NNSN SD6x8
NNSN SD6x8
NNSN SD6x8
PHAMOS0801001C1
E1
Microwave Oven
NN-SD698S
NN-SD688S
NN-SN668B
NN-SN668W
NN-SN658W
NN-SN648S
CPH (CANADA)
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CONTENTS
Page Page
1 SCHEMATIC DIAGRAM 5 5.5. Inverter power supply (U) 15
2 DESCRIPTION OF OPERATING SEQUENCE 6 5.6. Temperature thermistor 15
2.1. Variable power cooking control 6 6 MEASUREMENTS AND ADJUSTMENTS 16
2.2. Inverter power supply circuit 6 6.1. Adjustment of primary latch switch, secondary latch switch
2.3. Inverter defrost 6 and monitor interlock switch. 16
2.4. Sensor cooking 6 6.2. Measurement of microwave output 16
2.5. Sensor reheat 7 7 PROCEDURE FOR MEASURING MICROWAVE ENERGY
2.6. Steam sensor and digital programmer circuit 7 LEAKAGE 17
2.7. Thermistor 7 7.1. Equipment 17
3 CAUTIONS TO BE OBSERVED WHEN TROUBLESHOOTING 8 7.2. Procedure for measuring radiation leakage 17
3.1. Check the grounding 8 7.3. Record keeping and notification after measurement 17
3.2. Inverter warnings 8 7.4. At least once a year, have the radiation monitor checked
3.3. Part replacement. 9 for calibration by its manufacturer. 18
3.4. When the 20A fuse is blown due to the malfunction of the 8 TROUBLESHOOTING GUIDE 19
monitor interlock switch: 9 8.1. (Troubleshooting) Oven stops operation during cooking 19
3.5. Avoid inserting nails, wire etc. through any holes in the 8.2. (Troubleshooting) Other problems 20
unit during operation. 9 8.3. Troubleshooting of inverter circuit (U) and magnetron 21
3.6. Verification after repair 9 8.4. SIMPLE WAY OF H.V. INVERTER/MAGNETRON
3.7. Sharp edges 9 TROUBLESHOOTING 22
4 DISASSEMBLY AND PARTS REPLACEMENT PROCEDURE 10 8.5. H.V.INVERTER BOARD MAIN PARTS LIST
4.1. Magnetron 10 (F606Y8M00AP) 22
4.2. Digital programmer circuit (D.P.C) 10 8.6. How to check the semiconductors using an OHM meter 23
4.3. Low voltage transformer and/or power relays (RY1, RY2) 9 EXPLODED VIEW AND PARTS LIST 24
11 9.1. EXPLODED VIEW 24
4.4. Fan motor 11 9.2. PARTS LIST 25
4.5. Door assembly 11 9.3. WIRING MATERIALS 26
4.6. Turntable motor 12 9.4. DOOR ASSEMBLY 27
4.7. Steam sensor 12 9.5. ESCUTCHEON BASE ASSEMBLY 28
4.8. Inverter power supply 13 9.6. PACKING AND ACCESSORIES 33
5 COMPONENT TEST PROCEDURE 14 10 DIGITAL PROGRAMMER CIRCUIT 34
5.1. Primary, Secondary Latch Switch interlocks & Power 10.1. NN-SD698S CPH 34
Relay RY1 14 10.2. NN-SD688S CPH 36
5.2. Monitor Interlock Switch 14 10.3. NN-SN648S CPH, SN658W CPH 38
5.3. Magnetron 14 10.4. NN-SN668B/W CPH 40
5.4. key board membrane (Membrane switch assembly) 14 10.5. PARTS LIST 42
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1 SCHEMATIC DIAGRAM
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NOTE:
After removing the motor cover, be sure that cut
portions are properly trimmed or bent to the inside
so that no sharp edges will be exposed to outside. 3. Remove steam sensor from orifice.
2. Disconnect 2 lead wires connected to the turntable motor. NOTE:
3. Remove the turntable motor by removing screw. When installing the steam sensor, make sure that
the direction of steam sensor is as shown in figure.
NOTE:
After reinstalling the new turntable motor and
reconnecting the 2 lead wires, reinstall the motor
cover by rotating it around 180, tucking the 2 tabs
under the base in the 2 provided slots, then screw
the single tab to the base using a 4mm × 6mm
screw.
