SOP Self Inspection
SOP Self Inspection
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Table of Contents
1. Introduction ................................................................................................................... 3
2. Purpose .......................................................................................................................... 3
3. Scope ............................................................................................................................. 3
4. Acronyms and Abbreviations ......................................................................................... 3
5. Definition....................................................................................................................... 3
6. Responsibility: ............................................................................................................... 4
7. Material and equipment:................................................................................................. 4
8. Procedure ....................................................................................................................... 5
9. Distribution .................................................................................................................... 6
10. Revision history.......................................................................................................... 6
11. References: ................................................................................................................. 6
12. Annexes ..................................................................................................................... 7
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1. Introduction:
Pharmaceutical company conducts self - audit periodically, in accordance with a
predetermined schedule and an internal procedure, internal audits to verify that its operations
continue to comply with the requirements of the management system.
2. Purpose:
The purpose of this SOP is to lay down procedures to conduct self- inspection (Internal-audit)
to monitor the implementation and compliance with good distribution and storage practices,
principles and to propose necessary corrective measures.
3. Scope:
This SOP applies to conduct self -inspection of good storage, transport and distribution
practices of medical products.
5. Definition
Audit Means a systematic and independent examination to determine whether quality
activities and related results comply with planned arrangements and whether these
arrangements are implemented effectively and are suitable to achieve objectives. When
addressing the regulatory requirements, the term 'inspection' has been used to indicate
the same meaning as the term 'audit'.
Auditee means any organisation whose quality systems are to be audited for
compliance with the relevant regulatory requirements.
Auditor means a person with relevant qualifications and competence to perform audits
or specified parts of such audits and who belongs to or is authorised by the auditing
organisation.
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Lead auditor means an auditor designated to manage an audit process (also known as
an audit team leader).
Minor deviation means deviation from standard operating procedure or guidelines
which cannot lead to what is described under major or critical
Major deviation means any deviation from the established procedure, process, system
and practice
Critical deviation means critical point is any non-conformance, which can affect the
purity, strength and safety of the medicines, which pose serious health risk to the users.
6. Responsibility:
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8. Procedure
8.1. Annual calendar for internal audit will be prepared by [Quality assurance/ technical
manager] and approved by responsible head (Refer Annexure-1)
8.2. During Internal audit, check compliance level of audits done by any external agency or
regulatory body and access the compliance level of audit carried by customers
8.3. Apart from annual calendar, audits may be carried out when there are any failure/
compliant/recall/regulatory findings etc.
8.4. The list of auditors (Annexure-2) will be prepared from different departments
considering members from cross functional area with no conflict of interest.
8.5. Internal auditors shall be selected by quality assurance/quality manager/Technical
manager based on his/her experience, qualification, subject matter expertise and
knowledge.
8.6. Each area shall be audited/ inspected at least once in six months.
8.7. The parameters to be covered shall include at least good storage practice, good
distribution practice, quality management system, personnel etc.
8.8. The audit scope may be narrowed down to cover only a particular segment/activity as
needed.
8.9. The auditors jointly inspect the respective areas as per checklist as applicable
8.10. Auditors shall verify data integrity related issues of each department as applicable
8.11. The observations may not be limited to the checklist. It can be extended towards the
criticality of findings.
8.12. The auditor report will be agreed on findings based on factual evidence necessary to
record all the observation in audit report.
8.13. The deficiencies observed during audit shall be categorized as Critical. Major, Minor
(other) deficiencies.
8.14. Based on the observations in the audit, the auditor shall prepare the separate audit
report as per the format given in annexure I and send a copy to the auditee [within
agreed working days] of audit date.
8.15. A copy of audit report shall be submitted to [Head of Quality assurance/Technical
manager] depending on the size of the organization. The audited department shall send
their CAPA plan within 15 days after receipt of audit report.
8.16. Follow up will be organized after the execution of CAPA.
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8.17. Audit report and compliance report should be available for regulatory review.
9. Distribution
This SOP should be distributed to
Technical managing office
Warehouse manger
Quality assurance department or General managing office
To other necessary departments
11. References:
1. Ethiopian Food, Medicine and Health Care Administration and Control Authority,
Good Storage, Distribution and Pharmaceutical Recall guideline, 2014
2. World Health Organization: Good Storage Practice Guidelines
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12. Annexes
Annexure 1: Annual Calendar Format for Internal Audit
SN Department Jan Feb mar App may June July Aug Sep Oct Nov Dec
1. Warehouses
2. Distribution
and delivery
4. Procurement
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Department: ________________________________
Annexure 5: Checklist for premises & Facilities, and Sanitation & hygiene
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Annexure 6: Checklist for temperature & environmental monitoring and equipment &
computer system
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SN Documentations IN OUT NA
1. Documents are/ is retained for a period stated in national legislation
but at least for five years at a separate, secure location
Standard Operating Procedures
2. SOPs are reviewed regularly and kept up-to-date
3. SOPs are approved, signed and dated by appropriate authorized
persons
4. Superseded or obsolete SOPs are removed from workstations
Records
5. For any transaction in medicinal products received, supplied or
brokered, records are kept either in the form of purchase/sales
invoices, delivery slips, or on computer or in any other form
6. Records include the following information:
Date
name of the medicinal product
quantity received, supplied or brokered
name and address of the supplier, broker or consignee, as
appropriate
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national legislation.
