Bi0068130001 - Manual de Partes

BI006813
BI006813
April 2012
Parts
Manual
MD6420 Rotary Blasthole Drill
2U67X79
SAFETY.CAT.COM
BI006813
PARTS MANUAL SECTION LOCATOR - MD6420 S/N 2U67X79 REVISION 03
NEW MODEL NUMBER CROSS REFERENCE GUIDE

Bucyrus to Caterpillar
This guide contains the most current information available regarding the conversion of Bucyrus products to the Cat and
Unit Rig brands. Final model names are subject to change. Check Mining.cat.com for the latest information.
SURFACE PRODUCTS
SURFACE DRILLS BUCYRUS MODEL CAT MODEL MINING TRUCKS BUCYRUS UNIT RIG
MODEL MODEL
Rotary Blasthole SKFX MD6240
SKF MD6290 AC Trucks MT3300AC MT3300
SKS MD6420 MT3700AC MT3700
SKL MD6540 MT4400AC MT4400
49HR MD6640 MT5500AC MT5500
59HR MD6750 MT6300AC MT6300
Hydraulic Track R20, R20C MD5050

R20T MD5050 T
R30C MD5075
345, 345S MD5090
SCH5000C/CL MD5125
SURFACE EXTRACTION BUCYRUS MODEL CAT MODEL
Hydraulic Shovels RH40E 6015 FS

RH40E 6015
RH90C 6018 FS
RH90C 6018
RH120E 6030 FS
RH120E 6030
RH170B 6040 FS
RH170B 6040
RH200 6050 FS
RH200 6050
RH340B 6060 FS
RH340B 6060
RH400 6090 FS
Electric Rope Shovel 182M 7182

295HD 7295 HD
295HR 7295
395HR 7395
495HD 7495 HD
495HR2 7495
495HF2 7495 HF
Dragline W2000 8000

8200 8200
8750 8750
Highwall Miner SHM HW300
TOC
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PARTS ORDERING AND PRODUCT SUPPORT
Use only genuine Cat ® parts in the maintenance, rebuild or repair of these machines. The manufacturer
shall have no liability for any machines or parts that have been improperly handled; that have not been
operated, maintained or repaired according to furnished manuals or other written instructions, and that
have been operated with other than genuine Cat parts or authorized OEM components.
IDENTIFICATION OF THE MACHINE

Always furnish the Model Number and Serial Number when ordering parts. This information is found
on the machine nameplate.
PART NUMBER AND DESCRIPTION

In addition to the Model and Serial Number, always give the part number and description of each part
ordered. If there is any doubt as to the correct part number and description, furnish a dimensional
sketch or return the part to be replaced, transportation charges prepaid. Your cooperation in furnishing
as much information as possible will assist us in filling your orders correctly and in the shortest possible
time.
SHIPMENT
Unless otherwise instructed, all shipments will be made via motor freight collect, freight forwarder or
UPS prepaid and charged on our invoice. Shipments cannot be made on open account until your credit
has been approved by our accounting department.
PARTS ORDERING
In North America Telephone +1 800.854.9020
or Telefax +1 800.582.6570
Telephone +1 903.786.6245
Telefax +1 903.786.6407
PRODUCT SERVICE AND WARRANTY

In North America Telephone +1 800.258.0009
Telephone +1 903.786.2981
Telefax +1 903.786.6408
Caterpillar Global Mining LLC

Mining Products Division
3501 S. FM Hwy 1417, Denison, TX 75020
Mining.cat.com
© 2012 Caterpillar All Rights Reserved. CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow,”
the “Power Edge” trade dress as well as corporate and product identity used herein, are trademarks of
Caterpillar and may not be used without permission.
Printed in U.S.A.
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DESCRIPTION SECT-PAGE
GENERAL ASSEMBLY ITEMS LIST 0-0
DECALS / FILTER ELEMENTS 1-0
OPERATOR'S CAB 2-0
MAINFRAME / CRAWLER 3-0
ENGINES / COMPRESSORS / DRIVES 4-0
DUST CONTROL 5-0
MAST 6-0
DRILLING TOOLS / ACCESSORIES 7-0
HYDRAULICS / PLUMBING 8-0
ELECTRICAL 9-0
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GENERAL ASSEMBLY ITEMS LIST
DESCRIPTION ASSEMBLY NO.

GENERAL ASSEMBLY ITEMS LIST **********
FILTER KIT, IN HOUSE 95919

FILTER KIT, SHIP OUT W/LOOP FILTERS 89044
TAPE, FIBERGLASS - EXHAUST 431517
BIT BASKET 95956
A-TOOL \ DECK WRENCH JAW - 8.625" 95566-050
COMPRESSOR, GAUGE - AIR - LOW PRESSURE 40392
COMPRESSOR GAUGE SENDER - TEMPERATURE - LOW PRESSURE 347072
ROLLER DECK BUSHING - 8.625" 95958
BIT, SUB - 90 INCH - 6.0" BECO, 6.625" API 441176
ADAPTER FOR SHOCK SUB - 8.625" OD 424407
PIPE POSITIONER HALF CLAM SHELL - 8.625" 96229-050
PIPE POSITIONER QUARTER CLAM SHELL - 8" 436492
CHOCK BARS 400680
ROTATION DIES/INSERTS (2 EA) - 8.625" OD 339467
ROTATION DIES/INSERTS (2 EA) - 8" OD 339468
HORSESHOE WRENCH - 7.625", 8", 8.625" 95943
HOIST PLUG (6.0" BECO) - 7.625" TO 9.25" 25577
ENGINE SKID, BAR - HOSE CLAMP 421448
ENGINE SKID, BAR - TAPPED HOSE CLAMP MOUNT 421443
ENGINE SKID, CLAMP - HOSES - RH SIDE 421447
ENGINE SKID, CLAMP - HOSES - LH SIDE 421444
ENGINE SKID, ROD - ALL THREAD (3/8-16UNC) 421527
ELECTRICAL SCHEMATIC - SKS (SEE SERVICE MANUAL FOR DRAWING) 437150
HYDRAULIC SCHEMATIC - SKS (SEE SERVICE MANUAL FOR DRAWING) 439577
DRILLING EFFICIENCY INDICATOR (DEI) EXTENSION CABLE, 20 FT 432224
DUST COLLECTOR SHIPPING COVER 435460
WORKLIGHT, LED HEAVY DUTY 443267
DUST SEAL, STEEL-BACKED - 8.63 DIA 1494035
NUT, LOCK (3/8-16UNC) 7972
TACHOMETER, MAGNETIC PICKUP (5/8-18UNF) 413271
CAROUSEL STOP 425047
SKS-S CRITICAL FASTENER TORQUE VALUES (SEE SERVICE MANUAL FOR 1528395
INFORMATION CONCERNING GENERAL AND CRITICAL FASTENERS)
CRITICAL FASTENER ID AND INSPECTION SCHEDULE (SEE SERVICE MANUAL 1528396
FOR FASTENER IDENTIFICATION AND INSPECTION SCHEDULE)
SECT0
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SECTION 1 - DECALS / FILTER ELEMENTS
DESCRIPTION ASSEMBLY NO. SECT-PAGE

FILTER ELEMENTS 1-1
DECAL KIT, MACHINE W/WHITE CAB (SKS) 1573190 1-2
DECAL KIT (WARNING) 429758 1-3
SECT1
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FILTER ELEMENTS
QTY. U/M PART NO. DESCRIPTION SECT-PAGE

***** SECTION 2 *****
***** CAB *****
***** AIR CONDITIONER *****

1 EA V009230 ELEMENT, PRIMARY - EXTENDED LIFE 2-16
1 EA V012043 ELEMENT, AIR FILTER 2-18
***** SECTION 4 *****
*****ENGINE*****
1 EA V013570 Element, fuel/water separator 4-1
2 EA V013569 Element, filter - fuel 4-1
2 EA V012941 Element, filter - oil 4-1
1 EA 88249 Element, cooling system 4-1
*****ENGINE AIR CLEANER*****

1 EA 65322 ELEMENT ASSEMBLY, PRIMARY 4-10
1 EA 65320 ELEMENT ASSEMBLY, SAFETY 4-10
*****ENGINE COOLER*****
1 EA V009901 ELEMENT, THERMOSTATIC VALVE (150 DEG F.) 4-23
*****COMPRESSOR*****
1 EA 401857 FILTER ELEMENT 4-39
1 EA V010571 ELEMENT KIT, PRIMARY 4-34
1 EA V010570 ELEMENT KIT, SECONDARY 4-34
1 EA 44624 FILTER, OIL RETURN LINE 4-33
*****COMPRESSOR AIR CLEANER*****

1 EA 65322 ELEMENT ASSEMBLY, PRIMARY 4-10
1 EA 65320 ELEMENT ASSEMBLY, SAFETY 4-10
***** SECTION 5 *****
***** DUST CONTROL SYSTEM *****

6 EA 89853 ELEMENT, FILTER - DUST COLLECTOR 5-7
6 EA 89854 ELEMENT RETENTION 5-7
1 EA 89860 FILTER, AIR LINE 5-7
1 EA V011661 ELEMENT, AIR LINE FILTER 5-8
Used on machines w/dust collectors.
***** SECTION 7 *****
*****DRILLING TOOLS / ACCESSORIES*****

1 EA 22390 KIT, FILTER ELEMENT (Includes Element & Bowl O-Ring) 7-15
1 EA V011270 ELEMENT, FILTER - MACHINE LUBE 7-9
***** SECTION 8 *****
*****HYDRAULIC SYSTEM*****
1 EA 424555 FILTER (Includes Element, Valve & Seal) 8-7
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FILTER ELEMENTS
QTY. U/M PART NO. DESCRIPTION SECT-PAGE

1 EA 88594 ELEMENT, FILTER (MAIN RETURN) 8-8
1 EA 88594 ELEMENT, FILTER (CASE RETURN) 8-9
*****LOOP FILTERS*****
1 EA 441760 FILTER ELEMENT (LOOP) 8-16
Loop filters are optional.
*****CHARGE FILTERS*****
1 EA V011135 FILTER ELEMENT (CHARGE) 4-51
1 EA 22312 SEAL 4-51
1-1
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DECAL KIT, MACHINE W/WHITE CAB (SKS)

ASSEMBLY 1573190 REVISION C
ITEM QTY. U/M PART NO. DESCRIPTION

1573190 DECAL KIT, MACHINE W/WHITE CAB (SKS)
1 1 EA 44507 DECAL, DIESEL FUEL
3 2 EA 95144 DECAL - HYDRAULIC FILTER - MAIN RETURN
4 1 EA 95145 DECAL - HYDRAULIC FILTER - CASE RETURN
6 1 EA 422855 DECAL - NOTICE - BATTERY
7 1 EA 79418 DECAL, PLACARD
8 1 EA 422856 DECAL - NOTICE - COMPRESSOR
9 1 EA 337481 1417258 NAMEPLATE - MADE IN U.S.A.
10 1 EA 44506 DECAL, HYDRAULIC OIL - CLEAN
13 1 EA 44508 DECAL, WATER - PROTECT FROM FREEZING
15 1 EA 431213 DECAL - LOOP FILTER
16 1 EA 431214 DECAL - CHARGE FILTER
17 1 EA T106187 NAMEPLATE, MODEL/SERIAL NUMBER
18 4 EA 32447 WALK, SAFETY, TYPE "B"
19 2 EA T106148 DECAL, BUCYRUS LOGO 14.60 X 24.35
20 1 EA 1528481 DECAL, BURGUNDY MODEL / COMP
21 1 EA 1528482 DECAL, BURGUNDY MODEL / COMP
22 1 EA 1067948 DECAL, MODEL / COMPANY, SKS
23 1 EA 1067949 DECAL, COMPANY LOGO, 31.78 X 53.00
24 1 EA 1677040 CAT SALES MODEL ID PLATE
1-2
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DECAL KIT (WARNING)

ASSEMBLY 429758 REVISION B
5
4
4 12
7 6
11
3 4
5 12
13 2 10
7 2
3
15
11
1
8
9
1-3
SHEET 1
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DECAL KIT (WARNING)

12 3
2
12
14
10
13
1-3
SHEET 2
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DECAL KIT (WARNING)

5 11
1-3
SHEET 3
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DECAL KIT (WARNING)


429758 DECAL KIT (WARNING)
1 1 EA 429721 DECAL - FALLING OBJECTS (WINCH)
2 2 EA 429718 DECAL - FALLING OBJECTS (CAROUSEL)
3 2 EA 429705 DECAL - ROTATING SHAFT
4 5 EA 429738 DECAL - ROTATING FAN BLADE
5 2 EA 429715 DECAL - FALLING MAST
6 1 EA 429717 DECAL - HOT PRESSURIZED FLUID
7 2 EA 429712 DECAL - CLIMBING RAISED MAST
8 1 EA 429722 DECAL - MODIFICATION OR ALTERATION
9 1 EA 429709 DECAL - HAZARDOUS VOLTAGE
10 1 EA 429714 DECAL - RIDING ROTARY HEAD
11 1 EA 429740 DECAL - BURST HAZARD
12 2 EA 429710 DECAL - ROTATING PARTS
13 2 EA 429719 DECAL - FALLING ROTARY HEAD
14 2 EA 429720 DECAL - COMBUSTIBLE GAS
15 1 EA 429713 DECAL - COMBUSTIBLE GAS - ETHER
16 1 EA 1711918 DECAL - EXPLOSION HAZARD - INTERNATIONAL
1-3
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SECTION 2 - OPERATOR'S CAB

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS 441227 2-1
JUMPER SEAT WITH ATTACHING HARDWARE 89455 2-2
PANEL / GAUGES (ENGINE) 417220 2-3
PANEL / GAUGES (HYDRAULIC) 412822 2-4
PANEL / SWITCHES (DRILL FUNCTIONS) 1496510 2-5
CONTROL, MAST/JACKS 410208 2-6
PANEL W/ATTACHMENTS (ENGINE STARTUP) 424543 2-7
INSULATION KIT, CAB - SPECIAL 439888 2-8
CAB HOSE PLUMBING 441225 2-9
CAB MODIFICATION, ELECTRIC HAND CONTROLS 423814 2-10
ROTARY OPERATOR'S SEAT 418652 2-11
SEAT BELT W/TETHER AND HARDWARE 418654 2-12
GLASS INSTALLATION, CAB (TINTED) 428316 2-13
HEATER / AIR CONDITIONER INSTALLATION 435130 2-14
HEATER / AIR CONDITIONER PACKAGE LIST 425127 2-15
AIR CLEANER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE) V009225 2-16
CONDENSER, 24V 408321 2-17
WALL MOUNT UNIT W/ANGLE LOUVERS V011833 2-18
BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE) V009211 2-19
HOSE KIT, AIR CONDITIONER 441288 2-20
WINDOW SHADE INSTALLATION (OPERATOR'S CAB) 412768 2-21
SEAT AIR ACCUMULATOR INSTALLATION 434457 2-22
WIPER / WASHER INSTALLATION, LEFT 99976 2-23
WIPER / WASHER ASSEMBLY (OPERATOR'S CAB WINDOWS) 342364 2-24
WIPER / WASHER INSTALLATION, REAR 99977 2-25
WIPER / WASHER INSTALLATION, RIGHT 99978 2-26
SECT2
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CAB ASSEMBLY W/GAUGES AND ATTACHMENTS

ASSEMBLY 441227 REVISION F
16
10 15
36
35 14 21
17 53
18 53
99
17 53
35 40
12 53
46
96 97
35
20 35
7 2 6
82
21 23
36 39
100
95
94 95 100
94
94
95 100
94 45
95
100
2-1
SHEET 1
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57
32
60 72
60 70 71 60
66 60
60
60
67
60 60
67
60
67 70 71
60 70 71
60 70 71
34 33 31 5
41
49 52 53
44 52 53 11
13
21
36
2-1
SHEET 2
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78 49 52 53
78 49 52 53
9 8
29
27 26
8
27 25
27 24
27 26
28
2-1
SHEET 3
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58 59
68 69 58 59 58 59
68 69 68 69
22
2-1
SHEET 4
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47
2 82 48
47
48
2 82
2-1
SHEET 5
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36
37 88 89
43
93
90
91
92
2-1
SHEET 6
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10
2-1
SHEET 7
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71 71 71
71 60 70 70 70 71 71
66
60 67 60 60 60 60 67 60 60 60 60 60
55 70
67
70
70 61 61 61 61
74 74
60
16 14
32 62 60
12
60
57
32
60
72
57
72
62 62 60
72
60 60
79 79
80 80
2-1
SHEET 8
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102104108109
115105108
114113
124
107
120
121
116105108
16
118
119 119
122
117
123
30
103106108
2-1
SHEET 9
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ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE

441227 CAB ASSEMBLY W/GAUGES AND ATTACHMENTS
1 1 EA 410216 CAB, 2 PIECE
2 EA 1671742 cooler lock assembly
1 EA 1671271 plunger
1 EA 1671745 handle
1 EA 1671750 striker
2 1 EA 410933 FLOOR MAT, ACOUSTICAL
4 15 FT 400293 SEAL, DOOR - CAB
5 1 EA 346748 BULB, 24 V
6 4 EA 6292 NUT, LOCK (5/16-18UNC, ELASTIC STOP)
7 1 EA 89455 JUMPER SEAT W/ATTACHING HARDWARE 2-2
8 1 EA 417220 PANEL / GAUGES (ENGINE) 2-3
9 1 KIT 412822 PANEL / GAUGES (HYDRAULIC) 2-4
10 1 KIT 1496510 PANEL / SWITCHES (DRILL FUNCTIONS) 2-5
11 1 EA 416984 BRACKET, THROTTLE - ENGINE
12 1 EA 410208 CONTROL, MAST/JACKS 2-6
13 4 EA 20998 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.750L)
14 2 EA 57319 VALVE, RELIEF - REMOTE PILOT
15 1 EA 1496751 DECAL, CONTROL PANEL - LH
16 1 EA 342638 VALVE, HYDRAULIC RELIEF
17 3 EA 440314 CONTROL, ELECTRIC - LH/RH PROPEL &
ROTARY HOIST/PULLDOWN
18 1 EA 440315 CONTROL, ELECTRIC - ROTARY ROTATION
19 1 EA 424543 PANEL W/ATTACHMENTS (ENGINE STARTUP) 2-7
20 1 EA 425402 LEVEL, BULLSEYE
21 1 EA 424643 PLATE, ELECTRICAL BOX MOUNTING
22 15 FT 431493 SEAL, RUBBER - CAB DOOR
23 8 EA 6354 CAPSCREW, HEX HEAD - GR5 (5/16-18UNC,
0.500L)
24 2 EA 57914 CIRCUIT BREAKER, 5 AMP SINGLE POLE
25 2 EA 57912 CIRCUIT BREAKER, PB RESET 50 AMP
26 2 EA 57913 CIRCUIT BREAKER, 15 AMP SINGLE POLE
27 6 EA 57915 SEAL, RESET BUTTON
28 1 EA 429850 DECAL, CIRCUIT BREAKERS
29 2 EA 65226 SWITCH, TOGGLE - ENVIRONMENT SEALED
30 1 EA 339027 VALVE, SOLENOID
31 1 EA 319415 LIGHT, DOME - INTERIOR
------- BULB, 24 V (Dome Lamp) See item 5
32 2 EA 37825 ADAPTER, STRAIGHT
33 3 EA 43196 SCREW, MACHINE, ROUND HEAD SLOT
34 3 EA 43195 NUT, HEX
35 4 EA 75321 LAMP, FLOOD - HALOGEN - 24 V
1 EA LAMP 97876 Bulb Replacement
36 1 EA 424882 ENCLOSURE, ELECTRICAL - W/MODIFICATION
37 5 EA 70317 STRIP - TERMINAL - DOUBLE ROW
38 1 KIT 439888 INSULATION KIT
39 8 EA 6001 NUT, HEX
40 1 EA 411457 DECAL, CONTROL PANEL - RH
41 1 EA 412427 DECAL, SELECTOR VALVE
42 1 EA 67780 ADAPTER, TEE
2-1
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43 1 EA 409241 BUS BAR - 20 GANG - ELECTRICAL
44 2 EA 424706 VALVE, PROPORTIONAL PRESSURE CONTROL
1 EA VALVE V012285 Body
1 EA VALVE V012284 Cartridge
1 EA VALVE V012286 Coil
1 EA VALVE V012287 Seal Kit
45 1 EA 426233 ELECTRONICS BOARD
46 2 EA 43481 INDICATOR, FILTER SERVICE
47 6 EA 350446 SCREW, HEX WASHER HEAD - SPECIAL (10,
0.500L SELF TAP)
52 25 EA 42624 WASHER, FLAT
55 1 EA 347072 SWITCH, PRESSURE
58 10 EA 95323 MOUNT, CAB
60 17 EA 37819 ADAPTER, ELBOW
61 5 EA 37816 ADAPTER, ELBOW - 90 DEG
64 1 EA 58496 VALVE, SOLENOID
1 EA 95836 Valve Cartridge
1 EA 95837 Solenoid Coil
1 EA 95838 Seal Kit
67 3 EA 84892 ADAPTER, STRAIGHT - BHD
69 10 EA 95365 MOUNT, WASHER
77 1 KIT 441225 CAB HOSE PLUMBING 2-9
78 2 EA 47840 RELAY, 24 V
80 2 EA 43481 INDICATOR, FILTER SERVICE
82 1 EA 410934 FLOOR MAT - ACOUSTICAL
88 10 EA 77277 SCREW, MACHINE - ROUND HEAD SLOT
(10-24UNC, 1.000L)
89 10 EA 9208 NUT, LOCK (10-24UNC, ELASTIC STOP)
90 1 EA 424867 CONNECTOR, ELECTRICAL - 3/4 INCH CONDUIT
(EXTREME TEMPERATURE)
91 1 EA 424868 CONNECTOR, ELECTRICAL - 1 INCH CONDUIT
92 10 EA 424866 CONNECTOR, ELECTRICAL - 1/2 INCH CONDUIT
93 4 EA 350477 CONNECTOR, CROUSE HINGE
94 4 EA 350471 RELAY, SOCKET -11 PIN
95 4 EA 340440 RELAY -24 VDC - 11 PIN
96 1 EA 421342 BULB, LIGHTING - MINIATURE (24V)
2-1
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97 1 EA 421341 LAMP ASSEMBLY - INDICATOR
99 1 EA 423814 CAB MODIFICATION, ELECTRIC HAND CONTROLS 2-10
100 4 EA 362713 BAR, TAPPED
102 6 FT 99349 WIRE, ELECTRICAL - 16 GAUGE, PINK/RED (50V)
103 4 FT 99344 WIRE, ELECTRICAL - 16 GAUGE, PINK/YELLOW
(50V)
104 6 FT 17834 WIRE, 16 2 (600V)
105 2 EA 402620 CONNECTOR, LIGHTED - TURCK W/GASKET
106 2 EA 353021 LUG, AMP
107 1 EA 302329 TERMINAL
108 6 EA 350931 CONNECTOR, ELECTRICAL - 14/16 GAUGE
109 1 EA 352952 TERMINAL LUG, HOLN - 14/16 GAUGE
110 6 FT 344930 LOOM, CORRUGATED SPLIT NYLON - (3/8 INCH)
111 6 FT 344929 LOOM, CORRUGATED SPLIT NYLON - (1/4 INCH)
112 6 FT 344931 LOOM, CORRUGATED SPLIT NYLON - 1/2 INCH)
113 1 EA 98241 CONNECTOR, DIN
117 1 EA 46344 ADAPTER, 90 DEG (6FJIC X 6MJIC)
118 1 EA 30136 ADAPTER, STRAIGHT (6MOR X 6MJIC)
119 2 EA 31802 ADAPTER, STRAIGHT (8FJIC X 6MJIC)
120 1 EA 44554 ADAPTER, TUBE TURN - 90 DEG (4FJIC X 4MJIC)
121 1 EA 45302 ADAPTER, RUN TEE (4FJIC-4MJIC-4MJIC)
122 1 EA 84076 ADAPTER, STRAIGHT - SWIVEL (6FJIC X 6FJIC)
123 1 EA 39464 ADAPTER, STRAIGHT PLUG (8MOR)
124 1 EA 37825 ADAPTER, STRAIGHT (4FNPT X 4MJIC)
2-1
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JUMPER SEAT WITH ATTACHING HARDWARE

