Dme 7.8 Obd II Manual

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Technical Manual

DME 7.8

Group 0

Diagnosis

06/2000 Dr. Ing. h.c. F. Porsche Aktiengesellschaft


Table of Contents DME 7.8

Table of Contents
0 Diagnosis

0 General
2470 INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Definition of terms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Notes on troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Troubleshooting procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Diagnostic conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Possible causes of faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Data Output with the Porsche System Tester 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
DME. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Data output with the Porsche System Tester 2 - 911 Carrera (996). . . . . . . . . . . . . . 68
DME. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Data output with a scan tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Mode 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Mode 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Mode 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Mode 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Mode 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Mode 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Mode 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Mode 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Data output with a scan tool - 911 Carrera (996). . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Mode 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Mode 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Mode 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Mode 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Mode 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Mode 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Mode 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Mode 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Connector assignment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
DME control module connector assignment. . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Connector assignment - 911 Carrera (996). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

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DME control module connector assignment. . . . . . . . . . . . . . . . . . . . . . . . . . . . 145


Engine specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
911 Turbo (996). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Load values of the 911 Turbo (996). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Engine specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
911 Carrera (996). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
911 Carrera (996) load values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Control module function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Fault overview of 911 (996) Turbo models up to model year 2001. . . . . . . . . . . . . . 160
Fault overview of 911 Carrera (996) as of model year '02. . . . . . . . . . . . . . . . . . . . . 176
Fault overview of 911 Turbo (996) and GT 2 as of model year '02. . . . . . . . . . . . . . 189
1536 P0011. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Position of Camshaft in Relation to Crankshaft, Bank 1 – Below Limit. . . . . . . . . 203
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
1536 P0012. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
Position of Camshaft in Relation to Crankshaft, Bank 1 – Above Limit. . . . . . . . . 204
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
1536 P0013. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
Camshaft Adjustment, Bank 1 Output Stage - Open Circuit. . . . . . . . . . . . . . . . . 207
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
Camshaft Adjustment, Bank 1 Output Stage - Below Limit. . . . . . . . . . . . . . . . . . 208
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
Camshaft Adjustment, Bank 1 Output Stage - Above Limit. . . . . . . . . . . . . . . . . 209
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
1536 P0021. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
Position of Camshaft in Relation to Crankshaft, Bank 2 – Below Limit. . . . . . . . . 210
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
1536 P0022. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
Position of Camshaft in Relation to Crankshaft, Bank 2 – Above Limit. . . . . . . . . 211
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
1536 P0023. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
Camshaft Adjustment, Bank 2 Output Stage - Open Circuit. . . . . . . . . . . . . . . . . 214
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
Camshaft Adjustment, Bank 2 Output Stage - Below Limit. . . . . . . . . . . . . . . . . . 215
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
Camshaft Adjustment, Bank 2 Output Stage - Above Limit. . . . . . . . . . . . . . . . . 216
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216

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Table of Contents DME 7.8

3755 P0026. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217


Valve lift control, bank 1 output stage - open circuit. . . . . . . . . . . . . . . . . . . . . . . 217
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
Valve lift control, bank 1, output stage - below limit. . . . . . . . . . . . . . . . . . . . . . . 218
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
Valve lift control, bank 1, output stage - above limit. . . . . . . . . . . . . . . . . . . . . . . 219
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
3755 P0028. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
Valve lift control, bank 2 output stage - open circuit. . . . . . . . . . . . . . . . . . . . . . . 220
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
Valve lift control, bank 2, output stage - below limit. . . . . . . . . . . . . . . . . . . . . . . 221
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
Valve lift control, bank 2, output stage - above limit. . . . . . . . . . . . . . . . . . . . . . . 222
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
2470 P0030. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
HO2S Heater Control Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Diagnosis/troubleshooting - all turbo models. . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Diagnosis/troubleshooting - all naturally-aspirated models. . . . . . . . . . . . . . . . . . 224
2470 P0031. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
HO2S Heater Control Circuit Low. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
Diagnosis/troubleshooting - all turbo models. . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
Diagnosis/troubleshooting - all naturally-aspirated models. . . . . . . . . . . . . . . . . . 228
2470 P0032. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
HO2S Heater Control Circuit High. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
Diagnosis/troubleshooting - all turbo models. . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
Diagnosis/troubleshooting - all naturally-aspirated models. . . . . . . . . . . . . . . . . . 232
2470 P0036. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
HO2S Heater Control Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
2470 P0037. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
HO2S Heater Control Circuit Low. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
2470 P0038. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
HO2S Heater Control Circuit High. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
2470 P0040. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
Oxygen sensor ahead of catalytic converter – signal implausible (only Turbo). . . 241
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241

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Table of Contents DME 7.8

2193 P0045. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245


Charge Pressure Control Valve Output Stage - Open Circuit. . . . . . . . . . . . . . . . 245
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
2193 P0047. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
Charge Pressure Control Valve Output Stage - Below Limit. . . . . . . . . . . . . . . . . 246
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
2193 P0048. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247
Charge Pressure Control Valve Output Stage - Above Limit. . . . . . . . . . . . . . . . 247
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247
2470 P0050. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
HO2S Heater Control Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
Diagnosis/troubleshooting - all turbo models. . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
Diagnosis/troubleshooting - all naturally-aspirated models. . . . . . . . . . . . . . . . . . 249
2470 P0051. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252
HO2S Heater Control Circuit Low. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252
Diagnosis/troubleshooting - all turbo models. . . . . . . . . . . . . . . . . . . . . . . . . . . . 252
Diagnosis/troubleshooting - all naturally-aspirated models. . . . . . . . . . . . . . . . . . 253
2470 P0052. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
HO2S Heater Control Circuit High. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
Diagnosis/troubleshooting - all turbo models. . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
Diagnosis/troubleshooting - all naturally-aspirated models. . . . . . . . . . . . . . . . . . 257
2470 P0056. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
HO2S Heater Control Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
2470 P0057. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
HO2S Heater Control Circuit Low. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
2470 P0058. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
HO2S Heater Control Circuit High. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
9025 P0071. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
Ambient Temperature (via CAN from instrument cluster) - Signal Implausible. . . . 266
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
2445 P0102. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
115 Mass air flow sensor – below limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
2445 P0103. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269
115 Mass Air Flow Sensor - Above Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269

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Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269
2470 P0107. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
299 Ambient Pressure Sensor - Below Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
2470 P0108. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
299 Ambient Pressure Sensor - Above Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
2488 P0112. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273
124 Intake air temperature - below limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274
2488 P0113. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
124 Intake air temperature sensor - above limit. . . . . . . . . . . . . . . . . . . . . . . . . . 275
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
2462 P0115. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
123 Engine temperature - signal implausible. . . . . . . . . . . . . . . . . . . . . . . . . . . 276
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
2462 P0116. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
Engine Temperature – Signal Implausible. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
2462 P0117. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284
123 Engine temperature - open circuit, below limit. . . . . . . . . . . . . . . . . . . . . . . 284
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285
2462 P0118. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287
123 Engine temperature - above limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
2442 P0121. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290
117 Throttle valve - signal implausible. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291
2078 P0121. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
Accelerator Pedal Potentiometer 1 – Signal Implausible. . . . . . . . . . . . . . . . . . . 295
2078 P0122. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
Accelerator Pedal Potentiometer 1 – Below Limit. . . . . . . . . . . . . . . . . . . . . . . . 296
2078 P0123. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297
Accelerator Pedal Potentiometer 1 – Above Limit. . . . . . . . . . . . . . . . . . . . . . . . 297
2462 P0125. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298
Engine Temperature - Open Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299

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Printed in Germany, 06/2000
Table of Contents DME 7.8

1958 P0128. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301


Blocked Thermostat - Signal Implausible. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
2470 P0129. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302
Ambient Pressure Sensor – Below Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302
2470 P0130. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303
O2 Sensor Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303
Diagnosis/troubleshooting - all turbo models. . . . . . . . . . . . . . . . . . . . . . . . . . . . 303
Diagnosis/troubleshooting - all naturally-aspirated models. . . . . . . . . . . . . . . . . . 307
2470 P0131. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312
O2 Sensor Circuit Low Voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312
2470 P0132. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316
O2 Sensor Circuit High Voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316
Diagnosis/troubleshooting - all turbo models. . . . . . . . . . . . . . . . . . . . . . . . . . . . 316
Diagnosis/troubleshooting - all naturally-aspirated models. . . . . . . . . . . . . . . . . . 319
2469 P0133. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325
10 Oxygen Sensor Ahead of TWC, Bank 1 – Below Limit. . . . . . . . . . . . . . . . . . 325
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325
2469 P0133. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327
O2 Sensor Circuit Slow Response. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327
2470 P0134. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 329
O2 Sensor Circuit No Activity Detected. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 329
Diagnosis/troubleshooting - all turbo models. . . . . . . . . . . . . . . . . . . . . . . . . . . . 329
Diagnosis/troubleshooting - all naturally-aspirated models. . . . . . . . . . . . . . . . . . 330
2470 P0135. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 336
O2 Sensor Heater Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 336
Diagnosis/troubleshooting - all turbo models. . . . . . . . . . . . . . . . . . . . . . . . . . . . 336
Diagnosis/troubleshooting - all naturally-aspirated models. . . . . . . . . . . . . . . . . . 338
2470 P0136. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341
O2 Sensor Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341
O2 Sensor Circuit Slow Response. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 342
2470 P0137. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 344
O2 Sensor Circuit Low Voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 344
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 344
2470 P0138. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 347

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Printed in Germany, 06/2000
Table of Contents DME 7.8

O2 Sensor Circuit High Voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 347


Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 347
2470 P0139. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350
O2 Sensor Circuit Slow Response. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350
2470 P0140. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 352
O2 Sensor Circuit No Activity Detected. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 352
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 352
2470 P0141. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357
O2 Sensor Heater Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357
Signal implausible. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357
Open circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 358
Below limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359
Above limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 361
2470 P0150. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363
O2 Sensor Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363
Diagnosis/troubleshooting - all turbo models. . . . . . . . . . . . . . . . . . . . . . . . . . . . 363
Diagnosis/troubleshooting - all naturally-aspirated models. . . . . . . . . . . . . . . . . . 367
2470 P0151. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372
O2 Sensor Circuit Low Voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372
2470 P0152. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 376
O2 Sensor Circuit High Voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 376
Diagnosis/troubleshooting - all turbo models. . . . . . . . . . . . . . . . . . . . . . . . . . . . 376
Diagnosis/troubleshooting - all naturally-aspirated models. . . . . . . . . . . . . . . . . . 379
2469 P0153. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 385
18 Oxygen Sensor Ahead of TWC, Bank 2 – Below Limit. . . . . . . . . . . . . . . . . . 385
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 385
2469 P0153. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 387
O2 Sensor Circuit Slow Response. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 387
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 387
2470 P0154. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 389
O2 Sensor Circuit No Activity Detected. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 389
Diagnosis/troubleshooting - all turbo models. . . . . . . . . . . . . . . . . . . . . . . . . . . . 389
Diagnosis/troubleshooting - all naturally-aspirated models. . . . . . . . . . . . . . . . . . 390
2470 P0155. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 396
O2 Sensor Heater Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 396
Diagnosis/troubleshooting - all turbo models. . . . . . . . . . . . . . . . . . . . . . . . . . . . 396

Table of Contents Page 8


Printed in Germany, 06/2000
Table of Contents DME 7.8

Diagnosis/troubleshooting - all naturally-aspirated models. . . . . . . . . . . . . . . . . . 398


2470 P0156. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401
O2 Sensor Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401
O2 Sensor Circuit Slow Response. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 402
2470 P0157. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 404
O2 Sensor Circuit Low voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 404
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 404
2470 P0158. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 407
O2 Sensor Circuit High Voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 407
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 407
2470 P0159. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 410
O2 Sensor Circuit Slow Response. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 410
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 410
2470 P0160. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 412
O2 Sensor Circuit No Activity Detected. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 412
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 412
2470 P0161. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 417
O2 Sensor Heater Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 417
Signal implausible. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 417
Open circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 418
Below limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 419
Above limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421
2469 P0171. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423
Oxygen Sensing Adaptation, Idle Range, Bank 1 – Above Limit. . . . . . . . . . . . . . 423
2469 P0172. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 425
Oxygen Sensing Adaptation, Idle Range, Bank 1 – Below Limit. . . . . . . . . . . . . . 425
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 425
2469 P0174. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 427
Oxygen Sensing Adaptation, Idle Range, Bank 2 – Above Limit. . . . . . . . . . . . . . 427
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 427
2469 P0175. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 429
Oxygen Sensing Adaptation, Idle Range, Bank 2 – Below Limit. . . . . . . . . . . . . . 429
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 429
1709 P0197. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 431
125 Oil temperature sensor - below limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 431
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 432
1709 P0198. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 433
125 Oil temperature sensor - above limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 433

Table of Contents Page 9


Printed in Germany, 06/2000
Table of Contents DME 7.8

Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 434
2440 P0201. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 435
Fuel Injector, Cylinder 1 – Open Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 435
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 436
2440 P0202. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 437
Fuel Injector, Cylinder 2 – Open Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 437
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 438
2440 P0203. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 439
Fuel Injector, Cylinder 3 – Open Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 439
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 440
2440 P0204. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 441
Fuel Injector, Cylinder 4 – Open Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 441
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 442
2440 P0205. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 443
Fuel Injector, Cylinder 5 – Open Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 443
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 444
2440 P0206. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 445
Fuel Injector, Cylinder 6 – Open Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 445
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 446
2078 P0221. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 447
Accelerator Pedal Potentiometer 2 – Signal Implausible. . . . . . . . . . . . . . . . . . . 447
2078 P0222. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 448
Accelerator Pedal Potentiometer 2 – Below Limit. . . . . . . . . . . . . . . . . . . . . . . . 448
2078 P0223. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 449
Accelerator pedal potentiometer 2 – above limit. . . . . . . . . . . . . . . . . . . . . . . . . 449
2472 P0230. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 450
Fuel Pump Relay Output Stage – Open Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . 450
Fuel Pump Relay Output Stage – Below Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . 451
Fuel Pump Relay Output Stage – Above Limit. . . . . . . . . . . . . . . . . . . . . . . . . . 452
2102 P0234. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454
Boost Pressure Characteristic, Upper Value Exceeded - Above Limit. . . . . . . . . . 454
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454
2190 P0237. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 455
353 Pressure Sensor - Below Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 455
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 455
2190 P0238. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 456
353 Pressure Sensor - Above Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 456

Table of Contents Page 10


Printed in Germany, 06/2000
Table of Contents DME 7.8

Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 457
2440 P0261. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 458
Fuel Injector, Cylinder 1 – Below Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 458
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 458
2440 P0262. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 460
Fuel Injector, Cylinder 1 – Above Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 460
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 461
2440 P0264. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 462
Fuel Injector, Cylinder 2 – Below Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 462
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 462
2440 P0265. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 464
Fuel Injector, Cylinder 2 – Above Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 464
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 465
2440 P0267. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 466
Fuel Injector, Cylinder 3 – Below Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 466
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 466
2440 P0268. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 468
Fuel Injector, Cylinder 3 – Above Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 468
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 469
2440 P0270. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 470
Fuel Injector, Cylinder 4 – Below Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 470
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 470
2440 P0271. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 472
Fuel Injector, Cylinder 4 – Above Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 472
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 473
2440 P0273. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 474
Fuel Injector, Cylinder 5 – Below Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 474
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 474
2440 P0274. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 476
Fuel Injector, Cylinder 5 – Above Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 476
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 477
2440 P0276. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 478
Fuel Injector, Cylinder 6 – Below Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 478
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 478
2440 P0277. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 480
Fuel Injector, Cylinder 6 – Above Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 480
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 481

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Printed in Germany, 06/2000
Table of Contents DME 7.8

2470 P0300. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 482


507 Misfire detection (sum total). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 482
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 484
2470 P0301. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 494
508 Misfire, cylinder 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 494
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 496
2470 P0302. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 506
509 Misfire, cylinder 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 506
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 508
2470 P0303. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 518
510 Misfire, cylinder 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 518
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 520
2470 P0304. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 530
511 Misfire, cylinder 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 530
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 532
2470 P0305. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 542
512 Misfire, cylinder 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 542
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 544
2470 P0306. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 554
513 Misfire, cylinder 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 554
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 556
2470 P0324. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 566
Knock Control Zero Test - Signal Implausible. . . . . . . . . . . . . . . . . . . . . . . . . . . 566
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 566
2872 P0327. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 567
210 Knock sensor 1 - below limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 567
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 567
2872 P0328. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 569
210 Knock sensor 1 - above limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 569
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 569
2872 P0332. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 571
211 Knock sensor 2 - below limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 571
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 571
2872 P0333. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 573
211 Knock sensor 2 - above limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 573
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 573
2873 P0335. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 575
Engine Speed Sensor Signal – Open Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . 575

Table of Contents Page 12


Printed in Germany, 06/2000
Table of Contents DME 7.8

Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 575
2873 P0336. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 578
110 Engine Speed Sensor Signal - Open Circuit. . . . . . . . . . . . . . . . . . . . . . . . . 578
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 578
2873 P0336. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 581
Crankshaft Position Sensor, Signal Implausible. . . . . . . . . . . . . . . . . . . . . . . . . 581
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 581
2839 P0341. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 583
112 Camshaft position sensor 1 - signal implausible. . . . . . . . . . . . . . . . . . . . . . 583
2839 P0342. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 586
112 Camshaft position sensor 1 - below limit. . . . . . . . . . . . . . . . . . . . . . . . . . . 586
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 586
2839 P0343. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 587
112 Camshaft position sensor 1 - above limit. . . . . . . . . . . . . . . . . . . . . . . . . . . 587
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 587
2470 P0344. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 588
Camshaft position sensor 1 - open circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 588
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 588
2839 P0346. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 589
Camshaft Position Sensor 2 - Signal Implausible. . . . . . . . . . . . . . . . . . . . . . . . 589
2839 P0347. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 592
Camshaft Position Sensor 2 – Below Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 592
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 592
2839 P0348. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 593
Camshaft Position Sensor 2 – Above Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 593
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 593
2470 P0349. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 594
Camshaft position sensor 2 - open circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 594
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 594
2665 P0410. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 595
80 Secondary Air Injection System, Bank 1 – Below Limit. . . . . . . . . . . . . . . . . . 595
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 595
2644 P0413. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 598
85 Electric change-over valve - open circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . 598
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 599
2644 P0414. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 600
85 Electric change-over valve - below limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 600

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Printed in Germany, 06/2000
Table of Contents DME 7.8

85 Electric change-over valve - above limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 600


2665 P0418. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 602
84 Secondary air injection pump - open circuit. . . . . . . . . . . . . . . . . . . . . . . . . . 602
84 Secondary air injection pump - below limit. . . . . . . . . . . . . . . . . . . . . . . . . . . 603
84 Secondary air injection pump - above limit. . . . . . . . . . . . . . . . . . . . . . . . . . . 604
2673 P0420. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 605
40 TWC conversion, bank 1 - above limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 605
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 605
Perform system test for small lift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 606
2673 P0430. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 609
45 TWC Conversion, Bank 2 - Above Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 609
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 609
Perform system test for small lift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 610
2023 P0440. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 613
93 Fuel Tank Ventilation System (DTESK) - Above Limit. . . . . . . . . . . . . . . . . . . 613
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 613
2023 P0441. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 617
93 Fuel Tank Ventilation System - Above Limit. . . . . . . . . . . . . . . . . . . . . . . . . . 617
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 617
2023 P0442. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 619
97 Fuel Tank Ventilation System (Micro-leak) - Below Limit. . . . . . . . . . . . . . . . . 619
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 619
2023 P0444. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 623
98 EVAP canister purge valve - open circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . 623
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 624
2023 P0445. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625
98 EVAP canister purge valve - short circuit to B+. . . . . . . . . . . . . . . . . . . . . . . 625
98 EVAP canister purge valve - short to ground. . . . . . . . . . . . . . . . . . . . . . . . . 626
2093 P0446. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 628
EVAP canister shutoff valve (function) - below limit. . . . . . . . . . . . . . . . . . . . . . . 628
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 629
2093 P0447. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 632
96 EVAP canister shutoff valve (output stage) - open circuit. . . . . . . . . . . . . . . . 632
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 633
2093 P0448. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 635
96 EVAP canister shutoff valve (output stage) - over limit. . . . . . . . . . . . . . . . . . 635
96 EVAP canister shutoff valve (output stage) - under limit. . . . . . . . . . . . . . . . . 636
2004 P0450. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 638

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99 Tank pressure sensor - signal implausible. . . . . . . . . . . . . . . . . . . . . . . . . . . 638


Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 638
2023 P0450. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 639
Fuel Tank Ventilation System (Major Leak) – Signal Implausible. . . . . . . . . . . . . 639
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 639
2004 P0451. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 640
Tank Pressure Sensor – Signal Implausible. . . . . . . . . . . . . . . . . . . . . . . . . . . . 640
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 640
2004 P0452. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 641
99 Tank pressure sensor - below limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 641
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 641
2004 P0453. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 642
99 Tank pressure sensor - above limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 642
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 642
2023 P0455. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 643
94 Fuel Tank Ventilation System (Major Leak) - Below Limit. . . . . . . . . . . . . . . . 643
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 643
94 Fuel Tank Ventilation System (Major Leak) - Signal Implausible. . . . . . . . . . . 646
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 647
2023 P0456. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 648
Fuel Tank Ventilation System (Minor leak) - Below Limit. . . . . . . . . . . . . . . . . . . 648
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 648
1908 P0480. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 652
494 Fan output stage 1 - open circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 652
494 Fan output stage 1 - below limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 653
494 Fan output stage 1 - above limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 655
1908 P0481. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 657
495 Fan output stage 2 - open circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 657
495 Fan output stage 2 - below limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 658
495 Fan output stage 2 - above limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 660
1908 P0482. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 662
591 Fan output stage 3 - open circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 662
591 Fan output stage 3 - below limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 663
591 Fan output stage 3 - above limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 665
2665 P0491. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 667
Secondary Air Injection System, Bank 1 – Below Limit. . . . . . . . . . . . . . . . . . . . 667
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 667
2665 P0492. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 670

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Printed in Germany, 06/2000
Table of Contents DME 7.8

Secondary Air Injection System, Bank 2 – Below Limit. . . . . . . . . . . . . . . . . . . . 670


Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 670
4515 P0501. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 673
120 Vehicle speed - open circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 673
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 673
2442 P0506. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 675
32 Idle air control at stop - below limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 675
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 675
2442 P0507. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 677
32 Idle air control at stop - above limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 677
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 677
9068 P0513. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 679
Immobilizer – Signal Implausible. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 679
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 680
Immobilizer - Open Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 681
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 682
2706 P0560. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 684
107 Voltage supply - signal implausible. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 684
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 684
2706 P0562. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 685
107 Voltage supply - below limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 685
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 685
2706 P0563. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 687
Voltage supply - above limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 687
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 687
9436 P0571. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 688
Stop Light Switch – Signal Implausible. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 688
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 689
P0600. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 690
236 CAN timeout Tiptronic - open circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 690
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 690
2470 P0601. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 693
DME relay/control module faulty (computer monitoring: reset) – signal implausible 693
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 693
2470 P0603. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 695
105 EEPROM Faulty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 695
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 695
2470 P0604. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 696

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Printed in Germany, 06/2000
Table of Contents DME 7.8

406 Control module faulty (RAM) - signal implausible. . . . . . . . . . . . . . . . . . . . . 696


Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 696
2470 P0605. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 697
405 Control module faulty (ROM) - signal implausible. . . . . . . . . . . . . . . . . . . . . 697
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 697
2470 P0607. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 698
Control Module Faulty (Computer Monitoring: Reset) – Signal Implausible. . . . . . 698
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 698
2442 P0638. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 699
Throttle Jacking Unit, Position Error – Signal Implausible. . . . . . . . . . . . . . . . . . 699
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 700
8728 P0645. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 702
A/C Compressor Control – Open Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 702
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 702
8728 P0646. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 703
A/C Compressor Control – Below Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 703
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 703
9025 P0650. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 704
661 MIL Lamp (via CAN) - Open Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 704
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 704
8728 P0674. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 705
A/C Compressor Control – Above Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 705
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 705
3478 P0712. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 706
Transmission Oil Temperature - Below Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . 706
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 707
3478 P0713. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 709
Transmission Oil Temperature - Above Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . 709
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 710
2780 P0830. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 711
Clutch Switch – Signal Implausible. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 711
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 711
2470 P1101. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 713
(Input variables, charge measurement - below limit). . . . . . . . . . . . . . . . . . . . . . 713
Input variables, charge measurement - above limit. . . . . . . . . . . . . . . . . . . . . . . 713
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 713
2470 P1102. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 715
Ambient Pressure Sensor – Above Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 715

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Printed in Germany, 06/2000
Table of Contents DME 7.8

Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 715
2469 P1105. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 716
Oxygen Sensing Adaptation, Upper Load Range, Bank 1 – Below Limit. . . . . . . . 716
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 716
2469 P1106. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 718
Oxygen Sensing Adaptation, Upper Load Range, Bank 2 – Below Limit. . . . . . . . 718
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 718
2469 P1107. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 720
Oxygen Sensing Adaptation, Lower Load Range, Bank 1 – Below Limit. . . . . . . . 720
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 720
2469 P1108. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 722
Oxygen Sensing Adaptation, Lower Load Range, Bank 2 – Below Limit. . . . . . . . 722
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 722
2470 P1109. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 724
Input variables, charge measurement - above limit. . . . . . . . . . . . . . . . . . . . . . . 724
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 724
P1110. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 725
294 Oxygen Sensors Exchanged Ahead of TWC. . . . . . . . . . . . . . . . . . . . . . . . 725
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 725
2469 P1114. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 726
723 Heating LSU, Inertia Fuel Shutoff - Signal Implausible. . . . . . . . . . . . . . . . . 726
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 726
2469 P1115. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 729
13 Oxygen Sensor Ahead of TWC, Bank 1 – Signal Implausible. . . . . . . . . . . . . 729
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 729
13 Oxygen Sensor Heating Ahead of TWC, Bank 1 – Open Circuit. . . . . . . . . . . 731
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 731
13 Oxygen Sensor Ahead of TWC, Bank 1 – Below Limit. . . . . . . . . . . . . . . . . . 732
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 733
13 Oxygen Sensor Heating Ahead of TWC, Bank 1 – Above Limit. . . . . . . . . . . . 734
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 734
2469 P1116. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 737
724 Heating LSU Bank 2, Inertia Fuel Shutoff - Signal Implausible. . . . . . . . . . . . 737
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 737
2473 P1117. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 740
14 Oxygen Sensor Heating After TWC, Bank 1 – Signal Implausible. . . . . . . . . . 740
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 740
2473 P1118. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 742

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4 Oxygen Sensor Heating After TWC, Bank 2 – Signal Implausible. . . . . . . . . . . 742


Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 742
2469 P1119. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 744
5 Oxygen Sensor Heating Ahead of TWC, Bank 2 – Signal Implausible. . . . . . . . 744
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 744
5 Oxygen Sensor Heating Ahead of TWC, Bank 2 – Open Circuit. . . . . . . . . . . . 746
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 746
5 Oxygen Sensor Heating Ahead of TWC, Bank 2 – Below Limit. . . . . . . . . . . . . 747
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 748
5 Oxygen Sensor Heating Ahead of TWC, Bank 2 – Above Limit. . . . . . . . . . . . . 749
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 749
2442 P1120. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 752
Throttle Valve – Signal Implausible. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 752
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 753
2442 P1121. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 757
430 Throttle position sensor 1 - signal implausible. . . . . . . . . . . . . . . . . . . . . . . 757
430 Throttle position sensor 1 - below limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 757
430 Throttle position sensor 1 - above limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 757
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 758
2442 P1122. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 762
431 Throttle position sensor 2 - signal implausible. . . . . . . . . . . . . . . . . . . . . . . 762
431 Throttle position sensor 2 - below limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 762
431 Throttle position sensor 2 - above limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 762
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 763
2472 P1124. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 767
167 Fuel pump relay output stage - below limit. . . . . . . . . . . . . . . . . . . . . . . . . . 767
167 Fuel pump relay output stage - above limit. . . . . . . . . . . . . . . . . . . . . . . . . . 768
167 Fuel pump relay output stage - open circuit. . . . . . . . . . . . . . . . . . . . . . . . . 769
2469 P1125. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 771
357 Oxygen Sensing Adaptation, Upper Load Range, Bank 1 - Below Limit. . . . . 771
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 771
357 Oxygen Sensing Adaptation, Upper Load Range, Bank 1 - Above Limit. . . . . 773
2469 P1126. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 775
356 Oxygen Sensing Adaptation, Lower Load Range, Bank 1 - Below Limit. . . . . 775
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 775
356 Oxygen Sensing Adaptation, Lower Load Range, Bank 1 - Above Limit. . . . . 776
Diagnosis conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 776
Possible fault cause. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 776

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Affected terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 777


Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 777
2469 P1127. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 778
418 Oxygen Sensing Error by means of Short Test, Bank 1 - Below Limit. . . . . . . 778
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 778
418 Oxygen Sensing Error by means of Short Test, Bank 1 - Above Limit. . . . . . 779
Diagnosis conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 779
Possible fault cause. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 779
Affected terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 780
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 780
2469 P1128. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 781
360 Oxygen Sensing Adaptation, Idle Range, Bank 1 - Below Limit. . . . . . . . . . . 781
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 781
360 Oxygen Sensing Adaptation, Idle Range, Bank 1 - Above Limit. . . . . . . . . . . 783
2469 P1130. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 785
361 Oxygen Sensing Adaptation, Idle Range, Bank 2 - Below Limit. . . . . . . . . . . 785
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 785
361 Oxygen Sensing Adaptation, Idle Range, Bank 2 - Above Limit. . . . . . . . . . . 787
2469 P1132. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 789
359 Oxygen Sensing Adaptation, Upper Load Range, Bank 2 - Below Limit. . . . . 789
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 789
357 Oxygen Sensing Adaptation, Upper Load Range, Bank 1 - Above Limit. . . . . 791
2469 P1133. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 793
358 Oxygen Sensing Adaptation, Lower Load Range, Bank 2 - Below Limit. . . . . 793
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 793
358 Oxygen Sensing Adaptation, Lower Load Range, Bank 2 - Above Limit. . . . . 794
Diagnosis conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 794
Possible fault cause. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 794
Affected terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 795
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 795
2469 P1134. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 796
419 Oxygen Sensing Error by means of Short Test, Bank 2 - Below Limit. . . . . . . 796
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 796
419 Oxygen Sensing Error by means of Short Test, Bank 2 - Above Limit. . . . . . 797
Diagnosis conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 797
Possible fault cause. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 797
Affected terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 798
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 798

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Table of Contents DME 7.8

2190 P1136. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 799


Pressure sensors signal comparison charge pressure / ambient pressure - signal
implausible. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 799
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 799
2780 P1137. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 801
446 Clutch Switch - Signal Implausible. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 801
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 801
2442 P1138. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 803
Throttle Position Sensor 1 – Above Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 803
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 803
2442 P1139. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 808
Throttle Position Sensor 1 – Below Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 808
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 808
2442 P1140. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 813
Throttle Position Sensor 2 – Above Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 813
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 813
2442 P1141. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 818
Throttle Position Sensor 2 – Below Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 818
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 818
2469 P1142. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 823
Oxygen Sensing Error by means of Short Test, Bank 1 – Above Limit. . . . . . . . . 823
Diagnosis conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 823
Possible fault cause. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 823
Affected terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 823
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 823
2469 P1143. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 825
Oxygen Sensing Error by means of Short Test, Bank 2 – Above Limit. . . . . . . . . 825
Diagnosis conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 825
Possible fault cause. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 825
Affected terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 825
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 825
2469 P1145. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 827
Oxygen Sensor Ahead of TWC, Bank 1 – Above Limit. . . . . . . . . . . . . . . . . . . . 827
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 829
2469 P1146. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 831
Oxygen Sensor Ahead of TWC, Bank 1 – Open Circuit. . . . . . . . . . . . . . . . . . . . 831
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 831
2469 P1155. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 833

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Table of Contents DME 7.8

Oxygen Sensor Ahead of TWC, Bank 2 – Above Limit. . . . . . . . . . . . . . . . . . . . 833


Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 835
2469 P1156. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 837
Oxygen Sensor Ahead of TWC, Bank 2 – Open Circuit. . . . . . . . . . . . . . . . . . . . 837
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 837
1914 P1157. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 839
30 Engine Compartment Temperature Sensor - Below Limit. . . . . . . . . . . . . . . . 839
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 839
1914 P1158. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 840
30 Engine Compartment Temperature Sensor - Above Limit. . . . . . . . . . . . . . . . 840
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 840
2470 P1159. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 841
O2 Sensor Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 841
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 841
2470 P1160. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 842
O2 Sensor Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 842
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 842
2440 P1213. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 843
150 Fuel Injector, Cylinder 1 - Above Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 843
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 844
2440 P1214. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 845
151 Fuel Injector, Cylinder 6 - Above Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 845
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 846
2440 P1215. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 847
152 Fuel Injector, Cylinder 2 - Above Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 847
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 848
2440 P1216. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 849
153 Fuel Injector, Cylinder 4 - Above Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 849
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 850
2440 P1217. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 851
154 Fuel injector, cylinder 3 - above limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 851
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 852
2440 P1218. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 853
155 Fuel Injector, Cylinder 5 - Above Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 853
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 854
2078 P1219. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 855
256 Accelerator pedal - signal implausible. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 855
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 855

Table of Contents Page 22


Printed in Germany, 06/2000
Table of Contents DME 7.8

2440 P1225. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 856


150 Fuel Injector, Cylinder 1 - Below Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 856
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 856
2440 P1226. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 858
151 Fuel Injector, Cylinder 6 - Below Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 858
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 858
2440 P1227. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 860
152 Fuel Injector, Cylinder 2 - Below Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 860
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 860
2440 P1228. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 862
153 Fuel Injector, Cylinder 4 - Below Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 862
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 862
2440 P1229. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 864
154 Fuel injector, cylinder 3 - below limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 864
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 864
2440 P1230. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 866
155 Fuel Injector, Cylinder 5 - Below Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 866
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 866
2440 P1237. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 868
150 Fuel Injector, Cylinder 1 - Open Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . 868
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 869
2440 P1238. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 870
151 Fuel Injector, Cylinder 6 - Open Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . 870
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 871
2440 P1239. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 872
152 Fuel Injector, Cylinder 2 - Open Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . 872
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 873
2440 P1240. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 874
153 Fuel Injector, Cylinder 4 - Open Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . 874
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 875
2440 P1241. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 876
154 Fuel injector, cylinder 3 - open circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 876
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 877
2440 P1242. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 878
155 Fuel Injector, Cylinder 5 - Open Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . 878
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 879
2102 P1249. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 880
231 Boost Pressure Control Deviation - Above/Below Limit. . . . . . . . . . . . . . . . . 880

Table of Contents Page 23


Printed in Germany, 06/2000
Table of Contents DME 7.8

Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 880
2102 P1250. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 882
Boost Pressure Control Deviation - Above Limit. . . . . . . . . . . . . . . . . . . . . . . . . 882
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 882
2102 P1255. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 883
230 Boost Pressure Characteristic, Upper Value Exceeded - Above Limit. . . . . . 883
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 883
6953 P1265. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 884
301 Airbag signal - signal implausible. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 884
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 884
2470 P1266. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 886
409 Fuel shutoff function monitor - signal implausible. . . . . . . . . . . . . . . . . . . . . 886
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 886
1536 P1324. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 887
325 Position of Camshaft in Relation to Crankshaft, Bank 2 – Below Limit. . . . . . 887
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 887
325 Position of Camshaft in Relation to Crankshaft, Bank 2 – Above Limit. . . . . . 887
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 889
1536 P1325. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 891
178 Camshaft Adjustment, Bank 2 – Signal Implausible. . . . . . . . . . . . . . . . . . . 891
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 892
178 Camshaft Adjustment, Bank 2 – Below Limit. . . . . . . . . . . . . . . . . . . . . . . . 893
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 894
178 Camshaft Adjustment, Bank 2 – Above Limit. . . . . . . . . . . . . . . . . . . . . . . . 895
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 896
1536 P1328. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 898
Inlet camshaft output stage – open circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 898
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 898
1536 P1331. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 900
Inlet camshaft output stage, bank 2 - open circuit. . . . . . . . . . . . . . . . . . . . . . . . 900
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 900
1536 P1340. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 902
322 Position of Camshaft in Relation to Crankshaft, Bank 1 – Below Limit. . . . . . 902
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 902
322 Position of Camshaft in Relation to Crankshaft, Bank 1 – Above Limit. . . . . . 902
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 904
1536 P1341. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 906
174 Camshaft Adjustment, Bank 1 – Signal Implausible. . . . . . . . . . . . . . . . . . . 906

Table of Contents Page 24


Printed in Germany, 06/2000
Table of Contents DME 7.8

Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 907
174 Camshaft Adjustment, Bank 1 – Below Limit. . . . . . . . . . . . . . . . . . . . . . . . 908
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 909
174 Camshaft Adjustment, Bank 1 – Above Limit. . . . . . . . . . . . . . . . . . . . . . . . 910
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 911
1536 P1342. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 913
189 Camshaft Adjustment, Bank 1 Output Stage - Open Circuit. . . . . . . . . . . . . . 913
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 913
189 Camshaft Adjustment, Bank 1 Output Stage - Below Limit. . . . . . . . . . . . . . 914
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 915
189 Camshaft Adjustment, Bank 1 Output Stage - Above Limit. . . . . . . . . . . . . . 915
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 915
1536 P1343. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 916
149 Camshaft Adjustment, Bank 2 Output Stage - Open Circuit. . . . . . . . . . . . . . 916
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 916
149 Camshaft Adjustment, Bank 2 Output Stage - Below Limit. . . . . . . . . . . . . . 917
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 918
149 Camshaft Adjustment, Bank 2 Output Stage - Above Limit. . . . . . . . . . . . . . 918
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 918
3755 P1344. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 919
579 Valve Lift Control, Bank 1, Output Stage - Open Circuit. . . . . . . . . . . . . . . . 919
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 919
579 Valve Lift Control, Bank 1, Output Stage - Below Limit. . . . . . . . . . . . . . . . . 920
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 921
579 Valve Lift Control, Bank 1, Output Stage - Above Limit. . . . . . . . . . . . . . . . . 921
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 921
3755 P1345. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 922
580 Valve Lift Control, Bank 2, Output Stage - Open Circuit. . . . . . . . . . . . . . . . 922
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 922
580 Valve Lift Control, Bank 2, Output Stage - Below Limit. . . . . . . . . . . . . . . . . 923
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 924
580 Valve Lift Control, Bank 2, Output Stage - Above Limit. . . . . . . . . . . . . . . . . 924
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 924
1536 P1348. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 925
Camshaft Adjustment, Bank 1 – Above Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . 925
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 926
1536 P1349. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 928
Camshaft Adjustment, Bank 1 – Below Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . 928

Table of Contents Page 25


Printed in Germany, 06/2000
Table of Contents DME 7.8

Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 929
1555 P1350. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 931
637 Valve lift control checksum error - above limit. . . . . . . . . . . . . . . . . . . . . . . . 931
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 931
637 Valve lift control checksum error - below limit. . . . . . . . . . . . . . . . . . . . . . . . 933
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 933
637 Valve lift control checksum error - signal implausible. . . . . . . . . . . . . . . . . . 935
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 936
1555 P1350 - 911 Carrera. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 940
Valve lift control checksum error - signal implausible. . . . . . . . . . . . . . . . . . . . . . 940
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 940
1555 P1351. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 942
627 Valve lift control, cylinder 1 - above limit. . . . . . . . . . . . . . . . . . . . . . . . . . . 942
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 942
627 Valve lift control, cylinder 1 - below limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . 944
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 944
627 Valve lift control, cylinder 1 - signal implausible. . . . . . . . . . . . . . . . . . . . . . 946
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 947
1555 P1351 - 911 Carrera. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 952
Valve lift control, cylinder 1 - below limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 952
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 952
1555 P1352. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 953
628 Valve lift control, cylinder 6 - above limit. . . . . . . . . . . . . . . . . . . . . . . . . . . 953
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 953
628 Valve lift control, cylinder 6 - below limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . 955
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 955
628 Valve lift control, cylinder 6 - signal implausible. . . . . . . . . . . . . . . . . . . . . . 957
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 958
1555 P1352 - 911 Carrera. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 963
Valve lift control, cylinder 6 - below limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 963
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 963
1555 P1353. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 964
629 Valve lift control, cylinder 2 - above limit. . . . . . . . . . . . . . . . . . . . . . . . . . . 964
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 964
629 Valve lift control, cylinder 2 - below limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . 966
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 966
629 Valve lift control, cylinder 2 - signal implausible. . . . . . . . . . . . . . . . . . . . . . 968
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 969

Table of Contents Page 26


Printed in Germany, 06/2000
Table of Contents DME 7.8

1555 P1353 - 911 Carrera. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 974


Valve lift control, cylinder 2 - below limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 974
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 974
1555 P1354. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 975
630 Valve lift control, cylinder 4 - above limit. . . . . . . . . . . . . . . . . . . . . . . . . . . 975
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 975
630 Valve lift control, cylinder 4 - below limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . 977
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 977
630 Valve lift control, cylinder 4 - signal implausible. . . . . . . . . . . . . . . . . . . . . . 979
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 980
1555 P1354 - 911 Carrera. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 985
Valve lift control, cylinder 4 - below limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 985
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 985
1555 P1355. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 986
631 Valve lift control, cylinder 3 - above limit. . . . . . . . . . . . . . . . . . . . . . . . . . . 986
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 986
631 Valve lift control, cylinder 3 - below limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . 988
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 988
631 Valve lift control, cylinder 3 - signal implausible. . . . . . . . . . . . . . . . . . . . . . 990
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 991
1555 P1355 - 911 Carrera. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 996
Valve lift control, cylinder 3 - below limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 996
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 996
1555 P1356. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 997
632 Valve lift control, cylinder 5 - above limit. . . . . . . . . . . . . . . . . . . . . . . . . . . 997
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 997
632 Valve lift control, cylinder 5 - below limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . 999
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 999
632 Valve lift control, cylinder 5 - signal implausible. . . . . . . . . . . . . . . . . . . . . . 1001
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1002
1555 P1356 - 911 Carrera. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1007
Valve lift control, cylinder 5 - below limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1007
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1007
1536 P1357. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1008
Camshaft Adjustment, Bank 2– Above Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1008
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1009
1536 P1358. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1011
Camshaft Adjustment, Bank 2– Below Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1011

Table of Contents Page 27


Printed in Germany, 06/2000
Table of Contents DME 7.8

Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1012
1555 P1359. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1014
Valve Lift Control, Cylinder 1 - Above Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1014
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1014
1555 P1359 - 911 Carrera. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1017
Valve lift control, cylinder 1 - above limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1017
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1017
1555 P1360. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1019
Valve Lift Control, Cylinder 6 - Above Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1019
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1019
1555 P1360 - 911 Carrera. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1022
Valve lift control, cylinder 6 - above limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1022
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1022
1555 P1361. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1024
Valve Lift Control, Cylinder 2 - Above Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1024
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1024
1555 P1361 - 911 Carrera. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1027
Valve lift control, cylinder 2 - above limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1027
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1027
1555 P1362. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1029
Valve Lift Control, Cylinder 4 - Above Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1029
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1029
1555 P1362 - 911 Carrera. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1032
Valve lift control, cylinder 4 - above limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1032
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1032
1555 P1363. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1034
Valve Lift Control, Cylinder 3 - Above Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1034
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1034
1555 P1363 - 911 Carrera. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1037
Valve lift control, cylinder 3 - above limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1037
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1037
1555 P1364. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1039
Valve Lift Control, Cylinder 5 - Above Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1039
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1039
1555 P1364 - 911 Carrera. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1042
Valve lift control, cylinder 5 - above limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1042
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1042

Table of Contents Page 28


Printed in Germany, 06/2000
Table of Contents DME 7.8

1555 P1371. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1044


Valve Lift Control Checksum Error - Above Limit. . . . . . . . . . . . . . . . . . . . . . . . . 1044
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1044
1555 P1371 - 911 Carrera. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1047
Valve lift control checksum error - above limit. . . . . . . . . . . . . . . . . . . . . . . . . . . 1047
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1047
1555 P1374. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1049
Valve Lift Control Checksum Error - Below Limit. . . . . . . . . . . . . . . . . . . . . . . . . 1049
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1049
1555 P1374 - 911 Carrera. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1052
Valve lift control checksum error - below limit. . . . . . . . . . . . . . . . . . . . . . . . . . . 1052
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1052
2470 P1384. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1053
220 Knock control zero test - signal implausible. . . . . . . . . . . . . . . . . . . . . . . . . 1053
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1053
2470 P1385. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1054
221 Knock control offset - signal implausible. . . . . . . . . . . . . . . . . . . . . . . . . . . 1054
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1054
2470 P1386. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1055
222 Knock control test pulse - signal implausible. . . . . . . . . . . . . . . . . . . . . . . . 1055
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1055
2839 P1397. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1056
113 Camshaft position sensor 2 - signal implausible. . . . . . . . . . . . . . . . . . . . . . 1056
113 Camshaft position sensor 2 - below limit. . . . . . . . . . . . . . . . . . . . . . . . . . . 1059
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1060
113 Camshaft position sensor 2 - above limit. . . . . . . . . . . . . . . . . . . . . . . . . . . 1060
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1061
2665 P1411. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1062
208 Secondary Air Injection System, Bank 2 – Below Limit. . . . . . . . . . . . . . . . . 1062
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1062
8728 P1455. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1065
170 A/C compressor control - open circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1065
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1065
8728 P1456. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1066
170 A/C compressor control - above limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1066
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1066
8728 P1457. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1067
170 A/C compressor control - below limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1067

Table of Contents Page 29


Printed in Germany, 06/2000
Table of Contents DME 7.8

Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1067
2470 P1501. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1068
403 Throttle jacking unit, output stage - signal implausible. . . . . . . . . . . . . . . . . . 1068
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1068
2442 P1502. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1069
412 Throttle jacking unit, spring test - above limit. . . . . . . . . . . . . . . . . . . . . . . . 1069
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1069
2442 P1503. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1070
402 Throttle Jacking Unit, Position Error - Signal Implausible. . . . . . . . . . . . . . . . 1070
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1071
2442 P1504. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1073
410 Throttle jacking unit, emergency air position - signal implausible. . . . . . . . . . 1073
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1073
2470 P1505. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1074
404 Throttle Jacking Unit, Control Range - Open Circuit. . . . . . . . . . . . . . . . . . . 1074
404 Throttle Jacking Unit, Control Range - Below Limit. . . . . . . . . . . . . . . . . . . . 1075
404 Throttle Jacking Unit, Control Range - Above Limit. . . . . . . . . . . . . . . . . . . . 1076
2442 P1506. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1078
413 Throttle jacking unit lower mechanical stop - signal implausible. . . . . . . . . . . 1078
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1078
2470 P1507. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1079
411 Throttle jacking unit, gain adjustment - signal implausible. . . . . . . . . . . . . . . 1079
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1079
2470 P1508. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1080
408 Torque comparison function monitor - signal implausible. . . . . . . . . . . . . . . 1080
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1080
2470 P1509. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1081
429 Torque Limiter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1081
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1081
2470 P1510. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1082
542 Throttle jacking unit - exchange detection without adaptation - signal
implausible. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1082
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1082
2442 P1511. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1083
543 Throttle jacking unit - abortion of test due to negative influence on ambient
condition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1083
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1083
9025 P1512. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1084

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Printed in Germany, 06/2000
Table of Contents DME 7.8

76 Ambient Temperature (via CAN from instrument cluster) - Signal Implausible. 1084
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1084
2442 P1513. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1085
541 Throttle jacking unit, spring test - above limit/below limit. . . . . . . . . . . . . . . . 1085
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1085
2442 P1514. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1086
540 Throttle jacking unit lower mechanical stop - signal implausible. . . . . . . . . . . 1086
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1086
2442 P1515. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1087
Throttle Jacking Unit, Spring Test – Above Limit. . . . . . . . . . . . . . . . . . . . . . . . . 1087
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1087
2470 P1516. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1088
Throttle Jacking Unit, Control Range - Above Limit. . . . . . . . . . . . . . . . . . . . . . . 1088
2442 P1517. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1089
Throttle Jacking Unit, Abortion of Test due to Negative Influence on Ambient
Condition - Above Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1089
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1089
2470 P1518. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1090
Throttle Jacking Unit, Control Range – Below Limit. . . . . . . . . . . . . . . . . . . . . . . 1090
2193 P1546. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1091
171 Charge Pressure Control Valve Output Stage - Above Limit. . . . . . . . . . . . . 1091
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1091
2193 P1547. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1092
171 Charge Pressure Control Valve Output Stage - Below Limit. . . . . . . . . . . . . 1092
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1092
2193 P1548. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1093
171 Charge Pressure Control Valve Output Stage - Open Circuit. . . . . . . . . . . . . 1093
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1093
9068 P1570. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1094
39 Immobilizer - signal implausible. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1094
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1095
9068 P1571. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1097
39 Immobilizer - open circuit/no signal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1097
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1098
9436 P1574. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1100
364 Stop light switch - signal implausible. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1100
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1101
2078 P1575. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1102

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Printed in Germany, 06/2000
Table of Contents DME 7.8

Pedal Sensor Movement - Signal Implausible. . . . . . . . . . . . . . . . . . . . . . . . . . . 1102


9025 P1576. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1103
662 Cruise Control Standby Lamp via CAN - Open Circuit. . . . . . . . . . . . . . . . . . 1103
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1103
2078 P1577. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1104
427 Accelerator pedal position sensor 1 - signal implausible. . . . . . . . . . . . . . . . 1104
427 Accelerator pedal position sensor 1 - below limit. . . . . . . . . . . . . . . . . . . . . 1104
427 Accelerator pedal position sensor 1 - above limit. . . . . . . . . . . . . . . . . . . . . 1105
2078 P1578. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1107
428 Accelerator pedal position sensor 2 - signal implausible. . . . . . . . . . . . . . . . 1107
428 Accelerator pedal position sensor 2 - below limit. . . . . . . . . . . . . . . . . . . . . 1107
428 Accelerator pedal position sensor 2 - above limit. . . . . . . . . . . . . . . . . . . . . 1108
2873 P1579. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1110
111 Crankshaft Position Sensor Signal Implausible. . . . . . . . . . . . . . . . . . . . . . . 1110
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1110
P1600. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1112
216 CAN timeout PSM - open circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1112
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1112
P1601. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1116
CAN timeout instrument cluster - signal implausible. . . . . . . . . . . . . . . . . . . . . . 1116
660 CAN timeout instrument cluster - open circuit. . . . . . . . . . . . . . . . . . . . . . . . 1116
P1602. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1120
CAN Timeout Instrument Cluster - Signal Implausible. . . . . . . . . . . . . . . . . . . . . 1120
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1120
P1654. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1121
Cooling Water Shutoff Valve - Above Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1121
P1655. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1122
Cooling Water Shutoff Valve - Below Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1122
P1656. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1124
575 Coolant shutoff valve - open circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1124
575 Coolant shutoff valve - below limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1125
575 Coolant shutoff valve - above limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1126
2138 P1657. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1128
274 Overrun Recirculating Air Valve Output Stage - Open Circuit. . . . . . . . . . . . 1128
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1128
274 Overrun Recirculating Air Valve Output Stage - Below Limit. . . . . . . . . . . . . 1129
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1130
274 Overrun Recirculating Air Valve Output Stage - Above Limit. . . . . . . . . . . . . 1130

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Printed in Germany, 06/2000
Table of Contents DME 7.8

Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1130
2138 P1658. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1132
Overrun Recirculating Air Valve Output Stage - Above Limit. . . . . . . . . . . . . . . . 1132
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1132
2138 P1659. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1133
Overrun Recirculating Air Valve Output Stage - Below Limit. . . . . . . . . . . . . . . . 1133
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1133
2470 P1671. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1134
DME relay/control module faulty (computer monitoring: reset) – signal implausible 1134
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1134
1981 P1674. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1136
497 Engine compartment purge fan output stage - open circuit. . . . . . . . . . . . . . 1136
497 Engine compartment purge fan output stage - short circuit to ground. . . . . . . 1137
497 Engine compartment purge fan output stage - short circuit to B+. . . . . . . . . . 1139
1981 P1675. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1141
658 Engine Purge Fan Fault - Above Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1141
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1141
1981 P1676. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1142
Engine Compartment Purge Fan Output Stage – Above Limit. . . . . . . . . . . . . . . 1142
1981 P1677. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1144
Engine Compartment Purge Fan Output Stage – Below Limit. . . . . . . . . . . . . . . 1144
1536 P2088. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1146
Inlet camshaft output stage - below limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1146
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1146
1536 P2089. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1147
Inlet camshaft output stage - above limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1147
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1147
1536 P2092. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1148
Inlet camshaft output stage, bank 2 - below limit. . . . . . . . . . . . . . . . . . . . . . . . . 1148
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1148
1536 P2093. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1149
Inlet camshaft output stage, bank 2 - above limit. . . . . . . . . . . . . . . . . . . . . . . . . 1149
Diagnosis/troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1149
2469 P2096. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1150
Signal Delay Time for Oxygen Sensor Ageing - Above Limit. . . . . . . . . . . . . . . . 1150
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1150
2469 P2097. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1152

Table of Contents Page 33


Printed in Germany, 06/2000
Table of Contents DME 7.8

Signal Delay Time for Oxygen Sensor Ageing - Below Limit. . . . . . . . . . . . . . . . 1152
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1152
2469 P2098. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1154
Signal Delay Time for Oxygen Sensor Ageing, Bank 2 – Above Limit. . . . . . . . . . 1154
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1154
2469 P2099. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1156
Signal Delay Time for Oxygen Sensor Ageing, Bank 2 Below Limit . . . . . . . . . 1156
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1156
2078 P2135. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1158
Accelerator Pedal - Signal Implausible. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1158
Diagnosis/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1158

Table of Contents Page 34


Printed in Germany, 06/2000
DME 7.8 DME 7.8 0
DME 7.8
0

INTRODUCTION
0-PEIN

General
The target group of this manual is trained automotive work-
shop personnel who have successfully taken part in Porsche
technical training on the systems concerned and possess the
necessary theoretical and practical knowledge to be able to
carry out work on complex systems.

The basic requirement of all DME work is awareness and


observance of safety instructions and warnings; these can be
found in the "Notes" on the following pages.

Note!
The following troubleshooting diagnosis is aimed exclusively at left-
hand drive vehicles and describes only these vehicle types. In some
cases, specified plugs and sockets may be assigned differently in
right-hand drive vehicles, which can lead to incorrect interpretations
during troubleshooting and to unforeseen accidents. Therefore, no
work should be performed on right-hand drive vehicles without the
correct wiring diagram and troubleshooting diagnosis description.

This OBDII Manual DME 7.8 applies to the following vehicles:

♦ 911 (996) with turbo engine as of model year 2001


♦ 911 (996FL) with aspirated engine as of model year 2002

♦ Boxster (9^86FL) with aspirated engine as of model year 2003

The manual describes the diagnosis and troubleshooting for the


engine control module installed in Porsche sports cars (OBD = On-
Board Diagnosis). Described are the naturally aspirated engine and
Turbo OBD II versions (USA), which cover the full scope of diagno-
sis. This includes the EOBD (European OBD) and RoW (Rest of
World) versions, which have been adapted to the respective laws
and regulations from the point of view of diagnostics.

The main differences of versions OBD II and EOBD are the tank leak
test legally required in den USA and the criteria for fault memory
entry and activation of the CHECK ENGINE lamp (hereafter abbrevi-
ated CE), which is also designated as MIL (Malfunction Indication
Light).

The following functions are guaranteed by the OBD II system:

♦ Detection of misfires

2470 INTRODUCTION
0-PEIN page 1
Printed in Germany – 14, 2003 PEIN2DME78
0 DME 7.8 DME 7.8

♦ Monitoring of catalytic converter efficiency

♦ Monitoring of tank ventilation system

♦ Monitoring of tank system for leaks

♦ Monitoring of secondary air injection

♦ Monitoring of adaptation limits (e.g. of oxygen sensor closed-


loop control, boost pressure control)
♦ Monitoring of oxygen sensors

♦ Monitoring of thermostat and water temperature sensor

♦ Monitoring of positive crankcase ventilation (via oxygen control


adaptation)
♦ Monitoring of Tiptronic transmission control unit

♦ Monitoring of emission-relevant sensors and actuators used in


conjunction with DME (earlier OBD 1 scope)
♦ Activation of Check Engine lamp and fault storage

♦ Display of inspection readiness (readiness codes)

♦ Output of fault codes present

♦ Storage of defined operating parameters in the event of a fault


(incl. freeze frame)
♦ Functional tests of OBD system (warm-up cycle, driving cycle)

♦ Communication with a standardised control module tester (scan


tool) in the specified modes (see chapter "Fault output using a
scan tool")
♦ Standardised output of operating data such as engine speed,
temperature etc.

The digital engine control module DME 7.8


The DME 7.8 is a proven and highly reliable engine control module,
which has been specially adapted to Porsche requirements.

In the event of an open circuit in the voltage supply 'terminal 30', the
following values are deleted from the control module:

♦ All fault memory entries

♦ Stored freeze frames of the faults (for environmental conditions,


see the next chapter)
♦ All adaptation values

♦ The learned values of the throttle adjustment unit

♦ Ready statuses of individual diagnosis routines (see next chap-


ter)

Please note that programming the DME control module (e.g. read-
ing in a new data record) also deletes the values referred to above.

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DME 7.8 DME 7.8 0
Note on adaptation
The DME control module must perform a learning and adaptation
routine for the throttle adjustment unit if:

♦ The power supply to the DME control module is interrupted

♦ The DME control module plugs are disconnected

♦ A new DME control module is installed

♦ The throttle adjustment unit is replaced

♦ The DME is programmed.

To do this:

1. Switch the ignition on for 1 minute without starting the engine.


Do not actuate the accelerator pedal (for instance, make sure
that there is not a carpet pressing on the pedal).
2. Switch off ignition for at least 10 seconds.

The following conditions must also be observed, otherwise learning


is not possible:

♦ Vehicle is stationary

♦ Battery positive voltage between 10 V and 16 V

♦ Engine temperature between 5 °C and 100 °C

♦ Intake air temperature between 10 °C and 100 °C

Standard fault codes in accordance with ISO 15031


Diagnostic fault codes, which can be issued by the control module,
are standardised in accordance with ISO 15031. This ISO standard
is based on SAE J 2012.

The fault code (DTC = Diagnostic Trouble Code) is always a 5-char-


acter alphanumeric value, e.g. "P0100".

The first character of the code (a letter) identifies the system that
set the code. In all, there are four system types:

♦ P for Powertrain (all OBD2 fault codes begin with this)

♦ C for Chassis

♦ B for Body

♦ U for future systems.

The P codes for powertrain are divided into two main categories in
accordance with ISO 15031:

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♦ Uniformly standardised codes: P0XXX and P2XXX; these are the


same for all manufacturers
♦ Manufacturer codes: P1XXX and P3XXX; only the first three char-
acters are standardised here (example: P13XX for ignition sys-
tem diagnosis or misfire detection); the last two digits can be
selected freely by the manufacturer.

Only the P codes are required for OBD II.

The standardised codes are subdivided as follows:

P0001 to P0299 Fuel and air proportioning


P03xx Ignition system and misfire detection
P04xx Additional exhaust regulations
P05xx Speed and idle speed control
P06xx Computer and output signals
P0700 to P0999 Transmission

P2000 to P2299 Fuel and air proportioning


P23XX Ignition system and misfire detection
P24XX Additional exhaust regulations
P25XX Additional input signals
P26XX Computer and output signals
P27XX Transmission
P28XX Reserved
P29XX Fuel and air proportioning

Definition of terms

Warm-up cycle
Warm-up cycle means the warm-up phase of the engine. To satisfy
the 'warm-up cycle' condition, the engine temperature must not
exceed a certain value during starting (presently 44 °C). The operat-
ing phase of the engine must last long enough to achieve a certain
temperature increase (presently 21 °K, although the temperature
reached must be at least 54°C). The warm-up cycle condition is
required in order to decrement the deletion counter for faults that
are registered as "remedied" (on this see the paragraph 'Remedying
faults').

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Driving cycle
A driving cycle consists of the engine start, an arbitrary journey
(with idling, part load, constant-speed driving and trailing throttle
phase components) and the time after switching off the engine until
a new start. For faults to be frozen/remedied, the driving cycle
must also partly include the procedure of the respective diagnosis.

Ready status
The menu item "Ready status" displays whether the required fault
checks of the OBD system have been performed since the last
'Clear fault memory' or 'Reset'. If a check is OK, testing for a Ready
status once is sufficient; if the system is faulty, the Ready status is
reached after testing twice.

The Ready status is important for example when testing the


exhaust; it detects if the fault memory has been cleared before test-
ing a faulty vehicle without remedying the cause(s) for the fault
entry.

The Ready status is displayed for the following subsystems:

♦ Catalytic conversion

♦ Tank ventilation system

♦ Secondary air system

♦ Oxygen sensor

♦ Oxygen sensor heating

Once a subsystem has attained the Ready status, this is maintained


until the next 'Clear fault memory'.

Note!
♦ In some countries (currently USA, Canada), after intervention on
the DME, it is necessary to reset the Ready status before deliv-
ering the vehicle to the customer.
♦ To do this, perform the short tests recommended in the
9588 Porsche System Tester ll or a test drive to obtain the rele-
vant diagnostic conditions (these can be found for each system
at the beginning of the instructions for finding P codes in this
manual).
♦ Please refer any questions on this to your importer.

Freeze frames ('frozen fault boundary conditions' specified by


the authorities)
Freeze frame data is standardised and records operating conditions
in the event of a (first) fault. Freeze frames have different priorities.

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This may be important in the case of output to a scan tool, as there


may be only one freeze frame that can be displayed, although sev-
eral faults are stored (misfires or fuel supply faults override the
freeze frames of other faults).

Freeze frames can, for example, be examined in the "extended fault


memory" of the 9588 Porsche System Tester ll.

The control module must be able to output the following freeze


frame data to a standard diagnostic unit (scan tool):

♦ Fault codes causing this freeze frame to be stored

♦ Engine load
♦ Engine speed

♦ Coolant temperature

♦ Oxygen control status (open or closed loop)

♦ Mixture adaptation values

♦ Fuel pressure (if available - not the case for DME 7.8)

♦ Intake pipe pressure (if available - in the case of DME 7.8 for
turbo vehicles only)
♦ Vehicle speed

In the case of DME 7.8, a freeze frame is stored for each initial
occurrence of a fault that contains all the actual values referred to
above with the exception of fuel pressure. See also the next sec-
tion.

Further environmental conditions


In addition with DME 7.8, for every occurrence of a fault, three fur-
ther operating conditions (actual values at time of fault occurrence)
as well as operating hours and total mileage since model year 2002
are also stored. There is a memory entry for the first occurrence of
the fault (remains stored) and a further entry for each last occur-
rence of the fault (updated for each new occurrence). This data can
provide reference points to the cause of the fault in difficult diag-
noses and can only be viewed in the "extended fault memory" of the
9588 Porsche System Tester II. The list of possible environmental
conditions partly covers more than one freeze frame so that impor-
tant environmental conditions can also be stored after the first fault
occurrence.

Fault persistence (confirmation of a suspected fault)


When a fault occurs for the first time during a diagnostic routine, it
is stored as a suspected fault. At the same time a fault persistence
counter is started with a certain value (e.g. 2). In the course of fur-

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ther diagnostic operations, if the fault is present in the same range
window the counter is decremented by 1. If the persistence coun-
ter has the value 0, the fault is assessed as persistent and regis-
tered accordingly. If provided for by the fault category, the CE lamp
is also activated.

Remedying faults (CE lamp OUT)


When a fault occurs for the first time during a diagnostic routine, it
is stored as a suspected fault. In the subsequent driving cycle, the
suspicion is either confirmed (fault recurs) or cancelled (fault does
not recur, no indication on a scan tool). If the fault activates the CE
lamp, a fault correction counter is started at the same time with a
certain value (e.g. 5). In the course of further diagnostic routines, if
the fault is not present in the same range window the correction
counter is decremented by 1. If the correction counter has the
value 0, the fault is assessed as remedied. If the fault activated the
Check Engine warning light, this will be switched off if not prevented
by any further fault. The fault remains in the fault memory for the
time being and is only deleted after a number of further warm-up
cycles (defined in the fault deletion counter) (workshop assistance if
for example the tank cap is temporarily not correctly screwed in).

Fault deletion counter


A separate deletion counter is run for every fault detected. It con-
tains the specified number of GO checks until deletion of the corre-
sponding fault from the fault memory.

When a fault is first detected, the deletion counter is, for example,
set to 80 (suspected fault).

If a non-persistent fault is detected as remedied, the deletion coun-


ter (only visible for the PST2) is set to 10 (workshop assistance if
fault very sporadic).

Whenever a persistent fault is detected (= CE lamp ON), the deletion


counter is set to 40, for example. This value is retained until the
fault is detected as having been remedied.

The deletion counter is decremented by 1 after every warm-up cycle


if the fault is non-persistent fault or detected as remedied. Con-
firmed faults not detected as remedied are not decremented in the
deletion counter. If the deletion counter reaches the value 0, the
fault is deleted from the memory.

Fault frequency counter


This counter shows how often a fault has recurred since its first
occurrence. If the frequency value is 1, the fault has only occurred

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once. It can now be either "present" or "not present". Every time the
fault status changes from "not present" to "present", the number in
the frequency counter is increased by 1. A rather high value in the
fault frequency counter may therefore indicate a loose contact. It
should be noted that the environmental conditions apply only to the
first and the last occurrence of each fault.

Warning notes

Warning notes

Danger!

♦ Danger of accident when operating test and diagnostic


equipment (PST2, scan tool etc.) while the vehicle is in
motion !

• While the vehicle is in motion always get a second person


to operate test and diagnostic equipment
• This also applies to the "smaller valve lift" system check
for the 'VarioCam Plus' adjustment
• Many tests or system checks can impair the drivability of
the vehicle, so only perform these in areas closed to road
traffic!

Danger!

♦ Gasoline is toxic!

• Inhaling vapours can lead to irritation of the mucous


membranes and eyes
• It represents a serious risk to health when inhaled,
touched or swallowed over longer periods
• Wear a breathing mask with active charcoal filter; do not
breathe in any fuel vapours
• Wear protective gloves that are fuel-resistant
• Only work on the fuel system in well-ventilated spaces
• Before opening the fuel lines or fuel hoses, relieve the
fuel pressure

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DME 7.8 DME 7.8 0
• Collect escaping fuel, absorb it if necessary with a suita-
ble binding material and dispose of properly (special-cat-
egory waste!)
• Pay attention to cleanliness when working on the fuel sys-
tem

Danger!

♦ Danger of fire and explosion when handling gasoline

• Keep clear of ignition sources


• Do not smoke
• Danger of fire due to naked flame and flying sparks, e.g.
during welding or grinding work
• Danger of fire due to escaping fuel (e.g. on hot engine
components) and/or electrostatic charge
• Make the vehicle safe, e.g. with a warning sign
• Change any clothing soaked with fuel immediately
• In case of fire, use CO2 or dry powder fire extinguishers

Warning!

♦ Risk of injury due to hot and/or rotating parts!

♦ Never work on the engine when it is running or hot or on a


hot exhaust system!
♦ Danger of injury due to rotating fan! Fans can suddenly
start if the air conditioning system is switched on or the
engine compartment is hot. Never work in this area if the
engine is running.

Caution!

Danger of damage due to improper handling of batteries and


control module plug connections!

♦ Never disconnect battery with engine running.

♦ Never start engine if battery terminal clamps are not con-


nected securely.
♦ Never pull off or push on plug connections for the control
modules or other electronic components when the ignition
is switched on.
♦ Observe the warnings in the body manual before carrying
out welding on vehicles.

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Notes on troubleshooting

Working on the oxygen sensors

Note!
Oxygen sensors used with the DME 7.8

Component Use
Oxygen sensor Number of Before After
pins catalytic con- catalytic con-
verter verter
LSU all models with
6 /
Wide band sensor turbo engine
all models
LSF with
4 all models
Jump sensor aspirated
engine

The LSU (Lambda sensor Universal) is able to determine the lambda


value in a wide range window

The LSF (Lambda sensor Flat) is only able to determine lambdas


greater or less than 1 (the rich/lean jump)

Arrangement of oxygen sensors for 996 Turbo

1 2

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Arrangement of oxygen sensors for 996 aspirated engine

1 - Oxygen sensor in front of catalytic converter 1 2


2 - Oxygen sensor after catalytic converter

Note!
Do not interchange oxygen sensors before and after the catalytic
converter, otherwise implausible error entries will arise. This infor-
mation refers to the possibility of installing a sensor before the cat
in the installation position of a sensor after the cat in the exhaust
line. The plugs themselves are coded and cannot be interchanged.

Note!
Do not use contact spray on the plug connections of the oxygen
sensor, otherwise irreparable damage will be caused to the lines
(contamination of the oxygen sensor via the reference air duct).

Troubleshooting procedure
Troubleshooting can only be performed when the fault is present. In
other words, specific troubleshooting can only be performed in
accordance with instructions (given under Diagnosis/troubleshoot-
ing for each fault code) if the entry has the status 'present' in the
fault memory.

If the fault is currently 'not present', please check the following:

• Is the fault correction counter and perhaps the deletion counter


decremented? This would provide information on a remedied
fault (however achieved)
• Is the fault an old one? Read out the extended fault memory
(operating time and mileage at last fault entry)
• Are the diagnostic conditions satisfied? If necessary, perform a
short test or test drive
• Are officially approved plug connections and ground points of
the affected current path OK?
• Set all wiring harnesses of the affected current path to a state
that corresponds to driving by pulling and shaking them (loose
contact)
• Condition/gas tightness of catalytic converter
• For the tank system: Condition/gas tightness of hoses and the
tank cap, if applicable

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Diagnostic conditions

Note!
Important! All unnecessary electrical loads must be switched off
before the diagnosis. When working on the vehicle with the ignition
switched on for fairly long periods (above approx. 15 minutes), a
suitable battery charging unit must be connected.

Note!
The control module can only detect the fault if the requirements
listed under 'Diagnostic conditions' are met. For this reason, the
specified procedure must be observed after a fault is repaired:

1. Clear the fault memory after printing out or saving


2. Satisfy the requirements listed under 'Diagnostic conditions' or
perform a short test with the 9588 Porsche System Tester ll. It
should be noted here that, owing to reset adaptation values (in
particular for fuel supply and misfire detection), fault detection
by the DME control module is only possible after a fairly long
driving time. If may be necessary to observe the relevant adap-
tation values ("actual values") during a subsequent test drive to
be able to identify any trend
3. Read out fault memory again.

Possible causes of fault

Note!
The 'possible causes of fault' that are responsible for the fault are
listed here. Please note that in certain circumstances further faults
may be stored in the fault memory after troubleshooting (e.g. if
plugs are disconnected). After repairs, read out the fault memory of
all control units and delete the faults appearing as a result of the
troubleshooting and repairs.

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DME faults

Note!
♦ A faulty control module is extremely rare! Although in theory
almost any fault can also be caused by a faulty control module, it
has been shown in the past that, particularly in the case of DME
control modules, even control modules sent in for checking were
OK.
♦ At this point we again stress that before exchanging a DME con-
trol module (the final logical step at the end of unsuccessful trou-
bleshooting), all other possible fault causes must be rigorously
checked; if necessary, delete the fault entry and perform a test
drive or short test.
♦ If other faults are entered, then remedy these first as instructed
(An example: a fault in adjusting the inlet camshaft may under
certain circumstances also lead to an oxygen sensor fault being
output).
♦ Fault entries solely in connection with the troubleshooting, repair
or programming of control units (e.g. CAN timeout faults) should
be deleted.

Diagnosis/troubleshooting

Note!

The fault memory Info key F8 on 9588 Porsche System Tester ll


can be used to access the 'extended fault memory'. Besides the
freeze frames and environmental conditions, this also includes infor-
mation on the fault type

Fault type
The following fault types are possible for the DME

♦ Above upper limit (Max)

♦ Below lower limit (Min)

♦ No signal/no communication (Sig)

♦ Signal implausible (Plaus)

Several fault types may be stored at the same time.

Fault status
The following status types are possible:

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♦ present

♦ not present

This information should be saved using the Save key F4 and


printed out.

Note!
♦ Faults "not present": Where faults are entered but not actually
present, after obtaining or adjusting the diagnostic conditions,
wiring positions connected to moving parts on and in the vehicle
must be checked systematically. Various statuses that can
cause a fault to occur must be simulated with the aid of the wir-
ing diagram. It should be noted that the 9588 Porsche System
Tester ll shows the current fault status only conditionally. The
fault frequency counter gives information on operating time and
mileage at last fault occurrence
♦ In difficult cases where faults are currently not present, it is rec-
ommended to clear the fault memory (after printing out) and to
observe whether the fault is re-entered whilst simulating a loose
contact.

Note!
♦ Visual inspection of plug connections: As part of troubleshoot-
ing, it must be ensured that the pins of affected plug connec-
tions, both on the wiring side and component side, are neither
damaged nor corroded. Furthermore, the wiring and plugs must
be checked for external damage (cracks, etc.) and proper con-
tact (pins not bent, spread or pushed into the housing). Repair
damaged or corroded pins if possible, otherwise replace them.
Repair or replace damaged wires. If wiring to the oxygen sen-
sors is damaged, always replace the complete sensor.
♦ Visual inspection of components: As part of troubleshooting, it
must be ensured that there are no signs of visible damage (e.g.
cracks, deformation or chafed areas) on the affected compo-
nents and wiring harnesses. This is particularly important for
components that cannot be tested with a multimeter, e.g. bar
ignition modules, or components that can cause sporadic faults
due to penetrating moisture.

Note!
Battery voltage and signals: A battery voltage of between 11.4 and
14.5 V is generally required for diagnosis/troubleshooting. This
must be checked and, if necessary, guaranteed by means of a bat-
tery charging unit.

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Note!
Specified resistance values are based on an ambient temperature
of 20°C unless otherwise stated.

End of troubleshooting (→ End)


→ End marks the end of the described diagnosis/troubleshooting in
the troubleshooting tables. The procedure for repair can be taken
from the relevant workshop manual for the particular repair group.
After successful repair, the fault memory of the DME control module
must be cleared and, if necessary, adaptation of the throttle adjust-
ment unit performed, followed by a short test or test drive to
achieve the diagnostic conditions for the particular fault. Afterwards
the fault memory must be read out again. Depending on the coun-
try, Ready statuses must be generated.

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DME 7.8
0

Data Output with the Porsche System Tester 2


0-2a

DME
Main Menu

Note!
Online help can be called up with the F1 key.

♦ Identification

♦ Fault Memory

♦ Erase Fault Memory

♦ Actual Values

♦ Input Signals

♦ Ready Status

♦ Drive Links

♦ Drive Link Active

♦ Vehicle Data

♦ System Test

♦ Short Test

♦ Coding

♦ Control Module Programming

Identification
Control module identification data can be read out with this menu
item.

The display shows:

♦ Diagnosis software number

♦ Porsche part number

Press F8 key.

The display shows:

♦ 1. block - vehicle identification number

♦ 2. block - control modules hardware number

♦ 3. block - control modules hardware version number

♦ 4. block - control modules software number

♦ 5. block - control modules software version number

Data Output with the Porsche System Tester 2


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0 DME 7.8 DME 7.8

♦ 6. block - control modules data version number

♦ 7. block - control modules ROM version number

♦ 8. block - control modules hardware number, unprogrammed

Fault Memory
The number of faults, the fault texts and the Porsche Diagnostic
Trouble Code (DTC) are displayed in the Fault Memory menu item. In
order to obtain additional information about a fault, select the fault
item (reverse-video display) and press the double arrow key (>>) or
the F8 key.

The following additional information on the fault is then displayed:

♦ Static or sporadic

♦ Present or not present

♦ Check Engine warning light switched on or off

♦ Fault type (e.g. above or below limit value). If several fault types
occur (e.g. short to B+ or short to ground), then 1st state will
display the fault type which was present first. The fault type
which last occurred is stored under Last state.
♦ Frequency (how often did the fault occur)

♦ Fault erasing counter

♦ Fault time

♦ Which conditions must be fulfilled and how often, in order to


switch the Check Engine warning light on or off
♦ 4 ambient conditions (e.g. ambient pressure, intake air tempera-
ture, engine temperature and operating hours counter)
♦ OBD fault code

♦ Freeze frame data

♦ Fault entry made by (e.g. own diagnosis or Tester)

Erase Fault Memory

Note!
The fault memory can be erased only if it has first been read out at
least once. The entire fault memory is always erased. When the fault
memory is erased, the adaptation values are also reset.

Actual Values
Values present at the moment of the test can be read out with this
menu item.

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DME 7.8 DME 7.8 0
It is possible to use a filter function to select certain actual values
only. In this case, not all actual values are available for selection.

Press F5 key.

The following predetermined filters then appear:

♦ Engine values

♦ Oxygen sensing, bank 1

♦ Oxygen sensing, bank 2

♦ OBD II

♦ Misfire detection

♦ Knock control

♦ Throttle adjusting unit

♦ Analog/digital converter

♦ Charge pressure control

It is now possible to create your own filters in this menu item.

Press F5 key.

Mark the required actual values and press the double arrow key
(>>). A field then appears where the name of the filter can be
entered.

Enter the filter name and confirm.

The newly created filter then appears in the selection list in block
capitals. Filters you have created can be deleted or changed.

The following values can be called up:

♦ Engine speed

♦ Engine load

♦ Actual engine torque

♦ Ambient pressure

♦ Mass air flow (HFM) [mass air flow without tank ventilation]

♦ Correction factor, height

♦ Power supply

♦ Intake air temperature

♦ Engine temperature

♦ Engine compartment temperature

♦ Oil temperature

♦ Exhaust temperature after TWC (three-way catalytic converter)


[value calculated by ECM]
♦ Ignition angle

Data Output with the Porsche System Tester 2


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0 DME 7.8 DME 7.8

♦ Specified rpm

♦ Idle loss adaptation

♦ Injection time

♦ Camshaft position 1 deviation [adapted value - deviation from the


required position]
♦ Camshaft position 2 deviation [adapted value - deviation from the
required position]
♦ Actual angle for camshaft, bank 1 [the function of the VarioCam
can be checked with the actual angle. VarioCam not activated -
display approx. 0° crk; VarioCam activated - display approx. 30°
crk]
♦ Actual angle for camshaft, bank 2 [the function of the VarioCam
can be checked with the actual angle. VarioCam not activated -
display approx. 0° crk; VarioCam activated - display approx. 30°
crk]
♦ Mass air flow [mass air flow with tank ventilation]

♦ Loading of activated carbon filter [value range 0 to 30Þ 0 - acti-


vated carbon filter empty 30 - activated carbon filter saturated]
♦ Outside temperature

♦ Oxygen sensing, bank 1

♦ Adaptation, range 1 (FRA) bank 2 [lower and upper load range -


displays the value currently travelled]
♦ Adaptation, range 1 (RKAT) bank 1 [range close to idling]

♦ Fuel quantity, tank ventilation, bank 1 ?[deviation from the antici-


patory control due to fuel tank ventilation]
♦ Resistance of oxygen sensor after catalytic converter, bank 1
[the resistance must amount to approx. 100 Ω after 3 to 4 min-
utes of travel. As the incrementation stands at 64 Ω (value
increase 64 Ω), the Tester displays 64 or 128 Ω. However, if
the display is in the kΩ-range (more than 1000 Ω), the heating of
the oxygen sensor is faulty.]
♦ Oxygen sensor voltage after catalytic converter, bank 1

♦ Corrected sensor voltage ahead of catalytic converter, bank 1

♦ Oxygen sensing, bank 1

♦ Oxygen sensing delay, bank 1

♦ Oxygen required value, bank 1

♦ Sensor voltage ahead of catalytic converter, bank 1

♦ Dynamic value of the oxygen sensor, bank 1

♦ Number of dynamic measurements LSU, bank 1

♦ Oxygen sensing, bank 2

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pst_dm78 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
♦ Adaptation, range 2 (FRA) bank 2 [lower and upper load range -
displays the value currently travelled]
♦ Adaptation, range 1 (RKAT) bank 2 [range close to idling]

♦ Fuel quantity, tank ventilation, bank 2 ?[deviation from the antici-


patory control due to fuel tank ventilation]
♦ Resistance of oxygen sensor after catalytic converter, bank 2
[the resistance must amount to approx. 100 Ω after 3 to 4 min-
utes of travel. As the incrementation stands at 64 Ω (value
increase 64 Ω), the Tester displays 64 or 128 Ω. However, if
the display is in the kΩ-range (more than 1000 Ω), the heating of
the oxygen sensor is faulty.]
♦ Oxygen sensor voltage after catalytic converter, bank 2

♦ Corrected sensor voltage ahead of catalytic converter, bank 2

♦ Oxygen sensing, bank 2

♦ Oxygen sensing delay, bank 2

♦ Oxygen required value, bank 2

♦ Sensor voltage ahead of catalytic converter, bank 2

♦ Dynamic value of the oxygen sensor, bank 2

♦ Number of dynamic measurements LSU, bank 2

♦ Charge pressure of sensor

♦ Required air content

♦ Required charge pressure

♦ Charge pressure control deviation

♦ Pulse/duty ratio, charge pressure control

♦ Charge pressure adaptation, range 0

♦ Charge pressure adaptation, range 1

♦ Charge pressure adaptation, range 2

♦ Charge pressure adaptation, range 3

♦ Charge pressure adaptation, range 4

♦ Correction factor LDR through charged air temperature

♦ Correction factor LDR through knock control

♦ Charge pressure limitation in case of failure of coolant system

♦ Charge pressure limitation in case of extreme exhaust tempera-


tures
♦ Tank pressure difference

♦ Leakage volumetric flow

♦ Control deviation, tank diagnosis


♦ Mean amplitude after catalytic converter, bank 1

Data Output with the Porsche System Tester 2


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0 DME 7.8 DME 7.8

♦ Catalytic converter monitoring time, bank 1 [cumulated time in


which the rpm/load range was reached for testing the catalytic
converter]
♦ Mean amplitude after catalytic converter, bank 2

♦ Catalytic converter monitoring time, bank 2 [cumulated time in


which the rpm/load range was reached for testing the catalytic
converter]
♦ Period counter, bank 1 [monitoring of oxygen sensor aging - 16
periods are necessary for the OK measurement]
♦ Period counter, bank 2 [monitoring of oxygen sensor aging - 16
periods are necessary for the OK measurement]
♦ Distance since power failure

♦ Distance with Check Engine on

♦ Rough running reference [limit value for rough running, cylinders


1 to 6]
♦ State: adaptation 1 [the adaptation is reset to 0 after the battery
has been disconnected. In order to carry out adaptation, the
vehicle must be driven in overrun between 3.500 rpm and 1.800
rpm. 4 rpm ranges are displayed per load range (the fourth rpm
range is not used). The ranges are bit coded and are given as a
decimal number.

Figure 1

1 - rl - Load
2 - n - Speed
3 - e.g. -2/1 means the second rpm range (field 2) of load range
1

1 = Field 1 has been adapted


2 = Field 2 has been adapted
3 = Fields 1 and 2 have been adapted
4 = Field 3 has been adapted
5 = Fields 1 and 3 have been adapted
6 = Fields 2 and 3 have been adapted
7 = Fields 1, 2 and 3 have been adapted

The fields have different priorities

0-2a page 6 Data Output with the Porsche System Tester 2


pst_dm78 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
Figure 2

1 - Priority I - Field 1/1


2 - Priority II - Fields 1/2, 2/2 and 3/2
3 - Priority III - Fields 2/1, 2/3, 3/1 and 3/3

Fields following one another can be adapted within one rpm range if
the fields with priority I and II have already been completely
adapted, e.g. field 1/2 can be adapted after field 1/1. Field 1/3 is
blocked.

♦ Status, adaptation 2 [range under positive load between approx.


40 % and approx. 60 %. See status, adaptation 1]
♦ Status, adaptation 3 [range under positive load between 60 %
and approx. 95 %. See status, adaptation 1]
♦ Misfire counter, cylinder 1 [fault counter for exhaust-related
faults. Counts the number of misfires.]
♦ Misfire counter, cylinder 6 [fault counter for exhaust-related
faults. Counts the number of misfires.]
♦ Misfire counter, cylinder 2 [fault counter for exhaust-related
faults. Counts the number of misfires.]
♦ Misfire counter, cylinder 4 [fault counter for exhaust-related
faults. Counts the number of misfires.]
♦ Misfire counter, cylinder 3 [fault counter for exhaust-related
faults. Counts the number of misfires.]
♦ Misfire counter, cylinder 5 [fault counter for exhaust-related
faults. Counts the number of misfires.]
♦ Ignition counter, diagnosis [interval counter of exhaust-related
faults - counts the ignitions if the diagnosis is active. Remains
still when misfire detection is disabled. Counts from 0 to 3000.]

Figure 3

1 - A - Load
2 - B - Rpm
3 - C - Operating status (rpm/load range) with misfire
4 - 1 - Minimum speed of range with misfire operation, e.g. 3000
rpm
5 - 2 - Maximum speed of the range with misfire operation, e.g.
4000 rpm
6 - 3 - Minimum load of the range with misfire operation, e.g. 20
%
7 - 4 - Maximum load of the range with misfire operation, e.g. 50
%

♦ Range of misfires, minimum speed [see Figure 3.]

Data Output with the Porsche System Tester 2


0-2a page 7
Printed in Germany – 4, 2002 pst_dm78
0 DME 7.8 DME 7.8

♦ Range of misfires, maximum speed [see Figure 3.]

♦ Range of misfires, minimum load [see Figure 3.]

♦ Range of misfires, maximum load [see Figure 3.]

♦ Rough running, cylinder 1

♦ Rough running, cylinder 6

♦ Rough running, cylinder 2

♦ Rough running, cylinder 4

♦ Rough running, cylinder 3

♦ Rough running, cylinder 5

♦ Cylinder 1 retardation [ignition angle retarded due to knocking


combustion. Retardation in steps from 0.75° to a maximum of
15°]
♦ Cylinder 6 retardation [ignition angle retarded due to knocking
combustion. Retardation in steps from 0.75° to a maximum of
15°]
♦ Cylinder 2 retardation [ignition angle retarded due to knocking
combustion. Retardation in steps from 0.75° to a maximum of
15°]
♦ Cylinder 4 retardation [ignition angle retarded due to knocking
combustion. Retardation in steps from 0.75° to a maximum of
15°]
♦ Cylinder 3 retardation [ignition angle retarded due to knocking
combustion. Retardation in steps from 0.75° to a maximum of
15°]
♦ Cylinder 5 retardation [ignition angle retarded due to knocking
combustion. Retardation in steps from 0.75° to a maximum of
15°]
♦ Safety retardation [ignition angle of all cylinders retarded in case
of failure of camshaft position sensors or knock sensors. 0 -
Retardation not active 1 - retardation active]
♦ Pedal value [display reads 100 % when accelerator is fully
depressed, adjust if necessary, otherwise full power cannot be
achieved.]
♦ Pedal encoder potentiometer 1

♦ Pedal encoder potentiometer 2

♦ Throttle valve angle, required

♦ Throttle actual value [display > 99 % with a pedal value of 100


%.]
♦ Throttle position sensor 1
♦ Throttle position sensor 2

♦ Target speed, cruise control

0-2a page 8 Data Output with the Porsche System Tester 2


pst_dm78 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
♦ Vehicle speed

♦ Throttle angle potentiometer 1

♦ Throttle angle potentiometer 2

♦ Mass air flow sensor [voltage value]

♦ Power supply

♦ Ambient pressure

Input Signals
Input signals of the DME can be read in by the Porsche System
Tester 2 with this menu item. In this way, the function of the input
signals can be assessed very quickly.

The following input signals can be read in:

♦ Full load detection

♦ Press accelerator idle detection

♦ Medium pressure switch

♦ A/C request

♦ Start enable switch

♦ Disturbance switch

♦ Stop light switch

♦ Brake switch

♦ Immobilizer

♦ Fuel reserve signal

♦ Cruise control readiness

♦ Clutch switch

♦ Cruise-control store/accelerate

♦ Cruise-control decelerate/resume

Ready Status
This menu item allows the interrogation of statuses (fulfilled/not ful-
filled) of the DME. The following statuses can be checked:

♦ TWC conversion

♦ Fuel tank ventilation

♦ Secondary air system

♦ Oxygen sensors

♦ Oxygen sensor heating

Data Output with the Porsche System Tester 2


0-2a page 9
Printed in Germany – 4, 2002 pst_dm78
0 DME 7.8 DME 7.8

To receive a ready message, allow the vehicle to warm up (engine


temperature > 80 °C) and then activate all diagnostic routines which
have not yet been carried out under the menu item "Short test."

Drive Links
Drive links (actuators) of the DME can be activated by the Porsche
System Tester 2 with this menu item. This permits the electric func-
tion of the drive links to be assessed very quickly.

The following drive links can be activated:

♦ A/C compressor

♦ EVAP canister purge valve

♦ Engine compartment purge fan

♦ Secondary air pump

♦ Switch-over valve (secondary air)

♦ EVAP canister shutoff valve

♦ Frequency valve, boost pressure control

♦ Fan

♦ Fuel pump relay (fuel pump)

♦ Cooling water shutoff valve

♦ Overrun recirculating air valve

♦ Valve lift control, bank 1 and 2

Drive Link Active


With this menu item, drive links of the DME can be triggered by the
Porsche System Tester 2 when the engine is running. This permits
the function of the drive links to be assessed very quickly.

The following drive links can be activated:

♦ Cylinder 1 injection valve off

♦ Cylinder 2 injection valve off

♦ Cylinder 3 injection valve off

♦ Cylinder 4 injection valve off

♦ Cylinder 5 injection valve off

♦ Cylinder 6 injection valve off

♦ Valve lift control, bank 1 and 2

♦ Camshaft adjustment, bank 1

♦ Camshaft adjustment, bank 2

0-2a page 10 Data Output with the Porsche System Tester 2


pst_dm78 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
Vehicle Data
With this menu item, specific vehicle data can be read out with the
Porsche System Tester 2.

The following vehicle data can be read out:

♦ Number of ignitions, range 1

♦ Number of ignitions, range 2

♦ Operating hours counter

♦ Vehicle Identification Number

♦ Classification number
♦ Order type

♦ Country code

♦ Engine type

♦ Engine number

♦ Transmission type

♦ Transmission number

♦ Radio/PCM code

♦ Body colour/convertible-top colour

♦ Interior equipment

♦ No. of programming operations

♦ Navigation system (code)

♦ Total distance covered

♦ M numbers
♦ Z numbers

♦ Exclusive numbers

System Test
With the system test, it is possible to detect faults in the valve lift
control with both large lift and small lift.

The procedure is described under Troubleshooting.

Short Test
This menu item allows the checking of all diagnostic paths, i.e. the
vehicle does not have to be driven in order to achieve a "trip".

In the Short Test menu item, diagnostic routines can be processed


which would actually only be achieved while driving and, in some
cases, only after a long period.

Data Output with the Porsche System Tester 2


0-2a page 11
Printed in Germany – 4, 2002 pst_dm78
0 DME 7.8 DME 7.8

The following diagnostic routines can be activated with the Porsche


System Tester 2:

♦ Constant oxygen sensing LSU

♦ Basic mixture adaptation

♦ Fuel tank ventilation

♦ Secondary air

♦ Oxygen sensor readiness behind catalytic converter

♦ Oxygen sensor ageing behind catalytic converter

♦ TWC conversion

Coding
Under this menu item, the DME control module can be coded for
operation with cruise control (cruise control system).

Control Module Programming


Four sub-menus are offered with this menu item:

1. Read out control module (vehicle data)

The menu item 'Read out control module' can be used to read out
data from the old control module, e.g. engine number, M numbers,
etc., in order to adopt the data in a new control module.

Note!
Only one control module at a time can be read out in order then to
adopt the data in a new control module during control module pro-
gramming.

2. Program control module (new control module)

Note!
♦ The DME programming code and immobilizer code are required
to program control modules. These codes can be obtained from
the Porsche IPAS system.
♦ All electrical consumers must be switched off for programming
control modules.
♦ Switch heater to OFF.

♦ The vehicle battery must be fully charged.

♦ Enter vehicle identification number and confirm.

♦ Enter and confirm 'new programming code'.

0-2a page 12 Data Output with the Porsche System Tester 2


pst_dm78 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
Note!
The new programming code must match the DME programming
code from the IPAS, otherwise the control module can no longer be
programmed later.

♦ Enter and confirm 'New immobilizer code'.

Note!
The new immobilizer code must match the immobilizer code from
the IPAS, otherwise the control module can no longer be pro-
grammed later.

♦ Select data record.

Note!
♦ If the data record OBD II was selected in the old control module,
the tester automatically preselects "Data record OBDII".
♦ The selection must then simply be confirmed. Programming
commences after this confirmation.

♦ When programming is complete, switch off the ignition.

♦ Switch on the ignition.

♦ Switch off the tester.

Note!
In Tiptronic vehicles, the fault memory of the Tiptronic must be
erased following the programming of a DME control module, as the
fault "CAN timeout" is entered in the memory during programming.

3. Program map/data

The data record can be changed, e.g. from RoW to OBD II, with this
menu item. Only the DME programming code is required.

4. Program immobilizer code

The immobilizer code is transferred to a new DME control module


with this menu item.

Data Output with the Porsche System Tester 2


0-2a page 13
Printed in Germany – 4, 2002 pst_dm78
0 DME 7.8 DME 7.8

0-2a page 14 Data Output with the Porsche System Tester 2


pst_dm78 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
Data output with a scan tool
0-3

The output of data relevant to OBD from the control modules was
stipulated by law for the USA. It is described in SAE J 1979.

Data output is subdivided into different modes.

Mode 1

Output of:

♦ Input signals

♦ Output signals

♦ System status information

♦ Values calculated by the control module

Mode 2

Output of operating conditions (Freeze Frame), if a fault has been


stored.

Mode 3

Output of stored faults.

Mode 4

Erase the fault memory.

Mode 5

Output of oxygen sensor data.

Mode 6

Output of test results of non-continuous tests.

Mode 7

Output of test results of continuous tests.

Output of suspected faults.

The data sets in the modes are referred to as Parameter Identifica-


tion (PID).

After being stimulated by a generic scan tool, all systems relevant


to OBD log on with their address. In vehicles with ME 7.8, this is the
DME with the address $11 and in Tiptronic vehicles it is the trans-
mission control module with the address $1A.

Note!
The $ symbol means that a hexadecimal number is involved.

Data output with a scan tool


0-3 page 1
Printed in Germany – 8, 2002 dsc_dm78
0 DME 7.8 DME 7.8

When the control module provides data, it also states the mode, the
PID number and the address of the control module.

For example:

Mode 41 PID $01 address $11

Engine control

Number of faults: 0

Check Engine: off

The output of data is carried out:

in Mode 1 with Mode 41,

in Mode 2 with Mode 42,

in Mode 3 with Mode 43, etc.

Mode 8

Activation of drive links (is not supported)

Mode 9

Output of vehicle information (as of model year 2002)

Mode 1
The following PIDs are supported:

$00 Supported PIDs


The PIDs supported in this mode are output.

PIDs 01 to 08

1 0 1 1 1 1 1 1
7 6 5 4 3 2 1 0 Bit
01 02 03 04 05 06 07 08 PID

PIDs 09 to 10

1 0 0 1 1 1 1 1
7 6 5 4 3 2 1 0 Bit
09 0A 0B 0C 0D 0E 0F 10 PID

PIDs 11 to 18

0-3 page 2 Data output with a scan tool


dsc_dm78 Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
1 1 1 0 1 0 0 0
7 6 5 4 3 2 1 0 Bit
11 12 13 14 15 16 17 18 PID

PIDs 19 to 20

1 0 0 1 0 0 0 0
7 6 5 4 3 2 1 0 Bit
19 1A 1B 1C 1D 1E 1F 20 PID

PIDs 21 to 28

0 0 0 0 0 0 0 0
7 6 5 4 3 2 1 0 Bit
21 22 23 24 25 26 27 28 PID

PIDs 29 to 30

0 0 0 0 0 0 0 0
7 6 5 4 3 2 1 0 Bit
29 2A 2B 2C 2D 2E 2F 30 PID

PIDs 31 to 38

0 0 0 1 0 0 0 1
7 6 5 4 3 2 1 0 Bit
31 32 33 34 35 36 37 38 PID

0 - PID number not supported.

1 - PID number supported.

$01 Status of diagnostic system


The system status is output in a 4-byte word (Data A, B, C and D).

For example:

Data A: 1000 0001


B: 0000 0111
C: 0110 1101
D: 0110 1101

Data output with a scan tool


0-3 page 3
Printed in Germany – 8, 2002 dsc_dm78
0 DME 7.8 DME 7.8

Data A

1 0 0 0 0 0 0 1
7 6 5 4 3 2 1 0 Bit

Bits 0 to 6

Number of faults in binary format

Bit 7

0 - Check Engine MIL was not switched on by this control module.

1 - Check Engine MIL was switched on by this control module.

Data B

0 0 0 0 0 1 1 1
7 6 5 4 3 2 1 0 Bit

Data byte B displays all the sub-systems which are monitored con-
tinuously, i.e. at least twice per second.

Bit 0 Misfire detection


Bit 1 Fuel system
Bit 2 Other components
Bit 3 Not used
Bit 4 Not used
Bit 5 Not used
Bit 6 Not used
Bit 7 Not used

0 - System not supported.

1 - System supported.

Data C

0 1 1 0 1 1 0 1
7 6 5 4 3 2 1 0 Bit

Data byte C displays the sub-systems which are monitored at least


once per driving cycle.

0-3 page 4 Data output with a scan tool


dsc_dm78 Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
Bit 0 TWC
Bit 1 TWC heating
Bit 2 Fuel tank ventilation
Bit 3 Secondary air system
Bit 4 A/C system
Bit 5 Oxygen sensor
Bit 6 Oxygen sensor heating
Bit 7 Exhaust gas circulation

0 - Sub-system not available.

1 - Sub-system available.

Data D

0 1 1 0 1 1 0 1
7 6 5 4 3 2 1 0 Bit

In data byte D, the readiness codes of the sub-systems from data


byte C are displayed.

Bits 0 to 7

0 - Sub-system check completed or sub-system not installed.

1 - Sub-system check not yet complete.

Note!
♦ After the fault memory has been erased, the bits of the installed
sub-systems are set to 1.
♦ The bits are reset to 0:

♦ in the case of a fault-free check after 1 driving cycle

♦ in the case of a detected fault after 2 driving cycles

$03 Status of injection system

Data A: 0000 0010


B: 0000 0010

Data A - Status for bank 1

Data B - Status for bank 2

Data output with a scan tool


0-3 page 5
Printed in Germany – 8, 2002 dsc_dm78
0 DME 7.8 DME 7.8

0 0 0 0 0 0 1 0
7 6 5 4 3 2 1 0 Bit

Bit 0 Open-loop control; the conditions for oxygen sensing


are not yet fulfilled.
Bit 1 Closed-loop control; the signal from the oxygen sen-
sor is used to control injection.
Bit 2 Open-loop control through conditions such as full load,
etc.
Bit 3 Open-loop control due to fault in system.
Bit 4 Closed-loop control, but faults from at least one oxy-
gen sensor.
Bits 5 to 7 not used.

Note!
Only one bit at a time can be set to 1 to indicate the status.

$04 Calculated load value


Output of calculated load as a percentage of the maximum load.

Display between 0% and 100%.

In the case of decimal output, conversion factor = 0.3921568

The decimal value displayed multiplied by 0.3921568 gives the load


as a percentage.

$05 Engine coolant temperature


Output of the momentary engine coolant temperature.

Display between -40 °C and 215 °C.

In the case of decimal output, conversion factor = 1

Offset = -40 °C

Decimal value displayed multiplied by 1 minus 40 °C gives the cool-


ant temperature.

$06 HO2S integrator, bank 1


Output of the control value FR of the oxygen sensor closed-loop con-
trol, bank 1.

0-3 page 6 Data output with a scan tool


dsc_dm78 Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
Display: Lean to -100 %
Rich to 99.22 %

In the case of decimal output, conversion factor = 0.78125

Offset = -100 %

Decimal value displayed multiplied by 0.78125 minus 100% gives


the HO2S integrator.

$07 HO2S adaptation, bank 1


Output of the adaptation value FRA of the oxygen sensor closed-
loop control, bank 1.

Display: Lean to -100 %


Rich to 99.22 %

In the case of decimal output, conversion factor = 0.78125

Offset = -100 %

Decimal value displayed multiplied by 0.78125 minus 100% gives


the HO2S adaptation value.

$08 HO2S integrator, bank 2


Output of the control value FR of the oxygen sensor closed-loop con-
trol, bank 2.

Display: Lean to -100 %


Rich to 99.22 %

In the case of decimal output, conversion factor = 0.78125

Offset = -100 %

Decimal value displayed multiplied by 0.78125 minus 100% gives


the HO2S integrator.

$09 HO2S adaptation, bank 2


Output of the adaptation value FRA of the oxygen sensor closed-
loop control, bank 2.

Display: Lean to -100 %


Rich to 99.22 %

Data output with a scan tool


0-3 page 7
Printed in Germany – 8, 2002 dsc_dm78
0 DME 7.8 DME 7.8

In the case of decimal output, conversion factor = 0.78125

Offset = -100 %

Decimal value displayed multiplied by 0.78125 minus 100% gives


the HO2S adaptation value.

$0C Engine speed


Output of the momentary engine speed.

Display of engine speed in rpm.

In the case of decimal output, conversion factor = 0.25

Decimal value displayed multiplied by 0.25 gives the engine speed.

$0D Vehicle speed


Output of the speed currently travelled.

Display of speed in km/h up to a maximum of 255 km/h.

In the case of decimal output, conversion factor = 1

$0E Ignition timing, cylinder 1


Output of the ignition angle of cylinder 1.

Display: After TDC up to -64° crk


Before TDC up to 63.5° crk

° crk - degrees on crankshaft

In the case of decimal output, conversion factor = 0.5

Offset = -64 °crk

Decimal value displayed multiplied by 0.5 minus 64 °crk gives the


ignition timing.

$0F Intake air temperature


Output of intake air temperature.

Display between -40 °C and 215 °C.

In the case of decimal output, conversion factor = 1

Offset = -40 °C

Decimal value displayed multiplied by 1 minus 40 °C gives the


intake air temperature.

0-3 page 8 Data output with a scan tool


dsc_dm78 Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
$10 Air mass
Output of the intake air mass.

Display between 0 and 655.35 g/s

g/ - grams per second


s

In the case of decimal output, conversion factor = 0.01

Decimal value displayed multiplied by 0.01 gives the air mass.

$11 Throttle valve position


Output of the absolute throttle angle.

Display between 0% and 100%.

In the case of decimal output, conversion factor = 0.3921568

The decimal value displayed multiplied by 0.3921568 gives the


throttle angle as a percentage.

$12 Status of secondary air system


Data A

0 0 0 0 0 1 0 0
7 6 5 4 3 2 1 0 Bit

Bit 0 Secondary air is injected ahead of the TWC.


Bit 1 Not used
Bit 2 Secondary-air pump is switched off.
Bits 3 to 7 not used.

Note!
Only one bit at a time can be set to 1 to indicate the status.

$13 Number of oxygen sensors


Output of the number and location of oxygen sensors.

0 0 1 1 0 0 1 1
7 6 5 4 3 2 1 0 Bit

Data output with a scan tool


0-3 page 9
Printed in Germany – 8, 2002 dsc_dm78
0 DME 7.8 DME 7.8

Bit 0 Bank 1, sensor 1 (ahead of TWC, cylinders 1 - 3)


Bit 1 Bank 1, sensor 2 (after TWC, cylinders 1 - 3)
Bit 2 Bank 1, sensor 3 not installed
Bit 3 Bank 1, sensor 4 not installed
Bit 4 Bank 2, sensor 1 (ahead of TWC, cylinders 4 - 6)
Bit 5 Bank 2, sensor 2 (after TWC, cylinders 4 - 6)
Bit 6 Bank 2, sensor 3 not installed
Bit 7 Bank 2, sensor 4 not installed

0 – Sensor not available.

1 – Sensor available.

$15 Oxygen sensor signal, bank 1, sensor 2


Output of oxygen sensor voltage and associated oxygen sensor.

Display of sensor voltage between 0 V and 1.275 V and of the oxy-


gen sensor in percent.

In the case of decimal output, conversion factor = 0.005

Decimal value displayed multiplied by 0.005 gives the voltage of


oxygen sensor.

Note!
Since the sensor behind the catalytic converter is not included in the
closed-loop control, no value for the oxygen sensor is displayed.

$19 Oxygen sensor signal, bank 2, sensor 2


Output of oxygen sensor voltage and associated oxygen sensor.

Display of sensor voltage between 0 V and 1.275 V and of the oxy-


gen sensor in percent.

In the case of decimal output, conversion factor = 0.005

Decimal value displayed multiplied by 0.005 gives the voltage of


oxygen sensor.

Note!
Since the sensor behind the catalytic converter is not included in the
closed-loop control, no value for the oxygen sensor is displayed.

0-3 page 10 Data output with a scan tool


dsc_dm78 Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
$1C OBD requirements
Output of system classification.

01 OBD II for California


02 OBD for EPA
03 OBD II for California and EPA
04 OBD I
05 Fulfills no OBD requirements
06 EOBD (European OBD)

$34 Oxygen sensing value (bank 1 - sensor 1)


Output of the oxygen sensing value

Display between 0 and 1.999.

In the case of decimal output, conversion factor = 0.0000305

Decimal value displayed multiplied by 0.0000305 gives the oxygen


sensing value.

$34 Oxygen sensor current (bank 1 - sensor 1)


Output of the oxygen sensor current

Display between -128 mA and 127.996 mA.

In the case of decimal output, conversion factor = 0.00390625

Offset = -128 mA

Decimal value displayed multiplied by 0.00390625 minus 128 mA


gives the oxygen sensor current.

$38 Oxygen sensing value (bank 2 - sensor 1)


Output of the oxygen sensing value

Display between 0 and 1.999.

In the case of decimal output, conversion factor = 0.0000305

Decimal value displayed multiplied by 0.0000305 gives the oxygen


sensing value.

$38 Oxygen sensor current (bank 2 - sensor 1)


Output of the oxygen sensor current

Display between -128 mA and 127.996 mA.

Data output with a scan tool


0-3 page 11
Printed in Germany – 8, 2002 dsc_dm78
0 DME 7.8 DME 7.8

In the case of decimal output, conversion factor = 0.00390625

Offset = -128 mA

Decimal value displayed multiplied by 0.00390625 minus 128 mA


gives the oxygen sensor current.

Mode 2
In mode 2 the operating conditions (freeze frame data) at the time
of fault entry are output. The operating conditions of the fault which
occurred first are stored.

If a fuel system fault or misfiring fault occurs after this, the data of
the fault which occurred first are overwritten.

The following PIDs are supported:

$00 Supported PIDs


The PIDs supported in this mode are output in a 4-byte word.

Data A

0 1 1 1 1 1 1 1
7 6 5 4 3 2 1 0 Bit
01 02 03 04 05 06 07 08 PID

Data B

1 0 1 1 1 0 0 0
7 6 5 4 3 2 1 0 Bit
09 0A 0B 0C 0D 0E 0F 10 PID

Data C

0 0 0 0 0 0 0 0
7 6 5 4 3 2 1 0 Bit
11 12 13 14 15 16 17 18 PID

Data D

0 0 0 0 0 0 0 0
7 6 5 4 3 2 1 0 Bit
19 1A 1B 1C 1D 1E 1F 20 PID

0-3 page 12 Data output with a scan tool


dsc_dm78 Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
Note!
The Data A and B bytes indicate that PIDs 02, 03, 04, 05, 06, 07,
08, 09, 0B, 0C and 0D are supported.

$02 Fault code


The fault code which caused the storage of freeze frame data is dis-
played.

$03 Status of injection system

Data A: 0000 0010


B: 0000 0010

Data A - Status for bank 1

Data B - Status for bank 2

0 0 0 0 0 0 1 0
7 6 5 4 3 2 1 0 Bit

Bit 0 Open-loop control; the conditions for oxygen sensing


are not yet fulfilled.
Bit 1 Closed-loop control; the signal from the oxygen sen-
sor is used to control injection.
Bit 2 Open-loop control through conditions such as full load,
etc.
Bit 3 Open-loop control due to fault in system.
Bit 4 Closed-loop control, but faults from at least one oxy-
gen sensor.
Bits 5 to 7 not used.

Note!
Only one bit at a time can be set to 1 to indicate the status.

$04 Calculated load value


Output of calculated load as a percentage of the maximum load.

Display between 0% and 100%.

In the case of decimal output, conversion factor = 0.3921568

Data output with a scan tool


0-3 page 13
Printed in Germany – 8, 2002 dsc_dm78
0 DME 7.8 DME 7.8

The decimal value displayed multiplied by 0.3921568 gives the load


as a percentage.

$05 Engine coolant temperature


Output of the engine coolant temperature.

Display between -40 °C and 215 °C.

In the case of decimal output, conversion factor = 1

Offset = -40 °C

Decimal value displayed multiplied by 1 minus 40 °C gives the cool-


ant temperature.

$06 HO2S integrator, bank 1


Output of the control value FR of the oxygen sensor closed-loop con-
trol, bank 1.

Display: Lean to -100 %


Rich to 99.22 %

In the case of decimal output, conversion factor = 0.78125

Offset = -100 %

Decimal value displayed multiplied by 0.78125 minus 100% gives


the HO2S integrator.

$07 HO2S adaptation, bank 1


Output of the adaptation value FRA of the oxygen sensor closed-
loop control, bank 1.

Display: Lean to -100 %


Rich to 99.22 %

In the case of decimal output, conversion factor = 0.78125

Offset = -100 %

Decimal value displayed multiplied by 0.78125 minus 100% gives


the HO2S adaptation value.

$08 HO2S integrator, bank 2


Output of the control value FR of the oxygen sensor closed-loop con-
trol, bank 2.

0-3 page 14 Data output with a scan tool


dsc_dm78 Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
Display: Lean to -100 %
Rich to 99.22 %

In the case of decimal output, conversion factor = 0.78125

Offset = -100 %

Decimal value displayed multiplied by 0.78125 minus 100% gives


the HO2S integrator.

$09 HO2S adaptation, bank 2


Output of the adaptation value FRA of the oxygen sensor closed-
loop control, bank 2.

Display: Lean to -100 %


Rich to 99.22 %

In the case of decimal output, conversion factor = 0.78125

Offset = -100 %

Decimal value displayed multiplied by 0.78125 minus 100% gives


the HO2S adaptation value.

$0B Intake manifold pressure (absolute)


Output of the intake manifold pressure.

Display: 0 kPa to 255 kPa

In the case of decimal output, conversion factor = 1

$0C Engine speed


Output of the engine speed.

Display in rpm

In the case of decimal output, conversion factor = 0.25

Decimal value displayed multiplied by 0.25 gives the engine speed.

$0D Vehicle speed


Output of the speed.

In the case of decimal output, conversion factor = 1

Data output with a scan tool


0-3 page 15
Printed in Germany – 8, 2002 dsc_dm78
0 DME 7.8 DME 7.8

Mode 3
Output of stored faults.

The fault codes of all shedded, officially relevant* faults are dis-
played in Mode 3.

* Faults which switch on the Check Engine warning light

Mode 4
In Mode 4, the fault memory can be erased.

Note!
♦ The fault memories of all systems relevant to OBD are erased.

♦ If the fault memory is erased, Mode 5 and Mode 6 values are


also reset. Furthermore, the adaptation values are neutralised.

Mode 5
Output of oxygen sensor data.

The values of the last oxygen sensor test carried out (test identifica-
tion TID) can be read out for every oxygen sensor with its nominal
values.

For the oxygen sensors ahead of the TWC (bank 1/2, sensor
1), the following TIDs are supported:

$81 Oxygen sensing actual value


Output of the oxygen sensing actual value.

Display between 0 and 1.99.

In the case of decimal output, conversion factor = 0.00781

Decimal value displayed multiplied by 0.00781 gives the oxygen


sensing actual value.

$82 Oxygen sensing nominal value


Output of the oxygen sensing nominal value.

Display between 0 and 1.99.

In the case of decimal output, conversion factor = 0.00781

Decimal value displayed multiplied by 0.00781 gives the oxygen


sensing nominal value.

0-3 page 16 Data output with a scan tool


dsc_dm78 Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
$83 Dynamic value of the oxygen sensor
Output of the dynamic value.

