N, kuishnamoovthy AP |Mech ME8593 DESIGN OF MACHINE ELEMENTS LT PC 3°90 0 3 OBJECTIVES ¥, To familiarize the various steps involved in the Design Process ¥ To understand the principles involved in evaluating the shape and dimensions of a component to satisfy functional and strength requirements. ¥. To leam to use standard practices and standard data Y¥ To leam to use catalogues and standard machine components Y (Use of P SG Design Data Book is permitted) UNIT I STEADY STRESSES AND VARIABLE STRESSES IN MACHINE MEMBERS 9 Introduction to the design process - factors influencing machine design, selection of materials based on mechanical properties - Preferred numbers, fits and tolerances — Direct, Bending and torsional stress equations ~ Impact and shock loading — calculation of principle stresses for various load combinations, eccentric loading - curved beams - crane hook and ‘C’ frame- Factor of safety - theories of failure - Design based on strength and stiffness — stress concentration Design for variable loading. UNIT II SHAFTS AND COUPLINGS 9 Design of solid and hollow shafts based on strength, rigidity and critical speed ~ Keys, keyways and splines - Rigid and flexible couplings. INIT III TEMPORARY AND PERMANENT JOINTS 9 yhreaded = joints including eccentric loading, Knuckle joints, Cotter_joints — Welle joints, riveted joints for structures - theory of bonded joints UNIT IV ENERGY STORING ELEMENTS AND ENGINE COMPONENTS 9 Various types of springs, optimization of helical springs - rubber springs - Flywheels considering stresses in rims and arms for engines and punching machines- Connecting Rods and crank shafts UNIT V_ BEARINGS 9 Sliding contact and rolling contact bearings - Hydrodynamic journal bearings, Sommerfeld ‘Number, Raimondi and Boyd graphs, ~ Selection of Rolling Contact bearings. TOTAL: 45 PERIODS ‘TEXT BOOKS: 1.” Bhandari V, “Design of Machine Elements”, 4"" Edition, Tata McGraw-Hill Book Co, 2016. 2. Joseph Shigley, Charles Mischke, Richard Budynas and Keith Nisbett. “Mechanical Engineering Design”, 9th Edition, Tata McGraw-Hill, 2011. REFERENCES: 1. Alfred Hall, Halowenko, A and Laughlin, H., “Machine Design”, Tata McGraw-Hill BookCo,(Schaum’s Outline), 2010 2. Ansel Ugural, “Mechanical Design - An Integral Approach’, 1 Edition, Tata McGraw-Hill Book "0, 200: 3. F.C Gope, “Machine Design - Fundamental and Application”, PHI learning private ltd, New Delhi, 12. 4. R.B. Patel, “Design of Machine Elements”, MacMillan Publishers India P Ltd. Tech-Max Educational resources, 2011 5. Robert C. Juvinall and Kurt M. Marshek, “Fundamentals of Machine Design’, 4!" Edition, Wiley, 6. Sundararajamoorthy T. V. Shanmugam .N, “Machine Design”, Anuradha Publications, Chennai, 2015.unit 1 piers? Rema etree eure threaded eeheners - Bolted Jeinds including. Ceeentne loa ding- » Knuckle Joints, Colter Joints ~ welded Joints , vivited Joints doy sdyuctures - theory ot bonded Joint s+4, Pre leading of Bold load on the bel # ON) 2, Tefal ( Lb Pe TP Fer ae where F eotembal lomd, diet acts-on