Wartsila

AVT 13B and AVT 13D

Vacuum Flush Toilet
PCH 1601
Issue 2 0213

WARTSILA WATER SYSTEMS LIMITED

Fleets Corner, Poole, Dorset, BH17 0JT, England

Telephone: +44 (0)1202 662600
Facsimile: +44 (0)1202 668793
Email: [email protected]
Web: www.wartsila.com

Offices, Associate Companies and Agents throughout the world

 Amendment Record

Main Changes from previous Issue

1. Original Issue.

2. Add drawings. Add sections 5.1, 5.2, 5.3

Page 2
 WARNING

1. Health & Safety Act Compliance. Before working on this equipment personnel should be made aware of,
and ensure compliance with, the Health and Safety Regulations appropriate to this class of work.

2. Work must only be carried out by suitably qualified and competent persons

3. Before lifting, installing and operating this equipment, the instructions detailed here, and in the
accompanying manual must be read.

4. Ensure that all equipment used for lifting this equipment is adequate for the weight. The weight is shown
on the appropriate General Arrangement drawing in the accompanying manual.

5. Before commencing repair or overhaul a preliminary check of available spares must be made.

6. The equipment should not be installed in an explosive atmosphere.

7. This equipment is subject to international, European, and national regulations and must be used
accordingly.

8. Attention is drawn to the following publications:

(a) “Sewage systems on ships: associated hazards, installation and maintenance”, Marine
Guidance Note MGN 33 (M+F), Marine Safety Agency, UK, August 1997.
(b) “Working with sewage: The health hazards - A guide for employers”, C13 IND(G)198L 2/96,
Health and Safety Executive, UK, February 1996.

Page 3
 ATTENTION!
BEFORE INSTALLATION OF THE WARTSILA VACUUM
TOILET SYSTEM TAKES PLACE IT IS ESSENTIAL THAT
THE DESIGN RECOMMENDATIONS SHOWN IN
SECTION 3 OF THIS MANUAL HAVE BEEN FOLLOWED,
ESPECIALLY WITH REGARD TO PIPEWORK DESIGN ON
BOARD THE VESSEL.

CUSTOMERS SHOULD BE AWARE THAT FAILURE TO

FOLLOW THESE SIMPLE INSTALLATION GUIDELINES
CAN RESULT IN SERIOUS OPERATIONAL PROBLEMS
WITHIN THE SYSTEM THAT ARE BEYOND THE
CONTROL AND RESPONSIBILITY OF WARTSILA.
WARTSILA WOULD LIKE TO DRAW ATTENTION TO THE
NEED FOR:

 CORRECT PIPE SIZING, MATERIALS AND FITTINGS

 CORRECTLY DESIGNED HORIZONTAL MAINS
 CORRECT USE OF TRANSPORT POCKETS
 CORRECT CONNECTION TO OVERHEAD MAINS
 PROVIDING ADEQUATE CLEANOUT CONNECTIONS

INFORMATION ON ALL THE ABOVE IS SHOWN IN

DETAIL WITHIN SECTION 3 OF THIS MANUAL.

Page 4
 Hamworthy Ref: GO 97812-04

TECHNICAL DATA SHEET – VACUUM TOILET

Quantity : 26
Type/Mounting : Bulkhead
Pushbutton mounting type : Toilet

SCOPE OF SUPPLY
1 x Bowl assembly with integral sewage discharge valve
1 x Flush control mechanism
1 x Push button assembly with flush memory
1 x Toilet seat assembly
1 x Water inlet hose assembly incorporating vacuum breaker
1 x Bowl fastening kit
1 x Straight 50 -40 NB rubber discharge coupling
1 x 40NB Isolating valve

MATERIALS
Seat and Cover : Impact resistant plastic (white)
Bowl : Vitreous china (white)
Flush mechanism : ABS/EPDM
Isolation valve : PVC

ADDITIONAL REQUIREMENTS
 Hamworthy Ref: GO 97812-05

TECHNICAL DATA SHEET – VACUUM TOILET

Quantity : 6
Type/Mounting : Deck
Pushbutton mounting type : Toilet

SCOPE OF SUPPLY
1 x Bowl assembly with integral sewage discharge valve
1 x Flush control mechanism
1 x Push button assembly with flush memory
1 x Toilet seat assembly
1 x Water inlet hose assembly incorporating vacuum breaker
1 x Bowl fastening kit
1 x Straight 50 -50 NB rubber discharge coupling
1 x 90° Elbow 50-40 NB rubber discharge coupling
1 x 40NB Isolating valve

MATERIALS
Seat and Cover : Impact resistant plastic (white)
Bowl : Vitreous china (white)
Flush mechanism : ABS/EPDM
Isolation valve : PVC

ADDITIONAL REQUIREMENTS
 Hamworthy Ref: GO 97812-06

SPARE FOR VACUUM TOILET

3 Complete operating mechanisms comprising:
Sewage discharge valve (SDV)
Flush control mechanism assembly
Vacuum source check valve.
Water valve
Spare Parts and Service

Spare Parts can be ordered direct from the following address:

Wartsila Water Systems Ltd. Telephone: +44 (0)1202 662600
Fleets Corner Facsimile: +44 (0)1202 668793
Poole, Dorset Email: [email protected]
BH17 0JT, England

or via any Wartsila office or agency throughout the world, listed below.
When ordering spare parts see the drawings in Section 6 for correct identification of parts.

Technical Service and Advice:

Technical service and advice can be obtained during normal working hours from the above address on the
contact numbers shown,” WWW.Wartsila.com”, or via any Wartsila office or agency throughout the world,
listed below. Outside normal working hours a 24 hour emergency facility is available. Initial telephone contact
number is +44 (0)1202 662600.

Wartsila Offices and Agencies

Territory Organisation Contact

RFD AUSTRALIA PTY LTD
RFD TECHNOLOGIES UNIT F CONTACT: MR MALCOLM SCOTCHER
TEL:
AUSTRALIA and 75 ST HILLERS ROAD + 61 2 9643 8000
AUNURN NSW 2144 FAX: + 61 2 9643 8011
NEW ZEALAND PO BOX 6091 MOBILE:
SILVERWATER BC 1811 EMAIL: [email protected]
AUSTRALIA
CONTACT:MR TOM ALDERS
WARTSILA BV
TEL: + 31 10 462 4777
APLONIASTRAAT 33
BE-NE-LUX NL-3084 CC, ROTTERDAM
FAX: + 31 10 415 9046
MOBILE: + 31 65 149 5960
NETHERLANDS
EMAIL: [email protected]
CONTACT:MR J A GOMES
TRIDENTE BRASIL
TEL: + 55 21 2233 1489
RUA VISCONDE INHAUMA
BRAZIL 134 - GR 1513, RIO DE JANEIRO
FAX: + 55 21 2516 7543
MOBILE: + 55 21 9983 3190
RJ – BRAZIL 20091-000, BRAZIL
EMAIL: « [email protected]
CONTACT:MR PETER CHALUPKA
MARTIMEX-MARINE TRADING SRO TEL: + 421 43 424 8601
BULGARIA CERVENEJ ARMADY 1 FAX: + 421 43 424 8349
03601 MARTIN, SLOVAKIA MOBILE: + 421 90 370 2687
EMAIL: [email protected]
CONTACT:MR ROGER MCNEILL
MARINE & OFFSHORE CANADA
TEL: + 1 905 688 4922
113 CUSHMAN ROAD
CANADA UNIT 29, ST CATHARINES
FAX: + 1 905 688 9028
MOBILE: + 1 905 933 6985
ONTARIO, CANADA
EMAIL: [email protected]
CONTACT:MR WILLIAM BUXTON
LANZ Y CIA LTDA
TEL: + 56 2 235 2707
CALLE DR M BARROS BORGONO 233
CHILE CASILLA 16389, SANTIAGO
FAX: + 56 2 235 7329
MOBILE:
CHILE
EMAIL: [email protected]

Continued ...

Page 5
 Territory Organisation Contact
CONTACT:MR WILLIAM HUANG
WARTSILA SHANGHAI REP. OFFICE
TEL: + 86 21 6445 5665
ROOM 8B YI DIAN PLAZA
CHINA NO 746 ZHAO JIA BANG ROAD SHANGHAI 200 030,
FAX: + 86 21 6445 9875
MOBILE: + 86 13 9019 03003
CHINA
EMAIL: [email protected]
CONTACT:MR BIN WANG
WARTSILA DALIAN REP. OFFICE
TEL: + 86 411 6289 3989
ROOM 2013,
CHINA NO.4 XIU ZHU ROAD,
FAX: + 86 411 6289 3989
MOBILE: + 86 13 9 4099 1786
DALIAN 116 001, CHINA
EMAIL: [email protected]
CONTACT: LI MA
WARTSILA GUANGZHOU REP. OFFICE
TEL: + 86 20 8435 1719
ROOM 910, FUYING BUILDING,
CHINA NO.164 CHANGGANG ROAD GUANGZHOU 510 250,
FAX: + 86 20 8435 1695
MOBILE: + 86 133 1883 8043
CHINA
EMAIL:
CONTACT:IVO PETEK
EUREKA INTERNATIONAL D.O.O TEL: + 385 21 389 806
CROATIA KASTELANOVA 18 FAX: + 385 21 542 006
HR-21000 SPLIT, CROATIA MOBILE: + 385 98 232 087
EMAIL: [email protected]
CONTACT:MR ADAMOS SERAPHIDES
MIE SERVICES LTD
TEL: + 357 2534 5319
THE HAWK BUILDING,
CYPRUS 124 GLADSTONE STREET
FAX: + 357 2534 5639
MOBILE:
3032 LIMASSOL, CYPRUS
EMAIL: [email protected]
CONTACT:MR PETER CHALUPKA
MARTIMEX-MARINE TRADING SRO TEL + 421 43 424 8601
CZECH REP. CERVENEJ ARMADY 1 FAX: + 421 43 424 8349
03601 MARTIN, SLOVAKIA MOBILE: + 421 90 370 2687
EMAIL: [email protected]
CONTACT:MR STEIN THORSAGER
WARTSILA PUMP SYSTEMS AS
TEL: + 47 815 48600
SOLBRAAV. 10, NO-1383 ASKER
DENMARK PO BOX 144, NO-1371 ASKER
FAX: + 47 815 48610
MOBILE: + 47 957 60379
NORWAY
EMAIL: [email protected]
CONTACT:MR STEIN THORSAGER
WARTSILA PUMP SYSTEMS AS
TEL: + 47 815 48600
SOLBRAAV. 10, NO-1383 ASKER
FINLAND PO BOX 144, NO-1371 ASKER
FAX: + 47 815 48610
MOBILE: + 47 957 60379
NORWAY
EMAIL: [email protected]
CONTACT:MR ALFRED J. TIANO
ETABLISSEMENTS TIANO S.A TEL: + 33 1 4561 9932
FRANCE 2 BIS, RUE DE LA BAUME FAX: + 33 1 4225 6962
FR-75008 PARIS, FRANCE MOBILE:
EMAIL: [email protected]
CONTACT:DR KAY RUMP
WILHELM RUMP KG
TEL: + 49 40 317 8420
BUCHHEISTERSTRABE 6
GERMANY DE-20457, HAMBURG
FAX: + 49 40 319 4841
MOBILE: + 49 17 174 51599
GERMANY
EMAIL: [email protected]
CONTACT:MR ANGELO MACRIS
MARINE & INDUSTRIAL SYSTEMS LTD
TEL: + 30 210 428 2826
4-6 EFPLIAS STREET
GREECE GR 185 37 PIRAEUS
FAX: + 30 210 418 3627
MOBILE: + 30 694 483 0087
GREECE
EMAIL: [email protected]
CONTACT:MR ARVIND PRASAD
WARTSILA INDIA PVT. LTD.
TEL: + 91 22 3028 7711-15
35, MITTAL CHAMBERS,
INDIA NARIMAN POINT, MUMBAI,
FAX: + 91 22 3028 7710
MOBILE: + 91 98 2113 0654
400 021 INDIA
EMAIL: [email protected]
CONTACT:ALI JOHN GHOTB
PASARGAD PETROGAS CO.
ISLAMIC TEL: + 98 21 8877 6543
1180 VALI-ASR AVE.,CORNER OF CHAMAN STR.
+ 98 21 8865 0887 / 88
REPUBLIC OF 2nd FLOOR – UNIT 3
FAX: + 98 21 8878 8484
IRAN 1432763984 TEHRAN, IRAN
MOBILE: + 98 912 139 1399
EMAIL: [email protected]
CONTACT:MR CORRADO ANNIS
SIRN SRL TEL: + 39 040 304 247
ITALY VIA DEL LAZZARETTO VECCHIO 9 FAX: + 39 040 308 196
IT-34123 TRIESTE, ITALY MOBILE:
EMAIL: [email protected]

