Lockout Tagout

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The key takeaways are that lockout/tagout procedures are used to prevent injuries from unexpected machine startups during maintenance by controlling energy sources, and North Safety Products manufactures a wide range of safety equipment including lockout/tagout products.

Lockout/tagout procedures are used to prevent injuries and fatalities caused by the unexpected energization of machines or release of stored energy during maintenance by controlling unauthorized or accidental startup of equipment through the use of locks and tags.

A typical lockout/tagout station often includes modules for storing padlocks, keys, and tagout sheets to allow visibility of what locks are in use and provide organization during the lockout process.

LOCKOUTS

&
TAGOUTS

North Safety Products is the most diversified manufacturer of Safety and Personal Protective Equipment (PPE) in the world, with thirteen complete product lines, manufactured in ISO 9000 certified plants throughout the world and employing over 3,000 people. North works closely with distributors and end users alike through innovative product design, quality manufacturing, solid marketing, training and support to our customers. Our goal is to enhance worker safety, improve productivity, and create confidence on the job and in the market place.

HEAD PROTECTION

LOCKOUT / TAGOUT
EYE & FACE PROTECTION The North V-SAFE, B-SAFE and M-SAFE products are world renowned as innovative products for Lockout/Tagout. The key to any great product is that it is easy to use, complies to standards, performs the task to expectations, and is cost effective. The North Lockout/Tagout products all qualify! Lockout/Tagout is a very serious issue for all maintenance and production departments. Many fatalities and injuries occur when there is an uncontrolled release of energy from chemicals or gases in pipes or from the moving and engaging of machinery. This can happen while they are being maintained or serviced, in most cases by groups of individuals or trades people. North has one of the most complete lines of Lockout/Tagout products including wall stations and portable kits, all with North tags and most contain our revolutionary M-SAFE dielectric hasps. All North Lockout/Tagout products are designed for compliance and worker safety... an active part of our ongoing commitment to quality, innovation and the enhancement of safety in the workplace.

HEARING PROTECTION

RESPIRATORY PROTECTION

HAND PROTECTION

PROTECTIVE CLOTHING

FIRST AID PRODUCTS

TRAFFIC SAFETY PRODUCTS

SIGNS

AND

LOCKOUTS

FALL PROTECTION

CONTROLLED ENVIRONMENT PRODUCTS

PROTECTIVE FOOTWEAR

CONSUMER PRODUCTS

Affiliated Companies

NORCROSS SAFETY PRODUCTS

1-800-777-9021

1-877-406-4501

1-800-688-6148

INTRODUCTION

WHAT IS L OCKOUT / TAGOUT ?

Most industrial accidents are caused by the unexpected energization or start up of machines or equipment or by the uncontrolled release of energy. Many of these accidents can be prevented by proper LOCKOUT / TAGOUT procedures. OSHAs LOCKOUT / TAGOUT standard, 29 CFR & 1910.147 & 1910.269 are designed to prevent needless deaths and serious injuries to service and maintenance personnel by controlling unauthorized or accidental use of energy. To perform service and maintenance work on industrial equipment safely, you must understand the importance of energy control and OSHAs LOCKOUT / TAGOUT standard. You must also know how to apply energy isolation and LOCKOUT / TAGOUT.

IS LOCKOUT/ TAGOUT? A LOCKOUT is a method of keeping equipment from being set in motion and endangering workers. A disconnect switch, circuit breaker, valve or other energy isolation mechanism is put in the safe or off position. A device is often placed over the energy-isolating mechanism to hold it in the safe position. This is where NORTH LOCKOUT / TAGOUT products are essential A lock is attached so that the equipment cant be energized. In a TAGOUT, the energy-isolating device is placed in the safe position and a written warning is attached to it. All lockout and tagout materials are supplied by the employer. Each device must be: Durable, to withstand wear. Substantial, so it wont come off easily. Capable of identifying the person who applied it. Many companies issue each worker authorized to apply LOCKOUT/TAGOUT their own personal lock imprinted with his name.

WHAT

SHOULD YOU LOCKOUT / TAGOUT? LOCKOUT / TAGOUT is necessary whenever you are performing service or maintenance in proximity to a machine where you could be injured by: Unexpected start up of the equipment. Release of stored energy. Two situations are most likely to need LOCKOUT / TAGOUT: When you must remove or bypass a guard or other safety device. When you must place any part of your body where you could be caught by moving machinery. Some jobs for which LOCKOUT / TAGOUT should be used are: Repairing electrical circuits. Cleaning or oiling machinery with moving parts. Clearing jammed mechanisms. OSHA lets each employer use LOCKOUT / TAGOUT or both. Its your responsibility to follow whichever system has been chosen for your workplace. Locks and Tags by themselves do not de-energize equipment. Attach them only after the machinery has been isolated from its energy sources.

WHEN

J. SM IT 06/06 H /00

APPLYING

LOCKOUT / TAGOUT Energy isolation and LOCKOUT / TAGOUT are to be applied only by trained employees authorized to perform service or maintenance. Before LOCKOUT / TAGOUT is applied, all employees who work in the affected area must be notified. OSHA requires that control of hazardous energy be done according to a six-step procedure.
FOR

5 CONTROL

OF

STORED ENERGY

1 PREPARATION

SHUTDOWN

Before you turn off any equipment in order to lock or tag it out, you must know: The types and amounts of energy that power it. The hazards of that energy. How the energy can be controlled.

2 EQUIPMENT SHUTDOWN
Shut the system down by using its operating controls. Follow whatever procedure is applicable for the equipment, so that you dont endanger anyone during shutdown.

3 EQUIPMENT ISOLATION
Install all energy-isolating devices so that the equipment is isolated from its energy sources. Be sure to isolate all energy sources and secondary power supplies as well as the main one. Never pull an electrical switch while it is under load. Never remove a fuse instead of disconnecting the energy or power.