Qualification of customers are appropriately documented
Additional Questions which might be asked for verification:
Receipts of Goods
18. Ensured that the arriving consignment is correct, the medicinal
products originate from approved suppliers and have not been
damaged or altered during transportation
19. Medicinal products which require special storage or security
measures, are transferred to appropriate storage facilities
immediately after appropriate checks have been conducted
20. In the event of any suspicion of falsified medicinal product, the
batch is immediately segregated
21. In the event of any suspicion of falsified medicinal product, the
batch is immediately reported to the EFMHACA
22. In the event of any suspicion of falsified medicinal product, the
batch is immediately reported to the marketing authorization holder
(where applicable)
Incoming containers of medicinal products are cleaned, if necessary,
before storage.
SN Storage IN NC NA
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products
27. Record available when there is suspecsion
Medicinal Product Recalls
28. There is a written procedure for the management of recalls
29. The management of recalls and its effectiveness is periodically tested and
evaluated by Mock Recall
30. Any recall operation is recorded at the time it is carried out
Transportation
Vehicles and equipment
31. Required storage conditions are maintained during transportation
32. Vehicles and equipment are suitable and appropriately equipped to prevent
exposure of the products to conditions that could affect their quality and
packaging integrity, and to prevent contamination of any kind
33. Procedures are in place for the operation and maintenance of all vehicles
and equipment, including cleaning and safety precautions
34. Validated temperature-control systems (e.g. thermal packaging,
temperature controlled containers, and refrigerated vehicles) are used to
ensure correct transport conditions
35. If refrigerated vehicles are used temperature mapping is performed under
representative conditions including seasonal variations
36. Equipment used for temperature monitoring during transport within
vehicles and/or containers, is maintained and calibrated at regular intervals
at least once a year
37. If cool-packs are used in insulated boxes, they are located such that the
product does not come in direct contact with the cool-pack
38. If cool-packs are used in insulated boxes, staff is trained on the procedures
for assembly of the insulated boxes (seasonal configurations) and on the
reuse of cool-Packs.
Delivery
39. Delivery drivers (including contract drivers) are trained in the relevant
areas of GDP
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40. Deliveries are made directly to the address stated on the delivery note
41. Deliveries are handed into the care of the consignee.
42. Deliveries are not left on alternative premises
Deviations
43. Deviations are reported to the distributor and recipient
44. Where necessary in the case of deviations, the manufacturer of the
medicinal product is contacted for information about appropriate steps to
be taken
45. Container and packaging is selected based on:
the storage and transportation requirements
the space required for medicines
the anticipated external temperature extremes
46. A document is enclosed to ascertain the following:
Date
Name and pharmaceutical form of the medicinal product
Batch number at least for products bearing the safety features, where
required
Quantity supplied
Name and address of the supplier
Name and delivery address of the consignee (actual physical storage
premises, if different)
applicable transport and storage conditions
47. Containers bear labels providing sufficient information on handling and
storage requirements and precautions
48. Containers bear labels enable identification
49. Requirements laid down by the concerned member states are met
50. Transportation is performed in safe, dedicated and secure containers and
vehicles
Annexure 9: Checklist for Quality Management System and Personnel
SN Quality Management System In Out NA
1. Does the company have a written policy including management's active
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commitment to quality
2. Is the policy signed by top management
3. Is there an approved quality manual and written procedures describing all
related processes?
4. Do management reviews consider:
Findings of internal audits, recommendations made and corrective
actions taken?
The overall effectiveness of the system in achieving quality objectives?
Opportunities for updating and/or improving the system?
5. Is there a copy of the manufacturers’ documents (such as COA or COC)
supplied with each delivery?
6. Is there procedure for corrective and preventive actions
7. Trend Reports of findings and recommendations from Regulatory
Inspection of the past 2 years
8. Certificate of Competency displayed and displayed Certificate of
Competency validity documentation of disposition of out dated products
maintained for 3 years
Personnel
9. Organizational structure of the distributor is defined in an organizational
chart.
10. The responsibility, role and interrelationships of all personnel is clearly
indicated
11. Responsibilities and roles of employees working in key positions is defined
in written job descriptions, incl. deputyship arrangements
12. All personnel involved in wholesale distribution activities is qualified in
GDP requirements
13. Training includes aspects of product identification and avoidance of
falsified medicines entering the supply chain
14. Specific training is provided where indicated (e.g. handling of hazardous
products, radioactive materials as well as products presenting special risks
of abuse, narcotics
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