Page 1 dynamic analysis

Vertical
Z

Yawing

Y
X

Longitudinal
Pitching

Lateral
X
Y Rocking

MODES OF VIBRATION OF A BLOCK FOUNDATION

 Page 1 dynamic analysis

DYNAMIC SOIL PARAMETERS

2
SOIL SHEAR MODULUS G = 30.00 N/mm
G=Ex(1+ϑ)/2 Refer Soil Report Pg. No. 8
SOIL POISSON'S RATIO ϑ = 0.33
2
MODULUS OF ELASTICITY E = 45.11 N/mm
E = 2G / ( 1 + ϑ ) ( Ref. Soil Spec.)
FOLLOWING DYNAMIC SOIL PARAMETERS ARE USED
FOR THE DESIGN OF FOUNDATION
3
BARKAN'S SOIL COEFF. OF ELASTIC UNIFORM COMPRESSION Cu = 50000 kN/m
2
{Cu = α E / ((1- ϑ ) √BL)}
3
BARKAN'S SOIL COEFF. OF ELASTIC UNIFORM SHEAR Cr = 25000 kN/m
{Cr = 0.5 Cu}
3
BARKAN'S SOIL COEFF.OF ELASTIC NON UNIFORM COMPRESSION Cφ = 100000 kN/m
{Cφ = 2 Cu}
3
BARKAN'S SOIL COEFF. OF ELASTIC NON UNIFORM SHEAR Cs = 37500 kN/m
{Cs = 0.75 Cu}
2
SAFE BEARING PRESSURE OF SOIL Pb = 100.00 kN/m

FOOTING PROPERTIES
LENGTH OF FOUNDATION b = 5.800 m
WIDTH OF FOUNDATION a = 2.300 m
HEIGHT OF FOUNDATION h = 1.000 m
2
AREA OF BASE bxa = 13.340 m

MACHINE DATA
WEIGHT OF MACHINE W = 19.185 t
MACHINE FREQUENCY ωm = 3000 rpm
ωm = 314.16 rad/sec

VENDOR'S DATA ON UNBALANCED INERTIAL FORCES & MOMENTS

HORIZONTAL FORCE Px = 11730 N f p(X) = 3000 rpm = 314.16 rad/s
HORIZONTAL FORCE Py = 14670 N f p(Y) = 3000 rpm = 314.16 rad/s
VERTICAL FORCE Pz = 191851 N f p(Z) = 3000 rpm = 314.16 rad/s

TWISTING MOMENT Mz = 191851 N m f m(Z) = 3000 rpm = 314.16 rad/s

MOMENT Mx = 10890 N m f m(X) = 3000 rpm = 314.16 rad/s
MOMENT My = 5580 N m f m(Y) = 3000 rpm = 314.16 rad/s
Page 2 dynamic analysis
 Page 1 dynamic analysis

CALCULATIONS FOR CENTRE OF GRAVITY & MASS MOMENT OF INERTIAS

2 2 2 2 2 2
DESCRIPTON DIMENSIONS OF ELEMENTS WEIGHT MASS COORDINATES OF C.G. STATIC MOMENT OF MASS M.O.I. ABOUT X- , Y- & Z- AXES PASSING THRO. C.G. X - xI = Y - yI = Z - zI = mI(X0 +Z0 ) mI(Y0 +Z0 ) mI(X0 +Y0 )
OF ELEMENTS lXI lYI lZI W mi xI yI zI mIxI mIyI mIzI (mI/12)*(lZ2+lY2) (mI/12)*(lX2+lZ2) (mI/12)*(lX2+lY2) X0 Y0 Z0
m m m kN t m m m

Pump 0.00 0.00 0.00 20.880 2.13 1.525 1.150 2.050 3.25 2.45 4.36 0.000 0.000 0.000 1.375 0.001 -1.425 8.345 4.320 4.025

MOTOR 0.00 0.00 0.00 144.300 14.71 3.910 1.150 2.270 57.51 16.92 33.39 0.000 0.000 0.000 -1.010 0.001 -1.645 54.788 39.787 15.000

Coupling 0.00 0.00 0.00 0.671 0.07 2.885 1.150 2.050 0.20 0.08 0.14 0.000 0.000 0.000 0.015 0.001 -1.425 0.139 0.139 0.000