Take any of the following steps that are necessary to guard against energy left in the equipment after it has been isolated from its energy sources. Inspect the system to make sure all parts have stopped moving. Install ground wires. Relieve trapped pressure. Release the tension on springs, or block the movement of spring-driven parts. Block or brace parts that could fall because of gravity. Block parts in hydraulic and pneumatic systems that could move from the loss of pressure. Bleed the lines and leave vent valves open. Drain process piping systems and close valves to prevent the flow of hazardous materials. If a line must be blocked where there is no valve, use a blank flange. Purge reactor tanks and process lines. Dissipate extreme cold or heat, or wear protective clothing. If stored energy can reaccumulate, monitor it to make sure it stays below hazardous levels.

6 EQUIPMENT-ISOLATION VERIFICATION
Take any of the following steps that fit your companys equipment and energy control program. Make sure all danger areas are clear of personnel. Verify that the main disconnect switch or circuit breaker cant be moved to the on position. Use a voltmeter or other equipment to check the switch. Press all start buttons and other activating controls on the equipment itself to ensure that it is isolated. Shut off all machine controls when the testing is finished.

4 APPLICATION

OF

LOCKOUT / TAGOUT DEVICES

All energy-isolating devices are to be locked, tagged or both according to your company LOCKOUT/TAGOUT procedures. Only the standardized devices supplied by your employer are to be used for LOCKOUT / TAGOUT, and they are not to be used for anything else. Use a LOCKOUT device if your lock cannot be placed directly on the energy control. When LOCKOUT is used, every employee can lock out a single energy-isolating device by using a multiple-lock hasp. For big jobs, a LOCKOUT box can be used to maintain control over a large number of padlocks and keys. If tags are used instead of locks, attach them at the same point as you would a lock, or as close to it as possible. Fill tags out completely and correctly.

PERFORMING WARNING

THE WORK Look ahead, and avoid doing anything that could re-activate the equipment. Dont bypass the lockout when putting in new piping or wiring.

These procedures alone do not give you all the tools you need to work safely around hazardous machines and energy sources. Your employer must have a written procedure and you must be trained in the use of LOCKOUT/TAGOUT devices. It is up to you to guard all workers and your own life and health by complying with these rules.

LOCK & PROTECT YOUR VALVES


W ITH T HE O RIGINAL L OCKOUT SAFELY EFFICIENTLY INEXPENSIVELY
The V-SAFE valve cover consists of two flattened half moons that completely cover the valve wheel. Made of strong Polypropylene plastic. Fully dielectric. Highly resistant to cracking and abrasion. Resistant to extreme temperature changes from - 50O F (- 46O C ) to 360O F (183O C).

Special Application For Small Valves:


Modification: Drill a hole aligned with the first and close the lockout to completely cover the valve.

TECHNICAL DATA
Models Inside Diameter A 2.750" 70 mm. 5.000" 130 mm. 6.500" 170 mm. 10.000" 257 mm. 14.000" 355 mm.

5 different sizes to cover valve handles from 1" to 14" diameter


Outside Diameter C 3.000" 76 mm. 5.500" 140 mm. 7.000" 177 mm. 10.500" 267 mm. 14.500" 368 mm. Outside Height D 1.500" 38 mm. 1.750" 44 mm. 2.000" 50 mm. 2.500" 63 mm. 3.000" 73.8 mm. Lock Hole 0.312" 8 mm. 0.375" 9.5 mm. 0.375" 9.5 mm. 0.375" 9.5 mm. 0.375" 9.5 mm.

Inside Height B 1.250" 32 mm. 1.250" 32 mm. 1.500" 38 mm. 2.000" 50 mm. 2.500" 63 mm.

Valve Handle Size 1" - 2 1/2" 2 1/2" - 5" 5" - 6 1/2" 6 1/2"-10" 10" - 14"
DRILL POINT: If needed, cut the recessed section with a knife to let the valve stem through into the open position.

VS02 VS04 VS06 VS09 VS13


COLOR CHOICES
Colors recommended in ANSI Z353.1

RED
Fire quenching materials Ex.: (Halon)

YELLOW
Materials inherently hazardous Ex.: (Propane gas)

BLUE
Gases of inherently low hazard Ex.: (Argon)

GREEN
Liquids of inherently low hazard Ex.: (Mill Water)

ELECTRICAL PLUG LOCKOUTS


P ROTECT
YOUR

E MPLOYEES

WITH THE

E-S AFE L OCK -A-P LUG

The E-SAFE "LOCK-A-PLUG" completely encloses the plug from any accidental LP110 reconnection. The electrical cable is inserted through the opening and then closed. Will accept 110 volts and certain models of the 220 volt plug up The single entry (LP110) or multiple entry (LP550) locking system avoids usage by to 13/4" x 13/4" x 31/4" (44.5 mm. x 44.5 mm. x 82 mm.) unauthorized personnel during critical times. The E-SAFE is a practical and positive in size with a maximum cable diameter of 0.500" (12mm.). protection system. Made out of Polypropylene plastic, it is totally dielectric, resists LP110 cold or hot temperatures up to 300O F / 149O C, has a sliding closure and an integrat- LP550 ed multiple lockout. INSTALLATION INSTRUCTIONS 1 2 3

1 CLOSE

2 SLIDE TECHNICAL DATA

3 LOCK

Dimensions: E-SAFE LOCK-A-PLUG


Models LP110 LP550
Inside Length

Inside Height

Inside Width

Cable Hole

Lock Hole

LP550
A C
A

LP110
C

LP550
Will accept 220 volts and 550 volt plugs up to 3" x 3" x 6 3/4" (76 mm. x 76 mm. x 170 mm.) in size with maximum cable diameter of 1.000" (25 mm.).

3.250" 82 mm. 6.750" 170 mm.

1.750" 44.5 mm. 3.000" 76 mm.

1.750" 44.5 mm. 3.000" 76 mm.

0.500" 12 mm. 1.000" 25 mm.

0.312" dia 8 mm. 0.375" dia 9.5 mm.


E D B

B E D

BALL VALVE LOCKOUTS


SAFELY EFFICIENTLY INEXPENSIVELY
BS01 BS02 BS03
Valves from 3/8" to 1 1/4" (9.5 mm. to 31.5 mm.). Valves from 1 1/ 2" to 2 1/ 2" (37.5 mm to 62.5 mm). Valves from 2" to 8" (50 mm. to 200 mm.).

DIFFERENT SIZES TO LOCKOUT YOUR

B ALL VALVES .