ASSEMBLY 89455 REVISION G
1
1
2-2
SHEET 1
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3
2
2
3
2-2
SHEET 2
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89455 JUMPER SEAT WITH ATTACHING HARDWARE
1 1 EA 85768 SEAT, JUMPER
2-2
SHEET 3
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PANEL / GAUGES (ENGINE)

ASSEMBLY 417220 REVISION A
14 14
13 14 12
8 8 8 11
1 2 3 6 6
9a
16
10
9
4 5 7
8 8 15
14
2-3
SHEET 1
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PANEL / GAUGES (ENGINE)


417220 PANEL / GAUGES (ENGINE)
1 1 EA 319146 GAUGE, AIR TEMPERATURE (AIR COMPRESSOR)
2 1 EA 319147 GAUGE, WATER TEMPERATURE
3 1 EA 319145 GAUGE, OIL PRESSURE
4 1 EA 96193 GAUGE, FUEL - 12 V
5 1 EA 319151 GAUGE, VOLTMETER - (20-32 VDC)
6 2 EA 96192 GAUGE, HOURMETER
7 1 EA 96194 TACHOMETER, 12/24 V
8 2 EA 335245 LIGHT KIT, GAUGE - INSTRUMENT
1 EA. GAUGE 401081 Light Bulb (Included with Item 8)
9 2 EA 42259 SWITCH, PUSHBUTTON - ENGINE START
9A 1 EA 42259 SWITCH, ETHER INJECTION
10 1 EA 16864 SWITCH, KEY IGNITION
11 1 EA 86463 DECAL, ENGINE GAUGE PANEL
12 1 EA 319152 SENDER, GAUGE - OIL PRESSURE
13 1 EA 319153 SENDER, TEMPERATURE
14 4 EA 319240 RESISTOR, GAUGE
15 1 EA 335243 LIGHT, INSTRUMENT - 24 VDC
16 1 EA 83700 PLUG, PLASTIC
2-3
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PANEL / GAUGES (HYDRAULIC)

ASSEMBLY 412822 REVISION D
4 3 2 1 2 3 4 1
7 4 3 2 2 3 4 6
2-4
SHEET 1
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PANEL / GAUGES (HYDRAULIC)


412822 PANEL / GAUGES (HYDRAULIC)
1 2 EA. 33985 GAUGE, ROTARY/LT TRACK
2 12 EA. 59589 SCREW, MACH - RD HD SLOT
3 12 EA. 59590 NUT, HEX
4 12 EA. 77858 WASHER, LOCK
5 1 EA. 411699 DECAL, DRILL GAUGE PANEL
6 1 EA. 325862 GAUGE, AUX HYDR PRESS & PULLDOWN/RT TRACK
7 1 EA --------- GAUGE, AIR PRESSURE (See Compressor Group Sect 4)
2-4
SHEET 2
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PANEL / SWITCHES (DRILL FUNCTIONS)

1 2 5 4
2
3
2 1
2-5
SHEET 1
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PANEL / SWITCHES (DRILL FUNCTIONS)


1496510 PANEL / SWITCHES (DRILL FUNCTIONS)
1 11 EA 66425 SWITCH, TOGGLE - 3 POSITION
2 6 EA 65226 SWITCH, TOGGLE
4 1 EA 1496509 DECAL, FUNCTION SWITCH PANEL
7 1 EA 340997 SWITCH, TOGGLE ON / OFF
8 1 EA 416873 LAMP, RED
9 1 EA 416874 LAMP, GREEN
2-5
SHEET 2
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CONTROL, MAST/JACKS
PART OF ASSEMBLY 410208 REVISION -
2-6
SHEET 1
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CONTROL, MAST/JACKS
PART OF ASSEMBLY 410208 REVISION -

NOTE: ONE SECTION SHOWN
410208 CONTROL, MAST/JACKS

1 1 EA. SECT. V004555 LEVER
2 1 EA. SECT. V004556 BELLOWS
3 1 EA. SECT. V004557 GRIP
4 1 EA. SECT. V004820 LEVER KIT
5 1 EA. SECT. V004558 PLUNGER KIT (Includes seal, plunger guide, o-ring & plunger)
6 1 EA. SECT. 86237 SEAL KIT (Not Shown)
2-6
SHEET 2
BI006813
PANEL W/ATTACHMENTS (ENGINE STARTUP)

7
13
10
14
2-7
SHEET 1
BI006813

7 6 5
10
11 11 11
14
12 12 12
15
13
2-7
SHEET 2
BI006813


424543 PANEL W/ATTACHMENTS (ENGINE STARTUP)
1 1 EA 416641 CONNECTOR, ELECTRICAL
5 1 EA 351364 5018386-02 LAMP LENS, RED
6 1 EA 351366 5018386-04 LAMP LENS, AMBER
7 1 EA 351365 5018386-03 LAMP LENS, GREEN
10 1 EA 424542 PANEL, ENGINE
11 3 EA 351359 5018377 LAMP BULB - 24V
12 3 EA 351363 5018386-01 LAMP BASE
14 1 EA 424544 DECAL, ENGINE START-UP
2-7
SHEET 3
BI006813
INSULATION KIT, CAB - SPECIAL

ASSEMBLY 439888 REVISION -

439888 INSULATION KIT, CAB - SPECIAL
1 7 EA 439568 INSULATION, SOUND - CAB
2 1 GAL 43620 ADHESIVE
3 1 EA 410934 FLOOR MAT ACOUSTICAL
4 1 EA 410933 FLOOR MAT ACOUSTICAL
2-8
SHEET 1
BI006813
CAB HOSE PLUMBING

4
5 5
4 4 4
4 7
9
1
6
8 2
3 3
2-9
SHEET 1
BI006813
CAB HOSE PLUMBING


441225 CAB HOSE PLUMBING
1 9 EA 408026 HOSE ASSEMBLY (JCAF211-04-28)
2-9
SHEET 2
BI006813
CAB MODIFICATION, ELECTRIC HAND CONTROLS

5 6
7
2-10
SHEET 1
BI006813
CAB MODIFICATION, ELECTRIC HAND CONTROLS


423814 CAB MODIFICATION, ELECTRIC HAND CONTROLS
2 1 EA 423812 DECAL
5 4 EA 354051 75LM54 CAPSCREW, FLANGED - GR5 (1/4-20UNC, 0.625L)
6 4 EA 42624 WASHER, FLAT (1/4, TYPE A)
7 4 EA 350333 50AW23 NUT, WELD
2-10
SHEET 2
BI006813
ROTARY OPERATOR'S SEAT

5
3
2-11
SHEET 1
BI006813
ROTARY OPERATOR'S SEAT


418652 ROTARY OPERATOR'S SEAT
1 1 EA V009351 VINYL SEAT
2 1 EA V009352 ARMREST KIT
3 1 EA V009353 SWIVEL W/SLIDE SET
4 1 EA 418654 SEAT BELT W/TETHER AND HARDWARE 2-12
5 1 EA 418655 RISER FOR SEAT
6 1 EA 418653 HEADREST FOR SEAT
2-11
SHEET 2
BI006813
SEAT BELT W/TETHER AND HARDWARE

2-12
SHEET 1
BI006813

2-12
SHEET 2
BI006813


418654 SEAT BELT W/TETHER AND HARDWARE
1 1 EA 418654 SEAT BELT W/TETHER AND HARDWARE
2-12
SHEET 3
BI006813
GLASS INSTALLATION, CAB (TINTED)

5 8 6 8 1 8 2 8
7 8
1 8 1 8 2 8 3 8
4 8
2-13
SHEET 1
BI006813
GLASS INSTALLATION, CAB (TINTED)


428316 GLASS INSTALLATION, CAB (TINTED)
1 3 EA 428317 GLASS (1/4 X 27 1/4 X 35 1/4)
2 2 EA 428318 GLASS (1/4 X 14 1/4 X 35 1/4)
3 1 EA 428319 GLASS (1/4 X 24 1/4 X 27 1/4)
4 1 EA 428320 GLASS (1/4 X 14 1/4 X 22 1/4)
5 1 EA 428321 GLASS (1/4 X 35 1/4 X 37 1/4)
6 1 EA 428322 GLASS (1/4 X 18 1/4 X 37 1/4)
7 1 EA 428323 GLASS (1/4 X 18 1/4 X 20 1/4)
8 87 FT 427115 GASKET, RUBBER (Specify Length needed)
2-13
SHEET 2
BI006813
HEATER / AIR CONDITIONER INSTALLATION

ASSEMBLY 435130 REVISION E
39
33
39
1
1 12 13
12 13
41 42 43 54
40 61 64 65
40 42 62 64 65 66
33 39
37
48 50 51 54 64
2-14
SHEET 1
BI006813

66 53 52 51 50 48
54 50 42 41
65 64 61
10 11 12 14 33 39
47 29 45 44
2-14
SHEET 2
BI006813

7
12 13
9 12 13
7 12 13
48 50 65
2-14
SHEET 3
BI006813

18 16 4 19 15 12
15 12
15 12
19 17
17
19 17 12
4 16 18
17 15 18 16 4
19 17 15 12
1 1
2
17
19 17 12
17
19 17 15 12
17 15
2
2-14
SHEET 4
BI006813

24
22 20
22 21
24
2-14
SHEET 5
BI006813

2-14
SHEET 6
BI006813


435130 HEATER / AIR CONDITIONER INSTALLATION
1 1 EA 425127 HEATER / AIR CONDITIONER PACKAGE LIST 2-15
2 2 EA 435123 V-BELT
3 1 EA 441288 HOSE KIT, AIR CONDITIONER 2-20
4 1 EA 435103 BRACKET
5 * EA 437697 HOSE, FLEXIBLE - AIR DUCT (*specify length -2.5ft)
7 1 EA 434892 GUARD, BELT
9 1 EA 1698504 MOUNT, GUARD - A/C COMPRESSOR
10 12 EA 56006 WASHER, FLAT 0.375 - HARDENED
11 12 EA 7972 NUT, LOCK (3/8-16UNC, ELASTIC COLLAR)
12 22 EA 5989 WASHER, LOCK (3/8, SPRING)
13 12 EA 42567 CAPSCREW, HEXHEAD - GR5 (3/8-16UNC, 0.500L)
17 14 EA 16083 WASHER, FLAT (0.375, TYPE A)
19 4 EA 5991 NUT, HEX - GR5 (3/8-16UNC)
20 1 EA 69681 CIRCUIT BREAKER, 10 AMP - SINGLE POLE
21 1 EA 57913 CIRCUIT BREAKER, 15 AMP - SINGLE POLE
22 2 EA 57915 SEAL, RESET BUTTON - CIRCUIT BREAKER
23 3 EA 45260 CONNECTOR, BUTT - 12/10 AWG
24 3 EA 45258 TERMINAL, -SPADE - 12/10 AWG
29 4 EA 347037 STUD, WELD
30 40 FT 30211 HOSE, HEATER
33 1 EA 426174 INSULATION, A/C UNIT - MOUNT
39 2 EA 426306 SPACER, MOUNT - A/C HEATER - INSIDE CAB
40 24 FT 54430 CONDUIT, SEAL TIGHT
41 2 EA 320176 COUPLING, PIPE
42 6 EA 56719 CONNECTOR, ELECTRICAL - LIQUID TIGHT
43 1 EA 59347 CONNECTOR, ELECTRICAL - LIQUID TIGHT
44 1 EA 64911 CONDUIT
45 1 EA 401628 COVER, ELECTRICAL BOX
46 17 EA 45259 TERMINAL, SPADE - 16/14 AWG
48 5 EA 320354 123091 CLAMP, HOSE
50 30 FT 344930 1422357-350 LOOM, 3/8" - CORGTD SPLT NYLON
51 35 FT 17818 WIRE, 16 GA - COLOR BLACK
52 1 EA 95129 CONNECTOR, 2 WAY MALE
53 1 EA 95128 CONNECTOR, 2 WAY FEMALE
55 17 EA 45254 TERMINAL, RING - 16/14 AWG
56 4 EA 45261 CONNECTOR, BUTT - 16/14 AWG
57 4 EA 45250 TERM, RING - 12/10 AWG
59 6 FT 76164 WIRE, 12 GA - RED
61 18 FT 35675 WIRE, #14 AWG - RED
62 1 FT 35675 WIRE, #14 AWG - RED
63 24 FT 35675 WIRE, #14 AWG - RED
2-14
SHEET 7
BI006813


64 24 FT 416889-030 WIRE, 14 GA - THHN - YELLOW / ZERO
65 30 FT 35676 WIRE, #14 AWG - GREEN
66 10 FT 416889-000 WIRE 14 GA - THHN - BLUE / ZERO
2-14
SHEET 8
BI006813
HEATER / AIR CONDITIONER PACKAGE LIST


425127 HEATER / AIR CONDITIONER PACKAGE LIST
1 1 EA V009225 AIR CLEANER ASSEMBLY (A/C-HEATER 2-16
PRESSURIZER PACKAGE)
2 1 EA 408321 CONDENSER, 24V 2-17
3 2 EA 401256 MOUNT KIT, CONDENSER SHOCK
4 1 EA V011833 WALL MOUNT UNIT W/ANGLE LOUVERS 2-18
5 1 EA V009211 BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER 2-19
PACKAGE)
6 1 EA V009235 HOSE, FLEX - 3 INCH x 30 INCH LONG (Blower to
Cab Wall Unit)
7 2 EA 16894 CLAMP, HOSE - 1 7/8 - 3 3/4 INCH (Blower/Cab Wall
Unit)
8 1 EA 401255 COMPRESSOR ASSEMBLY
9 1 EA ------- ADAPTER, AIR OUTLET WELDMENT (REF)
10 2 EA V003843 CHECK VALVE
11 V004501 DRAIN HOSE - 1 @ 3 FT LONG. (Specify Length)
12 2 EA V004502 O-RING (NO. 6)
13 2 EA V004503 O-RING (NO. 8)
14 2 EA V004504 O-RING (NO. 10)
15 1 EA 441268 FITTING - SERVICE PORT (to be installed on
compressor by vendor)
16 1 EA 441269 FITTING - SERVICE PORT (to be installed on
compressor by vendor)
17 1 EA 441270 PLATE, HOLD DOWN (to be installed on compressor
by vendor)
2-15
SHEET 1
BI006813
AIR CLEANER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)

ASSEMBLY V009225 REVISION -
10
6
7
2-16
SHEET 1
BI006813
AIR CLEANER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)


V009225 AIR CLEANER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)
1 1 EA ------- AIR CLEANER BODY
2 1 EA 58987 GASKET, BODY OR CUP
3 1 EA V009228 CLAMP
4 1 EA V009230 ELEMENT, PRIMARY - EXTENDED LIFE
5 1 EA V009232 GASKET WASHER
6 1 EA V009231 WING BOLT
7 1 EA V009227 BAFFLE, METAL
8 1 EA V012558 DUST CUP
1 EA V009229 DUST CUP W/VACUATOR VALVE - VERT (Optional - Not Shown)
1 EA 43622 Vacuator Valve (Rubber) - Not Shown
9 1 EA V009236 HOOD (NOTE: Not included w/assembly V009225 - Must order
Separately)
10 1 EA 16895 CLAMP (NOTE: Not included w/assembly V009225 - Must order
Separately)
NOTE: V009225 DOES NOT INCLUDE ITEMS 9 AND 10
2-16
SHEET 2
BI006813
CONDENSER, 24V
26
16
24
13 2
15
23
25
1
27
10
4
22 5
7 6
19 20 12 21
8
2-17
SHEET 1
BI006813
CONDENSER, 24V

408321 CONDENSER, 24V
1 1 EA. V001504 HOUSING ASSEMBLY
2 1 EA. V001509 CONDENSER ASSEMBLY
4 1 EA. V003290 MOTOR, 24V
5 1 EA. V003291 FAN
6 1 EA. V003292 DIODE
7 1 EA. V003293 FITTING BRACKET ASSEMBLY
8 1 EA. V003294 GUARD, FAN
10 1 EA. V001529 CLAMP, HOSE, SINGLE
12 1 EA. V001532 RELAY, 24V
13 1 EA. V001511 HOSE ASSEMBLY
19 1 EA. V001505 BRACKET, MOUNTING
20 1 EA. V001506 BRACKET, MOUNTING
21 1 EA. V003295 MOUNT, MOTOR
22 1 EA. V011308 RETAINER, MOTOR
23 1 EA. V001534 BINARY SWITCH ASSEMBLY
24 1 EA. V003297 RECEIVER DRIER
25 1 EA. V001513 MOISTURE INDICATOR
26 1 EA. V001508 BRACKET, DRIER
27 2 EA. V001517 RETAINER ASSEMBLY, RUBBER HANDLE
2-17
SHEET 2
BI006813
WALL MOUNT UNIT W/ANGLE LOUVERS

23
24
21 18 19 20
25
22 26
14
4
5 9
10
17 8 11
16 12 13
15
2-18
SHEET 1
BI006813
WALL MOUNT UNIT W/ANGLE LOUVERS


V011833 WALL MOUNT UNIT W/ANGLE LOUVERS
1 1 EA V012033 HOUSING ASSEMBLY
2 1 EA V012034 COVER ASSEMBLY, CORE
3 1 EA V011325 THERMOSTAT
4 1 EA V012035 RETAINER, CORE
5 1 EA V012036 RETAINER, MOTOR
6 1 EA V012037 HEATER CORE ASSEMBLY
7 1 EA V012038 EVAPORATOR CORE ASSEMBLY
8 1 EA V012051 BLOWER ASSEMBLY
9 1 EA V012052 BLOWER ASSEMBLY
10 2 EA V012039 ENTRY RING
11 2 EA V012040 BLOWER WHEEL
13 1 EA V012041 MOTOR, 24 V
14 1 EA V011329 RESISTOR, SPEED CONTROL
15 1 EA V012042 VALVE, WATER - CABLE OPERATED
16 1 EA V011328 VALVE, EXPANSION
17 1 EA V012043 ELEMENT, AIR FILTER
19 1 EA V012044 PLENUM ASSEMBLY, CONTROL PANEL - 24V
20 1 EA V012045 WRAP ASSEMBLY, PLENUM
21 4 EA V012046 AIR DIFFUSER ASSEMBLY
22 2 EA V012047 ROTARY ACTUATOR ASSEMBLY
24 1 EA V012048 SWITCH, MODE - OFF/ON/ON - 24V
25 1 EA V012049 SWITCH, RCKR - FAN - ON/ON/ON
26 2 EA V012050 KNOB, CONTROL - DEEP RECESS
2 EA V014809 CABLE, CONTROL - FOR WATER VALVE AND FRESH AIR DUCT
(NOT SHOWN)
2-18
SHEET 2
BI006813
BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)

