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0% found this document useful (0 votes)
622 views62 pages4
Uploaded by
Mohamed elmasreyCopyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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/ 62
& Mercedes-Benz Service
Introduction of Engine
OM 936
Euro VI Engine Version
Trucks
Technical status 15.6.2012
Daimler AG - Technical Information and Workshop Equipment (GSP/OR) - D-70546 Stuttgart
~ This printout will not be recorded by the update service. Status: 08 /2012 Information and Copyright
Product portfolio
You can also find comprehensive information on our complete
product portfolio on our Internet portal.
Link: http://aftersales.mercedes-benz.com
Questions and suggestions
If you have any questions or suggestions concerning this
product, please write to us.
E-mail: [email protected]
Fax: +49-(0)18 05/0 10-79 78
or alternatively
Address: Daimler AG
GSP/ORW
HPC R822, W002
D-70546 Stuttgart
© 2012 by Daimler AG
This document, including all its parts, is protected by copyright.
Any further processing or use requires the previous written
consent of Daimler AG, Department GSP/ORW, 002, HPC.
R822, D-70546 Stuttgart. This applies in particular to
reproduction, distribution, alteration, translation, microfilming and
storage and/or processing in electronic systems, including
databases and online services.
Image no. of title 'W00.01-1019-00
image:
Order no.: 6517 1262 02 - HLI 000 000 08 99
08/2012
~ This printout will not be recorded by the update service. Status: 08 /2012 - Preface
‘SNO0.00-
W.0001-01MD
Preface
MODEL 963, 964
Introduction of engine OM 936 - Ens
With the existing brochure, we wish to introduce the
new 6-cylinder inline diesel enaine OM 936. This
brochure is intended for the technical personnel
responsible for the service and maintenance of
Marcades-Banz trucks
‘The content of this brochure is split up into:
General information - such as innovations,
technical data and descriptions of the as-
built configuration
Tunction descriptions
Descriptions of the system components
BEF |: iroduction of Engine OM 936 Euro VI Engine Version
igine version Euro VI
Al the data listed in this brochure corresponds with
the technical status in June 2012. Changes or
supplements will only be published in the Workshop
Information System (WIS),
Additional dacuments for the OM 936 engine and
the exhaust aftertreatment system, such as
maintenance and repair instructions or wiring
diagrams are also available in the Workshop
Information System (WIS).
Marrades-Ran7 Wark Wirth, GSP/TTH
June 2012
~ This printout will not be recorded by the update service. Status: 08 /2012 - Table of contents
‘SN00.00-W-0110MD Overview of as-built configuration and function 3.8.12
descriptions
ENGINE 936.9 in MODEL 963
with CODE MSZ (Engine version, Euro VI)
ENGINE 936.9 in MODEL 964
with CODE MSZ (Engine version, Euro VI)
New features
‘SN00.00 Engine OM 636 Page 10
w-0002-06MD
Technical data
‘SNO0.00- Technical data for engine Page 14
w-0002-07M OM 936
‘Ae- built configuration
descriptions
GF01.20-W-0801MD | Cylinder head cover, as- Page 16
bull configuration
‘GF05.00-W-0801MD | Rocker arm housing, as- Page 17
built configuration
GFO1.30-W-0800MD | Cylinder head as-built Page 18
configuration
GFOT.SO-W-OBOIMD | Cylinde Tread yashot ao Page 23
bull configuration
GFO1.40-W-0802MD | Crankcase, as-built Page 24
configuration
GFO1.45:W-0800MD [Oil pan, as-built Page 27
configuration
‘GF03.10-W-0800MD | Connecting rod as-built Page 28
configuration
GFO3.10-W-0801MD [Piston as-built Page 29
configuration
‘GF03.20-W-0800MD | Crankshaft as-built Page 31
configuration
‘GFO5.00-W-0800MD Valve timing, as-built Page 32
configuration
GFO5.10-W-0801MD | Gearwheel drive, as-built Page 37
configuration
GF05.20-W-0800MD | Camshaft as-built Page 39
configuration
Functional descriptions
GFO1.20-W-0001MD | Grankcase ventilation Page 40
system, function
Camshaft adjustment
(GF05.20-W-0002MD | Camshaft adjustment, Page 42
function
GF05.20-WA003MD | Camshaft adjustment in Page 44
basic position, function
~ This printout will not be recorded by the update service. Status: 08 /2012 - Table of contents
GFO5.20-W-1002MD | Camshaft adjustment in Page 47
“advanced” position
function
Engine management
GFO7.16-W-0003MD Engine management, Page 50
function
GFOT.16- Engine management, Page 54
W-0003-01MD overall network
GFO7.16- Engine management Page 56
W-0003-02MD behavior in case of
malfunctions
‘GFO7.00. W-2001MD Starting procedure, Page 59
funetion
GFO7.16-W-202iMD Idle speed control, Page 63
function
GFO7.16-W-2022MD | Working speed control, Page 67
function
(GFO7.16-W-2023MD _ Driving operation, function Page 72
‘GFO7.00-W-2002MD Stopping procedure, Page 76.