Page 6
 Territory Organisation Contact
CONTACT:MR DUILO BANDONI
SIRN SRL TEL: + 39 010 586 771
ITALY VIA CASAREGIS 22/1 FAX: + 39 010 542 678
IT-16129 GENOVA, ITALY MOBILE:
EMAIL: [email protected]
FESCO JAPAN LTD CONTACT:MR TONY SHINGAKI
R/M No.606 OF KENRYUU BLDG. TEL: + 81 78 332 3399
JAPAN 6-BAN KAIGANDOURI, FAX: + 81 78 332 3363
CHUO-KU, KOBE, HYOGO, MOBILE: + 81 90 102 40155
650-0024, JAPAN EMAIL: [email protected]
WARTSILA MARINE LTD. CONT: MR. PER RISVIK SYVERSEN
RM 1224, OCEAN TOWER TEL: + 82 51 740 5544 / 5 / 6
KOREA #760-3, WOO 1-DONG FAX: + 82 51 740 5547
HAEUNDAE GU MOBILE: +82 10 7176 5545
BUSAN, 612-021 KOREA EMAIL: prsyversen@wartsila,com
CONTACT:MR TONY CARVALHO
THE TRADING & IND. EQUIPMENT CO
TEL: + 965 481 9188
[T.I.E.C.O]
KUWAIT PO BOX 2159, 13022 SAFAT
FAX: + 965 481 0387
MOBILE:
KUWAIT C.R. 13104
EMAIL: [email protected]
CONTACT:MR STEIN THORSAGER
WARTSILA PUMP SYSTEMS AS
TEL: + 47 815 48600
SOLBRAAV. 10, NO-1383 ASKER
NORWAY PO BOX 53, NO-1371 ASKER
FAX: + 47 815 48610
MOBILE: + 47 957 60379
NORWAY
EMAIL: [email protected]
CONTACT:MRS Z AL MAAWLY
TRANS-OCEANIC TRADING EST
TEL: + 968 798 503 or 787 912
PO BOX 1892
OMAN POSTAL CODE 112, RUWI
FAX: + 968 702 981
MOBILE: + 968 9323835
SULTANATE OF OMAN
EMAIL: [email protected]
CONTACT:MS BARBARA KACZYNSKA
ROMAC LTD
TEL: + 48 58 346 7203
UL CIOLKOWSKIEGO 7A/25
POLAND PL 80-463, GDANSK
FAX: + 48 58 346 3694
MOBILE:
POLAND
EMAIL: [email protected]
CONTACT:MR B MENDONSA
AL-AHED TRADING & CONTRACTING CO TEL: + 974 441 4022 /3/4
QATAR PO BOX 3266 FAX: + 974 441 4021
DOHA, QATAR MOBILE:
EMAIL: [email protected]
CONTACT:MR CONSTANTIN COSTACHE
TOTAL TRADING SRL TEL: + 40 236 418 542
ROMANIA 105 DOMNEASCA STREET FAX: + 40 236 460 740
800201 GALATZ, ROMANIA MOBILE: + 40 742 141 601
EMAIL: [email protected]
CONTACT:MR DMITRIY LAGOUTIN
TRANSAS LTD (EURASIA)
TEL: + 7 812 325 3131
54-4 MALY PR.
RUSSIA ST. PETERSBURG
FAX: + 7 812 325 3132
MOBILE: + 7 812 923 9889
193178 RUSSIA
EMAIL: [email protected]
CONTACT:MR PETER CHALUPKA
MARTIMEX-MARINE TRADING SRO TEL: + 421 43 424 8601
SERBIA CERVENEJ ARMADY 1 FAX: + 421 43 424 8349
03601 MARTIN, SLOVAKIA MOBILE: + 421 90 370 2687
EMAIL: [email protected]
CONTACT:MR PATRICK ANG
WARTSILA PTE LIMITED TEL: + 65 6261 6066
SINGAPORE 15 BENOI CRESCENT FAX: + 65 6261 6011
SINGAPORE 629978 MOBILE: + 65 9816 4694
EMAIL: [email protected]
CONTACT:MR PETER CHALUPKA
MARTIMEX-MARINE TRADING SRO TEL: + 421 43 424 8601
SLOVAKIA CERVENEJ ARMADY 1 FAX: + 421 43 424 8349
03601 MARTIN, SLOVAKIA MOBILE: + 421 90 370 2687
EMAIL: [email protected]
CONTACT: MS MARIA PÉREZ
ARIES INDUSTRIAL y NAVAL SERVICIOS, S.A.
TEL: + 34 91 533 9200
C/ GUZMAN EL BUENO, 133, 1o
SPAIN (EDIFICIO GERMANIA)
FAX: + 34 91 535 8380
MOBILE: +34 607 562 100
ES-23003 MADRID, SPAIN
EMAIL: [email protected]
CONTACT:MR STEIN THORSAGER
WARTSILA PUMP SYSTEMS AS
TEL: + 47 815 48600
SOLBRAAV. 10, NO-1383 ASKER
SWEDEN PO BOX 144, NO-1371 ASKER
FAX: + 47 815 48610
MOBILE: + 47 957 60379
NORWAY
EMAIL: [email protected]
Page 7
 Territory Organisation Contact
CONTACT:MR Y M LIN
MING TZONG HARNG TRADING CO LTD TEL: + 886 7 231 6188
TAIWAN 3F-3 NO 90 CHUNG SHAN HENG ROAD, KAOSHIUNG FAX: + 886 7 281 6736
80015 TAIWAN MOBILE:
EMAIL: [email protected]
CONTACT:MR SUNCHAI CHONGVISAL
THAI KOLON CO LTD TEL: + 66 2 745 6468-77
1093/78 15TH FLOOR CENTRALCITY TOWER (10 LINES)
THAILAND BANGNA-TRAD ROAD (KM3) BANGNA, PRAKANONG FAX: + 66 2 745 6152
BANKOK 10260, THAILAND MOBILE:
EMAIL: [email protected]
ALESTA MARINE ENGINEERING &
CONTACT:MR UMUR CULCHA
REPRESENTATIVE CO.LTD.
TEL: + 44 216 446 8903
TUZLA CAMII MAHALLESI, SEHITLER CADESSI
TURKEY No.45-2
FAX: + 44 216 446 8906
MOBILE: + 90 533 640 2750
TR 81700 TUZLA / ISTANBUL
EMAIL: [email protected]
TURKEY
CONTACT: MR ROAR W OLSEN
WARTSILA MIDDLE EAST (FZC)
TEL: + 971 6 557 4806
PO BOX 120691, ZAIF ZONE,
UAE SHARJAH
FAX: + 971 6 557 4807
MOBILE: +971 50 749 7500
UNITED ARAB EMIRATES
EMAIL: [email protected]
CONTACT: MR ALAN WHITE
WARTSILA WASTEWATER SYSTEMS LTD
TEL: + 44 1202 662 634
FLEETS CORNER
UK POOLE, DORSET BH17 0JT
FAX: + 44 1202 668 793
MOBILE: + 44 7795 442623
ENGLAND
EMAIL: [email protected]
WARTSILA PUMP SYSTEMS CONTACT: MR BOB POWELL
(a division of HWS Ltd. ) TEL: + 44 1202 662 630
UK FLEETS CORNER FAX: + 44 1202 666 363
POOLE, DORSET BH17 0JT MOBILE:
ENGLAND EMAIL: [email protected]
CONTACT:MR PETER PILON
WARTSILA INC
TEL: + 1 281 759 3280
1011 HIGHWAY 6 SOUTH
FAX: + 1 281 759 8308
SUITE 208, HOUSTON,
USA TX 77077, USA
MOBILE: + 1 713 298 7812
EMAIL: [email protected]
OR MOBILE EMAIL
[email protected]
V18 1007

Page 8
 CAUTION

NOTICE TO ALL USERS OF WARTSILA EQUIPMENT

SPARE PARTS

Please ensure that only original spare parts are used.

» Machines have failed as a direct result of using non-original spare parts

» Warranty claims may be invalidated if non-original parts are used.

» The use of non-original parts can be dangerous.

» Statutory rights are not affected.

Page 9
Page 10
CONTENTS

Page
SECTION 1 - TECHNICAL DATA ............................................................................................................... 1-1
1.1 OPERATING VACUUM ................................................................................................................... 1-1
1.2 WATER CONSUMPTION ................................................................................................................ 1-1
1.3 WATER PRESSURE ....................................................................................................................... 1-1
1.4 WATER SUPPLY CONNECTION .................................................................................................... 1-1
1.5 SEWAGE DISCHARGE CONNECTION .......................................................................................... 1-1
1.6 WEIGHT ........................................................................................................................................... 1-1
SECTION 2 - DESCRIPTION ...................................................................................................................... 2-1
2.1 INTRODUCTION .............................................................................................................................. 2-1
2.2 GENERAL ........................................................................................................................................ 2-1
2.3 DETAILED DESCRIPTION AND OPERATION ............................................................................... 2-3
2.3.1 BOWL WITH INTEGRAL SEWAGE DISCHARGE VALVE (SDV) AND FLUSH CONTROL
MECHANISM (FCM) ............................................................................................................................... 2-3
2.3.2 SEWAGE DISCHARGE VALVE (SDV) .................................................................................... 2-4
2.3.3 FLUSH CONTROL MECHANISM (FCM) ................................................................................. 2-5
2.3.4 WATER VALVE ........................................................................................................................ 2-6
SECTION 3 - INSTALLATION ..................................................................................................................... 3-1
3.1 GENERAL ........................................................................................................................................ 3-1
3.2 INSTALLATION INSTRUCTIONS.................................................................................................... 3-3
3.2.1 BULKHEAD MOUNTED VACUUM TOILET ............................................................................. 3-3
3.2.2 DECK MOUNTED VACUUM TOILET ...................................................................................... 3-6
3.3 VACUUM SYSTEM PIPING DESIGN GUIDE: ................................................................................ 3-9
SECTION 4 - MAINTENANCE .................................................................................................................... 4-1
4.1 GENERAL ........................................................................................................................................ 4-1
4.2 RECOMMENDED SPARES............................................................................................................. 4-1
4.3 TROUBLE SHOOTING GUIDE........................................................................................................ 4-2
4.4 SEWAGE DISCHARGE VALVE REMOVAL .................................................................................... 4-4
SECTION 5 - COMMISSIONING PROCEDURE: ....................................................................................... 5-1
5.1 Flush Timing Adjustment .................................................................................................................. 5-1
5.2 Memory Function Adjustment .......................................................................................................... 5-2
5.3 Water Valve Adjustment................................................................................................................... 5-3
SECTION 6 - DRAWINGS ........................................................................................................................... 6-3
6.1 LIST OF DRAWINGS ....................................................................................................................... 6-3

Page 11
Page 12
 SECTION 1 – TECHNICAL DATA

SECTION 1 - TECHNICAL DATA

1.1 OPERATING VACUUM

-0.40 to -0.65 bar

1.2 WATER CONSUMPTION

1.0 litres/flush

1.3 WATER PRESSURE

1.5 to 8 bar

1.4 WATER SUPPLY CONNECTION

½“ BSP female

1.5 SEWAGE DISCHARGE CONNECTION

90º or straight rubber coupling suitable for connection to 45 to 55mm OD pipe (40NB).
A supplied ball valve, with a union type fitting to suit PVC pipe of is to be fitted in the discharge line
of every toilet to aid in toilet isolation during commissioning or maintenance.