1
4
2
11
3
10 5
9 7
12 14
2-19
SHEET 1
BI006813
BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)


V009211 BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)
1 1 EA V009212 BLOWER HOUSING ASSEMBLY
2 1 EA V009213 MOUNT ASSEMBLY, MOTOR (See Note)
3 8 EA V009214 SCREW, METRIC
4 1 EA V009215 BLOWER WHEEL (STEEL)
5 1 EA V009216 CLAMP, MOTOR
6 1 EA V009217 MOTOR, 24V
7 1 EA V009221 SEALANT, HEAT RESISTANT (See Note)
8 2 EA V009218 NUT
9 1 EA V009219 CLAMP, BLOWER MOUNT
10 1 EA V009220 MOUNT ASSEMBLY, BLOWER (See Note)
11 1 EA ------- LABEL, QUALITY AUDITED
12 1 EA V009222 GASKET, ENTRY RING
14 1 EA V009223 GASKET, PRESSURIZER - MOTOR
NOTE: Apply heat resistant sealant (Part No. V009221) around 5.38 dia
hole on blower housing assembly (both sides) prior to screwing on item 2
motor mount assembly & item 10 blower mount assembly.
2-19
SHEET 2
BI006813
HOSE KIT, AIR CONDITIONER

2-20
SHEET 1
BI006813
HOSE KIT, AIR CONDITIONER


441288 HOSE KIT, AIR CONDITIONER
1 1 EA 426322 HOSE ASSEMBLY (5/16 x 44) - INSIDE CAB, A/C UNIT
2 1 EA 426323 HOSE ASSEMBLY (1/2 x 44) - INSIDE CAB, A/C UNIT
3 1 EA 441271 HOSE ASSEMBLY (1/2 x 369) - A/C/HEATER UNIT
4 1 EA 441272 HOSE ASSEMBLY (13/32 x 330) - A/C/HEATER UNIT
5 1 EA 426326 HOSE ASSEMBLY (5/16 x 222) - CAB A/C
2-20
SHEET 2
BI006813
WINDOW SHADE INSTALLATION (OPERATOR'S CAB)

6
5 6 5 5 6
5 6
1 1
3
2
5 6
5 6
5 6 4
5 6
5 6
5 6
2-21
SHEET 1
BI006813
WINDOW SHADE INSTALLATION (OPERATOR'S CAB)


412768 WINDOW SHADE INSTALLATION (OPERATOR'S CAB)
1 3 EA 412745 SHADE, WINDOW - 29 X 36
2 1 EA 412743 SHADE, WINDOW - 29 X 25
3 1 EA 412744 SHADE, WINDOW - 16 X 36
4 1 EA 412763 SHADE, WINDOW - 37 X 38
5 12 EA 420206 BRACKET, WINDOW SHADE
2-21
SHEET 2
BI006813
SEAT AIR ACCUMULATOR INSTALLATION

6
5
2-22
SHEET 1
BI006813
SEAT AIR ACCUMULATOR INSTALLATION


434457 SEAT AIR ACCUMULATOR INSTALLATION
1 1 EA 434458 SEAT, AIR ACCUMULATOR KIT
2 1 EA 354235 DRAIN, COCK (1/4)
3 1 EA 305768 ADAPTER, 90 DEG
7 1 EA 438603 HOSE ASSEMBLY (JCAM2T-04-36)
2-22
SHEET 2
BI006813
WIPER / WASHER INSTALLATION, LEFT

1 4
6 5 19
20
2-23
SHEET 1
BI006813

2-23
SHEET 2
BI006813

2 2 2
11
13 13 13
3
9 9
13
11
10
14 16 16 16
12
11
15 17 15 17 15 17
10
11 11 11
12
11
10
12
2-23
SHEET 3
BI006813


99976 WIPER / WASHER INSTALLATION, LEFT
1 1 EA. 342364 WIPER / WASHER ASSEMBLY (OPERATOR'S CAB 2-24
WINDOWS)
2 1 EA. 328990 SWITCH, WIPER / WASHER
3 1 EA. 69681 CIRCUIT BREAKER
4 1 EA. 331939 COVER WELDMENT
5 2 EA. 42567 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.500L)
6 2 EA. 5989 WASHER, LOCK - SPRING
9 2 EA. 45257 TERM, RING
11 10 EA. 69496 CONNECTOR, WIRE FULLY INSULATED
12 1 FT. 99299 WIRE, ELECT, SXL, 16GA, BLACK 50V
13 3 FT. 99307 WIRE, ELECT, SXL, 16GA, GRAY 50V
14 28 FT. 99281 WIRE, ELECT, SXL, 16GA, YELLOW/BLACK
15 7 FT. 99294 WIRE, ELECT, SXL, 16GA, VIOLET/BLUE
16 7 FT. 99295 WIRE, ELECT, SXL, 16GA, VIOLET/WHITE
17 7 FT. 99292 WIRE, ELECT, SXL, 16GA, VIOLET/YELLOW
18 12 FT. 330310 HOSE, W/S WASHER
19 1 EA. 331942 BAR, TAPPED
20 1 EA. 96677 LEVER, DRIVE-ARM ASSEMBLY
2-23
SHEET 4
BI006813
WIPER / WASHER ASSEMBLY (OPERATOR'S CAB WINDOWS)

18
17 1 21
3 4
22 6
7
5
9
11 19
8 10 12
20
16
24
15 26 14 13
25
23
2-24
SHEET 1
BI006813
WIPER / WASHER ASSEMBLY (OPERATOR'S CAB WINDOWS)


342364 WIPER / WASHER ASSEMBLY (OPERATOR'S CAB WINDOWS)
1-7&16 1 EA. V004859 GROUP PART KIT
3 1 EA. ------- NUT
4 3 EA. ------- SCREW, FASTENING
5 1 EA. ------- CONNECTING LINK
6 2 EA. V004860 WASHER, SPACING
7 2 EA. V004861 CLIP SPRING
8 1 EA. V004862 WASHER
9 1 EA V004863 WASHER
10 1 EA. V004864 NUT
11 1 EA. V004865 CAP
12 1 EA. V004866 DRIVER, KNURLED
13 1 EA. V004867 NUT
14 1 EA. V004868 WASHER
15 1 EA. V004869 BRACKET
16 2 EA. ------- SCREW
17 1 EA. 342314 1420653 - WIPER MOTOR
18 1 EA. 342317 1420657 - WASHER BOTTLE
19 1 EA. 342313 1420652 - WIPER ARM PANTOGRAPH
20 1 EA. 342312 1420651 - WIPER BLADE
21 1 EA. 342318 1420659 - WIPER DRIVE ARM
22 1 EA. 342320 1420661 - ADAPTER (WIRING HARNESS)
23 1 EA. 342319 1420660 - PANTOGRAPH ADAPTER
24 1 EA. 327750 1407145-T1 - WIPER PIVOT SHAFT
25 2 EA. 342365 1420689 - GROMMET
2-24
SHEET 2
BI006813
WIPER / WASHER INSTALLATION, REAR

1 4 6 5 19
20
2-25
SHEET 1
BI006813

2-25
SHEET 2
BI006813

2 2 2
11
13 13 13
3
9 9
13
11
10
14 16 16 16
12
11
15 17 15 17 15 17
10
11 11 11
12
11
10
12
2-25
SHEET 3
BI006813


99977 WIPER / WASHER INSTALLATION, REAR
WINDOWS)
14 28 FT. 99284 WIRE, ELECT, SXL, 16GA, YELLOW/GREEN
15 19 FT. 99339 WIRE, ELECT, SXL, 16GA, PINK/BLUE
16 19 FT. 99344 WIRE, ELECT, SXL, 16GA, PINK/YELLOW
17 19 FT. 99348 WIRE, ELECT, SXL, 16GA, PINK/BLACK
2-25
SHEET 4
BI006813
WIPER / WASHER INSTALLATION, RIGHT

1 4
6 5 19
20
2-26
SHEET 1
BI006813

2-26
SHEET 2
BI006813

2 2 2
11
13 13 13
3
9 9
13
11
10
14 16 16 16
12
11
15 17 15 17 15 17
10
11 11 11
12
11
10
2-26
SHEET 3
BI006813


99978 WIPER / WASHER INSTALLATION, RIGHT
WINDOWS)
3 1 EA. 69681 CIRCUIT BREAKER, 10 AMP-SINGLE POLE
14 28 FT. 99283 WIRE, ELECT, SXL, 16GA, YELLOW/RED
15 13 FT. 99331 WIRE, ELECT, SXL, 16GA, BLUE/WHITE
16 13 FT. 99335 WIRE, ELECT, SXL, 16GA, BLUE/PINK
17 13 FT. 99333 WIRE, ELECT, SXL, 16GA, BLUE/YELLOW
2-26
SHEET 4
BI006813
SECTION 3 - MAINFRAME / CRAWLER

MAINFRAME CRAWLER ASSEMBLY, B8 (30 DEG) 1479612 3-1
UNDERCARRIAGE ASSEMBLY 411022 3-2
FINAL DRIVE ASSEMBLY W/MOTOR, TRACK V005030 3-3
HYDRAULIC MOTOR SPARE PARTS V005035 3-4
ROLLER ASSEMBLY, TRACK V005045 3-5
IDLER ASSEMBLY (COMPLETE) V010424 3-6
TRACK ASSEMBLY W/SHOES (Includes items 1 thru 10) V005049 3-7
ROCK GUARD COMPLETE (FRONT AND REAR) V014195 3-8
ROCK GUARD COMPLETE (MIDDLE) V014196 3-9
MAST ELEVATING CYLINDER 436573 3-10
DUST SEAL ASSEMBLY - 30 DEG (WIDE DUST HOOD) 1490329 3-11
FUEL TANK INSTALLATION - 850 GALLON 439452 3-12
JACK INSTALLATION 424846 3-13
JACK CYLINDER ASSEMBLY, 48 INCH STROKE 421132 3-14
GRATING, LH REAR JACK DECKING 424669 3-15
TUBE, LH AND REAR DECKING 421317 3-16
VALVE STAND / VALVES AND ATTACHMENTS 435482 3-17
MANIFOLD W/ATTACHMENTS (RETURN) 411455 3-18
MANIFOLD W/ATTACHMENTS (DRAIN) 411456 3-19
VALVE, JACKS/MAST CONTROL WITH ATTACHMENTS 411487 3-20
VALVE ASSEMBLY, JACKS/MAST CONTROL LESS ATTACHMENTS 410091 3-21
VALVE ASSEMBLY W/ATTACHMENTS, DIR. CONTROL 411479 3-22
(HOIST/PULLDOWN)
VALVE ASSEMBLY LESS ATTACHMENTS, DIRECTIONAL CONTROL 410665 3-23
VALVE ASSEMBLY W/ATTACHMENTS, FEED CONTROL 411480 3-24
(HOIST/PULLDOWN)
VALVE ASSEMBLY LESS ATTACHMENTS, FEED CONTROL 410666 3-25
VALVE, CONTROL - SIX STATIONS 422914 3-26
VALVE ASSEMBLY LESS/ATTACHMENTS, CONTROL - SIX 421241 3-27
STATIONS
MANIFOLD W/ATTACHMENTS 411483 3-28
VALVE ASSEMBLY W/ATTACHMENTS, SELECTOR 435481 3-29
DIVERTER VALVE ASSEMBLY (2 POS/6 WAY) 435462 3-30
MANIFOLD, PILOT CONTROL W/ADAPTERS ATTACHED 422919 3-31
MANIFOLD, PILOT CONTROL W/REGEN. CIRCUIT 421879 3-32
MANIFOLD W/ATTACHMENTS, DRAIN (PILOT CONTROL) 422920 3-33
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION 411582 3-34
W/ATTACHMENTS
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION LESS 410089 3-35
ATTACHMENTS
VALVE STAND/VALVES HOSE PLUMBING 428456 3-36
VALVE STAND/VALVES HOSE KIT 428405 3-37
VIEWING HATCH, DRILL DECK 423587 3-38
HYDRAULIC CYLINDER ASSEMBLY 75137 3-39
VIEWING HATCH PLUMBING 424818 3-40
SECT3
SHEET 1
BI006813
MAINFRAME / CRAWLER ASSEMBLY - B8 (30 DEG)

52
51 13
4
45 44
54 53
22 18
58 59
3 13
13 2
48
13
13 12 43 44 72 12 43 44 72
73
45 46
1
43 42 44
8 9 11 12 48
47 41
3-1
SHEET 1
BI006813

2
8 9 32 9 8
11 12 12 11
13 13
6
1 3 1
13
27 23 32
23
22
22
21
26 27
26 27
13
24
3-1
SHEET 2
BI006813

14 35
39 36 39
34 32
28 29 29 28
37
30 31 33 30 31
38
20 50 20 50
19 49 19 49
3
7 7
11 12
8 10 12
13
6
3
3-1
SHEET 3
BI006813

59 57 44 58
58 48 58 48
59 57 44 44 57 59
58
44 57 59
17 16 15
26 27
40
55 60
74 75
44 57 59
27 26
58
60 55
48
65 64
62 68 69 59 57 44 58
70 71
63 61 65 64 67 66
70
62
69 71
68
70
3-1
SHEET 4
BI006813


1479612 MAINFRAME / CRAWLER ASSEMBLY - B8 (30 DEG)
1 1 EA 411022 UNDERCARRIAGE ASSEMBLY 3-2
2 1 EA 1479599 MAINFRAME WELDMENT, 30 DEG - SKS
3 1 EA 406686 AXLE, FRONT - 330E
4 2 EA 433507 BUSHING, MAST PIVOT
6 1 EA 95873 PIN, AXLE - FRONT/CENTER (4.50 INCH DIA)
7 4 EA 95890 SPACER, BEARING - FRONT AXLE
8 2 EA 82682 BEARING, SPHERIC (3.0 INCH DIA)
9 2 EA 95874 PIN, AXLE - FRONT CRAWLER
10 1 EA 95953 1419435 CAPSCREW, HEX HEAD - GR8
(1/2-13UNC, 6.500L)
13 15 EA 5929 FITTING, GREASE STRAIGHT (1/8MNPT, ALEMITE)
14 1 EA 72701 ADAPTER, SWIVEL - 45 DEG (12FJIC X 12MJIC)
15 1 EA 427102 LATCH, GATE
16 1 EA 427101 PLATE, GATE SUPPORT
17 1 EA 441888 TUBE, GATE
18 2 EA 38688 BULKHEAD, TEE RUN (8MJIC X 8MJIC X 8MJIC)
19 2 EA 421824 ADAPTER, STRAIGHT - METRIC (M18 X 1.5 X
6MJIC)
20 2 EA 400340 ADAPTER, STRAIGHT - METRIC (M18 X 1.5 X
10MJIC)
21 4 EA 18565 ADAPTER, 90 DEG (8MOR X 8MJIC)
22 2 EA 436573 MAST ELEVATING CYLINDER 3-10
23 2 EA 410708 PIN, ELEVATING CYLINDER - UPPER
24 2 EA 410709 PIN, ELEVATING CYLINDER - LOWER
26 12 EA 56006 WASHER, FLAT (0.375, HARDENED)
28 16 EA 74658 CAPSCREW, HEX HEAD - METRIC (M14 X 1 3/4 LG)
29 16 EA 6351 121074 WASHER, LOCK (9/16, SPRING)
30 4 EA 16600 O-RING - FLANGE (20)
31 8 EA 38724-050 ADAPTER, SPLIT FLANGE
32 1 EA 97604 BRACKET, BULKHEAD (3/4 & 1/4)
33 1 EA 69386 BRACKET, BULKHEAD (3/8-1/4 X 1 1/2 X 3)
34 1 EA 38689 ADAPTER, RUN TEE (3/4MJIC)
35 1 EA 46402-050 ADAPTER, RUN TEE (12FJIC X 12MJIC X 12MJIC)
36 1 EA 61066 ADAPTER, STRAIGHT (12FJIC X 6MJIC)
37 1 EA 41004-050 120266 ADAPTER, STRAIGHT - BULKHEAD (4MJIC
X 4MJIC)
38 1 EA 71364 ADAPTER, BRANCH TEE (4FJIC-4MJIC)
39 4 EA 85720 ADAPTER, STRAIGHT (20SF X -16MJIC, CODE 62)
40 1 EA 423758 COVER, REAR DECK
43 12 EA 5972 105167-050 CAPSCREW, HEX HEAD - GR5
(1/2-13UNC, 1.500L)
44 46 EA 42627 WASHER, FLAT (1/2)
45 6 EA 81025 PIN, QUICK RELEASE
46 * FT 77784 CHAIN, PER FT (*Specify Length 4.5)
3-1
SHEET 5
BI006813


(1/4-20UNC, 0.750L)
48 3 EA 87198 CABLE, STEP
49 2 EA 57728 JB7200515 ADAPTER, STRAIGHT REDUCER (6FJIC
X 4MJIC)
50 2 EA 400343 FITTING, HYDRAULIC - (5/8 FJIC X 3/4 MJIC)
51 1 EA 433506 SHAFT, MAST PIVOT
52 2 EA 433541 WASHER, THRUST - MAST PIVOT
53 2 EA 434573 RETAINER, SHAFT - SHIPPING
54 2 EA 7822 105235 CAPSCREW, HEX HEAD - GR5 (1 - 8UNC,
1.500L)
55 2 EA 326084 1404815 ALARM, AUDIBLE
56 1 EA 1490329 DUST SEAL ASSEMBLY - 30 DEG (WIDE DUST 3-11
HOOD)
58 6 EA 424765 HANDRAIL, LADDER
59 12 EA 424766 BAR, TAPPED (1/2 X 1 1/2 X 24)
61 1 EA 432128 DECKING, RH REAR WALKWAY - CAB
62 1 EA 423797 STAIRS, CAB DECKING
63 1 EA 432135 HANDRAIL, RH WALKWAY - CAB
64 13 EA 5977 105166 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC,
1.250L)
(3/4-10UNC, 1.750L)
68 2 EA 424027 STRAP, STAIRS - CAB DECKING
69 1 EA 424030 STEP, STRAP - CAB DECKING
70 4 EA 424031 BAR, MOUNTING - STRAP STEP
71 8 EA 5994 CAPSCREW, HEX HEAD - GR5 ((1/2-13UNC, 2.000L)
72 2 EA 424829 MOUNT, TOOLBOX
73 1 EA 85744 TOOLBOX
3-1
SHEET 6
BI006813
UNDERCARRIAGE ASSEMBLY
5
22 4
21
12 3
10 8
11 5
7 6
9
23
24
5
4
7
5
8
15 19 5
16 17 18
13
14
5
20
3-2
SHEET 1
BI006813
UNDERCARRIAGE ASSEMBLY

411022 UNDERCARRIAGE ASSEMBLY
1 1 EA V010418 CRAWLER CARRIAGE, RIGHT HAND
1 EA V010419 CRAWLER CARRIAGE, LEFT HAND.
2 1 EA V010420 SIDE FRAME, RIGHT HAND
1 EA V010421 SIDE FRAME, LEFT HAND
3 1 EA SIDE V005030 FINAL DRIVE ASSEMBLY W/MOTOR, TRACK 3-3
4 64 EA SIDE V008381 CAPSCREW, HEX HEAD
5 172 EA SIDE V007370 DISK/WASHER
6 1 EA SIDE V005036 SPROCKET
7 13 EA SIDE V005045 ROLLER ASSEMBLY, TRACK 3-5
9 1 EA SIDE V010424 IDLER ASSEMBLY (COMPLETE) 3-6
11 4 EA SIDE V008395 NUT, HEX
12 4 EA SIDE V005639 DISK/WASHER
13 1 EA SIDE V008390 COVER
17 2 EA SIDE V010426 GUIDE, TRACK CHAIN (COMPLETE)
19 1 EA SIDE V010428 PLATE, DISTANCE
23 1 EA SIDE V014664 NIPPLE, GREASE
24 1 EA SIDE V005049 TRACK ASSEMBLY W/SHOES 3-7
25 1 EA SIDE V014195 ROCK GUARD COMPLETE (FRONT AND REAR) 3-8
26 1 EA SIDE V014196 ROCK GUARD COMPLETE (MIDDLE) 3-9
3-2
SHEET 2
BI006813
FINAL DRIVE ASSEMBLY W/MOTOR, TRACK