Made of strong Polypropylene plastic. Fully dielectric. Highly resistant to solvents and other chemical products. Highly resistant to cracking and abrasion. Resistant to extreme temperature changes - 50O F (- 46O C) to 360O F (183O C).

BS03
The largest ball valve lockout available on the market.

AVAILABLE IN 4 COLORS : RED, YELLOW, BLUE & GREEN (COLORS RECOMMENDED IN ANSI Z353.1)

TECHNICAL DATA
Models Note: Only the BS01 can lock in BS01 BS02 BS03 Width A
3.100" 80 mm. 3.750" 95 mm. 4.000" 100 mm.

Height B
3.250" 82 mm. 5.000" 125 mm. 7.450" 186 mm.

Length of Handle C
5.375" to 7.500" 135 mm. to 190 mm. 7.500" to 10.000" 190 mm. to 250 mm. 12.000" to 17.500" 300 mm to 438 mm

Lock Hole
0.312" dia. 8 mm. 0.312" dia. 8 mm. 0.312" dia. 8 mm.

ASSEMBLY INSTRUCTIONS BS01


1 2 1 2

the open position.

BS02

BS03
1

BS03
2
A A

BS01 / BS02
D

Locked valve in close position

3
Locked valve in open position

3 3
Locked valve in close position Locked valve in close position

B C

B1 B2

BUTTERFLY VALVE LOCKOUTS


T HE O NLY W AY
BS04
Features: Made of strong Polypropylene plastic. Fully dielectric. Highly resistant to solvent and other chemical products. Highly resistant to cracking and abrasion. Resistant to extreme temperature changes -50o F (-46o C) to 360oF (183o C).

TO

S ECURE

YOUR

B UTTERFLY

UNIVERSAL LOCKOUT FOR BUTTERFLY VALVES

AVAILABLE IN 4 COLORS: RED, YELLOW, GREEN & BLUE (COLORS RECOMMENDED IN ANSI Z353.1)
Model

TECHNICAL DATA
BS04
Length A 12 305 mm. Height B 2.750 70 mm. Width C Lock Hole D

4.000 102 mm.

0.375 9.5 mm.

ASSEMBLY INSTRUCTIONS

CIRCUIT BREAKER LOCKOUTS


Constructed of rigid plastic, the new C-SAFE circuit breaker lockouts are now available for either single or double pole circuit breaker lockout applications.

CB01
A single pole lockout, CB01 requires a switch breaker with a recessed hole in it.

CB02
The CB02, is a double pole lockout and requires the breakers to be connected with a cross bar for lockout application.

CB03
A single pole lockout, CB03 does not require a switch breaker with a recessed hole in it.

CB04

ASSEMBLY INSTRUCTIONS
1 1 2 1 2 2 3 CB01
B A A C C D B B B C D D

Our double pole circuit breaker lockout CB04 will fit most major brands of electrical circuit breakers. If this lockout does not fit, it may be returned.

3 3
A

TECHNICAL DATA
D I M E N S I O N S : C -SAFE CIRCUIT BREAKER LOCKOUTS

CB04
A D C

CB02

Models

Length

Height

Width

Lock Hole

CB03

CB01 CB02 CB03 CB04

2.300" 58 mm. 2.625" 66 mm. 2.300" 58 mm. 2.375" 60 mm.

0.850" 22 mm. 1.875" 48 mm. 0.750" 19 mm. 1.000" 25 mm.

1.100" 28 mm. 1.000" 25 mm. 1.000" 25 mm. 1.865" 47.5 mm.

0.300" dia 7.5 mm. 0.300" dia 7.5 mm. 0.340" 8.5 mm. 0.375" 9.5 mm.

CB01 Our single pole breaker lockout requires a single toggle with a recessed hole in it. 1 To install, simply open the lock by sliding the base of the lock backwards. 2 Place over the toggle, making sure that the small pole inside the lockout device is now inserted into the hole of the toggle. Close the lockout by pushing the base foward after ensuring that the holes are aligned. 3 You are now ready to install your lock. This model will accommodate breakers up to 9/16 (14mm.) in width. Remember, the breaker must be in the off position before installing. CB02 Our double pole breaker lockout requires that there be two toggles connected together with a
cross bar. 1 To install, place over the toggles with the slotted side of the lockout covering the toggles. 2 Pull the slide bar out to attach your lock. This model will accommodate breakers with an overall width of 5/8 (45mm). Remember, the breaker must be in the off position before installing.

CB03

This model is our single breaker lockout for circuit breakers that do not have a recessed hole. 1 To install, the breaker must be in the off position. Place the breaker over the toggle. 2 Insert your screwdriver (star type) into the hole, tighten the screws well. 3 Insert your lock or tag and close. Make sure everything is tight. This model will accommodate circuit breakers with an overall width of 9/16 (14mm). Remember, the breaker must be in the off position before installing.

CB04 Our double pole breaker lockout requires that there be two toggles connected
together with a cross bar. 1 Pull the slider bar and place the breaker lockout over the breakers. 2 Push back the slider bar and put your lock on aligned holes. This model will accommodate double or triple breakers . Remember, the breaker must be in the "off " position before installing.

ELECTRICAL SWITCH LOCKOUT


T HE U LTIMATE P ROTECTION
WITH THE

E-SAFE L OCK -A-S WITCH

E-SAFE "LOCK-A-SWITCH" This easy to install device can be used with most mounted switches. It can be used to lock the switch in either the on or off position. (Install using existing screws). Standard package: 6 devices. 1 Remove screws from switch plate. 2 Adjust E-SAFE locking device over the switch plate and install it on switch. 3 Position switch to desired position. 4 Close E-SAFE device and put on your padlock and tag.

ASSEMBLY INSTRUCTIONS
TECHNICAL DATA
Dimensions: E-SAFE LOCK-A-SWITCH

Model

Height A 3.000" 76 mm.

ES01

Width Close B 1.625" 42 mm.

Width C Open 3.000" 76 mm.