1.6 WEIGHT

Net Shipping Shipping Volume

3
AVT13B 21.5kg 28.0kg 0.126m
3
AVT13D 23.1kg 30.6kg 0.139m

Page 1-1
SECTION 1 – TECHNICAL DATA

Page 1-2
 SECTION 2 – DESCRIPTION

SECTION 2 - DESCRIPTION
2.1 INTRODUCTION

The Wartsila AVT13B bulkhead mounted and AVT13D deck mounted vacuum flush toilet has been designed
to be mechanically simple, operationally reliable, and stylish in appearance.

It uses differential air pressure to drive waste through the toilet and vacuum piping to the Treatment Plant or
intermediate collection tank.

By using only 1.0 litres of water per flush there is a dramatic reduction in the amount of wastewater.

Vacuum system piping is smaller and lighter than conventional gravity pipework, and can be run in any
convenient orientation and around obstacles. This means lower material cost, installation labour savings and
considerable design flexibility. In addition the performance of a vacuum system is unaffected by ship motion.

2.2 GENERAL

A typical bulkhead installation is shown below:

A flush control mechanism is mounted on top of the bowl and is controlled by the integral push-button.

The flush control mechanism can be removed from the top of the toilet without having to remove the bowl
from the wall. The sewage discharge valve and flush water valve can be reached though the rear of the toilet
for commissioning and maintenance.

Maintenance to the toilet can be made easy by use of the supplied isolating valve within the sewage transfer
line. This, along with the supplied isolator on the water inlet hose, allows for complete isolation of a single
toilet so that major items such as the SDV can be serviced with ease. This also allows for easy evacuation of
the pan without refilling so that work can be carried out on a dry pan.

Page 2-1
SECTION 2 - DESCRIPTION

The controls have timing circuitry, which allows the sewage discharge valve to open and empty the contents
of the bowl. Simultaneously the water valve opens causing water to flow into and rinse the bowl. The water
valve remains open long enough after the sewage discharge valve has closed for a residual pool of water to
accumulate in the bowl.

Page 2-2
 SECTION 2 – DESCRIPTION

2.3 DETAILED DESCRIPTION AND OPERATION

2.3.1 BOWL WITH INTEGRAL SEWAGE DISCHARGE VALVE (SDV) AND FLUSH CONTROL
MECHANISM (FCM)

Mounted below the pan is the rear discharging SDV, the outlet of which is connected to the vacuum transfer
line using the Wartsila supplied 90º elbow, or straight rubber coupling.

Built into the ceramic toilet bowl rim is a spray ring that provides thorough rinsing of the pan upon flushing.
The spray ring is connected via the flush control mechanism to a fresh water supply. The fresh water supply
connection is supplied complete with a vacuum breaker in the water inlet hose.

The FCM is supplied fully piped to the SDV within the bowl and all that is required at installation is
connection of the following:

 Vacuum transfer line to STP (incorporating supplied isolating valve)

 Fresh water inlet using Wartsila supplied water inlet hose, complete with vacuum breaker and
isolating valve

Detailed descriptions of the internally mounted items are shown in the following sections.

Page 2-3
SECTION 2 - DESCRIPTION

2.3.2 SEWAGE DISCHARGE VALVE (SDV)

Toilet
Bowl
Vacuum
Transfer
Pipework

The atmospheric air pressure in the bowl and the vacuum in the transfer line are separated by a pinch
membrane that collapses and closes under atmospheric pressure.

Applying vacuum to the air connection on the body actuates the valve. This opens the pinch membrane
exposing the contents of the bowl to the vacuum in the transfer line. The valve opens to full bore allowing
quick and efficient disposal of waste.

Once the contents have been evacuated the vacuum is released from the body connection and the pinch
membrane returns to its original position to seal the transfer line again.

The integral duckbill type non-return valve prevents backflow into the toilet bowl in the event of a vacuum
failure and back flow of waste.

Page 2-4
 SECTION 2 – DESCRIPTION

2.3.3 FLUSH CONTROL MECHANISM (FCM)

When the pushbutton is pressed the flush control mechanism (FCM) apples a vacuum to the sewage
discharge valve (SDV) and the water valve causing them to operate. It includes an integral timing function so
that the toilet flush is the same every time.

Additionally, an integral low vacuum switch causes the FCM to latch in the ‘pressed’ condition if the transfer
piping has an insufficient vacuum level to operate the toilet. When the vacuum level is reestablished the toilet
will flush itself. Flush timing is not user adjustable.

Page 2-5
SECTION 2 - DESCRIPTION

2.3.4 WATER VALVE

The water valve opens at the same time as the sewage discharge valve (SDV) and closes a time after the
SDV closes. Its purpose is to flush the inside of the toilet bowl to ensure that all the waste is washed away
and to prime the bowl with 1.0 liters of water for the next use.

The length of time that the water valve stays open is controlled by the bleed plug. This is factory selected to
suit a water supply pressure towards the high end of the water pressure range. See section 1.3. If the supply
pressure is low replace the bleed plug with the supplied alternative plug.

Page 2-6
SECTION 2 – DESCRIPTION

Page 2-7
 SECTION 3 – INSTALLATION

SECTION 3 - INSTALLATION
3.1 GENERAL

A complete single toilet installation consists of either an AVT13B bulkhead mounted or an AVT13D deck
mounted bowl assembly with rubber discharge couplings, a toilet seat assembly, a water inlet hose assembly
(from fresh water supply to water valve) incorporating a vacuum breaker as standard, and bowl fastening kit.

All the above components and sub assemblies are supplied together in one packing box for final assembly
and installation on site.

Following installation of the bowl and inlet hose the only customer connections required are a 1.5 to 8 bar
fresh water supply and connection of the rubber discharge coupling to the vacuum transfer line.

By providing rear access to the bowl the sewage discharge valve may be accessed without removing the
bowl from its mountings.

By leaving connection of the toilets to the vacuum piping until just prior to commissioning the risk of damage
to toilets and components due to other installation work is minimised. However, it should be noted that dust
and dirt contamination of the toilet components could lead to failure of the toilet so steps should be taken to
minimise ingress of dust and dirt to the units before commissioning. Wartsila suggest that blanking of the
rear access to the bowl during commissioning would be a good procedure to adopt. This will stop any dust
getting into the cavity containing the FCM, SDV and water valve.

General Arrangement drawings for both the complete installation and the individual assemblies are included
in Section 6.

Full installation instructions for both the AVT13B and the AVT13D detailing mounting, vacuum tubing
connections (where required) and water hose connections are included in Section 3.2.

In addition a vacuum system piping design guide containing advice on the correct installation of the vacuum
transfer lines is included in Section 3.3.

3.1.1. ISOLATING VALVES

To allow toilet isolation for maintenance or commissioning purposes, the isolating ball valve is to be fitted into
the ships vacuum pipework, for each toilet. Refer to drawings contained in section 6 of this manual.

3.1.2. NON-RETURN VALVES

In cases where the toilet is connected to an Overhead Horizontal Main (see R60428 “Vacuum System Piping
Design Guide” part 7), a non return valve (NRV) is to be fitted. This is to remove the possibility of any
excessive hydraulic pressure in the vacuum riser causing back flooding into the toilet. The NRV is to be fitted
as high as possible on the vertical riser to prevent the build-up of a fluid column. Wartsila reference for the
NRV is B15015.

Page 3-1
SECTION 3 - INSTALLATION

Page 3-2
 SECTION 3 – INSTALLATION

3.2 INSTALLATION INSTRUCTIONS

3.2.1 BULKHEAD MOUNTED VACUUM TOILET

Leave connection of the toilet outlet connection to the vacuum piping until just prior to commissioning
in order to minimise the risk of damage to toilets and components due to other installation work.

Ensure that the maximum flexibility of the rubber connector is utilised when connecting toilet outlet
connection to the vacuum piping. Also ensure that potential movement of the ship’s vacuum piping is
controlled such that it cannot apply forces to the connecting toilet outlet connection.

Page 3-3
SECTION 3 - INSTALLATION

Page 3-4
SECTION 3 – INSTALLATION

Page 3-5
SECTION 3 - INSTALLATION

3.2.2 DECK MOUNTED VACUUM TOILET

Leave connection of the toilet outlet connection to the vacuum piping until just prior to commissioning
in order to minimise the risk of damage to toilets and components due to other installation work.

Ensure that the maximum flexibility of the rubber connector is utilised when connecting toilet outlet
connection to the vacuum piping. Also ensure that potential movement of the ship’s vacuum piping is
controlled such that it cannot apply forces to the connecting toilet outlet connection.

Page 3-6
SECTION 3 – INSTALLATION

Page 3-7
SECTION 3 - INSTALLATION

Page 3-8
 SECTION 3 – INSTALLATION

3.3 VACUUM SYSTEM PIPING DESIGN GUIDE:

SEE WARTSILA DOCUMENT R60428

Page 3-9
SECTION 3 - INSTALLATION

Page 3-10
 SECTION 4 - MAINTENANCE

SECTION 4 - MAINTENANCE
4.1 GENERAL

None of the assemblies that make up an AVT13B or AVT13D vacuum toilet require regular maintenance.

4.2 RECOMMENDED SPARES

It is recommended that complete operating mechanisms be carried as on board spares to allow any
maintenance required as a result of a problem occurring to be carried out with the minimum of delay.

Recommendations on the minimum level of spare operating mechanisms is as follows:-

No. of WCs fitted No of spare operating mechanisms

For every 20 or part of 20 up to 100 1
For every 50 or part of 50 in excess of 100 3

Each operating mechanism consists of the following sub assemblies:-

Description Quantity Part Number

Sewage discharge valve (SDV) 1 6558400174
Flush control mechanism assembly 1 6558400175
(FCM)
Water Valve 1 6558400176
Non Return Valve (NRV) 1 6588400180

When ordering spare parts or in any correspondence please provide the part number and item appropriate
sectional arrangement quoted on the appropriate Sectional Arrangement drawing included in Section 6.

Page 4-1
SECTION 4 - MAINTENANCE

4.3 TROUBLE SHOOTING GUIDE

Item Problem Symptom Possible Cause Correction

1 Toilet does not SDV and water Low vacuum Check system vacuum is -0.4 to -0.6 bar
operate flush fail to
operate
Vacuum source check valve Replace
defective
Vacuum tube leak Check all tubes and connections
Timing mechanism See item 12 and 15
defective
Local vacuum transfer line Check and clear pipe
blockage
2 Toilet operation erratic SDV and /or Timing mechanism See item 12 and 15
water flush operation incorrect
operation
inconsistent
Vacuum tube leak Check all tubes and connections
Vacuum source check valve Replace
defective
3 No water SDV opens but Water shut off valve Check all water connections are correctly in place
(SDV operates) no flush water operated or supply hoses
runs in incorrectly fitted
Water valve mechanism not See item 13 and 14
operating
4 Insufficient water SDV opens but Low water supply pressure Set pressure to 1.5 to 8 bar (5 bar optimum)
(SDV operated) low residual
water level in
bowl
Water valve mechanism See item 14
closing too quickly
Water leak Check all hoses and connections
Water valve mechanism not See item 13
operating correctly
5 Too much water SDV opens but High water supply pressure Set pressure to 1.5 to 8 bar (5 bar optimum)
(SDV operates) high residual
water level in
bowl
Water valve mechanism See item 14
closing too slowly
Water valve mechanism not See item 13
operating correctly
6 Continuous water SDV opens but Water valve mechanism not See item 13 and 14
(SDV operates) flush water flow operating correctly
is continuous
causing
overflow
7 SDV does not open Sewage Defective SDV Replace component
(water flush operates) remains in bowl
and residual
water level
increases
Vacuum tube leak Check all tubes and connections replace

Page 4-2
 SECTION 4 - MAINTENANCE

Trouble Shooting Guide (Continued)

Item Problem Symptom Possible Cause Correction

8 SDV opening time too short Sewage does not Defective SDV Replace
completely drain See Section 5.1
Vacuum tube leak Check all tubes and connections
9 SDV opening time too long SDV opens for Defective SDV Replace
(water flush operates) longer than approx. See Section 5.1
3 to 4 seconds
leaving low residual
water
Timing mechanism See items 12 and 15
operating too slowly
10 SDV only partially opens Sewage does not Defective SDV Replace
(water flush operates) completely drain
Vacuum tube leak Check all tubes and connections
Vacuum source check Replace
valve defective
11 SDV remains open SDV remains open SDV defective Replace component
(with or without satisfactory causing loss of
water flush) transfer line seal
Timing mechanism See items 12 and 15
operation incorrect
12 FCM mechanism operation SDV and water Defective timing Replace component or complete flush
incorrect flush fail to operate mechanism control mechanism
correctly

13 Water valve not operating Improper flush Internal failure Replace component
correctly water volume
14 Water valve mechanism Improper flush Defective water valve Replace component
operating time incorrect water volume mechanism check valve
Incorrect water valve Check Bleed Plug is present and not
bleed plug blocked
Defective water valve Replace component or complete flush
mechanism control mechanism
See Section 5.3
15 FCM operating time Improper SDV Defective timing Replace complete flush control
incorrect opening mechanism mechanism
See Section 5.1

Page 4-3
SECTION 4 - MAINTENANCE

4.4 SEWAGE DISCHARGE VALVE REMOVAL

The SDV is attached to the underside of the bowl by a push fit to the spigot to the rear of the bowl. To
remove the SDV:

1. Close the water supply valve

2. Flush the toilet

3. Close the vacuum isolation valve

4. Undo the jubilee clip on the rubber vacuum connection fittings to the transfer pipework

5. Disconnect the hoses to the ports on the top of the SDV

6. Dismount the SDV

Page 4-4
 SECTION 5 - COMMISSIONING

SECTION 5 - COMMISSIONING PROCEDURE:

SEE WARTSILA DOCUMENT R62222

5.1 Flush Timing Adjustment

The flush timing has been factory set to clear the toilet of waste and to admit a quantity of air into the transfer
pipework. This air is essential to the transport of the waste to the vacuum tank.

