ComAp

Solutions
ComAp

30 years of experience in the

filed of Power control system 23 Office Globally Local Presence in 150+ country

500+ employee worldwide

70+ Distributer Globally 94% would recommend a ComAp Job
Quality that’s certified
Smart and reliable solutions for every application

▪ Single gen-set applications

▪ Parallel gen-set applications
▪ Complex power generation applications
▪ Mains Protections
▪ Advanced drive applications
▪ Bi-fuel applications
▪ Microgrid/Hybrid applications
▪ Telecom applications
▪ Gas applications
AMF(Auto Mains Failure)/MRS(Manual Start Stop)

InteliLite 4 AMF 8 InteliLite 4 AMF 9

Order code: IL4AMF8XBAA Order code: IL4AMF9XBAA
InteliLite 4 AMF 25
6 Digital Input 8 Digital Input Order code: IL4AMF25BAA, IL4AMF25BLA*
6 Digital Output 8 Digital Output *Low Temp Version supported
1 Emergency input 1 Emergency input 8 Digital Input
3 Analog Input(R/I/V) 3 Analog Input(R/I/V) 8 Digital Output
PLC PLC+ 1 Emergency input
1 Card Slot 1 Card Slot 4 Analog Input(R/I/V)
PLC++
2 Card Slot
Hidden Symbol
RS-485 on Board
Switchgear Controller
InteliATS2 50 InteliATS2 70

➢ Mains-To-Mains or Mains-To-Gen application ➢ Mains-To-Mains or Mains-To-Gen application

➢ 6 binary outputs, 6 binary inputs ➢ 8 binary outputs, 6 binary inputs + 2 high-current binary outputs
➢ RTC with battery back-up (full calendar) ➢ RTC with battery back-up (full calendar)
➢ Slot for extension plug-in module (support of 4G, BI/BO, Ethernet) ➢ Slot for extension plug-in module (support of 4G, BI/BO, Ethernet)
➢ Full remote communications support (AirGate 2.0,WSV, InteliSCADA)*
➢ Full remote communications support (AirGate 2.0,WSV, InteliSCADA)
➢ Internet access using Ethernet/4G Modbus TCP/RTU, SNMP v1/v2c*
➢ Internet access using Ethernet/4G Modbus TCP/RTU, SNMP v1/v2c
➢ Active SMS and emails
➢ Active SMS and emails ➢ Cyber security improvement, Firewall
➢ Cyber security improvement, Firewall ➢ Elevator switch, Load Shedding
➢ Elevator switch ➢ Remote display support
➢ Remote display support ➢ Detailed history log with up to 350 records
➢ Detailed history log with up to 150 records ➢ User setpoints and protections
➢ User setpoints and protections ➢ RS485 on board
➢ In-built PLC, complemented with a PLC monitoring tool in InteliConfig
➢ Current measurement in all phases
Paralling Genset controller
InteliGen 500 G2, InteliGen4 200 & InteliMains 210 G2

InteliGen 500 G2 InteliGen4 200 InteliMains 210 G2

More Power InteliGen Power New Generation of

More Control in Compact Package Mains Supervision Controller
More Colour
Parallel Genset Controller

Genset and Mains controller

» 32 controllers at CAN
Hardware
» HW: 8 x DI , 8 x DO , 4 x AI, 2 x AO(GOV & AVR) PWM Include
» RS-485, USB, USB Host
» Ethernet(IG-500 G2)
Extendability
» New InteliLite plug-in modules
» ComAp CAN modules
» 2 Plug in Card Slot: 4G GPS, Ethernet, RS232-485, BIO8-EFCP
» SW: HMI, Applications, Configuration, Power Management
Flexibility
» PLC blocks
» With CAN & Modbus Terminator Resistor
Parallel Genset Controller

» Auto Synchronization , Auto Load Sharing(KW/KVAR)

» Power Management(Load Dependent Start Stop) Percentage & Absolute value
» Neutral Contactor Logic
» Fuel Optimize Load Management , Run hour equalizer
» Electrical & Mechanical Protection
» Multi-purpose schedulers and Maintenance timers
» 3 alternative configurations
» ECU support (Tier 4 Final and StageV ready by default) and Multi-ECU
» Configurable Modbus RTU/TCP
» True RMS measurement
» Phase Match and Slip synchronisation
» Power over USB for a controller configuration
» CAN modules for additional inputs/outputs
» In-built PLC editor with a PLC monitoring tool in InteliConfig
InteliGen 500 G2
Genset and Mains controller
» 5 inch Colour Display
» On Board Ethernet Communication
» PLC+
» THD in Voltage & Current
» Screen Customization