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4.8. Inverter power supply 6. Press 1 encircled locking tab and then slide 4 locking tabs
of Inverter bracket at the bottom of the base in direction of
CAUTIONS arrows.
1. Always leave the grounding plate in place.
2. Always securely tighten the ground screw through the bottom of the
chassis (base).
3. Securely connect 3 lead wire connectors.
4. Make sure the heat sink has enough space (gap) from the oven.
Take special care not to dress any lead wire over the aluminum heat
sink because it is hot.
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If both a and b check OK, the Inverter Power Supply (U) can be
determined to be OK.
Test 2
Continued from Test 1
1. Unplug the oven’s AC power supply cord from outlet.
2. Unplug 3 pin connector CN701. CN703 remains unplugged.
3. Plug in the oven’s AC power supply cord into outlet.
4. Program DPC.
a. Press Timer/Clock pad twice.
b. Press Start pad once.
c. Press Power Level pad once.
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NOTE:
7.2.2. Measurements with a fully
The U.S. Government standard is 5 mW/cm2 while in the
customer’s home. 2mW/cm2 stated here is our own
assembled oven.
voluntary standard. (1mW/cm2 for Canada) After all components, including outer panel are fully assembled,
measure for radiation leakage around the door periphery, the
7.1. Equipment door viewing window, the exhaust opening, control panel and
• Electromagnatic radiation monitor air inlet openings.
• Glass thermometer 212°F or 100°C 7.3. Record keeping and
• 600cc glass beaker
notification after measurement
7.2. Procedure for measuring • After any adjustment or repair to a microwave oven, a
radiation leakage leakage reading must be taken. Record this leakage
reading on the repair ticket even if it is zero.
Note before measuring:
A copy of this repair ticket and the microwave leakage
• Do not exceed meter full scale deflection. Leakage monitor reading should be kept by repair facility.
should initially be set to the highest scale.
• Should the radiation leakage be more than 2 mW/cm 2
• To prevent false readings, the test probe should be held by (1mW/cm 2 for Canada) after determining that all parts are in
the grip portion of the handle only and moved along the good condition, functioning properly, and genuine
shaded area in Figure no faster than 1 inch/sec replacement parts as listed in this manual have been used,
(2.5cm/sec). immediately notify PSTC, PPR or PCI.
• Leakage with the outer panel removed: less than 5mW/cm 2.
• Leakage for a fully assembled oven with door normally
closed: less than 2mW/cm 2 (1mW/cm 2 for Canada).
• Leakage for a fully assembled oven [Before the latch switch
(primary) is interrupted] while pulling the door: less than
2mW/cm 2.
1. Pour 275 ± 15cc (9ozss± 1/2oz) of 20°C ± 5°C (68° ± 9°F)
water in a beaker which is graduated to 600cc, and place in
the center of the oven.
2. Set the radiation monitor to 2450MHz and use it following
the manufacturer´s recommended test procedure to assure
correct results.
3. When measuring the leakage, always use the 2 inch (5cm)
spacer supplied with the probe.
4. Tap the start button or set the timer and with the magnetron
oscillating, measure the leakage by holding the probe
perpendicular to the surface being measured.
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8 TROUBLESHOOTING GUIDE
DANGER: HIGH VOLTAGES
1. DO NOT RE-ADJUST PRESET CONTROL on the H.V.Inverter (U). It is very dangerous to repair or adjust without proper test equipment
because this circuit generates very large current and high voltage. Operating a misaligned inverter circuit is dangerous.
2. Ensure proper grounding before troubleshooting.
3. Be careful of the high voltage circuitry, taking necessary precautions when troubleshooting.
4. Discharge high voltage remaining in the H.V.Inverter (U).
5. When checking the continuity of the switches or the H.V.Inverter, disconnect one lead wire from these parts and then check continuity with the
AC plug removed. Doing otherwise may result in a false reading or damage to your meter. When disconnecting a plastic connector from a
terminal, you must hold the plastic connector instead of the lead wire and then disconnect it, otherwise lead wire may be damaged or the
connector cannot be removed.
6. Do not touch any parts of the circuitry on the digital programmer circuit, since static electric discharge may damage this control panel. Always
touch ground while working on this panel to discharge any static charge in your body.