Flush time should be 2 – 3 seconds.

Timing is controlled by the needle valve in the vacuum pipework. Screw the needle in to increase the flush
time. Screw the needle out to reduce the flush time.

Needle Valve

Page 5-1
SECTION 5 - COMMISSIONING

5.2 Memory Function Adjustment

The Flush Control Module, (FCM), incorporates a feature where the toilet will not flush if the system vacuum
is too low. This prevents hydraulic lockup of the transfer pipework. If the system vacuum is less than -0.35
bar the FCM will ‘latch’, and not flush. When the system vacuum recovers to more than -0.4 bar the FCM will
‘unlatch’, and flush the toilet.

The latch point is set with the needle valve on the end of the FCM. Screw the needle in to lower the ‘latch’
point. Screw the needle out to raise the ‘latch’ point.

Needle Valve

Page 5-2
 SECTION 5 - COMMISSIONING

5.3 Water Valve Adjustment

The Water valve has been factory set to dispense between 0.75 and .1.0 litres of water from a 3 bar fresh
water supply. This is the minimium quantity of water required to flush the toilet. The amount of water
dispensed is controlled by a Bleed Plug on the valve assembly. If the quantity of water dispensed is too low
fit the alternative Bleed Plug supplied with the toilet.

In extreme cases neither bleed plug may dispense an acceptable quantity of water. Bleed Plugs of other
sizes are available from Wartsila on request.

Bleed Plug

Part Number Description Identifying Colour

6558400192 Bleed Plug 0.6mm White
6558400191 Bleed Plug 0.5mm Red
6558400190 Bleed Plug 0.4mm Orange
6558400178 Bleed Plug 0.3mm Yellow
6558400189 Bleed Plug 0.2mm Green
6558400179 Bleed Plug 0.1mm Blue

Page 5-3
SECTION 5 - COMMISSIONING

Page 5-4
SECTION 6 - DRAWINGS
6.1 LIST OF DRAWINGS

General Arrangement Drawings

Drawing Content
6558400174 Sewage Discharge Valve
6558400175 Flush Control Mechanism
6558400176 Water Valve
6558400180 Non Return Valve
6558400183 Toilet Assembly Bulkhead Mounted Closed Front Seat
6558400184 Toilet Assembly Deck Mounted Closed Front Seat
6558400185 Toilet Installation (Bulkhead mounted)
6558400186 Toilet Installation (Deck mounted)
6558400187 Toilet Assembly Bulkhead Mounted Open Front Seat
6558400188 Toilet Assembly Deck Mounted Open Front Seat

Page 6-3
 INDEX

GENERAL ARRANGEMENT DRAWING

6558400183 AVT13 B / Wall Mounting Type

6558400184 AVT13 D / Deck Mounting Type

INSTALLATION DRAWING

6558400185 AVT13 B / Wall Mounting Type

6558400186 AVT13 D / Deck Mounting Type

FITTING DRAWING

3677101101 Straight Rubber Couplings 50-40A

3677101102 Elbow Rubber Couplings 50-40A

3677101103 Straight Rubber Couplings 50-50A

Isolating Valve Data Sheet

INSTALLATION GUIDE

R60428 Vacuum System Piping Design Guide

R61934 Customer Information

SPARE

6558400174 SDV

6558400175 FCM

6558400176 Water Valve

6558400180 Check Valve

 8 7 6 5 4 3 2 1
Parts List
ITEM STOCK NUMBER DESCRIPTION QTY
1 3118210350 Water Hose AVT04B/D 1
2 3118210416 AVT13B Toilet Pan 1
3 3654401087 M8 Large Washer Plastic 2
F F
4 40851032 JUBILEE CLIP 13-20MM - STEEL 1
5 49512305 Toilet Seat (Closed Front) 1
SECTION B-B 6 6558400174 Sewage Discharge Valve Assembly 1
7 6558400175 FCM - Flush Control Module 1
(1:3) 8 6558400176 Water Valve Assembly 1
11 5
9 6558400181 Hose Harness FCM IN 1
10 6558400182 Hose Harness FCM OUT 1
11 R62160 Underseat label 1
7 7
12 4015701162 M8 Large Washer BS 4320 form C A4 Stst 2

4 1 8
3 12
E E

24 11

475
10

376

240
D D
Ø60

6
2
150

50
FROM DECK
DECK
115 115
24

50
C C

B B
378

B B

2 AM 3/4/13 --- --- --- GENERAL UPDATE

1 amctaggart 29/11/2012 --- --- --- FIRST ISSUE

ISSUE DRAWN DATE CHK APP E.C.N. DESCRIPTION
ALL COPYRIGHT © AND DESIGN RIGHT SUBSISTING IN THIS DOCUMENT IS THE PROPERTY OF HAMWORTHY WATER SYSTEMS LTD, AND MAY NOT BE REPRODUCED IN ANY
FORM OR BY ANY MEANS, IN PART OR WHOLE, WITHOUT HAMWORTHY WATER SYSTEMS LTD CONSENT. THIS DOCUMENT AND THE INFORMATION WITHIN IT IS CONFIDENTIAL
TO HAMWORTHY WATER SYSTEMS LTD AND MAY NOT BE DISCLOSED TO ANY THIRD PARTY WITHOUT THE PRIOR WRITTEN CONSENT OF HAMWORTHY WATER SYSTEMS LTD.
CLIENT REF:
**********
HAMWORTHY REF: TOLERANCE UNLESS OTHERWISE STATED:

A ********** T0103003/006 A
DIMS: SHT. SIZE SCALE DO NOT SCALE
Hamworthy
mm A2 1:3 IF IN DOUBT ASK FIRST ANGLE Water Systems
TITLE:
588 DRG. No. SHT. No.
AVT13B TOILET ASSY BULKHEAD MOUNTED
CLOSED FRONT SEAT 6558400183 1 /1
8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
Parts List
ITEM STOCK NUMBER DESCRIPTION QTY
1 3118210350 Water Hose AVT04B/D 1
2 3118210417 AVT13B Toilet Pan 1
SECTION A-A 3 3654401087 M8 Large Washer Plastic 2
F F
(1:3) 4 4015701162 M8 Large Washer BS 4320 form C A4 Stst 2
5 40851032 JUBILEE CLIP 13-20MM - STEEL 1
6 49512305 Toilet Seat (Closed Front) 1
12 6
7 6558400174 Sewage Discharge Valve Assembly 1
8 6558400175 FCM - Flush Control Module 1
9 6558400176 Water Valve Assembly 1
8 10 6558400181 Hose Harness FCM IN 1
8
11 6558400182 Hose Harness FCM OUT 1
12 R62160 Underseat label 1

5 1 9

E E

525

426
60

D D

2
150

26 24

C C
378

B B
A A

2 AM 3/4/13 --- --- --- GENERAL UPDATE

1 amctaggart 30/01/2013 --- --- --- FIRST ISSUE

ISSUE DRAWN DATE CHK APP E.C.N. DESCRIPTION
ALL COPYRIGHT © AND DESIGN RIGHT SUBSISTING IN THIS DOCUMENT IS THE PROPERTY OF HAMWORTHY WATER SYSTEMS LTD, AND MAY NOT BE REPRODUCED IN ANY
FORM OR BY ANY MEANS, IN PART OR WHOLE, WITHOUT HAMWORTHY WATER SYSTEMS LTD CONSENT. THIS DOCUMENT AND THE INFORMATION WITHIN IT IS CONFIDENTIAL
TO HAMWORTHY WATER SYSTEMS LTD AND MAY NOT BE DISCLOSED TO ANY THIRD PARTY WITHOUT THE PRIOR WRITTEN CONSENT OF HAMWORTHY WATER SYSTEMS LTD.
CLIENT REF:
**********
HAMWORTHY REF: TOLERANCE UNLESS OTHERWISE STATED:

A ********** T0103003/006 A
DIMS: SHT. SIZE SCALE DO NOT SCALE
Hamworthy
mm A2 1:3 IF IN DOUBT ASK FIRST ANGLE Water Systems
TITLE:
588 DRG. No. SHT. No.
AVT13D TOILET ASSY DECK MOUNTED
CLOSED FRONT SEAT 6558400184 1 /1
8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1

F ISOLATION VALVE F
REQUIRED FOR TOILET
COMPARTMENT BULKHEAD COMMISSIONING AND MAINTENANCE
NOT WARTSILA SUPPLY
583 46
TOILET WATER CONTROL VALVE WATER SUPPLY CONNECTION
1/2" BSP FEMALE WATER SUPPLY CONNECTION
FIXING SCREWS NOT WARTSILA SUPPLY 1/2" BSP FEMALE
FIXING SCREWS NOT WARTSILA SUPPLY

WATER SUPPLY VACUUM BREAKER 2

TO BE AT LEAST 150mm ABOVE 11
OVERFLOW LEVEL OF TOILET

6
OPERATING PUSHBUTTON
E M16 MOUNTING KIT FIXED AS SHOWN E
SEE DETAIL SHT 2 1
SUPPORTING CHANNEL NOT WARTSILA SUPPLY 150 MINIMIUM

WATER INLET HOSE MAY BE

SHORTENED IF REQUIRED

D D

8 4 8 3

452
426
60
290

150

50
C C

SEWAGE DISCHARGE VALVE OUTLET

SUPPORTING CHANNEL NOT WARTSILA SUPPLY
115 115
26 27

STRAIGHT RUBBER CONNECTOR ELBOW RUBBER CONNECTOR

WARTSILA SUPPLY WARTSILA SUPPLY
NOTE: USE AS REQUIRED TO CONNECT USE AS REQUIRED TO CONNECT
VACUUM PIPEWORK VACUUM PIPEWORK
1/ VACUUM BREAKER CAN BE MOUNTED AT ANY CONVIENIENT LOCATION BUT MUST BE A MINIMIUM OF 150mm ABOVE THE OVERFLOW LEVEL OF THE TOILET