5 6
2
6
7
1 10 11
11
12
18 19
41
40 3 16 19
4 8 20
14
37 22
23
43 9 13
15
42 55
17
38 33
39 63
21 59
62
60
36
54 35 24 26
52 34 25 61
31 61
53 32
27
52
50
51
44 56 56
22
50
49 31
45 30
46 32 29
48 28
47
46
3-3
SHEET 1
BI006813


1 V005030 FINAL DRIVE ASSEMBLY W/MOTOR, TRACK
EA V011147 Final Drive Assembly W/O Motor, Track
2 1 EA V010422 HOLLOW WHEEL
3 2 EA V010431 SCREW, CYLINDER HEAD
4 1 EA V010432 CARRIER, PLANETARY
5 5 EA V010433 GEAR, SPUR
6 1 EA V010434 BEARING, ROLLER
7 5 EA V010435 CIRCLIP
8 1 EA V010436 DISK/WASHER
16 1 EA V005046 GEAR, PINION
18 1 EA V005048 SPUR SET (QUANTITY OF 3)
20 3 EA V005052 PIN
22 2 EA V005032 O-RING
23 1 EA V010444 COVER
25 2 EA V005040 PLUG, SCREW
26 2 EA V005041 RING, SEALING
27 1 EA V010446 NUT, HEX
33 1 EA V010452 HUB
34 1 EA V010453 RING
35 1 EA V010454 GASKET
36 1 EA V010455 RING
37 1 EA V010456 BEAM
38 2 EA V010457 PLUG, SCREW
40 1 EA V010459 VALVE
41 1 EA V005039 O-RING
42 1 EA V005035 HYDRAULIC MOTOR SPARE PARTS 3-4
43 2 EA V010460 SCREW, HEX HEAD
44 1 EA V005027 BRAKE
48 1 EA V010463 BEARING, BALL
49 1 EA V010464 HUB
3-3
SHEET 2
BI006813


50 2 EA V005043 RING, SUPPORT
51 2 EA V005044 O-RING
52 1 EA V005028 BRAKE
53 1 EA V010465 SLEEVE
54 1 EA V010466 COVER
56 1 EA V010468 BUSHING
59 1 EA V010469 FLANGE
60 1 EA V010470 CLAW
61 6 EA V010471 SCREW, HEX HEAD
62 1 EA V010472 O-RING
63 1 EA V005029 O-RING
3-3
SHEET 3
BI006813
HYDRAULIC MOTOR SPARE PARTS

15
1 12
6
4 14
14
17 18
4 14
7 8
3-4
SHEET 1
BI006813
HYDRAULIC MOTOR SPARE PARTS


1 1 EA V005035 HYDRAULIC MOTOR SPARE PARTS
4 1 EA V008498 RING, CLOSING
6 1 EA V008499 O-RING
8 6 EA V008501 WASHER, LOCK
9 1 EA V008502 NUT
15 1 EA V008505 O-RING
1 EA V007269 KIT, SEAL - MOTOR - HYDRAULIC
3-4
SHEET 2
BI006813
ROLLER ASSEMBLY, TRACK

10
7
8 3
10
4 9
4
3 2
2
4
4
5
6
3-5
SHEET 1
BI006813
ROLLER ASSEMBLY, TRACK


1 V005045 ROLLER ASSEMBLY, TRACK
2 2 EA V010495 BRACKET
3 2 EA V008524 SLEEVE, CLAMPING
4 2 EA V010496 SEAL
5 2 EA V010497 O-RING
6 1 EA V010498 SHAFT
7 1 EA V010499 ROLLER BODY (COMPLETE)
8 1 EA V010500 ROLLER BODY
9 1 EA V005741 PLUG
3-5
SHEET 2
BI006813
IDLER ASSEMBLY (COMPLETE)

5 7
6 8
2
3 10
3-6
SHEET 1
BI006813
IDLER ASSEMBLY (COMPLETE)


1 V010424 IDLER ASSEMBLY (COMPLETE)
2 1 EA V010473 IDLER WITH SLIDING BLOCK (COMPLETE)
3 1 EA V010474 TENSIONER, NITROGEN
4 1 EA V005037 TENSIONER, HYDRAULIC
5 4 EA V008388 CAPSCREW, HEX HEAD
6 4 EA V008527 WASHER, SPRING
7 1 EA V008396 NIPPLE, GREASE
10 1 EA V005038 SEAL, GROOVE
1 EA V006626 ADAPTER, ADJUSTMENT - GREASE NIPPLE (NOT SHOWN); IS NOT

PART OF THIS ASSEMBLY -
MUST BE ORDERED SEPARATELY.
3-6
SHEET 2
BI006813
TRACK ASSEMBLY W/SHOES

7
6
1 10
4
3
8
2 9
3-7
SHEET 1
BI006813
TRACK ASSEMBLY W/SHOES


1 EA V005049 TRACK ASSEMBLY W/SHOES (Includes items 1 thru 10)
V005050 TRACK LINK ASSEMBLY, 55 LINKS (Includes items 1 thru 7)
1 55 EA V005019 LINK, TRACK - RIGHT HAND

2 55 EA V005020 LINK, TRACK - LEFT HAND
3 1 EA V005021 BUSHING, MASTER
4 53 EA V010501 PIN
6 4 EA V010503 COLLAR, MASTER
7 2 EA V005022 PIN, MASTER
8 55 EA V005042 SHOE, TRIPLE GROUSER
10 220 EA V005026 NUT
3-7
SHEET 2
BI006813
ROCK GUARD COMPLETE (FRONT AND REAR)

3-8
SHEET 1
BI006813
ROCK GUARD COMPLETE (FRONT AND REAR)


V014195 ROCK GUARD COMPLETE (FRONT AND REAR)
1 1 EA ------ ROCK GUARD, RH
2 1 EA ------ ROCK GUARD, LH
3 2 EA V013077 NUT
4 4 EA V013078 ROD, THREADED
5 2 EA V013076 TUBE, SPACER
3-8
SHEET 2
BI006813
ROCK GUARD COMPLETE (MIDDLE)

2
5
3-9
SHEET 1
BI006813
ROCK GUARD COMPLETE (MIDDLE)


V014196 ROCK GUARD COMPLETE (MIDDLE)
1 1 EA ------- ROCK GUARD, RH
2 1 EA ------- ROCK GUARD, LH
3 2 EA V013077 NUT
4 4 EA V013078 ROD, THREADED
5 2 EA V013076 TUBE, SPACER
3-9
SHEET 2
BI006813
MAST ELEVATING CYLINDER

19 16 17
20
12
15
11
9
18 3 13 5
7
22 26
24
8 1 23
21
4 2
6 25
27
3-10
SHEET 1
BI006813
MAST ELEVATING CYLINDER


436573 MAST ELEVATING CYLINDER
1 2 EA -------- O-RING
2 3 EA -------- BACKUP
3 1 EA -------- O-RING
4 1 EA -------- SEAL
5 1 EA -------- WIPER
6 1 EA -------- O-RING
7 1 EA -------- SEAL
8 1 EA -------- WEAR RING
9 2 EA -------- WEAR RING
10 1 EA 1635215 SEAL KIT (Includes Items 1 Thru 9)
11 1 EA V014040 CAST IRON RING
12 4 EA 1496884 SETSCREW
13 1 EA -------- RETAINING RING
14 1 EA V007069 SETSCREW
15 2 EA V005013 LUBE FITTING
16 2 EA V013100 PORT PLUG
18 2 EA V004736 SPHERICAL BUSHING
19 2 EA V014390 COUNTERBALANCE VALVE
EA V000950 valve cartridge
20 1 EA V012944 FLOW CONTROL VALVE
21 1 EA 1514688 TUBE ASSEMBLY
22 1 EA 1635216 ROD ASSEMBLY
23 1 EA V004698 HEADCAP
24 1 EA -------- PISTON
25 1 EA -------- HEAD
26 1 EA -------- CUSHION SLEEVE
27 1 EA V010950 ORIFICE PLUG
3-10
SHEET 2
BI006813
DUST SEAL ASSEMBLY - 30 DEG (WIDE DUST HOOD)

4
7
11
4 1 8
3
7
2
1 2
6
8 4
1 8
9 10 11 3
5
6
3-11
SHEET 1
BI006813
DUST SEAL ASSEMBLY - 30 DEG (WIDE DUST HOOD)


1490329 DUST SEAL ASSEMBLY - 30 DEG (WIDE DUST HOOD)
1 1 EA 1490328 SEAL, DUST - 30 DEG - WIDE HOOD
2 2 EA 428802 SEAL, DUST - 30 DEG
4 2 EA 428804 STRAP, SEAL MOUNTING
5 1 EA 1490324 STRAP, SEAL MOUNTING - WIDE HOOD
6 1 EA 1490327 COVER, DUST - 30 DEG - WIDE DUST HOOD
7 1 EA 1490323 STRAP, SEAL MOUNTING - WIDE HOOD
8 2 EA 428819 STRAP, SEAL MOUNTING
10 44 EA 7972 NUT, LOCK (3/8-16UNC)
3-11
SHEET 2
BI006813
FUEL TANK INSTALLATION - 850 GALLON

ASSEMBLY 439452 REVISION I
25
22 10 19 21 19
9 14 33 1 14
14 19
36 15
14
35 19 19 35
3
14
14 36
40 27 34
32
7 4
15 33 1
9
6 8 14 19 9 14 19
20 38 34 20 38
3-12
SHEET 1
BI006813

31
30
19
18 37
29
34
28
26
16
11 17
23
5
33 12
30
39
19
13
3-12
SHEET 2
BI006813


439452 FUEL TANK INSTALLATION - 850 GALLON
1 1 EA 423724 TANK, FUEL - 450 W/HEATERS
3 1 EA 8295 PLUG, SQUARE HEAD
4 1 EA 96015 SENDER, FUEL - SPIRAL ACTION
5 1 EA 96016 FITTING ASSEMBLY, SIPHON - FUEL TANK
8 6 EA 42606 NUT, LOCK (3/4-10UNC)
9 3 EA 320863 PLUG, PIPE (SQ HEAD, 3/4 NPT)
10 * FT 1572476 HOSE, FUEL - (8 - 250 PSI, specify length - 8.750 FT)
11 1 EA 1486198 ADAPTER, 90 DEG
12 1 EA 305493 ADAPTER, STRAIGHT - SWIVEL
13 1 EA 16645 ADAPTER, 90 DEG - SWIVEL
14 7 EA 8296 PLUG, SQUARE HEAD - 2.000, IRON
15 1 EA 423725 TANK, WATER W/HEATERS - 400 GAL
16 2 EA 346674 VALVE, CHECK - SWING
17 1 EA 355812 BUSHING
19 7 EA 320245 BUSHING, 3.000 x 2.000NPT
20 2 EA 32810 COCK, DRAIN 3/8
21 2 EA 319665 FITTING, HOSE - SWIVEL
25 * FT 15158 HOSE, FUEL - 3/4 - 250 PSI (specify length - 8.75 FT)
28 1 EA 426353 VALVE, CHECK
31 2 EA 1488329 ADAPTER, RUN TEE
33 1 EA 419898 HOSE ASSEMBLY (JCA2681-32-147)
35 2 EA 401270 CAP, VENT - RAPID FILL
36 2 EA 6008 PLUG, SQUARE HEAD - 0.500, IRON
37 1 EA 72701 ADAPTER, SWIVEL - 45 DEG
39 1 EA 362768 ADAPTER, BRANCH TEE
40 1 EA T103711 CAP, TANK - WATER
3-12
SHEET 3
BI006813
JACK INSTALLATION
22
4 7 10
8
2 5
9 11 1 15 16
14
6 10 4
14
15 16
25 26
3-13
SHEET 1
BI006813
JACK INSTALLATION
19 19
24
24
23 23
19 19
21 18 21
17
4 7 10
4
6 10 4
5
4 7 10
4
15 16 5
3-13
SHEET 2
BI006813
JACK INSTALLATION

424846 JACK INSTALLATION
1 4 EA 421132 JACK CYLINDER ASSEMBLY, 48 INCH STROKE 3-14
2 4 EA 95194 CASING - INNER - JACK
5 4 EA 421131 CAP - CASING - OUTER
9 4 EA 56000 WASHER, FLAT (7/8, HARDENED)
11 4 EA 1653372 NUT, LOCK - GR8 (7/8-9UNC, ELASTIC COLLAR)
14 8 EA 95204 TUBE, ASSEMBLY - HYDRAULIC
21 8 EA 70049 VALVE, HYDRAULIC COUNTERBALANCE
85391 Replacement Cartridge
V012838 body
V012839 seal kit
22 4 EA 429678 PAD, JACK - 30 INCH DIAMETER
25 4 EA 425897 TAP RING - JACK PAD RETAINER
26 48 EA 42824 CAPSCREW, SOCKET HEAD - GR8 (3/4-10UNC,
2.00L)
3-13
SHEET 3
BI006813
JACK CYLINDER ASSEMBLY, 48 INCH STROKE

15 14 13
10 4
6 8
16 11 12
3
7
5
2
1
3-14
SHEET 1
BI006813
JACK CYLINDER ASSEMBLY, 48 INCH STROKE


421132 JACK CYLINDER ASSEMBLY, 48 INCH STROKE
1 1 EA ------ WIPER
2 1 EA ------ SEAL (U-CUP - DUAL LIP)
3 1 EA V012169 O-RING
4 1 EA V012170 BACK-UP RING
5 2 EA V005371 O-RING
6 1 EA V012171 SEAL
7 3 EA ------ WEAR RING
8 2 EA V014229 WEAR RING
9 1 EA V010644 SEAL KIT, CYLINDER (Includes items 1 thru 8)
11 1 EA V010649 TUBE ASSEMBLY
12 1 EA V010650 ROD
13 1 EA V004543 HEADCAP
14 1 EA V010646 HEAD
15 1 EA V010647 PISTON
16 1 EA V010648 SPACER
3-14
SHEET 2
BI006813
GRATING, LH REAR JACK DECKING

3-15
SHEET 1
BI006813
GRATING, LH REAR JACK DECKING


424669 GRATING, LH REAR JACK DECKING
1 1 EA 14838 GRATING, STEEL
3-15
SHEET 2
BI006813
TUBE, LH AND REAR DECKING

3-16
SHEET 1
BI006813
TUBE, LH AND REAR DECKING


421317 TUBE, LH AND REAR DECKING
1 1 EA 14377 TUBE, RECTANGULAR
3-16
SHEET 2
BI006813
VALVE STAND / VALVES AND ATTACHMENTS

15 37 17 18 16 5 29 3 13 15 38 29 23
40
18
16
9
6 11 30
1 11 12
24
4 36
35
13
15 24 22 32
16 40 15 23
7
39 21 39 20
27
39 20 39 21 28
3-17
SHEET 1
BI006813

2 12
10
3-17
SHEET 2
BI006813


435482 VALVE STAND / VALVES AND ATTACHMENTS
1 1 EA 411455 MANIFOLD W/ATTACHMENTS (RETURN) 3-18
2 1 EA 411456 MANIFOLD W/ATTACHMENTS (DRAIN) 3-19
3 1 EA 411487 VALVE, JACKS/MAST CONTROL WITH 3-20
ATTACHMENTS
4 1 EA 411479 VALVE ASSEMBLY W/ATTACHMENTS, DIR. 3-22
CONTROL (HOIST/PULLDOWN)
5 1 EA 411480 VALVE ASSEMBLY W/ATTACHMENTS, FEED 3-24
6 1 EA 422914 VALVE ASSEMBLY W/ATTACHMENTS, CONTROL - 3-26
SIX STATIONS
7 1 KIT 411483 MANIFOLD W/ATTACHMENTS 3-28
8 1 KIT 435481 VALVE SELECTOR ASSEMBLY W\ATTACHMENTS 3-29
9 1 EA 422919 MANIFOLD, PILOT CONTROL W/ADAPTERS 3-31
ATTACHED
10 4 EA 441246 MOUNTING BRACKET - DRAIN MANIFOLD
11 12 EA 5970 WASHER, LOCK (1/4-20UNC, SPRING)
14 1 EA 421754 GRATING, VALVE STAND (Not Shown)
17 1 EA 422920 MANIFOLD W/ATTACHMENTS, DRAIN (PILOT 3-33
CONTROL)
21 2 EA 39931 ADAPTER, 90 DEG -TURN TUBE
22 1 EA 411582 VALVE ASSEMBLY, DUST COLLECTOR/WATER 3-34
INJECTION W/ATTACHMENTS
23 1 EA 422403 VALVE STAND
24 1 EA 1591138 MOUNT, BULK HEAD - VALVE STAND
29 4 EA 425989 STUD (5/16-18UNC, 3.000L)
32 2 EA 319937 CAPSCREW, SOCKETHEAD - GR8 (3/8-16UNC,
3.500L)
36 1 EA 428456 VALVE STAND/VALVES HOSE PLUMBING 3-36
38 2 EA 425988 STUD (5/16-18UNC, 4.000L)
40 23 EA 41004-050 ADAPTER, STRAIGHT
41 1 EA 428405 VALVE STAND/VALVES HOSE KIT 3-37
3-17
SHEET 3
BI006813
MANIFOLD W/ATTACHMENTS (RETURN)

11
6 13 8
3
9 10
7 16
14 4
13 11 5
9 10
6
1 15
12 2
14 5 16 5
3 7 4
3-18
SHEET 1
BI006813
MANIFOLD W/ATTACHMENTS (RETURN)


411455 MANIFOLD W/ATTACHMENTS (RETURN)
1 1 EA. 401065 MANIFOLD, LESS ATTACHMENTS
2 1 EA. 305759 ADAPTER, 90 DEG
3 1 EA. 38061 ADAPTER, STRAIGHT
5 2 EA. 348375 ADAPTER, TEE
6 1 EA. 37406 ADAPTER, PLUG
8 1 EA. 422898 ADAPTER, ELBOW - 90 DEG
10 1 EA. 318160 ADAPTER, 90 DEG
11 4 EA. 302449 ADAPTER, ELBOW 90 DEG
12 1 EA. 404524 O-RING, BOSS PLUG
3-18
SHEET 2
BI006813
MANIFOLD W/ATTACHMENTS (DRAIN)

10 10 10 10 10 14
6
13 6 6 13 9 6 12
5
10 10
1
8
2
3
4 6 6 9 6 3
3-19
SHEET 1
BI006813
MANIFOLD W/ATTACHMENTS (DRAIN)


411456 MANIFOLD W/ATTACHMENTS (DRAIN)
1 1 EA. 401065 MANIFOLD, LESS ATTACHMENTS
3 1 EA. 401554 O-RING
5 1 EA. 305878 ADAPTER, REDUCER
12 1 EA. 39869 ADAPTER, CAP
13 4 EA. 305883 ADAPTER, SWIVEL
3-19
SHEET 2
BI006813
VALVE, JACKS/MAST CONTROL WITH ATTACHMENTS

12
4 7
7
9
2 3
3
4
12
3-20
SHEET 1
BI006813
VALVE, JACKS/MAST CONTROL WITH ATTACHMENTS


411487 VALVE, JACKS/MAST CONTROL WITH
ATTACHMENTS
1 1 EA. 410091 VALVE ASSEMBLY, JACKS/MAST LESS 3-21
ATTACHMENTS
3-20
SHEET 2
BI006813
VALVE ASSEMBLY, JACKS/MAST CONTROL LESS ATTACHMENTS

1 1 1 1
2
3
3-21
SHEET 1
BI006813
VALVE ASSEMBLY, JACKS/MAST CONTROL LESS ATTACHMENTS


410091 VALVE ASSEMBLY, JACKS/MAST CONTROL LESS ATTACHMENTS
1 4 EA. V004783 VALVE SECTION
2 1 EA. V004784 INLET SECTION
3 1 EA. V004785 END SECTION
4 1 EA. V004781 TIEBOLT KIT (Includes shims, o rings, tiebolts, nuts & lockwashers
5 3 EA. V004780 FACE SEAL KIT (Seal between sections including shims)
6 10 EA. V004782 O-RING, INLET/END SECTION (Req's 5 each section)
3-21
SHEET 2
BI006813
VALVE ASSEMBLY W/ATTACHMENTS, DIR. CONTROL (HOIST/PULLDOWN)

3 9 8 3 8
4 5
1 5
5
2 2
12 6
15
10
2
12
13 14
7
2
5
3 4 13 13
13
11 3 9 13
8 3
9
3-22
SHEET 1
BI006813
VALVE ASSEMBLY W/ATTACHMENTS, DIR. CONTROL (HOIST/PULLDOWN)


411479 VALVE ASSEMBLY W/ATTACHMENTS, DIR.
1 1 EA. 410665 VALVE ASSEMBLY LESS ATTACHMENTS, 3-23
DIRECTIONAL CONTROL
2 4 EA. 321024 ADAPTER, SPLIT FLANGE HALF
3 3 EA. 405559 HOSE ASSEMBLY (JCAF310-04-12)
4 2 EA. 321127 ADAPTER, SPLIT FLANGE KIT
5 4 EA 36280 ADAPTER, SPLIT FLANGE
3-22
SHEET 2
BI006813
VALVE ASSEMBLY LESS ATTACHMENTS, DIRECTIONAL CONTROL