Display between 0 and 5.0.

In the case of decimal output, conversion factor = 0.0195

Decimal value displayed multiplied by 0.0195 gives the dynamic


value.

$84 Oxygen sensing displacement


Oxygen sensing displacement (current share) due to pilot control.

Display between -0.05 and 0.05.

In the case of decimal output, conversion factor = 0.00039

Offset = -128

Decimal value displayed multiplied by 0.00039 minus 128 gives the


oxygen sensing displacement.

For the oxygen sensors after the TWC (bank 1/2, sensor 2),
the following TIDs are supported:

$01 Rich-lean threshold voltage


Programmed fixed value: e.g. 0.575 V.

In the case of decimal output, conversion factor = 0.005

Decimal value displayed multiplied by 0.005 gives the threshold


voltage.

$02 Lean-rich threshold voltage


Programmed fixed value: e.g. 0.575 V.

In the case of decimal output, conversion factor = 0.005

Decimal value displayed multiplied by 0.005 gives the threshold


voltage.

$07 Minimum voltage of oxygen sensor during the test

Minimum: e.g. 0.000 V


Maximum: e.g. 0.480 V
Test value: e.g. 0.280 V

In the case of decimal output, conversion factor = 0.005

Data output with a scan tool


0-3 page 17
Printed in Germany – 8, 2002 dsc_dm78
0 DME 7.8 DME 7.8

Decimal value displayed multiplied by 0.005 gives the threshold


voltage.

$08 Maximum voltage of oxygen sensor during the test

Minimum: e.g. 0.480 V


Maximum: e.g. 1.245 V
Test value: e.g. 0.685 V

In the case of decimal output, conversion factor = 0.005

Decimal value displayed multiplied by 0.005 gives the threshold


voltage.

Mode 6
The test results of components or systems which are not continu-
ously monitored are output in mode 6. At the same time, limit values
are provided. The test results are referred to as TIDs (Test Identifi-
cation). The components or systems are distinguished by
CIDs (Component Identification).

The following components or systems are supported:

TID $01 Catalytic converter monitoring


The catalytic converters (bank 1/bank 2) are monitored individually
and for the sum of the emissions. There are two threshold values
for individual monitoring:

♦ AHKATMN for the OK detection and

♦ AHKATMX for the defect detection.

For the sum of the emissions, there is the AHKATSB threshold


value. A number (ahkat) which is between 0 and 1 is used as a
measure for the aging of the catalytic converters.

0 - good

0-3 page 18 Data output with a scan tool


dsc_dm78 Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
1 - poor

AHKATS-Sum total of ahkat + ahkat2


A - Symmetry line HC Bank 2

HC - HC emissions A

The cases for catalytic converter bank 1 are shown in the graphic. AHKATS

The same applies for bank 2.

5 6
1 TWC 1 OK
2 TWC 1 OK
3 TWC 1 OK
1 2 3 4 HC Bank 1
4 TWC 1 faulty (P0420) AHKATMN AHKATSB AHKATMX

ahkat
5 TWCs 1 and 2 faulty (P0420 and P0430) 0 1

6 TWC 1 faulty (P0420)

In the case of the individual CIDs, the limit values (maximum) and the
test value of the last test are output.

Maximum: fault, if the test value is greater than the limit value.

The following CIDs can be displayed:

$00 Test not yet carried out

$05 Conversion bank 1

The values displayed can be multiplied by the factor 0.0039 to find


the ahkat or AHKATMX values.

$06 Conversion bank 2

The values displayed can be multiplied by the factor 0.0039 to find


the ahkat or AHKATMX values.

Note!
CID $05 and $06 are displayed if the test was completed without
faults. The values provide information as to how far the catalytic
converters still are from the limit values.

$07 Checksum error, bank 1 and bank 2

DTC P0420 and P0430 in memory.

The values displayed can be multiplied by the factor 0.0078 to find


the ahkat and ahkat2 or AHKATS values.

$08 Checksum range error, bank 1

DTC P0420 in memory.

Data output with a scan tool


0-3 page 19
Printed in Germany – 8, 2002 dsc_dm78
0 DME 7.8 DME 7.8

The values displayed can be multiplied by the factor 0.0039 to find


the ahkat or AHKATSB values.

$09 Checksum range error, bank 2

DTC P0430 in memory.

The values displayed can be multiplied by the factor 0.0039 to find


the ahkat or AHKATSB values.

$0A Conversion, bank 1

The values displayed can be multiplied by the factor 0.0039 to find


the ahkat or AHKATMX values.

$0B Conversion, bank 2

The values displayed can be multiplied by the factor 0.0039 to find


the ahkat or AHKATMX values.

Note!
CID $0A and $0B are displayed if the function was carried out with
the Porsche System Tester 2 in the Short test menu.

TID $03 Secondary air system


The following CIDs can be displayed:

$00 Test not yet carried out

$01 Secondary air system, bank 1

Relative secondary air mass

$04 Secondary air system, bank 2

Relative secondary air mass

Note!
♦ The relative secondary air mass is the measured secondary air
mass relative to the expected nominal value (optimal value) in
this operating point. The optimal value is detected with a fault-
less system. The nominal value is primarily dependent on
exhaust backpressure, geographical altitude and voltage supply.
♦ A fault is present if the relative secondary air mass does not
exceed the diagnosis threshold value.
♦ The values displayed can be multiplied by the factor 0.0078 to
find the applied values.

0-3 page 20 Data output with a scan tool


dsc_dm78 Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
TID $05 Fuel tank ventilation system
For the fuel tank ventilation system, several tests are carried out
consecutively but only one test value is output. This means that the
subsequent test overwrites the preceding test value.

When all tests have been carried out, $0D (minor leak test) is dis-
played.

If a different CID is displayed, the test was interrupted - either


because a fault was present or, for example, the EVAP canister was
excessively loaded.

The following CIDs can be displayed:

♦ $00 Test not yet carried out

♦ $0A Canister purge valve (leaking)

♦ $0B Shut-off valve, EVAP canister (blocked)

♦ $0C Major leak (pressure increase)

♦ $0D Minor leak (leakage volumetric flow)

♦ $11 Shut-off valve, EVAP canister (pressure reduction)

♦ $12 Major leak (pressure sensor)

♦ $13 Major leak (pressure sensor)

♦ $14 Tank vent valve (constantly open)

Mode 7
The fault codes of all non-shedded, officially relevant* faults are dis-
played in Mode 7. This mode has the same structure as Mode 3.

* Faults which switch on the Check Engine warning light

Mode 9
The following vehicle information is displayed in Mode 9:

♦ Vehicle Identification Number

♦ Programme status (Calibration Identification Number)

♦ Control unit checksum (Calibration Verification Number)

Data output with a scan tool


0-3 page 21
Printed in Germany – 8, 2002 dsc_dm78
0 DME 7.8 DME 7.8

0-3 page 22 Data output with a scan tool


dsc_dm78 Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
Data output with a scan tool - 911 Carrera (996)
0-3.1

The output of data relevant to OBD from the control modules was
stipulated by law for the USA. It is described in SAE J 1979.

Data output is subdivided into different modes.

Mode 1

Output of:

♦ Input signals

♦ Output signals

♦ System status information

♦ Values calculated by the control module

Mode 2

Output of operating conditions (Freeze Frame), if a fault has been


stored.

Mode 3

Output of stored faults.

Mode 4

Erase the fault memory.

Mode 5

Output of oxygen sensor data.

Mode 6

Output of test results of non-continuous tests.

Mode 7

Output of test results of continuous tests.

Output of suspected faults.

The data sets in the modes are referred to as Parameter Identifica-


tion (PID).

After being stimulated by a generic scan tool, all systems relevant


to OBD log on with their address. In vehicles with ME 7.8, this is the
DME with the address $11 and in Tiptronic vehicles it is the trans-
mission control module with the address $1A.

Note!
The $ symbol means that a hexadecimal number is involved.

Data output with a scan tool - 911 Carrera (996)


0-3.1 page 1
Printed in Germany – 8, 2002 dsc_FL78
0 DME 7.8 DME 7.8

When the control module provides data, it also states the mode, the
PID number and the address of the control module.

For example:

Mode 41 PID $01 address $11

Engine control

Number of faults: 0

Check Engine: off

The output of data is carried out:

in Mode 1 with Mode 41,

in Mode 2 with Mode 42,

in Mode 3 with Mode 43, etc.

Mode 8

Activation of drive links (is not supported)

Mode 9

Output of vehicle information (as of model year 2002)

Mode 1
The following PIDs are supported:

$00 Supported PIDs


The PIDs supported in this mode are output.

PIDs 01 to 08

1 0 1 1 1 1 1 1
7 6 5 4 3 2 1 0 Bit
01 02 03 04 05 06 07 08 PID

PIDs 09 to 10

1 0 0 1 1 1 1 1
7 6 5 4 3 2 1 0 Bit
09 0A 0B 0C 0D 0E 0F 10 PID

PIDs 11 to 18

0-3.1 page 2 Data output with a scan tool - 911 Carrera (996)
dsc_FL78 Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
1 1 1 1 1 0 0 1
7 6 5 4 3 2 1 0 Bit
11 12 13 14 15 16 17 18 PID

PIDs 19 to 20

1 0 0 1 0 0 0 0
7 6 5 4 3 2 1 0 Bit
19 1A 1B 1C 1D 1E 1F 20 PID

PIDs 21 to 28

0 0 0 0 0 0 0 0
7 6 5 4 3 2 1 0 Bit
21 22 23 24 25 26 27 28 PID

PIDs 29 to 30

0 0 0 0 0 0 0 1
7 6 5 4 3 2 1 0 Bit
29 2A 2B 2C 2D 2E 2F 30 PID

PIDs 31 to 38

1 1 0 0 0 0 0 0
7 6 5 4 3 2 1 0 Bit
31 32 33 34 35 36 37 38 PID

0 - PID number not supported.

1 - PID number supported.

$01 Status of diagnostic system


The system status is output in a 4-byte word (Data A, B, C and D).

For example:

Data A: 1000 0001


B: 0000 0111
C: 0110 1101
D: 0110 1101

Data output with a scan tool - 911 Carrera (996)


0-3.1 page 3
Printed in Germany – 8, 2002 dsc_FL78
0 DME 7.8 DME 7.8

Data A

1 0 0 0 0 0 0 1
7 6 5 4 3 2 1 0 Bit

Bits 0 to 6

Number of faults in binary format

Bit 7

0 - Check Engine MIL was not switched on by this control module.

1 - Check Engine MIL was switched on by this control module.

Data B

0 0 0 0 0 1 1 1
7 6 5 4 3 2 1 0 Bit

Data byte B displays all the sub-systems which are monitored con-
tinuously, i.e. at least twice per second.

Bit 0 Misfire detection


Bit 1 Fuel system
Bit 2 Other components
Bit 3 Not used
Bit 4 Not used
Bit 5 Not used
Bit 6 Not used
Bit 7 Not used

0 - System not supported.

1 - System supported.

Data C

0 1 1 0 1 1 0 1
7 6 5 4 3 2 1 0 Bit

Data byte C displays the sub-systems which are monitored at least


once per driving cycle.

0-3.1 page 4 Data output with a scan tool - 911 Carrera (996)
dsc_FL78 Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
Bit 0 TWC
Bit 1 TWC heating
Bit 2 Fuel tank ventilation
Bit 3 Secondary air system
Bit 4 A/C system
Bit 5 Oxygen sensor
Bit 6 Oxygen sensor heating
Bit 7 Exhaust gas circulation

0 - Sub-system not available.

1 - Sub-system available.

Data D

0 1 1 0 1 1 0 1
7 6 5 4 3 2 1 0 Bit

In data byte D, the readiness codes of the sub-systems from data


byte C are displayed.

Bits 0 to 7

0 - Sub-system check completed or sub-system not installed.

1 - Sub-system check not yet complete.

Note!
♦ After the fault memory has been erased, the bits of the installed
sub-systems are set to 1.
♦ The bits are reset to 0:

♦ in the case of a fault-free check after 1 driving cycle

♦ in the case of a detected fault after 2 driving cycles

$03 Status of injection system

Data A: 0000 0010


B: 0000 0010

Data A - Status for bank 1

Data B - Status for bank 2

Data output with a scan tool - 911 Carrera (996)


0-3.1 page 5
Printed in Germany – 8, 2002 dsc_FL78
0 DME 7.8 DME 7.8

0 0 0 0 0 0 1 0
7 6 5 4 3 2 1 0 Bit

Bit 0 Open-loop control; the conditions for oxygen sensing


are not yet fulfilled.
Bit 1 Closed-loop control; the signal from the oxygen sen-
sor is used to control injection.
Bit 2 Open-loop control through conditions such as full load,
etc.
Bit 3 Open-loop control due to fault in system.
Bit 4 Closed-loop control, but faults from at least one oxy-
gen sensor.
Bits 5 to 7 not used.

Note!
Only one bit at a time can be set to 1 to indicate the status.

$04 Calculated load value


Output of calculated load as a percentage of the maximum load.

Display between 0% and 100%.

In the case of decimal output, conversion factor = 0.3921568

The decimal value displayed multiplied by 0.3921568 gives the load


as a percentage.

$05 Engine coolant temperature


Output of the momentary engine coolant temperature.

Display between -40 °C and 215 °C.

In the case of decimal output, conversion factor = 1

Offset = -40 °C

Decimal value displayed multiplied by 1 minus 40 °C gives the cool-


ant temperature.

$06 HO2S integrator, bank 1


Output of the control value FR of the oxygen sensor closed-loop con-
trol, bank 1.

0-3.1 page 6 Data output with a scan tool - 911 Carrera (996)
dsc_FL78 Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
Display: Lean to -100 %
Rich to 99.22 %

In the case of decimal output, conversion factor = 0.78125

Offset = -100 %

Decimal value displayed multiplied by 0.78125 minus 100% gives


the HO2S integrator.

$07 HO2S adaptation, bank 1


Output of the adaptation value FRA of the oxygen sensor closed-
loop control, bank 1.

Display: Lean to -100 %


Rich to 99.22 %

In the case of decimal output, conversion factor = 0.78125

Offset = -100 %

Decimal value displayed multiplied by 0.78125 minus 100% gives


the HO2S adaptation value.

$08 HO2S integrator, bank 2


Output of the control value FR of the oxygen sensor closed-loop con-
trol, bank 2.

Display: Lean to -100 %


Rich to 99.22 %

In the case of decimal output, conversion factor = 0.78125

Offset = -100 %

Decimal value displayed multiplied by 0.78125 minus 100% gives


the HO2S integrator.

$09 HO2S adaptation, bank 2


Output of the adaptation value FRA of the oxygen sensor closed-
loop control, bank 2.

Display: Lean to -100 %


Rich to 99.22 %

Data output with a scan tool - 911 Carrera (996)


0-3.1 page 7
Printed in Germany – 8, 2002 dsc_FL78
0 DME 7.8 DME 7.8

In the case of decimal output, conversion factor = 0.78125

Offset = -100 %

Decimal value displayed multiplied by 0.78125 minus 100% gives


the HO2S adaptation value.

$0C Engine speed


Output of the momentary engine speed.

Display of engine speed in rpm.

In the case of decimal output, conversion factor = 0.25

Decimal value displayed multiplied by 0.25 gives the engine speed.

$0D Vehicle speed


Output of the speed currently travelled.

Display of speed in km/h up to a maximum of 255 km/h.

In the case of decimal output, conversion factor = 1

$0E Ignition timing, cylinder 1


Output of the ignition angle of cylinder 1.

Display: After TDC up to -64° crk


Before TDC up to 63.5° crk

° crk - degrees on crankshaft

In the case of decimal output, conversion factor = 0.5

Offset = -64 °crk

Decimal value displayed multiplied by 0.5 minus 64 °crk gives the


ignition timing.

$0F Intake air temperature


Output of intake air temperature.

Display between -40 °C and 215 °C.

In the case of decimal output, conversion factor = 1

Offset = -40 °C

Decimal value displayed multiplied by 1 minus 40 °C gives the


intake air temperature.

0-3.1 page 8 Data output with a scan tool - 911 Carrera (996)
dsc_FL78 Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
$10 Air mass
Output of the intake air mass.

Display between 0 and 655.35 g/s

g/ - grams per second


s

In the case of decimal output, conversion factor = 0.01

Decimal value displayed multiplied by 0.01 gives the air mass.

$11 Throttle valve position


Output of the absolute throttle angle.

Display between 0% and 100%.

In the case of decimal output, conversion factor = 0.3921568

The decimal value displayed multiplied by 0.3921568 gives the


throttle angle as a percentage.

$12 Status of secondary air system


Data A

0 0 0 0 0 1 0 0
7 6 5 4 3 2 1 0 Bit

Bit 0 Secondary air is injected ahead of the TWC.


Bit 1 Not used
Bit 2 Secondary-air pump is switched off.
Bits 3 to 7 not used.

Note!
Only one bit at a time can be set to 1 to indicate the status.

$13 Number of oxygen sensors


Output of the number and location of oxygen sensors.

0 0 1 1 0 0 1 1
7 6 5 4 3 2 1 0 Bit

Data output with a scan tool - 911 Carrera (996)


0-3.1 page 9
Printed in Germany – 8, 2002 dsc_FL78
0 DME 7.8 DME 7.8

Bit 0 Bank 1, sensor 1 (ahead of TWC, cylinders 1 - 3)


Bit 1 Bank 1, sensor 2 (after TWC, cylinders 1 - 3)
Bit 2 Bank 1, sensor 3 not installed
Bit 3 Bank 1, sensor 4 not installed
Bit 4 Bank 2, sensor 1 (ahead of TWC, cylinders 4 - 6)
Bit 5 Bank 2, sensor 2 (after TWC, cylinders 4 - 6)
Bit 6 Bank 2, sensor 3 not installed
Bit 7 Bank 2, sensor 4 not installed

0 – Sensor not available.

1 – Sensor available.

$14 Oxygen sensor signal, bank 1, sensor 1


Output of oxygen sensor voltage and associated oxygen sensor.

Display of sensor voltage between 0 V and 1.275 V and of the oxy-


gen sensor in percent.

In the case of decimal output, conversion factor = 0.005 (voltage of


oxygen sensor)

Decimal value displayed multiplied by 0.005 gives the voltage of


oxygen sensor.

Oxygen sensor display:

Lean to -100 %

Rich to 99.22 %

In the case of decimal output, conversion factor = 0.78125

Offset = -100 %

Decimal value displayed multiplied by 0.78125 minus 100% gives


the HO2S integrator.

$15 Oxygen sensor signal, bank 1, sensor 2


Output of oxygen sensor voltage and associated oxygen sensor.

Display of sensor voltage between 0 V and 1.275 V and of the oxy-


gen sensor in percent.

In the case of decimal output, conversion factor = 0.005

Decimal value displayed multiplied by 0.005 gives the voltage of


oxygen sensor.

0-3.1 page 10 Data output with a scan tool - 911 Carrera (996)
dsc_FL78 Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
Note!
Since the sensor behind the catalytic converter is not included in the
closed-loop control, no value for the oxygen sensor is displayed.

$18 Oxygen sensor signal, bank 2, sensor 1


Output of oxygen sensor voltage and associated oxygen sensor.

Display of sensor voltage between 0 V and 1.275 V and of the oxy-


gen sensor in percent.

In the case of decimal output, conversion factor = 0.005 (voltage of


oxygen sensor)

Decimal value displayed multiplied by 0.005 gives the voltage of


oxygen sensor.

Oxygen sensor display:

Lean to -100 %

Rich to 99.22 %

In the case of decimal output, conversion factor = 0.78125

Offset = -100 %

Decimal value displayed multiplied by 0.78125 minus 100% gives


the HO2S integrator.

$19 Oxygen sensor signal, bank 2, sensor 2


Display of oxygen sensor voltage and associated oxygen sensor.

Display of sensor voltage between 0 V and 1.275 V and of the oxy-


gen sensor in percent.

In the case of decimal output, conversion factor = 0.005

Decimal value displayed multiplied by 0.005 gives the voltage of


oxygen sensor.

Note!
Since the sensor behind the catalytic converter is not included in the
closed-loop control, no value for the oxygen sensor is displayed.

$1C OBD requirements


Output of system classification.

Data output with a scan tool - 911 Carrera (996)


0-3.1 page 11
Printed in Germany – 8, 2002 dsc_FL78
0 DME 7.8 DME 7.8

01 OBD II for California


02 OBD for EPA
03 OBD II for California and EPA
04 OBD I
05 Fulfills no OBD requirements
06 EOBD (European OBD)

Mode 2
In mode 2 the operating conditions (freeze frame data) at the time
of fault entry are output. The operating conditions of the fault which
occurred first are stored.

If a fuel system fault or misfiring fault occurs after this, the data of
the fault which occurred first are overwritten.

The following PIDs are supported:

$00 Supported PIDs


The PIDs supported in this mode are output in a 4-byte word.

Data A

0 1 1 1 1 1 1 1
7 6 5 4 3 2 1 0 Bit
01 02 03 04 05 06 07 08 PID

Data B

1 0 1 1 1 0 0 0
7 6 5 4 3 2 1 0 Bit
09 0A 0B 0C 0D 0E 0F 10 PID

Data C

0 0 0 0 0 0 0 0
7 6 5 4 3 2 1 0 Bit
11 12 13 14 15 16 17 18 PID

Data D

0-3.1 page 12 Data output with a scan tool - 911 Carrera (996)
dsc_FL78 Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
0 0 0 0 0 0 0 0
7 6 5 4 3 2 1 0 Bit
19 1A 1B 1C 1D 1E 1F 20 PID

Note!
The Data A and B bytes indicate that PIDs 02, 03, 04, 05, 06, 07,
08, 09, 0B, 0C and 0D are supported.

$02 Diagnostic Trouble Code


The Diagnostic Trouble Code which caused the storage of freeze
frame data is displayed.

$03 Status of injection system

Data A: 0000 0010


B: 0000 0010

Data A - Status for bank 1

Data B - Status for bank 2

0 0 0 0 0 0 1 0
7 6 5 4 3 2 1 0 Bit

Bit 0 Open-loop control; the conditions for oxygen sensing


are not yet fulfilled.
Bit 1 Closed-loop control; the signal from the oxygen sen-
sor is used to control injection.
Bit 2 Open-loop control through conditions such as full load,
etc.
Bit 3 Open-loop control due to fault in system.
Bit 4 Closed-loop control, but faults from at least one oxy-
gen sensor.
Bits 5 to 7 not used.

Note!
Only one bit at a time can be set to 1 to indicate the status.

$04 Calculated load value


Output of calculated load as a percentage of the maximum load.

Data output with a scan tool - 911 Carrera (996)


0-3.1 page 13
Printed in Germany – 8, 2002 dsc_FL78
0 DME 7.8 DME 7.8

Display between 0% and 100%.

In the case of decimal output, conversion factor = 0.3921568

The decimal value displayed multiplied by 0.3921568 gives the load


as a percentage.

$05 Engine coolant temperature


Output of the engine coolant temperature.

Display between -40 °C and 215 °C.

In the case of decimal output, conversion factor = 1

Offset = -40 °C

Decimal value displayed multiplied by 1 minus 40 °C gives the cool-


ant temperature.

$06 HO2S integrator, bank 1


Output of the control value FR of the oxygen sensor closed-loop con-
trol, bank 1.

Display: Lean to -100 %


Rich to 99.22 %

In the case of decimal output, conversion factor = 0.78125

Offset = -100 %

Decimal value displayed multiplied by 0.78125 minus 100% gives


the HO2S integrator.

$07 HO2S adaptation, bank 1


Output of the adaptation value FRA of the oxygen sensor closed-
loop control, bank 1.

Display: Lean to -100 %


Rich to 99.22 %

In the case of decimal output, conversion factor = 0.78125

Offset = -100 %

Decimal value displayed multiplied by 0.78125 minus 100% gives


the HO2S adaptation value.

0-3.1 page 14 Data output with a scan tool - 911 Carrera (996)
dsc_FL78 Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
$08 HO2S integrator, bank 2
Output of the control value FR of the oxygen sensor closed-loop con-
trol, bank 2.

Display: Lean to -100 %


Rich to 99.22 %

In the case of decimal output, conversion factor = 0.78125

Offset = -100 %

Decimal value displayed multiplied by 0.78125 minus 100% gives


the HO2S integrator.

$09 HO2S adaptation, bank 2


Output of the adaptation value FRA of the oxygen sensor closed-
loop control, bank 2.

Display: Lean to -100 %


Rich to 99.22 %

In the case of decimal output, conversion factor = 0.78125

Offset = -100 %

Decimal value displayed multiplied by 0.78125 minus 100% gives


the HO2S adaptation value.

$0B Intake manifold pressure (absolute)


Output of the intake manifold pressure.

Display: 0 kPa to 255 kPa

In the case of decimal output, conversion factor = 1

$0C Engine speed


Output of the engine speed.

Display in rpm

In the case of decimal output, conversion factor = 0.25

Decimal value displayed multiplied by 0.25 gives the engine speed.

Data output with a scan tool - 911 Carrera (996)


0-3.1 page 15
Printed in Germany – 8, 2002 dsc_FL78
0 DME 7.8 DME 7.8

$0D Vehicle speed


Output of the speed.

In the case of decimal output, conversion factor = 1

Mode 3
Output of stored faults.

The Diagnostic Trouble Codes of all shedded, officially relevant*


faults are displayed in Mode 3.

* Faults which switch on the Check Engine warning light

Mode 4
In Mode 4, the fault memory can be erased.

Note!
♦ The fault memories of all systems relevant to OBD are erased.

♦ If the fault memory is erased, Mode 5 and Mode 6 values are


also reset. Furthermore, the adaptation values are neutralised.

Mode 5
Output of oxygen sensor data.

The values of the last oxygen sensor test carried out (test identifica-
tion TID) can be read out for every oxygen sensor with its nominal
values.

$01 Rich-lean threshold voltage


Programmed fixed value: e.g. 0.430 V.

In the case of decimal output, conversion factor = 0.005

Decimal value displayed multiplied by 0.005 gives the threshold


voltage.

$02 Lean-rich threshold voltage


Programmed fixed value: e.g. 0.430 V.

In the case of decimal output, conversion factor = 0.005

Decimal value displayed multiplied by 0.005 gives the threshold


voltage.

0-3.1 page 16 Data output with a scan tool - 911 Carrera (996)
dsc_FL78 Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
$07 Minimum voltage of oxygen sensor during the test

Minimum: e.g. 0.000 V.


Maximum: e.g. 0.385 V.
Test value: e.g. 0.180 V.

In the case of decimal output, conversion factor = 0.005

Decimal value displayed multiplied by 0.005 gives the voltage of


oxygen sensor.

$08 Maximum voltage of oxygen sensor during the test

Minimum: e.g. 0.480 V.


Maximum: e.g. 0.960 V.
Test value: e.g. 0.855 V.

In the case of decimal output, conversion factor = 0.005

Decimal value displayed multiplied by 0.005 gives the voltage of


oxygen sensor.

$09 Time between two transitions

Minimum: e.g. 0.00 s


Maximum: e.g. 1.52 s
Test value: e.g. 0.40 s

In the case of decimal output, conversion factor = 0.04

Decimal value displayed multiplied by 0.04 gives the time.

$30 Shift in oxygen sensor characteristic towards rich

Minimum: e.g. 0.00 s


Maximum: e.g. 1.20 s
Test value: e.g. 0.12 s

In the case of decimal output, conversion factor = 0.04

Decimal value displayed multiplied by 0.04 gives the time.

Data output with a scan tool - 911 Carrera (996)


0-3.1 page 17
Printed in Germany – 8, 2002 dsc_FL78
0 DME 7.8 DME 7.8

$31 Shift in oxygen sensor characteristic towards lean

Minimum: e.g. 0.00 s


Maximum: e.g. 1.20 s
Test value: e.g. 0.00 s

In the case of decimal output, conversion factor = 0.04

Decimal value displayed multiplied by 0.04 gives the time.

$32 Averaged period

Minimum: e.g. 0.00 s


Maximum: e.g. 3.00 s
Test value: e.g. 0.40 s

In the case of decimal output, conversion factor = 0.04

Decimal value displayed multiplied by 0.04 gives the time.

Mode 6
The test results of components or systems which are not continu-
ously monitored are output in mode 6. At the same time, limit values
are provided. The test results are referred to as TIDs (Test Identifi-
cation). The components or systems are distinguished by
CIDs (Component Identification).

The following components or systems are supported:

TID $01 Catalytic converter monitoring


The catalytic converters (bank 1/bank 2) are monitored individually
and for the sum of the emissions. There are two threshold values
for individual monitoring:

♦ AHKATMN for the OK detection and

♦ AHKATMX for the defect detection.

For the sum of the emissions, there is the AHKATSB threshold


value. A number (ahkat) which is between 0 and 1 is used as a
measure for the aging of the catalytic converters.

0 - good

0-3.1 page 18 Data output with a scan tool - 911 Carrera (996)
dsc_FL78 Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
1 - poor

AHKATS-Sum total of ahkat + ahkat2


A - Symmetry line HC Bank 2

HC - HC emissions A

The cases for catalytic converter bank 1 are shown in the graphic. AHKATS

The same applies for bank 2.

5 6
1 TWC 1 OK
2 TWC 1 OK
3 TWC 1 OK
1 2 3 4 HC Bank 1
4 TWC 1 faulty (P0420) AHKATMN AHKATSB AHKATMX

ahkat
5 TWCs 1 and 2 faulty (P0420 and P0430) 0 1

6 TWC 1 faulty (P0420)

In the case of the individual CIDs, the limit values (maximum) and the
test value of the last test are output.

Maximum: fault, if the test value is greater than the limit value.

The following CIDs can be displayed:

$00 Test not yet carried out

$05 Conversion bank 1

The values displayed can be multiplied by the factor 0.0039 to find


the ahkat or AHKATMX values.

$06 Conversion bank 2

The values displayed can be multiplied by the factor 0.0039 to find


the ahkat or AHKATMX values.

Note!
CID $05 and $06 are displayed if the test was completed without
faults. The values provide information as to how far the catalytic
converters still are from the limit values.

$07 Checksum error, bank 1 and bank 2

DTC P0420 and P0430 in memory.

The values displayed can be multiplied by the factor 0.0078 to find


the ahkat and ahkat2 or AHKATS values.

$08 Checksum range error, bank 1

DTC P0420 in memory.

Data output with a scan tool - 911 Carrera (996)


0-3.1 page 19
Printed in Germany – 8, 2002 dsc_FL78
0 DME 7.8 DME 7.8

The values displayed can be multiplied by the factor 0.0039 to find


the ahkat or AHKATMX values.

$09 Checksum range error, bank 2

DTC P0430 in memory.

The values displayed can be multiplied by the factor 0.0039 to find


the ahkat or AHKATMX values.

$0A Conversion, bank 1

The values displayed can be multiplied by the factor 0.0039 to find


the ahkat or AHKATMX values.

$0B Conversion, bank 2

The values displayed can be multiplied by the factor 0.0039 to find


the ahkat or AHKATMX values.

Note!
CID $0A and $0B are displayed if the function was carried out with
the Porsche System Tester 2 in the Short test menu.

TID $03 Secondary air system


The following CIDs can be displayed:

$00 Test not yet carried out

$01 Secondary air system, bank 1

Relative secondary air mass

$04 Secondary air system, bank 2

Relative secondary air mass

Note!
♦ The relative secondary air mass is the measured secondary air
mass relative to the expected nominal value (optimal value) in
this operating point. The optimal value is detected with a fault-
less system. The nominal value is primarily dependent on
exhaust backpressure, geographical altitude and voltage supply.
♦ A fault is present if the relative secondary air mass does not
exceed the diagnosis threshold value.
♦ The values displayed can be multiplied by the factor 0.0078 to
find the applied values.

0-3.1 page 20 Data output with a scan tool - 911 Carrera (996)
dsc_FL78 Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
TID $05 Fuel tank ventilation system
For the fuel tank ventilation system, several tests are carried out
consecutively but only one test value is output. This means that the
subsequent test overwrites the preceding test value.

When all tests have been carried out, $0D (micro-leak test) is dis-
played.

If a different CID is displayed, the test was interrupted - either


because a fault was present or, for example, the EVAP canister was
excessively loaded.

In the case of decimal output the conversion factor = 0.00003876

The following CIDs can be displayed:

♦ $00 Test not yet carried out

♦ $0A Canister purge valve (leaking)

♦ $0B Shut-off valve, EVAP canister (blocked)

♦ $0C Major leak (pressure increase)

♦ $0D Minor leak (leakage volumetric flow)

♦ $0E Micro leak

♦ $11 Shut-off valve, EVAP canister (pressure reduction)

♦ $12 Major leak (pressure sensor)

♦ $13 Major leak (pressure sensor)

♦ $14 Tank vent valve (constantly open)

TID $09 coolant thermostat


Output of engine temperature

Display between -48 °C and 143.25 °C

In the case of decimal output, conversion factor = 1

Offset = -48 °C

Decimal value displayed multiplied by 0.75 minus 48 °C gives the


coolant temperature.

Mode 7
The Diagnostic Trouble Codes of all non-shedded, officially rele-
vant* faults are displayed in Mode 7. This mode has the same struc-
ture as Mode 3.

* Faults which switch on the Check Engine warning light

Data output with a scan tool - 911 Carrera (996)


0-3.1 page 21
Printed in Germany – 8, 2002 dsc_FL78
0 DME 7.8 DME 7.8

Mode 9
The following vehicle information is displayed in Mode 9:

♦ Vehicle Identification Number

♦ Programme status (Calibration Identification Number)

♦ Control unit checksum (Calibration Verification Number)

0-3.1 page 22 Data output with a scan tool - 911 Carrera (996)
dsc_FL78 Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
Connector assignment
0-4

DME control module connector assignment

19 24 31 40
7 9 40 52 7 9

1 3 1 13 1 3

1 6 1 10

I - Connector I, 9-pole
II - Connector II, 24-pole
III - Connector III, 52-pole
IV - Connector IV, 40-pole
V - Connector IV, 9-pole

Connector I, 9-pole
Pin Designation Pin Designation
1 Terminal 15 6 Ground, output stages
2 Terminal 30 7 Throttle motor actuator
3 W-wire 8 DME relay terminal 87
4 Ground, electronics 9 Throttle motor actuator
5 Ground, fuel injectors

Connector assignment
0-4 page 1
Printed in Germany – 8, 2002 STB_DM78
0 DME 7.8 DME 7.8

Connector II, 24-pole


Pin Designation Pin Designation
1 Oxygen sensor heating 2 after catalytic con- 13 Oxygen sensor heating 2 ahead of catalytic
verter converter
2 Pump current regulator of oxygen sensor 1 14 Signal, oxygen sensor 2 after catalytic con-
ahead of catalytic converter verter
3 CAN low (Tiptronic) 15 Signal, oxygen sensor 1 ahead of TWC
4 CAN high (Tiptronic) 16 Signal, oxygen sensor 2 ahead of catalytic
converter
5 Pump current regulator of oxygen sensor 1 17 Signal, oxygen sensor 1 after catalytic con-
ahead of catalytic converter verter
6 Pump current regulator of oxygen sensor 1 18 not assigned
ahead of catalytic converter
7 Oxygen sensor heating 1 after catalytic con- 19 Oxygen sensor heating 1 ahead of catalytic
verter converter
8 Ground, oxygen sensor 2 after catalytic con- 20 not assigned
verter
9 Ground, oxygen sensor 1 after catalytic con- 21 Engine compartment temperature sensor
verter
10 Ground, oxygen sensor 2 after catalytic con- 22 5 V supply for mass air flow sensor
verter
11 Ground, oxygen sensor 1 after catalytic con- 23 not assigned
verter
12 not assigned 24 Pump current regulator of oxygen sensor 2
ahead of catalytic converter

Connector III, 52-pole


Pin Designation Pin Designation
1 Valve lift control, cylinder 1 - 3 27 Fuel injector, cylinder 4
2 Fuel injector, cylinder 5 28 Fuel injector, cylinder 6
3 EVAP canister purge valve (closed without 29 not assigned
flow)
4 Frequency valve, charge pressure 30 not assigned
5 Oil temperature sensor 31 not assigned
6 not assigned 32 Ground
7 5 V supply for camshaft position? sensor 33 not assigned
and differential pressure sensor
8 Signal, throttle position sensor 2 34 Intake air temperature sensor
9 Ground, mass air flow sensor 35 not assigned
10 5 V supply for throttle actuation 36 Input, knock sensor 2

0-4 page 2 Connector assignment


STB_DM78 Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
Connector III, 52-pole
Pin Designation Pin Designation
11 Triggering of secondary air pump relay (ter- 37 Gound, knock sensor 2
minal 85)
12 Signal, camshaft position sensor 1 38 not assigned
13 Start enable, Tiptronic (P + N) 39 Charge pressure sensor
14 Secondary air valve 40 Fuel injector, cylinder 2
15 Fuel injector, cylinder 3 41 Fuel injector, cylinder 1
16 Overrun recirculating air valve 42 not assigned
17 Ground, sensors 43 not assigned
18 Signal, camshaft position sensor 2 44 not assigned
19 Charge control 45 Signal A, speed sensor
20 not assigned 46
21 not assigned 47 not assigned
22 Engine coolant temperature sensor 48 not assigned
23 Signal, mass air flow sensor 49 Signal B, speed sensor
24 Signal, throttle position sensor 1 50 Gound, knock sensor 1
25 Ground, throttle position sensors 1 + 2 51 not assigned
26 Valve lift control, cylinder 4 - 6 52 Speed signal from ABS control module

Connector IV, 40-pole


Pin Designation Pin Designation
1 Interlock clutch switch 21 Signal, differential pressure sensor
2 not assigned 22 not assigned
3 not assigned 23 not assigned
4 Coolant fan, stage 1 24 Automatic I/M test
5 not assigned 25 Triggering of engine compartment fan
relay (terminal 85)
6 not assigned 26 Triggering of DME relay (terminal 85)
7 Ground, pedal sensor 1 27 Triggering of A/C compressor fan relay
(terminal 85)
8 Signal, pedal sensor 1 28 not assigned
9 5 V supply, pedal sensor 1 29 Knocking signal
10 Triggering of fuel pump relay (terminal 85) 30 EVAP canister shutoff valve
11 not assigned 31 Coolant fan, stage 3
12 Ground, pedal sensor 2 32 not assigned
13 Signal, pedal sensor 2 33 Manual transmission start enable

Connector assignment
0-4 page 3
Printed in Germany – 8, 2002 STB_DM78
0 DME 7.8 DME 7.8

Connector IV, 40-pole


Pin Designation Pin Designation
14 5 V supply, pedal sensor 2 34 Air conditioning medium pressure
switch
15 Ground, differential pressure sensor 35 not assigned
16 Crash signal (airbag) 36 CAN high (PSM and instrument cluster)
17 Speed signal output 37 CAN low (PSM and instrument cluster)
18 not assigned 38 not assigned
19 not assigned 39 not assigned
20 Coolant fan, stage 2 40 Tiptronic coolant shutoff valve

Connector V, 9-pole
Pin Designation Pin Designation
1 Ignition coil, cylinder 6 6 Ignition coil, cylinder 1
2 Ignition coil, cylinder 4 7 Camshaft adjustment, bank 1
3 Ignition coil, cylinder 2 8 Camshaft adjustment, bank 2
4 Ignition coil, cylinder 5 9 Ignition coil, cylinder 3
5 Ground

0-4 page 4 Connector assignment


STB_DM78 Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
Connector assignment - 911 Carrera (996)
0-4.1

DME control module connector assignment

19 24 31 40
7 9 40 52 7 9

1 3 1 13 1 3

1 6 1 10

I - Connector I, 9-pole
II - Connector II, 24-pole
III - Connector III, 52-pole
IV - Connector IV, 40-pole
V - Connector IV, 9-pole

Connector I, 9-pole
Pin Designation Pin Designation
1 Terminal 15 6 Ground, output stages
2 Terminal 30 7 Throttle motor actuator
3 W-wire 8 DME relay terminal 87
4 Ground, electronics 9 Throttle motor actuator
5 Ground, fuel injectors

Connector assignment - 911 Carrera (996)


0-4.1 page 1
Printed in Germany – 8, 2002 STB_DMFL
0 DME 7.8 DME 7.8

Connector II, 24-pole


Pin Designation Pin Designation
1 Oxygen sensor heating 2 after catalytic con- 13 Oxygen sensor heating 2 ahead of catalytic
verter converter
2 not assigned 14 Signal, oxygen sensor 2 after catalytic con-
verter
3 CAN low (Tiptronic) 15 Signal, oxygen sensor 1 ahead of TWC
4 CAN high (Tiptronic) 16 Signal, oxygen sensor 2 ahead of catalytic
converter
5 not assigned 17 Signal, oxygen sensor 1 after catalytic con-
verter
6 not assigned 18 not assigned
7 Oxygen sensor heating 1 after catalytic con- 19 Oxygen sensor heating 1 ahead of catalytic
verter converter
8 Ground, oxygen sensor 2 after catalytic con- 20 not assigned
verter
9 Ground, oxygen sensor 1 after catalytic con- 21 Engine compartment temperature sensor
verter
10 Ground, oxygen sensor 2 after catalytic con- 22 5 V supply for mass air flow sensor
verter
11 Ground, oxygen sensor 1 after catalytic con- 23 not assigned
verter
12 not assigned 24 not assigned

Connector III, 52-pole


Pin Designation Pin Designation
1 Valve lift control, cylinder 1 - 3 27 Fuel injector, cylinder 4
2 Fuel injector, cylinder 5 28 Fuel injector, cylinder 6
3 EVAP canister purge valve (closed without 29 not assigned
flow)
4 not assigned 30 not assigned
5 Oil temperature sensor 31 not assigned
6 not assigned 32 Ground/shield, speed sensor
7 5 V supply for camshaft position sensor and 33 not assigned
differential pressure sensor
8 Signal, throttle position sensor 2 34 Intake air temperature sensor
9 Ground, mass air flow sensor 35 not assigned
10 5 V supply for throttle actuation 36 Input, knock sensor 2
11 Triggering of secondary air pump relay (ter- 37 Gound, knock sensor 2
minal 85)

0-4.1 page 2 Connector assignment - 911 Carrera (996)


STB_DMFL Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
Connector III, 52-pole
Pin Designation Pin Designation
12 Signal, camshaft position sensor 1 38 not assigned
13 Start enable, Tiptronic (P + N) 39 not assigned
14 Secondary air valve 40 Fuel injector, cylinder 2
15 Fuel injector, cylinder 3 41 Fuel injector, cylinder 1
16 Fuel pump control module 42 not assigned
17 Ground, sensors 43 not assigned
18 Signal, camshaft position sensor 2 44 not assigned
19 not assigned 45 Signal, speed sensor
20 not assigned 46 Ground, speed sensor
21 not assigned 47 not assigned
22 Engine coolant temperature sensor 48 not assigned
23 Signal, mass air flow sensor 49 Signal, knock sensor 1
24 Signal, throttle position sensor 1 50 Gound, knock sensor 1
25 Ground, throttle position sensors 1 + 2 51 not assigned
26 Valve lift control, cylinder 4 - 6 52 Speed signal from ABS control module

Connector IV, 40-pole


Pin Designation Pin Designation
1 Interlock clutch switch 21 Signal, differential pressure sensor
2 not assigned 22 not assigned
3 not assigned 23 not assigned
4 Coolant fan, stage 1 24 Automatic I/M test
5 not assigned 25 Triggering of engine compartment fan
relay (terminal 85)
6 not assigned 26 Triggering of DME relay (terminal 85)
7 Ground, pedal sensor 1 27 Triggering of A/C compressor fan relay
(terminal 85)
8 Signal, pedal sensor 1 28 not assigned
9 5 V supply, pedal sensor 1 29 not assigned
10 Triggering of fuel pump relay (terminal 85) 30 EVAP canister shutoff valve
11 not assigned 31 not assigned
12 Ground, pedal sensor 2 32 not assigned
13 Signal, pedal sensor 2 33 Manual transmission start enable
14 5 V supply, pedal sensor 2 34 Air conditioning medium pressure
switch

Connector assignment - 911 Carrera (996)


0-4.1 page 3
Printed in Germany – 8, 2002 STB_DMFL
0 DME 7.8 DME 7.8

Connector IV, 40-pole


Pin Designation Pin Designation
15 Ground, differential pressure sensor 35 not assigned
16 Crash signal (airbag) 36 CAN high (PSM and instrument cluster)
17 Speed signal output 37 CAN low (PSM and instrument cluster)
18 not assigned 38 not assigned
19 not assigned 39 not assigned
20 Coolant fan, stage 2 40 Tiptronic coolant shutoff valve

Connector V, 9-pole
Pin Designation Pin Designation
1 Ignition coil, cylinder 6 6 Ignition coil, cylinder 1
2 Ignition coil, cylinder 4 7 Camshaft adjustment, bank 1
3 Ignition coil, cylinder 2 8 Camshaft adjustment, bank 2
4 Ignition coil, cylinder 5 9 Ignition coil, cylinder 3
5 Ground

0-4.1 page 4 Connector assignment - 911 Carrera (996)


STB_DMFL Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
Engine specifications
0-5

911 Turbo (996)

Engine

Engine type M 96/70


Number of cylinders 6
Bore mm 100
Stroke mm 76.4
Displacement cm3 3,600
Compression ratio 9.4 : 1
Max. engine power
as per 80/1269/EWG kW (HP) 309 (421)
at engine speed rpm 6,000
Max. torque
as per 80/1269/EWG Nm (ftlb.) 560 (414)
at engine speed rpm 4,600
Max. litre output
as per 80/1269/EWG kW/l (HP/l) 85.8 (116.6)
Engine speed limitation
by E-gas, ignition control
at rpm 6,750
Engine idle speed
Manual transmission rpm 740 +/- 40
Tiptronic rpm 740 +/- 40

Engine design

Type 6-cylinder aluminium opposed-cylinder engine,


water-cooled, bi-turbo
Valve arrangement 2 intake, 2 exhaust, suspended in parallel V
arrangement
Valve control Via flat-base tappets
Valve clearance Hydraulic valve clearance compensation

Engine specifications
0-5 page 1
Printed in Germany – 8, 2002 msp_dm78
0 DME 7.8 DME 7.8

Valve timing with 1 mm valve lift and


zero clearance, basic inlet camshaft
setting early
Inlet opens 10° before TDC
Inlet closes 20° after BDC
Exhaust opens 41° before BDC
Exhaust closes 9° before TDC

Engine cooling

Type Liquid cooling,


three radiators
(Tiptronic additional radiator)
two electric fans, three-stage control

Engine lubrication

Type Dry sump lubrication with separate tank


Oil cooling Via oil-water heat exchanger
Oil pressure rpm Approx. 6.5 bar at 90 °C
Oil consumption Up to 1.0 l/1,000 km

Emission control

EURO III Stereo oxygen sensor closed-loop control and 3-


way catalytic converter system with one 2-stage
catalytic converter each on the left and right, sec-
ondary-air system and European OBD
USA LEV Stereo oxygen sensor closed-loop control and 3-
way catalytic converter system with one 2-stage
catalytic converter each on the left and right, sec-
ondary-air system and OBD II and ORVR

Fuel system

Fuel injection ME 7.8 (digital engine electronics)


Triggering of injection sequential
Fuel supply 1 electrical internal gear pump with 2 additional
sucking jet pumps

0-5 page 2 Engine specifications


msp_dm78 Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
Required fuel

Fuel quality (RON) 98 unleaded

Electrical system

Nominal voltage V 12
Battery capacity Ah 80
Generator output W 1,680 (three-phase generator)
Ignition DME with stationary high-voltage distribution and
cylinder-selective knock control
Firing order 1-6-2-4-3-5
Ignition angle control Via DME
Spark plugs Bosch FR5 LDC
Beru 14 FR 5 LDU
Electrode gap mm 1.6 +/- 0.2

Load values of the 911 Turbo (996)

Mass air flow ML in kg/h CLV in %


Idle speed 16 - 20 1.45 - 1.82
No load, n=3,000 rpm 60 - 80 5.45 - 7.27

CLV = ML/MLMAX * 100, with MLMAX = 1100 kg/h

Test conditions
♦ Engine temperature higher than 90 °C

♦ Ambient temperature 20 °C

♦ No loads switched on

Engine specifications
0-5 page 3
Printed in Germany – 8, 2002 msp_dm78
0 DME 7.8 DME 7.8

0-5 page 4 Engine specifications


msp_dm78 Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
Engine specifications
0-5.1

911 Carrera (996)

Engine

Engine type M 96/03


Number of cylinders 6
Bore mm 96
Stroke mm 82.8
Displacement cm3 3,596
Compression ratio 11.3 : 1
Max. engine power
as per 80/1269/EWG kW (HP) 235 (320)
at engine speed rpm 6,800
Max. torque
as per 80/1269/EWG Nm (ftlb.) 370 (274)
at engine speed rpm 4,250
Max. litre output
as per 80/1269/EWG kW/l (HP/l) 65.4 (88.9)
Engine speed limitation
by E-gas, fuel cutoff
at rpm 7,300
Engine idle speed rpm 670 +/- 40 without air conditioning

Engine design

Type 6-cylinder aluminium opposed-cylinder engine,


water-cooled
Valve arrangement 2 intake, 2 exhaust, suspended in parallel V
arrangement
Valve control Inlet via switchable flat-base tappets
Exhaust via flat-base tappets
Valve clearance Hydraulic valve clearance compensation
Valve timing in late position with 1 mm
valve lift and zero clearance

Engine specifications
0-5.1 page 1
Printed in Germany – 8, 2002 msp_dmFL
0 DME 7.8 DME 7.8

large valve small valve lift


Inlet opens 9° after TDC 39° after TDC
Inlet closes 61° after BDC 19° after BDC
Exhaust opens 50° before BDC
Exhaust closes 4° before TDC

Engine cooling

Type Liquid cooling,


two radiators
(Tiptronic additional radiator)
two electric fans, two-stage control

Engine lubrication

Type integrated dry sump lubrication


Oil cooling via oil-water heat exchanger
Oil pressure n=5,000 rpm Approx. 6.5 bar at 90 °C
Oil consumption Up to 0.5 l/1,000 km

Emission control

EURO II Oxygen sensing with 2 sensors before the cata-


lytic converter, 3-way catalytic converter system
with one TWC each on the left and the right (RoW)
EURO III Additional secondary air system and sensing after
the TWC (4 sensors) European OBD
USA LEV OBD II + ORVR Oxygen sensing and sensing after the TWC (4
sensors), 3-way catalytic converter system with
one cascade catalytic converter each on the left
and right (with two metal carriers), secondary-air
system, OBD II and ORVR

Fuel system

Fuel injection ME 7.8 (digital engine electronics)


Triggering of injection sequential
Fuel supply 1 electric pump, non-return

0-5.1 page 2 Engine specifications


msp_dmFL Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
Required fuel

Fuel quality (RON) 98 unleaded

Electrical system

Nominal voltage V 12
Battery capacity Ah 80
Generator output W 1,680 (three-phase generator)
Ignition DME, single-spark coil, cylinder-selective knock
control
Firing order 1-6-2-4-3-5
Ignition angle control Via DME
Spark plugs Bosch FGR 6 KQC
Beru? 14-FGR 6 KQU
Electrode gap mm 1.6 +/- 0.2

911 Carrera (996) load values

Mass air flow ML in kg/h CLV in %


Idle speed 15 - 20 1.74 - 2.33
No load, n=3,000 rpm 50 - 70 5.81 - 8.14

CLV = ML/MLMAX * 100, with MLMAX = 860 kg/h

Test conditions
♦ Engine temperature higher than 90 °C

♦ Ambient temperature 20 °C

♦ No loads switched on

♦ Vehicle adapted

Engine specifications
0-5.1 page 3
Printed in Germany – 8, 2002 msp_dmFL
0 DME 7.8 DME 7.8

0-5.1 page 4 Engine specifications


msp_dmFL Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
Control module function
0-8

CONTROL UNIT PROGRAMMING

Four sub-menus are offered with this menu item:

1. Read out control unit (vehicle data)

♦ The menu item "Read out control unit" can be used to read out
data from the old control module, e.g.engine number, M num-
bers etc., in order to adopt the data in a new control module.

Note!
Only one control module at a time can be read out in order to then
adopt the data in a new control module during control module pro-
gramming.

Note!
The DME programming code and immobilizer code are required to
program control modules. These codes can be obtained from the
Porsche IPAS system. All electrical consumers must be switched off
for programming control modules. Switch heater to OFF. The vehi-
cle battery must be fully charged.

2. Program control unit (new control unit)

♦ Enter vehicle identification number and confirm.

♦ Enter and confirm new programming code.

Note!
The new programming code must match the DME programming
code from the IPAS, otherwise the control module can no longer be
programmed later.

♦ Enter and confirm new immobilizer code.

Note!
The new immobilizer code must match the immobilizer code from
the IPAS, otherwise the control module can no longer be pro-
grammed later.

♦ Select data record.

♦ When programming is complete, switch off the ignition.

♦ Switch on the ignition.

♦ Switch off the tester.

Control module function


0-8 page 1
Printed in Germany – 1, 2000 sgf_dm78
0 DME 7.8 DME 7.8

Note!
In Tiptronic vehicles, the fault memory of the Tiptronic must be
erased following the programming of a DME control module, as the
fault "CAN timeout" is entered in the memory during programming.

3. Program map/data

♦ The data record can be changed, e.g. from RoW to OBD II, with
this menu item. Only the DME programming code is required.

4. Program immobilizer code

♦ The immobilizer code is transferred to a new DME control mod-


ule with this menu item.

Data record M150 must be programmed for the following coun-


tries:

♦ Russia

♦ Cyprus

♦ Brazil

♦ Equador

♦ Middle East (for all connected markets)

♦ Costa Rica

♦ Venezuela

♦ Columbia

♦ Peru

♦ Mexico

♦ China

0-8 page 2 Control module function


sgf_dm78 Printed in Germany – 1, 2000
DME 7.8 DME 7.8 0
Fault overview of 911 (996) Turbo model year 2001 only
0-PFUEB01T

Note!
♦ Please note: This fault code overview only applies to the 911
(996) Turbo model year 2001.
♦ For the Turbo as of model year 2002, some fault codes have
been renamed in order to implement the changed standards of
the Californian environmental agency.
♦ The model year allocation refers to the program and data status
in the DME control module.

• To be certain that a fault is no longer present after a repair or


clearing of the fault memory, a short test or test drive should be
carried out. This is the only way of ensuring that all diagnosis
routines of the DME control module have been performed.
• In the case of Tiptronic faults, the fault memory of the Tiptronic
must also be read out for diagnosis/troubleshooting.
• After a repair, the fault memory must always be cleared.

Fault type Signal implausible/implausible operating range/mal-


1: function
Fault type Open circuit/no signal
2:
Fault type Ground short/below lower limit/lean limit
3:
Fault type Short circuit to B+ /above upper limit/rich limit
4:

*: In the case of misfire faults, the fault types have a different meaning.
Fault type 1: Emission-related fault after starting
Fault type 3: Emission-related fault during journey
Fault type 4: Fault damaging to catalytic converter

**: In the case of oxygen sensor faults, the fault types have a different meaning.
Fault type 1: All electrical faults (open circuit, short circuit to B+ or ground) cause this fault output
Fault type 2: Interference from the oxygen sensor heater in the sensor signal
Fault type 3: Oxygen sensor aging fault, sensor dynamic response
Fault type 4: Oxygen sensor aging fault, sensor contamination and shift of characteristic

Fault overview of 911 (996) Turbo model year 2001 only


0-PFUEB01T page 1
Printed in Germany – 14, 2003 fue_dm78
0 DME 7.8 DME 7.8

CE Check Engine warning light


0 Function switched off
1 CE flashes, fault damaging to catalytic converter
2 CE ON, emission-related fault
3 CE ON after two driving cycles
6 CE OFF, fault not emission-related
7 Fault caused by short test
11 Fuel supply fault, CE ON after two driving cycles, higher freeze frame priority
30 CE ON after three driving cycles
31 CE ON after three driving cycles with misfires
33 Fuel supply fault, CE ON after three driving cycles, higher freeze frame priority

Fault text Fault type 1 Fault type 2 Fault type 3 Fault type 4 CE
(Plaus) (Sig) (Min) (Max) USA/
EU3/
M150
Hot film mass air flow P0102 P0103 3/6/6
meter
Ambient pressure sen- P0107 P0108 3/6/6
sor
Air intake temperature P0112 P0113 3/6/6
sensor
Engine temperature P0115 P0117 P0117 P0118 3/6/6
sensor
Throttle P0121 6/6/6
Oxygen sensor in front P0130** P0134** P0133** P0132** 3/30/6
of catalytic converter,
bank 1
Oxygen sensor after P0136 P0140 P0138 3/6/6
catalytic converter,
bank 1
Oxygen sensor aging P0139 P0139 3/6/6
after catalytic con-
verter, bank 1
Oxygen sensor heater P0141 P0141 P0141 3/6/6
after catalytic con-
verter, bank 1
Oxygen sensor in front P0150** P0154** P0153** P0152** 3/30/6
of catalytic converter
Bank 2

0-PFUEB01T page 2 Fault overview of 911 (996) Turbo model year 2001 only
fue_dm78 Printed in Germany – 14, 2003
DME 7.8 DME 7.8 0
Fault text Fault type 1 Fault type 2 Fault type 3 Fault type 4 CE
(Plaus) (Sig) (Min) (Max) USA/
EU3/
M150
Oxygen sensor after P0156 P0160 P0158 3/6/6
catalytic converter,
bank 2
Oxygen sensor aging P0159 P0159 3/6/6
after catalytic con-
verter, bank 2
Oxygen sensor heater P0161 P0161 P0161 3/6/6
after catalytic con-
verter, bank 2
Oil temperature sensor P0197 P0198 6/6/6
Pressure sensor, boost P0237 P0238 6/6/6
Misfire detection (total) P0300* P0300* P0300* 1 - 2/1 - 31/1 -
31
Misfire detection P0301* P0301* P0301* 1 - 2/1 - 31/1 -
Cylinder 1 31
Misfire detection P0302* P0302* P0302* 1 - 2/1 - 31/1 -
Cylinder 2 31
Misfire detection P0303* P0303* P0303* 1 - 2/1 - 31/1 -
Cylinder 3 31
Misfire detection P0304* P0304* P0304* 1 - 2/1 - 31/1 -
Cylinder 4 31
Misfire detection P0305* P0305* P0305* 1 - 2/1 - 31/1 -
Cylinder 5 31
Misfire detection P0306* P0306* P0306* 1 - 2/1 - 31/1 -
Cylinder 6 31
Knock sensor 1 P0327 P0328 6/6/6
Knock sensor 2 P0332 P0333 6/6/6
Engine speed sensor P0336 3/6/6
signal
Hall sensor 1 P0341 P0344 P0342 P0343 3/6/6
Secondary air system P0410 3/6/0
Bank 1
Electric switch-over P0413 P0414 P0414 3/6/0
valve
Secondary air pump P0418 P0418 P0418 3/6/0
Catalytic conversion P0420 3/30/0
Bank 1
Catalytic conversion P0430 3/30/0
Bank 2

Fault overview of 911 (996) Turbo model year 2001 only


0-PFUEB01T page 3
Printed in Germany – 14, 2003 fue_dm78
0 DME 7.8 DME 7.8

Fault text Fault type 1 Fault type 2 Fault type 3 Fault type 4 CE
(Plaus) (Sig) (Min) (Max) USA/
EU3/
M150
Fuel tank ventilation sys- P0440 3/-/-
tem
(DTESK)
Fuel tank ventilation sys- P0441 -/6/6
tem
(DTEV)
Fuel tank ventilation sys- P0442 3/0/0
tem
(fine leak)
Tank vent valve P0444 P0445 P0445 3/30/6
Activated charcoal fil- P0446 3/0/0
ter shutoff valve
(function)
Activated charcoal fil- P0447 P0448 P0448 3/0/0
ter shutoff valve
(driver)
Pressure sensor, tank P0450 P0452 P0453 3/0/0
Fuel tank ventilation sys- P0455 P0455 3/0/0
tem
(big leak)
Driver for blower 1 P0480 P0480 P0480 6/6/6
Driver for blower 2 P0481 P0481 P0481 6/6/6
Driver for blower 3 P0482 P0482 P0482 6/6/6
Vehicle speed P0501 3/6/6
Idle speed control at P0506 P0507 3/6/6
the stop
Supply voltage P0560 P0562 P0563 3/6/3
CAN timeout P0600 3/6/6
Tiptronic
EEPROM fault P0603 P0603 P0603 P0603 6/30/6
Control module faulty P0604 3/30/6
(RAM)
Control module faulty P0605 3/30/6
(ROM)
Check Engine lamp, P0650 6/6/6
open circuit (via CAN)
Tiptronic P0700 3/6/6
(CAN transfer box set-
ting implausible)

0-PFUEB01T page 4 Fault overview of 911 (996) Turbo model year 2001 only
fue_dm78 Printed in Germany – 14, 2003
DME 7.8 DME 7.8 0
Fault text Fault type 1 Fault type 2 Fault type 3 Fault type 4 CE
(Plaus) (Sig) (Min) (Max) USA/
EU3/
M150
Tiptronic P0701 3/6/6
(Gear implausible/trans-
mission slips)
Tiptronic control unit P0702 3/6/6
faulty
Tiptronic P0706 3/32/6
(Selector lever position
implausible)
Tiptronic P0715 3/6/6
(Supply voltage of
speed sensors)
Tiptronic P0720 3/6/6
(CAN: wheel speed rear
right)
Tiptronic P0730 3/6/6
(Gear comparison nega-
tive)
Tiptronic P0740 6/6/6
(Converter lockup
clutch)
Tiptronic P0743 3/6/6
(Converter lockup sole-
noid valve)
Tiptronic P0748 3/6/6
(Control solenoid valve,
modulating pressure)
Tiptronic P0753 3/6/6
(Solenoid valve, 1-2/4-5
gearshift)
Tiptronic P0758 3/6/6
(Solenoid valve, 2-3
gearshift)
Tiptronic P0763 3/ 6/ 6
(Solenoid valve3-4 gear-
shift)
Input values, cylinder fill P1101 P1101 3/6/6
measurement
Oxygen sensors inter- P1110 3/30/6
changed in front of cat-
alytic converter
LSU heater, load inter- P1114 3/6/6
ruption

Fault overview of 911 (996) Turbo model year 2001 only


0-PFUEB01T page 5
Printed in Germany – 14, 2003 fue_dm78
0 DME 7.8 DME 7.8

Fault text Fault type 1 Fault type 2 Fault type 3 Fault type 4 CE
(Plaus) (Sig) (Min) (Max) USA/
EU3/
M150
Oxygen sensor heater P1115 P1115 P1115 P1115 3/30/6
in front of catalytic con-
verter, bank 1
LSU heater, bank 2 P1116 3/6/6
Load interruption
Oxygen sensor heater P1117 3/6/0
after catalytic con-
verter, bank 1
Oxygen sensor heater P1118 3/6/0
after catalytic con-
verter, bank 2
Oxygen sensor heater P1119 P1119 P1119 P1119 3/30/6
in front of catalytic con-
verter, bank 2
Throttle potentiometer P1121 P1121 P1121 6/6/6
1
Throttle potentiometer P1122 P1122 P1122 6/6/6
2
Fuel pump relay driver P1124 P1124 P1124 6/6/6
Oxygen sensor closed- P1125 P1125 11/33/6
loop control adaptation
upper load range, bank
1
Oxygen sensor closed- P1126 P1126 11/33/6
loop control adaptation
lower load range, bank
1
Oxygen control devia- P1127 P1127 7/7/7
tion by short test, bank
1
Oxygen sensor closed- P1128 P1128 11/33/6
loop control adaptation
Idle speed range, bank
1
Oxygen sensor closed- P1130 P1130 11/33/6
loop control adaptation
Idle speed range, bank
2
Oxygen sensor closed- P1132 P1132 11/33/6
loop control upper load
range, bank 2

0-PFUEB01T page 6 Fault overview of 911 (996) Turbo model year 2001 only
fue_dm78 Printed in Germany – 14, 2003
DME 7.8 DME 7.8 0
Fault text Fault type 1 Fault type 2 Fault type 3 Fault type 4 CE
(Plaus) (Sig) (Min) (Max) USA/
EU3/
M150
Oxygen sensor closed- P1133 P1133 11/33/6
loop control lower load
range, bank 2
Oxygen control devia- P1134 P1134 7/7/7
tion by short test, bank
2
Pressure comparison P1136 6/6/6
Boost pressure v. ambi-
ent
Clutch switch P1137 6/6/6
Engine compartment P1157 P1158 6/6/6
temperature sensor
Injection valve of cylin- P1237 P1225 P1213 3/30/6
der 1
Injection valve of cylin- P1238 P1226 P1214 3/30/6
der 6
Injection valve of cylin- P1239 P1227 P1215 3/30/6
der 2
Injection valve of cylin- P1240 P1228 P1216 3/30/6
der 4
Injection valve of cylin- P1241 P1229 P1217 3/30/6
der 3
Injection valve of cylin- P1242 P1230 P1218 3/30/6
der 5
Accelerator pedal P1219 6/6/6
Boost pressure control P1249 P1249 6/6/6
Boost pressure charac- P1255 6/6/6
teristic, Above Upper
Limit
Signal from airbag P1265 6/6/6
Function monitoring P1266 3/30/6
Fuel cutoff
Position of camshaft rel- P1324 P1324 3/6/6
ative to crankshaft,
bank 2
Camshaft adjustment P1325 P1325 P1325 3/6/6
Bank 2
Position of camshaft rel- P1340 P1340 3/6/6
ative to crankshaft,
bank 1

Fault overview of 911 (996) Turbo model year 2001 only


0-PFUEB01T page 7
Printed in Germany – 14, 2003 fue_dm78
0 DME 7.8 DME 7.8

Fault text Fault type 1 Fault type 2 Fault type 3 Fault type 4 CE
(Plaus) (Sig) (Min) (Max) USA/
EU3/
M150
Camshaft adjustment P1341 P1341 P1341 3/6/6
Bank 1
Camshaft adjustment P1342 P1342 P1342 3/6/6
bank 1 driver
Camshaft adjustment P1343 P1343 P1343 3/6/6
bank 2 driver
Valve lift control driver P1344 P1344 P1344 3/6/6
Bank 1
Valve lift control driver P1345 P1345 P1345 3/6/6
Bank 2
Valve lift control parity P1350 P1350 P1350 6/6/6
check error
Valve lift control, cylin- P1351 P1351 P1351 6/6/6
der 1
Valve lift control, cylin- P1352 P1352 P1352 6/6/6
der 6
Valve lift control, cylin- P1353 P1353 P1353 6/6/6
der 2
Valve lift control, cylin- P1354 P1354 P1354 6/6/6
der 4
Valve lift control, cylin- P1355 P1355 P1355 6/6/6
der 3
Valve lift control, cylin- P1356 P1356 P1356 6/6/6
der 5
Knock control zero test P1384 6/6/6
Knock control offset P1385 6/6/6
Knock control test P1386 6/6/6
pulse
Hall sensor 2 P1397 P1397 P1397 3/6/6
Secondary air system P1411 3/6/0
Bank 2
Air conditioning com- P1455 P1457 P1456 6/6/6
pressor control
Throttle adjusting unit P1501 3/30/6
Driver
Throttle adjusting unit P1502 3/30/6
Spring check
Throttle adjusting unit P1503 3/30/6
Positional deviation

0-PFUEB01T page 8 Fault overview of 911 (996) Turbo model year 2001 only
fue_dm78 Printed in Germany – 14, 2003
DME 7.8 DME 7.8 0
Fault text Fault type 1 Fault type 2 Fault type 3 Fault type 4 CE
(Plaus) (Sig) (Min) (Max) USA/
EU3/
M150
Throttle adjusting unit P1504 6/6/6
Emergency air position
Throttle adjusting unit P1505 P1505 P1505 3/30/6
Control range
Throttle adjusting unit P1506 3/30/6
Lower mechanical stop
Throttle adjusting unit P1507 6/30/6
Amplifier balance
Function monitoring P1508 3/6/6
Torque comparison
Torque limitation P1509 6/6/6
Throttle adjusting unit P1510 6/30/6
Replacement detec-
tion without adaptation
Throttle adjustment unit P1511 P1511 3/6/30
Abortion of test through
violation of environmen-
tal condition
Ambient temperature P1512 6/6/6
(from instrument cluster
via CAN)
Throttle adjusting unit P1513 P1513 3/30/6
Spring test opening
Throttle adjusting unit P1514 6/30/6
Relearn lower mechani-
cal stop
Boost pressure control P1548 P1547 P1546 6/6/6
valve
Driver
Immobilizer P1570 P1571 6/6/6
Stop light switch P1574 6/6/6
Cruise control standby P1576 6/6/6
light via CAN
Accelerator pedal P1577 P1577 P1577 6/6/6
Potentiometer 1
Accelerator pedal P1578 P1578 P1578 6/6/6
Potentiometer 2
Reference mark sensor P1579 3/6/6
CAN timeout P1600 3/6/6
PSM

Fault overview of 911 (996) Turbo model year 2001 only


0-PFUEB01T page 9
Printed in Germany – 14, 2003 fue_dm78
0 DME 7.8 DME 7.8

Fault text Fault type 1 Fault type 2 Fault type 3 Fault type 4 CE
(Plaus) (Sig) (Min) (Max) USA/
EU3/
M150
CAN timeout P1601 P1601 6/6/6
Instrument cluster
Coolant shutoff valve P1656 P1656 P1656 6/6/6
Driver for ambient air P1657 P1657 P1657 6/6/6
valve
Control module faulty P1671 3/30/6
(watchdog: Reset)
Driver for engine com- P1674 P1674 P1674 6/6/6
partment purge fan
Engine scavenge P1675 6/6/6
blower fault
Tiptronic P1702 3/6/6
(Supply voltage of
valves or selector lever)
Tiptronic P1748 3/6/6
(Control solenoid valve,
shifting pressure)

0-PFUEB01T page 10 Fault overview of 911 (996) Turbo model year 2001 only
fue_dm78 Printed in Germany – 14, 2003
DME 7.8 DME 7.8 0
Fault overview of 911 Carrera (996) as of model year '02
0-PFUEB02S

Note!
♦ This fault code overview is for the 911 (996) Carrera as of
model year 2002 and the Boxster (986) as of model year 2003.
♦ The turbo versions for model year 2001 and as of model year
2002 have separate fault code tables which differ in some
respects from this table.

• To be certain that a fault is no longer present after a repair or


clearing of the fault memory, a short test or test drive should be
carried out. This is the only way of ensuring that all diagnosis
routines of the DME control module have been performed.
• For Boxster (986) Tiptronic vehicles, the fault memory of the Tip-
tronic control unit must also be read out, because switching on
of the Check Engine warning light may also have been initiated
by the Tiptronic.
• After a repair, the fault memory must always be cleared.

Fault type Signal implausible/implausible operating range/mal-


1: function
Fault type Open circuit/no signal
2:
Fault type Ground short/below lower limit/lean limit
3:
Fault type Short circuit to B+ /above upper limit/rich limit
4:

*: In the case of misfire faults, the fault types have a different meaning.
Fault type 1: Emission-related fault after starting
Fault type 3: Emission-related fault during journey
Fault type 4: Fault damaging to catalytic converter

CE Check Engine warning light


0 Function switched off
1 CE flashes, fault damaging to catalytic converter
2 CE ON, emission-related fault
3 CE ON after two driving cycles
4 CE ON after five seconds
5 CE OFF, fault output on scan tool

Fault overview of 911 Carrera (996) as of model year '02


0-PFUEB02S page 1
Printed in Germany – 14, 2003 fue_02fl
0 DME 7.8 DME 7.8

6 CE OFF, fault not emission-related


7 Fault caused by short test
11 Fuel supply fault, CE ON after two driving cycles, higher freeze frame priority
30 CE ON after three driving cycles
31 CE ON after three driving cycles with misfires
32 CE OFF, fault output on scan tool after three driving cycles
33 Fuel supply fault, CE ON after three driving cycles, higher freeze frame priority

Fault text Fault type 1 Fault type 2 Fault type 3 Fault type 4 CE
(Plaus) (Sig) (Min) (Max) USA/EU3/
EU2
Position of camshaft relative to P0011 P0012 3/32/32
crankshaft, bank 1
Position of camshaft relative to P0021 P0022 3/32/32
crankshaft, bank 2
Valve lift control driver P0026 P0026 P0026 3/30/32
Bank 1
Valve lift control driver P0028 P0028 P0028 3/30/32
Bank 2
Oxygen sensor heater in front of P0030 P0031 P0032 3/30/0
catalytic converter, bank 1
Oxygen sensor heater after cata- P0036 P0037 P0038 3/6/0
lytic converter, bank 1
Oxygen sensor heater in front of P0050 P0051 P0052 3/30/0
catalytic converter, bank 2
Oxygen sensor heater after cata- P0056 P0057 P0058 3/6/0
lytic converter, bank 2
Ambient temperature P0071 6/6/6
(from instrument cluster via CAN)
Hot film mass air flow meter P0102 P0103 3/32/32
Air intake temperature sensor P0112 P0113 3/32/32
Engine temperature sensor P0116 P0125 P0117 P0118 3/32/32
Accelerator pedal P0121 P0122 P0123 5/32/32
Potentiometer 1
Blocked thermostat P0128 3/32/32
Oxygen sensor in front of cata- P0130 P0134 P0131 P0132 3/30/6
lytic converter, bank 1
Oxygen sensor aging period, P0133 3/30/6
bank 1
Oxygen sensor heater in front of P0135
catalytic converter, bank 1

0-PFUEB02S page 2 Fault overview of 911 Carrera (996) as of model year '02
fue_02fl Printed in Germany – 14, 2003
DME 7.8 DME 7.8 0
Fault text Fault type 1 Fault type 2 Fault type 3 Fault type 4 CE
(Plaus) (Sig) (Min) (Max) USA/EU3/
EU2
Oxygen sensor aging after cata- P0139 P0136 3/30/0
lytic converter, bank 1
Oxygen sensor after catalytic P0140 P0137 P0138 3/30/0
converter, bank 1
Oxygen sensor heater after cata- P0141 3/30/0
lytic converter, bank 1
Oxygen sensor in front of cata- P0150 P0154 P0151 P0152 3/30/6
lytic converter
Bank 2
Oxygen sensor aging period, P0153 3/30/6
bank 2
Oxygen sensor heater in front of P0155
catalytic converter, bank 2
Oxygen sensor aging after cata- P0159 P0156 3/30/0
lytic converter, bank 2
Oxygen sensor after catalytic P0160 P0157 P0158 3/30/0
converter, bank 2
Oxygen sensor heater after cata- P0161 3/30/0
lytic converter, bank 2
Oxygen sensor closed-loop con- P0172 P0171 11/33/6
trol adaptation
Idle speed range, bank 1
Oxygen sensor closed-loop con- P0175 P0174 11/33/6
trol adaptation
Idle speed range, bank 2
Oil temperature sensor P0197 P0198 6/6/6
Injection valve of cylinder 1 P0201 P0261 P0262 3/30/32
Injection valve of cylinder 2 P0202 P0264 P0265 3/30/32
Injection valve of cylinder 3 P0203 P0267 P0268 3/30/32
Injection valve of cylinder 4 P0204 P0270 P0271 3/30/32
Injection valve of cylinder 5 P0205 P0273 P0274 3/30/32
Injection valve of cylinder 6 P0206 P0276 P0277 3/30/32
Accelerator pedal P0221 P0222 P0223 5/32/32
Potentiometer 2
Fuel pump relay driver P0230 P0230 P0230 6/6/6
Misfire detection (total) P0300* P0300* P0300* 1 - 2/1 -
31/1 - 31
Misfire detection P0301* P0301* P0301* 1 - 2/1 -
Cylinder 1 31/1 - 31

Fault overview of 911 Carrera (996) as of model year '02


0-PFUEB02S page 3
Printed in Germany – 14, 2003 fue_02fl
0 DME 7.8 DME 7.8

Fault text Fault type 1 Fault type 2 Fault type 3 Fault type 4 CE
(Plaus) (Sig) (Min) (Max) USA/EU3/
EU2
Misfire detection P0302* P0302* P0302* 1 - 2/1 -
Cylinder 2 31/1 - 31
Misfire detection P0303* P0303* P0303* 1 - 2/1 -
Cylinder 3 31/1 - 31
Misfire detection P0304* P0304* P0304* 1 - 2/1 -
Cylinder 4 31/1 - 31
Misfire detection P0305* P0305* P0305* 1 - 2/1 -
Cylinder 5 31/1 - 31
Misfire detection P0306* P0306* P0306* 1 - 2/1 -
Cylinder 6 31/1 - 31
Knock control zero test P0324 5/6/6
Knock sensor 1 P0327 P0328 5/6/6
Knock sensor 2 P0332 P0333 5/6/6
Engine speed sensor signal P0335 3/32/32
Reference mark sensor P0336 3/32/6
Hall sensor 1 P0341 P0344 P0342 P0343 3/32/32
Hall sensor 2 P0346 P0349 P0347 P0348 3/32/32
Electric switch-over valve P0413 P0414 P0414 3/32/0
Secondary air pump P0418 P0418 P0418 3/32/0
Catalytic conversion P0420 3/30/0
Bank 1
Catalytic conversion P0430 3/30/0
Bank 2
Fuel tank ventilation system P0440 3/0/0
(DTESK)
Fuel tank ventilation system P0441 P0441 0/32/32
(DTEV)
Fuel tank ventilation system P0442 3/0/0
(fine leak)
Tank vent valve P0444 P0445 P0445 3/30/32
Activated charcoal filter shutoff P0446 3/0/0
valve
(function)
Activated charcoal filter shutoff P0447 P0448 P0448 3/0/0
valve
(driver)
Fuel tank ventilation system P0450 P0455 3/0/0
(big leak)
Pressure sensor tank P0451 P0452 P0453 3/0/0

0-PFUEB02S page 4 Fault overview of 911 Carrera (996) as of model year '02
fue_02fl Printed in Germany – 14, 2003
DME 7.8 DME 7.8 0
Fault text Fault type 1 Fault type 2 Fault type 3 Fault type 4 CE
(Plaus) (Sig) (Min) (Max) USA/EU3/
EU2
Fuel tank ventilation system P0456 3/0/0
(small leak)
Driver for blower 1 P0480 P0480 P0480 6/6/6
Driver for blower 2 P0481 P0481 P0481 6/6/6
Secondary air system P0491 3/32/0
Bank 1
Secondary air system P0492 3/32/0
Bank 2
Vehicle speed P0503 3/6/6
Idle speed control at the stop P0506 P0507 3/32/32
Immobilizer P0513 P0513 6/6/6
Supply voltage P0560 P0562 P0563 3/6/6
Stop light switch P0571 6/6/6
CAN timeout P0600 3/32/6
Tiptronic
DME relay/control module faulty P0601 6/6/6
(watchdog: Reset)
EEPROM fault P0603 P0603 P0603 P0603 6/6/6
Control module faulty P0604 5/32/32
(RAM)
Control module faulty (ROM) P0605 5/32/32
Control module faulty P0607 5/32/32
(watchdog: Reset)
Throttle adjusting unit P0638 4/4/4
Positional deviation
Air conditioning compressor con- P0645 P0646 P0674 6/6/6
trol
Check Engine lamp, open circuit P0650 5/32/32
(via CAN)
Electric switch-over valve for P0660 P0661 P0662 6/6/6
intake pipe switching
Tiptronic P0700 3/32/6
(CAN transfer box setting implau-
sible)
Tiptronic P0701 3/32/6
(Gear implausible/transmission
slips)
Tiptronic control unit faulty P0702 3/32/6

Fault overview of 911 Carrera (996) as of model year '02


0-PFUEB02S page 5
Printed in Germany – 14, 2003 fue_02fl
0 DME 7.8 DME 7.8

Fault text Fault type 1 Fault type 2 Fault type 3 Fault type 4 CE
(Plaus) (Sig) (Min) (Max) USA/EU3/
EU2
Tiptronic P0715 3/32/6
(Supply voltage of speed sen-
sors)
Tiptronic P0720 3/32/6
(CAN: wheel speed rear right)
Tiptronic P0730 3/32/6
(Gear comparison negative)
Tiptronic P0740 6/32/6
(Converter lockup clutch)
Tiptronic P0743 3/32/6
(Converter lockup clutch solenoid
valve)
Tiptronic P0748 3/32/6
(Control solenoid valve, modulat-
ing pressure)
Tiptronic P0753 3/32/6
(Solenoid valve, 1-2/4-5 gear-
shift)
Tiptronic P0758 3/32/6
(Solenoid valve, 2-3 gearshift)
Tiptronic P0763 3/32/6
(Solenoid valve3-4 gearshift)
Tiptronic P0778 3/32/6
(Control solenoid valve, shifting
pressure)
Clutch switch P0830 6/6/6
Input values, cylinder fill measure- P1101 P1109 6/6/6
ment
Ambient pressure sensor P1103 P1102 3/32/32
Oxygen sensor closed-loop con- P1105 P1125 11/33/32
trol adaptation upper load range,
bank 1
Oxygen sensor closed-loop con- P1106 P1132 11/33/32
trol upper load range, bank 2
Oxygen sensor closed-loop con- P1107 P1126 11/33/32
trol adaptation lower load range,
bank 1
Oxygen sensor closed-loop con- P1108 P1133 11/33/32
trol lower load range, bank 2
Throttle P1120 5/32/32
Throttle potentiometer 1 P1121 P1139 P1138 5/32/32
Throttle potentiometer 2 P1122 P1141 P1140 5/32/32

0-PFUEB02S page 6 Fault overview of 911 Carrera (996) as of model year '02
fue_02fl Printed in Germany – 14, 2003
DME 7.8 DME 7.8 0
Fault text Fault type 1 Fault type 2 Fault type 3 Fault type 4 CE
(Plaus) (Sig) (Min) (Max) USA/EU3/
EU2
Oxygen control deviation by short P1127 P1142 7/7/7
test, bank 1
Oxygen control deviation by short P1134 P1143 7/7/7
test, bank 2
Engine compartment tempera- P1157 P1158 6/6/6
ture sensor
Oxygen sensor after catalytic P1159
converter, bank 1
Oxygen sensor after catalytic P1160
converter, bank 2
Signal from airbag P1265 6/6/6
Function monitoring P1266 4/4/4
Fuel cutoff
Inlet camshaft, bank 2 P1325 5/32/32
Inlet camshaft driver P1328 P2088 P2089 3/30/32
Inlet camshaft driver, bank 2 P1331 P2092 P2093 3/30/32
Inlet camshaft P1341 5/32/32
Valve lift control parity check P1350 P1374 P1371 6/6/6
error
Valve lift control, cylinder 1 P1351 P1359 6/6/6
Valve lift control, cylinder 6 P1352 P1360 6/6/6
Valve lift control, cylinder 2 P1353 P1361 6/6/6
Valve lift control, cylinder 4 P1354 P1362 6/6/6
Valve lift control, cylinder 3 P1355 P1363 6/6/6
Valve lift control, cylinder 5 P1356 P1364 6/6/6
Knock control offset P1385 5/6/6
Knock control test pulse P1386 5/6/6
Throttle adjusting unit P1501 4/4/4
Driver
Throttle adjusting unit P1502 4/4/4
Spring check
Throttle adjusting unit P1504 6/6/6
Emergency air position
Throttle adjusting unit P1505 P1518 P1516 4/4/4
Control range
Throttle adjusting unit P1506 4/4/4
Lower mechanical stop
Throttle adjusting unit P1507 6/6/6
Amplifier balance

Fault overview of 911 Carrera (996) as of model year '02


0-PFUEB02S page 7
Printed in Germany – 14, 2003 fue_02fl
0 DME 7.8 DME 7.8

Fault text Fault type 1 Fault type 2 Fault type 3 Fault type 4 CE
(Plaus) (Sig) (Min) (Max) USA/EU3/
EU2
Function monitoring P1508 4/4/4
Torque comparison
Torque limitation P1509 5/32/32
Throttle adjusting unit P1510 4/4/4
Replacement detection without
adaptation
Throttle adjustment unit P1511 P1517 6/6/6
Abortion of test through violation
of environmental condition
Throttle adjusting unit P1513 P1515 4/4/4
Spring test opening
Throttle adjusting unit P1514 6/6/6
Relearn lower mechanical stop
Pedal value sensor movement P1575 6/6/6
Cruise control standby light via P1576 6/6/6
CAN
CAN timeout P1600 6/6/6
PSM
CAN timeout P1602 P1601 6/6/6
Instrument cluster
Coolant shutoff valve P1656 P1655 P1654 6/6/6
Driver for engine compartment P1674 P1677 P1676 6/6/6
purge fan
Engine scavenge blower fault P1675 6/6/6
Tiptronic P1702 3/32/6
(Supply voltage of valves or
selector lever)
Oxygen sensor aging delay time, P2097 P2096 3/30/0
bank 1
Oxygen sensor aging delay time, P2099 P2098 3/30/0
bank 2
Accelerator pedal P2135 5/32/32

0-PFUEB02S page 8 Fault overview of 911 Carrera (996) as of model year '02
fue_02fl Printed in Germany – 14, 2003
DME 7.8 DME 7.8 0
Fault overview of 911 Turbo (996) and GT 2 as of model year '02
0-PFUEB02T

Note!
♦ Please note: This fault code overview only applies to the 911
(996) Turbo and GT2 as of model year 2002.
♦ For the Turbo up to and including model year 2001, there are
separate fault code tables, which differ in some respects from
this table. Some fault codes have been renamed in order to
implement the changed standards of the Californian environmen-
tal agency.
♦ The model year allocation refers to the program and data status
in the DME control module.

• To be certain that a fault is no longer present after a repair or


clearing of the fault memory, a short test or test drive should be
carried out. This is the only way of ensuring that all diagnosis
routines of the DME control module have been performed.
• In the case of Tiptronic faults, the fault memory of the Tiptronic
must also be read out for diagnosis/troubleshooting.
• After a repair, the fault memory must always be cleared.

Fault type Signal implausible/implausible operating range/mal-


1: function
Fault type Open circuit/no signal
2:
Fault type Ground short/below lower limit/lean limit
3:
Fault type Short circuit to B+ /above upper limit/rich limit
4:

*: In the case of misfire faults, the fault types have a different meaning.
Fault type 1: Emission-related fault after starting
Fault type 3: Emission-related fault during journey
Fault type 4: Fault damaging to catalytic converter

**: In the case of oxygen sensor faults, the fault types have a different meaning.
Fault type 1: All electrical faults (open circuit, short circuit to B+ or ground) cause this fault output
Fault type 2: Interference from the oxygen sensor heater in the sensor signal
Fault type 3: Oxygen sensor aging fault, sensor dynamic response
Fault type 4: Oxygen sensor aging fault, sensor contamination and shift of characteristic

Fault overview of 911 Turbo (996) and GT 2 as of model year '02 ...
0-PFUEB02T page 1
Printed in Germany – 14, 2003 fue_02t
0 DME 7.8 DME 7.8

CE Check Engine warning light


0 Function switched off
1 CE flashes, fault damaging to catalytic converter
2 CE ON, emission-related fault
3 CE ON after two driving cycles
4 CE ON after five seconds
5 CE OFF, fault output on Scan Tool
6 CE OFF, fault not emission-related
7 Fault caused by short test
11 Fuel supply fault, CE ON after two driving cycles, higher freeze frame priority
30 CE ON after three driving cycles
31 CE ON after three driving cycles with misfires
32 CE OFF, fault output on Scan Tool after three driving cycles
33 Fuel supply fault, CE ON after three driving cycles, higher freeze frame priority

Fault text Fault type 1 Fault type 2 Fault type 3 Fault type 4 CE
(Plaus) (Sig) (Min) (Max) USA/EU3/
EU2
Position of camshaft relative to P0011 P0012 3/32/32
crankshaft, bank 1
Inlet camshaft driver P0013 P0013 P0013 3/32/32
Position of camshaft relative to P0021 P0022 3/32/32
crankshaft, bank 2
Inlet camshaft driver, bank 2 P0023 P0023 P0023 3/32/32
Valve lift control driver P0026 P0026 P0026 3/30/32
Bank 1
Valve lift control driver P0028 P0028 P0028 3/30/32
Bank 2
Oxygen sensor heater in front of P0030 P0031 P0032 3/30/0
catalytic converter, bank 1
Oxygen sensor heater after cata- P0036 P0037 P0038 3/30/0
lytic converter, bank 1
Oxygen sensors interchanged in P0040
front of catalytic converter
Boost pressure control valve P0045 P0047 P0048 5/32/32
Driver
Oxygen sensor heater in front of P0050 P0051 P0052 3/30/0
catalytic converter, bank 2

0-PFUEB02T page 2 Fault overview of 911 Turbo (996) and GT 2 as of model year '02 ...
fue_02t Printed in Germany – 14, 2003
DME 7.8 DME 7.8 0
Fault text Fault type 1 Fault type 2 Fault type 3 Fault type 4 CE
(Plaus) (Sig) (Min) (Max) USA/EU3/
EU2
Oxygen sensor heater after cata- P0056 P0057 P0058 3/30/0
lytic converter, bank 2
Ambient temperature P0071 6/6/6
(from instrument cluster via CAN)
Hot film mass air flow meter P0102 P0103 3/32/32
Air intake temperature sensor P0112 P0113 3/32/32
Engine temperature sensor P0116 P0125 P0117 P0118 3/32/32
Accelerator pedal P0121 P0122 P0123 5/32/32
Potentiometer 1
Blocked thermostat P0128 3/32/32
Ambient pressure sensor P0129 3/32/32
Oxygen sensor in front of cata- P0130** P0133** 3/30/6
lytic converter, bank 1
Oxygen sensor heater in front of P0135 3/30/0
catalytic converter, bank 1
Oxygen sensor aging after cata- P0136 P0136 3/30/0
lytic converter, bank 1
Oxygen sensor after catalytic P0140 P0137 P0138 3/30/6
converter, bank 1
Oxygen sensor heater after cata- P0141 3/6/0
lytic converter
Oxygen sensor in front of cata- P0150** P0153** 3/30/6
lytic converter
Bank 2
Oxygen sensor heater in front of P0155 3/30/0
catalytic converter, bank 2
Oxygen sensor aging after cata- P0156 P0156 3/30/0
lytic converter, bank 2
Oxygen sensor after catalytic P0160 P0157 P0158 3/30/6
converter, bank 2
Oxygen sensor heater after cata- P0161 3/6/0
lytic converter, bank 2
Oxygen sensor closed-loop con- P0172 P0171 11/33/6
trol adaptation
Idle speed range, bank 1
Oxygen sensor closed-loop con- P0175 P0174 11/33/6
trol adaptation
Idle speed range, bank 2
Oil temperature sensor P0197 P0198 6/6/6
Injection valve of cylinder 1 P0201 P0261 P0262 3/30/32

Fault overview of 911 Turbo (996) and GT 2 as of model year '02 ...
0-PFUEB02T page 3
Printed in Germany – 14, 2003 fue_02t
0 DME 7.8 DME 7.8

Fault text Fault type 1 Fault type 2 Fault type 3 Fault type 4 CE
(Plaus) (Sig) (Min) (Max) USA/EU3/
EU2
Injection valve of cylinder 2 P0202 P0264 P0265 3/30/32
Injection valve of cylinder 3 P0203 P0267 P0268 3/30/32
Injection valve of cylinder 4 P0204 P0270 P0271 3/30/32
Injection valve of cylinder 5 P0205 P0273 P0274 3/30/32
Injection valve of cylinder 6 P0206 P0276 P0277 3/30/32
Accelerator pedal P0221 P0222 P0223 5/32/32
Potentiometer 2
Fuel pump relay driver P0230 P0230 P0230 6/6/6
Boost pressure characteristic, P0234 5/32/32
Above Upper Limit
Pressure sensor, boost P0237 P0238 5/32/32
Misfire detection (total) P0300* P0300* P0300* 1 - 2/1 -
31/1 - 31
Misfire detection P0301* P0301* P0301* 1 - 2/1 -
Cylinder 1 31/1 - 31
Misfire detection P0302* P0302* P0302* 1 - 2/1 -
Cylinder 2 31/1 - 31
Misfire detection P0303* P0303* P0303* 1 - 2/ 1 -
Cylinder 3 31/ 1 - 31
Misfire detection P0304* P0304* P0304* 1 - 2/1 -
Cylinder 4 31/1 - 31
Misfire detection P0305* P0305* P0305* 1 - 2/1 -
Cylinder 5 31/1 - 31
Misfire detection P0306* P0306* P0306* 1 - 2/1 -
Cylinder 6 31/1 - 31
Knock control zero test P0324 5/6/6
Knock sensor 1 P0327 P0328 5/6/6
Knock sensor 2 P0332 P0333 5/6/6
Engine speed sensor signal P0335 3/32/32
Reference mark sensor P0336 3/32/6
Hall sensor 1 P0341 P0344 P0342 P0343 3/ 32/ 32
Hall sensor 2 P0346 P0349 P0347 P0348 3/32/32
Electric switch-over valve P0413 P0414 P0414 3/32/0
Secondary air pump P0418 P0418 P0418 3/32/0
Catalytic conversion P0420 3/30/0
Bank 1
Catalytic conversion P0430 3/30/0
Bank 2

0-PFUEB02T page 4 Fault overview of 911 Turbo (996) and GT 2 as of model year '02 ...
fue_02t Printed in Germany – 14, 2003
DME 7.8 DME 7.8 0
Fault text Fault type 1 Fault type 2 Fault type 3 Fault type 4 CE
(Plaus) (Sig) (Min) (Max) USA/EU3/
EU2
Fuel tank ventilation system P0440 3/0/0
(DTESK)
Fuel tank ventilation system P0441 P0441 0/32/32
(DTEV)
Fuel tank ventilation system P0442 3/0/0
(fine leak)
Tank vent valve P0444 P0445 P0445 3/30/32
Activated charcoal filter shutoff P0446 3/0/0
valve
(function)
Activated charcoal filter shutoff P0447 P0448 P0448 3/0/0
valve
(driver)
Fuel tank ventilation system P0450 P0455 3/0/0
(big leak)
Pressure sensor tank P0451 3/0/0
Fuel tank ventilation system P0456 3/0/0
(small leak)
Driver for blower 1 P0480 P0480 P0480 6/6/6
Driver for blower 2 P0481 P0481 P0481 6/6/6
Driver for blower 3 P0482 P0482 P0482 6/6/6
Secondary air system P0491 3/32/0
Bank 1
Secondary air system P0492 3/32/0
Bank 2
Vehicle speed P0501 3/6/6
Idle speed control at the stop P0506 P0507 3/32/32
Immobilizer P0513 P0513 6/6/6
Supply voltage P0560 P0562 P0563 3/6/6
Stop light switch P0571 6/6/6
CAN timeout P0600 3/32/6
Tiptronic
DME relay/control module faulty P0601 6/6/6
(watchdog: Reset)
EEPROM fault P0603 P0603 P0603 P0603 6/6/6
Control module faulty P0604 5/32/32
(RAM)
Control module faulty (ROM) P0605 5/32/32

Fault overview of 911 Turbo (996) and GT 2 as of model year '02 ...
0-PFUEB02T page 5
Printed in Germany – 14, 2003 fue_02t
0 DME 7.8 DME 7.8

Fault text Fault type 1 Fault type 2 Fault type 3 Fault type 4 CE
(Plaus) (Sig) (Min) (Max) USA/EU3/
EU2
Control module faulty P0607 5/32/32
(watchdog: Reset)
Throttle adjusting unit P0638 4/4/4
Positional deviation
Air conditioning compressor con- P0645 P0646 P0674 6/6/6
trol
Check Engine lamp, open circuit P0650 5/32/32
(via CAN)
Tiptronic P0700 3/32/6
(CAN transfer box setting implau-
sible)
Tiptronic P0701 3/32/6
(Gear implausible/transmission
slips)
Tiptronic control unit faulty P0702 3/32/6
Tiptronic P0706 3/32/6
(Selector lever position implausi-
ble)
Transmission oil temperature GT P0712 P0713 6/6/6
2
Tiptronic P0715 3/32/6
(Supply voltage of speed sen-
sors)
Tiptronic P0720 3/32/6
(CAN: wheel speed rear right)
Tiptronic P0730 3/32/6
(Gear comparison negative)
Tiptronic P0740 6/32/6
(Converter lockup clutch)
Tiptronic P0743 3/32/6
(Converter lockup solenoid valve)
Tiptronic P0748 3/32/6
(Control solenoid valve, modulat-
ing pressure)
Tiptronic P0753 3/32/6
(Solenoid valve, 1-2/4-5 gear-
shift)
Tiptronic P0758 3/32/6
(Solenoid valve, 2-3 gearshift)
Tiptronic P0763 3/32/6
(Solenoid valve3-4 gearshift)

0-PFUEB02T page 6 Fault overview of 911 Turbo (996) and GT 2 as of model year '02 ...
fue_02t Printed in Germany – 14, 2003
DME 7.8 DME 7.8 0
Fault text Fault type 1 Fault type 2 Fault type 3 Fault type 4 CE
(Plaus) (Sig) (Min) (Max) USA/EU3/
EU2
Tiptronic P0778 3/32/6
(Control solenoid valve, shifting
pressure)
Clutch switch P0830 6/6/6
Input values, cylinder fill measure- P1101 P1109 3/6/6
ment
Ambient pressure sensor P1102 3/32/32
Oxygen sensor closed-loop con- P1105 P1125 11/33/32
trol adaptation upper load range,
bank 1
Oxygen sensor closed-loop con- P1106 P1132 11/33/32
trol upper load range, bank 2
Oxygen sensor closed-loop con- P1107 P1126 11/33/32
trol adaptation lower load range,
bank 1
Oxygen sensor closed-loop con- P1108 P1133 11/33/32
trol lower load range, bank 2
Throttle P1120 5/32/32
Throttle potentiometer 1 P1121 P1139 P1138 5/32/32
Throttle potentiometer 2 P1122 P1141 P1140 5/32/32
Oxygen control deviation by short P1127 P1142 7/7/7
test, bank 1
Oxygen control deviation by short P1134 P1143 7/7/7
test, bank 2
Pressure comparison P1136 5/32/32
Boost pressure v. ambient
Oxygen sensor in front of cata- P1146** P1145** 3/ 30/ 6
lytic converter, bank 1
Engine compartment tempera- P1157 P1158 6/6/6
ture sensor
Boost pressure control P1249 P1250 5/32/32
Oxygen sensor in front of cata- P1156** P1155** 3/30/6
lytic converter
Bank 2
Signal from airbag P1265 6/6/6
Function monitoring P1266 4/4/4
Fuel cutoff
Camshaft adjustment P1325 P1358 P1357 3/32/32
Bank 2
Camshaft adjustment P1341 P1349 P1348 3/32/32
Bank 1

Fault overview of 911 Turbo (996) and GT 2 as of model year '02 ...
0-PFUEB02T page 7
Printed in Germany – 14, 2003 fue_02t
0 DME 7.8 DME 7.8

Fault text Fault type 1 Fault type 2 Fault type 3 Fault type 4 CE
(Plaus) (Sig) (Min) (Max) USA/EU3/
EU2
Valve lift control parity check P1350 P1374 P1371 6/6/6
error
Valve lift control, cylinder 1 P1351 P1359 6/6/6
Valve lift control, cylinder 6 P1352 P1360 6/6/6
Valve lift control, cylinder 2 P1353 P1361 6/6/6
Valve lift control, cylinder 4 P1354 P1362 6/6/6
Valve lift control, cylinder 3 P1355 P1363 6/6/6
Valve lift control, cylinder 5 P1356 P1364 6/6/6
Knock control offset P1385 5/6/6
Knock control test pulse P1386 5/6/6
Throttle adjusting unit P1501 4/4/4
Driver
Throttle adjusting unit P1502 4/4/4
Spring check
Throttle adjusting unit P1504 6/6/6
Emergency air position
Throttle adjusting unit P1505 P1518 P1516 4/4/4
Control range
Throttle adjusting unit P1506 4/4/4
Lower mechanical stop
Throttle adjusting unit P1507 6/6/6
Amplifier balance
Function monitoring P1508 4/4/4
Torque comparison
Torque limitation P1509 5/32/32
Throttle adjusting unit P1510 4/4/4
Replacement detection without
adaptation
Throttle adjustment unit P1511 P1517 6/6/6
Abortion of test through violation
of environmental condition
Throttle adjusting unit P1513 P1515 4/4/4
Spring test opening
Throttle adjusting unit P1514 6/6/6
Relearn lower mechanical stop
Pedal value sensor movement P1575 6/6/6
Cruise control standby light via P1576 6/6/6
CAN
CAN timeout P1600 6/6/6
PSM

0-PFUEB02T page 8 Fault overview of 911 Turbo (996) and GT 2 as of model year '02 ...
fue_02t Printed in Germany – 14, 2003
DME 7.8 DME 7.8 0
Fault text Fault type 1 Fault type 2 Fault type 3 Fault type 4 CE
(Plaus) (Sig) (Min) (Max) USA/EU3/
EU2
CAN timeout P1602 P1601 6/6/6
Instrument cluster
Coolant shutoff valve P1656 P1655 P1654 5/32/6
Driver for ambient air valve P1657 P1659 P1658 6/6/6
Driver for engine compartment P1674 P1677 P1676 6/6/6
purge fan
Engine scavenge blower fault P1675 6/6/6
Tiptronic P1702 3/32/6
(Supply voltage of valves or
selector lever)
Accelerator pedal P2135 5/32/32

Fault overview of 911 Turbo (996) and GT 2 as of model year '02 ...
0-PFUEB02T page 9
Printed in Germany – 14, 2003 fue_02t
0 DME 7.8 DME 7.8

0-PFUEB02T page 10 Fault overview of 911 Turbo (996) and GT 2 as of model year '02 ...
fue_02t Printed in Germany – 14, 2003
DME 7.8 DME 7.8 0
P0011
0-8.3

Position of Camshaft in Relation to Crankshaft, Bank 1


– Below Limit

Diagnosis conditions
• Idle speed
• Reference mark recognized
• Engine speed between 600 rpm and 1200 rpm.
• Engine temperature greater than 40 °C
• No fault in camshaft position sensors
• Reference mark OK
• No fault in camshaft adjustment
• No fault in engine temperature
• No fault in camshaft adjustment output stage

Possible fault cause


♦ Allocation of camshaft to inlet camshaft incorrect

Affected terminals
-

Diagnosis/Troubleshooting

Note!
This fault is stored if the engine was disassembled and the allocation of the camshaft to the inlet camshaft was
incorrectly set.

Work instruction Display OK If not OK


1 Set camshafts ♦ To adjust the camshafts, please
refer to the 911 Turbo (996) or
911 Carrera (996) Technical
Manual.

1536 P0011
0-8.3 page 1
Printed in Germany – 6, 2002 p0011
0 DME 7.8 DME 7.8

0-8.3 page 2 1536 P0011


p0011 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0012
0-8.4

Position of Camshaft in Relation to Crankshaft, Bank 1


– Above Limit

Diagnosis conditions
• Idle speed
• Reference mark recognized
• Engine speed between 600 rpm and 1200 rpm.
• Engine temperature greater than 40 °C
• No fault in camshaft position sensors
• Reference mark OK
• No fault in camshaft adjustment
• No fault in engine temperature
• No fault in camshaft adjustment output stage

Possible fault cause


♦ Solenoid hydraulic valve camshaft adjustment faulty

♦ Allocation of camshaft to inlet camshaft incorrect

Affected terminals
-

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check solenoid hydraulic ♦ Remove connector on solenoid See Figure 2 Replace solenoid
valve camshaft adjust- hydraulic valve Þ Step 2 hydraulic valve
ment ♦ Connect special tool 9675 to →End
the solenoid hydraulic valve and
to a power supply.
♦ Connect oscilloscope or engine
tester to the special tool 9675
♦ Set 12 V
♦ See Figure 1.
♦ Set switch on special tool 9675
to 1

1536 P0012
0-8.4 page 1
Printed in Germany – 6, 2002 p0012
0 DME 7.8 DME 7.8

Figure 1:

Figure 2: 20V DC 1:1

1 - Voltage not applied yet, valve in output state


2 - Exponential voltage increase, magnetic field is built up, 1 2 3 4
increase of the spring preload force
3 - Valve starts to move, spring force increases, valve reaches
end position
4 - Exponential voltage increase, current limitation through self-
induction of the coil
5ms/DIV

Work instruction Display OK If not OK


2 Set camshafts ♦ To adjust the camshafts, please
refer to the 911 Turbo (996) or
911 Carrera (996) Technical
Manual.

0-8.4 page 2 1536 P0012


p0012 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0013
0-8.5

Camshaft Adjustment, Bank 1 Output Stage - Open


Circuit

Diagnosis conditions
• Engine running

Possible fault cause


♦ Open circuit in triggering wire

♦ Open circuit in B+ supply

♦ Solenoid hydraulic valve faulty

Affected terminals
V/7

Diagnosis/Troubleshooting

Note!
The wiring for the solenoid hydraulic valve is routed via the connector X 59/1 pin 14

Work instruction Display OK If not OK


1 Check triggering wire for ♦ Connect special tool 9637 to 0-5Ω
continuity. wiring harness (DME control
module plug).
♦ Remove connector on the sole-
noid hydraulic valve
♦ Measure resistance between V/
7 and solenoid hydraulic valve
connector pin 2.
2 Check B+ supply for sole- ♦ Remove connector on the sole- Battery voltage.
noid hydraulic valve noid hydraulic valve
♦ Switch on the ignition.
♦ Measure voltage of solenoid
hydraulic valve connector pin 1
and ground
3 Check resistance of sole- ♦ Measure resistance of solenoid 8 - 12 Ω at 20° C.
noid hydraulic valve hydraulic valve between pin 1
and 2

1536 P0013
0-8.5 page 1
Printed in Germany – 6, 2002 p0013
0 DME 7.8 DME 7.8

Camshaft Adjustment, Bank 1 Output Stage - Below


Limit

Diagnosis conditions
• Engine running

Possible fault cause


♦ Short to ground triggering wire

♦ Solenoid hydraulic valve faulty

Affected terminals
V/7

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check triggering wire for ♦ Connect special tool 9637 to ∞Ω
short to ground. wiring harness (DME control
module plug).
♦ Remove connector on the sole-
noid hydraulic valve
♦ Measure resistance between V/
7 and ground
2 Replace solenoid hydrau-
lic valve

Camshaft Adjustment, Bank 1 Output Stage - Above


Limit

Diagnosis conditions
• Engine running

Possible fault cause


♦ Short circuit to B+ triggering wire

Affected terminals
V/7

0-8.5 page 2 1536 P0013


p0013 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check triggering wire for ♦ Connect special tool 9637 to 0 V. Repair wiring har-
short circuit to B+. wiring harness (DME control ness.
module plug).
♦ Remove connector on the sole-
noid hydraulic valve
♦ Switch on the ignition.
♦ Measure voltage between V/7
and ground

1536 P0013
0-8.5 page 3
Printed in Germany – 6, 2002 p0013
0 DME 7.8 DME 7.8

0-8.5 page 4 1536 P0013


p0013 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0021
0-8.6

Position of Camshaft in Relation to Crankshaft, Bank 2


– Below Limit

Diagnosis conditions
• Idle speed
• Reference mark recognized
• Engine speed between 600 rpm and 1200 rpm.
• Engine temperature greater than 40 °C
• No fault in camshaft position sensors
• Reference mark OK
• No fault in camshaft adjustment
• No fault in engine temperature
• No fault in camshaft adjustment output stage

Possible fault cause


♦ Allocation of camshaft to inlet camshaft incorrect

Affected terminals
-

Diagnosis/Troubleshooting

Note!
This fault is stored if the engine was disassembled and the allocation of the camshaft to the inlet camshaft was
incorrectly set.

