of machinery, the management of electric power generation and
equipment. Acon IAS ensures a robust, flexible, modern and reliable distribution of tank contents with gauging and pumping systems.
ship environment. Apart from providing the operator with information via the
graphical user interface, and through the structured audible and
Acon is built on our standardised software and hardware platform
visual alarm system, Acon automation is also the basis for data
called Common Control Platform (CCP) which ensures seamless
logging. Logged information can be used to improve maintenance
software integration, efficient upgrades and access to spare parts.
planning, reduce machinery running hours and general wear and
It is scalable and comes as a multipurpose integrated solution,
tear and when combined with data transfer it can improve fleet
or as a standalone system. It can be connected to the Rolls-Royce
management.
Ship Integration Network for easy information sharing between
shipwide systems and equipment. We offer several Acon products as stand-alone sub-systems or at
various levels of system integration.
Designed for usability the operator interface is tailored to the
ship and gives access to the underlying ship systems through an With LNG becoming more important as a marine fuel, our Acon LNG
ergonomic standardised interface specifically designed for easy and control system covers bunkering, control of gas supply to engines
safe operation. plus alarm and monitoring functions warning of gas leakage. All
regulatory requirements for emergency shut down are handled by
Multifunctional displays allow the operator to choose which
the Acon system.
information is to be collected and presented together, while class
defined critical information is displayed at all times.
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Bridge control
The Acon Bridge Control (ABC) system provides additional control
for auxiliary systems like wiper, lanterns, deck ligths, bridge ligths,
common dimming etc. The system is built around the concept of
moving functionality closer to the operator by integrating auxiliary
bridge equipment functionality into a common user interface
and corresponding panels can be moved from the consoles to a
dedicated area for manual control. The system also provides a
uniform way of interacting with different technologies and opens
up more space for placement of important main operational
equipment.
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Automation and control
LNG – ESD
The Acon LNG control system covers both the supply of gas at the
correct temperature and pressure to the engines, and also bunkering
operations, as well as onboard LNG tanks. Sensors at key points
including the double wall gas pipes give warning of any leakage. The
screen gives the operator full information on system status.
In the event of problems with the LNG equipment the emergency
shut down (ESD) system in the Acon automation will render the
storage and supply safe, meeting classification society and other
rules.
Power management
Acon Power Management provides full control of the ship’s electric
power distribution system. It gives the operator information
and control over power consumption, power capacity and power
generation. Easy operation and equalising of power load demand and
capacity is also ensured.
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Control
The ship’s control system for pump and valve operations including
cargo handling and machinery systems.
Alarms
Acon alarm continuously surveys machinery and systems and gives
audible and visual warning of equipment failure, off-limits situations
or where equipment has exceeded stipulated maintenance intervals.
Alarms are structured and presented in a logical way. The operator
can see the current alarms listed on the central screen on the bridge
and control room, together with current values of the measured
parameter, gaining a quick appreciation of the severity of the alarm
situation.
Machinery
The monitoring systems display information on the engines and
propulsion system. This includes oil and water temperatures
and pressures, exhaust temperatures, engine powers and loads.
Individual engines and propulsors can be called up for full overview
of operating data.
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Automation and control
Energy management
An online portal to view, record and compare energy efficiency Individual vessel reporting is available, showing an overview of
performance of your fleet; focusing on fuel consumption, emissions vessel operational mode, equipment running hours and fuel
and operations. consumption of each operational mode. It is possible to view the
historical trends of vessel operational data for each operational
We know our customers are interested in reducing energy mode. Fleet reporting allows customers to make comparisons across
consumption and becoming more environmentally friendly. their fleet, for example, to see which vessels are operating most
Also, that in some geographical areas it is necessary to have an efficiently and to identify areas for energy efficiency improvement.
energy monitoring system in order to meet industry regulations, Furthermore, the system gives customers an easy method of
and in other areas it is a feature which earns extra points during providing evidence to comply with emissions regulations, and
negotiations for charter contracts. enables customers to verify their return on investment in efficiency
improvement measures.
To meet these requirements, the Rolls-Royce Energy Management
system captures data on board, transfers the data ashore, processes
This system from Rolls-Royce is suitable for all types of vessels, and
the data and reports the data via a web portal. The web portal
can be installed while the vessel is under construction or as an
allows customers, wherever they are in the world, to view detailed
upgrade to a sailing vessel. We can also install the system on vessels
energy consumption of their vessels that are equipped with the
with equipment from both Rolls-Royce and other suppliers.
Energy Management system. The information in the portal is
Energy Management is offered as a service. Customers purchase the
updated on a daily basis.
hardware and software, and once this is installed, access to the web
portal is available by annual subscription.