Base Plate 0.00 0.00 0.00 26.000 2.65 2.900 1.150 1.200 7.69 3.05 3.18 0.000 0.000 0.000 0.000 0.001 -0.575 0.875 0.875 0.000

FOUND.PAD 5.800 2.300 0.250 83.375 8.499 2.900 1.150 0.125 24.647 9.774 1.062 3.791 23.870 27.572 0.000 0.001 0.500 2.128 2.128 0.000
FOUND.BLOCK 5.800 2.300 1.000 333.500 33.996 2.900 1.150 0.750 98.588 39.095 25.497 17.820 98.135 110.288 0.000 0.001 -0.125 0.528 0.528 0.000

TOTAL 416.875 42.495 123.235 48.869 26.559 21.610 122.005 137.861 2.656 2.656 0.000

Bolts
1 0.058 0.006 0.850 0.450 1.050 0.005 0.003 0.006 2.050 0.701 -0.425 0.025 0.004 0.027
2 0.058 0.006 1.750 1.350 1.050 0.010 0.008 0.006 1.150 -0.199 -0.425 0.009 0.001 0.008
3 0.058 0.006 2.650 2.250 1.050 0.015 0.013 0.006 0.250 -1.099 -0.425 0.001 0.008 0.007
4 0.058 0.006 3.550 3.150 1.050 0.021 0.018 0.006 -0.650 -1.999 -0.425 0.003 0.024 0.026
5 0.058 0.006 4.450 4.050 1.050 0.026 0.023 0.006 -1.550 -2.899 -0.425 0.015 0.050 0.063
6 0.058 0.006 5.350 4.950 1.050 0.031 0.029 0.006 -2.450 -3.799 -0.425 0.036 0.085 0.119
2.900 1.151 0.625 0.000 0.000 0.000
2.900 1.151 0.625 0.000 0.000 0.000

TOTAL 1025.949 42.530 123.343 48.963 26.596 21.610 122.005 137.861 2.746 2.828 0.249
 Page 1 dynamic analysis

MOMENTS OF INERTIA OF FOUNDATION ABOUT:

XX AXIS, IXX = (1/12) * Σ mi(lyi2+lzi2)+Σ mi(Yoi2+Zoi2)

2
= 2.444E+04 kg m

YY AXIS, IYY = (1/12)Σ mi(lxi2+lzi2)+Σ mi(Xoi2+Zoi2)

2
= 1.248E+05 kg m

ZZ AXIS, IZZ = 1/12 mi(lx2 + ly2) + mi(Xo2 +Yo2)

= 1.381E+05 kg m2

MOMENTS OF INERTIA OF FOUNDATION ABOUT FOUNDATION BASE:

AXIS xCxC, Ix(c)x(c) = IXX + m ZM2

2
= 4.107E+04 kg m

AXIS yCyC, Iy(c)y(c) = IYY + m ZM2

2
= 1.414E+05 kg m

RATIO:
r1 = IXX / Ix(c)x(c) = 0.595
r2 = IYY/ Iy(c)y(c) = 0.882

SECOND MOMENT OF AREA OF FOUNDATION BEARING SURFACE WITH RESPECT TO:

AXIS xCxC Ix(c) = a b3/12

4
= 37.396 m

AXIS yCyC Iy(c) = a3 b/12

4
= 5.881 m

AXIS zCzC Iz(c) = Ix(c) + Iy(c)

4
= 43.277 m
 Page 1 dynamic analysis

NATURAL FREQUENCIES AND AMPLITUDES OF VIBRATION

THE PITCHING AND LONGITUDINAL MODE
Natural Frequencies
For rotation about XX: f nφ(x)2 = Cφ Ix(c)/ Ix(c)x(c)
2
= 9.11E+04 (rad/s)
f nφ(x) = 301.75 rad/s

For translation along YY: f n(Y)2 = Cr A/m

2
= 7.84E+03 (rad/s)
f n(Y) = 88.55 rad/s

Principal natural frequencies, f n1 and f n2:

