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    Form MPR A40e

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    Awan
    The machine performance report summarizes the results of an inspection of an articulated hauler. Key components like the engine, transmission, brakes, steering, and hydraulics were checked. Several issues were found including a damaged injector sleeve, leaking hoses, and non-functioning display. The brake pads were worn and leaks were detected in the brakes and steering. Repairs and part replacements were recommended.

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    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd

    Form MPR A40e

    Uploaded by

    Awan
    44 views10 pages
    The machine performance report summarizes the results of an inspection of an articulated hauler. Key components like the engine, transmission, brakes, steering, and hydraulics were checked. Several issues were found including a damaged injector sleeve, leaking hoses, and non-functioning display. The brake pads were worn and leaks were detected in the brakes and steering. Repairs and part replacements were recommended.

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    FORM MPR A40E

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    The machine performance report summarizes the results of an inspection of an articulated hauler. Key components like the engine, transmission, brakes, steering, and hydraulics were checked. Several issues were found including a damaged injector sleeve, leaking hoses, and non-functioning display. The brake pads were worn and leaks were detected in the brakes and steering. Repairs and part replacements were recommended.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    44 views10 pages

    Form MPR A40e

    Uploaded by

    Awan
    The machine performance report summarizes the results of an inspection of an articulated hauler. Key components like the engine, transmission, brakes, steering, and hydraulics were checked. Several issues were found including a damaged injector sleeve, leaking hoses, and non-functioning display. The brake pads were worn and leaks were detected in the brakes and steering. Repairs and part replacements were recommended.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 10

    MACHINE PERFORMANCE REPORT

    Machine type Serial No. / Hour meter Date.

    ARTICULATED Location Checked by Plant Sptd

    HAULER
    Please pay attention to the safety instruction in the Operator's Manual and Service Manual
    Checking & Measuring Result SUGGESTION
    Description OK
    Std Actual NOT OK Add Adjust Repair Replace
    1 GENERAL
    1.1 Test-run and check function
    - Starting and stop functions (including any cold-
    starting devices).
    - Gear selector pos. / automatic gear shifting.
    - Differential locks
    - Brake system (service brake)
    - Control lamp for low brake pressure.
    - Parking brake
    - Retarder
    - Exhaust brake
    - Steering system
    - Heating and ventilation, fan and controls include air
    conditioning
    - Loader unit / grapple unit function
    - Check frame and loader unit regarding to damage,
    deformation and cracks.
    1:2 Fuel, coolant and oil leakage, check.
    1:3 Bolted joints, checking tighting torque:
    - Engine mounting
    - Dropbox mounting
    - Axles mounting
    - Flange joints, propeller shaft
    - Cab mounting
    1:4 Lubrication check
    1:5 Pipes and hoses, check

    2 Engine
    2:1 Engine oil level, check
    2:2 Coolant level, check
    2:3 Belt tension, check
    2:4 Radiator, check
    2:5 Engine, check abnormal noises.
    2:6 Engine speed, low and high idling, check
    - Low idling,
    - High idling,
    2:7 Stalling speed, check

    3 Electrical system
    3:1 Battrey, electrolyte level, cables and connectors, check
    3:2 Alternator, output voltage.

    4 Power transmission
    4:1 Transmission oil level, check
    4:2 Drive axle oil level, check
    4:3 Check play in propeller shaft joints and splined joint
    4:4 Transmission oil pressure, check (Mpa)
    P1 ---------------------- N 0.56±0.08
    ---------------------- D 1.74±0.1(1)
    ---------------------- R 2.0±0.2
    PC1 0.56±0.08
    PS 0.23±0.07
    Checking & Measuring Result SUGGESTION
    Description
    Std Actual OK NOT OK Add Adjust Repair Replace

    5 Brakes
    5:1 Service Brake disc, check wear
    Parking Brake disc, check thickness
    5:2 Max. pressure, Foot brake valve
    5:3 Working pressure max.
    5:4 Compressed air leakages, chek.