the assembly (e- i) Pp- - telal external lead Pt = pe xo” p- Pressure 5 Jn D. diameter cirentay member ye no ot be \t nal bok mm da- de of noni Lp- shiness ot dhe assembly ot connected Parts Lh: shillnes of dhe belt , a q - tombinea sti se mm bine A ness a ie) 3 Core Grea -ot Jhreaded Portion (mm?) Ac (eel [Boe dor 6.45 mm hee he ter dy 45mm Breve Oy- yield eee ot bol} madera] {5 Jom >) a Tightening foraue of belts (1) Ts 0.0 dipProblem. the head of a SI eam Pressvve of 1344794 ‘the head is held in Place by le, Maabelts, 5 sed to make the Joint sear diynt emeternine he com — Qngine cy lincer koem diameder is sobjecd ed fo al A Copper gesket i Probable gheess inthe belt» the combined ail}ness ot the assembly is o.a5, pala liver» 26 D= beoemeboomm 2 pe bampa 4 nenber o} bol} 0 combined stitfvess 1: Te conn y ds 34mm do+1p bolt nominal -diamede data asked » Shress on The belt (5) Gelu}ion!. initial load Pf = 2g boxd = 2860x 39 = NIS4ON el olay external load Te = bx ade e 13% Bx bee? = 3E8000N : 368000 Load on each belt P= Ri : —? 23000N “total load on ach polt a = ibe Poa PF +P G4) = 1540+ 23000 (0.25) = NT290N leer Javle on Psa2B 542 Joy 1434 belt, stress avea 15 V7emm> Po. ut29° + gheesy on belt 6 * eB oa 6 2 ince 14 MPa Results Be styes| = 120.174 Mpa.Problem 2 A gliner heed ef theam Gighh shud belts mode 3 Ongine with ome bere is doch ened by a] eee sfeele Maximom Pressure inside the gjinder 18 4 pas Debermine the bolt Sine and approximate titer tcraue + Take 20% overload «Assume O42 300 MPs Tee Loy anadertel, pala Givens _ aara a’ Diameter D = 250mm Pressure P= IPA Sy = 3eMPa neo} bolt =8 “fake = 20 % overload Dalo asked eee G. Boll Size aie tigntening dovaue telat lead on dhe head (with 20% overload) Solution! - ola) load on The head (with 20% overload) 2 hax dx ps bax Ex asd | 58+s04 kN is Shaved by g belts +, bead [bolt Pe = e504 =7363+1N using Kes ( dete) ( 60x 7363.) %y 7 Fae malate = 12943 mm Sy Bee Fer Ac = 124mm? ‘trem psiaa 5:42 We cheese MI6 bolts Pre load Be = 28boxd = 2eboxIb= +5760N Tightening doraue T= orrxd x Pi = 02x (bX 45Tb0 = 146432N-mm = 146-43 Nom Resutts:- Belt chosen is Mib and Tightening dovaue =14b143-mProblem #3 A belten assembly of duo comvenents is shown in Fy 4 rnibially) the nut ts typdened by means of spanner fo as to induce 4 Pre-lad of the Oxlernal devce P_ acting on the assembly is SKN, 9.5 km In the bolt Coarse dyreads is made, ot Plain Carbon flee] 3008 and the Jactor of sahely isar5, the odfecive shillness 4he bel} is a+ 5 Himes dhe sdifJners of the sthe belt with (oy foo N[ma?) eid together by yf the Ports of dhe bet pot» Sdecity the sive peda Given !- Deta_(aiven Piz 25e0n } P=Beoon + Oye avon Imm? } Jp = 25 Tb pala asked. pelt sine sen ay 14 lead . Pp a ot maga (atx) t 2 2500 +5000 Gao: * Lb +251b (TL = A5e0 +5000 ( ! 