B 2/ SUPPORTING CHANNEL SECTIONS NOT WARTSILA SUPPLY B

3/ SUPPORTING CHANNEL SECTIONS TO BE SECURELY FASTENED TO A SOLID STRUCTURE AT EACH END

4/ FULLY INSTALLED WEIGHT = 28kg

Parts List 2 AM 13/3/13 --- --- --- ADD NOTE 8

5/ FLUSH CONTROL MODULE IS REMOVABLE FROM THE TOILET SIDE. WATER VALVE AND SEWAGE DISCHARGE VALVE ARE ACCESSIBLE FROM THE PIPE DUCT SIDE
ITEM STOCK NUMBER DESCRIPTION QTY 1 amctaggart 12/02/2013 --- --- N/ A ORIGINAL ISSUE
6/ RUBBER STRAIGHT AND ELBOW CONNECTORS TO BE USED ACCORDING TO CUSTOMER REQUIREMENTS 1 AVT13B TOILET ASSY BULKHEAD MOUNTED 1
ISSUE DRAWN DATE CHK APP E.C.N. DESCRIPTION
2 Ball Valve 1 ALL COPYRIGHT © AND DESIGN RIGHT SUBSISTING IN THIS DOCUMENT IS THE PROPERTY OF HAMWORTHY WATER SYSTEMS LTD, AND MAY NOT BE REPRODUCED IN ANY
3 Elbow Rubber Coupling 1 FORM OR BY ANY MEANS, IN PART OR WHOLE, WITHOUT HAMWORTHY WATER SYSTEMS LTD CONSENT. THIS DOCUMENT AND THE INFORMATION WITHIN IT IS CONFIDENTIAL
TO HAMWORTHY WATER SYSTEMS LTD AND MAY NOT BE DISCLOSED TO ANY THIRD PARTY WITHOUT THE PRIOR WRITTEN CONSENT OF HAMWORTHY WATER SYSTEMS LTD.
7/ CUSTOMER CONNECTIONS REQUIRED AT INSTALLATION: 4 Straight Rubber Coupling 1 CLIENT REF:
WATER INLET HOSE (WARTSILA SUPPLY) TO TOILET WATER CONTROL VALVE IN THE BOWL -
5 3118210352 Protective Collar AVT04 Toilet 2 HAMWORTHY REF: TOLERANCE UNLESS OTHERWISE STATED:
SHIP WATER SUPPLY TO WALLPLATE ELBOW 1/2" BSP FEMALE 6 3118210354 Bulkhead Gasket 1 - T0103003/006
A A
VACUUM TRANSFER LINE TO TOILET SEWAGE DISCHARGE VALVE 7 40154122 Lock Washer 2 DIMS: SHT. SIZE SCALE DO NOT SCALE
Hamworthy
8 40851339 Jubilee clip 60 - 80mm 2 mm A2 - IF IN DOUBT ASK FIRST ANGLE Water Systems
8/ THE QUANTITY OF FLUSHING WATER USED IS CONTROLLED BY A BLEED PLUG ON THE TOILET WATER VALVE IN THE BOWL. THE CORRECT QUANTITY OF WATER 9 48234736 BOLT M16 X 100 GRADE 8.8 Zn-PLATE 2 TITLE:
DRG. No. SHT. No.
USED IS 750 TO 1000ml CHANGE THE BLEED PLUG AS NEEDED TO ACHEIVE THIS FROM THE SHIP WATER SUPPLY PRESSURE 10 48440317 NUT FULL M16 GRADE 8 ZINC PLATE 2 AVT13B Vacuum Toilet Installation
11 6558400144 Water Inlet Hose Assembly 1 6558400185 1 /2
8 7 6 5 4 3 2 1
 6 5 4 3 2 1

BULKHEAD CUTOUT
(1:4)
FIXING DETAIL
D 115 115 D
(1:2) COMPARTMENT BULKHEAD
200 TYPICAL 2 PLACES NOT WARTSILA SUPPLY
AVT13B TOILET BOWL
149 WARTSILA SUPPLY SUPPORTING CHANNEL
NOT WARTSILA SUPPLY
5 7

10

C 2 HOLES 18 M16 x 100 HEX HEAD BOLT PROTECTIVE COLLAR TOOTHED WASHER M16 HEX NUT C
WARTSILA SUPPLY WARTSILA SUPPLY WARTSILA SUPPLY WARTSILA SUPPLY

R10

455

320

290

226

196
B B

70
DECK LEVEL

2 AM 13/3/13 --- --- --- SEE SHEET 1

214
1 amctaggart 12/02/2013 --- --- N /A ORIGINAL ISSUE
268
ISSUE DRAWN DATE CHK APP E.C.N. DESCRIPTION
ALL COPYRIGHT © AND DESIGN RIGHT SUBSISTING IN THIS DOCUMENT IS THE PROPERTY OF HAMWORTHY WATER SYSTEMS LTD, AND MAY NOT BE REPRODUCED IN ANY
FORM OR BY ANY MEANS, IN PART OR WHOLE, WITHOUT HAMWORTHY WATER SYSTEMS LTD CONSENT. THIS DOCUMENT AND THE INFORMATION WITHIN IT IS CONFIDENTIAL
TO HAMWORTHY WATER SYSTEMS LTD AND MAY NOT BE DISCLOSED TO ANY THIRD PARTY WITHOUT THE PRIOR WRITTEN CONSENT OF HAMWORTHY WATER SYSTEMS LTD.
CLIENT REF:
-
HAMWORTHY REF: TOLERANCE UNLESS OTHERWISE STATED:
A - T0103003/006 A
DIMS: SHT. SIZE SCALE DO NOT SCALE
Hamworthy
mm A3 - IF IN DOUBT ASK FIRST ANGLE Water Systems
TITLE:
DRG. No. SHT. No.
AVT13B Vacuum Toilet Installation
6558400185 2 /2
6 5 4 3 2 1
 8 7 6 5 4 3 2 1

F F

ISOLATION VALVE
REQUIRED FOR TOILET
COMPARTMENT BULKHEAD COMMISSIONING AND MAINTENANCE
NOT WARTSILA SUPPLY

WATER SUPPLY CONNECTION

TOILET WATER CONTROL VALVE WATER SUPPLY CONNECTION
1/2" BSP FEMALE 1/2" BSP FEMALE
FIXING SCREWS NOT WARTSILA SUPPLY 583
FIXING SCREWS NOT WARTSILA SUPPLY

WATER SUPPLY VACUUM BREAKER 2

TO BE AT LEAST 150mm ABOVE 7
OVERFLOW LEVEL OF TOILET
E E

OPERATING PUSHBUTTON

WATER INLET HOSE MAY BE

SHORTENED IF REQUIRED
150 MINIMIUM

D D

6 4 6 3

452
426
60
150

C C

25 26
TOILET FIXING DETAIL SEWAGE DISCHARGE VALVE OUTLET
SEE SHT 2
NOTE: STRAIGHT RUBBER CONNECTOR ELBOW RUBBER CONNECTOR
WARTSILA SUPPLY WARTSILA SUPPLY
1/ VACUUM BREAKER CAN BE MOUNTED AT ANY CONVIENIENT LOCATION BUT MUST BE A MINIMIUM OF 150mm ABOVE THE OVERFLOW LEVEL OF THE TOILET USE AS REQUIRED TO CONNECT USE AS REQUIRED TO CONNECT
VACUUM PIPEWORK VACUUM PIPEWORK
B B

2/ FULLY INSTALLED WEIGHT = 28kg

3/ FLUSH CONTROL MODULE IS REMOVABLE FROM THE TOILET SIDE. WATER VALVE AND SEWAGE DISCHARGE VALVE ARE ACCESSIBLE FROM THE PIPE DUCT SIDE

4/ RUBBER STRAIGHT AND ELBOW CONNECTORS TO BE USED ACCORDING TO CUSTOMER REQUIREMENTS

2 AM 13/3/13 --- --- --- ADD NOTE 6

5/ CUSTOMER CONNECTIONS REQUIRED AT INSTALLATION: 1 amctaggart 12/02/2013 --- --- N/ A ORIGINAL ISSUE
ISSUE DRAWN DATE CHK APP E.C.N. DESCRIPTION
WATER INLET HOSE (WARTSILA SUPPLY) TO TOILET WATER VALVE WITHIN THE BOWL ALL COPYRIGHT © AND DESIGN RIGHT SUBSISTING IN THIS DOCUMENT IS THE PROPERTY OF HAMWORTHY WATER SYSTEMS LTD, AND MAY NOT BE REPRODUCED IN ANY
Parts List FORM OR BY ANY MEANS, IN PART OR WHOLE, WITHOUT HAMWORTHY WATER SYSTEMS LTD CONSENT. THIS DOCUMENT AND THE INFORMATION WITHIN IT IS CONFIDENTIAL
TO HAMWORTHY WATER SYSTEMS LTD AND MAY NOT BE DISCLOSED TO ANY THIRD PARTY WITHOUT THE PRIOR WRITTEN CONSENT OF HAMWORTHY WATER SYSTEMS LTD.
ITEM STOCK NUMBER DESCRIPTION QTY CLIENT REF:
SHIP WATER SUPPLY TO WALLPLATE ELBOW 1/2" BSP FEMALE -
1 AVT13D TOILET ASSY DECK MOUNTED 1 HAMWORTHY REF: TOLERANCE UNLESS OTHERWISE STATED:
2 Ball Valve 1 - T0103003/006
A VACUUM TRANSFER LINE TO TOILET SEWAGE DISCHARGE VALVE A
DIMS: SHT. SIZE
3 Elbow Rubber Coupling 1 SCALE DO NOT SCALE
Hamworthy
4 Straight Rubber Coupling 1 mm A2 - IF IN DOUBT ASK FIRST ANGLE
6/ THE QUANTITY OF FLUSHING WATER USED IS CONTROLLED BY A BLEED PLUG ON THE TOILET WATER VALVE IN THE BOWL. THE CORRECT QUANTITY OF WATER Water Systems
5 3118210357 Protective Collar Deck Mounted Toilet 2 TITLE:
USED IS 750 to 1000ml CHANGE THE BLEED PLUG AS NEEDED TO ACHEIVE THIS FROM THE SHIP WATER SUPPLY PRESSURE DRG. No. SHT. No.
6 40851339 Jubilee clip 60 - 80mm 2 AVT13D Vacuum Toilet Installation
7 6558400144 Water Inlet Hose Assembly 1 6558400186 1 /2
8 7 6 5 4 3 2 1
 6 5 4 3 2 1

TOILET FIXING STUDS

( 1:4 )

D COMPARTMENT BULKHEAD D
BULKHED CUTOUT
( 1:4 )

140

220
2 OFF M8 x 25 STUD
NOT WARTSILA SUPPLY

C C

95 95

455
STUD FIXING DETAIL
(1:2)
TYPICAL 2 PLACES

195
B B

70
5

COMPARTMENT DECK

2 AM 13/3/13 --- --- --- SEE SHT 1

216 amctaggart --- ---

1 12/02/2013 N /A ORIGINAL ISSUE

290 ISSUE DRAWN DATE CHK APP E.C.N. DESCRIPTION

ALL COPYRIGHT © AND DESIGN RIGHT SUBSISTING IN THIS DOCUMENT IS THE PROPERTY OF HAMWORTHY WATER SYSTEMS LTD, AND MAY NOT BE REPRODUCED IN ANY
FORM OR BY ANY MEANS, IN PART OR WHOLE, WITHOUT HAMWORTHY WATER SYSTEMS LTD CONSENT. THIS DOCUMENT AND THE INFORMATION WITHIN IT IS CONFIDENTIAL
TO HAMWORTHY WATER SYSTEMS LTD AND MAY NOT BE DISCLOSED TO ANY THIRD PARTY WITHOUT THE PRIOR WRITTEN CONSENT OF HAMWORTHY WATER SYSTEMS LTD.
CLIENT REF:
-
HAMWORTHY REF: TOLERANCE UNLESS OTHERWISE STATED:
A - T0103003/006 A
DIMS: SHT. SIZE SCALE DO NOT SCALE
Hamworthy
mm A3 - IF IN DOUBT ASK FIRST ANGLE Water Systems
TITLE:
DRG. No. SHT. No.
AVT13D Vacuum Toilet Installation
6558400186 2 /2
6 5 4 3 2 1
40A는ANSI 커넥션 : andrew mctaggart 2013 03 06
 HAMWORTHY MARINE DESCRIPTION PART NO.
TECHNOLOGY
Vacuum System R60428
POOLE - DORSET
© COPYRIGHT RESERVED
Piping Design Guide SHEET 1 SHEETS 14
IT Ref: C:\Lotus\Notes\Data\dominodoc\temp\view\JSTT-7R6GRA.doc Printed: 16/04/09 13:35

Contents
1 Introduction ........................................................................... 1
2 Typical Installation ................................................................ 1
3 Piping Material and Size ....................................................... 3
3.1 Plastic Pipes............................................................... 3
3.2 Steel Pipes ................................................................. 4
3.3 Transfer Line Sizing ................................................... 4
4 Pipe Fittings .......................................................................... 5
5 Horizontal Mains ................................................................... 7
6 Transport Pockets................................................................. 8
7 Connection to an Overhead Horizontal Main ........................ 9
8 Clean Out Connections....................................................... 11
9 Pipe Clamping..................................................................... 11
10 Vacuum Reservoir .............................................................. 12
11 Fireproof and Watertight Penetrations ................................ 12
12 System Tightness ............................................................... 14

1. Introduction

When designing vacuum sewage systems special consideration should be given to

the layout of pipes to ensure effective operation.

