Gauge Repeatability and Reproducibility Report

Part Name : Upper Spec = 5.5 No. of Sample, n = 10 Gauge Name :

Part No. : Lower Spec = 2.5 No. of Appraiser = 3 Gauge No. :
Characteristic : Sensitivity Tolerance = 3 Trial, r = 3 Date :
Compute TV base on *1 Compute by Spec Tolerance
Code : 1
Operator 1 Operator 2 Operator 3
Part Part Average
Trial 1 Trial 2 Trial 3 Average Range Trial 1 Trial 2 Trial 3 Average Range Trial 1 Trial 2 Trial 3 Average Range
G1 4.291 4.362 4.356 4.336 0.071 4.522 4.606 4.580 4.569 0.084 4.459 4.503 4.541 4.501 0.082 4.469
G2 4.796 4.763 4.796 4.785 0.033 4.640 4.684 4.696 4.673 0.056 4.812 4.861 4.791 4.821 0.070 4.760
G3 4.474 4.410 4.404 4.429 0.070 4.648 4.622 4.596 4.622 0.052 4.702 4.649 4.590 4.647 0.112 4.566
G4 4.785 4.746 4.718 4.750 0.067 4.915 4.897 4.863 4.892 0.052 4.919 4.748 4.838 4.835 0.171 4.825
G5 4.346 4.344 4.357 4.349 0.013 4.460 4.455 4.449 4.455 0.011 4.306 4.358 4.406 4.357 0.100 4.387
G6 4.530 4.564 4.532 4.542 0.034 4.558 4.526 4.563 4.549 0.037 4.505 4.454 4.472 4.477 0.051 4.523
G7 4.734 4.713 4.677 4.708 0.057 4.781 4.790 4.803 4.791 0.022 4.692 4.634 4.656 4.661 0.058 4.720
G8 4.297 4.283 4.261 4.280 0.036 4.331 4.337 4.334 4.334 0.006 4.122 4.191 4.246 4.186 0.124 4.267
G9 4.866 4.866 4.835 4.856 0.031 5.010 5.094 5.039 5.048 0.084 4.623 4.561 4.570 4.585 0.062 4.829
G10 4.601 4.459 4.487 4.516 0.142 4.631 4.635 4.644 4.637 0.013 4.448 4.418 4.406 4.424 0.042 4.525

X1 = 4.56 X2 = 4.66 X3 = 4.55 XDIFF = 0.11 UCLR = 0.16 (UCLR = Rmean x D4)
R1 = 0.06 R2 = 0.04 R3 = 0.09 Rmean = 0.06 Rp = 0.56

XX Value beyond UCLR limit, Need to identify the cause and correct it. Re-take the value by the same appraiser or discard values and re-average and recompute Rmean.

Repeatability - Equipment Variation (EV) Reproducibility - Appraiser Variation (AV) Repeatability & Reproducibility (GRR)
EV = 0.0363 AV = 0.0559 GRR = 0.0666
%EV = 1.20982711111111 %AV = 1.863 %GRR = 13.33
Your Result is Excellent. Your Result is Excellent. Your Result is Adequate.

EV = Rmean x K1 AV = GRR =

%EV = (EV / Tolerance) x100 %AV = (AV / Tolerance) x 100 %GRR = (GRR /TV) x 100

Part Variance (PV) Total Variantion (TV) Number of Distinct Categories (ndc)
PV = 0.4955 No TV = 0.5000 ndc = 10.4842
%PV = 99.1077 TV = (USL-LSL)/6 (By Spec Tolerance)
The system is acceptable.
PV = Rp x K3 for *2 TV = (From Test)
PV = for *1, *3 & *4 TV = Process Variation/6 (By Historical Process Variance)
%PV = PV/TV*100 TV = (USL-LSL)/6Pp (By Pp or Ppk Target) ndc = 1.41 x (PV / GRR)
(Formula reference to MSA Forth Edition)
 Gauge Repeatab

Part Name : Upper Spec = 250 No. of Sample, n =

Part No. : Lower Spec = 0 No. of Appraiser =
Characteristic : Noise Tolerance = 250 Trial, r =
Compute TV base on *1 Compute by Spec Tolerance
Code : 1
Operator 1 Operator 2
Part
Trial 1 Trial 2 Trial 3 Average Range Trial 1 Trial 2 Trial 3 Average Range
G1 107.00 132.00 118.00 119.00 25.00 105.00 99.00 136.00 113.33 37.00
G2 118.00 126.00 117.00 120.33 9.00 119.00 121.00 122.00 120.67 3.00
G3 115.00 171.00 132.00 139.33 56.00 159.00 135.00 150.00 148.00 24.00
G4 124.00 136.00 120.00 126.67 16.00 85.00 141.00 112.00 112.67 56.00
G5 130.00 110.00 116.00 118.67 20.00 127.00 109.00 129.00 121.67 20.00
G6 190.00 121.00 155.00 155.33 69.00 137.00 136.00 94.00 122.33 43.00
G7 159.00 138.00 145.00 147.33 21.00 106.00 113.00 108.00 109.00 7.00
G8 132.00 113.00 141.00 128.67 28.00 153.00 161.00 96.00 136.67 65.00
G9 175.00 143.00 109.00 142.33 66.00 104.00 127.00 142.00 124.33 38.00
G10 122.00 161.00 145.00 142.67 39.00 126.00 98.00 120.00 114.67 28.00