1 2 2 3
3-23
SHEET 1
BI006813
VALVE ASSEMBLY LESS ATTACHMENTS, DIRECTIONAL CONTROL


410665 VALVE ASSEMBLY LESS ATTACHMENTS, DIRECTIONAL CONTROL
1 1 EA. V004809 VALVE SECTION, INLET
2 2 EA. 4004811 VALVE SECTION, WORKING
3 1 EA. V004810 VALVE SECTION, OUTLET
1 EA. V004813 Tie Bolt Kit

V004537 Seal kit, Face (Requires 3 for complete assembly)
V011278 Seal Kit, - Solenoid / Hydraulic Section
3-23
SHEET 2
BI006813
VALVE ASSEMBLY W/ATTACHMENTS, FEED CONTROL (HOIST/PULLDOWN)

2 1
8
9
6 9
12
12 12
2
6
12
7
6 12 7
6
3 3 3
12 5 11
6 2 6
2
2
2 4
3
12
3
7 7
4
3-24
SHEET 1
BI006813
VALVE ASSEMBLY W/ATTACHMENTS, FEED CONTROL (HOIST/PULLDOWN)


411480 VALVE ASSEMBLY W/ATTACHMENTS, FEED
1 1 EA 410666 VALVE ASSEMBLY LESS ATTACHMENTS, FEED 3-25
CONTROL
2 5 EA 353311 ADAPTER, SPLIT FLANGE HALF
3-24
SHEET 2
BI006813
VALVE ASSEMBLY LESS ATTACHMENTS, FEED CONTROL

ASSEMBLY 410666 REVISION L
11 9 12
4 6
13
7
2 10
9
8
2
2 2 12
2
1
11
3
5
9
12
5 12
2
3-25
SHEET 1
BI006813

3-25
SHEET 2
BI006813


410666 VALVE ASSEMBLY LESS ATTACHMENTS, FEED CONTROL
1 1 EA. V004761 BODY
2 8 EA. V004762 SOCKET - HEX
3 1 EA. V004763 SOCKET - HEX
4 1 EA. 409206 VALVE - COUNTERBALANCE
1 EA. V012415 Seal Kit, Cartridge
5 1 EA. 414857 VALVE, PILOT TO OPEN - 2-WAY
6 1 EA. V004765 VALVE, PILOT OPERATED - DIRECTIONAL
7 1 EA. 440879 VALVE, PILOT TO OPEN - 2-WAY
8 1 EA. 414860 PLUG, CAVITY
9 2 EA. V004768 COIL, 24VDC
10 1 EA. V005625 ORIFICE, PIPE PLUG
11 1 EA. 422880 VALVE, PILOT TO CLOSE - 2-WAY
12 2 EA. 414855 NORMALLY CLOSED, 1 TO 2
1 EA. CART. V006680 Seal Kit, Cartridge
13 1 EA. 414854 PLUG, CAVITY
3-25
SHEET 3
BI006813
VALVE ASSEMBLY W/ATTACHMENTS, CONTROL - SIX STATIONS

3
4 2
1
6 8
7 9
5
6
3-26
SHEET 1
BI006813
VALVE ASSEMBLY W/ATTACHMENTS, CONTROL - SIX STATIONS


422914 VALVE ASSEMBLY W/ATTACHMENTS, CONTROL -
SIX STATIONS
1 1 EA 421241 VALVE ASSEMBLY LESS/ATTACHMENTS, 3-27
CONTROL - SIX STATIONS
2 3 EA 37406 ADAPTER, PLUG
8 2 EA 305883 ADAPTER, REDUCER
9 1 EA 305275 ADAPTER, CAP
3-26
SHEET 2
BI006813
VALVE ASSEMBLY LESS/ATTACHMENTS, CONTROL - SIX STATIONS

3
4
2
1
1
1
1
3-27
SHEET 1
BI006813
VALVE ASSEMBLY LESS/ATTACHMENTS, CONTROL - SIX STATIONS


421241 VALVE ASSEMBLY LESS/ATTACHMENTS, CONTROL - SIX
STATIONS
1 4 EA 413252 VALVE SPOOL SECTION, MOTOR SPOOL
1 EA SECT V001985 Seal Kit, Valve Section - Motor Spool
1 EA SOL V004731 Seal Kit, Solenoid (End Cap & O-Ring)
2 EA SECT V002453 Coil, 24V - Motor Spool Valve (Req's 2 per Valve Sect.)
1 EA SECT 412888 CHECK VALVE (Pilot to Open) Located between 413252 and
manifold
1 EA SECT V012418 Cartridge, check valve (Pilot to Open)
4 EA SECT V012417 Capscrew, socket head - GR8 (#10-24UNC, 3.750L)
1 EA CART V001458 Seal Kit, Cartridge
2 1 EA V004726 VALVE SPOOL SECTION, CYLINDER SPOOL
1 EA SECT V001985 Seal Kit, Valve Section - Cylinder Spool
1 EA SOL V004731 Seal Kit, Solenoid (End Cap & O-ring)
2 EA SECT V002453 Coil, 24V - Cylinder Spool Valve (Req's 2 per Valve sect.)
1 EA V010601 ADJUSTABLE VALVE / FREE FLOW CHECK (Located between
V004726 and manifold)
1 EA V010603 Cartridge, Adjustable valve / Free Flow Check
4 EA SECT V012417 Capscrew, socket head - GR8 (#10-24UNC, 3.750L)
3 1 EA V004734 PLATE, BLANKING
4 EA PLATE 319878 120349 Capscrew, socket head - GR8 (#10-24UNC, 1.00L)
4 1 EA V010604 MANIFOLD
3-27
SHEET 2
BI006813
MANIFOLD W/ATTACHMENTS
7 7
2
3
4
1
7 5
1
3-28
SHEET 1
BI006813
MANIFOLD W/ATTACHMENTS

411483 MANIFOLD W/ATTACHMENTS
1 1 EA. 333017 MANIFOLD, (LESS ATTACHMENTS)
5 1 EA. 305311 NUT, CAP
3-28
SHEET 2
BI006813
VALVE ASSEMBLY W/ATTACHMENTS, SELECTOR

1 2
6 5
8
4
7 2 9
3-29
SHEET 1
BI006813
VALVE ASSEMBLY W/ATTACHMENTS, SELECTOR


435481 VALVE ASSEMBLY W/ATTACHMENTS, SELECTOR
1 1 EA 435462 DIVERTER VALVE ASSEMBLY (2 POS/6 WAY) 3-30
2 6 EA 353311 ADAPTER, SPLIT FLANGE KIT
3-29
SHEET 2
BI006813
DIVERTER VALVE ASSEMBLY (2 POS/6 WAY)

2
5
4 1 3
3-30
SHEET 1
BI006813

3-30
SHEET 2
BI006813


435462 DIVERTER VALVE ASSEMBLY (2 POS/6 WAY)
1 1 EA V014333 HOUSING
2 1 EA V014334 SPOOL
3 1 EA V014335 END PLATE
4 1 EA V014336 COVER, SPRING
5 1 EA V014337 SPRING
1 EA V014338 SEAL KIT
1 EA V014339 BOLT KIT
3-30
SHEET 3
BI006813
MANIFOLD, PILOT CONTROL W/ADAPTERS ATTACHED

2 2
2
2 2
3-31
SHEET 1
BI006813
MANIFOLD, PILOT CONTROL W/ADAPTERS ATTACHED


422919 MANIFOLD, PILOT CONTROL W/ADAPTERS
ATTACHED
1 1 EA 421879 MANIFOLD, PILOT CONTROL W/REGEN. CIRCUIT 3-32
2 23 EA 305516 167670 ADAPTER, STRAIGHT
3-31
SHEET 2
BI006813
MANIFOLD, PILOT CONTROL W/REGEN. CIRCUIT

V16
V22 V14
V13
V17
V12
V18
V21
V09
V10
V15 V07
V05
V03 V08
V04
V06 V20
V11
V19
3-32
SHEET 1
BI006813

V03 V07
V04 V05
V19 V08 V11
V06
V09
V20
V10
V12
V13
V14
V21 V15 V16 V17
V22
V18
3-32
SHEET 2
BI006813

ITEM QTY. PART NO. DESCRIPTION

421879 MANIFOLD, PILOT CONTROL W/REGEN. CIRCUIT
V03 V004745 CARTRIDGE, AUXILIARY PUMP (Off=LS On=HI)
V005335 COIL
V010527 Seal Kit, Cartridge
V04 V010514 CARTRIDGE, SHUTTLE
V05 V010515 CARTRIDGE, AUX PRESSURE AUX PUMP RV
V06 V010515 CARTRIDGE, JACKS/MAST RAISE RV
V07 V004745 CARTRIDGE, DRILL/TRAM INTERLOCK
V005335 COIL
V08 V004747 CARTRIDGE, DRILL/TRAM SELECT (Off=Drill On=Tram)
V005335 COIL
V09 V012512 CARTRIDGE, AUTO PULLDOWN SOLENOID
V005335 COIL
V10 V014391 CARTRIDGE, ROTARY TORQUE SWITCH
V11 V010522 CARTRIDGE, SET-UP LOCK
V005335 COIL
V12 V010516 CARTRIDGE, AUTO PULLDOWN PRESSURE REDUCING
V14 V010515 CARTRIDGE, ROTARY TORQUE SAFETY RELIEF
V15 V010517 CARTRIDGE, MAX PULLDOWN RV
V16 V010515 CARTRIDGE, PULLDOWN RV
V17 V010515 CARTRIDGE, PULLDOWN REDUCTION RV
V18 V010524 CARTRIDGE, PULLDOWN REDUCTION SOL
V005335 COIL
V20 ORIFICE, 0.8MM
V21 V010517 CARTRIDGE, ROTATION CONTROL
V22 V010518 CARTRIDGE, ROTATION CONTROL
3-32
SHEET 3
BI006813
MANIFOLD W/ATTACHMENTS, DRAIN (PILOT CONTROL)

5 7 3
1
6 2
5 8 9 4
3-33
SHEET 1
BI006813
MANIFOLD W/ATTACHMENTS, DRAIN (PILOT CONTROL)


422920 MANIFOLD W/ATTACHMENTS, DRAIN (PILOT CONTROL)
1 1 EA 401426 MANIFOLD LESS ATTACHMENTS
3-33
SHEET 2
BI006813
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION W/ATTACHMENTS

6 3 8
9 9
2
2 6 8
3
1
3-34
SHEET 1
BI006813
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION W/ATTACHMENTS


411582 VALVE ASSEMBLY, DUST COLLECTOR/WATER
INJECTION W/ATTACHMENTS
1 1 EA 410089 VALVE ASSEMBLY, DUST COLLECTOR/WATER 3-35
INJECTION LESS ATTACHMENTS
3-34
SHEET 2
BI006813
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION LESS ATTACHMENTS

2 3
3-35
SHEET 1
BI006813
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION LESS ATTACHMENTS


1 410089 VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION
LESS ATTACHMENTS
1 1 EA. V005591 VALVE SECTION
1 EA. V002191 Seal Kit, Valve Section
1 EA. SOL. V004735 Seal Kit, Solenoid (End Cap & O-Ring)
1 EA. V002454 Coil, 24V - Solenoid (Req's 2 per Valve Section)
2 1 EA. V004730 MANIFOLD, VALVE SECTION
3 1 EA. V004727 CARTRIDGE, RELIEF
3-35
SHEET 2
BI006813
VALVE STAND/VALVES HOSE PLUMBING

12 10
11
11 1
1
14 2
3
15 13 13 10 8 11 16 6
3-36
SHEET 1
BI006813

3-36
SHEET 2
BI006813


428456 VALVE STAND/VALVES HOSE PLUMBING
1 1 EA 1613972 HOSE ASSEMBLY (JCAG2-12-29)
2 1 EA T105136 HOSE ASSEMBLY (JCAG2-16-30)
8 1 EA 1667623 HOSE ASSEMBLY (JCAG5K-16-16)
10 2 EA 421816 HOSE ASSEMBLY (TCAF273-20-34)
11 3 EA T105139 HOSE ASSEMBLY (JCAG5K-16-17)
12 1 EA 1667627 HOSE ASSEMBLY (JCAG5K-16-22.5)
15 1 EA 428449 HOSE ASSEMBLY (JCC2781-06-68)
3-36
SHEET 3
BI006813
VALVE STAND/VALVES HOSE KIT

25
24
2 22
3 4 8 8 18 5 5 5 5 5 28 29 2
9
27
15
11
12
26
19 20 21 1 13 1 23 16 20 1 23 17
3-37
SHEET 1
BI006813

3-37
SHEET 2
BI006813


428405 VALVE STAND/VALVES HOSE KIT
2 2 EA 1667025 HOSE ASSEMBLY (JCCM2T-04-35)
15 3 EA 308391 HOSE ASSEMBLY (JCD2781-04-14)
3-37
SHEET 3
BI006813
VIEWING HATCH, DRILL DECK

ASSEMBLY 423587 REVISION K
9 10
11 12
13
15 13
14
21 22 23
21 22 23
5
12
14
15
19 20
5
14
3-38
SHEET 1
BI006813

3 1
12
10 10 2
7
12
8 9
1
7
8 9
3-38
SHEET 2
BI006813


423587 VIEWING HATCH, DRILL DECK
1 1 EA 423360 DOOR, VIEWING HATCH
2 1 EA 423353 ARM, PIVOT
3 1 EA 423354 LUG, ANCHOR - CYLINDER
4 5 EA 423347 LUG, VIEWING HATCH
5 1 EA 84885 VALVE, COUNTERBALANCE
2 EA V004403 Cartridge Replacement
V004404 Seal Kit (One Per Cartridge)
7 1 EA 75137 HYDRAULIC CYLINDER ASSEMBLY 3-39
8 2 EA 7826 CAPSCREW, HEX HEAD - GR5 (1-8UNC, 4.000L)
9 2 EA 42701 NUT, LOCK (1-8UNC, ELASTIC COLLAR)
11 1 EA 75321 LAMP, FLOOD - HALOGEN - 24 V
1 EA 97876 Bulb Replacement (Flood Lamp)
12 1 EA 81187 SWITCH, LIMIT
13 2 EA 37820 125749 ADAPTER, ELBOW - 90 DEG
16 1 EA 424818 VIEWING HATCH PLUMBING 3-40
17 1 EA 403096 ADAPTER, ORIFICE - 1/8 INCH (Not Shown, is
located in valve bank "A" port)
22 2 EA 16083 WASHER, FLAT (3/8)
23 2 EA 320405 CLAMP, HOSE SUPPORT
3-38
SHEET 3
BI006813
HYDRAULIC CYLINDER ASSEMBLY

13
5 11
20 15
10 2 16 4 18
19
17
1
6
21 8 12
3-39
SHEET 1
BI006813
HYDRAULIC CYLINDER ASSEMBLY


75137 HYDRAULIC CYLINDER ASSEMBLY
1 1 EA. ----------- WIPER
2 2 EA. ----------- SEAL
3 1 EA. V009961 O-RING
4 1 EA. V005374 O-RING
6 1 EA ----------- SEAL
7 1 EA. V013278 SEAL KIT (includes items 1 - 6)
8 2 EA. V009406 CLIP PIN
9 1 EA. V009765 LOCK NUT
10 1 EA. V005382 LOCK NUT
11 1 EA. V002362 SETSCREW
12 1 EA. V009764 CAPSCREW
13 1 EA. V002363 NYLON PLUG
14 2 EA. V001919 PORT PLUG
15 1 EA. ----------- TUBE ASSEMBLY
16 1 EA. V013972 ROD
17 1 EA. V001208 ROD CLEVIS
18 1 EA. ----------- HEADCAP
19 1 EA. ----------- HEAD
20 1 EA. ----------- PISTON
21 2 EA. V003839 CLEVIS PIN
3-39
SHEET 2
BI006813
VIEWING HATCH PLUMBING

1
3
2 1
1
3-40
SHEET 1
BI006813
VIEWING HATCH PLUMBING


424818 VIEWING HATCH PLUMBING
3-40
SHEET 2
BI006813
SECTION 4 - ENGINES / COMPRESSORS / DRIVES

ENGINE WITH ATTACHMENT - CAT C27 436522 4-1
COUPLING (PUMP DRIVE GEARBOX TO ENGINE) 419519 4-2
DRIVELINE GUARD INSTALLATION - C27 1725032 4-3
ENGINE PANEL STARTUP ASSEMBLY 443230 4-4
FUEL FILTER INSTALLATION - C27 1511297 4-5
FUEL FILTER 434777 4-5A
ENGINE PRELUBE INSTALLATION - C27 1068612 4-6
ENGINE PRELUBE PUMP 423813 4-6A
COOLANT CONDITIONER FILTER ASSEMBLY 433497 4-7
ENGINE CHARGE & PILOT PLUMBING 427290 4-8
AIR CLEANER INSTALLATION - ENGINE 441149 4-9
AIR CLEANER ASSEMBLY 75549 4-10
ENGINE CHARGE AIR PIPING 436527 4-11
ENGINE WATER PIPING INSTALLATION 436525 4-12
COOLER INSTALLATION (COMPRESSOR) 436533 4-13
COOLER INSTALLATION, COMPRESSOR OIL/CHARGE AIR 432859 4-14
COOLER ASSEMBLY, COMPRESSOR OIL V013895 4-15
CHARGE AIR (AFTERCOOLER) ASSEMBLY V013293 4-16
MOTOR, FAN 419480 4-17
VALVE ASSEMBLY, MOTOR - CHECK 422098 4-18
COOLER INSTALLATION (ENGINE) 432279 4-19
ENGINE RADIATOR/SYS. HYDR OIL CLR/CHG AIR CLR 431346 4-20
RADIATOR ASSEMBLY, ENGINE V011735 4-20A
COOLER ASSEMBLY, SYSTEM HYDRAULIC OIL V011736 4-20B
CHARGE AIR (AFTERCOOLER) ASSEMBLY V013288 4-20C
MOTOR, FAN 419480 4-21
VALVE ASSEMBLY, MOTOR - CHECK 422098 4-22
THERMOSTATIC VALVE ASSEMBLY 419943 4-23
AIR CLEANER RAIN SHIELD ASSEMBLY - SRG29 429698 4-24
AIR CLEANER INSTALLATION (COMPRESSOR) 440865 4-25
COMPRESSOR / AIR RECEIVER PIPING (2000/100) T104427 4-26
MAIN AIR MANIFOLD ASSEMBLY 96224 4-27
HYDRAULIC CYLINDER 439628 4-28
HYDRAULIC FILTER ASSEMBLY (COMPRESSOR) 401152 4-29
COMPRESSOR / AIR RECEIVER HOSE PLUMBING T105887 4-30
AIR COMPRESSOR W/ATTACHMENTS, 2000/125 434359 4-31
AIR COMPRESSOR PACKAGE SERVICE ITEMS (2000/125) 431509 4-32
AIR COMPRESSOR PACKAGE PARTS LIST (2000/100) V013363 4-33
RECEIVER TANK ASSEMBLY, COMPRESSOR V011806 4-34
COOLER ASSEMBLY 431343 4-35
COOLER ASSEMBLY, COMPRESSOR OIL V013315 4-36
ENGINE RADIATOR V013296 4-37
COOLER ASSEMBLY, SYSTEM HYDRAULIC OIL V013323 4-38
HYDRAULIC FILTER ASSEMBLY (COMPRESSOR) 401152 4-39
TORSIONAL DRIVE COUPLING 89097 4-40
PUMP DRIVE ASSEMBLY 439620 4-41
PUMP DRIVE GEARBOX (4 PAD) 421997 4-42
LINESHAFT ASSEMBLY, INPUT (GEARBOX) V011215 4-43
HIGH PRESSURE END FLANGE PLUGS AND VALVES SPARE V014508 4-44
PARTS LIST
CONTROL ASSEMBLY V014493 4-45
FILTER ELIMINATION BLOCK SPARE PARTS LIST V014507 4-46
SECT4
SHEET 1
BI006813
SECTION 4 - ENGINES / COMPRESSORS / DRIVES

CHARGE / PILOT PUMP SPARE PARTS LIST V014518 4-47
PUMP, GEAR - FAN 421077 4-48
PUMP, DUST COLLECTOR/WATER INJECTION 414277 4-49
MAIN PUMP - OPEN LOOP 435452 4-50
HYDRAULIC FILTER ASSEMBLY (CHARGE) 58495 4-51
HYDRAULIC CHARGE VALVE 438004 4-52
MUFFLER INSTALLATION (ENGINE) 436523 4-53
EXHAUST ELBOW GROUP LIST 434400 4-53A
AIR CLEANER RAIN SHIELD ASSEMBLY - SG20 429697 4-54
SECT4
SHEET 2
BI006813
ENGINE WITH ATTACHMENT - CAT C27

60
59
58
19 57
66 5 6
14 56 26 67
5 6 61 55 1 4 63 2
7 64
15 65
4-1
SHEET 1
BI006813

72 52 75
71 51 74
41 46 47
34 34 73
40 45
32 31
39 44
31 30
38 43
6 42
24 25 16 10
66 61
5
6
3 4 63
2
4 7 64
31 5 15 65
48 7
33 7
6
34
50
4-1
SHEET 2
BI006813