This design guide provides advice on piping material, sizing, layout and mounting.

This document is for guidance only and National Authority and Classification
Society Rules applicable to the vessel under consideration must always be
followed.

2. Typical Installation

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 HAMWORTHY MARINE DESCRIPTION PART NO.
TECHNOLOGY
Vacuum System R60428
POOLE - DORSET
© COPYRIGHT RESERVED
Piping Design Guide SHEET 2 SHEETS 14
IT Ref: C:\Lotus\Notes\Data\dominodoc\temp\view\JSTT-7R6GRA.doc Printed: 16/04/09 13:35

Figure 1. Shows a typical system installation comprising of horizontal and vertical

mains.

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 HAMWORTHY MARINE DESCRIPTION PART NO.
TECHNOLOGY
Vacuum System R60428
POOLE - DORSET
© COPYRIGHT RESERVED
Piping Design Guide SHEET 3 SHEETS 14
IT Ref: C:\Lotus\Notes\Data\dominodoc\temp\view\JSTT-7R6GRA.doc Printed: 16/04/09 13:35

4 Changes to Section 7, Fig 1, 10 and 13 25/02/0 AGC AGC JDC

8
3 Changes to Section 5 11/09/0 ADB AWB ADB
3
2 Changes to Sections 4 and 9 22/07/0 ADB AWB JDC
3
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 HAMWORTHY MARINE DESCRIPTION PART NO.
TECHNOLOGY
Vacuum System R60428
POOLE - DORSET
© COPYRIGHT RESERVED
Piping Design Guide SHEET 4 SHEETS 14
IT Ref: C:\Lotus\Notes\Data\dominodoc\temp\view\JSTT-7R6GRA.doc Printed: 16/04/09 13:35

Figure 1.
It is recommended that each vertical main is connected to not more than 100
users and that additional shut off valves are installed on each deck to isolate
users in groups of not more than 25 toilets.

On passenger vessels consideration should be given to providing public toilets

with a separate vertical main to facilitate shut off without affecting toilets in
passenger cabins.

3. Piping Material and Size.

For transport pipes plastic pipes according to 3.1 or steel pipes according to 3.2
may be used.

3.1 Plastic Pipes

Plastic pipes of PVC (Polyvinyl Chloride), ABS (Acrylo Butadiene Styrene) or

HDPE (high density polyethylene) of minimum pressure rating PN10 according to
the following dimensions may be used:-

PVC & ABS

NOMINAL DIMENSIONS
SIZE
OUTSIDE DIAMETER WALL THICKNESS
DN 40 50 2.4
DN 50 63 3.0
DN 65 75 3.6

HDPE

NOMINAL DIMENSIONS
SIZE
OUTSIDE DIAMETER WALL THICKNESS
DN 40 50 4.6
DN 50 63 5.8
DN 65 75 6.9

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8
3 Changes to Section 5 11/09/0 ADB AWB ADB
3
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3
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 HAMWORTHY MARINE DESCRIPTION PART NO.
TECHNOLOGY
Vacuum System R60428
POOLE - DORSET
© COPYRIGHT RESERVED
Piping Design Guide SHEET 5 SHEETS 14
IT Ref: C:\Lotus\Notes\Data\dominodoc\temp\view\JSTT-7R6GRA.doc Printed: 16/04/09 13:35

Plastic pipes are generally suitable for use in accommodation areas but National
Authority and Classification Society Rules applicable to the vessel under
consideration should be consulted regarding its use in engine rooms, machinery
spaces and other heat producing areas.
3.2 Steel Pipes

Steel pipes of carbon steel (generally galvanised) and stainless steel of minimum
pressure rating PN10 according to the following dimensions may be used:-

Carbon Steel

NOMINAL DIMENSIONS
SIZE
OUTSIDE DIAMETER WALL THICKNESS
DN 40 48.3 2.6
DN 50 60.3 2.9
DN 65 76.1 2.9
DN 80 88.9 3.2

Stainless Steel

NOMINAL DIMENSIONS
SIZE
OUTSIDE DIAMETER WALL THICKNESS
DN 40 50 1.0
DN 50
DN 65 75 1.0
DN 80

Steel pipes are generally suitable for use in all accommodation areas, engine
rooms and machinery spaces although stainless steel offers a higher level of
hygiene in accommodation areas than carbon steel.

As with plastic pipe in 3.1 above National Authority and Classification Society
Rules applicable to the vessel under consideration must be consulted regarding
piping size and use.

3.3 Transfer Line Sizing

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 HAMWORTHY MARINE DESCRIPTION PART NO.
TECHNOLOGY
Vacuum System R60428
POOLE - DORSET
© COPYRIGHT RESERVED
Piping Design Guide SHEET 6 SHEETS 14
IT Ref: C:\Lotus\Notes\Data\dominodoc\temp\view\JSTT-7R6GRA.doc Printed: 16/04/09 13:35

NOMINAL MAXIMUM NUMBER OF

SIZE TOILETS CONNECTED
DN40 3
DN50 25
DN65 100

4. Pipe Fittings

Pipe fittings should satisfy the same requirements as for the pipes in section 3.

There must be no projecting edges between pipe and rigid fitting or gaps between
jointed pipes that may obstruct smooth passage of the waste.
NB: A large gap is essential where flexible fittings are used to prevent transference
of piping forces
Correct jointing methods for rigid fittings are shown in figure 2.

Figure 2.

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 HAMWORTHY MARINE DESCRIPTION PART NO.
TECHNOLOGY
Vacuum System R60428
POOLE - DORSET
© COPYRIGHT RESERVED
Piping Design Guide SHEET 7 SHEETS 14
IT Ref: C:\Lotus\Notes\Data\dominodoc\temp\view\JSTT-7R6GRA.doc Printed: 16/04/09 13:35

A change of direction should be accomplished in plastic pipe using elbows of

minimum radius 2d or by using two 45° elbows as shown in figure 3.

R > 2d

Figure 3.

A change of direction should be accomplished in steel pipe using elbows of

minimum radius 3d as shown in figure 4.

d d

R > 3d R > 3d

Figure 4.

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 HAMWORTHY MARINE DESCRIPTION PART NO.
TECHNOLOGY
Vacuum System R60428
POOLE - DORSET
© COPYRIGHT RESERVED
Piping Design Guide SHEET 8 SHEETS 14
IT Ref: C:\Lotus\Notes\Data\dominodoc\temp\view\JSTT-7R6GRA.doc Printed: 16/04/09 13:35

Branch pipes should be connected to main pipes at an angle of 45° in the direction
of flow. Connections to a horizontal main should be made from above as shown in
figure 5.

Figure 5.

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 HAMWORTHY MARINE DESCRIPTION PART NO.
TECHNOLOGY
Vacuum System R60428
POOLE - DORSET
© COPYRIGHT RESERVED
Piping Design Guide SHEET 9 SHEETS 14
IT Ref: C:\Lotus\Notes\Data\dominodoc\temp\view\JSTT-7R6GRA.doc Printed: 16/04/09 13:35

5. Horizontal Mains

Horizontal mains should be installed ideally with a slope downwards in the

direction of flow of typically 1 in 300 after allowing for ship’s trim.
On each horizontal main a low point should be provided every 20 to 30 metres,
see figure 6, as well as immediately before every lift, see figure 7. These low
points are required to aid sewage movement as detailed by section 6 and prevent
backflow due to ships trim. The accumulation of lifts on a horizontal main must not
exceed 3m, see figure 7.

SEE SECTION ON
TRANSPORT POCKETS
FOR DETAILS
TYPICALLY 1/300 SLOPE

20m - 30m

Figure 6.

h
h
h

SEE SECTION ON
TRANSPORT POCKETS SEE SECTION ON
FOR DETAILS TRANSPORT POCKETS SEE SECTION ON
FOR DETAILS TRANSPORT POCKETS
FOR DETAILS

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 HAMWORTHY MARINE DESCRIPTION PART NO.
TECHNOLOGY
Vacuum System R60428
POOLE - DORSET
© COPYRIGHT RESERVED
Piping Design Guide SHEET 10 SHEETS 14
IT Ref: C:\Lotus\Notes\Data\dominodoc\temp\view\JSTT-7R6GRA.doc Printed: 16/04/09 13:35

6. Transport Pockets

Sewage is transported through the vacuum system as a slug that seals the pipe
work and has movement imparted on it as a result of the difference in pressure
ahead of and after it.

On horizontal mains the sewage will be affected by gravity and will tend to flatten
out. This breaks the seal in the pipe allowing air to flow over the top of the
sewage without imparting movement on it.

For this reason low points, termed transport pockets, need to be provided at
regular intervals to allow the slug to reform.

Transport pockets may be formed as shown in figure 8.

Figure 8.

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 HAMWORTHY MARINE DESCRIPTION PART NO.
TECHNOLOGY
Vacuum System R60428
POOLE - DORSET
© COPYRIGHT RESERVED
Piping Design Guide SHEET 11 SHEETS 14
IT Ref: C:\Lotus\Notes\Data\dominodoc\temp\view\JSTT-7R6GRA.doc Printed: 16/04/09 13:35

7. Connection to an Overhead Horizontal Main

A vertical lift of up to 3m may be made directly from the back of a toilet (WC) or
from the outlet of a vacuum interface valve (VIV). The rising pipe should be
straight with no changes of direction or section and should join the horizontal main
from above and downwards at a minimum angle of 45° from the horizontal. See
figure 9.

> 45°

3d

d
IF A CHANGE IN
SECTION IS REQUIRED
< 3m IT SHOULD BE EFFECTED
AT THE POINT OF ENTRY
TO THE HORIZONTAL
MAIN.

Figure 9.

Vertical lifts in excess of 3m and up to a maximum of 5m require a low point

immediately prior to the lift and a non return valve at the highest vertical point to
prevent back flow as shown in figure 10. The rising pipe should not exceed DN40.

4 Changes to Section 7, Fig 1, 10 and 13 25/02/0 AGC AGC JDC

8
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3
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 HAMWORTHY MARINE DESCRIPTION PART NO.
TECHNOLOGY
Vacuum System R60428
POOLE - DORSET
© COPYRIGHT RESERVED
Piping Design Guide SHEET 12 SHEETS 14
IT Ref: C:\Lotus\Notes\Data\dominodoc\temp\view\JSTT-7R6GRA.doc Printed: 16/04/09 13:35

NRV

d NOT GREATER
THAN DN40
FLOW
> 3m

SEE SECTION ON TRANSPORT

POCKETS FOR DETAILS.
Figure 10.
It is recommended that connections to a horizontal main should not be made
from both above and below and that instead separate horizontal mains should be
provided as shown in figure 11.

SEPARATE HORIZONTAL
MAINS

SEPARATE HORIZONTAL
MAINS

Figure 11.

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 HAMWORTHY MARINE DESCRIPTION PART NO.
TECHNOLOGY
Vacuum System R60428
POOLE - DORSET
© COPYRIGHT RESERVED
Piping Design Guide SHEET 13 SHEETS 14
IT Ref: C:\Lotus\Notes\Data\dominodoc\temp\view\JSTT-7R6GRA.doc Printed: 16/04/09 13:35

It is recommended that vertical mains are not connected to each other via
horizontal mains but instead are connected directly as shown in figure 12.
Where it is unavoidable to use a common horizontal main or prevent a vertical
main entering a horizontal main then WCs or VIVs connected to that horizontal
main from below must have a non return valve fitted at the highest vertical point in
their lift to prevent back flow as shown in figure 13.

NRV

Figure 13.

8. Clean Out Connections

Cleaning connections should be installed with intervals of a maximum of 25m and

in addition at the following locations:-

(i) At low points, including all transport pockets.