1425, v 1 : PL = 3928-57N = \ the densile stress ave Ac of the belt is ; given by A, oy La Re OD SKN 3928657 _ aoe Ac a5 Ae = 24.s5mm Lal t From Psur® 5-42 4 bolt with threads MB I's Chosen Results belt chosen is MBLo Gy, Leading it plane didtrent trem the Plone ef the belts, (qa boading oF pods on Flat pase p- external force 9 - Fulesum about which the bracket may tit 4.4 #29 - Row ot bolts Q- eccendweity Q,- distance between Js} you Ot bos and the querer Qs distance bopween jecond Too et belts and the Awlerom ny - aumber oF bolt in Hyst vow No. umber oF belts in second Tew q- stitiness of belts Croce Jonit distance tom" k,- Ferce induced in first pow bolts = H.9 «My. Fy, Fevce Induced in. Seeond Vous bolts =z q. 4y Ae. core Ares of Threaded portion emt) Taxing moment about 0, 3 Pee Be oy Fa Ba = ny ae Sao oe Pre -_— M1 Lr antePred = 2 nyQrana te peeks fa 2 nyt ne hy Can be Seen oh the above thas bolts in the Jecond sow Put indo higher shress becasse Qo ys Gre hear dlress indveed in the bolas T 2 Gana m4 2) Ac By mackinem Sheav Shes theory, maximum shear stress, Trax « aan oat” Ver desig ke Sati fang * Tore 84 and 1, Ac ean be or trem dhs Suidatle bot) Size Can be chosen- Prtlens 2. A bracket chown in Fig ts didded doo wall with sbohs Jivee at dhe dop and “tee ad the bellom with at dhe belts Gavally raced, A loxd of Boob N is acting at an eccenicly of 2oomm + Vertical distances of tivsh and Second rows shrom The hinge Pein are Semen and asemm respectively. Selecta Suitable belt sine dor dhis appireation Qeooan —o -d+ --® q | Fr) " -O—- -o 1—o+4--] [ eR ey pala Given. aa P= 20000N + @ = 200mm Q\- 50mm } a= 250mm wea ( } M23 Bala asked | Bott si20 A Solution »- i (Perce Levee on firs} tow bolts Fi = ed on tih homie Ke 2eooo x 200x5° ns = 1038696N (axse)+ (3% 950") a Pie. Qo Fore on Second revo woldsi) y's eee te is MAP +. DE F. 20000 x 900X150 enna Si ° (ansé) + (axase), BN Fo 7 Fy , Ac AeP Gama) Ac 2oovud (+3) Ac 4000 s 2 = Ae Z _ 47 bs bs IE Ae 6 Bub Tenax = <2 Assuming 64 = 30 fine and is a tally 23 qt Ggebs 30 —_ 7 >a Ac L Ac = 41 68mm 7 a 2 Fem Ps dB 5:42 dey Ae = 47-68 mm wWSEmM _We Choose Mito X 1S bolt fy) es ot £8 Bol} Chosen is Milo x1S3 2 Loading on the Same Plane Ua bracket ts bolted and that of Same Plane, Ipaded shown in Figuee , the cage becomes loading. the analysis May be done as Halves let i! - : gy peaius of both Centres tom CG SH bolt arrangement there are {wo dorees Aeting on the” bote's . stheyo are! > be > Direc} Shear doree ay tnad2 doovia, ot bel & Up, Jerotidaty «isheat, due, Ge): this ‘Seedaclary shear dearee fg due 4o the location ot the vals sail nega do the Ce notte, belt arrow a + sbast ¢ 5 spel 2. — fe Lepknesy, oth LAM SiG >af 51h ENS pony Nee hg Namper of” ‘Borss® used Forse Wm OraNs C79. cp watding momes)” ely about the cei pen ea eo face Ee Fer bolts at differen} sadit T, %2,%3 Rev ee cre hee and Se on eshere f, idieates Secondary shear tercee at belt 1 \bo x and y one dhe Co-erdinades oF bolt Centre trem Cot sheunin B 4™~ Aane = 7 the load tomponends are given in Figs 14 can be noded thett (iy. the disoe} shear force is Prabel do the _aPrliedl foal on alll the bo) ip. the Secondary shear pice is Perrendiculay ts dhe, fing that jein} Coq and the centre ot seach belts. 