HMI design based on InteliConfig

Functions and protections with IG4 200
Support of functions and protections as defined by ANSI (American National Standards Institute):
Functions and protections with IG 500 G2
Support of functions and protections as defined by ANSI (American National Standards Institute):
InteliMains-210 G2 (Mains Supervision Controller)

Mains & BTB controller: 32 controllers at CAN

Hardware: 8 DI , 6 DO
Extendability:New InteliLite plug-in modules
» ComAp CAN modules
» 2 Plug in Card Slot: 4G-GPS, Ethernet, RS232-485, BIO8-EFCP
» SW: HMI, Applications, Configuration,MCB,MCGB,BTB
Flexibility:PLC blocks

Single Hardware for Mains & BTB Application

Application overview
InteliMains-210 G2 (Mains Supervision Controller)
Plug-in modules
Don’t worry about space for another device

2 universal extension slots (A, B)

Communication modules:
» RS232/RS485 – direct connection, Modbus RTU
» Ethernet/Internet – AirGate connection, Modbus TCP, SNMP, E-mail
» 4G/GPS – AirGate, SMS, E-mail, Locate, Tracking, Geo-Fencing
Extension modules:
» BIO8-EFCP – 8x Binary input or output, Earth Fault current measurement (1A or 5A CT)
InteliGen 1000
Paralleling gen-set controller for advanced/Complex applications
InteliGen 1000 ,a new standard for a gen-set controller for mid-level to
highly complex paralleling applications. Designed to meet the
demanding requirements of projects such as datacentres and hospitals,
meet high level cyber security requirements and still give users a great
level of flexibility, configurability - all whilst being easy to use.

» Cooperation with up to 64 gen-set/mains/tie controllers

» Direct communication with ECUs
» Secure remote control and monitoring
» Highly flexible yet configurable solution for switchgear applications
» Cybersecurity by design, compliant to the ISA62433 standard
» Redundant inter-controller line for critical applications like datacentres and hospitals
» Double redundancy of the kW and kVAr sharing
» AirGate 2.0 makes sure that the connection to the controller is established faster from all around the world, and
is more reliable than ever before.
InteliGen 1000
Paralleling gen-set controller for advanced/Complex applications

Suitable application
» Data Center, Hospitals
» Any Critical Process Plant
» 32+ Machine Support
» Steam Turbine PMS
» Large Size Machine
InteliGen 1000
Paralleling gen-set controller for Steam Turbine application

❖ Electrical Protection
❖ Speed Protection @ 1500 RPM side
❖ Auto Synchronization
❖ Grid Synchronization
❖ Import & export Load Control
❖ Axillary control
❖ Remote Monitoring
❖ Mechanical Parameter Monitoring & Protection
❖ Local & Remote Monitoring
❖ BMS,DCS,SCADA & PLC Connection
❖ Backpressure Control
❖ Mini SCADA
❖ Customize Logic Process Based
❖ Hybrid/Solar Compatibility
❖ Redundant Load Sharing
❖ Redundant Controller Architecture
Steam Turbine PMS solution
Cloud Base Remote
• Auto Synchronization Monitoring
• KW & KVAR Load Sharing
• Synchronization with GRID
• Bus-Coupler Synchronization
• Remote Monitoring InteliVision-5.2 InteliVision-5.2 Internet Line InteliVision-5.2
• Back-Pressure Control 3Ø Current InteliMains-1010 3Ø Current

• Temperature Protection 3Ø Voltage Eth 3Ø Voltage

• Auxiliary Control Switch

Control & Feedback Control & Feedback

X
•
•
Load Shedding
Base Load function
X

Control &
Feedback
•
3Ø Voltage

3Ø Voltage

3Ø Voltage
Import Power Control 3Ø Voltage
InteliMains-1010
InteliMains-1010
• Export Power Control
• Multi-Grid Support X
• Grid Islanding Protection
• Backup Electrical Protection
• DCS/PLC Communication
• Hybrid Ready Control System 3Ø Voltage
InteliVision-5.2
3Ø Voltage
InteliVision-5.2
• Dead Bus/SUS Synchronization
• Transformer Magnetization
X

