QSP-form-01 - Masterlist of Controlled Documents

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DOCUMENT CONTROL

MASTER LIST OF CONTROLLED DOCUMENTS

Department: PRODUCTION
Revision No.
TITLE OF DOCUMENT/FORM Doc. No.
00 01 02 03 04 05
APPENDIX
A. Mixing Recipe APPENDIX A X
B. Extruder Temperature Guide APPENDIX B X
C. Die Bush and Die Pin Set - Up APPENDIX C X
D. Die Pin and Calibrating Tool Alignment APPENDIX D X
E. Staring Pipe Insertion APPENDIX E X
F. Extrusion Data Sheet APPENDIX F X
G. Extruder Melt Throughput Guide APPENDIX G X
H. Coiler Adjustmnet Table APPENDIX H X
I. Coiling Arrangement and Dimension APPENDIX I X
J. Un-Even Thickness Adjustment APPENDIX J X
Updated as of : AUG 23, 2021 QSP-form-01/rev.00/09-10-09
QUALITY SYSTEM PROCEDURE
MASTER LIST OF CONTROLLED DOCUMENTS

Revision No.
TITLE OF DOCUMENT/FORM Doc. No.
00 01 02 03 04 05
Procedure
1. Control Of Documents PM-QSP-01 X
2. Control of Records PM-QSP-02 X
3. Internal Quality Audit PM-QSP-03 X
4.Corrective and Non - Conformity PM-QSP-04 X
5. Management Review PM-QSP-05 X
6. Data Analysis PM-QSP-06 X
7. Risk Manangement PM-QSP-07 X
8. Planing PM-QSP-08 X
Forms
1.Masterlist of controlled documents QSP-FORM-01 X
2.Document request form QSP-FORM-02 X
3.Authorized circulation list QSP-FORM-03 X
4.Distribution and retrieval form QSP-FORM-04 X
5.Masterlist of records QSP-FORM-05 X
6.IQA Non-comformance report QSP-FORM-06 X
7.IQA observation sheet QSP-FORM-07 X
8.IQA Assessment log QSP-FORM-08 X
9.Internal Quality Auditor qualification record QSP-FORM-09 X
10.Munites of the meeting QSP-FORM-10 X
11.Revision History QSP-FORM-11 X
12.Audit Summary QSP-FORM-12 X
13.Data Analysis QSP-FORM-13 X
14.Audit Checklist QSP-FORM-14 X
15.Audit Notice QSP-FORM-15 X
16.Document Change Notice QSP-FORM-16 X
17.Controlled copy issuance record QSP-FORM-17 X
18.Internal Quality audit report QSP-FORM-18 X
19. Needs & Expectation of interested parties QSP-FORM-19 X
20. SWOT Analysis QSP-FORM-20 X
21. Risk Assessment form QSP-FORM-21 X
22. Corrective Action Report QSP-FORM-22 X
23. Internal Auditor Evaluation QSP-FORM-23 X
24. Safety Inspection Checklist QSP-FORM-24 X
25. Summary of significant risk QSP-FORM-25 X
26. Site Monthly Meeting QSP-FORM-26 X
27. Meeting Attendace Sheet QSP-FORM-27 X
28. IQA Plan QSP-FORM-28 X
29. IQA Program QSP-FORM-29 X
Updated as of : DEC 9, 2021 QSP-form-01/rev.00/09-10-09
Checked By: Ralph Esteban (DCC)
DOCUMENT CONTROL

MASTER LIST OF CONTROLLED DOCUMENTS

Department: QUALITY ASSURANCE


Revision No.
TITLE OF DOCUMENT/FORM Doc. No.
00 01 02 03 04 05
Procedure Manual (PM )
1. Quality Assurance Department Processes PM-QAD-01 X
2. Control of Non-Conforming Products PM-QAD-02 X
3. Quality Assurance In-process Inspection PM-QAD-03 X
4. Criteria for cosmetic defects PM-QAD-04 X