Work instruction Display OK If not OK


1 Set camshafts ♦ To adjust the camshafts, please
refer to the 911 Turbo (996) or
911 Carrera (996) Technical
Manual.

1536 P0021
0-8.6 page 1
Printed in Germany – 6, 2002 p0021
0 DME 7.8 DME 7.8

0-8.6 page 2 1536 P0021


p0021 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0022
0-8.7

Position of Camshaft in Relation to Crankshaft, Bank 2


– Above Limit

Diagnosis conditions
• Idle speed
• Reference mark recognized
• Engine speed between 600 rpm and 1200 rpm.
• Engine temperature greater than 40 °C
• No fault in camshaft position sensors
• No fault with reference mark
• No fault in camshaft adjustment
• No fault in engine temperature
• No fault in camshaft adjustment output stage

Possible fault cause


♦ Solenoid hydraulic valve camshaft adjustment faulty

♦ Allocation of camshaft to inlet camshaft incorrect

Affected terminals
-

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check solenoid hydraulic ♦ Remove connector on solenoid See Figure 2 Replace solenoid
valve camshaft adjust- hydraulic valve Þ Step 2 hydraulic valve
ment ♦ Connect special tool 9675 to →End
the solenoid hydraulic valve and
to a power supply.
♦ Connect oscilloscope or engine
tester to the special tool 9675
♦ Set 12 V
♦ See Figure 1.
♦ Set switch on special tool 9675
to 1

1536 P0022
0-8.7 page 1
Printed in Germany – 6, 2002 p0022
0 DME 7.8 DME 7.8

Figure 1:

Figure 2: 20V DC 1:1

1 - Voltage not applied yet, valve in output state


2 - Exponential voltage increase, magnetic field is built up, 1 2 3 4
increase of the spring preload force
3 - Valve starts to move, spring force increases, valve reaches
end position
4 - Exponential voltage increase, current limitation through self-
induction of the coil
5ms/DIV

Work instruction Display OK If not OK


2 Set camshafts ♦ To adjust the camshafts, please
refer to the 911 Turbo (996) or
911 Carrera (996) Technical
Manual.

0-8.7 page 2 1536 P0022


p0022 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0023
0-8.8

Camshaft Adjustment, Bank 2 Output Stage - Open


Circuit

Diagnosis conditions
• Engine running

Possible fault cause


♦ Open circuit in triggering wire

♦ Open circuit in B+ supply

♦ Solenoid hydraulic valve faulty

Affected terminals
V/8

Diagnosis/Troubleshooting

Note!
The wiring for the solenoid hydraulic valve is routed via the connector X 59/1 pin 15

Work instruction Display OK If not OK


1 Check triggering wire for ♦ Connect special tool 9637 to 0-5Ω
continuity. wiring harness (DME control
module plug).
♦ Remove connector on the sole-
noid hydraulic valve
♦ Measure resistance between V/
8 and solenoid hydraulic valve
connector pin 2.
2 Check B+ supply for sole- ♦ Remove connector on the sole- Battery voltage.
noid hydraulic valve noid hydraulic valve
♦ Switch on the ignition.
♦ Measure voltage of solenoid
hydraulic valve connector pin 1
and ground
3 Check resistance of sole- ♦ Measure resistance of solenoid 8 - 12 Ω at 20° C.
noid hydraulic valve hydraulic valve between pin 1
and 2

1536 P0023
0-8.8 page 1
Printed in Germany – 6, 2002 p0023
0 DME 7.8 DME 7.8

Camshaft Adjustment, Bank 2 Output Stage - Below


Limit

Diagnosis conditions
• Engine running

Possible fault cause


♦ Short to ground triggering wire

♦ Solenoid hydraulic valve faulty

Affected terminals
V/8

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check triggering wire for ♦ Connect special tool 9637 to ∞Ω
short to ground. wiring harness (DME control
module plug).
♦ Remove connector on the sole-
noid hydraulic valve
♦ Measure resistance between V/
8 and ground
2 Replace solenoid hydrau-
lic valve

Camshaft Adjustment, Bank 2 Output Stage - Above


Limit

Diagnosis conditions
• Engine running

Possible fault cause


♦ Short circuit to B+ triggering wire

Affected terminals
V/8

0-8.8 page 2 1536 P0023


p0023 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check triggering wire for ♦ Connect special tool 9637 to 0 V. Repair wiring har-
short circuit to B+. wiring harness (DME control ness.
module plug).
♦ Remove connector on the sole-
noid hydraulic valve
♦ Switch on the ignition.
♦ Measure voltage between V/8
and ground

1536 P0023
0-8.8 page 3
Printed in Germany – 6, 2002 p0023
0 DME 7.8 DME 7.8

0-8.8 page 4 1536 P0023


p0023 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0026
0-8.9

Valve lift control, bank 1 output stage - open circuit

Diagnosis conditions
• Engine running

Possible fault cause


♦ Open circuit in triggering wire
♦ Open circuit in B+ supply

♦ Solenoid hydraulic valve faulty

Affected terminals
III/1

Diagnosis/troubleshooting

Note!
The wiring for the solenoid hydraulic valve is routed via the connector X 59/2 pin 8

Work instruction Display OK If not OK


1 Check triggering wire for ♦ Connect special tool 9637 to 0-5Ω Repair wiring har-
continuity. wiring harness (DME control ness
module plug).
♦ Remove connector on the sole-
noid hydraulic valve
♦ Measure resistance between III/
1 and solenoid hydraulic valve
connector pin 2
2 Check B+ supply for sole- ♦ Remove connector on the sole- Battery positive volt-
noid hydraulic valve noid hydraulic valve age
♦ Switch on the ignition.
♦ Measure voltage of solenoid
hydraulic valve connector pin 1
and ground
3 Check resistance of sole- ♦ Measure resistance of solenoid 11 - 15 Ω at 20° C. Replace solenoid
noid hydraulic valve hydraulic valve between pin 1 hydraulic valve
and 2

3755 P0026
0-8.9 page 1
Printed in Germany – 8, 2002 p0026
0 DME 7.8 DME 7.8

Valve lift control, bank 1, output stage - below limit

Diagnosis conditions
• Engine running

Possible fault cause


♦ Triggering wire short to ground

♦ Solenoid hydraulic valve faulty

Affected terminals
III/1

Diagnosis/troubleshooting

Note!
The wiring for the solenoid hydraulic valve is routed via the connector X 59/2 pin 8

Work instruction Display OK If not OK


1 Check triggering wire for ♦ Connect special tool 9637 to ∞Ω
short to ground wiring harness (DME control
module plug).
♦ Remove connector on the sole-
noid hydraulic valve
♦ Measure resistance between III/
1 and ground
2 Replace solenoid hydrau-
lic valve

Valve lift control, bank 1, output stage - above limit

Diagnosis conditions
• Engine running

Possible fault cause


♦ Triggering wire short to B+

Affected terminals
III/1

0-8.9 page 2 3755 P0026


p0026 Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
Diagnosis/troubleshooting

Note!
The wiring for the solenoid hydraulic valve is routed via the connector X 59/2 pin 8

Work instruction Display OK If not OK


1 Check triggering wire for ♦ Connect special tool 9637 to 0V Repair wiring har-
short circuit to B+ wiring harness (DME control ness
module plug).
♦ Remove connector on the sole-
noid hydraulic valve
♦ Switch on the ignition.
♦ Measure voltage between III/1
and ground

3755 P0026
0-8.9 page 3
Printed in Germany – 8, 2002 p0026
0 DME 7.8 DME 7.8

0-8.9 page 4 3755 P0026


p0026 Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
P0028
0-8.10

Valve lift control, bank 2 output stage - open circuit

Diagnosis conditions
• Engine running

Possible fault cause


♦ Open circuit in triggering wire
♦ Open circuit in B+ supply

♦ Solenoid hydraulic valve faulty

Affected terminals
III/26

Diagnosis/troubleshooting

Note!
The wiring for the solenoid hydraulic valve is routed via the connector X 59/1 pin 11

Work instruction Display OK If not OK


1 Check triggering wire for ♦ Connect special tool 9637 to 0-5Ω Repair wiring har-
continuity. wiring harness (DME control ness
module plug).
♦ Remove connector on the sole-
noid hydraulic valve
♦ Measure resistance between III/
26 and solenoid hydraulic valve
connector pin 2
2 Check B+ supply for sole- ♦ Remove connector on the sole- Battery voltage
noid hydraulic valve noid hydraulic valve
♦ Switch on the ignition.
♦ Measure voltage of solenoid
hydraulic valve connector pin 1
and ground
3 Check resistance of sole- ♦ Measure resistance of solenoid 11 - 15 Ω at 20° C. Replace solenoid
noid hydraulic valve hydraulic valve between pins 1 hydraulic valve
and 2

3755 P0028
0-8.10 page 1
Printed in Germany – 8, 2002 p0028
0 DME 7.8 DME 7.8

Valve lift control, bank 2, output stage - below limit

Diagnosis conditions
• Engine running

Possible fault cause


♦ Triggering wire short to ground

♦ Solenoid hydraulic valve faulty

Affected terminals
III/26

Diagnosis/troubleshooting

Note!
The wiring for the solenoid hydraulic valve is routed via the connector X 59/1 pin 11

Work instruction Display OK If not OK


1 Check triggering wire for ♦ Connect special tool 9637 to ∞Ω
short to ground wiring harness (DME control
module plug).
♦ Remove connector on the sole-
noid hydraulic valve
♦ Measure resistance between III/
26 and ground
2 Replace solenoid hydrau-
lic valve

Valve lift control, bank 2, output stage - above limit

Diagnosis conditions
• Engine running

Possible fault cause


♦ Triggering wire short to B+

Affected terminals
III/26

0-8.10 page 2 3755 P0028


p0028 Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
Diagnosis/troubleshooting

Note!
The wiring for the solenoid hydraulic valve is routed via the connector X 59/1 pin 11

Work instruction Display OK If not OK


1 Check triggering wire for ♦ Connect special tool 9637 to 0V Repair wiring har-
short circuit to B+ wiring harness (DME control ness
module plug).
♦ Remove connector on the sole-
noid hydraulic valve
♦ Switch on the ignition.
♦ Measure voltage between III/26
and ground

3755 P0028
0-8.10 page 3
Printed in Germany – 8, 2002 p0028
0 DME 7.8 DME 7.8

0-8.10 page 4 3755 P0028


p0028 Printed in Germany – 8, 2002
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7 
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DME 7.8 DME 7.8 0
P0040
0-P0040

Oxygen sensor ahead of catalytic converter – signal


implausible (only Turbo)

Diagnosis conditions
• Battery positive voltage between 10 V and 16 V
• Time elapsed after engine start-up greater than 10 seconds
• Oxygen sensing system active

Possible fault cause


♦ Oxygen sensors ahead of catalytic converter exchanged
♦ Line polarity reversal in wiring harness
♦ Simultaneous occurance of leaking fuel injector on the one bank
and leaking intake distributor on the other bank

Affected terminals
DME control module connector II, pins 2, 5, 6, 9, 10, 15, 16, 24
and oxygen sensor jacks ahead of catalytic converter, pins 1, 2, 5
and 6

Diagnosis/troubleshooting

Note!
♦ Diagnosis detects oxygen sensor - regulators running contrary
to the adaptation limitation.
♦ For example: The regulator for bank 1 detects an excessively
rich mixture and wants to make it leaner. At the same time, the
regulator on bank 2 detects an excessively lean mixture and
wants to make it richer. If the oxygen sensors or their signal
wires have been exchanged, the detected bank 1 continues to
make the mixture richer and bank 2 continues to make the mix-
ture leaner. Only when both oxygen sensors remain on the
opposing stops for a certain period of time will this fault be
recorded.

Note!
Do not use contact spray on the oxygen sensor plug connections as
this may cause irreparable damage to the wiring (contamination of
the oxygen sensor via the reference air channel).

2470 P0040
0-P0040 page 1
Printed in Germany – 13, 2003 p0040
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


1 Check that oxygen sen- ♦ Check if the oxygen sensors ⇒ Step 2 Install the oxygen
sors are allocated cor- were exchanged due to incor- sensors correctly,
rectly rect installation of or tampering eliminate cause of
with the wiring harness damage if neces-
sary
→ End
2 Check oxygen sensor wir- ♦ Disconnect oxygen sensor plug <2Ω Continue with find-
ing harness ahead of cat- connection ahead of catalytic ⇒ Step 4 ing damage
alytic converter, bank 1 converter, bank 1 ⇒ Step 3
♦ Visual inspection → End

♦ Remove control module connec-


tor B
♦ Visual inspection

Check following wiring for continuity

♦ Oxygen sensor connector ahead


of catalytic converter pin 1 and
DME control module connector
B pin 15
♦ Oxygen sensor connector ahead
of catalytic converter pin 5 and
DME control module connector
B pin 9
♦ Oxygen sensor connector ahead
of catalytic converter pin 2 and
DME control module connector
B pin 2
♦ Oxygen sensor connector ahead
of catalytic converter pin 6 and
DME control module connector
B pin 5

0-P0040 page 2 2470 P0040


p0040 Printed in Germany – 13, 2003
DME 7.8 DME 7.8 0
Work instruction Display OK If not OK
3 Check oxygen sensor wir- ♦ Disconnect oxygen sensor plug <2Ω Using the findings
ing harness ahead of cat- connection ahead of catalytic ⇒ Step 4 from Step 2, repair
alytic converter, bank 2 converter, bank 2 or replace wiring
♦ Visual inspection harness
→ End
Check following wiring for continuity
♦ Oxygen sensor connector ahead
of catalytic converter pin 1 and
DME control module connector
B pin 16
♦ Oxygen sensor connector ahead
of catalytic converter pin 5 and
DME control module connector
B pin 10
♦ Oxygen sensor connector ahead
of catalytic converter pin 2 and
DME control module connector
B pin 6
♦ Oxygen sensor connector ahead
of catalytic converter pin 6 and
DME control module connector
B pin 24
4 Check engine After reading out the oxygen sensor Repair according to findings
values, search for a leaking fuel
injector on the bank with the lean
threshold and search for false air on
the bank with the rich threshold.

2470 P0040
0-P0040 page 3
Printed in Germany – 13, 2003 p0040
DME 7.8 DME 7.8 0
P0045
0-8.17

Charge Pressure Control Valve Output Stage - Open


Circuit

Diagnosis conditions
• Ignition on

Possible fault cause


♦ Charge pressure control valve (coil) open circuit

♦ Open circuit in wiring

Affected terminals
III/4

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check charge pressure ♦ Measure resistance at the 20 - 26 Ω at 20 °C.
control valve. charge pressure control valve.
2 Check wiring harness for ♦ Connect special tool to wiring 0-5Ω Repair wiring har-
open circuit. harness (DME control module ness
plug). → End.
♦ Remove connector of charge
pressure control valve.
♦ Measure resistance between
special tool 9637 pin III/4 and
charge pressure control valve
plug pin 2.

2193 P0045
0-8.17 page 1
Printed in Germany – 6, 2002 p0045
0 DME 7.8 DME 7.8

0-8.17 page 2 2193 P0045


p0045 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0047
0-8.18

Charge Pressure Control Valve Output Stage - Below


Limit

Diagnosis conditions
• Ignition on

Possible fault cause


♦ Short circuit to ground

Affected terminals
III/4

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check wiring harness for ♦ Connect special tool 9637 to ∞Ω Repair wiring har-
short to ground. wiring harness (DME control ness.
module plug).
♦ Remove connector of charge
pressure control valve.
♦ Measure resistance between
special tool 9637 pin III/4 and
ground.

2193 P0047
0-8.18 page 1
Printed in Germany – 6, 2002 p0047
0 DME 7.8 DME 7.8

0-8.18 page 2 2193 P0047


p0047 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0048
0-8.19

Charge Pressure Control Valve Output Stage - Above


Limit

Diagnosis conditions
• Charge pressure control active

Possible fault cause


♦ Charge pressure control valve (coil) short circuit

♦ Short circuit to B+

Affected terminals
III/4

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check charge pressure ♦ Measure resistance at the 20 - 26 Ω at 20 °C.
control valve. charge pressure control valve.
2 Check wiring harness for ♦ Connect special tool 9637 to 0 V. Repair wiring har-
short to B+. wiring harness (DME control ness.
module plug).
♦ Remove connector of charge
pressure control valve.
♦ Ignition on
♦ Measure voltage between spe-
cial tool 9637 pin III/4 and
ground.

2193 P0048
0-8.19 page 1
Printed in Germany – 6, 2002 p0048
0 DME 7.8 DME 7.8

0-8.19 page 2 2193 P0048


p0048 Printed in Germany – 6, 2002
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→,UK
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 +4, +4,

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DME 7.8 DME 7.8 0
P0071
0-8.26

Ambient Temperature (via CAN from instrument clus-


ter) - Signal Implausible

Diagnosis conditions
• Ignition on

Possible fault cause


♦ Instrument cluster

Affected terminals

Diagnosis/Troubleshooting

Note!
With an outside temperature of less than or equal to -40° C, this fault is stored because no lower temperatures can
be displayed in the instrument cluster. In this case, a fault status is not present.

Work instruction Display OK If not OK


1 Replace instrument clus-
ter.

9025 P0071
0-8.26 page 1
Printed in Germany – 6, 2002 p0071
0 DME 7.8 DME 7.8

0-8.26 page 2 9025 P0071


p0071 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0102
0-9

115 Mass air flow sensor – below limit

Diagnosis conditions
• Engine running
• Battery voltage greater than 8 V

Possible fault cause


♦ Open circuit

♦ Short circuit to ground

♦ Mass air flow sensor faulty

Note!
In the case of a fault, the PSM is switched off.

Affected terminals
Terminal III/23

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check wiring from MAF ♦ Remove connector of MAF sen- 0-5Ω Repair wiring har-
sensor to DME control sor ⇒ Step 2 ness
module for continuity. ♦ Connect special tool 9637 to → End
wiring harness (DME control
module connector).
♦ Measure resistance between
special tool 9637 Pin III/23 and
MAF sensor plug Pin 5
2 Check wiring from MAF ♦ Remove connector of MAF sen- ∞Ω Repair wiring har-
sensor to DME control sor ⇒ Step 3 ness
module for short to ♦ Connect special tool 9637 to → End
ground wiring harness (DME control
module connector).
♦ Measure resistance between
special tool 9637 Pin III/23 and
ground

2445 P0102
0-9 page 1
Printed in Germany, 2000 p0102
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Check signal from MAF ♦ Check voltage signal from MAF 0.9 to 1.1 V Replace MAF sensor
sensor sensor with ’Ignition on’ (with ⇒ Step 4
Porsche System Tester 2 in the
’Actual values/mass air flow’
menu, or with a voltmeter and
special tool 9637).
♦ Start the engine 1.2 to 1.5 V
(at idle speed)
→ End
4 Clean air cleaner and ♦ Clean pure air side of air cleaner → End
replace filter element (extract dirt, do not blow out
with compressed air with mass
air flow sensor installed)
♦ Replace filter element

0-9 page 2 2445 P0102


p0102 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P0103
0-10

115 Mass Air Flow Sensor - Above Limit

Diagnosis conditions
• Engine running
• Battery positive voltage greater than 8 V

Possible fault cause


♦ Intake air system on pressure side (between turbocharger and
engine) leaks
♦ Short circuit to B+

♦ Mass air flow sensor faulty

♦ Throttle jacking unit faulty

Note!
In the case of a fault, the PSM is switched off.

Affected terminals
Terminal III/23

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check intake air system for leaks. ⇒ Step 2. Repair intake air
system
→ End.
2 Check wiring from MAF ♦ Remove connector of MAF sen- 0V
sensor to DME control sor. ⇒ Step 3.
module for short to B+. ♦ Connect special tool 9637 to
wiring harness (DME control
module plug).
♦ Measure voltage between spe-
cial tool 9637 pin III/23 and
ground.
♦ Switch on the ignition.
3 Check signal from MAF ♦ Check voltage signal from MAF 0.9 to 1.1 V. Replace MAF sensor
sensor. sensor with ’Ignition on’ (with ⇒ Step 5.
Porsche System Tester 2 in the
’Actual values/mass air flow’
menu, or with a voltmeter and
special tool 9637).

2445 P0103
0-10 page 1
Printed in Germany – 3, 2001 p0103
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


♦ Start the engine. 1.2 to 1.5 V
(at idle speed)
⇒ Step 4.
4 Check and clean throttle ♦ Read out throttle actual value at Less than 4 % Clean throttle jack-
jacking unit. idling speed (engine at operating → End. ing unit
temperature, air conditioning → End.
switched off).
5 Clean air cleaner and ♦ Clean pure air side of air cleaner
replace filter element. (extract dirt, do not blow out
with compressed air with mass
air flow sensor installed).
♦ Replace filter element.

0-10 page 2 2445 P0103


p0103 Printed in Germany – 3, 2001
DME 7.8 DME 7.8 0
P0107
0-11

299 Ambient Pressure Sensor - Below Limit

Diagnosis conditions
• Ignition on

Possible fault cause


♦ DME control module

Affected terminals
-

Diagnosis/troubleshooting

Note!
If no fault is present, erase the fault memory.

Work instruction Display OK If not OK


1 Replace DME control
module
2 Perform adaptation ♦ Switch on the ignition
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

2470 P0107
0-11 page 1
Printed in Germany – 1, 2000 p0107
0 DME 7.8 DME 7.8

0-11 page 2 2470 P0107


p0107 Printed in Germany – 1, 2000
DME 7.8 DME 7.8 0
P0108
0-12

299 Ambient Pressure Sensor - Above Limit

Diagnosis conditions
• Ignition on

Possible fault cause


♦ DME control module

Affected terminals
-

Diagnosis/troubleshooting

Note!
If no fault is present, erase the fault memory.

Work instruction Display OK If not OK


1 Replace DME control
module
2 Perform adaptation ♦ Switch on the ignition
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

2470 P0108
0-12 page 1
Printed in Germany – 1, 2000 p0108
0 DME 7.8 DME 7.8

0-12 page 2 2470 P0108


p0108 Printed in Germany – 1, 2000
DME 7.8 DME 7.8 0
P0112
0-13

124 Intake air temperature - below limit

Diagnosis conditions
• Idle speed
• Time elapsed after engine start-up greater than 5 minutes

Possible fault cause


♦ Temperature sensor faulty

♦ Short circuit to B+

♦ Open circuit

Note!
A substitute value (approx. 60 °C) is used in the event of a fault.

Affected terminals
Terminal III/34

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check temperature sen- ♦ Remove plug of temperature 2.3 - 2.7 kΩ Replace tempera-
sor sensor (at 20 °C) ture sensor
♦ Measure resistance between ⇒ Step 2 → End
temperature sensor Pin 1 and
Pin 2

2488 P0112
0-13 page 1
Printed in Germany, 2000 p0112
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


2 Check wiring from DME ♦ Remove plug of temperature 0-5Ω Repair wiring har-
control module to temper- sensor ⇒ Step 3 ness
ature sensor for continu- ♦ Connect special tool 9637 to → End
ity wiring harness (DME control
module connector).
♦ Measure resistance between
special tool 9637 Pin III/34 and
temperature sensor plug Pin 2
3 Check wiring from DME ♦ Remove plug of temperature 0V Repair wiring har-
control module to temper- sensor → End ness
ature sensor for short to ♦ Connect special tool 9637 to → End
B+ wiring harness (DME control
module connector).
♦ Switch on the ignition
♦ Measure voltage between spe-
cial tool 9637 Pin III/34 and
ground

0-13 page 2 2488 P0112


p0112 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P0113
0-14

124 Intake air temperature sensor - above limit

Diagnosis conditions
• Idle speed
• Time elapsed after engine start-up greater than 2 seconds

Possible fault cause


♦ Short circuit to ground

Note!
A substitute value (approx. 60 °C) is used in the event of a fault.

Affected terminals
Terminal III/34

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check wiring from DME ♦ Remove plug of temperature ∞Ω Repair wiring har-
control module to temper- sensor → End ness
ature sensor for short to ♦ Connect special tool 9637 to → End
ground wiring harness (DME control
module connector).
♦ Measure resistance between
special tool 9637 Pin III/34 and
ground

2488 P0113
0-14 page 1
Printed in Germany, 2000 p0113
0 DME 7.8 DME 7.8

0-14 page 2 2488 P0113


p0113 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P0115
0-15

123 Engine temperature - signal implausible

Diagnosis conditions
• A temperature model is formed. If the measured temperature
deviates too much from the calculated temperature, a fault is
detected.

Note!
A thermostat which is constantly open can cause the fault P0115.

Possible fault cause


♦ Thermostat (permanently open)

♦ Open coolant shutoff valve (only Tiptronic vehicles)

♦ Wiring

♦ Temperature sensor faulty

♦ DME control module faulty

Affected terminals
Terminal III/22 and III/17

Resistance values

0 °C 5.0 - 7.0 kΩ
20 °C 2.0 - 3.0 kΩ
60 °C 0.4 - 0.8 kΩ

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check thermostat ⇒ Step 2 Replace thermostat
→ End
2 Check coolant shutoff valve in Tiptronic vehicles ⇒ Step 3 Replace coolant
shutoff valve in Tip-
tronic vehicles
→ End

2462 P0115
0-15 page 1
Printed in Germany, 2000 p0115
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Check temperature sen- ♦ Remove plug connection in Approx. 2 - 3 kΩ Replace tempera-
sor engine compartment ⇒ Step 4 ture sensor
♦ Measure resistance between → End
temperature sensor Pin 1 and
Pin 4
4 Check output voltage of ♦ Connect special tool 9637. Do Approx. 5 V ⇒ Step 5
DME control module not connect connector III of vehi- → End
cle wiring harness.
♦ Measure voltage between Pin III/
22 and III/17
♦ Ignition on

5 Check wiring from DME ♦ Connect special tool 9637 to 0-5Ω Repair wiring har-
control module to temper- wiring harness (DME control ⇒ Step 6 ness
ature sensor for continu- module plug) → End
ity ♦ Remove plug of temperature
sensor
♦ Measure resistance between
special tool 9637 Pin III/17 and
temperature sensor plug con-
nection Pin 4
♦ Measure resistance between
special tool 9637 Pin III/22 and
temperature sensor plug con-
nection Pin 1
6 Check wiring from DME ♦ Connect special tool 9637 to ∞Ω Repair wiring har-
control module to temper- wiring harness (DME control ⇒ Step 7 ness
ature sensor for short to module plug) → End
ground ♦ Remove plug of temperature
sensor
♦ Measure resistance between
special tool 9637 Pin III/22 and
ground
7 Check wiring from DME ♦ Connect special tool 9637 to Approx. 5 V Repair wiring har-
control module to temper- wiring harness (DME control ⇒ Step 8 ness
ature sensor for short to module plug) → End
B+ ♦ Remove plug of temperature
sensor
♦ Measure voltage between Pin III/
22 and ground
8 Replace DME control module ⇒ Step 9 → End
9 Perform adaptation ♦ Switch on the ignition → End → End
♦ Wait one minute. Do not press
the accelerator.
♦ Switch off the ignition for at
least 10 seconds.
♦ Read out the fault memory

0-15 page 2 2462 P0115


p0115 Printed in Germany, 2000
DME 7.8 DME 7.8 0

2462 P0115
0-15 page 3
Printed in Germany, 2000 p0115
0 DME 7.8 DME 7.8

0-15 page 4 2462 P0115


p0115 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P0116
0-15.1

Engine Temperature – Signal Implausible

Diagnosis conditions
• A temperature model is formed. If the measured temperature
deviates too much from the calculated temperature, a fault is
detected.

Note!
A thermostat which is constantly open can cause the fault P0115.

Possible fault cause


♦ Thermostat (permanently open)

♦ Open coolant shutoff valve (only Tiptronic vehicles)

♦ Wiring

♦ Temperature sensor faulty

♦ DME control module faulty

Affected terminals
Terminal III/22 and III/17

Resistance values

0 °C 5.0 -7.0 kΩ
20 °C 2.0 - 3.0 kΩ
60 °C 0.4 -0.8 kΩ

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check thermostat Þ Step 2. Replace thermostat
→ End
2 Check coolant shutoff valve in Tiptronic vehicles Þ Step 3. Replace coolant
shutoff valve in Tip-
tronic vehicles
→ End

2462 P0116
0-15.1 page 1
Printed in Germany – 6, 2002 p0116
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Check temperature sen- ♦ Remove plug connection in Approx. 2 - 3 kΩ Replace tempera-
sor. engine compartment Þ Step 4 ture sensor
♦ Measure resistance between → End
temperature sensor Pin 1 and
Pin 4
4 Check output voltage of ♦ Connect special tool 9637. Do Approx. 5 V Þ Step 5.
DME control module not connect connector III of vehi- → End
cle wiring harness.
♦ Measure voltage between Pin III/
22 and III/17
♦ Ignition on

5 Check wiring from DME ♦ Connect special tool 9637 to 0-5Ω Repair wiring har-
control module to temper- wiring harness (DME control Þ Step 6. ness
ature sensor for continu- module plug). → End.
ity ♦ Remove plug of temperature
sensor.
♦ Measure resistance between
special tool 9637 Pin III/17 and
temperature sensor plug con-
nection Pin 4
♦ Measure resistance between
special tool 9637 Pin III/22 and
temperature sensor plug con-
nection Pin 1
6 Check wiring from DME ♦ Connect special tool 9637 to ∞Ω Repair wiring har-
control module to temper- wiring harness (DME control Þ Step 7. ness
ature sensor for short to module plug). → End
ground ♦ Remove plug of temperature
sensor.
♦ Measure resistance between
special tool 9637 pin III/22 and
ground.
7 Check wiring from DME ♦ Connect special tool 9637 to Approx. 5 V Repair wiring har-
control module to temper- wiring harness (DME control Þ Step 8 ness
ature sensor for short to module plug). → End.
B+ ♦ Remove plug of temperature
sensor.
♦ Measure voltage between Pin III/
22 and ground.
8 Replace DME control module. Þ Step 9. → End.
9 Perform adaptation. ♦ Switch on the ignition. → End. → End.
♦ Wait one minute. Do not press
the accelerator.
♦ Switch off the ignition for at
least 10 seconds.
♦ Read out the fault memory.

0-15.1 page 2 2462 P0116


p0116 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0

2462 P0116
0-15.1 page 3
Printed in Germany – 6, 2002 p0116
0 DME 7.8 DME 7.8

0-15.1 page 4 2462 P0116


p0116 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0117
0-16

123 Engine temperature - open circuit, below limit

Diagnosis conditions
• A fault is recorded after a debounce time of 0.4 seconds if an
engine temperature of less than -45 °C is measured.

Possible fault cause


♦ Wiring

♦ Temperature sensor faulty

♦ DME control module faulty

Affected terminals
Terminal III/22 and III/17

Resistance values

0 °C 5.0 - 7.0 kΩ
20 °C 2.0 - 3.0 kΩ
60 °C 0.4 - 0.8 kΩ

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check temperature sen- ♦ Remove plug connection in Approx. 2 - 3 kΩ Replace tempera-
sor engine compartment ⇒ Step 2 ture sensor
♦ Measure resistance between → End
temperature sensor Pin 1 and
Pin 4
2 Check output voltage of ♦ Connect special tool 9637. Do Approx. 5 V ⇒ Step 3
DME control module not connect connector III of vehi- → End
cle wiring harness.
♦ Measure voltage between Pin III/
22 and III/17
♦ Ignition on

2462 P0117
0-16 page 1
Printed in Germany, 2000 p0117
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Check wiring from DME ♦ Connect special tool 9637 to 0-5Ω Repair wiring har-
control module to temper- wiring harness (DME control ⇒ Step 4 ness
ature sensor for continu- module plug) → End
ity ♦ Remove plug of temperature
sensor
♦ Measure resistance between
special tool 9637 Pin III/17 and
temperature sensor plug con-
nection Pin 4
♦ Measure resistance between
special tool 9637 Pin III/22 and
temperature sensor plug con-
nection Pin 1
4 Check wiring from DME ♦ Connect special tool 9637 to Approx. 5 V Repair wiring har-
control module for short wiring harness (DME control ⇒ Step 5 ness
to B+ module plug) → End
♦ Remove plug of temperature
sensor
♦ Measure voltage between Pin III/
22 and ground
♦ Switch on the ignition

5 Replace DME control module ⇒ Step 6 → End


6 Perform adaptation ♦ Switch on the ignition → End → End
♦ Wait one minute. Do not press
the accelerator.
♦ Switch off the ignition for at
least 10 seconds.
♦ Read out the fault memory

0-16 page 2 2462 P0117


p0117 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P0118
0-17

123 Engine temperature - above limit

Diagnosis conditions
• A fault is recorded after a debounce time of 0.4 seconds if an
engine temperature of more than 140°C is measured.

Possible fault cause


♦ Wiring

♦ Temperature sensor faulty

♦ DME control module faulty

Affected terminals
Terminal III/22 and III/17

Resistance values

0 °C 5.0 - 7.0 kΩ
20 °C 2.0 - 3.0 kΩ
60 °C 0.4 - 0.8 kΩ

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check temperature sen- ♦ Remove plug connection in Approx. 2 - 3 kΩ Replace tempera-
sor engine compartment ⇒ Step 1 ture sensor
♦ Measure resistance between → End
temperature sensor Pin 1 and
Pin 4
2 Check output voltage of ♦ Connect special tool 9637. Do Approx. 5 V ⇒ Step 3
DME control module not connect connector III of vehi- → End
cle wiring harness.
♦ Measure voltage between Pin III/
22 and III/17
♦ Ignition on

2462 P0118
0-17 page 1
Printed in Germany, 2000 p0118
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Check wiring from DME ♦ Connect special tool 9637 to 0-5Ω Repair wiring har-
control module to temper- wiring harness (DME control ⇒ Step 4 ness
ature sensor for continu- module plug) → End
ity ♦ Remove plug of temperature
sensor
♦ Measure resistance between
special tool 9637 Pin III/17 and
temperature sensor plug con-
nection Pin 4
♦ Measure resistance between
special tool 9637 Pin III/22 and
temperature sensor plug con-
nection Pin 1
4 Check wiring from DME ♦ Connect special tool 9637 to ∞Ω Repair wiring har-
control module to temper- wiring harness (DME control ⇒ Step 5 ness
ature sensor for short to module plug) → End
ground ♦ Remove plug of temperature
sensor
♦ Measure resistance between
special tool 9637 Pin III/22 and
ground
5 Replace DME control module ⇒ Step 6 → End
6 Perform adaptation ♦ Switch on the ignition → End → End
♦ Wait one minute. Do not press
the accelerator.
♦ Switch off the ignition for at
least 10 seconds.
♦ Read out the fault memory

0-17 page 2 2462 P0118


p0118 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P0121
0-18

117 Throttle valve - signal implausible

Diagnosis conditions
• Engine running

Possible fault cause


♦ Open circuit or short circuit in the wiring

♦ Throttle position sensor faulty

♦ DME control module faulty

Affected terminals
Terminal I/7, I/9, III/8, III/10, III/24 and III/25

Note!
♦ Fault P0121 only appears in conjunction with fault P1121 or
P1122.
♦ The system operates in pedal sensor standby mode, i.e. the
angle of the accelerator pedal is calculated from the residual
position sensor signal.
♦ The opening angle of the throttle valve is limited to 30 %.

♦ The dynamic of the throttle valve is restricted.

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check voltage supply to ♦ Connect special tool 9637 See Figure 1 ⇒ Step 5
throttle motor actuator ♦ Connect motor tester (oscillo-
scope) to Pin I/7 and Pin I/9
♦ Use special input
♦ Switch on the ignition

♦ Fully depress accelerator pedal See Figure 2


⇒ Step 2

2442 P0121
0-18 page 1
Printed in Germany, 2000 p0121
0 DME 7.8 DME 7.8

Figure 1:

Figure 2:

Work instruction Display OK If not OK


2 Check TP voltage supply. ♦ Connect special tool 9637 to Approx. 5 V ⇒ Step 4
wiring harness (DME control ⇒ Step 3
module plug)
♦ Measure voltage between Pin III/
10 and Pin III/25
♦ Switch on the ignition

3 Check voltage values of ♦ Connect special tool 9637


throttle position sensors. ♦ Switch on the ignition

♦ Measure voltage between Pin III/ Approx. 0.7 - 0.9 V Replace throttle part
24 and Pin III/25 → End
♦ Fully depress accelerator pedal Approx. 4.1 - 4.5 V
♦ Measure voltage between Pin III/ Approx. 4.0 - 4.4 V
8 and Pin III/25
♦ Fully depress accelerator pedal Approx. 0.5 V
→ End
4 Check wiring from throttle ♦ Separate disconnection point to
part to DME control mod- throttle part
ule for continuity or short ♦ Connect special tool 9637 to
circuit to B+ and ground wiring harness (DME control
module plug)

0-18 page 2 2442 P0121


p0121 Printed in Germany, 2000
DME 7.8 DME 7.8 0
Work instruction Display OK If not OK
♦ Measure resistance between 0-5Ω Repair wiring har-
disconnection point Pin 1 and ness
special tool 9637 Pin I/9 ⇒ End
♦ Measure resistance between 0-5Ω
disconnection point Pin 2 and
special tool 9637 Pin III/25
♦ Measure resistance between 0-5Ω
disconnection point Pin 3 and
special tool 9637 Pin III/10
♦ Measure resistance between 0-5Ω
disconnection point Pin 4 and
special tool 9637 Pin I/7
♦ Measure resistance between 0-5Ω
disconnection point Pin 5 and
special tool 9637 Pin III/8
♦ Measure resistance between 0-5Ω
disconnection point Pin 6 and
special tool 9637 Pin III/24
♦ Measure resistance between ∞Ω
disconnection point Pin 4 and
ground
♦ Measure resistance between ∞Ω
disconnection point Pin 5 and
ground
♦ Measure resistance between ∞Ω
disconnection point Pin 6 and
ground
♦ Switch on the ignition 0V
♦ Measure voltage between dis-
connection point Pin 4 and
ground
♦ Measure voltage between dis- 0V
connection point Pin 5 and
ground
♦ Measure voltage between dis- 0V
connection point Pin 6 and ⇒ Step 5
ground

2442 P0121
0-18 page 3
Printed in Germany, 2000 p0121
0 DME 7.8 DME 7.8

Disconnection point throttle part:

Note!
The wires to the throttle part are routed via connector X 59/2.

Work instruction Display OK If not OK


5 Replace DME control module ⇒ Step 6
6 Perform adaptation ♦ Switch on the ignition → End → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

0-18 page 4 2442 P0121


p0121 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P0121
0-18.1

Accelerator Pedal Potentiometer 1 – Signal Implausi-


ble

Diagnosis conditions
• Ignition on (approx. 30 sec.)
• Battery positive voltage greater than 7 V

Possible fault cause


♦ Pedal sensor

Affected terminals
-

Note!
♦ The system operates in pedal sensor standby mode, i.e. the
angle of the accelerator pedal is calculated from the residual
position sensor signal.
♦ The maximum pedal value is limited to 30 %.

♦ The dynamic is limited.

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Replace pedal sensor → End. → End.

2078 P0121
0-18.1 page 1
Printed in Germany – 6, 2002 p0121a
0 DME 7.8 DME 7.8

0-18.1 page 2 2078 P0121


p0121a Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0122
0-18.2

Accelerator Pedal Potentiometer 1 – Below Limit

Diagnosis conditions
• Ignition on (approx. 30 sec.)
• Battery positive voltage greater than 7 V

Possible fault cause


♦ Short circuit to ground

♦ Pedal sensor

Affected terminals
Terminal IV/8

Note!
♦ The system operates in pedal sensor standby mode, i.e. the
angle of the accelerator pedal is calculated from the residual
position sensor signal.
♦ The maximum pedal value is limited to 30 %.

♦ The dynamic is limited.

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check wiring from DME ♦ Connect special tool 9637 to ∞Ω Repair wiring har-
control module, Pin IV/8, wiring harness (DME control Þ Step 2. ness
to pedal sensor, Pin 2, for module plug). → End.
short circuit to ground ♦ Measure resistance between
special tool Pin IV/8 and ground
2 Replace pedal sensor → End. → End.

2078 P0122
0-18.2 page 1
Printed in Germany – 6, 2002 p0122
0 DME 7.8 DME 7.8

0-18.2 page 2 2078 P0122


p0122 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0123
0-18.3

Accelerator Pedal Potentiometer 1 – Above Limit

Diagnosis conditions
• Ignition on (approx. 30 sec.)
• Battery positive voltage greater than 7 V

Possible fault cause


♦ Short circuit to B+

♦ Pedal sensor

Affected terminals
Terminal IV/8

Note!
♦ The system operates in pedal sensor standby mode, i.e. the
angle of the accelerator pedal is calculated from the residual
position sensor signal.
♦ The maximum pedal value is limited to 30 %.

♦ The dynamic is limited.

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check wiring from DME ♦ Connect special tool 9637 to 0V Repair wiring har-
control module IV/8 to wiring harness (DME control Þ Step 2. ness
pedal sensor, Pin 2, for module plug). → End.
short circuit to B+ ♦ Switch on the ignition.
♦ Measure voltage between spe-
cial tool Pin IV/8 and ground
2 Replace pedal sensor → End. → End.

2078 P0123
0-18.3 page 1
Printed in Germany – 6, 2002 p0123
0 DME 7.8 DME 7.8

0-18.3 page 2 2078 P0123


p0123 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0125
0-18.4

Engine Temperature - Open Circuit

Diagnosis conditions
• A fault is recorded after a debounce time of 0.4 seconds if an
engine temperature of less than -45 °C is measured.

Possible fault cause


♦ Wiring

♦ Temperature sensor faulty

♦ DME control module faulty

Affected terminals
Terminal III/22 and III/17

Resistance values

0 °C 5.0 -7.0 kΩ
20 °C 2.0 -3.0 kΩ
60 °C 0,4 -0,8 kΩ

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check temperature sen- ♦ Remove plug connection in Approx. 2 - 3 kΩ Replace tempera-
sor. engine compartment Þ Step 2 ture sensor
♦ Measure resistance between → End
temperature sensor Pin 1 and
Pin 4
2 Check output voltage of ♦ Connect special tool 9637. Do Approx. 5 V Þ Step 3.
DME control module not connect connector III of vehi- → End
cle wiring harness.
♦ Measure voltage between Pin III/
22 and III/17
♦ Ignition on

2462 P0125
0-18.4 page 1
Printed in Germany – 6, 2002 p0125
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Check wiring from DME ♦ Connect special tool 9637 to 0-5Ω Repair wiring har-
control module to temper- wiring harness (DME control Þ Step 4. ness
ature sensor for continu- module plug). → End.
ity ♦ Remove plug of temperature
sensor.
♦ Measure resistance between
special tool 9637 Pin III/17 and
temperature sensor plug con-
nection Pin 4
♦ Measure resistance between
special tool 9637 Pin III/22 and
temperature sensor plug con-
nection Pin 1
4 Check wiring from DME ♦ Connect special tool 9637 to Approx. 5 V Repair wiring har-
control module for short wiring harness (DME control Þ Step 5 ness
to B+ module plug). → End.
♦ Remove plug of temperature
sensor.
♦ Measure voltage between pin III/
22 and ground.
♦ Switch on the ignition.

5 Replace DME control module. Þ Step 6. → End.


6 Perform adaptation. ♦ Switch on the ignition. → End. → End.
♦ Wait one minute. Do not press
the accelerator.
♦ Switch off the ignition for at
least 10 seconds.
♦ Read out the fault memory.

0-18.4 page 2 2462 P0125


p0125 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0128
0-18.5

Blocked Thermostat - Signal Implausible

Diagnosis conditions
• Engine starting temperature between -10° C and +45° C
• Idle speed

Possible fault cause

Note!
♦ Fault P0128 is only stored in conjunction with fault P0116
(Engine temperature).
♦ If the coolant shutoff valve or the transmission oil temperature
sensor are stored, remedy the fault first.

♦ Open coolant control

♦ Open coolant shutoff valve

Affected terminals
-

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check engine tempera- ♦ see P0115 or P0116
ture sensor.
2 Check coolant control
3 Check coolant shutoff
valve.

1958 P0128
0-18.5 page 1
Printed in Germany – 6, 2002 p0128
0 DME 7.8 DME 7.8

0-18.5 page 2 1958 P0128


p0128 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0129
0-18.6

Ambient Pressure Sensor – Below Limit

Diagnosis conditions
• Ignition on

Possible fault cause


♦ DME control module

Affected terminals
-

Diagnosis/Troubleshooting

Note!
If no fault is present, erase the fault memory.

Work instruction Display OK If not OK


1 Replace DME control
module.
2 Perform adaptation. ♦ Switch on the ignition.
♦ Wait one minute.
♦ Do not press the accelerator.
♦ Switch off the ignition for at
least 10 seconds.
♦ Read out the fault memory.

2470 P0129
0-18.6 page 1
Printed in Germany – 6, 2002 p0129
0 DME 7.8 DME 7.8

0-18.6 page 2 2470 P0129


p0129 Printed in Germany – 6, 2002
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♦ 00 HUKWPU00
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The test is carried out while driving. Get a second person to


operate the Porsche System Tester 2.

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DME 7.8 DME 7.8 0
P0133
0-21

10 Oxygen Sensor Ahead of TWC, Bank 1 – Below


Limit

Diagnosis conditions
• Vehicle at operating temperature, after this 3 minutes idle
speed, then approx. 30 seconds increased idle speed.

Possible fault cause


♦ Oxygen sensor is dynamically inert

Affected terminals
-

Diagnosis/Troubleshooting

Note!
Do not use contact spray on the connectors to oxygen sensors.

Work instruction Display OK If not OK


1 Replace oxygen sensor

Note!
Do not exchange oxygen sensors ahead of catalytic converter and
after catalytic converter.

2469 P0133
0-21 page 1
Printed in Germany – 2, 2000 p0133
0 DME 7.8 DME 7.8

Oxygen sensors ahead of and after catalytic converter

1 - Oxygen sensor ahead of catalytic converter


2 - Oxygen sensor after catalytic converter

1 2

0-21 page 2 2469 P0133


p0133 Printed in Germany – 2, 2000
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• 5VZLJVUKHY`HPYKPHNUVZPZ
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• ,=(7JHUPZ[LYUV[OPNOS`SVHKLK
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p’’a*dF˜4"¤’F˜pO˜O"¤d›
♦ 6_`NLUZLUZVYMH\S[`

Í7WHNL 7

W 7YPU[LKPU.LYTHU`u
+4, +4, 
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Ì

a"Vmp’a’—›p¤*dF’^pp›amV

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+VUV[\ZLJVU[HJ[ZWYH`VU[OLV_`NLUZLUZVYWS\NJVUULJ[PVUZHZ
[OPZTH`JH\ZLPYYLWHYHISLKHTHNL[V[OL^PYPUNJVU[HTPUH[PVUVM
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>VYRPUZ[Y\J[PVU +PZWSH`62 0MUV[62


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YVHK[LZ[]LOPJSLVYWLYÌ ♦ /LH[[OLV_`NLUZLUZVYZYVHK
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♦ 9VHK[LZ[]LOPJSLVYWLYMVYT
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 9LHKV\[[OLMH\S[TLTÌ 5VMH\S[Z[VYLK 9LWSHJLV_`NLU
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7 
Í7WHNL
7YPU[LKPU.LYTHU`u W
+4, +4, 
¬s•
¬_¬s•

¢˜Fm’p˜a4¤a›˜p§˜pd›"VF

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♦ ;PTLLSHWZLKHM[LYLUNPULZ[HY[Ì\WNYLH[LY[OHUZLJVUKZ
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♦ 6_`NLUZLUZPUNZ`Z[LTHJ[P]L
♦ 5VV[OLYV_`NLUZLUZVYMH\S[Z

♦ 5VZLJVUKHY`HPY
♦ 5VKPHNUVZPZVMZLJVUKHY`HPYZ`Z[LT

♦ 5VM\LS[HUR]LU[PSH[PVU

♦ 5VKPHNUVZPZVMM\LS[HUR]LU[PSH[PVUZ`Z[LT

p’’a*dF˜4"¤’F˜pO˜O"¤d›
• :OVY[JPYJ\P[[VNYV\UKPUZPNUHS^PYL
• 6_`NLUZLUZVYMH\S[`
• *VU[YVSTVK\SLMH\S[`

OOF4›F=˜zam’
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a"Vmp’a’—›p¤*dF’^pp›amV

5V[L
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7 
Í7WHNL
7YPU[LKPU.LYTHU`u W
 +4, +4,

>VYRPUZ[Y\J[PVU +PZWSH`62 0MUV[62


 *OLJR]VS[HNLZ\WÌ ♦ +PZJVUULJ[V_`NLU (WWYV_T= ⇒:[LW
WS` ZLUZVYWS\NJVUULJÌ ⇒:[LW
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ZOVY[JPYJ\P[ LZZHY`
♦ 7PUHUKWPU →,UK
♦ 7PUHUKWPU
♦ 7PUHUKWPU
♦ 7PUHUKV_`NLU
ZLUZVYJHZPUN
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V_`NLUZLUZVYQHJR
♦ *VUULJ[ÌWPU[LZ[
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♦ 7PU00HUKWPU00

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 *OLJR^OL[OLYHKKP[PVUHSMH\S[ZOH]LILLU ⇒:[LW *VYYLJ[MH\S[ZPUHJJVYKHUJL
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→,UK
 9LWSHJL+4,JVU[YVSTVK\SL ;VKV[OPZWSLHZLVIZLY]L[OLUV[LZVUWVZZPISLJH\ZLZVM
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Í7WHNL 7

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p’’a*dF˜4"¤’F˜pO˜O"¤d›
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a"Vmp’a’—›p¤*dF’^pp›amV

5V[L
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7 
Í7WHNL
7YPU[LKPU.LYTHU`u W
 +4, +4,

>VYRPUZ[Y\J[PVU +PZWSH`62 0MUV[62


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WS` ZLUZVYWS\NJVUULJÌ ⇒:[LW
[PVUHM[LYJH[HS`[PJ
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ZOVY[JPYJ\P[ JVUULJ[VY LZZHY`
→,UK
♦ 7PUHUKWPU
♦ 7PUHUKWPU

 *OLJRMVYZOVY[JPYÌ ♦ 9LTV]LJVUULJ[VY = 9LWHPYMH\S[`^PYPUN"JVYYLJ[


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IL[^LLU+4,JVUÌ TVK\SL ZHY`
[YVSTVK\SLHUK ♦ =PZ\HSPUZWLJ[PVU →,UK
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♦ *VUULJ[ÌWPU[LZ[
HKHW[LY5V 
♦ :^P[JOVU[OLPNUP[PVU

4LHZ\YL]VS[HNL
IL[^LLUHKHW[LY!

♦ 7PU00HUKNYV\UK
♦ 7PU00HUKNYV\UK
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→,UK
 9LWSHJL+4,JVU[YVSTVK\SL ;VKV[OPZWSLHZLVIZLY]L[OLUV[LZVUWVZZPISLJH\ZLZVM
MH\S[ZPU[OLPU[YVK\J[PVU

Í7WHNL 7

W 7YPU[LKPU.LYTHU`u
+4, +4, 
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¬_¬sn

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• 5VZLJVUKHY`HPYKPHNUVZPZ
• 5VM\LS[HUR]LU[PSH[PVUKPHNUVZPZ
• ,=(7JHUPZ[LYUV[OPNOS`SVHKLK
• 5VV[OLYV_`NLUZLUZVYMH\S[Z

p’’a*dF˜4"¤’F˜pO˜O"¤d›
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a"Vmp’a’—›p¤*dF’^pp›amV

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[OLV_`NLUZLUZVY]PH[OLYLMLYLUJLHPYJOHUULS

>VYRPUZ[Y\J[PVU +PZWSH`62 0MUV[62


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7 
Í7 WHNL
7YPU[LKPU.LYTHU`u W
+4, +4, 
¬sT¬
¬_¬sT¬

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a"Vmp’›a4˜4pm=a›apm’
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• ;PTLLSHWZLKHM[LYLUNPULZ[HY[Ì\WNYLH[LY[OHUZLJVUKZ
• 6_`NLUZLUZVYOLH[PUNZ^P[JOLKVUMVYH[SLHZ[ZLJVUKZ

p’’a*dF˜4"¤’F˜pO˜O"¤d›
♦ 3VVZLJVU[HJ[VYJVYYVZPVUPUJVUULJ[VY

♦ 6WLUJPYJ\P[PU[OLV_`NLUZLUZVYZPNUHS^PYL

♦ 6WLUJPYJ\P[PU[OLV_`NLUZLUZVYNYV\UK^PYL

♦ 6_`NLUZLUZVYMH\S[`

♦ +4,JVU[YVSTVK\SLMH\S[`

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7 
Í7WHNL
7YPU[LKPU.LYTHU`u W
 +4, +4,

>VYRPUZ[Y\J[PVU +PZWSH`62 0MUV[62


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♦ :LSLJ[+4,
♦ :LSLJ[(J[\HS]HS\LZ
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Í7WHNL 7

W 7YPU[LKPU.LYTHU`u
+4, +4, 

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[PVU [PVUHM[LYJH[HS`[PJ ULJLZZHY`
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♦ *OLJR]PZ\HSS`MVY
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V_`NLUZLUZVYJVUULJÌ
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 *OLJRYLMLYLUJL ♦ :^P[JOVU[OLPNUP[PVU (WWYV_T= ⇒:[LW
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IL[^LLU+4,JVUÌ [OLMH\S[HZMHYHZWVZZPISL ZHY`
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→,UK
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7 
Í7WHNL
7YPU[LKPU.LYTHU`u W
+4, +4, 
¬sTs
¬_¬sTs

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p’’a*dF˜4"¤’F˜pO˜O"¤d›
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+4,JVU[YVSTVK\SLJVUULJ[VY00WPUHUKV_`NLUZLUZVYQHJR
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a"Vmp’a’—›p¤*dF’^pp›amV

5V[L
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[OPZTH`JH\ZLPYYLWHYHISLKHTHNL[V[OL^PYPUNJVU[HTPUH[PVUVM
[OLV_`NLUZLUZVY]PH[OLYLMLYLUJLHPYJOHUULS

>VYRPUZ[Y\J[PVU +PZWSH`62 0MUV[62


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→,UK
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]LY[LYIHUR →,UK
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 *OLJRV_`NLUZLUZVY ♦ *OLJRYLZPZ[HUJLIL[^LLUWPU ∞Ω
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7 
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7YPU[LKPU.LYTHU`u W
 +4, +4,

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a"Vmp’›a4˜4pm=a›apm’
• ,UNPULY\UUPUN

p’’a*dF˜4"¤’F˜pO˜O"¤d›
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• ,UNPULY\UUPUN

Í7WHNL 7

W 7YPU[LKPU.LYTHU`u
+4, +4, 
p’’a*dF˜4"¤’F˜pO˜O"¤d›
♦ :OVY[JPYJ\P[[VNYV\UKPU[YPNNLYPUN^PYL

♦ *VYYVZPVUPUJVUULJ[VY

♦ 6_`NLUZLUZVYMH\S[`
♦ +4,JVU[YVSTVK\SLMH\S[`

OOF4›F=˜›Fham"d’
+4,JVU[YVSTVK\SLJVUULJ[VY00WPUHUKV_`NLUZLUZVYQHJR
IHURWPU

a"Vmp’a’—›p¤*dF’^pp›amV

5V[L
+VUV[\ZLJVU[HJ[ZWYH`VU[OLV_`NLUZLUZVYWS\NJVUULJ[PVUZHZ
[OPZTH`JH\ZLPYYLWHYHISLKHTHNL[V[OL^PYPUNJVU[HTPUH[PVUVM
[OLV_`NLUZLUZVY]PH[OLYLMLYLUJLHPYJOHUULS

>VYRPUZ[Y\J[PVU +PZWSH`62 0MUV[62


 *OLJRV_`NLUZLUZVY ♦ +PZJVUULJ[V_`NLUZLUZVYWS\N ⇒:[LW 9LWSHJLMH\S[`JVTÌ
WS\NJVUULJ[PVU JVUULJ[PVUHM[LYJH[HS`[PJJVUÌ WVULU["JVYYLJ[
]LY[LYIHUR JH\ZLVMKHTHNLPM
♦ *OLJR]PZ\HSS`MVYSVVZLJVUÌ ULJLZZHY`
[HJ[ZHUKJVYYVZPVU →,UK

 *OLJRYLZPZ[HUJLVMV_`Ì ♦ 4LHZ\YLYLZPZ[HUJLIL[^LLU Ω[VΩ 9LWSHJLV_`NLU


NLUZLUZVYOLH[PUN WPUZHUKVMV_`NLUZLUZVY ⇒:[LW ZLUZVY"JVYYLJ[
JVUULJ[VY JH\ZLVMKHTHNLPM
ULJLZZHY`
→,UK
 *OLJRV_`NLUZLUZVYMVY 4LHZ\YLYLZPZ[HUJLIL[^LLUV_`Ì ∞Ω 9LWSHJLV_`NLU
ZOVY[JPYJ\P[[VNYV\UK NLUZLUZVYJVUULJ[VY! ⇒:[LW ZLUZVY"JVYYLJ[
JH\ZLVMKHTHNLPM
♦ 7PUHUKWPU ULJLZZHY`
♦ 7PUHUKV_`NLUZLUZVYJHZPUN →,UK
 *OLJR+4,JVU[YVSTVKÌ ♦ 9LTV]LJVUULJ[VYMYVT+4, ⇒:[LW 9LWSHJLMH\S[`JVTÌ
\SLWS\NJVUULJ[PVU JVU[YVSTVK\SL WVULU["JVYYLJ[
♦ *OLJR]PZ\HSS`MVYSVVZLJVUÌ JH\ZLVMKHTHNLPM
[HJ[ZHUKJVYYVZPVU ULJLZZHY`
→,UK
 *OLJR[YPNNLYPUN^PYL ♦ *VUULJ[ÌWPU[LZ[HKHW[LY ∞Ω 9LWHPY^PYPUN"JVYÌ
5V  ⇒:[LW YLJ[JH\ZLVMKHTÌ
HNLPMULJLZZHY`
4LHZ\YLYLZPZ[HUJLIL[^LLU →,UK
HKHW[LY!

♦ 7PU00HUKWPU00
♦ 7PU00HUKNYV\UK

7 
Í7WHNL
7YPU[LKPU.LYTHU`u W
 +4, +4,

>VYRPUZ[Y\J[PVU +PZWSH`62 0MUV[62


 *OLJR^OL[OLYHKKP[PVUHSMH\S[ZOH]LILLUYLJVYKLK ⇒:[LW *VYYLJ[MH\S[ZPU
HJJVYKHUJL^P[O
PUZ[Y\J[PVUZ
→,UK
 9LWSHJL+4,JVU[YVSTVK\SL ;VKV[OPZWSLHZLVIZLY]L[OLUV[LZVU
WVZZPISLJH\ZLZVMMH\S[ZPU[OLPU[YVK\JÌ
[PVU

*p¦F˜daha›

a"Vmp’›a4˜4pm=a›apm’
• ,UNPULY\UUPUN

p’’a*dF˜4"¤’F˜pO˜O"¤d›
♦ 6_`NLUZLUZVYMH\S[`OLH[PUN

♦ :OVY[JPYJ\P[[V)

♦ +4,JVU[YVSTVK\SLMH\S[`

OOF4›F=˜›Fham"d’
+4,JVU[YVSTVK\SLJVUULJ[VY00WPUHUKV_`NLUZLUZVYQHJR
IHURWPU

a"Vmp’a’—›p¤*dF’^pp›amV

5V[L
+VUV[\ZLJVU[HJ[ZWYH`VU[OLV_`NLUZLUZVYWS\NJVUULJ[PVUZHZ
[OPZTH`JH\ZLPYYLWHYHISLKHTHNL[V[OL^PYPUNJVU[HTPUH[PVUVM
[OLV_`NLUZLUZVY]PH[OLYLMLYLUJLHPYJOHUULS

Í7WHNL 7

W 7YPU[LKPU.LYTHU`u
+4, +4, 
>VYRPUZ[Y\J[PVU +PZWSH`62 0MUV[62
 *OLJRV_`NLUZLUZVY ♦ +PZJVUULJ[V_`NLUZLUZVYWS\N Ω[VΩ 9LWSHJLV_`NLU
JVUULJ[PVUHM[LYJH[HS`[PJJVUÌ ⇒:[LW ZLUZVY"JVYYLJ[
]LY[LYIHUR JH\ZLVMKHTHNLPM
♦ =PZ\HSPUZWLJ[PVU ULJLZZHY`
→,UK
♦ 4LHZ\YLV_`NLUZLUZVYOLH[PUN
YLZPZ[HUJLIL[^LLUWPUZHUK
VMV_`NLUZLUZVYJVUULJ[VY
 *OLJR[YPNNLYPUN^PYL ♦ 9LTV]LJVUULJ[VYMYVT+4, = 9LWHPYMH\S[`^PYPUN"
JVU[YVSTVK\SL ⇒:[LW JVYYLJ[JH\ZLVM
♦ =PZ\HSPUZWLJ[PVU KHTHNLPMULJLZÌ
ZHY`
♦ *VUULJ[ÌWPU[LZ[HKHW[LY →,UK
5V 
♦ :^P[JOVU[OLPNUP[PVU
♦ 4LHZ\YL]VS[HNLIL[^LLU
HKHW[LYWPU00HUKNYV\UK
♦ :^P[JOVMMPNUP[PVU
 *OLJR^OL[OLYHKKP[PVUHSMH\S[ZOH]LILLUYLJVYKLK ⇒:[LW *VYYLJ[MH\S[ZPU
HJJVYKHUJL^P[O
PUZ[Y\J[PVUZ
→,UK
 9LWSHJL+4,JVU[YVSTVK\SL ;VKV[OPZWSLHZLVIZLY]L[OLUV[LZVU
WVZZPISLJH\ZLZVMMH\S[ZPU[OLPU[YVK\JÌ
[PVU

7 
Í7WHNL
7YPU[LKPU.LYTHU`u W
+4, +4, 
¬sQ¬
¬_¬sQ¬

¢˜Fm’p˜a4¤a›

5V[L
;OLKPHNUVZPZMVY[OPZMH\S[PZKPMMLYLU[MVYTVKLSZ^P[O[\YIVLUNPULZ
HUKTVKLSZ^P[OUH[\YHSS`ÍHZWPYH[LKLUNPULZ

a"Vmp’a’—›p¤*dF’^pp›amV˜_˜"dd˜›¤*p˜hp=Fd’

5V[L
;OL+;*KPHNUVZ[PJ[YV\ISLJVKLJV]LYZHSSLSLJ[YPJHSMH\S[ZOLYL

a"Vmp’›a4˜4pm=a›apm’
• ,UNPUL[LTWLYH[\YLNYLH[LY[OHU‰*
• TPU\[LZPKSLZWLLK[OLUZLJVUKZPUJYLHZLKPKSLZWLLK

p’’a*dF˜4"¤’F˜pO˜O"¤d›
♦ :OVY[JPYJ\P[[V)

♦ :OVY[JPYJ\P[[VNYV\UK

♦ 6WLUJPYJ\P[
♦ 6_`NLUZLUZVYMH\S[`
♦ *VU[YVSTVK\SLMH\S[`

OOF4›F=˜zam’
+4,JVU[YVSTVK\SLJVUULJ[VY00WPUHUKV_`NLUZLUZVYQHJR
IHURWPU

+4,JVU[YVSTVK\SLJVUULJ[VY00WPUHUKV_`NLUZLUZVYQHJR
IHURWPU

+4,JVU[YVSTVK\SLJVUULJ[VY00WPUHUKWPU

a"Vmp’a’—›p¤*dF’^pp›amV

5V[L
+VUV[\ZLJVU[HJ[ZWYH`VU[OLV_`NLUZLUZVYWS\NJVUULJ[PVUZHZ
[OPZTH`JH\ZLPYYLWHYHISLKHTHNL[V[OL^PYPUNJVU[HTPUH[PVUVM
[OLV_`NLUZLUZVY]PH[OLYLMLYLUJLHPYJOHUULS

7 
Í7WHNL
7YPU[LKPU.LYTHU`u W
 +4, +4,

>VYRPUZ[Y\J[PVU +PZWSH`62 0MUV[62


 *OLJRYLMLYLUJL ♦ +PZJVUULJ[V_`NLU (WWYV_T= ⇒:[LW
]VS[HNLVUJVTWVÌ ZLUZVYWS\NJVUULJÌ 6_`NLUZLUZVYMH\S[`
ULU[ [PVUHOLHKVMJH[HÌ ⇒9LWSHJLV_`NLUZLUZVY
S`[PJJVU]LY[LYIHUR →,UK

♦ =PZ\HSPUZWLJ[PVU
♦ :^P[JOVU[OLPNUP[PVU
♦ 4LHZ\YL]VS[HNL
IL[^LLUWPUZHUK
VM[OLV_`NLUZLUZVY
QHJR
♦ :^P[JOVMMPNUP[PVU
 *OLJRYLMLYLUJL ♦ 9LTV]LJVUULJ[VY (WWYV_T= ⇒:[LW
]VS[HNLVUJVU[YVS MYVT+4,JVU[YVS ⇒:[LW
TVK\SL TVK\SL
♦ =PZ\HSPUZWLJ[PVU
♦ *VUULJ[ÌWPU[LZ[
HKHW[LY5V 
♦ :^P[JOVU[OLPNUP[PVU
♦ 4LHZ\YL]VS[HNL
IL[^LLU[LZ[HKHW[LY
WPU00HUKWPU00
 *OLJR^PYPUNMVY 4LHZ\YL]VS[HNL = 9LWHPY^PYPUN"JVYYLJ[JH\ZL
ZOVY[JPYJ\P[[V) IL[^LLU[LZ[HKHW[LY! ⇒:[LW VMKHTHNLPMULJLZZHY`
→,UK
♦ 7PU00HUKNYV\UK
♦ 7PU00HUKNYV\UK
♦ 7PU00HUKNYV\UK
♦ 7PU00HUKNYV\UK
♦ :^P[JOVMMPNUP[PVU
 *OLJR^PYPUNMVY 4LHZ\YLYLZPZ[HUJL ∞Ω 9LWHPY^PYPUN"JVYYLJ[JH\ZL
ZOVY[JPYJ\P[[V IL[^LLU[LZ[HKHW[LY! ⇒:[LW VMKHTHNLPMULJLZZHY`
NYV\UK →,UK
♦ 7PU00HUKNYV\UK
♦ 7PU00HUKNYV\UK
♦ 7PU00HUKNYV\UK
♦ 7PU00HUKNYV\UK

Í7WHNL 7

W 7YPU[LKPU.LYTHU`u
+4, +4, 
>VYRPUZ[Y\J[PVU +PZWSH`62 0MUV[62
 *OLJR^PYPUNMVY 4LHZ\YLYLZPZ[HUJL #Ω 9LWHPY^PYPUN"JVYYLJ[JH\ZL
VWLUJPYJ\P[ IL[^LLU[LZ[HKHW[LY! ⇒:[LW VMKHTHNLPMULJLZZHY`
→,UK
♦ 7PU00HUKWPUVM
V_`NLUZLUZVYQHJR
♦ 7PU00HUKWPUVM
V_`NLUZLUZVYQHJR
♦ 7PU00HUKWPUVM
V_`NLUZLUZVYQHJR
♦ 7PU00HUKWPUVM
V_`NLUZLUZVYQHJR
 *OLJR^OL[OLYHKKP[PVUHSMH\S[ZOH]LILLU ⇒:[LW *VYYLJ[MH\S[ZPUHJJVYKHUJL
YLJVYKLK ^P[OPUZ[Y\J[PVUZ
→,UK
 9LWSHJL+4,JVU[YVSTVK\SL ;VKV[OPZWSLHZLVIZLY]L[OLUV[LZVUWVZZPISLJH\ZLZVM
MH\S[ZPU[OLPU[YVK\J[PVU

a"Vmp’a’—›p¤*dF’^pp›amV˜_˜"dd˜m"›¤"dd©_"’za"›F=˜
hp=Fd’

5V[L
;OL+;*YLSH[LZVUS`[VPTWSH\ZPISLZPNUHSZOLYL

a"Vmp’›a4˜4pm=a›apm’
♦ )H[[LY`WVZP[P]L]VS[HNLIL[^LLU=HUK=
♦ 6_`NLUZLUZVYOLH[PUNZ^P[JOLKVUMVYH[SLHZ[ZLJVUKZ

♦ ,_OH\Z[[LTWLYH[\YLSLZZ[OHU‰*

p’’a*dF˜4"¤’F˜pO˜O"¤d›
• /PNOÌYLZPZ[HUJLZOVY[JPYJ\P[[V)PUZPNUHS^PYL
• /LH[LYJV\WSPUN
• 6_`NLUZLUZVYMH\S[`
• *VU[YVSTVK\SLMH\S[`

OOF4›F=˜zam’
+4,JVU[YVSTVK\SLJVUULJ[VY00WPUHUKV_`NLUZLUZVYQHJR
IHURWPU

+4,JVU[YVSTVK\SLJVUULJ[VY00WPUHUKV_`NLUZLUZVYQHJR
IHURWPU

7 
Í7WHNL
7YPU[LKPU.LYTHU`u W
 +4, +4,

a"Vmp’a’—›p¤*dF’^pp›amV

5V[L
+VUV[\ZLJVU[HJ[ZWYH`VU[OLV_`NLUZLUZVYWS\NJVUULJ[PVUZHZ
[OPZTH`JH\ZLPYYLWHYHISLKHTHNL[V[OL^PYPUNJVU[HTPUH[PVUVM
[OLV_`NLUZLUZVY]PH[OLYLMLYLUJLHPYJOHUULS

>VYRPUZ[Y\J[PVU +PZWSH`62 0MUV[62


 *OLJRV_`NLUZLUÌ ♦ *VUULJ[7VYZJOL ♦ 0MMH\S[HWWLHYZHZ UV[ ⇒:[LW
ZVYZPNUHS\ZPUN :`Z[LT;LZ[LYSS WYLZLU[ PU[OL L_[LUKLK
KH[HSVNNLY 5V  MH\S[TLTVY` LYHZL[OL
♦ :[HY[[OLLUNPUL MH\S[TLTVY`OLHSLKYLMÌ
LYLUJLHPYJVU[HTPUHÌ
*VTWSL[L[OLMVSSV^PUN [PVU
Z[LWZVU[OL7:;SS ♦ 0MMH\S[HWWLHYZHZ
♦ :LSLJ[+4, WYLZLU[ PU[OL
L_[LUKLKMH\S[TLTVY` 
♦ :LSLJ[(J[\HS]HS\LZ ⇒:[LW
♦ :LSLJ[-PS[LY\ZPUN
F5
♦ :LSLJ[6_`NLUZLUZÌ
PUNIHUR
♦ /PNOSPNO[<6_`NLU
ZLUZVYHOLHKVM
;>*IHUR\ZPUN
[OL > RL`
♦ *HSS\W+H[HSVNNLY
\ZPUN F3
♦ *VTWHYL[OLZPNUHS
^P[O[OLNYHWOZOV^U
ILSV^

Í7WHNL 7

W 7YPU[LKPU.LYTHU`u
+4, +4, 

>VYRPUZ[Y\J[PVU +PZWSH`62 0MUV[62


 *OLJRV_`NLUZLUÌ ♦ +PZJVUULJ[V_`NLU ⇒:[LW 9LWSHJLMH\S[`JVTWVULU["
ZVYWS\NJVUULJÌ ZLUZVYWS\NJVUULJÌ JVYYLJ[JH\ZLVMKHTHNLPM
[PVU [PVUHOLHKVMJH[HÌ ULJLZZHY`
S`[PJJVU]LY[LYIHUR →,UK

♦ *OLJR]PZ\HSS`MVY
JVYYVZPVUHUKSVVZL
JVU[HJ[Z
 *OLJRV_`NLUZLUÌ 4LHZ\YLYLZPZ[HUJL ∞Ω 9LWSHJLV_`NLUZLUZVY"JVYÌ
ZVYMVYPU[LYUHS IL[^LLUV_`NLUZLUZVY! ⇒:[LW YLJ[JH\ZLVMKHTHNLPMULJÌ
ZOVY[JPYJ\P[ LZZHY`
♦ 7PUHUKWPU →,UK
♦ 7PUHUKWPU
♦ 7PUHUKV_`NLU
ZLUZVYJHZPUN
♦ 7PUHUKWPU
 *OLJRWS\NJVUÌ ♦ 9LTV]LJVUULJ[VY ⇒:[LW 9LWSHJLMH\S[`JVTWVULU["
ULJ[PVUIL[^LLU MYVT+4,JVU[YVS JVYYLJ[JH\ZLVMKHTHNLPM
+4,JVU[YVSTVKÌ TVK\SL ULJLZZHY`
\SLHUKV_`NLU ♦ *OLJR]PZ\HSS`MVY →,UK
ZLUZVY^PYLZ JVYYVZPVUHUKSVVZL
JVU[HJ[Z

7 
Í7WHNL
7YPU[LKPU.LYTHU`u W
 +4, +4,

>VYRPUZ[Y\J[PVU +PZWSH`62 0MUV[62


 *OLJRMVYZOVY[JPYÌ ♦ *VUULJ[ÌWPU[LZ[ ∞Ω 9LWHPYMH\S[`^PYPUN"JVYYLJ[
J\P[PU^PYPUN HKHW[LY5V  ⇒:[LW JH\ZLVMKHTHNLPMULJLZÌ
IL[^LLU+4,JVUÌ ZHY`
[YVSTVK\SLHUK 4LHZ\YLYLZPZ[HUJL →,UK
V_`NLUZLUZVYQHJR IL[^LLUHKHW[LYWPUZ!
♦ 00HUKWPU00
♦ 00HUKWPU00
♦ 00HUKWPU00
♦ 00HUKNYV\UK
 *OLJR^PYPUNMVY ♦ :^P[JOVU[OLPNUP[PVU = 9LWHPYMH\S[`^PYPUN"JVYYLJ[
ZOVY[JPYJ\P[[V) ⇒:[LW JH\ZLVMKHTHNLPMULJLZÌ
4LHZ\YL]VS[HNL ZHY`
IL[^LLUHKHW[LYWPUZ! →,UK
♦ 00HUKNYV\UK
♦ 00HUKNYV\UK
 *OLJR^OL[OLYHKKP[PVUHSMH\S[ZOH]LILLU ⇒:[LW *VYYLJ[MH\S[ZPUHJJVYKHUJL
YLJVYKLK ^P[OPUZ[Y\J[PVUZ
→,UK
 9LWSHJL+4,JVU[YVSTVK\SL ;VKV[OPZWSLHZLVIZLY]L[OLUV[LZVUWVZZPISLJH\ZLZVM
MH\S[ZPU[OLPU[YVK\J[PVU

Í7WHNL 7

W 7YPU[LKPU.LYTHU`u
+4, +4, 
¬sQs
¬_¬sQs

¢˜Fm’p˜a4¤a›˜p§˜pd›"VF

a"Vmp’›a4˜4pm=a›apm’
♦ )H[[LY`WVZP[P]L]VS[HNLIL[^LLU=HUK=

♦ 6_`NLUZLUZPUNZ`Z[LTHJ[P]L
♦ 5VZLJVUKHY`HPY

♦ 5VKPHNUVZPZVMZLJVUKHY`HPYZ`Z[LT
♦ 5VM\LS[HUR]LU[PSH[PVU

p’’a*dF˜4"¤’F˜pO˜O"¤d›
• :OVY[JPYJ\P[[VNYV\UKPUZPNUHS^PYL
• 6_`NLUZLUZVYMH\S[`
• *VU[YVSTVK\SLMH\S[`

OOF4›F=˜zam’
+4,JVU[YVSTVK\SLJVUULJ[VY00WPUHUKV_`NLUZLUZVYQHJR
IHURWPU

+4,JVU[YVSTVK\SLJVUULJ[VY00WPUHUKV_`NLUZLUZVYQHJR
IHURWPU

a"Vmp’a’—›p¤*dF’^pp›amV

5V[L
+VUV[\ZLJVU[HJ[ZWYH`VU[OLV_`NLUZLUZVYWS\NJVUULJ[PVUZHZ
[OPZTH`JH\ZLPYYLWHYHISLKHTHNL[V[OL^PYPUNJVU[HTPUH[PVUVM
[OLV_`NLUZLUZVY]PH[OLYLMLYLUJLHPYJOHUULS

7 
Í7WHNL
7YPU[LKPU.LYTHU`u W
 +4, +4,

>VYRPUZ[Y\J[PVU +PZWSH`62 0MUV[62


 *OLJRV_`NLUZLUÌ ♦ *VUULJ[7VYZJOL ⇒:[LW ⇒:[LW
ZVYZPNUHS\ZPUN :`Z[LT;LZ[LYSS
KH[HSVNNLY 5V 
♦ :[HY[[OLLUNPUL

*VTWSL[L[OLMVSSV^PUN
Z[LWZVU[OL7:;SS

♦ :LSLJ[+4,
♦ :LSLJ[(J[\HS]HS\LZ
♦ :LSLJ[-PS[LY\ZPUN
F5
♦ :LSLJ[6_`NLUZLUZÌ
PUNIHUR
♦ /PNOSPNO[<6_`NLU
ZLUZVYHOLHKVM
;>*IHUR\ZPUN
[OL > RL`
♦ *HSS\W+H[HSVNNLY
\ZPUN F3
♦ *VTWHYL[OLZPNUHS
^P[O[OLNYHWOZOV^U
ILSV^

Í7WHNL 7

W 7YPU[LKPU.LYTHU`u
+4, +4, 

>VYRPUZ[Y\J[PVU +PZWSH`62 0MUV[62


 *OLJRV_`NLUZLUÌ ♦ +PZJVUULJ[V_`NLU ∞Ω 9LWSHJLV_`NLUZLUZVY"JVYÌ
ZVYMVYPU[LYUHS ZLUZVYWS\NJVUULJÌ ⇒:[LW YLJ[JH\ZLVMKHTHNLPMULJÌ
ZOVY[JPYJ\P[ [PVUHOLHKVMJH[HÌ LZZHY`
S`[PJJVU]LY[LYIHUR →,UK

♦ =PZ\HSPUZWLJ[PVU

4LHZ\YLYLZPZ[HUJL
IL[^LLUV_`NLUZLUZVY!

♦ 7PUHUKWPU
♦ 7PUHUKWPU
♦ 7PUHUKV_`NLU
ZLUZVYJHZPUN
 *OLJRMVYZOVY[JPYÌ ♦ 9LTV]LJVUULJ[VY ∞Ω 9LWHPYMH\S[`^PYPUN"JVYYLJ[
J\P[PU^PYPUN MYVT+4,JVU[YVS ⇒:[LW JH\ZLVMKHTHNLPMULJLZÌ
IL[^LLU+4,JVUÌ TVK\SL ZHY`
[YVSTVK\SLHUK ♦ =PZ\HSPUZWLJ[PVU →,UK
V_`NLUZLUZVYQHJR
♦ *VUULJ[ÌWPU[LZ[
HKHW[LY5V 

4LHZ\YLYLZPZ[HUJL
IL[^LLUHKHW[LY!

♦ 7PU00HUKWPU00

♦ 7PU00HUKNYV\UK
 *OLJR^OL[OLYHKKP[PVUHSMH\S[ZOH]LILLU ⇒:[LW *VYYLJ[MH\S[ZPUHJJVYKHUJL
YLJVYKLK ^P[OPUZ[Y\J[PVUZ
→,UK
 9LWSHJL+4,JVU[YVSTVK\SL ;VKV[OPZWSLHZLVIZLY]L[OLUV[LZVUWVZZPISLJH\ZLZVM
MH\S[ZPU[OLPU[YVK\J[PVU

7 
Í7WHNL
7YPU[LKPU.LYTHU`u W
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DME 7.8 DME 7.8 0
P0153
0-30

18 Oxygen Sensor Ahead of TWC, Bank 2 – Below


Limit

Diagnosis conditions
• Vehicle at operating temperature, after this 3 minutes idle
speed, then approx. 30 seconds increased idle speed.

Possible fault cause


♦ Oxygen sensor is dynamically inert

Affected terminals
-

Diagnosis/Troubleshooting

Note!
Do not use contact spray on the connectors to oxygen sensors.

Work instruction Display OK If not OK


1 Check exhaust system for Repair exhaust sys-
leaks tem
→ End
2 Replace oxygen sensor

Note!
Do not exchange oxygen sensors ahead of catalytic converter and
after catalytic converter.

2469 P0153
0-30 page 1
Printed in Germany – 2, 2000 p0153
0 DME 7.8 DME 7.8

Oxygen sensors ahead of and after catalytic converter

1 - Oxygen sensor ahead of catalytic converter


2 - Oxygen sensor after catalytic converter

1
2

0-30 page 2 2469 P0153


p0153 Printed in Germany – 2, 2000
DME 7.8 DME 7.8 0
P0153
0-30.1

O2 Sensor Circuit Slow Response

Diagnostic conditions
• Engine speed between 1000 rpm and 3000 rpm
• Engine load (relative air charge) between 12 % and 70 %
• Calculated TWC temperature greater than 350°C
• Oxygen sensing system active

Possible cause of fault


♦ Oxygen sensor is dynamically inert

Affected terminals
II/10 and II/16

Diagnosis/troubleshooting

Note!
Do not use contact spray on the plug connections to the oxygen sensor.

Work instruction Display OK If not OK


1 Read out the fault mem- ♦ If there are additional faults in
ory the memory, correct these first
2 Read out period for sen- Less than 3 seconds Replace oxygen
sor signal bank 2 with sensor
scan tool in Mode 5 or
PST 2

Note!
Do not confuse oxygen sensor ahead of catalytic converter and oxy-
gen sensor after catalytic converter.

2469 P0153
0-30.1 page 1
Printed in Germany – 9, 2003 p0153a
0 DME 7.8 DME 7.8

Oxygen sensors ahead of and after catalytic converter

1 - Oxygen sensor ahead of catalytic converter 1 2


2 - Oxygen sensor after catalytic converter

0-30.1 page 2 2469 P0153


p0153a Printed in Germany – 9, 2003
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 *OLJR^OL[OLYHKKP[PVUHSMH\S[ZOH]LILLU ⇒:[LW *VYYLJ[MH\S[ZPUHJJVYKHUJL
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→,UK
9LWSHJL+4,JVU[YVSTVK\SL ;VKV[OPZWSLHZLVIZLY]L[OLUV[LZVUWVZZPISLJH\ZLZVM
MH\S[ZPU[OLPU[YVK\J[PVU

7 
Í7WHNL
7YPU[LKPU.LYTHU`u W
+4, +4, 
¬sQQ
¬_¬sQQ

¢˜Fm’p˜ F"›F˜a4¤a›

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a"Vmp’›a4˜4pm=a›apm’˜Op˜O"¤d›˜=F›F4›apm˜§a›^˜amF›a"˜O¤Fd˜’^¤›pOO
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+4,JVU[YVSTVK\SLJVUULJ[VY00WPUHUKV_`NLUZLUZVYQHJR
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7 
Í7WHNL
7YPU[LKPU.LYTHU`u W
 +4, +4,

a"Vmp’a’—›p¤*dF’^pp›amV

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[OPZTH`JH\ZLPYYLWHYHISLKHTHNL[V[OL^PYPUNJVU[HTPUH[PVUVM
[OLV_`NLUZLUZVY]PH[OLYLMLYLUJLHPYJOHUULS

>VYRPUZ[Y\J[PVU +PZWSH`62 0MUV[62


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a"Vmp’a’—›p¤*dF’^pp›amV˜_˜"dd˜m"›¤"dd©_"’za"›F=˜
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a"Vmp’›a4˜4pm=a›apm’
• ,_OH\Z[[LTWLYH[\YLIL[^LLU‰*HUK‰*
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• ;PTLLSHWZLKHM[LYLUNPULZ[HY[Ì\WNYLH[LY[OHUZLJVUKZ

Í7WHNL 7

W 7YPU[LKPU.LYTHU`u
+4, +4, 
p’’a*dF˜4"¤’F˜pO˜O"¤d›
♦ /PNOYLZPZ[HUJLPUJVUULJ[VYVY[YPNNLYPUN^PYL

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+4,JVU[YVSTVK\SLJVUULJ[VY00WPUHUKV_`NLUZLUZVYQHJR
HOLHKVMJH[HS`[PJJVU]LY[LYIHURWPU

a"Vmp’a’—›p¤*dF’^pp›amV

5V[L
+VUV[\ZLJVU[HJ[ZWYH`VU[OLV_`NLUZLUZVYWS\NJVUULJ[PVUZHZ
[OPZTH`JH\ZLPYYLWHYHISLKHTHNL[V[OL^PYPUNJVU[HTPUH[PVUVM
[OLV_`NLUZLUZVY]PH[OLYLMLYLUJLHPYJOHUULS

>VYRPUZ[Y\J[PVU +PZWSH`62 0MUV[62


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 *OLJR+4,JVUÌ ♦ 9LTV]LJVUULJ[VY ⇒:[LW 9LWSHJLMH\S[`JVTWVULU["
[YVSTVK\SLWS\N MYVT+4,JVU[YVS JVYYLJ[JH\ZLVMKHTHNLPM
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→,UK
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7 
Í7WHNL
7YPU[LKPU.LYTHU`u W
+4, +4, 
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¬_¬sQ–

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• 5VM\LS[HUR]LU[PSH[PVU
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• 5VV[OLYV_`NLUZLUZVYMH\S[Z

p’’a*dF˜4"¤’F˜pO˜O"¤d›
♦ :OVY[JPYJ\P[[VNYV\UKPUZPNUHS^PYL
♦ 0U[LYJVYLZOVY[JPYJ\P[

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+4,JVU[YVSTVK\SLJVUULJ[VY00WPUHUKV_`NLUZLUZVYQHJR
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a"Vmp’a’—›p¤*dF’^pp›amV

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7 
Í7WHNL
7YPU[LKPU.LYTHU`u W
 +4, +4,

>VYRPUZ[Y\J[PVU +PZWSH`62 0MUV[62


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¢˜Fm’p˜a4¤a›˜dp§˜F’zpm’F

a"Vmp’›a4˜4pm=a›apm’
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• 5VZLJVUKHY`HPYKPHNUVZPZ
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p’’a*dF˜4"¤’F˜pO˜O"¤d›
♦ 6_`NLUZLUZVYMH\S[`

Í7WHNL 7

W 7YPU[LKPU.LYTHU`u
+4, +4, 
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Ì

a"Vmp’a’—›p¤*dF’^pp›amV

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>VYRPUZ[Y\J[PVU +PZWSH`62 0MUV[62


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7 
Í7WHNL
7YPU[LKPU.LYTHU`u W
+4, +4, 
¬sQ•
¬_¬sQ•

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♦ 5VKPHNUVZPZVMZLJVUKHY`HPYZ`Z[LT

♦ 5VM\LS[HUR]LU[PSH[PVU

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p’’a*dF˜4"¤’F˜pO˜O"¤d›
• :OVY[JPYJ\P[[VNYV\UKPUZPNUHS^PYL
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a"Vmp’a’—›p¤*dF’^pp›amV

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7 
Í7WHNL
7YPU[LKPU.LYTHU`u W
 +4, +4,

>VYRPUZ[Y\J[PVU +PZWSH`62 0MUV[62


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♦ 7PUHUKWPU →,UK
♦ 7PUHUKWPU
♦ 7PUHUKWPU
♦ 7PUHUKV_`NLU
ZLUZVYJHZPUN
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IL[^LLU+4,JVUÌ TVK\SL ZHY`
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V_`NLUZLUZVYQHJR
♦ *VUULJ[ÌWPU[LZ[
HKHW[LY5V 

4LHZ\YLYLZPZ[HUJL
IL[^LLUHKHW[LY!

♦ 7PU00HUKWPU00
♦ 7PU00HUKNYV\UK
 *OLJR^OL[OLYHKKP[PVUHSMH\S[ZOH]LILLU ⇒:[LW *VYYLJ[MH\S[ZPUHJJVYKHUJL
YLJVYKLK ^P[OPUZ[Y\J[PVUZ
→,UK
 9LWSHJL+4,JVU[YVSTVK\SL ;VKV[OPZWSLHZLVIZLY]L[OLUV[LZVUWVZZPISLJH\ZLZVM
MH\S[ZPU[OLPU[YVK\J[PVU

Í7WHNL 7

W 7YPU[LKPU.LYTHU`u
+4, +4, 
¬sQG
¬_¬sQG

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♦ ,_OH\Z[[LTWLYH[\YLSLZZ[OHU‰*
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p’’a*dF˜4"¤’F˜pO˜O"¤d›
• :OVY[JPYJ\P[[V)PUZPNUHS^PYL
• 6_`NLUZLUZVYMH\S[`
• *VU[YVSTVK\SLMH\S[`

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a"Vmp’a’—›p¤*dF’^pp›amV

5V[L
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[OLV_`NLUZLUZVY]PH[OLYLMLYLUJLHPYJOHUULS

7 
Í7WHNL
7YPU[LKPU.LYTHU`u W
 +4, +4,

>VYRPUZ[Y\J[PVU +PZWSH`62 0MUV[62


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WS` ZLUZVYWS\NJVUULJÌ ⇒:[LW
[PVUHM[LYJH[HS`[PJ
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♦ =PZ\HSPUZWLJ[PVU
♦ 4LHZ\YL]VS[HNL
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♦ =PZ\HSPUZWLJ[PVU

4LHZ\YLYLZPZ[HUJL
IL[^LLUV_`NLUZLUZVY
JVUULJ[VY

♦ 7PUHUKWPU
♦ 7PUHUKWPU
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J\P[[V)PU^PYPUN MYVT+4,JVU[YVS ⇒:[LW JH\ZLVMKHTHNLPMULJLZÌ
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V_`NLUZLUZVYQHJR
♦ *VUULJ[ÌWPU[LZ[
HKHW[LY5V 
♦ :^P[JOVU[OLPNUP[PVU

4LHZ\YL]VS[HNL
IL[^LLUHKHW[LY!

♦ 7PU00HUKNYV\UK
♦ 7PU00HUKNYV\UK
♦ :^P[JOVMMPNUP[PVU
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→,UK
 9LWSHJL+4,JVU[YVSTVK\SL ;VKV[OPZWSLHZLVIZLY]L[OLUV[LZVUWVZZPISLJH\ZLZVM
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Í7WHNL 7

W 7YPU[LKPU.LYTHU`u
+4, +4, 
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DME 7.8 DME 7.8 0
P0171
0-36.2

Oxygen Sensing Adaptation, Idle Range, Bank 1 –


Above Limit

Diagnosis conditions
• Oxygen sensing system active
• Time elapsed after engine start-up: 250 to 350 seconds (USA)
• Time elapsed after engine start-up: 302 to 402 seconds (RoW)
• Engine temperature greater than 60 °C

Possible fault cause


♦ Incorrect signal from MAF sensor

♦ Intake air system leaking

♦ Fuel pressure too low

♦ Volume supply of fuel pump too low

♦ Fuel injectors fouled

♦ PCV valve leaks

♦ Cap of oil filler neck not closed correctly or seal is damaged

Affected terminals
-

Diagnosis/Troubleshooting

Note!
♦ Air leaks ahead of the oxygen sensors can lead to a fault in adaptation ÞCheck exhaust system for leaks.

♦ Contrary adaptation values in connection with misfiring point to incorrectly adjusted control timesÞcheck con-
trol times and adjust if necessary.
♦ If the fuel tank reserve light is switched on, no fault is entered.

Work instruction Display OK If not OK


1 Close cap of oil filler neck
properly or replace the
seal

2469 P0171
0-36.2 page 1
Printed in Germany – 6, 2002 p0171
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


2 Check signal from MAF ♦ Connect special tool 9637. 0.9 to 1.1 V. Replace MAF sensor
sensor. ♦ Measure voltage at pin III/23
and ground
♦ Switch on the ignition.

♦ Start the engine. Approx. 1.4 V


3 Check exhaust system for
leaks
4 Check for air leaks in
intake air system
5 Check PCV valve for leaks
6 Check fuel pressure
7 Check volume supply of
fuel pump
8 Fuel injectors fouled ♦ If preceding Check Points were
negative, the fuel injectors may
be fouled
♦ Clean fuel injectors (ultrasonic
cleaning device) or replace them

0-36.2 page 2 2469 P0171


p0171 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0172
0-36.3

Oxygen Sensing Adaptation, Idle Range, Bank 1 –


Below Limit

Diagnosis conditions
• Oxygen sensing system active
• Time elapsed after engine start-up: 250 to 350 seconds (USA)
• Time elapsed after engine start-up: 302 to 402 seconds (RoW)
• Engine temperature greater than 60 °C

Possible fault cause


♦ Incorrect signal from MAF sensor

♦ Fuel pressure too high

♦ Fuel injector leaking

♦ EVAP canister purge valve open

Affected terminals
-

Diagnosis/Troubleshooting

Note!
♦ If DTC P0445 (fuel tank vent valve - short to ground) is stored, correct this fault first. An open EVAP canister
purge valve can lead to the lean threshold being reached.
♦ For vehicles in the USA, the upper load range will probably not be reached. The only case in which a fault could
be stored is during driving while towing a trailer or caravan on a hill.
♦ Contrary adaptation values in connection with misfiring point to incorrectly adjusted control timesÞcheck con-
trol times and adjust if necessary.
♦ If the fuel tank reserve light is switched on, no fault is entered.

Work instruction Display OK If not OK


1 Check signal from MAF ♦ Connect special tool 9637. 0.9 to 1.1 V. Replace MAF sensor
sensor. ♦ Measure voltage at pin III/23
and ground
♦ Switch on the ignition.

♦ Start the engine. Approx. 1.4 V


2 Check fuel pressure

2469 P0172
0-36.3 page 1
Printed in Germany – 6, 2002 p0172
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Check fuel pressure regu- ♦ Remove vacuum hose from fuel 0.4 - 0.6 bar Check the intake air
lator, vacuum connection pressure regulator system for leaks
and fuel return line ♦ Connect special tool 9103/2 to and check vacuum
vacuum hose line to fuel pressure
regulator for restric-
♦ Start the engine. tions.

♦ Check housing of fuel pressure Replace the fuel


regulator for damage and defor- pressure regulator if
mation it is damaged with
the result that the
spring pre-tension-
ing is increased
4 Check EVAP canister ♦ Disconnect hose from EVAP can- The vacuum must
purge valve ister purge valve to intake sys- not fall below 0.5
tem at EVAP canister purge bar after 10 minutes
valve
♦ Remove connector of EVAP can-
ister purge valve
♦ Connect special tool 9160/1 to
EVAP canister purge valve
♦ Generate vacuum of approx. 0.7
bar
5 Check fuel injectors for
leaks

0-36.3 page 2 2469 P0172


p0172 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0174
0-36.4

Oxygen Sensing Adaptation, Idle Range, Bank 2 –


Above Limit

Diagnosis conditions
• Oxygen sensing system active
• Time elapsed after engine start-up: 250 to 350 seconds (USA)
• Time elapsed after engine start-up: 302 to 402 seconds (RoW)
• Engine temperature greater than 60 °C

Possible fault cause


♦ Incorrect signal from MAF sensor

♦ Intake air system leaking

♦ Fuel pressure too low

♦ Volume supply of fuel pump too low

♦ Fuel injectors fouled

♦ PCV valve leaks

♦ Cap of oil filler neck not closed correctly or seal is damaged

Affected terminals
-

Diagnosis/Troubleshooting

Note!
♦ Air leaks ahead of the oxygen sensors can lead to a fault in adaptation ÞCheck exhaust system for leaks.

♦ Contrary adaptation values in connection with misfiring point to incorrectly adjusted control timesÞcheck con-
trol times and adjust if necessary.
♦ If the fuel tank reserve light is switched on, no fault is entered.

Work instruction Display OK If not OK


1 Close cap of oil filler neck
properly or replace the
seal

2469 P0174
0-36.4 page 1
Printed in Germany – 6, 2002 p0174
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


2 Check signal from MAF ♦ Connect special tool 9637. 0.9 to 1.1 V. Replace MAF sensor
sensor. ♦ Measure voltage at pin III/23
and ground
♦ Switch on the ignition.

♦ Start the engine. Approx. 1.4 V


3 Check exhaust system for
leaks
4 Check for air leaks in
intake air system
5 Check PCV valve for leaks
6 Check fuel pressure
7 Check volume supply of
fuel pump
8 Fuel injectors fouled ♦ If preceding Check Points were
negative, the fuel injectors may
be fouled
♦ Clean fuel injectors (ultrasonic
cleaning device) or replace them

0-36.4 page 2 2469 P0174


p0174 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0175
0-36.5

Oxygen Sensing Adaptation, Idle Range, Bank 2 –


Below Limit

Diagnosis conditions
• Oxygen sensing system active
• Time elapsed after engine start-up: 250 to 350 seconds (USA)
• Time elapsed after engine start-up: 302 to 402 seconds (RoW)
• Engine temperature greater than 60 °C

Possible fault cause


♦ Incorrect signal from MAF sensor

♦ Fuel pressure too high

♦ Fuel injector leaking

♦ EVAP canister purge valve open

Affected terminals
-

Diagnosis/Troubleshooting

Note!
♦ If DTC P0445 (fuel tank vent valve - short to ground) is stored, correct this fault first. An open EVAP canister
purge valve can lead to the lean threshold being reached.
♦ For vehicles in the USA, the upper load range will probably not be reached. The only case in which a fault could
be stored is during driving while towing a trailer or caravan on a hill.
♦ Contrary adaptation values in connection with misfiring point to incorrectly adjusted control timesÞcheck con-
trol times and adjust if necessary.
♦ If the fuel tank reserve light is switched on, no fault is entered.

Work instruction Display OK If not OK


1 Check signal from MAF ♦ Connect special tool 9637. 0.9 to 1.1 V. Replace MAF sensor
sensor. ♦ Measure voltage at pin III/23
and ground
♦ Switch on the ignition.

♦ Start the engine. Approx. 1.4 V


2 Check fuel pressure

2469 P0175
0-36.5 page 1
Printed in Germany – 6, 2002 p0175
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Check fuel pressure regu- ♦ Remove vacuum hose from fuel 0.4 - 0.6 bar Check the intake air
lator, vacuum connection pressure regulator system for leaks
and fuel return line ♦ Connect special tool 9103/2 to and check vacuum
vacuum hose line to fuel pressure
regulator for restric-
♦ Start the engine. tions.

♦ Check housing of fuel pressure Replace the fuel


regulator for damage and defor- pressure regulator if
mation it is damaged with
the result that the
spring pre-tension-
ing is increased
4 Check EVAP canister ♦ Disconnect hose from EVAP can- The vacuum must
purge valve ister purge valve to intake sys- not fall below 0.5
tem at EVAP canister purge bar after 10 minutes
valve
♦ Remove connector of EVAP can-
ister purge valve
♦ Connect special tool 9160/1 to
EVAP canister purge valve
♦ Generate vacuum of approx. 0.7
bar
5 Check fuel injectors for
leaks

0-36.5 page 2 2469 P0175


p0175 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0197
0-37

125 Oil temperature sensor - below limit

Diagnosis conditions
• Idle speed
• Time elapsed after engine start-up greater than 5 minutes

Possible fault cause


♦ Temperature sensor faulty

♦ Wiring harness

♦ DME control module faulty

Affected terminals
Terminal III/5 and III/17

Resistance values

60 2.8 - 3.5 kΩ
°C
90 1.0 - 1.3 kΩ
°C
120 0.4 - 0.6 kΩ
°C

1709 P0197
0-37 page 1
Printed in Germany, 2000 p0197
0 DME 7.8 DME 7.8

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check temperature sen- ♦ Connect special tool 9637 to 2.8 - 3.5 kΩ Replace tempera-
sor wiring harness (DME control (at 60 °C) ture sensor
module plug) ⇒ Step 2 → End
♦ Measure resistance between Pin
III/17 and Pin III/5
2 Check wiring from DME ♦ Connect special tool 9637 to 0-5Ω Repair wiring har-
control module to temper- wiring harness (DME control ⇒ Step 3 ness
ature sensor for continu- module plug) → End
ity ♦ Remove plug connection of tem-
perature sensor
♦ Measure resistance between
special tool 9637 Pin III/17 and
temperature sensor plug Pin 2
♦ Measure resistance between
special tool 9637 Pin III/5 and
temperature sensor plug Pin 1
3 Check wiring from DME ♦ Connect special tool 9637 to ∞Ω Repair wiring har-
control module to temper- wiring harness (DME control ⇒ Step 4 ness
ature sensor for short to module plug) → End
ground ♦ Remove plug connection of tem-
perature sensor
♦ Measure resistance between Pin
III/5 and ground
4 Replace DME control module ⇒ Step 5
5 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

0-37 page 2 1709 P0197


p0197 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P0198
0-38

125 Oil temperature sensor - above limit

Diagnosis conditions
• Idle speed
• Time elapsed after engine start-up greater than 5 minutes

Possible fault cause


♦ Temperature sensor faulty

♦ Wiring harness

♦ DME control module faulty

Affected terminals
Terminal III/5 and III/17

Resistance values

60 2.8 - 3.5 kΩ
°C
90 1.0 - 1.3 kΩ
°C
120 0.4 - 0.6 kΩ
°C

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check temperature sen- ♦ Connect special tool 9637 to 2.8 - 3.5 kΩ Replace tempera-
sor wiring harness (DME control (at 60 °C) ture sensor
module plug) ⇒ Step 2 → End
♦ Measure resistance between Pin
III/17 and Pin III/5
2 Check wiring from DME ♦ Connect special tool 9637 to 0V Repair wiring har-
control module to temper- wiring harness (DME control ⇒ Step 3 ness
ature sensor for short to module plug) → End
B+ ♦ Remove plug connection of tem-
perature sensor
♦ Switch on the ignition
♦ Measure voltage between Pin III/
5 and ground

1709 P0198
0-38 page 1
Printed in Germany, 2000 p0198
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Replace DME control module ⇒ Step 4
4 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

0-38 page 2 1709 P0198


p0198 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P0201
0-38.1

Fuel Injector, Cylinder 1 – Open Circuit

Diagnosis conditions
• Engine running
• Battery positive voltage greater than 7 V

Possible fault cause


♦ Fuel injector (coil) open circuit

♦ Open circuit in wiring

♦ DME control module

Affected terminals
Terminal III/41

Note!
Open circuit causes the fuel injector to be continually closed.

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check fuel injector ♦ Remove connector of fuel injec- 11 - 13 Ω Replace fuel injector
tor 1 (at 20 °C) → End
♦ Connect special tool V.A.G. Þ Step 2.
1315 A/1
♦ Measure resistance at special
tool V.A.G. 1315 A/1
2 Check wiring harness for ♦ Connect special tool 9637 to Repair wiring har-
open circuit. wiring harness (DME control ness
module plug). → End.
♦ Remove connector of fuel injec-
tor
♦ Measure resistance between 0-5Ω
special tool 9637 pin III/41 and Þ Step 3.
fuel injector plug pin 2

2440 P0201
0-38.1 page 1
Printed in Germany – 6, 2002 p0201
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Replace DME control module Þ Step 4.
4 Perform adaptation. ♦ Switch on the ignition. → End.
♦ Wait one minute.
♦ Do not press the accelerator.
♦ Switch off the ignition for at
least 10 seconds.
♦ Read out the fault memory.

0-38.1 page 2 2440 P0201


p0201 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0202
0-38.2

Fuel Injector, Cylinder 2 – Open Circuit

Diagnosis conditions
• Engine running
• Battery positive voltage greater than 7 V

Possible fault cause


♦ Fuel injector (coil) open circuit

♦ Open circuit in wiring

♦ DME control module

Affected terminals
Terminal III/40

Note!
Open circuit causes the fuel injector to be continually closed.

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check fuel injector ♦ Remove connector of fuel injec- 11 - 13 Ω Replace fuel injector
tor 2 (at 20 °C) → End
♦ Connect special tool V.A.G. Þ Step 2.
1315 A/1
♦ Measure resistance at special
tool V.A.G. 1315 A/1
2 Check wiring harness for ♦ Connect special tool 9637 to Repair wiring har-
open circuit. wiring harness (DME control ness
module plug). → End.
♦ Remove connector of fuel injec-
tor
♦ Measure resistance between 0-5Ω
special tool 9637 pin III/40 and Þ Step 3.
fuel injector plug pin 2

2440 P0202
0-38.2 page 1
Printed in Germany – 6, 2002 p0202
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Replace DME control module Þ Step 4.
4 Perform adaptation. ♦ Switch on the ignition. → End.
♦ Wait one minute.
♦ Do not press the accelerator.
♦ Switch off the ignition for at
least 10 seconds.
♦ Read out the fault memory.

0-38.2 page 2 2440 P0202


p0202 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0203
0-38.3

Fuel Injector, Cylinder 3 – Open Circuit

Diagnosis conditions
• Engine running
• Battery positive voltage greater than 7 V

Possible fault cause


♦ Fuel injector (coil) open circuit

♦ Open circuit in wiring

♦ DME control module

Affected terminals
Terminal III/15

Note!
Open circuit causes the fuel injector to be continually closed.

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check fuel injector ♦ Remove connector of fuel injec- 11 - 13 Ω Replace fuel injector
tor 3 (at 20 °C) → End
♦ Connect special tool V.A.G. Þ Step 2.
1315 A/1
♦ Measure resistance at special
tool V.A.G. 1315 A/1
2 Check wiring harness for ♦ Connect special tool 9637 to Repair wiring har-
open circuit. wiring harness (DME control ness
module plug). → End.
♦ Remove connector of fuel injec-
tor
♦ Measure resistance between 0-5Ω
special tool 9637 pin III/15 and Þ Step 3.
fuel injector plug pin 2

2440 P0203
0-38.3 page 1
Printed in Germany – 6, 2002 p0203
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Replace DME control module Þ Step 4.
4 Perform adaptation. ♦ Switch on the ignition. → End.
♦ Wait one minute.
♦ Do not press the accelerator.
♦ Switch off the ignition for at
least 10 seconds.
♦ Read out the fault memory.

0-38.3 page 2 2440 P0203


p0203 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0204
0-38.4

Fuel Injector, Cylinder 4 – Open Circuit

Diagnosis conditions
• Engine running
• Battery positive voltage greater than 7 V

Possible fault cause


♦ Fuel injector (coil) open circuit

♦ Open circuit in wiring

♦ DME control module

Affected terminals
Terminal III/27

Note!
Open circuit causes the fuel injector to be continually closed.

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check fuel injector ♦ Remove connector of fuel injec- 11 - 13 Ω Replace fuel injector
tor 4 (at 20 °C) → End
♦ Connect special tool V.A.G. Þ Step 2.
1315 A/1
♦ Measure resistance at special
tool V.A.G. 1315 A/1
2 Check wiring harness for ♦ Connect special tool 9637 to Repair wiring har-
open circuit. wiring harness (DME control ness
module plug). → End.
♦ Remove connector of fuel injec-
tor
♦ Measure resistance between 0-5Ω
special tool 9637 pin III/27 and Þ Step 3.
fuel injector plug pin 2

2440 P0204
0-38.4 page 1
Printed in Germany – 6, 2002 p0204
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Replace DME control module Þ Step 4.
4 Perform adaptation. ♦ Switch on the ignition. → End.
♦ Wait one minute.
♦ Do not press the accelerator.
♦ Switch off the ignition for at
least 10 seconds.
♦ Read out the fault memory.

0-38.4 page 2 2440 P0204


p0204 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0205
0-38.5

Fuel Injector, Cylinder 5 – Open Circuit

Diagnosis conditions
• Engine running
• Battery positive voltage greater than 7 V

Possible fault cause


♦ Fuel injector (coil) open circuit

♦ Open circuit in wiring

♦ DME control module

Affected terminals
Terminal III/2

Note!
Open circuit causes the fuel injector to be continually closed.

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check fuel injector ♦ Remove connector of fuel injec- 11 - 13 Ω Replace fuel injector
tor 5 (at 20 °C) → End
♦ Connect special tool V.A.G. Þ Step 2.
1315 A/1
♦ Measure resistance at special
tool V.A.G. 1315 A/1
2 Check wiring harness for ♦ Connect special tool 9637 to Repair wiring har-
open circuit. wiring harness (DME control ness
module plug). → End.
♦ Remove connector of fuel injec-
tor
♦ Measure resistance between 0-5Ω
special tool 9637 pin III/2 and Þ Step 3.
fuel injector plug pin 2

2440 P0205
0-38.5 page 1
Printed in Germany – 6, 2002 p0205
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Replace DME control module Þ Step 4.
4 Perform adaptation. ♦ Switch on the ignition. → End.
♦ Wait one minute.
♦ Do not press the accelerator.
♦ Switch off the ignition for at
least 10 seconds.
♦ Read out the fault memory.

0-38.5 page 2 2440 P0205


p0205 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0206
0-38.6

Fuel Injector, Cylinder 6 – Open Circuit

Diagnosis conditions
• Engine running
• Battery positive voltage greater than 7 V

Possible fault cause


♦ Fuel injector (coil) open circuit

♦ Open circuit in wiring

♦ DME control module

Affected terminals
Terminal III/28

Note!
Open circuit causes the fuel injector to be continually closed.

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check fuel injector ♦ Remove connector of fuel injec- 11 - 13 Ω Replace fuel injector
tor 6 (at 20 °C) → End
♦ Connect special tool V.A.G. Þ Step 2.
1315 A/1
♦ Measure resistance at special
tool V.A.G. 1315 A/1
2 Check wiring harness for ♦ Connect special tool 9637 to Repair wiring har-
open circuit. wiring harness (DME control ness
module plug). → End.
♦ Remove connector of fuel injec-
tor
♦ Measure resistance between 0-5Ω
special tool 9637 pin III/28 and Þ Step 3.
fuel injector plug pin 2

2440 P0206
0-38.6 page 1
Printed in Germany – 6, 2002 p0206
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Replace DME control module Þ Step 4.
4 Perform adaptation. ♦ Switch on the ignition. → End.
♦ Wait one minute.
♦ Do not press the accelerator.
♦ Switch off the ignition for at
least 10 seconds.
♦ Read out the fault memory.

0-38.6 page 2 2440 P0206


p0206 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0221
0-38.7

Accelerator Pedal Potentiometer 2 – Signal Implausi-


ble

Diagnosis conditions
• Ignition on (approx. 30 sec.)
• Battery positive voltage greater than 7 V

Possible fault cause


♦ Pedal sensor

Affected terminals
-

Note!
♦ The system operates in pedal sensor standby mode, i.e. the
angle of the accelerator pedal is calculated from the residual
position sensor signal.
♦ The maximum pedal value is limited to 30 %.

♦ The dynamic is limited.

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Replace pedal sensor → End. → End.

2078 P0221
0-38.7 page 1
Printed in Germany – 6, 2002 p0221
0 DME 7.8 DME 7.8

0-38.7 page 2 2078 P0221


p0221 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0222
0-38.8

Accelerator Pedal Potentiometer 2 – Below Limit

Diagnosis conditions
• Ignition on (approx. 30 sec.)
• Battery positive voltage greater than 7 V

Possible fault cause


♦ Short circuit to ground

♦ Pedal sensor

Affected terminals
Terminal IV/13

Note!
♦ The system operates in pedal sensor standby mode, i.e. the
angle of the accelerator pedal is calculated from the residual
position sensor signal.
♦ The maximum pedal value is limited to 30 %.

♦ The dynamic is limited.

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check wiring from DME ♦ Connect special tool 9637 to ∞Ω Repair wiring har-
control module, Pin IV/ wiring harness (DME control Þ Step 2. ness
13, to pedal sensor, Pin module plug). → End.
2, for short circuit to ♦ Measure resistance between
ground special tool Pin IV/13 and
ground
2 Replace pedal sensor → End. → End.

2078 P0222
0-38.8 page 1
Printed in Germany – 6, 2002 p0222
0 DME 7.8 DME 7.8

0-38.8 page 2 2078 P0222


p0222 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0223
0-P0223

Accelerator pedal potentiometer 2 – above limit

Diagnosis conditions
• Ignition on (approx. 30 sec.)
• Battery positive voltage greater than 7 V

Possible fault cause


♦ Short circuit to B+ in signal wire
♦ Pedal sensor faulty

Affected terminals
Terminal IV/13

Note!
♦ The system operates in pedal sensor standby mode, i.e. the
angle of the accelerator pedal is calculated from the residual
position sensor signal.
♦ The maximum pedal value is limited to 30 %.

♦ The dynamic is limited.

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check wiring from DME ♦ Connect special tool 9637 to 0V Repair wiring har-
control module IV/13 to wiring harness (DME control ⇒ Step 2 ness
pedal sensor, pin 2, for module plug) → End.
short circuit to B+. ♦ Switch on the ignition
♦ Measure voltage between spe-
cial tool pin IV/13 and ground
2 Replace pedal sensor → End

2078 P0223
0-P0223 page 1
Printed in Germany – 13, 2003 p0223
DME 7.8 DME 7.8 0
P0230
0-38.10

Fuel Pump Relay Output Stage – Open Circuit

Diagnosis conditions
• Engine started

Note!
The triggering wire for the fuel pump relay, terminal 85, is moni-
tored.

Possible fault cause


♦ Fuel pump relay

♦ Open circuit

♦ DME control module

Affected terminals
Terminal IV/10

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check fuel pump relay ♦ Remove fuel pump relay Approx. 75 Ω Replace fuel pump
♦ Measure resistance between Pin Þ Step 2 relay
85 and Pin 86 → End

2 Check wiring from DME ♦ Connect special tool 9637 to 0-5Ω Check plug connec-
control module, Pin IV/10, wiring harness (DME control Þ Step 3. tion X 2/3 and wir-
to fuel pump relay for con- module plug). ing harness
tinuity ♦ Remove fuel pump relay → End
♦ Measure resistance between
special tool 9637, Pin IV/10,
and fuel pump relay slot, Pin 6
(terminal 85)
3 Replace DME control module. Þ Step 4.
4 Perform adaptation. ♦ Switch on the ignition. → End.
♦ Wait one minute.
♦ Do not press the accelerator.
♦ Switch off the ignition for at
least 10 seconds.
♦ Read out the fault memory.

2472 P0230
0-38.10 page 1
Printed in Germany – 6, 2002 p0230
0 DME 7.8 DME 7.8

Fuel Pump Relay Output Stage – Below Limit

Diagnosis conditions
• Engine started

Note!
The triggering wire for the fuel pump relay, terminal 85, is moni-
tored.

Possible fault cause


♦ Fuel pump relay

♦ Short circuit to ground

♦ DME control module

Affected terminals
Terminal IV/10

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check fuel pump relay ♦ Remove fuel pump relay Approx. 75 Ω Replace fuel pump
♦ Measure resistance between Pin Þ Step 2 relay
85 and Pin 86 → End

2 Check wiring from DME ♦ Connect special tool 9637 to ∞Ω Repair wiring har-
control module, Pin IV/10, wiring harness (DME control Þ Step 3. ness
to fuel pump relay for module plug). → End.
short circuit to ground ♦ Remove fuel pump relay
♦ Measure resistance between
special tool 9637 Pin IV/10 and
ground
3 Replace DME control module. Þ Step 4.
4 Perform adaptation. ♦ Switch on the ignition. → End.
♦ Wait one minute.
♦ Do not press the accelerator.
♦ Switch off the ignition for at
least 10 seconds.
♦ Read out the fault memory.

0-38.10 page 2 2472 P0230


p0230 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
Fuel Pump Relay Output Stage – Above Limit

Diagnosis conditions
• Engine running
• Battery positive voltage greater than 7 V

Note!
The triggering wire for the fuel pump relay, terminal 85, is moni-
tored.

Possible fault cause


♦ Fuel pump relay

♦ Short circuit to B+

♦ DME control module

Affected terminals
Terminal IV/10

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check fuel pump relay ♦ Remove fuel pump relay Approx. 75 Ω Replace fuel pump
♦ Measure resistance between Pin Þ Step 2 relay
85 and Pin 86 → End

2 Check wiring from DME ♦ Connect special tool 9637 to 0V Repair wiring har-
control module, Pin IV/10, wiring harness (DME control Þ Step 3. ness
to fuel pump relay for module plug). → End.
short circuit to B+ ♦ Remove fuel pump relay
♦ Measure voltage between spe-
cial tool Pin IV/10 and ground
♦ Ignition on
3 Replace DME control module. Þ Step 4.
4 Perform adaptation. ♦ Switch on the ignition. → End.
♦ Wait one minute.
♦ Do not press the accelerator.
♦ Switch off the ignition for at
least 10 seconds.
♦ Read out the fault memory.

2472 P0230
0-38.10 page 3
Printed in Germany – 6, 2002 p0230
0 DME 7.8 DME 7.8

0-38.10 page 4 2472 P0230


p0230 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0234
0-38.11

Boost Pressure Characteristic, Upper Value Exceeded


- Above Limit

Diagnosis conditions
• Charge pressure control active

Possible fault cause


♦ Leakage at pressure hoses from frequency valve to the bypass
flaps
♦ Frequency valve faulty

♦ Vacuum modulators for bypass flaps leaking

♦ Bypass flaps incorrectly adjusted

Affected terminals

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check frequency valve Replace frequency
valve
2 Check pressure hoses for Replace pressure
leaks hoses or eliminate
leaks
3 Check vacuum modula- Replace vacuum
tors for bypass flaps for modulators
leaks
4 Check adjustment of Adjust bypass flaps
bypass flaps

2102 P0234
0-38.11 page 1
Printed in Germany – 6, 2002 p0234
0 DME 7.8 DME 7.8

0-38.11 page 2 2102 P0234


p0234 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0237
0-41

353 Pressure Sensor - Below Limit

Diagnosis conditions
• Ignition on

Possible fault cause


♦ Short circuit to ground

♦ Pressure sensor faulty

Affected terminals
III/39

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check wiring from pres- ♦ Connect special tool 9637 to ∞Ω
sure sensor to DME con- wiring harness (DME control
trol module for short to module plug).
ground. ♦ Remove connector from pres-
sure sensor.
♦ Measure resistance between
special tool 9637 pin III/39 and
ground.
2 Replace pressure sensor.