2a6b3) dprvection® ofthe. Ao5e85 456 ws patton sorya 4, Direct Shear doree: Ct) ave vob vend> qeresthes qerlied lead Po iso t ve , ‘all the i i 7 Jorce’ ghoul” BE upuaia« Hence al ‘ > oak of Sting wosheny sures silt fe 1 - are upward: h ; , d shea soreeteluanh, tied sah | f . av a li abe P akas to ereatea clockwise momen} applic ° Ig be About the CG. So, the secondary: derce on each bolt cre : guch tha} it ereates ¢),0n {omiclockwise moment avout the Cor Tod oneis' 3... 918d Ip ig obvious, trem Fig chere alt the Ext Components axe Shown guen that they create eri" anticlock wise moment. ey i 7 WAdiun weet divection. 5°, dhe resi g,’ direction itpsal At ok 5 CG he ry Fi 5X6 fe Fo 4 3 Forces on bolts tiew te lind thich belts carties largest sheas sfress we know that the vesulland exces is given by z Fre J Fr 4 Fa T2FiF: Cosar 8 Bis Fa aptuse angle Fi a Bis av Fa abtuse angle. ar “Na Bigan acute angle Ft ~ Le Bisen qceube angle Forces components on belts means dey FR Jo the minimem 8 should be a Shean avove. A this hat id cose is negative Fe will be minimum, $9, an acute angle « Let us apely simple Consideration of Fig makes if clear that a5 & Is acute sfx bells Dand 4, they wit) have maximum shear Protlems:. A bracket fs between -dishance Jorce. Belts ave te be dlesigned ov this case only, titted dea channel with x belts shown in By belis 4 and Bis Gaval tothe distance betneen belts Qamd 4 which is I5omm- Eeentricity is 300mm. Find & Suitable belts. Date friven P= 4oooon @= Be0mm Deta asked Bolt diameterSolution: - 4o000N |, _tyemm (uy of the bol: group is at (75,15) with belt 4 as rel exence Cree bol 1, BETS amd yes Le T= Wyo 275 Res vot Q, X20 and y=75 1) BTS i = For bold 3, ways amd gro oes ic. fy B27. Fer belt 47 neo and.ysts Ss P . Ascoo _ fie oaet # = Ao000N \ 5 aoe Naat a for Pe 40000 X Boo Be = ——_____ = 400 00N e 0m Ax TS x an® 2 = ee rae sare esd = | Frys + 2FiF2 ws 0) \ = Fi tF, = loo00 + 42000 = Sooo N Assuming 6y2 B00N]mm? and M=3 Speed _ Boo Ris OS => Ke = s0omm* fev dais trom psarde 5.42 ,ue choose M30 x 3-5 Results 1 tthe belt chosen ts M30 x 3-5_ tb, beacting ¢ bolts on Cireulay base , 13 Kal —_ ac tenaider a Cirealer ange) of 2 machine members loaded show . in Fy 14 is connected by means of dour bolts Let Ce Radius of the dlange Ta Readies ot The bolt circle p= Pived Potnd about which The dlenge get Hied due 4 Me Cecentric lead, 2 haart dae Telanee ol bol} centers trom © aha shlness ot dhe bolt = (Force [said distance fier the Pived paint) dine 7 is Nhe jeree devalored in dhe belt dae fe wit didance rem the Pivet beyee om belt = def Feree on bolt Fo = Toda ve and So on Tay momen} about So” and @avating dhe applied momend de dhe vesictiy moments, we have Peet Fidit Fate + tals +e by Pre = Ld Nd, fobs +1 fs bot Vs hy % Pre = Tans Isat 4 Qe]. Pre + sy d+ ki in term of Tadti the dirdance hide, Ja, }g Can be usrilfen vy), mand angle Bas heir Faesd > tye Vet Te sind Age titra tosd > tae wie Yagind dobki}etiy dese in dhe Gavetion Je ‘4! above Pree 1S are AN +20 ince