7. 120V AC is present on the digital programmer circuit (Terminals of power relay’s and primary circuit of Digital Programmer Circuit). When
troubleshooting, be cautious of possible electrical shock hazard.
Before troubleshooting, operate the microwave oven following the correct operating procedures in the instruction manual in order
to find the exact cause of any trouble, since operator error may be mistaken for the oven’s malfunction.
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H95, H97, H98, H99 appears in display window a short time after [Start] pad is pressed and no microwave oscillation with AC
Ampere meter used for troubleshooting.
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Procedure:
Follow the matrix table below to identify the problem source.
Note:
Do not replace both Inverter board and Magnetron simultaneously and automatically without going through this
procedure.
Power will: Ammeter reading is: To do: Remedy:
Shut off in 37 seconds 1. Between 0.5A and 1.0A. Check and repair open magnetron circuit Open magnetron wiring between Inverter
after “Start”. and magnetron terminal.
2. Between 1.0A and 2.0A. Check continuity of D702 in Inverter PCB.
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Ref. No. Part No. Part Name & Description Pcs/Set Remarks
1 F00067600CP CAUTION LABEL 1
3 F00338F00AP FUSE LABEL 1
4 F10016K10APG BASE 1
5 F10084T00AP RUBBER FOOT 4
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Ref. No. Part No. Part Name & Description Pcs/Set Remarks
W1 F030A7D00CP LEAD WIRE HARNESS 1
W2 F030E4T00CP H.V.LEAD WIRE 1
W3 F03537D00AP LEAD WIRE HARNESS U 1 (INCLUDING THERMISTOR)
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Ref. No. Part No. Part Name & Description Pcs/Set Remarks
D1 F30186P40AG DOOR KEY A 1
D2 F301A8X00SCP DOOR A (U) 1 SD698S CPH
D2 F301A8F00SCP DOOR A (U) 1 SD688S CPH
D2 F302A8M60BAP DOOR A (U) 1 SN668B CPH
D2 F302A8M60HAP DOOR A (U) 1 SN668W CPH SN658W CPH
D2 F301A8M00SAP DOOR A (U) 1 SN648S CPH
D3 F302K5L00AP DOOR E (U) 1
D4 F30215G10XN DOOR KEY SPRING 1 SD698S CPH,SD688S CPH,SN648S CPH
D4 F30216P40AG DOOR KEY SPRING 1 SN668B/W CPH,SN658W CPH
D5 F30854T00AP DOOR C 1
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Ref. No. Part No. Part Name & Description Pcs/Set Remarks
E1 F603L8X00CP D.P.CIRCUIT (AU) 1 SD698S CPH
E2 F603Y7D60CP D.P.CIRCUIT (DU) 1 SD698S CPH
E3 F800L8X00SCP ESCUTCHEON BASE (U) 1 SD698S CPH
E4 F66164W20AP FLAT CABLE 1 SD698S CPH
E5 F82988X00SAP BUTTON 1 SD698S CPH
E6 F80725Y00SAP DOOR OPENING BUTTON (U) 1 SD698S CPH
E7 F82566K10AP DOOR OPENING LEVER 1 SD698S CPH
E8 F80375K00AP COOK BUTTON SPRING 1
E10 F90095X00AP GROUNDING PANEL 1 SD698S CPH
E11 F83928P00KAP DIAL 1 SD698S CPH
E15 F00078X00SCP NAME PLATE 1 SD698S CPH
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Ref. No. Part No. Part Name & Description Pcs/Set Remarks
E21 F603L8M10CP D.P.CIRCUIT (AU) 1 SD688S CPH
E22 F603Y7D00CP D.P.CIRCUIT (DU) 1 SD688S CPH