2190 P0237
0-41 page 1
Printed in Germany – 3, 2001 p0237
0 DME 7.8 DME 7.8

0-41 page 2 2190 P0237


p0237 Printed in Germany – 3, 2001
DME 7.8 DME 7.8 0
P0238
0-42

353 Pressure Sensor - Above Limit

Diagnosis conditions
• Ignition on

Possible fault cause


♦ Short circuit to B+

♦ Open circuit

♦ Pressure sensor faulty

Affected terminals
III/39

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check wiring from pres- ♦ Connect special tool 9637 to 0 V. Repair wiring har-
sure sensor to DME con- wiring harness (DME control ness.
trol module for short to module plug).
B+. ♦ Remove connector of pressure
sensor.
♦ Switch on the ignition.
♦ Measure voltage between pin III/
39 and ground.
2 Check wiring from pres- ♦ Check wire from charge pres- 0-5Ω
sure sensor to DME con- sure sensor plug pin 4 to DME
trol module for continuity. control module pin III/39 for
continuity.
3 Check pressure sensor ♦ Connect special tool 9637. Depending on ambi- Replace pressure
voltage. ♦ Switch on the ignition. ent pressure: See sensor.
Figure 1.
♦ Measure voltage between spe-
cial tool 9637 pin III/39 and
ground.
♦ Or read out voltage value with
the PST2.

2190 P0238
0-42 page 1
Printed in Germany – 3, 2001 p0238
0 DME 7.8 DME 7.8

Figure 1:
V

5
4
3
2
1

600 1000 hPa

0-42 page 2 2190 P0238


p0238 Printed in Germany – 3, 2001
DME 7.8 DME 7.8 0
P0261
0-42.1

Fuel Injector, Cylinder 1 – Below Limit

Diagnosis conditions
• Engine running
• Battery positive voltage greater than 7 V

Possible fault cause


♦ Short circuit to ground in wiring

♦ DME control module

Affected terminals
Terminal III/41

Note!
Short to ground causes the fuel injector to be permanently open.

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check fuel injector ♦ Remove connector of fuel injec- 11 - 13 Ω Replace fuel injector
tor 1 (at 20 °C) → End
♦ Connect special tool V.A.G. Þ Step 2.
1315 A/1
♦ Measure resistance at special
tool V.A.G. 1315 A/1
2 Check wiring harness for ♦ Connect special tool 9637 to Repair wiring har-
short to ground. wiring harness (DME control ness
module plug). → End.
♦ Remove connector of fuel injec-
tor
♦ Measure resistance between ∞Ω
special tool 9637 pin III/41 and Þ Step 3.
ground.

2440 P0261
0-42.1 page 1
Printed in Germany – 6, 2002 p0261
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Replace DME control module Þ Step 4.
4 Perform adaptation. ♦ Switch on the ignition. → End.
♦ Wait one minute.
♦ Do not press the accelerator.
♦ Switch off the ignition for at
least 10 seconds.
♦ Read out the fault memory.

0-42.1 page 2 2440 P0261


p0261 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0262
0-42.2

Fuel Injector, Cylinder 1 – Above Limit

Diagnosis conditions
• Engine running
• Battery positive voltage greater than 7 V

Possible fault cause


♦ Fuel injector (coil) short circuit

♦ Short circuit to B+ in wiring

♦ DME control module

Affected terminals
Terminal III/41

Note!
Short to B+ causes the fuel injector to be continually closed.

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check fuel injector ♦ Remove connector of fuel injec- 11 - 13 Ω Replace fuel injector
tor 1 (at 20 °C) → End
♦ Connect special tool V.A.G. Þ Step 2.
1315 A/1
♦ Measure resistance at special
tool V.A.G. 1315 A/1
2 Check wiring harness for ♦ Connect special tool 9637 to Repair wiring har-
short to B+. wiring harness (DME control ness
module plug). → End.
♦ Remove connector of fuel injec-
tor
♦ Measure voltage between spe- 0V
cial tool 9637 pin III/41 and Þ Step 3.
ground.
♦ Ignition on

2440 P0262
0-42.2 page 1
Printed in Germany – 6, 2002 p0262
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Replace DME control module Þ Step 4.
4 Perform adaptation. ♦ Switch on the ignition. → End.
♦ Wait one minute.
♦ Do not press the accelerator.
♦ Switch off the ignition for at
least 10 seconds.
♦ Read out the fault memory.

0-42.2 page 2 2440 P0262


p0262 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0264
0-42.3

Fuel Injector, Cylinder 2 – Below Limit

Diagnosis conditions
• Engine running
• Battery positive voltage greater than 7 V

Possible fault cause


♦ Short circuit to ground in wiring

♦ DME control module

Affected terminals
Terminal III/40

Note!
Short to ground causes the fuel injector to be permanently open.

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check fuel injector ♦ Remove connector of fuel injec- 11 - 13 Ω Replace fuel injector
tor 2 (at 20 °C) → End
♦ Connect special tool V.A.G. Þ Step 2.
1315 A/1
♦ Measure resistance at special
tool V.A.G. 1315 A/1
2 Check wiring harness for ♦ Connect special tool 9637 to Repair wiring har-
short to ground. wiring harness (DME control ness
module plug). → End.
♦ Remove connector of fuel injec-
tor
♦ Measure resistance between ∞Ω
special tool 9637 pin III/28 and Þ Step 3.
ground.

2440 P0264
0-42.3 page 1
Printed in Germany – 6, 2002 p0264
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Replace DME control module Þ Step 4.
4 Perform adaptation. ♦ Switch on the ignition. → End.
♦ Wait one minute.
♦ Do not press the accelerator.
♦ Switch off the ignition for at
least 10 seconds.
♦ Read out the fault memory.

0-42.3 page 2 2440 P0264


p0264 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0265
0-42.4

Fuel Injector, Cylinder 2 – Above Limit

Diagnosis conditions
• Engine running
• Battery positive voltage greater than 7 V

Possible fault cause


♦ Fuel injector (coil) short circuit

♦ Short circuit to B+ in wiring

♦ DME control module

Affected terminals
Terminal III/40

Note!
Short to B+ causes the fuel injector to be continually closed.

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check fuel injector ♦ Remove connector of fuel injec- 11 - 13 Ω Replace fuel injector
tor 2 (at 20 °C) → End
♦ Connect special tool V.A.G. Þ Step 2.
1315 A/1
♦ Measure resistance at special
tool V.A.G. 1315 A/1
2 Check wiring harness for ♦ Connect special tool 9637 to Repair wiring har-
short to B+. wiring harness (DME control ness
module plug). → End.
♦ Remove connector of fuel injec-
tor
♦ Measure voltage between spe- 0V
cial tool 9637 pin III/40 and Þ Step 3.
ground.
♦ Ignition on

2440 P0265
0-42.4 page 1
Printed in Germany – 6, 2002 p0265
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Replace DME control module Þ Step 4.
4 Perform adaptation. ♦ Switch on the ignition. → End.
♦ Wait one minute.
♦ Do not press the accelerator.
♦ Switch off the ignition for at
least 10 seconds.
♦ Read out the fault memory.

0-42.4 page 2 2440 P0265


p0265 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0267
0-42.5

Fuel Injector, Cylinder 3 – Below Limit

Diagnosis conditions
• Engine running
• Battery positive voltage greater than 7 V

Possible fault cause


♦ Short circuit to ground in wiring

♦ DME control module

Affected terminals
Terminal III/15

Note!
Short to ground causes the fuel injector to be permanently open.

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check fuel injector ♦ Remove connector of fuel injec- 11 - 13 Ω Replace fuel injector
tor 3 (at 20 °C) → End
♦ Connect special tool V.A.G. Þ Step 2.
1315 A/1
♦ Measure resistance at special
tool V.A.G. 1315 A/1
2 Check wiring harness for ♦ Connect special tool 9637 to Repair wiring har-
short to ground. wiring harness (DME control ness
module plug). → End.
♦ Remove connector of fuel injec-
tor
♦ Measure resistance between ∞Ω
special tool 9637 pin III/15 and Þ Step 3.
ground.

2440 P0267
0-42.5 page 1
Printed in Germany – 6, 2002 p0267
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Replace DME control module Þ Step 4.
4 Perform adaptation. ♦ Switch on the ignition. → End.
♦ Wait one minute.
♦ Do not press the accelerator.
♦ Switch off the ignition for at
least 10 seconds.
♦ Read out the fault memory.

0-42.5 page 2 2440 P0267


p0267 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0268
0-42.6

Fuel Injector, Cylinder 3 – Above Limit

Diagnosis conditions
• Engine running
• Battery positive voltage greater than 7 V

Possible fault cause


♦ Fuel injector (coil) short circuit

♦ Short circuit to B+ in wiring

♦ DME control module

Affected terminals
Terminal III/15

Note!
Short to B+ causes the fuel injector to be continually closed.

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check fuel injector ♦ Remove connector of fuel injec- 11 - 13 Ω Replace fuel injector
tor 3 (at 20 °C) → End
♦ Connect special tool V.A.G. Þ Step 2.
1315 A/1
♦ Measure resistance at special
tool V.A.G. 1315 A/1
2 Check wiring harness for ♦ Connect special tool 9637 to Repair wiring har-
short to B+. wiring harness (DME control ness
module plug). → End.
♦ Remove connector of fuel injec-
tor
♦ Measure voltage between spe- 0V
cial tool 9637 pin III/15 and Þ Step 3.
ground.
♦ Ignition on

2440 P0268
0-42.6 page 1
Printed in Germany – 6, 2002 p0268
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Replace DME control module Þ Step 4.
4 Perform adaptation. ♦ Switch on the ignition. → End.
♦ Wait one minute.
♦ Do not press the accelerator.
♦ Switch off the ignition for at
least 10 seconds.
♦ Read out the fault memory.

0-42.6 page 2 2440 P0268


p0268 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0270
0-42.7

Fuel Injector, Cylinder 4 – Below Limit

Diagnosis conditions
• Engine running
• Battery positive voltage greater than 7 V

Possible fault cause


♦ Short circuit to ground in wiring

♦ DME control module

Affected terminals
Terminal III/27

Note!
Short to ground causes the fuel injector to be permanently open.

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check fuel injector ♦ Remove connector of fuel injec- 11 - 13 Ω Replace fuel injector
tor 4 (at 20 °C) → End
♦ Connect special tool V.A.G. Þ Step 2.
1315 A/1
♦ Measure resistance at special
tool V.A.G. 1315 A/1
2 Check wiring harness for ♦ Connect special tool 9637 to Repair wiring har-
short to ground. wiring harness (DME control ness
module plug). → End.
♦ Remove connector of fuel injec-
tor
♦ Measure resistance between ∞Ω
special tool 9637 pin III/27 and Þ Step 3.
ground.

2440 P0270
0-42.7 page 1
Printed in Germany – 6, 2002 p0270
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Replace DME control module Þ Step 4.
4 Perform adaptation. ♦ Switch on the ignition. → End.
♦ Wait one minute.
♦ Do not press the accelerator.
♦ Switch off the ignition for at
least 10 seconds.
♦ Read out the fault memory.

0-42.7 page 2 2440 P0270


p0270 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0271
0-42.8

Fuel Injector, Cylinder 4 – Above Limit

Diagnosis conditions
• Engine running
• Battery positive voltage greater than 7 V

Possible fault cause


♦ Fuel injector (coil) short circuit

♦ Short circuit to B+ in wiring

♦ DME control module

Affected terminals
Terminal III/27

Note!
Short to B+ causes the fuel injector to be continually closed.

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check fuel injector ♦ Remove connector of fuel injec- 11 - 13 Ω Replace fuel injector
tor 4 (at 20 °C) → End
♦ Connect special tool V.A.G. Þ Step 2.
1315 A/1
♦ Measure resistance at special
tool V.A.G. 1315 A/1
2 Check wiring harness for ♦ Connect special tool 9637 to Repair wiring har-
short to B+. wiring harness (DME control ness
module plug). → End.
♦ Remove connector of fuel injec-
tor
♦ Measure voltage between spe- 0V
cial tool 9637 pin III/27 and Þ Step 3.
ground.
♦ Ignition on

2440 P0271
0-42.8 page 1
Printed in Germany – 6, 2002 p0271
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Replace DME control module Þ Step 4.
4 Perform adaptation. ♦ Switch on the ignition. → End.
♦ Wait one minute.
♦ Do not press the accelerator.
♦ Switch off the ignition for at
least 10 seconds.
♦ Read out the fault memory.

0-42.8 page 2 2440 P0271


p0271 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0273
0-42.9

Fuel Injector, Cylinder 5 – Below Limit

Diagnosis conditions
• Engine running
• Battery positive voltage greater than 7 V

Possible fault cause


♦ Short circuit to ground in wiring

♦ DME control module

Affected terminals
Terminal III/2

Note!
Short to ground causes the fuel injector to be permanently open.

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check fuel injector ♦ Remove connector of fuel injec- 11 - 13 Ω Replace fuel injector
tor 5 (at 20 °C) → End
♦ Connect special tool V.A.G. Þ Step 2.
1315 A/1
♦ Measure resistance at special
tool V.A.G. 1315 A/1
2 Check wiring harness for ♦ Connect special tool 9637 to Repair wiring har-
short to ground. wiring harness (DME control ness
module plug). → End.
♦ Remove connector of fuel injec-
tor
♦ Measure resistance between ∞Ω
special tool 9637 pin III/2 and Þ Step 3.
ground.

2440 P0273
0-42.9 page 1
Printed in Germany – 6, 2002 p0273
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Replace DME control module Þ Step 4.
4 Perform adaptation. ♦ Switch on the ignition. → End.
♦ Wait one minute.
♦ Do not press the accelerator.
♦ Switch off the ignition for at
least 10 seconds.
♦ Read out the fault memory.

0-42.9 page 2 2440 P0273


p0273 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0274
0-42.10

Fuel Injector, Cylinder 5 – Above Limit

Diagnosis conditions
• Engine running
• Battery positive voltage greater than 7 V

Possible fault cause


♦ Fuel injector (coil) short circuit

♦ Short circuit to B+ in wiring

♦ DME control module

Affected terminals
Terminal III/2

Note!
Short to B+ causes the fuel injector to be continually closed.

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check fuel injector ♦ Remove connector of fuel injec- 11 - 13 Ω Replace fuel injector
tor 5 (at 20 °C) → End
♦ Connect special tool V.A.G. Þ Step 2.
1315 A/1
♦ Measure resistance at special
tool V.A.G. 1315 A/1
2 Check wiring harness for ♦ Connect special tool 9637 to Repair wiring har-
short to B+. wiring harness (DME control ness
module plug). → End.
♦ Remove connector of fuel injec-
tor
♦ Measure voltage between spe- 0V
cial tool 9637 pin III/2 and Þ Step 3.
ground.
♦ Ignition on

2440 P0274
0-42.10 page 1
Printed in Germany – 6, 2002 p0274
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Replace DME control module Þ Step 4.
4 Perform adaptation. ♦ Switch on the ignition. → End.
♦ Wait one minute.
♦ Do not press the accelerator.
♦ Switch off the ignition for at
least 10 seconds.
♦ Read out the fault memory.

0-42.10 page 2 2440 P0274


p0274 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0276
0-42.11

Fuel Injector, Cylinder 6 – Below Limit

Diagnosis conditions
• Engine running
• Battery positive voltage greater than 7 V

Possible fault cause


♦ Short circuit to ground in wiring

♦ DME control module

Affected terminals
Terminal III/28

Note!
Short to ground causes the fuel injector to be permanently open.

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check fuel injector ♦ Remove connector of fuel injec- 11 - 13 Ω Replace fuel injector
tor 6 (at 20 °C) → End
♦ Connect special tool V.A.G. Þ Step 2.
1315 A/1
♦ Measure resistance at special
tool V.A.G. 1315 A/1
2 Check wiring harness for ♦ Connect special tool 9637 to Repair wiring har-
short to ground. wiring harness (DME control ness
module plug). → End.
♦ Remove connector of fuel injec-
tor
♦ Measure resistance between ∞Ω
special tool 9637 pin III/28 and Þ Step 3.
ground.

2440 P0276
0-42.11 page 1
Printed in Germany – 6, 2002 p0276
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Replace DME control module Þ Step 4.
4 Perform adaptation. ♦ Switch on the ignition. → End.
♦ Wait one minute.
♦ Do not press the accelerator.
♦ Switch off the ignition for at
least 10 seconds.
♦ Read out the fault memory.

0-42.11 page 2 2440 P0276


p0276 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0277
0-42.12

Fuel Injector, Cylinder 6 – Above Limit

Diagnosis conditions
• Engine running
• Battery positive voltage greater than 7 V

Possible fault cause


♦ Fuel injector (coil) short circuit

♦ Short circuit to B+ in wiring

♦ DME control module

Affected terminals
Terminal III/28

Note!
Short to B+ causes the fuel injector to be continually closed.

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check fuel injector ♦ Remove connector of fuel injec- 11 - 13 Ω Replace fuel injector
tor 6 (at 20 °C) → End
♦ Connect special tool V.A.G. Þ Step 2.
1315 A/1
♦ Measure resistance at special
tool V.A.G. 1315 A/1
2 Check wiring harness for ♦ Connect special tool 9637 to Repair wiring har-
short to B+. wiring harness (DME control ness
module plug). → End.
♦ Remove connector of fuel injec-
tor
♦ Measure voltage between spe- 0V
cial tool 9637 pin III/28 and Þ Step 3.
ground.
♦ Ignition on

2440 P0277
0-42.12 page 1
Printed in Germany – 6, 2002 p0277
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Replace DME control module Þ Step 4.
4 Perform adaptation. ♦ Switch on the ignition. → End.
♦ Wait one minute.
♦ Do not press the accelerator.
♦ Switch off the ignition for at
least 10 seconds.
♦ Read out the fault memory.

0-42.12 page 2 2440 P0277


p0277 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0300
0-43

507 Misfire detection (sum total)

Diagnosis conditions
• A cycle of 1,000 crankshaft revolutions is evaluated (for misfire
damaging to the TWC, 200 crankshaft revolutions). The misfire
rates are compared with a threshold value. If the misfire rate is
greater than the threshold value, a fault is recorded in the mem-
ory.
• The Check Engine Malfunction Indicator Lamp (MIL) is switched
on and stays on when the misfire rate lies above the threshold
value at which the emission limit values are exceeded during two
consecutive driving cycles (in the case of EOBD 3 driving
cycles).
• If the misfire rate may lead to permanent damage to the TWC,
the Check Engine MIL flashes. If the misfire rate is no longer
reached during the first journey, the MIL goes out. If the rate is
reached during the next journey, the MIL flashes. If this misfire
rate is subsequently no longer reached, the MIL changes to a
continuous light.

Note!
♦ When using a block heater (for heating coolant), start and driving
off difficulties or misfiring can occur if the block heater was con-
nected for less than 4 hours.
♦ When the fuel tank is driven to empty, misfiring can occur. For
this reason the fuel level in the tank is also stored in the memory
when misfiring occurs. If the tank was nearly empty, there was
probably no fault. Erase fault memory and road test vehicle.
♦ In the event of a short circuit to B+ or ground in the oxygen sen-
sors ahead of the TWC, the mixture becomes too lean or too
rich. This can cause misfiring. If, in addition, an oxygen sensor
signal fault ahead of the TWC is stored in memory, first correct
this fault and then road test the vehicle.

Possible fault cause


♦ Fault in ignition system

♦ Fault in injection system

♦ Flat-base tappets (valve lift fault)

♦ Mixture too rich

♦ Mixture too lean

2470 P0300
0-43 page 1
Printed in Germany – 4, 2002 p0300
0 DME 7.8 DME 7.8

♦ Mechanical causes:

Valve lifter chattering

This is caused by dirt in the valve lifter.

When the Check Engine MIL lights up, a chattering valve lifter may
also occur for a certain time. The DME control module registers
(sporadic) misfiring at one or more cylinders. The mixture adapta-
tion values are normal.

Remedy:

1 - Remove lifter bores, check for damage and blow out oil
passages.

2 - Replace all valve lifters.

3 - During the test drive, listen for valve lifter noises.

Camshaft control times adjusted

The camshaft control times have changed. No chattering noises


occur. The DME control module indicates misfiring for the entire cyl-
inder bank 1 or 2. The mixture adaptation values in the idle speed
range differ in bank 1 and bank 2, the mixture adaptation values in
the upper and lower load ranges are generally normal.

Remedy:

1 - Carry out raw emission measurement:


1. Reset mixture adaptation values (disconnect battery)
2. Disconnect oxygen sensors

If the difference between bank 1 and bank 2 is greater than approx.


0.8 %, then

1 - Set the camshaft control times again.

2 - Road test vehicle. The mixture adaptation values must


be normal.

VarioCam does not switch over completely

The VarioCam does not switch over completely from power to


torque valve timing.

An indication of this problem is misfiring detected by the DME con-


trol module in the range of 1200 - 1500 rpm occurring in an entire
bank.

The mixture adaptation values are normal.

Remedy:

0-43 page 2 2470 P0300


p0300 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
1 - Replace VarioCam.

2 - Road test vehicle.

Other possible fault causes

♦ worn camshafts

♦ leaking valves

♦ faulty piston rings

If opposing cylinders have misfiring, the cause could be the sensor


wheel.

If valve lift faults are suspected, perform the system test for large
lift and the system test for small lift with the Porsche System Tester
2.

Note!
If the battery was disconnected, at least range 1 of sensor wheel
adaptation must be adapted before troubleshooting is carried out;
see actual values explanation.

Affected terminals
-

Diagnosis/Troubleshooting

Note!
If there is a lot of oil in the engine, check that the oil filler tube and
cap are tight.

Work instruction Display OK If not OK


1 Check for air leaks in intake air system Þ Step 2. Repair intake air
system
→ End.
2 Carry out pressure loss test Þ Step 3. Repair engine
→ End
3 Check spark plugs. Þ Step 4. Replace faulty spark
Specified spark plugs: plug(s).
Electrode gap: 1.6 mm ± 0.2 mm. → End
Check appearance of spark plugs
4 Check spark plug connectors Approx. 2 kΩ Replace faulty spark
Þ Step 5 plug connectors.
→ End

2470 P0300
0-43 page 3
Printed in Germany – 4, 2002 p0300
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


5 Check ignition coil(s) ♦ Measure resistance between Pin 0,3 to 0,7 Ω Replace ignition
1 and Pin 15 (at 20 °C) coil(s)
Þ Step 6. → End
6 Check all connectors for secure fastening and corrosion Þ Step 7. Clean plug connec-
tions and connect
securely.
→ End
7 Check fuel pressure ♦ Undo and remove the closure Þ Step 8.
cap of the fuel collection pipe
test connection (A/F 13 mm)
♦ Connect pressure gauge (spe-
cial tool P 378a) to connecting
line (special tool 9559) and con-
nect to test connection.
♦ Actuate fuel pump, either with
the Porsche System Tester or
via a fuel pump relay without
tester
♦ Nominal test value, stationary 3,8 ± 0.2 bar
engine
♦ Nominal test value, engine idling 3,3 ± 0.2 bar
Þ Step 9

Note!
The seal or sealing ring in the brass closure cap is not exchangea-
ble. It must therefore be used only once.

Tightening torque of new brass closure cap 2.5 ± 0.5 Nm


(2.0 ± 0.5 ftlb.)

0-43 page 4 2470 P0300


p0300 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
Work instruction Display OK If not OK
8 Check volume supply of ♦ Relieve pressure in fuel tank by → End.
fuel pump. opening tank cap.
(Fuel filter and electrical ♦ Connect Porsche System Tester
supply OK) 2
♦ Remove complete air filter sys-
tem
♦ Detach fuel return line (A/F 17
mm) from the engine compart-
ment (left), taking care to hold it
fast (A/F 17 mm).
♦ Collect residual fuel
♦ Observe safety regulations
♦ Connect fuel hose (shop-made,
approx. 1.5 metres long) to the
fitting and hold in a measuring
container
♦ Actuate fuel pump with the Por-
sche System Tester 2 and allow
fuel to flow into the measuring
container for 30 seconds
♦ Volume supply must be at least
850 cm3/ 30 s, i.e. after 30
seconds at least 850 cm3 of
fuel must be in the measuring
container.

Note!
It is essential to observe safety regulations for handling fuel.

Work instruction Display OK If not OK


9 Check triggering of fuel ♦ The fuel injectors can be indi- The engine idle Check triggering
injectors vidually suppressed with the speed decreases if Þ Step 9a
Porsche System Tester 2 in the triggering is OK
menu 'Drive link active'
9a B+ supply ♦ Remove connector of fuel injec- > 11 V Check wiring
tor to be checked Þ Step 9b according to wiring
♦ Measure voltage between valve diagram for continu-
plug contact Pin 1 and ground ity or short circuit
→ End
♦ Switch on the ignition.

9b Coil resistance of fuel ♦ Remove connector of fuel injec- 11 - 13 Ω


injectors tor to be checked Þ Step 9c
♦ Measure resistance between
the terminals of the fuel injec-
tor

2470 P0300
0-43 page 5
Printed in Germany – 4, 2002 p0300
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


9c Injection output stage ♦ Connect special tool V.A.G See Figure
(negative supply) 1315 A/1 between fuel injector Þ Step 9d
and connector
♦ Connect engine tester accord-
ing to manufacturer's instruc-
tions. Connect cable for
special input to special tool
♦ Start the engine.
9d ♦ Perform system test for large lift → End.

0-43 page 6 2470 P0300


p0300 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
Figure:

Warning!

Tester cables must not be connected to ground.

Note!
If the engine does not start, or if the idling speed drops, replace
tester cable connected to special tool.

Perform system test for large lift

Warning!

Test is carried out while driving. Have a second person oper-


ate the Porsche System Tester 2.

During the system test for large lift, the valves remain at large lift,
regardless of the type of driving. Faulty switching conditions can be
detected by rough running, just like with misfire detection. If a valve
is not switched to large lift, the fault type 'over limit' is recorded.

Several cylinders may be stored as faulty, although only one valve


on one cylinder is faulty.

In order to ensure that the fault is repaired, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

A faulty flat-base tappet can be detected because the oxygen sen-


sor FR for this cylinder bank hardly changes the mixture at all given
acceleration with wide-open throttle (FR at 1) and enriches the mix-
ture in the opposite cylinder bank (FR > 1)Þ see drawing below.
Given a difference between FR1 and FR2 of more than 8 % during
acceleration with wide-open throttle, a fault is certainly present.

If the difference is less than 4 %, 1 valve may be faulty on both cylin-


der banks. In this case, all flat-base tappets of the inlet valves must
be replaced.

2470 P0300
0-43 page 7
Printed in Germany – 4, 2002 p0300
0 DME 7.8 DME 7.8

20 21 22 23 24 25 26 27 28 29 s

A - Oxygen sensing, bank 1


B - Oxygen sensing, bank 2

1 - Select system test.

2 - Select 'Request large lift'.


If "Valve diagnosis not ready" appears, a fault may have been
stored.
1. Erase the fault memory.

3 - Activate the system test with the key F8 immediately


before acceleration with wide-open throttle.
The message "Drive link active" then appears.

4 - Perform acceleration with wide-open throttle in 2nd


gear, until "Valve lift diagnosis complete" appears.

Note!
♦ If a fault is detected, it is only recorded in the fault memory after
6,000 ignitions (at idling speed approx. 3 minutes waiting time).
♦ It is important to observe the oxygen sensors during accelera-
tion with wide-open throttle or to record their behaviour with the
data logger.

Continue by performing the system test for small lift

0-43 page 8 2470 P0300


p0300 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
Perform system test for small lift

Warning!

Test is carried out while driving. Have a second person oper-


ate the Porsche System Tester 2.

During the system test for small lift, the valves remain at small lift,
regardless of the type of driving. Faulty switching conditions can be
detected by rough running, just like with misfire detection. If a valve
is not switched to small lift, the fault type "below limit" is recorded.

Several cylinders may be stored as faulty, although only one valve


on one cylinder is faulty.

In order to ensure that the fault is repaired, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

A faulty flat-base tappet can be detected because the oxygen sen-


sor FR for this cylinder bank enriches the mixture (FR > 1) during
acceleration with wide-open throttle Þ see drawing below. Differ-
ence from the other oxygen sensor > approx. 15 %. In the case of a
fault, the flat-base tappets of the inlet valves for the entire cylinder
bank must be replaced.

2470 P0300
0-43 page 9
Printed in Germany – 4, 2002 p0300
0 DME 7.8 DME 7.8

A - Oxygen sensing, bank 1


B - Oxygen sensing, bank 2

1 - Select system test.

2 - Select "Request small lift".


If "Valve lift diagnosis not ready" appears, a fault may have
been stored.
1. Erase the fault memory.

3 - Activate the system test with the key F8 immediately


before acceleration with wide-open throttle.
The message "Drive link active" then appears.

Note!
If "Request small lift" appears, the valves remain at small lift,
i.e. the performance is reduced dramatically.

4 - Perform acceleration with wide-open throttle in 2nd


gear, until "Valve lift diagnosis completed" (max. 4,000
rpm) appears.
At speeds above 4,000 rpm, misfires may be stored. Delete
the fault memory and repeat the test.

Note!
♦ If a fault is detected, it is only recorded in the fault memory after
6,000 ignitions (at idling speed approx. 3 minutes waiting time).
♦ It is important to observe the oxygen sensors during accelera-
tion with wide-open throttle or to record their behaviour with the
data logger.

End

0-43 page 10 2470 P0300


p0300 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
P0301
0-44

508 Misfire, cylinder 1

Diagnosis conditions
• A cycle of 1,000 crankshaft revolutions is evaluated (for misfire
damaging to the TWC, 200 crankshaft revolutions). The misfire
rates are compared with a threshold value. If the misfire rate is
greater than the threshold value, a fault is recorded in the mem-
ory.
• The Check Engine Malfunction Indicator Lamp (MIL) is switched
on and stays on when the misfire rate lies above the threshold
value at which the emission limit values are exceeded during two
consecutive driving cycles (in the case of EOBD 3 driving
cycles).
• If the misfire rate may lead to permanent damage to the TWC,
the Check Engine MIL flashes. If the misfire rate is no longer
reached during the first journey, the MIL goes out. If the rate is
reached during the next journey, the MIL flashes. If this misfire
rate is subsequently no longer reached, the MIL changes to a
continuous light.

Note!
♦ When using a block heater (for heating coolant), start and driving
off difficulties can occur or misfiring if the block heater was con-
nected for less than 4 hours.
♦ When the fuel tank is driven to empty, misfiring can occur. For
this reason the fuel level in the tank is also stored in the memory
when misfiring occurs. If the tank was nearly empty, there was
probably no fault. Erase fault memory and road test vehicle.
♦ In the event of a short circuit to B+ or ground in the oxygen sen-
sors ahead of the TWC, the mixture becomes too lean or too
rich. This can cause misfiring. If, in addition, an oxygen sensor
signal fault ahead of the TWC is stored in memory, first correct
this fault and then road test the vehicle.

Possible fault cause


♦ Fault in ignition system

♦ Fault in injection system

♦ Flat-base tappets (valve lift fault)

♦ Mixture too rich

♦ Mixture too lean

2470 P0301
0-44 page 1
Printed in Germany – 4, 2002 p0301
0 DME 7.8 DME 7.8

♦ Mechanical causes:

Valve lifter chattering

This is caused by dirt in the valve lifter.

When the Check Engine MIL lights up, a chattering valve lifter may
also occur for a certain time. The DME control module registers
(sporadic) misfiring at one or more cylinders. The mixture adapta-
tion values are normal.

Remedy:

1 - Remove lifter bores, check for damage and blow out oil
passages.

2 - Replace all valve lifters.

3 - During the test drive, listen for valve lifter noises.

Camshaft control times adjusted

The camshaft control times have changed. No chattering noises


occur. The DME control module indicates misfiring for the entire cyl-
inder bank 1 or 2. The mixture adaptation values in the idle speed
range differ in bank 1 and bank 2, the mixture adaptation values in
the upper and lower load ranges are generally normal.

Remedy:

1 - Carry out raw emission measurement:


1. Reset mixture adaptation values (disconnect battery)
2. Disconnect oxygen sensors

If the difference between bank 1 and bank 2 is greater than approx.


0.8 %, then

1 - Set the camshaft control times again.

2 - Road test vehicle. The mixture adaptation values must


be normal.

VarioCam does not switch over completely

The VarioCam does not switch over completely from power to


torque valve timing.

An indication of this problem is misfiring detected by the DME con-


trol module in the range of 1200 - 1500 rpm occurring in an entire
bank.

The mixture adaptation values are normal.

Remedy:

0-44 page 2 2470 P0301


p0301 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
1 - Replace VarioCam.

2 - Road test vehicle.

Other possible fault causes

♦ worn camshafts

♦ leaking valves

♦ faulty piston rings

If opposing cylinders have misfiring, the cause could be the sensor


wheel.

If valve lift faults are suspected, perform the system test for large
lift and the system test for small lift with the Porsche System Tester
2.

Note!
If the battery was disconnected, at least range 1 of sensor wheel
adaptation must be adapted before troubleshooting is carried out;
see actual values explanation.

Affected terminals
-

Diagnosis/Troubleshooting

Note!
If there is a lot of oil in the engine, check that the oil filler tube and
cap are tight.

Work instruction Display OK If not OK


1 Check for air leaks in intake air system Þ Step 2. Repair intake air
system
→ End.
2 Carry out pressure loss test Þ Step 3. Repair engine
→ End
3 Check spark plugs. Þ Step 4. Replace faulty spark
Specified spark plugs: plug(s).
Electrode gap: 1.6 mm ± 0.2 mm. → End
Check appearance of spark plugs
4 Check spark plug connectors Approx. 2 kΩ Replace faulty spark
Þ Step 5 plug connectors.
→ End

2470 P0301
0-44 page 3
Printed in Germany – 4, 2002 p0301
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


5 Check ignition coil(s) ♦ Measure resistance between Pin 0,3 to 0,7 Ω Replace ignition
1 and Pin 15 (at 20 °C) coil(s)
Þ Step 6. → End
6 Check all connectors for secure fastening and corrosion Þ Step 7. Clean plug connec-
tions and connect
securely.
→ End
7 Check fuel pressure ♦ Undo and remove the closure Þ Step 8.
cap of the fuel collection pipe
test connection (A/F 13 mm)
♦ Connect pressure gauge (spe-
cial tool P 378a) to connecting
line (special tool 9559) and con-
nect to test connection.
♦ Actuate fuel pump, either with
the Porsche System Tester or
via a fuel pump relay without
tester
♦ Nominal test value, stationary 3,8 ± 0.2 bar
engine
♦ Nominal test value, engine idling 3,3 ± 0.2 bar
Þ Step 9

Note!
The seal or sealing ring in the brass closure cap is not exchangea-
ble. It must therefore be used only once.

Tightening torque of new brass closure cap 2.5 ± 0.5 Nm


(2.0 ± 0.5 ftlb.)

0-44 page 4 2470 P0301


p0301 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
Work instruction Display OK If not OK
8 Check volume supply of ♦ Relieve pressure in fuel tank by → End.
fuel pump. opening tank cap.
(Fuel filter and electrical ♦ Connect Porsche System Tester
supply OK) 2
♦ Remove complete air filter sys-
tem
♦ Detach fuel return line (A/F 17
mm) from the engine compart-
ment (left), taking care to hold it
fast (A/F 17 mm).
♦ Collect residual fuel
♦ Observe safety regulations
♦ Connect fuel hose (shop-made,
approx. 1.5 metres long) to the
fitting and hold in a measuring
container
♦ Actuate fuel pump with the Por-
sche System Tester 2 and allow
fuel to flow into the measuring
container for 30 seconds
♦ Volume supply must be at least
850 cm3/ 30 s, i.e. after 30
seconds at least 850 cm3 of
fuel must be in the measuring
container.

Note!
It is essential to observe safety regulations for handling fuel.

Work instruction Display OK If not OK


9 Check triggering of fuel ♦ The fuel injectors can be indi- The engine idle Check triggering
injectors vidually suppressed with the speed decreases if Þ Step 9a
Porsche System Tester 2 in the triggering is OK
menu 'Drive link active'
9a B+ supply ♦ Remove connector of fuel injec- > 11 V Check wiring
tor to be checked Þ Step 9b according to wiring
♦ Measure voltage between valve diagram for continu-
plug contact Pin 1 and ground ity or short circuit
→ End
♦ Switch on the ignition.

9b Coil resistance of fuel ♦ Remove connector of fuel injec- 11 - 13 Ω


injectors tor to be checked Þ Step 9c
♦ Measure resistance between
the terminals of the fuel injec-
tor

2470 P0301
0-44 page 5
Printed in Germany – 4, 2002 p0301
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


9c Injection output stage ♦ Connect special tool V.A.G See Figure
(negative supply) 1315 A/1 between fuel injector Þ Step 9d
and connector
♦ Connect engine tester accord-
ing to manufacturer's instruc-
tions. Connect cable for
special input to special tool
♦ Start the engine.
9d ♦ Perform system test for large lift → End.

0-44 page 6 2470 P0301


p0301 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
Figure:

Warning!

Tester cables must not be connected to ground.

Note!
If the engine does not start, or if the idling speed drops, replace
tester cable connected to special tool.

Perform system test for large lift

Warning!

Test is carried out while driving. Have a second person oper-


ate the Porsche System Tester 2.

During the system test for large lift, the valves remain at large lift,
regardless of the type of driving. Faulty switching conditions can be
detected by rough running, just like with misfire detection. If a valve
is not switched to large lift, the fault type 'over limit' is recorded.

Several cylinders may be stored as faulty, although only one valve


on one cylinder is faulty.

In order to ensure that the fault is repaired, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

A faulty flat-base tappet can be detected because the oxygen sen-


sor FR for this cylinder bank hardly changes the mixture at all given
acceleration with wide-open throttle (FR at 1) and enriches the mix-
ture in the opposite cylinder bank (FR > 1)Þ see drawing below.
Given a difference between FR1 and FR2 of more than 8 % during
acceleration with wide-open throttle, a fault is certainly present.

If the difference is less than 4 %, 1 valve may be faulty on both cylin-


der banks. In this case, all flat-base tappets of the inlet valves must
be replaced.

2470 P0301
0-44 page 7
Printed in Germany – 4, 2002 p0301
0 DME 7.8 DME 7.8

20 21 22 23 24 25 26 27 28 29 s

A - Oxygen sensing, bank 1


B - Oxygen sensing, bank 2

1 - Select system test.

2 - Select 'Request large lift'.


If "Valve diagnosis not ready" appears, a fault may have been
stored.
1. Erase the fault memory.

3 - Activate the system test with the key F8 immediately


before acceleration with wide-open throttle.
The message "Drive link active" then appears.

4 - Perform acceleration with wide-open throttle in 2nd


gear, until "Valve lift diagnosis complete" appears.

Note!
♦ If a fault is detected, it is only recorded in the fault memory after
6,000 ignitions (at idling speed approx. 3 minutes waiting time).
♦ It is important to observe the oxygen sensors during accelera-
tion with wide-open throttle or to record their behaviour with the
data logger.

Continue by performing the system test for small lift

0-44 page 8 2470 P0301


p0301 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
Perform system test for small lift

Warning!

Test is carried out while driving. Have a second person oper-


ate the Porsche System Tester 2.

During the system test for small lift, the valves remain at small lift,
regardless of the type of driving. Faulty switching conditions can be
detected by rough running, just like with misfire detection. If a valve
is not switched to small lift, the fault type "below limit" is recorded.

Several cylinders may be stored as faulty, although only one valve


on one cylinder is faulty.

In order to ensure that the fault is repaired, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

A faulty flat-base tappet can be detected because the oxygen sen-


sor FR for this cylinder bank enriches the mixture (FR > 1) during
acceleration with wide-open throttle Þ see drawing below. Differ-
ence from the other oxygen sensor > approx. 15 %. In the case of a
fault, the flat-base tappets of the inlet valves for the entire cylinder
bank must be replaced.

2470 P0301
0-44 page 9
Printed in Germany – 4, 2002 p0301
0 DME 7.8 DME 7.8

A - Oxygen sensing, bank 1


B - Oxygen sensing, bank 2

1 - Select system test.

2 - Select "Request small lift".


If "Valve lift diagnosis not ready" appears, a fault may have
been stored.
1. Erase the fault memory.

3 - Activate the system test with the key F8 immediately


before acceleration with wide-open throttle.
The message "Drive link active" then appears.

Note!
If "Request small lift" appears, the valves remain at small lift,
i.e. the performance is reduced dramatically.

4 - Perform acceleration with wide-open throttle in 2nd


gear, until "Valve lift diagnosis completed" (max. 4,000
rpm) appears.
At speeds above 4,000 rpm, misfires may be stored. Delete
the fault memory and repeat the test.

Note!
♦ If a fault is detected, it is only recorded in the fault memory after
6,000 ignitions (at idling speed approx. 3 minutes waiting time).
♦ It is important to observe the oxygen sensors during accelera-
tion with wide-open throttle or to record their behaviour with the
data logger.

End

0-44 page 10 2470 P0301


p0301 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
P0302
0-45

509 Misfire, cylinder 2

Diagnosis conditions
• A cycle of 1,000 crankshaft revolutions is evaluated (for misfire
damaging to the TWC, 200 crankshaft revolutions). The misfire
rates are compared with a threshold value. If the misfire rate is
greater than the threshold value, a fault is recorded in the mem-
ory.
• The Check Engine Malfunction Indicator Lamp (MIL) is switched
on and stays on when the misfire rate lies above the threshold
value at which the emission limit values are exceeded during two
consecutive driving cycles (in the case of EOBD 3 driving
cycles).
• If the misfire rate may lead to permanent damage to the TWC,
the Check Engine MIL flashes. If the misfire rate is no longer
reached during the first journey, the MIL goes out. If the rate is
reached during the next journey, the MIL flashes. If this misfire
rate is subsequently no longer reached, the MIL changes to a
continuous light.

Note!
♦ When using a block heater (for heating coolant), start and driving
off difficulties or misfiring can occur if the block heater was con-
nected for less than 4 hours.
♦ When the fuel tank is driven to empty, misfiring can occur. For
this reason the fuel level in the tank is also stored in the memory
when misfiring occurs. If the tank was nearly empty, there was
probably no fault. Erase fault memory and road test vehicle.
♦ In the event of a short circuit to B+ or ground in the oxygen sen-
sors ahead of the TWC, the mixture becomes too lean or too
rich. This can cause misfiring. If, in addition, an oxygen sensor
signal fault ahead of the TWC is stored in memory, first correct
this fault and then road test the vehicle.

Possible fault cause


♦ Fault in ignition system

♦ Fault in injection system

♦ Flat-base tappets (valve lift fault)

♦ Mixture too rich

♦ Mixture too lean

2470 P0302
0-45 page 1
Printed in Germany – 4, 2002 p0302
0 DME 7.8 DME 7.8

♦ Mechanical causes:

Valve lifter chattering

This is caused by dirt in the valve lifter.

When the Check Engine MIL lights up, a chattering valve lifter may
also occur for a certain time. The DME control module registers
(sporadic) misfiring at one or more cylinders. The mixture adapta-
tion values are normal.

Remedy:

1 - Remove lifter bores, check for damage and blow out oil
passages.

2 - Replace all valve lifters.

3 - During the test drive, listen for valve lifter noises.

Camshaft control times adjusted

The camshaft control times have changed. No chattering noises


occur. The DME control module indicates misfiring for the entire cyl-
inder bank 1 or 2. The mixture adaptation values in the idle speed
range differ in bank 1 and bank 2, the mixture adaptation values in
the upper and lower load ranges are generally normal.

Remedy:

1 - Carry out raw emission measurement:


1. Reset mixture adaptation values (disconnect battery)
2. Disconnect oxygen sensors

If the difference between bank 1 and bank 2 is greater than approx.


0.8 %, then

1 - Set the camshaft control times again.

2 - Road test vehicle. The mixture adaptation values must


be normal.

VarioCam does not switch over completely

The VarioCam does not switch over completely from power to


torque valve timing.

An indication of this problem is misfiring detected by the DME con-


trol module in the range of 1200 - 1500 rpm occurring in an entire
bank.

The mixture adaptation values are normal.

Remedy:

0-45 page 2 2470 P0302


p0302 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
1 - Replace VarioCam.

2 - Road test vehicle.

Other possible fault causes

♦ worn camshafts

♦ leaking valves

♦ faulty piston rings

If opposing cylinders have misfiring, the cause could be the sensor


wheel.

If valve lift faults are suspected, perform the system test for large
lift and the system test for small lift with the Porsche System Tester
2.

Note!
If the battery was disconnected, at least range 1 of sensor wheel
adaptation must be adapted before troubleshooting is carried out;
see actual values explanation.

Affected terminals
-

Diagnosis/Troubleshooting

Note!
If there is a lot of oil in the engine, check that the oil filler tube and
cap are tight.

Work instruction Display OK If not OK


1 Check for air leaks in intake air system Þ Step 2. Repair intake air
system
→ End.
2 Carry out pressure loss test Þ Step 3. Repair engine
→ End
3 Check spark plugs. Þ Step 4. Replace faulty spark
Specified spark plugs: plug(s).
Electrode gap: 1.6 mm ± 0.2 mm. → End
Check appearance of spark plugs
4 Check spark plug connectors Approx. 2 kΩ Replace faulty spark
Þ Step 5 plug connectors.
→ End

2470 P0302
0-45 page 3
Printed in Germany – 4, 2002 p0302
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


5 Check ignition coil(s) ♦ Measure resistance between Pin 0,3 to 0,7 Ω Replace ignition
1 and Pin 15 (at 20 °C) coil(s)
Þ Step 6. → End
6 Check all connectors for secure fastening and corrosion Þ Step 7. Clean plug connec-
tions and connect
securely.
→ End
7 Check fuel pressure ♦ Undo and remove the closure Þ Step 8.
cap of the fuel collection pipe
test connection (A/F 13 mm)
♦ Connect pressure gauge (spe-
cial tool P 378a) to connecting
line (special tool 9559) and con-
nect to test connection.
♦ Actuate fuel pump, either with
the Porsche System Tester or
via a fuel pump relay without
tester
♦ Nominal test value, stationary 3,8 ± 0.2 bar
engine
♦ Nominal test value, engine idling 3,3 ± 0.2 bar
Þ Step 9

Note!
The seal or sealing ring in the brass closure cap is not exchangea-
ble. It must therefore be used only once.

Tightening torque of new brass closure cap 2.5 ± 0.5 Nm


(2.0 ± 0.5 ftlb.)

0-45 page 4 2470 P0302


p0302 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
Work instruction Display OK If not OK
8 Check volume supply of ♦ Relieve pressure in fuel tank by → End.
fuel pump. opening tank cap.
(Fuel filter and electrical ♦ Connect Porsche System Tester
supply OK) 2
♦ Remove complete air filter sys-
tem
♦ Detach fuel return line (A/F 17
mm) from the engine compart-
ment (left), taking care to hold it
fast (A/F 17 mm).
♦ Collect residual fuel
♦ Observe safety regulations
♦ Connect fuel hose (shop-made,
approx. 1.5 metres long) to the
fitting and hold in a measuring
container
♦ Actuate fuel pump with the Por-
sche System Tester 2 and allow
fuel to flow into the measuring
container for 30 seconds
♦ Volume supply must be at least
850 cm3/ 30 s, i.e. after 30
seconds at least 850 cm3 of
fuel must be in the measuring
container.

Note!
It is essential to observe safety regulations for handling fuel.

Work instruction Display OK If not OK


9 Check triggering of fuel ♦ The fuel injectors can be indi- The engine idle Check triggering
injectors vidually suppressed with the speed decreases if Þ Step 9a
Porsche System Tester 2 in the triggering is OK
menu 'Drive link active'
9a B+ supply ♦ Remove connector of fuel injec- > 11 V Check wiring
tor to be checked Þ Step 9b according to wiring
♦ Measure voltage between valve diagram for continu-
plug contact Pin 1 and ground ity or short circuit
→ End
♦ Switch on the ignition.

9b Coil resistance of fuel ♦ Remove connector of fuel injec- 11 - 13 Ω


injectors tor to be checked Þ Step 9c
♦ Measure resistance between
the terminals of the fuel injec-
tor

2470 P0302
0-45 page 5
Printed in Germany – 4, 2002 p0302
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


9c Injection output stage ♦ Connect special tool V.A.G See Figure
(negative supply) 1315 A/1 between fuel injector Þ Step 9d
and connector
♦ Connect engine tester accord-
ing to manufacturer's instruc-
tions. Connect cable for
special input to special tool
♦ Start the engine.
9d ♦ Perform system test for large lift → End.

0-45 page 6 2470 P0302


p0302 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
Figure:

Warning!

Tester cables must not be connected to ground.

Note!
If the engine does not start, or if the idling speed drops, replace
tester cable connected to special tool.

Perform system test for large lift

Warning!

Test is carried out while driving. Have a second person oper-


ate the Porsche System Tester 2.

During the system test for large lift, the valves remain at large lift,
regardless of the type of driving. Faulty switching conditions can be
detected by rough running, just like with misfire detection. If a valve
is not switched to large lift, the fault type 'over limit' is recorded.

Several cylinders may be stored as faulty, although only one valve


on one cylinder is faulty.

In order to ensure that the fault is repaired, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

A faulty flat-base tappet can be detected because the oxygen sen-


sor FR for this cylinder bank hardly changes the mixture at all given
acceleration with wide-open throttle (FR at 1) and enriches the mix-
ture in the opposite cylinder bank (FR > 1)Þ see drawing below.
Given a difference between FR1 and FR2 of more than 8 % during
acceleration with wide-open throttle, a fault is certainly present.

If the difference is less than 4 %, 1 valve may be faulty on both cylin-


der banks. In this case, all flat-base tappets of the inlet valves must
be replaced.

2470 P0302
0-45 page 7
Printed in Germany – 4, 2002 p0302
0 DME 7.8 DME 7.8

20 21 22 23 24 25 26 27 28 29 s

A - Oxygen sensing, bank 1


B - Oxygen sensing, bank 2

1 - Select system test.

2 - Select 'Request large lift'.


If "Valve diagnosis not ready" appears, a fault may have been
stored.
1. Erase the fault memory.

3 - Activate the system test with the key F8 immediately


before acceleration with wide-open throttle.
The message "Drive link active" then appears.

4 - Perform acceleration with wide-open throttle in 2nd


gear, until "Valve lift diagnosis complete" appears.

Note!
♦ If a fault is detected, it is only recorded in the fault memory after
6,000 ignitions (at idling speed approx. 3 minutes waiting time).
♦ It is important to observe the oxygen sensors during accelera-
tion with wide-open throttle or to record their behaviour with the
data logger.

Continue by performing the system test for small lift

0-45 page 8 2470 P0302


p0302 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
Perform system test for small lift

Warning!

Test is carried out while driving. Have a second person oper-


ate the Porsche System Tester 2.

During the system test for small lift, the valves remain at small lift,
regardless of the type of driving. Faulty switching conditions can be
detected by rough running, just like with misfire detection. If a valve
is not switched to small lift, the fault type "below limit" is recorded.

Several cylinders may be stored as faulty, although only one valve


on one cylinder is faulty.

In order to ensure that the fault is repaired, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

A faulty flat-base tappet can be detected because the oxygen sen-


sor FR for this cylinder bank enriches the mixture (FR > 1) during
acceleration with wide-open throttle Þ see drawing below. Differ-
ence from the other oxygen sensor > approx. 15 %. In the case of a
fault, the flat-base tappets of the inlet valves for the entire cylinder
bank must be replaced.

2470 P0302
0-45 page 9
Printed in Germany – 4, 2002 p0302
0 DME 7.8 DME 7.8

A - Oxygen sensing, bank 1


B - Oxygen sensing, bank 2

1 - Select system test.

2 - Select "Request small lift".


If "Valve lift diagnosis not ready" appears, a fault may have
been stored.
1. Erase the fault memory.

3 - Activate the system test with the key F8 immediately


before acceleration with wide-open throttle.
The message "Drive link active" then appears.

Note!
If "Request small lift" appears, the valves remain at small lift,
i.e. the performance is reduced dramatically.

4 - Perform acceleration with wide-open throttle in 2nd


gear, until "Valve lift diagnosis completed" (max. 4,000
rpm) appears.
At speeds above 4,000 rpm, misfires may be stored. Delete
the fault memory and repeat the test.

Note!
♦ If a fault is detected, it is only recorded in the fault memory after
6,000 ignitions (at idling speed approx. 3 minutes waiting time).
♦ It is important to observe the oxygen sensors during accelera-
tion with wide-open throttle or to record their behaviour with the
data logger.

End

0-45 page 10 2470 P0302


p0302 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
P0303
0-46

510 Misfire, cylinder 3

Diagnosis conditions
• A cycle of 1,000 crankshaft revolutions is evaluated (for misfire
damaging to the TWC, 200 crankshaft revolutions). The misfire
rates are compared with a threshold value. If the misfire rate is
greater than the threshold value, a fault is recorded in the mem-
ory.
• The Check Engine Malfunction Indicator Lamp (MIL) is switched
on and stays on when the misfire rate lies above the threshold
value at which the emission limit values are exceeded during two
consecutive driving cycles (in the case of EOBD 3 driving
cycles).
• If the misfire rate may lead to permanent damage to the TWC,
the Check Engine MIL flashes. If the misfire rate is no longer
reached during the first journey, the MIL goes out. If the rate is
reached during the next journey, the MIL flashes. If this misfire
rate is subsequently no longer reached, the MIL changes to a
continuous light.

Note!
♦ When using a block heater (for heating coolant), start and driving
off difficulties or misfiring can occur if the block heater was con-
nected for less than 4 hours.
♦ When the fuel tank is driven to empty, misfiring can occur. For
this reason the fuel level in the tank is also stored in the memory
when misfiring occurs. If the tank was nearly empty, there was
probably no fault. Erase fault memory and road test vehicle.
♦ In the event of a short circuit to B+ or ground in the oxygen sen-
sors ahead of the TWC, the mixture becomes too lean or too
rich. This can cause misfiring. If, in addition, an oxygen sensor
signal fault ahead of the TWC is stored in memory, first correct
this fault and then road test the vehicle.

Possible fault cause


♦ Fault in ignition system

♦ Fault in injection system

♦ Flat-base tappets (valve lift fault)

♦ Mixture too rich

♦ Mixture too lean

2470 P0303
0-46 page 1
Printed in Germany – 4, 2002 p0303
0 DME 7.8 DME 7.8

♦ Mechanical causes:

Valve lifter chattering

This is caused by dirt in the valve lifter.

When the Check Engine MIL lights up, a chattering valve lifter may
also occur for a certain time. The DME control module registers
(sporadic) misfiring at one or more cylinders. The mixture adapta-
tion values are normal.

Remedy:

1 - Remove lifter bores, check for damage and blow out oil
passages.

2 - Replace all valve lifters.

3 - During the test drive, listen for valve lifter noises.

Camshaft control times adjusted

The camshaft control times have changed. No chattering noises


occur. The DME control module indicates misfiring for the entire cyl-
inder bank 1 or 2. The mixture adaptation values in the idle speed
range differ in bank 1 and bank 2, the mixture adaptation values in
the upper and lower load ranges are generally normal.

Remedy:

1 - Carry out raw emission measurement:


1. Reset mixture adaptation values (disconnect battery)
2. Disconnect oxygen sensors

If the difference between bank 1 and bank 2 is greater than approx.


0.8 %, then

1 - Set the camshaft control times again.

2 - Road test vehicle. The mixture adaptation values must


be normal.

VarioCam does not switch over completely

The VarioCam does not switch over completely from power to


torque valve timing.

An indication of this problem is misfiring detected by the DME con-


trol module in the range of 1200 - 1500 rpm occurring in an entire
bank.

The mixture adaptation values are normal.

Remedy:

0-46 page 2 2470 P0303


p0303 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
1 - Replace VarioCam.

2 - Road test vehicle.

Other possible fault causes

♦ worn camshafts

♦ leaking valves

♦ faulty piston rings

If opposing cylinders have misfiring, the cause could be the sensor


wheel.

If valve lift faults are suspected, perform the system test for large
lift and the system test for small lift with the Porsche System Tester
2.

Note!
If the battery was disconnected, at least range 1 of sensor wheel
adaptation must be adapted before troubleshooting is carried out;
see actual values explanation.

Affected terminals
-

Diagnosis/Troubleshooting

Note!
If there is a lot of oil in the engine, check that the oil filler tube and
cap are tight.

Work instruction Display OK If not OK


1 Check for air leaks in intake air system Þ Step 2. Repair intake air
system
→ End.
2 Carry out pressure loss test Þ Step 3. Repair engine
→ End
3 Check spark plugs. Þ Step 4. Replace faulty spark
Specified spark plugs: plug(s).
Electrode gap: 1.6 mm ± 0.2 mm. → End
Check appearance of spark plugs
4 Check spark plug connectors Approx. 2 kΩ Replace faulty spark
Þ Step 5 plug connectors.
→ End

2470 P0303
0-46 page 3
Printed in Germany – 4, 2002 p0303
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


5 Check ignition coil(s) ♦ Measure resistance between Pin 0,3 to 0,7 Ω Replace ignition
1 and Pin 15 (at 20 °C) coil(s)
Þ Step 6. → End
6 Check all connectors for secure fastening and corrosion Þ Step 7. Clean plug connec-
tions and connect
securely.
→ End
7 Check fuel pressure ♦ Undo and remove the closure Þ Step 8.
cap of the fuel collection pipe
test connection (A/F 13 mm)
♦ Connect pressure gauge (spe-
cial tool P 378a) to connecting
line (special tool 9559) and con-
nect to test connection.
♦ Actuate fuel pump, either with
the Porsche System Tester or
via a fuel pump relay without
tester
♦ Nominal test value, stationary 3,8 ± 0.2 bar
engine
♦ Nominal test value, engine idling 3,3 ± 0.2 bar
Þ Step 9

Note!
The seal or sealing ring in the brass closure cap is not exchangea-
ble. It must therefore be used only once.

Tightening torque of new brass closure cap 2.5 ± 0.5 Nm


(2.0 ± 0.5 ftlb.)

0-46 page 4 2470 P0303


p0303 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
Work instruction Display OK If not OK
8 Check volume supply of ♦ Relieve pressure in fuel tank by → End.
fuel pump. opening tank cap.
(Fuel filter and electrical ♦ Connect Porsche System Tester
supply OK) 2
♦ Remove complete air filter sys-
tem
♦ Detach fuel return line (A/F 17
mm) from the engine compart-
ment (left), taking care to hold it
fast (A/F 17 mm).
♦ Collect residual fuel
♦ Observe safety regulations
♦ Connect fuel hose (shop-made,
approx. 1.5 metres long) to the
fitting and hold in a measuring
container
♦ Actuate fuel pump with the Por-
sche System Tester 2 and allow
fuel to flow into the measuring
container for 30 seconds
♦ Volume supply must be at least
850 cm3/ 30 s, i.e. after 30
seconds at least 850 cm3 of
fuel must be in the measuring
container.

Note!
It is essential to observe safety regulations for handling fuel.

Work instruction Display OK If not OK


9 Check triggering of fuel ♦ The fuel injectors can be indi- The engine idle Check triggering
injectors vidually suppressed with the speed decreases if Þ Step 9a
Porsche System Tester 2 in the triggering is OK
menu 'Drive link active'
9a B+ supply ♦ Remove connector of fuel injec- > 11 V Check wiring
tor to be checked Þ Step 9b according to wiring
♦ Measure voltage between valve diagram for continu-
plug contact Pin 1 and ground ity or short circuit
→ End
♦ Switch on the ignition.

9b Coil resistance of fuel ♦ Remove connector of fuel injec- 11 - 13 Ω


injectors tor to be checked Þ Step 9c
♦ Measure resistance between
the terminals of the fuel injec-
tor

2470 P0303
0-46 page 5
Printed in Germany – 4, 2002 p0303
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


9c Injection output stage ♦ Connect special tool V.A.G See Figure
(negative supply) 1315 A/1 between fuel injector Þ Step 9d
and connector
♦ Connect engine tester accord-
ing to manufacturer's instruc-
tions. Connect cable for
special input to special tool
♦ Start the engine.
9d ♦ Perform system test for large lift → End.

0-46 page 6 2470 P0303


p0303 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
Figure:

Warning!

Tester cables must not be connected to ground.

Note!
If the engine does not start, or if the idling speed drops, replace
tester cable connected to special tool.

Perform system test for large lift

Warning!

Test is carried out while driving. Have a second person oper-


ate the Porsche System Tester 2.

During the system test for large lift, the valves remain at large lift,
regardless of the type of driving. Faulty switching conditions can be
detected by rough running, just like with misfire detection. If a valve
is not switched to large lift, the fault type 'over limit' is recorded.

Several cylinders may be stored as faulty, although only one valve


on one cylinder is faulty.

In order to ensure that the fault is repaired, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

A faulty flat-base tappet can be detected because the oxygen sen-


sor FR for this cylinder bank hardly changes the mixture at all given
acceleration with wide-open throttle (FR at 1) and enriches the mix-
ture in the opposite cylinder bank (FR > 1)Þ see drawing below.
Given a difference between FR1 and FR2 of more than 8 % during
acceleration with wide-open throttle, a fault is certainly present.

If the difference is less than 4 %, 1 valve may be faulty on both cylin-


der banks. In this case, all flat-base tappets of the inlet valves must
be replaced.

2470 P0303
0-46 page 7
Printed in Germany – 4, 2002 p0303
0 DME 7.8 DME 7.8

20 21 22 23 24 25 26 27 28 29 s

A - Oxygen sensing, bank 1


B - Oxygen sensing, bank 2

1 - Select system test.

2 - Select 'Request large lift'.


If "Valve diagnosis not ready" appears, a fault may have been
stored.
1. Erase the fault memory.

3 - Activate the system test with the key F8 immediately


before acceleration with wide-open throttle.
The message "Drive link active" then appears.

4 - Perform acceleration with wide-open throttle in 2nd


gear, until "Valve lift diagnosis complete" appears.

Note!
♦ If a fault is detected, it is only recorded in the fault memory after
6,000 ignitions (at idling speed approx. 3 minutes waiting time).
♦ It is important to observe the oxygen sensors during accelera-
tion with wide-open throttle or to record their behaviour with the
data logger.

Continue by performing the system test for small lift

0-46 page 8 2470 P0303


p0303 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
Perform system test for small lift

Warning!

Test is carried out while driving. Have a second person oper-


ate the Porsche System Tester 2.

During the system test for small lift, the valves remain at small lift,
regardless of the type of driving. Faulty switching conditions can be
detected by rough running, just like with misfire detection. If a valve
is not switched to small lift, the fault type "below limit" is recorded.

Several cylinders may be stored as faulty, although only one valve


on one cylinder is faulty.

In order to ensure that the fault is repaired, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

A faulty flat-base tappet can be detected because the oxygen sen-


sor FR for this cylinder bank enriches the mixture (FR > 1) during
acceleration with wide-open throttle Þ see drawing below. Differ-
ence from the other oxygen sensor > approx. 15 %. In the case of a
fault, the flat-base tappets of the inlet valves for the entire cylinder
bank must be replaced.

2470 P0303
0-46 page 9
Printed in Germany – 4, 2002 p0303
0 DME 7.8 DME 7.8

A - Oxygen sensing, bank 1


B - Oxygen sensing, bank 2

1 - Select system test.

2 - Select "Request small lift".


If "Valve lift diagnosis not ready" appears, a fault may have
been stored.
1. Erase the fault memory.

3 - Activate the system test with the key F8 immediately


before acceleration with wide-open throttle.
The message "Drive link active" then appears.

Note!
If "Request small lift" appears, the valves remain at small lift,
i.e. the performance is reduced dramatically.

4 - Perform acceleration with wide-open throttle in 2nd


gear, until "Valve lift diagnosis completed" (max. 4,000
rpm) appears.
At speeds above 4,000 rpm, misfires may be stored. Delete
the fault memory and repeat the test.

Note!
♦ If a fault is detected, it is only recorded in the fault memory after
6,000 ignitions (at idling speed approx. 3 minutes waiting time).
♦ It is important to observe the oxygen sensors during accelera-
tion with wide-open throttle or to record their behaviour with the
data logger.

End

0-46 page 10 2470 P0303


p0303 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
P0304
0-47

511 Misfire, cylinder 4

Diagnosis conditions
• A cycle of 1,000 crankshaft revolutions is evaluated (for misfire
damaging to the TWC, 200 crankshaft revolutions). The misfire
rates are compared with a threshold value. If the misfire rate is
greater than the threshold value, a fault is recorded in the mem-
ory.
• The Check Engine Malfunction Indicator Lamp (MIL) is switched
on and stays on when the misfire rate lies above the threshold
value at which the emission limit values are exceeded during two
consecutive driving cycles (in the case of EOBD 3 driving
cycles).
• If the misfire rate may lead to permanent damage to the TWC,
the Check Engine MIL flashes. If the misfire rate is no longer
reached during the first journey, the MIL goes out. If the rate is
reached during the next journey, the MIL flashes. If this misfire
rate is subsequently no longer reached, the MIL changes to a
continuous light.

Note!
♦ When using a block heater (for heating coolant), start and driving
off difficulties or misfiring can occur if the block heater was con-
nected for less than 4 hours.
♦ When the fuel tank is driven to empty, misfiring can occur. For
this reason the fuel level in the tank is also stored in the memory
when misfiring occurs. If the tank was nearly empty, there was
probably no fault. Erase fault memory and road test vehicle.
♦ In the event of a short circuit to B+ or ground in the oxygen sen-
sors ahead of the TWC, the mixture becomes too lean or too
rich. This can cause misfiring. If, in addition, an oxygen sensor
signal fault ahead of the TWC is stored in memory, first correct
this fault and then road test the vehicle.

Possible fault cause


♦ Fault in ignition system

♦ Fault in injection system

♦ Flat-base tappets (valve lift fault)

♦ Mixture too rich

♦ Mixture too lean

2470 P0304
0-47 page 1
Printed in Germany – 4, 2002 p0304
0 DME 7.8 DME 7.8

♦ Mechanical causes:

Valve lifter chattering

This is caused by dirt in the valve lifter.

When the Check Engine MIL lights up, a chattering valve lifter may
also occur for a certain time. The DME control module registers
(sporadic) misfiring at one or more cylinders. The mixture adapta-
tion values are normal.

Remedy:

1 - Remove lifter bores, check for damage and blow out oil
passages.

2 - Replace all valve lifters.

3 - During the test drive, listen for valve lifter noises.

Camshaft control times adjusted

The camshaft control times have changed. No chattering noises


occur. The DME control module indicates misfiring for the entire cyl-
inder bank 1 or 2. The mixture adaptation values in the idle speed
range differ in bank 1 and bank 2, the mixture adaptation values in
the upper and lower load ranges are generally normal.

Remedy:

1 - Carry out raw emission measurement:


1. Reset mixture adaptation values (disconnect battery)
2. Disconnect oxygen sensors

If the difference between bank 1 and bank 2 is greater than approx.


0.8 %, then

1 - Set the camshaft control times again.

2 - Road test vehicle. The mixture adaptation values must


be normal.

VarioCam does not switch over completely

The VarioCam does not switch over completely from power to


torque valve timing.

An indication of this problem is misfiring detected by the DME con-


trol module in the range of 1200 - 1500 rpm occurring in an entire
bank.

The mixture adaptation values are normal.

Remedy:

0-47 page 2 2470 P0304


p0304 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
1 - Replace VarioCam.

2 - Road test vehicle.

Other possible fault causes

♦ worn camshafts

♦ leaking valves

♦ faulty piston rings

If opposing cylinders have misfiring, the cause could be the sensor


wheel.

If valve lift faults are suspected, perform the system test for large
lift and the system test for small lift with the Porsche System Tester
2.

Note!
If the battery was disconnected, at least range 1 of sensor wheel
adaptation must be adapted before troubleshooting is carried out;
see actual values explanation.

Affected terminals
-

Diagnosis/Troubleshooting

Note!
If there is a lot of oil in the engine, check that the oil filler tube and
cap are tight.

Work instruction Display OK If not OK


1 Check for air leaks in intake air system Þ Step 2. Repair intake air
system
→ End.
2 Carry out pressure loss test Þ Step 3. Repair engine
→ End
3 Check spark plugs. Þ Step 4. Replace faulty spark
Specified spark plugs: plug(s).
Electrode gap: 1.6 mm ± 0.2 mm. → End
Check appearance of spark plugs
4 Check spark plug connectors Approx. 2 kΩ Replace faulty spark
Þ Step 5 plug connectors.
→ End

2470 P0304
0-47 page 3
Printed in Germany – 4, 2002 p0304
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


5 Check ignition coil(s) ♦ Measure resistance between Pin 0,3 to 0,7 Ω Replace ignition
1 and Pin 15 (at 20 °C) coil(s)
Þ Step 6. → End
6 Check all connectors for secure fastening and corrosion Þ Step 7. Clean plug connec-
tions and connect
securely.
→ End
7 Check fuel pressure ♦ Undo and remove the closure Þ Step 8.
cap of the fuel collection pipe
test connection (A/F 13 mm)
♦ Connect pressure gauge (spe-
cial tool P 378a) to connecting
line (special tool 9559) and con-
nect to test connection.
♦ Actuate fuel pump, either with
the Porsche System Tester or
via a fuel pump relay without
tester
♦ Nominal test value, stationary 3,8 ± 0.2 bar
engine
♦ Nominal test value, engine idling 3,3 ± 0.2 bar
Þ Step 9

Note!
The seal or sealing ring in the brass closure cap is not exchangea-
ble. It must therefore be used only once.

Tightening torque of new brass closure cap 2.5 ± 0.5 Nm


(2.0 ± 0.5 ftlb.)

0-47 page 4 2470 P0304


p0304 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
Work instruction Display OK If not OK
8 Check volume supply of ♦ Relieve pressure in fuel tank by → End.
fuel pump. opening tank cap.
(Fuel filter and electrical ♦ Connect Porsche System Tester
supply OK) 2
♦ Remove complete air filter sys-
tem
♦ Detach fuel return line (A/F 17
mm) from the engine compart-
ment (left), taking care to hold it
fast (A/F 17 mm).
♦ Collect residual fuel
♦ Observe safety regulations
♦ Connect fuel hose (shop-made,
approx. 1.5 metres long) to the
fitting and hold in a measuring
container
♦ Actuate fuel pump with the Por-
sche System Tester 2 and allow
fuel to flow into the measuring
container for 30 seconds
♦ Volume supply must be at least
850 cm3/ 30 s, i.e. after 30
seconds at least 850 cm3 of
fuel must be in the measuring
container.

Note!
It is essential to observe safety regulations for handling fuel.

Work instruction Display OK If not OK


9 Check triggering of fuel ♦ The fuel injectors can be indi- The engine idle Check triggering
injectors vidually suppressed with the speed decreases if Þ Step 9a
Porsche System Tester 2 in the triggering is OK
menu 'Drive link active'
9a B+ supply ♦ Remove connector of fuel injec- > 11 V Check wiring
tor to be checked Þ Step 9b according to wiring
♦ Measure voltage between valve diagram for continu-
plug contact Pin 1 and ground ity or short circuit
→ End
♦ Switch on the ignition.

9b Coil resistance of fuel ♦ Remove connector of fuel injec- 11 - 13 Ω


injectors tor to be checked Þ Step 9c
♦ Measure resistance between
the terminals of the fuel injec-
tor

2470 P0304
0-47 page 5
Printed in Germany – 4, 2002 p0304
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


9c Injection output stage ♦ Connect special tool V.A.G See Figure
(negative supply) 1315 A/1 between fuel injector Þ Step 9d
and connector
♦ Connect engine tester accord-
ing to manufacturer's instruc-
tions. Connect cable for
special input to special tool
♦ Start the engine.
9d ♦ Perform system test for large lift → End.

0-47 page 6 2470 P0304


p0304 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
Figure:

Warning!

Tester cables must not be connected to ground.

Note!
If the engine does not start, or if the idling speed drops, replace
tester cable connected to special tool.

Perform system test for large lift

Warning!

Test is carried out while driving. Have a second person oper-


ate the Porsche System Tester 2.

During the system test for large lift, the valves remain at large lift,
regardless of the type of driving. Faulty switching conditions can be
detected by rough running, just like with misfire detection. If a valve
is not switched to large lift, the fault type 'over limit' is recorded.

Several cylinders may be stored as faulty, although only one valve


on one cylinder is faulty.

In order to ensure that the fault is repaired, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

A faulty flat-base tappet can be detected because the oxygen sen-


sor FR for this cylinder bank hardly changes the mixture at all given
acceleration with wide-open throttle (FR at 1) and enriches the mix-
ture in the opposite cylinder bank (FR > 1)Þ see drawing below.
Given a difference between FR1 and FR2 of more than 8 % during
acceleration with wide-open throttle, a fault is certainly present.

If the difference is less than 4 %, 1 valve may be faulty on both cylin-


der banks. In this case, all flat-base tappets of the inlet valves must
be replaced.

2470 P0304
0-47 page 7
Printed in Germany – 4, 2002 p0304
0 DME 7.8 DME 7.8

20 21 22 23 24 25 26 27 28 29 s

A - Oxygen sensing, bank 1


B - Oxygen sensing, bank 2

1 - Select system test.

2 - Select 'Request large lift'.


If "Valve diagnosis not ready" appears, a fault may have been
stored.
1. Erase the fault memory.

3 - Activate the system test with the key F8 immediately


before acceleration with wide-open throttle.
The message "Drive link active" then appears.

4 - Perform acceleration with wide-open throttle in 2nd


gear, until "Valve lift diagnosis complete" appears.

Note!
♦ If a fault is detected, it is only recorded in the fault memory after
6,000 ignitions (at idling speed approx. 3 minutes waiting time).
♦ It is important to observe the oxygen sensors during accelera-
tion with wide-open throttle or to record their behaviour with the
data logger.

Continue by performing the system test for small lift

0-47 page 8 2470 P0304


p0304 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
Perform system test for small lift

Warning!

Test is carried out while driving. Have a second person oper-


ate the Porsche System Tester 2.

During the system test for small lift, the valves remain at small lift,
regardless of the type of driving. Faulty switching conditions can be
detected by rough running, just like with misfire detection. If a valve
is not switched to small lift, the fault type "below limit" is recorded.

Several cylinders may be stored as faulty, although only one valve


on one cylinder is faulty.

In order to ensure that the fault is repaired, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

A faulty flat-base tappet can be detected because the oxygen sen-


sor FR for this cylinder bank enriches the mixture (FR > 1) during
acceleration with wide-open throttle Þ see drawing below. Differ-
ence from the other oxygen sensor > approx. 15 %. In the case of a
fault, the flat-base tappets of the inlet valves for the entire cylinder
bank must be replaced.

2470 P0304
0-47 page 9
Printed in Germany – 4, 2002 p0304
0 DME 7.8 DME 7.8

A - Oxygen sensing, bank 1


B - Oxygen sensing, bank 2

1 - Select system test.

2 - Select "Request small lift".


If "Valve lift diagnosis not ready" appears, a fault may have
been stored.
1. Erase the fault memory.

3 - Activate the system test with the key F8 immediately


before acceleration with wide-open throttle.
The message "Drive link active" then appears.

Note!
If "Request small lift" appears, the valves remain at small lift,
i.e. the performance is reduced dramatically.

4 - Perform acceleration with wide-open throttle in 2nd


gear, until "Valve lift diagnosis completed" (max. 4,000
rpm) appears.
At speeds above 4,000 rpm, misfires may be stored. Delete
the fault memory and repeat the test.

Note!
♦ If a fault is detected, it is only recorded in the fault memory after
6,000 ignitions (at idling speed approx. 3 minutes waiting time).
♦ It is important to observe the oxygen sensors during accelera-
tion with wide-open throttle or to record their behaviour with the
data logger.

End

0-47 page 10 2470 P0304


p0304 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
P0305
0-48

512 Misfire, cylinder 5

Diagnosis conditions
• A cycle of 1,000 crankshaft revolutions is evaluated (for misfire
damaging to the TWC, 200 crankshaft revolutions). The misfire
rates are compared with a threshold value. If the misfire rate is
greater than the threshold value, a fault is recorded in the mem-
ory.
• The Check Engine Malfunction Indicator Lamp (MIL) is switched
on and stays on when the misfire rate lies above the threshold
value at which the emission limit values are exceeded during two
consecutive driving cycles (in the case of EOBD 3 driving
cycles).
• If the misfire rate may lead to permanent damage to the TWC,
the Check Engine MIL flashes. If the misfire rate is no longer
reached during the first journey, the MIL goes out. If the rate is
reached during the next journey, the MIL flashes. If this misfire
rate is subsequently no longer reached, the MIL changes to a
continuous light.

Note!
♦ When using a block heater (for heating coolant), start and driving
off difficulties or misfiring can occur if the block heater was con-
nected for less than 4 hours.
♦ When the fuel tank is driven to empty, misfiring can occur. For
this reason the fuel level in the tank is also stored in the memory
when misfiring occurs. If the tank was nearly empty, there was
probably no fault. Erase fault memory and road test vehicle.
♦ In the event of a short circuit to B+ or ground in the oxygen sen-
sors ahead of the TWC, the mixture becomes too lean or too
rich. This can cause misfiring. If, in addition, an oxygen sensor
signal fault ahead of the TWC is stored in memory, first correct
this fault and then road test the vehicle.

Possible fault cause


♦ Fault in ignition system

♦ Fault in injection system

♦ Flat-base tappets (valve lift fault)

♦ Mixture too rich

♦ Mixture too lean

2470 P0305
0-48 page 1
Printed in Germany – 4, 2002 p0305
0 DME 7.8 DME 7.8

♦ Mechanical causes:

Valve lifter chattering

This is caused by dirt in the valve lifter.

When the Check Engine MIL lights up, a chattering valve lifter may
also occur for a certain time. The DME control module registers
(sporadic) misfiring at one or more cylinders. The mixture adapta-
tion values are normal.

Remedy:

1 - Remove lifter bores, check for damage and blow out oil
passages.

2 - Replace all valve lifters.

3 - During the test drive, listen for valve lifter noises.

Camshaft control times adjusted

The camshaft control times have changed. No chattering noises


occur. The DME control module indicates misfiring for the entire cyl-
inder bank 1 or 2. The mixture adaptation values in the idle speed
range differ in bank 1 and bank 2, the mixture adaptation values in
the upper and lower load ranges are generally normal.

Remedy:

1 - Carry out raw emission measurement:


1. Reset mixture adaptation values (disconnect battery)
2. Disconnect oxygen sensors

If the difference between bank 1 and bank 2 is greater than approx.


0.8 %, then

1 - Set the camshaft control times again.

2 - Road test vehicle. The mixture adaptation values must


be normal.

VarioCam does not switch over completely

The VarioCam does not switch over completely from power to


torque valve timing.

An indication of this problem is misfiring detected by the DME con-


trol module in the range of 1200 - 1500 rpm occurring in an entire
bank.

The mixture adaptation values are normal.

Remedy:

0-48 page 2 2470 P0305


p0305 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
1 - Replace VarioCam.

2 - Road test vehicle.

Other possible fault causes

♦ worn camshafts

♦ leaking valves

♦ faulty piston rings

If opposing cylinders have misfiring, the cause could be the sensor


wheel.

If valve lift faults are suspected, perform the system test for large
lift and the system test for small lift with the Porsche System Tester
2.

Note!
If the battery was disconnected, at least range 1 of sensor wheel
adaptation must be adapted before troubleshooting is carried out;
see actual values explanation.

Affected terminals
-

Diagnosis/Troubleshooting

Note!
If there is a lot of oil in the engine, check that the oil filler tube and
cap are tight.

Work instruction Display OK If not OK


1 Check for air leaks in intake air system Þ Step 2. Repair intake air
system
→ End.
2 Carry out pressure loss test Þ Step 3. Repair engine
→ End
3 Check spark plugs. Þ Step 4. Replace faulty spark
Specified spark plugs: plug(s).
Electrode gap: 1.6 mm ± 0.2 mm. → End
Check appearance of spark plugs
4 Check spark plug connectors Approx. 2 kΩ Replace faulty spark
Þ Step 5 plug connectors.
→ End

2470 P0305
0-48 page 3
Printed in Germany – 4, 2002 p0305
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


5 Check ignition coil(s) ♦ Measure resistance between Pin 0,3 to 0,7 Ω Replace ignition
1 and Pin 15 (at 20 °C) coil(s)
Þ Step 6. → End
6 Check all connectors for secure fastening and corrosion Þ Step 7. Clean plug connec-
tions and connect
securely.
→ End
7 Check fuel pressure ♦ Undo and remove the closure Þ Step 8.
cap of the fuel collection pipe
test connection (A/F 13 mm)
♦ Connect pressure gauge (spe-
cial tool P 378a) to connecting
line (special tool 9559) and con-
nect to test connection.
♦ Actuate fuel pump, either with
the Porsche System Tester or
via a fuel pump relay without
tester
♦ Nominal test value, stationary 3,8 ± 0.2 bar
engine
♦ Nominal test value, engine idling 3,3 ± 0.2 bar
Þ Step 9

Note!
The seal or sealing ring in the brass closure cap is not exchangea-
ble. It must therefore be used only once.

Tightening torque of new brass closure cap 2.5 ± 0.5 Nm


(2.0 ± 0.5 ftlb.)

0-48 page 4 2470 P0305


p0305 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
Work instruction Display OK If not OK
8 Check volume supply of ♦ Relieve pressure in fuel tank by → End.
fuel pump. opening tank cap.
(Fuel filter and electrical ♦ Connect Porsche System Tester
supply OK) 2
♦ Remove complete air filter sys-
tem
♦ Detach fuel return line (A/F 17
mm) from the engine compart-
ment (left), taking care to hold it
fast (A/F 17 mm).
♦ Collect residual fuel
♦ Observe safety regulations
♦ Connect fuel hose (shop-made,
approx. 1.5 metres long) to the
fitting and hold in a measuring
container
♦ Actuate fuel pump with the Por-
sche System Tester 2 and allow
fuel to flow into the measuring
container for 30 seconds
♦ Volume supply must be at least
850 cm3/ 30 s, i.e. after 30
seconds at least 850 cm3 of
fuel must be in the measuring
container.

Note!
It is essential to observe safety regulations for handling fuel.

Work instruction Display OK If not OK


9 Check triggering of fuel ♦ The fuel injectors can be indi- The engine idle Check triggering
injectors vidually suppressed with the speed decreases if Þ Step 9a
Porsche System Tester 2 in the triggering is OK
menu 'Drive link active'
9a B+ supply ♦ Remove connector of fuel injec- > 11 V Check wiring
tor to be checked Þ Step 9b according to wiring
♦ Measure voltage between valve diagram for continu-
plug contact Pin 1 and ground ity or short circuit
→ End
♦ Switch on the ignition.

9b Coil resistance of fuel ♦ Remove connector of fuel injec- 11 - 13 Ω


injectors tor to be checked Þ Step 9c
♦ Measure resistance between
the terminals of the fuel injec-
tor

2470 P0305
0-48 page 5
Printed in Germany – 4, 2002 p0305
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


9c Injection output stage ♦ Connect special tool V.A.G See Figure
(negative supply) 1315 A/1 between fuel injector Þ Step 9d
and connector
♦ Connect engine tester accord-
ing to manufacturer's instruc-
tions. Connect cable for
special input to special tool
♦ Start the engine.
9d ♦ Perform system test for large lift → End.

0-48 page 6 2470 P0305


p0305 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
Figure:

Warning!

Tester cables must not be connected to ground.

Note!
If the engine does not start, or if the idling speed drops, replace
tester cable connected to special tool.

Perform system test for large lift

Warning!

Test is carried out while driving. Have a second person oper-


ate the Porsche System Tester 2.

During the system test for large lift, the valves remain at large lift,
regardless of the type of driving. Faulty switching conditions can be
detected by rough running, just like with misfire detection. If a valve
is not switched to large lift, the fault type 'over limit' is recorded.

Several cylinders may be stored as faulty, although only one valve


on one cylinder is faulty.

In order to ensure that the fault is repaired, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

A faulty flat-base tappet can be detected because the oxygen sen-


sor FR for this cylinder bank hardly changes the mixture at all given
acceleration with wide-open throttle (FR at 1) and enriches the mix-
ture in the opposite cylinder bank (FR > 1)Þ see drawing below.
Given a difference between FR1 and FR2 of more than 8 % during
acceleration with wide-open throttle, a fault is certainly present.

If the difference is less than 4 %, 1 valve may be faulty on both cylin-


der banks. In this case, all flat-base tappets of the inlet valves must
be replaced.

2470 P0305
0-48 page 7
Printed in Germany – 4, 2002 p0305
0 DME 7.8 DME 7.8

20 21 22 23 24 25 26 27 28 29 s

A - Oxygen sensing, bank 1


B - Oxygen sensing, bank 2

1 - Select system test.

2 - Select 'Request large lift'.


If "Valve diagnosis not ready" appears, a fault may have been
stored.
1. Erase the fault memory.

3 - Activate the system test with the key F8 immediately


before acceleration with wide-open throttle.
The message "Drive link active" then appears.

4 - Perform acceleration with wide-open throttle in 2nd


gear, until "Valve lift diagnosis complete" appears.

Note!
♦ If a fault is detected, it is only recorded in the fault memory after
6,000 ignitions (at idling speed approx. 3 minutes waiting time).
♦ It is important to observe the oxygen sensors during accelera-
tion with wide-open throttle or to record their behaviour with the
data logger.

Continue by performing the system test for small lift

0-48 page 8 2470 P0305


p0305 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
Perform system test for small lift

Warning!

Test is carried out while driving. Have a second person oper-


ate the Porsche System Tester 2.

During the system test for small lift, the valves remain at small lift,
regardless of the type of driving. Faulty switching conditions can be
detected by rough running, just like with misfire detection. If a valve
is not switched to small lift, the fault type "below limit" is recorded.

Several cylinders may be stored as faulty, although only one valve


on one cylinder is faulty.

In order to ensure that the fault is repaired, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

A faulty flat-base tappet can be detected because the oxygen sen-


sor FR for this cylinder bank enriches the mixture (FR > 1) during
acceleration with wide-open throttle Þ see drawing below. Differ-
ence from the other oxygen sensor > approx. 15 %. In the case of a
fault, the flat-base tappets of the inlet valves for the entire cylinder
bank must be replaced.

2470 P0305
0-48 page 9
Printed in Germany – 4, 2002 p0305
0 DME 7.8 DME 7.8

A - Oxygen sensing, bank 1


B - Oxygen sensing, bank 2

1 - Select system test.

2 - Select "Request small lift".


If "Valve lift diagnosis not ready" appears, a fault may have
been stored.
1. Erase the fault memory.

3 - Activate the system test with the key F8 immediately


before acceleration with wide-open throttle.
The message "Drive link active" then appears.

Note!
If "Request small lift" appears, the valves remain at small lift,
i.e. the performance is reduced dramatically.

4 - Perform acceleration with wide-open throttle in 2nd


gear, until "Valve lift diagnosis completed" (max. 4,000
rpm) appears.
At speeds above 4,000 rpm, misfires may be stored. Delete
the fault memory and repeat the test.

Note!
♦ If a fault is detected, it is only recorded in the fault memory after
6,000 ignitions (at idling speed approx. 3 minutes waiting time).
♦ It is important to observe the oxygen sensors during accelera-
tion with wide-open throttle or to record their behaviour with the
data logger.

End

0-48 page 10 2470 P0305


p0305 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
P0306
0-49

513 Misfire, cylinder 6

Diagnosis conditions
• A cycle of 1,000 crankshaft revolutions is evaluated (for misfire
damaging to the TWC, 200 crankshaft revolutions). The misfire
rates are compared with a threshold value. If the misfire rate is
greater than the threshold value, a fault is recorded in the mem-
ory.
• The Check Engine Malfunction Indicator Lamp (MIL) is switched
on and stays on when the misfire rate lies above the threshold
value at which the emission limit values are exceeded during two
consecutive driving cycles (in the case of EOBD 3 driving
cycles).
• If the misfire rate may lead to permanent damage to the TWC,
the Check Engine MIL flashes. If this misfire rate is subsequently
no longer reached, the MIL changes to a continuous light.

Note!
♦ When using a block heater (for heating coolant), start and driving
off difficulties can occur or misfiring if the block heater was con-
nected for less than 4 hours.
♦ When the fuel tank is driven to empty, misfiring can occur. For
this reason the fuel level in the tank is also stored in the memory
when misfiring occurs. If the tank was nearly empty, there was
probably no fault. Erase fault memory and road test vehicle.
♦ In the event of a short circuit to B+ or ground in the oxygen sen-
sors ahead of the TWC, the mixture becomes too lean or too
rich. This can cause misfiring. If, in addition, an oxygen sensor
signal fault ahead of the TWC is stored in memory, first correct
this fault and then road test the vehicle.

Possible fault cause


♦ Fault in ignition system

♦ Fault in injection system

♦ Flat-base tappets (valve lift fault)

♦ Mixture too rich

♦ Mixture too lean

♦ Mechanical causes:

Valve lifter chattering

2470 P0306
0-49 page 1
Printed in Germany – 4, 2002 p0306
0 DME 7.8 DME 7.8

This is caused by dirt in the valve lifter.

When the Check Engine MIL lights up, a chattering valve lifter may
also occur for a certain time. The DME control module registers
(sporadic) misfiring at one or more cylinders. The mixture adapta-
tion values are normal.

Remedy:

1 - Remove lifter bores, check for damage and blow out oil
passages.

2 - Replace all valve lifters.

3 - During the test drive, listen for valve lifter noises.

Camshaft control badly adjusted

The camshaft control has changed. No chattering noises occur. The


DME control module indicates misfiring for the entire cylinder bank
1 or 2. The mixture adaptation values in the idle speed range differ
in bank 1 and bank 2, the mixture adaptation values in the upper
and lower load ranges are generally normal.

Remedy:

1 - Carry out raw emission measurement:


1. Reset mixture adaptation values (disconnect battery)
2. Disconnect oxygen sensors

If the difference between bank 1 and bank 2 is greater than approx.


0.8 %, then

1 - Reset camshaft control.

2 - Road test vehicle. The mixture adaptation values must


be normal.

VarioCam does not switch over completely

The VarioCam does not switch over completely from power to


torque valve timing.

An indication of this problem is misfiring detected by the DME con-


trol module in the range of 1200 - 1500 rpm occurring in an entire
bank.

The mixture adaptation values are normal.

Remedy:

1 - Replace VarioCam.

2 - Road test vehicle.

0-49 page 2 2470 P0306


p0306 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
Other possible fault causes

♦ worn camshafts

♦ leaking valves

♦ faulty piston rings

If opposing cylinders have misfiring, the cause could be the sensor


wheel.

If valve lift faults are suspected, perform the system test for large
lift and the system test for small lift with the Porsche System Tester
2.

Note!
If the battery was disconnected, at least range 1 must be adapted
before troubleshooting is carried out.

Affected terminals
-

Diagnosis/Troubleshooting

Note!
If there is a lot of oil in the engine, check that the oil filler tube and
cap are tight.

Work instruction Display OK If not OK


1 Check for air leaks in intake air system Þ Step 2. Repair intake air
system
→ End.
2 Carry out pressure loss test Þ Step 3. Repair engine
→ End
3 Check spark plugs. Þ Step 4. Replace faulty spark
Specified spark plugs: plug(s).
Electrode gap: 1.6 mm ± 0.2 mm. → End
Check appearance of spark plugs
4 Check spark plug connectors Approx. 2 kΩ Replace faulty spark
Þ Step 5 plug connectors.
→ End
5 Check ignition coil(s) ♦ Measure resistance between Pin 0,3 to 0,7 Ω Replace ignition
1 and Pin 15 (at 20 °C) coil(s)
Þ Step 6. → End

2470 P0306
0-49 page 3
Printed in Germany – 4, 2002 p0306
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


6 Check all connectors for secure fastening and corrosion Þ Step 7. Clean plug connec-
tions and connect
securely.
→ End
7 Check fuel pressure ♦ Undo and remove the closure Þ Step 8.
cap of the fuel collection pipe
test connection (A/F 13 mm)
♦ Connect pressure gauge (spe-
cial tool P 378a) to connecting
line (special tool 9559) and con-
nect to test connection.
♦ Actuate fuel pump, either with
the Porsche System Tester or
via a fuel pump relay without
tester
♦ Nominal test value, stationary 3,8 ± 0.2 bar
engine
♦ Nominal test value, engine idling 3,3 ± 0.2 bar
Þ Step 9

Note!
The seal or sealing ring in the brass closure cap is not exchangea-
ble. It must therefore be used only once.

Tightening torque of new brass closure cap 2.5 ± 0.5 Nm


(2.0 ± 0.5 ftlb.)

0-49 page 4 2470 P0306


p0306 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
Work instruction Display OK If not OK
8 Check volume supply of ♦ Relieve pressure in fuel tank by → End.
fuel pump. opening tank cap.
(Fuel filter and electrical ♦ Connect Porsche System Tester
supply OK) 2
♦ Remove complete air filter sys-
tem
♦ Detach fuel return line (A/F 17
mm) from the engine compart-
ment (left), taking care to hold it
fast (A/F 17 mm).
♦ Collect residual fuel
♦ Observe safety regulations
♦ Connect fuel hose (shop-made,
approx. 1.5 metres long) to the
fitting and hold in a measuring
container
♦ Actuate fuel pump with the Por-
sche System Tester 2 and allow
fuel to flow into the measuring
container for 30 seconds
♦ Volume supply must be at least
850 cm3/ 30 s, i.e. after 30
seconds at least 850 cm3 of
fuel must be in the measuring
container.

Note!
It is essential to observe safety regulations for handling fuel.

Work instruction Display OK If not OK


9 Check triggering of fuel ♦ The fuel injectors can be indi- The engine idle Check triggering
injectors vidually suppressed with the speed decreases if Þ Step 9a
Porsche System Tester 2 in the triggering is OK
menu 'Drive link active'
9a B+ supply ♦ Remove connector of fuel injec- > 11 V Check wiring
tor to be checked Þ Step 9b according to wiring
♦ Measure voltage between valve diagram for continu-
plug contact Pin 1 and ground ity or short circuit
→ End
♦ Switch on the ignition.

9b Coil resistance of fuel ♦ Remove connector of fuel injec- 11 - 13 Ω


injectors tor to be checked Þ Step 9c
♦ Measure resistance between
the terminals of the fuel injec-
tor

2470 P0306
0-49 page 5
Printed in Germany – 4, 2002 p0306
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


9c Injection output stage ♦ Connect special tool V.A.G See Figure
(negative supply) 1315 A/1 between fuel injector Þ Step 9d
and connector
♦ Connect engine tester accord-
ing to manufacturer's instruc-
tions. Connect cable for
special input to special tool
♦ Start the engine.
9d ♦ Perform system test for large lift → End.

0-49 page 6 2470 P0306


p0306 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
Figure:

Warning!

Tester cables must not be connected to ground.

Note!
If the engine does not start, or if the idling speed drops, replace
tester cable connected to special tool.

Perform system test for large lift

Warning!

Test is carried out while driving. Have a second person oper-


ate the Porsche System Tester 2.

System test for large lift means that faults are detected if a valve
does not switch to large lift (fault type: above limit).

Several cylinders may be stored as faulty, although only one valve


on one cylinder is faulty.

As a rule, only the cylinder bank with the faulty valve can be
detected. Therefore in the case of a fault, the flat-base tappets of
the inlet valves of the entire cylinder bank must be replaced.

A faulty flat-base tappet can be detected because the oxygen sen-


sor FR for this cylinder bank hardly changes the mixture at all given
acceleration with wide-open throttle (FR at 1) and enriches the mix-
ture in the opposite cylinder bank (FR > 1)Þ see drawing below.
Given a difference between FR1 and FR2 of more than 8 % during
acceleration with wide-open throttle, a fault is certainly present.

If the difference is less than 4 %, 1 valve may be faulty on both cylin-


der banks. In this case, all flat-base tappets of the inlet valves must
be replaced.

2470 P0306
0-49 page 7
Printed in Germany – 4, 2002 p0306
0 DME 7.8 DME 7.8

20 21 22 23 24 25 26 27 28 29 s

A - Oxygen sensing, bank 1


B - Oxygen sensing, bank 2

1 - Select system test.

2 - Select 'Request large lift'.


If "Valve diagnosis not ready" appears, a fault may have been
stored.
1. Erase the fault memory.

3 - Activate the system test with the key F8 immediately


before acceleration with wide-open throttle.
The message "Drive link active" then appears.

4 - Perform acceleration with wide-open throttle in 2nd


gear, until "Valve lift diagnosis complete" appears.

Note!
♦ If a fault is detected, it is only recorded in the fault memory after
6,000 ignitions (at idling speed approx. 3 minutes waiting time).
♦ It is important to observe the oxygen sensors during accelera-
tion with wide-open throttle or to record their behaviour with the
data logger.

Continue by performing the system test for small lift

0-49 page 8 2470 P0306


p0306 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
Perform system test for small lift

Warning!

Test is carried out while driving. Have a second person oper-


ate the Porsche System Tester 2.

System test for small lift means that faults are detected if a valve
remains jammed at large lift (fault type: below limit).

Several cylinders may be stored as faulty, although only one valve


on one cylinder is faulty. As a rule, only the cylinder bank with the
faulty valve can be detected. Therefore in the case of a fault, the
flat-base tappets of the inlet valves of the entire cylinder bank must
be replaced.

A faulty flat-base tappet can be detected because the oxygen sen-


sor FR for this cylinder bank enriches the mixture (FR > 1) during
acceleration with wide-open throttle Þ see drawing below. Differ-
ence from the other oxygen sensor > approx. 15 %. In the case of a
fault, the flat-base tappets of the inlet valves for the entire cylinder
bank must be replaced.

2470 P0306
0-49 page 9
Printed in Germany – 4, 2002 p0306
0 DME 7.8 DME 7.8

A - Oxygen sensing, bank 1


B - Oxygen sensing, bank 2

1 - Select system test.

2 - Select "Request small lift".


If "Valve lift diagnosis not ready" appears, a fault may have
been stored.
1. Erase the fault memory.

3 - Activate the system test with the key F8 immediately


before acceleration with wide-open throttle.
The message "Drive link active" then appears.

Note!
If "Request small lift" appears, the valves remain at small lift,
i.e. the performance is reduced dramatically.

4 - Perform acceleration with wide-open throttle in 2nd


gear, until "Valve lift diagnosis completed" (max. 4,000
rpm) appears.
At speeds above 4,000 rpm, misfires may be stored. Delete
the fault memory and repeat the test.

Note!
♦ If a fault is detected, it is only recorded in the fault memory after
6,000 ignitions (at idling speed approx. 3 minutes waiting time).
♦ It is important to observe the oxygen sensors during accelera-
tion with wide-open throttle or to record their behaviour with the
data logger.

End

0-49 page 10 2470 P0306


p0306 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
P0324
0-49.1

Knock Control Zero Test - Signal Implausible

Diagnosis conditions
• Engine speed less than 5600 rpm
• Knock control active
• Engine load greater than 45 %

Possible fault cause


♦ DME control module

Note!
When a fault is stored, the ignition angle is retarded for all cylinders
in the range in which knock control is active.

Affected terminals
-

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Replace DME control module Þ Step 2.
2 Perform adaptation. ♦ Switch on the ignition. → End.
♦ Wait one minute.
♦ Do not press the accelerator.
♦ Switch off the ignition for at
least 10 seconds.
♦ Read out the fault memory.

2470 P0324
0-49.1 page 1
Printed in Germany – 6, 2002 p0324
0 DME 7.8 DME 7.8

0-49.1 page 2 2470 P0324


p0324 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0327
0-50

210 Knock sensor 1 - below limit

Diagnosis conditions
• Engine speed more than 3600 rpm
• Engine load greater than 45 %

Possible fault cause


♦ Break in wiring or short to ground

♦ Contact corrosion on the connector

♦ Knock sensor loose

♦ Short circuit to B+

♦ Knock sensor

Note!
♦ When a fault is stored, the ignition angle is retarded for all cylin-
ders in the range in which knock control is active.
♦ Knock control adaptation is inactive.

♦ If knock control becomes active here, this may indicate engine


damage (increased noise level)

Affected terminals
Terminal III/49 and III/50

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check plug connection of knock sensor 1 ⇒ Step 2 Connect plug con-
nection
→ End
2 Check plug-in contacts of connector for corrosion ⇒ Step 3 Clean plug-in con-
tacts, replace if nec-
essary.
→ End
3 Check mounting of knock sensor. ⇒ Step 4 Mount knock sen-
Tightening torque: 20 ± 2 Nm (15 ± 1.5 ftlb.) sor correctly.
→ End

2872 P0327
0-50 page 1
Printed in Germany, 2000 p0327
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


4 Check wiring from DME ♦ Remove connector of knock Repair wiring har-
control module, Pins III/ sensor 1 ness
49 and III/50 to knock ♦ Connect special tool 9637 to → End
sensor 1 for continuity wiring harness (DME control
module plug)
♦ Measure resistance between 0-5Ω
special tool 9637 Pin III/49 and
knock sensor plug connection
Pin 1
♦ Measure resistance between 0-5Ω
special tool 9637 Pin III/50 and ⇒ Step 5
knock sensor plug connection
Pin 2
5 Check wiring from DME ♦ Remove connector of knock ∞Ω Repair wiring har-
control module, Pin III/49, sensor 1 ⇒ Step 6 ness
to knock sensor 1 for ♦ Connect special tool 9637 to → End
short to ground wiring harness (DME control
module plug)
♦ Measure resistance between
special tool 9637 Pin III/49 and
ground
6 Replace knock sensor 1 → End

0-50 page 2 2872 P0327


p0327 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P0328
0-51

210 Knock sensor 1 - above limit

Diagnosis conditions
• Engine speed more than 3600 rpm
• Engine load greater than 45 %

Possible fault cause


♦ Short circuit to B+

♦ Contact corrosion on the connector

♦ Knock sensor loose

♦ Short circuit to B+

♦ Knock sensor

Note!
♦ When a fault is stored, the ignition angle is retarded for all cylin-
ders in the range in which knock control is active.
♦ Knock control adaptation is inactive.

♦ If knock control becomes active here, this may indicate engine


damage (increased noise level)

Affected terminals
Terminal III/49 and III/50

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check plug connection of knock sensor 1 ⇒ Step 2 Connect plug con-
nection
→ End
2 Check plug-in contacts of connector for corrosion ⇒ Step 3 Clean plug-in con-
tacts, replace if nec-
essary.
→ End
3 Check mounting of knock sensor. ⇒ Step 4 Mount knock sen-
Tightening torque: 20 ± 2 Nm (15 ± 1.5 ftlb.) sor correctly.
→ End

2872 P0328
0-51 page 1
Printed in Germany, 2000 p0328
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


4 Check wiring from DME ♦ Remove connector of knock Repair wiring har-
control module, Pins III/ sensor 1 ness
49 and III/50 to knock ♦ Connect special tool 9637 to → End
sensor 1 for continuity wiring harness (DME control
module plug)
♦ Measure resistance between 0-5Ω
special tool 9637 Pin III/49 and
knock sensor plug connection
Pin 1
♦ Measure resistance between 0-5Ω
special tool 9637 Pin III/50 and ⇒ Step 5
knock sensor plug connection
Pin 2
5 Check wiring from DME ♦ Remove connector of knock 0V Repair wiring har-
control module, Pin III/49, sensor 1 ⇒ Step 6 ness
to knock sensor 1 for ♦ Connect special tool 9637 to → End
short to B+ wiring harness (DME control
module plug)
♦ Switch on the ignition
♦ Measure voltage between spe-
cial tool 9637 Pin III/49 and
ground
6 Replace knock sensor 1 → End

0-51 page 2 2872 P0328


p0328 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P0332
0-52

211 Knock sensor 2 - below limit

Diagnosis conditions
• Engine speed more than 3600 rpm
• Engine load greater than 45 %

Possible fault cause


♦ Break in wiring or short to ground

♦ Contact corrosion on the connector

♦ Knock sensor loose

♦ Short circuit to B+

♦ Knock sensor

Note!
♦ When a fault is stored, the ignition angle is retarded for all cylin-
ders in the range in which knock control is active.
♦ Knock control adaptation is inactive.

♦ If knock control becomes active here, this may indicate engine


damage (increased noise level)

Affected terminals
Terminal III/36 and III/37

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check plug connection of knock sensor 2 ⇒ Step 2 Connect plug con-
nection
→ End
2 Check plug-in contacts of connector for corrosion ⇒ Step 3 Clean plug-in con-
tacts, replace if nec-
essary.
→ End
3 Check mounting of knock sensor. ⇒ Step 4 Mount knock sen-
Tightening torque: 20 ± 2 Nm (15 ± 1.5 ftlb.) sor correctly.
→ End

2872 P0332
0-52 page 1
Printed in Germany, 2000 p0332
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


4 Check wiring from DME ♦ Remove connector of knock Repair wiring har-
control module, Pins III/ sensor 2 ness
36 and III/37 to knock ♦ Connect special tool 9637 to → End
sensor 2 for continuity wiring harness (DME control
module plug)
♦ Measure resistance between 0-5Ω
special tool 9637 Pin III/36 and
knock sensor plug connection
Pin 2
♦ Measure resistance between 0-5Ω
special tool 9637 Pin III/37 and ⇒ Step 5
knock sensor plug connection
Pin 2
5 Check wiring from DME ♦ Remove connector of knock ∞Ω Repair wiring har-
control module, Pin III/36, sensor 2 ⇒ Step 6 ness
to knock sensor 2 for ♦ Connect special tool 9637 to → End
short to ground wiring harness (DME control
module plug)
♦ Measure resistance between
special tool 9637 Pin III/36 and
ground
6 Replace knock sensor 2 → End

0-52 page 2 2872 P0332


p0332 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P0333
0-53

211 Knock sensor 2 - above limit

Diagnosis conditions
• Engine speed more than 3600 rpm
• Engine load greater than 45 %

Possible fault cause


♦ Short circuit to B+

♦ Contact corrosion on the connector

♦ Knock sensor loose

♦ Short circuit to B+

♦ Knock sensor

Note!
♦ When a fault is stored, the ignition angle is retarded for all cylin-
ders in the range in which knock control is active.
♦ Knock control adaptation is inactive.

♦ If knock control becomes active here, this may indicate engine


damage (increased noise level)

Affected terminals
Terminal III/36 and III/37

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check plug connection of knock sensor 2 ⇒ Step 2 Connect plug con-
nection
→ End
2 Check plug-in contacts of connector for corrosion ⇒ Step 3 Clean plug-in con-
tacts, replace if nec-
essary.
→ End
3 Check mounting of knock sensor. ⇒ Step 4 Mount knock sen-
Tightening torque: 20 ± 2 Nm (15 ± 1.5 ftlb.) sor correctly.
→ End

2872 P0333
0-53 page 1
Printed in Germany, 2000 p0333
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


4 Check wiring from DME ♦ Remove connector of knock Repair wiring har-
control module, Pins III/ sensor 2 ness
36 and III/37 to knock ♦ Connect special tool 9637 to → End
sensor 2 for continuity wiring harness (DME control
module plug)
♦ Measure resistance between 0-5Ω
special tool 9637 Pin III/36 and
knock sensor plug connection
Pin 1
♦ Measure resistance between 0-5Ω
special tool 9637 Pin III/37 and ⇒ Step 5
knock sensor plug connection
Pin 2
5 Check wiring from DME ♦ Remove connector of knock 0V Repair wiring har-
control module, Pin III/36, sensor 2 ⇒ Step 6 ness
to knock sensor 2 for ♦ Connect special tool 9637 to → End
short to B+ wiring harness (DME control
module plug)
♦ Switch on the ignition
♦ Measure voltage between spe-
cial tool 9637 Pin III/38 and
ground
6 Replace knock sensor 2 → End

0-53 page 2 2872 P0333


p0333 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P0335
0-53.1

Engine Speed Sensor Signal – Open Circuit

Diagnosis conditions
• Engine running

Possible fault cause


♦ Corrosion in the connector
♦ Open circuit or short circuit in the wiring harness

♦ Rpm/crankshaft position sensor faulty.

♦ DME control module faulty

Affected terminals
III/32, III/45 and III/46

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Remove connector.
2 Check connector for cor- Clean contacts.
rosion.
3 Check rpm/crankshaft ♦ Measure resistance between 0.8 - 1.0 kΩ at 20 Replace rpm/crank-
position sensor. pins 1 and 2. °C. shaft position sen-
sor.
♦ Measure resistance between ∞Ω
pins 1 and 3.
4 Check signal with engine ♦ Connect special tool 9637. The following dis-
tester. ♦ Connect engine tester. Use spe- play should appear
cial input, connect positive cable on the oscilloscope.
to pin III/32, negative cable to
pin III/46
♦ Start engine or crank engine
with starter motor.

2873 P0335
0-53.1 page 1
Printed in Germany – 6, 2002 p0335
0 DME 7.8 DME 7.8

Figure: 20V DC 1:1

5ms/DIV

Work instruction Display OK If not OK


5 Check wiring from rpm/ ♦ Connect special tool 9637 to 0-5Ω
crankshaft position sen- wiring harness
sor to DME control mod- ♦ Remove connector of rpm/
ule for open circuit and crankshaft position sensor
short circuit
♦ Measure resistance between
special tool 9637 pin III/32 and
plug connection pin 1
♦ Measure resistance between
special tool 9637 pin III/46 and
plug connection pin 2
♦ Measure resistance between
ohmmeter on special tool 9637
pin III/45 and plug connection
pin 3
♦ Measure resistance between ∞Ω
special tool 9637 pin III/32 and
ground.
♦ Measure resistance between pin
III/46 and ground

0-53.1 page 2 2873 P0335


p0335 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0336
0-54

110 Engine Speed Sensor Signal - Open Circuit

Diagnosis conditions
• Engine running

Possible fault cause


♦ Corrosion in the connector

♦ Open circuit or short circuit in the wiring harness

♦ Rpm/crankshaft position sensor faulty.

♦ DME control module faulty

Affected terminals
III/32, III/45 and III/46

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Remove connector
2 Check for corrosion Clean contacts
3 Check rpm/crankshaft ♦ Measure resistance between 0.8 - 1.0 kΩ at 20 Replace rpm/crank-
position sensor pins 1 and 2 °C shaft position sen-
sor
♦ Measure resistance between ∞Ω
pins 1 and 3
4 Check signal with engine ♦ Connect special tool 9637 The following dis-
tester ♦ Connect engine tester. Use spe- play should appear
cial input, connect positive cable on the oscilloscope
to pin III/32, negative cable to
pin III/46
♦ Start engine or crank engine
with starter motor

2873 P0336
0-54 page 1
Printed in Germany – 1, 2000 p0336
0 DME 7.8 DME 7.8

Figure: 20V DC 1:1

5ms/DIV

Work instruction Display OK If not OK


5 Check wiring from rpm/ ♦ Connect special tool 9637 to 0-5Ω
crankshaft position sen- wiring harness
sor to DME control mod- ♦ Remove connector of rpm/
ule for open circuit and crankshaft position sensor
short circuit
♦ Measure resistance between
special tool 9637 pin III/32 and
plug connection pin 1
♦ Measure resistance between
special tool 9637 pin III/46 and
plug connection pin 2
♦ Measure resistance between
ohmmeter on special tool 9637
pin III/45 and plug connection
pin 3
♦ Measure resistance between ∞Ω
special tool 9637 pin III/32 and
ground.
♦ Measure resistance between pin
III/46 and ground

0-54 page 2 2873 P0336


p0336 Printed in Germany – 1, 2000
DME 7.8 DME 7.8 0
P0336
0-54.1

Crankshaft Position Sensor, Signal Implausible

Diagnosis conditions
• Engine running

Possible fault cause


♦ Corrosion in the connector
♦ Loose contact

Affected terminals
III/32, III/45 and III/46

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Remove connector.
2 Check connector for cor- ♦ Visual inspection. Clean contacts.
rosion.
3 Check rpm/crankshaft ♦ Measure resistance between 0.8 - 1.0 kΩ at 20 Replace rpm/crank-
position sensor. pins 1 and 2. °C. shaft position sen-
sor.
♦ Measure resistance between ∞Ω
pins 1 and 3.
4 Check signal with engine ♦ Connect special tool 9637. The following dis-
tester. ♦ Connect engine tester. Use spe- play should appear
cial input, connect positive cable on the oscilloscope.
to pin III/32, negative cable to
pin III/46
♦ Start engine or crank engine
with starter motor.

2873 P0336
0-54.1 page 1
Printed in Germany – 6, 2002 p0336a
0 DME 7.8 DME 7.8

Figure: 20V DC 1:1

5ms/DIV

0-54.1 page 2 2873 P0336


p0336a Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0341
0-55

112 Camshaft position sensor 1 - signal implausible

Diagnosis conditions
• Engine running

Possible fault cause


♦ Loose contact

♦ Camshaft position sensor

Note!
♦ If both CMP sensor signals are missing, the start will take at
least 10 seconds.
♦ For safety reasons, the ignition timing is retarded.