X1 = 134.03 X2 = 122.33 X3 = 123.57 XDIFF =

R1 = 34.90 R2 = 32.10 R3 = 30.00 Rmean =

XX Value beyond UCLR limit, Need to identify the cause and correct it. Re-take the value by the same appraiser or discard

Repeatability - Equipment Variation (EV) Reproducibility - Appraiser Variation (AV)

EV = 19.1025 AV = 5.0293
%EV = 7.64101333333333 %AV = 2.012
Your Result is Excellent. Your Result is Excellent.

EV = Rmean x K1 AV =

%EV = (EV / Tolerance) x100 %AV = (AV / Tolerance) x 100

Part Variance (PV) Total Variantion (TV)

PV = 36.6866 No TV = 41.6667
%PV = 88.0480 TV = (USL-LSL)/6 (By Spec Tolerance)

PV = Rp x K3 for *2 TV = (From Test)

PV = for *1, *3 & *4 TV = Process Variation/6 (By Historical Process Variance)
%PV = PV/TV*100 TV = (USL-LSL)/6Pp (By Pp or Ppk Target)
(Formula reference to MSA Forth Edition)

Trial K1 D4 Parts K3 Results Key

2 0.8862 3.27 2 0.7071 0 to 10 Excellent
3 0.5908 2.58 3 0.5231 >10 to 20 Adequate
 4 0.4467 >20 to 30 Marginal
Appraiser K2 5 0.4030 > 30 Unacceptable
2 0.7071 6 0.3742
3 0.5231 7 0.3534
8 0.3375
9 0.3249
10 0.3146

Total Variation (TV) base on: Code Formula (TV)

*1 Compute by Spec Tolerance 1 TV = (USL-LSL)/6 41.6667
*2 Calculation Result 2 TV = 21.4749
*3 Process Variance from History 3 TV = Process Variation/6 0.0000
*4 Using Pp (or Ppk) Target value 4 TV = (USL-LSL)/6Pp #DIV/0!
Gauge Repeatability and Reproducibility Report

10 Gauge Name :
3 Gauge No. :
3 Date :

Operator 3
Part Average
Trial 1 Trial 2 Trial 3 Average Range
92.00 146.00 99.00 112.33 54.00 114.89
99.00 120.00 136.00 118.33 37.00 119.78
146.00 116.00 101.00 121.00 45.00 136.11
99.00 84.00 117.00 100.00 33.00 113.11
119.00 127.00 108.00 118.00 19.00 119.44
138.00 137.00 122.00 132.33 16.00 136.67
129.00 139.00 123.00 130.33 16.00 128.89
170.00 133.00 160.00 154.33 37.00 139.89
137.00 115.00 117.00 123.00 22.00 129.89
121.00 118.00 139.00 126.00 21.00 127.78

11.70 UCLR = 83.42 (UCLR = Rmean x D4)

32.33 Rp = 26.78

e same appraiser or discard values and re-average and recompute Rmean.

Repeatability & Reproducibility (GRR)

GRR = 19.7535
%GRR = 47.41
Your Result is Unacceptable.

GRR =

%GRR = (GRR /TV) x 100

Number of Distinct Categories (ndc)

ndc = 2.6187

The test is likely not useful.

cal Process Variance)

ndc = 1.41 x (PV / GRR)

ndc Interpretation

1 The Measurement System Cannot disccriminate between parts

 2 Parts can be divided into high and low groups, as in attribute

2<ndc<5 The test is likely not useful.

The system is acceptable (according to AIAG) and can

>=5
distinguish adequately between parts.

Formula (PV)
PV = 36.6866
PV = Rp x K3 8.4243
PV = 36.6866
PV = 36.6866
 Gauge Repeatab

Part Name : Pyro Sensor Upper Spec = 1.5 No. of Sample, n =

Part No. : 2-SPIR-RE200BWWC2P Lower Spec = 0.3 No. of Appraiser =
Characteristic : Vs Tolerance = 1.2 Trial, r =
Compute TV base on *1 Compute by Spec Tolerance
Code : 1
Operator 1 Operator 2
Part
Trial 1 Trial 2 Trial 3 Average Range Trial 1 Trial 2 Trial 3 Average Range
G1 0.658 0.661 0.661 0.660 0.003 0.649 0.656 0.657 0.654 0.008
G2 0.767 0.762 0.761 0.763 0.006 0.754 0.753 0.754 0.754 0.001
G3 0.771 0.765 0.763 0.766 0.008 0.762 0.757 0.758 0.759 0.005
G4 0.552 0.554 0.554 0.553 0.002 0.549 0.550 0.551 0.550 0.002
G5 0.574 0.578 0.579 0.577 0.005 0.574 0.576 0.576 0.575 0.002
G6 0.579 0.588 0.589 0.585 0.010 0.580 0.587 0.587 0.585 0.007
G7 0.667 0.663 0.663 0.664 0.004 0.665 0.663 0.723 0.684 0.060
G8 0.740 0.745 0.745 0.743 0.005 0.739 0.746 0.747 0.744 0.008
G9 0.621 0.622 0.623 0.622 0.002 0.614 0.615 0.616 0.615 0.002
G10 0.725 0.713 0.711 0.716 0.014 0.712 0.706 0.706 0.708 0.006