SAFETY LOCKOUT HASPS


T HE T OTALLY D IELECTRIC L OCKOUT

#MS01 Features: Made of Heavy Duty Nylon Bright Red Color for Hi-Visibility Unbreakable Heat & Cold Resistant Highly Flexible Holds 6 Padlocks Dielectric

INEXPENSIVE VERSATILE DIELECTRIC


N N

MORE THAN ONE EMPLOYEE CAN LOCKOUT THE SAME ENERGY SOURCE FOR ADDED SAFETY

MS86

LOCKOUT

www.northsafety.com

METAL LOCKOUT HASPS Four models available

666RD

LOCKOUT

www.northsafety.com

# MS86 METAL LOCKOUT HASP With 1 dia. jaw opening, 4 3/8 length, Single scissor type, Rubber dipped handle, Accommodates six padlocks, made of tempered steel, individually packed-72/box.

# 666RD METAL LOCKOUT HASP Dual opening, 1 3/4 dia. and 3/4 dia. Dual scissor type 51/4 length. Painted red. Accommodates six padlocks, made of tempered steel, individually packed-60/box.

# R60ML METAL LOCKOUT HASP With 1 dia. jaw opening, 4 3/8 length. Single scissor type. Painted red. Accommodates six padlocks, made of tempered steel, bulk pack-96/box.

# 666 METAL LOCKOUT HASP Dual opening, 13/4 dia. & 3/4 dia. Dual scissor type 5 1/4 length, Plated steel to resist rust (clear). Accommodates six padlocks, made of tempered steel, bulk pack-96/box.

ALL THESE LOCKOUT HASPS WILL ACCEPT SIX PADLOCKS UP TO 3/8 DIAMETER SHACKLES WITH SIX LOCKOUT TAGS
5

PADLOCKS
M ASTER -K EYED S YSTEMS
Individually Keyed Individually Keyed Individually Keyed Individually Keyed

Submaster Key A Opens only locks in group A

Submaster Key B Opens only locks in group B

Submaster Key C Opens only locks in group C

K EYED -A LIKE S YSTEMS

Master Key ABC Opens only locks in group ABC

Master Key D Opens only locks in group D

GRAND-MASTER KEY

OPENS ALL LOCKS THROUGHOUT SYSTEM

NEW SAFETY LOCKOUT PADLOCKS


C OMPLETE
MODELS
PADLOCK

AND

E ASY O SHA D EVICE C OMPLIANCE

DESCRIPTION
11/2 (38 mm.) wide laminated steel body with case hardened steel shackle Individually keyed, regular shackle Individually keyed, 11/2 shackle Individually keyed, 2 shackle Keyed alike, regular shackle Keyed alike, 11/2 long shackle Keyed alike, 2 long shackle Master keyed, regular shackle Master keyed, 11/2 shackle Master keyed, 2 shackle Master Key 13/4 (45 mm.) wide laminated steel body with case hardened steel shackle Individually keyed, regular shackle Individually keyed, 11/2 shackle Individually keyed, 21/2 shackle Keyed alike, regular shackle Keyed alike, 11/2 long shackle Keyed alike, 21/2 long shackle Master keyed, regular shackle Master keyed, 11/2 shackle Master keyed, 21/2 shackle Master Key 2 (50 mm.) wide laminated steel body with case hardened steel shackle Individually keyed, regular shackle Individually keyed, 11/2 shackle Individually keyed, 21/2 shackle Keyed alike, regular shackle Keyed alike, 11/2 long shackle Keyed alike, 21/2 long shackle Master keyed, regular shackle Master keyed, 11/2 shackle Master keyed, 21/2 shackle Master Key

3D 3DLF 3DLH 3KA 3KALF 3KALH 3MK 3MKLF 3MKLH 2K


PADLOCK

S A F E T Y

DANGER

LO CK ED OUT DO NOT REMOVE


Mas

L O C K O U T

S A F E T Y

DANGER

S A F E T Y

PROP ERTY OF:

L O C K O U T

ter

L O C K O U T

LO CK ED OUT DO NOT REMOVE


Ma ster

S A F E T Y

S A F E T Y

PROP ERTY OF: S A


F E T Y

L O C K O U T

L O C K O U T

L O C K O U T

Mas

ter

Ma

ster

Dedicated safety lockout padlock with 1.5 shackle. Available in 8 colors.

1D 1DLF 1DLJ 1KA 1KALF 1KALJ 1MK 1MKLF 1MKLJ 2K


PADLOCK

Its a safe bet you wont confuse our new safety lockout padlocks with any other locks. Eight vibrant colors, two sizes, and permanent write-on labeling allow for versatile, readily distinguishable coding. The Xenoy body is lightweight and nonconductive, yet strong, durable and unaffected by the elements and harsh working environments. Even the keyway is unique, ensuring the integrity of your key system. A single, dedicated safety key is provided per lock and its retained until the lock is closed, to aid OSHA compliance. If youre looking to enhance safety, this is the lock youve been looking for. Solid Body Bright Colors / 2 Body Sizes
Red-Orange-Green-Teal- Purple-Black-Blue Easy identification by department or trade from distance.

Personal Integrated Identification


Quick on-site employee ID capability with permanent write-on labels (2 labels supplied for each lock).

5D 5DLF 5DLJ 5KA 5KALF 5KALJ 5MK 5MKLF 5MKLJ 2K

Xenoy Body Construction


Tamper resistant, lightweight, non conductive body that is ultrasonically welded for strength and durability Better chemical / harsh environment resistance over steel and aluminum products Surpasses environmental industrial test criteria. No. Description Qty. Wt. per Shelf Pack (Lbs.)
410 410KA 410MK 410KAMK 4105701 411 411KA 411MK 411AMK 4115701 11/2 wide, 13/4 high, 11/2 shackle Keyed Alike Master Keyed Keyed Alike, Master Keyed Label sheet for Padlock-Property of/Danger 11/2 wide, 3 high, 11/2 shackle Keyed Alike Master Keyed Keyed Alike, Master Keyed Label sheet for Padlock-Property of/Danger 1 1 1 1 49 1 1 1 1 28 2 2 2 2 N/A 2 2 2 2 N/A

MASTER-KEYED SYSTEMS
Supervisory master-key opens all locks in system yet each padlock also opens with a separate individual key. Permits organizing submaster, master and grandmaster systems along departmental or other functional lines, as illustrated (Padlocks are specially configured, regular locks will not accommodate Master-keying). KEYED-ALIKE SYSTEMS Locks in KA sets employ identical keys. One key opens all in set.