Affected terminals
Terminals III/7, III/12 and III/17

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check CMP voltage sup- ♦ Remove connector of CMP sen- Approx. 5 V ⇒ Step 2
ply sor 1 ⇒ Step 5
♦ Switch on the ignition
♦ Measure voltage between Pin 1
and Pin 3
2 Check power supply wir- ♦ Remove connector of CMP sen- 0-5Ω
ing for continuity sor 1 ⇒ Step 3
♦ Connect special tool 9637 to
wiring harness (DME control
module plug)
♦ Measure resistance between
special tool 9637 Pin III/7 and
CMP sensor 1 plug Pin 3
♦ Measure resistance between
special tool 9637 Pin III/17 and
CMP sensor 1 plug Pin 1
3 Replace DME control module ⇒ Step 4

2839 P0341
0-55 page 1
Printed in Germany, 2000 p0341
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


4 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

5 Check CMP sensor signal ♦ Connect special tool 9637 See Figure 1 Replace CMP sen-
♦ Connect engine tester; use spe- ⇒ Step 6 sor
cial input → End

♦ Positive cable to Pin III/12


♦ Negative cable to Pin III/17
♦ Start the engine

0-55 page 2 2839 P0341


p0341 Printed in Germany, 2000
DME 7.8 DME 7.8 0
Figure 1:

Work instruction Display OK If not OK


6 Check signal wire from ♦ Connect special tool 9637 to 0-5Ω Repair wiring har-
DME control module, wiring harness (DME control → End ness
Pin III/12, to CMP sensor module plug) → End
♦ Remove connector of CMP sen-
sor 1
♦ Measure resistance between
special tool 9637 Pin III/12 and
CMP sensor 1 plug Pin 2

2839 P0341
0-55 page 3
Printed in Germany, 2000 p0341
0 DME 7.8 DME 7.8

0-55 page 4 2839 P0341


p0341 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P0342
0-56

112 Camshaft position sensor 1 - below limit

Diagnosis conditions
• Engine running

Possible fault cause


♦ Short circuit to ground

Note!
♦ If both CMP sensor signals are missing, the start will take at
least 10 seconds.
♦ For safety reasons, the ignition timing is retarded.

Affected terminals
Terminal III/12

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check signal wire from ♦ Connect special tool 9637 to ∞Ω Repair wiring har-
DME control module, wiring harness (DME control → End ness
Pin III/12, to CMP sensor module plug) → End
for short to ground ♦ Remove connector of CMP sen-
sor 1
♦ Measure resistance between
special tool 9637 Pin III/12 and
ground

2839 P0342
0-56 page 1
Printed in Germany, 2000 p0342
0 DME 7.8 DME 7.8

0-56 page 2 2839 P0342


p0342 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P0343
0-57

112 Camshaft position sensor 1 - above limit

Diagnosis conditions
• Engine running

Possible fault cause


♦ Short circuit to B+

Note!
♦ If both CMP sensor signals are missing, the start will take at
least 10 seconds.
♦ For safety reasons, the ignition timing is retarded.

Affected terminals
Terminal III/12

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check signal wire from ♦ Connect special tool 9637 to 0V Repair wiring har-
DME control module, wiring harness (DME control → End ness
Pin III/12, to CMP sensor module plug) → End
for short to B+ ♦ Remove connector of CMP sen-
sor 1
♦ Switch on the ignition
♦ Measure voltage between spe-
cial tool 9637 Pin III/12 and
ground

2839 P0343
0-57 page 1
Printed in Germany, 2000 p0343
0 DME 7.8 DME 7.8

0-57 page 2 2839 P0343


p0343 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P0344
0-P0344

Camshaft position sensor 1 - open circuit

Diagnosis conditions
• Engine running
• No other camshaft position sensor faults stored in memory
(P0341; P0342; P0343)

Possible fault cause


♦ Camshaft rotor (phase sensor wheel) damaged

Affected terminals
-

Diagnosis/troubleshooting

Note!
The ’No signal’ comes because the DME expects a camshaft posi-
tion sensor signal, but this does not appear because of damage to
the camshaft rotor (phase sensor wheel)

Work instruction Display OK If not OK


1 Check for further fault entries for camshaft position sensor 1 No further entries Rectify other cam-
⇒ Step 2 shaft position sen-
sor faults (P0341;
P0342; P0343)
according to instruc-
tions
→ End
2 Check camshaft rotor for damage See HBT Group 1 Engine

2470 P0344
0-P0344 page 1
Printed in Germany – 13, 2003 p0344
DME 7.8 DME 7.8 0
P0346
0-57.1

Camshaft Position Sensor 2 - Signal Implausible

Diagnosis conditions
• Engine running

Possible fault cause


♦ Loose contact
♦ Camshaft position sensor

Note!
♦ If both CMP sensor signals are missing, the start will take at
least 10 seconds.
♦ For safety reasons, the ignition timing is retarded.

Affected terminals
Terminals III/7, III/17 and III/18

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check CMP sensor volt- ♦ Remove connector of CMP sen- Approx. 5 V Þ Step 2.
age supply sor 2 Þ Step 5
♦ Switch on the ignition.
♦ Measure voltage between Pin 1
and Pin 3
2 Check power supply wir- ♦ Remove connector of CMP sen- 0-5Ω
ing for continuity. sor 2 Þ Step 3.
♦ Connect special tool 9637 to
wiring harness (DME control
module plug).
♦ Measure resistance between
special tool 9637 Pin III/7 and
CMP sensor 2 plug Pin 3
♦ Measure resistance between
special tool 9637 Pin III/17 and
CMP sensor plug 2 Pin 1
3 Replace DME control module Þ Step 4.

2839 P0346
0-57.1 page 1
Printed in Germany – 6, 2002 p0346
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


4 Perform adaptation. ♦ Switch on the ignition. → End.
♦ Wait one minute.
♦ Do not press the accelerator.
♦ Switch off the ignition for at
least 10 seconds.
♦ Read out the fault memory.
5 Check CMP sensor signal ♦ Connect special tool 9637. See Figure 1 Replace CMP sen-
♦ Connect engine tester; use spe- Þ Step 6 sor
cial input → End

♦ Positive cable to Pin III/18


♦ Negative cable to Pin III/17
♦ Start the engine.

0-57.1 page 2 2839 P0346


p0346 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
Figure 1:

Work instruction Display OK If not OK


6 Check signal wire from ♦ Connect special tool 9637 to 0-5Ω Repair wiring har-
DME control module, wiring harness (DME control → End. ness
Pin III/18, to CMP sensor module plug). → End.
♦ Remove connector of CMP sen-
sor 2
♦ Measure resistance between
special tool 9637 Pin III/18 and
CMP sensor 21 plug Pin 2

2839 P0346
0-57.1 page 3
Printed in Germany – 6, 2002 p0346
0 DME 7.8 DME 7.8

0-57.1 page 4 2839 P0346


p0346 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0347
0-57.2

Camshaft Position Sensor 2 – Below Limit

Diagnosis conditions
• Engine running

Possible fault cause


♦ Short circuit to ground

Note!
♦ If both CMP sensor signals are missing, the start will take at
least 10 seconds.
♦ For safety reasons, the ignition timing is retarded.

Affected terminals
Terminal III/18

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check signal wire from ♦ Connect special tool 9637 to ∞Ω Repair wiring har-
DME control module, wiring harness (DME control → End. ness
Pin III/18, to CMP sensor module plug). → End.
for short to ground ♦ Remove connector of CMP sen-
sor 2
♦ Measure resistance between
special tool 9637 pin III/18 and
ground.

2839 P0347
0-57.2 page 1
Printed in Germany – 6, 2002 p0347
0 DME 7.8 DME 7.8

0-57.2 page 2 2839 P0347


p0347 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0348
0-57.3

Camshaft Position Sensor 2 – Above Limit

Diagnosis conditions
• Engine running

Possible fault cause


♦ Short circuit to B+

Note!
♦ If both CMP sensor signals are missing, the start will take at
least 10 seconds.
♦ For safety reasons, the ignition timing is retarded.

Affected terminals
Terminal III/18

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check signal wire from ♦ Connect special tool 9637 to 0V Repair wiring har-
DME control module, wiring harness (DME control → End. ness
Pin III/18, to CMP sensor module plug). → End.
for short to B+ ♦ Remove connector of CMP sen-
sor 2
♦ Switch on the ignition.
♦ Measure voltage between spe-
cial tool 9637 pin III/18 and
ground.

2839 P0348
0-57.3 page 1
Printed in Germany – 6, 2002 p0348
0 DME 7.8 DME 7.8

0-57.3 page 2 2839 P0348


p0348 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0349
0-P0349

Camshaft position sensor 2 - open circuit

Diagnosis conditions
• Engine running
• No other camshaft position sensor faults stored in memory
(P0346; P0347; P0348)

Possible fault cause


♦ Camshaft rotor (phase sensor wheel) damaged

Affected terminals
-

Diagnosis/troubleshooting

Note!
The ’No signal’ comes because the DME expects a camshaft posi-
tion sensor signal, but this does not appear due to damage to the
camshaft rotor (phase sensor wheel)

Work instruction Display OK If not OK


1 Check for further fault entries for camshaft position sensor 2 No further entries Rectify other cam-
⇒ Step 2 shaft position sen-
sor faults (P0346;
P0347; P0348)
according to instruc-
tions
→ End
2 Check camshaft rotor for damage See HBT Group 1 Engine

2470 P0349
0-P0349 page 1
Printed in Germany – 13, 2003 p0349
DME 7.8 DME 7.8 0
P0410
0-58

80 Secondary Air Injection System, Bank 1 – Below


Limit

Diagnosis conditions
• Intake air temperature 4.5 - 60 °C
• Engine temperature 4.5 - 102 °C
• Mass air flow 36 - 150 kg/h
• Engine starting temperature less than 42 °C
• Altitude correction factor greater than 0.75
• Oxygen sensors 1 and 2 ahead of TWC are ready for operation
• The secondary air injection pump is switched on
• Diagnosis has not yet taken place during this cycle

Possible fault cause


♦ Secondary air injection pump is not triggered

♦ Secondary air injection pump does not work

♦ Air supply lines restricted

♦ Electric change-over valve does not function

♦ Air change-over valve does not function

♦ Vacuum system leaking

Affected terminals
III/11 and III/14

Diagnosis/troubleshooting

2665 P0410
0-58 page 1
Printed in Germany – 1, 2000 p0410
0 DME 7.8 DME 7.8

Note!
Secondary air diagnosis can be activated with the Porsche System Tester 2 in the "Short test" menu.

Work instruction Display OK If not OK


1 Activate secondary air ♦ Remove relay of secondary air ⇒ Step 3 ⇒ Step 2
pump. injection pump.
♦ Jumper terminals 30 and 87.
♦ The secondary air pump must
be running (audible function).

– or
♦ Connect and switch on Porsche
System Tester 2.
♦ Select DME.
♦ Call up "Drive links" menu.
♦ Select "Secondary air pump".
♦ Activate secondary air pump
(audible function).
2 Check triggering of sec- ♦ Check fuse (Maxi Fuse) of AIR Battery positive volt- Check wire from pin
ondary air pump pump (on relay carrier 2). age 2 to DME control
♦ Remove relay of AIR pump (on module pin III/11 for
relay carrier 2). continuity.

♦ Measure voltage between pin 3


and ground
♦ Push relay back on.

♦ Remove connector of AIR pump. Battery positive volt-


♦ Measure voltage at pin 1 and pin age
2
3 Check vacuum system for Seal vacuum sys-
leaks tem
4 Check electric change- ♦ Remove two-pole connector of Battery positive volt-
over valve electric change-over valve. age
♦ Trigger AIR pump with Porsche
System Tester 2.
♦ Measure voltage at pin 1 and pin
2
♦ Remove vacuum hose of electric Vacuum must be
change-over valve with the present
engine running.

0-58 page 2 2665 P0410


p0410 Printed in Germany – 1, 2000
DME 7.8 DME 7.8 0
Work instruction Display OK If not OK
5 Check air change-over ♦ Run engine briefly to produce Vacuum must be
valve vacuum. present
♦ Activate secondary air pump.
♦ Remove vacuum hose of air
change-over valve.
♦ After activation, check air
change-over valve for continuity
6 Check air supply lines for
blockage

2665 P0410
0-58 page 3
Printed in Germany – 1, 2000 p0410
0 DME 7.8 DME 7.8

0-58 page 4 2665 P0410


p0410 Printed in Germany – 1, 2000
DME 7.8 DME 7.8 0
P0413
0-59

85 Electric change-over valve - open circuit

Diagnosis conditions
• Engine running
• Battery voltage greater than 7 V

Possible fault cause


♦ Wiring harness

♦ Electric change-over valve

♦ DME control module faulty

Note!
The triggering wire for the electric change-over valve is monitored.

Affected terminals
Terminal III/14

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check voltage supply for ♦ Remove connector of electric > 11 V Repair voltage sup-
electric change-over valve change-over valve ⇒ Step 2 ply
♦ Measure voltage between elec- → End
tric change-over valve Pin 1 and
ground
♦ Switch on the ignition

2 Check electric change- ♦ Remove connector of electric 30 Ω at 20 °C Replace electric


over valve change-over valve ⇒ Step 3 change-over valve
♦ Measure resistance at electric → End
change-over valve between Pin
1 and Pin 2
3 Check wire from DME ♦ Remove connector of electric 0-5Ω Repair wiring har-
control module, Pin III/14, change-over valve ⇒ Step 4 ness
to electric change-over ♦ Measure resistance between → End
valve for continuity DME control module Pin III/14
and electric change-over valve
plug Pin 2

2644 P0413
0-59 page 1
Printed in Germany, 2000 p0413
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


4 Replace DME control module ⇒ Step 5
5 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute. Do not press
the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

0-59 page 2 2644 P0413


p0413 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P0414
0-60

85 Electric change-over valve - below limit

Diagnosis conditions
• Engine running
• Battery voltage greater than 7 V

Possible fault cause


♦ Short circuit to ground

Note!
The triggering wire for the electric change-over valve is monitored.

Affected terminals
Terminal III/14

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check wire from DME ♦ Remove connector of electric ∞Ω Repair wiring har-
control module, Pin III/14, change-over valve → End ness
to electric change-over ♦ Measure resistance between → End
valve for short circuit to DME control module Pin III/14
ground and electric change-over valve
plug Pin 2

85 Electric change-over valve - above limit

Diagnosis conditions
• Engine running
• Battery voltage greater than 7 V

Possible fault cause


♦ Short circuit to B+

Note!
The triggering wire for the electric change-over valve is monitored.

2644 P0414
0-60 page 1
Printed in Germany, 2000 p0414
0 DME 7.8 DME 7.8

Affected terminals
Terminal III/14

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check wire from DME ♦ Remove connector of electric 0V Repair wiring har-
control module, Pin III/14, change-over valve → End ness
to electric change-over ♦ Measure voltage between DME → End
valve for short circuit to control module Pin III/14 and
B+ electric change-over valve plug
Pin 2

0-60 page 2 2644 P0414


p0414 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P0418
0-61

84 Secondary air injection pump - open circuit

Diagnosis conditions
• Engine running
• Battery voltage greater than 7 V

Possible fault cause


♦ Wiring harness

♦ Relay faulty

♦ DME control module faulty

Affected terminals
Terminal III/11

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check voltage supply for ♦ Remove relay of secondary air > 11 V Repair voltage sup-
relay of secondary air injection pump ⇒ Step 2 ply
injection pump, terminal ♦ Measure voltage between Pin 7 → End
86 and ground
♦ Switch on the ignition

2 Check relay for second- ♦ Remove relay for secondary air Approx. 70 Ω Replace relay
ary air injection pump injection pump (at 25 °C) → End
♦ Measure resistance between
relay Pin 85 and Pin 86
3 Check wiring from DME ♦ Remove connector of electric 0-5Ω Repair wiring har-
control module, Pin III/11, change-over valve ⇒ Step 4 ness
to relay of secondary air ♦ Measure resistance between → End
injection pump for conti- DME control module Pin III/11
nuity and relay of secondary air injec-
tion pump
4 Replace DME control module ⇒ Step 5
5 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

2665 P0418
0-61 page 1
Printed in Germany, 2000 p0418
0 DME 7.8 DME 7.8

84 Secondary air injection pump - below limit

Diagnosis conditions
• Engine running
• Battery voltage greater than 7 V

Possible fault cause


♦ Short circuit to ground

Affected terminals
Terminal III/11

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check wiring from DME ♦ Remove relay for secondary air 0V Repair wiring har-
control module, Pin III/11, injection pump → End ness
to relay of secondary air ♦ Measure voltage between DME → End
injection pump Pin 85 for control module Pin III/11 and B+
short to ground
♦ Switch on the ignition

84 Secondary air injection pump - above limit

Diagnosis conditions
• Engine running
• Battery voltage greater than 7 V

Possible fault cause


♦ Short circuit to B+

Affected terminals
Terminal III/11

0-61 page 2 2665 P0418


p0418 Printed in Germany, 2000
DME 7.8 DME 7.8 0
Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check wiring from DME ♦ Remove relay for secondary air 0V Repair wiring har-
control module, Pin III/11, injection pump → End ness
to relay of secondary air ♦ Measure voltage between DME → End
injection pump Pin 85 for control module Pin III/11 and
short to B+ ground

2665 P0418
0-61 page 3
Printed in Germany, 2000 p0418
0 DME 7.8 DME 7.8

0-61 page 4 2665 P0418


p0418 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P0420
0-62

40 TWC conversion, bank 1 - above limit

Diagnosis conditions
• TWC temperature 420 - 600 °C
• 85 seconds within rpm/load range (cumulative)
• EVAP canister burden < 8
• Speed 1280 - 2440 rpm
• 20 - 40 % engine load (relative air charge)
• Oxygen sensing ahead of TWC is active
• Oxygen sensing after TWC ready for operation
• Engine starting temperature > - 20 °C
• No faults in memory

Possible fault cause


♦ Oxygen sensor ahead of and after TWC exchanged

♦ Valve lift fault

♦ Aged oxygen sensor after TWC

♦ TWC faulty

Affected terminals
-

Diagnosis/troubleshooting

Note!
If an ageing oxygen sensor is recorded in conjunction with a fault in the TWC, a check must be performed with a
new oxygen sensor to see whether a TWC fault is still indicated.

Work instruction Display OK If not OK


1 Check whether the oxy-
gen sensors ahead of and
after the TWC have been
exchanged

2673 P0420
0-62 page 1
Printed in Germany, 2000 p0420
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


2 Perform system test for See below
small lift
3 Replace TWC

Perform system test for small lift

Warning!

7HVWLVFDUULHGRXWZKLOHGULYLQJ+DYHDVHFRQGSHUVRQRSHU
DWHWKH3RUVFKH6\VWHP7HVWHU

During the system test for small lift, the valves remain at small lift,
regardless of the type of driving. Faulty switching conditions can be
detected by rough running, just like with misfire detection. If a valve
is not switched to small lift, the fault type ’under limit’ is recorded.

Several cylinders may be stored as faulty, although only 1 valve on


one cylinder is faulty.

In order to guarantee safety during repairs, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

A faulty flat-base tappet can be detected because the oxygen sen-


sor FR for this cylinder bank enriches the mixture (FR > 1) during
acceleration with wide-open throttle ⇒ see drawing below. Differ-
ence from the other oxygen sensor > approx. 15 %. In the case of a
fault, the flat-base tappets of the inlet valves for the entire cylinder
bank must be replaced.

0-62 page 2 2673 P0420


p0420 Printed in Germany, 2000
DME 7.8 DME 7.8 0

A - Oxygen sensor, bank 1


B - Oxygen sensor, bank 2

1 - Select system test.

2 - Select ’Request small lift’.


If "Valve lift diagnosis not ready" appears, a fault may have
been stored.
1. Erase the fault memory.

3 - Activate the system test with the key F8 immediately


before acceleration with wide-open throttle.
The message "Drive link active" then appears.

Note!
If ’Request small lift’ appears, the valves remain at small lift, ie.
the performance is reduced dramatically.

4 - Perform acceleration with wide-open throttle in 2nd


gear, until "Valve lift diagnosis complete" (max. 4,000
rpm) appears.
At speeds above 4,000 rpm, misfires may be stored. Delete
the fault memory and repeat the test.

2673 P0420
0-62 page 3
Printed in Germany, 2000 p0420
0 DME 7.8 DME 7.8

Note!
♦ If a fault is detected, it is only recorded in the fault memory after
6,000 ignitions (at idling speed approx. 3 minutes waiting time).
♦ It is important to observe the oxygen sensor during acceleration
with wide-open throttle or to record its behaviour with the data
logger.

0-62 page 4 2673 P0420


p0420 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P0430
0-63

45 TWC Conversion, Bank 2 - Above Limit

Diagnosis conditions
• TWC temperature 420 - 600 °C
• 85 seconds within rpm/load range (cumulative)
• EVAP canister burden < 8
• Speed 1280 - 2440 rpm
• 20 - 40 % engine load (relative air charge)
• Oxygen sensing ahead of TWC is active
• Oxygen sensing after TWC ready for operation
• Engine starting temperature > - 20 °C
• No faults in memory

Possible fault cause


♦ Oxygen sensor ahead of and after TWC exchanged

♦ Valve lift fault

♦ Aged oxygen sensor after TWC

♦ TWC faulty

Affected terminals
-

Diagnosis/troubleshooting

Note!
If an ageing oxygen sensor is recorded in conjunction with a fault in the TWC, a check must be performed with a
new oxygen sensor to see whether a TWC fault is still indicated.

Work instruction Display OK If not OK


1 Check whether the oxy-
gen sensors ahead of and
after the TWC have been
exchanged

2673 P0430
0-63 page 1
Printed in Germany – 1, 2000 p0430
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


2 Perform system test for See below
small lift
3 Replace TWC

Perform system test for small lift

Warning!

7HVWLVFDUULHGRXWZKLOHGULYLQJ+DYHDVHFRQGSHUVRQRSHU
DWHWKH3RUVFKH6\VWHP7HVWHU

During the system test for small lift, the valves remain at small lift,
regardless of the type of driving. Faulty switching conditions can be
detected by rough running, just like with misfire detection. If a valve
is not switched to small lift, the fault type "below limit" is recorded.

Several cylinders may be stored as faulty, although only one valve


on one cylinder is faulty.

In order to ensure that the fault is repaired, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

A faulty flat-base tappet can be detected because the oxygen sen-


sor FR for this cylinder bank enriches the mixture (FR > 1) during
acceleration with wide-open throttle ⇒ see drawing below. Differ-
ence from the other oxygen sensor > approx. 15 %. In the case of a
fault, the flat-base tappets of the inlet valves for the entire cylinder
bank must be replaced.

0-63 page 2 2673 P0430


p0430 Printed in Germany – 1, 2000
DME 7.8 DME 7.8 0

A - Oxygen sensor, bank 1


B - Oxygen sensor, bank 2

1 - Select system test.

2 - Select "Request small lift".


If "Valve lift diagnosis not ready" appears, a fault may have
been stored.
1. Erase the fault memory.

3 - Activate the system test with the key F8 immediately


before acceleration with wide-open throttle.
The message "Drive link active" then appears.

Note!
If "Request small lift" appears, the valves remain at small lift,
ie. the performance is reduced dramatically.

4 - Perform acceleration with wide-open throttle in 2nd


gear, until "Valve lift diagnosis completed" (max. 4,000
rpm) appears.
At speeds above 4,000 rpm, misfires may be stored. Delete
the fault memory and repeat the test.

2673 P0430
0-63 page 3
Printed in Germany – 1, 2000 p0430
0 DME 7.8 DME 7.8

Note!
♦ If a fault is detected, it is only recorded in the fault memory after
6,000 ignitions (at idling speed approx. 3 minutes waiting time).
♦ It is important to observe the oxygen sensors during accelera-
tion with wide-open throttle or to record their behaviour with the
data logger.

0-63 page 4 2673 P0430


p0430 Printed in Germany – 1, 2000
DME 7.8 DME 7.8 0
P0440
0-64

93 Fuel Tank Ventilation System (DTESK) - Above Limit

Diagnosis conditions
• Oxygen sensing system active
• Engine running
• Vehicle speed = 0 km/h
• Intake air temperature between 5 °C and 60 °C
• Altitude correction factor greater than 0.75
• Battery positive voltage greater than 11 V
• Engine load less than 30%
• EVAP canister burden less than 3
• Time elapsed after engine start-up greater than 990 seconds or
mixture adaptation completed
• No other faults in memory

Possible fault cause


♦ Tank cap seal

♦ One or several leaks in fuel tank ventilation system

Affected terminals
-

Diagnosis/troubleshooting

2023 P0440
0-64 page 1
Printed in Germany – 1, 2000 p0440
0 DME 7.8 DME 7.8

Note!
♦ Fuel tank ventilation diagnosis is initiated with the Porsche System Tester 2 in the "Short test" menu. This
reduces the time elapsed after engine start-up to 30 seconds.
♦ The EVAP canister purge valve is very sensitive to contamination. If the lines to the EVAP canister have to be
detached, the outside of the canister must be cleaned beforehand.

Work instruction Display OK If not OK


1 Check shutoff valve for ♦ Remove front right-hand wheel Replace shutoff
leaks housing liner valve
♦ Detach connector of shutoff
valve
♦ Detach ventilation line of shutoff
valve
♦ Connect shutoff valve to the bat-
tery or a separate power supply
unit via special tool
V.A.G.1315A/1.
♦ Do not actuate the shutoff valve
for more than 5 minutes (over-
load)
♦ Connect special tool 9160/1 to
EVAP canister
♦ Using special tool 9160/1, gen-
erate a vacuum of 100 mbar
(0.1 bar)

0-64 page 2 2023 P0440


p0440 Printed in Germany – 1, 2000
DME 7.8 DME 7.8 0
Figure:

Note!
♦ Do not produce a vacuum of more than 100 mbar, as otherwise
the vacuum will cause the shutoff valve to open.
♦ If no vacuum can be built up, replace the shutoff valve.

♦ Coat the sealing ring of the new shutoff valve with tyre fitting
lubricant prior to installation.
♦ The shutoff valve can only be installed in one position: with the
electrical connection facing upwards.

Work instruction Display OK If not OK


2 Check tank system for ♦ Check the tank system for leaks
leaks using an HC tester. To do so,
hold the connecting hose of the
HC tester in the spot to be
tested. In the case of a leak, the
display of the HC tester
increases to above 1000 ppm.
Values below 50 ppm indicate
no leaks.
♦ To test the ventilation lines,
guide the connecting hose
slowly along them.
♦ Check the following locations

1. Tank cap
2. Line connections to EVAP can-
ister
3. EVAP canister
4. Line connections to fuel tank
sender unit
5. Pressure sensor
6. Opening of fuel filler neck into
tank
7. Line connection of EVAP canis-
ter purge valve
8. Ventilation lines

2023 P0440
0-64 page 3
Printed in Germany – 1, 2000 p0440
0 DME 7.8 DME 7.8

Note!
If no leaks are found, a gauge pressure of max. 100 mbar (0.1 bar)
can be generated at the EVAP canister at the connection to the tank
using special tool 9160/1, in order to increase the escape of fuel
vapours.

Note!
Before detaching the ventilation lines from the EVAP canister, clean the area around the connections. Dirt must not
be allowed to get into the connectors.

Work instruction Display OK If not OK


3 Check EVAP canister ♦ Detach the ventilation line to the If no vacuum can be
purge valve for leaks EVAP canister purge valve from built up, replace the
the EVAP canister (protective EVAP canister purge
cap) valve
♦ With special tool 9160/1, gener-
ate a vacuum of 200 mbar (0.2
bar)

0-64 page 4 2023 P0440


p0440 Printed in Germany – 1, 2000
DME 7.8 DME 7.8 0
Figure:

2023 P0440
0-64 page 5
Printed in Germany – 1, 2000 p0440
0 DME 7.8 DME 7.8

0-64 page 6 2023 P0440


p0440 Printed in Germany – 1, 2000
DME 7.8 DME 7.8 0
P0441
0-65

93 Fuel Tank Ventilation System - Above Limit

Diagnosis conditions
• Engine idling
• Vehicle speed = 0 km/h
• Oxygen sensing system active
• No secondary air diagnosis
• No other faults in memory

Possible fault cause


♦ EVAP canister purge valve incorrectly installed

♦ EVAP canister purge valve faulty

♦ Blocked purge air line

♦ EVAP canister purge valve leaking

♦ Leaking line between EVAP canister and air intake system

Affected terminals
-

Diagnosis/troubleshooting

Note!
Fuel tank ventilation diagnosis is initiated with the Porsche System Tester 2 in the "Short test" menu. This reduces
the time elapsed after engine start-up to 30 seconds.

Work instruction Display OK If not OK


1 Check installation position Flow through the EVAP canister
of EVAP canister purge purge valve is possible in one direc-
valve tion only. The flow direction is indi-
cated by an arrow on the EVAP
canister purge valve. The arrow
must point towards the intake mani-
fold.
2 Check triggering of EVAP ♦ Connect Porsche System Tester The EVAP canister
canister purge valve. 2 purge valve must
♦ In the "Drive links" menu, select switch audibly.
EVAP canister purge valve.

2023 P0441
0-65 page 1
Printed in Germany – 1, 2000 p0441
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Check voltage supply and ♦ Remove connector of EVAP can- Battery positive volt-
wiring. ister purge valve age
♦ Switch on the ignition
♦ Measure voltage between pin 1
and ground
♦ Connect special tool 9637 to 0-5Ω
wiring harness
♦ Measure resistance at pin III/3
and EVAP canister purge valve
connector, pin 2
4 Check EVAP canister ♦ Disconnect hose from EVAP can- The vacuum must
purge valve ister purge valve to intake sys- not fall below 0.5
tem at EVAP canister purge bar after 10 minutes
valve
♦ Remove connector of EVAP can-
ister purge valve
♦ Connect special tool 9160/1 to
EVAP canister purge valve
♦ Generate vacuum of approx. 0.7
bar
5 Check hose line between ♦ Undo hose at intake system The vacuum must
EVAP canister purge valve ♦ Remove connector of EVAP can- not fall below 0.5
and air intake system ister purge valve bar after 10 minutes

♦ Connect special tool 9160/1 to


EVAP canister purge valve
♦ Generate vacuum of approx. 0.7
bar

0-65 page 2 2023 P0441


p0441 Printed in Germany – 1, 2000
DME 7.8 DME 7.8 0
P0442
0-66

97 Fuel Tank Ventilation System (Micro-leak) - Below


Limit

Diagnosis conditions
• Oxygen sensing system active
• Engine running
• Vehicle speed = 0 km/h
• Intake air temperature between 5 °C and 60 °C
• Altitude correction factor greater than 0.75
• Battery positive voltage greater than 11 V
• Engine load less than 30%
• EVAP canister burden less than 3
• Time elapsed after engine start-up greater than 990 seconds or
mixture adaptation completed
• No other faults in memory

Possible fault cause


♦ Tank cap seal

♦ One or several leaks in fuel tank ventilation system

Affected terminals
-

Diagnosis/troubleshooting

2023 P0442
0-66 page 1
Printed in Germany – 1, 2000 p0442
0 DME 7.8 DME 7.8

Note!
♦ Fuel tank ventilation diagnosis is initiated with the Porsche System Tester 2 in the "Short test" menu. This
reduces the time elapsed after engine start-up to 30 seconds.
♦ The EVAP canister purge valve is very sensitive to contamination. If the lines to the EVAP canister have to be
detached, the outside of the canister must be cleaned beforehand.

Work instruction Display OK If not OK


1 Check shutoff valve for ♦ Remove front right-hand wheel Replace shutoff
leaks housing liner valve
♦ Detach connector of shutoff
valve
♦ Detach ventilation line of shutoff
valve
♦ Connect shutoff valve to the bat-
tery or a separate power supply
unit via special tool
V.A.G.1315A/1.
♦ Do not actuate the shutoff valve
for more than 5 minutes (over-
load)
♦ Connect special tool 9160/1 to
EVAP canister
♦ Using special tool 9160/1, gen-
erate a vacuum of 100 mbar
(0.1 bar)

0-66 page 2 2023 P0442


p0442 Printed in Germany – 1, 2000
DME 7.8 DME 7.8 0
Figure:

Note!
♦ Do not produce a vacuum of more than 100 mbar, as otherwise
the vacuum will cause the shutoff valve to open.
♦ If no vacuum can be built up, replace the shutoff valve.

♦ Coat the sealing ring of the new shutoff valve with tyre fitting
lubricant prior to installation.
♦ The shutoff valve can only be installed in one position: with the
electrical connection facing upwards.

Work instruction Display OK If not OK


2 Check tank system for ♦ Check the tank system for leaks
leaks using an HC tester. To do so,
hold the connecting hose of the
HC tester in the spot to be
tested. In the case of a leak, the
display of the HC tester
increases to above 1000 ppm.
Values below 50 ppm indicate
no leaks.
♦ To test the ventilation lines,
guide the connecting hose
slowly along them.
♦ Check the following locations

1. Tank cap
2. Line connections to EVAP can-
ister
3. EVAP canister
4. Line connections to fuel tank
sender unit
5. Pressure sensor
6. Opening of fuel filler neck into
tank
7. Line connection of EVAP canis-
ter purge valve
8. Ventilation lines

2023 P0442
0-66 page 3
Printed in Germany – 1, 2000 p0442
0 DME 7.8 DME 7.8

Note!
If no leaks are found, a gauge pressure of max. 100 mbar (0.1 bar)
can be generated at the EVAP canister at the connection to the tank
using special tool 9160/1, in order to increase the escape of fuel
vapours.

Note!
Before detaching the ventilation lines from the EVAP canister, clean the area around the connections. Dirt must not
be allowed to get into the connectors.

Work instruction Display OK If not OK


3 Check EVAP canister ♦ Detach the ventilation line to the If no vacuum can be
purge valve for leaks EVAP canister purge valve from built up, replace the
the EVAP canister (protective EVAP canister purge
cap) valve
♦ With special tool 9160/1, gener-
ate a vacuum of 200 mbar (0.2
bar)

0-66 page 4 2023 P0442


p0442 Printed in Germany – 1, 2000
DME 7.8 DME 7.8 0
Figure:

2023 P0442
0-66 page 5
Printed in Germany – 1, 2000 p0442
0 DME 7.8 DME 7.8

0-66 page 6 2023 P0442


p0442 Printed in Germany – 1, 2000
DME 7.8 DME 7.8 0
P0444
0-67

98 EVAP canister purge valve - open circuit

Diagnosis conditions
• Engine running
• Battery voltage greater than 7 V

Possible fault cause


♦ Wiring harness

♦ EVAP canister purge valve

♦ DME control module

Affected terminals
Terminal III/3

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check voltage supply for ♦ Remove connector of EVAP can- > 11 V Repair voltage sup-
EVAP canister purge valve ister purge valve ⇒ Step 2 ply
♦ Measure voltage between EVAP → End
canister purge valve plug Pin 1
and ground
♦ Switch on the ignition

2 Check EVAP canister ♦ Remove connector of EVAP can- 26 ± 4 Ω Check EVAP canis-
purge valve ister purge valve (at 20 °C) ter purge valve
♦ Measure resistance between ⇒ Step 3 → End
EVAP canister purge valve Pin 1
and Pin 2
3 Check triggering wire for ♦ Remove connector of EVAP can- 0 - 5 Ω Repair wiring har-
EVAP canister purge valve ister purge valve ⇒ Step 4 ness
♦ Connect special tool 9637 to → End
wiring harness (DME control
module plug)
♦ Measure resistance between
EVAP canister purge valve Pin 2
and special tool 9637 Pin III/3

2023 P0444
0-67 page 1
Printed in Germany, 2000 p0444
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


4 Replace DME control module ⇒ Step 5
5 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

0-67 page 2 2023 P0444


p0444 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P0445
0-68

98 EVAP canister purge valve - short circuit to B+

Diagnosis conditions
• Engine running
• Battery voltage greater than 7 V

Possible fault cause


♦ Wiring harness

♦ DME control module faulty

Affected terminals
Terminal III/3 and IV/26

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check triggering wire for ♦ Remove connector of EVAP can- 0V Repair wiring har-
EVAP canister purge valve ister purge valve ⇒ Step 2 ness
for short circuit to B+ ♦ Connect special tool 9637 to → End
wiring harness (DME control
module plug)
♦ Measure voltage between spe-
cial tool 9637 Pin III/3 and
ground
♦ Switch on the ignition

2 Replace DME control module ⇒ Step 3


3 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

2023 P0445
0-68 page 1
Printed in Germany, 2000 p0445
0 DME 7.8 DME 7.8

98 EVAP canister purge valve - short to ground

Diagnosis conditions
• Engine running
• Battery voltage greater than 7 V

Possible fault cause


♦ Wiring harness

♦ DME control module faulty

Affected terminals
Terminal III/3

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check triggering wire for ♦ Remove connector of EVAP can- ∞ Ω Repair wiring har-
EVAP canister purge valve ister purge valve ⇒ Step 2 ness
for short circuit to ground ♦ Connect special tool 9637 to → End
wiring harness (DME control
module plug)
♦ Measure resistance between
special tool 9637 Pin III/3 and
ground
2 Replace DME control module ⇒ Step 3
3 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

0-68 page 2 2023 P0445


p0445 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P0446
0-P0446

EVAP canister shutoff valve (function) - below limit

Diagnosis conditions
• Oxygen sensing system active
• No secondary air diagnosis
• Engine running
• Vehicle speed = 0 km/h
• Intake air temperature between 5 °C and 50 °C
• Engine starting temperature between 5 °C and 55 °C
• Battery positive voltage greater than 11 V
• Engine load less than 30%
• EVAP canister burden less than 3
• Altitude correction factor greater than 0.75
• Time elapsed after engine start-up > 990 seconds (16.5 min-
utes) or mixture adaptation completed
• No fault for throttle position sensor, idle air control, vehicle
speed, EVAP canister purge valve, mass air flow sensor, voltage
supply, pressure sensor, shutoff valve or engine temperature in
memory

Note!
Fuel tank ventilation diagnosis is initiated with the Porsche System
Tester 2 in the "Short test" menu. This reduces the time elapsed
after engine start-up to 30 seconds.

Possible fault cause


♦ Purge air line blocked
♦ EVAP canister purge valve sticks in the opened position (this
causes continuous vacuum to go from the intake manifold to the
tank system)
♦ EVAP canister shutoff valve is blocked/sticks in the opened posi-
tion
♦ Flow resistance of EVAP canister too high (filter deformed/
blocked)
♦ Pressure sensor connected incorrectly (polarity reversal)

2093 P0446
0-P0446 page 1
Printed in Germany – 13, 2003 p0446
0 DME 7.8 DME 7.8

Affected terminals
-

Diagnosis/troubleshooting

Note!

♦ The EVAP canister purge valve is very sensitive to contamination. If the lines to the EVAP canister have to be
detached, the outside of the canister must be cleaned beforehand.

Work instruction Display OK If not OK


1 Check purge air line for ♦ Remove front right-hand wheel Line was clear Clean line
blockage housing liner. ⇒ Step 2 → End
♦ Detach purge air line (connec-
tion faces up) from EVAP canis-
ter.
♦ Blow through purge air line with
compressed air.
2 Check EVAP canister ♦ Detach the ventilation line to the Valve completely EVAP canister purge
purge valve for leaks EVAP canister purge valve from closed valve stays open
the EVAP canister (protective ⇒ Step 3 Replace valve
cap) → End
♦ With special tool 9160/1, gener-
ate a vacuum of 200 mbar (0.2
bar)

Figure: Connecting special tool 9160/1

0-P0446 page 2 2093 P0446


p0446 Printed in Germany – 13, 2003
DME 7.8 DME 7.8 0
Work instruction Display OK If not OK
3 Check EVAP canister shut- ♦ Remove EVAP canister shutoff Valve completely Valve stays closed
off valve valve opened ⇒ Replace valve
♦ Check if valve without flow is ⇒ Step 4 → End
also completely opened
4 Check correct connec- ♦ Get vehicle ready for operation A "major leak" is Fault "P0446" is
tion of pressure sensor ♦ Erase fault memory detected recorded again, (i.e.
⇒ Step 5 polarity reversal of
♦ Unscrew tank cap pressure sensor)
♦ Perform fuel tank leak test using ⇒ Connect pres-
Porsche System Tester 2 sure sensor cor-
rectly
→ End
5 Check EVAP canister ♦ Check canister for ’blockage’ Canister is not Canister is ’blocked’
(with compressed air) ’blocked’ ⇒ Replace EVAP
⇒ Step 6 canister
→ End
6 Check vehicle history ♦ Was the EVAP canister already YES: NO:
(previous repairs) replaced (earlier) for this vehi- ⇒ Replace EVAP ⇒ Clean EVAP can-
cle? canister shutoff ister shutoff valve
valve and erase the fault
→ End memory
→ End

2093 P0446
0-P0446 page 3
Printed in Germany – 13, 2003 p0446
DME 7.8 DME 7.8 0
P0447
0-70

96 EVAP canister shutoff valve (output stage) - open


circuit

Diagnosis conditions
• Engine running
• Battery voltage greater than 7 V
• Fuel tank ventilation active

Possible fault cause


♦ Wiring harness

♦ Shutoff valve faulty

♦ DME control module faulty

Note!
Fuel tank ventilation can be activated with the Porsche System
Tester 2 in the ’Short test’ menu.

Affected terminals
Terminal IV/30

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check voltage supply for ♦ Remove front right-hand wheel > 11 V Repair voltage sup-
shutoff valve housing liner ⇒ Step 2 ply
♦ Remove connector of shutoff → End
valve
♦ Measure voltage between shut-
off valve plug Pin 2 and ground
♦ Switch on the ignition

2093 P0447
0-70 page 1
Printed in Germany, 2000 p0447
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


2 Check shutoff valve ♦ Remove front right-hand wheel 22 - 26 Ω Replace shutoff
housing liner (at 20 °C) valve
♦ Remove connector of shutoff ⇒ Step 3 → End
valve
♦ Measure resistance between
shutoff valve Pin 1 and Pin 2
3 Check triggering wire for ♦ Remove front right-hand wheel 0-5Ω Repair wiring har-
shutoff valve for continu- housing liner ⇒ Step 3 ness
ity ♦ Remove connector of shutoff → End
valve
♦ Connect special tool 9637 to
wiring harness (DME control
module plug)
♦ Measure resistance between
shutoff valve Pin 1 and special
tool 9637 plug IV Pin 30

Note!
The wire is routed via connector X 2/5, Pin 6.

Work instruction Display OK If not OK


4 Replace DME control module ⇒ Step 4
5 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

0-70 page 2 2093 P0447


p0447 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P0448
0-71

96 EVAP canister shutoff valve (output stage) - over


limit

Diagnosis conditions
• Engine running
• Battery voltage greater than 7 V
• Fuel tank ventilation active

Possible fault cause


♦ Wiring harness

♦ DME control module faulty

Note!
Fuel tank ventilation can be activated with the Porsche System
Tester 2 in the ’Short test’ menu.

Affected terminals
Terminal IV/30

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check triggering wire for ♦ Remove front right-hand wheel 0V Repair wiring har-
shutoff valve for short to housing liner ⇒ Step 2 ness
B+ ♦ Remove connector of shutoff → End
valve
♦ Remove DME control module
connector
♦ Measure voltage between shut-
off valve plug Pin 1 and ground
♦ Switch on the ignition

2 Replace DME control module ⇒ Step 3


3 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

2093 P0448
0-71 page 1
Printed in Germany, 2000 p0448
0 DME 7.8 DME 7.8

96 EVAP canister shutoff valve (output stage) - under


limit

Diagnosis conditions
• Engine running
• Battery voltage greater than 7 V
• Fuel tank ventilation active

Possible fault cause


♦ Wiring harness

♦ DME control module faulty

Note!
Fuel tank ventilation can be activated with the Porsche System
Tester 2 in the ’Short test’ menu.

Affected terminals
Terminal IV/30

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check triggering wire for ♦ Remove front right-hand wheel ∞Ω Repair wiring har-
shutoff valve for short to housing liner ⇒ Step 2 ness
ground ♦ Remove connector of shutoff → End
valve
♦ Remove DME control module
connector
♦ Measure resistance between
shutoff valve plug Pin 1 and
ground
♦ Switch on the ignition

2 Replace DME control module ⇒ Step 3


3 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

0-71 page 2 2093 P0448


p0448 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P0450
0-72

99 Tank pressure sensor - signal implausible

Diagnosis conditions
• Ignition on

Possible fault cause


♦ Pressure sensor

Affected terminals
-

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Replace pressure sensor → End

2004 P0450
0-72 page 1
Printed in Germany, 2000 p0450
DME 7.8 DME 7.8 0
P0450
0-72.1

Fuel Tank Ventilation System (Major Leak) – Signal


Implausible

Diagnosis conditions
• Oxygen sensing system active
• No secondary air diagnosis
• Engine running
• Vehicle speed = 0 km/h
• Intake air temperature between 4.5 °C and 60 °C
• Battery positive voltage greater than 11 V
• Engine load less than 30%
• EVAP canister burden less than 3
• Altitude correction factor greater than 0.75
• Time elapsed after engine start-up > 990 seconds or mixture
adaptation completed
• No faults in memory

Possible fault cause


♦ Pressure sensor

Affected terminals
-

Diagnosis/Troubleshooting

Note!
Fuel tank ventilation diagnosis is initiated with the Porsche System Tester 2 in the "Short test" menu. This reduces
the time elapsed after engine start-up to 30 seconds.

Work instruction Display OK If not OK


1 Replace pressure sensor.

2023 P0450
0-72.1 page 1
Printed in Germany – 6, 2002 p0450a
0 DME 7.8 DME 7.8

0-72.1 page 2 2023 P0450


p0450a Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0451
0-72.2

Tank Pressure Sensor – Signal Implausible

Diagnosis conditions
• Ignition on

Possible fault cause


♦ Pressure sensor

Affected terminals
-

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Replace pressure sensor → End.

2004 P0451
0-72.2 page 1
Printed in Germany – 6, 2002 p0451
0 DME 7.8 DME 7.8

0-72.2 page 2 2004 P0451


p0451 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0452
0-73

99 Tank pressure sensor - below limit

Diagnosis conditions
• Ignition on

Possible fault cause


♦ Short circuit to ground

Affected terminals
Terminal IV/21

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check wiring from pres- ♦ Connect special tool 9637 to ∞Ω Repair wiring har-
sure sensor to DME con- wiring harness (DME control → End ness
trol module for short to module plug) → End
ground ♦ Remove connector of pressure
sensor
♦ Measure resistance between
special tool 9637 Pin IV/21 and
ground

2004 P0452
0-73 page 1
Printed in Germany, 2000 p0452
0 DME 7.8 DME 7.8

0-73 page 2 2004 P0452


p0452 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P0453
0-74

99 Tank pressure sensor - above limit

Diagnosis conditions
• Ignition on

Possible fault cause


♦ Short circuit to B+

Affected terminals
Terminal IV/21

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check wiring from pres- ♦ Connect special tool 9637 to 0V Repair wiring har-
sure sensor to DME con- wiring harness (DME control → End ness
trol module for short to module plug) → End
B+ ♦ Remove connector of pressure
sensor
♦ Measure voltage between spe-
cial tool Pin IV/21 and ground

2004 P0453
0-74 page 1
Printed in Germany, 2000 p0453
0 DME 7.8 DME 7.8

0-74 page 2 2004 P0453


p0453 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P0455
0-75

94 Fuel Tank Ventilation System (Major Leak) - Below


Limit

Diagnosis conditions
• Oxygen sensing system active
• No secondary air diagnosis
• Engine running
• Vehicle speed = 0 km/h
• Intake air temperature between 4.5 °C and 60 °C
• Battery positive voltage greater than 11 V
• Engine load less than 30%
• EVAP canister burden less than 3
• Altitude correction factor greater than 0.75
• Time elapsed after engine start-up > 990 seconds or mixture
adaptation completed
• No faults in memory

Possible fault cause


♦ Tank cap missing

♦ Tank cap seal

♦ Ventilation lines detached from EVAP canister

♦ Ventilation line detached from tank

♦ Ventilation line detached from fuel tank vent

♦ Break in ventilation lines

Affected terminals
-

Diagnosis/troubleshooting

2023 P0455
0-75 page 1
Printed in Germany – 1, 2000 p0455
0 DME 7.8 DME 7.8

Note!
♦ Fuel tank ventilation diagnosis is initiated with the Porsche System Tester 2 in the "Short test" menu. This
reduces the time elapsed after engine start-up to 30 seconds.
♦ A frozen EVAP canister shutoff valve can lead to this fault.

Work instruction Display OK If not OK


1 Check tank cap and seal ♦ Check whether the tank cap is
present.
♦ Check whether the tank cap is
correctly screwed on.
♦ Check whether the seal is dam-
aged.
2 Check ventilation lines on ♦ Remove front right-hand wheel
EVAP canister housing liner.
♦ Check whether ventilation lines
are attached to the EVAP canis-
ter.
3 Check ventilation line on ♦ Remove battery.
tank ♦ Remove battery cover.
♦ Check whether ventilation line is
attached to the fuel tank sender
unit.
4 Check ventilation line on ♦ Check whether ventilation line is
tank vent attached to the EVAP canister
purge valve.
5 Check ventilation lines ♦ Check whether ventilation lines
are:
♦ cracked
♦ broken
♦ interrupted

6 Check EVAP canister ♦ Remove front right-hand wheel


purge valve housing liner.
♦ Clean EVAP canister in the vicin-
ity of the ventilation lines.
♦ Detach the ventilation line to the
EVAP canister purge valve at the
EVAP canister (connection with
protective cap).
♦ With special tool 9160/1, gener-
ate a vacuum of 200 mbar (0.2
bar).

If no vacuum can be built up,


replace the EVAP canister purge
valve.

0-75 page 2 2023 P0455


p0455 Printed in Germany – 1, 2000
DME 7.8 DME 7.8 0
94 Fuel Tank Ventilation System (Major Leak) - Signal
Implausible

Diagnosis conditions
• Oxygen sensing system active
• No secondary air diagnosis
• Engine running
• Vehicle speed = 0 km/h
• Intake air temperature between 4.5 °C and 60 °C
• Battery positive voltage greater than 11 V
• Engine load less than 30%
• EVAP canister burden less than 3
• Altitude correction factor greater than 0.75
• Time elapsed after engine start-up > 990 seconds or mixture
adaptation completed
• No faults in memory

Possible fault cause


♦ Pressure sensor

Affected terminals
-

Diagnosis/troubleshooting

Note!
Fuel tank ventilation diagnosis is initiated with the Porsche System Tester 2 in the "Short test" menu. This reduces
the time elapsed after engine start-up to 30 seconds.

Work instruction Display OK If not OK


1 Replace pressure sensor

2023 P0455
0-75 page 3
Printed in Germany – 1, 2000 p0455
0 DME 7.8 DME 7.8

0-75 page 4 2023 P0455


p0455 Printed in Germany – 1, 2000
DME 7.8 DME 7.8 0
P0456
0-75.1

Fuel Tank Ventilation System (Minor leak) - Below


Limit

Diagnosis conditions
• Oxygen sensing system active
• Engine running
• Vehicle speed = 0 km/h
• Intake air temperature between 5 °C and 60 °C
• Altitude correction factor greater than 0.75
• Battery positive voltage greater than 11 V
• Engine load less than 30%
• EVAP canister burden less than 3
• Time elapsed after engine start-up greater than 990 seconds or
mixture adaptation completed
• No other faults in memory

Possible fault cause


♦ Tank cap seal

♦ One or several leaks in fuel tank ventilation system

Affected terminals
-

2023 P0456
0-75.1 page 1
Printed in Germany – 6, 2002 p0456
0 DME 7.8 DME 7.8

Diagnosis/Troubleshooting

Note!
♦ Fuel tank ventilation diagnosis is initiated with the Porsche System Tester 2 in the "Short test" menu. This
reduces the time elapsed after engine start-up to 30 seconds.
♦ The EVAP canister purge valve is very sensitive to contamination. If the lines to the EVAP canister have to be
detached, the outside of the canister must be cleaned beforehand.

Work instruction Display OK If not OK


1 Check shutoff valve for ♦ Remove front right-hand wheel Replace shutoff
leaks housing liner valve
♦ Detach connector of shutoff
valve
♦ Detach ventilation line of shutoff
valve
♦ Connect shutoff valve to the bat-
tery or a separate power supply
unit via special tool
V.A.G.1315A/1.
♦ Do not actuate the shutoff valve
for more than 5 minutes (over-
load)
♦ Connect special tool 9160/1 to
EVAP canister
♦ Using special tool 9160/1, gen-
erate a vacuum of 100 mbar
(0.1 bar)

0-75.1 page 2 2023 P0456


p0456 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
Figure:

Note!
♦ Do not produce a vacuum of more than 100 mbar, as otherwise
the vacuum will cause the shutoff valve to open.
♦ If no vacuum can be built up, replace the shutoff valve.

♦ Coat the sealing ring of the new shutoff valve with tyre fitting
lubricant prior to installation.
♦ The shutoff valve can only be installed in one position: with the
electrical connection facing upwards.

Work instruction Display OK If not OK


2 Check tank system for ♦ Check the tank system for leaks
leaks using an HC tester. To do so,
hold the connecting hose of the
HC tester in the spot to be
tested. In the case of a leak, the
display of the HC tester
increases to above 1000 ppm.
Values below 50 ppm indicate
no leaks.
♦ To test the ventilation lines,
guide the connecting hose
slowly along them.
♦ Check the following locations

1. Tank cap
2. Line connections to EVAP can-
ister
3. EVAP canister
4. Line connections to fuel tank
sender unit
5. Pressure sensor
6. Opening of fuel filler neck into
tank
7. Line connection of EVAP canis-
ter purge valve
8. Ventilation lines

2023 P0456
0-75.1 page 3
Printed in Germany – 6, 2002 p0456
0 DME 7.8 DME 7.8

Note!
If no leaks are found, a gauge pressure of max. 100 mbar (0.1 bar)
can be generated at the EVAP canister at the connection to the tank
using special tool 9160/1, in order to increase the escape of fuel
vapours.

Note!
Before detaching the ventilation lines from the EVAP canister, clean the area around the connections. Dirt must not
be allowed to get into the connectors.

Work instruction Display OK If not OK


3 Check EVAP canister ♦ Detach the ventilation line to the If no vacuum can be
purge valve for leaks EVAP canister purge valve from built up, replace the
the EVAP canister (protective EVAP canister purge
cap) valve
♦ With special tool 9160/1, gener-
ate a vacuum of 200 mbar (0.2
bar)

0-75.1 page 4 2023 P0456


p0456 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
Figure:

2023 P0456
0-75.1 page 5
Printed in Germany – 6, 2002 p0456
0 DME 7.8 DME 7.8

0-75.1 page 6 2023 P0456


p0456 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0480
0-76

494 Fan output stage 1 - open circuit

Diagnosis conditions
• Engine running
• Battery voltage greater than 7 V
• Intake air temperature greater than 9 °C
• Air conditioning switched on and off once

Note!
The triggering wire for relays stage 1, terminal 85, is monitored

Possible fault cause


♦ Open circuit

♦ Relay faulty

♦ DME control module faulty

Affected terminals
Terminal IV/4

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check both relays ♦ Remove relay Approx. 75 Ω Replace relay
♦ Measure resistance between Pin ⇒ Step 2 → End
85 and Pin 86
2 Check wiring from DME ♦ Connect special tool 9637 to Repair wiring har-
control module, plug IV wiring harness (DME control ness
Pin 4, to relays for conti- module plug) → End
nuity ♦ Remove relay stage 1 of coolant
fan 1
♦ Remove relay stage 2 of coolant
fan 1
♦ Measure resistance between 0-5Ω
special tool 9637 plug IV Pin 4
and relay slot of coolant fan 1
plug Pin 2

1908 P0480
0-76 page 1
Printed in Germany, 2000 p0480
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


♦ Measure resistance between 0-5Ω Check plug connec-
special tool 9637 plug IV Pin 4 ⇒ Step 3 tion X 2/3, Pin 21,
and relay slot of coolant fan 2 and check wiring
plug Pin 2 harness for chafing
and pinching dam-
age
3 Replace DME control module ⇒ Step 4
4 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

494 Fan output stage 1 - below limit

Diagnosis conditions
• Engine running
• Battery voltage greater than 7 V
• Intake air temperature greater than 9 °C
• Air conditioning switched on and off once

Note!
The triggering wire for relays stage 1, terminal 85, is monitored

Possible fault cause


♦ Short circuit to ground

♦ Relay faulty

♦ DME control module faulty

Affected terminals
Terminal IV/4

0-76 page 2 1908 P0480


p0480 Printed in Germany, 2000
DME 7.8 DME 7.8 0
Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check both relays ♦ Remove relay Approx. 75 Ω Replace relay
♦ Measure resistance between Pin ⇒ Step 2 → End
85 and Pin 86
2 Check wiring from DME ♦ Connect special tool 9637 to ∞Ω Repair wiring har-
control module, plug IV wiring harness (DME control ⇒ Step 3 ness
Pin 4, to relays for short module plug) → End
to ground ♦ Remove relay stage 1 of coolant
fan 1
♦ Remove relay stage 2 of coolant
fan 1
♦ Measure resistance between
special tool 9637 plug IV Pin 4
and ground
3 Replace DME control module ⇒ Step 4
4 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

494 Fan output stage 1 - above limit

Diagnosis conditions
• Engine running
• Battery voltage greater than 7 V
• Intake air temperature greater than 9 °C
• Air conditioning switched on and off once

Note!
The triggering wire for relays stage 1, terminal 85, is monitored

Possible fault cause


♦ Short circuit to B+

♦ Relay faulty

♦ DME control module faulty

1908 P0480
0-76 page 3
Printed in Germany, 2000 p0480
0 DME 7.8 DME 7.8

Affected terminals
Terminal IV/4

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check both relays ♦ Remove relay Approx. 75 Ω Replace relay
♦ Measure resistance between Pin ⇒ Step 2 → End
85 and Pin 86
2 Check wiring from DME ♦ Connect special tool 9637 to 0V Repair wiring har-
control module, plug IV wiring harness (DME control ⇒ Step 3 ness
Pin 4, to relays for short module plug) → End
to B+ ♦ Remove relay stage 1 of coolant
fan 1
♦ Remove relay stage 2 of coolant
fan 1
♦ Measure voltage between spe-
cial tool 9637 plug IV Pin 4 and
ground
♦ Ignition on

3 Replace DME control module ⇒ Step 4


4 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

0-76 page 4 1908 P0480


p0480 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P0481
0-77

495 Fan output stage 2 - open circuit

Diagnosis conditions
• Engine running
• Battery voltage greater than 7 V
• Medium pressure switch (air conditioning) active or engine tem-
perature greater than 105 °C
• Air conditioning switched on and off once

Note!
The triggering wire for relays stage 2, terminal 85, is monitored

Possible fault cause


♦ Open circuit

♦ Relay faulty

♦ DME control module faulty

Affected terminals
Terminal IV/20

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check both relays ♦ Remove relay Approx. 75 Ω Replace relay
♦ Measure resistance between Pin ⇒ Step 2 → End
85 and Pin 86
2 Check wiring from DME ♦ Connect special tool 9637 to Repair wiring har-
control module, plug IV wiring harness (DME control ness
Pin 20, to relays for conti- module plug) → End
nuity ♦ Remove relay stage 2 of coolant
fan 1
♦ Remove relay stage 2 of coolant
fan 2
♦ Measure resistance between 0-5Ω
special tool 9637 plug IV Pin 20
and relay slot of coolant fan 1
plug Pin 2

1908 P0481
0-77 page 1
Printed in Germany, 2000 p0481
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


♦ Measure resistance between 0-5Ω Check plug connec-
special tool 9637 plug IV Pin 20 ⇒ Step 3 tion X 2/3, Pin 22,
and relay slot of coolant fan 2 and check wiring
plug Pin 2 harness for chafing
and pinching dam-
age
3 Replace DME control module ⇒ Step 4
4 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

495 Fan output stage 2 - below limit

Diagnosis conditions
• Engine running
• Battery voltage greater than 7 V
• Medium pressure switch (air conditioning) active or engine tem-
perature greater than 105 °C
• Air conditioning switched on and off once

Note!
The triggering wire for relays stage 2, terminal 85, is monitored

Possible fault cause


♦ Short circuit to ground

♦ Relay faulty

♦ DME control module faulty

Affected terminals
Terminal IV/20

0-77 page 2 1908 P0481


p0481 Printed in Germany, 2000
DME 7.8 DME 7.8 0
Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check both relays ♦ Remove relay Approx. 75 Ω Replace relay
♦ Measure resistance between Pin ⇒ Step 2 → End
85 and Pin 86
2 Check wiring from DME ♦ Connect special tool 9637 to ∞Ω Repair wiring har-
control module, plug IV wiring harness (DME control ⇒ Step 3 ness
Pin 20, to relays for short module plug) → End
to ground ♦ Remove relay stage 2 of coolant
fan 1
♦ Remove relay stage 2 of coolant
fan 2
♦ Measure resistance between
special tool 9637 plug IV Pin 20
and ground
3 Replace DME control module ⇒ Step 4
4 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

495 Fan output stage 2 - above limit

Diagnosis conditions
• Engine running
• Battery voltage greater than 7 V
• Medium pressure switch (air conditioning) active or engine tem-
perature greater than 105 °C
• Air conditioning switched on and off once

Note!
The triggering wire for relays stage 2, terminal 85, is monitored

Possible fault cause


♦ Short circuit to B+

♦ Relay faulty

♦ DME control module faulty

1908 P0481
0-77 page 3
Printed in Germany, 2000 p0481
0 DME 7.8 DME 7.8

Affected terminals
Terminal IV/20

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check both relays ♦ Remove relay Approx. 75 Ω Replace relay
♦ Measure resistance between Pin ⇒ Step 2 → End
85 and Pin 86
2 Check wiring from DME ♦ Connect special tool 9637 to 0V Repair wiring har-
control module, plug IV wiring harness (DME control ⇒ Step 3 ness
Pin 20, to relays for short module plug) → End
to B+ ♦ Remove relay stage 2 of coolant
fan 1
♦ Remove relay stage 2 of coolant
fan 2
♦ Measure voltage between spe-
cial tool 9637 plug IV Pin 20 and
ground
♦ Ignition on

3 Replace DME control module ⇒ Step 4


4 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

0-77 page 4 1908 P0481


p0481 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P0482
0-78

591 Fan output stage 3 - open circuit

Diagnosis conditions
• Engine running
• Battery voltage greater than 7 V
• Engine temperature greater than 108 °C
• Vehicle speed greater than 25 km/h (15 mph)
• Engine speed more than 1000 rpm

Note!
The triggering wire for relays stage 3, terminal 85, is monitored.

Possible fault cause


♦ Open circuit

♦ Relay faulty

♦ DME control module faulty

Affected terminals
Terminal IV/31

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check both relays ♦ Remove relay Approx. 75 Ω Replace relay
♦ Measure resistance between Pin ⇒ Step 2 → End
85 and Pin 86
2 Check wiring from DME ♦ Connect special tool 9637 to Repair wiring har-
control module, plug IV wiring harness (DME control ness
Pin 31, to relays for conti- module plug) → End
nuity ♦ Remove relay stage 3 of coolant
fan 1
♦ Remove relay stage 3 of coolant
fan 2
♦ Measure resistance between 0-5Ω
special tool 9637 plug IV Pin 31
and relay slot of coolant fan 1
plug Pin 2

1908 P0482
0-78 page 1
Printed in Germany, 2000 p0482
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


♦ Measure resistance between 0-5Ω Check plug connec-
special tool 9637 plug IV Pin 31 ⇒ Step 3 tion X 2/3, Pin 12,
and relay slot of coolant fan 2 and check wiring
plug Pin 2 harness for chafing
and pinching dam-
age
3 Replace DME control module ⇒ Step 4
4 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

591 Fan output stage 3 - below limit

Diagnosis conditions
• Engine running
• Battery voltage greater than 7 V
• Engine temperature greater than 108 °C
• Vehicle speed greater than 25 km/h (15 mph)
• Engine speed more than 1000 rpm

Note!
The triggering wire for relays stage 3, terminal 85, is monitored.

Possible fault cause


♦ Short circuit to ground

♦ Relay faulty

♦ DME control module faulty

Affected terminals
Terminal IV/31

0-78 page 2 1908 P0482


p0482 Printed in Germany, 2000
DME 7.8 DME 7.8 0
Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check both relays ♦ Remove relay Approx. 75 Ω Replace relay
♦ Measure resistance between Pin ⇒ Step 2 → End
85 and Pin 86
2 Check wiring from DME ♦ Connect special tool 9637 to ∞Ω Repair wiring har-
control module, plug IV wiring harness (DME control ⇒ Step 3 ness
Pin 31, to relays for short module plug) → End
to ground ♦ Remove relay stage 3 of coolant
fan 1
♦ Remove relay stage 3 of coolant
fan 2
♦ Measure resistance between
special tool 9637 plug IV Pin 31
and ground
3 Replace DME control module ⇒ Step 4
4 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

591 Fan output stage 3 - above limit

Diagnosis conditions
• Engine running
• Battery voltage greater than 7 V
• Engine temperature greater than 108 °C
• Vehicle speed greater than 25 km/h (15 mph)
• Engine speed more than 1000 rpm

Note!
The triggering wire for relays stage 3, terminal 85, is monitored.

Possible fault cause


♦ Short circuit to B+

♦ Relay faulty

♦ DME control module faulty

1908 P0482
0-78 page 3
Printed in Germany, 2000 p0482
0 DME 7.8 DME 7.8

Affected terminals
Terminal IV/31

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check both relays ♦ Remove relay Approx. 75 Ω Replace relay
♦ Measure resistance between Pin ⇒ Step 2 → End
85 and Pin 86
2 Check wiring from DME ♦ Connect special tool 9637 to 0V Repair wiring har-
control module, plug IV wiring harness (DME control ⇒ Step 3 ness
Pin 20, to relays for short module plug) → End
to B+ ♦ Remove relay stage 3 of coolant
fan 1
♦ Remove relay stage 3 of coolant
fan 2
♦ Measure voltage between spe-
cial tool 9637 plug IV Pin 31 and
ground
♦ Ignition on

3 Replace DME control module ⇒ Step 4


4 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

0-78 page 4 1908 P0482


p0482 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P0491
0-78.1

Secondary Air Injection System, Bank 1 – Below Limit

Diagnosis conditions
• Intake air temperature 4.5 - 60 °C
• Engine temperature 4.5 - 102 °C
• Mass air flow 36 - 150 kg/h
• Engine starting temperature less than 42 °C
• Altitude correction factor greater than 0.75
• Oxygen sensors 1 and 2 ahead of TWC are ready for operation
• The secondary air injection pump is switched on
• Diagnosis has not yet taken place during this cycle

Possible fault cause


♦ Secondary air injection pump is not triggered

♦ Secondary air injection pump does not work

♦ Air supply lines restricted

♦ Electric change-over valve does not function

♦ Air change-over valve does not function

♦ Vacuum system leaking

Affected terminals
III/11 and III/14

2665 P0491
0-78.1 page 1
Printed in Germany – 6, 2002 p0491
0 DME 7.8 DME 7.8

Diagnosis/Troubleshooting

Note!
Secondary air diagnosis can be activated with the Porsche System Tester 2 in the "Short test" menu.

Work instruction Display OK If not OK


1 Activate secondary air ♦ Remove relay of secondary air Þ Step 3. Þ Step 2.
pump injection pump.
♦ Jumper terminals 30 and 87.
♦ The secondary air pump must
be running (audible function).

– or
♦ Connect and switch on Porsche
System Tester 2.
♦ Select DME.
♦ Call up "Drive links" menu.
♦ Select "Secondary air pump".
♦ Activate secondary air pump
(audible function).
2 Check triggering of sec- ♦ Check fuse (Maxi Fuse) of AIR Battery voltage. Check wire from pin
ondary air pump pump (on relay carrier 2). 2 to DME control
♦ Remove relay of AIR pump (on module pin III/11 for
relay carrier 2). continuity.
♦ Measure voltage between pin 3
and ground
♦ Push relay back on.
♦ Remove connector of AIR pump. Battery voltage.
♦ Measure voltage at pin 1 and pin
2
3 Check vacuum system for Seal vacuum sys-
leaks tem
4 Check electric change- ♦ Remove two-pole connector of Battery voltage.
over valve electric change-over valve.
♦ Trigger AIR pump with Porsche
System Tester 2.
♦ Measure voltage at pin 1 and pin
2
♦ Remove vacuum hose of electric Vacuum must be
change-over valve with the present
engine running.

0-78.1 page 2 2665 P0491


p0491 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
Work instruction Display OK If not OK
5 Check air change-over ♦ Run engine briefly to produce Vacuum must be
valve vacuum. present
♦ Activate secondary air pump.
♦ Remove vacuum hose of air
change-over valve.
♦ After activation, check air
change-over valve for continuity
6 Check air supply lines for
blockage

2665 P0491
0-78.1 page 3
Printed in Germany – 6, 2002 p0491
0 DME 7.8 DME 7.8

0-78.1 page 4 2665 P0491


p0491 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0492
0-78.2

Secondary Air Injection System, Bank 2 – Below Limit

Diagnosis conditions
• Intake air temperature 4.5 - 60 °C
• Engine temperature 4.5 - 102 °C
• Mass air flow 36 - 150 kg/h
• Engine starting temperature less than 42 °C
• Altitude correction factor greater than 0.75
• Oxygen sensors 1 and 2 ahead of TWC are ready for operation
• The secondary air injection pump is switched on
• Diagnosis has not yet taken place during this cycle

Possible fault cause


♦ Secondary air injection pump is not triggered

♦ Secondary air injection pump does not work

♦ Air supply lines restricted

♦ Electric change-over valve does not function

♦ Air change-over valve does not function

♦ Vacuum system leaking

Affected terminals
III/11 and III/14

2665 P0492
0-78.2 page 1
Printed in Germany – 6, 2002 p0492
0 DME 7.8 DME 7.8

Diagnosis/Troubleshooting

Note!
Secondary air diagnosis can be activated with the Porsche System Tester 2 in the "Short test" menu.

Work instruction Display OK If not OK


1 Activate secondary air ♦ Remove relay of secondary air Þ Step 3. Þ Step 2.
pump injection pump.
♦ Jumper terminals 30 and 87.
♦ The secondary air pump must
be running (audible function).

– or
♦ Connect and switch on Porsche
System Tester 2.
♦ Select DME.
♦ Call up "Drive links" menu.
♦ Select "Secondary air pump".
♦ Activate secondary air pump
(audible function).
2 Check triggering of sec- ♦ Check fuse (Maxi Fuse) of AIR Battery voltage. Check wire from pin
ondary air pump pump (on relay carrier 2). 2 to DME control
♦ Remove relay of AIR pump (on module pin III/11 for
relay carrier 2). continuity.
♦ Measure voltage between pin 3
and ground
♦ Push relay back on.
♦ Remove connector of AIR pump. Battery voltage.
♦ Measure voltage at pin 1 and pin
2
3 Check vacuum system for Seal vacuum sys-
leaks tem
4 Check electric change- ♦ Remove two-pole connector of Battery voltage.
over valve electric change-over valve.
♦ Trigger AIR pump with Porsche
System Tester 2.
♦ Measure voltage at pin 1 and pin
2
♦ Remove vacuum hose of electric Vacuum must be
change-over valve with the present
engine running.

0-78.2 page 2 2665 P0492


p0492 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
Work instruction Display OK If not OK
5 Check air change-over ♦ Run engine briefly to produce Vacuum must be
valve vacuum. present
♦ Activate secondary air pump.
♦ Remove vacuum hose of air
change-over valve.
♦ After activation, check air
change-over valve for continuity
6 Check air supply lines for
blockage

2665 P0492
0-78.2 page 3
Printed in Germany – 6, 2002 p0492
0 DME 7.8 DME 7.8

0-78.2 page 4 2665 P0492


p0492 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0501
0-79

120 Vehicle speed - open circuit

Diagnosis conditions
• Inertia fuel shutoff
• Engine temperature greater than 30 °C
• Engine speed between 1,480 rpm and 2,520 rpm.

Possible fault cause


♦ Open circuit or short circuit in wire from rear right wheel speed
sensor to ABS control module
♦ Rear right wheel speed sensor faulty

♦ Pulse wheel for speed sensor damaged or contaminated with


brake dust
♦ Open circuit or short circuit in wire from ABS control module? to
DME control module
♦ ABS control module faulty

♦ DME control module faulty

Affected terminals
III/52

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Read PSM control module No fault in memory. If a rear right wheel
fault memory. speed sensor fault
is stored, remedy
the fault according
to PSM Trouble-
shooting.

4515 P0501
0-79 page 1
Printed in Germany – 3, 2001 p0501
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


2 Check wiring from ABS Repair wiring har-
control module pin 19 to ness.
DME control module pin
III/52 for continuity or
short to B+ or minus.
3 Check speed signal with ♦ Connect and switch on Porsche The speed must be
Porsche System Tester 2. System Tester 2. displayed on the
♦ Select the vehicle type 911 tester.
(996) and system ABS (PSM)
menu ’Actual values, Rear right
wheel speed sensor’.
♦ Raise vehicle at rear right.
♦ By hand, turn rear right wheel in
driving direction.

0-79 page 2 4515 P0501


p0501 Printed in Germany – 3, 2001
DME 7.8 DME 7.8 0
P0506
0-80

32 Idle air control at stop - below limit

Diagnosis conditions
• Start-up ended
• Speed = 0 km/h
• Throttle valve in idle position
• Engine temperature > 60 °C
• Intake air temperature > -10 °C
• No fuel tank ventilation or tank ventilation diagnosis
• No secondary air diagnosis
• Altitude correction factor > 0.75
• No faults in speed signal, throttle position sensor, engine tem-
perature, EVAP canister purge valve or tank ventilation system

Possible fault cause


♦ Throttle is jammed

Affected terminals
-

Diagnosis/troubleshooting

Note!
If faults are stored for the throttle jacking device, eliminate these faults first.

Work instruction Display OK If not OK


1 Replace throttle part
2 Perform adaptation ♦ Switch on the ignition
♦ Wait one minute. Do not press
the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

2442 P0506
0-80 page 1
Printed in Germany, 2000 p0506
0 DME 7.8 DME 7.8

0-80 page 2 2442 P0506


p0506 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P0507
0-81

32 Idle air control at stop - above limit

Diagnosis conditions
• Start-up ended
• Speed = 0 km/h
• Throttle valve in idle position
• Engine temperature > 60 °C
• Intake air temperature > -10 °C
• No fuel tank ventilation or tank ventilation diagnosis
• No secondary air diagnosis
• Altitude correction factor > 0.75
• No faults in speed signal, throttle position sensor, engine tem-
perature, EVAP canister purge valve or tank ventilation system

Possible fault cause


♦ Throttle is jammed

♦ Leaks in intake air system

Affected terminals
-

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check for air leaks in → End → Step 2
intake air system
2 Replace throttle part
3 Perform adaptation ♦ Switch on the ignition
♦ Wait one minute. Do not press
the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

2442 P0507
0-81 page 1
Printed in Germany, 2000 p0507
0 DME 7.8 DME 7.8

0-81 page 2 2442 P0507


p0507 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P0513
0-81.1

Immobilizer – Signal Implausible

Diagnosis conditions
• Start condition
• Motronic reset

Possible fault cause


♦ Open circuit in wiring between DME control module and alarm
system
♦ Short circuit to ground or short circuit to B+

♦ Alarm system control module faulty

Affected terminals
-

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check signal wire for con- ♦ Remove connector I of alarm 0-5Ω Þ Step 2.
tinuity system control module Þ Step 3.
♦ Connect special tool 9637 to
wiring harness (DME control
module plug).
♦ Measure resistance between
special tool 9637 Pin I/3 and
alarm system control module
plug Pin I/23
2 Remove connector X 2/3 ♦ Measure resistance between 0-5Ω Repair wiring har-
plug connection X 2/3 bushing Þ Step 3. ness
6 and special tool 9637 Pin I/3 → End.
♦ Measure resistance between
plug connection X 2/3 Pin 6 and
alarm system control module
plug I Pin 23

9068 P0513
0-81.1 page 1
Printed in Germany – 6, 2002 p0513
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Check signal wire for ♦ Remove connector I of alarm ∞Ω Repair wiring har-
short circuit to ground system control module Þ Step 4. ness
♦ Connect special tool 9637 to → End.
wiring harness (DME control
module plug).
♦ Measure resistance between
special tool 9637 Pin I/3 and
ground
4 Check signal wire for ♦ Remove connector I of alarm 0V Repair wiring har-
short circuit to B+ system control module Þ Step 4. ness
♦ Connect special tool 9637 to → End.
wiring harness (DME control
module plug).
♦ Measure voltage between spe-
cial tool 9637 Pin I/3 and
ground
5 Replace alarm system control module. → End. → End.

Immobilizer - Open Circuit

Diagnosis conditions
• Start condition
• Motronic reset

Possible fault cause


♦ Open circuit in wiring between DME control module and alarm
system
♦ Short circuit to ground or short circuit to B+

♦ Alarm system control module faulty

Affected terminals
-

0-81.1 page 2 9068 P0513


p0513 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check signal wire for con- ♦ Remove connector I of alarm 0-5Ω Þ Step 2.
tinuity system control module Þ Step 3.
♦ Connect special tool 9637 to
wiring harness (DME control
module plug).
♦ Measure resistance between
special tool 9637 Pin I/3 and
alarm system control module
plug Pin I/23
2 Remove connector X 2/3 ♦ Measure resistance between 0-5Ω Repair wiring har-
plug connection X 2/3 bushing Þ Step 3. ness
6 and special tool 9637 Pin I/3 → End.
♦ Measure resistance between
plug connection X 2/3 Pin 6 and
alarm system control module
plug I Pin 23
3 Check signal wire for ♦ Remove connector I of alarm ∞Ω Repair wiring har-
short circuit to ground system control module Þ Step 4. ness
♦ Connect special tool 9637 to → End.
wiring harness (DME control
module plug).
♦ Measure resistance between
special tool 9637 Pin I/3 and
ground
4 Check signal wire for ♦ Remove connector I of alarm 0V Repair wiring har-
short circuit to B+ system control module Þ Step 4. ness
♦ Connect special tool 9637 to → End.
wiring harness (DME control
module plug).
♦ Measure voltage between spe-
cial tool 9637 Pin I/3 and
ground
5 Replace alarm system control module. → End. → End.

9068 P0513
0-81.1 page 3
Printed in Germany – 6, 2002 p0513
0 DME 7.8 DME 7.8

0-81.1 page 4 9068 P0513


p0513 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0560
0-82

107 Voltage supply - signal implausible

Diagnosis conditions
• Vehicle speed greater than 0 km/h (0 mph)
• No fault in vehicle speed
• Time elapsed after start-up 60 sec.

Possible fault cause


♦ DME control module

Affected terminals
Terminal II/2

Diagnosis/troubleshooting

Note!
In case of a fault, a replacement value of 14.06 V is used.

Work instruction Display OK If not OK


1 Replace DME control module ⇒ Step 2
2 Perform adaptation ♦ Switch on the ignition → End → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

2706 P0560
0-82 page 1
Printed in Germany, 2000 p0560
0 DME 7.8 DME 7.8

0-82 page 2 2706 P0560


p0560 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P0562
0-83

107 Voltage supply - below limit

Diagnosis conditions
• Vehicle speed greater than 0 km/h (0 mph)
• No fault in vehicle speed
• Time elapsed after start-up 60 sec.

Possible fault cause


♦ Battery

♦ Contact resistance

Affected terminals
Terminal II/2

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check battery ⇒ Step 2 Replace battery
→ End
2 Check wire, terminal 30, ♦ Connect special tool 9637 to > 11 V ⇒ Step 3
for contact resistance wiring harness (DME control ⇒ Step 4
module plug)
♦ Measure voltage between spe-
cial tool 9637 Pin I/2 and
ground
3 ♦ Check wire from special tool 0-5Ω
9637, Pin I/2, to pin side of con- ⇒ Step 4
nector X 2/3, Pin 2, for continu-
ity
♦ Check connector for corrosion

4 ♦ Check wire from connector X 2/ 0 - 5Ω Remedy contact


3, sleeve side, to current distrib- ⇒ Step 5 resistance
utor fuse C 1 for continuity → End
5 Check voltage regulator and alternator → End

2706 P0562
0-83 page 1
Printed in Germany, 2000 p0562
0 DME 7.8 DME 7.8

0-83 page 2 2706 P0562


p0562 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P0563
0-P0563

Voltage supply - above limit

Diagnosis conditions
• Vehicle speed greater than 0 km/h (0 mph)
• No fault in vehicle speed
• Time elapsed after start-up 60 sec.

Possible fault cause


♦ Voltage regulator faulty (overvoltage)

Affected terminals
Terminal II/2

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check voltage regulator → End Replace voltage reg-
ulator
→ End

2706 P0563
0-P0563 page 1
Printed in Germany – 13, 2003 p0563
DME 7.8 DME 7.8 0
P0571
0-84.1

Stop Light Switch – Signal Implausible

Diagnosis conditions
• Ignition on

Possible fault cause


♦ Stop light switch
♦ Wiring harness

Note!
The DME control module receives the signals from the stop light
switches via CAN bus.

Affected terminals

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check stop light switch ♦ Remove stop light switch 0-5Ω Replace stop light
♦ Measure resistance between Pin switch
1 and Pin 4 → End

♦ Actuate stop light switch ∞Ω


♦ Measure resistance between Pin ∞Ω
1 and Pin 2
♦ Actuate stop light switch 0-5Ω
♦ Install stop light switch Þ Step 2.
2 Check wiring from PSM ♦ Remove PSM control module 0 V. Repair wiring har-
control module to stop connector ness
light switch 1 for short cir- ♦ Measure voltage between Pin 32 → End.
cuit to B+ and ground
♦ Switch on the ignition.

♦ Actuate brake Battery voltage


Þ Step 3

9436 P0571
0-84.1 page 1
Printed in Germany – 6, 2002 p0571
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Check wiring from PSM ♦ Remove PSM control module Battery voltage. Repair wiring har-
control module to stop connector ness
light switch 2 for short cir- ♦ Measure voltage between Pin 37 → End.
cuit to B+ and ground
♦ Switch on the ignition.

♦ Actuate brake 0V
→ End.

0-84.1 page 2 9436 P0571


p0571 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0600
0-85

236 CAN timeout Tiptronic - open circuit

Diagnosis conditions
• Vehicle with Tiptronic transmission
• Battery voltage greater than 10 V
• Ignition on

Possible fault cause


♦ Wiring harness

♦ Tiptronic control module not connected

♦ Tiptronic control module faulty

Note!
♦ If all CAN bus faults are stored, there must be a short circuit in
the CAN bus wiring.
♦ If one CAN bus fault is stored, the cruise control system is out of
order.
♦ CAN bus faults may be caused by a control module reset. The
fault is then indicated as "Not present".

Affected terminals
Terminal II/3 and II/4

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check whether connector of Tiptronic control module is plugged ⇒ Step 2
in.
2 Check CAN bus from DME ♦ Remove DME control module Repair wiring har-
control module to Tip- connector ness
tronic control module for ♦ Remove Tiptronic control mod- → End
continuity ule connector
♦ Connect special tool 9637 to
wiring harness (DME control
module plug)
♦ Measure resistance between 0-5Ω
special tool 9637 plug II Pin 3
and Tiptronic control module
plug Pin 85

P0600
0-85 page 1
Printed in Germany, 2000 p0600
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


♦ Measure resistance between 0-5Ω
special tool 9637 plug II Pin 4 ⇒ Step 3
and Tiptronic control module
plug Pin 86
3 Check CAN bus from DME ♦ Remove DME control module Repair wiring har-
control module to Tip- connector ⇒ Step 4 ness
tronic control module for ♦ Remove Tiptronic control mod- → End
short to ground ule connector
♦ Connect special tool 9637 to
wiring harness (DME control
module plug)
♦ Measure resistance between ∞Ω
special tool 9637 plug II Pin 3
and ground
♦ Measure resistance between ∞Ω
special tool 9637 plug II Pin 4 ⇒ Step 4
and ground
4 Check CAN bus from DME ♦ Remove DME control module Repair wiring har-
control module to Tip- connector ⇒ Step 5 ness
tronic control module for ♦ Remove Tiptronic control mod- → End
short to B+ ule connector
♦ Connect special tool 9637 to
wiring harness (DME control
module plug)
♦ Measure voltage between spe- 0V
cial tool 9637 plug II Pin 3 and
ground
♦ Switch on the ignition

♦ Measure voltage between spe- 0V


cial tool 9637 plug II Pin 4 and ⇒ Step 5
ground
♦ Switch on the ignition

5 Check CAN bus from DME ♦ Remove DME control module ∞Ω Repair wiring har-
control module to Tip- connector → End ness
tronic control module for ♦ Remove Tiptronic control mod- → End
short circuit ule connector
♦ Connect special tool 9637 to
wiring harness (DME control
module plug)
♦ Measure resistance between
special tool 9637 plug II Pin 3
and plug II Pin 4

0-85 page 2 P0600


p0600 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P0601
0-P0601

DME relay/control module faulty (computer monitor-


ing: reset) – signal implausible

Diagnosis conditions
• Time elapsed after engine start-up greater than 10 seconds

Possible fault cause


♦ Undervoltage

♦ DME relay faulty

♦ DME control module faulty (checksum error caused by tamper-


ing with data record)

Affected terminals
-

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check voltage supply, ter- ♦ Measure voltage between pin I/ > 11 V Check voltage sup-
minal 15 1 and ground. ply and repair if nec-
essary
→ End
2 Check DME relay ♦ Switch on the ignition Battery positive volt- Check triggering of
♦ Measure voltage between pin I/ age DME relay
8 and ground Repair wiring or
replace DME relay
→ End
3 Replace DME control module ⇒ Step 4
4 Perform adaptation. ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

2470 P0601
0-P0601 page 1
Printed in Germany – 13, 2003 p0601
DME 7.8 DME 7.8 0
P0603
0-86

105 EEPROM Faulty

Diagnosis conditions
• Ignition on

Possible fault cause


♦ DME control module faulty

Affected terminals
-

Diagnosis/troubleshooting

Note!
If no fault is present, erase the fault memory.

Work instruction Display OK If not OK


1 Replace DME control module ⇒ Step 2
2 Perform adaptation ♦ Switch on the ignition → End → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

2470 P0603
0-86 page 1
Printed in Germany – 1, 2000 p0603
0 DME 7.8 DME 7.8

0-86 page 2 2470 P0603


p0603 Printed in Germany – 1, 2000
DME 7.8 DME 7.8 0
P0604
0-87

406 Control module faulty (RAM) - signal implausible

Diagnosis conditions
• Ignition on

Possible fault cause


♦ DME control module faulty

Affected terminals
-

Diagnosis/troubleshooting

Note!
If no fault is present, delete the fault memory.

Work instruction Display OK If not OK


1 Replace DME control module ⇒ Step 2
2 Perform adaptation ♦ Switch on the ignition → End → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

2470 P0604
0-87 page 1
Printed in Germany, 2000 p0604
0 DME 7.8 DME 7.8

0-87 page 2 2470 P0604


p0604 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P0605
0-88

405 Control module faulty (ROM) - signal implausible

Diagnosis conditions
• Ignition on

Possible fault cause


♦ DME control module faulty

Affected terminals
-

Diagnosis/troubleshooting

Note!
If no fault is present, delete the fault memory.

Work instruction Display OK If not OK


1 Replace DME control module ⇒ Step 2
2 Perform adaptation ♦ Switch on the ignition → End → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

2470 P0605
0-88 page 1
Printed in Germany, 2000 p0605
0 DME 7.8 DME 7.8

0-88 page 2 2470 P0605


p0605 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P0607
0-88.1

Control Module Faulty (Computer Monitoring: Reset) –


Signal Implausible

Diagnosis conditions
• Ignition on

Possible fault cause


♦ Undervoltage

♦ DME control module faulty

This fault may be entered if the control module has been operated
with undervoltage.

Affected terminals
I/1

Diagnosis/Troubleshooting

Note!
If no fault is present, erase the fault memory.

Work instruction Display OK If not OK


1 Check voltage supply, ter- ♦ Measure voltage between pin I/ > 11 V
minal 15 1 and ground. Þ Step 2
2 Replace DME control module. Þ Step 3.
3 Perform adaptation. ♦ Switch on the ignition. → End. → End.
♦ Wait one minute.
♦ Do not press the accelerator.
♦ Switch off the ignition for at
least 10 seconds.
♦ Read out the fault memory.

2470 P0607
0-88.1 page 1
Printed in Germany – 6, 2002 p0607
0 DME 7.8 DME 7.8

0-88.1 page 2 2470 P0607


p0607 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0638
0-88.2

Throttle Jacking Unit, Position Error – Signal Implausi-


ble

Diagnosis conditions
• Driving with changing pedal position

Possible fault cause


♦ Short circuit in wiring harness

♦ Sluggish throttle

Affected terminals
Terminal I/9 and I/7

Note!
The vehicle is in emergency function mode, i.e. the engine is turning
at approx. 1200 rpm.

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check wiring from DME ♦ Connect special tool 9637. Low battery voltage Repair wiring har-
control module pin I/7 to ♦ Measure voltage between pin I/ Þ Step 2. ness
the throttle jacking unit 7 and ground. → End.
for short circuit to B+.
♦ Switch on the ignition.

2 Check wiring from DME ♦ Connect special tool 9637. Low battery voltage Repair wiring har-
control module pin I/9 to ♦ Measure voltage between pin I/ Þ Step 3. ness
the throttle jacking unit 9 and ground. → End.
for short circuit to B+.
♦ Switch on the ignition.
3 Check wiring from DME ♦ Connect special tool 9637. 0V Repair wiring har-
control module pin I/7 to ♦ Measure voltage between pin I/ Þ Step 4. ness
the throttle part for short 7 and pin I/2. → End.
circuit to ground.

2442 P0638
0-88.2 page 1
Printed in Germany – 6, 2002 p0638
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


4 Check wiring from DME ♦ Connect special tool 9637. 0V Repair wiring har-
control module pin I/9 to ♦ Measure voltage between pin I/ Þ Step 5. ness
the throttle part for short 9 and pin I/2. → End.
circuit to ground.
5 Check wiring from DME ♦ Connect special tool 9637 to ∞Ω Repair wiring har-
control module, pin I/7, wiring harness (DME control Þ Step 6. ness
for short circuit to wire, module plug). → End.
pin I/9. ♦ Remove connector of throttle
part.
♦ Measure resistance between pin
I/7 and pin I/9.

0-88.2 page 2 2442 P0638


p0638 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
Remove connector of throttle part:

Work instruction Display OK If not OK


6 Check resistance of ♦ Connect special tool 9637 to 1,2 - 1,6 Ω Replace throttle part
motor actuator in throttle wiring harness (DME control (at 20 °C) Þ Step 8.
part. module plug). Þ Step 7.
♦ Measure resistance between pin
I/7 and pin I/9.
7 Replace DME control module. Þ Step 8.
8 Perform adaptation. ♦ Switch on the ignition. → End. → End.
♦ Wait one minute.
♦ Do not press the accelerator.
♦ Switch off the ignition for at
least 10 seconds.
♦ Read out the fault memory.

2442 P0638
0-88.2 page 3
Printed in Germany – 6, 2002 p0638
0 DME 7.8 DME 7.8

0-88.2 page 4 2442 P0638


p0638 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0645
0-88.3

A/C Compressor Control – Open Circuit

Diagnosis conditions
• Engine running
• Battery positive voltage greater than 7 V
• Air conditioning on

Possible fault cause


♦ A/C relay

♦ Open circuit in wiring

Affected terminals
Terminal IV/27

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check A/C relay ♦ Remove A/C relay Approx. 75 Ω Replace A/C relay
♦ Measure resistance between Pin Þ Step 2 → End
85 and Pin 86
2 Check control wire for A/ ♦ Remove A/C relay 0-5Ω Repair wiring har-
C relay, Pin 2 (terminal ♦ Connect special tool 9637 to → End. ness
85), for open circuit wiring harness (DME control → End.
module plug).
♦ Measure resistance between
special tool 9637 Pin IV/27 and
A/C relay plug Pin 2

8728 P0645
0-88.3 page 1
Printed in Germany – 6, 2002 p0645
0 DME 7.8 DME 7.8

0-88.3 page 2 8728 P0645


p0645 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0646
0-88.4

A/C Compressor Control – Below Limit

Diagnosis conditions
• Engine running
• Battery positive voltage greater than 7 V
• Air conditioning on

Possible fault cause


♦ Short circuit to ground in wiring

Affected terminals
Terminal IV/27

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check control wire for A/ ♦ Remove A/C relay ∞Ω Repair wiring har-
C relay, Pin 2 (terminal ♦ Remove DME control module → End. ness
85), for short circuit to connector → End.
ground
♦ Measure resistance between Pin
2 (terminal 85) and ground

8728 P0646
0-88.4 page 1
Printed in Germany – 6, 2002 p0646
0 DME 7.8 DME 7.8

0-88.4 page 2 8728 P0646


p0646 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0650
0-89

661 MIL Lamp (via CAN) - Open Circuit

Diagnosis conditions
• Ignition on

Possible fault cause


♦ Instrument cluster

Affected terminals

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Replace instrument clus-
ter

9025 P0650
0-89 page 1
Printed in Germany – 2, 2000 p0650
0 DME 7.8 DME 7.8

0-89 page 2 9025 P0650


p0650 Printed in Germany – 2, 2000
DME 7.8 DME 7.8 0
P0674
0-89.1

A/C Compressor Control – Above Limit

Diagnosis conditions
• Engine running
• Battery positive voltage greater than 7 V
• Air conditioning on

Possible fault cause


♦ Short circuit to B+ in wiring

Affected terminals
Terminal IV/27

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check control wire for A/ ♦ Remove A/C relay 0V Repair wiring har-
C relay, Pin 2 (terminal ♦ Remove DME control module → End. ness
85), for short circuit to connector → End.
B+
♦ Measure voltage between A/C
relay Pin 2 and ground
♦ Ignition on

8728 P0674
0-89.1 page 1
Printed in Germany – 6, 2002 p0674
0 DME 7.8 DME 7.8

0-89.1 page 2 8728 P0674


p0674 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0700
0-P0700

Tiptronic (CAN transfer box setting implausible) or


(Transmission oil temperature above maximum value)

Note!
In the case of some models, the fault text "CAN transfer box setting
implausible" may be output. The correct fault text however is "Trans-
mission oil temperature above maximum value".

Diagnostic conditions
• Ignition on

Possible cause of fault


♦ The Tiptronic control unit has detected a malfunction.

Note!
♦ The fault is diagnosed in the Tiptronic control unit. OBDII relevant
fault codes are sent to the DME control module via the CAN
drive. In the process the Tiptronic fault codes are converted to
P-code!
♦ Fault management and any activation of the Check Engine lamp
is done by the DME control module!

Affected terminals
-

Diagnosis/troubleshooting

Note!
♦ The fault codes stored in the Tiptronic control unit for this P
code are to be taken from the following table.
♦ For in-depth troubleshooting see Þ Rep. Gr. 3701; Tiptronic
diagnosis in the On-Board Diagnosis Manual (OBD II), Tiptronic,
Boxster (986), 911 Carrera (996), 911 Turbo (996)

P code Fault code Fault text Fault effect


P0700 48 Transmission oil temperature Fault memory entry and request for
Above maximum value torque reduction

2470 P0700
0-P0700 page 1
Printed in Germany – 14, 2003 p0700
0 DME 7.8 DME 7.8

0-P0700 page 2 2470 P0700


p0700 Printed in Germany – 14, 2003
DME 7.8 DME 7.8 0
P0701
0-P0701

Tiptronic (Gear implausible/transmission slips)

Diagnostic conditions
• Ignition on

Possible cause of fault


♦ The Tiptronic control unit has detected a malfunction.

Note!
♦ The fault is diagnosed in the Tiptronic control unit. OBDII relevant
fault codes are sent to the DME control module via the CAN
drive. In the process the Tiptronic fault codes are converted to
P-code!
♦ Fault management and any activation of the Check Engine lamp
is done by the DME control module!

Affected terminals
-

Diagnosis/troubleshooting

Note!
♦ The fault codes stored in the Tiptronic control unit for this P
code are to be taken from the following table.
♦ For in-depth troubleshooting see Þ Rep. Gr. 3701; Tiptronic
diagnosis in the On-Board Diagnosis Manual (OBD II), Tiptronic,
Boxster (986), 911 Carrera (996), 911 Turbo (996)

P code Fault code Fault text Fault effect


P0701 15 Overspeed n2 or n3 Power transmission interrupted
49 Engine overspeed Power transmission interrupted
50 Inadmissible transmission ratio Power transmission interrupted
51 Transmission slips or gear implausible Control unit switches into third gear

2470 P0701
0-P0701 page 1
Printed in Germany – 14, 2003 p0701
0 DME 7.8 DME 7.8

0-P0701 page 2 2470 P0701


p0701 Printed in Germany – 14, 2003
DME 7.8 DME 7.8 0
P0702
0-P0702

Tiptronic (Control unit faulty)

Diagnostic conditions
• Ignition on

Possible cause of fault


♦ The Tiptronic control unit has detected a malfunction.

Note!
♦ The fault is diagnosed in the Tiptronic control unit. OBDII relevant
fault codes are sent to the DME control module via the CAN
drive. In the process the Tiptronic fault codes are converted to
P-code!
♦ Fault management and any activation of the Check Engine lamp
is done by the DME control module!

Affected terminals
-

Diagnosis/troubleshooting

Note!
♦ The fault codes stored in the Tiptronic control unit for this P
code are to be taken from the following table.
♦ For in-depth troubleshooting see Þ Rep. Gr. 3701; Tiptronic
diagnosis in the On-Board Diagnosis Manual (OBD II), Tiptronic,
Boxster (986), 911 Carrera (996), 911 Turbo (996)

2470 P0702
0-P0702 page 1
Printed in Germany – 14, 2003 p0702
0 DME 7.8 DME 7.8

P code Fault code Fault text Fault effect


P0702 56 Control unit fault - encoding error (EEP- Control unit in limp home mode, mini-
ROM: Version invalid) mum cycle initiated
57 Control unit faulty (clock) Control unit in limp home mode, CAN
Off
58 Control unit fault (test of internal watch- Control unit in limp home mode, mini-
dog) mum cycle initiated
59 Control unit fault (test of external Control unit in limp home mode, mini-
watchdog) mum cycle initiated
62 Control unit faulty (RAM) Control unit in limp home mode, mini-
mum cycle initiated, CAN Off
63 Control unit faulty (ROM) Control unit in limp home mode, mini-
mum cycle initiated, CAN Off
64 Control unit faulty (EEPROM function Control unit in limp home mode, mini-
critical) mum cycle initiated

0-P0702 page 2 2470 P0702


p0702 Printed in Germany – 14, 2003
DME 7.8 DME 7.8 0
P0706
0-P0706

Tiptronic (Selector lever switch implausible)

Diagnostic conditions
• Ignition on

Possible cause of fault


♦ The Tiptronic control unit has detected a malfunction.

Note!
♦ The fault is diagnosed in the Tiptronic control unit. OBDII relevant
fault codes are sent to the DME control module via the CAN
drive. In the process the Tiptronic fault codes are converted to
P-code!
♦ Fault management and any activation of the Check Engine lamp
is done by the DME control module!

Affected terminals
-

Diagnosis/troubleshooting

Note!
♦ The fault codes stored in the Tiptronic control unit for this P
code are to be taken from the following table.
♦ For in-depth troubleshooting see Þ Rep. Gr. 3701; Tiptronic
diagnosis in the On-Board Diagnosis Manual (OBD II), Tiptronic,
Boxster (986), 911 Carrera (996), 911 Turbo (996)

P code Fault code Fault text Fault effect


P0706 17 Selector lever switch implausible Control unit in limp-home mode

2470 P0706
0-P0706 page 1
Printed in Germany – 14, 2003 p0706
0 DME 7.8 DME 7.8

0-P0706 page 2 2470 P0706


p0706 Printed in Germany – 14, 2003
DME 7.8 DME 7.8 0
P0712
0-95

Transmission Oil Temperature - Below Limit

Diagnosis conditions
• Idle speed

Possible fault cause


♦ Temperature sensor faulty
♦ Wiring harness

♦ DME control module faulty

Affected terminals
Terminal II/23 and IV/11

Resistance values

60 2.8 -3.5 kΩ
°C
90 1.0 -1.3 kΩ
°C
120 0.4 -0.6 kΩ
°C

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check temperature sen- ♦ Connect special tool 9637 to 2.8 - 3.5 kΩ Replace tempera-
sor wiring harness (DME control (at 60 °C) ture sensor
module plug). Þ Step 2 → End
♦ Measure resistance between Pin
II/23 and Pin IV/11
2 Check wiring from DME ♦ Connect special tool 9637 to 0-5Ω Note
control module to temper- wiring harness (DME control Þ Step 3. The lines are routed
ature sensor for continu- module plug). via the transmis-
ity ♦ Remove plug connection of tem- sion plug connec-
perature sensor tion
Repair wiring har-
♦ Measure resistance between ness
special tool 9637 Pin II/23 and → End
temperature sensor plug Pin 2
♦ Measure resistance between
special tool 9637 Pin IV/11 and
temperature sensor plug Pin 1

3478 P0712
0-95 page 1
Printed in Germany – 6, 2002 p0712
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Check wiring from DME ♦ Connect special tool 9637 to ∞Ω Repair wiring har-
control module to temper- wiring harness (DME control Þ Step 4. ness
ature sensor for short to module plug). → End.
ground ♦ Remove plug connection of tem-
perature sensor
♦ Measure resistance between Pin
IV/11 and ground
4 Replace DME control module Þ Step 5.
5 Perform adaptation. ♦ Switch on the ignition. → End.
♦ Wait one minute.
♦ Do not press the accelerator.
♦ Switch off the ignition for at
least 10 seconds.
♦ Read out the fault memory.

0-95 page 2 3478 P0712


p0712 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0713
0-96

Transmission Oil Temperature - Above Limit

Diagnosis conditions
• Idle speed

Possible fault cause


♦ Temperature sensor faulty
♦ Wiring harness

♦ DME control module faulty

Affected terminals
Terminal II/23 and IV/11

Resistance values

60 2.8 -3.5 kΩ
°C
90 1.0 -1.3 kΩ
°C
120 0.4 -0.6 kΩ
°C

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check temperature sen- ♦ Connect special tool 9637 to 2.8 - 3.5 kΩ Replace tempera-
sor. wiring harness (DME control (at 60 °C) ture sensor
module plug). Þ Step 2 → End
♦ Measure resistance between Pin
II/23 and Pin IV/11
2 Check wiring from DME ♦ Connect special tool 9637 to 0V Repair wiring har-
control module to temper- wiring harness (DME control Þ Step 3. ness
ature sensor for short to module plug). → End.
B+ ♦ Remove plug connection of tem-
perature sensor
♦ Switch on the ignition.
♦ Measure voltage between pin IV/
11 and ground.

3478 P0713
0-96 page 1
Printed in Germany – 6, 2002 p0713
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Replace DME control module. Þ Step 4.
4 Perform adaptation. ♦ Switch on the ignition. → End.
♦ Wait one minute.
♦ Do not press the accelerator.
♦ Switch off the ignition for at
least 10 seconds.
♦ Read out the fault memory.

0-96 page 2 3478 P0713


p0713 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P0715
0-P0715

Tiptronic (Supply voltage of speed sensors)

Diagnostic conditions
• Ignition on

Possible cause of fault


♦ The Tiptronic control unit has detected a malfunction.

Note!
♦ The fault is diagnosed in the Tiptronic control unit. OBDII relevant
fault codes are sent to the DME control module via the CAN
drive. In the process the Tiptronic fault codes are converted to
P-code!
♦ Fault management and any activation of the Check Engine lamp
is done by the DME control module!

Affected terminals
-

Diagnosis/troubleshooting

Note!
♦ The fault codes stored in the Tiptronic control unit for this P
code are to be taken from the following table.
♦ For in-depth troubleshooting see Þ Rep. Gr. 3701; Tiptronic
diagnosis in the On-Board Diagnosis Manual (OBD II), Tiptronic,
Boxster (986), 911 Carrera (996), 911 Turbo (996)

P code Fault code Fault text Fault effect


P0715 11 Supply voltage of speed sensors (out- Control unit in limp-home mode, mini-
side tolerance) mum cycle initiated
12 Speed sensor n2 (or sensor supply Control unit in limp-home mode
interrupted)
13 Speed sensor n3 Control unit in limp-home mode
14 Speed comparison n2 with n3 implausi- Control unit in limp-home mode
ble

2470 P0715
0-P0715 page 1
Printed in Germany – 14, 2003 p0715
0 DME 7.8 DME 7.8

0-P0715 page 2 2470 P0715


p0715 Printed in Germany – 14, 2003
DME 7.8 DME 7.8 0
P0720
0-P0720

Tiptronic (CAN: wheel speed rear right)

Diagnostic conditions
• Ignition on

Possible cause of fault


♦ The Tiptronic control unit has detected a malfunction.

Note!
♦ The fault is diagnosed in the Tiptronic control unit. OBDII relevant
fault codes are sent to the DME control module via the CAN
drive. In the process the Tiptronic fault codes are converted to
P-code!
♦ Fault management and any activation of the Check Engine lamp
is done by the DME control module!

Affected terminals
-

Diagnosis/troubleshooting

Note!
♦ The fault codes stored in the Tiptronic control unit for this P
code are to be taken from the following table.
♦ For in-depth troubleshooting see Þ Rep. Gr. 3701; Tiptronic
diagnosis in the On-Board Diagnosis Manual (OBD II), Tiptronic,
Boxster (986), 911 Carrera (996), 911 Turbo (996)

P code Fault code Fault text Fault effect


P0720 22 CAN: wheel speed rear right from PSM Substitute value wheel speed rear left;
implausible if more than one fault from Group 22,
23, 24, 25 appears, then control unit
is in limp-home mode
23 CAN: wheel speed rear left from PSM Substitute value wheel speed rear left;
implausible if more than one fault from Group 22,
23, 24, 25 appears, then control unit
is in limp-home mode
38 CAN: PSM communication disturbed Control unit in limp-home mode

2470 P0720
0-P0720 page 1
Printed in Germany – 14, 2003 p0720
0 DME 7.8 DME 7.8

0-P0720 page 2 2470 P0720


p0720 Printed in Germany – 14, 2003
DME 7.8 DME 7.8 0
P0730
0-P0730

Tiptronic (Gear comparison negative)

Diagnostic conditions
• Ignition on

Possible cause of fault


♦ The Tiptronic control unit has detected a malfunction.

Note!
♦ The fault is diagnosed in the Tiptronic control unit. OBDII relevant
fault codes are sent to the DME control module via the CAN
drive. In the process the Tiptronic fault codes are converted to
P-code!
♦ Fault management and any activation of the Check Engine lamp
is done by the DME control module!

Affected terminals
-

Diagnosis/troubleshooting

Note!
♦ The fault codes stored in the Tiptronic control unit for this P
code are to be taken from the following table.
♦ For in-depth troubleshooting see Þ Rep. Gr. 3701; Tiptronic
diagnosis in the On-Board Diagnosis Manual (OBD II), Tiptronic,
Boxster (986), 911 Carrera (996), 911 Turbo (996)

P code Fault code Fault text Fault effect


P0730 55 Gear comparison negative (repeatedly) Control unit in limp-home mode, mini-
mum cycle initiated

2470 P0730
0-P0730 page 1
Printed in Germany – 14, 2003 p0730
0 DME 7.8 DME 7.8

0-P0730 page 2 2470 P0730


p0730 Printed in Germany – 14, 2003
DME 7.8 DME 7.8 0
P0740
0-P0740

Tiptronic (Converter lockup clutch)

Diagnostic conditions
• Ignition on

Possible cause of fault


♦ The Tiptronic control unit has detected a malfunction.

Note!
♦ The fault is diagnosed in the Tiptronic control unit. OBDII relevant
fault codes are sent to the DME control module via the CAN
drive. In the process the Tiptronic fault codes are converted to
P-code!
♦ Fault management and any activation of the Check Engine lamp
is done by the DME control module!

Affected terminals
-

Diagnosis/troubleshooting

Note!
♦ The fault codes stored in the Tiptronic control unit for this P
code are to be taken from the following table.
♦ For in-depth troubleshooting see Þ Rep. Gr. 3701; Tiptronic
diagnosis in the On-Board Diagnosis Manual (OBD II), Tiptronic,
Boxster (986), 911 Carrera (996), 911 Turbo (996)

P code Fault code Fault text Fault effect


P0740 53 Converter lockup clutch excessive Converter lockup clutch open
power consumption

2470 P0740
0-P0740 page 1
Printed in Germany – 14, 2003 p0740
0 DME 7.8 DME 7.8

0-P0740 page 2 2470 P0740


p0740 Printed in Germany – 14, 2003
DME 7.8 DME 7.8 0
P0743
0-P0743

Tiptronic (Converter lockup clutch solenoid valve)

Diagnostic conditions
• Ignition on

Possible cause of fault


♦ The Tiptronic control unit has detected a malfunction.

Note!
♦ The fault is diagnosed in the Tiptronic control unit. OBDII relevant
fault codes are sent to the DME control module via the CAN
drive. In the process the Tiptronic fault codes are converted to
P-code!
♦ Fault management and any activation of the Check Engine lamp
is done by the DME control module!

Affected terminals
-

Diagnosis/troubleshooting

Note!
♦ The fault codes stored in the Tiptronic control unit for this P
code are to be taken from the following table.
♦ For in-depth troubleshooting see Þ Rep. Gr. 3701; Tiptronic
diagnosis in the On-Board Diagnosis Manual (OBD II), Tiptronic,
Boxster (986), 911 Carrera (996), 911 Turbo (996)

P code Fault code Fault text Fault effect


P0743 5 Converter lockup solenoid valve Control unit in limp-home mode, mini-
mum cycle initiated

2470 P0743
0-P0743 page 1
Printed in Germany – 14, 2003 p0743
0 DME 7.8 DME 7.8

0-P0743 page 2 2470 P0743


p0743 Printed in Germany – 14, 2003
DME 7.8 DME 7.8 0
P0748
0-P0748

Tiptronic (Control solenoid valve, modulating pres-


sure)

Diagnostic conditions
• Ignition on

Possible cause of fault


♦ The Tiptronic control unit has detected a malfunction.

Note!
♦ The fault is diagnosed in the Tiptronic control unit. OBDII relevant
fault codes are sent to the DME control module via the CAN
drive. In the process the Tiptronic fault codes are converted to
P-code!
♦ Fault management and any activation of the Check Engine lamp
is done by the DME control module!

Affected terminals
-

Diagnosis/troubleshooting

Note!
♦ The fault codes stored in the Tiptronic control unit for this P
code are to be taken from the following table.
♦ For in-depth troubleshooting see Þ Rep. Gr. 3701; Tiptronic
diagnosis in the On-Board Diagnosis Manual (OBD II), Tiptronic,
Boxster (986), 911 Carrera (996), 911 Turbo (996)

P code Fault code Fault text Fault effect


P0748 6 Control solenoid valve, modulating Control unit in limp-home mode, mini-
pressure mum cycle initiated

2470 P0748
0-P0748 page 1
Printed in Germany – 14, 2003 p0748
0 DME 7.8 DME 7.8

0-P0748 page 2 2470 P0748


p0748 Printed in Germany – 14, 2003
DME 7.8 DME 7.8 0
P0753
0-P0753

Tiptronic (Solenoid valve, 1-2/4-5 gearshift)

Diagnostic conditions
• Ignition on

Possible cause of fault


♦ The Tiptronic control unit has detected a malfunction.

Note!
♦ The fault is diagnosed in the Tiptronic control unit. OBDII relevant
fault codes are sent to the DME control module via the CAN
drive. In the process the Tiptronic fault codes are converted to
P-code!
♦ Fault management and any activation of the Check Engine lamp
is done by the DME control module!

Affected terminals
-

Diagnosis/troubleshooting

Note!
♦ The fault codes stored in the Tiptronic control unit for this P
code are to be taken from the following table.
♦ For in-depth troubleshooting see Þ Rep. Gr. 3701; Tiptronic
diagnosis in the On-Board Diagnosis Manual (OBD II), Tiptronic,
Boxster (986), 911 Carrera (996), 911 Turbo (996)

P code Fault code Fault text Fault effect


P0753 2 Solenoid valve, 1-2/4-5 gearshift Control unit in limp-home mode, mini-
mum cycle initiated

2470 P0753
0-P0753 page 1
Printed in Germany – 14, 2003 p0753
0 DME 7.8 DME 7.8

0-P0753 page 2 2470 P0753


p0753 Printed in Germany – 14, 2003
DME 7.8 DME 7.8 0
P0758
0-P0758

Tiptronic (Solenoid valve, 2-3 gearshift)

Diagnostic conditions
• Ignition on

Possible cause of fault


♦ The Tiptronic control unit has detected a malfunction.