iis hides Any a bold af fr we have ee Prexd ro Pee (41-72 38) » ae Any 2% Ayaan and So 6 A bel} will thave maximum load if Gog =) cin fhe above Qavafion (ie) when ie 1g to this) Case maximum load, Pre (nim) [nae = P2 pxe (naire) 424 1 Tp as 2 (oy 413) _ Pre fra) apxe (n+8) (3) ” “Vases inte 4 ig the number of bol, der 4 general case en’ wa belts ,we have» maximum, load , Fras’ 2xPxe CV tor n Cama?)the above Gavedion is \, be vied when dhe clivecdion of Ihe : 5 a aiven: bolt, en load changes widh resTect des gen belt Vf dhe lead is Constan + jn elivection then Igo ; axPee (wares (is) 4 Fin Seed ee e n (Can + vs) Reullent of Fi and Fa is given by Fee dh +h 43h hose Agen ,usiy : ee S Sa, Ae and. hence Ihe bel} Sine 5 : gan be found. Prilens:- A member has Circular dlange tonieh is Connected i dhe dyame by means of 8 bes and Teale shan in hy Accetring hat the belt material has a Atiowsble shear shress ol aempa, tind the belt Size Teauived. L ; Ne = | | 2 | S NX OOspata —biiwn s+ nomber o¢ boldsrie & toad =P 2 Bokw = 80x ION Amax 2 Beers * @ = IBomen vy, 5 tismm & Tas tsomm mata asked !- Bol} Sine Soletion:~ Le OVER 0), te hd -marinun load oh ach belt due d. dilding abeut ‘0! ae ee (line the dlvechiin of lee ' p’ is tired , we Can use dhe uml Fast. ase ne toast a ee rrr n (ovary 2x Borto?x 1g0 (115 + 150 (0s ae) 8 (ax is* 450%) = 13, 479K D> avivect_Shear_tead_sm_each belt. Fa: Pia Axo We Thlteed porte y ae Oo Mo of bold e ot, the maximem sheay Styess roe leat [es toaco] 2 (3 a 12059 | Ac Nl mm eet) This do the giver Zrnax (he) dantpa , We have "12059 a 2 Aes 40). 97mm™ » Ac Fem PS eDBS-42 doy Gol a7 mm™ ddress area, bolttutbable isMg0Problems 3 Kind Suitable bolt dor the application in Fig Datla Given ae pz poooN ne 3 Data asked Bolt Size. BLL Dimension in mm Solutions- Cty of the bo grove is oH {105,07 with the ledd ene as feleranté tre ~ dhe Wer’s Same os the location ot} Lo 2 do tov bolt 1, dislanee dom Cy x2 75. Jeo wad atay® 275 EE bok 2, %29=0, then %2 20 Fer bolt 3. X= 75 , Yee ty2 [age = 45 Sovo * am s\v = 1666+ 67NSooo x (154430 +200) X75 = lol 66. 6TH 4S 4045 —— = Fa, = lo bbe67N Piccerre Fo = 101 6b-67N Ele [Fra Fo + Fi Fa 0s Fae 183334 Fr Ss 20 Assuming Oy = 300 Nima and 0 = 3 \1833+34 Boo rey Ac = 8433 MO fg alk 4D dig 86 33n0m5 wer choose Mibya daca Psa DB 5 Pesalts Bolt Chosen 18 Ml6x2i= Ok WELDED Totnts 4, Tye! welded joints ty, Batt joint - Gy, Lap Geir Reta forcement” Wy, Tee joint rived weld. Ww. Corner joint ly, & Age Join! A, Basic weld Symbols PSorDB Pwo it2, DESIN OF WELDED Joint BASED Forwvras Butt WELDS 41, DESIGN OF le, Single vy. bu “pind Ws, dooble v- butd Jeind dhe eile engl da Single Ve greeve bald jeint is given by we stress x Area pe Oxht tumeve yg weld Sine Le length ot weld = votdan of the Plate & = anewable oF wereing tensile ghress of fhe wele Avon of weld Az (iitha)xl tor dovwle ve groove bud wed b, the Jensile atrenghn ofa dovsle ve jroeve batt Joint is given by). ps (mtha) ede © AQ Destan of Fillet weld there are hoo dypes ot ined Welds