400K

Master Key

All padlocks come with a standard blue bumper. Color code lock available (bumper): black, white, red, green, yellow. Add color after model number. For master key color coding bumper (min. of 30 units). Available upon request

ACCESSORIES FOR PADLOCKS


Identification Tags and Collars
JOHN SMIT H

Chain Attachment 9 chain with chain holder for permanently attaching lockouts at pre-designated locations (control or valve sites).

71 SC9
JOHN SMITH

#71CS
Group Lock Box

9 chain attachment with chain holder. Available in pack of 12

71 TAG

# 71 TAG 1/2 X 13/4 BRASS TAG WITH RING ( PACK OF 12) # 71 SC9 COLLAR COMPLETE WITH RIVETS FOR TAG (PACK OF 12)

To be used for work team lockout situations where there are multiple employees, energy sources, machines and processes to be locked out. All keys are stored in the lock box. The group leader or foreman then locks the box until the job is complete and all group members are cleared from work area. Heavy steel construction.

RO GROUP BO LO CK B X

# GLB01 Group lock box.


Padlock Eyes These padlock eyes will help you comply with OSHA standards, when the equipment has to be modified to accept locks and lockout devices. Two types of mounting eyes are available. Surface mount or inside mount.
60

13 Lock Group Lock Box


Simplifies lockout of large equipment. After machine or process is locked out, the key or keys are placed in a lock box. Then, each authorized work team member places a personal lock or tagout device to the group lock box. Ensures that no one employee has access to the box unless all employees have removed their locks or tags. Accepts up to 13 individual locks. Heavy steel construction.

60 R

# 60 # 60R

SURFACE MOUNT (FLAT) AVAILABLE IN PACK OF 12 PAIRS INSIDE MOUNT (RIGHT ANGLED) AVAILABLE IN PACK OF 6 PAIRS

# GLB02 Group lock box.

LOCK LABELS
THIS LOCK BELONGS TO:
NAME

WARNING
DO NOT REMOVE THIS LOCK

3/4 x 5 Self-laminating padlock labels are an easy way to identify employees locks. These labels are made of aluminum foil with permanent pressure-sensitive adhesive backing. Write on decals with ballpoint pen or typewriter. Available in: Red, Green, Blue, Yellow or White. STANDARD PACKAGE (50
UNITS )

THIS LOCK BE
NAME

LONGS TO:

DO NOT REMO DO NOT REMO

WARNING

VE

THIS LOCK BE
NAME

LONGS TO:

WARNING

VE

LONG THIS LOCK BE


NAME

S TO:

VE DO NOT REMO

WARNING

WARNING
DO NOT REMOVE THIS LOCK

THIS LOCK BE
NAME

LONGS TO:

VE DO NOT REMO THIS LOCK

WARNING

LKA142

TO ORDER SPECIFY # ITEM, MATERIAL AND COLOR

SELF-STICKING VINYL MAGNETIC LOCKOUT SIGNS


CAUTION
THIS MACHINE MUST BE LOCKED OUT PRIOR TO SERVICING
3 1/2 X 5 7 x 5

DANGER

DANGER

BREAKERS LOCKED OUT


3 1/2 X 5 7 x 5

DO NOT OPERATE
3 1/2 X 5 7 x 5

T KOU LOC RE HE
41 / 2 X 21 /4

OUT OCK FETY L SA FOR

add suffix: 2 1/4 x 2 1/4 /1SV 3 1/2 x 5 /3SV 5 x 7 /4SV

LKA

122 OUT O C KO R E L F BE VICING 130 SER LKA

LKA

124

LKA134

LKA136

LKA138

O: ER T POW OLS NTR T CO EC ONN DISC THIS

21 / 4

41 / 2 X

DANGER EQUIPMENT BEING SERVICED DO NOT OPERATE

Magnetic signs stay put when placed on a metal surface and the magnetic material allows the signs to be moved to where employees attention is needed.
3 1/2
3 1/2 X 5 7 x 5

LKA140 7x 5

x 5 add suffix/ 3mg add suffix/ 4mg

OVE REM OUBT D UT ALL IT O K 126 LOC LKA


21 / 4 41 / 2 X

21 / 4

41 / 2

LKA

128

21 / 4

41 / 2 X

CAUTION
THIS DISCONNECT CONTROLS POWER TO: 3 1/2 X 5 5 X 7

LKA132
UNITS )

STANDARD PACKAGE (10

LOCKOUT TAGS
All lockout tags are 3 x 5 3/4 in size and made of rugged stain and mildew resistant 20 mil. styrene. The textured surface allows you to write all important information such as names, dates and expected completion time as well as any other remarks. These tags are sold in packs of 25 identical tags with necessary fasteners. Also available with grommets for greater strength. ELA260 NOTE: All lockout tags are red striped for easier identification.

DANGER
HANDS OFF DO NOT OPERATE

DANGER EQUIPMENT LOCKOUT

REASON

THIS TAG AND LOCK TO BE REMOVED ONLY BY PERSON NAME SHOWN ON BACK

SIGNED DATE

ELA210

DANGER EQUIPMENT LOCKOUT

DANGER
DO NOT OPERATE
Maintenance Department

DANGER EQUIPMENT LOCKOUT

DANGER
DO NOT OPERATE
ELECTRICAL DEPARTMENT

DANGER
DO NOT START
This lock/tag may only be removed by:
Name Dept. Expected Completion

DANGER
DO NOT OPEN
This lock/tag may only be removed by:
Name Dept. Expected Completion

LOCKED OUT
DO NOT OPERATE
J. SM 06/06 ITH /00
This lock/tag may only be removed by:
Name Dept. Expected Completion

DO NOT OPERATE
Electricians At Work

This lock/tag may only be removed by:


Name Dept. Expected Completion

This lock/tag may only be removed by:


Name Dept. Expected Completion

SIGNED DATE

ELA230

ELA235

ELA240

ELA245

ELA250

ELA255

DANGER EQUIPMENT LOCKOUT

DANGER
MEN WORKING ON MACHINERY
SIGNED DATE

DANGER EQUIPMENT LOCKOUT

DANGER
LOCKOUT EQUIPMENT WHEN DONE
SIGNED DATE

DANGER
DO NOT OPERATE
I certify that the following tasks have been peformed to lockout this equipment.
Identified all potential hazards and energy sources. Informed operator supervisor about work to be done. Prepared equipment for shutdown. Shutdown/turned off equipment. Isolated and locked out energy sources. Released all stored energy. Tested equipment for zero energy state. Cleared personal tools before and after job. Removed locks and tags.