Quality Plan ( QP )
Junni Industries Inc. PS mark compliance QP-QAD-01 X
Solid Pipe Production quality plan QP-QAD-02 X

Work Instruction ( WI )
1. Measuring Devices for Calibration and Control WI-QAD-01 X
2. Calibration Method for Metrological Equipment WI-QAD-02 X
3. Calibration Method for pressure gauge WI-QAD-03 X
4. Calibration Method for Weighing scale WI-QAD-04 X

Calibration Plan (CP)


1. calibration plan CP-QAD-01 X

Specification ( SP )
1. Material Specifications: Resin SP-QAD-01 X
2. Material Specifications: Colorant SP-QAD-02 X
3. Product Specification SP-QAD-03 X

Test Procedures ( TP )
1. Hydrostatic Strength Test Procedure TP-QAD-01 X
2. Longitudinal Reversion Test Procedure TP-QAD-02 X
Determination of parallel plate loadnig TP-QAD-03 X
4. P.E. Plastic Pipe Measurement of Dimension TP-QAD-04 X
5. Determination of Impact Resistance of Thermoplastic Pipe TP-QAD-05 X

Forms
1. Pipe Product Quality monitoring record QAD-FORM#01 X
2. Quality assurance Test results QAD-FORM#02 X
3. Solid pipe quality inspection report QAD-FORM#03 X
4. Quality Inspection for corrugated pipes QAD-FORM#04 X
5. Calibration Form QAD-FORM#05 X
6. Measuring Equipment Maintenance Program QAD-FORM#06 X
7. Equipment Maintenance Log QAD-FORM#07 X

Support Documents
1. Master List of Measuring Devices for Calibration
2. Toxicity Test on Water report by U.P.Chem.Eng.
3. DOST Hydrostatic Test
4. U.P.Mechanical Eng'ng. Bursting Pressure Test

Updated as of : DEC 9, 2021 QSP-form-01/rev.00/09-10-09


DOCUMENT CONTROL

MASTER LIST OF CONTROLLED DOCUMENTS

Department: MATERIAL CONTROL DEPARTMENT


Revision No.
TITLE OF DOCUMENT/FORM Doc. No.
00 01 02 03 04 05
1.Procedure Manual (PM )
1.1 Material Control Department Processes PM - MCD - 01 X
1.2 Delivery Of Pipes PM - MCD - 02 X

2.Work Instruction ( WI )
2.1 Preperation Of Purchase Request WI - MCD - 01 X
2.2 Receiving Materials WI - MCD - 02 X
2.3 Material Issuance WI - MCD - 03 X
2.4 Receiving Of Finished Goods WI - MCD - 04 X
2.5 Grinding WI - MCD - 05 X
2.6 Warehouse Instruction WI - MCD - 06 X

3. Forms X
3.1 Materials Request and Issuance Slip MCD - form#01 X
3.2 Released Pipes Monitoring Sheet MCD - form#02 X
3.3 Stock Inventory MCD - form#03 X
3.4 Raw Material Stock Inventory MCD - form#04 X
3.5 Materials Preperation log sheet MCD - form#05 X
3.6 Receiving Report MCD - form#06 X
3.7 Borrowing and Issuance Slip MCD - form#07 X
3.8 Plant Gatepass MCD - form#08 X
3.9 Requisistion MCD - form#09 X
Updated as of : DEC 9, 2021 QSP-form-01/rev.00/09-10-09
DOCUMENT CONTROL

MASTER LIST OF CONTROLLED DOCUMENTS

Department: MAINTENANCE
Revision No. / Date
TITLE OF DOCUMENT/FORM Doc. No.
00 01 02 03 04 05
1.Procedure Manual (PM )
1.1 Maintenance Department Processes PM - MAI - 01 X