4 2 2 2 2 2
f n - ((f nφ(x) + f n(y) ) / r 1 ) f n + (f nφ(x) f n(y) ) / r 1) = 0
( f nφ(x) 2+ f n(y)2 ) / r 1 = 1.662E+05
2 2
( f nφ(x) f n(y) ) / r 1 = 1.200E+09
f n12 = 158637.55
f n22 = 7564.07

Therefore, f n1 = 398.29 rad/s

f n1 = 3803.4 rpm

f n2 = 86.97 rad/s
f n2 = 830.5 rpm

Frequency ratios:
f m(X) / f n1 = 0.79 HENCE IT IS OK.

f m(X) / f n2 = 3.61 HENCE IT IS OK.

f p(Y) / f n1 = 0.79 HENCE IT IS OK.

f p(Y) / f n2 = 3.61 HENCE IT IS OK.

Amplitudes
Due to exiting force Py:
Py = 14670.00 N
A Y (p) = ((Cφ Ix(c) - mg ZM + Cr A ZM2 - IXX f P(Y)2) PY ) / ∆P
A φ X (p) = Cr A ZM PY / ∆P
∆P = m IXX (f n12 - f p(Y)2) (f n22 - f p(Y)2)

∆P = 5.68E+18
A Y (p) = 3.77E-06 m
A φ X (p) = 5.39E-07 rad
 Page 2 dynamic analysis

Due to exiting moment Mx:

Mx = 10890.000 N m
A Y (m) = Cr A ZM Mx / ∆M
A φX (m) = (Cr A - f m(X)2 ) Mx / ∆M
2 2 2 2
∆M = m IXX (f n1 - f m(X) ) (f n2 - f m(X) )

∆M = 5.68E+15
A Y (m) = 4.00E-07 m
A φX (m) = -8.05E-03 rad

AY = A Y(p) + A Y(m) = 4.17E-06 m

AφX = A φX(p) + A φX(m) = -8.05E-03 rad

NET DISPLACEMENTS:
BOTTOM OF FOUNDATION, Ab = A Y + ZM A φ X

= -5.03E-03 m
= -5.030 mm < 0.2mm HENCE SAFE
TOP OF FOUNDATION, At = A Y + (h - ZM) A φ X

= -3.01E-03 m
= -3.012 mm < 0.2mm HENCE SAFE

THE ROCKING AND LATERAL MODE

Natural Frequencies
For rotation about YY: f nφ(y)2 = Cφ Iy(c)/ Iy(c)y(c)
2
= 4159.45 (rad/s)
f nφ(y) = 64.49 rad/s

For translation along XX: f n(X)2 = Cr A/m

2
= 7841.58 (rad/s)
f n(X) = 88.55 rad/s

Principal natural frequencies, f n1 and f n2:

f n4 - ((f nφ(y) 2+ f n(x)2 ) / r 2 ) f n2 + (f nφ(y) 2 f n(X) 2) / r 2) = 0
( f nφ(y) 2+ f n(x)2 ) / r 2 = 1.360E+04
2 2
( f nφ(y) f n(x) ) / r 2 = 3.697E+07
f n12 = 9847.09
f n22 = 3753.91

Therefore f n1 = 99.23 rad/s

f n1 = 947.6 rpm

f n2 = 61.3 rad/s
f n2 = 585.1 rpm
 Page 3 dynamic analysis

Frequency ratios:
f m(Y) / f n1 = 3.17 HENCE IT IS OK.

f m(Y) / f n2 = 5.13 HENCE IT IS OK.

f p(X) / f n1 = 3.17 HENCE IT IS OK.

f p(X) / f n2 = 5.13 HENCE IT IS OK.