DANGER
LOCKOUT THIS MACHINE BEFORE ATTEMPTING ANY REPAIRS
Name Dept. Expected Completion

DANGER
EQUIPMENT LOCKED OUT TO PROTECT WORKERS REPAIRING MACHINE
Name Dept. Expected Completion

EQUIPMENT LOCKED OUT


SIGNED DATE

LOCKOUT BEFORE SERVICING

Name SIGNED DATE Dept. Expected Completion

ELA265

ELA270

ELA275

ELA280

ELA285

ELA200

ELA205

DANGER
THIS TAG AND LOCK TO BE REMOVED ONLY BY PERSON NAME SHOWN ON BACK

DANGER EQUIPMENT LOCKOUT

DANGER
DO NOT OPERATE
This lock/tag may only be removed by:

PHOTO, SELF LAMINATING TAG


DANGER
DO NOT OPERATE
DO NOT REMOVE THIS LOCK. IT IS HERE TO PROTECT MY LIFE

A LIFE IS ON THE LINE

DANGER
This energy source has been LOCKED OUT . Unauthorized removal of this lock/tag may result in immediate discharge.

THIS TAG AND LOCK ONLY TO BE REMOVED BY PERSON NAME SHOWN ON BACK

Name Dept. Expected Completion

SELF LAMINATING TAG For easy identification of individuals working on equipment. These tags are made of rigid vinyl with polyester over laminate to protect the photo and other written data. To use, lift vinyl films, enter all information, place photo on tag and smooth laminate film back onto the tag. These tags are sold in packs of 25 with necessary fasteners. These tags are also available with grommets for longer wear.

ELA215

ELA225

ELA290

NAME DEPT.

FRONT

BACK

DANGER
ELECTRICIANS BLOCKING TAG
BLOCKED TO PROTECT MY LIFE WHILE WORKING ON THIS CIRCUIT TAG TO BE REMOVED ONLY BY ME.
Name Dept. Expected Completion
1 2 3 4 5 6

DANGER
ELECTRICIANS BLOCKING TAG
DO NOT OPERATE THIS EQUIPMENT I HAVE AKEN THE FOLLOWING STEP BEFORE WORKING ON THIS CIRCUIT

DANGER
DO NOT THROW SWITCH
MEN AT WORK ON CIRCUIT

CUSTOM TAGS
CUSTOM TAGS A variety of custom tags options are available to meet your specific needs. Tags are available in 3 colors: White, Yellow or Orange. Material: .020 mil styrene.

EEA303

PLACE PHOTO HERE

Remarks:

REGULAR

OR

LAMINATED

CAUTION

WARNING

DANGER

Name Dept. Expected Completion

Name Dept. Expected Completion

ELA295

ELA297

ELA299

REVERSE SIDE OPTIONS

DANGER
The energy source has been LOCKED OUT. Unauthorized removal of this log / tag may result in immediate discharge. Remarks:

DANGER
The energy source has been LOCKED OUT. Only the individual who signed the reverse side may remove this log/tag. Remarks:

DANGER
EQUIPMENT LOCKED BY

EEA305
These tags are sold in packs of 25 with necessary fasteners. These tags are also available with grommets for longer wear.

EEA305L

HOW TO ORDER
Models
Name Dept. Expected Completion

Regular EEA305 White (W), Yellow (Y), Orange (O) Danger (D), Caution (C), Warning (W)

Laminated EEA305L White (W), Yellow (Y), Orange (O) Danger (D), Caution (C), Warning (W)

Specified legend: FRONT & BACK

Colors: Headers :

REVERSE SIDE #1

REVERSE SIDE #2

REVERSE SIDE #3

LOCKOUT / TAGOUT IDENTIFICATION

CAUTION
LOCKOUT FOR SAFETY
3 1/2 x 5 7 x 10 - 10 x 14

CAUTION
BE SAFE LOCK IT OUT
3 1/2 x 5 7 x 10 - 10 x 14

NOTICE
DO NOT FORGET TO REMOVE YOUR LOCKS AND TAGS
3 1/2 x 5 7 x 10 - 10 x 14

WARNING
LOCKOUT SWITCHES BEFORE WORKING ON EQUIPMENT
3 1/2 x 5 7 x 10 - 10 x 14

LKA102

LKA108

LKA116

LKA118

CAUTION
LOCKOUT HERE
3 1/2 x 5 7 x 10 - 10 x 14

CAUTION
USE LOCKOUT DEVICE DURING MAINTENANCE OR ANY OPERATOR ADJUSTMENT
3 1/2 x 5 7 x 10 - 10 x 14

NOTICE
IN ACCORDANCE WITH OSHA STANDARD 1910.147, ALL EQUIPMENT, MACHINES AND PROCESSES SHALL BE LOCKED OUT PRIOR TO SERVICING. LOCKOUT PROCEDURES ARE POSTED IN THE OPERATING AREA AND / OR BY THE MAIN ENERGY SOURCE OF EACH MACHINE. NAME: DEPT:

DANGER
DO NOT OPERATE
3 1/2 x 5 Vinyl only

LKA104

LKA110

LKA120
3 1/2 x 5 7 x 10 10 x 14 14 x 20

DIMENSIONS
STYRENE SELF-STICK VINYL SELF-STICK POLYCARBONATE POLYCARBONATE LAMINATED ON ALUMINIUM

MATERIALS

CAUTION
WHEN THROWING SWITCH USE LEFT HAND AND TURN FACE AWAY
3 1/2 x 5 7 x 10 - 10 x 14

CAUTION
THIS MACHINE MUST BE LOCKED OUT PRIOR TO SERVICING
3 1/2 x 5 7 x 10 - 10 x 14

IF YOU HAVE ANY QUESTIONS ABOUT THE LOCKOUT PROCEDURES, PLEASE SEE YOUR SUPERVISOR OR THE SAFETY DIRECTOR. THE STANDARD WILL BE STRICTLY ENFORCED.