2. Work Instruction (WI)


2.1 Maintenance process WI - MAI - 01 X
2.2 Maintenance Plan MP - MAI - 01 X
2.3 Maintenance Corrective and Preventive Checklist MP - MAI - 02 X

3.0 Forms
3.1 Job Request Form MAI-form#01 X

Updated as of : DEC 9, 2021 QSP-form-01/rev.00/09-10-09


DOCUMENT CONTROL

MASTER LIST OF CONTROLLED DOCUMENTS

Department: PRODUCTION
Revision No.
TITLE OF DOCUMENT/FORM Doc. No.
00 01 02 03 04 05
1.Procedure Manual (PM )
1.1 Production Department Processes PM - PRO - 01 X
1.2 Production Planning PM - PRO - 02 X

2.Work Instruction ( WI )
2.1 Material Preperation / Material Weighing & mixing WI-PRO-01 X
2.2 Machine Heat-up & Set-up WI-PRO-02 X
2.3 Extrusion process for solid pipe WI-PRO-03 X
2.4 Extrusion process for corrugated pipe WI-PRO-04 X
2.5 Coiling & Cutting WI-PRO-05 X
2.6 Finish Good transfer WI-PRO-06 X
2.7 Packing of Finish pipes WI-PRO-07 X
2.8 Product Identification & Traceability WI-PRO-08 X
2.9 Change Screen Instruction WI-PRO-09 X
2.10 Peletizing WI-PRO-10 X
2.11 Granulating Instruction WI-PRO-11 X
2.12 Product Report WI-PRO-12 X
3. Forms
3.1 Production Monthly report PRO-FORM#01 X
3.2 Solid pipe Pre-production checklist PRO-FORM#02 X
3.3 Solid pipe Start-up production checklist PRO-FORM#02a X
3.4 Solid pipe During production checklist PRO-FORM#03 X
3.5 Production Output report PRO-FORM#04 X
3.6 Finish Good transfer slip PRO-FORM#05 X
3.7 Production Schedule PRO-FORM#07 X
3.8 Finished Good Verification PRO-FORM#08 X
APPENDIX
A. Mixing Recipe APPENDIX A X
B. Extruder Temperature Guide APPENDIX B X
C. Die Bush and Die Pin Set - Up APPENDIX C X
D. Die Pin and Calibrating Tool Alignment APPENDIX D X
E. Staring Pipe Insertion APPENDIX E X
F. Extrusion Data Sheet APPENDIX F X
G. Extruder Melt Throughput Guide APPENDIX G X
H. Coiler Adjustmnet Table APPENDIX H X
I. Coiling Arrangement and Dimension APPENDIX I X
J. Un-Even Thickness Adjustment APPENDIX J X

Updated as of : DEC 9, 2021 QSP-form-01/rev.00/09-10-09


MASTER LIST OF EXTERNAL DOCUMENTS

Department: QUALITY SYSTEM PROCEDURE

TITLE OF DOCUMENT/FORM Doc. No.

INTERNATIONAL STANDARD ISO 1167-1:2006


INTERNATIONAL STANDARD ISO 1167-2:2006
INTERNATIONAL STANDARD ISO 2505
INTERNATIONAL STANDARD ISO 3501
INTERNATIONAL STANDARD ISO 3503
INTERNATIONAL STANDARD ISO 5208
INTERNATIONAL STANDARD ISO 4427-1:2007
INTERNATIONAL STANDARD ISO 4427-2:2007
INTERNATIONAL STANDARD ISO 4427-3:2007
INTERNATIONAL STANDARD ISO 4427-5:2020
INTERNATIONAL STANDARD ISO 9001:2015
INTERNATIONAL STANDARD ISO/TR 19480
INTERNATIONAL STANDARD ISO 13480
INTERNATIONAL STANDARD ISO 14236
INTERNATIONAL STANDARD ISO 21307
INTERNATIONAL STANDARD ISO/TS 10839
INTERNATIONAL STANDARD ISO 31000
Updated as of : AUG 23, 2021

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