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Automation and control
19
Automation and control
Remote diagnostics
It is crucial that our customers can always count on our reliable Once a safe connection is established, maintenance and
support. Therefore Rolls-Royce is introducing Remote Access, a tool troubleshooting can commence in cooperation with the crew.
that enables our engineers ashore to remotely access the
The main benefits of remote access include reducing the need
Rolls-Royce systems on board a vessel to give operational support
for costly on-site service visits and provision of everyday trouble-
and guidance, inspection of on-board systems and interfaces and
shooting assistance, leading to reduced vessel downtime. This is
preparation and investigation prior to service visits. It also enables
a secure solution through safe and reliable connections, and also
our service teams to fully understand the problems and be better
because total control of the procedure remains with the ship’s crew,
prepared for service attendance.
who decide when to activate the system.
To ensure a secure connection at all times, remote access creates
With remote access we can find system faults, download log files,
an encrypted VPN connection from our engineer’s computer to
and inspect the systems’ health, allowing us to offer advice on
the vessel. From anywhere in the world, via an internet connection
preventive maintenance.
which can be 3G, 4G, GPRS, VSAT or EDGE, the VPN’s encryption
allows access to the vessel’s Rolls-Royce control systems in a safe and When needed we can download the systems’ software for
secure manner. Access must be physically granted by the vessel’s inspection and adjust some of the systems’ parameters and limits.
crew for Rolls-Royce to be able to use remote access.
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Automation and control
Product training
Any ship is made up of a large number of systems. The crew needs technical rooms and workshops fitted out with real equipment for
to understand how these systems work and interact if they are hands-on maintenance instruction.
to operate the vessel safely, and also if they are to operate it at We also provide tailormade courses to shipowners to enable
the highest level of efficiency with minimum wear and tear or them to train their crews in the operation of their new Rolls-Royce
equipment failures. designed or equipped vessel.
To help crews achieve high standards of competence Rolls-Royce The majority of our training courses take place in Ålesund,
offers a wide range of training courses on products and their Norway, at the Rolls-Royce Technology & Training Centre. Here are
associated control and automation systems. Our main objective is experienced instructors, simulators, workshops and classrooms for
to optimise our customer`s operations on all Rolls-Royce equipment theoretical and hands-on training in operation and maintenance of
through the delivery of world class, innovative training offerings, systems and products. Well-equipped regional training centres have
which serve to reduce operational risk and downtime, improve also been established in Niteroi, Brazil, covering South America, and
safety, meet regularity standards and maximise customer´s return in Singapore covering Asia.
on investment.
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Global service and support
Today, operational availability must be maintained in the number of our customers in maintenance planning and
most cost-effective way. Variable market conditions and recommending spares holding. By being involved from the
increasing competition should not undermine safe ship start we have the opportunity to focus on the activities that
operations. Therefore, we work closely with our customers make a difference, acquiring and pre-positioning service
to support their fleets, ensuring that they are operating or exchange parts to ensure a smoother overhaul process,
safely and at maximum efficiency, with the goal of virtually saving time spent in dock.
eliminating unscheduled downtime.
Committed to meeting different needs
A comprehensive menu of service solutions Above all, at the centre of our support philosophy, is
We are proud of the performance of our systems, and are recognition that all customers have different and often
keen to ensure that they continue to operate at their peak unique requirements, based on their fleet operations.
throughout their lifetime. Our services now range from Whatever the mix of requirements, Rolls-Royce is
conventional product support, with no impact on ship committed to meeting or exceeding them.
availability, through to a range of equipment and system
support packages with levels of vessel performance and
Upgrades
availability agreed, normally within a long-term risk and Many Rolls-Royce products are designed to remain in service
reward-sharing partnership called MarineCare. for several decades. To ensure these products maintain
the highest levels of operational safety, reliability and
Single point of contact productivity, we provide a range of equipment upgrades as
As we have progressively increased the breadth of our part of our lifecycle management plans.
product range, we have continued investing heavily in
Older vessels with earlier generation equipment can
the facilities and the talent needed to support them. As
therefore benefit from advances in technology so that they
multiproduct installations are becoming standard on a
remain competitive in their markets.
growing number of vessels, customers benefit from a single
point of contact for support, which is usually the nearest Automation and control upgrades include updating of
Rolls-Royce regional centre to the vessel’s location. automation systems and user interfaces to take advantage
of latest human factors thinking and hardware/software
Reducing through life costs
advances, and also upgrades of dynamic positioning (DP)
Reducing operating costs and maximising availability
systems.
is our objective. This has led us to work closer with a
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Longva NEW ZEALAND Peterborough
NORTHERN EUROPE (Automation) SOUTHERN EUROPE (Naval Undersea Systems)
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C A N A DA
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Subsea) (Naval Marine)
Tel: +47 70 01 33 00 Tel: +1 902 468 2928
Tel: +60 3 2026 1990
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