Note!
♦ The fault is diagnosed in the Tiptronic control unit. OBDII relevant
fault codes are sent to the DME control module via the CAN
drive. In the process the Tiptronic fault codes are converted to
P-code!
♦ Fault management and any activation of the Check Engine lamp
is done by the DME control module!

Affected terminals
-

Diagnosis/troubleshooting

Note!
♦ The fault codes stored in the Tiptronic control unit for this P
code are to be taken from the following table.
♦ For in-depth troubleshooting see Þ Rep. Gr. 3701; Tiptronic
diagnosis in the On-Board Diagnosis Manual (OBD II), Tiptronic,
Boxster (986), 911 Carrera (996), 911 Turbo (996)

P code Fault code Fault text Fault effect


P0758 3 Solenoid valve, 2-3 gearshift Control unit in limp-home mode, mini-
mum cycle initiated

2470 P0758
0-P0758 page 1
Printed in Germany – 14, 2003 p0758
0 DME 7.8 DME 7.8

0-P0758 page 2 2470 P0758


p0758 Printed in Germany – 14, 2003
DME 7.8 DME 7.8 0
P0763
0-P0763

Tiptronic (Solenoid valve, 3-4 gearshift)

Diagnostic conditions
• Ignition on

Possible cause of fault


♦ The Tiptronic control unit has detected a malfunction.

Note!
♦ The fault is diagnosed in the Tiptronic control unit. OBDII relevant
fault codes are sent to the DME control module via the CAN
drive. In the process the Tiptronic fault codes are converted to
P-code!
♦ Fault management and any activation of the Check Engine lamp
is done by the DME control module!

Affected terminals
-

Diagnosis/troubleshooting

Note!
♦ The fault codes stored in the Tiptronic control unit for this P
code are to be taken from the following table.
♦ For in-depth troubleshooting see Þ Rep. Gr. 3701; Tiptronic
diagnosis in the On-Board Diagnosis Manual (OBD II), Tiptronic,
Boxster (986), 911 Carrera (996), 911 Turbo (996)

P code Fault code Fault text Fault effect


P0763 4 Solenoid valve, 3-4 gearshift Control unit in limp-home mode, mini-
mum cycle initiated

2470 P0763
0-P0763 page 1
Printed in Germany – 14, 2003 p0763
0 DME 7.8 DME 7.8

0-P0763 page 2 2470 P0763


p0763 Printed in Germany – 14, 2003
DME 7.8 DME 7.8 0
P0778
0-P0778

Tiptronic (Control solenoid valve, shifting pressure)

Diagnostic conditions
• Ignition on

Possible cause of fault


♦ The Tiptronic control unit has detected a malfunction.

Note!
♦ The fault is diagnosed in the Tiptronic control unit. OBDII relevant
fault codes are sent to the DME control module via the CAN
drive. In the process the Tiptronic fault codes are converted to
P-code!
♦ Fault management and any activation of the Check Engine lamp
is done by the DME control module!

Affected terminals
-

Diagnosis/troubleshooting

Note!
♦ The fault codes stored in the Tiptronic control unit for this P
code are to be taken from the following table.
♦ For in-depth troubleshooting see Þ Rep. Gr. 3701; Tiptronic
diagnosis in the On-Board Diagnosis Manual (OBD II), Tiptronic,
Boxster (986), 911 Carrera (996), 911 Turbo (996)

P code Fault code Fault text Fault effect


P0778 7 Control solenoid valve, shifting pres- Control unit in limp-home mode, mini-
sure mum cycle initiated

2470 P0778
0-P0778 page 1
Printed in Germany – 14, 2003 p0778
0 DME 7.8 DME 7.8

0-P0778 page 2 2470 P0778


p0778 Printed in Germany – 14, 2003
DME 7.8 DME 7.8 0
P0830
0-98

Clutch Switch – Signal Implausible

Diagnosis conditions
• Speed greater than 50 km/h
• Time between two clutch engagement processes more than 5
sec
• Number of gearshifts more than 5

Possible fault cause


♦ Fuse faulty

♦ Clutch switch

♦ Short circuit to B+

♦ Open circuit

Affected terminals
-

Diagnosis/Troubleshooting

Note!
♦ The clutch switch is linked to the instrument cluster. The DME control module receives information from the
instrument cluster via the CAN bus.
♦ If a clutch switch fault is stored, the cruise control system is out of order.

Work instruction Display OK If not OK


1 Check fuse B 7.
2 Check clutch switch. ♦ Clutch switch opens when actu-
ated.
3 Check wiring. ♦ Check the wiring from the clutch
switch to the instrument cluster
pin III/19 for short to B+.
♦ Check the wiring from the clutch
switch to the instrument cluster
pin III/19 for continuity.

2780 P0830
0-98 page 1
Printed in Germany – 6, 2002 p0830
0 DME 7.8 DME 7.8

0-98 page 2 2780 P0830


p0830 Printed in Germany – 6, 2002
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 *OLJR]VS[HNLZPNUHSVM ♦ 0NUP[PVUVU  [V= 9LWSHJLTHZZHPY
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DME 7.8 DME 7.8 0
P1102
0-102.1

Ambient Pressure Sensor – Above Limit

Diagnosis conditions
• Ignition on

Possible fault cause


♦ DME control module

Affected terminals
-

Diagnosis/Troubleshooting

Note!
If no fault is present, erase the fault memory.

Work instruction Display OK If not OK


1 Replace DME control
module.
2 Perform adaptation. ♦ Switch on the ignition.
♦ Wait one minute.
♦ Do not press the accelerator.
♦ Switch off the ignition for at
least 10 seconds.
♦ Read out the fault memory.

2470 P1102
0-102.1 page 1
Printed in Germany – 6, 2002 p1102
0 DME 7.8 DME 7.8

0-102.1 page 2 2470 P1102


p1102 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P1105
0-102.2

Oxygen Sensing Adaptation, Upper Load Range, Bank


1 – Below Limit

Diagnosis conditions
• Oxygen sensing system active
• Time elapsed after engine start-up: 250 to 350 seconds (USA)
• Time elapsed after engine start-up: 302 to 402 seconds (RoW)
• Engine temperature greater than 60 °C
• Mass air flow greater than 180 kg/h

Possible fault cause


♦ Incorrect signal from MAF sensor

♦ Fuel pressure too high

♦ Fuel injector leaking

♦ EVAP canister purge valve open

Affected terminals
-

Diagnosis/Troubleshooting

Note!
♦ If DTC P0445 (fuel tank vent valve - short to ground) is stored, correct this fault first. An open EVAP canister
purge valve can lead to the lean threshold being reached.
♦ For vehicles in the USA, the upper load range will probably not be reached. The only case in which a fault could
be stored is during driving while towing a trailer or caravan on a hill.
♦ If the fuel tank reserve light is switched on, no fault is entered.

Work instruction Display OK If not OK


1 Check signal from MAF ♦ Connect special tool 9637. 0.9 to 1.1 V. Replace MAF sensor
sensor. ♦ Measure voltage at pin III/23
and ground
♦ Switch on the ignition.

♦ Start the engine. Approx. 1.4 V


2 Check fuel pressure

2469 P1105
0-102.2 page 1
Printed in Germany – 6, 2002 p1105
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Check fuel pressure regu- ♦ Remove vacuum hose from fuel 0.4 - 0.6 bar Check the intake air
lator, vacuum connection pressure regulator system for leaks
and fuel return line ♦ Connect special tool 9103/2 to and check vacuum
vacuum hose line to fuel pressure
regulator for restric-
♦ Start the engine. tions.
♦ Check housing of fuel pressure Replace the fuel
regulator for damage and defor- pressure regulator if
mation it is damaged with
the result that the
spring pre-tension-
ing is increased
4 Check EVAP canister ♦ Disconnect hose from EVAP can- The vacuum must
purge valve ister purge valve to intake sys- not fall below 0.5
tem at EVAP canister purge bar after 10 minutes
valve
♦ Remove connector of EVAP can-
ister purge valve
♦ Connect special tool 9160/1 to
EVAP canister purge valve
♦ Generate vacuum of approx. 0.7
bar
5 Check fuel injectors for
leaks

0-102.2 page 2 2469 P1105


p1105 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P1106
0-102.3

Oxygen Sensing Adaptation, Upper Load Range, Bank


2 – Below Limit

Diagnosis conditions
• Oxygen sensing system active
• Time elapsed after engine start-up: 250 to 350 seconds (USA)
• Time elapsed after engine start-up: 302 to 402 seconds (RoW)
• Engine temperature greater than 60 °C
• Mass air flow greater than 180 kg/h

Possible fault cause


♦ Incorrect signal from MAF sensor

♦ Fuel pressure too high

♦ Fuel injector leaking

♦ EVAP canister purge valve open

Affected terminals
-

Diagnosis/Troubleshooting

Note!
♦ If DTC P0445 (EVAP canister purge valve - short to ground) is stored in the memory, correct this fault first. An
open EVAP canister purge valve can lead to the lean threshold being reached.
♦ For vehicles in the USA, the upper load range will probably not be reached. The only case in which a fault could
be stored is during driving while towing a trailer or caravan on a hill.
♦ If the fuel tank reserve light is switched on, no fault is entered.

Work instruction Display OK If not OK


1 Check signal from MAF ♦ Connect special tool 9637. 0.9 to 1.1 V. Replace MAF sensor
sensor. ♦ Measure voltage at pin III/23
and ground
♦ Switch on the ignition.

♦ Start the engine. Approx. 1.4 V


2 Check fuel pressure

2469 P1106
0-102.3 page 1
Printed in Germany – 6, 2002 p1106
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Check fuel pressure regu- ♦ Remove vacuum hose from fuel 0.4 - 0.6 bar Check the intake air
lator, vacuum connection pressure regulator system for leaks
and fuel return line ♦ Connect special tool 9103/2 to and check vacuum
vacuum hose line to fuel pressure
regulator for restric-
♦ Start the engine. tions.
♦ Check housing of fuel pressure Replace the fuel
regulator for damage and defor- pressure regulator if
mation it is damaged with
the result that the
spring pre-tension-
ing is increased
4 Check EVAP canister ♦ Disconnect hose from EVAP can- The vacuum must
purge valve ister purge valve to intake sys- not fall below 0.5
tem at EVAP canister purge bar after 10 minutes
valve
♦ Remove connector of EVAP can-
ister purge valve
♦ Connect special tool 9160/1 to
EVAP canister purge valve
♦ Generate vacuum of approx. 0.7
bar
5 Check fuel injector for
leaks

0-102.3 page 2 2469 P1106


p1106 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P1107
0-102.4

Oxygen Sensing Adaptation, Lower Load Range, Bank


1 – Below Limit

Diagnosis conditions
• Oxygen sensing system active
• Time elapsed after engine start-up: 250 to 350 seconds (USA)
• Time elapsed after engine start-up: 302 to 402 seconds (RoW)
• Engine temperature greater than 60 °C

Possible fault cause


♦ Incorrect signal from MAF sensor

♦ Fuel pressure too high

♦ Fuel injector leaking

Affected terminals
-

Diagnosis/Troubleshooting

Note!
♦ If DTC P0445 (fuel tank vent valve - short to ground) is stored, correct this fault first. An open EVAP canister
purge valve can lead to the lean threshold being reached.
♦ If the fuel tank reserve light is switched on, no fault is entered.

Work instruction Display OK If not OK


1 Check signal from MAF ♦ Connect special tool 9637. 0.9 to 1.1 V. Replace MAF sensor
sensor. ♦ Measure voltage at pin III/23
and ground
♦ Switch on the ignition.

♦ Start the engine. Approx. 1.4 V


2 Check fuel pressure

2469 P1107
0-102.4 page 1
Printed in Germany – 6, 2002 p1107
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Check fuel pressure regu- ♦ Remove vacuum hose from fuel 0.4 - 0.6 bar Check the intake air
lator, vacuum connection pressure regulator system for leaks
and fuel return line ♦ Connect special tool 9103/2 to and check vacuum
vacuum hose line to fuel pressure
regulator for restric-
♦ Start the engine. tions.
♦ Check housing of fuel pressure Replace the fuel
regulator for damage and defor- pressure regulator if
mation it is damaged with
the result that the
spring pre-tension-
ing is increased
4 Check fuel injectors for
leaks

0-102.4 page 2 2469 P1107


p1107 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P1108
0-102.5

Oxygen Sensing Adaptation, Lower Load Range, Bank


2 – Below Limit

Diagnosis conditions
• Oxygen sensing system active
• Time elapsed after engine start-up: 250 to 350 seconds (USA)
• Time elapsed after engine start-up: 302 to 402 seconds (RoW)
• Engine temperature greater than 60 °C

Possible fault cause


♦ Incorrect signal from MAF sensor

♦ Fuel pressure too high

♦ Fuel injector leaking

Affected terminals
-

Diagnosis/Troubleshooting

Note!
♦ If DTC P0445 (fuel tank vent valve - short to ground) is stored, correct this fault first. An open EVAP canister
purge valve can lead to the lean threshold being reached.
♦ If the fuel tank reserve light is switched on, no fault is entered.

Work instruction Display OK If not OK


1 Check signal from MAF ♦ Connect special tool 9637. 0.9 to 1.1 V. Replace MAF sensor
sensor. ♦ Measure voltage at pin III/23
and ground
♦ Switch on the ignition.

♦ Start the engine. Approx. 1.4 V


2 Check fuel pressure

2469 P1108
0-102.5 page 1
Printed in Germany – 6, 2002 p1108
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Check fuel pressure regu- ♦ Remove vacuum hose from fuel 0.4 - 0.6 bar Check the intake air
lator, vacuum connection pressure regulator system for leaks
and fuel return line ♦ Connect special tool 9103/2 to and check vacuum
vacuum hose line to fuel pressure
regulator for restric-
♦ Start the engine. tions.
♦ Check housing of fuel pressure Replace the fuel
regulator for damage and defor- pressure regulator if
mation it is damaged with
the result that the
spring pre-tension-
ing is increased
4 Check fuel injectors for
leaks

0-102.5 page 2 2469 P1108


p1108 Printed in Germany – 6, 2002
+4, +4, 
ss¬n
¬_ss¬n

mz¤›˜¦"a"*dF’:˜4^"VF˜hF"’¤FhFm›˜_˜"*p¦F˜daha›

a"Vmp’a’˜4pm=a›apm’
• ,UNPULY\UUPUN

p’’a*dF˜O"¤d›˜4"¤’F
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♦ ;OYV[[SLHKQ\Z[PUN\UP[MH\S[`

♦ 4HZZHPYMSV^ZLUZVYMH\S[`

OOF4›F=˜›Fham"d’
Ì

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0UJHZLVMHKLMLJ[PU[OL4(-ZLUZVY[OPZMH\S[T\Z[HSZVILZ[VYLK
PU[OLMH\S[TLTVY`

>VYRPUZ[Y\J[PVU +PZWSH`62 0MUV[62


 *OLJR[OYV[[SLHKQ\Z[PUN\UP[MVYKPY[]PZ\HSPUZWLJ[PVU ⇒:[LW *SLHU[OYV[[SL
HKQ\Z[PUN\UP[
YLWSHJLPMULJLZZHY`
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 *OLJR]VS[HNLZPNUHSVM ♦ 0NUP[PVUVU  [V= 9LWSHJLTHZZHPY
4(-ZLUZVY ♦ 4LHZ\YL]VS[HNLIL[^LLUZWLÌ MSV^ZLUZVY
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7 
Í7 WHNL
7YPU[LKPU.LYTHU`u W
DME 7.8 DME 7.8 0
P1110
0-103

294 Oxygen Sensors Exchanged Ahead of TWC

Diagnosis conditions
• Engine at operating temperature
• Oxygen sensing system active

Possible fault cause


♦ Wiring harness

Affected terminals
II/15 and II/16

Diagnosis/Troubleshooting

Note!
When the oxygen sensors are exchanged, then the oxygen sensors run contrary to the adaptation limitation.

Work instruction Display OK If not OK


1 Check wiring harness ♦ Measure resistance between 0-5Ω Repair wiring har-
oxygen sensor connector 1 pin ness
1 and DME control module con-
nector pin II/15
2 ♦ Measure resistance between 0-5Ω Repair wiring har-
oxygen sensor connector 2 pin ness
1 and DME control module con-
nector pin II/16

P1110
0-103 page 1
Printed in Germany – 2, 2000 p1110
0 DME 7.8 DME 7.8

0-103 page 2 P1110


p1110 Printed in Germany – 2, 2000
DME 7.8 DME 7.8 0
P1114
0-104

723 Heating LSU, Inertia Fuel Shutoff - Signal Implau-


sible

Diagnosis conditions
• Exhaust temperature above 250 °C
• Battery positive voltage greater than 9.5 V
• Time elapsed after start-up greater than 60 seconds
• No faults of the oxygen sensor
• Inertia fuel shutoff greater than 4 seconds

Possible fault cause


♦ Open circuit

♦ Oxygen sensor

♦ DME control module

Affected terminals
II/19

Diagnosis/Troubleshooting

Note!
Do not use contact spray on the connectors to oxygen sensor.

Work instruction Display OK If not OK


1 Check connector for cor- ♦ Visual inspection
rosion
2 Check oxygen sensor ♦ Remove oxygen sensor connec- 3.0 to 3.5 Ω at 20 Replace oxygen
heating tor Bank 1 ahead of catalytic °C sensor
converter
♦ Check resistance between pin 3
and 4 towards the oxygen sen-
sor

2469 P1114
0-104 page 1
Printed in Germany – 2, 2000 p1114
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Check B+ supply for oxy- ♦ Start the engine Battery positive volt-
gen sensor heating ♦ Measure voltage between pin 3 age
towards the DME control module
and ground
4 Check wiring ♦ Check resistance between pin 4 0-5Ω
and pin II/19
5 Check oxygen sensor ♦ Check resistance between pin 4 ∞Ω Replace oxygen
and the oxygen sensor housing sensor
♦ Check resistance between pin 1
and the oxygen sensor housing
♦ Check resistance between pin 2
and the oxygen sensor housing
♦ Check resistance between pin 5
and the oxygen sensor housing
♦ Check resistance between pin 6
and the oxygen sensor housing

Note!
Do not exchange oxygen sensors ahead of catalytic converter and
after catalytic converter.

0-104 page 2 2469 P1114


p1114 Printed in Germany – 2, 2000
DME 7.8 DME 7.8 0
Oxygen sensors ahead of and after catalytic converter

1 - Oxygen sensor ahead of catalytic converter


2 - Oxygen sensor after catalytic converter

1 2

2469 P1114
0-104 page 3
Printed in Germany – 2, 2000 p1114
0 DME 7.8 DME 7.8

0-104 page 4 2469 P1114


p1114 Printed in Germany – 2, 2000
DME 7.8 DME 7.8 0
P1115
0-105

13 Oxygen Sensor Ahead of TWC, Bank 1 – Signal


Implausible

Diagnosis conditions
• Mass air flow above 32 kg/h
• No other oxygen sensor faults
• Battery voltage between 9.5 V and 16 V

Possible fault cause


♦ Open circuit

♦ Oxygen sensor heating faulty

♦ DME control module

Affected terminals
II/19

Diagnosis/Troubleshooting

Note!
Do not use contact spray on the connectors to oxygen sensor.

Work instruction Display OK If not OK


1 Check connector for cor- ♦ Visual inspection
rosion
2 Check oxygen sensor ♦ Remove oxygen sensor connec- 3.0 to 3.5 Ω at 20 Replace oxygen
heating tor ahead of catalytic converter °C sensor
Bank 1
♦ Check resistance between pin 3
and 4 towards the oxygen sen-
sor

2469 P1115
0-105 page 1
Printed in Germany – 2, 2000 p1115
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Check B+ supply for oxy- ♦ Start the engine Battery positive volt-
gen sensor heating ♦ Measure voltage between pin 3 age
towards the DME control module
and ground
4 Check wiring ♦ Check resistance between pin 4 0-5Ω
and pin II/19
5 Check oxygen sensor ♦ Check resistance between pin 4 ∞Ω Replace oxygen
and the oxygen sensor housing sensor
♦ Check resistance between pin 1
and the oxygen sensor housing
♦ Check resistance between pin 2
and the oxygen sensor housing
♦ Check resistance between pin 5
and the oxygen sensor housing
♦ Check resistance between pin 6
and the oxygen sensor housing

Note!
Do not exchange oxygen sensors ahead of catalytic converter and
after catalytic converter.

0-105 page 2 2469 P1115


p1115 Printed in Germany – 2, 2000
DME 7.8 DME 7.8 0
Oxygen sensors ahead of and after catalytic converter

1 - Oxygen sensor ahead of catalytic converter


2 - Oxygen sensor after catalytic converter

1 2

13 Oxygen Sensor Heating Ahead of TWC, Bank 1 –


Open Circuit

Diagnosis conditions
• Battery voltage between 9.5 V and 16 V
• Time elapsed after engine start-up greater than 10 seconds

Possible fault cause


♦ Open circuit

Affected terminals
II/19

Diagnosis/Troubleshooting

Note!
Do not use contact spray on the connectors to oxygen sensor.

Work instruction Display OK If not OK


1 Check connector for cor- ♦ Visual inspection
rosion
2 Check oxygen sensor ♦ Remove oxygen sensor connec- 3.0 to 3.5 Ω at 20 Replace oxygen
heating tor Bank 1 ahead of catalytic °C sensor
converter
♦ Check resistance between pin 3
and 4 towards the oxygen sen-
sor

2469 P1115
0-105 page 3
Printed in Germany – 2, 2000 p1115
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Check B+ supply for oxy- ♦ Start the engine Battery positive volt-
gen sensor heating ♦ Measure voltage between pin 3 age
towards the DME control module
and ground
4 Check wiring ♦ Check resistance between pin 4 0-5Ω
and pin II/19

Note!
Do not exchange oxygen sensors ahead of catalytic converter and
after catalytic converter.

0-105 page 4 2469 P1115


p1115 Printed in Germany – 2, 2000
DME 7.8 DME 7.8 0
Oxygen sensors ahead of and after catalytic converter

1 - Oxygen sensor ahead of catalytic converter


2 - Oxygen sensor after catalytic converter

1 2

13 Oxygen Sensor Ahead of TWC, Bank 1 – Below


Limit

Diagnosis conditions
• Battery voltage between 9.5 V and 16 V
• Time elapsed after engine start-up greater than 10 seconds

Possible fault cause


♦ Short circuit to ground

Affected terminals
II/19

Diagnosis/Troubleshooting

2469 P1115
0-105 page 5
Printed in Germany – 2, 2000 p1115
0 DME 7.8 DME 7.8

Note!
Do not use contact spray on the connectors to oxygen sensor.

Work instruction Display OK If not OK


1 Check oxygen sensor ♦ Remove oxygen sensor connec- 3.0 to 3.5 Ω at 20 Replace oxygen
heating tor Bank 1 ahead of catalytic °C sensor
converter
♦ Check resistance between pin 3
and 4 towards the oxygen sen-
sor

2 ♦ Check resistance between pin 4 ∞Ω
and the oxygen sensor housing
3 Check wiring ♦ Check resistance between pin 4 ∞Ω Repair wiring har-
and vehicle ground towards ness
DME control module

Note!
Do not exchange oxygen sensors ahead of catalytic converter and
after catalytic converter.

0-105 page 6 2469 P1115


p1115 Printed in Germany – 2, 2000
DME 7.8 DME 7.8 0
Oxygen sensors ahead of and after catalytic converter

1 - Oxygen sensor ahead of catalytic converter


2 - Oxygen sensor after catalytic converter

1 2

13 Oxygen Sensor Heating Ahead of TWC, Bank 1 –


Above Limit

Diagnosis conditions
• Battery voltage between 9.5 V and 16 V
• Time elapsed after engine start-up greater than 10 seconds

Possible fault cause


♦ Short circuit to B+

Affected terminals
II/19

Diagnosis/Troubleshooting

2469 P1115
0-105 page 7
Printed in Germany – 2, 2000 p1115
0 DME 7.8 DME 7.8

Note!
Do not use contact spray on the connectors to oxygen sensor.

Work instruction Display OK If not OK


1 Check oxygen sensor ♦ Remove oxygen sensor connec- 3.0 to 3.5 Ω at 20 Replace oxygen
heating tor Bank 1 ahead of catalytic °C sensor
converter
♦ Check resistance between pin 3
and 4 towards the oxygen sen-
sor
♦ Check resistance between pin 4 ∞Ω
and the oxygen sensor housing
♦ Check resistance between pin 1
and pin 4
♦ Check resistance between pin 2
and pin 4
♦ Check resistance between pin 5
and pin 4
♦ Check resistance between pin 6
and pin 4
2 Check wiring ♦ Switch on the ignition 0V Repair wiring har-
♦ Measure voltage between pin 4 ness
and vehicle ground towards
DME control module

Note!
Do not exchange oxygen sensors ahead of catalytic converter and
after catalytic converter.

0-105 page 8 2469 P1115


p1115 Printed in Germany – 2, 2000
DME 7.8 DME 7.8 0
Oxygen sensors ahead of and after catalytic converter

1 - Oxygen sensor ahead of catalytic converter


2 - Oxygen sensor after catalytic converter

1 2

2469 P1115
0-105 page 9
Printed in Germany – 2, 2000 p1115
0 DME 7.8 DME 7.8

0-105 page 10 2469 P1115


p1115 Printed in Germany – 2, 2000
DME 7.8 DME 7.8 0
P1116
0-106

724 Heating LSU Bank 2, Inertia Fuel Shutoff - Signal


Implausible

Diagnosis conditions
• Exhaust temperature above 250 °C
• Battery positive voltage greater than 9.5 V
• Time elapsed after start-up greater than 60 seconds
• No faults of the oxygen sensor
• Inertia fuel shutoff greater than 4 seconds

Possible fault cause


♦ Open circuit

♦ Oxygen sensor

♦ DME control module

Affected terminals
II/13

Diagnosis/Troubleshooting

Note!
Do not use contact spray on the connectors to oxygen sensor.

Work instruction Display OK If not OK


1 Check connector for cor- ♦ Visual inspection
rosion
2 Check oxygen sensor ♦ Remove oxygen sensor connec- 3.0 to 3.5 Ω at 20 Replace oxygen
heating tor Bank 2 ahead of catalytic °C sensor
converter
♦ Check resistance between pin 3
and 4 towards the oxygen sen-
sor

2469 P1116
0-106 page 1
Printed in Germany – 2, 2000 p1116
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Check B+ supply for oxy- ♦ Start the engine Battery positive volt-
gen sensor heating ♦ Measure voltage between pin 3 age
towards the DME control module
and ground
4 Check wiring ♦ Check resistance between pin 4 0-5Ω
and pin II/13
5 Check oxygen sensor ♦ Check resistance between pin 4 ∞Ω Replace oxygen
and the oxygen sensor housing sensor
♦ Check resistance between pin 1
and the oxygen sensor housing
♦ Check resistance between pin 2
and the oxygen sensor housing
♦ Check resistance between pin 5
and the oxygen sensor housing
♦ Check resistance between pin 6
and the oxygen sensor housing

Note!
Do not exchange oxygen sensors ahead of catalytic converter and
after catalytic converter.

0-106 page 2 2469 P1116


p1116 Printed in Germany – 2, 2000
DME 7.8 DME 7.8 0
Oxygen sensors ahead of and after catalytic converter

1 - Oxygen sensor ahead of catalytic converter


2 - Oxygen sensor after catalytic converter

1
2

2469 P1116
0-106 page 3
Printed in Germany – 2, 2000 p1116
0 DME 7.8 DME 7.8

0-106 page 4 2469 P1116


p1116 Printed in Germany – 2, 2000
DME 7.8 DME 7.8 0
P1117
0-107

14 Oxygen Sensor Heating After TWC, Bank 1 – Signal


Implausible

Diagnosis conditions
• Exhaust temperature between 300 °C and 600 °C
• Battery voltage between 9.5 V and 16 V

Possible fault cause


♦ Corrosion in connector

♦ Oxygen sensor

Affected terminals
II/7

Diagnosis/Troubleshooting

Note!
Do not use contact spray on the connectors to oxygen sensor.

Work instruction Display OK If not OK


1 Check connector for cor- ♦ Visual inspection
rosion
2 Check oxygen sensor ♦ Remove oxygen sensor connec- 9 to 10 Ω at 20 °C Replace oxygen
heating tor after catalytic converter sensor
Bank 1
♦ Check resistance between pin 1
and 2 towards the oxygen sen-
sor
3 Check oxygen sensor ♦ Check resistance between pin 1 ∞Ω
and the oxygen sensor housing
♦ Check resistance between pin 1
and 3

Note!
Do not exchange oxygen sensors ahead of catalytic converter and
after catalytic converter.

2473 P1117
0-107 page 1
Printed in Germany – 2, 2000 p1117
0 DME 7.8 DME 7.8

Oxygen sensors ahead of and after catalytic converter

1 - Oxygen sensor ahead of catalytic converter


2 - Oxygen sensor after catalytic converter

1 2

0-107 page 2 2473 P1117


p1117 Printed in Germany – 2, 2000
DME 7.8 DME 7.8 0
P1118
0-108

4 Oxygen Sensor Heating After TWC, Bank 2 – Signal


Implausible

Diagnosis conditions
• Exhaust temperature between 300 °C and 600 °C
• Battery voltage between 9.5 V and 16 V

Possible fault cause


♦ Corrosion in connector

♦ Oxygen sensor

Affected terminals
II/1

Diagnosis/Troubleshooting

Note!
Do not use contact spray on the connectors to oxygen sensor.

Work instruction Display OK If not OK


1 Check connector for cor- ♦ Visual inspection
rosion
2 Check oxygen sensor ♦ Remove oxygen sensor connec- 9 to 10 Ω at 20 °C Replace oxygen
heating tor after catalytic converter sensor
Bank 2
♦ Check resistance between pin 1
and 2 towards the oxygen sen-
sor
3 Check oxygen sensor ♦ Check resistance between pin 1 ∞Ω
and the oxygen sensor housing
♦ Check resistance between pin 1
and 3

Note!
Do not exchange oxygen sensors ahead of catalytic converter and
after catalytic converter.

2473 P1118
0-108 page 1
Printed in Germany – 2, 2000 p1118
0 DME 7.8 DME 7.8

Oxygen sensors ahead of and after catalytic converter

1 - Oxygen sensor ahead of catalytic converter


2 - Oxygen sensor after catalytic converter

1
2

0-108 page 2 2473 P1118


p1118 Printed in Germany – 2, 2000
DME 7.8 DME 7.8 0
P1119
0-109

5 Oxygen Sensor Heating Ahead of TWC, Bank 2 – Sig-


nal Implausible

Diagnosis conditions
• Mass air flow above 32 kg/h
• No other oxygen sensor faults
• Battery voltage between 9.5 V and 16 V

Possible fault cause


♦ Open circuit

♦ Oxygen sensor heating faulty

♦ DME control module

Affected terminals
II/13

Diagnosis/Troubleshooting

Note!
Do not use contact spray on the connectors to oxygen sensor.

Work instruction Display OK If not OK


1 Check connector for cor- ♦ Visual inspection
rosion
2 Check oxygen sensor ♦ Remove oxygen sensor connec- 3.0 to 3.5 Ω at 20 Replace oxygen
heating tor ahead of catalytic converter °C sensor
Bank 2
♦ Check resistance between pin 3
and 4 towards the oxygen sen-
sor

2469 P1119
0-109 page 1
Printed in Germany – 2, 2000 p1119
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Check B+ supply for oxy- ♦ Start the engine Battery positive volt-
gen sensor heating ♦ Measure voltage between pin 3 age
towards the DME control module
and ground
4 Check wiring ♦ Check resistance between pin 4 0-5Ω
and pin II/19
5 Check oxygen sensor ♦ Check resistance between pin 4 ∞Ω Replace oxygen
and the oxygen sensor housing sensor
♦ Check resistance between pin 1
and the oxygen sensor housing
♦ Check resistance between pin 2
and the oxygen sensor housing
♦ Check resistance between pin 5
and the oxygen sensor housing
♦ Check resistance between pin 6
and the oxygen sensor housing

Note!
Do not exchange oxygen sensors ahead of catalytic converter and
after catalytic converter.

0-109 page 2 2469 P1119


p1119 Printed in Germany – 2, 2000
DME 7.8 DME 7.8 0
Oxygen sensors ahead of and after catalytic converter

1 - Oxygen sensor ahead of catalytic converter


2 - Oxygen sensor after catalytic converter

1
2

5 Oxygen Sensor Heating Ahead of TWC, Bank 2 –


Open Circuit

Diagnosis conditions
• Battery voltage between 9.5 V and 16 V
• Time elapsed after engine start-up greater than 10 seconds

Possible fault cause


♦ Open circuit

Affected terminals
II/13

Diagnosis/Troubleshooting

Note!
Do not use contact spray on the connectors to oxygen sensor.

Work instruction Display OK If not OK


1 Check connector for cor- ♦ Visual inspection
rosion
2 Check oxygen sensor ♦ Remove oxygen sensor connec- 3.0 to 3.5 Ω at 20 Replace oxygen
heating tor Bank 2 ahead of catalytic °C sensor
converter
♦ Check resistance between pin 3
and 4 towards the oxygen sen-
sor

2469 P1119
0-109 page 3
Printed in Germany – 2, 2000 p1119
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Check B+ supply for oxy- ♦ Start the engine Battery positive volt-
gen sensor heating ♦ Measure voltage between pin 3 age
towards the DME control module
and ground
4 Check wiring ♦ Check resistance between pin 4 0-5Ω
and pin II/19

Note!
Do not exchange oxygen sensors ahead of catalytic converter and
after catalytic converter.

0-109 page 4 2469 P1119


p1119 Printed in Germany – 2, 2000
DME 7.8 DME 7.8 0
Oxygen sensors ahead of and after catalytic converter

1 - Oxygen sensor ahead of catalytic converter


2 - Oxygen sensor after catalytic converter

1
2

5 Oxygen Sensor Heating Ahead of TWC, Bank 2 –


Below Limit

Diagnosis conditions
• Battery voltage between 9.5 V and 16 V
• Time elapsed after engine start-up greater than 10 seconds

Possible fault cause


♦ Short circuit to ground

Affected terminals
II/13

Diagnosis/Troubleshooting

Note!
Do not use contact spray on the connectors to oxygen sensor.

Work instruction Display OK If not OK


1 Check oxygen sensor ♦ Remove oxygen sensor connec- 3.0 to 3.5 Ω at 20 Replace oxygen
heating tor Bank 2 ahead of catalytic °C sensor
converter
♦ Check resistance between pin 3
and 4 towards the oxygen sen-
sor
2 ♦ Check resistance between pin 4 ∞Ω
and the oxygen sensor housing
3 Check wiring ♦ Check resistance between pin 4 ∞Ω Repair wiring har-
and vehicle ground towards ness
DME control module

2469 P1119
0-109 page 5
Printed in Germany – 2, 2000 p1119
0 DME 7.8 DME 7.8

Note!
Do not exchange oxygen sensors ahead of catalytic converter and
after catalytic converter.

Oxygen sensors ahead of and after catalytic converter

1 - Oxygen sensor ahead of catalytic converter


2 - Oxygen sensor after catalytic converter

1
2

5 Oxygen Sensor Heating Ahead of TWC, Bank 2 –


Above Limit

Diagnosis conditions
• Battery voltage between 9.5 V and 16 V
• Time elapsed after engine start-up greater than 10 seconds

Possible fault cause


♦ Short circuit to B+

Affected terminals
II/13

Diagnosis/Troubleshooting

0-109 page 6 2469 P1119


p1119 Printed in Germany – 2, 2000
DME 7.8 DME 7.8 0
Note!
Do not use contact spray on the connectors to oxygen sensor.

Work instruction Display OK If not OK


1 Check oxygen sensor ♦ Remove oxygen sensor connec- 3.0 to 3.5 Ω at 20 Replace oxygen
heating tor Bank 2 ahead of catalytic °C sensor
converter
♦ Check resistance between pin 3
and 4 towards the oxygen sen-
sor
♦ Check resistance between pin 4 ∞Ω
and the oxygen sensor housing
♦ Check resistance between pin 1
and pin 4
♦ Check resistance between pin 2
and pin 4
♦ Check resistance between pin 5
and pin 4
♦ Check resistance between pin 6
and pin 4
2 Check wiring ♦ Switch on the ignition 0V Repair wiring har-
♦ Measure voltage between pin 4 ness
and vehicle ground towards
DME control module

Note!
Do not exchange oxygen sensors ahead of catalytic converter and
after catalytic converter.

2469 P1119
0-109 page 7
Printed in Germany – 2, 2000 p1119
0 DME 7.8 DME 7.8

Oxygen sensors ahead of and after catalytic converter

1 - Oxygen sensor ahead of catalytic converter


2 - Oxygen sensor after catalytic converter

1
2

0-109 page 8 2469 P1119


p1119 Printed in Germany – 2, 2000
DME 7.8 DME 7.8 0
P1120
0-109.1

Throttle Valve – Signal Implausible

Diagnosis conditions
• Engine running

Possible fault cause


♦ Open circuit or short circuit in the wiring
♦ Throttle position sensor faulty

♦ DME control module faulty

Affected terminals
Terminal I/7, I/9, III/8, III/10, III/24 and III/25

Note!
♦ Fault P01120 only appears in conjunction with fault P1121 or
P1122.
♦ The system operates in pedal sensor standby mode, i.e. the
angle of the accelerator pedal is calculated from the residual
position sensor signal.
♦ The opening angle of the throttle valve is limited to 30 %.

♦ The dynamic of the throttle valve is restricted.

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check voltage supply to ♦ Connect special tool 9637. See Figure 1. Þ Step 5.
throttle motor actuator ♦ Connect motor tester (oscillo-
scope) to Pin I/7 and Pin I/9
♦ Use special input
♦ Switch on the ignition.

♦ Fully depress accelerator pedal See Figure 2


Þ Step 2

2442 P1120
0-109.1 page 1
Printed in Germany – 6, 2002 p1120
0 DME 7.8 DME 7.8

Figure 1:

Figure 2:

Work instruction Display OK If not OK


2 Check TP voltage supply. ♦ Connect special tool 9637 to Approx. 5 V
wiring harness (DME control
module plug).
♦ Measure voltage between Pin III/
10 and Pin III/25
♦ Switch on the ignition.
3 Check voltage values of ♦ Connect special tool 9637.
throttle position sensors. ♦ Switch on the ignition.

♦ Measure voltage between Pin III/ Approx. 0.7 -0.9 V Replace throttle part
24 and Pin III/25
♦ Fully depress accelerator pedal Approx. 4.1 -4.5 V
♦ Measure voltage between Pin III/ Approx. 4.0 -4.4 V
8 and Pin III/25
♦ Fully depress accelerator pedal Approx. 0.5 - 0.8 V
4 Check wiring from throttle ♦ Separate disconnection point to
part to DME control mod- throttle part
ule for continuity or short ♦ Connect special tool 9637 to
circuit to B+ and ground wiring harness (DME control
module plug).

0-109.1 page 2 2442 P1120


p1120 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
Work instruction Display OK If not OK
♦ Measure resistance between 0-5Ω Repair wiring har-
disconnection point Pin 1 and ness.
special tool 9637 Pin I/9
♦ Measure resistance between 0-5Ω
disconnection point Pin 2 and
special tool 9637 Pin III/25
♦ Measure resistance between 0-5Ω
disconnection point Pin 3 and
special tool 9637 Pin III/10
♦ Measure resistance between 0-5Ω
disconnection point Pin 4 and
special tool 9637 Pin I/7
♦ Measure resistance between 0-5Ω
disconnection point Pin 5 and
special tool 9637 Pin III/8
♦ Measure resistance between 0-5Ω
disconnection point Pin 6 and
special tool 9637 Pin III/24
♦ Measure resistance between ∞Ω
disconnection point Pin 4 and
ground
♦ Measure resistance between ∞Ω
disconnection point Pin 5 and
ground
♦ Measure resistance between ∞Ω
disconnection point Pin 6 and
ground
♦ Switch on the ignition. 0 V.
♦ Measure voltage between dis-
connection point Pin 4 and
ground
♦ Measure voltage between dis- 0 V.
connection point Pin 5 and
ground
♦ Measure voltage between dis- 0 V.
connection point Pin 6 and
ground

2442 P1120
0-109.1 page 3
Printed in Germany – 6, 2002 p1120
0 DME 7.8 DME 7.8

Disconnection point throttle part:

Note!
The wires to the throttle part are routed via connector X 59/2.

Work instruction Display OK If not OK


5 Replace DME control module.
6 Perform adaptation. ♦ Switch on the ignition.
♦ Wait one minute
♦ Do not press the accelerator.
♦ Switch off the ignition for at
least 10 seconds.
♦ Read out the fault memory.

0-109.1 page 4 2442 P1120


p1120 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P1121
0-110

430 Throttle position sensor 1 - signal implausible

430 Throttle position sensor 1 - below limit

430 Throttle position sensor 1 - above limit

Diagnosis conditions
• Engine running

Possible fault cause


♦ Open circuit in wiring

♦ Short circuit in wiring

♦ Throttle position sensor faulty

♦ DME control module faulty

Affected terminals
Terminal I/7, I/9, III/10, III/24 and III/25

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check voltage supply to ♦ Connect special tool 9637 See Figure 1 ⇒ Step 5
throttle motor actuator ♦ Connect motor tester (oscillo-
scope) to Pin I/7 and Pin I/9
♦ Use special input
♦ Switch on the ignition
♦ See Figure 1

♦ Fully depress accelerator pedal See Figure 2


⇒ Step 2

2442 P1121
0-110 page 1
Printed in Germany, 2000 p1121
0 DME 7.8 DME 7.8

Figure 1:

Figure 2:

Work instruction Display OK If not OK


2 Check TP sensor voltage ♦ Connect special tool 9637 to Approx. 5 V ⇒ Step 4
supply wiring harness (DME control ⇒ Step 3
module plug)
♦ Switch on the ignition
♦ Measure voltage between Pin III/
10 and Pin III/25
3 Check voltage values of ♦ Connect special tool 9637 Replace throttle part
throttle position sensor 1 ♦ Switch on the ignition ⇒ Step 6

♦ Measure voltage between Pin III/ Approx. 0.7 - 0.9 V


24 and Pin III/25
♦ Fully depress accelerator pedal

♦ Measure voltage between Pin III/ Approx. 4.1 - 4.5 V


24 and Pin III/25
4 Check wiring from throttle ♦ Separate disconnection point to Repair wiring har-
part to DME control mod- throttle part. ness
ule for continuity or short ♦ Connect special tool 9637 to → End
circuit to B+ and ground wiring harness (DME control
module plug)

0-110 page 2 2442 P1121


p1121 Printed in Germany, 2000
DME 7.8 DME 7.8 0
Work instruction Display OK If not OK
♦ Measure resistance between 0-5Ω
disconnection point Pin 1 and
special tool 9637 Pin I/9
♦ Measure resistance between 0-5Ω
disconnection point Pin 2 and
special tool 9637 Pin III/25
♦ Measure resistance between 0-5Ω
disconnection point Pin 3 and
special tool 9637 Pin III/10
♦ Measure resistance between 0-5Ω
disconnection point Pin 4 and
special tool 9637 Pin I/7
♦ Measure resistance between 0-5Ω
disconnection point Pin 6 and
special tool 9637 Pin III/24
♦ Measure resistance between ∞Ω
disconnection point Pin 4 and
ground
♦ Measure resistance between ∞Ω
disconnection point Pin 6 and
ground
♦ Switch on the ignition 0V
♦ Measure voltage between dis-
connection point Pin 4 and
ground
♦ Switch on the ignition 0V
♦ Measure voltage between dis- ⇒ Step 5
connection point Pin 6 and
ground

2442 P1121
0-110 page 3
Printed in Germany, 2000 p1121
0 DME 7.8 DME 7.8

Disconnection point throttle part:

Note!
The wires to the throttle part are routed via connector X 59/2.

Work instruction Display OK If not OK


5 Replace DME control module ⇒ Step 6
6 Perform adaptation ♦ Switch on the ignition → End → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

0-110 page 4 2442 P1121


p1121 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P1122
0-111

431 Throttle position sensor 2 - signal implausible

431 Throttle position sensor 2 - below limit

431 Throttle position sensor 2 - above limit

Diagnosis conditions
• Engine running

Possible fault cause


♦ Open circuit in wiring

♦ Short circuit in wiring

♦ Throttle position sensor faulty

♦ DME control module faulty

Affected terminals
Terminal I/7, I/9, III/10, III/24 and III/25

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check voltage supply to ♦ Connect special tool 9637 See Figure 1 ⇒ Step 5
throttle motor actuator ♦ Connect motor tester (oscillo-
scope) to Pin I/7 and Pin I/9
♦ Use special input
♦ Switch on the ignition

♦ Fully depress accelerator pedal See Figure 2


⇒ Step 2

2442 P1122
0-111 page 1
Printed in Germany, 2000 p1122
0 DME 7.8 DME 7.8

Figure 1:

Figure 2:

Work instruction Display OK If not OK


2 Check TP sensor voltage ♦ Connect special tool 9637 to Approx. 5 V ⇒ Step 4
supply wiring harness (DME control ⇒ Step 3
module plug)
♦ Switch on the ignition
♦ Measure voltage between Pin III/
10 and Pin III/25
3 Check voltage values of ♦ Connect special tool 9637 Replace throttle part
throttle position sensor 2 ♦ Switch on the ignition ⇒ Step 6

♦ Measure voltage between Pin III/ Approx. 4.0 - 4.4 V


8 and Pin III/25
♦ Fully depress accelerator pedal

♦ Measure voltage between Pin III/ Approx. 0.5 - 0.8 V


8 and Pin III/25
4 Check wiring from throttle ♦ Separate disconnection point to Repair wiring har-
part to DME control mod- throttle part. ness
ule for continuity or short ♦ Connect special tool 9637 to → End
circuit to B+ and ground wiring harness (DME control
module plug)

0-111 page 2 2442 P1122


p1122 Printed in Germany, 2000
DME 7.8 DME 7.8 0
Work instruction Display OK If not OK
♦ Measure resistance between 0-5Ω
disconnection point Pin 1 and
special tool 9637 Pin I/9
♦ Measure resistance between 0-5Ω
disconnection point Pin 2 and
special tool 9637 Pin III/25
♦ Measure resistance between 0-5Ω
disconnection point Pin 3 and
special tool 9637 Pin III/10
♦ Measure resistance between 0-5Ω
disconnection point Pin 4 and
special tool 9637 Pin I/7
♦ Measure resistance between 0-5Ω
disconnection point Pin 5 and
special tool 9637 Pin III/8
♦ Measure resistance between Pin ∞Ω
4 and ground
♦ Measure resistance between ∞Ω
disconnection point Pin 5 and
ground
♦ Switch on the ignition 0V
♦ Measure voltage between dis-
connection point Pin 4 and
ground
♦ Switch on the ignition 0V
♦ Measure voltage between dis- ⇒ Step 5
connection point Pin 5 and
ground

2442 P1122
0-111 page 3
Printed in Germany, 2000 p1122
0 DME 7.8 DME 7.8

Disconnection point throttle part:

Note!
The wires to the throttle part are routed via connector X 59/2.

Work instruction Display OK If not OK


5 Replace DME control module ⇒ Step 6
6 Perform adaptation ♦ Switch on the ignition → End → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

0-111 page 4 2442 P1122


p1122 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P1124
0-112

167 Fuel pump relay output stage - below limit

Diagnosis conditions
• Engine started

Note!
The triggering wire for the fuel pump relay, terminal 85, is moni-
tored.

Possible fault cause


♦ Fuel pump relay

♦ Short circuit to ground

♦ DME control module

Affected terminals
Terminal IV/10

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check fuel pump relay ♦ Remove fuel pump relay Approx. 75 Ω Replace fuel pump
♦ Measure resistance between Pin ⇒ Step 2 relay
85 and Pin 86 → End

2 Check wiring from DME ♦ Connect special tool 9637 to ∞Ω Repair wiring har-
control module, Pin IV/10, wiring harness (DME control ⇒ Step 3 ness
to fuel pump relay for module plug) → End
short circuit to ground ♦ Remove fuel pump relay
♦ Measure resistance between
special tool 9637 Pin IV/10 and
ground
3 Replace DME control module ⇒ Step 4
4 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

2472 P1124
0-112 page 1
Printed in Germany, 2000 p1124
0 DME 7.8 DME 7.8

167 Fuel pump relay output stage - above limit

Diagnosis conditions
• Engine running
• Battery voltage greater than 7 V

Note!
The triggering wire for the fuel pump relay, terminal 85, is moni-
tored.

Possible fault cause


♦ Fuel pump relay

♦ Short circuit to B+

♦ DME control module

Affected terminals
Terminal IV/10

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check fuel pump relay ♦ Remove fuel pump relay Approx. 75 Ω Replace fuel pump
♦ Measure resistance between Pin ⇒ Step 2 relay
85 and Pin 86 → End

2 Check wiring from DME ♦ Connect special tool 9637 to 0V Repair wiring har-
control module, Pin IV/10, wiring harness (DME control ⇒ Step 3 ness
to fuel pump relay for module plug) → End
short circuit to B+ ♦ Remove fuel pump relay
♦ Measure voltage between spe-
cial tool Pin IV/10 and ground
♦ Ignition on

3 Replace DME control module ⇒ Step 4


4 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

0-112 page 2 2472 P1124


p1124 Printed in Germany, 2000
DME 7.8 DME 7.8 0
167 Fuel pump relay output stage - open circuit

Diagnosis conditions
• Engine started

Note!
The triggering wire for the fuel pump relay, terminal 85, is moni-
tored.

Possible fault cause


♦ Fuel pump relay

♦ Open circuit

♦ DME control module

Affected terminals
Terminal IV/10

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check fuel pump relay ♦ Remove fuel pump relay Approx. 75 Ω Replace fuel pump
♦ Measure resistance between Pin ⇒ Step 2 relay
85 and Pin 86 → End

2 Check wiring from DME ♦ Connect special tool 9637 to 0-5Ω Check plug connec-
control module, Pin IV/10, wiring harness (DME control ⇒ Step 3 tion X 2/3 and wor-
to fuel pump relay for con- module plug) ing harness
tinuity ♦ Remove fuel pump relay → End

♦ Measure resistance between


special tool 9637, Pin IV/10,
and fuel pump relay slot, Pin 6
(terminal 85)
3 Replace DME control module ⇒ Step 4
4 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

2472 P1124
0-112 page 3
Printed in Germany, 2000 p1124
0 DME 7.8 DME 7.8

0-112 page 4 2472 P1124


p1124 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P1125
0-113

357 Oxygen Sensing Adaptation, Upper Load Range,


Bank 1 - Below Limit

Diagnosis conditions
• Oxygen sensing system active
• Time elapsed after engine start-up: 250 to 350 seconds (USA)
• Time elapsed after engine start-up: 302 to 402 seconds (RoW)
• Engine temperature greater than 60 °C
• Mass air flow greater than 180 kg/h

Possible fault cause


♦ Incorrect signal from MAF sensor

♦ Fuel pressure too high

♦ Fuel injector leaking

♦ EVAP canister purge valve open

Affected terminals
-

Diagnosis/troubleshooting

Note!
♦ If DTC P0445 (EVAP canister purge valve - short to ground) is stored in the memory, correct this fault first. An
open EVAP canister purge valve can lead to the lean threshold being reached.
♦ For vehicles in the USA, the upper load range will probably not be reached. The only case in which a fault could
be stored is during driving while towing a trailer or caravan on a hill.
♦ If the fuel tank reserve light is switched on, no fault is entered.

Work instruction Display OK If not OK


1 Check signal from MAF ♦ Connect special tool 9637 0.9 to 1.1 V Replace MAF sensor
sensor ♦ Measure voltage at pin III/23
and ground
♦ Switch on the ignition

♦ Start the engine approx. 1.4 V


2 Check fuel pressure

2469 P1125
0-113 page 1
Printed in Germany – 1, 2000 p1125
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Check fuel pressure regu- ♦ Remove vacuum hose from fuel 0.4 - 0.6 bar Check the intake air
lator, vacuum connection pressure regulator system for leaks
and fuel return line ♦ Connect special tool 9103/2 to and check vacuum
vacuum hose line to fuel pressure
regulator for restric-
♦ Start the engine tions.

♦ Check housing of fuel pressure Replace the fuel


regulator for damage and defor- pressure regulator if
mation it is damaged with
the result that the
spring pre-tension-
ing is increased
4 Check EVAP canister ♦ Disconnect hose from EVAP can- The vacuum must
purge valve ister purge valve to intake sys- not fall below 0 bar
tem at EVAP canister purge after 10 minutes
valve
♦ Remove connector of EVAP can-
ister purge valve
♦ Connect special tool 9160/1 to
EVAP canister purge valve
♦ Generate vacuum of approx. 0.7
bar
5 Check fuel injectors for
leaks

357 Oxygen Sensing Adaptation, Upper Load Range,


Bank 1 - Above Limit

Diagnosis conditions
• Oxygen sensing system active
• Time elapsed after engine start-up: 250 to 350 seconds (USA)
• Time elapsed after engine start-up: 302 to 402 seconds (RoW)
• Engine temperature greater than 60 °C
• Mass air flow greater than 180 kg/h

Possible fault cause


♦ Incorrect signal from MAF sensor

♦ Intake air system leaking

♦ Fuel pressure too low

♦ Volume supply of fuel pump too low

♦ Fuel injectors fouled

0-113 page 2 2469 P1125


p1125 Printed in Germany – 1, 2000
DME 7.8 DME 7.8 0
Affected terminals
-

Diagnosis/troubleshooting

Note!
♦ Air leaks ahead of the oxygen sensors can lead to a fault in adaptation ⇒Check exhaust system for leaks.

♦ For vehicles in the USA, the upper load range will probably not be reached. The only case in which a fault could
be stored is during driving while towing a trailer or caravan on a hill.
♦ If the fuel tank reserve light is switched on, no fault is entered.

Work instruction Display OK If not OK


1 Check signal from MAF ♦ Connect special tool 9637 0.9 to 1.1 V Replace MAF sensor
sensor ♦ Measure voltage at pin III/23
and ground
♦ Switch on the ignition

♦ Start the engine approx. 1.4 V


2 Check exhaust system for
leaks
3 Check for air leaks in
intake air system
4 Check fuel pressure
5 Check volume supply of
fuel pump
6 Fuel injectors fouled ♦ If preceding Check Points were
negative, the fuel injectors may
be fouled
♦ Clean fuel injectors (ultrasonic
cleaning device) or replace them

2469 P1125
0-113 page 3
Printed in Germany – 1, 2000 p1125
0 DME 7.8 DME 7.8

0-113 page 4 2469 P1125


p1125 Printed in Germany – 1, 2000
DME 7.8 DME 7.8 0
P1126
0-114

356 Oxygen Sensing Adaptation, Lower Load Range,


Bank 1 - Below Limit

Diagnosis conditions
• Oxygen sensing system active
• Time elapsed after engine start-up: 250 to 350 seconds (USA)
• Time elapsed after engine start-up: 302 to 402 seconds (RoW)
• Engine temperature greater than 60 °C

Possible fault cause


♦ Incorrect signal from MAF sensor

♦ Fuel pressure too high

♦ Fuel injector leaking

Affected terminals
-

Diagnosis/troubleshooting

Note!
♦ If DTC P0445 (EVAP canister purge valve - short to ground) is stored in the memory, correct this fault first. An
open EVAP canister purge valve can lead to the lean threshold being reached.
♦ If the fuel tank reserve light is switched on, no fault is entered.

Work instruction Display OK If not OK


1 Check signal from MAF ♦ Connect special tool 9637 0.9 to 1.1 V Replace MAF sensor
sensor ♦ Measure voltage at pin III/23
and ground
♦ Switch on the ignition

♦ Start the engine approx. 1.4 V


2 Check fuel pressure

2469 P1126
0-114 page 1
Printed in Germany – 1, 2000 p1126
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Check fuel pressure regu- ♦ Remove vacuum hose from fuel 0.4 - 0.6 bar Check the intake air
lator, vacuum connection pressure regulator system for leaks
and fuel return line ♦ Connect special tool 9103/2 to and check vacuum
vacuum hose line to fuel pressure
regulator for restric-
♦ Start the engine tions.

♦ Check housing of fuel pressure Replace the fuel


regulator for damage and defor- pressure regulator if
mation it is damaged with
the result that the
spring pre-tension-
ing is increased
4 Check fuel injectors for
leaks

356 Oxygen Sensing Adaptation, Lower Load Range,


Bank 1 - Above Limit

Diagnosis conditions
• Oxygen sensing system active
• Time elapsed after engine start-up: 250 to 350 seconds (USA)
• Time elapsed after engine start-up: 302 to 402 seconds (RoW)
• Engine temperature greater than 60 °C

Possible fault cause


♦ Incorrect signal from MAF sensor

♦ Intake air system leaking

♦ Fuel pressure too low

♦ Volume supply of fuel pump too low

♦ Fuel injectors fouled

Affected terminals
-

Diagnosis/troubleshooting

0-114 page 2 2469 P1126


p1126 Printed in Germany – 1, 2000
DME 7.8 DME 7.8 0
Note!
♦ Air leaks ahead of the oxygen sensors can lead to a fault in adaptation ⇒Check exhaust system for leaks.

♦ If the fuel tank reserve light is switched on, no fault is entered.

Work instruction Display OK If not OK


1 Check signal from MAF ♦ Connect special tool 9637 0.9 to 1.1 V Replace MAF sensor
sensor ♦ Measure voltage at pin III/23
and ground
♦ Switch on the ignition

♦ Start the engine approx. 1.4 V


2 Check exhaust system for
leaks
3 Check for air leaks in
intake air system
4 Check fuel pressure
5 Check volume supply of
fuel pump
6 Fuel injectors fouled ♦ If preceding Check Points were
negative, the fuel injectors may
be fouled
♦ Clean fuel injectors (ultrasonic
cleaning device) or replace them

2469 P1126
0-114 page 3
Printed in Germany – 1, 2000 p1126
0 DME 7.8 DME 7.8

0-114 page 4 2469 P1126


p1126 Printed in Germany – 1, 2000
DME 7.8 DME 7.8 0
P1127
0-115

418 Oxygen Sensing Error by means of Short Test,


Bank 1 - Below Limit

Diagnosis conditions
• Mixture adaptation performed with the Porsche System Tester 2

Possible fault cause


♦ Incorrect signal from MAF sensor

♦ Fuel pressure too high

♦ Fuel injector leaking

♦ EVAP canister purge valve open

Affected terminals
-

Diagnosis/troubleshooting

Note!
If DTC P0445 (fuel tank vent valve - short to ground) is stored, correct this fault first. An open EVAP canister purge
valve can lead to the lean threshold being reached.

Work instruction Display OK If not OK


1 Check signal from MAF ♦ Connect special tool 9637 0.9 to 1.1 V Replace MAF sensor
sensor ♦ Measure voltage at pin III/23
and ground
♦ Switch on the ignition

♦ Start the engine approx. 1.4 V


2 Check fuel pressure

2469 P1127
0-115 page 1
Printed in Germany – 1, 2000 p1127
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Check fuel pressure regu- ♦ Remove vacuum hose from fuel 0.4 - 0.6 bar Check the intake air
lator, vacuum connection pressure regulator system for leaks
and fuel return line ♦ Connect special tool 9103/2 to and check vacuum
vacuum hose line to fuel pressure
regulator for restric-
♦ Start the engine tions.

♦ Check housing of fuel pressure Replace the fuel


regulator for damage and defor- pressure regulator if
mation it is damaged with
the result that the
spring pre-tension-
ing is increased
4 Check EVAP canister ♦ Disconnect hose from EVAP can- The vacuum must
purge valve ister purge valve to intake sys- not fall below 0.5
tem at EVAP canister purge bar after 10 minutes
valve
♦ Remove connector of EVAP can-
ister purge valve
♦ Connect special tool 9160/1 to
EVAP canister purge valve
♦ Generate vacuum of approx. 0.7
bar
5 Check fuel injectors for
leaks

418 Oxygen Sensing Error by means of Short Test,


Bank 1 - Above Limit

Diagnosis conditions
• Mixture adaptation performed with the Porsche System Tester 2

Possible fault cause


♦ Incorrect signal from MAF sensor

♦ Intake air system leaking

♦ Fuel pressure too low

♦ Volume supply of fuel pump too low

♦ Fuel injectors fouled

Affected terminals
-

0-115 page 2 2469 P1127


p1127 Printed in Germany – 1, 2000
DME 7.8 DME 7.8 0
Diagnosis/troubleshooting

Note!
Air leaks ahead of the oxygen sensors can lead to a fault in adaptation ⇒Check exhaust system for leaks.

Work instruction Display OK If not OK


1 Check signal from MAF ♦ Connect special tool 9637 0.9 to 1.1 V Replace MAF sensor
sensor ♦ Measure voltage at pin III/23
and ground
♦ Switch on the ignition

♦ Start the engine approx. 1.4 V


2 Check exhaust system for
leaks
3 Check for air leaks in
intake air system
4 Check fuel pressure
5 Check volume supply of
fuel pump
6 Fuel injectors fouled ♦ If preceding Check Points were
negative, the fuel injectors may
be fouled
♦ Clean fuel injectors (ultrasonic
cleaning device) or replace them

2469 P1127
0-115 page 3
Printed in Germany – 1, 2000 p1127
0 DME 7.8 DME 7.8

0-115 page 4 2469 P1127


p1127 Printed in Germany – 1, 2000
DME 7.8 DME 7.8 0
P1128
0-116

360 Oxygen Sensing Adaptation, Idle Range, Bank 1 -


Below Limit

Diagnosis conditions
• Oxygen sensing system active
• Time elapsed after engine start-up: 250 to 350 seconds (USA)
• Time elapsed after engine start-up: 302 to 402 seconds (RoW)
• Engine temperature greater than 60 °C

Possible fault cause


♦ Incorrect signal from MAF sensor

♦ Fuel pressure too high

♦ Fuel injector leaking

♦ EVAP canister purge valve open

Affected terminals
-

Diagnosis/Troubleshooting

Note!
♦ If DTC P0445 (fuel tank vent valve - short to ground) is stored, correct this fault first. An open EVAP canister
purge valve can lead to the lean threshold being reached.
♦ For vehicles in the USA, the upper load range will probably not be reached. The only case in which a fault could
be stored is during driving while towing a trailer or caravan on a hill.
♦ Contrary adaptation values in connection with misfiring point to incorrectly adjusted control timesÞcheck con-
trol times and adjust if necessary.
♦ If the fuel tank reserve light is switched on, no fault is entered.

Work instruction Display OK If not OK


1 Check signal from MAF ♦ Connect special tool 9637. 0.9 to 1.1 V. Replace MAF sensor
sensor. ♦ Measure voltage at pin III/23
and ground
♦ Switch on the ignition.

♦ Start the engine. Approx. 1,4 V


2 Check fuel pressure

2469 P1128
0-116 page 1
Printed in Germany – 4, 2002 p1128
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Check fuel pressure regu- ♦ Remove vacuum hose from fuel 0.4 - 0.6 bar Check the intake air
lator, vacuum connection pressure regulator system for leaks
and fuel return line ♦ Connect special tool 9103/2 to and check vacuum
vacuum hose line to fuel pressure
regulator for restric-
♦ Start the engine. tions.

♦ Check housing of fuel pressure Replace the fuel


regulator for damage and defor- pressure regulator if
mation it is damaged with
the result that the
spring pre-tension-
ing is increased
4 Check EVAP canister ♦ Disconnect hose from EVAP can- The vacuum must
purge valve ister purge valve to intake sys- not fall below 0 bar
tem at EVAP canister purge after 10 minutes
valve
♦ Remove connector of EVAP can-
ister purge valve
♦ Connect special tool 9160/1 to
EVAP canister purge valve
♦ Generate vacuum of approx. 0.7
bar
5 Check fuel injectors for
leaks

360 Oxygen Sensing Adaptation, Idle Range, Bank 1 -


Above Limit

Diagnosis conditions
• Oxygen sensing system active
• Time elapsed after engine start-up: 250 to 350 seconds (USA)
• Time elapsed after engine start-up: 302 to 402 seconds (RoW)
• Engine temperature greater than 60 °C

Possible fault cause


♦ Incorrect signal from MAF sensor

♦ Intake air system leaking

♦ Fuel pressure too low

♦ Volume supply of fuel pump too low


♦ Fuel injectors fouled

0-116 page 2 2469 P1128


p1128 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
♦ PCV valve leaks

♦ Cap of oil filler neck not closed correctly or seal is damaged

Affected terminals
-

Diagnosis/Troubleshooting

Note!
♦ Air leaks ahead of the oxygen sensors can lead to a fault in adaptation ÞCheck exhaust system for leaks.

♦ Contrary adaptation values in connection with misfiring point to incorrectly adjusted control timesÞcheck con-
trol times and adjust if necessary.
♦ If the fuel tank reserve light is switched on, no fault is entered.

Work instruction Display OK If not OK


1 Close cap of oil filler neck
properly or replace the
seal
2 Check signal from MAF ♦ Connect special tool 9637. 0.9 to 1.1 V. Replace MAF sensor
sensor. ♦ Measure voltage at pin III/23
and ground
♦ Switch on the ignition.

♦ Start the engine. Approx. 1,4 V


3 Check exhaust system for
leaks
4 Check for air leaks in
intake air system
5 Check PCV valve for leaks
6 Check fuel pressure
7 Check volume supply of
fuel pump
8 Fuel injectors fouled ♦ If preceding Check Points were
negative, the fuel injectors may
be fouled
♦ Clean fuel injectors (ultrasonic
cleaning device) or replace them

2469 P1128
0-116 page 3
Printed in Germany – 4, 2002 p1128
0 DME 7.8 DME 7.8

0-116 page 4 2469 P1128


p1128 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
P1130
0-117

361 Oxygen Sensing Adaptation, Idle Range, Bank 2 -


Below Limit

Diagnosis conditions
• Oxygen sensing system active
• Time elapsed after engine start-up: 250 to 350 seconds (USA)
• Time elapsed after engine start-up: 302 to 402 seconds (RoW)
• Engine temperature greater than 60 °C

Possible fault cause


♦ Incorrect signal from MAF sensor

♦ Fuel pressure too high

♦ Fuel injector leaking

♦ EVAP canister purge valve open

Affected terminals
-

Diagnosis/Troubleshooting

Note!
♦ If DTC P0445 (fuel tank vent valve - short to ground) is stored, correct this fault first. An open EVAP canister
purge valve can lead to the lean threshold being reached.
♦ For vehicles in the USA, the upper load range will probably not be reached. The only case in which a fault could
be stored is during driving while towing a trailer or caravan on a hill.
♦ Contrary adaptation values in connection with misfiring point to incorrectly adjusted control timesÞcheck con-
trol times and adjust if necessary.
♦ If the fuel tank reserve light is switched on, no fault is entered.

Work instruction Display OK If not OK


1 Check signal from MAF ♦ Connect special tool 9637. 0.9 to 1.1 V. Replace MAF sensor
sensor. ♦ Measure voltage at pin III/23
and ground
♦ Switch on the ignition.

♦ Start the engine. Approx. 1,4 V


2 Check fuel pressure

2469 P1130
0-117 page 1
Printed in Germany – 4, 2002 p1130
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Check fuel pressure regu- ♦ Remove vacuum hose from fuel 0.4 - 0.6 bar Check the intake air
lator, vacuum connection pressure regulator system for leaks
and fuel return line ♦ Connect special tool 9103/2 to and check vacuum
vacuum hose line to fuel pressure
regulator for restric-
♦ Start the engine. tions.

♦ Check housing of fuel pressure Replace the fuel


regulator for damage and defor- pressure regulator if
mation it is damaged with
the result that the
spring pre-tension-
ing is increased
4 Check EVAP canister ♦ Disconnect hose from EVAP can- The vacuum must
purge valve ister purge valve to intake sys- not fall below 0.5
tem at EVAP canister purge bar after 10 minutes
valve
♦ Remove connector of EVAP can-
ister purge valve
♦ Connect special tool 9160/1 to
EVAP canister purge valve
♦ Generate vacuum of approx. 0.7
bar
5 Check fuel injectors for
leaks

361 Oxygen Sensing Adaptation, Idle Range, Bank 2 -


Above Limit

Diagnosis conditions
• Oxygen sensing system active
• Time elapsed after engine start-up: 250 to 350 seconds (USA)
• Time elapsed after engine start-up: 302 to 402 seconds (RoW)
• Engine temperature greater than 60 °C

Possible fault cause


♦ Incorrect signal from MAF sensor

♦ Intake air system leaking

♦ Fuel pressure too low

♦ Volume supply of fuel pump too low


♦ Fuel injectors fouled

0-117 page 2 2469 P1130


p1130 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
♦ PCV valve leaks

♦ Cap of oil filler neck not closed correctly or seal is damaged

Affected terminals
-

Diagnosis/Troubleshooting

Note!
♦ Air leaks ahead of the oxygen sensors can lead to a fault in adaptation ÞCheck exhaust system for leaks.

♦ Contrary adaptation values in connection with misfiring point to incorrectly adjusted control timesÞcheck con-
trol times and adjust if necessary.
♦ If the fuel tank reserve light is switched on, no fault is entered.

Work instruction Display OK If not OK


1 Close cap of oil filler neck
properly or replace the
seal
2 Check signal from MAF ♦ Connect special tool 9637. 0.9 to 1.1 V. Replace MAF sensor
sensor. ♦ Measure voltage at pin III/23
and ground
♦ Switch on the ignition.

♦ Start the engine. Approx. 1,4 V


3 Check exhaust system for
leaks
4 Check for air leaks in
intake air system
5 Check PCV valve for leaks
6 Check fuel pressure
7 Check volume supply of
fuel pump
8 Fuel injectors fouled ♦ If preceding Check Points were
negative, the fuel injectors may
be fouled
♦ Clean fuel injectors (ultrasonic
cleaning device) or replace them

2469 P1130
0-117 page 3
Printed in Germany – 4, 2002 p1130
0 DME 7.8 DME 7.8

0-117 page 4 2469 P1130


p1130 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
P1132
0-118

359 Oxygen Sensing Adaptation, Upper Load Range,


Bank 2 - Below Limit

Diagnosis conditions
• Oxygen sensing system active
• Time elapsed after engine start-up: 250 to 350 seconds (USA)
• Time elapsed after engine start-up: 302 to 402 seconds (RoW)
• Engine temperature greater than 60 °C
• Mass air flow greater than 180 kg/h

Possible fault cause


♦ Incorrect signal from MAF sensor

♦ Fuel pressure too high

♦ Fuel injector leaking

♦ EVAP canister purge valve open

Affected terminals
-

Diagnosis/troubleshooting

Note!
♦ If DTC P0445 (EVAP canister purge valve - short to ground) is stored in the memory, correct this fault first. An
open EVAP canister purge valve can lead to the lean threshold being reached.
♦ For vehicles in the USA, the upper load range will probably not be reached. The only case in which a fault could
be stored is during driving while towing a trailer or caravan on a hill.
♦ If the fuel tank reserve light is switched on, no fault is entered.

Work instruction Display OK If not OK


1 Check signal from MAF ♦ Connect special tool 9637 0.9 to 1.1 V Replace MAF sensor
sensor ♦ Measure voltage at pin III/23
and ground
♦ Switch on the ignition

♦ Start the engine approx. 1.4 V


2 Check fuel pressure

2469 P1132
0-118 page 1
Printed in Germany – 1, 2000 p1132
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Check fuel pressure regu- ♦ Remove vacuum hose from fuel 0.4 - 0.6 bar Check the intake air
lator, vacuum connection pressure regulator system for leaks
and fuel return line ♦ Connect special tool 9103/2 to and check vacuum
vacuum hose line to fuel pressure
regulator for restric-
♦ Start the engine tions.

♦ Check housing of fuel pressure Replace the fuel


regulator for damage and defor- pressure regulator if
mation it is damaged with
the result that the
spring pre-tension-
ing is increased
4 Check EVAP canister ♦ Disconnect hose from EVAP can- The vacuum must
purge valve ister purge valve to intake sys- not fall below 0 bar
tem at EVAP canister purge after 10 minutes
valve
♦ Remove connector of EVAP can-
ister purge valve
♦ Connect special tool 9160/1 to
EVAP canister purge valve
♦ Generate vacuum of approx. 0.7
bar
5 Check fuel injector for
leaks

357 Oxygen Sensing Adaptation, Upper Load Range,


Bank 1 - Above Limit

Diagnosis conditions
• Oxygen sensing system active
• Time elapsed after engine start-up: 250 to 350 seconds (USA)
• Time elapsed after engine start-up: 302 to 402 seconds (RoW)
• Engine temperature greater than 60 °C
• Mass air flow greater than 180 kg/h

Possible fault cause


♦ Incorrect signal from MAF sensor

♦ Intake air system leaking

♦ Fuel pressure too low

♦ Volume supply of fuel pump too low

♦ Fuel injectors fouled

0-118 page 2 2469 P1132


p1132 Printed in Germany – 1, 2000
DME 7.8 DME 7.8 0
Affected terminals
-

Diagnosis/troubleshooting

Note!
♦ Air leaks ahead of the oxygen sensors can lead to a fault in adaptation ⇒Check exhaust system for leaks.

♦ For vehicles in the USA, the upper load range will probably not be reached. The only case in which a fault could
be stored is during driving while towing a trailer or caravan on a hill.
♦ If the fuel tank reserve light is switched on, no fault is entered.

Work instruction Display OK If not OK


1 Check signal from MAF ♦ Connect special tool 9637 0.9 to 1.1 V Replace MAF sensor
sensor ♦ Measure voltage at pin III/23
and ground
♦ Switch on the ignition

♦ Start the engine approx. 1.4 V


2 Check exhaust system for
leaks
3 Check for air leaks in
intake air system
4 Check fuel pressure
5 Check volume supply of
fuel pump
6 Fuel injectors fouled ♦ If preceding Check Points were
negative, the fuel injectors may
be fouled

2469 P1132
0-118 page 3
Printed in Germany – 1, 2000 p1132
0 DME 7.8 DME 7.8

0-118 page 4 2469 P1132


p1132 Printed in Germany – 1, 2000
DME 7.8 DME 7.8 0
P1133
0-119

358 Oxygen Sensing Adaptation, Lower Load Range,


Bank 2 - Below Limit

Diagnosis conditions
• Oxygen sensing system active
• Time elapsed after engine start-up: 250 to 350 seconds (USA)
• Time elapsed after engine start-up: 302 to 402 seconds (RoW)
• Engine temperature greater than 60 °C

Possible fault cause


♦ Incorrect signal from MAF sensor

♦ Fuel pressure too high

♦ Fuel injector leaking

Affected terminals
-

Diagnosis/troubleshooting

Note!
♦ If DTC P0445 (EVAP canister purge valve - short to ground) is stored in the memory, correct this fault first. An
open EVAP canister purge valve can lead to the lean threshold being reached.
♦ If the fuel tank reserve light is switched on, no fault is entered.

Work instruction Display OK If not OK


1 Check signal from MAF ♦ Connect special tool 9637 0.9 to 1.1 V Replace MAF sensor
sensor ♦ Measure voltage at pin III/23
and ground
♦ Switch on the ignition

♦ Start the engine approx. 1.4 V


2 Check fuel pressure

2469 P1133
0-119 page 1
Printed in Germany – 1, 2000 p1133
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Check fuel pressure regu- ♦ Remove vacuum hose from fuel 0.4 - 0.6 bar Check the intake air
lator, vacuum connection pressure regulator system for leaks
and fuel return line ♦ Connect special tool 9103/2 to and check vacuum
vacuum hose line to fuel pressure
regulator for restric-
♦ Start the engine tions.

♦ Check housing of fuel pressure Replace the fuel


regulator for damage and defor- pressure regulator if
mation it is damaged with
the result that the
spring pre-tension-
ing is increased
4 Check fuel injectors for
leaks

358 Oxygen Sensing Adaptation, Lower Load Range,


Bank 2 - Above Limit

Diagnosis conditions
• Oxygen sensing system active
• Time elapsed after engine start-up: 250 to 350 seconds (USA)
• Time elapsed after engine start-up: 302 to 402 seconds (RoW)
• Engine temperature greater than 60 °C

Possible fault cause


♦ Incorrect signal from MAF sensor

♦ Intake air system leaking

♦ Fuel pressure too low

♦ Volume supply of fuel pump too low

♦ Fuel injectors fouled

Affected terminals
-

Diagnosis/troubleshooting

0-119 page 2 2469 P1133


p1133 Printed in Germany – 1, 2000
DME 7.8 DME 7.8 0
Note!
♦ Air leaks ahead of the oxygen sensors can lead to a fault in adaptation ⇒Check exhaust system for leaks.

♦ If the fuel tank reserve light is switched on, no fault is entered.

Work instruction Display OK If not OK


1 Check signal from MAF ♦ Connect special tool 9637 0.9 to 1.1 V Replace MAF sensor
sensor ♦ Measure voltage at pin III/23
and ground
♦ Switch on the ignition

♦ Start the engine approx. 1.4 V


2 Check exhaust system for
leaks
3 Check for air leaks in
intake air system
4 Check fuel pressure
5 Check volume supply of
fuel pump
6 Fuel injectors fouled ♦ If preceding Check Points were
negative, the fuel injectors may
be fouled
♦ Clean fuel injectors (ultrasonic
cleaning device) or replace them

2469 P1133
0-119 page 3
Printed in Germany – 1, 2000 p1133
0 DME 7.8 DME 7.8

0-119 page 4 2469 P1133


p1133 Printed in Germany – 1, 2000
DME 7.8 DME 7.8 0
P1134
0-120

419 Oxygen Sensing Error by means of Short Test,


Bank 2 - Below Limit

Diagnosis conditions
• Mixture adaptation performed with the Porsche System Tester 2

Possible fault cause


♦ Incorrect signal from MAF sensor

♦ Fuel pressure too high

♦ Fuel injector leaking

♦ EVAP canister purge valve open

Affected terminals
-

Diagnosis/troubleshooting

Note!
If DTC P0445 (fuel tank vent valve - short to ground) is stored, correct this fault first. An open EVAP canister purge
valve can lead to the lean threshold being reached.

Work instruction Display OK If not OK


1 Check signal from MAF ♦ Connect special tool 9637 0.9 to 1.1 V Replace MAF sensor
sensor ♦ Measure voltage at pin III/23
and ground
♦ Switch on the ignition

♦ Start the engine approx. 1.4 V


2 Check fuel pressure

2469 P1134
0-120 page 1
Printed in Germany – 1, 2000 p1134
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Check fuel pressure regu- ♦ Remove vacuum hose from fuel 0.4 - 0.6 bar Check the intake air
lator, vacuum connection pressure regulator system for leaks
and fuel return line ♦ Connect special tool 9103/2 to and check vacuum
vacuum hose line to fuel pressure
regulator for restric-
♦ Start the engine tions.

♦ Check housing of fuel pressure Replace the fuel


regulator for damage and defor- pressure regulator if
mation it is damaged with
the result that the
spring pre-tension-
ing is increased
4 Check EVAP canister ♦ Disconnect hose from EVAP can- The vacuum must
purge valve ister purge valve to intake sys- not fall below 0 bar
tem at EVAP canister purge after 10 minutes
valve
♦ Remove connector of EVAP can-
ister purge valve
♦ Connect special tool 9160/1 to
EVAP canister purge valve
♦ Generate vacuum of approx. 0.7
bar
5 Check fuel injectors for
leaks

419 Oxygen Sensing Error by means of Short Test,


Bank 2 - Above Limit

Diagnosis conditions
• Mixture adaptation performed with the Porsche System Tester 2

Possible fault cause


♦ Incorrect signal from MAF sensor

♦ Intake air system leaking

♦ Fuel pressure too low

♦ Volume supply of fuel pump too low

♦ Fuel injectors fouled

Affected terminals
-

0-120 page 2 2469 P1134


p1134 Printed in Germany – 1, 2000
DME 7.8 DME 7.8 0
Diagnosis/troubleshooting

Note!
Air leaks ahead of the oxygen sensors can lead to a fault in adaptation ⇒Check exhaust system for leaks.

Work instruction Display OK If not OK


1 Check signal from MAF ♦ Connect special tool 9637 0.9 to 1.1 V Replace MAF sensor
sensor ♦ Measure voltage at pin III/23
and ground
♦ Switch on the ignition

♦ Start the engine approx. 1.4 V


2 Check exhaust system for
leaks
3 Check for air leaks in
intake air system
4 Check fuel pressure
5 Check volume supply of
fuel pump
6 Fuel injectors fouled ♦ If preceding Check Points were
negative, the fuel injectors may
be fouled
♦ Clean fuel injectors (ultrasonic
cleaning device) or replace them

2469 P1134
0-120 page 3
Printed in Germany – 1, 2000 p1134
0 DME 7.8 DME 7.8

0-120 page 4 2469 P1134


p1134 Printed in Germany – 1, 2000
+4, +4, 
ss–
¬_ss–

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 ,]HS\H[LMH\S[ ♦ ,]HS\H[LMH\S[TLTÌ 6US`MH\S[7OHZILLU ,P[OLYMH\S[7VYMH\S[
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Í7WHNL
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 +4, +4,

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 *OLJRZLUZVYZ ♦ :^P[JOVU[OLPNUP[PVU ;OL]HS\LZTH[JO ;OL]HS\LVM[OLIVVZ[WYLZÌ
♦ >P[O[OL ⇒:[LW Z\YLZLUZVYKVLZUV[TH[JO
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[LT;LZ[LYSSYLHK ⇒9LWSHJLIVVZ[WYLZZ\YL
V\[[OLHJ[\HS]HS\L ZLUZVY
VM[OLIVVZ[WYLZZ\YL →,UK
ZLUZVY
♦ *VTWHYL[OPZ]HS\L
^P[O[OLKPZWSH`]HS\L
VMHJHSPIYH[LK
IHYVTL[LY
 ♦ >P[O[OL ;OL]HS\LZTH[JO ;OL]HS\LVM[OLHTIPLU[
 7VYZJOL:`ZÌ ⇒+LSL[LMH\S[TLTVY` WYLZZ\YLZLUZVYKVLZUV[
[LT;LZ[LYSSYLHK →,UK TH[JO[OH[VM[OLIHYVTL[LY
V\[[OLHJ[\HS]HS\L ⇒9LWSHJLLUNPULJVU[YVS
VM[OLHTIPLU[WYLZÌ TVK\SL
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^P[O[OLKPZWSH`]HS\L
VMHJHSPIYH[LK
IHYVTL[LY

Í7WHNL  7

W 7YPU[LKPU.LYTHU`u
DME 7.8 DME 7.8 0
P1137
0-122

446 Clutch Switch - Signal Implausible

Diagnosis conditions
• Speed greater than 50 km/h
• Time between two clutch engagement processes more than 5
sec
• Number of gearshifts more than 5

Possible fault cause


♦ Fuse faulty

♦ Clutch switch

♦ Short circuit to B+

♦ Open circuit

Affected terminals
-

Diagnosis/Troubleshooting

Note!
♦ The clutch switch is linked to the instrument cluster. The DME control module receives information from the
instrument cluster via the CAN bus.
♦ If a clutch switch fault is stored, the cruise control system is out of order.

Work instruction Display OK If not OK


1 Check fuse B 7.
2 Check clutch switch. ♦ Clutch switch opens when actu-
ated.
3 Check wiring. ♦ Check the wiring from the clutch
switch to the instrument cluster
pin III/19 for short to B+.
♦ Check the wiring from the clutch
switch to the instrument cluster
pin III/19 for continuity.

2780 P1137
0-122 page 1
Printed in Germany – 3, 2001 p1137
0 DME 7.8 DME 7.8

0-122 page 2 2780 P1137


p1137 Printed in Germany – 3, 2001
DME 7.8 DME 7.8 0
P1138
0-122.1

Throttle Position Sensor 1 – Above Limit

Diagnosis conditions
• Engine running

Possible fault cause


♦ Short circuit in wiring
♦ Throttle position sensor faulty

♦ DME control module faulty

Affected terminals
Terminal I/7, I/9, III/10, III/24 and III/25

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check voltage supply to ♦ Connect special tool 9637. See Figure 1. Þ Step 5.
throttle motor actuator ♦ Connect motor tester (oscillo-
scope) to Pin I/7 and Pin I/9
♦ Use special input
♦ Switch on the ignition.
♦ See Figure 1.
♦ Fully depress accelerator pedal See Figure 2
Þ Step 2

2442 P1138
0-122.1 page 1
Printed in Germany – 6, 2002 p1138
0 DME 7.8 DME 7.8

Figure 1:

Figure 2:

Work instruction Display OK If not OK


2 Check TP sensor voltage ♦ Connect special tool 9637 to Approx. 5 V Þ Step 4.
supply wiring harness (DME control Þ Step 3
module plug).
♦ Switch on the ignition.
♦ Measure voltage between Pin III/
10 and Pin III/25
3 Check voltage values of ♦ Connect special tool 9637. Replace throttle part
throttle position sensor 1 ♦ Switch on the ignition. Þ Step 6.

♦ Measure voltage between Pin III/ Approx. 0.7 -0.9 V


24 and Pin III/25
♦ Fully depress accelerator pedal

♦ Measure voltage between Pin III/ Approx. 4.1 -4.5 V


24 and Pin III/25
4 Check wiring from throttle ♦ Separate disconnection point to Repair wiring har-
part to DME control mod- throttle part. ness
ule for continuity or short ♦ Connect special tool 9637 to → End.
circuit to B+ wiring harness (DME control
module plug).

0-122.1 page 2 2442 P1138


p1138 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
Work instruction Display OK If not OK
♦ Measure resistance between 0-5Ω
disconnection point Pin 1 and
special tool 9637 Pin I/9
♦ Measure resistance between 0-5Ω
disconnection point Pin 2 and
special tool 9637 Pin III/25
♦ Measure resistance between 0-5Ω
disconnection point Pin 3 and
special tool 9637 Pin III/10
♦ Measure resistance between 0-5Ω
disconnection point Pin 4 and
special tool 9637 Pin I/7
♦ Measure resistance between 0-5Ω
disconnection point Pin 6 and
special tool 9637 Pin III/24
♦ Switch on the ignition. 0 V.
♦ Measure voltage between dis-
connection point Pin 4 and
ground
♦ Switch on the ignition. 0V
♦ Measure voltage between dis- Þ Step 5.
connection point Pin 6 and
ground

2442 P1138
0-122.1 page 3
Printed in Germany – 6, 2002 p1138
0 DME 7.8 DME 7.8

Disconnection point throttle part:

Note!
The wires to the throttle part are routed via connector X 59/2.

Work instruction Display OK If not OK


5 Replace DME control module. Þ Step 6.
6 Perform adaptation. ♦ Switch on the ignition. → End. → End.
♦ Wait one minute.
♦ Do not press the accelerator.
♦ Switch off the ignition for at
least 10 seconds.
♦ Read out the fault memory.

0-122.1 page 4 2442 P1138


p1138 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P1139
0-122.2

Throttle Position Sensor 1 – Below Limit

Diagnosis conditions
• Engine running

Possible fault cause


♦ Short circuit in wiring
♦ Throttle position sensor faulty

♦ DME control module faulty

Affected terminals
Terminal I/7, I/9, III/10, III/24 and III/25

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check voltage supply to ♦ Connect special tool 9637. See Figure 1. Þ Step 5.
throttle motor actuator ♦ Connect motor tester (oscillo-
scope) to Pin I/7 and Pin I/9
♦ Use special input
♦ Switch on the ignition.
♦ See Figure 1.
♦ Fully depress accelerator pedal See Figure 2
Þ Step 2

2442 P1139
0-122.2 page 1
Printed in Germany – 6, 2002 p1139
0 DME 7.8 DME 7.8

Figure 1:

Figure 2:

Work instruction Display OK If not OK


2 Check TP sensor voltage ♦ Connect special tool 9637 to Approx. 5 V Þ Step 4.
supply wiring harness (DME control Þ Step 3
module plug).
♦ Switch on the ignition.
♦ Measure voltage between Pin III/
10 and Pin III/25
3 Check voltage values of ♦ Connect special tool 9637. Replace throttle part
throttle position sensor 1 ♦ Switch on the ignition. Þ Step 6.

♦ Measure voltage between Pin III/ Approx. 0.7 -0.9 V


24 and Pin III/25
♦ Fully depress accelerator pedal

♦ Measure voltage between Pin III/ Approx. 4.1 -4.5 V


24 and Pin III/25
4 Check wiring from throttle ♦ Separate disconnection point to Repair wiring har-
part to DME control mod- throttle part. ness
ule for short to ground. ♦ Connect special tool 9637 to → End.
wiring harness (DME control
module plug).

0-122.2 page 2 2442 P1139


p1139 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
Work instruction Display OK If not OK
♦ Measure resistance between 0-5Ω
disconnection point Pin 1 and
special tool 9637 Pin I/9
♦ Measure resistance between 0-5Ω
disconnection point Pin 2 and
special tool 9637 Pin III/25
♦ Measure resistance between 0-5Ω
disconnection point Pin 3 and
special tool 9637 Pin III/10
♦ Measure resistance between 0-5Ω
disconnection point Pin 4 and
special tool 9637 Pin I/7
♦ Measure resistance between 0-5Ω
disconnection point Pin 6 and
special tool 9637 Pin III/24
♦ Measure resistance between ∞Ω
disconnection point Pin 4 and
ground
♦ Measure resistance between ∞Ω
disconnection point Pin 6 and
ground

2442 P1139
0-122.2 page 3
Printed in Germany – 6, 2002 p1139
0 DME 7.8 DME 7.8

Disconnection point throttle part:

Note!
The wires to the throttle part are routed via connector X 59/2.

Work instruction Display OK If not OK


5 Replace DME control module. Þ Step 6.
6 Perform adaptation. ♦ Switch on the ignition. → End. → End.
♦ Wait one minute.
♦ Do not press the accelerator.
♦ Switch off the ignition for at
least 10 seconds.
♦ Read out the fault memory.

0-122.2 page 4 2442 P1139


p1139 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P1140
0-122.3

Throttle Position Sensor 2 – Above Limit

Diagnosis conditions
• Engine running

Possible fault cause


♦ Short circuit in wiring
♦ Throttle position sensor faulty

♦ DME control module faulty

Affected terminals
Terminal I/7, I/9, III/8, III/10 and III/25

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check voltage supply to ♦ Connect special tool 9637. See Figure 1. Þ Step 5.
throttle motor actuator ♦ Connect motor tester (oscillo-
scope) to Pin I/7 and Pin I/9
♦ Use special input
♦ Switch on the ignition.

♦ Fully depress accelerator pedal See Figure 2


Þ Step 2

2442 P1140
0-122.3 page 1
Printed in Germany – 6, 2002 p1140
0 DME 7.8 DME 7.8

Figure 1:

Figure 2:

Work instruction Display OK If not OK


2 Check TP sensor voltage ♦ Connect special tool 9637 to Approx. 5 V Þ Step 4.
supply wiring harness (DME control Þ Step 3
module plug).
♦ Switch on the ignition.
♦ Measure voltage between Pin III/
10 and Pin III/25
3 Check voltage values of ♦ Connect special tool 9637. Replace throttle part
throttle position sensor 2 ♦ Switch on the ignition. Þ Step 6.

♦ Measure voltage between Pin III/ Approx. 4.0 -4.4 V


8 and Pin III/25
♦ Fully depress accelerator pedal

♦ Measure voltage between Pin III/ Approx. 0.5 -0.8 V


8 and Pin III/25
4 Check wiring from throttle ♦ Separate disconnection point to Repair wiring har-
part to DME control mod- throttle part. ness
ule for continuity or short ♦ Connect special tool 9637 to → End.
circuit to B+ wiring harness (DME control
module plug).

0-122.3 page 2 2442 P1140


p1140 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
Work instruction Display OK If not OK
♦ Measure resistance between 0-5Ω
disconnection point Pin 1 and
special tool 9637 Pin I/9
♦ Measure resistance between 0-5Ω
disconnection point Pin 2 and
special tool 9637 Pin III/25
♦ Measure resistance between 0-5Ω
disconnection point Pin 3 and
special tool 9637 Pin III/10
♦ Measure resistance between 0-5Ω
disconnection point Pin 4 and
special tool 9637 Pin I/7
♦ Measure resistance between 0-5Ω
disconnection point Pin 5 and
special tool 9637 Pin III/8
♦ Switch on the ignition. 0 V.
♦ Measure voltage between dis-
connection point Pin 4 and
ground
♦ Switch on the ignition. 0V
♦ Measure voltage between dis- Þ Step 5.
connection point Pin 5 and
ground

2442 P1140
0-122.3 page 3
Printed in Germany – 6, 2002 p1140
0 DME 7.8 DME 7.8

Disconnection point throttle part:

Note!
The wires to the throttle part are routed via connector X 59/2.

Work instruction Display OK If not OK


5 Replace DME control module. Þ Step 6.
6 Perform adaptation. ♦ Switch on the ignition. → End. → End.
♦ Wait one minute.
♦ Do not press the accelerator.
♦ Switch off the ignition for at
least 10 seconds.
♦ Read out the fault memory.

0-122.3 page 4 2442 P1140


p1140 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P1141
0-122.4

Throttle Position Sensor 2 – Below Limit

Diagnosis conditions
• Engine running

Possible fault cause


♦ Short circuit in wiring
♦ Throttle position sensor faulty

♦ DME control module faulty

Affected terminals
Terminal I/7, I/9, III/8, III/10 and III/25

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check voltage supply to ♦ Connect special tool 9637. See Figure 1. Þ Step 5.
throttle motor actuator ♦ Connect motor tester (oscillo-
scope) to Pin I/7 and Pin I/9
♦ Use special input
♦ Switch on the ignition.

♦ Fully depress accelerator pedal See Figure 2


Þ Step 2

2442 P1141
0-122.4 page 1
Printed in Germany – 6, 2002 p1141
0 DME 7.8 DME 7.8

Figure 1:

Figure 2:

Work instruction Display OK If not OK


2 Check TP sensor voltage ♦ Connect special tool 9637 to Approx. 5 V Þ Step 4.
supply wiring harness (DME control Þ Step 3
module plug).
♦ Switch on the ignition.
♦ Measure voltage between Pin III/
10 and Pin III/25
3 Check voltage values of ♦ Connect special tool 9637. Replace throttle part
throttle position sensor 2 ♦ Switch on the ignition. Þ Step 6.

♦ Measure voltage between Pin III/ Approx. 4.0 -4.4 V


8 and Pin III/25
♦ Fully depress accelerator pedal

♦ Measure voltage between Pin III/ Approx. 0.5 - 0.8 V


8 and Pin III/25
4 Check wiring from throttle ♦ Separate disconnection point to Repair wiring har-
part to DME control mod- throttle part. ness
ule for continuity or short ♦ Connect special tool 9637 to → End.
circuit to B+ wiring harness (DME control
module plug).

0-122.4 page 2 2442 P1141


p1141 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
Work instruction Display OK If not OK
♦ Measure resistance between 0-5Ω
disconnection point Pin 1 and
special tool 9637 Pin I/9
♦ Measure resistance between 0-5Ω
disconnection point Pin 2 and
special tool 9637 Pin III/25
♦ Measure resistance between 0-5Ω
disconnection point Pin 3 and
special tool 9637 Pin III/10
♦ Measure resistance between 0-5Ω
disconnection point Pin 4 and
special tool 9637 Pin I/7
♦ Measure resistance between 0-5Ω
disconnection point Pin 5 and
special tool 9637 Pin III/8
♦ Measure resistance between Pin ∞Ω
4 and ground
♦ Measure resistance between ∞Ω
disconnection point Pin 5 and
ground

2442 P1141
0-122.4 page 3
Printed in Germany – 6, 2002 p1141
0 DME 7.8 DME 7.8

Disconnection point throttle part:

Note!
The wires to the throttle part are routed via connector X 59/2.

Work instruction Display OK If not OK


5 Replace DME control module. Þ Step 6.
6 Perform adaptation. ♦ Switch on the ignition. → End. → End.
♦ Wait one minute.
♦ Do not press the accelerator.
♦ Switch off the ignition for at
least 10 seconds.
♦ Read out the fault memory.

0-122.4 page 4 2442 P1141


p1141 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P1142
0-122.5

Oxygen Sensing Error by means of Short Test, Bank 1


– Above Limit

Diagnosis conditions
• Mixture adaptation performed with the Porsche System Tester 2

Possible fault cause


♦ Incorrect signal from MAF sensor

♦ Intake air system leaking

♦ Fuel pressure too low

♦ Volume supply of fuel pump too low

♦ Fuel injectors fouled

Affected terminals
-

Diagnosis/Troubleshooting

Note!
Air leaks ahead of the oxygen sensors can lead to a fault in adaptation ÞCheck exhaust system for leaks.

Work instruction Display OK If not OK


1 Check signal from MAF ♦ Connect special tool 9637. 0.9 to 1.1 V. Replace MAF sensor
sensor. ♦ Measure voltage at pin III/23
and ground
♦ Switch on the ignition.

♦ Start the engine. Approx. 1.4 V


2 Check exhaust system for
leaks
3 Check for air leaks in
intake air system
4 Check fuel pressure

2469 P1142
0-122.5 page 1
Printed in Germany – 6, 2002 p1142
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


5 Check volume supply of
fuel pump
6 Fuel injectors fouled ♦ If preceding Check Points were
negative, the fuel injectors may
be fouled
♦ Clean fuel injectors (ultrasonic
cleaning device) or replace them

0-122.5 page 2 2469 P1142


p1142 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P1143
0-122.6

Oxygen Sensing Error by means of Short Test, Bank 2


– Above Limit

Diagnosis conditions
• Mixture adaptation performed with the Porsche System Tester 2

Possible fault cause


♦ Incorrect signal from MAF sensor

♦ Intake air system leaking

♦ Fuel pressure too low

♦ Volume supply of fuel pump too low

♦ Fuel injectors fouled

Affected terminals
-

Diagnosis/Troubleshooting

Note!
Air leaks ahead of the oxygen sensors can lead to a fault in adaptation ÞCheck exhaust system for leaks.

Work instruction Display OK If not OK


1 Check signal from mass ♦ Connect special tool 9637. 0.9 to 1.1 V. Replace MAF sensor
air flow sensor ♦ Measure voltage at pin III/23
and ground
♦ Switch on the ignition.

♦ Start the engine. Approx. 1.4 V


2 Check exhaust system for
leaks
3 Check for air leaks in
intake air system
4 Check fuel pressure

2469 P1143
0-122.6 page 1
Printed in Germany – 6, 2002 p1143
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


5 Check volume supply of
fuel pump
6 Fuel injectors fouled ♦ If preceding Check Points were
negative, the fuel injectors may
be fouled
♦ Clean fuel injectors (ultrasonic
cleaning device) or replace them

0-122.6 page 2 2469 P1143


p1143 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P1145
0-122.7

Oxygen Sensor Ahead of TWC, Bank 1 – Above Limit

Diagnosis conditions

Note!
A lot of time is required (several days) until a fault is detected.

Possible fault cause


♦ Valve lift fault

♦ False air on the oxygen sensor after TWC

♦ Oxygen sensor

Affected terminals
-

Note!
♦ As this fault can be caused by a faulty flat-base tappet, a system
test for a small lift has to be performed initially. The fault can
occur sporadically; the test should therefore be performed at
least three times when the engine is at operating temperature.
♦ First indication of a valve lift fault can be provided by the adapta-
tion values at idle speed (RKAT) and in the lower part load (FRAU)
if they differ by more than 10 %.

Perform system test for small lift

Warning!

Test is carried out while driving. Have a second person oper-


ate the Porsche System Tester 2.

During the system test for small lift, the valves remain at small lift,
regardless of the type of driving. Faulty switching conditions can be
detected by rough running, just like with misfire detection.

Several cylinders may be stored as faulty, although only one valve


on one cylinder is faulty.

In order to ensure that the fault is repaired, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

2469 P1145
0-122.7 page 1
Printed in Germany – 6, 2002 p1145
0 DME 7.8 DME 7.8

A faulty flat-base tappet can be detected because the oxygen sen-


sor FR for this cylinder bank enriches the mixture (FR > 1) during
acceleration with wide-open throttle Þ see drawing below. Differ-
ence from the other oxygen sensor > approx. 15 %. In the case of a
fault, the flat-base tappets of the inlet valves for the entire cylinder
bank must be replaced.

A - Oxygen sensing, bank 1


B - Oxygen sensing, bank 2

1 - Select system test.

2 - Select "Request small lift".


If "Valve lift diagnosis not ready" appears, a fault may have
been stored.
1. Erase the fault memory.

3 - Activate the system test with the key F8 immediately


before acceleration with wide-open throttle.
The message "Drive link active" then appears.

Note!
If "Request small lift" appears, the valves remain at small lift,
i.e. the performance is reduced dramatically.

0-122.7 page 2 2469 P1145


p1145 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
4 - Perform acceleration with wide-open throttle in 2nd
gear, until "Valve lift diagnosis completed" (max. 4000
rpm) appears.
At speeds above 4000 rpm, misfires may be stored. Delete
the fault memory and repeat the test.

Note!
♦ If a fault is detected, it is only recorded in the fault memory after
6,000 ignitions (at idling speed approx. 3 minutes waiting time).
♦ It is important to observe the oxygen sensors during accelera-
tion with wide-open throttle or to record their behaviour with the
data logger.

Diagnosis/Troubleshooting

Note!
♦ Do not use contact spray on the connectors to oxygen sensor.

♦ If other faults (fuel supply) are stored in the memory, rectify these first.

Work instruction Display OK If not OK


1 Check exhaust system for Repair exhaust sys-
leaks tem
→ End
2 Replace oxygen sensor

Note!
Do not exchange oxygen sensors ahead of catalytic converter and
after catalytic converter.

2469 P1145
0-122.7 page 3
Printed in Germany – 6, 2002 p1145
0 DME 7.8 DME 7.8

Oxygen sensors ahead of and after catalytic converter

1 - Oxygen sensor ahead of catalytic converter


2 - Oxygen sensor after catalytic converter

1 2

0-122.7 page 4 2469 P1145


p1145 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P1146
0-122.8

Oxygen Sensor Ahead of TWC, Bank 1 – Open Circuit

Diagnosis conditions
• Vehicle at operating temperature, after this 3 minutes idle
speed, then approx. 30 seconds increased idle speed.

Possible fault cause


♦ Oxygen sensors (heating connection)

Affected terminals
-

Diagnosis/Troubleshooting

Note!
Do not use contact spray on the connectors to oxygen sensor.

Work instruction Display OK If not OK


1 Replace oxygen sensor

Note!
Do not exchange oxygen sensors ahead of catalytic converter and
after catalytic converter.

2469 P1146
0-122.8 page 1
Printed in Germany – 6, 2002 p1146
0 DME 7.8 DME 7.8

Oxygen sensors ahead of and after catalytic converter

1 - Oxygen sensor ahead of catalytic converter


2 - Oxygen sensor after catalytic converter

1 2

0-122.8 page 2 2469 P1146


p1146 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P1155
0-122.9

Oxygen Sensor Ahead of TWC, Bank 2 – Above Limit

Diagnosis conditions

Note!
A lot of time is required (several days) until a fault is detected.

Possible fault cause


♦ Valve lift fault

♦ False air on the oxygen sensor after TWC

♦ Oxygen sensor

Affected terminals
-

Note!
♦ As this fault can be caused by a faulty flat-base tappet, a system
test for a small lift has to be performed initially. The fault can
occur sporadically; the test should therefore be performed at
least three times when the engine is at operating temperature.
♦ First indication of a valve lift fault can be provided by the adapta-
tion values at idle speed (RKAT) and in the lower part load (FRAU)
if they differ by more than 10 %.

Perform system test for small lift

Warning!

Test is carried out while driving. Have a second person oper-


ate the Porsche System Tester 2.

During the system test for small lift, the valves remain at small lift,
regardless of the type of driving. Faulty switching conditions can be
detected by rough running, just like with misfire detection.

Several cylinders may be stored as faulty, although only one valve


on one cylinder is faulty.

In order to ensure that the fault is repaired, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

2469 P1155
0-122.9 page 1
Printed in Germany – 6, 2002 p1155
0 DME 7.8 DME 7.8

A faulty flat-base tappet can be detected because the oxygen sen-


sor FR for this cylinder bank enriches the mixture (FR > 1) during
acceleration with wide-open throttle Þ see drawing below. Differ-
ence from the other oxygen sensor > approx. 15 %. In the case of a
fault, the flat-base tappets of the inlet valves for the entire cylinder
bank must be replaced.

A - Oxygen sensing, bank 1


B - Oxygen sensing, bank 2

1 - Select system test.

2 - Select "Request small lift".


If "Valve lift diagnosis not ready" appears, a fault may have
been stored.
1. Erase the fault memory.

3 - Activate the system test with the key F8 immediately


before acceleration with wide-open throttle.
The message "Drive link active" then appears.

Note!
If "Request small lift" appears, the valves remain at small lift,
i.e. the performance is reduced dramatically.

0-122.9 page 2 2469 P1155


p1155 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
4 - Perform acceleration with wide-open throttle in 2nd
gear, until "Valve lift diagnosis completed" (max. 4000
rpm) appears.
At speeds above 4000 rpm, misfires may be stored. Delete
the fault memory and repeat the test.

Note!
♦ If a fault is detected, it is only recorded in the fault memory after
6,000 ignitions (at idling speed approx. 3 minutes waiting time).
♦ It is important to observe the oxygen sensors during accelera-
tion with wide-open throttle or to record their behaviour with the
data logger.

Diagnosis/Troubleshooting

Note!
♦ Do not use contact spray on the connectors to oxygen sensor.

♦ If other faults (fuel supply) are stored in the memory, rectify these first.

Work instruction Display OK If not OK


1 Check exhaust system for Repair exhaust sys-
leaks tem
→ End
2 Replace oxygen sensor

Note!
Do not exchange oxygen sensors ahead of catalytic converter and
after catalytic converter.

2469 P1155
0-122.9 page 3
Printed in Germany – 6, 2002 p1155
0 DME 7.8 DME 7.8

Oxygen sensors ahead of and after catalytic converter

1 - Oxygen sensor ahead of catalytic converter


2 - Oxygen sensor after catalytic converter

1
2

0-122.9 page 4 2469 P1155


p1155 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P1156
0-122.10

Oxygen Sensor Ahead of TWC, Bank 2 – Open Circuit

Diagnosis conditions
• Vehicle at operating temperature, after this 3 minutes idle
speed, then approx. 30 seconds increased idle speed.

Possible fault cause


♦ Oxygen sensors (heating connection)

Affected terminals
-

Diagnosis/Troubleshooting

Note!
Do not use contact spray on the connectors to oxygen sensor.

Work instruction Display OK If not OK


1 Replace oxygen sensor

Note!
Do not exchange oxygen sensors ahead of catalytic converter and
after catalytic converter.

2469 P1156
0-122.10 page 1
Printed in Germany – 6, 2002 p1156
0 DME 7.8 DME 7.8

Oxygen sensors ahead of and after catalytic converter

1 - Oxygen sensor ahead of catalytic converter


2 - Oxygen sensor after catalytic converter

1
2

0-122.10 page 2 2469 P1156


p1156 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P1157
0-123

30 Engine Compartment Temperature Sensor - Below


Limit

Diagnosis conditions
• Ignition on

Possible fault cause


♦ Temperature sensor

♦ Short circuit to ground

Affected terminals
II/21

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check temperature sen- ♦ Remove plug of temperature Approx. 2.2 - 2.6 kΩ Replace tempera-
sor. sensor. at 20° C ture sensor.
♦ Measure resistance between
temperature sensor pin 1 and
pin 2.
2 Check wiring harness for ♦ Connect special tool 9637 to ∞Ω Repair wiring har-
short to ground. wiring harness (DME control ness.
module plug).
♦ Remove plug of temperature
sensor.
♦ Measure resistance between
special tool 9637 pin II/21 and
ground.

1914 P1157
0-123 page 1
Printed in Germany – 3, 2001 p1157
0 DME 7.8 DME 7.8

0-123 page 2 1914 P1157


p1157 Printed in Germany – 3, 2001
DME 7.8 DME 7.8 0
P1158
0-124

30 Engine Compartment Temperature Sensor - Above


Limit

Diagnosis conditions
• Ignition on

Possible fault cause


♦ Temperature sensor

♦ Short circuit to B+

Affected terminals
II/21

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check temperature sen- ♦ Remove plug of temperature Approx. 2.2 - 2.6 kΩ Replace tempera-
sor. sensor. at 20° C ture sensor.
♦ Measure resistance between
temperature sensor pin 1 and
pin 2.
2 Check wiring harness for ♦ Connect special tool 9637 to 0V Repair wiring har-
short to B+. wiring harness (DME control ness.
module plug).
♦ Remove plug of temperature
sensor.
♦ Measure voltage between spe-
cial tool 9637 pin II/21 and
ground.
♦ Switch on the ignition.

1914 P1158
0-124 page 1
Printed in Germany – 3, 2001 p1158
0 DME 7.8 DME 7.8

0-124 page 2 1914 P1158


p1158 Printed in Germany – 3, 2001
+4, +4, 
ssQn
¬_ssQn

¢˜Fm’p˜a4¤a›

a"Vmp’›a4˜4pm=a›apm’
♦ )H[[LY`WVZP[P]L]VS[HNLIL[^LLU=HUK=

♦ 6_`NLUZLUZVYOLH[PUNZ^P[JOLKVUMVYH[SLHZ[ZLJVUKZ
♦ ,_OH\Z[[LTWLYH[\YLIL[^LLU‰*HUK‰*

p’’a*dF˜4"¤’F˜pO˜O"¤d›
• 6_`NLUZLUZVYMH\S[`

OOF4›F=˜zam’
+4,JVU[YVSTVK\SLJVUULJ[VY00WPUHUKV_`NLUZLUZVYQHJR
IHURWPU

+4,JVU[YVSTVK\SLJVUULJ[VY00WPUHUKV_`NLUZLUZVYQHJR
IHURWPU

a"Vmp’a’—›p¤*dF’^pp›amV

5V[L
+VUV[\ZLJVU[HJ[ZWYH`VU[OLV_`NLUZLUZVYWS\NJVUULJ[PVUZHZ
[OPZTH`JH\ZLPYYLWHYHISLKHTHNL[V[OL^PYPUNJVU[HTPUH[PVUVM
[OLV_`NLUZLUZVY]PH[OLYLMLYLUJLHPYJOHUULS

>VYRPUZ[Y\J[PVU +PZWSH`62 0MUV[62


 9LWSHJLV_`NLUZLUZVY →,UK

7 
Í7 WHNL
7YPU[LKPU.LYTHU`u W
+4, +4, 
ss–¬
¬_ss–¬

¢˜Fm’p˜a4¤a›

a"Vmp’›a4˜4pm=a›apm’
♦ )H[[LY`WVZP[P]L]VS[HNLIL[^LLU=HUK=

♦ 6_`NLUZLUZVYOLH[PUNZ^P[JOLKVUMVYH[SLHZ[ZLJVUKZ
♦ ,_OH\Z[[LTWLYH[\YLIL[^LLU‰*HUK‰*

p’’a*dF˜4"¤’F˜pO˜O"¤d›
• 6_`NLUZLUZVYMH\S[`

OOF4›F=˜zam’
+4,JVU[YVSTVK\SLJVUULJ[VY00WPUHUKV_`NLUZLUZVYQHJR
IHURWPU

+4,JVU[YVSTVK\SLJVUULJ[VY00WPUHUKV_`NLUZLUZVYQHJR
IHURWPU

a"Vmp’a’—›p¤*dF’^pp›amV

5V[L
+VUV[\ZLJVU[HJ[ZWYH`VU[OLV_`NLUZLUZVYWS\NJVUULJ[PVUZHZ
[OPZTH`JH\ZLPYYLWHYHISLKHTHNL[V[OL^PYPUNJVU[HTPUH[PVUVM
[OLV_`NLUZLUZVY]PH[OLYLMLYLUJLHPYJOHUULS

>VYRPUZ[Y\J[PVU +PZWSH`62 0MUV[62


 9LWSHJLV_`NLUZLUZVY →,UK

7 
Í7WHNL
7YPU[LKPU.LYTHU`u W
DME 7.8 DME 7.8 0
P1213
0-125

150 Fuel Injector, Cylinder 1 - Above Limit

Diagnosis conditions
• Engine running
• Battery positive voltage greater than 7 V

Possible fault cause


♦ Fuel injector (coil) short circuit

♦ Short circuit to B+ in wiring

♦ DME control module

Affected terminals
Terminal III/41

Note!
Short to B+ causes the fuel injector to be continually closed.