    6 Steering
    6:1 Steering cylinder attachment, bearings and pivot pins,
    check
    6:2 Time, max. steering angle
    6:3 Steering oil pressure, check

    7 Frame
    7:1 Frame joint play, check
    - Radial clearance.
    - Axial clearance.
    7:2 Rear axle suspension play, check
    7:3 Cracks in frame, checks

    9 Hydraulic system
    9:1 Oil level, check
    9:2 Check circle lifting time (without load)
    - Tipping time …………….
    - Lower time …………
    9:3 Hydraulic oil pressure,check
    - Max, main pressure
    - Fan, intercooler oil pressure
    - Radiator, intercooler oil pressure
    9:4 Tipping cylinder attachment, bearings and pivot pins,
    check -

    NOTE :

    PHOTO:

    CONCLUSION
    RECOMMENDED PART LIST
    CUSTOMER HM / KM
    MACHINE TYPE DATE
    SERIAL NO. LOCATION
    FLEET NO. REC. BY

    No Part Number Description Qty Unit Price Amount


    1 11102073 SEALING RING 4
    2 13948511 Oring 2
    3 11102569 Face sealing 2
    4 11102716 Face sealing 2
    5 14518735 Piston seal 2
    6 14518736 Piston seal 2
    7 8158821 Pressure sensor 1
    8 11704312 Spring kit 1
    9 11708218 Locking devioce 1
    10 11708220 Lever kit 1
    11 1164230 Steering shaft 1
    12 11110495 Hose 1
    13 3985652 Screw 1
    14 11121956 Filter housing 1
    15 11113407 Gear selector gate 1
    16 11059958 Wiper blade 1
    17 11712388 Seal kit 1
    18 3536771 lock kit 1
    19 3176435 Air shutter 2
    20 11104372 Air outlet 2
    21 975366 Screw 4
    22 11708498 Windshield 1
    23 11704359 Adgesive kit 1
    24 1613068 Plug 20
    25 20440409 Injector 1
    26 3183241 Sleeve 1
    27 3165747 Oring 1
    28 13960251 Oring 2
    29
    30
    31
    32
    33
    34
    35
    36
    37
    38
    39
    40

    Prepare By:

    ( Slamet )
    Remarks
    Brake
    Brake
    Brake
    Brake
    Brake
    Brake
    Brake
    Steering
    Steering
    Steering
    Steering
    Engine
    Engine
    Engine
    T/M
    T/M
    Steering
    Steering
    Cabin
    Cabin
    Cabin
    Cabin
    Cabin
    Cabin
    Engine
    Engine
    Brake
    Brake
    SUMMARY OF UNIT CONDITION

    UNIT : ADT
    MODEL : A40E
    CHASSIS : 2512
    HM / KM : 12300
    DATE :
    LOCATION : SBPR
    :

    NO COMPONENT / KOMPONEN CONDITION / KONDISI

    1 Engine sleeve injector Cyl.No1 damagae


    Hose CAC Leaks
    2 Electrical Display keypad not function
    3 Transmision OK
    4 Brake Brake Rear LH blocked
    Brake front Rh leaks
    5 Steering Oil leak from ctl.steering RH
    steering shaft worn
    Adjuster steering missing
    6 Frame and Cabin Front windshield crack
    Oil leaks from from hitch
    7 Hydraulik system oil leaks from pump area

    APPROVED BY : CHECKED BY
    N

    WORKING PROGRAM / LANGKAH KERJA

    Replace
    Replace
    Replace keypad

    Reseal
    Reseal
    reseal cylinder
    Chek spline shaft
    Install steering sdjuster
    Replace
    readjust hitch
    Replace oring pump

    PREPARED BY :

    Slamet
    Engine, specifications
    Idling speed, low 10±0.8 r/s (650 ± 50 rpm)
    Idling speed, high 35 r/s (2100 rpm)

    Fuel feed pump, specifications


    Fuel feed pump
    Type Gear pump
    Feed pressure 350 – 450 kPa (3.5 – 4.5 bar) (50.75 – 62.25 psi)