thy, bengidadinal or -Parale) dined weld (iy. transverse fitted weld. 9) ‘ tongitnalis or Payatiel tinned weld cthroat thickness can be caleulated os doliows From tig te) Awe Bes he Sine of weld Beas?BD, teh is Pevrendiealar de AC ig enticed throat} dhveenees’ Ht) a frangle BDA Bp AB = Sind bo = ABsin® = hsin AS = 0 ToTh throat fniceness b = 0 t0Th Jensile shemth P= Areaod weld x shear stress ber Single dined : hod i Pe pvtoT hx 4X i i dovvle {net Pz axortothyt xX pet atghnheB, Transverse dined weds ker Single drangverse ined welds tensile strength , Pe AXO Pe orlot xhHx 2x6 Fey davble tranverse dines weldg Pe axatorxhx hx & pe 4g hre ot Pale a c my i the drensyerse dined welds are designed Jer tensile ovens, dey Sing le Transverse tne weld § ‘tensile E rengtb, P ” Axo P= wteTehxd eo dav deotle transverse fined welds Pe ax orto7 whe Dew = bh4i4 heQo fombination of Single Aranrmerse and dined welds, Bs Fig Ahows single dated dvansverse amd double Janrog Pavalie) Joint fuajected dy a doveile doce? , dhe Srengdh Fauation fy ove" by Pe Parensverse + Praaner = orte7h Qo +a xo toh PX egheve ‘ Qy = lengtns of dransyerse Jrtep weide Lae leng}ng of Pavattel tive welds dined welds, Cmbmation of -vansverse and Prallel BS. Design oF Tee JOINT g Fig- b (a), Jovee Pevtendiculay tothe slave ofweld on Pavatiet de the Theme of ws)wb. the Strenglh Cavadion dee double hited - welded Sein) is jiven by : Pe harp hl - Fy (a) . dhe Glyength Pavation ley double Finer -welded Jein} is Jiven by Pe kat4 hae Fig i) th). Poly : the design stvess value of diffrent welded Connection Gre divnd and dummariged in javle 13 PsorpR Nodes The design shrengh favadion Le various dyres of Welded Joint do diffrent loading tondi fion are in P§GDBMR3 this Com be directly used wherever necessary, 4. Stress for welded joint Psade the 4 5, pplay mement of tertia (J.J and §aelion modal us (z. der Some of weld Section C trea ted oe line) : Also veler PSH DB WS B Wwe Noles. dine the weld treated a4 line in dhe weld abov jouie as atiy mu lFiply the values of “Ju and we by di dine o) dhe wald L’ dor ovteth fo Dbdain Polar memen } of mesh of dhe weld, (Pse me ns all) 4Eceen}rically beaded welded join 2s ¥<\ Tn mary Praclicl Cases Sveh as elvuciural jeirs dne eternal Jnrough the geod coneve load applied ay net Pass ewe Centre sthove ave dhvee ores oh eccentsic welded connection. Subjected dy moment acting jn @ Plane ot werd Cire dived: sheer and bending Cased, welded Connections perma} te dhe Plane shresses), Lonsider & cantilever bean leadea shousn fn Figure «the hsces fre Joint aver w. divect shear dages cdue de doce ? shes due de bending moment (pve) aeting on thy, Bending the stresses due fo divect shear ore ein be shearing in nade ator diseussed in Tee Jein} dee 9 Paralet dite# welds 14 is lies, Some as pe ala hte given bY Eccendricatiy leaded weidthe bencing shes aye lo bending moment may be taleutayed by bending shrews Qavation: Me. 6 5 OU Moxy Mb Mb Se = 7 * 7 Xo a Pxe 6 = Zo (cs Mps xe) Gshere Mb = Bending moment @: eccentricity of