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check fuel injector ♦ Remove connector of fuel injec- 11 - 13 Ω Replace fuel injector
tor 1 (at 20 °C) → End
♦ Connect special tool V.A.G. ⇒ Step 2
1315 A/1
♦ Measure resistance at special
tool V.A.G. 1315 A/1
2 Check wiring harness for ♦ Connect special tool 9637 to Repair wiring har-
short to B+ wiring harness (DME control ness
module plug) → End
♦ Remove connector of fuel injec-
tor
♦ Measure voltage between spe- 0V
cial tool 9637 pin III/41 and ⇒ Step 3
ground
♦ Ignition on

2440 P1213
0-125 page 1
Printed in Germany – 1, 2000 p1213
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Replace DME control module ⇒ Step 4
4 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

0-125 page 2 2440 P1213


p1213 Printed in Germany – 1, 2000
DME 7.8 DME 7.8 0
P1214
0-126

151 Fuel Injector, Cylinder 6 - Above Limit

Diagnosis conditions
• Engine running
• Battery positive voltage greater than 7 V

Possible fault cause


♦ Fuel injector (coil) short circuit

♦ Short circuit to B+ in wiring

♦ DME control module

Affected terminals
Terminal III/28

Note!
Short to B+ causes the fuel injector to be continually closed.

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check fuel injector ♦ Remove connector of fuel injec- 11 - 13 Ω Replace fuel injector
tor 6 (at 20 °C) → End
♦ Connect special tool V.A.G. ⇒ Step 2
1315 A/1
♦ Measure resistance at special
tool V.A.G. 1315 A/1
2 Check wiring harness for ♦ Connect special tool 9637 to Repair wiring har-
short to B+ wiring harness (DME control ness
module plug) → End
♦ Remove connector of fuel injec-
tor
♦ Measure voltage between spe- 0V
cial tool 9637 pin III/28 and ⇒ Step 3
ground
♦ Ignition on

2440 P1214
0-126 page 1
Printed in Germany – 1, 2000 p1214
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Replace DME control module ⇒ Step 4
4 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

0-126 page 2 2440 P1214


p1214 Printed in Germany – 1, 2000
DME 7.8 DME 7.8 0
P1215
0-127

152 Fuel Injector, Cylinder 2 - Above Limit

Diagnosis conditions
• Engine running
• Battery positive voltage greater than 7 V

Possible fault cause


♦ Fuel injector (coil) short circuit

♦ Short circuit to B+ in wiring

♦ DME control module

Affected terminals
Terminal III/40

Note!
Short to B+ causes the fuel injector to be continually closed.

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check fuel injector ♦ Remove connector of fuel injec- 11 - 13 Ω Replace fuel injector
tor 2 (at 20 °C) → End
♦ Connect special tool V.A.G. ⇒ Step 2
1315 A/1
♦ Measure resistance at special
tool V.A.G. 1315 A/1
2 Check wiring harness for ♦ Connect special tool 9637 to Repair wiring har-
short to B+ wiring harness (DME control ness
module plug) → End
♦ Remove connector of fuel injec-
tor
♦ Measure voltage between spe- 0V
cial tool 9637 pin III/40 and ⇒ Step 3
ground
♦ Ignition on

2440 P1215
0-127 page 1
Printed in Germany – 1, 2000 p1215
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Replace DME control module ⇒ Step 4
4 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

0-127 page 2 2440 P1215


p1215 Printed in Germany – 1, 2000
DME 7.8 DME 7.8 0
P1216
0-128

153 Fuel Injector, Cylinder 4 - Above Limit

Diagnosis conditions
• Engine running
• Battery positive voltage greater than 7 V

Possible fault cause


♦ Fuel injector (coil) short circuit

♦ Short circuit to B+ in wiring

♦ DME control module

Affected terminals
Terminal III/27

Note!
Short to B+ causes the fuel injector to be continually closed.

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check fuel injector ♦ Remove connector of fuel injec- 11 - 13 Ω Replace fuel injector
tor 4 (at 20 °C) → End
♦ Connect special tool V.A.G. ⇒ Step 2
1315 A/1
♦ Measure resistance at special
tool V.A.G. 1315 A/1
2 Check wiring harness for ♦ Connect special tool 9637 to Repair wiring har-
short to B+ wiring harness (DME control ness
module plug) → End
♦ Remove connector of fuel injec-
tor
♦ Measure voltage between spe- 0V
cial tool 9637 pin III/27 and ⇒ Step 3
ground
♦ Ignition on

2440 P1216
0-128 page 1
Printed in Germany – 1, 2000 p1216
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Replace DME control module ⇒ Step 4
4 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

0-128 page 2 2440 P1216


p1216 Printed in Germany – 1, 2000
DME 7.8 DME 7.8 0
P1217
0-129

154 Fuel injector, cylinder 3 - above limit

Diagnosis conditions
• Engine running
• Battery voltage greater than 7 V

Possible fault cause


♦ Fuel injector (coil) short circuit

♦ Short circuit to B+ in wiring

♦ DME control module

Affected terminals
Terminal III/15

Note!
Short to B+ causes the fuel injector to be continually closed.

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check fuel injector ♦ Remove connector of fuel injec- 11 - 13 Ω Replace fuel injector
tor 3 (at 20 °C) → End
♦ Connect special tool V.A.G. ⇒ Step 2
1315 A/1
♦ Measure resistance at special
tool V.A.G. 1315 A/1
2 Check wiring harness for ♦ Connect special tool 9637 to Repair wiring har-
short to B+ wiring harness (DME control ness
module plug) → End
♦ Remove connector of fuel injec-
tor
♦ Measure voltage between spe- 0V
cial tool 9637 Pin III/15 and ⇒ Step 3
ground
♦ Ignition on

2440 P1217
0-129 page 1
Printed in Germany, 2000 p1217
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Replace DME control module ⇒ Step 4
4 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

0-129 page 2 2440 P1217


p1217 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P1218
0-130

155 Fuel Injector, Cylinder 5 - Above Limit

Diagnosis conditions
• Engine running
• Battery positive voltage greater than 7 V

Possible fault cause


♦ Fuel injector (coil) short circuit

♦ Short circuit to B+ in wiring

♦ DME control module

Affected terminals
Terminal III/2

Note!
Short to B+ causes the fuel injector to be continually closed.

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check fuel injector ♦ Remove connector of fuel injec- 11 - 13 Ω Replace fuel injector
tor 5 (at 20 °C) → End
♦ Connect special tool V.A.G. ⇒ Step 2
1315 A/1
♦ Measure resistance at special
tool V.A.G. 1315 A/1
2 Check wiring harness for ♦ Connect special tool 9637 to Repair wiring har-
short to B+ wiring harness (DME control ness
module plug) → End
♦ Remove connector of fuel injec-
tor
♦ Measure voltage between spe- 0V
cial tool 9637 pin III/2 and ⇒ Step 3
ground
♦ Ignition on

2440 P1218
0-130 page 1
Printed in Germany – 1, 2000 p1218
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Replace DME control module ⇒ Step 4
4 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

0-130 page 2 2440 P1218


p1218 Printed in Germany – 1, 2000
DME 7.8 DME 7.8 0
P1219
0-131

256 Accelerator pedal - signal implausible

Diagnosis conditions
• Ignition on (approx. 30 sec.)
• Battery voltage greater than 7 V

Possible fault cause


♦ Pedal sensor

Affected terminals
-

Note!
♦ The system operates in pedal sensor standby mode, i.e. the
angle of the accelerator pedal is calculated from the residual
position sensor signal.
♦ The maximum pedal value is limited to 30 %.

♦ The dynamic is limited.

♦ The fault code only appears together with P1577 or P1578.

♦ The pedal value is reset to zero by actuating the brake.

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Replace pedal sensor → End

2078 P1219
0-131 page 1
Printed in Germany, 2000 p1219
0 DME 7.8 DME 7.8

0-131 page 2 2078 P1219


p1219 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P1225
0-132

150 Fuel Injector, Cylinder 1 - Below Limit

Diagnosis conditions
• Engine running
• Battery positive voltage greater than 7 V

Possible fault cause


♦ Short circuit to ground in wiring

♦ DME control module

Affected terminals
Terminal III/41

Note!
Short to ground causes the fuel injector to be permanently open.

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check fuel injector ♦ Remove connector of fuel injec- 11 - 13 Ω Replace fuel injector
tor 1 (at 20 °C) → End
♦ Connect special tool V.A.G. ⇒ Step 2
1315 A/1
♦ Measure resistance at special
tool V.A.G. 1315 A/1
2 Check wiring harness for ♦ Connect special tool 9637 to Repair wiring har-
short to ground wiring harness (DME control ness
module plug) → End
♦ Remove connector of fuel injec-
tor
♦ Measure resistance between ∞Ω
special tool 9637 pin III/41 and ⇒ Step 3
ground

2440 P1225
0-132 page 1
Printed in Germany – 1, 2000 p1225
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Replace DME control module ⇒ Step 4
4 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

0-132 page 2 2440 P1225


p1225 Printed in Germany – 1, 2000
DME 7.8 DME 7.8 0
P1226
0-133

151 Fuel Injector, Cylinder 6 - Below Limit

Diagnosis conditions
• Engine running
• Battery positive voltage greater than 7 V

Possible fault cause


♦ Short circuit to ground in wiring

♦ DME control module

Affected terminals
Terminal III/28

Note!
Short to ground causes the fuel injector to be permanently open.

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check fuel injector ♦ Remove connector of fuel injec- 11 - 13 Ω Replace fuel injector
tor 6 (at 20 °C) → End
♦ Connect special tool V.A.G. ⇒ Step 2
1315 A/1
♦ Measure resistance at special
tool V.A.G. 1315 A/1
2 Check wiring harness for ♦ Connect special tool 9637 to Repair wiring har-
short to ground wiring harness (DME control ness
module plug) → End
♦ Remove connector of fuel injec-
tor
♦ Measure resistance between ∞Ω
special tool 9637 pin III/28 and ⇒ Step 3
ground

2440 P1226
0-133 page 1
Printed in Germany – 1, 2000 p1226
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Replace DME control module ⇒ Step 4
4 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

0-133 page 2 2440 P1226


p1226 Printed in Germany – 1, 2000
DME 7.8 DME 7.8 0
P1227
0-134

152 Fuel injector, cylinder 2 - below limit

Diagnosis conditions
• Engine running
• Battery positive voltage greater than 7 V

Possible fault cause


♦ Short circuit to ground in wiring

♦ DME control module

Affected terminals
Terminal III/40

Note!
Short to ground causes the fuel injector to be permanently open.

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check fuel injector ♦ Remove connector of fuel injec- 11 - 13 Ω Replace fuel injector
tor 2 (at 20 °C) → End
♦ Connect special tool V.A.G. ⇒ Step 2
1315 A/1
♦ Measure resistance at special
tool V.A.G. 1315 A/1
2 Check wiring harness for ♦ Connect special tool 9637 to Repair wiring har-
short to ground wiring harness (DME control ness
module plug) → End
♦ Remove connector of fuel injec-
tor
♦ Measure resistance between ∞Ω
special tool 9637 Pin III/40 and ⇒ Step 3
ground

2440 P1227
0-134 page 1
Printed in Germany – 1, 2000 p1227
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Replace DME control module ⇒ Step 4
4 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

0-134 page 2 2440 P1227


p1227 Printed in Germany – 1, 2000
DME 7.8 DME 7.8 0
P1228
0-135

153 Fuel Injector, Cylinder 4 - Below Limit

Diagnosis conditions
• Engine running
• Battery positive voltage greater than 7 V

Possible fault cause


♦ Short circuit to ground in wiring

♦ DME control module

Affected terminals
Terminal III/27

Note!
Short to ground causes the fuel injector to be permanently open.

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check fuel injector ♦ Remove connector of fuel injec- 11 - 13 Ω Replace fuel injector
tor 4 (at 20 °C) → End
♦ Connect special tool V.A.G. ⇒ Step 2
1315 A/1
♦ Measure resistance at special
tool V.A.G. 1315 A/1
2 Check wiring harness for ♦ Connect special tool 9637 to Repair wiring har-
short to ground wiring harness (DME control ness
module plug) → End
♦ Remove connector of fuel injec-
tor
♦ Measure resistance between ∞Ω
special tool 9637 pin III/27 and ⇒ Step 3
ground

2440 P1228
0-135 page 1
Printed in Germany – 1, 2000 p1228
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Replace DME control module ⇒ Step 4
4 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

0-135 page 2 2440 P1228


p1228 Printed in Germany – 1, 2000
DME 7.8 DME 7.8 0
P1229
0-136

154 Fuel injector, cylinder 3 - below limit

Diagnosis conditions
• Engine running
• Battery voltage greater than 7 V

Possible fault cause


♦ Short circuit to ground in wiring

♦ DME control module

Affected terminals
Terminal III/15

Note!
Short to ground causes the fuel injector to be permanently open.

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check fuel injector ♦ Remove connector of fuel injec- 11 - 13 Ω Replace fuel injector
tor 3 (at 20 °C) → End
♦ Connect special tool V.A.G. ⇒ Step 2
1315 A/1
♦ Measure resistance at special
tool V.A.G. 1315 A/1
2 Check wiring harness for ♦ Connect special tool 9637 to Repair wiring har-
short to ground wiring harness (DME control ness
module plug) → End
♦ Remove connector of fuel injec-
tor
♦ Measure resistance between ∞Ω
special tool 9637 Pin III/15 and ⇒ Step 3
ground

2440 P1229
0-136 page 1
Printed in Germany, 2000 p1229
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Replace DME control module ⇒ Step 4
4 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

0-136 page 2 2440 P1229


p1229 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P1230
0-137

155 Fuel Injector, Cylinder 5 - Below Limit

Diagnosis conditions
• Engine running
• Battery positive voltage greater than 7 V

Possible fault cause


♦ Short circuit to ground in wiring

♦ DME control module

Affected terminals
Terminal III/2

Note!
Short to ground causes the fuel injector to be permanently open.

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check fuel injector ♦ Remove connector of fuel injec- 11 - 13 Ω Replace fuel injector
tor 5 (at 20 °C) → End
♦ Connect special tool V.A.G. ⇒ Step 2
1315 A/1
♦ Measure resistance at special
tool V.A.G. 1315 A/1
2 Check wiring harness for ♦ Connect special tool 9637 to Repair wiring har-
short to ground wiring harness (DME control ness
module plug) → End
♦ Remove connector of fuel injec-
tor
♦ Measure resistance between ∞Ω
special tool 9637 pin III/2 and ⇒ Step 3
ground

2440 P1230
0-137 page 1
Printed in Germany – 1, 2000 p1230
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Replace DME control module ⇒ Step 4
4 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

0-137 page 2 2440 P1230


p1230 Printed in Germany – 1, 2000
DME 7.8 DME 7.8 0
P1237
0-138

150 Fuel Injector, Cylinder 1 - Open Circuit

Diagnosis conditions
• Engine running
• Battery positive voltage greater than 7 V

Possible fault cause


♦ Fuel injector (coil) open circuit

♦ Open circuit in wiring

♦ DME control module

Affected terminals
Terminal III/41

Note!
Open circuit causes the fuel injector to be continually closed.

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check fuel injector ♦ Remove connector of fuel injec- 11 - 13 Ω Replace fuel injector
tor 1 (at 20 °C) → End
♦ Connect special tool V.A.G. ⇒ Step 2
1315 A/1
♦ Measure resistance at special
tool V.A.G. 1315 A/1
2 Check wiring harness for ♦ Connect special tool 9637 to Repair wiring har-
open circuit wiring harness (DME control ness
module plug) → End
♦ Remove connector of fuel injec-
tor
♦ Measure resistance between 0-5Ω
special tool 9637 pin III/41 and ⇒ Step 3
fuel injector plug pin 2

2440 P1237
0-138 page 1
Printed in Germany – 1, 2000 p1237
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Replace DME control module ⇒ Step 4
4 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

0-138 page 2 2440 P1237


p1237 Printed in Germany – 1, 2000
DME 7.8 DME 7.8 0
P1238
0-139

151 Fuel Injector, Cylinder 6 - Open Circuit

Diagnosis conditions
• Engine running
• Battery positive voltage greater than 7 V

Possible fault cause


♦ Fuel injector (coil) open circuit

♦ Open circuit in wiring

♦ DME control module

Affected terminals
Terminal III/28

Note!
Open circuit causes the fuel injector to be continually closed.

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check fuel injector ♦ Remove connector of fuel injec- 11 - 13 Ω Replace fuel injector
tor 6 (at 20 °C) → End
♦ Connect special tool V.A.G. ⇒ Step 2
1315 A/1
♦ Measure resistance at special
tool V.A.G. 1315 A/1
2 Check wiring harness for ♦ Connect special tool 9637 to Repair wiring har-
open circuit wiring harness (DME control ness
module plug) → End
♦ Remove connector of fuel injec-
tor
♦ Measure resistance between 0-5Ω
special tool 9637 pin III/28 and ⇒ Step 3
fuel injector plug pin 2

2440 P1238
0-139 page 1
Printed in Germany – 1, 2000 p1238
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Replace DME control module ⇒ Step 4
4 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

0-139 page 2 2440 P1238


p1238 Printed in Germany – 1, 2000
DME 7.8 DME 7.8 0
P1239
0-140

152 Fuel Injector, Cylinder 2 - Open Circuit

Diagnosis conditions
• Engine running
• Battery positive voltage greater than 7 V

Possible fault cause


♦ Fuel injector (coil) open circuit

♦ Open circuit in wiring

♦ DME control module

Affected terminals
Terminal III/40

Note!
Open circuit causes the fuel injector to be continually closed.

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check fuel injector ♦ Remove connector of fuel injec- 11 - 13 Ω Replace fuel injector
tor 2 (at 20 °C) → End
♦ Connect special tool V.A.G. ⇒ Step 2
1315 A/1
♦ Measure resistance at special
tool V.A.G. 1315 A/1
2 Check wiring harness for ♦ Connect special tool 9637 to Repair wiring har-
open circuit wiring harness (DME control ness
module plug) → End
♦ Remove connector of fuel injec-
tor
♦ Measure resistance between 0-5Ω
special tool 9637 pin III/40 and ⇒ Step 3
fuel injector plug pin 2

2440 P1239
0-140 page 1
Printed in Germany – 1, 2000 p1239
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Replace DME control module ⇒ Step 4
4 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

0-140 page 2 2440 P1239


p1239 Printed in Germany – 1, 2000
DME 7.8 DME 7.8 0
P1240
0-141

153 Fuel Injector, Cylinder 4 - Open Circuit

Diagnosis conditions
• Engine running
• Battery positive voltage greater than 7 V

Possible fault cause


♦ Fuel injector (coil) open circuit

♦ Open circuit in wiring

♦ DME control module

Affected terminals
Terminal III/27

Note!
Open circuit causes the fuel injector to be continually closed.

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check fuel injector ♦ Remove connector of fuel injec- 11 - 13 Ω Replace fuel injector
tor 4 (at 20 °C) → End
♦ Connect special tool V.A.G. ⇒ Step 2
1315 A/1
♦ Measure resistance at special
tool V.A.G. 1315 A/1
2 Check wiring harness for ♦ Connect special tool 9637 to Repair wiring har-
open circuit wiring harness (DME control ness
module plug) → End
♦ Remove connector of fuel injec-
tor
♦ Measure resistance between 0-5Ω
special tool 9637 pin III/27 and ⇒ Step 3
fuel injector plug pin 2

2440 P1240
0-141 page 1
Printed in Germany – 1, 2000 p1240
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Replace DME control module ⇒ Step 4
4 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

0-141 page 2 2440 P1240


p1240 Printed in Germany – 1, 2000
DME 7.8 DME 7.8 0
P1241
0-142

154 Fuel injector, cylinder 3 - open circuit

Diagnosis conditions
• Engine running
• Battery voltage greater than 7 V

Possible fault cause


♦ Fuel injector (coil) open circuit

♦ Open circuit in wiring

♦ DME control module

Affected terminals
Terminal III/15

Note!
Open circuit causes the fuel injector to be continually closed.

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check fuel injector ♦ Remove connector of fuel injec- 11 - 13 Ω Replace fuel injector
tor 3 (at 20 °C) → End
♦ Connect special tool V.A.G. ⇒ Step 2
1315 A/1
♦ Measure resistance at special
tool V.A.G. 1315 A/1
2 Check wiring harness for ♦ Connect special tool 9637 to Repair wiring har-
open circuit wiring harness (DME control ness
module plug) → End
♦ Remove connector of fuel injec-
tor
♦ Measure resistance between 0-5Ω
special tool 9637 Pin III/15 and ⇒ Step 3
fuel injector plug Pin 2

2440 P1241
0-142 page 1
Printed in Germany, 2000 p1241
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Replace DME control module ⇒ Step 4
4 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

0-142 page 2 2440 P1241


p1241 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P1242
0-143

155 Fuel Injector, Cylinder 5 - Open Circuit

Diagnosis conditions
• Engine running
• Battery positive voltage greater than 7 V

Possible fault cause


♦ Fuel injector (coil) open circuit

♦ Open circuit in wiring

♦ DME control module

Affected terminals
Terminal III/2

Note!
Open circuit causes the fuel injector to be continually closed.

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check fuel injector ♦ Remove connector of fuel injec- 11 - 13 Ω Replace fuel injector
tor 5 (at 20 °C) → End
♦ Connect special tool V.A.G. ⇒ Step 2
1315 A/1
♦ Measure resistance at special
tool V.A.G. 1315 A/1
2 Check wiring harness for ♦ Connect special tool 9637 to Repair wiring har-
open circuit wiring harness (DME control ness
module plug) → End
♦ Remove connector of fuel injec-
tor
♦ Measure resistance between 0-5Ω
special tool 9637 pin III/2 and ⇒ Step 3
fuel injector plug pin 2

2440 P1242
0-143 page 1
Printed in Germany – 1, 2000 p1242
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Replace DME control module ⇒ Step 4
4 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

0-143 page 2 2440 P1242


p1242 Printed in Germany – 1, 2000
DME 7.8 DME 7.8 0
P1249
0-144

231 Boost Pressure Control Deviation - Above/Below


Limit

Diagnosis conditions
• Boost pressure control active (operating condition close to full
load)
• No faults in mixture adapation, pressure sensor, ambient pres-
sure sensor, frequency valve

Possible fault cause


♦ Air cleaner clogged

♦ Hose line from air cleaner to turbocharger kinked

♦ Leakage on fresh-gas side

♦ Leakage at exhaust-gas side

♦ Hoses on frequency valve leaking

♦ Bypass flaps incorrectly adjusted

♦ Turbocharger faulty

Affected terminals
-

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check frequency valve Replace frequency
valve
2 Check for air leaks in Repair intake air
intake air system system
3 Check pressure hoses on Replace pressure
frequency valve for leaks hoses or eliminate
leaks
4 Check exhaust system for Repair exhaust sys-
leaks tem
5 Check adjustment of Adjust bypass flaps
bypass flaps
6 Check whether turbo- Replace the turbo-
charger compressor shaft charger
can rotate freely

2102 P1249
0-144 page 1
Printed in Germany – 1, 2000 p1249
0 DME 7.8 DME 7.8

0-144 page 2 2102 P1249


p1249 Printed in Germany – 1, 2000
DME 7.8 DME 7.8 0
P1250
0-144.1

Boost Pressure Control Deviation - Above Limit

Diagnosis conditions
• Boost pressure control active (operating condition close to full
load)
• No faults in mixture adapation, pressure sensor, ambient pres-
sure sensor, frequency valve

Possible fault cause


♦ Bypass flaps incorrectly adjusted

♦ Turbocharger faulty

Affected terminals
-

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check adjustment of Adjust bypass flaps
bypass flaps
2 Check whether turbo- Replace the turbo-
charger compressor shaft charger
can rotate freely

2102 P1250
0-144.1 page 1
Printed in Germany – 6, 2002 p1250
0 DME 7.8 DME 7.8

0-144.1 page 2 2102 P1250


p1250 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P1255
0-145

230 Boost Pressure Characteristic, Upper Value


Exceeded - Above Limit

Diagnosis conditions
• Boost pressure control active

Possible fault cause


♦ Leakage at pressure hoses from frequency valve to the bypass
flaps
♦ Frequency valve faulty

♦ Vacuum modulators for bypass flaps leaking

♦ Bypass flaps incorrectly adjusted

Affected terminals

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check frequency valve Replace frequency
valve
2 Check pressure hoses for Replace pressure
leaks hoses or eliminate
leaks
3 Check vacuum modula- Replace vacuum
tors for bypass flaps for modulators
leaks
4 Check adjustment of Adjust bypass flaps
bypass flaps

2102 P1255
0-145 page 1
Printed in Germany – 1, 2000 p1255
0 DME 7.8 DME 7.8

0-145 page 2 2102 P1255


p1255 Printed in Germany – 1, 2000
DME 7.8 DME 7.8 0
P1265
0-146

301 Airbag signal - signal implausible

Diagnosis conditions
• Ignition on

Possible fault cause


♦ Airbag control module

♦ Open circuit

♦ Short circuit to ground

Affected terminals
Terminal 34 and IV/16

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check wiring from airbag ♦ Connect special tool 9637 to 0-5Ω Check disconnec-
control module to DME wiring harness (DME control ⇒ Step 2 tion point X2/5 or
control module for conti- module plug) check wiring har-
nuity ♦ Remove connector of airbag ness for chafing and
control module pinching damage
→ End
♦ Measure resistance between
special tool 9637 Pin IV/16 and
airbag plug Pin 34

6953 P1265
0-146 page 1
Printed in Germany, 2000 p1265
0 DME 7.8 DME 7.8

Airbag control module:

Work instruction Display OK If not OK


2 Check wiring from airbag ♦ Connect special tool 9637 to ∞Ω Repair wiring har-
control module to DME wiring harness (DME control ⇒ Step 3 ness
control module for short module plug) → End
circuit to ground ♦ Remove connector of airbag
control module
♦ Measure resistance between
special tool 9637 Pin IV/16 and
ground
3 Check signal from airbag ♦ Connect special tool 9637 Replace airbag con-
control module ♦ Connect engine tester (oscillo- ⇒ Step 4 trol module
scope) to Pin IV/16 and ground →

♦ Use special input


♦ Ignition on

0-146 page 2 6953 P1265


p1265 Printed in Germany, 2000
DME 7.8 DME 7.8 0
Oscilloscope display:

Work instruction Display OK If not OK


4 Erase fault memory → End → End

6953 P1265
0-146 page 3
Printed in Germany, 2000 p1265
0 DME 7.8 DME 7.8

0-146 page 4 6953 P1265


p1265 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P1266
0-147

409 Fuel shutoff function monitor - signal implausible

Diagnosis conditions
• Engine speed > 1,120 rpm

Possible fault cause


♦ DME control module faulty

Affected terminals
-

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Replace DME control module ⇒ Step 2
2 Perform adaptation ♦ Switch on the ignition → End → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

2470 P1266
0-147 page 1
Printed in Germany, 2000 p1266
0 DME 7.8 DME 7.8

0-147 page 2 2470 P1266


p1266 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P1324
0-148

325 Position of Camshaft in Relation to Crankshaft,


Bank 2 – Below Limit

Diagnosis conditions
• Idle speed
• Reference mark recognized
• Engine speed between 600 rpm and 1.200 rpm.
• Engine temperature greater than 40 °C
• No fault in camshaft position sensors
• Reference mark OK
• No fault in camshaft adjustment
• No fault in engine temperature
• No fault in camshaft adjustment output stage

Possible fault cause


♦ Allocation of camshaft to inlet camshaft incorrect

Affected terminals
-

Diagnosis/Troubleshooting

Note!
This fault is stored if the engine was disassembled and the allocation of the camshaft to the inlet camshaft was
incorrectly set.

Work instruction Display OK If not OK


1 Set camshafts ♦ To adjust the camshafts, please
refer to the 911 Turbo (996)
Technical Manual.

1536 P1324
0-148 page 1
Printed in Germany – 4, 2002 p1324
0 DME 7.8 DME 7.8

325 Position of Camshaft in Relation to Crankshaft,


Bank 2 – Above Limit

Diagnosis conditions
• Idle speed
• Reference mark recognized
• Engine speed between 600 rpm and 1.200 rpm.
• Engine temperature greater than 40 °C
• No fault in camshaft position sensors
• Reference mark OK
• No fault in camshaft adjustment
• No fault in engine temperature
• No fault in camshaft adjustment output stage

Possible fault cause


♦ Solenoid hydraulic valve camshaft adjustment faulty

♦ Allocation of camshaft to inlet camshaft incorrect

Affected terminals
-

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check solenoid hydraulic ♦ Remove connector on solenoid See Figure 2 Replace solenoid
valve camshaft adjust- hydraulic valve Þ Step 2 hydraulic valve
ment ♦ Connect special tool 9675 to →End
the solenoid hydraulic valve and
to a power supply.
♦ Connect sscilloscope or engine
tester to the special tool 9675
♦ Set 12 V
♦ See Figure 1.
♦ Set switch on special tool 9675
to 1

0-148 page 2 1536 P1324


p1324 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
Figure 1:

Figure 2: 20V DC 1:1

1 - Voltage not applied yet, valve in output state


2 - Exponential voltage increase, magnetic field is built up, 1 2 3 4
increase of the spring preload force
3 - Valve starts to move, spring force increases, valve reaches
end position
4 - Exponential voltage increase, current limitation through self-
induction of the coil
5ms/DIV

Work instruction Display OK If not OK


2 Set camshafts ♦ To adjust the camshafts, please
refer to the 911 Turbo (996)
Technical Manual.

1536 P1324
0-148 page 3
Printed in Germany – 4, 2002 p1324
0 DME 7.8 DME 7.8

0-148 page 4 1536 P1324


p1324 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
P1325
0-149

178 Camshaft Adjustment, Bank 2 – Signal Implausi-


ble

Diagnosis conditions
• Time elapsed after start-up greater than 5 seconds
• Engine temperature greater than -10 °C
• Engine speed between 680 rpm and 6.760 rpm
• No fault in camshaft adjustment output stage
• Reference mark OK
• No fault in camshaft position sensors
• No fault in engine temperature

Possible fault cause

Note!
Camshaft does not reach early or late position

♦ Dirt in system

♦ Solenoid hydraulic valve mechanically blocked

Affected terminals

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check solenoid hydraulic ♦ Remove connector on solenoid See Figure 2 Replace solenoid
valve camshaft adjust- hydraulic valve Þ Step 2 hydraulic valve
ment ♦ Connect special tool 9675 to →End
the solenoid hydraulic valve and
to a power supply.
♦ Connect oscilloscope or engine
tester to the special tool 9675
♦ Set 12 V
♦ See Figure 1.
♦ Set switch on special tool 9675
to 1

1536 P1325
0-149 page 1
Printed in Germany – 4, 2002 p1325
0 DME 7.8 DME 7.8

Figure 1:

Figure 2: 20V DC 1:1

1 - Voltage not applied yet, valve in output state


2 - Exponential voltage increase, magnetic field is built up, 1 2 3 4
increase of the spring preload force
3 - Valve starts to move, spring force increases, valve reaches
end position
4 - Exponential voltage increase, current limitation through self-
induction of the coil
5ms/DIV

178 Camshaft Adjustment, Bank 2 – Below Limit

Diagnosis conditions
• Time elapsed after start-up greater than 5 seconds
• Engine temperature greater than -10 °C
• Engine speed between 680 rpm and 6.760 rpm
• No fault in camshaft adjustment output stage
• Reference mark OK
• No fault in camshaft position sensors
• No fault in engine temperature

Possible fault cause

Note!
Solenoid hydraulic valve is triggered, camshaft does not switch into
early position

0-149 page 2 1536 P1325


p1325 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
♦ Dirt in system

♦ Solenoid hydraulic valve mechanically blocked

Affected terminals

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check solenoid hydraulic ♦ Remove connector on solenoid See Figure 2 Replace solenoid
valve camshaft adjust- hydraulic valve Þ Step 2 hydraulic valve
ment ♦ Connect special tool 9675 to →End
the solenoid hydraulic valve and
to a power supply.
♦ Connect oscilloscope or engine
tester to the special tool 9675
♦ Set 12 V
♦ See Figure 1.
♦ Set switch on special tool 9675
to 1

1536 P1325
0-149 page 3
Printed in Germany – 4, 2002 p1325
0 DME 7.8 DME 7.8

Figure 1:

Figure 2: 20V DC 1:1

1 - Voltage not applied yet, valve in output state


2 - Exponential voltage increase, magnetic field is built up, 1 2 3 4
increase of the spring preload force
3 - Valve starts to move, spring force increases, valve reaches
end position
4 - Exponential voltage increase, current limitation through self-
induction of the coil
5ms/DIV

178 Camshaft Adjustment, Bank 2 – Above Limit

Diagnosis conditions
• Time elapsed after start-up greater than 5 seconds
• Engine temperature greater than -10 °C
• Engine speed between 680 rpm and 6.760 rpm
• No fault in camshaft adjustment output stage
• Reference mark OK
• No fault in camshaft position sensors
• No fault in engine temperature

Possible fault cause

Note!
Solenoid hydraulic valve is not triggered, camshaft does not switch
into late position

0-149 page 4 1536 P1325


p1325 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
♦ Dirt in system

♦ Solenoid hydraulic valve mechanically blocked

Affected terminals

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check solenoid hydraulic ♦ Remove connector on solenoid See Figure 2 Replace solenoid
valve camshaft adjust- hydraulic valve Þ Step 2 hydraulic valve
ment ♦ Connect special tool 9675 to →End
the solenoid hydraulic valve and
to a power supply.
♦ Connect oscilloscope or engine
tester to the special tool 9675
♦ Set 12 V
♦ See Figure 1.
♦ Set switch on special tool 9675
to 1

1536 P1325
0-149 page 5
Printed in Germany – 4, 2002 p1325
0 DME 7.8 DME 7.8

Figure 1:

Figure 2: 20V DC 1:1

1 - Voltage not applied yet, valve in output state


2 - Exponential voltage increase, magnetic field is built up, 1 2 3 4
increase of the spring preload force
3 - Valve starts to move, spring force increases, valve reaches
end position
4 - Exponential voltage increase, current limitation through self-
induction of the coil
5ms/DIV

0-149 page 6 1536 P1325


p1325 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
P1328
0-149.1

Inlet camshaft output stage – open circuit

Diagnosis conditions
• Engine running

Possible fault cause


♦ Open circuit in triggering wire
♦ Open circuit in B+ supply

♦ Solenoid hydraulic valve faulty

Affected terminals
V/7

Diagnosis/troubleshooting

Note!
The wiring for the solenoid hydraulic valve is routed via the connector X 59/1 pin 14

Work instruction Display OK If not OK


1 Check triggering wire for ♦ Connect special tool 9637 to 0-5Ω
continuity. wiring harness (DME control
module plug)
♦ Remove connector on the sole-
noid hydraulic valve
♦ Measure resistance between V/
7 and solenoid hydraulic valve
connector pin 2
2 Check B+ supply for sole- ♦ Remove connector on the sole- Battery positive volt-
noid hydraulic valve noid hydraulic valve age
♦ Switch on the ignition
♦ Measure voltage of solenoid
hydraulic valve connector pin 1
and ground
3 Check resistance of sole- ♦ Measure resistance of solenoid 8 - 12 Ω at 20° C
noid hydraulic valve hydraulic valve between pins 1
and 2

1536 P1328
0-149.1 page 1
Printed in Germany – 8, 2002 p1328
0 DME 7.8 DME 7.8

0-149.1 page 2 1536 P1328


p1328 Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
P1331
0-149.2

Inlet camshaft output stage, bank 2 - open circuit

Diagnosis conditions
• Engine running

Possible fault cause


♦ Open circuit in triggering wire
♦ Open circuit in B+ supply

♦ Solenoid hydraulic valve faulty

Affected terminals
V/8

Diagnosis/troubleshooting

Note!
The wiring for the solenoid hydraulic valve is routed via the connector X 59/1 pin 15

Work instruction Display OK If not OK


1 Check triggering wire for ♦ Connect special tool 9637 to 0-5Ω
continuity. wiring harness (DME control
module plug)
♦ Remove connector on the sole-
noid hydraulic valve
♦ Measure resistance between V/
8 and solenoid hydraulic valve
connector pin 2
2 Check B+ supply for sole- ♦ Remove connector on the sole- Battery positive volt-
noid hydraulic valve noid hydraulic valve age
♦ Switch on the ignition
♦ Measure voltage of solenoid
hydraulic valve connector pin 1
and ground
3 Check resistance of sole- ♦ Measure resistance of solenoid 8 - 12 Ω at 20° C
noid hydraulic valve hydraulic valve between pins 1
and 2

1536 P1331
0-149.2 page 1
Printed in Germany – 8, 2002 p1331
0 DME 7.8 DME 7.8

0-149.2 page 2 1536 P1331


p1331 Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
P1340
0-150

322 Position of Camshaft in Relation to Crankshaft,


Bank 1 – Below Limit

Diagnosis conditions
• Idle speed
• Reference mark recognized
• Engine speed between 600 rpm and 1.200 rpm.
• Engine temperature greater than 40 °C
• No fault in camshaft position sensors
• Reference mark OK
• No fault in camshaft adjustment
• No fault in engine temperature
• No fault in camshaft adjustment output stage

Possible fault cause


♦ Allocation of camshaft to inlet camshaft incorrect

Affected terminals
-

Diagnosis/Troubleshooting

Note!
This fault is stored if the engine was disassembled and the allocation of the camshaft to the inlet camshaft was
incorrectly set.

Work instruction Display OK If not OK


1 Set camshafts ♦ To adjust the camshafts, please
refer to the 911 Turbo (996)
Technical Manual.

1536 P1340
0-150 page 1
Printed in Germany – 4, 2002 p1340
0 DME 7.8 DME 7.8

322 Position of Camshaft in Relation to Crankshaft,


Bank 1 – Above Limit

Diagnosis conditions
• Idle speed
• Reference mark recognized
• Engine speed between 600 rpm and 1.200 rpm.
• Engine temperature greater than 40 °C
• No fault in camshaft position sensors
• Reference mark OK
• No fault in camshaft adjustment
• No fault in engine temperature
• No fault in camshaft adjustment output stage

Possible fault cause


♦ Solenoid hydraulic valve camshaft adjustment faulty

♦ Allocation of camshaft to inlet camshaft incorrect

Affected terminals
-

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check solenoid hydraulic ♦ Remove connector on solenoid See Figure 2 Replace solenoid
valve camshaft adjust- hydraulic valve Þ Step 2 hydraulic valve
ment ♦ Connect special tool 9675 to →End
the solenoid hydraulic valve and
to a power supply.
♦ Connect oscilloscope or engine
tester to the special tool 9675
♦ Set 12 V
♦ See Figure 1.
♦ Set switch on special tool 9675
to 1

0-150 page 2 1536 P1340


p1340 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
Figure 1:

Figure 2: 20V DC 1:1

1 - Voltage not applied yet, valve in output state


2 - Exponential voltage increase, magnetic field is built up, 1 2 3 4
increase of the spring preload force
3 - Valve starts to move, spring force increases, valve reaches
end position
4 - Exponential voltage increase, current limitation through self-
induction of the coil
5ms/DIV

Work instruction Display OK If not OK


2 Set camshafts ♦ To adjust the camshafts, please
refer to the 911 Turbo (996)
Technical Manual.

1536 P1340
0-150 page 3
Printed in Germany – 4, 2002 p1340
0 DME 7.8 DME 7.8

0-150 page 4 1536 P1340


p1340 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
P1341
0-151

174 Camshaft Adjustment, Bank 1 – Signal Implausi-


ble

Diagnosis conditions
• Time elapsed after start-up greater than 5 seconds
• Engine temperature greater than -10 °C
• Engine speed between 680 rpm and 6.760 rpm
• No fault in camshaft adjustment output stage
• Reference mark OK
• No fault in camshaft position sensors
• No fault in engine temperature

Possible fault cause

Note!
Camshaft does not reach early or late position

♦ Dirt in system

♦ Solenoid hydraulic valve mechanically blocked

Affected terminals

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check solenoid hydraulic ♦ Remove connector on solenoid See Figure 2 Replace solenoid
valve camshaft adjust- hydraulic valve Þ Step 2 hydraulic valve
ment ♦ Connect special tool 9675 to →End
the solenoid hydraulic valve and
to a power supply.
♦ Connect oscilloscope or engine
tester to the special tool 9675
♦ Set 12 V
♦ See Figure 1.
♦ Set switch on special tool 9675
to 1

1536 P1341
0-151 page 1
Printed in Germany – 4, 2002 p1341
0 DME 7.8 DME 7.8

Figure 1:

Figure 2: 20V DC 1:1

1 - Voltage not applied yet, valve in output state


2 - Exponential voltage increase, magnetic field is built up, 1 2 3 4
increase of the spring preload force
3 - Valve starts to move, spring force increases, valve reaches
end position
4 - Exponential voltage increase, current limitation through self-
induction of the coil
5ms/DIV

174 Camshaft Adjustment, Bank 1 – Below Limit

Diagnosis conditions
• Time elapsed after start-up greater than 5 seconds
• Engine temperature greater than -10 °C
• Engine speed between 680 rpm and 6.760 rpm
• No fault in camshaft adjustment output stage
• Reference mark OK
• No fault in camshaft position sensors
• No fault in engine temperature

Possible fault cause

Note!
Solenoid hydraulic valve is triggered, camshaft does not switch into
early position

0-151 page 2 1536 P1341


p1341 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
♦ Dirt in system

♦ Solenoid hydraulic valve mechanically blocked

Affected terminals

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check solenoid hydraulic ♦ Remove connector on solenoid See Figure 2 Replace solenoid
valve camshaft adjust- hydraulic valve Þ Step 2 hydraulic valve
ment ♦ Connect special tool 9675 to →End
the solenoid hydraulic valve and
to a power supply.
♦ Connect oscilloscope or engine
tester to the special tool 9675
♦ Set 12 V
♦ See Figure 1.
♦ Set switch on special tool 9675
to 1

1536 P1341
0-151 page 3
Printed in Germany – 4, 2002 p1341
0 DME 7.8 DME 7.8

Figure 1:

Figure 2: 20V DC 1:1

1 - Voltage not applied yet, valve in output state


2 - Exponential voltage increase, magnetic field is built up, 1 2 3 4
increase of the spring preload force
3 - Valve starts to move, spring force increases, valve reaches
end position
4 - Exponential voltage increase, current limitation through self-
induction of the coil
5ms/DIV

174 Camshaft Adjustment, Bank 1 – Above Limit

Diagnosis conditions
• Time elapsed after start-up greater than 5 seconds
• Engine temperature greater than -10 °C
• Engine speed between 680 rpm and 6.760 rpm
• No fault in camshaft adjustment output stage
• Reference mark OK
• No fault in camshaft position sensors
• No fault in engine temperature

Possible fault cause

Note!
Solenoid hydraulic valve is not triggered, camshaft does not switch
into late position

0-151 page 4 1536 P1341


p1341 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
♦ Dirt in system

♦ Solenoid hydraulic valve mechanically blocked

Affected terminals

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check solenoid hydraulic ♦ Remove connector on solenoid See Figure 2 Replace solenoid
valve camshaft adjust- hydraulic valve Þ Step 2 hydraulic valve
ment ♦ Connect special tool 9675 to →End
the solenoid hydraulic valve and
to a power supply.
♦ Connect oscilloscope or engine
tester to the special tool 9675
♦ Set 12 V
♦ See Figure 1.
♦ Set switch on special tool 9675
to 1

1536 P1341
0-151 page 5
Printed in Germany – 4, 2002 p1341
0 DME 7.8 DME 7.8

Figure 1:

Figure 2: 20V DC 1:1

1 - Voltage not applied yet, valve in output state


2 - Exponential voltage increase, magnetic field is built up, 1 2 3 4
increase of the spring preload force
3 - Valve starts to move, spring force increases, valve reaches
end position
4 - Exponential voltage increase, current limitation through self-
induction of the coil
5ms/DIV

0-151 page 6 1536 P1341


p1341 Printed in Germany – 4, 2002
DME 7.8 DME 7.8 0
P1342
0-152

189 Camshaft Adjustment, Bank 1 Output Stage -


Open Circuit

Diagnosis conditions
• Engine running

Possible fault cause


♦ Open circuit in triggering wire

♦ Open circuit in B+ supply

♦ Solenoid hydraulic valve faulty

Affected terminals
V/7

Diagnosis/Troubleshooting

Note!
The wiring for the solenoid hydraulic valve is routed via the connector X 59/1 pin 14

Work instruction Display OK If not OK


1 Check triggering wire for ♦ Connect special tool 9637 to 0-5Ω
continuity wiring harness (DME control
module plug)
♦ Remove connector of the sole-
noid hydraulic valve
♦ Measure resistance between V/
7 and solenoid hydraulic valve
connector pin 2.
2 Check B+ supply for sole- ♦ Remove connector of the sole- Battery positive volt-
noid hydraulic valve noid hydraulic valve age
♦ Switch on the ignition
♦ Measure voltage of solenoid
hydraulic valve connector pin 1
and ground
3 Check resistance of sole- ♦ Measure resistance of solenoid 8 - 12 Ω at 20° C
noid hydraulic valve hydraulic valve between pin 1
and 2

1536 P1342
0-152 page 1
Printed in Germany – 2, 2000 p1342
0 DME 7.8 DME 7.8

189 Camshaft Adjustment, Bank 1 Output Stage -


Below Limit

Diagnosis conditions
• Engine running

Possible fault cause


♦ Short to ground triggering wire

♦ Solenoid hydraulic valve faulty

Affected terminals
V/7

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check triggering wire for ♦ Connect special tool 9637 to ∞Ω
short to ground wiring harness (DME control
module plug)
♦ Remove connector of the sole-
noid hydraulic valve
♦ Measure resistance between V/
7 and ground
2 Replace solenoid hydrau-
lic valve

189 Camshaft Adjustment, Bank 1 Output Stage -


Above Limit

Diagnosis conditions
• Engine running

Possible fault cause


♦ Short circuit to B+ triggering wire

Affected terminals
V/7

0-152 page 2 1536 P1342


p1342 Printed in Germany – 2, 2000
DME 7.8 DME 7.8 0
Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check triggering wire for ♦ Connect special tool 9637 to 0V Repair wiring har-
short circuit to B+ wiring harness (DME control ness
module plug)
♦ Remove connector of the sole-
noid hydraulic valve
♦ Switch on the ignition
♦ Measure voltage between V/7
and ground

1536 P1342
0-152 page 3
Printed in Germany – 2, 2000 p1342
0 DME 7.8 DME 7.8

0-152 page 4 1536 P1342


p1342 Printed in Germany – 2, 2000
DME 7.8 DME 7.8 0
P1343
0-153

149 Camshaft Adjustment, Bank 2 Output Stage -


Open Circuit

Diagnosis conditions
• Engine running

Possible fault cause


♦ Open circuit in triggering wire

♦ Open circuit in B+ supply

♦ Solenoid hydraulic valve faulty

Affected terminals
V/8

Diagnosis/Troubleshooting

Note!
The wiring for the solenoid hydraulic valve is routed via the connector X 59/1 pin 15

Work instruction Display OK If not OK


1 Check triggering wire for ♦ Connect special tool 9637 to 0-5Ω
continuity wiring harness (DME control
module plug)
♦ Remove connector of the sole-
noid hydraulic valve
♦ Measure resistance between V/
8 and solenoid hydraulic valve
connector pin 2.
2 Check B+ supply for sole- ♦ Remove connector of the sole- Battery positive volt-
noid hydraulic valve noid hydraulic valve age
♦ Switch on the ignition
♦ Measure voltage of solenoid
hydraulic valve connector pin 1
and ground
3 Check resistance of sole- ♦ Measure resistance of solenoid 8 - 12 Ω at 20° C
noid hydraulic valve hydraulic valve between pin 1
and 2

1536 P1343
0-153 page 1
Printed in Germany – 2, 2000 p1343
0 DME 7.8 DME 7.8

149 Camshaft Adjustment, Bank 2 Output Stage -


Below Limit

Diagnosis conditions
• Engine running

Possible fault cause


♦ Short to ground triggering wire

♦ Solenoid hydraulic valve faulty

Affected terminals
V/8

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check triggering wire for ♦ Connect special tool 9637 to ∞Ω
short to ground wiring harness (DME control
module plug)
♦ Remove connector of the sole-
noid hydraulic valve
♦ Measure resistance between V/
8 and ground
2 Replace solenoid hydrau-
lic valve

149 Camshaft Adjustment, Bank 2 Output Stage -


Above Limit

Diagnosis conditions
• Engine running

Possible fault cause


♦ Short circuit to B+ triggering wire

Affected terminals
V/8

0-153 page 2 1536 P1343


p1343 Printed in Germany – 2, 2000
DME 7.8 DME 7.8 0
Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check triggering wire for ♦ Connect special tool 9637 to 0V Repair wiring har-
short circuit to B+ wiring harness (DME control ness
module plug)
♦ Remove connector of the sole-
noid hydraulic valve
♦ Switch on the ignition
♦ Measure voltage between V/8
and ground

1536 P1343
0-153 page 3
Printed in Germany – 2, 2000 p1343
0 DME 7.8 DME 7.8

0-153 page 4 1536 P1343


p1343 Printed in Germany – 2, 2000
DME 7.8 DME 7.8 0
P1344
0-154

579 Valve Lift Control, Bank 1, Output Stage - Open


Circuit

Diagnosis conditions
• Engine running

Possible fault cause


♦ Open circuit in triggering wire

♦ Open circuit in B+ supply

♦ Solenoid hydraulic valve faulty

Affected terminals
III/1

Diagnosis/Troubleshooting

Note!
The wiring for the solenoid hydraulic valve is routed via the connector X 59/3 pin 4

Work instruction Display OK If not OK


1 Check triggering wire for ♦ Connect special tool 9637 to 0-5Ω
continuity wiring harness (DME control
module plug)
♦ Remove connector of the sole-
noid hydraulic valve
♦ Measure resistance between III/
1 and solenoid hydraulic valve
connector pin 2.
2 Check B+ supply for sole- ♦ Remove connector of the sole- Battery positive volt-
noid hydraulic valve noid hydraulic valve age
♦ Switch on the ignition
♦ Measure voltage of solenoid
hydraulic valve connector pin 1
and ground
3 Check resistance of sole- ♦ Measure resistance of solenoid 8 - 12 Ω at 20° C
noid hydraulic valve hydraulic valve between pin 1
and 2

3755 P1344
0-154 page 1
Printed in Germany – 2, 2000 p1344
0 DME 7.8 DME 7.8

579 Valve Lift Control, Bank 1, Output Stage - Below


Limit

Diagnosis conditions
• Engine running

Possible fault cause


♦ Short to ground triggering wire

♦ Solenoid hydraulic valve faulty

Affected terminals
III/1

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check triggering wire for ♦ Connect special tool 9637 to ∞Ω
short to ground wiring harness (DME control
module plug)
♦ Remove connector of the sole-
noid hydraulic valve
♦ Measure resistance between III/
1 and ground
2 Replace solenoid hydrau-
lic valve

579 Valve Lift Control, Bank 1, Output Stage - Above


Limit

Diagnosis conditions
• Engine running

Possible fault cause


♦ Short circuit to B+ triggering wire

Affected terminals
III/1

0-154 page 2 3755 P1344


p1344 Printed in Germany – 2, 2000
DME 7.8 DME 7.8 0
Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check triggering wire for ♦ Connect special tool 9637 to 0V Repair wiring har-
short circuit to B+ wiring harness (DME control ness
module plug)
♦ Remove connector of the sole-
noid hydraulic valve
♦ Switch on the ignition
♦ Measure voltage between III/1
and ground

3755 P1344
0-154 page 3
Printed in Germany – 2, 2000 p1344
0 DME 7.8 DME 7.8

0-154 page 4 3755 P1344


p1344 Printed in Germany – 2, 2000
DME 7.8 DME 7.8 0
P1345
0-155

580 Valve Lift Control, Bank 2, Output Stage - Open


Circuit

Diagnosis conditions
• Engine running

Possible fault cause


♦ Open circuit in triggering wire

♦ Open circuit in B+ supply

♦ Solenoid hydraulic valve faulty

Affected terminals
III/26

Diagnosis/Troubleshooting

Note!
The wiring for the solenoid hydraulic valve is routed via the connector X 59/3 pin 5

Work instruction Display OK If not OK


1 Check triggering wire for ♦ Connect special tool 9637 to 0-5Ω
continuity wiring harness (DME control
module plug)
♦ Remove connector of the sole-
noid hydraulic valve
♦ Measure resistance between III/
26 and solenoid hydraulic valve
connector pin 2
2 Check B+ supply for sole- ♦ Remove connector of the sole- Battery positive volt-
noid hydraulic valve noid hydraulic valve age
♦ Switch on the ignition
♦ Measure voltage of solenoid
hydraulic valve connector pin 1
and ground
3 Check resistance of sole- ♦ Measure resistance of solenoid 8 - 12 Ω at 20° C
noid hydraulic valve hydraulic valve between pin 1
and 2

3755 P1345
0-155 page 1
Printed in Germany – 2, 2000 p1345
0 DME 7.8 DME 7.8

580 Valve Lift Control, Bank 2, Output Stage - Below


Limit

Diagnosis conditions
• Engine running

Possible fault cause


♦ Short to ground triggering wire

♦ Solenoid hydraulic valve faulty

Affected terminals
III/26

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check triggering wire for ♦ Connect special tool 9637 to ∞Ω
short to ground wiring harness (DME control
module plug)
♦ Remove connector of the sole-
noid hydraulic valve
♦ Measure resistance between III/
26 and ground
2 Replace solenoid hydrau-
lic valve

580 Valve Lift Control, Bank 2, Output Stage - Above


Limit

Diagnosis conditions
• Engine running

Possible fault cause


♦ Short circuit to B+ triggering wire

Affected terminals
III/26

0-155 page 2 3755 P1345


p1345 Printed in Germany – 2, 2000
DME 7.8 DME 7.8 0
Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check triggering wire for ♦ Connect special tool 9637 to 0V Repair wiring har-
short circuit to B+. wiring harness (DME control ness
module plug)
♦ Remove connector of the sole-
noid hydraulic valve
♦ Switch on the ignition
♦ Measure voltage between III/26
and ground

3755 P1345
0-155 page 3
Printed in Germany – 2, 2000 p1345
0 DME 7.8 DME 7.8

0-155 page 4 3755 P1345


p1345 Printed in Germany – 2, 2000
DME 7.8 DME 7.8 0
P1348
0-155.1

Camshaft Adjustment, Bank 1 – Above Limit

Diagnosis conditions
• Time elapsed after start-up greater than 5 seconds
• Engine temperature greater than -10 °C
• Engine speed between 680 rpm and 6.760 rpm
• No fault in camshaft adjustment output stage
• Reference mark OK
• No fault in camshaft position sensors
• No fault in engine temperature

Possible fault cause

Note!
Solenoid hydraulic valve is not triggered, camshaft does not switch
into late position

♦ Dirt in system

♦ Solenoid hydraulic valve mechanically blocked

Affected terminals

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check solenoid hydraulic ♦ Remove connector on solenoid See Figure 2 Replace solenoid
valve camshaft adjust- hydraulic valve Þ Step 2 hydraulic valve
ment ♦ Connect special tool 9675 to →End
the solenoid hydraulic valve and
to a power supply.
♦ Connect oscilloscope or engine
tester to the special tool 9675
♦ Set 12 V
♦ See Figure 1.
♦ Set switch on special tool 9675
to 1

1536 P1348
0-155.1 page 1
Printed in Germany – 6, 2002 p1348
0 DME 7.8 DME 7.8

Figure 1:

Figure 2: 20V DC 1:1

1 - Voltage not applied yet, valve in output state


2 - Exponential voltage increase, magnetic field is built up, 1 2 3 4
increase of the spring preload force
3 - Valve starts to move, spring force increases, valve reaches
end position
4 - Exponential voltage increase, current limitation through self-
induction of the coil
5ms/DIV

0-155.1 page 2 1536 P1348


p1348 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P1349
0-155.2

Camshaft Adjustment, Bank 1 – Below Limit

Diagnosis conditions
• Time elapsed after start-up greater than 5 seconds
• Engine temperature greater than -10 °C
• Engine speed between 680 rpm and 6760 rpm
• No fault in camshaft adjustment output stage
• Reference mark OK
• No fault in camshaft position sensors
• No fault in engine temperature

Possible fault cause

Note!
Solenoid hydraulic valve is triggered, camshaft does not switch into
early position

♦ Dirt in system

♦ Solenoid hydraulic valve mechanically blocked

Affected terminals

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check solenoid hydraulic ♦ Remove connector on solenoid See Figure 2 Replace solenoid
valve camshaft adjust- hydraulic valve Þ Step 2 hydraulic valve
ment ♦ Connect special tool 9675 to →End
the solenoid hydraulic valve and
to a power supply.
♦ Connect oscilloscope or engine
tester to the special tool 9675
♦ Set 12 V
♦ See Figure 1.
♦ Set switch on special tool 9675
to 1

1536 P1349
0-155.2 page 1
Printed in Germany – 6, 2002 p1349
0 DME 7.8 DME 7.8

Figure 1:

Figure 2: 20V DC 1:1

1 - Voltage not applied yet, valve in output state


2 - Exponential voltage increase, magnetic field is built up, 1 2 3 4
increase of the spring preload force
3 - Valve starts to move, spring force increases, valve reaches
end position
4 - Exponential voltage increase, current limitation through self-
induction of the coil
5ms/DIV

0-155.2 page 2 1536 P1349


p1349 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P1350
0-156

637 Valve lift control checksum error - above limit

Diagnosis conditions
• Speed between 5,280 and 6,520 rpm
• Load between 125 and 190 %
• Acceleration with wide-open throttle

Possible fault cause


♦ A valve does not switch to large lift

♦ Several valves (various cylinders) do not switch to large lift

Affected terminals
-

Diagnosis/troubleshooting

Perform system test for large lift

Warning!

7HVWLVFDUULHGRXWZKLOHGULYLQJ+DYHDVHFRQGSHUVRQRSHU
DWHWKH3RUVFKH6\VWHP7HVWHU

During the system test for large lift, the valves remain at large lift,
regardless of the type of driving. Faulty switching conditions can be
detected by rough running, just like with misfire detection. If a valve
is not switched to large lift, the fault type ’over limit’ is recorded.

Several cylinders may be stored as faulty, although only 1 valve on


one cylinder is faulty.

In order to guarantee safety during repairs, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

A faulty flat-base tappet can be detected because the oxygen sen-


sor FR for this cylinder bank does not change the mixture at all given
acceleration with wide-open throttle (FR at 1) and enriches the mix-
ture in the opposite cylinder bank (FR > 1)⇒ see drawing below.
Given a difference between FR1 and FR2 of more than 8 %, a fault is
certainly present.

1555 P1350
0-156 page 1
Printed in Germany, 2000 p1350
0 DME 7.8 DME 7.8

If the difference is less than 4 %, 1 valve may be faulty on both cylin-


der banks. In this case, all flat-base tappets of the inlet valves must
be replaced.

20 21 22 23 24 25 26 27 28 29 s

A - Oxygen sensor, bank 1


B - Oxygen sensor, bank 2

1 - Select system test.

2 - Select ’Request large lift’.


If "Valve diagnosis not ready" appears, a fault may have been
stored.
1. Erase the fault memory.

3 - Activate the system test with the key F8 immediately


before acceleration with wide-open throttle.
The message "Drive link active" then appears.

4 - Perform acceleration with wide-open throttle in 2nd


gear, until "Valve lift diagnosis complete" appears.

0-156 page 2 1555 P1350


p1350 Printed in Germany, 2000
DME 7.8 DME 7.8 0
Note!
♦ If a fault is detected, it is only recorded in the fault memory after
6,000 ignitions (at idling speed approx. 3 minutes waiting time).
♦ It is important to observe the oxygen sensor during acceleration
with wide-open throttle or to record its behaviour with the data
logger.

637 Valve lift control checksum error - below limit

Diagnosis conditions
• Speed between 2,000 and 3,320 rpm
• Load between 45 and 70 %
• Acceleration with wide-open throttle

Possible fault cause


♦ A valve does not switch to small lift

♦ Several valves (various cylinders) do not switch to small lift

Affected terminals
-

Diagnosis/troubleshooting

Perform system test for small lift

Warning!

7HVWLVFDUULHGRXWZKLOHGULYLQJ+DYHDVHFRQGSHUVRQRSHU
DWHWKH3RUVFKH6\VWHP7HVWHU

During the system test for small lift, the valves remain at small lift,
regardless of the type of driving. Faulty switching conditions can be
detected by rough running, just like with misfire detection. If a valve
is not switched to small lift, the fault type ’under limit’ is recorded.

Several cylinders may be stored as faulty, although only 1 valve on


one cylinder is faulty.

In order to guarantee safety during repairs, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

1555 P1350
0-156 page 3
Printed in Germany, 2000 p1350
0 DME 7.8 DME 7.8

A faulty flat-base tappet can be detected because the oxygen sen-


sor FR for this cylinder bank enriches the mixture (FR > 1) during
acceleration with wide-open throttle ⇒ see drawing below. Differ-
ence from the other oxygen sensor > approx. 15 %. In the case of a
fault, the flat-base tappets of the inlet valves for the entire cylinder
bank must be replaced.

A - Oxygen sensor, bank 1


B - Oxygen sensor, bank 2

1 - Select system test.

2 - Select ’Request small lift’.


If "Valve lift diagnosis not ready" appears, a fault may have
been stored.
1. Erase the fault memory.

3 - Activate the system test with the key F8 immediately


before acceleration with wide-open throttle.
The message "Drive link active" then appears.

Note!
If ’Request small lift’ appears, the valves remain at small lift, ie.
the performance is reduced dramatically.

0-156 page 4 1555 P1350


p1350 Printed in Germany, 2000
DME 7.8 DME 7.8 0
4 - Perform acceleration with wide-open throttle in 2nd
gear, until "Valve lift diagnosis complete" (max. 4,000
rpm) appears.
If misfires are stored, perform the system test again.

Note!
♦ If a fault is detected, it is only recorded in the fault memory after
6,000 ignitions (at idling speed approx. 3 minutes waiting time).
♦ It is important to observe the oxygen sensor during acceleration
with wide-open throttle or to record its behaviour with the data
logger.

637 Valve lift control checksum error - signal implau-


sible

Diagnosis conditions
• Speed between 2,000 and 3,320 rpm and between 5,280 and
6,520 rpm
• Load between 45 and 70 % and between 125 and 190 %
• Acceleration with wide-open throttle

Possible fault cause


♦ A valve does not switch to large lift

♦ Several valves (various cylinders) do not switch to large lift

and

♦ A valve does not switch to small lift

♦ Several valves (various cylinders) do not switch to small lift

Affected terminals
-

Diagnosis/troubleshooting

Perform system test for large lift

Warning!

7HVWLVFDUULHGRXWZKLOHGULYLQJ+DYHDVHFRQGSHUVRQRSHU
DWHWKH3RUVFKH6\VWHP7HVWHU

1555 P1350
0-156 page 5
Printed in Germany, 2000 p1350
0 DME 7.8 DME 7.8

During the system test for large lift, the valves remain at large lift,
regardless of the type of driving. Faulty switching conditions can be
detected by rough running, just like with misfire detection. If a valve
is not switched to large lift, the fault type ’over limit’ is recorded.

Several cylinders may be stored as faulty, although only 1 valve on


one cylinder is faulty.

In order to guarantee safety during repairs, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

A faulty flat-base tappet can be detected because the oxygen sen-


sor FR for this cylinder bank does not change the mixture at all given
acceleration with wide-open throttle (FR at 1) and enriches the mix-
ture in the opposite cylinder bank (FR > 1)⇒ see drawing below.
Given a difference between FR1 and FR2 of more than 8 %, a fault is
certainly present.

If the difference is less than 4 %, 1 valve may be faulty on both cylin-


der banks. In this case, all flat-base tappets of the inlet valves must
be replaced.

20 21 22 23 24 25 26 27 28 29 s

0-156 page 6 1555 P1350


p1350 Printed in Germany, 2000
DME 7.8 DME 7.8 0
A - Oxygen sensor, bank 1
B - Oxygen sensor, bank 2

1 - Select system test.

2 - Select ’Request large lift’.


If "Valve diagnosis not ready" appears, a fault may have been
stored.
1. Erase the fault memory.

3 - Activate the system test with the key F8 immediately


before acceleration with wide-open throttle.
The message "Drive link active" then appears.

4 - Perform acceleration with wide-open throttle in 2nd


gear, until "Valve lift diagnosis complete" appears.

Note!
♦ If a fault is detected, it is only recorded in the fault memory after
6,000 ignitions (at idling speed approx. 3 minutes waiting time).
♦ It is important to observe the oxygen sensor during acceleration
with wide-open throttle or to record its behaviour with the data
logger.

Perform system test for small lift

Warning!

7HVWLVFDUULHGRXWZKLOHGULYLQJ+DYHDVHFRQGSHUVRQRSHU
DWHWKH3RUVFKH6\VWHP7HVWHU

During the system test for small lift, the valves remain at small lift,
regardless of the type of driving. Faulty switching conditions can be
detected by rough running, just like with misfire detection. If a valve
is not switched to small lift, the fault type ’under limit’ is recorded.

Several cylinders may be stored as faulty, although only 1 valve on


one cylinder is faulty.

In order to guarantee safety during repairs, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

A faulty flat-base tappet can be detected because the oxygen sen-


sor FR for this cylinder bank enriches the mixture (FR > 1) during
acceleration with wide-open throttle ⇒ see drawing below. Differ-

1555 P1350
0-156 page 7
Printed in Germany, 2000 p1350
0 DME 7.8 DME 7.8

ence from the other oxygen sensor > approx. 15 %. In the case of a
fault, the flat-base tappets of the inlet valves for the entire cylinder
bank must be replaced.

A - Oxygen sensor, bank 1


B - Oxygen sensor, bank 2

1 - Select system test.

2 - Select ’Request small lift’.


If "Valve lift diagnosis not ready" appears, a fault may have
been stored.
1. Erase the fault memory.

3 - Activate the system test with the key F8 immediately


before acceleration with wide-open throttle.
The message "Drive link active" then appears.

Note!
If ’Request small lift’ appears, the valves remain at small lift, ie.
the performance is reduced dramatically.

4 - Perform acceleration with wide-open throttle in 2nd


gear, until "Valve lift diagnosis complete" (max. 4,000
rpm) appears.

0-156 page 8 1555 P1350


p1350 Printed in Germany, 2000
DME 7.8 DME 7.8 0
If misfires are stored, perform the system test again.

Note!
♦ If a fault is detected, it is only recorded in the fault memory after
6,000 ignitions (at idling speed approx. 3 minutes waiting time).
♦ It is important to observe the oxygen sensor during acceleration
with wide-open throttle or to record its behaviour with the data
logger.

1555 P1350
0-156 page 9
Printed in Germany, 2000 p1350
DME 7.8 DME 7.8 0
P1350 - 911 Carrera
0-156.1

Valve lift control checksum error - signal implausible

Diagnosis conditions
• Engine idle and acceleration with wide-open throttle

Possible fault cause


♦ In large lift, a valve stays at small lift, and in small lift, a valve
stays at large lift
♦ In large lift, several valves (different cylinders) stay at small lift,
and in small lift, several valves stay at large lift

Affected terminals
-

Diagnosis/troubleshooting

Perform system test for small lift

Note!
The test is carried out at standstill with the engine running

1 - Select system test.

2 - Select "Request small lift".


If "Valve lift diagnosis not ready" appears, a fault may have
been stored. In this case, delete the fault memory.
The engine must be at operating temperature.
1. Increase the engine speed to 2,000 rpm and hold for 30
seconds.
2. Then press the F8 key.
3. Increase the engine speed to 3,000 rpm and hold for 30
seconds.
4. Operate the engine for 30 seconds at engine idle speed.
After 3,000 ignitions the Tester indicates whether a fault is
present or not.

In order to ensure that the fault is repaired, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

1555 P1350 - 911 Carrera


0-156.1 page 1
Printed in Germany – 8, 2002 p1350a
0 DME 7.8 DME 7.8

Perform system test for large lift

Warning!

Test is carried out while driving. Have a second person oper-


ate the Porsche System Tester 2.

1 - Select system test.

2 - Select "Request large lift".


If "Valve lift diagnosis not ready" appears, a fault may have
been stored. In this case, delete the fault memory.
The engine must be at operating temperature.
1. Carry out acceleration with wide-open throttle in 2nd gear
up to 7,000 rpm. Test in manual range for Tiptronic vehi-
cles
After 3,000 ignitions the Tester indicates whether a fault is
present or not.

In order to ensure that the fault is repaired, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

0-156.1 page 2 1555 P1350 - 911 Carrera


p1350a Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
P1351
0-157

627 Valve lift control, cylinder 1 - above limit

Diagnosis conditions
• Speed between 5,280 and 6,520 rpm
• Load between 125 and 190 %
• Acceleration with wide-open throttle

Possible fault cause


♦ A valve does not switch to large lift

♦ Several valves (various cylinders) do not switch to large lift

Affected terminals
-

Diagnosis/troubleshooting

Perform system test for large lift

Warning!

7HVWLVFDUULHGRXWZKLOHGULYLQJ+DYHDVHFRQGSHUVRQRSHU
DWHWKH3RUVFKH6\VWHP7HVWHU

During the system test for large lift, the valves remain at large lift,
regardless of the type of driving. Faulty switching conditions can be
detected by rough running, just like with misfire detection. If a valve
is not switched to large lift, the fault type ’over limit’ is recorded.

Several cylinders may be stored as faulty, although only 1 valve on


one cylinder is faulty.

In order to guarantee safety during repairs, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

A faulty flat-base tappet can be detected because the oxygen sen-


sor FR for this cylinder bank hardly changes the mixture at all given
acceleration with wide-open throttle (FR at 1) and enriches the mix-
ture in the opposite cylinder bank (FR > 1)⇒ see drawing below.
Given a difference between FR1 and FR2 of more than 8 % during
acceleration with wide-open throttle, a fault is certainly present.

1555 P1351
0-157 page 1
Printed in Germany, 2000 p1351
0 DME 7.8 DME 7.8

If the difference is less than 4 %, 1 valve may be faulty on both cylin-


der banks. In this case, all flat-base tappets of the inlet valves must
be replaced.

20 21 22 23 24 25 26 27 28 29 s

A - Oxygen sensor, bank 1


B - Oxygen sensor, bank 2

1 - Select system test.

2 - Select ’Request large lift’.


If "Valve diagnosis not ready" appears, a fault may have been
stored.
1. Erase the fault memory.

3 - Activate the system test with the key F8 immediately


before acceleration with wide-open throttle.
The message "Drive link active" then appears.

4 - Perform acceleration with wide-open throttle in 2nd


gear, until "Valve lift diagnosis complete" appears.

0-157 page 2 1555 P1351


p1351 Printed in Germany, 2000
DME 7.8 DME 7.8 0
Note!
♦ If a fault is detected, it is only recorded in the fault memory after
6,000 ignitions (at idling speed approx. 3 minutes waiting time).
♦ It is important to observe the oxygen sensor during acceleration
with wide-open throttle or to record its behaviour with the data
logger.
♦ If misfires are stored, see Troubleshooting misfires.

627 Valve lift control, cylinder 1 - below limit

Diagnosis conditions
• Speed between 2,000 and 3,320 rpm
• Load between 45 and 70 %
• Acceleration with wide-open throttle

Possible fault cause


♦ A valve does not switch to small lift

♦ Several valves (various cylinders) do not switch to small lift

Affected terminals
-

Diagnosis/troubleshooting

Perform system test for small lift

Warning!

7HVWLVFDUULHGRXWZKLOHGULYLQJ+DYHDVHFRQGSHUVRQRSHU
DWHWKH3RUVFKH6\VWHP7HVWHU

During the system test for small lift, the valves remain at small lift,
regardless of the type of driving. Faulty switching conditions can be
detected by rough running, just like with misfire detection. If a valve
is not switched to small lift, the fault type ’under limit’ is recorded.

Several cylinders may be stored as faulty, although only 1 valve on


one cylinder is faulty.

In order to guarantee safety during repairs, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

1555 P1351
0-157 page 3
Printed in Germany, 2000 p1351
0 DME 7.8 DME 7.8

A faulty flat-base tappet can be detected because the oxygen sen-


sor FR for this cylinder bank enriches the mixture (FR > 1) during
acceleration with wide-open throttle ⇒ see drawing below. Differ-
ence from the other oxygen sensor > approx. 15 %. In the case of a
fault, the flat-base tappets of the inlet valves for the entire cylinder
bank must be replaced.

A - Oxygen sensor, bank 1


B - Oxygen sensor, bank 2

1 - Select system test.

2 - Select ’Request small lift’.


If "Valve lift diagnosis not ready" appears, a fault may have
been stored.
1. Erase the fault memory.

3 - Activate the system test with the key F8 immediately


before acceleration with wide-open throttle.
The message "Drive link active" then appears.

Note!
If ’Request small lift’ appears, the valves remain at small lift, ie.
the performance is reduced dramatically.

0-157 page 4 1555 P1351


p1351 Printed in Germany, 2000
DME 7.8 DME 7.8 0
4 - Perform acceleration with wide-open throttle in 2nd
gear, until "Valve lift diagnosis complete" (max. 4,000
rpm) appears.
At speeds above 4,000 rpm, misfires may be stored. Delete
the fault memory and repeat the test.

Note!
♦ If a fault is detected, it is only recorded in the fault memory after
6,000 ignitions (at idling speed approx. 3 minutes waiting time).
♦ It is important to observe the oxygen sensor during acceleration
with wide-open throttle or to record its behaviour with the data
logger.

627 Valve lift control, cylinder 1 - signal implausible

Diagnosis conditions
• Speed between 2,000 and 3,320 rpm and between 5,280 and
6,520 rpm
• Load between 45 and 70 % and between 125 and 190 %
• Acceleration with wide-open throttle

Possible fault cause


♦ A valve does not switch to large lift

♦ Several valves (various cylinders) do not switch to large lift

and

♦ A valve does not switch to small lift

♦ Several valves (various cylinders) do not switch to small lift

Affected terminals
-

Diagnosis/troubleshooting

Perform system test for large lift

Warning!

7HVWLVFDUULHGRXWZKLOHGULYLQJ+DYHDVHFRQGSHUVRQRSHU
DWHWKH3RUVFKH6\VWHP7HVWHU

1555 P1351
0-157 page 5
Printed in Germany, 2000 p1351
0 DME 7.8 DME 7.8

During the system test for large lift, the valves remain at large lift,
regardless of the type of driving. Faulty switching conditions can be
detected by rough running, just like with misfire detection. If a valve
is not switched to large lift, the fault type ’over limit’ is recorded.

Several cylinders may be stored as faulty, although only 1 valve on


one cylinder is faulty.

In order to guarantee safety during repairs, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

A faulty flat-base tappet can be detected because the oxygen sen-


sor FR for this cylinder bank hardly changes the mixture at all given
acceleration with wide-open throttle (FR at 1) and enriches the mix-
ture in the opposite cylinder bank (FR > 1)⇒ see drawing below.
Given a difference between FR1 and FR2 of more than 8 % during
acceleration with wide-open throttle, a fault is certainly present.

If the difference is less than 4 %, 1 valve may be faulty on both cylin-


der banks. In this case, all flat-base tappets of the inlet valves must
be replaced.

20 21 22 23 24 25 26 27 28 29 s

0-157 page 6 1555 P1351


p1351 Printed in Germany, 2000
DME 7.8 DME 7.8 0
A - Oxygen sensor, bank 1
B - Oxygen sensor, bank 2

1 - Select system test.

2 - Select ’Request large lift’.


If "Valve diagnosis not ready" appears, a fault may have been
stored.
1. Erase the fault memory.

3 - Activate the system test with the key F8 immediately


before acceleration with wide-open throttle.
The message "Drive link active" then appears.

4 - Perform acceleration with wide-open throttle in 2nd


gear, until "Valve lift diagnosis complete" appears.

Note!
♦ If a fault is detected, it is only recorded in the fault memory after
6,000 ignitions (at idling speed approx. 3 minutes waiting time).
♦ It is important to observe the oxygen sensor during acceleration
with wide-open throttle or to record its behaviour with the data
logger.
♦ If misfires are stored, see Troubleshooting misfires.

Perform system test for small lift

Warning!

7HVWLVFDUULHGRXWZKLOHGULYLQJ+DYHDVHFRQGSHUVRQRSHU
DWHWKH3RUVFKH6\VWHP7HVWHU

During the system test for small lift, the valves remain at small lift,
regardless of the type of driving. Faulty switching conditions can be
detected by rough running, just like with misfire detection. If a valve
is not switched to small lift, the fault type ’under limit’ is recorded.

Several cylinders may be stored as faulty, although only 1 valve on


one cylinder is faulty.

In order to guarantee safety during repairs, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

A faulty flat-base tappet can be detected because the oxygen sen-


sor FR for this cylinder bank enriches the mixture (FR > 1) during

1555 P1351
0-157 page 7
Printed in Germany, 2000 p1351
0 DME 7.8 DME 7.8

acceleration with wide-open throttle ⇒ see drawing below. Differ-


ence from the other oxygen sensor > approx. 15 %. In the case of a
fault, the flat-base tappets of the inlet valves for the entire cylinder
bank must be replaced.

A - Oxygen sensor, bank 1


B - Oxygen sensor, bank 2

1 - Select system test.

2 - Select ’Request small lift’.


If "Valve lift diagnosis not ready" appears, a fault may have
been stored.
1. Erase the fault memory.

3 - Activate the system test with the key F8 immediately


before acceleration with wide-open throttle.
The message "Drive link active" then appears.

Note!
If ’Request small lift’ appears, the valves remain at small lift, ie.
the performance is reduced dramatically.

4 - Perform acceleration with wide-open throttle in 2nd


gear, until "Valve lift diagnosis complete" (max. 4,000
rpm) appears.

0-157 page 8 1555 P1351


p1351 Printed in Germany, 2000
DME 7.8 DME 7.8 0
At speeds above 4,000 rpm, misfires may be stored. Delete
the fault memory and repeat the test.

Note!
♦ If a fault is detected, it is only recorded in the fault memory after
6,000 ignitions (at idling speed approx. 3 minutes waiting time).
♦ It is important to observe the oxygen sensor during acceleration
with wide-open throttle or to record its behaviour with the data
logger.

1555 P1351
0-157 page 9
Printed in Germany, 2000 p1351
DME 7.8 DME 7.8 0
P1351 - 911 Carrera
0-157.1

Valve lift control, cylinder 1 - below limit

Diagnosis conditions
• Acceleration with wide-open throttle

Possible fault cause


♦ A valve stays at small lift
♦ Several valves (various cylinders) do not switch to large lift

Affected terminals
-

Diagnosis/troubleshooting

Perform system test for large lift

Warning!

Test is carried out while driving. Have a second person oper-


ate the Porsche System Tester 2.

1 - Select system test.

2 - Select "Request large lift".


If "Valve lift diagnosis not ready" appears, a fault may have
been stored. In this case, delete the fault memory.
The engine must be at operating temperature.
1. Carry out acceleration with wide-open throttle in 2nd gear
up to 7,000 rpm. Test in manual range for Tiptronic vehi-
cles
After 3,000 ignitions the Tester indicates whether a fault is
present or not.

In order to ensure that the fault is repaired, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

1555 P1351 - 911 Carrera


0-157.1 page 1
Printed in Germany – 8, 2002 p1351a
0 DME 7.8 DME 7.8

0-157.1 page 2 1555 P1351 - 911 Carrera


p1351a Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
P1352
0-158

628 Valve lift control, cylinder 6 - above limit

Diagnosis conditions
• Speed between 5,280 and 6,520 rpm
• Load between 125 and 190 %
• Acceleration with wide-open throttle

Possible fault cause


♦ A valve does not switch to large lift

♦ Several valves (various cylinders) do not switch to large lift

Affected terminals
-

Diagnosis/troubleshooting

Perform system test for large lift

Warning!

7HVWLVFDUULHGRXWZKLOHGULYLQJ+DYHDVHFRQGSHUVRQRSHU
DWHWKH3RUVFKH6\VWHP7HVWHU

During the system test for large lift, the valves remain at large lift,
regardless of the type of driving. Faulty switching conditions can be
detected by rough running, just like with misfire detection. If a valve
is not switched to large lift, the fault type ’over limit’ is recorded.

Several cylinders may be stored as faulty, although only 1 valve on


one cylinder is faulty.

In order to guarantee safety during repairs, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

A faulty flat-base tappet can be detected because the oxygen sen-


sor FR for this cylinder bank hardly changes the mixture at all given
acceleration with wide-open throttle (FR at 1) and enriches the mix-
ture in the opposite cylinder bank (FR > 1)⇒ see drawing below.
Given a difference between FR1 and FR2 of more than 8 % during
acceleration with wide-open throttle, a fault is certainly present.

1555 P1352
0-158 page 1
Printed in Germany, 2000 p1352
0 DME 7.8 DME 7.8

If the difference is less than 4 %, 1 valve may be faulty on both cylin-


der banks. In this case, all flat-base tappets of the inlet valves must
be replaced.

20 21 22 23 24 25 26 27 28 29 s

A - Oxygen sensor, bank 1


B - Oxygen sensor, bank 2

1 - Select system test.

2 - Select ’Request large lift’.


If "Valve diagnosis not ready" appears, a fault may have been
stored.
1. Erase the fault memory.

3 - Activate the system test with the key F8 immediately


before acceleration with wide-open throttle.
The message "Drive link active" then appears.

4 - Perform acceleration with wide-open throttle in 2nd


gear, until "Valve lift diagnosis complete" appears.

0-158 page 2 1555 P1352


p1352 Printed in Germany, 2000
DME 7.8 DME 7.8 0
Note!
♦ If a fault is detected, it is only recorded in the fault memory after
6,000 ignitions (at idling speed approx. 3 minutes waiting time).
♦ It is important to observe the oxygen sensor during acceleration
with wide-open throttle or to record its behaviour with the data
logger.
♦ If misfires are stored, see Troubleshooting misfires.

628 Valve lift control, cylinder 6 - below limit

Diagnosis conditions
• Speed between 2,000 and 3,320 rpm
• Load between 45 and 70 %
• Acceleration with wide-open throttle

Possible fault cause


♦ A valve does not switch to small lift

♦ Several valves (various cylinders) do not switch to small lift

Affected terminals
-

Diagnosis/troubleshooting

Perform system test for small lift

Warning!

7HVWLVFDUULHGRXWZKLOHGULYLQJ+DYHDVHFRQGSHUVRQRSHU
DWHWKH3RUVFKH6\VWHP7HVWHU

During the system test for small lift, the valves remain at small lift,
regardless of the type of driving. Faulty switching conditions can be
detected by rough running, just like with misfire detection. If a valve
is not switched to small lift, the fault type ’under limit’ is recorded.

Several cylinders may be stored as faulty, although only 1 valve on


one cylinder is faulty.

In order to guarantee safety during repairs, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

1555 P1352
0-158 page 3
Printed in Germany, 2000 p1352
0 DME 7.8 DME 7.8

A faulty flat-base tappet can be detected because the oxygen sen-


sor FR for this cylinder bank enriches the mixture (FR > 1) during
acceleration with wide-open throttle ⇒ see drawing below. Differ-
ence from the other oxygen sensor > approx. 15 %. In the case of a
fault, the flat-base tappets of the inlet valves for the entire cylinder
bank must be replaced.

A - Oxygen sensor, bank 1


B - Oxygen sensor, bank 2

1 - Select system test.

2 - Select ’Request small lift’.


If "Valve lift diagnosis not ready" appears, a fault may have
been stored.
1. Erase the fault memory.

3 - Activate the system test with the key F8 immediately


before acceleration with wide-open throttle.
The message "Drive link active" then appears.

Note!
If ’Request small lift’ appears, the valves remain at small lift, ie.
the performance is reduced dramatically.

0-158 page 4 1555 P1352


p1352 Printed in Germany, 2000
DME 7.8 DME 7.8 0
4 - Perform acceleration with wide-open throttle in 2nd
gear, until "Valve lift diagnosis complete" (max. 4,000
rpm) appears.
At speeds above 4,000 rpm, misfires may be stored. Delete
the fault memory and repeat the test.

Note!
♦ If a fault is detected, it is only recorded in the fault memory after
6,000 ignitions (at idling speed approx. 3 minutes waiting time).
♦ It is important to observe the oxygen sensor during acceleration
with wide-open throttle or to record its behaviour with the data
logger.

628 Valve lift control, cylinder 6 - signal implausible

Diagnosis conditions
• Speed between 2,000 and 3,320 rpm and between 5,280 and
6,520 rpm
• Load between 45 and 70 % and between 125 and 190 %
• Acceleration with wide-open throttle

Possible fault cause


♦ A valve does not switch to large lift

♦ Several valves (various cylinders) do not switch to large lift

and

♦ A valve does not switch to small lift

♦ Several valves (various cylinders) do not switch to small lift

Affected terminals
-

Diagnosis/troubleshooting

Perform system test for large lift

Warning!

7HVWLVFDUULHGRXWZKLOHGULYLQJ+DYHDVHFRQGSHUVRQRSHU
DWHWKH3RUVFKH6\VWHP7HVWHU

1555 P1352
0-158 page 5
Printed in Germany, 2000 p1352
0 DME 7.8 DME 7.8

During the system test for large lift, the valves remain at large lift,
regardless of the type of driving. Faulty switching conditions can be
detected by rough running, just like with misfire detection. If a valve
is not switched to large lift, the fault type ’over limit’ is recorded.

Several cylinders may be stored as faulty, although only 1 valve on


one cylinder is faulty.

In order to guarantee safety during repairs, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

A faulty flat-base tappet can be detected because the oxygen sen-


sor FR for this cylinder bank hardly changes the mixture at all given
acceleration with wide-open throttle (FR at 1) and enriches the mix-
ture in the opposite cylinder bank (FR > 1)⇒ see drawing below.
Given a difference between FR1 and FR2 of more than 8 % during
acceleration with wide-open throttle, a fault is certainly present.

If the difference is less than 4 %, 1 valve may be faulty on both cylin-


der banks. In this case, all flat-base tappets of the inlet valves must
be replaced.

20 21 22 23 24 25 26 27 28 29 s

0-158 page 6 1555 P1352


p1352 Printed in Germany, 2000
DME 7.8 DME 7.8 0
A - Oxygen sensor, bank 1
B - Oxygen sensor, bank 2

1 - Select system test.

2 - Select ’Request large lift’.


If "Valve diagnosis not ready" appears, a fault may have been
stored.
1. Erase the fault memory.

3 - Activate the system test with the key F8 immediately


before acceleration with wide-open throttle.
The message "Drive link active" then appears.

4 - Perform acceleration with wide-open throttle in 2nd


gear, until "Valve lift diagnosis complete" appears.

Note!
♦ If a fault is detected, it is only recorded in the fault memory after
6,000 ignitions (at idling speed approx. 3 minutes waiting time).
♦ It is important to observe the oxygen sensor during acceleration
with wide-open throttle or to record its behaviour with the data
logger.
♦ If misfires are stored, see Troubleshooting misfires.

Perform system test for small lift

Warning!

7HVWLVFDUULHGRXWZKLOHGULYLQJ+DYHDVHFRQGSHUVRQRSHU
DWHWKH3RUVFKH6\VWHP7HVWHU

During the system test for small lift, the valves remain at small lift,
regardless of the type of driving. Faulty switching conditions can be
detected by rough running, just like with misfire detection. If a valve
is not switched to small lift, the fault type ’under limit’ is recorded.

Several cylinders may be stored as faulty, although only 1 valve on


one cylinder is faulty.

In order to guarantee safety during repairs, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

A faulty flat-base tappet can be detected because the oxygen sen-


sor FR for this cylinder bank enriches the mixture (FR > 1) during

1555 P1352
0-158 page 7
Printed in Germany, 2000 p1352
0 DME 7.8 DME 7.8

acceleration with wide-open throttle ⇒ see drawing below. Differ-


ence from the other oxygen sensor > approx. 15 %. In the case of a
fault, the flat-base tappets of the inlet valves for the entire cylinder
bank must be replaced.

A - Oxygen sensor, bank 1


B - Oxygen sensor, bank 2

1 - Select system test.

2 - Select ’Request small lift’.


If "Valve lift diagnosis not ready" appears, a fault may have
been stored.
1. Erase the fault memory.

3 - Activate the system test with the key F8 immediately


before acceleration with wide-open throttle.
The message "Drive link active" then appears.

Note!
If ’Request small lift’ appears, the valves remain at small lift, ie.
the performance is reduced dramatically.

4 - Perform acceleration with wide-open throttle in 2nd


gear, until "Valve lift diagnosis complete" (max. 4,000
rpm) appears.

0-158 page 8 1555 P1352


p1352 Printed in Germany, 2000
DME 7.8 DME 7.8 0
At speeds above 4,000 rpm, misfires may be stored. Delete
the fault memory and repeat the test.

Note!
♦ If a fault is detected, it is only recorded in the fault memory after
6,000 ignitions (at idling speed approx. 3 minutes waiting time).
♦ It is important to observe the oxygen sensor during acceleration
with wide-open throttle or to record its behaviour with the data
logger.

1555 P1352
0-158 page 9
Printed in Germany, 2000 p1352
DME 7.8 DME 7.8 0
P1352 - 911 Carrera
0-158.1

Valve lift control, cylinder 6 - below limit

Diagnosis conditions
• Acceleration with wide-open throttle

Possible fault cause


♦ A valve stays at small lift
♦ Several valves (various cylinders) do not switch to large lift

Affected terminals
-

Diagnosis/troubleshooting

Perform system test for large lift

Warning!

Test is carried out while driving. Have a second person oper-


ate the Porsche System Tester 2.

1 - Select system test.

2 - Select "Request large lift".


If "Valve lift diagnosis not ready" appears, a fault may have
been stored. In this case, delete the fault memory.
The engine must be at operating temperature.
1. Carry out acceleration with wide-open throttle in 2nd gear
up to 7,000 rpm. Test in manual range for Tiptronic vehi-
cles
After 3,000 ignitions the Tester indicates whether a fault is
present or not.

In order to ensure that the fault is repaired, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

1555 P1352 - 911 Carrera


0-158.1 page 1
Printed in Germany – 8, 2002 p1352a
0 DME 7.8 DME 7.8

0-158.1 page 2 1555 P1352 - 911 Carrera


p1352a Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
P1353
0-159

629 Valve lift control, cylinder 2 - above limit

Diagnosis conditions
• Speed between 5,280 and 6,520 rpm
• Load between 125 and 190 %
• Acceleration with wide-open throttle

Possible fault cause


♦ A valve does not switch to large lift

♦ Several valves (various cylinders) do not switch to large lift

Affected terminals
-

Diagnosis/troubleshooting

Perform system test for large lift

Warning!

7HVWLVFDUULHGRXWZKLOHGULYLQJ+DYHDVHFRQGSHUVRQRSHU
DWHWKH3RUVFKH6\VWHP7HVWHU

During the system test for large lift, the valves remain at large lift,
regardless of the type of driving. Faulty switching conditions can be
detected by rough running, just like with misfire detection. If a valve
is not switched to large lift, the fault type ’over limit’ is recorded.

Several cylinders may be stored as faulty, although only 1 valve on


one cylinder is faulty.

In order to guarantee safety during repairs, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

A faulty flat-base tappet can be detected because the oxygen sen-


sor FR for this cylinder bank hardly changes the mixture at all given
acceleration with wide-open throttle (FR at 1) and enriches the mix-
ture in the opposite cylinder bank (FR > 1)⇒ see drawing below.
Given a difference between FR1 and FR2 of more than 8 % during
acceleration with wide-open throttle, a fault is certainly present.

1555 P1353
0-159 page 1
Printed in Germany, 2000 p1353
0 DME 7.8 DME 7.8

If the difference is less than 4 %, 1 valve may be faulty on both cylin-


der banks. In this case, all flat-base tappets of the inlet valves must
be replaced.

20 21 22 23 24 25 26 27 28 29 s

A - Oxygen sensor, bank 1


B - Oxygen sensor, bank 2

1 - Select system test.

2 - Select ’Request large lift’.


If "Valve diagnosis not ready" appears, a fault may have been
stored.
1. Erase the fault memory.

3 - Activate the system test with the key F8 immediately


before acceleration with wide-open throttle.
The message "Drive link active" then appears.

4 - Perform acceleration with wide-open throttle in 2nd


gear, until "Valve lift diagnosis complete" appears.

0-159 page 2 1555 P1353


p1353 Printed in Germany, 2000
DME 7.8 DME 7.8 0
Note!
♦ If a fault is detected, it is only recorded in the fault memory after
6,000 ignitions (at idling speed approx. 3 minutes waiting time).
♦ It is important to observe the oxygen sensor during acceleration
with wide-open throttle or to record its behaviour with the data
logger.
♦ If misfires are stored, see Troubleshooting misfires.

629 Valve lift control, cylinder 2 - below limit

Diagnosis conditions
• Speed between 2,000 and 3,320 rpm
• Load between 45 and 70 %
• Acceleration with wide-open throttle

Possible fault cause


♦ A valve does not switch to small lift

♦ Several valves (various cylinders) do not switch to small lift

Affected terminals
-

Diagnosis/troubleshooting

Perform system test for small lift

Warning!

7HVWLVFDUULHGRXWZKLOHGULYLQJ+DYHDVHFRQGSHUVRQRSHU
DWHWKH3RUVFKH6\VWHP7HVWHU

During the system test for small lift, the valves remain at small lift,
regardless of the type of driving. Faulty switching conditions can be
detected by rough running, just like with misfire detection. If a valve
is not switched to small lift, the fault type ’under limit’ is recorded.

Several cylinders may be stored as faulty, although only 1 valve on


one cylinder is faulty.

In order to guarantee safety during repairs, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

1555 P1353
0-159 page 3
Printed in Germany, 2000 p1353
0 DME 7.8 DME 7.8

A faulty flat-base tappet can be detected because the oxygen sen-


sor FR for this cylinder bank enriches the mixture (FR > 1) during
acceleration with wide-open throttle ⇒ see drawing below. Differ-
ence from the other oxygen sensor > approx. 15 %. In the case of a
fault, the flat-base tappets of the inlet valves for the entire cylinder
bank must be replaced.

A - Oxygen sensor, bank 1


B - Oxygen sensor, bank 2

1 - Select system test.

2 - Select ’Request small lift’.


If "Valve lift diagnosis not ready" appears, a fault may have
been stored.
1. Erase the fault memory.

3 - Activate the system test with the key F8 immediately


before acceleration with wide-open throttle.
The message "Drive link active" then appears.

Note!
If ’Request small lift’ appears, the valves remain at small lift, ie.
the performance is reduced dramatically.

0-159 page 4 1555 P1353


p1353 Printed in Germany, 2000
DME 7.8 DME 7.8 0
4 - Perform acceleration with wide-open throttle in 2nd
gear, until "Valve lift diagnosis complete" (max. 4,000
rpm) appears.
At speeds above 4,000 rpm, misfires may be stored. Delete
the fault memory and repeat the test.

Note!
♦ If a fault is detected, it is only recorded in the fault memory after
6,000 ignitions (at idling speed approx. 3 minutes waiting time).
♦ It is important to observe the oxygen sensor during acceleration
with wide-open throttle or to record its behaviour with the data
logger.

629 Valve lift control, cylinder 2 - signal implausible

Diagnosis conditions
• Speed between 2,000 and 3,320 rpm and between 5,280 and
6,520 rpm
• Load between 45 and 70 % and between 125 and 190 %
• Acceleration with wide-open throttle

Possible fault cause


♦ A valve does not switch to large lift

♦ Several valves (various cylinders) do not switch to large lift

and

♦ A valve does not switch to small lift

♦ Several valves (various cylinders) do not switch to small lift

Affected terminals
-

Diagnosis/troubleshooting

Perform system test for large lift

Warning!

7HVWLVFDUULHGRXWZKLOHGULYLQJ+DYHDVHFRQGSHUVRQRSHU
DWHWKH3RUVFKH6\VWHP7HVWHU

1555 P1353
0-159 page 5
Printed in Germany, 2000 p1353
0 DME 7.8 DME 7.8

During the system test for large lift, the valves remain at large lift,
regardless of the type of driving. Faulty switching conditions can be
detected by rough running, just like with misfire detection. If a valve
is not switched to large lift, the fault type ’over limit’ is recorded.

Several cylinders may be stored as faulty, although only 1 valve on


one cylinder is faulty.

In order to guarantee safety during repairs, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

A faulty flat-base tappet can be detected because the oxygen sen-


sor FR for this cylinder bank hardly changes the mixture at all given
acceleration with wide-open throttle (FR at 1) and enriches the mix-
ture in the opposite cylinder bank (FR > 1)⇒ see drawing below.
Given a difference between FR1 and FR2 of more than 8 % during
acceleration with wide-open throttle, a fault is certainly present.

If the difference is less than 4 %, 1 valve may be faulty on both cylin-


der banks. In this case, all flat-base tappets of the inlet valves must
be replaced.

20 21 22 23 24 25 26 27 28 29 s

0-159 page 6 1555 P1353


p1353 Printed in Germany, 2000
DME 7.8 DME 7.8 0
A - Oxygen sensor, bank 1
B - Oxygen sensor, bank 2

1 - Select system test.

2 - Select ’Request large lift’.


If "Valve diagnosis not ready" appears, a fault may have been
stored.
1. Erase the fault memory.

3 - Activate the system test with the key F8 immediately


before acceleration with wide-open throttle.
The message "Drive link active" then appears.

4 - Perform acceleration with wide-open throttle in 2nd


gear, until "Valve lift diagnosis complete" appears.

Note!
♦ If a fault is detected, it is only recorded in the fault memory after
6,000 ignitions (at idling speed approx. 3 minutes waiting time).
♦ It is important to observe the oxygen sensor during acceleration
with wide-open throttle or to record its behaviour with the data
logger.
♦ If misfires are stored, see Troubleshooting misfires.

Perform system test for small lift

Warning!

7HVWLVFDUULHGRXWZKLOHGULYLQJ+DYHDVHFRQGSHUVRQRSHU
DWHWKH3RUVFKH6\VWHP7HVWHU

During the system test for small lift, the valves remain at small lift,
regardless of the type of driving. Faulty switching conditions can be
detected by rough running, just like with misfire detection. If a valve
is not switched to small lift, the fault type ’under limit’ is recorded.

Several cylinders may be stored as faulty, although only 1 valve on


one cylinder is faulty.

In order to guarantee safety during repairs, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

A faulty flat-base tappet can be detected because the oxygen sen-


sor FR for this cylinder bank enriches the mixture (FR > 1) during

1555 P1353
0-159 page 7
Printed in Germany, 2000 p1353
0 DME 7.8 DME 7.8

acceleration with wide-open throttle ⇒ see drawing below. Differ-


ence from the other oxygen sensor > approx. 15 %. In the case of a
fault, the flat-base tappets of the inlet valves for the entire cylinder
bank must be replaced.

A - Oxygen sensor, bank 1


B - Oxygen sensor, bank 2

1 - Select system test.

2 - Select ’Request small lift’.


If "Valve lift diagnosis not ready" appears, a fault may have
been stored.
1. Erase the fault memory.

3 - Activate the system test with the key F8 immediately


before acceleration with wide-open throttle.
The message "Drive link active" then appears.

Note!
If ’Request small lift’ appears, the valves remain at small lift, ie.
the performance is reduced dramatically.

4 - Perform acceleration with wide-open throttle in 2nd


gear, until "Valve lift diagnosis complete" (max. 4,000
rpm) appears.

0-159 page 8 1555 P1353


p1353 Printed in Germany, 2000
DME 7.8 DME 7.8 0
At speeds above 4,000 rpm, misfires may be stored. Delete
the fault memory and repeat the test.

Note!
♦ If a fault is detected, it is only recorded in the fault memory after
6,000 ignitions (at idling speed approx. 3 minutes waiting time).
♦ It is important to observe the oxygen sensor during acceleration
with wide-open throttle or to record its behaviour with the data
logger.

1555 P1353
0-159 page 9
Printed in Germany, 2000 p1353
DME 7.8 DME 7.8 0
P1353 - 911 Carrera
0-159.1

Valve lift control, cylinder 2 - below limit

Diagnosis conditions
• Acceleration with wide-open throttle

Possible fault cause


♦ A valve stays at small lift
♦ Several valves (various cylinders) do not switch to large lift

Affected terminals
-

Diagnosis/troubleshooting

Perform system test for large lift

Warning!

Test is carried out while driving. Have a second person oper-


ate the Porsche System Tester 2.

1 - Select system test.

2 - Select "Request large lift".


If "Valve lift diagnosis not ready" appears, a fault may have
been stored. In this case, delete the fault memory.
The engine must be at operating temperature.
1. Carry out acceleration with wide-open throttle in 2nd gear
up to 7,000 rpm. Test in manual range for Tiptronic vehi-
cles
After 3,000 ignitions the Tester indicates whether a fault is
present or not.

In order to ensure that the fault is repaired, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

1555 P1353 - 911 Carrera


0-159.1 page 1
Printed in Germany – 8, 2002 p1353a
0 DME 7.8 DME 7.8

0-159.1 page 2 1555 P1353 - 911 Carrera


p1353a Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
P1354
0-160

630 Valve lift control, cylinder 4 - above limit

Diagnosis conditions
• Speed between 5,280 and 6,520 rpm
• Load between 125 and 190 %
• Acceleration with wide-open throttle

Possible fault cause


♦ A valve does not switch to large lift

♦ Several valves (various cylinders) do not switch to large lift

Affected terminals
-

Diagnosis/troubleshooting

Perform system test for large lift

Warning!

7HVWLVFDUULHGRXWZKLOHGULYLQJ+DYHDVHFRQGSHUVRQRSHU
DWHWKH3RUVFKH6\VWHP7HVWHU

During the system test for large lift, the valves remain at large lift,
regardless of the type of driving. Faulty switching conditions can be
detected by rough running, just like with misfire detection. If a valve
is not switched to large lift, the fault type ’over limit’ is recorded.

Several cylinders may be stored as faulty, although only 1 valve on


one cylinder is faulty.

In order to guarantee safety during repairs, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

A faulty flat-base tappet can be detected because the oxygen sen-


sor FR for this cylinder bank hardly changes the mixture at all given
acceleration with wide-open throttle (FR at 1) and enriches the mix-
ture in the opposite cylinder bank (FR > 1)⇒ see drawing below.
Given a difference between FR1 and FR2 of more than 8 % during
acceleration with wide-open throttle, a fault is certainly present.

1555 P1354
0-160 page 1
Printed in Germany, 2000 p1354
0 DME 7.8 DME 7.8

If the difference is less than 4 %, 1 valve may be faulty on both cylin-


der banks. In this case, all flat-base tappets of the inlet valves must
be replaced.

20 21 22 23 24 25 26 27 28 29 s

A - Oxygen sensor, bank 1


B - Oxygen sensor, bank 2

1 - Select system test.

2 - Select ’Request large lift’.


If "Valve diagnosis not ready" appears, a fault may have been
stored.
1. Erase the fault memory.

3 - Activate the system test with the key F8 immediately


before acceleration with wide-open throttle.
The message "Drive link active" then appears.

4 - Perform acceleration with wide-open throttle in 2nd


gear, until "Valve lift diagnosis complete" appears.

0-160 page 2 1555 P1354


p1354 Printed in Germany, 2000
DME 7.8 DME 7.8 0
Note!
♦ If a fault is detected, it is only recorded in the fault memory after
6,000 ignitions (at idling speed approx. 3 minutes waiting time).
♦ It is important to observe the oxygen sensor during acceleration
with wide-open throttle or to record its behaviour with the data
logger.
♦ If misfires are stored, see Troubleshooting misfires.

630 Valve lift control, cylinder 4 - below limit

Diagnosis conditions
• Speed between 2,000 and 3,320 rpm
• Load between 45 and 70 %
• Acceleration with wide-open throttle

Possible fault cause


♦ A valve does not switch to small lift

♦ Several valves (various cylinders) do not switch to small lift

Affected terminals
-

Diagnosis/troubleshooting

Perform system test for small lift

Warning!

7HVWLVFDUULHGRXWZKLOHGULYLQJ+DYHDVHFRQGSHUVRQRSHU
DWHWKH3RUVFKH6\VWHP7HVWHU

During the system test for small lift, the valves remain at small lift,
regardless of the type of driving. Faulty switching conditions can be
detected by rough running, just like with misfire detection. If a valve
is not switched to small lift, the fault type ’under limit’ is recorded.

Several cylinders may be stored as faulty, although only 1 valve on


one cylinder is faulty.

In order to guarantee safety during repairs, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

1555 P1354
0-160 page 3
Printed in Germany, 2000 p1354
0 DME 7.8 DME 7.8

A faulty flat-base tappet can be detected because the oxygen sen-


sor FR for this cylinder bank enriches the mixture (FR > 1) during
acceleration with wide-open throttle ⇒ see drawing below. Differ-
ence from the other oxygen sensor > approx. 15 %. In the case of a
fault, the flat-base tappets of the inlet valves for the entire cylinder
bank must be replaced.

A - Oxygen sensor, bank 1


B - Oxygen sensor, bank 2

1 - Select system test.

2 - Select ’Request small lift’.


If "Valve lift diagnosis not ready" appears, a fault may have
been stored.
1. Erase the fault memory.

3 - Activate the system test with the key F8 immediately


before acceleration with wide-open throttle.
The message "Drive link active" then appears.

Note!
If ’Request small lift’ appears, the valves remain at small lift, ie.
the performance is reduced dramatically.

0-160 page 4 1555 P1354


p1354 Printed in Germany, 2000
DME 7.8 DME 7.8 0
4 - Perform acceleration with wide-open throttle in 2nd
gear, until "Valve lift diagnosis complete" (max. 4,000
rpm) appears.
At speeds above 4,000 rpm, misfires may be stored. Delete
the fault memory and repeat the test.

Note!
♦ If a fault is detected, it is only recorded in the fault memory after
6,000 ignitions (at idling speed approx. 3 minutes waiting time).
♦ It is important to observe the oxygen sensor during acceleration
with wide-open throttle or to record its behaviour with the data
logger.

630 Valve lift control, cylinder 4 - signal implausible

Diagnosis conditions
• Speed between 2,000 and 3,320 rpm and between 5,280 and
6,520 rpm
• Load between 45 and 70 % and between 125 and 190 %
• Acceleration with wide-open throttle

Possible fault cause


♦ A valve does not switch to large lift

♦ Several valves (various cylinders) do not switch to large lift

and

♦ A valve does not switch to small lift

♦ Several valves (various cylinders) do not switch to small lift

Affected terminals
-

Diagnosis/troubleshooting

Perform system test for large lift

Warning!

7HVWLVFDUULHGRXWZKLOHGULYLQJ+DYHDVHFRQGSHUVRQRSHU
DWHWKH3RUVFKH6\VWHP7HVWHU

1555 P1354
0-160 page 5
Printed in Germany, 2000 p1354
0 DME 7.8 DME 7.8

During the system test for large lift, the valves remain at large lift,
regardless of the type of driving. Faulty switching conditions can be
detected by rough running, just like with misfire detection. If a valve
is not switched to large lift, the fault type ’over limit’ is recorded.

Several cylinders may be stored as faulty, although only 1 valve on


one cylinder is faulty.

In order to guarantee safety during repairs, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

A faulty flat-base tappet can be detected because the oxygen sen-


sor FR for this cylinder bank hardly changes the mixture at all given
acceleration with wide-open throttle (FR at 1) and enriches the mix-
ture in the opposite cylinder bank (FR > 1)⇒ see drawing below.
Given a difference between FR1 and FR2 of more than 8 % during
acceleration with wide-open throttle, a fault is certainly present.

If the difference is less than 4 %, 1 valve may be faulty on both cylin-


der banks. In this case, all flat-base tappets of the inlet valves must
be replaced.

20 21 22 23 24 25 26 27 28 29 s

0-160 page 6 1555 P1354


p1354 Printed in Germany, 2000
DME 7.8 DME 7.8 0
A - Oxygen sensor, bank 1
B - Oxygen sensor, bank 2

1 - Select system test.

2 - Select ’Request large lift’.


If "Valve diagnosis not ready" appears, a fault may have been
stored.
1. Erase the fault memory.

3 - Activate the system test with the key F8 immediately


before acceleration with wide-open throttle.
The message "Drive link active" then appears.

4 - Perform acceleration with wide-open throttle in 2nd


gear, until "Valve lift diagnosis complete" appears.

Note!
♦ If a fault is detected, it is only recorded in the fault memory after
6,000 ignitions (at idling speed approx. 3 minutes waiting time).
♦ It is important to observe the oxygen sensor during acceleration
with wide-open throttle or to record its behaviour with the data
logger.
♦ If misfires are stored, see Troubleshooting misfires.

Perform system test for small lift

Warning!

7HVWLVFDUULHGRXWZKLOHGULYLQJ+DYHDVHFRQGSHUVRQRSHU
DWHWKH3RUVFKH6\VWHP7HVWHU

During the system test for small lift, the valves remain at small lift,
regardless of the type of driving. Faulty switching conditions can be
detected by rough running, just like with misfire detection. If a valve
is not switched to small lift, the fault type ’under limit’ is recorded.

Several cylinders may be stored as faulty, although only 1 valve on


one cylinder is faulty.

In order to guarantee safety during repairs, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

A faulty flat-base tappet can be detected because the oxygen sen-


sor FR for this cylinder bank enriches the mixture (FR > 1) during

1555 P1354
0-160 page 7
Printed in Germany, 2000 p1354
0 DME 7.8 DME 7.8

acceleration with wide-open throttle ⇒ see drawing below. Differ-


ence from the other oxygen sensor > approx. 15 %. In the case of a
fault, the flat-base tappets of the inlet valves for the entire cylinder
bank must be replaced.

A - Oxygen sensor, bank 1


B - Oxygen sensor, bank 2

1 - Select system test.

2 - Select ’Request small lift’.


If "Valve lift diagnosis not ready" appears, a fault may have
been stored.
1. Erase the fault memory.

3 - Activate the system test with the key F8 immediately


before acceleration with wide-open throttle.
The message "Drive link active" then appears.

Note!
If ’Request small lift’ appears, the valves remain at small lift, ie.
the performance is reduced dramatically.

4 - Perform acceleration with wide-open throttle in 2nd


gear, until "Valve lift diagnosis complete" (max. 4,000
rpm) appears.

0-160 page 8 1555 P1354


p1354 Printed in Germany, 2000
DME 7.8 DME 7.8 0
At speeds above 4,000 rpm, misfires may be stored. Delete
the fault memory and repeat the test.

Note!
♦ If a fault is detected, it is only recorded in the fault memory after
6,000 ignitions (at idling speed approx. 3 minutes waiting time).
♦ It is important to observe the oxygen sensor during acceleration
with wide-open throttle or to record its behaviour with the data
logger.

1555 P1354
0-160 page 9
Printed in Germany, 2000 p1354
DME 7.8 DME 7.8 0
P1354 - 911 Carrera
0-160.1

Valve lift control, cylinder 4 - below limit

Diagnosis conditions
• Acceleration with wide-open throttle

Possible fault cause


♦ A valve stays at small lift
♦ Several valves (various cylinders) do not switch to large lift

Affected terminals
-

Diagnosis/troubleshooting

Perform system test for large lift

Warning!

Test is carried out while driving. Have a second person oper-


ate the Porsche System Tester 2.

1 - Select system test.

2 - Select "Request large lift".


If "Valve lift diagnosis not ready" appears, a fault may have
been stored. In this case, delete the fault memory.
The engine must be at operating temperature.
1. Carry out acceleration with wide-open throttle in 2nd gear
up to 7,000 rpm. Test in manual range for Tiptronic vehi-
cles
After 3,000 ignitions the Tester indicates whether a fault is
present or not.

In order to ensure that the fault is repaired, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

1555 P1354 - 911 Carrera


0-160.1 page 1
Printed in Germany – 8, 2002 p1354a
0 DME 7.8 DME 7.8

0-160.1 page 2 1555 P1354 - 911 Carrera


p1354a Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
P1355
0-161

631 Valve lift control, cylinder 3 - above limit

Diagnosis conditions
• Speed between 5,280 and 6,520 rpm
• Load between 125 and 190 %
• Acceleration with wide-open throttle

Possible fault cause


♦ A valve does not switch to large lift

♦ Several valves (various cylinders) do not switch to large lift

Affected terminals
-

Diagnosis/troubleshooting

Perform system test for large lift

Warning!