X
Control & Feedback Control & Feedback

• Ture RMS Measurement 3Ø Voltage 3Ø Voltage

• Auxiliary Control
• Temperature & Pressure Monitoring InteliGen-1000 InteliGen-1000
GOV Control

GOV Control
3Ø Current 3Ø Current

Voltage Input AVR Control

AVR Control 1Ø Current
Current Input 1Ø Current
AVR Governor AVR Governor
Feedback & Control
AVR Control Excitation Excitation

GOV Control Gear Gear

Modbus Communication Box Box
CAN Communication
AVR Excitation
Typical Architecture with ComAp System for each Genset
IV-5.2
IV-5.2 CAN Communication
Modbus Communication
3 phase Voltage Input Ethernet (Internal)
Voltage Input
IG-1000 Current Input
Feedback & Control
Control & Feedback CAN - J1939

X
Ethernet Switch
3 phase Voltage Input
Ethernet Communication to SCADA
3 Phase Current Input
Redundant CAN Communication
Modbus Communication
Inteli IO-8/8

Bias

Bias
Single Current Input
8 DI & 8 DO AVR GOV

Inteli ANI8
Input Output card for
Individual Genset Aux Control 8 AI
InteliGen 1000:Hardware
» 12 Digital input
» 12 Digital Output
» 1 X Speed Control Analogue Output
» 1 X Voltage control Analogue Output
» 4 X Analogue Input (4-20 mA, 0-5-volt, PT-100, Ni-100)
» Redundant Modbus TCP/Ip Communication
» Modbus RS-485 Communication
» 3 Phase 4 wire Alternator Voltage
» 3 Phase 4 wire Bus/Grid Voltage
» 3 Phase Alternator Current
» 1 Phase Grid Current or Alternator Earth fault
» CAN for I/O Communication
» CAN for Inter-controller communication
» Auxiliary control
InteliGen 1000:State of art feature

» 64 Controller support(Any Combination of Genset/BTB/GRID)

» P, Q, S accuracy below class 1
» AC voltage measurement accuracy below class 0.3
» Frequency meas accuracy 1mHz
» Cybernetic security by design, compliant to the ISA62433 norm
» Password break protection
» < 100ms Load transfer time (closed transfer)
» 600Vph-ph nominal AC measurement on board for UL, cUL, up to 750V ph-ph linear meas and accuracy
» 3x Ethernet connections (Trusted, Untrusted, 1 spare – Modbus master in 2.0.)
» Modbus Master functionality over TCP protocol*
» Redundant CANBUS communication*
» Redundant Controller*
» SD card data logging*
» PLC Extension*
InteliMains 1010

» Comprehensive Mains/Utility/Tie-breaker controller for any site

» Synchronize set of gen-sets to the Mains/Utility when needed or requested
» Acts as Mains protection relay
» Pre-programmed functions allow fast and easy system set-up
» Large in-built PLC interpreter allows customization at no extra cost
» Hardware compliant to the latest switchgear market needs
» Supports latest Grid codes requirements from Europe, USA and Australia
» Pre-programmed functions and internal PLC interpreter allows to make basic solutions fast and easy. Should the project
require any specific requirements this can be done easily at no extra costs and with minimum effort or programming skills
» Cyber security is guaranteed on the whole solution level, compliant to the ISA62433 standard
» Handles large number of simultaneously connected clients like HMIs, SCADA, BMS and others, allowing easy and
convenient monitoring from both local and remote areas
» AirGate 2.0 allows faster, more reliable remote connection from all around the world
» Modbus client (master) functionality allows easy integration of Modbus based devices into the InteliMains 1010 to benefit from
provided data – e.g. diagnostics
» Load transfer from gen-sets back to Mains/Utility is adjustable, with an option of short time parallel operation, even below
100ms
» Double redundancy of the communication line with other controllers allows usage in complex applications like datacentres,
hospitals and others
» For easy handling for operators or troubleshooting purposes the InteliMains 1010 offers up to 31 characters in text fields
which makes parameters, values and alarms self-explanatory and easy to understand for anyone
InteliMains 1010:Hardware

» 12 Digital input
» 12 Digital Output
» 2 X Analogue Output
» 4 X Analogue Input (4-20 mA, 0-5-volt, PT-100, Ni-100)
» Redundant Modbus TCP/Ip Communication
» Modbus RS-485 Communication
» 3 Phase 4 wire Mains Voltage
» 3 Phase 4 wire Bus Voltage
» 3 Phase Mains Current
» 1 Phase Aux Current
» CAN for I/O Communication
» CAN for Inter-controller communication
» Auxiliary control
The Future of Power is Renewable

The increasing awareness of the public of the benefits of renewable sources of energy is ensuring that
renewable sources of energy are becoming part of government agendas around the world. ComAp is at the
forefront of this push towards renewables, by providing control systems for solar, wind and hydro
installations, as well as dedicated hybrid controllers for systems that use both renewables and traditional
diesel generators at the same time.

