MUGHEERA

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UNIVERSITY OF ENGINEERING AND TECHNOLOGY,

PESHAWAR

MINERAL PROCESSING-II
ASSIGNMENT NO 1

NAME: MUGHEERA AYAZ


REG.NO: 20PWMIN0871

SUBMITTED TO:
DR. ISHAQ AHMAD

DEPARTMENT OF MINING ENGINEERING,


PESHAWAR
MAGNETIC SEPARATOR
DEFINITION:
A magnetic separator is a device that utilizes magnets to remove
magnetic materials from a mixture. It is commonly used in various industries to
separate ferrous materials (those containing iron) from non-magnetic substances.

PRINCIPLE:
The principle behind magnetic separation is the attraction or
repulsion of materials based on their magnetic properties.

WORKING:
Magnetic separators can use either permanent magnets or
electromagnets to create a magnetic field. In the case of permanent magnets, the
magnetic field is always present, while electromagnetic separators generate a
magnetic field when an electric current is applied. The mixture containing
magnetic and non-magnetic materials is fed into the magnetic separator. Magnetic
materials, such as iron or steel particles, are attracted to the magnetic field and are
pulled toward the magnetized area of the separator. This causes them to be
separated from the non-magnetic materials. The magnetic materials are retained by
the magnetic force , while the non-magnetic materials continue along their original
path. The separated magnetic materials are typically collected in a separate
container.

NEW MAGNETIC SEPARATORS USED WORLD WIDE FOR


MINING INDUSTRY:
1. WHIMS: WET HIGH INTENSITY MAGNETIC SEPARATOR
2. RCDC SERIES AIR COOLED SELF-CLEANING ELECTROMAGNETIC
SEPARATORS:
3. THE HTK SERIES MAGNETIC ORE SEPARATOR
4. RCDB SERIES DRY ELECTROMAGNETIC SEPARATOR
5. RCDE SERIES OIL-COOLED ELECTROMAGNETIC SEPARATOR

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6. CF / CFL SERIES SUSPENDED ELECTROMAGNETIC SEPARATORS

WHIMS: WET HIGH INTENSITY MAGNETIC SEPARATOR:


Wet high gradient magnetic separator can be used in
wet beneficiation for particles below 1.2
mm (30~100% passing 200 mesh) of fine-grained
liberated red ore (hematite), limonite, manganese ore,
ilmenite and other kinds of weakly magnetic minerals,
and can also be used for removing of iron impurity
and purification of non-metallic minerals, such as
silica sand, feldspar, nepheline ore, kaolin.

 It is used by metal mining, coal mining, mineral


mining, diamond mining, quarrying, uranium
mining, and copper mining.
 manufacturer: china
 power requirement: 90/115 KW
 model no : LHGC-3600F
 COST: US $30,000.00-500,000.00

RCDC SERIES AIR COOLED SELF-CLEANING


ELECTROMAGNETIC SEPARATORS:

It is installed drive motor, roller,


scraper of unloading iron, belt of
unloading iron. The equipment
automatically cleaning iron when
the belt adsorbed ferromagnetic
material, the iron is thrown into the
metal collector outside the
separator during the work process, achieve the purpose of automatic cleaning iron.

05/11/2023 Page 3
 It is used by recycle industry, mining quarrying, foundries and metal
processing, waste managements.
 Power requirement: 26.4kw
 Cost: US$ 1700-32000
 Model:RCDC-20
 Manufacturer: HENGJIE Magnetism

THE HTK SERIES MAGNETIC ORE SEPARATOR:

It applies to separate iron for the original ore,


sinter ore, pellets ore and lump. The HTK
separator relies on its unique magnetic circuit
design to separate ferromagnetic debris with the
least amount of original ore from the magnetic
materials, purpose for protection the follow-
crushing equipment.

 Manufacturer: HENGJIE Magnetism


 Cost : US$1,700.00-32,000.00
 Model:HTK-20
 Power requirement: 23KW
 Not mentioned

RCDB SERIES DRY ELECTROMAGNETIC SEPARATOR :

It is (also known as PDC Series, RCDY


series) pick up the miscellaneous iron from the
non-magnetic materials of powder or lump. Its
internal is filled by electrical casting resin, self-
cooling hermetically sealed structure. Have
heavy depth of penetration of magnetic field,
strong suction, dust-proof, water-resistant,
corrosion-resistant features, and reliable

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operation even in extremely harsh environments.

 It is use by iron ore mining, coal mining, mineral processing plant,


quarrying, recycling.
 Cost: US$1,000.00-30,000.00
 Manufacturer: HENGJIE Magnetism
 Model:RCDB-20
 Power requirement:20kw

RCDE SERIES OIL-COOLED ELECTROMAGNETIC


SEPARATOR :
It uses internal and external
pipeline oil circulation cooling mode. Fully sealed
structure, the cooling performance is better than
similar products, with a continuous work to low
temperature rise, dust-proof, water-resistant,
corrosion-resistant, long service life.

 It is use by iron ore mining, coal mining,


quarries, mineral processing plant,
recycling.
 Cost: US$800.00-30,000.00
 Manufacturer: HENGJIE Magnetism
 Power requirement:22kw
 Model: RCDE-20

CF / CFL SERIES SUSPENDED ELECTROMAGNETIC


SEPARATORS :
is the earliest applied, has been easy to operate, stable performance, reliable,
reasonably priced, low maintenance, highly user trust, the double magnetic pole
circuit structure, apply to poor working environment, It can be in common use with
type RCDB series electromagnetic separator.
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 It use by coal mining, iron ore mining,
aggregate and quarrying, mineral
processing plant, recycling,
 Cost: US$200.00
 Manufacturer: HENGJIE Magnetism
 Model:CF-130A/CFL-130A
 Power requirement:
1. POWER EXCITATION:3.5kw
2. SUPPLY POWER:KGLA-20/50

THANK YOU

05/11/2023 Page 6

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