64
7 63
65
15
4
18
11
13 17 9 10 8
12
4-1
SHEET 3
BI006813

4-1
SHEET 4
BI006813


436522 ENGINE WITH ATTACHMENT - CAT C27
1 1 EA 430734 ENGINE, C-27 CAT, 800 HP
1 EA V013570 Element, fuel/water separator
2 EA V013569 Element, filter - fuel
2 EA V012941 Element, filter - oil
1 EA 88249 Element, cooling system
2 1 EA 433414 SKID, ENGINE
7 10 EA 416433 MOUNT, CENTER BONDED
9 1 EA 419519 COUPLING (PUMP DRIVE GEARBOX TO ENGINE) 4-2
10 1 EA 411293 ADAPTER, DRIVELINE
11 12 EA 58363 NUT, HEX - GR8 (1/2-13UNC)
1.250L)
15 10 EA 416059 WASHER, TAIL ISOLATOR MOUNT
16 1 KIT 1725032 DRIVELINE GUARD INSTALLATION - C27 4-3
1.500L)
18 12 EA 411627 STUD, FULL THREAD (1/2-13UNC, 4.000L)
20 1 EA 443230 ENGINE PANEL STARTUP ASSEMBLY 4-4
21 1 EA 1511297 FUEL FILTER INSTALLATION - C27 4-5
22 1 EA 1068612 ENGINE PRELUBE INSTALLATION - C27 4-6
26 1 KIT 433497 COOLANT CONDITIONER FILTER ASSEMBLY 4-7
31 3 EA 34727 VALVE, SHUTOFF - BALL TYPE
38 1 EA 58058 BOX, BREAKER
39 1 EA 407355 MOUNT, ELECTRICAL BOX
43 2 FT 41705 CHANNEL, TERMINAL
44 1 EA 56780 CONNECTOR, ELECTRICAL (3/4 CONDUIT)
45 2 EA 56719 CONNECTOR, ELECTRICAL (1/2 CONDUIT)
47 2 EA 76582 TERMINAL, STRIP
48 1 EA 98358 PLATE, SPACER
4-1
SHEET 5
BI006813


49 1 EA 427290 ENGINE CHARGE & PILOT PLUMBING 4-8
57 1 EA 80032 FITTING, 45 DEG
58 4 EA 84251 FITTING, END
61 1 EA 425201 MOUNT, GEARBOX - PUMP DRIVE
63 10 EA 423767 WASHER, ISOLATOR MOUNT
65 10 EA 37870 WASHER, BEVELED (3/4)
66 1 EA 425201-01 MOUNT, LH - GEARBOX - PUMP DRIVE
67 1 EA 435195 MOUNT, FUEL FILTER - RIGHT REAR
73 1 EA 319584 NIPPLE, PIPE
76 1 EA 1481534 TURBO COVER KIT ( Not Shown)
4-1
SHEET 6
BI006813
COUPLING (PUMP DRIVE GEARBOX TO ENGINE)

3 4 8 9 3
2 5 6
10
4-2
SHEET 1
BI006813
COUPLING (PUMP DRIVE GEARBOX TO ENGINE)


419519 COUPLING (PUMP DRIVE GEARBOX TO ENGINE)
2 2 EA V009602 PLATE, ADAPTER - SPECIAL
3 2 EA V009608 FLANGE, BEARING
4 1 EA V009609 FLEXIBLE FLANGE (RUBBER)
5 4 EA V009615 CAPSCREW, SOCKET HEAD W/ADHESIVE
6 1 EA V009616 TUBE
8 4 EA V009618 SLEEVE, CAPSCREW
9 1 EA V009619 FLEXIBLE FLANGE (RUBBER)
4-2
SHEET 2
BI006813
DRIVELINE GUARD INSTALLATION - C27

4 5 6
1 5 6 3 5 6 2
1 5 6 2
3 5 6
4 5 6
4-3
SHEET 1
BI006813
DRIVELINE GUARD INSTALLATION - C27


1725032 DRIVELINE GUARD INSTALLATION - C27
1 1 EA 425246 GUARD, DRIVELINE
2 1 EA 1725031 GUARD, BELT - ENGINE
3 1 EA 425244 PLATE, FLOOR - RH SKID
4 1 EA 425245 PLATE, FLOOR - LH SKID
4-3
SHEET 2
BI006813
ENGINE PANEL STARTUP ASSEMBLY

3
5
4 6 7
2 6 7
4-4
SHEET 1
BI006813

8 4
4-4
SHEET 2
BI006813


443230 ENGINE PANEL STARTUP ASSEMBLY
1 1 EA 443224 PANEL, ENGINE START UP W/THROTTLE
2 1 EA 443225 DECAL, ENGINE START UP W/THROTTLE
3 1 EA 416984 BRACKET, THROTTLE ENGINE
4 1 EA 421341 LAMP - INDICATOR
5 1 EA 421342 BULB, 24V
6 2 EA 5968 NUT, HEX - GR5 (1/4-20UNC)
4-4
SHEET 3
BI006813
FUEL FILTER INSTALLATION - C27

1
7 6
2
2
8 3 10 4 3 10
9
8 3 10
4-5
SHEET 1
BI006813
FUEL FILTER INSTALLATION - C27


1511297 FUEL FILTER INSTALLATION - C27
1 1 EA 434777 FUEL FILTER 4-5A
3 4 EA 33375 FITTING, HOSE
4 6 FT 15146 HOSE, FUEL BULK (5/8, 250 PSI)
5 10 FT 15146 HOSE, FUEL BULK (5/8, 250 PSI)
9 1 EA 72701 ADAPTER, SWIVEL - 45 DEG
10 4 EA 16890-050 CLAMP, HOSE
4-5
SHEET 2
BI006813
FUEL FILTER
7
8
14
15 9
16 10
11
17
12
13
4-5A
SHEET 1
BI006813
FUEL FILTER

434777 FUEL FILTER
1 1 EA V014005 T-HANDLE AND O-RING KIT
2 1 EA -------- LID AND GASKET KIT
3 1 EA -------- OUTER CYLINDER KIT
4 1 EA -------- RETURN TUBE KIT
5 1 EA V014006 MOUNTING BRACKET (includes bracket hardware)
6 1 EA V014004 ELEMENT, 10 micron (all replacement elements include seals)
7 1 EA V014007 VALVE, SPRING AND O-RING KIT
8 -------- NOT USED IN THIS ASSEMBLY
9 -------- NOT USED IN THIS ASSEMBLY
10 1 EA -------- BOWL (and lid) GASKET
11 1 EA -------- CHECK BALL WITH SEAL
12 1 EA -------- CENTRIFUGE/CONICAL BAFFLE
13 1 EA -------- NOT USED IN THIS ASSEMBLY
14 1 EA -------- BODY KIT
15 1 EA V014008 BOWL RING
16 1 EA V014009 CAPSCREW KIT (quantity 4)
17 1 EA V014010 CLEAR BOWL KIT (includes bowl, drain, bowl gasket and probe plug)
V014011 COMPLETE SEAL SERVICE KIT
4-5A
SHEET 2
BI006813
ENGINE PRELUBE INSTALLATION - C27

7 6 15 5 4
13
1 12 3
23
16 17 11
9
14 10
8
18 19
2
20
4-6
SHEET 1
BI006813

11
21
23
1 22 24 25
12 13
11
20
4-6
SHEET 2
BI006813

4-6
SHEET 3
BI006813


1068612 ENGINE PRELUBE INSTALLATION - C27
1 1 EA 423813 ENGINE PRELUBE PUMP 4-6A
2 1 EA 424918 HOSE ASSEMBLY (JCBF318-20-67)
3 1 EA 424917 HOSE ASSEMBLY (JCBF318-16-42)
7 1 EA 350502 ADAPTER, STRAIGHT - O-RING
9 1 EA 46402-050 ADAPTER, RUN TEE (12MJIC X -12FJIC)
11 1 EA 1528351 MOUNT, PRELUBE - C15/C27
13 4 EA 42627 WASHER, FLAT (1/2)
14 1 EA 1498743 MOUNT, PRELUBE - RELAY
15 1 EA 400984 CHECK VALVE (3/4)
19 4 EA 4143208 VIBRATION-DAMPING SANDWICH MOUNT
20 4 EA 9135 CAPSCREW, SOCKET (3/8-16UNC, 1.00L)
21 4 EA 4143207 FLEX-BOLT™ SANDWICH MOUNT
23 1 EA 4143209 MOUNT, ENGINE PRELUBE PLATE
25 4 EA 42836 WASHER, FLAT (3/8, TYPE SAE)
4-6
SHEET 4
BI006813
ENGINE PRELUBE PUMP


KIT 423813 ENGINE PRELUBE PUMP
(Includes electrical and plumbing)
1 2 EA -------- BOLT
2 2 EA -------- BOLT
3 2 EA -------- NUT
4 2 EA -------- NUT
5 4 EA -------- BOLT, METRIC
6 5 EA -------- NUT
7 10 EA -------- WASHER, FLAT
8 2 EA -------- WASHER, LOCK
11 5 EA -------- BOLT
15 1 EA -------- ADAPTER
16 1 EA -------- TEE
17 1 EA -------- WIRING HARNESS - DIAGNOSTIC
18 2 EA -------- CLAMP
19 6 EA -------- CLAMP
20 6 EA -------- CLAMP
21 1 EA -------- RELAY, 12V & 24V
22 1 EA -------- BRACKET, MOUNTING - RELAY
23 4 EA -------- CLAMP
24 1 EA -------- OIL EVAC BRACKET ASSEMBLY
25 1 EA 1510239 SWITCH, MAGNETIC
26 4 EA -------- WIRING HARNESS - ENTENSION
27 1 EA 1510261 CABLE ASSEMBLY - BLK GROUND
28 1 EA -------- CABLE ASSEMBLY
29 2 EA -------- WIRING HARNESS - EXTENSION - 72"
30 1 EA -------- WIRING HARNESS - MAIN
31 1 EA -------- CABLE ASSEMBLY
32 1 EA 1510240 WIRING HARNESS - KEY SWITCH
33 1 EA -------- CABLE TIE
34 2 EA -------- ADAPTER, ELBOW
35 1 EA -------- PLATE
36 1 EA -------- QUICK DISCONNECT
37 1 EA -------- CHECK VALVE
38 1 EA -------- REMOTE BRACKET
39 1 EA 1510238 PRESSURE SWITCH
40 2 EA -------- REMOTE BRACKET
42 1 EA -------- ADAPTER
43 1 EA -------- PLATE
44 1 EA -------- GASKET
45 1 EA -------- ADAPTER
46 1 EA -------- ADAPTER
47 1 EA -------- ADAPTER
4-6A
SHEET 1
BI006813
ENGINE PRELUBE PUMP


49 1 EA -------- SPECIAL FITTING
50 2 EA -------- HOSE FITTING
53 1 EA 4095416 MOTOR
54 60 IN -------- HOSE
55 144 IN -------- HOSE
56 1 EA -------- BOX
57 2 EA -------- BOX
4-6A
SHEET 2
BI006813
COOLANT CONDITIONER FILTER ASSEMBLY

5
8 11 2
7
7
5
5
8
4 2
6
12 13 14
5
3
1
11
4-7
SHEET 1
BI006813
COOLANT CONDITIONER FILTER ASSEMBLY


433497 COOLANT CONDITIONER FILTER ASSEMBLY
11 1 EA 433479 MOUNT, FILTER
13 2 EA 7972 NUT, LOCK
4-7
SHEET 2
BI006813
ENGINE CHARGE & PILOT PLUMBING

1
2
3
4
4-8
SHEET 1
BI006813
ENGINE CHARGE & PILOT PLUMBING


427290 ENGINE CHARGE & PILOT PLUMBING
1 1 KIT 82116 HOSE ASSEMBLY (JCAF310-12-24)
3 1 KIT 406189 HOSE ASSEMBLY (JCBF310-12-28)
4 1 KIT 406190 HOSE ASSEMBLY (JCBF310-12-40)
4-8
SHEET 2
BI006813
AIR CLEANER INSTALLATION - ENGINE

1 7 8
2
12 3 9 10 20
14 4
11 12 11
16 6 21 23
6 22
24 5 6
9 10
19 20 24 5 6
6 22
17 15
12 11 11 6 21 23
18
13 12
2
1 7 8
9 27
28
25
26
4-9
SHEET 1
BI006813
AIR CLEANER INSTALLATION - ENGINE


441149 AIR CLEANER INSTALLATION - ENGINE
1 2 EA 75549 AIR CLEANER ASSEMBLY 4-10
2 2 EA 423670 BRACKET, SUPPORT - RH - AIR CLEANER
3 1 EA 49125 BAND, STRAP - AIR FILTER
4 1 EA 441147 MANIFOLD, ENGINE - AIR
5 2 EA 43771 ELBOW, RUBBER - 90 DEG
6 16 EA 87788 CLAMP, AIR LINE
9 6 EA 320038 WASHER, FLAT (3/8, TYPE B)
11 4 EA 51070 HOSE, HUMP
13 1 EA 434040 TUBE, ROUND - ALUM
14 1 EA 434041 TUBE, ROUND - ALUM
15 1 EA 441148 MANIFOLD, AIR CLEANER
16 1 EA 441372 BRACKET, AIR PIPING SUPPORT
17 1 EA 86683 ELBOW, 45 DEG - AIR TUBING
18 4 EA 411834 CLAMP, TUBING
19 2 EA 49671 EXHAUST, CLAMP - FLAT BAND
21 2 EA 47972 REDUCER, HUMP
22 2 EA 46027 ELBOW, 45 DEG
24 3 FT 12832 TUBE, ROUND
25 12 EA 1616623 WASHER (2"OD X 17/32"D X 3/8 THICK)
4-9
SHEET 2
BI006813
AIR CLEANER ASSEMBLY

22 21
11 17
13
19
1 14
18
21
8 16
15
9 3
2
20
4
12 5
8
4-10
SHEET 1
BI006813

22
13
16
15
18
2 3
19
4 17 14
9
5
6
7
4-10
SHEET 2
BI006813


75549 AIR CLEANER ASSEMBLY
1 1 EA. ----------- BODY ASSEMBLY (INCLUDES ITEMS 20-21-22)
2 2 EA. V007527 GASKET (SHORT)
3 2 EA. V014655 GASKET (LONG)
4 1 EA. V014654 LOWER BODY ASSEMBLY
5 1 EA. ----------- O-RING
6 1 EA. 65319 CLAMP ASSEMBLY
7 1 EA. ----------- CUP ASSEMBLY
8 14 EA. ----------- BOLT
9 14 EA. ----------- NUT
11 1 EA. ----------- MARKING
12 1 EA. ----------- MARKING
13 1 EA. 65320 ELEMENT ASSEMBLY, SAFETY
14 2 EA. 45786 WASHER GASKET
15 1 EA. 65321 NUT ASSEMBLY (INCLUDES ITEM 14)
16 1 EA. ----------- PIN
17 1 EA. 65322 ELEMENT ASSEMBLY, PRIMARY
18 1 EA. 65323 NUT-WING
19 1 EA. ----------- CLIP
20 2 EA. ----------- BOLT
21 1 EA. ----------- FLANGE ASSEMBLY (INCLUDES ITEM 22)
22 EA. ----------- RESTRICTION ADAPTER, SAFETY
1 EA. 22205 FILTER KIT - AIR CLEANER ASSEMBLY
Includes Items 13-15, 17, and 18.
4-10
SHEET 3
BI006813
ENGINE CHARGE AIR PIPING

2 3 7 8 9
6 2 3
9 8
1
6 2 3
2 3 7
2 3 4
2 3 4 1 5 2 3
5 2 3
4-11
SHEET 1
BI006813
ENGINE CHARGE AIR PIPING


436527 ENGINE CHARGE AIR PIPING
1 2 EA 434045 ELBOW, CHARGE AIR INLET
2 8 EA 416623 CHARGE, AIR HOSE
4 1 EA 436582 TUBE, CHARGE AIR - CAB TOP SIDE
5 1 EA 436583 TUBE, CHARGE AIR - CAB BOTTOM SIDE
6 1 EA 436584 TUBE, CHARGE AIR - D/C BOTTOM SIDE
7 1 EA 436585 TUBE, CHARGE AIR - D/C TOP SIDE
8 1 EA 438554 BRACKET, COOLER
9 1 EA 36830 CLAMP, MUFFLER
4-11
SHEET 2
BI006813
ENGINE WATER PIPING INSTALLATION

3 15 16 17
2
8
9
10
2 3
3
13
2
12 13 14
4-12
SHEET 1
BI006813

15 16 17
5
12 4
7
6
11 13 8 9
2 3 14 2 3
4-12
SHEET 2
BI006813


436525 ENGINE WATER PIPING INSTALLATION
2 5 FT 412542 HOSE, RADIATOR - 4" ID
3 10 EA 430623 CLAMP, CONSTANT TORQUE
4 1 EA 438558 BRACKET, SUPPORT
5 1 EA 36830 CLAMP, MUFFLER
6 1 FT 412544 HOSE, RADIATOR 3 1/2" ID
7 2 EA 411832 CLAMP, TUBING (3.81-4.09)
8 1 FT 416328 HOSE, RADIATOR - 5" I.D.
9 2 EA 87784 CLAMP, AIR LINE (5.31- 5.59)
10 1 EA 436660 TUBE, WATER SUCTION
11 1 EA 433951 TUBE, WATER
12 1 EA 436662 TUBE, WATER - ENGINE OUTLET
13 1 EA 438676 TUBE, WATER SUCTION
14 1 EA 438684 TUBE, WATER
15 1 EA 1661234 UPPER RADIATOR TUBE CONNECTOR
4-12
SHEET 3
BI006813
COOLER INSTALLATION (COMPRESSOR),

20 20
1 1
19 19
2
17 17
15 12
2
16
16 3
11
9 10
11
3 13
8 7
5
8
4-13
SHEET 1
BI006813
COOLER INSTALLATION (COMPRESSOR),


436533 COOLER INSTALLATION (COMPRESSOR),
1 1 EA 432859 COOLER ASSEMBLY (ENGINE/CPSR/HYDR SYS) 4-14
2 1 EA 419476 FAN, 10 BLADE - 48 INCH DIAMETER
1 EA 419791 Bushing, fan
10 EA V007820 Blade, fan (P/N V007820 is for one blade)
3 1 EA 419480 MOTOR, FAN 4-21
4 1 EA 422098 VALVE ASSEMBLY, MOTOR - CHECK 4-22
5 1 EA 422872 PLATE, BULKHEAD - COMPRESSOR - COOLER
9 1 EA 416588 BRACKET, VALVE
17 2 EA 16600 O-RING
4-13
SHEET 2
BI006813
COOLER INSTALLATION, COMPRESSOR OIL/CHARGE AIR

11 10
4 3
7 8 9
11 10 12 13
11 13 10
13 12 10 11
4-14
SHEET 1
BI006813

4-14
SHEET 2
BI006813


432859 COOLER INSTALLATION, COMPRESSOR
OIL/CHARGE AIR
1 1 EA V013895 COOLER ASSEMBLY, COMPRESSOR OIL 4-15
2 1 EA V013896 SHROUD, FAN
3 1 EA V013293 CHARGE AIR (AFTERCOOLER) ASSEMBLY 4-16
4 1 EA 1691880 MOUNT, MOTOR
5 1 EA 1691921 GUARD, FAN - STANDARD
6 1 EA V007062 GUARD, CORE
9 8 EA 5973 NUT, HEX - GR5 (1/2-13UNC)
11 51 EA 42570 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000)
13 40 EA 5991 NUT, HEX - GR5 (3/8-16UNC)
14 2 EA 1691922 CLIP
1 EA V003816 TOOL, TUBING BREAKER (Not included with assy

432859)
(For freeing rectangular tubes from rubber grommet)
1 EA V003817 TOOL, TUBING INSTALLATION (Not included with assy
432859)
(For removing and installing rectangular tubes)
1 EA V003386 TOOL,TUBING INSTALLATION (Not included with assy
432859)
(For removing round tubes)
4-14
SHEET 3
BI006813
COOLER ASSEMBLY, COMPRESSOR OIL

13
12
3
4 5
2
7
12
15
8 9
10 11 14
16
19 17 18
20
4
3
4-15
SHEET 1
BI006813

4-15
SHEET 2
BI006813


V013895 COOLER ASSEMBLY, COMPRESSOR OIL
1 1 EA V013898 FRAME, COOLER ASSEMBLY, COMPRESSOR OIL
2 272 EA V007066 ALUMINUM TUBES
3 568 EA V007051 SEAL, CSC
4 852 EA 86445 CUPPED WASHER
5 284 EA 86444 TUBE RETAINER
6 4 EA V013147 TUBE STABILIZER BAR
7 12 EA V007067 ALUMINUM TUBES
11 12 EA 5991 NUT, HEX - GR5 (3/8-16UNC)
12 20 EA 86446 TUBE STABILIZER
13 40 EA 86447 TUBE STABILIZER, CENTER
14 2 EA V013899 X-BRACE ROD
15 12 EA V000765 NUT, HEX
16 2 EA V000761 X-BRACE CLAMP
17 8 EA V000766 WASHER, FLAT
18 4 EA V000764 NUT, HEX, SELF LOCKING
20 2 EA V013152 PLUG, SQUARE HEAD
1 EA V003816 TOOL, TUBING BREAKER (Not included with cooler assembly)
1 EA V003817 TOOL, TUBING INSTALLATION (Not included with cooler assembly)
1 EA V003386 TOOL,TUBING INSTALLATION (Not included with cooler assembly)
4-15
SHEET 3
BI006813
CHARGE AIR (AFTERCOOLER) ASSEMBLY