(ii) At the end of all horizontal and vertical mains.
(iii) At points where a horizontal main alters direction by 90°.

9. Pipe Clamping

When plastic pipes are employed in the transport system either plastic clamps or
steel clamps with rubber inserts should be used to support the pipework.

Allowance should be made for expansion of the pipe in the clamp. Manufacturers
4 Changes to Section 7, Fig 1, 10 and 13 25/02/0 AGC AGC JDC
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3
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 HAMWORTHY MARINE DESCRIPTION PART NO.
TECHNOLOGY
Vacuum System R60428
POOLE - DORSET
© COPYRIGHT RESERVED
Piping Design Guide SHEET 14 SHEETS 14
IT Ref: C:\Lotus\Notes\Data\dominodoc\temp\view\JSTT-7R6GRA.doc Printed: 16/04/09 13:35

data should be consulted for thermal expansion coefficients applicable to the pipe
being used.

Plastic pipe should be clamped at intervals of a maximum of 1.5 m.

Steel pipes of DN40 and DN 50 should be clamped at intervals of a maximum of

2m and DN65 and DN80 at intervals of a maximum of 2.5m.

IMPORTANT: In addition all pipes must be clamped at the following locations:-

(i) At every change of direction.

(ii) Immediately after connection of a WC or VIV.
(iii) At every deck and bulkhead penetration.
(iv) At additional intervals and locations as recommended by pipe
manufacturer.

10. Vacuum Reservoir

On small installations where the total volume of the transport system pipework is
less than approximately 200 litres then it is recommended that a vacuum reservoir
tank, of a minimum of 160 litres, is installed to prevent excessive cycling of the
vacuum generation equipment due to rapid depletion of the vacuum in the system
pipework on activation of a WC or VIV.

The outlet connection of the vacuum reservoir must be at the tanks lowest point as
shown in figure 14.

INLET

IINLET

OUTLET OUTLET

4 Changes to Section 7, Fig 1, 10 and 13

Figure 14. 25/02/0 AGC AGC JDC
8
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3
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3
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 HAMWORTHY MARINE DESCRIPTION PART NO.
TECHNOLOGY
Vacuum System R60428
POOLE - DORSET
© COPYRIGHT RESERVED
Piping Design Guide SHEET 15 SHEETS 14
IT Ref: C:\Lotus\Notes\Data\dominodoc\temp\view\JSTT-7R6GRA.doc Printed: 16/04/09 13:35

11. Fireproof and Watertight Penetrations.

It is recommended that the system is designed with the least number of fireproof
and watertight bulkhead and deck penetrations.

Where piping does penetrate a fire rated structure or boundary it is to be of steel

for a minimum of 450mm on each side. See figure 15.

> 450 > 450

STEEL OR STEEL PIPE STEEL OR

PLASTIC PIPE PLASTIC PIPE

Figure 15

Where piping does penetrate a watertight structure or boundary it is to be of steel

and is to be fitted with a remotely operated quick closing valve. See figure 16.

4 Changes to Section 7, Fig 1, 10 and 13 25/02/0 AGC AGC JDC

8
3 Changes to Section 5 11/09/0 ADB AWB ADB
3
2 Changes to Sections 4 and 9 22/07/0 ADB AWB JDC
3
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 HAMWORTHY MARINE DESCRIPTION PART NO.
TECHNOLOGY
Vacuum System R60428
POOLE - DORSET
© COPYRIGHT RESERVED
Piping Design Guide SHEET 16 SHEETS 14
IT Ref: C:\Lotus\Notes\Data\dominodoc\temp\view\JSTT-7R6GRA.doc Printed: 16/04/09 13:35

REMOTELY OPERATED QUICK

CLOSING VALVE

STEEL OR STEEL PIPE STEEL OR

PLASTIC PIPE PLASTIC PIPE

Figure 16

12. System Tightness

At a suitable stage of completion the tightness of the system should be checked

by means of a vacuum test.

The system pipework should be tested without any WCs or VIVs fitted and with all
the subsequent open pipe ends blanked.

A vacuum of 0.7 bar should be created in the system and the leakage rate should
be such that after 1 hour the vacuum is not less than 0.48 bar.

4 Changes to Section 7, Fig 1, 10 and 13 25/02/0 AGC AGC JDC

8
3 Changes to Section 5 11/09/0 ADB AWB ADB
3
2 Changes to Sections 4 and 9 22/07/0 ADB AWB JDC
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 Hamworthy KSE
CUSTOMER
R61934
Marine & Offshore
POOLE, BH17 0JT, ENGLAND INFORMATION SHEET 1 SHEETS 1
© COPYRIGHT & DESIGN RIGHT 2001 HAMWORTHY ENGINEERING LIMITED - ALL RIGHTS RESERVED
IT REF: C:\Lotus\Notes\Data\dominodoc\temp\view\TTUR-6VSD7E.doc PC Print: 22/11/06 09:31

ATTENTION!
BEFORE INSTALLATION OF THE HAMWORTHY KSE
VACUUM TOILET SYSTEM TAKES PLACE IT IS ESSENTIAL
THAT THE DESIGN RECOMMENDATIONS SHOWN IN
ENCLOSED DOCUMENT R60428 HAVE BEEN
FOLLOWED, ESPECIALLY WITH REGARD TO PIPEWORK
DESIGN ON BOARD THE VESSEL.

CUSTOMERS SHOULD BE AWARE THAT FAILURE TO

FOLLOW THESE SIMPLE INSTALLATION GUIDELINES
CAN RESULT IN SERIOUS OPERATIONAL PROBLEMS
WITHIN THE SYSTEM THAT ARE BEYOND THE CONTROL
AND RESPONSIBILITY OF HAMWORTHY KSE.
HAMWORTHY KSE WOULD LIKE TO DRAW ATTENTION
TO THE NEED FOR:

• CORRECT PIPE SIZING, MATERIALS AND FITTINGS

• CORRECTLY DESIGNED HORIZONTAL MAINS
• CORRECT USE OF TRANSPORT POCKETS
• CORRECT CONNECTION TO OVERHEAD MAINS
• PROVIDING ADEQUATE CLEANOUT CONNECTIONS

INFORMATION ON ALL THE ABOVE IS SHOWN IN DETAIL

WITHIN R60428.
PAGE
ISSUE 1 2
ECN - -
DATE 11.07.03 24.07.03
INITIALS JDC JDC
CHECKED T.P. ART
APPROVED/DATE PJW/ 11.07.03

T0104103
 Hamworthy Ref: GO 97812-06

SPARE FOR VACUUM TOILET

3 Complete operating mechanisms comprising:
Sewage discharge valve (SDV)
Flush control mechanism assembly
Vacuum source check valve.
Water valve
 ALL COPYRIGHT AND DESIGN RIGHT SUBSISTING IN THIS DOCUMENT IS THE PROPERTY OF HAMWORTHY WATER SYSTEMS LTD, AND MAY NOT BE REPRODUCED IN ANY FORM
OR BY ANY MEANS, IN PART OR WHOLE, WITHOUT HAMWORTHY WATER SYSTEMS LTD CONSENT. THIS DOCUMENT AND THE INFORMATION WITHIN IT IS CONFIDENTIAL TO
HAMWORTHY WATER SYSTEMS LTD AND MAY NOT BE DISCLOSED TO ANY THIRD PARTY WITHOUT THE PRIOR WRITTEN CONSENT OF HAMWORTHY WATER SYSTEMS LTD.'
Parts List

SHT. 1
SHTS. 1
NOTE: REFER TO HWS-VST-009 SDV ASSEMBLY PROCEDURE ITEM STOCK NUMBER DESCRIPTION QTY
1 3118210343 SDV DIAPHRAGM 1
16 13 17 2 3354400102 CLOSE CLIP 4

09 10 11
3 3633100206 PINCH VALVE MEMBRANE 1
4 3633100207 DUCKBILL NON-RETURN VALVE 1
5 3654401010 BOWL END ADAPTOR 1

6558400174
6 3654401028 SEAL SUPPORT RING 1

FIRST ANGLE PROJECTION

--
MAT'L SPEC.

PART NO.
ISS 06 07 08
PATT. NO.
7 3654401029 SDV BOWL END CAP 1
MEMBRANE CLOSE CLIP
8 3654401030 SDV BODY 1
( 3:2 )
9 3654401031 SDV PIPEWORK ADAPTOR 1
ENDS OF CLOSE CLIP LEGS TYP 2 PLACES
2 10 3654401032 SDV SEAL RING A 1
MUST BE BEHIND THE
ROUNDAL SHOULDER 11 3654401033 SDV SEAL RING B 1
12 3654401061 SPACER RING 1mm 1
3
13 40157430 M5 PLAIN WASHER A2 STANLESS STEEL 12

SDV
14 40414534 SELF TAPPING PAN HD POSIDRIVE SCREWM3.5 x 12 A2 STAINLESS STEEL 6
16 48217004 M5 x 16 HEX HD SCREW A2 STAINLESS STEEL 6

VACUUM TOILET
17 48410323 M5 NYLOC NUT A2 STAINLESS STEEL 6

HAMWORTHY WATER SYSTEMS LTD

DUCKBILL CLOSE CLIP 24 42020297 O Ring 0995-30 2

SEWAGE DISCHARGE VALVE

( 3:2 ) 2
TYP 2 PLACES
CLOSE CLIPS MUST
4
SIT INSIDE

MS
ROUNDAL LIPS

APP.
26/9/11
DATE
SECTION A-A

MS
--
( 2:3 ) VACUUM

CH.
VACUUM FEED
FROM FCM Ø8.5 Ø8.5 SUPPLY TO

3:4
AM
A SAV

G.O./L.O.P.

DRN.
AM
AM
AM
7 1 5 8 3 2 6

SIGN. SCALE
4 2 9

DATE
25/5/12
16/7/12
12/3/13
---
---

N060477
E CH NO.
Ø137

Ø93
Ø60

ALTERATIONS
LENGTHEN ENGAGEMNENT WITH BOWL FROM 24.5 TO 31mm
3mm COMPRESSION

9 RENUMBER FROM D8805

10 REDESIGN DUCKBILL, ADD 2 OFF CLOSECLIPS
11 DIM 261 WAS 255

ISS
31
A 12 11 10 14 25
261

CROSS REFERENCE

DIMENSIONS ARE MILLIMETRES UNLESS OTHERWISE STATED. REMOVE UNNECESSARY SHARP EDGES.
UNTOLERANCED DIMENSIONS TO T0103003/006. ABBREVIATIONS AND SYMBOLS TO BS 8888.
WELDING TERMS AND SYMBOLS TO BS 22553. WELD PREPARATIONS TO T0416000.
VISUAL INSPECTION OF FUSION WELDED JOINTS TO HKSES QP09 PT2.
HAMWORTHY WATER SYSTEMS LTD
A3 0 10 20 30 40 50 60 70 80 90 100 Copyright and All Other Rights Reserved
 8 7 6 5 4 3 2 1
Parts List
ITEM STOCK NUMBER DESCRIPTION QTY
1 3118210338 Cover Plate 1
38 2 3118210348 Pushbutton Gasket 1
3 3242401013 Detent Magnet Bar 1
F 2 1 8 F
4 3341201103 Compression Spring 3
5 3654401070 FCM Housing 2
6 3654401071 Pushbutton Guide 1

17
7 3654401072 Pushbutton Mounting 1

32
8 3654401073 Pushbutton 1
9 3654401074 Solenoid Valve Mounting Plate 1
10 3654401075 Solenoid Valve Clamp 2
11 3654401076 Detent Plate 1
12 3654401077 Detent Arm 1
13 3654401078 FCM Toilet Top Mtg Brkt 1
14 3654401090 Magnet Spacer 2
13
15 3677101100 Diaphragm (Water Valve) 2
16 40414534 Self tapping Pan Head Screw M3.5 x 12 Stainless steel 8
E
17 40780066 Push on Retainer 6mm 3 E
18 4183400113 3/8 BSP Female Socket 4
5 5 19 4183400114 Male Elbow Hose Connector 8 to 3/8 BSP 4
20 4216700100 Solenoid Valve Seal 2
19
21 4561001102 BLEED VALVE (CLIPPARD) MNV-3-M5 1
22 4561001103 Non-Return valve 1
23 4744501680 Solenoid Valve 2 x 3/8 BSP port 2