E23 F800L8X10SCP ESCUTCHEON BASE (U) 1 SD688S CPH
E24 F66167D00AP FLAT CABLE 1 SD688S CPH
E26 F80725Y00SAP DOOR OPENING BUTTON (U) 1 SD688S CPH
E27 F82565Y00AP DOOR OPENING LEVER 1 SD688S CPH
E28 F80375K00AP COOK BUTTON SPRING 1
E29 F630Y8X10SCP MEMBRANE SWITCH (U) 1 SD688S CPH
E30 F90095X00AP GROUNDING PANEL 1 SD688S CPH
E31 F803G7D00BAP POP-UP DIAL (U) 1 SD688S CPH
E32 F80187D00BAP BACKSTOP 1 SD688S CPH
E35 F00078X10SCP NAME PLATE 1 SD688S CPH
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Ref. No. Part No. Part Name & Description Pcs/Set Remarks
E71 F603L8X60CP D.P.CIRCUIT (AU) 1 SN648S CPH
E73 F800L8X60SCP ESCUTCHEON BASE (U) 1 SN648S CPH
E76 F80725Y00SAP DOOR OPENING BUTTON (U) 1 SN648S CPH
E77 F82565Y00AP DOOR OPENING LEVER 1 SN648S CPH
E78 F80375K00AP COOK BUTTON SPRING 1
E79 F630Y8X60BCP MEMBRANE SWITCH (U) 1 SN648S CPH
E80 F90095X00AP GROUNDING PANEL 1 SN648S CPH
E85 F00078X60SCP NAME PLATE 1 SN648S CPH
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Ref. No. Part No. Part Name & Description Pcs/Set Remarks
E31 F603L8X40CP D.P.CIRCUIT (AU) 1 SN668B/W CPH
E32 F603Y7D60CP D.P.CIRCUIT (DU) 1 SN668B/W CPH
E33 F80348M60BAP ESCUTCHEON BASE 1 SN668B CPH
E33 F80348M60HAP ESCUTCHEON BASE 1 SN668W CPH
E34 F66164W20AP FLAT CABLE 1 SN668B/W CPH
E35 F82988M60KAP BUTTON 1 SN668B/W CPH
E36 F80728M60BAP DOOR OPENING BUTTON 1 SN668B CPH
E36 F80728M60HAP DOOR OPENING BUTTON 1 SN668W CPH
E37 F82566K10AP DOOR OPENING LEVER 1 SN668B/W CPH
E38 F80375K00AP COOK BUTTON SPRING 1
E39 F630Y8X40BCP MEMBRANE SWITCH (U) 1 SN668B CPH
E39 F630Y8X40HCP MEMBRANE SWITCH (U) 1 SN668W CPH
E45 F00078X40BCP NAME PLATE 1 SN668B CPH
E45 F00078X40HCP NAME PLATE 1 SN668W CPH
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Ref. No. Part No. Part Name & Description Pcs/Set Remarks
E51 F603L8X50CP D.P.CIRCUIT (AU) 1 SN658W CPH
E53 F80348F70HQP ESCUTCHEON BASE 1 SN658W CPH
E56 F80728F70HQP DOOR OPENING BUTTON 1 SN658W CPH
E57 F82566K10AP DOOR OPENING LEVEL 1 SN658W CPH
E58 F80375K00AP COOK BUTTON SPRING 1
E59 F630Y8X50HCP MEMBRANE SWITCH (U) 1 SN658W CPH
E65 F00078X50HCP NAME PLATE 1 SN658W CPH
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Ref. No. Part No. Part Name & Description Pcs/Set Remarks
P1 F00038X00CP INSTRUCTION MANUAL 1 SD698S CPH
P1 F00038X10CP INSTRUCTION MANUAL 1 SD688S CPH
P1 F00038X40CP INSTRUCTION MANUAL 1 SN668B/W CPH,SN658W CPH
P1 F00038X60CP INSTRUCTION MANUAL 1 SN648S CPH
P2 F01028X00SCP PACKING CASE ,PAPER 1 SD698S CPH
P2 F01028X10SCP PACKING CASE ,PAPER 1 SD688S CPH
P2 F01028X40BCP PACKING CASE ,PAPER 1 SN668B CPH
P2 F01028X40HCP PACKING CASE ,PAPER 1 SN668W CPH
P2 F01028X50HCP PACKING CASE ,PAPER 1 SN658W CPH
P2 F01028X60SCP PACKING CASE ,PAPER 1 SN648S CPH
P3 F01046K50AP UPPER FILLER 1
P4 F01055L00AP LOWER FILLER 1
P5 F01067F00AP P.E.BAG 1 SD698S CPH,SD688S CPH,SN668B CPH,SN648S CPH
P5 F01068100XN P.E.BAG 1 SN668W CPH,SN658W CPH
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01/08
S-8X0, S-8X1
S-8X4, S-8X5
S-8X6
44 Printed in China