Saving fuel and maximizing power system efficiency. That’s smart control

The hybrid system uses a combination of renewables and conventional reciprocating gen-sets (engine
generators) to generate electricity. ComAp´s control system for hybrid applications enables you to use the best
combination of renewables and diesel to save fuel and maximize your power system efficiency and reliability.
ComAp Experience in Microgrid/Hybrid Market

7 years of rich experience in Hybrid Microgrid market.

Exposure to different application in Microgrid market.

 Microgrid Terminologies

Mains Genset Storage Wind

PV

PMS PMS PMS PMS PMS

GRID Tie Solar Storage/BSES
Mains controller Genset controller Controller Wind Controller
Controller

PMS: Power Management System. Responsible of power production of single source.

EMS: Energy Management System. Responsible for balancing the sources.
PPC (Power Plant Controller) : PMS + EMS
ComAp Capability

▪ Solar + Diesel Genset ▪ Solar Plant from 50 KWp to 30 MWp

▪ Solar + Diesel Genset + GRID ▪ Single Genset Rating from 82 KVA to 6 MW
▪ Solar + Diesel Genset + GRID + Storage(BESS) ▪ Single Plant Rating form 500 KW to 108 MW
▪ Solar + Diesel Genset + Wind

▪ Solar + Gas Genset ▪ 1 Genset to 72 Genset in one application

▪ Solar + Gas Genset + GRID ▪ 1 Solar Invertor to 124 Solar Invertor in one Plant
▪ Solar + Gas Genset + GRID + Storage(BESS) ▪ 20 KW Solar Invertor to 5 MW Solar Invertor
▪ Storage from 60KW to 6 MW/7Mwh
▪ Distance from Few meter to 60 KM between plants
▪ Solar + Gas Genset + Diesel Genset + GRID
Solutions from ComAp
Linear Control Solution without any limitation Upto 992 DG, Upto 512 Solar Invertor , upto 64 BSES, upto 64
Wind Turbine
Solutions from ComAp
Linear Control Solution without any limitation Upto 992 DG, Upto 512 Solar Invertor , upto 64 BSES, upto 64
Wind Turbine
 Reference : Havells at Alwar, Rajasthan

4.7 MW Solar
99 Solar Invertor
 Reference : Microgrid at Tanzania
5No’s DG at step-up to 33KV
5 MW Solar Plant with 127 Solar Invertor
12 Km distance between Solar & DG
 Reference : The Republic of Kiribati
Three 1400 kW low speed diesel generator
500 kWp photovoltaic power plant
Use InteliSys NT BaseBox controllers with Hybrid FW
 Reference : Vanuatu
2x 4MW gen-sets, 4x 1MW gen-sets, 3MW wind farm (up to 70% penetration)
ComAp has upgraded the old gen-sets to be able to react on intermittent wind farm output
100+ MW Microgrid(Continue Adding more)

➢ 7 Sites (Load Sharing with each other at end to end 60 KM distance with optical Fibre)
➢ 72 Gensets(1500 KVA each) divided in 21 Banks connected by 6 Synchronization BTBs
➢ Redundant CAN-Optical Load Sharing Lines ( I-CR-R application )
➢ Redundant Ring Ethernet-Optical lines for Central SCADA communication
➢ 30 MW GRID Tie Solar (4 X 5MW Central Fimer Invertors + 8 X 1.5MW Danfoss central Inverters)
➢ 6 MW BSES (5 MWh – 1 Hour, 1 MWh -5 Hour) : Battery Storage
➢ 8 SCADA (7 Sites SCADA + 1 Central SCADA)
➢ Full Solar Monitoring up to String Level on SCADA
➢ Daily , Monthly & Total Generation Reporting on SCADA
➢ PCS, BSES Monitoring & Control
➢ Alarm Management
➢ Historical Trending (Long Term)
➢ Weather Station Monitoring
➢ Calculation for carbon & CO2 emission reduction by using Solar
ComAp The Heart of Smart Control