function
‘GFO7.00-W-3001MD Determination of engine Page 73
speed and crankshaft
angle, function
(GFO7.00-W-3002MD Determination of Page 80
‘omprooaion otroke at
cylinder 1, function
GFO7.16W-4012MD Determination of coolant Page 82
temperature, function
‘GFO7.07-W-3001MD Determination of air Page 83
mass, function
‘GFO7.04-W-3001MD Determination of fuel Page 85
temperature, function
‘GF30.35-W-3002H Function of ie specified Page 86
‘engine torque calculation
‘Charging
‘GF09,00-W-2000MDA Charging, function Engine 936.912 (with 1 Page 89
stage charging)
‘GF08.00-W-2000MDB Charging, function Engine 936.916 (with 2 Page 01
stage charging)
Engine brake
GF14.15-W-00UZMD__Engine brake function Page 94
Exhaust gas
recirculation
GF14.20-W-3000MD Exhaust gas recirculation, Page 99
function
Exhaust aftertreatment
GF14.40-W-0002MD Exhaust aftertreatment, Page 102
function
GF1440- Exhaust aftertreatment, Page 111
W-0003-03MD overall network
Oil circuit
GF18,00-W-0001MD Engine oil circuit function Page 112
BEF introduction of Engine OM 996 Euro VI Engine Version 3
= This printout will not be recorded by the update service, Status: 08/2012 Table of contents
GF18.00- Engine oil circuit Page 115
W-0001-01MD_ schematic
Coolant circuit
(GF20,00:W-0001MD | Coolant circuit function Page 117
GF20.00- Coolant circuit schematic Page 121
W-0001-01MD
Fuel system
GF47.00-W-0007MD__| Fuel system, function Page 123
GFA7.00-W-0001MD [Tuck low-pressure Pays 125
system, function
GF47.00-W-3002MD | Fuel high-pressure Page 130
system, function
‘Component
descriptions
GF54.21-W-0009H Central gateway (CGW) _|A2 Page 132
control unit, component
vesuription
GF30.35-W-410SH | Drive control (CPC) AS Page 134
‘control unit, component
description
GFO7.08-W-ATIOMD [Engine management [Aa Page 136
(MCM) contrat unit
component description
GF42.25-W-3135H | Electronic brake control |AT0b, AT0c Page 138
(E88) conti! unit,
component description
(GF64.21-W-5005H
Parameterizable special (Control unit variant
‘module (PSM) control unit App_0008
component description A22
(GF64.21-W-5005H
GFB4-25.W-8000H
Battery disconnect switch |Only on vehicles with
control unit, component | CODE EST (ADR model
description class EXill, including AT),
CODE ESU (ADR madal
‘class EXilll, including
EXill and AT), CODE ESV
(ADR model class FL,
including EX, EX