lead acting Zag = dectton models of weld Assuming drat Jaslore ot the weld ke place a dk anton Besisting aren FE a} the “Porat Ble = + thseat dhrevness x27 hie know tah, dhreat dhieeness, $= ovtovh SZog = OUTTA 6 {xr beth Sides welded éonnection Zoo = sete 6 the bending stress 6 = a. _ 4aaPe Since itis 4 ; i Sine is A case ot biaxial leading , vesultdnd Sebeetchice-e rect Shear and beading siresc YS obtained by usin maxi sheavsires. th sur} Sheed ess eovy + Les 2 t Spat y Zon +4e 7 the sesultar} shoes Shout ney27 “it nat . - 5 fase) welded tennec tins Sebjce bed te momen} in the plane of wed (he dlivect sheay and tension) lensider © Generalized Case of fccen Pvt loa sing shown in ki Gun Paves He tinct sler is de dedermine he cork Fig. = oh gevily of were, and etresife leads Pr and Pa Are shyessee induced in tris System, 4 hreahing the weld as 4 Vine Ley, de Cav ot indredveed at the centre qery Gy. there acre dive (be divect on Primary tress due te bead Pr=P th). Jecendng Shear sfress due de dorming moment (Px) ok feat p which fends te selete dhe Jind about stpdal area c} the weld is given by Az e-teth (2b +a) dive shear Stress due de load P, P orteth (264+ 4) Pinasy 0 P I-t =Seendary shear strey due to dshny mement 1 Me x¥ ae Je cdhere Me = Tishng moment = ?xe Y = yadive qt Which dhe maximum shear stress wil Ju = Peler momen} ot inertia é4 weld fection (4rem Psq Bis) L Pxexd Jeo the Tesultont stress Lan be Caldadadod by Ring 1 | a i. 427, KZ, x C058 there & = Angle between Primary and fecond ary Sdrosses G G G50 = on os “the vesullant stress should nod cneced XK saxCageliiip. welded Connections Subjected do dived shear, bending and Jeysional lends. yored welded te the steel “svprett Plade Constder a etreulo Connected with steel on one end and the other and is rectang clay bar, the avrengemend ty Shown in tigere. weld sthe des acting on dhe welded join} ave (), Divect shear eee duc Jo loa pm W). Bending stress due de bending ee (>xes) J Cit), Secondary Shear ress due te Jovi shng Semen (Px e) - Pray or Aivect Shear stress due de lead P, x Pp Area ct weidFecendory shear streets due to Juisling moment (Pxen) Fires Je cohere My = Jwisding moment = PX@2 ) i hear shes y = wadivs at which Nhe meximem shear Six with act Jee = Polar -meme nt o} inevfia of weld Section Aron Pst hs Pre v L A = the vesultant shear stress duc 1, Tyand Z, tan be Caledated by sing 1: ae C bending shrers duc 4o bending moment may be taleulaled the by bending stress @avadion aes (Ma = Pxe) Ol 75 che resultant Sdress due te Zand 6 is obloined by wn maximo Shear Stress dheery as 1 Lees = ZIG 4427 the Tesuliant stress Should ine (exceed -Veaax, “table Indicates the Polaw mernent ef inertia (Jz) end Suedier modulus (Zls) dor some of wed Section -(Hrealed as line) PSDB WS BIG f.hear foneonfafion doctor fev wer ding = Lat jeind tn ease cl dotinue lending , the sHvess fontentradion Hcl ence be daken in fe accound Design sheers & nominal chess x ee loneond ration dactoa, Fatiaue strength of wolding pscrmB We 4 faliawe