5 6
4
7 8
9 10 11
4-16
SHEET 1
BI006813


V013293 CHARGE AIR (AFTERCOOLER) ASSEMBLY
1 1 EA V013294 FRAME, CHARGE AIR (AFTERCOOLER) ASSEMBLY
2 88 EA V011745 SEAL, CAC
3 44 EA V011766 TUBE, ALUMINUM - SPECIAL
4 2 EA V013295 BAR, SUPPORT
5 8 EA V000766 FLAT WASHER
7 2 EA V011747 RETAINER, TUBE
9 8 EA V011751 SCREW, SOCKET HEAD - STAINLESS STEEL
10 8 EA V011750 FLAT WASHER, STAINLESS STEEL
11 8 EA V011749 SEAL, O-RING - VITON
4-16
SHEET 2
BI006813
MOTOR, FAN
3 28
4
1
27
18 2
17
21
20
19
15
16
14
23
22
24
25
5 26
12 13
13 12
7
8 10
9
11
4-17
SHEET 1
BI006813
MOTOR, FAN

419480 MOTOR, FAN
1 1 EA V009359 HOUSING ASSEMBLY, BARREL
2 1 EA V009360 PLATE, VALVE
3 1 EA V007420 PLUG, BLEEDER
4 1 EA V007421 WASHER, SEAL
5 1 EA V009361 HOUSING, BEARING
6 1 EA V009362 O-RING
7 1 EA V009363 O-RING
8 1 EA V009364 O-RING
9 1 EA V009365 CARRIER, SEAL
10 1 EA V009366 SEAL, SHAFT
11 1 EA V009386 RING, RETAINING
14 1 EA V009367 SHAFT
15 1 EA V007432 PIN, GUIDE
16 1 EA V009368 KEY, FLAT
17 1 EA V009369 BARREL, CYLINDER
18 2 EA V009387 BEARING, NEEDLE
19 1 EA V007435 SUPPORT, BARREL
20 7 EA V009370 PISTON ASSEMBLY
21 21 EA V009384 RING, PISTON
22 1 EA V009371 GEAR, RING
23 1 EA V009372 BEARING, TAPERED ROLLER
24 1 EA V009373 BEARING, CYLINDER
25 V009374 WASHER, SPACER (0,5) As Required
V009375 WASHER, SPACER (1,0) As Required
27 2 EA V009379 SHIM (0,2) As Required
2 EA V009380 SHIM (0,4) As Required
4 EA V007451 CAPSCREW, HEX SOCKET
V009385 MOTOR VITON SEAL KIT (Includes Items 6, 7, 8 & 10)
V015443 MOTOR NITRILE SEAL KIT (Includes Items 6, 7, 8 & 10)
4-17
SHEET 2
BI006813
VALVE ASSEMBLY, MOTOR - CHECK

3
1
4-18
SHEET 1
BI006813


422098 VALVE ASSEMBLY, MOTOR - CHECK
1 1 EA V011224 BODY
2 1 EA V011225 VALVE, CHECK
1 EA V007096 Seal Kit, Cartridge
3 2 EA V011226 O-RING
4-18
SHEET 2
BI006813
COOLER INSTALLATION (ENGINE)

1
32 20 19 17 34 33 20 19 17 6
16 17 18
16 17 18
21 32
22 36 18 19
30
3
31 32
8 13 27 21 26
31
35
14
32
4-19
SHEET 1
BI006813

1
2
15 12
4
9 19 5
11 11
39 3
39
40
10
7
8
4-19
SHEET 2
BI006813


432279 COOLER INSTALLATION (ENGINE)
1 1 EA 431346 ENGINE RADIATOR/SYS. HYDR OIL CLR/CHG AIR 4-20
CLR
2 1 EA 419476 FAN, 10 BLADE - 48 INCH DIAMETER
3 1 EA 419480 MOTOR, FAN 4-21
4 1 EA 422098 VALVE ASSEMBLY, MOTOR - CHECK 4-22
6 1 EA 56324 ADAPTER, SPLIT FLANGE - 90 DEG
9 4 EA 42627 WASHER, FLAT (1/2)
10 1 EA 401152 HYDRAULIC FILTER ASSEMBLY (COMPRESSOR)
16 2 EA 332710 1412316 ADAPTER, SPLIT FLANGE KIT
17 2 EA 16600 O-RING
22 1 EA 421572 BRACKET, MANIFOLD
23 1 EA 346483 153613 BUSHING, PIPE
25 1 EA 419943 THERMOSTATIC VALVE ASSEMBLY 4-23
28 1 EA 306317 DUPF870 ADAPTER, STRAIGHT
30 3 EA 343492 1421375 ADAPTER, PLUG - STRAIGHT
36 1 EA 340694 1419605 MANIFOLD, HYDRAULIC
4-19
SHEET 3
BI006813
ENGINE RADIATOR/SYS. HYDR OIL CLR/CHG AIR CLR

11 13 4
5 6 7 8
13 11
4-20
SHEET 1
BI006813

9 11 12 13
16
13 12 11 9
8 6
12 11 10 14
15
3
4-20
SHEET 2
BI006813


431346 ENGINE RADIATOR/SYS. HYDR OIL CLR/CHG AIR
CLR
1 1 EA V011735 RADIATOR ASSEMBLY, ENGINE 4-20A
2 1 EA V011736 COOLER ASSEMBLY, SYSTEM HYDRAULIC OIL 4-20B
3 1 EA V013288 CHARGE AIR (AFTERCOOLER) ASSEMBLY 4-20C
5 6 EA V002473 WASHER, FLAT
7 6 EA 5973 NUT, HEX - GR5 (1/2-13UNC)
11 53 EA 5991 NUT, HEX - GR5 (3/8-16UNC)
14 1 EA V007044 GUARD, CORE
16 1 EA 1691012 GUARD, FAN - STANDARD
17 1 EA 1691013 MOUNT, MOTOR - BOLT-ON
1 EA V003816 TOOL, TUBING BREAKER (Not included with assy

423177)
1 EA V003817 TOOL, TUBING INSTALLATION (Not included with assy
423177)
1 EA V003386 TOOL,TUBING INSTALLATION (Not included with assy
423177)
4-20
SHEET 3
BI006813
RADIATOR ASSEMBLY, ENGINE

2 13
12
5 1
3
14 8
7 11 10 16
9
6 15
4-20A
SHEET 1
BI006813
RADIATOR ASSEMBLY, ENGINE


V011735 RADIATOR ASSEMBLY, ENGINE
1 1 EA V011738 FRAME, RADIATOR
2 1 EA 401113 SIGHT GLASS
3 3 EA ---------- PLUG, SQUARE HEAD
5 1 EA V007049 CAP, PRESSURE
6 234 EA V011739 SEAL, RUBBER - LOCKING GROOVE
7 234 EA V011740 SEAL, RUBBER
8 234 EA V007052 TUBES, L-FIN - ITS
10 8 EA 56006 FLAT WASHER
12 1 EA V007050 HOSE, OVERFLOW
13 3 EA 86432 CLIP, HOSE
14 1 EA V007055 FELT, AIR BAFFLE - TOP
15 1 EA V007056 FELT, AIR BAFFLE - BOTTOM
16 8 EA V007057 NUT, FLANGE LOCK - ZINC
4-20A
SHEET 2
BI006813
COOLER ASSEMBLY, SYSTEM HYDRAULIC OIL

2
3
4
3
19 9
1
18
12
5 10 9
7 13 6
14 8
17
11 16 10
15
4-20B
SHEET 1
BI006813


V011736 COOLER ASSEMBLY, SYSTEM HYDRAULIC OIL
1 1 EA V011743 FRAME, OIL COOLER
2 184 EA V007051 SEAL, CSC
3 276 EA 86445 WASHER, CUPPED
4 92 EA 86444 RETAINER, TUBE
5 90 EA V007053 TUBE, ALUMINUM
7 1 EA V007045 BAR, TUBE STABILIZER
9 6 EA 6002 LOCK WASHER (5/16, SPRING)
11 4 EA V000764 NUT, HEX
12 8 EA 86446 STABILIZER, TUBE
13 4 EA 86447 STABILIZER, TUBE - CENTER
14 2 EA V007047 ROD, X-BRACE
15 2 EA V000761 CLAMP, X-BRACE
17 12 EA V000765 NUT, HEX
19 2 EA 6001 NUT, HEX - GR5 (5/16-18UNC)
4-20B
SHEET 2
BI006813

10 12 11
6 7 8
3
2 4
4-20C
SHEET 1
BI006813


V013288 CHARGE AIR (AFTERCOOLER) ASSEMBLY
1 1 EA V013289 FRAME, CHARGE AIR (AFTERCOOLER) ASSEMBLY
2 86 EA V011745 SEAL, CAC
3 43 EA V011746 TUBE, ALUMINUM - SPECIAL
6 8 EA V011749 O-RING SEAL, VITON
7 8 EA V011750 FLAT WASHER, STAINLESS STEEL
8 8 EA V011751 SOCKET HEAD SCREW, STAINLESS STEEL
9 1 EA V013291 TUBE RETAINER
4-20C
SHEET 2
BI006813
MOTOR, FAN
3 28
4
1
27
18 2
17
21
20
19
15
16
14
23
22
24
25
5 26
12 13
13 12
7
8 10
9
11
4-21
SHEET 1
BI006813
MOTOR, FAN

419480 MOTOR, FAN
1 1 EA V009359 HOUSING ASSEMBLY, BARREL
2 1 EA V009360 PLATE, VALVE
5 1 EA V009361 HOUSING, BEARING
6 1 EA V009362 O-RING
7 1 EA V009363 O-RING
8 1 EA V009364 O-RING
9 1 EA V009365 CARRIER, SEAL
10 1 EA V009366 SEAL, SHAFT
14 1 EA V009367 SHAFT
15 1 EA V007432 PIN, GUIDE
16 1 EA V009368 KEY, FLAT
17 1 EA V009369 BARREL, CYLINDER
18 2 EA V009387 BEARING, NEEDLE
19 1 EA V007435 SUPPORT, BARREL
20 7 EA V009370 PISTON ASSEMBLY
21 21 EA V009384 RING, PISTON
22 1 EA V009371 GEAR, RING
23 1 EA V009372 BEARING, TAPERED ROLLER
24 1 EA V009373 BEARING, CYLINDER
25 V009374 WASHER, SPACER (0,5) As Required
27 2 EA V009379 SHIM (0,2) As Required
4 EA V007451 CAPSCREW, HEX SOCKET
V009385 MOTOR VITON SEAL KIT (Includes Items 6, 7, 8 & 10)
V015443 MOTOR NITRILE SEAL KIT (Includes Items 6, 7, 8 & 10)
4-21
SHEET 2
BI006813

3
1
4-22
SHEET 1
BI006813


422098 VALVE ASSEMBLY, MOTOR - CHECK
1 1 EA V011224 BODY
2 1 EA V011225 VALVE, CHECK
1 EA V007096 Seal Kit, Cartridge
3 2 EA V011226 O-RING
4-22
SHEET 2
BI006813
THERMOSTATIC VALVE ASSEMBLY

1 2 3 4 5 6 7 8
4-23
SHEET 1
BI006813
THERMOSTATIC VALVE ASSEMBLY


419943 THERMOSTATIC VALVE ASSEMBLY
1 1 EA V009897 VALVE BODY
2 1 EA V009898 VALVE COVER
3 1 EA V009899 O-RING
4 1 EA V009900 SEAL, LIP
5 1 EA V009901 ELEMENT, 150 DEG F.
8 1 EA ------- NAMEPLATE
4-23
SHEET 2
BI006813
AIR CLEANER RAIN SHIELD ASSEMBLY - SRG29

4-24
SHEET 1
BI006813
AIR CLEANER RAIN SHIELD ASSEMBLY - SRG29


429698 AIR CLEANER RAIN SHIELD ASSEMBLY - SRG29
1 3 EA 429699 CUP, DUST - QUICK RELEASE - AIR CLEANER
2 1 EA 429700 SHIELD, RAIN - FRONT
3 1 EA 436239 SHIELD, RAIN - LH SIDE
4 1 EA 435127 SHIELD, RAIN - RH SIDE
5 3 EA 43622 VALVE, VACUATOR
4-24
SHEET 2
BI006813
AIR CLEANER INSTALLATION (COMPRESSOR)

8
1
4 11 12
2
10 6 7 8
10
3 10
10
5 6
3
2 9 15
16
13
14
4-25
SHEET 1
BI006813
AIR CLEANER INSTALLATION (COMPRESSOR)


440865 AIR CLEANER INSTALLATION (COMPRESSOR)
1 1 EA 75549 AIR CLEANER ASSEMBLY (SRG20) 4-10
2 1 EA 402735 TUBE. ROUND - 8" - 25 1/2L
3 1 EA 402734 TUBE. ROUND - 8" - 16"L
4 1 EA 98020 TUBE, ROUND - 8" - 11L
5 1 EA 95707 HOSE, HUMP - STRAIGHT - 8"
7 1 EA 47972 REDUCER, HUMP
8 2 EA 411834 CLAMP, TUBING (10.5- 10.91)
9 1 EA 423670 BRACKET, SUPPORT - COMP. - AIR CLEANER
10 2 EA 43771 ELBOW, RUBBER
13 2 EA 4062860 BRACKET, MOUNT - AIR CLEANER SUPPORT
4-25
SHEET 2
BI006813
COMPRESSOR/AIR RECEIVER PIPING (2000/100)

ASSEMBLY T104427 REVISION E
19 45 46 40 41
42 43
18
11 12
20 3 4 5 6
19
1 11 12
2 6 9 10
33
13 14
22
19 45
31 32 28 31 32 28
17
29 30 29 30
9
57 56 30 85 31 10
86 32
28
29
4-26
SHEET 1
BI006813

48 49
47 22 7
3
2 6 9 10
11 12
1
3
4
5
9 87 10 6
36
37 44 34 37
4-26
SHEET 2
BI006813

75 77 76 61
74 75 77 60 84
60 84
73
52
70 71 64
66 67 68 69 70 62
70 63 62
65
52
90
59 61 63 80
62 81 82 51 53
60
59 83 54 55 88
38
52
69
38 38
70
58 50 52 38 65
89
12
27
27
4-26
SHEET 3
BI006813

4-26
SHEET 4
BI006813

4-26
SHEET 5
BI006813


T104427 COMPRESSOR / AIR RECEIVER PIPING (2000/100)
1 1 EA 423205 HOSE, STAINLESS - 90 DEG FLANGE
2 1 EA 421223 ADAPTER, FLANGE
3 1 EA 421222 FLANGE, SLIP-ON
6 2 EA 424683 GASKET, 4 INCH
7 1 EA 441749 GASKET, 6 INCH
13 1 EA 421540 FLANGE, MINIMUM PRESSURE VALVE
14 1 EA 319072 O-RING
16 1 EA 6161 PLUG, PIPE
17 1 EA 96224 MAIN AIR MANIFOLD ASSEMBLY 4-27
18 20 FT 40007 HOSE, AIR
19 4 EA 40031 CLAMP, HOSE
20 2 EA 40773 COUPLING
21 1 EA 401152 HYDRAULIC FILTER ASSEMBLY (COMPRESSOR) 4-39
22 1 EA 425182 BRACKET, RECEIVER PIPING
24 1 EA 86896 MOUNT, THERMAL BYPASS
28 20 EA 16862 FLANGE, SPLIT HALF
29 10 EA 16357 O-RING
33 1 EA 319784 ELBOW, PIPE STREET
36 1 EA 39870 ADAPTER, NUT HEX CAP NUT
39 1 EA T105887 COMPRESSOR / AIR RECEIVER HOSE PLUMBING 4-30
40 1 EA 424969 MOUNT, COMPRESSOR OIL STOP VALVE
41 1 EA 346201 U-BOLT (3/8-16UNC, 5.00L)
42 4 EA 5991 NUT, HEX - GR5 (3/8-16UNC)
46 16 FT 40007 HOSE, AIR
47 2 EA 5968 NUT, HEX - GR5 (1/4-20UNC)
49 1 EA 346134 U-BOLT (1/4-20UNC, 2.00L)
50 1 EA 425174 BRACKET, MANIFOLD
51 1 EA 305874 MANIFOLD, HYDRAULIC
4-26
SHEET 6
BI006813


53 4 EA 306240 ADAPTER, PLUG - EXTERNAL PIPE 6 MNPT
61 2 EA 47035 ADAPTER, STRAIGHT REDUCER
62 3 EA 56439 ADAPTER, NUT HEX CAP
65 1 EA 414625 ADAPTER, ORIFICE - DRILLED
67 1 EA 320452 ADAPTER, PIPE CROSS
68 1 EA 84892 ADAPTER, STRAIGHT - BULKHEAD
71 1 EA 6706 ELBOW, PIPE - 90 DEG
77 1 EA 8370 TEE, PIPE
80 1 EA 415113 ORIFICE, ADAPTER
81 1 EA 33327 ADAPTER, CROSS
85 1 EA 421539 FLANGE, REDUCER
86 1 EA 16379 O-RING
87 2 EA T104426 SPACER, MOUNTING - AIR TANK
90 1 EA 45946 GLASS, SIGHT - OIL RETURN
4-26
SHEET 7
BI006813
MAIN AIR MANIFOLD ASSEMBLY

10
9 4 9
3 5
7 2 2 1
6 6
8 8
9
9
7 4
5
2
8
1
6 3 6
11 12
1
11 12
10
4-27
SHEET 1
BI006813
MAIN AIR MANIFOLD ASSEMBLY


96224 MAIN AIR MANIFOLD ASSEMBLY
1 1 EA. 95878 MANIFOLD, MAIN AIR VALVE
2 2 EA. 31804 FITTING, HYD 90 DEG
3 1 EA. 95178 VALVE, BALL
4 1 EA. 439628 HYDRAULIC CYLINDER 4-28
EA 1525003 seal kit
5 1 EA. 96225 HANDLE, MAIN AIR MANIFOLD
6 2 EA. 36451 FITTING, BUSHING
10 1 EA. 402148 MOUNT - MAIN AIR MANIFOLD
11 2 EA. 6291 NUT, HEX (1/2-13UNC, ELASTIC STOP)
4-27
SHEET 2
BI006813
HYDRAULIC CYLINDER
4-28
SHEET 1
BI006813
HYDRAULIC CYLINDER

439628 HYDRAULIC CYLINDER
When ordering, please give complete nameplate data
1 1 EA V014656 ROD CLEVIS

1525003 seal kit
4-28
SHEET 2
BI006813
HYDRAULIC FILTER ASSEMBLY (COMPRESSOR)

4
5
4-29
SHEET 1
BI006813


401152 HYDRAULIC FILTER ASSEMBLY (COMPRESSOR)
1 1 EA. 53201 VISUAL SERVICE INDICATOR (THREADED TYPE)
2 1 EA. 16577 O-RING
3 2 EA. ---------- LOCKING SCREW
4 1 EA. V008632 CANNISTER ASSEMBLY
5 1 EA. 401857 FILTER ELEMENT
6 4 EA. V012559 VALVE, BYPASS W/STAINLESS STEEL BALLS
4-29
SHEET 2
BI006813
COMPRESSOR / AIR RECEIVER HOSE PLUMBING

ASSEMBLY T105887 REVISION -
17
17
17 23
24
14
7
19 21
11
15
13
9
16
15
22
10 18
25
2 12
6
1
4 5
3
4-30
SHEET 1
BI006813

20
20
20
4-30
SHEET 2
BI006813


T105887 COMPRESSOR / AIR RECEIVER HOSE PLUMBING
1 1 EA 425392-001 HOSE ASSEMBLY (JCAACP-32-40)
3 1 EA 425392 HOSE ASSEMBLY (JCAACP-32-104)
9 1 EA 414148 HOSE ASSEMBLY(JCAF310-08-204)
16 1 EA T104271 HOSE ASSEMBLY (JCAM2T-04-37)
18 1 EA T105479 HOSE ASSEMBLY (JCAM2T-04-31)
4-30
SHEET 3
BI006813
AIR COMPRESSOR W/ATTACHMENTS, 2000/125

1
9
5 13 14
8
6 7
12 11 10 4 8 9
2
1 3
15 4
4-31
SHEET 1
BI006813
AIR COMPRESSOR W/ATTACHMENTS, 2000/125


434359 AIR COMPRESSOR W/ATTACHMENTS, 2000/125
1 1 EA 431509 AIR COMPRESSOR PACKAGE SERVICE ITEMS 4-32
(2000/125)
2 1 EA 89097 TORSIONAL DRIVE COUPLING 4-40
3 1 EA 88226 BUSHING, TAPER LOCK
4 1 EA 423187 SUPPORT, COMPRESSOR MOUNT
5 2 EA 96977 SHIM
12 4 EA 37870 WASHER, BEVELED
15 2 EA 435682 COVER, ACCESS, COMPRESSOR ADAPTER
4-31
SHEET 2
BI006813
AIR COMPRESSOR PACKAGE SERVICE ITEMS (2000/100)