    Lubrication system, specifications


    Oil pressure, minimum at low idle speed
    (warm engine) 150 kPa (21.75 psi)

    Oil pressure, operating speed (warm engine) 300-550 kPa (43.50-79.75 psi)

    Battery, specifications
    Battery
    Battery capacity 170 Ah
    Fully charged battery 12.7 V
    Half-charged battery 12.4 V
    Discharged battery 11.6 V and lower
    Battery electrolyte density
    Fully charged battery 1.28 kg/dm3
    Battery should be recharged at 1.25 kg/dm3

    Transmission, oil pressure


    Pressure checks
    Pressure checks, automatic position, connected ECU[T1]
    N D R
    P1 0.56±0.08 1.74±0.1 (1)
    2.0±0.2
    PC1 0.56±0.08 0.56±0.08 0.56±0.08
    PS 0.23±0.07 0.23±0.07 0.23±0.07
    Lock-up - 1.1±0.1 1.1±0.1
    Torque converter Lock-up Torque converter Lock-up
    K1 - 1.7+0.14/-0.06 1.7+0.14/-0.06 (2)
    - -
    K2 - - 1.1+0.14/-0.06 1.89+0.14/-0.06 -
    B1 - - 1.3+0.14/-0.06 - -
    B2 - - 1.2+0.14/-0.06 - -
    B3 - 1.56+0.14/-0.06 1.56+0.14/-0.06 - -
    B4 0.47±0.08 1.56+0.14/-0.06 1.56+0.14/-0.06 1.8+0.14/-0.06 1.8+0.14/-0.06
    B5 0.47±0.08 1.6+0.14/-0.06 1.6+0.14/-0.06 1.89+0.14/-0.06 1.89+0.14/-
    Foot brake valve
    Type Dual circuit spool valve with built-in retarder control
    Max. working pressure 13.3 ±0.5 MPa (133 ±5 bar) (1929 ±73 psi

    Brake oil pump, specifications


    Brake oil pump Front right
    Type Variable piston pump, tandem mounted
    Part No. 11707966
    Displacement 18 cm3/r (1.1 in3/r)
    Working pressure, max. 25 ±0.5 MPa 25 (250 ±5 bar) (3625 ±73 psi)
    Replacement is recommended at max.
    pressure and a leak-off flow of 8 litres/minute (2.1 US gal / minute)
    Ratio, engine – pump 01:01.2
    Direction of rotation Clockwise

    Steering system, specifications


    Type Hydro-mechanical articulated steering
    Steering wheel turns, total 3.4 turns
    Max. steering angle 2×45°
    Time, max. steering angle 2.5 - 3.2 s
    Steering valve, type Slide valve

    Hydraulic pressure, specifications


    Pressure check connection Description MPa bar psi
    M1 Before BV2 Neutral position pressure 3.5 ±0.5 35 ±5 508 ±72.5
    Max. pressure 25 ±0.4 250 ±4 3626 ±58
    Active/Lower 3.8 38 551
    M2 After BV2 Neutral position pressure 3.5 ±0.5 35 ±5 508 ±72.5
    Max. pressure 25 ±0.4 250 ±4 bar 3626 ±58
    Active/Lower 3.8 38 551
    Stand-by pressure
    (disconnected LS) 1.6 ±0.1 16 ±1 232 ±14.5
    M3 Ground dependent pump Neutral position pressure 3.5 ±0.5 35 ±5 508 ±72.5
    M9 Fan, intercooler low: 700 ±200 rpm 2.5 ±0.5 25 ±5 362.5 ±72.5
    high: 2800 ±200 rpm 16 +0.5/-10 160 +5/ -10 2320 73/-145

    M10 Fan, radiator low: 700 ±200 rpm 2.5 ±0.5 25 ±5 362.5 ±72.5
    high: 2800 ±200 rpm 16 +0.5/-10 160 +5/ -10 2320 +73/-145

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