181
24 4925201019 29mm OD x 10mm ID x 5mm THK anisotropic ferrite centre pole magnet. 4
25 49527013 Magnet Dia 12 x 2 thk 2
26 49527014 Magnet dia 12 x 3 thk 2
27 6558400178 Bleed Plug Assy 0.3 Orifice 1
28 6558400193 FCM Hose Harness 1
29 B18816 Rubber Sleeving 1
30 6558400189 Bleed Plug Assy 0.2 Orifiice - use in place of 6558400178 if required at test 1
D 16 D

21

18

19

23 16 10 20

28
C C

8 AM 26/6/13 --- --- --- ADD 0.2 BLEED PLUG FOR USE AT TEST IF REQUIRED

100 62 --- --- ---

7 AM 29/4/13 ADD MAGNET SPACER

B 6 AM 27/3/13 --- --- --- B18816 WAS PLASTIC MESH SLEEVE B

5 AM 14/3/13 --- --- --- ADD BLEED VALVE MNV-3-M5

4 AM 4/3/13 --- --- --- 6558400190 FCM Hose Harness ADDED

3 AM 25/2/13 --- --- N060697 6558400178 BLEED PLUG 0,3 WAS 6558400189 BLEED PLUG 0.2

2 AM 24/1/13 --- --- --- CHANGE PUSHBUTTON FUNCTION TO ALWAYS RETURN TO START POSN
98

1 amctaggart 17/10/2012 ----- ----- ----- FIRST ISSUE

ISSUE DRAWN DATE CHK APP E.C.N. DESCRIPTION
ALL COPYRIGHT © AND DESIGN RIGHT SUBSISTING IN THIS DOCUMENT IS THE PROPERTY OF HAMWORTHY WATER SYSTEMS LTD, AND MAY NOT BE REPRODUCED IN ANY
FORM OR BY ANY MEANS, IN PART OR WHOLE, WITHOUT HAMWORTHY WATER SYSTEMS LTD CONSENT. THIS DOCUMENT AND THE INFORMATION WITHIN IT IS CONFIDENTIAL
TO HAMWORTHY WATER SYSTEMS LTD AND MAY NOT BE DISCLOSED TO ANY THIRD PARTY WITHOUT THE PRIOR WRITTEN CONSENT OF HAMWORTHY WATER SYSTEMS LTD.
CLIENT REF:

HAMWORTHY REF: TOLERANCE UNLESS OTHERWISE STATED:

********** T0103003/006
A Hamworthy A
DIMS: SHT. SIZE SCALE DO NOT SCALE
mm A2 3:4 IF IN DOUBT ASK FIRST ANGLE Water Systems
TITLE:
248 DRG. No. SHT. No.
FCM - Flush Control Module
6558400175 1 /2
8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
Parts List
ITEM STOCK NUMBER DESCRIPTION QTY
1 3118210338 Cover Plate 1
2 3118210348 Pushbutton Gasket 1
3 3242401013 Detent Magnet Bar 1
F F
4 3341201103 Compression Spring 3
5 3654401070 FCM Housing 2
ASSEMBLY 6 3654401071 Pushbutton Guide 1
REAR ELEVATION 7 3654401072 Pushbutton Mounting 1
(1:2) 8 3654401073 Pushbutton 1
9 3654401074 Solenoid Valve Mounting Plate 1
10 3654401075 Solenoid Valve Clamp 2

98
11 3654401076 Detent Plate 1
A A 30 27
12 3654401077 Detent Arm 1
13 3654401078 FCM Toilet Top Mtg Brkt 1
14 3654401090 Magnet Spacer 2
15 3677101100 Diaphragm (Water Valve) 2
16 40414534 Self tapping Pan Head Screw M3.5 x 12 Stainless steel 8
E
17 40780066 Push on Retainer 6mm 3 E
18 4183400113 3/8 BSP Female Socket 4
19 4183400114 Male Elbow Hose Connector 8 to 3/8 BSP 4
20 4216700100 Solenoid Valve Seal 2
248
21 4561001102 BLEED VALVE (CLIPPARD) MNV-3-M5 1
SECTION A-A 22 4561001103 Non-Return valve 1
HOUSING REMOVED 23 4744501680 Solenoid Valve 2 x 3/8 BSP port 2
8
( 3:4 )
( 3:4 ) 1 4 24 4925201019 29mm OD x 10mm ID x 5mm THK anisotropic ferrite centre pole magnet. 4
25 49527013 Magnet Dia 12 x 2 thk 2
2
6 26 49527014 Magnet dia 12 x 3 thk 2

17
27 6558400178 Bleed Plug Assy 0.3 Orifice 1
28 6558400193 FCM Hose Harness 1
29 B18816 Rubber Sleeving 1
30 6558400189 Bleed Plug Assy 0.2 Orifiice - use in place of 6558400178 if required at test 1
D D
3
16
14 14 13
17
29 12 25 26

7
15
24

9
20 4

22
20
16
C C
23 24

10 16
4

5
11
45
21 20
8 AM 26/6/13 --- --- --- ADD 0.2 BLEED PLUG FOR USE AT TEST IF REQUIRED
20
7 AM 29/4/13 --- --- --- ADD 2 OFF MAGNET SPACER

B 19 6 AM 27/3/13 --- --- --- B18816 WAS PLASTIC MESH SLEEVE B

5 AM 14/3/13 --- --- --- ADD BLEED VALVE MNV-3-M5

10 16 23 18
4 AM 4/3/13 --- --- --- ITEM 27 FCM Hose Harness ADDED
28
3 AM 25/2/12 --- --- N060697 6558400178 BLEED PLUG 0.3 WAS 6558400189 BLEED PLUG 0.2

2 AM 24/1/13 --- --- --- CHANGE PUSHBUTTON FUNCTION TO ALWAYS RETURN TO START POSN

1 amctaggart 17/10/2012 ----- ----- ----- FIRST ISSUE

ISSUE DRAWN DATE CHK APP E.C.N. DESCRIPTION
ALL COPYRIGHT © AND DESIGN RIGHT SUBSISTING IN THIS DOCUMENT IS THE PROPERTY OF HAMWORTHY WATER SYSTEMS LTD, AND MAY NOT BE REPRODUCED IN ANY
FORM OR BY ANY MEANS, IN PART OR WHOLE, WITHOUT HAMWORTHY WATER SYSTEMS LTD CONSENT. THIS DOCUMENT AND THE INFORMATION WITHIN IT IS CONFIDENTIAL
TO HAMWORTHY WATER SYSTEMS LTD AND MAY NOT BE DISCLOSED TO ANY THIRD PARTY WITHOUT THE PRIOR WRITTEN CONSENT OF HAMWORTHY WATER SYSTEMS LTD.
CLIENT REF:

HAMWORTHY REF: TOLERANCE UNLESS OTHERWISE STATED:

********** T0103003/006
A Hamworthy A
DIMS: SHT. SIZE SCALE DO NOT SCALE
mm A2 3:4 IF IN DOUBT ASK FIRST ANGLE Water Systems
TITLE:
DRG. No. SHT. No.
FCM - Flush Control Module
6558400175 2 /2
8 7 6 5 4 3 2 1
 6 5 4 3 2 1
Parts List
ITEM STOCK NUMBER DESCRIPTION QTY
Ø8 ID HOSE 1 3341201103 COMPRESSION SPRING 1
2 3654401044 LOWER CASING 1
3 3654401080 WATER VALVE COVER 1
D 4 3654401081 SOLENOID VALVE CLAMP 1 D

SECTION B-B 5 3677101100 DIAPHRAGM (WATER VALVE) 1

8
6 3681201100 UPPER CASING (WATER VALVE) 1
(1:1) 4 7
7 40414534 SELF TAPPING PAN Hd POSIDRIVE SCREW M3.5 x 12 A2 STAINLESS STEEL 2

39
8 41834367 HOSETAIL 8mm to 1/4 BSP 1
11 9 4216700100 SOLINOID VALVE SEAL 1
10 4561001103 NON-RETURN VALVE 1
10 9 11 4744501656 SOLENOID VALVE 1
12 4925201019 MAGNET 2
13 6558400191 BLEED PLUG ASSY 0.5mm ORIFICE (commissioning spare) 1
14
14 6558400192 BLEED PLUG ASSY 0.6mm ORIFICE 1

C 3 C

78
1

12

12

NOTE:
Ø65
DURING COMMISSIONING OF THE TOILET IT IS NECESSARY TO SET
THE AMOUNT OF WATER IN THE BOWL BY FITTING A BLEED PLUG
7
TO SUIT THE WATER SUPPLY PRESSURE SEE TOILET INSTALLATION
B DRWGS 6558400185 BULKHEAD MOUNTED TOILET B

B OR 6558400186 DECK MOUNTED TOILET

4

4 AM 13/3/13 --- --- --- 0.6 BLEED PLUG WAS 0.3, ADD O.5 BLEED PLUG, ADD COMMISIONING SPARE NOTE

3 AM 29/11/12 ----- ----- ----- COMPRESSION SPRING 3341201103 WAS 3341201101

2 AM 5/11/12 --- --- --- REDESIGN

1 amctaggart 12/09/2012 1 1 1 FIRST ISSUE

3/4 BSP
ISSUE DRAWN DATE CHK APP E.C.N. DESCRIPTION

Ø10 ID HOSE
ALL COPYRIGHT © AND DESIGN RIGHT SUBSISTING IN THIS DOCUMENT IS THE PROPERTY OF HAMWORTHY WATER SYSTEMS LTD, AND MAY NOT BE REPRODUCED IN ANY
FORM OR BY ANY MEANS, IN PART OR WHOLE, WITHOUT HAMWORTHY WATER SYSTEMS LTD CONSENT. THIS DOCUMENT AND THE INFORMATION WITHIN IT IS CONFIDENTIAL
TO HAMWORTHY WATER SYSTEMS LTD AND MAY NOT BE DISCLOSED TO ANY THIRD PARTY WITHOUT THE PRIOR WRITTEN CONSENT OF HAMWORTHY WATER SYSTEMS LTD.
CLIENT REF:

HAMWORTHY REF: TOLERANCE UNLESS OTHERWISE STATED:

A A

B n65 DIMS: SHT. SIZE SCALE DO NOT SCALE

Hamworthy
mm A3 1:1 IF IN DOUBT ASK FIRST ANGLE Water Systems
TITLE:
DRG. No. SHT. No.
Water Valve Assembly
6558400176 1 /1
6 5 4 3 2 1
 6 5 4 3 2 1
Parts List
ITEM STOCK NUMBER DESCRIPTION QTY
1 3654401082 Non-Return Valve Body 1
2 3654401083 Non-Return Valve Cap 1
3 4216700111 Duckbill 2883-101 1
D D

A A

22
8.5
8.5
C C

70

SECTION A-A
(2:1)

CONNECT TO SDV CONNECT TO FCM

B B

1 3 2
1 amctaggart 07/11/2012 --- --- --- FIRST ISSUE
ISSUE DRAWN DATE CHK APP E.C.N. DESCRIPTION
ALL COPYRIGHT © AND DESIGN RIGHT SUBSISTING IN THIS DOCUMENT IS THE PROPERTY OF HAMWORTHY WATER SYSTEMS LTD, AND MAY NOT BE REPRODUCED IN ANY
FORM OR BY ANY MEANS, IN PART OR WHOLE, WITHOUT HAMWORTHY WATER SYSTEMS LTD CONSENT. THIS DOCUMENT AND THE INFORMATION WITHIN IT IS CONFIDENTIAL
TO HAMWORTHY WATER SYSTEMS LTD AND MAY NOT BE DISCLOSED TO ANY THIRD PARTY WITHOUT THE PRIOR WRITTEN CONSENT OF HAMWORTHY WATER SYSTEMS LTD.
CLIENT REF:
**********
HAMWORTHY REF: TOLERANCE UNLESS OTHERWISE STATED:
A ********** T0103003/006 A
DIMS: SHT. SIZE SCALE DO NOT SCALE
Hamworthy
mm A3 1:2 IF IN DOUBT ASK FIRST ANGLE Water Systems
TITLE:
DRG. No. SHT. No.
Non-Return Valve (large size)
6558400180 1 /1
6 5 4 3 2 1