sfreagh related qe dndiaue Tide cud Ge akpressed hy the @mpiricer! selation Grins Guy (SE) ) Me Na = No oa) ‘ 4 Guta where O-rq= Nate Shenwh Ceneson) le diane bide Ma MPa Crys dodiqut Shemth (awe le de 4 io e lide Jed my " wewable) fey ‘ladia \: MPa | fc) ‘ Ny, Ca = tonshand = 03 dev but welds = o-lg ter Plates in bending, axial ension ovey dine} weld fer A,oee,000 Seles is detiaue cdrenath dor Allowable given by. on Batey 7 rae “| “tq = ufrowd ox 145375 Jonna wnich ever 15 les \- 3 4 Alleontle fatiauc gheength for wet welds Jor boo) ove eles is given 4 1938 i G2 lake) aaa N arn ov saan [ram canieneversl tk Mowavle datiane —sheemith ‘hy diet werds eles, v0 agte is given a a 1485 -la= min 6 frome ox 153% 4N [em eshich ever Is Jess “2 there ininimym on shress maximum on fires toad minimem i = maximem load the value ot Ke+) ie steely stress disection je ne load vasies in one kee = HI dor tompletely veversed loading, k Wwe Idling Speci drcation weld Symbol and Nodatien of weld re Pse Pser DB PNO~ 119Problems ~ A bracket ot widh 35mm is welded do a machine fee che eninge a ae load on dhe bracket is 4 tenne. Find the sire at the dep and belten ot the weld ot bracket: mpata Stiven \ — wtdgqh ot the bracket = 35mm Maximum lead P=! Jonne = loco X WEIN = TION mata asked ae Sige ot the weld b Soladion te Pat tence Aveq ot the weld A = 2x0: ToTxhxt 2K 0.107 XK HXBS " sb A = 44,44hmm> wloniak Parmavy ox dicect Shear Stvess Lead pe cecal le eee ara(a) 4949%h 7h No? Eccentricity @ = Semm Ben ain: 3 moment M = pre = agioxses 4405ceN-mmFrom pst no 2S Jeclion models, Z a bxaxt = 35x 20 X01 TOTH 2 530,25h Benaing steess Os a _ 499see 425 Won? 530.25h b honey Maximum shear stress L nex < a lesan? Bod h Kssume maximum Shear stressindhe weld ig aval fo 50 [mm> be = 303 h hc tere bmm Say timry Result! Sine ot the weld he 55mm. Problem - 2 A tread ghalt beomm in diameder ig welded too Goprevt Plate by means of 4 ruat weld Shoum in iy wedeanin the sire of weld i} the Pewmis sible shear strecs in the wele ts \imited do 8s MPasDela Gaivent~ dia of Shaft p = bomm Lead P= thn = Tosen Permissible Shear Stress Zs I5MPas 3SN™MM mata asked Stae ot weld.) Solation. Methed-1 Fem Psa 3 when circular bar welded +o the Plate by dined weld atl around the edge and gubjected to bending moment Mpz {Pxe), the Sdyess indveed is given by, the Qauq ~ tien bv 5.66 Mb ae s wD h Bending moment Mb= Px @ = tooo 150 = 1050000 Nimm Usvaly Co zaxz r2¥ 85 =)#0N-mmSbb KR IWSOOOS | oe wy bo xh hos a.pamm Medhod 2, . ed 4, dive} Shear dress and dhe this Joint is dobjecd bending sdress Ares ol the Weld A = td =p weThtD 2 ce orteT xhxt x be =133h d h { PL “eee | 52526 fret Shear Stress Te: A er - <= Troe ¥ 150 T losooee N-mm Bending momen} Mab= Pxe From Psa re ms sib fatte tonsidering Ahieeness of Wald ata atx orterx h xb)” Section modulvs$ Yo = 2 4 + = 1998 aah Me \osoopo 525.58 di stress be = eg ttosoapop bases Bending eee aes i a 2 59502 59.528) =) +4 (Gas Maximum shear S4ress, \ — 2 , ee =ad Opne haya 267-83 h h 2 26n83 8s b5 2 > BiSmm,