7HVWLVFDUULHGRXWZKLOHGULYLQJ+DYHDVHFRQGSHUVRQRSHU
DWHWKH3RUVFKH6\VWHP7HVWHU

During the system test for large lift, the valves remain at large lift,
regardless of the type of driving. Faulty switching conditions can be
detected by rough running, just like with misfire detection. If a valve
is not switched to large lift, the fault type ’over limit’ is recorded.

Several cylinders may be stored as faulty, although only 1 valve on


one cylinder is faulty.

In order to guarantee safety during repairs, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

A faulty flat-base tappet can be detected because the oxygen sen-


sor FR for this cylinder bank hardly changes the mixture at all given
acceleration with wide-open throttle (FR at 1) and enriches the mix-
ture in the opposite cylinder bank (FR > 1)⇒ see drawing below.
Given a difference between FR1 and FR2 of more than 8 % during
acceleration with wide-open throttle, a fault is certainly present.

1555 P1355
0-161 page 1
Printed in Germany, 2000 p1355
0 DME 7.8 DME 7.8

If the difference is less than 4 %, 1 valve may be faulty on both cylin-


der banks. In this case, all flat-base tappets of the inlet valves must
be replaced.

20 21 22 23 24 25 26 27 28 29 s

A - Oxygen sensor, bank 1


B - Oxygen sensor, bank 2

1 - Select system test.

2 - Select ’Request large lift’.


If "Valve diagnosis not ready" appears, a fault may have been
stored.
1. Erase the fault memory.

3 - Activate the system test with the key F8 immediately


before acceleration with wide-open throttle.
The message "Drive link active" then appears.

4 - Perform acceleration with wide-open throttle in 2nd


gear, until "Valve lift diagnosis complete" appears.

0-161 page 2 1555 P1355


p1355 Printed in Germany, 2000
DME 7.8 DME 7.8 0
Note!
♦ If a fault is detected, it is only recorded in the fault memory after
6,000 ignitions (at idling speed approx. 3 minutes waiting time).
♦ It is important to observe the oxygen sensor during acceleration
with wide-open throttle or to record its behaviour with the data
logger.
♦ If misfires are stored, see Troubleshooting misfires.

631 Valve lift control, cylinder 3 - below limit

Diagnosis conditions
• Speed between 2,000 and 3,320 rpm
• Load between 45 and 70 %
• Acceleration with wide-open throttle

Possible fault cause


♦ A valve does not switch to small lift

♦ Several valves (various cylinders) do not switch to small lift

Affected terminals
-

Diagnosis/troubleshooting

Perform system test for small lift

Warning!

7HVWLVFDUULHGRXWZKLOHGULYLQJ+DYHDVHFRQGSHUVRQRSHU
DWHWKH3RUVFKH6\VWHP7HVWHU

During the system test for small lift, the valves remain at small lift,
regardless of the type of driving. Faulty switching conditions can be
detected by rough running, just like with misfire detection. If a valve
is not switched to small lift, the fault type ’under limit’ is recorded.

Several cylinders may be stored as faulty, although only 1 valve on


one cylinder is faulty.

In order to guarantee safety during repairs, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

1555 P1355
0-161 page 3
Printed in Germany, 2000 p1355
0 DME 7.8 DME 7.8

A faulty flat-base tappet can be detected because the oxygen sen-


sor FR for this cylinder bank enriches the mixture (FR > 1) during
acceleration with wide-open throttle ⇒ see drawing below. Differ-
ence from the other oxygen sensor > approx. 15 %. In the case of a
fault, the flat-base tappets of the inlet valves for the entire cylinder
bank must be replaced.

A - Oxygen sensor, bank 1


B - Oxygen sensor, bank 2

1 - Select system test.

2 - Select ’Request small lift’.


If "Valve lift diagnosis not ready" appears, a fault may have
been stored.
1. Erase the fault memory.

3 - Activate the system test with the key F8 immediately


before acceleration with wide-open throttle.
The message "Drive link active" then appears.

Note!
If ’Request small lift’ appears, the valves remain at small lift, ie.
the performance is reduced dramatically.

0-161 page 4 1555 P1355


p1355 Printed in Germany, 2000
DME 7.8 DME 7.8 0
4 - Perform acceleration with wide-open throttle in 2nd
gear, until "Valve lift diagnosis complete" (max. 4,000
rpm) appears.
At speeds above 4,000 rpm, misfires may be stored. Delete
the fault memory and repeat the test.

Note!
♦ If a fault is detected, it is only recorded in the fault memory after
6,000 ignitions (at idling speed approx. 3 minutes waiting time).
♦ It is important to observe the oxygen sensor during acceleration
with wide-open throttle or to record its behaviour with the data
logger.

631 Valve lift control, cylinder 3 - signal implausible

Diagnosis conditions
• Speed between 2,000 and 3,320 rpm and between 5,280 and
6,520 rpm
• Load between 45 and 70 % and between 125 and 190 %
• Acceleration with wide-open throttle

Possible fault cause


♦ A valve does not switch to large lift

♦ Several valves (various cylinders) do not switch to large lift

and

♦ A valve does not switch to small lift

♦ Several valves (various cylinders) do not switch to small lift

Affected terminals
-

Diagnosis/troubleshooting

Perform system test for large lift

Warning!

7HVWLVFDUULHGRXWZKLOHGULYLQJ+DYHDVHFRQGSHUVRQRSHU
DWHWKH3RUVFKH6\VWHP7HVWHU

1555 P1355
0-161 page 5
Printed in Germany, 2000 p1355
0 DME 7.8 DME 7.8

During the system test for large lift, the valves remain at large lift,
regardless of the type of driving. Faulty switching conditions can be
detected by rough running, just like with misfire detection. If a valve
is not switched to large lift, the fault type ’over limit’ is recorded.

Several cylinders may be stored as faulty, although only 1 valve on


one cylinder is faulty.

In order to guarantee safety during repairs, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

A faulty flat-base tappet can be detected because the oxygen sen-


sor FR for this cylinder bank hardly changes the mixture at all given
acceleration with wide-open throttle (FR at 1) and enriches the mix-
ture in the opposite cylinder bank (FR > 1)⇒ see drawing below.
Given a difference between FR1 and FR2 of more than 8 % during
acceleration with wide-open throttle, a fault is certainly present.

If the difference is less than 4 %, 1 valve may be faulty on both cylin-


der banks. In this case, all flat-base tappets of the inlet valves must
be replaced.

20 21 22 23 24 25 26 27 28 29 s

0-161 page 6 1555 P1355


p1355 Printed in Germany, 2000
DME 7.8 DME 7.8 0
A - Oxygen sensor, bank 1
B - Oxygen sensor, bank 2

1 - Select system test.

2 - Select ’Request large lift’.


If "Valve diagnosis not ready" appears, a fault may have been
stored.
1. Erase the fault memory.

3 - Activate the system test with the key F8 immediately


before acceleration with wide-open throttle.
The message "Drive link active" then appears.

4 - Perform acceleration with wide-open throttle in 2nd


gear, until "Valve lift diagnosis complete" appears.

Note!
♦ If a fault is detected, it is only recorded in the fault memory after
6,000 ignitions (at idling speed approx. 3 minutes waiting time).
♦ It is important to observe the oxygen sensor during acceleration
with wide-open throttle or to record its behaviour with the data
logger.
♦ If misfires are stored, see Troubleshooting misfires.

Perform system test for small lift

Warning!

7HVWLVFDUULHGRXWZKLOHGULYLQJ+DYHDVHFRQGSHUVRQRSHU
DWHWKH3RUVFKH6\VWHP7HVWHU

During the system test for small lift, the valves remain at small lift,
regardless of the type of driving. Faulty switching conditions can be
detected by rough running, just like with misfire detection. If a valve
is not switched to small lift, the fault type ’under limit’ is recorded.

Several cylinders may be stored as faulty, although only 1 valve on


one cylinder is faulty.

In order to guarantee safety during repairs, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

A faulty flat-base tappet can be detected because the oxygen sen-


sor FR for this cylinder bank enriches the mixture (FR > 1) during

1555 P1355
0-161 page 7
Printed in Germany, 2000 p1355
0 DME 7.8 DME 7.8

acceleration with wide-open throttle ⇒ see drawing below. Differ-


ence from the other oxygen sensor > approx. 15 %. In the case of a
fault, the flat-base tappets of the inlet valves for the entire cylinder
bank must be replaced.

A - Oxygen sensor, bank 1


B - Oxygen sensor, bank 2

1 - Select system test.

2 - Select ’Request small lift’.


If "Valve lift diagnosis not ready" appears, a fault may have
been stored.
1. Erase the fault memory.

3 - Activate the system test with the key F8 immediately


before acceleration with wide-open throttle.
The message "Drive link active" then appears.

Note!
If ’Request small lift’ appears, the valves remain at small lift, ie.
the performance is reduced dramatically.

4 - Perform acceleration with wide-open throttle in 2nd


gear, until "Valve lift diagnosis complete" (max. 4,000
rpm) appears.

0-161 page 8 1555 P1355


p1355 Printed in Germany, 2000
DME 7.8 DME 7.8 0
At speeds above 4,000 rpm, misfires may be stored. Delete
the fault memory and repeat the test.

Note!
♦ If a fault is detected, it is only recorded in the fault memory after
6,000 ignitions (at idling speed approx. 3 minutes waiting time).
♦ It is important to observe the oxygen sensor during acceleration
with wide-open throttle or to record its behaviour with the data
logger.

1555 P1355
0-161 page 9
Printed in Germany, 2000 p1355
DME 7.8 DME 7.8 0
P1355 - 911 Carrera
0-161.1

Valve lift control, cylinder 3 - below limit

Diagnosis conditions
• Acceleration with wide-open throttle

Possible fault cause


♦ A valve stays at small lift
♦ Several valves (various cylinders) do not switch to large lift

Affected terminals
-

Diagnosis/troubleshooting

Perform system test for large lift

Warning!

Test is carried out while driving. Have a second person oper-


ate the Porsche System Tester 2.

1 - Select system test.

2 - Select "Request large lift".


If "Valve lift diagnosis not ready" appears, a fault may have
been stored. In this case, delete the fault memory.
The engine must be at operating temperature.
1. Carry out acceleration with wide-open throttle in 2nd gear
up to 7,000 rpm. Test in manual range for Tiptronic vehi-
cles
After 3,000 ignitions the Tester indicates whether a fault is
present or not.

In order to ensure that the fault is repaired, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

1555 P1355 - 911 Carrera


0-161.1 page 1
Printed in Germany – 8, 2002 p1355a
0 DME 7.8 DME 7.8

0-161.1 page 2 1555 P1355 - 911 Carrera


p1355a Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
P1356
0-162

632 Valve lift control, cylinder 5 - above limit

Diagnosis conditions
• Speed between 5,280 and 6,520 rpm
• Load between 125 and 190 %
• Acceleration with wide-open throttle

Possible fault cause


♦ A valve does not switch to large lift

♦ Several valves (various cylinders) do not switch to large lift

Affected terminals
-

Diagnosis/troubleshooting

Perform system test for large lift

Warning!

7HVWLVFDUULHGRXWZKLOHGULYLQJ+DYHDVHFRQGSHUVRQRSHU
DWHWKH3RUVFKH6\VWHP7HVWHU

During the system test for large lift, the valves remain at large lift,
regardless of the type of driving. Faulty switching conditions can be
detected by rough running, just like with misfire detection. If a valve
is not switched to large lift, the fault type ’over limit’ is recorded.

Several cylinders may be stored as faulty, although only 1 valve on


one cylinder is faulty.

In order to guarantee safety during repairs, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

A faulty flat-base tappet can be detected because the oxygen sen-


sor FR for this cylinder bank hardly changes the mixture at all given
acceleration with wide-open throttle (FR at 1) and enriches the mix-
ture in the opposite cylinder bank (FR > 1)⇒ see drawing below.
Given a difference between FR1 and FR2 of more than 8 % during
acceleration with wide-open throttle, a fault is certainly present.

1555 P1356
0-162 page 1
Printed in Germany, 2000 p1356
0 DME 7.8 DME 7.8

If the difference is less than 4 %, 1 valve may be faulty on both cylin-


der banks. In this case, all flat-base tappets of the inlet valves must
be replaced.

20 21 22 23 24 25 26 27 28 29 s

A - Oxygen sensor, bank 1


B - Oxygen sensor, bank 2

1 - Select system test.

2 - Select ’Request large lift’.


If "Valve diagnosis not ready" appears, a fault may have been
stored.
1. Erase the fault memory.

3 - Activate the system test with the key F8 immediately


before acceleration with wide-open throttle.
The message "Drive link active" then appears.

4 - Perform acceleration with wide-open throttle in 2nd


gear, until "Valve lift diagnosis complete" appears.

0-162 page 2 1555 P1356


p1356 Printed in Germany, 2000
DME 7.8 DME 7.8 0
Note!
♦ If a fault is detected, it is only recorded in the fault memory after
6,000 ignitions (at idling speed approx. 3 minutes waiting time).
♦ It is important to observe the oxygen sensor during acceleration
with wide-open throttle or to record its behaviour with the data
logger.
♦ If misfires are stored, see Troubleshooting misfires.

632 Valve lift control, cylinder 5 - below limit

Diagnosis conditions
• Speed between 2,000 and 3,320 rpm
• Load between 45 and 70 %
• Acceleration with wide-open throttle

Possible fault cause


♦ A valve does not switch to small lift

♦ Several valves (various cylinders) do not switch to small lift

Affected terminals
-

Diagnosis/troubleshooting

Perform system test for small lift

Warning!

7HVWLVFDUULHGRXWZKLOHGULYLQJ+DYHDVHFRQGSHUVRQRSHU
DWHWKH3RUVFKH6\VWHP7HVWHU

During the system test for small lift, the valves remain at small lift,
regardless of the type of driving. Faulty switching conditions can be
detected by rough running, just like with misfire detection. If a valve
is not switched to small lift, the fault type ’under limit’ is recorded.

Several cylinders may be stored as faulty, although only 1 valve on


one cylinder is faulty.

In order to guarantee safety during repairs, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

1555 P1356
0-162 page 3
Printed in Germany, 2000 p1356
0 DME 7.8 DME 7.8

A faulty flat-base tappet can be detected because the oxygen sen-


sor FR for this cylinder bank enriches the mixture (FR > 1) during
acceleration with wide-open throttle ⇒ see drawing below. Differ-
ence from the other oxygen sensor > approx. 15 %. In the case of a
fault, the flat-base tappets of the inlet valves for the entire cylinder
bank must be replaced.

A - Oxygen sensor, bank 1


B - Oxygen sensor, bank 2

1 - Select system test.

2 - Select ’Request small lift’.


If "Valve lift diagnosis not ready" appears, a fault may have
been stored.
1. Erase the fault memory.

3 - Activate the system test with the key F8 immediately


before acceleration with wide-open throttle.
The message "Drive link active" then appears.

Note!
If ’Request small lift’ appears, the valves remain at small lift, ie.
the performance is reduced dramatically.

0-162 page 4 1555 P1356


p1356 Printed in Germany, 2000
DME 7.8 DME 7.8 0
4 - Perform acceleration with wide-open throttle in 2nd
gear, until "Valve lift diagnosis complete" (max. 4,000
rpm) appears.
At speeds above 4,000 rpm, misfires may be stored. Delete
the fault memory and repeat the test.

Note!
♦ If a fault is detected, it is only recorded in the fault memory after
6,000 ignitions (at idling speed approx. 3 minutes waiting time).
♦ It is important to observe the oxygen sensor during acceleration
with wide-open throttle or to record its behaviour with the data
logger.

632 Valve lift control, cylinder 5 - signal implausible

Diagnosis conditions
• Speed between 2,000 and 3,320 rpm and between 5,280 and
6,520 rpm
• Load between 45 and 70 % and between 125 and 190 %
• Acceleration with wide-open throttle

Possible fault cause


♦ A valve does not switch to large lift

♦ Several valves (various cylinders) do not switch to large lift

and

♦ A valve does not switch to small lift

♦ Several valves (various cylinders) do not switch to small lift

Affected terminals
-

Diagnosis/troubleshooting

Perform system test for large lift

Warning!

7HVWLVFDUULHGRXWZKLOHGULYLQJ+DYHDVHFRQGSHUVRQRSHU
DWHWKH3RUVFKH6\VWHP7HVWHU

1555 P1356
0-162 page 5
Printed in Germany, 2000 p1356
0 DME 7.8 DME 7.8

During the system test for large lift, the valves remain at large lift,
regardless of the type of driving. Faulty switching conditions can be
detected by rough running, just like with misfire detection. If a valve
is not switched to large lift, the fault type ’over limit’ is recorded.

Several cylinders may be stored as faulty, although only 1 valve on


one cylinder is faulty.

In order to guarantee safety during repairs, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

A faulty flat-base tappet can be detected because the oxygen sen-


sor FR for this cylinder bank hardly changes the mixture at all given
acceleration with wide-open throttle (FR at 1) and enriches the mix-
ture in the opposite cylinder bank (FR > 1)⇒ see drawing below.
Given a difference between FR1 and FR2 of more than 8 % during
acceleration with wide-open throttle, a fault is certainly present.

If the difference is less than 4 %, 1 valve may be faulty on both cylin-


der banks. In this case, all flat-base tappets of the inlet valves must
be replaced.

20 21 22 23 24 25 26 27 28 29 s

0-162 page 6 1555 P1356


p1356 Printed in Germany, 2000
DME 7.8 DME 7.8 0
A - Oxygen sensor, bank 1
B - Oxygen sensor, bank 2

1 - Select system test.

2 - Select ’Request large lift’.


If "Valve diagnosis not ready" appears, a fault may have been
stored.
1. Erase the fault memory.

3 - Activate the system test with the key F8 immediately


before acceleration with wide-open throttle.
The message "Drive link active" then appears.

4 - Perform acceleration with wide-open throttle in 2nd


gear, until "Valve lift diagnosis complete" appears.

Note!
♦ If a fault is detected, it is only recorded in the fault memory after
6,000 ignitions (at idling speed approx. 3 minutes waiting time).
♦ It is important to observe the oxygen sensor during acceleration
with wide-open throttle or to record its behaviour with the data
logger.
♦ If misfires are stored, see Troubleshooting misfires.

Perform system test for small lift

Warning!

7HVWLVFDUULHGRXWZKLOHGULYLQJ+DYHDVHFRQGSHUVRQRSHU
DWHWKH3RUVFKH6\VWHP7HVWHU

During the system test for small lift, the valves remain at small lift,
regardless of the type of driving. Faulty switching conditions can be
detected by rough running, just like with misfire detection. If a valve
is not switched to small lift, the fault type ’under limit’ is recorded.

Several cylinders may be stored as faulty, although only 1 valve on


one cylinder is faulty.

In order to guarantee safety during repairs, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

A faulty flat-base tappet can be detected because the oxygen sen-


sor FR for this cylinder bank enriches the mixture (FR > 1) during

1555 P1356
0-162 page 7
Printed in Germany, 2000 p1356
0 DME 7.8 DME 7.8

acceleration with wide-open throttle ⇒ see drawing below. Differ-


ence from the other oxygen sensor > approx. 15 %. In the case of a
fault, the flat-base tappets of the inlet valves for the entire cylinder
bank must be replaced.

A - Oxygen sensor, bank 1


B - Oxygen sensor, bank 2

1 - Select system test.

2 - Select ’Request small lift’.


If "Valve lift diagnosis not ready" appears, a fault may have
been stored.
1. Erase the fault memory.

3 - Activate the system test with the key F8 immediately


before acceleration with wide-open throttle.
The message "Drive link active" then appears.

Note!
If ’Request small lift’ appears, the valves remain at small lift, ie.
the performance is reduced dramatically.

4 - Perform acceleration with wide-open throttle in 2nd


gear, until "Valve lift diagnosis complete" (max. 4,000
rpm) appears.

0-162 page 8 1555 P1356


p1356 Printed in Germany, 2000
DME 7.8 DME 7.8 0
At speeds above 4,000 rpm, misfires may be stored. Delete
the fault memory and repeat the test.

Note!
♦ If a fault is detected, it is only recorded in the fault memory after
6,000 ignitions (at idling speed approx. 3 minutes waiting time).
♦ It is important to observe the oxygen sensor during acceleration
with wide-open throttle or to record its behaviour with the data
logger.

1555 P1356
0-162 page 9
Printed in Germany, 2000 p1356
DME 7.8 DME 7.8 0
P1356 - 911 Carrera
0-162.1

Valve lift control, cylinder 5 - below limit

Diagnosis conditions
• Acceleration with wide-open throttle

Possible fault cause


♦ A valve stays at small lift
♦ Several valves (various cylinders) do not switch to large lift

Affected terminals
-

Diagnosis/troubleshooting

Perform system test for large lift

Warning!

Test is carried out while driving. Have a second person oper-


ate the Porsche System Tester 2.

1 - Select system test.

2 - Select "Request large lift".


If "Valve lift diagnosis not ready" appears, a fault may have
been stored. In this case, delete the fault memory.
The engine must be at operating temperature.
1. Carry out acceleration with wide-open throttle in 2nd gear
up to 7,000 rpm. Test in manual range for Tiptronic vehi-
cles
After 3,000 ignitions the Tester indicates whether a fault is
present or not.

In order to ensure that the fault is repaired, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

1555 P1356 - 911 Carrera


0-162.1 page 1
Printed in Germany – 8, 2002 p1356a
0 DME 7.8 DME 7.8

0-162.1 page 2 1555 P1356 - 911 Carrera


p1356a Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
P1357
0-162.1

Camshaft Adjustment, Bank 2– Above Limit

Diagnosis conditions
• Time elapsed after start-up greater than 5 seconds
• Engine temperature greater than -10 °C
• Engine speed between 680 rpm and 6760 rpm
• No fault in camshaft adjustment output stage
• Reference mark OK
• No fault in camshaft position sensors
• No fault in engine temperature

Possible fault cause

Note!
Solenoid hydraulic valve is not triggered, camshaft does not switch
into late position

♦ Dirt in system

♦ Solenoid hydraulic valve mechanically blocked

Affected terminals

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check solenoid hydraulic ♦ Remove connector on solenoid See Figure 2 Replace solenoid
valve camshaft adjust- hydraulic valve Þ Step 2 hydraulic valve
ment ♦ Connect special tool 9675 to →End
the solenoid hydraulic valve and
to a power supply.
♦ Connect oscilloscope or engine
tester to the special tool 9675
♦ Set 12 V
♦ See Figure 1.
♦ Set switch on special tool 9675
to 1

1536 P1357
0-162.1 page 1
Printed in Germany – 6, 2002 p1357
0 DME 7.8 DME 7.8

Figure 1:

Figure 2: 20V DC 1:1

1 - Voltage not applied yet, valve in output state


2 - Exponential voltage increase, magnetic field is built up, 1 2 3 4
increase of the spring preload force
3 - Valve starts to move, spring force increases, valve reaches
end position
4 - Exponential voltage increase, current limitation through self-
induction of the coil
5ms/DIV

0-162.1 page 2 1536 P1357


p1357 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P1358
0-162.2

Camshaft Adjustment, Bank 2– Below Limit

Diagnosis conditions
• Time elapsed after start-up greater than 5 seconds
• Engine temperature greater than -10 °C
• Engine speed between 680 rpm and 6760 rpm
• No fault in camshaft adjustment output stage
• Reference mark OK
• No fault in camshaft position sensors
• No fault in engine temperature

Possible fault cause

Note!
Solenoid hydraulic valve is triggered, camshaft does not switch into
early position

♦ Dirt in system

♦ Solenoid hydraulic valve mechanically blocked

Affected terminals

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check solenoid hydraulic ♦ Remove connector on solenoid See Figure 2 Replace solenoid
valve camshaft adjust- hydraulic valve Þ Step 2 hydraulic valve
ment ♦ Connect special tool 9675 to →End
the solenoid hydraulic valve and
to a power supply.
♦ Connect oscilloscope or engine
tester to the special tool 9675
♦ Set 12 V
♦ See Figure 1.
♦ Set switch on special tool 9675
to 1

1536 P1358
0-162.2 page 1
Printed in Germany – 6, 2002 p1358
0 DME 7.8 DME 7.8

Figure 1:

Figure 2: 20V DC 1:1

1 - Voltage not applied yet, valve in output state


2 - Exponential voltage increase, magnetic field is built up, 1 2 3 4
increase of the spring preload force
3 - Valve starts to move, spring force increases, valve reaches
end position
4 - Exponential voltage increase, current limitation through self-
induction of the coil
5ms/DIV

0-162.2 page 2 1536 P1358


p1358 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P1359 - 911 Carrera
0-162.3a

Valve lift control, cylinder 1 - above limit

Diagnosis conditions
• Engine running

Possible fault cause


♦ A valve does not switch to small lift
♦ Several valves (various cylinders) do not switch to small lift

Affected terminals
-

Diagnosis/troubleshooting

Perform system test for small lift

Note!
The test is carried out at standstill with the engine running

1 - Select system test.

2 - Select "Request small lift".


If "Valve lift diagnosis not ready" appears, a fault may have
been stored. In this case, delete the fault memory.
The engine must be at operating temperature.
1. Increase the engine speed to 2,000 rpm and hold for 30
seconds.
2. Then press the F8 key.
3. Increase the engine speed to 3,000 rpm and hold for 30
seconds.
4. Operate the engine for 30 seconds at engine idle speed.
After 3,000 ignitions the Tester indicates whether a fault is
present or not.

In order to ensure that the fault is repaired, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

1555 P1359 - 911 Carrera


0-162.3a page 1
Printed in Germany – 8, 2002 p1359a
0 DME 7.8 DME 7.8

0-162.3a page 2 1555 P1359 - 911 Carrera


p1359a Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
P1360 - 911 Carrera
0-162.4a

Valve lift control, cylinder 6 - above limit

Diagnosis conditions
• Engine running

Possible fault cause


♦ A valve does not switch to small lift
♦ Several valves (various cylinders) do not switch to small lift

Affected terminals
-

Diagnosis/troubleshooting

Perform system test for small lift

Note!
The test is carried out at standstill with the engine running

1 - Select system test.

2 - Select "Request small lift".


If "Valve lift diagnosis not ready" appears, a fault may have
been stored. In this case, delete the fault memory.
The engine must be at operating temperature.
1. Increase the engine speed to 2,000 rpm and hold for 30
seconds.
2. Then press the F8 key.
3. Increase the engine speed to 3,000 rpm and hold for 30
seconds.
4. Operate the engine for 30 seconds at engine idle speed.
After 3,000 ignitions the Tester indicates whether a fault is
present or not.

In order to ensure that the fault is repaired, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

1555 P1360 - 911 Carrera


0-162.4a page 1
Printed in Germany – 8, 2002 p1360a
0 DME 7.8 DME 7.8

0-162.4a page 2 1555 P1360 - 911 Carrera


p1360a Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
P1361 - 911 Carrera
0-162.5a

Valve lift control, cylinder 2 - above limit

Diagnosis conditions
• Engine running

Possible fault cause


♦ A valve does not switch to small lift
♦ Several valves (various cylinders) do not switch to small lift

Affected terminals
-

Diagnosis/Troubleshooting

Perform system test for small lift

Note!
The test is carried out with the engine running at a standstill

1 - Select system test.

2 - Select "Request small lift".


If "Valve lift diagnosis not ready" appears, a fault may have
been stored. In this case, delete the fault memory.
The engine must be at operating temperature.
1. Increase the engine speed to 2 000 1/min and hold for
30 seconds.
2. Then press the F8 key.
3. Increase the engine speed to 3 000 1/min and hold for
30 seconds.
4. Operate the engine for 30 seconds at engine idle speed.
After 3,000 ignitions the Tester indicates whether a fault is
present or not.

In order to ensure that the fault is repaired, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

1555 P1361 - 911 Carrera


0-162.5a page 1
Printed in Germany – 8, 2002 p1361a
0 DME 7.8 DME 7.8

0-162.5a page 2 1555 P1361 - 911 Carrera


p1361a Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
P1362 - 911 Carrera
0-162.6a

Valve lift control, cylinder 4 - above limit

Diagnosis conditions
• Engine running

Possible fault cause


♦ A valve does not switch to small lift
♦ Several valves (various cylinders) do not switch to small lift

Affected terminals
-

Diagnosis/troubleshooting

Perform system test for small lift

Note!
The test is carried out at standstill with the engine running

1 - Select system test.

2 - Select "Request small lift".


If "Valve lift diagnosis not ready" appears, a fault may have
been stored. In this case, delete the fault memory.
The engine must be at operating temperature.
1. Increase the engine speed to 2,000 rpm and hold for 30
seconds.
2. Then press the F8 key.
3. Increase the engine speed to 3,000 rpm and hold for 30
seconds.
4. Operate the engine for 30 seconds at engine idle speed.
After 3,000 ignitions the Tester indicates whether a fault is
present or not.

In order to ensure that the fault is repaired, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

1555 P1362 - 911 Carrera


0-162.6a page 1
Printed in Germany – 8, 2002 p1362a
0 DME 7.8 DME 7.8

0-162.6a page 2 1555 P1362 - 911 Carrera


p1362a Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
P1363 - 911 Carrera
0-162.7a

Valve lift control, cylinder 3 - above limit

Diagnosis conditions
• Engine running

Possible fault cause


♦ A valve does not switch to small lift
♦ Several valves (various cylinders) do not switch to small lift

Affected terminals
-

Diagnosis/troubleshooting

Perform system test for small lift

Note!
The test is carried out at standstill with the engine running

1 - Select system test.

2 - Select "Request small lift".


If "Valve lift diagnosis not ready" appears, a fault may have
been stored. In this case, delete the fault memory.
The engine must be at operating temperature.
1. Increase the engine speed to 2,000 rpm and hold for 30
seconds.
2. Then press the F8 key.
3. Increase the engine speed to 3,000 rpm and hold for 30
seconds.
4. Operate the engine for 30 seconds at engine idle speed.
After 3,000 ignitions the Tester indicates whether a fault is
present or not.

In order to ensure that the fault is repaired, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

1555 P1363 - 911 Carrera


0-162.7a page 1
Printed in Germany – 8, 2002 p1363a
0 DME 7.8 DME 7.8

0-162.7a page 2 1555 P1363 - 911 Carrera


p1363a Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
P1364 - 911 Carrera
0-162.8a

Valve lift control, cylinder 5 - above limit

Diagnosis conditions
• Engine running

Possible fault cause


♦ A valve does not switch to small lift
♦ Several valves (various cylinders) do not switch to small lift

Affected terminals
-

Diagnosis/troubleshooting

Perform system test for small lift

Note!
The test is carried out at standstill with the engine running

1 - Select system test.

2 - Select "Request small lift".


If "Valve lift diagnosis not ready" appears, a fault may have
been stored. In this case, delete the fault memory.
The engine must be at operating temperature.
1. Increase the engine speed to 2,000 rpm and hold for 30
seconds.
2. Then press the F8 key.
3. Increase the engine speed to 3,000 rpm and hold for 30
seconds.
4. Operate the engine for 30 seconds at engine idle speed.
After 3,000 ignitions the Tester indicates whether a fault is
present or not.

In order to ensure that the fault is repaired, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

1555 P1364 - 911 Carrera


0-162.8a page 1
Printed in Germany – 8, 2002 p1364a
DME 7.8 DME 7.8 0
P1371 - 911 Carrera
0-162.9a

Valve lift control checksum error - above limit

Diagnosis conditions
• Engine running

Possible fault cause


♦ Several valves (various cylinders) do not switch to small lift

Note!
The checksum error is only stored in connection with errors in valve
lift control of cylinders 1 - 6.

Affected terminals
-

Diagnosis/troubleshooting

Perform system test for small lift

Note!
The test is carried out at standstill with the engine running

1 - Select system test.

2 - Select "Request small lift".


If "Valve lift diagnosis not ready" appears, a fault may have
been stored. In this case, delete the fault memory.
The engine must be at operating temperature.
1. Increase the engine speed to 2,000 rpm and hold for 30
seconds.
2. Then press the F8 key.
3. Increase the engine speed to 3,000 rpm and hold for 30
seconds.
4. Operate the engine for 30 seconds at engine idle speed.
After 3,000 ignitions the Tester indicates whether a fault is
present or not.

In order to ensure that the fault is repaired, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

1555 P1371 - 911 Carrera


0-162.9a page 1
Printed in Germany – 8, 2002 p1371a
0 DME 7.8 DME 7.8

0-162.9a page 2 1555 P1371 - 911 Carrera


p1371a Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
P1374 - 911 Carrera
0-162.10a

Valve lift control checksum error - below limit

Diagnosis conditions
• Acceleration with wide-open throttle

Possible fault cause


♦ A valve does not switch to large lift
♦ Several valves (various cylinders) do not switch to large lift

Affected terminals
-

Diagnosis/troubleshooting

Perform system test for large lift

Warning!

Test is carried out while driving. Have a second person oper-


ate the Porsche System Tester 2.

1 - Select system test.

2 - Select "Request large lift".


If "Valve lift diagnosis not ready" appears, a fault may have
been stored. In this case, delete the fault memory.
The engine must be at operating temperature.
1. Carry out acceleration with wide-open throttle in 2nd gear
up to 7,000 rpm. Test in manual range for Tiptronic vehi-
cles
After 3,000 ignitions the Tester indicates whether a fault is
present or not.

In order to ensure that the fault is repaired, the flat-base tappets of


the inlet valves of the entire cylinder bank should be replaced if a
fault occurs.

1555 P1374 - 911 Carrera


0-162.10a page 1
Printed in Germany – 8, 2002 p1374a
0 DME 7.8 DME 7.8

0-162.10a page 2 1555 P1374 - 911 Carrera


p1374a Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
P1384
0-163

220 Knock control zero test - signal implausible

Diagnosis conditions
• Engine speed less than 5,600 rpm
• Knock control active
• Engine load greater than 45 %

Possible fault cause


♦ DME control module

Note!
When a fault is stored, the ignition angle is retarded for all cylinders
in the range in which knock control is active.

Affected terminals
-

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Replace DME control module ⇒ Step 2
2 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

2470 P1384
0-163 page 1
Printed in Germany, 2000 p1384
0 DME 7.8 DME 7.8

0-163 page 2 2470 P1384


p1384 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P1385
0-164

221 Knock control offset - signal implausible

Diagnosis conditions
• Engine speed less than 5,600 rpm
• Knock control active
• Engine load greater than 45 %

Possible fault cause


♦ DME control module

Note!
When a fault is stored, the ignition angle is retarded for all cylinders
in the range in which knock control is active.

Affected terminals
-

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Replace DME control module ⇒ Step 2
2 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

2470 P1385
0-164 page 1
Printed in Germany, 2000 p1385
0 DME 7.8 DME 7.8

0-164 page 2 2470 P1385


p1385 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P1386
0-165

222 Knock control test pulse - signal implausible

Diagnosis conditions
• Engine speed less than 5,600 rpm
• Knock control active
• Engine load greater than 45 %

Possible fault cause


♦ DME control module

Note!
When a fault is stored, the ignition angle is retarded for all cylinders
in the range in which knock control is active.

Affected terminals
-

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Replace DME control module ⇒ Step 2
2 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

2470 P1386
0-165 page 1
Printed in Germany, 2000 p1386
0 DME 7.8 DME 7.8

0-165 page 2 2470 P1386


p1386 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P1397
0-166

113 Camshaft position sensor 2 - signal implausible

Diagnosis conditions
• Engine running

Possible fault cause


♦ Loose contact

♦ Camshaft position sensor

Note!
♦ If both CMP sensor signals are missing, the start will take at
least 10 seconds.
♦ For safety reasons, the ignition timing is retarded.

Affected terminals
Terminals III/7, III/17 and III/18

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check CMP sensor volt- ♦ Remove connector of CMP sen- Approx. 5 V ⇒ Step 2
age supply sor 2 ⇒ Step 5
♦ Switch on the ignition
♦ Measure voltage between Pin 1
and Pin 3
2 Check power supply wir- ♦ Remove connector of CMP sen- 0-5Ω
ing for continuity sor 2 ⇒ Step 3
♦ Connect special tool 9637 to
wiring harness (DME control
module plug)
♦ Measure resistance between
special tool 9637 Pin III/7 and
CMP sensor 2 plug Pin 3
♦ Measure resistance between
special tool 9637 Pin III/17 and
CMP sensor 2 plug Pin 1
3 Replace DME control module ⇒ Step 4

2839 P1397
0-166 page 1
Printed in Germany, 2000 p1397
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


4 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

5 Check CMP sensor signal ♦ Connect special tool 9637 See Figure 1 Replace CMP sen-
♦ Connect engine tester; use spe- ⇒ Step 6 sor
cial input → End

♦ Positive cable to Pin III/18


♦ Negative cable to Pin III/17
♦ Start the engine

0-166 page 2 2839 P1397


p1397 Printed in Germany, 2000
DME 7.8 DME 7.8 0
Figure 1:

Work instruction Display OK If not OK


6 Check signal wire from ♦ Connect special tool 9637 to 0-5Ω Repair wiring har-
DME control module, wiring harness (DME control → End ness
Pin III/18, to CMP sensor module plug) → End
♦ Remove connector of CMP sen-
sor 2
♦ Measure resistance between
special tool 9637 Pin III/18 and
CMP sensor 2 plug Pin 2

113 Camshaft position sensor 2 - below limit

Diagnosis conditions
• Engine running

Possible fault cause


♦ Short circuit to ground

Note!
♦ If both CMP sensor signals are missing, the start will take at
least 10 seconds.
♦ For safety reasons, the ignition timing is retarded.

Affected terminals
Terminal III/18

2839 P1397
0-166 page 3
Printed in Germany, 2000 p1397
0 DME 7.8 DME 7.8

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check signal wire from ♦ Connect special tool 9637 to ∞Ω Repair wiring har-
DME control module, wiring harness (DME control → End ness
Pin III/18, to CMP sensor module plug) → End
for short to ground ♦ Remove connector of CMP sen-
sor 2
♦ Measure resistance between
special tool 9637 Pin III/18 and
ground

113 Camshaft position sensor 2 - above limit

Diagnosis conditions
• Engine running

Possible fault cause


♦ Short circuit to B+

Note!
♦ If both CMP sensor signals are missing, the start will take at
least 10 seconds.
♦ For safety reasons, the ignition timing is retarded.

Affected terminals
Terminal III/18

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check signal wire from ♦ Connect special tool 9637 to 0V Repair wiring har-
DME control module, wiring harness (DME control → End ness
Pin III/18, to CMP sensor module plug) → End
for short to B+ ♦ Remove connector of CMP sen-
sor 2
♦ Switch on the ignition
♦ Measure voltage between spe-
cial tool 9637 Pin III/18 and
ground

0-166 page 4 2839 P1397


p1397 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P1411
0-167

208 Secondary Air Injection System, Bank 2 – Below


Limit

Diagnosis conditions
• Intake air temperature 4.5 - 60 °C
• Engine temperature 4.5 - 102 °C
• Mass air flow 36 - 150 kg/h
• Engine starting temperature less than 42 °C
• Altitude correction factor greater than 0.75
• Oxygen sensors 1 and 2 ahead of TWC are ready for operation
• The secondary air injection pump is switched on
• Diagnosis has not yet taken place during this cycle

Possible fault cause


♦ Secondary air injection pump is not triggered

♦ Secondary air injection pump does not work

♦ Air supply lines restricted

♦ Electric change-over valve does not function

♦ Air change-over valve does not function

♦ Vacuum system leaks

Affected terminals
III/11 and III/14

Diagnosis/troubleshooting

2665 P1411
0-167 page 1
Printed in Germany – 1, 2000 p1411
0 DME 7.8 DME 7.8

Note!
Secondary air diagnosis can be activated with the Porsche System Tester 2 in the "Short test" menu.

Work instruction Display OK If not OK


1 Activate secondary air ♦ Remove relay of secondary air ⇒ Step 3 ⇒ Step 2
pump injection pump.
♦ Jumper terminals 30 and 87.
♦ The secondary air pump must
be running (audible function).

– or
♦ Connect and switch on Porsche
System Tester 2.
♦ Select DME.
♦ Call up "Drive links" menu.
♦ Select "Secondary air pump".
♦ Activate secondary air pump
(audible function).
2 Check triggering of sec- ♦ Check fuse (Maxi Fuse) of AIR Battery positive volt- Check wire from pin
ondary air pump pump (on relay carrier 2). age 2 to DME control
♦ Remove relay of AIR pump (on module pin III/11 for
relay carrier 2). continuity.

♦ Measure voltage between pin 3


and ground
♦ Push relay back on.

♦ Remove connector of AIR pump. Battery positive volt-


♦ Measure voltage at pin 1 and pin age
2
3 Check vacuum system for Seal vacuum sys-
leaks tem
4 Check electric change- ♦ Remove two-pole connector of Battery positive volt-
over valve electric change-over valve. age
♦ Trigger AIR pump with Porsche
System Tester 2.
♦ Measure voltage at pin 1 and pin
2
♦ Remove vacuum hose of electric Vacuum must be
change-over valve with the present
engine running.

0-167 page 2 2665 P1411


p1411 Printed in Germany – 1, 2000
DME 7.8 DME 7.8 0
Work instruction Display OK If not OK
5 Check air change-over ♦ Run engine briefly to produce Vacuum must be
valve vacuum. present
♦ Activate secondary air pump.
♦ Remove vacuum hose of air
change-over valve.
♦ After activation, check pneu-
matic change-over valve for con-
tinuity
6 Check air supply lines for
blockage

2665 P1411
0-167 page 3
Printed in Germany – 1, 2000 p1411
0 DME 7.8 DME 7.8

0-167 page 4 2665 P1411


p1411 Printed in Germany – 1, 2000
DME 7.8 DME 7.8 0
P1455
0-168

170 A/C compressor control - open circuit

Diagnosis conditions
• Engine running
• Battery voltage greater than 7 V
• Air conditioning on

Possible fault cause


♦ A/C relay

♦ Open circuit in wiring

Affected terminals
Terminal IV/27

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check A/C relay ♦ Remove A/C relay Approx. 75 Ω Replace A/C relay
♦ Measure resistance between Pin ⇒ Step 2 → End
85 and Pin 86
2 Check control wire for A/ ♦ Remove A/C relay 0-5Ω Repair wiring har-
C relay, Pin 2 (terminal ♦ Connect special tool 9637 to → End ness
85), for open circuit wiring harness (DME control → End
module plug)
♦ Measure resistance between
special tool 9637 Pin IV/27 and
A/C relay plug Pin 2

8728 P1455
0-168 page 1
Printed in Germany, 2000 p1455
0 DME 7.8 DME 7.8

0-168 page 2 8728 P1455


p1455 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P1456
0-169

170 A/C compressor control - above limit

Diagnosis conditions
• Engine running
• Battery voltage greater than 7 V
• Air conditioning on

Possible fault cause


♦ Short circuit to B+ in wiring

Affected terminals
Terminal IV/27

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check control wire for A/ ♦ Remove A/C relay 0V Repair wiring har-
C relay, Pin 2 (terminal ♦ Remove DME control module → End ness
85), for short circuit to connector → End
B+
♦ Measure voltage between A/C
relay Pin 2 and ground
♦ Ignition on

8728 P1456
0-169 page 1
Printed in Germany, 2000 p1456
0 DME 7.8 DME 7.8

0-169 page 2 8728 P1456


p1456 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P1457
0-170

170 A/C compressor control - below limit

Diagnosis conditions
• Engine running
• Battery voltage greater than 7 V
• Air conditioning on

Possible fault cause


♦ Short circuit to ground in wiring

Affected terminals
Terminal IV/27

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check control wire for A/ ♦ Remove A/C relay ∞Ω Repair wiring har-
C relay, Pin 2 (terminal ♦ Remove DME control module → End ness
85), for short circuit to connector → End
ground
♦ Measure resistance between Pin
2 (terminal 85) and ground

8728 P1457
0-170 page 1
Printed in Germany, 2000 p1457
0 DME 7.8 DME 7.8

0-170 page 2 8728 P1457


p1457 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P1501
0-171

403 Throttle jacking unit, output stage - signal


implausible

Diagnosis conditions
• Engine idling

Possible fault cause


♦ Short circuit in wiring harness

♦ DME control module output stage faulty

Affected terminals
Terminal I/7

Note!
The vehicle is in emergency air function mode, i.e. the engine is
turning at approx. 1200 rpm.

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check wiring from DME ♦ Connect special tool 9637 to 0V Repair wiring har-
control module Pin I/7 to wiring harness (DME control ⇒ Step 2 ness
the throttle jacking unit module plug) → End
for short circuit to B+ ♦ Measure voltage between Pin I/
7 and ground
♦ Switch on the ignition

2 Check wiring from DME ♦ Connect special tool 9637 to ∞Ω Repair wiring har-
control module Pin I/7 to wiring harness (DME control → End ness
the throttle jacking unit module plug) → End
for short circuit to ground ♦ Measure resistance between Pin
I/7 and ground

2470 P1501
0-171 page 1
Printed in Germany, 2000 p1501
0 DME 7.8 DME 7.8

0-171 page 2 2470 P1501


p1501 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P1502
0-172

412 Throttle jacking unit, spring test - above limit

Diagnosis conditions
• Ignition on (approx. 30 sec.)
• Stationary vehicle
• Engine not running
• Engine temperature greater than 5 °C
• Intake air temperature greater than 5 °C

Possible fault cause


♦ Throttle part

Affected terminals
-

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Replace throttle part ⇒ Step 2
2 Erase fault memory ⇒ Step 3
3 Perform adaptation ♦ Switch on the ignition → End → End
♦ Wait one minute
♦ Actuate accelerator pedal
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

2442 P1502
0-172 page 1
Printed in Germany, 2000 p1502
0 DME 7.8 DME 7.8

0-172 page 2 2442 P1502


p1502 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P1503
0-173

402 Throttle Jacking Unit, Position Error - Signal


Implausible

Diagnosis conditions
• Driving with changing pedal position

Possible fault cause


♦ Short circuit in wiring harness

♦ Sluggish throttle

Affected terminals
Terminal I/9 and I/7

Note!
The vehicle is in emergency function mode, i.e. the engine is turning
at approx. 1200 rpm.

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check wiring from DME ♦ Connect special tool 9637. Low battery voltage Repair wiring har-
control module pin I/7 to ♦ Measure voltage between pin I/ ⇒ Step 2. ness
the throttle jacking unit 7 and ground. → End.
for short circuit to B+.
♦ Switch on the ignition.

2 Check wiring from DME ♦ Connect special tool 9637. Low battery voltage Repair wiring har-
control module pin I/9 to ♦ Measure voltage between pin I/ ⇒ Step 3. ness
the throttle jacking unit 9 and ground. → End.
for short circuit to B+.
♦ Switch on the ignition.
3 Check wiring from DME ♦ Connect special tool 9637. 0V Repair wiring har-
control module pin I/7 to ♦ Measure voltage between pin I/ ⇒ Step 4. ness
the throttle part for short 7 and pin I/2. → End.
circuit to ground

2442 P1503
0-173 page 1
Printed in Germany – 3, 2001 p1503
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


4 Check wiring from DME ♦ Connect special tool 9637. 0V Repair wiring har-
control module pin I/9 to ♦ Measure voltage between pin I/ ⇒ Step 5. ness
the throttle part for short 9 and pin I/2. → End.
circuit to ground.
5 Check wiring from DME ♦ Connect special tool 9637 to ∞Ω Repair wiring har-
control module, pin I/7, wiring harness (DME control ⇒ Step 6. ness
for short circuit to wire, module plug). → End.
pin I/9. ♦ Remove connector of throttle
part.
♦ Measure resistance between pin
I/7 and pin I/9.

0-173 page 2 2442 P1503


p1503 Printed in Germany – 3, 2001
DME 7.8 DME 7.8 0
Remove connector of throttle part:

Work instruction Display OK If not OK


6 Check resistance of ♦ Connect special tool 9637 to 1,2 - 1,6 Ω Replace throttle part
motor actuator in throttle wiring harness (DME control (at 20 °C) ⇒ Step 8.
part. module plug). ⇒ Step 7.
♦ Measure resistance between pin
I/7 and pin I/9.
7 Replace DME control module. ⇒ Step 8.
8 Perform adaptation. ♦ Switch on the ignition. → End. → End.
♦ Wait one minute.
♦ Do not press the accelerator.
♦ Switch off the ignition for at
least 10 seconds.
♦ Read out the fault memory.

2442 P1503
0-173 page 3
Printed in Germany – 3, 2001 p1503
0 DME 7.8 DME 7.8

0-173 page 4 2442 P1503


p1503 Printed in Germany – 3, 2001
DME 7.8 DME 7.8 0
P1504
0-174

410 Throttle jacking unit, emergency air position - sig-


nal implausible

Diagnosis conditions
• Ignition on (approx. 30 sec.)

Possible fault cause


♦ No adaptation performed

♦ Throttle part

Affected terminals
-

Note!
The fault is entered during the adaptation phase.

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Perform adaptation ♦ Switch on the ignition Fault entered → End
♦ Wait one minute ⇒ Step 2

♦ Do not press the accelerator


♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

2 Replace throttle part ⇒ Step 3


3 Perform adaptation ♦ Switch on the ignition → End → End
♦ Wait one minute
♦ Actuate accelerator pedal
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

2442 P1504
0-174 page 1
Printed in Germany, 2000 p1504
0 DME 7.8 DME 7.8

0-174 page 2 2442 P1504


p1504 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P1505
0-175

404 Throttle Jacking Unit, Control Range - Open Cir-


cuit

Diagnosis conditions
• Driving with changing pedal position

Possible fault cause


♦ Open circuit

♦ Short circuit to B+

Affected terminals
Terminal I/7 and I/9

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check wiring from DME ♦ Connect special tool 9637 to 0-5Ω Repair wiring har-
control module pin I/7 to wiring harness (DME control ⇒ Step 2. ness
the throttle part for conti- module plug). → End.
nuity. ♦ Remove connector of throttle
part.
♦ Measure resistance between
special tool 9637 pin I/7 and
throttle part plug connection pin
4.

2470 P1505
0-175 page 1
Printed in Germany – 3, 2001 p1505
0 DME 7.8 DME 7.8

Remove connector of throttle part:

Work instruction Display OK If not OK


2 Check wiring from DME ♦ Connect special tool 9637 to 0-5Ω Repair wiring har-
control module pin I/9 to wiring harness (DME control ⇒ Step 3. ness
the throttle part for conti- module plug). → End.
nuity. ♦ Remove connector of throttle
part.
♦ Measure resistance between
special tool 9637 pin I/9 and
throttle part plug connection pin
1.
3 Check resistance of ♦ Connect special tool 9637 to 1.2 to 1.6 Ω Replace throttle part
motor actuator in throttle wiring harness (DME control (at 20 °C) → End.
part. module plug). ⇒ Step 4.
♦ Measure resistance between
special tool 9637 pin I/7 and pin
I/9.
4 Replace DME control module. ⇒ Step 5.
5 Perform adaptation. ♦ Switch on the ignition. → End. → End.
♦ Wait one minute.
♦ Do not press the accelerator.
♦ Switch off the ignition for at
least 10 seconds.
♦ Read out the fault memory.

404 Throttle Jacking Unit, Control Range - Below Limit

Diagnosis conditions
• Driving with changing pedal position

0-175 page 2 2470 P1505


p1505 Printed in Germany – 3, 2001
DME 7.8 DME 7.8 0
Possible fault cause
♦ Open circuit

♦ Short circuit to B+

Affected terminals
Terminal I/7 and I/9

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check wiring from DME ♦ Connect special tool 9637. Low battery voltage Repair wiring har-
control module, pin I/7, to ♦ Measure voltage between pin I/ ⇒ Step 2. ness
throttle part for short cir- 7 and ground. → End.
cuit to B+.
♦ Switch on the ignition.
2 Check wiring from DME ♦ Connect special tool 9637. Low battery voltage Repair wiring har-
control module, pin I/9, to ♦ Measure voltage between pin I/ → End. ness
throttle part for short cir- 9 and ground. → End.
cuit to B+.
♦ Switch on the ignition.

404 Throttle Jacking Unit, Control Range - Above Limit

Diagnosis conditions
• Driving with changing pedal position

Possible fault cause


♦ Short circuit to ground

♦ Short circuit triggering wire

♦ Sluggish throttle

Affected terminals
Terminal I/7 and I/9

2470 P1505
0-175 page 3
Printed in Germany – 3, 2001 p1505
0 DME 7.8 DME 7.8

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check wiring from DME ♦ Connect special tool 9637. 0V Repair wiring har-
control module, pin I/7, to ♦ Measure voltage between pin I/ ⇒ Step 2. ness
throttle part for short cir- 7 and pin I/2. → End.
cuit to ground.
2 Check wiring from DME ♦ Connect special tool 9637. 0V Repair wiring har-
control module, pin I/9, to ♦ Measure voltage between pin I/ → End. ness
throttle part for short cir- 9 and pin I/2. → End.
cuit to ground.

0-175 page 4 2470 P1505


p1505 Printed in Germany – 3, 2001
DME 7.8 DME 7.8 0
P1506
0-176

413 Throttle jacking unit lower mechanical stop - sig-


nal implausible

Diagnosis conditions
• Ignition on (approx. 30 sec.)
• Stationary vehicle
• Engine not running
• Engine temperature between 5 and 100 °C
• Intake air temperature between 5 and 100 °C
• Battery voltage greater than 10 V
• Pedal value less than 0.8 %

Possible fault cause


♦ No adaptation performed

Affected terminals
-

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Perform adaptation ♦ Switch on the ignition → End Fault is being
♦ Wait one minute entered
⇒ Step 2
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

2 Replace throttle part ⇒ Step 1

2442 P1506
0-176 page 1
Printed in Germany, 2000 p1506
0 DME 7.8 DME 7.8

0-176 page 2 2442 P1506


p1506 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P1507
0-177

411 Throttle jacking unit, gain adjustment - signal


implausible

Diagnosis conditions
• Ignition on (approx. 30 sec.)
• Stationary vehicle
• Engine not running
• Engine temperature between 5 and 100 °C
• Intake air temperature between 5 and 100 °C
• Battery voltage greater than 10 V
• Pedal value less than 0.8 %

Possible fault cause


♦ DME control module faulty

Affected terminals
-

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Replace DME control module ⇒ Step 2
2 Perform adaptation ♦ Switch on the ignition → End → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

2470 P1507
0-177 page 1
Printed in Germany, 2000 p1507
0 DME 7.8 DME 7.8

0-177 page 2 2470 P1507


p1507 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P1508
0-178

408 Torque comparison function monitor - signal


implausible

Diagnosis conditions
• Engine speed greater than 1,120 rpm

Possible fault cause


♦ DME control module faulty

Affected terminals

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Replace DME control module ⇒ Step 2
2 Perform adaptation ♦ Switch on the ignition → End → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

2470 P1508
0-178 page 1
Printed in Germany, 2000 p1508
0 DME 7.8 DME 7.8

0-178 page 2 2470 P1508


p1508 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P1509
0-179

429 Torque Limiter

Diagnosis conditions
• Driving operation

Possible fault cause


♦ DME control module

Affected terminals
-

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Replace DME control
module.
2 Perform adaptation. ♦ Switch on the ignition.
♦ Wait one minute. Do not press
the accelerator.
♦ Switch off the ignition for at
least 10 seconds.
♦ Read out the fault memory.

2470 P1509
0-179 page 1
Printed in Germany – 3, 2001 p1509
0 DME 7.8 DME 7.8

0-179 page 2 2470 P1509


p1509 Printed in Germany – 3, 2001
DME 7.8 DME 7.8 0
P1510
0-180

542 Throttle jacking unit - exchange detection without


adaptation - signal implausible

Diagnosis conditions
• Ignition on
• Stationary vehicle
• Engine not running
• Engine temperature between 5 and 100 °C
• Intake air temperature between 5 and 100 °C
• Battery voltage greater than 10 V
• Pedal value less than 0.8 %

Possible fault cause


♦ No new adaptation after replacement of throttle part

Affected terminals
-

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Perform adaptation ♦ Switch on the ignition → End → End
♦ Wait one minute
♦ Actuate accelerator pedal
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

2470 P1510
0-180 page 1
Printed in Germany, 2000 p1510
0 DME 7.8 DME 7.8

0-180 page 2 2470 P1510


p1510 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P1511
0-181

543 Throttle jacking unit - abortion of test due to neg-


ative influence on ambient condition

Diagnosis conditions
• Ignition on

Possible fault cause


♦ Starting the vehicle during adaptation after replacement of throt-
tle part

Affected terminals
-

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Perform adaptation ♦ Switch on the ignition → End → End
♦ Wait one minute Do not press
the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

2442 P1511
0-181 page 1
Printed in Germany, 2000 p1511
0 DME 7.8 DME 7.8

0-181 page 2 2442 P1511


p1511 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P1512
0-182

76 Ambient Temperature (via CAN from instrument


cluster) - Signal Implausible

Diagnosis conditions
• Ignition on

Possible fault cause


♦ Instrument cluster

Affected terminals

Diagnosis/Troubleshooting

Note!
With an outside temperature of less than or equal to -40° C, this fault is stored because no lower temperatures can
be displayed in the instrument cluster. In this case, a fault status is not present.

Work instruction Display OK If not OK


1 Replace instrument clus-
ter.

9025 P1512
0-182 page 1
Printed in Germany – 3, 2001 p1512
0 DME 7.8 DME 7.8

0-182 page 2 9025 P1512


p1512 Printed in Germany – 3, 2001
DME 7.8 DME 7.8 0
P1513
0-183

541 Throttle jacking unit, spring test - above limit/


below limit

Diagnosis conditions
• Ignition on (approx. 30 sec.)
• Stationary vehicle
• Engine not running
• Engine temperature greater than 5 °C
• Intake air temperature greater than 5 °C

Possible fault cause


♦ Throttle part

Affected terminals

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Replace throttle part ⇒ Step 2
2 Erase fault memory ⇒ Step 3
3 Perform adaptation ♦ Switch on the ignition → End → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

2442 P1513
0-183 page 1
Printed in Germany, 2000 p1513
0 DME 7.8 DME 7.8

0-183 page 2 2442 P1513


p1513 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P1514
0-184

540 Throttle jacking unit lower mechanical stop - sig-


nal implausible

Diagnosis conditions
• Ignition on

Possible fault cause


♦ No adaptation values available despite repeated adaptations

Affected terminals
-

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Replace throttle part ⇒ Step 2
2 Perform adaptation ♦ Switch on the ignition → End → End
♦ Wait one minute Do not press
the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

2442 P1514
0-184 page 1
Printed in Germany, 2000 p1514
0 DME 7.8 DME 7.8

0-184 page 2 2442 P1514


p1514 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P1515
0-184.1

Throttle Jacking Unit, Spring Test – Above Limit

Diagnosis conditions
• Ignition on (approx. 30 sec.)
• Stationary vehicle
• Engine not running
• Engine temperature greater than 5°C
• Intake air temperature greater than 5 °C

Possible fault cause


♦ Throttle part

Affected terminals

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Replace throttle part Þ Step 2
2 Erase Fault Memory Þ Step 3
3 Perform adaptation. ♦ Switch on the ignition. → End. → End.
♦ Wait one minute.
♦ Do not press the accelerator.
♦ Switch off the ignition for at
least 10 seconds.
♦ Read out the fault memory.

2442 P1515
0-184.1 page 1
Printed in Germany – 6, 2002 p1515
0 DME 7.8 DME 7.8

0-184.1 page 2 2442 P1515


p1515 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P1516
0-184.2

Throttle Jacking Unit, Control Range - Above Limit

Diagnosis conditions
• Driving with changing pedal position

Possible fault cause


♦ Short circuit to ground
♦ Short circuit triggering wire

♦ Sluggish throttle

Affected terminals
Terminal I/7 and I/9

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check wiring from DME ♦ Connect special tool 9637. 0V Repair wiring har-
control module, pin I/7, to ♦ Measure voltage between pin I/ Þ Step 2 ness
throttle part for short cir- 7 and pin I/2. → End.
cuit to ground.
2 Check wiring from DME ♦ Connect special tool 9637. 0V Repair wiring har-
control module, Pin I/9, to ♦ Measure voltage between Pin I/ → End. ness
throttle part for short cir- 9 and Pin I/2. → End.
cuit to ground.

2470 P1516
0-184.2 page 1
Printed in Germany – 6, 2002 p1516
0 DME 7.8 DME 7.8

0-184.2 page 2 2470 P1516


p1516 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P1517
0-184.3

Throttle Jacking Unit, Abortion of Test due to Negative


Influence on Ambient Condition - Above Limit

Diagnosis conditions
• Ignition on

Possible fault cause


♦ Starting the vehicle during adaptation after replacement of throt-
tle part

Affected terminals
-

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Perform adaptation. ♦ Switch on the ignition. → End. → End.
♦ Wait one minute. Do not press
the accelerator.
♦ Switch off the ignition for at
least 10 seconds.
♦ Read out the fault memory.

2442 P1517
0-184.3 page 1
Printed in Germany – 6, 2002 p1517
0 DME 7.8 DME 7.8

0-184.3 page 2 2442 P1517


p1517 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P1518
0-184.4

Throttle Jacking Unit, Control Range – Below Limit

Diagnosis conditions
• Driving with changing pedal position

Possible fault cause


♦ Open circuit
♦ Short circuit to B+

Affected terminals
Terminal I/7 and I/9

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check wiring from DME ♦ Connect special tool 9637. Low battery voltage Repair wiring har-
control module, pin I/7, to ♦ Measure voltage between pin I/ Þ Step 2. ness
throttle part for short cir- 7 and ground. → End.
cuit to B+.
♦ Switch on the ignition.

2 Check wiring from DME ♦ Connect special tool 9637. Low battery voltage Repair wiring har-
control module, pin I/9, to ♦ Measure voltage between pin I/ → End. ness
throttle part for short cir- 9 and ground. → End.
cuit to B+.
♦ Switch on the ignition.

2470 P1518
0-184.4 page 1
Printed in Germany – 6, 2002 p1518
0 DME 7.8 DME 7.8

0-184.4 page 2 2470 P1518


p1518 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P1546
0-185

171 Charge Pressure Control Valve Output Stage -


Above Limit

Diagnosis conditions
• Charge pressure control active

Possible fault cause


♦ Charge pressure control valve (coil) short circuit

♦ Short circuit to B+

Affected terminals
III/4

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check charge pressure ♦ Measure resistance at the 20 - 26 Ω at 20 °C.
control valve. charge pressure control valve.
2 Check wiring harness for ♦ Connect special tool 9637 to 0 V. Repair wiring har-
short to B+. wiring harness (DME control ness.
module plug).
♦ Remove connector of charge
pressure control valve.
♦ Ignition on.
♦ Measure voltage between spe-
cial tool 9637 pin III/4 and
ground.

2193 P1546
0-185 page 1
Printed in Germany – 3, 2001 p1546
0 DME 7.8 DME 7.8

0-185 page 2 2193 P1546


p1546 Printed in Germany – 3, 2001
DME 7.8 DME 7.8 0
P1547
0-186

171 Charge Pressure Control Valve Output Stage -


Below Limit

Diagnosis conditions
• Ignition on

Possible fault cause


♦ Short circuit to ground

Affected terminals
III/4

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check wiring harness for ♦ Connect special tool 9637 to ∞Ω Repair wiring har-
short to ground. wiring harness (DME control ness.
module plug).
♦ Remove connector of charge
pressure control valve.
♦ Measure resistance between
special tool 9637 pin III/4 and
ground.

2193 P1547
0-186 page 1
Printed in Germany – 3, 2001 p1547
0 DME 7.8 DME 7.8

0-186 page 2 2193 P1547


p1547 Printed in Germany – 3, 2001
DME 7.8 DME 7.8 0
P1548
0-187

171 Charge Pressure Control Valve Output Stage -


Open Circuit

Diagnosis conditions
• Ignition on

Possible fault cause


♦ Charge pressure control valve (coil) open circuit

♦ Open circuit in wiring

Affected terminals
III/4

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check charge pressure ♦ Measure resistance at the 20 - 26 Ω at 20 °C.
control valve. charge pressure control valve.
2 Check wiring harness for ♦ Connect special tool 9637 to 0-5Ω Repair wiring har-
open circuit. wiring harness (DME control ness
module plug). → End.
♦ Remove connector of charge
pressure control valve.
♦ Measure resistance between
special tool 9637 pin III/4 and
charge pressure control valve
plug pin 2.

2193 P1548
0-187 page 1
Printed in Germany – 3, 2001 p1548
0 DME 7.8 DME 7.8

0-187 page 2 2193 P1548


p1548 Printed in Germany – 3, 2001
DME 7.8 DME 7.8 0
P1570
0-188

39 Immobilizer - signal implausible

Diagnosis conditions
• Start condition
• Motronic reset

Possible fault cause


♦ Open circuit in wiring between DME control module and alarm
system
♦ Short circuit to ground or short circuit to B+

♦ Alarm system control module faulty

Affected terminals
-

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check signal wire for con- ♦ Remove connector I of alarm 0-5Ω ⇒ Step 2
tinuity system control module ⇒ Step 3
♦ Connect special tool 9637 to
wiring harness (DME control
module plug)
♦ Measure resistance between
special tool 9637 Pin I/3 and
alarm system control module
plug Pin I/23
2 Remove connector X 2/3 ♦ Measure resistance between 0-5Ω Repair wiring har-
plug connection X 2/3 bushing ⇒ Step 3 ness
6 and special tool 9637 Pin I/3 → End
♦ Measure resistance between
plug connection X 2/3 Pin 6 and
alarm system control module
plug I Pin 23

9068 P1570
0-188 page 1
Printed in Germany, 2000 p1570
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Check signal wire for ♦ Remove connector I of alarm ∞Ω Repair wiring har-
short circuit to ground system control module ⇒ Step 4 ness
♦ Connect special tool 9637 to → End
wiring harness (DME control
module plug)
♦ Measure resistance between
special tool 9637 Pin I/3 and
ground
4 Check signal wire for ♦ Remove connector I of alarm 0V Repair wiring har-
short circuit to B+ system control module ⇒ Step 4 ness
♦ Connect special tool 9637 to → End
wiring harness (DME control
module plug)
♦ Measure voltage between spe-
cial tool 9637 Pin I/3 and
ground
5 Replace alarm system control module. → End → End

0-188 page 2 9068 P1570


p1570 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P1571
0-189

39 Immobilizer - open circuit/no signal

Diagnosis conditions
• Start condition
• Motronic reset

Possible fault cause


♦ Open circuit in wiring between DME control module and alarm
system
♦ Short circuit to ground or short circuit to B+

♦ Alarm system control module faulty

Affected terminals
-

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check signal wire for con- ♦ Remove connector I of alarm 0-5Ω ⇒ Step 2
tinuity system control module ⇒ Step 3
♦ Connect special tool 9637 to
wiring harness (DME control
module plug)
♦ Measure resistance between
special tool 9637 Pin I/3 and
alarm system control module
plug Pin I/23
2 Remove connector X 2/3 ♦ Measure resistance between 0-5Ω Repair wiring har-
plug connection X 2/3 bushing ⇒ Step 3 ness
6 and special tool 9637 Pin I/3 → End
♦ Measure resistance between
plug connection X 2/3 Pin 6 and
alarm system control module
plug I Pin 23

9068 P1571
0-189 page 1
Printed in Germany, 2000 p1571
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Check signal wire for ♦ Remove connector I of alarm ∞Ω Repair wiring har-
short circuit to ground system control module ⇒ Step 4 ness
♦ Connect special tool 9637 to → End
wiring harness (DME control
module plug)
♦ Measure resistance between
special tool 9637 Pin I/3 and
ground
4 Check signal wire for ♦ Remove connector I of alarm 0V Repair wiring har-
short circuit to B+ system control module ⇒ Step 4 ness
♦ Connect special tool 9637 to → End
wiring harness (DME control
module plug)
♦ Measure voltage between spe-
cial tool 9637 Pin I/3 and
ground
5 Replace alarm system control module. → End → End

0-189 page 2 9068 P1571


p1571 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P1574
0-190

364 Stop light switch - signal implausible

Diagnosis conditions
• Ignition on

Possible fault cause


♦ Stop light switch

♦ Wiring harness

Note!
The DME control module receives the signals from the stop light
switches via CAN bus.

Affected terminals

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check stop light switch ♦ Remove stop light switch 0-5Ω Replace stop light
♦ Measure resistance between Pin switch
1 and Pin 4 → End

♦ Actuate stop light switch ∞Ω


♦ Measure resistance between Pin ∞Ω
1 and Pin 2
♦ Actuate stop light switch 0-5Ω
♦ Install stop light switch ⇒ Step 2
2 Check wiring from PSM ♦ Remove PSM control module 0V Repair wiring har-
control module to stop connector ness
light switch 1 for short cir- ♦ Measure voltage between Pin 32 → End
cuit to B+ and ground
♦ Switch on the ignition

♦ Actuate brake Battery voltage


⇒ Step 3

9436 P1574
0-190 page 1
Printed in Germany, 2000 p1574
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Check wiring from PSM ♦ Remove PSM control module Battery voltage Repair wiring har-
control module to stop connector ness
light switch 2 for short cir- ♦ Measure voltage between Pin 37 → End
cuit to B+ and ground
♦ Switch on the ignition

♦ Actuate brake 0V
→ End

0-190 page 2 9436 P1574


p1574 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P1575
0-190.1

Pedal Sensor Movement - Signal Implausible

Diagnosis conditions
• Ignition on (approx. 30 sec.)
• Battery positive voltage greater than 7 V

Possible fault cause


♦ Pedal sensor

Affected terminals
-

Note!
♦ The system is located in the pedal sensor standby mode

♦ This fault only occurs in combination with fault P0121 or P0221

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Replace pedal sensor → End. → End.

2078 P1575
0-190.1 page 1
Printed in Germany – 6, 2002 p1575
0 DME 7.8 DME 7.8

0-190.1 page 2 2078 P1575


p1575 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P1576
0-191

662 Cruise Control Standby Lamp via CAN - Open Cir-


cuit

Diagnosis conditions
• Ignition on

Possible fault cause


♦ Instrument cluster

Affected terminals

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Replace instrument clus-
ter

9025 P1576
0-191 page 1
Printed in Germany – 2, 2000 p1576
0 DME 7.8 DME 7.8

0-191 page 2 9025 P1576


p1576 Printed in Germany – 2, 2000
DME 7.8 DME 7.8 0
P1577
0-192

427 Accelerator pedal position sensor 1 - signal


implausible

Diagnosis conditions
• Ignition on (approx. 30 sec.)
• Battery voltage greater than 7 V

Possible fault cause


♦ Pedal sensor

Affected terminals
-

Note!
♦ The system operates in pedal sensor standby mode, i.e. the
angle of the accelerator pedal is calculated from the residual
position sensor signal.
♦ The maximum pedal value is limited to 30 %.

♦ The dynamic is limited.

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Replace pedal sensor → End → End

427 Accelerator pedal position sensor 1 - below limit

Diagnosis conditions
• Ignition on (approx. 30 sec.)
• Battery voltage greater than 7 V

Possible fault cause


♦ Short circuit to ground

♦ Pedal sensor

2078 P1577
0-192 page 1
Printed in Germany, 2000 p1577
0 DME 7.8 DME 7.8

Affected terminals
Terminal IV/8

Note!
♦ The system operates in pedal sensor standby mode, i.e. the
angle of the accelerator pedal is calculated from the residual
position sensor signal.
♦ The maximum pedal value is limited to 30 %.

♦ The dynamic is limited.

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check wiring from DME ♦ Connect special tool 9637 to ∞Ω Repair wiring har-
control module, Pin IV/8, wiring harness (DME control ⇒ Step 2 ness
to pedal sensor, Pin 2, for module plug) → End
short circuit to ground ♦ Measure resistance between
special tool Pin IV/8 and ground
2 Replace pedal sensor → End → End

427 Accelerator pedal position sensor 1 - above limit

Diagnosis conditions
• Ignition on (approx. 30 sec.)
• Battery voltage greater than 7 V

Possible fault cause


♦ Short circuit to B+

♦ Pedal sensor

Affected terminals
Terminal IV/8

Note!
♦ The system operates in pedal sensor standby mode, i.e. the
angle of the accelerator pedal is calculated from the residual
position sensor signal.
♦ The maximum pedal value is limited to 30 %.

♦ The dynamic is limited.

0-192 page 2 2078 P1577


p1577 Printed in Germany, 2000
DME 7.8 DME 7.8 0
Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check wiring from DME ♦ Connect special tool 9637 to 0V Repair wiring har-
control module, Pin IV/8, wiring harness (DME control ⇒ Step 2 ness
to pedal sensor, Pin 2, for module plug) → End
short circuit to B+ ♦ Switch on the ignition
♦ Measure voltage between spe-
cial tool Pin IV/8 and ground
2 Replace pedal sensor → End → End

2078 P1577
0-192 page 3
Printed in Germany, 2000 p1577
0 DME 7.8 DME 7.8

0-192 page 4 2078 P1577


p1577 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P1578
0-193

428 Accelerator pedal position sensor 2 - signal


implausible

Diagnosis conditions
• Ignition on (approx. 30 sec.)
• Battery voltage greater than 7 V

Possible fault cause


♦ Pedal sensor

Affected terminals
-

Note!
♦ The system operates in pedal sensor standby mode, i.e. the
angle of the accelerator pedal is calculated from the residual
position sensor signal.
♦ The maximum pedal value is limited to 30 %.

♦ The dynamic is limited.

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Replace pedal sensor → End → End

428 Accelerator pedal position sensor 2 - below limit

Diagnosis conditions
• Ignition on (approx. 30 sec.)
• Battery voltage greater than 7 V

Possible fault cause


♦ Short circuit to ground

♦ Pedal sensor

2078 P1578
0-193 page 1
Printed in Germany, 2000 p1578
0 DME 7.8 DME 7.8

Affected terminals
Terminal IV/13

Note!
♦ The system operates in pedal sensor standby mode, i.e. the
angle of the accelerator pedal is calculated from the residual
position sensor signal.
♦ The maximum pedal value is limited to 30 %.

♦ The dynamic is limited.

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check wiring from DME ♦ Connect special tool 9637 to ∞Ω Repair wiring har-
control module, Pin IV/ wiring harness (DME control ⇒ Step 2 ness
13, to pedal sensor, Pin module plug) → End
2, for short circuit to ♦ Measure resistance between
ground special tool Pin IV/13 and
ground
2 Replace pedal sensor → End → End

428 Accelerator pedal position sensor 2 - above limit

Diagnosis conditions
• Ignition on (approx. 30 sec.)
• Battery voltage greater than 7 V

Possible fault cause


♦ Short circuit to B+

♦ Pedal sensor

Affected terminals
Terminal IV/13

0-193 page 2 2078 P1578


p1578 Printed in Germany, 2000
DME 7.8 DME 7.8 0
Note!
♦ The system operates in pedal sensor standby mode, i.e. the
angle of the accelerator pedal is calculated from the residual
position sensor signal.
♦ The maximum pedal value is limited to 30 %.

♦ The dynamic is limited.

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check wiring from DME ♦ Connect special tool 9637 to 0V Repair wiring har-
control module, Pin IV/ wiring harness (DME control ⇒ Step 2 ness
13, to pedal sensor, Pin module plug) → End
2, for short circuit to B+ ♦ Switch on the ignition
♦ Measure voltage between spe-
cial tool Pin IV/13 and ground
2 Replace pedal sensor → End → End

2078 P1578
0-193 page 3
Printed in Germany, 2000 p1578
0 DME 7.8 DME 7.8

0-193 page 4 2078 P1578


p1578 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P1579
0-194

111 Crankshaft Position Sensor Signal Implausible

Diagnosis conditions
• Engine running

Possible fault cause


♦ Corrosion in the connector

♦ Loose contact

Affected terminals
III/32, III/45 and III/46

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Remove connector.
2 Check connector for cor- ♦ Visual inspection. Clean contacts.
rosion.
3 Check rpm/crankshaft ♦ Measure resistance between 0.8 - 1.0 kΩ at 20 Replace rpm/crank-
position sensor. pins 1 and 2. °C. shaft position sen-
sor.
♦ Measure resistance between ∞Ω
pins 1 and 3.
4 Check signal with engine ♦ Connect special tool 9637. The following dis-
tester. ♦ Connect engine tester. Use spe- play should appear
cial input, connect positive cable on the oscilloscope.
to pin III/32, negative cable to
pin III/46.
♦ Start engine or crank engine
with starter motor.

2873 P1579
0-194 page 1
Printed in Germany – 3, 2001 p1579
0 DME 7.8 DME 7.8

Figure: 20V DC 1:1

5ms/DIV

0-194 page 2 2873 P1579


p1579 Printed in Germany – 3, 2001
DME 7.8 DME 7.8 0
P1600
0-195

216 CAN timeout PSM - open circuit

Diagnosis conditions
• Vehicle has PSM
• Battery voltage greater than 10 V
• Ignition on

Possible fault cause


♦ Wiring harness

♦ PSM control module not connected

♦ PSM control module faulty

Note!
♦ If all CAN bus faults are stored, there must be a short circuit in
the CAN bus wiring.
♦ If one CAN bus fault is stored, the cruise control system is out of
order.
♦ CAN bus faults may be caused by a control module reset. The
fault is then indicated as "Not present".

Affected terminals
Terminal IV/36 and IV/37

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check whether connector of PSM control module is plugged in. ⇒ Step 2
2 Check CAN bus from DME ♦ Remove DME control module Repair wiring har-
control module to PSM connector ness
control module for conti- ♦ Remove plug I from instrument → End
nuity cluster
♦ Remove PSM control module
connector
♦ Connect special tool 9637 to
wiring harness (DME control
module plug)

P1600
0-195 page 1
Printed in Germany, 2000 p1600
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


♦ Measure resistance between 0-5Ω
special tool plug IV Pin 36 and
PSM control module plug Pin 61
♦ Measure resistance between 0-5Ω
special tool 9637 plug IV Pin 37 ⇒ Step 3
and PSM control module plug
Pin 63

Note!
The wires are routed via two connectors.

Work instruction Display OK If not OK


3 Check CAN bus from DME ♦ Remove DME control module Repair wiring har-
control module to PSM connector ness
control module for short ♦ Remove plug I from instrument → End
circuit to ground cluster
♦ Remove PSM control module
connector
♦ Connect special tool 9637 to
wiring harness (DME control
module plug)
♦ Measure resistance between ∞Ω
special tool 9637 plug IV Pin 36
and ground
♦ Measure resistance between ∞Ω
special tool plug IV Pin 37 and ⇒ Step 4
ground

Note!
The wires are also routed to the instrument cluster.

0-195 page 2 P1600


p1600 Printed in Germany, 2000
DME 7.8 DME 7.8 0
Work instruction Display OK If not OK
4 Check CAN bus from DME ♦ Remove DME control module Repair wiring har-
control module to PSM connector ness
control module for short ♦ Remove plug I from instrument → End
circuit to B+ cluster
♦ Remove PSM control module
connector
♦ Connect special tool 9637 to
wiring harness (DME control
module plug)
♦ Measure voltage between spe- 0V
cial tool 9637 plug IV Pin 36 and
ground
♦ Switch on the ignition

♦ Measure voltage between spe- 0V


cial tool 9637 plug IV Pin 37 and ⇒ Step 5
ground
♦ Switch on the ignition

5 Check CAN bus from DME ♦ Remove DME control module ∞Ω Repair wiring har-
control module to PSM connector → End ness
control module for short ♦ Remove plug I from instrument → End
circuit cluster
♦ Remove PSM control module
connector
♦ Connect special tool 9637 to
wiring harness (DME control
module plug)
♦ Measure resistance between
special tool 9637 plug IV Pin 36
and plug IV Pin 37

P1600
0-195 page 3
Printed in Germany, 2000 p1600
0 DME 7.8 DME 7.8

0-195 page 4 P1600


p1600 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P1601
0-196

CAN timeout instrument cluster - signal implausible

Diagnosis conditions
• Battery positive voltage greater than 10 V
• Ignition on

Possible fault cause


♦ Instrument cluster faulty

Note!
♦ If one CAN bus fault is stored, the cruise control system is out of
order.
♦ CAN bus faults may be caused by a control module reset. The
fault is then indicated as "Not present".

Affected terminals
-

Diagnosis/troubleshooting
Replace instrument cluster.

CAN timeout instrument cluster - open circuit

Diagnosis conditions
• Battery positive voltage greater than 10 V
• Ignition on

Possible fault cause


♦ Wiring harness faulty

♦ Plug on instrument cluster not connected

♦ Instrument cluster faulty

P1601
0-196 page 1
Printed in Germany – 8, 2002 p1601
0 DME 7.8 DME 7.8

Note!
♦ If all CAN bus faults are stored, there is a short circuit in the CAN
bus wiring
♦ If one CAN bus fault is stored, the cruise control system is out of
order.
♦ CAN bus faults may be caused by a control module reset. The
fault is then indicated as "Not present".

Affected terminals
Terminal I/15 and I/31

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check whether connector of instrument cluster is plugged in Þ Step 2
2 Check CAN bus from DME ♦ Remove DME control module Repair wiring har-
control module to instru- connector ness
ment cluster for continuity ♦ Remove plug I from instrument → End.
cluster
♦ Remove PSM control module
connector
♦ Connect special tool 9637 to
wiring harness (DME control
module plug)
♦ Measure resistance between 0-5Ω
special tool 9637 plug IV pin 36
and instrument cluster plug I pin
15
♦ Measure resistance between 0-5Ω
special tool plug IV pin 37 and Þ Step 3
instrument cluster plug I pin 31
3 Check CAN bus from DME ♦ Remove DME control module Repair wiring har-
control module to instru- connector ness
ment cluster for short cir- ♦ Remove plug I from instrument → End.
cuit to ground cluster
♦ Remove PSM control module
connector
♦ Remove plug of steering angle
sensor
♦ Connect special tool 9637 to
wiring harness (DME control
module plug)

0-196 page 2 P1601


p1601 Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
Work instruction Display OK If not OK
♦ Measure resistance between ∞Ω
special tool 9637 plug IV pin 36
and ground
♦ Measure resistance between ∞Ω
special tool 9637 plug IV pin 37 Þ Step 4
and ground

Note!
The wires are also routed to the PSM control module.

Work instruction Display OK If not OK


4 Check CAN bus from DME ♦ Remove DME control module Repair wiring har-
control module to instru- connector ness
ment cluster for short cir- ♦ Remove plug I from instrument → End.
cuit to B+ cluster
♦ Remove PSM control module
connector
♦ Connect special tool 9637 to
wiring harness (DME control
module plug)
♦ Switch on the ignition
♦ Measure voltage between spe-
cial tool 9637 plug IV pin 36 and
ground
♦ Measure voltage between spe- 0V
cial tool 9637 plug IV pin 37 and Þ Step 5
ground
5 Check CAN bus from DME ♦ Remove DME control module ∞Ω Repair wiring har-
control module to instru- connector → End. ness
ment cluster for short cir- ♦ Remove plug I from instrument → End.
cuit cluster
♦ Remove PSM control module
connector
♦ Remove plug of steering angle
sensor
♦ Connect special tool 9637 to
wiring harness (DME control
module plug)
♦ Measure resistance between
special tool 9637 plug IV Pin 36
and plug IV Pin 37

P1601
0-196 page 3
Printed in Germany – 8, 2002 p1601
0 DME 7.8 DME 7.8

0-196 page 4 P1601


p1601 Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
P1602
0-196.1

CAN Timeout Instrument Cluster - Signal Implausible

Diagnosis conditions
• Battery positive voltage greater than 10 V
• Ignition on

Possible fault cause


♦ Instrument cluster faulty

Note!
♦ If one CAN bus fault is stored, the cruise control system is out of
order.
♦ CAN bus faults may be caused by a control module reset. The
fault is then indicated as "Not present".

Affected terminals
-

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Replace instrument clus-
ter.

P1602
0-196.1 page 1
Printed in Germany – 6, 2002 p1602
0 DME 7.8 DME 7.8

0-196.1 page 2 P1602


p1602 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P1654
0-196.2

Cooling Water Shutoff Valve - Above Limit

Diagnosis conditions
• Engine running
• Battery positive voltage greater than 7 V

Possible fault cause


♦ Wiring harness

♦ DME control module

Affected terminals
Terminal IV/40

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check wiring from DME ♦ Connect special tool 9637 to 0V Repair wiring har-
control module to cool- wiring harness (DME control Þ Step 2 ness
ant shutoff valve for short module plug) → End.
circuit to B+ ♦ Remove connector of coolant
shutoff valve
♦ Measure voltage between spe-
cial tool 9637 plug IV Pin 40 and
ground
♦ Switch on the ignition.

2 Replace DME control module Þ Step 3


3 Perform adaptation. ♦ Switch on the ignition. → End.
♦ Wait one minute.
♦ Do not press the accelerator.
♦ Switch off the ignition for at
least 10 seconds.
♦ Read out the fault memory.

P1654
0-196.2 page 1
Printed in Germany – 6, 2002 p1654
0 DME 7.8 DME 7.8

0-196.2 page 2 P1654


p1654 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P1655
0-196.3

Cooling Water Shutoff Valve - Below Limit

Diagnosis conditions
• Engine running
• Battery positive voltage greater than 7 V
• Coolant temperature greater than 90 °C or ATF temperature >
85 °C

Possible fault cause


♦ Wiring harness

♦ DME control module

Affected terminals
Terminal IV/40

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check wiring from DME ♦ Connect special tool 9637 to ∞Ω Repair wiring har-
control module to colant wiring harness (DME control Þ Step 2 ness
shutoff valve for short to module plug) → End.
ground ♦ Remove connector of coolant
shutoff valve
♦ Measure resistance between
special tool 9637 plug IV Pin 40
and coolant shutoff valve plug
Pin 2
2 Replace DME control module Þ Step 3
3 Perform adaptation. ♦ Switch on the ignition. → End.
♦ Wait one minute.
♦ Do not press the accelerator.
♦ Switch off the ignition for at
least 10 seconds.
♦ Read out the fault memory.

P1655
0-196.3 page 1
Printed in Germany – 6, 2002 p1655
0 DME 7.8 DME 7.8

0-196.3 page 2 P1655


p1655 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P1656
0-197

575 Coolant shutoff valve - open circuit

Diagnosis conditions
• Engine running
• Battery voltage greater than 7 V
• Coolant temperature greater than 90 °C or ATF temperature >
85 °C

Possible fault cause


♦ Wiring harness

♦ DME control module

♦ Coolant shutoff valve

Affected terminals
Terminal IV/40

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check coolant shutoff ♦ Remove connector of coolant Approx. 20 - 30 Ω Replace coolant
valve for continuity shutoff valve ⇒ Step 2 shutoff valve
♦ Measure resistance at coolant → End
shutoff valve between Pin 1 and
Pin 2
2 Check wiring from DME ♦ Connect special tool 9637 to 0-5Ω Repair wiring har-
control module to cool- wiring harness (DME control ⇒ Step 3 ness
ant shutoff valve for conti- module plug) → End
nuity ♦ Remove connector of coolant
shutoff valve
♦ Measure resistance between
special tool 9637 plug IV Pin 40
and coolant shutoff valve plug
Pin 2
3 Replace DME control module ⇒ Step 4
4 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

P1656
0-197 page 1
Printed in Germany, 2000 p1656
0 DME 7.8 DME 7.8

575 Coolant shutoff valve - below limit

Diagnosis conditions
• Engine running
• Battery voltage greater than 7 V
• Coolant temperature greater than 90 °C or ATF temperature >
85 °C

Possible fault cause


♦ Wiring harness

♦ DME control module

Affected terminals
Terminal IV/40

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check wiring from DME ♦ Connect special tool 9637 to ∞Ω Repair wiring har-
control module to colant wiring harness (DME control ⇒ Step 2 ness
shutoff valve for short to module plug) → End
ground ♦ Remove connector of coolant
shutoff valve
♦ Measure resistance between
special tool 9637 plug IV Pin 40
and coolant shutoff valve plug
Pin 2
2 Replace DME control module ⇒ Step 3
3 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

0-197 page 2 P1656


p1656 Printed in Germany, 2000
DME 7.8 DME 7.8 0
575 Coolant shutoff valve - above limit

Diagnosis conditions
• Engine running
• Battery voltage greater than 7 V

Possible fault cause


♦ Wiring harness

♦ DME control module

Affected terminals
Terminal IV/40

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check wiring from DME ♦ Connect special tool 9637 to 0V Repair wiring har-
control module to cool- wiring harness (DME control ⇒ Step 2 ness
ant shutoff valve for short module plug) → End
circuit to B+ ♦ Remove connector of coolant
shutoff valve
♦ Measure voltage between spe-
cial tool 9637 plug IV Pin 40 and
ground
♦ Switch on the ignition

2 Replace DME control module ⇒ Step 3


3 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

P1656
0-197 page 3
Printed in Germany, 2000 p1656
0 DME 7.8 DME 7.8

0-197 page 4 P1656


p1656 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P1657
0-198

274 Overrun Recirculating Air Valve Output Stage -


Open Circuit

Diagnosis conditions
• Engine running
• Battery positive voltage greater than 7 V

Possible fault cause


♦ Open circuit

♦ Open circuit in B+ supply

♦ Overrun recirculating air valve

Affected terminals
III/16

Diagnosis/Troubleshooting

Note!
The wiring for the overrun recirculating air valve is routed via the connector X 59/3 pin 8.

Work instruction Display OK If not OK


1 Check triggering wire for ♦ Connect special tool 9637 to 0-5Ω
continuity. wiring harness (DME control
module plug).
♦ Remove plug connection of
overrun recirculating air valve.
♦ Measure resistance between III/
16 and overrun recirculating air
valve connector pin 1
2 Check B+ supply for over- ♦ Remove plug connection of Battery voltage.
run recirculating air valve. overrun recirculating air valve.
♦ Switch on the ignition.
♦ Measure voltage between over-
run recirculating air valve pin 2
and ground.
3 Check overrun recirculat- ♦ Measure overrun recirculating 20 - 26 Ω at 20° C.
ing air valve resistance. air valve resistance between pin
1 and 2.

2138 P1657
0-198 page 1
Printed in Germany – 3, 2001 p1657
0 DME 7.8 DME 7.8

274 Overrun Recirculating Air Valve Output Stage -


Below Limit

Diagnosis conditions
• Engine running
• Battery positive voltage greater than 7 V

Possible fault cause


♦ Short to ground triggering wire

Affected terminals
III/16

Diagnosis/Troubleshooting

Note!
The wiring for the overrun recirculating air valve is routed via the connector X 59/3 pin 8.

Work instruction Display OK If not OK


1 Check triggering wire for ♦ Connect special tool 9637 to ∞Ω Repair wiring har-
short to ground. wiring harness (DME control ness.
module plug).
♦ Remove plug connection of
overrun recirculating air valve.
♦ Measure resistance between III/
16 and ground.

274 Overrun Recirculating Air Valve Output Stage -


Above Limit

Diagnosis conditions
• Engine running
• Battery voltage greater than 7 V

Possible fault cause


♦ Short circuit to B+ triggering wire

Affected terminals
III/16

0-198 page 2 2138 P1657


p1657 Printed in Germany – 3, 2001
DME 7.8 DME 7.8 0
Diagnosis/Troubleshooting

Note!
The wiring for the overrun recirculating air valve is routed via the connector X 59/3 pin 8.

Work instruction Display OK If not OK


1 Check triggering wire for ♦ Connect special tool 9637 to 0 V. Repair wiring har-
short circuit to B+. wiring harness (DME control ness.
module plug).
♦ Remove plug connection of
overrun recirculating air valve.
♦ Switch on the ignition.
♦ Measure voltage between III/16
and ground.

2138 P1657
0-198 page 3
Printed in Germany – 3, 2001 p1657
0 DME 7.8 DME 7.8

0-198 page 4 2138 P1657


p1657 Printed in Germany – 3, 2001
DME 7.8 DME 7.8 0
P1658
0-198.1

Overrun Recirculating Air Valve Output Stage - Above


Limit

Diagnosis conditions
• Engine running
• Battery positive voltage greater than 7 V

Possible fault cause


♦ Short circuit to B+ triggering wire

Affected terminals
III/16

Diagnosis/Troubleshooting

Note!
The wiring for the overrun recirculating air valve is routed via the connector X 59/3 pin 8.

Work instruction Display OK If not OK


1 Check triggering wire for ♦ Connect special tool 9637 to 0 V. Repair wiring har-
short circuit to B+. wiring harness (DME control ness.
module plug).
♦ Remove plug connection of
overrun recirculating air valve.
♦ Switch on the ignition.
♦ Measure voltage between III/16
and ground.

2138 P1658
0-198.1 page 1
Printed in Germany – 6, 2002 p1658
0 DME 7.8 DME 7.8

0-198.1 page 2 2138 P1658


p1658 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P1659
0-198.2

Overrun Recirculating Air Valve Output Stage - Below


Limit

Diagnosis conditions
• Engine running
• Battery positive voltage greater than 7 V

Possible fault cause


♦ Short to ground triggering wire

Affected terminals
III/16

Diagnosis/Troubleshooting

Note!
The wiring for the overrun recirculating air valve is routed via the connector X 59/3 pin 8.

Work instruction Display OK If not OK


1 Check triggering wire for ♦ Connect special tool 9637 to ∞Ω Repair wiring har-
short to ground. wiring harness (DME control ness.
module plug).
♦ Remove plug connection of
overrun recirculating air valve.
♦ Measure resistance between III/
16 and ground.

2138 P1659
0-198.2 page 1
Printed in Germany – 6, 2002 p1659
0 DME 7.8 DME 7.8

0-198.2 page 2 2138 P1659


p1659 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P1671
0-199

DME relay/control module faulty (computer monitor-


ing: reset) – signal implausible

Diagnosis conditions
• Ignition on

Possible fault cause


♦ Undervoltage

♦ DME relay faulty

♦ DME control module faulty

This fault may be entered if the control module has been operated
with undervoltage.

Affected terminals
I/1 and I/8

Diagnosis/troubleshooting

Note!
If no fault is present, erase the fault memory.

Work instruction Display OK If not OK


1 Check voltage supply, ter- ♦ Measure voltage between pin I/ > 11 V
minal 15 1 and ground.
2 Check DME relay ♦ Switch on the ignition Battery positive volt- Check triggering of
♦ Measure voltage between pin I/ age DME relay
18 and ground Replace DME relay

3 Replace DME control module. Þ Step 4


4 Perform adaptation. ♦ Switch on the ignition → End → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

2470 P1671
0-199 page 1
Printed in Germany – 8, 2002 p1671
0 DME 7.8 DME 7.8

0-199 page 2 2470 P1671


p1671 Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
P1674
0-200

497 Engine compartment purge fan output stage -


open circuit

Diagnosis conditions
• Engine running
• Battery voltage greater than 7 V
• Engine compartment purge fan switched on once
• Engine compartment temperature greater than 75 °C
• Front and rear lids closed

Note!
The triggering wire for relay terminal 85 is monitored.

The rear lid may be opened to speed up the warming process. In


order to proceed with the diagnosis, the rear lid must then be
closed.

Possible fault cause


♦ Open circuit

♦ Relay faulty

♦ DME control module faulty

Affected terminals
Terminal II/20

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check relay ♦ Remove relay Approx. 75 Ω Replace relay
♦ Measure resistance between Pin ⇒ Step 2 → End
85 and Pin 86
2 Check wiring from DME ♦ Connect special tool 9637 to 0-5Ω Repair wiring har-
control module to relay wiring harness (DME control ⇒ Step 3 ness
for continuity module plug) → End
♦ Remove relay
♦ Measure resistance between
special tool 9637, plug II Pin 20,
and relay slot, Pin 2 (terminal
85)

1981 P1674
0-200 page 1
Printed in Germany, 2000 p1674
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Replace DME control module ⇒ Step 4
4 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

497 Engine compartment purge fan output stage -


short circuit to ground

Diagnosis conditions
• Engine running
• Battery voltage greater than 7 V
• Engine compartment purge fan switched on once
• Engine compartment temperature greater than 75 °C
• Front and rear lids closed

Note!
The triggering wire for relay terminal 85 is monitored.

The rear lid may be opened to speed up the warming process. In


order to proceed with the diagnosis, the rear lid must then be
closed.

Possible fault cause


♦ Short circuit to ground

♦ Relay faulty

♦ DME control module faulty

Affected terminals
Terminal II/20

0-200 page 2 1981 P1674


p1674 Printed in Germany, 2000
DME 7.8 DME 7.8 0
Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check relay ♦ Remove relay Approx. 75 Ω Replace relay
♦ Measure resistance between Pin ⇒ Step 2 → End
85 and Pin 86
2 Check wiring from DME ♦ Connect special tool 9637 to ∞Ω Repair wiring har-
control module to relay wiring harness (DME control ⇒ Step 3 ness
for short to ground module plug) → End
♦ Remove relay
♦ Measure resistance between
special tool 9637 plug II Pin 20
and ground
3 Replace DME control module ⇒ Step 4
4 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

497 Engine compartment purge fan output stage -


short circuit to B+

Diagnosis conditions
• Engine running
• Battery voltage greater than 7 V
• Engine compartment purge fan switched on once
• Engine compartment temperature greater than 75 °C
• Front and rear lids closed

Note!
The triggering wire for relay terminal 85 is monitored.

The rear lid may be opened to speed up the warming process. In


order to proceed with the diagnosis, the rear lid must then be
closed.

Possible fault cause


♦ Short circuit to B+

1981 P1674
0-200 page 3
Printed in Germany, 2000 p1674
0 DME 7.8 DME 7.8

♦ Relay faulty

♦ DME control module faulty

Affected terminals
Terminal II/20

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check relay ♦ Remove relay Approx. 75 Ω Replace relay
♦ Measure resistance between Pin ⇒ Step 2 → End
85 and Pin 86
2 Check wiring from DME ♦ Connect special tool 9637 to 0V Repair wiring har-
control module to relay wiring harness (DME control ⇒ Step 3 ness
for short circuit to B+ module plug) → End
♦ Remove relay
♦ Measure voltage between spe-
cial tool 9637 plug II Pin 20 and
ground
♦ Switch on the ignition

3 Replace DME control module ⇒ Step 4


4 Perform adaptation ♦ Switch on the ignition → End
♦ Wait one minute
♦ Do not press the accelerator
♦ Switch off the ignition for at
least 10 seconds
♦ Read out the fault memory

0-200 page 4 1981 P1674


p1674 Printed in Germany, 2000
DME 7.8 DME 7.8 0
P1675
0-201

658 Engine Purge Fan Fault - Above Limit

Diagnosis conditions
• Ignition on

Possible fault cause


♦ Fuses

♦ Relays

♦ Fans

Affected terminals
-

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check fuses B4 and C5.
2 Check fans. ♦ Remove engine compartment Fan must run. ♦ Check ground
fan relay. supply wire for
♦ Bridge terminals 30 and 87. fan.
♦ Check B+ supply
wire for continu-
ity.
3 Check relays.

1981 P1675
0-201 page 1
Printed in Germany – 3, 2001 p1675
0 DME 7.8 DME 7.8

0-201 page 2 1981 P1675


p1675 Printed in Germany – 3, 2001
DME 7.8 DME 7.8 0
P1676
0-201.1

Engine Compartment Purge Fan Output Stage – Above


Limit

Diagnosis conditions
• Engine running
• Battery positive voltage greater than 7 V
• Engine compartment purge fan switched on once
• Engine compartment temperature greater than 75 °C
• Front and rear lids closed

Note!
The triggering wire for relay terminal 85 is monitored.

The rear lid may be opened to speed up the warming process. In


order to proceed with the diagnosis, the rear lid must then be
closed.

Possible fault cause


♦ Short circuit to B+

♦ Relay faulty

♦ DME control module faulty

Affected terminals
Terminal II/20

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check relays. ♦ Remove relay Approx. 75 Ω Replace relay
♦ Measure resistance between Pin Þ Step 2 → End
85 and Pin 86
2 Check wiring from DME ♦ Connect special tool 9637 to 0V Repair wiring har-
control module to relay wiring harness (DME control Þ Step 3 ness
for short circuit to B+ module plug). → End.
♦ Remove relay
♦ Measure voltage between spe-
cial tool 9637 plug II Pin 20 and
ground
♦ Switch on the ignition.

1981 P1676
0-201.1 page 1
Printed in Germany – 6, 2002 p1676
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Replace DME control module Þ Step 4.
4 Perform adaptation. ♦ Switch on the ignition. → End.
♦ Wait one minute.
♦ Do not press the accelerator.
♦ Switch off the ignition for at
least 10 seconds.
♦ Read out the fault memory.

0-201.1 page 2 1981 P1676


p1676 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P1677
0-201.2

Engine Compartment Purge Fan Output Stage – Below


Limit

Diagnosis conditions
• Engine running
• Battery positive voltage greater than 7 V
• Engine compartment purge fan switched on once
• Engine compartment temperature greater than 75 °C
• Front and rear lids closed

Note!
The triggering wire for relay terminal 85 is monitored.

The rear lid may be opened to speed up the warming process. In


order to proceed with the diagnosis, the rear lid must then be
closed.

Possible fault cause


♦ Short circuit to ground

♦ Relay faulty

♦ DME control module faulty

Affected terminals
Terminal II/20

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Check relays. ♦ Remove relay Approx. 75 Ω Replace relay
♦ Measure resistance between Pin Þ Step 2 → End
85 and Pin 86
2 Check wiring from DME ♦ Connect special tool 9637 to ∞Ω Repair wiring har-
control module to relay wiring harness (DME control Þ Step 3 ness
for short to ground module plug). → End.
♦ Remove relay
♦ Measure resistance between
special tool 9637 plug II Pin 20
and ground

1981 P1677
0-201.2 page 1
Printed in Germany – 6, 2002 p1677
0 DME 7.8 DME 7.8

Work instruction Display OK If not OK


3 Replace DME control module Þ Step 4.
4 Perform adaptation. ♦ Switch on the ignition. → End.
♦ Wait one minute.
♦ Do not press the accelerator.
♦ Switch off the ignition for at
least 10 seconds.
♦ Read out the fault memory.

0-201.2 page 2 1981 P1677


p1677 Printed in Germany – 6, 2002
DME 7.8 DME 7.8 0
P1702
0-P1702

Tiptronic (Supply voltage of valves)

Diagnostic conditions
• Ignition on

Possible cause of fault


♦ The Tiptronic control unit has detected a malfunction.

Note!
♦ The fault is diagnosed in the Tiptronic control unit. OBDII relevant
fault codes are sent to the DME control module via the CAN
drive. In the process the Tiptronic fault codes are converted to
P-code!
♦ Fault management and any activation of the Check Engine lamp
is done by the DME control module!

Affected terminals
-

Diagnosis/troubleshooting

Note!
♦ The fault codes stored in the Tiptronic control unit for this P
code are to be taken from the following table.
♦ For in-depth troubleshooting see Þ Rep. Gr. 3701; Tiptronic
diagnosis in the On-Board Diagnosis Manual (OBD II), Tiptronic,
Boxster (986), 911 Carrera (996), 911 Turbo (996)

P code Fault code Fault text Fault effect


P1702 10 Supply voltage of valves Control unit in limp-home mode, mini-
mum cycle initiated

2470 P1702
0-P1702 page 1
Printed in Germany – 14, 2003 p1702
0 DME 7.8 DME 7.8

0-P1702 page 2 2470 P1702


p1702 Printed in Germany – 14, 2003
DME 7.8 DME 7.8 0
P1748
0-P1748

Tiptronic (Control solenoid valve, shifting pressure)

Diagnostic conditions
• Ignition on

Possible cause of fault


♦ The Tiptronic control module has detected a malfunction.

Note!
♦ The fault is diagnosed in the Tiptronic control unit. OBDII relevant
fault codes are sent to the DME control module via the CAN
drive. In the process the Tiptronic fault codes are converted to
P-code!
♦ Fault management and any activation of the Check Engine lamp
is done by the DME control module!

Affected terminals
-

Diagnosis/troubleshooting

Note!
♦ The fault codes stored in the Tiptronic control unit for this P
code are to be taken from the following table.
♦ For in-depth troubleshooting see Þ Rep. Gr. 3701; Tiptronic
diagnosis in the On-Board Diagnosis Manual (OBD II), Tiptronic,
Boxster (986), 911 Carrera (996), 911 Turbo (996)

Note!
This fault code "P1748" is only output by the DME of the 911 (996)
Turbo of model year 2001. In the extended fault memory of the Tip-
tronic control unit, the currently valid P code "P0778" is generated
by the 9588 Porsche System Tester ll.

P code Fault code Fault text Fault effect


P1748 7 Control solenoid valve, shifting pres- Control unit in limp-home mode, mini-
= sure mum cycle initiated
P0778

2470 P1748
0-P1748 page 1
Printed in Germany – 14, 2003 p1748
0 DME 7.8 DME 7.8

0-P1748 page 2 2470 P1748


p1748 Printed in Germany – 14, 2003
DME 7.8 DME 7.8 0
P2088
0-201.3

Inlet camshaft output stage - below limit

Diagnosis conditions
• Engine running

Possible fault cause


♦ Triggering wire short to ground
♦ Solenoid hydraulic valve faulty

Affected terminals
V/7

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check triggering wire for ♦ Connect special tool 9637 to ∞Ω
short to ground wiring harness (DME control
module plug)
♦ Remove connector on the sole-
noid hydraulic valve
♦ Measure resistance between V/
7 and ground
2 Replace solenoid hydrau-
lic valve

1536 P2088
0-201.3 page 1
Printed in Germany – 8, 2002 p2088
0 DME 7.8 DME 7.8

0-201.3 page 2 1536 P2088


p2088 Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
P2089
0-201.4

Inlet camshaft output stage - above limit

Diagnosis conditions
• Engine running

Possible fault cause


♦ Triggering wire short to B+

Affected terminals
V/7

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check triggering wire for ♦ Connect special tool 9637 to 0V Repair wiring har-
short circuit to B+ wiring harness (DME control ness
module plug)
♦ Remove connector on the sole-
noid hydraulic valve
♦ Switch on the ignition
♦ Measure voltage between V/7
and ground

1536 P2089
0-201.4 page 1
Printed in Germany – 8, 2002 p2089
0 DME 7.8 DME 7.8

0-201.4 page 2 1536 P2089


p2089 Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
P2092
0-201.5

Inlet camshaft output stage, bank 2 - below limit

Diagnosis conditions
• Engine running

Possible fault cause


♦ Triggering wire short to ground
♦ Solenoid hydraulic valve faulty

Affected terminals
V/8

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check triggering wire for ♦ Connect special tool 9637 to ∞Ω
short to ground wiring harness (DME control
module plug)
♦ Remove connector on the sole-
noid hydraulic valve
♦ Measure resistance between V/
8 and ground
2 Replace solenoid hydrau-
lic valve

1536 P2092
0-201.5 page 1
Printed in Germany – 8, 2002 p2092
0 DME 7.8 DME 7.8

0-201.5 page 2 1536 P2092


p2092 Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
P2093
0-201.6

Inlet camshaft output stage, bank 2 - above limit

Diagnosis conditions
• Engine running

Possible fault cause


♦ Triggering wire short to B+

Affected terminals
V/8

Diagnosis/troubleshooting

Work instruction Display OK If not OK


1 Check triggering wire for ♦ Connect special tool 9637 to 0V Repair wiring har-
short circuit to B+ wiring harness (DME control ness
module plug)
♦ Remove connector on the sole-
noid hydraulic valve
♦ Switch on the ignition
♦ Measure voltage between V/8
and ground

1536 P2093
0-201.6 page 1
Printed in Germany – 8, 2002 p2093
0 DME 7.8 DME 7.8

0-201.6 page 2 1536 P2093


p2093 Printed in Germany – 8, 2002
DME 7.8 DME 7.8 0
P2096
0-201.7

Signal Delay Time for Oxygen Sensor Ageing - Above


Limit

Diagnosis conditions
• Oxygen sensing after TWC is active
• No secondary air
• No diagnosis of secondary air system
• EVAP canister not highly loaded
• No faults in memory

Possible fault cause


♦ Oxygen sensor

Affected terminals
-

Diagnosis/Troubleshooting

Note!
Do not use contact spray on the connectors to oxygen sensor.

Work instruction Display OK If not OK


1 Read out regulator delay Less than 1.2 sec- Replace oxygen
after TWC, bank 1, using onds sensor
PST 2 or a scan tool

Note!
Do not confuse oxygen sensor ahead of catalytic converter and oxy-
gen sensor after catalytic converter.

2469 P2096
0-201.7 page 1
Printed in Germany – 7, 2002 p2096
0 DME 7.8 DME 7.8

Oxygen sensors ahead of and after catalytic converter

1 - Oxygen sensor ahead of catalytic converter 1 2


2 - Oxygen sensor after catalytic converter

0-201.7 page 2 2469 P2096


p2096 Printed in Germany – 7, 2002
DME 7.8 DME 7.8 0
P2097
0-201.8

Signal Delay Time for Oxygen Sensor Ageing - Below


Limit

Diagnosis conditions
• Oxygen sensing after TWC is active
• No secondary air
• No diagnosis of secondary air system
• EVAP canister not highly loaded
• No faults in memory

Possible fault cause


♦ Oxygen sensor

Affected terminals
-

Diagnosis/Troubleshooting

Note!
Do not use contact spray on the connectors to oxygen sensor.

Work instruction Display OK If not OK


1 Read out regulator delay more than 1.2 sec- Replace oxygen
after TWC, bank 1, using onds sensor
PST 2 or a scan tool

Note!
Do not confuse oxygen sensor ahead of catalytic converter and oxy-
gen sensor after catalytic converter.

2469 P2097
0-201.8 page 1
Printed in Germany – 7, 2002 p2097
0 DME 7.8 DME 7.8

Oxygen sensors ahead of and after catalytic converter

1 - Oxygen sensor ahead of catalytic converter 1 2


2 - Oxygen sensor after catalytic converter

0-201.8 page 2 2469 P2097


p2097 Printed in Germany – 7, 2002
DME 7.8 DME 7.8 0
P2098
0-201.9

Signal Delay Time for Oxygen Sensor Ageing, Bank 2 –


Above Limit

Diagnosis conditions
• Oxygen sensing after TWC is active
• No secondary air
• No diagnosis of secondary air system
• EVAP canister not highly loaded
• No faults in memory

Possible fault cause


♦ Oxygen sensor

Affected terminals
-

Diagnosis/Troubleshooting

Note!
Do not use contact spray on the connectors to oxygen sensor.

Work instruction Display OK If not OK


1 Read out regulator delay Less than 1.2 sec- Replace oxygen
after TWC, bank 2, using onds sensor
PST 2 or a scan tool

Note!
Do not confuse oxygen sensor ahead of catalytic converter and oxy-
gen sensor after catalytic converter.

2469 P2098
0-201.9 page 1
Printed in Germany – 7, 2002 p2098
0 DME 7.8 DME 7.8

Oxygen sensors ahead of and after catalytic converter

1 - Oxygen sensor ahead of catalytic converter 1 2


2 - Oxygen sensor after catalytic converter

0-201.9 page 2 2469 P2098


p2098 Printed in Germany – 7, 2002
DME 7.8 DME 7.8 0
P2099
0-201.10

Signal Delay Time for Oxygen Sensor Ageing, Bank 2


Below Limit

Diagnosis conditions
• Oxygen sensing after TWC is active
• No secondary air
• No diagnosis of secondary air system
• EVAP canister not highly loaded
• No faults in memory

Possible fault cause


♦ Oxygen sensor

Affected terminals
-

Diagnosis/Troubleshooting

Note!
Do not use contact spray on the connectors to oxygen sensor.

Work instruction Display OK If not OK


1 Read out regulator delay more than 1.2 sec- Replace oxygen
after TWC, bank 2, using onds sensor
PST 2 or a scan tool

Note!
Do not confuse oxygen sensor ahead of catalytic converter and oxy-
gen sensor after catalytic converter.

2469 P2099
0-201.10 page 1
Printed in Germany – 7, 2002 p2099
0 DME 7.8 DME 7.8

Oxygen sensors ahead of and after catalytic converter

1 - Oxygen sensor ahead of catalytic converter 1 2


2 - Oxygen sensor after catalytic converter

0-201.10 page 2 2469 P2099


p2099 Printed in Germany – 7, 2002
DME 7.8 DME 7.8 0
P2135
0-202

Accelerator Pedal - Signal Implausible

Diagnosis conditions
• Ignition on (approx. 30 sec.)
• Battery positive voltage greater than 7 V

Possible fault cause


♦ Pedal sensor

Affected terminals
-

Note!
♦ The system operates in pedal sensor standby mode, i.e. the
angle of the accelerator pedal is calculated from the residual
position sensor signal.
♦ The maximum pedal value is limited to 30 %.

♦ The dynamic is limited.

♦ The fault code only appears together with P0121 or P0221.

♦ The pedal value is reset to zero by actuating the brake.

Diagnosis/Troubleshooting

Work instruction Display OK If not OK


1 Replace pedal sensor → End.

2078 P2135
0-202 page 1
Printed in Germany – 6, 2002 p2135
0 DME 7.8 DME 7.8

0-202 page 2 2078 P2135


p2135 Printed in Germany – 6, 2002

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