Amplitudes
Due to exiting force Px:
Px = 11730.00 N
2 2
A X (p) = ((Cφ Iy(c) - mg ZM + Cr A ZM - IYY f P(X) ) Px ) / ∆P
A φY(p) = Cr A ZM PX / ∆P
2 2 2 2
∆P = m IYY (f n1 - f p(X) ) (f n2 - f p(x) )

∆P = 4.48E+19
A X (p) = -3.04E-06 m
A φY(p) = 5.47E-08 rad

Due to exiting moment My:

My = 5580 N m
A X (m) = Cr A ZM My / ∆M
A φY(m) = (Cr A - f m(Y)2 ) My / ∆M
∆M = m IYY (f n12 - f m(Y)2) (f n22 - f m(Y)2)

∆M = 4.48E+16
A X (m) = 2.60E-08 m
A φY(m) = 4.82E-07 rad

A X (p) + A X (m) = -3.01E-06 m

A φY = A φY(p) + A φY(m) = 5.36E-07 rad

NET DISPLACEMENTS:
BOTTOM OF FOUNDATION, Ab = A X + ZM A φY

= -2.68E-06 m
= -0.003 mm < 0.2mm HENCE SAFE

TOP OF FOUNDATION, At = A X + (h - ZM) A φY

= -2.812E-06 m
= -0.003 mm < 0.2mm HENCE SAFE
 Page 4 dynamic analysis

THE VERTICAL MODE

Natural Frequencies
For translation along ZZ: f n(Z)2 = Cu A / m
2
= 15683.16 (rad/sec)
f n(Z) = 125.23 rad/sec.

Frequency ratio:
f p(Z) / f n(Z) = 2.51 HENCE IT IS OK.

Amplitudes
Pz = 191851.00 N
2 2
AZ = Pz / m(f n(Z) - f p(Z) )
AZ = 5.43E-05 m

= 0.054 mm < 0.2mm HENCE SAFE

THE YAWING MODE

Natural Frequencies
For rotation about ZZ: f nφ(z)2 = Cs Iz(c) / IZZ
2 2
f nφ(z) = 11750.745 (rad/sec)
f nφ(z) = 108.40 rad/sec.

Frequency ratio:
f m(Z)/ f nφ(Z) = 2.90 HENCE IT IS OK.

Amplitudes
Mz = 191851 N m
AφZ = Mz/ IZZ ( f nφ(z)2 - f m(z)2 )
AφZ = 1.60E-05 rad

MAXIMUM HORIZONTAL DISPLACEMENTS AT TWO ENDS

AL = YM A φ Z = 1.84E-05 m

= 0.02 mm < 0.2mm HENCE SAFE

AR = (b -YM) A φZ = 7.43E-05 m

= 0.07 mm < 0.2mm HENCE SAFE

REINFORCEMENT DESIGN OF BLOCK FOUNDATION
3
PROVIDE MINIMUM REINF. = 25.00 kg / m .
DIA. OF BAR = 12.00 mm
TOTAL LENGTH OF BAR = 605.70 m
WEIGHT OF SINGLE BAR = 0.89 kg / m.
3
VOLUMN OF BLOCK FOUNDATION = 13.34 m .
3
PROVIDE REINFORCEMENT. = 40.29 kg / m .
PROVIDE 12 mm DIA. @ 200 mm c / c . PROVIDE REINFORCEMENT IS OK.
Page 5 dynamic analysis
 Page 1 Copy of Thermax_BFP _dynamic analysis_KJ.xls

CENTRES OF GRAVITY AND STABILITY

SOIL PROPERTIES
TOTAL WEIGHT OF SYSTEM = 1025.95 kN
WEIGHT OF BACKFILL SOIL = 120.06 kN
TOTAL WEIGHT OFSYSTEM = 1146.01 kN
APPLIED PRESSURE ON SOIL, p = 76.91 Foundation is safe.
REQUIREMENT: PRESSURE APPLIED ON SOIL < 80% SBC
2
< 80.00 KN /m .
C.G. OF FOUNDATION BLOCK
XF = 2.900 m
YF = 1.150 m
ZF = 0.625 m

COMBINED C.G. OF FOUNDATION AND MACHINERY SYSTEM

XM = 2.900 m
YM = 1.151 m
ZM = 0.625 m

RATIO FOUNDATION MASS MACHINE MASS

= 2.17 FOUNDATION MASS < MACHINE MASS, HENCE NOT OK

CENTROID OF FOUNDATION BASE AREA

XC = 2.900 m
YC = 1.150 m

ECCENTRICITY OF COMMON C.G. W.R.T. BASE

ECC. IN X-DIR. = XM - XC = 0.01 % < 5% SO OK

ECC. IN Y-DIR. = YM - YC = 0.02 % < 5% SO OK