3VY

5ST 5VY 5PA

6ST 6VY 6PA

7ST

5PM 6 P M

14 x 20 Styrene only

LKA114 / 7ST

LKA106

LKA112

TO ORDER SPECIFY ITEM #, SIZE AND MATERIAL

MARKING PENS
Fast drying permanent ink, Fine tip.

U SED

ON

S AFETY T AGS
Color
Black Red

Models No.
PEN 1 PEN 2

Description
Color of cap indicates color of ink

Qty/ Pkg
12

12

Plastic Only

LOCKOUT / TAGOUT IDENTIFICATION


WH ITE W PUM ATER P
P PUM TER E WA WHIT

Colors available:

1 1/2" X 5"

And others (ENGRAVED)

PM-

1010

3"

(ENGRAVED)

WHIT EW ATE R PU MP

EQUIPMENT TAGS
MODELS
/ / / / / / / / / / / / / / / /

MAT.
ALUMINUM 1/32" LAMICOID PLASTIC
STAINLESS STEEL 1/32"

SIZE

Up to 4 lines

LOCKOUT /TAGOUT STATIONS


North offers convenient and high visibility Lockout / Tagout centers that make your Locks, Tags, Lockout Hasps and Lockout devices (V-SAFE, B-SAFE, C-SAFE and E-SAFE and M-SAFE Hasps) easy to find and use. These Lockout / Tagout centers are built for the toughest conditions. They are made of double molded polystyrene with plastic or metal hanging hooks for locks and lockout hasps.
LSE101 (Panel only) LSE101 F (Panel complete with fill) QTY. 1 ea. 2 ea. 1 ea. 1 ea. 1 ea. 2 ea. 1 ea. 1 ea. 4 ea. 1 ea. 1 ea. 1 ea. CONTENTS LSE101 Lockout Panel VS02 V-SAFE lockout 2 VS04 V-SAFE lockout 4 VS06 V-SAFE lockout 6 BS01 B-SAFE lockout LP110 E-SAFE lockout 110-220 volts. LP550 E-SAFE lockout 220-550 volts. MS86 M-SAFE metal hasp. MS01 M-SAFE nylon hasp. ELA290 DO NOT OPERATE TAGS / 25 ELA255 DO NOT OPEN TAGS / 25 3D Master lock 18 x 24

SMALL LOCKOUT STATIONS Model: LSE101 F (Full)

LSE102 (Panel only) LSE102 F (Panel complete with fill) QTY. 1 ea. 2 ea. 1 ea. 1 ea. 1 ea. 1 ea. 1 ea. 2 ea. 1 ea. 2 ea. 6 ea. 1 ea. 1 ea. 1 ea. 2 ea. 2 ea. CONTENTS LSE102 Lockout Panel VS02 V-SAFE lockout 2 VS04 V-SAFE lockout 4 VS06 V-SAFE lockout 6 VS09 V-SAFE lockout 9 BS01 B-SAFE lockout BS02 B-SAFE lockout LP110 E-SAFE lockout 110-220 volts. LP550 E-SAFE lockout 220-550 volts. MS86 M-SAFE metal hasp MS01 M-SAFE nylon hasp ELA290 DO NOT OPERATE TAGS / 25 ELA250 DO NOT START TAGS / 25 ELA255 DO NOT OPEN TAGS / 25 3D Master lock 3DLF Master lock 24 x 35

LARGE LOCKOUT STATIONS Model: LSE102 F (Full)

LOCKOUT

LOCKOUT

LOCKOUT STATIONS
Contents:
4 ea. 3D Master locks (Blue bumper padlock). 1 pk. ELA290 DO NOT OPERATE TAGS (Pack /25).

Contents:
4 ea. 3D Master locks (Blue bumper padlock). 1 pk. ELA290 DO NOT OPERATE TAGS (Pack /25). 3 R60 ML 1 SAFETY LOCKOUT HASPS.

PERSONAL LOCKOUT STATION (11 x 14)


LSE103 Station only. LSE103F Station with fill. Contents:
10 ea. 3D Master locks (Blue bumper padlock). 2 pk. ELA290 DO NOT OPERATE TAGS (Pack /25) 3 R60 ML 1 SAFETY LOCKOUT HASPS.

4 LOCKOUT STATION
(11 x 14)

LSE104 Station only. LSE104F Station with fill. Contents:


20 ea. 3D Master locks (Blue bumper padlock). 4 pk. ELA290 DO NOT OPERATE TAGS (Pack /25). 6 R60 ML 1 SAFETY LOCKOUT HASPS.

TEN LOCKOUT STATION (14 x 21)


LSE105 Station only. LSE105F Station with fill.

Departmental Lockout Station (21 x 29)


LSE106 Station only. LSE106F Station with fill.
NOTICE: Each lock is keyed differently, unless advised otherwise.

10

LOCKOUT KITS
LK107FE

Lockout/Tagout Kit
It is imperative that workers properly lockout/tagout machinery and equipment to prevent serious injury. The lockout kit provides all items required to make lockout/tagout as convenient and easy as possible.

Includes: (1) 16 tool box w/tray, (1) VS02, (1) BS01, (1) #3D, (1) #1DLJ, (1) MS01, (5) ELA290, (1) CB04, (1) CB03, (1) ES01, (1) LP110.

LK108FE

Electrical Lockout/Tagout Kit

This kit provides all items to properly secure electrical machinery and equipment from causing serious injury while being serviced. All items can be easily carried in lightweight carrying bag.

Includes: (1) Nylon carrying bag, (6) CB03, (6) CB01, (6) CB04, (6) ES01, (1) LP110, (1) LP550, (2) MS01, (1) 666RD, (2) #3D, (2) #1DLJ, (10) ELA290.

LK109FE

Valve Lockout/Tagout Kit


North has the original B-Safe ball and V-Safe gate valve lockouts. These make lockout/tagout of valves an easy procedure with an easy to transport lockout/tagout kit.