X1 = 0.67 X2 = 0.66 X3 = 0.66 XDIFF =

R1 = 0.01 R2 = 0.01 R3 = 0.01 Rmean =

XX Value beyond UCLR limit, Need to identify the cause and correct it. Re-take the value by the same appraiser or discard v

Repeatability - Equipment Variation (EV) Reproducibility - Appraiser Variation (AV)

EV = 0.0043 AV = 0.0010
%EV = 0.356 %AV = 0.082
Your Result is Excellent. Your Result is Excellent.

EV = Rmean x K1 AV =

%EV = (EV / Tolerance) x100 %AV = (AV / Tolerance) x 100

Part Variance (PV) Total Variantion (TV)

PV = 0.2000 No TV = 0.2000
%PV = 99.9760 TV = (USL-LSL)/6 (By Spec Tolerance)

PV = Rp x K3 for *2 TV = (From Test)

PV = for *1, *3 & *4 TV = Process Variation/6 (By Historical Process Variance)
%PV = PV/TV*100 TV = (USL-LSL)/6Pp (By Pp or Ppk Target)
(Formula reference to MSA Forth Edition)

Trial K1 D4 Parts K3 Results Key

2 0.8862 3.27 2 0.7071 0 to 10 Excellent
3 0.5908 2.58 3 0.5231 >10 to 20 Adequate
 4 0.4467 >20 to 30 Marginal
Appraiser K2 5 0.4030 > 30 Unacceptable
2 0.7071 6 0.3742
3 0.5231 7 0.3534
8 0.3375
9 0.3249
10 0.3146

Total Variation (TV) base on: Code Formula (TV)

*1 Compute by Spec Tolerance 1 TV = (USL-LSL)/6 0.2000
*2 Calculation Result 2 TV = 0.0664
*3 Process Variance from History 3 TV = Process Variation/6 0.0000
*4 Using Pp (or Ppk) Target value 4 TV = (USL-LSL)/6Pp #DIV/0!
Gauge Repeatability and Reproducibility Report

10 Gauge Name :
3 Gauge No. :
3 Date :

Operator 3
Part Average
Trial 1 Trial 2 Trial 3 Average Range
0.651 0.655 0.657 0.654 0.006 0.656
0.756 0.752 0.752 0.753 0.004 0.757
0.764 0.757 0.755 0.759 0.009 0.761
0.544 0.551 0.551 0.549 0.007 0.551
0.573 0.576 0.577 0.575 0.004 0.576
0.582 0.588 0.588 0.586 0.006 0.585
0.667 0.665 0.665 0.666 0.002 0.671
0.737 0.747 0.747 0.744 0.010 0.744
0.624 0.626 0.626 0.625 0.002 0.621
0.722 0.715 0.715 0.717 0.007 0.714

0.00 UCLR = 0.02 (UCLR = Rmean x D4)

0.01 Rp = 0.21

e same appraiser or discard values and re-average and recompute Rmean.

Repeatability & Reproducibility (GRR)

GRR = 0.0044
%GRR = 2.19
Your Result is Excellent.

GRR =

%GRR = (GRR /TV) x 100

Number of Distinct Categories (ndc)

ndc = 64.2921

The system is acceptable.

cal Process Variance)

ndc = 1.41 x (PV / GRR)

ndc Interpretation

1 The Measurement System Cannot disccriminate between parts

 2 Parts can be divided into high and low groups, as in attribute

2<ndc<5 The test is likely not useful.

The system is acceptable (according to AIAG) and can

>=5
distinguish adequately between parts.

Formula (PV)
PV = 0.2000
PV = Rp x K3 0.0663
PV = 0.2000
PV = 0.2000
Summary of GR&R on CPT-3
EV AV
Performance
EV %EV Conclusion AV %AV Conclusion

Sensitivity 0.04 1.21 Your Result is Excellent. 0.06 1.86 Your Result is Excellent.

Noise 19.10 7.64 Your Result is Excellent. 5.03 2.01 Your Result is Excellent.

Balance

Vs 0.0043 0.356 Your Result is Excellent. 0.0010 0.082 Your Result is Excellent.

B/S% #REF! ### #REF! #REF! ### #REF!

 GRR

GRR %GRR Conclusion ndc

0.07 13.33 Your Result is Adequate. 10.48
19.75 47.41 Your Result is Unacceptable. 2.62
#REF! #REF! #REF! #REF!
0.0044 2.19 Your Result is Excellent. 64.29
#REF! #REF! #REF! #REF!