Includes: (1) Nylon carrying bag, (2) VS02, (2) VS04, (2) BS01, (2) BS02, (1) MS01, (2) 666RD, (2) #3D, (2) #1DLJ, (10) ELA290.

LK110FE

Combination Lockout Kit

North has combined Electrical - Valves - Hasps - Tags - Locks into a convenient kit for employees to properly lockout /tagout most applications.

Includes: (2) Nylon carrying bags, (6) CB01, (6) CB03, (6) CB04, (6) ES01, (1) LP110, (1) LP550, (2) VS02, (2) VS04, (2) BS01, (2) MS01, (2) 666RD, (6) #3D, (6) #1DLJ, (25) ELA290. LK111FE Electrical Lockout Pouch
For convenient Electrical Lockout/Tagout North has created a zipper pouch that can be easily carried on your belt with all the necessary products. This ensures you or your workers have their lockouts when they need them.

Includes: (1) Double belt loop zippered pouch, (1) LP110, (1) MS01, (2) CB03, (2) CB04, (2) ELA290, (1) #1DLJ.

LK112F

Electrical Breaker Lockout Pouch

When regular lockout/tagout on electrical panels is required, North has a convenient pouch that can be attached to a belt for easy use, including all products for proper lockout.

Includes: (1) Double belt loop zippered pouch, (3) ES01, (1) LP110, (4) CB04, (4) CB03, (1) CB02, (2) CB01.

11

SAFETY PADLOCKS & KEY STORAGE SYSTEMS

A PADLOCK STORAGE MODULE


Made of melamine which have been adapted to an industrial environment, this module provides for the orderly storage and safekeeping of personal, serial numbered and borrowed padlocks used in safety lockout procedures. Its transparent door provides continuous visibility of all padlocks presently stored.
Number of Padlocks

Models
ID001/151 ID001/152 ID001/153 ID001/301 ID001/302 ID001/303 ID001/241 ID001/242 ID001/243

Sizes L xW x H
2 1/4" 58 mm 3" 78 mm 4" 102 mm

Hook Type and Capacity

15" X 15" X 3" 16 32 80 15" X 30" X 3" 36 72 160 63 126 315

12 24 60 28 56 120 49 98 245

8 16 40 20 40 80 35 70 175

24" X 30" X 3"

B TAGOUT SHEET MODULE


This modules transparent door allows the safety Tagout / Lockout sheet to be clearly seen during the lockout process. Also, the keys for the serial numbered padlocks to be used during the lockout application are clearly visible eliminating any possibility of accidental machine start-up.

Models

Size of Sheet

Sizes

12" X 15" X 3"

1/2 12" X 16 " X 3"

KEYS STORAGE MODULE


Models Description Sizes 10 X 10 X 3" 10 X 20 X 3" 18 X 18 X 3" 10 X 10 X 6" 10 X 20 X 6" 18 X 18 X 6"

This module, which is very useful in padlock management, allows the person responsible for lockout to maintain the duplicates of all padlock keys (Personal, serial numbered, borrowed, etc.) up to date.

/ / / / / /

Module simple 32 keys Module simple 72 keys Module simple 128 keys Module simple 64 keys Module simple 144 keys Module simple 256 keys

D COMBINATION

(Model #ID-006)

Various combinations of the modules described above are possible. Shown here is the combination most frequently used in industry. It comprises a double visibility module combined with a padlock module to create a Safety Lockout Station.

12

PLEASE
www.northsafety.com USA
Cranston: 1-800-430-4110 2000 Plainfield Pike Cranston, RI 02921 Tel: (401) 943-4400 Fax: (401) 275-2618 Toll free fax: 1-800-572-6346 Technical Information Hand Protection: Tel: (843) 554-0660 ext. 3008 Fax: (843) 746-2634 All Other Product Lines: Tel: (401) 943-4400 ext. 3420 Fax: (401) 946-7560

CONTACT US ABOUT OTHER GREAT PRODUCTS


BY

Head Protection Eye & Face Protection Hearing Protection Respiratory Protection Hand Protection Protective Clothing First Aid Products Traffic Safety Products

CANADA
Montreal 1-888-212-SAFE (7233) 10550 Parkway Blvd. Anjou, Quebec H1J 2K4 Tel: (514) 351- SAFE (7233) Fax: (514) 355-SAFE (7233) Toronto 1-888-316-SAFE (7233) 26 Dansk Court Toronto, Ontario M9W 5V8 Tel: (416) 675-2810 Fax:(416) 675-6898
Toll free fax:1-888-NORTH SP
( 66 7 - 8 4 7 7 )

Edmonton 1-800-661-3638 6303 Roper Road Edmonton, Alberta T6B 3G6 Tel: (780) 437-2641 Fax: (780) 436-0048

EUROPE
The Netherlands Noordmonsterweg 1 4332 SC Middelburg The Netherlands Tel: +31(0)118 656400 Fax: +31(0)118 627535 United Kingdom The Court Yard, Green Lane, Heywood, Lancashire OL10 2EX United Kingdom Tel: +44(0)170 669 3800 Fax: +44(0)170 669 3801 Scandinavia Vattergatan 25B S-56432 Bankeryd Sweden Tel: +46(0) 36377241 Fax: +46(0) 36377629 Germany Bramfelder Chaussee 41 D-22177, Hamburg Germany Tel:+49(0) 40611775-0 Fax:+49(0) 40611775-10

Signs and Pipe Markers Fall Protection Controlled Environment Products Protective Footwear Consumer Products

France 505, route de Bouc Bel Air 13080 Luynes France Tel: +33(0) 442 240264 Fax: +33(0) 442 609530

I N T E R N AT I O N A L
Latin America Export Sales Department 10550 Parkway Blvd. Anjou, Quebec H1J 2K4 Tel: (514) 351-7233 ext.: Export Sales Dept. Fax: (514) 351-2645 Australia/New Zealand P Box 1010, Moonee Ponds .O. Victoria 3039 Australia Tel: 61-3-9337-9111 Fax: 61-3-9337-2808 Far East 10D, Prosperous Heights 62 Conduit Road Hong Kong Tel: +852 2559 2306 Fax: +852 2548 2142

Distributed by:

Rev: 09-01

Printed in Canada

LK-C-0600-E

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