14 14
11
10
13
18
22 6 18
5
8 1b
1
10
17
6
20
16
9
15 12
4-32
SHEET 1
BI006813
AIR COMPRESSOR PACKAGE SERVICE ITEMS (2000/100)


431509 AIR COMPRESSOR PACKAGE SERVICE ITEMS
(2000/100)
1 1 EA V011368 COMPRESSOR AIR END
1 EA V011369 COMPRESSOR AIR END (REBUILT)
1 EA ------- Drive Coupling (See Air Compressor with Attachments
or Drivetrain Assembly - This Section)
1 EA 64978 Key (Torsional Drive Coupling) Not Shown
1 EA 68857 Shaft Seal Repair Kit (Not Shown)
1a 1 EA 45947 Orifice - .094
1b V013363 AIR COMPRESSOR PACKAGE PARTS LIST 4-33
(2000/100)
2 1 EA AIR INLET VALVE (8 INCH INLET) 4-33
4 1 EA ------- ORIFICE (SEE "Compressor/Air Receiver Piping")
5 1 EA OIL RETURN LINE FILTER 4-33
6 1 EA OIL RETURN SIGHT GLASS 4-33
7 1 EA 65627 SAFETY SWITCH (234-240 NC)
8 1 EA V011806 RECEIVER TANK ASSEMBLY, COMPRESSOR 4-34
9 1 EA V013365 GLOBE VALVE (OIL DRAIN)
10 1 EA 98791 REGULATOR (REDUCING)
1 EA 22468 Repair Kit (Regulator - Reducing)
11 1 EA 98792 REGULATOR (BACK PRESSURE)
1 EA 22467 Repair Kit, (Regulator - Back Pressure)
12 1 EA 99022 OIL STOP VALVE
22483 Repair Kit
13 1 EA 79013 SILENCER - 1/2
14 1 EA 49609 VALVE, 3-WAY (CAB)
15 1 EA 82218 THERMAL BYPASS VALVE
1 EA 22299 Thermal Valve Repair / Replacement Kit
16 1 EA ------- OIL COOLER ASSEMBLY - See "Cooler Assembly" 4-35
17 1 EA ------- HYDRAULIC FILTER ASSEMBLY - See "Compressor 4-39
/ Air Receiver Piping"
1 EA ------- Element Replacement (See "Compressor/Air Receiver
Piping")
19 1 EA V013369 GAUGE, OIL TEMPERATURE (2 INCH) Not Shown
20 1 EA 68864 GASKET - DISCHARGE
21 1 EA V011677 PIPE, COMPRESSOR DISCHARGE
22 1 EA 45648 INDICATOR (SEPARATOR MAINT.)
4-32
SHEET 2
BI006813
AIR COMPRESSOR PACKAGE PARTS LIST (2000/100)

15
23 6
18 24
11
19 12
18 21
14 8
17 9 21
2
16
1
20 7
22
10
13
4
25
3
5
4-33
SHEET 1
BI006813
AIR COMPRESSOR PACKAGE PARTS LIST (2000/100)


V013363 AIR COMPRESSOR PACKAGE PARTS LIST (2000/100)
1 1 EA. 68859 GASKET (AIR INLET) 1/16 THICK
2 1 EA. V012799 GASKET (AIR INLET) 1/32 THICK
3 1 EA V010982 TUBE, SHAFT SEAL DRAIN
4 ------- COMPRESSOR
5 1 EA V010983 ADAPTER
6 1 EA. V011309 AIR INLET VALVE (8 INCH INLET)
7 1 EA 402387 ADAPTER, COMPRESSOR INLET
8 1 EA 44624 OIL RETURN LINE FILTER
63199 Screen (Return Line Filter)
9 1 EA. 45947 Orifice - .094
10 1 EA V004161 SWITCH
11 1 EA ------- PLUG, CAP - PLASTIC
12 1 EA. 45946 OIL RETURN SIGHT GLASS
13 12 EA ------- CAPSCREW, FERRY
14 2 EA V010979 STUD, THREADED
15 6 EA ------- CAPSCREW, HEX HEAD
16 1 EA V010978 ELBOW, PIPE - 90 DEG
17 12 EA V010971 CAPSCREW, FERRY
18 8 EA ------- WASHER
19 2 EA ------- NUT, HEX
20 5 EA ------- CAPSCREW, HEX HEAD
21 2 EA V010976 NIPPLE, PIPE
22 5 EA ------- WASHER
23 1 EA ------- PLUG, PIPE
24 1 EA V004191 CONNECTOR
4-33
SHEET 2
BI006813
RECEIVER TANK ASSEMBLY, COMPRESSOR

62
38 33
53 46 48
40 5 35
16 43
12 20
41 4
38
40 32 46
40 55 19
56
42 1 15
50
54
51
6
18
7 44
11
17
9
10 8
68
49
65 61
56
52
14
29
58
24
27 63 45
37
64
13 40
22
2
22
21
68 3
4-34
SHEET 1
BI006813

66
28 33 66
39 25
39 34
62
34
66
47 66 36
59
60
25 39
30
23
23
66
34
66 56
57
34
26 31
4-34
SHEET 2
BI006813


V011806 RECEIVER TANK ASSEMBLY, COMPRESSOR
2 2 EA V010562 PLUG, SIGHT GLASS
3 1 EA V010563 FLANGE KIT
4 1 EA V010564 CONNECTOR, TUBE
5 1 EA V010565 FLANGE, SPLIT
6 2 EA V010566 FILTER ASSEMBLY (GENISIS FILTER)
7 1 EA V010567 ORIFICE, PLUG BRASS
8 1 EA V010568 ORIFICE, PLUG BRASS
9 2 EA V010569 SIGHTGLASS
10 1 EA V010571 ELEMENT KIT, PRIMARY
11 1 EA V010570 ELEMENT KIT, SECONDARY
12 1 EA V010572 BOOM, LID LIFTING
13 1 EA V010573 TANK, OIL SEPARATOR
14 1 EA V010574 VALVE, SAFETY RELIEF
15 1 EA V010576 SUPPORT, OIL RETURN SIGHTGLASS
16 1 EA V010577 VALVE, MINIMUM PRESSURE
1 EA V010596 Minimum Pressure Valve repair Kit
17 1 EA V010578 TUBE, OIL RETURN
18 1 EA V010579 TUBE, OIL RETURN
19 1 EA V010580 TUBE, RETURN
20 1 EA V010581 TUBE, RETURN
21 1 EA V010582 ADAPTER, 2 1/2" TO 2"
22 2 EA 44753 PLUG
1 EA PLUG 45639 O-RING, PLUG
23 2 EA 79013 SILENCER, AIR
24 1 EA 45648 INDICATOR, SEPARATOR MAINTENANCE
25 2 EA 98793 VALVE, 2-WAY (RUNNING BLOWDOWN) - N.C.
1 EA VALVE 22372 Repair Kit, 2-way valve
26 1 EA 49615 VALVE, SHUTDOWN/BLOWDOWN (N.O.)
1 EA 22100 Repair Kit, Shutdown/blowdown valve
28 1 EA ------- HOSE ASSEMBLY
29 1 EA V010584 HOSE ASSEMBLY
30 1 EA ------- HOSE ASSEMBLY
31 1 EA V003187 ORIFICE, .187
32 1 EA ------- UNION, PIPE-BRS SEAT 1 150 LB
33 2 EA ------- CROSS, PIPE 1" 300 LB
34 4 EA ------- ELBOW, PIPE - 90 DEG - 1/2" 300 LB
35 1 EA ------- ELBOW, PIPE - 90 DEG - 1" 300 LB
36 1 EA ------- TEE, PIPE 300 LB 1/2
37 1 EA ------- BUSHING, REDUCER - STL - 1/4 x 1/8
38 2 EA ------- BUSHING, REDUCER - STL - 1 x 1/4
39 3 EA ------- BUSHING, REDUCER - STL 1 x 1/2
40 4 EA ------- PLUG, PIPE - 1/4" 3000 LB STL
43 2 EA ------- ELBOW, TUBE UNION - 1/4
44 1 EA ------- CONN, TUBE STR THD 1/4 x 7/16
45 1 EA ------- NIPPLE, PIPE-XS 1/8 x 1 1/2
4-34
SHEET 3
BI006813


46 2 EA ------- NIPPLE, PIPE-XS 1 x CL
47 1 EA ------- NIPPLE, PIPE-XS 1 x 2 1/2
48 1 EA ------- NIPPLE, PIPE-XS 1 x 5
49 1 EA ------- NUT, HEX UNF IN 3/4-10
50 4 EA ------- NUT, HEX PLTD 5/8-11
51 1 EA V010585 O-RING, VITON
52 1 EA ------- CAPSCREW, HEX - GR5 (3/4-10 x 2 1/2)
53 2 EA ------- CAPSCREW, HEX - GR5 (1/2-13 x 2 3/4)
54 4 EA ------- WASHER, SPR LOCK REG PLTD 5/8
55 4 EA ------- STUD, THRD 5/8-11 x 3
56 3 EA V010975 CONN, 37 FL/MPT PLTD 1/4 x 1/4
57 1 EA ------- CONN, 37 FL/MPT PLTD 1/2 x 1/2
58 1 EA V014193 ELBOW, 37FL 90M 1/4 x 1/8
59 1 EA V004195 ELBOW, 90M 1/4 X 1/4
60 1 EA ------- ELBOW, 37FL 90M 1/2 x 1/2
61 1 EA ------- ELBOW, PIPE 90M/F 1/4 /X 1/4
62 2 EA ------- TEE, 37FL M RN 1/4 x 1/4
63 1 EA ------- ELBOW, PIPE 90 DEG PLT 2"
64 1 EA ------- NIPPLE, PIPE-XS PLT 2 x CL
65 1 EA ------- COUPLING, PIPE 1/4 300 LB PLT
66 7 EA ------- NIPPLE, PIPE-HX PLTD 1/2 x 1/2
67 1 EA ------- TEE, MALE PIPE BRASS 1/4
68 1 EA ------- CONN, 90D STR x JIC 1 1/16 x 1 1/16
4-34
SHEET 4
BI006813
COOLER ASSEMBLY
1
2
3
27
19 23 20 21 19 23
23 19 12
6 20 21 24
8
11
15 18 26 22 24
19 24
23 21 20 19
4-35
SHEET 1
BI006813
COOLER ASSEMBLY
13 14 17 16 15
4-35
SHEET 2
BI006813
COOLER ASSEMBLY
4-35
SHEET 3
BI006813
COOLER ASSEMBLY

431343 COOLER ASSEMBLY
1 1 EA. V013315 COOLER ASSEMBLY, COMPRESSOR OIL 4-36
2 1 EA. V013296 ENGINE RADIATOR 4-37
3 1 EA. V013323 COOLER ASSEMBLY, SYSTEM HYDRAULIC OIL 4-38
5 1 EA V013326 MOUNT, MOTOR
6 2 EA. V013327 GUARD, FAN - STANDARD
7 1 EA. V013328 GUARD, CORE
8 2 EA. V002427 COVER
9 2 EA. V013329 COVER
13 2 EA. V009932 X-BRACE ROD
14 2 EA. V013332 X-BRACE CLAMP
15 32 EA. V000766 WASHER, FLAT
16 4 EA. V000764 NUT, HEX, SELF LOCKING
19 99 EA. 56006 WASHER, FLAT
21 54 EA. 5991 NUT, HEX
22 8 EA. 5973 NUT, HEX
27 12 EA. V000765 NUT, HEX
28 2 EA. ---------- CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.750L)
1 EA. V003816 TOOL, BREAKER - TUBING (Not included with assy
406428)
1 EA. V003817 TOOL, INSTALLATION - TUBING (Not included with
assy 406428)
1 EA. V003386 TOOL, INSTALLATION - TUBING (Not included with
assy 406428)
4-35
SHEET 4
BI006813

ASSEMBLY V013315 REVISION B
6
1
13 5 14
11 12
4
7
9
10
4-36
SHEET 1
BI006813

4-36
SHEET 2
BI006813


V013315 COOLER ASSEMBLY, COMPRESSOR OIL
4 460 EA V009927 WASHER, CUPPED
5 8 EA V007057 NUT, FLANGE LOCK (3/8-16UNC, ZINC)
6 920 EA 86441 SEAL, RUBBER
7 1380 EA 401124 TUBE, ITS
11 4 EA 6001 NUT, HEX - GR5 (5/16-18)
12 4 EA V000766 WASHER, FLAT (5/16)
13 8 EA V013318 WASHER, FLAT (3/8)
15 4 EA ------- RIVET, LARGE HEAD - STAINLESS STEEL
4-36
SHEET 3
BI006813
ENGINE RADIATOR
8 9
10
1
14
15 7
18 17
12
13
5 6
11
15 19 16 3
4-37
SHEET 1
BI006813
ENGINE RADIATOR
4-37
SHEET 2
BI006813
ENGINE RADIATOR

V013296 ENGINE RADIATOR
1 1 EA V013319 FRAME, RADIATOR
5 1 EA V013321 HOSE
6 2 EA V013322 CLAMP, HOSE - WORM DRIVE
7 2 EA V000768 CLAMP, HOSE
8 1 EA 86443 CAP
9 1 EA 401113 SIGHT GLASS
10 1 EA V009915 FELT, AIR BAFFLE - TOP
12 247 EA V010270 TUBES, L-FIN - ITS
13 247 EA 86436 SEAL, RUBBER - LOCKING GROOVE
14 247 EA 86441 SEAL, RUBBER
15 10 EA 42570 CAPSCREW, HEX HEAD - GR5 (3/8-16, 1.000L)
16 8 EA V013318 WASHER, FLAT, MED THICK
17 2 EA 5989 WASHER, LOCK, MED THICK
18 2 EA 5991 NUT, HEX - GR5 (3/8-16)
19 8 EA V007057 NUT, FLANGE LOCK (3/8-16UNC, ZINC)
20 4 EA ---------- RIVET, LARGE HEAD (1/8 X 3/8, STAINLESS STEEL)
4-37
SHEET 3
BI006813

ASSEMBLY V013323 REVISION A
2 12 13 13 14
4
3 5
10
11
4-38
SHEET 1
BI006813

ASSEMBLY V013323 REVISION A

V013323 COOLER ASSEMBLY, SYSTEM HYDRAULIC OIL
4 5 EA 86446 STABILIZER, TUBE
5 3 EA 86447 STABILIZER, TUBE - CENTER
8 108 EA V007051 SEAL, CSC
9 162 EA 86445 WASHER, CUPPED
10 54 EA 86444 RETAINER, TUBE
12 2 EA 6001 NUT, HEX - GR5 (5/16-18UNC)
14 4 EA 6093 CAPSCREW, HEX HEAD - GR5 (5/16-18, 0.750L)
15 4 EA ------ RIVET, LARGE HEAD (1/8 X 3/8, STAINLESS STEEL)
4-38
SHEET 2
BI006813

4
5
4-39
SHEET 1
BI006813


401152 HYDRAULIC FILTER ASSEMBLY (COMPRESSOR)
2 1 EA. 16577 O-RING
3 2 EA. ---------- LOCKING SCREW
4 1 EA. V008632 CANNISTER ASSEMBLY
6 4 EA. V012559 VALVE, BYPASS W/STAINLESS STEEL BALLS
4-39
SHEET 2
BI006813
TORSIONAL DRIVE COUPLING

4-40
SHEET 1
BI006813
TORSIONAL DRIVE COUPLING


89097 TORSIONAL DRIVE COUPLING
1 1 EA. 89422 RUBBER ELEMENT
2 1 EA. 95090 FLANGE
4-40
SHEET 2
BI006813
PUMP DRIVE ASSEMBLY

19 3 11 5 42 29 36 42
5 29 36
10 40 46
20
33 20
29 36 29 4
32 29 36
11 40 46
23 10
31 5 5 3 9
9 10
20 9 10
20 1 25
39 41
25 39 41
1
8 7
35 28
10 50
7 21 21 43
29 43
24
8 24 20 7 8
36
21 27
46 6 20
6 30 37 56
2
35 28
38
34 15 30 37
56
21 7 8
57 22 26
15 34 58
2 22
44
7 8 65 26
12 13 17 18 16
45 14
44 27 30
20
37 40 26
2 61
22 48
22 26 30 37 26
47 44 59
22 30 37
22 26 60
49 16
26 14
14
4-41
SHEET 1
BI006813
PUMP DRIVE ASSEMBLY

50 51 52 53
1
22 37
4
26 30
16 29
49
22 25 9 13
7
22 26 26 21 10
8
45
47
30 37 26
22 26 22
30 37
16
14
49 54 55
38 49
63 45 45
22 26
44 22 26
44
22
47 47
26
64 54
49
62
49
4-41
SHEET 2
BI006813
PUMP DRIVE ASSEMBLY


439620 PUMP DRIVE ASSEMBLY
1 1 EA 421997 PUMP DRIVE GEARBOX (4 PAD) 4-42
2 2 EA 1493882 VARIABLE DISPLACEMENT PUMP
3 1 EA 421077 PUMP, GEAR - FAN 4-48
4 1 EA 414277 PUMP, DUST COLLECTOR/WATER INJECTION 4-49
5 2 EA 416962 VALVE, RELIEF
V004942 cartridge seal kit
6 1 EA 435452 MAIN PUMP - OPEN LOOP 4-50
2.000L)
11 1 EA 422458 ADAPTER, HEX SOCKET
12 1 EA 437877 ADAPTER, PUMP - 3"
13 1 EA 437878 ADAPTER, PUMP - 3 1/2" TO 3"
15 1 EA 421343 FLANGE, SPLIT
16 2 EA 439639 ADAPTER, MODIFIED - 90 DEG
17 2 EA 16584 O-RING
18 4 EA 437892 CAPSCREW, SOCKET HEAD
19 1 KIT 419972 KIT, FLANGE
21 3 EA 56488 GASKET, PUMP - ROTARY/PROPEL
23 2 EA 16379 O-RING
25 2 EA 58426 GASKET, B - FLANGE - PUMP
26 12 EA 56439 ADAPTER, NUT HEX CAP
28 4 EA 6002 WASHER, LOCK (5/16)
31 2 EA 420487 ADAPTER, 90 DEG.
32 4 EA 33477 FLANGE, SPLIT
34 1 EA 421339 ADAPTER, MAIN PUMP TO HYD. MANIFOLD
36 12 EA 510093 CAPSCREW - GR8 (1/2-13UNC, 5.500L)
38 2 EA 435483 ADAPTER, SPLINE - GEAR BOX
42 1 EA 38061 ADAPTER, PLUG - STRAIGHT
43 2 EA 58495 HYDRAULIC FILTER ASSEMBLY (CHARGE) 4-51
44 2 EA 438004 HYDRAULIC CHARGE VALVE 4-52
45 4 EA 39465 ADAPTER, PLUG - STRAIGHT
4-41
SHEET 3
BI006813
PUMP DRIVE ASSEMBLY


50 1 EA 56385 FILTER, AIR - W/PRESSURE VACUUM VALVE
51 1 EA 6751 ELBOW, PIPE
V004939 cartridge
62 1 EA 438977 VALVE, RELIEF - PILOT OPERATED
64 1 EA 1516407 ADAPTER, STRAIGHT - SWIVEL
4-41
SHEET 4
BI006813
PUMP DRIVE GEARBOX (4 PAD)

16 12
17 11
15
10
28
14 15
7 8
31 29 13
14 2 9
30
20 4
19 18 21
26 22 24
1 6 3
23 27 27 5
7 8 9
2
25 27 25 27
4-42
SHEET 1
BI006813
PUMP DRIVE GEARBOX (4 PAD)


421997 PUMP DRIVE GEARBOX (4 PAD)
1 1 EA V009581 HOUSING ASSEMBLY (4 PAD)
2 1 EA V009582 GASKET, HOUSING
3 1 EA V009583 TROUGH, OIL
4 2 EA 20998 CAPSCREW
5 3 EA V009584 GEAR, 30T
6 6 EA 21443 BEARING
7 24 EA V009585 CAPSCREW
8 24 EA V004359 NUT, HEX
9 24 EA 99448 WASHER, LOCK
10 1 EA V009586 ELBOW, 90 DEG
11 1 EA V009587 BUSHING, REDUCING
12 1 EA V009588 BREATHER, 0 PSI
13 1 EA V000415 PLUG, MAGNETIC
14 3 EA 99435 PLUG, PIPE
15 2 EA V000416 PLUG, PIPE
16 1 EA ------ PLATE, IDENTIFICATION
17 2 EA ------ SCREW, DRIVE
18 1 EA V011215 LINESHAFT ASSEMBLY, INPUT (GEARBOX) 4-43
19 1 EA V009590 ADAPTER, SAE C
20 1 EA V009591 RING, ADAPTER
21 1 EA V009592 ADAPTER, PUMP - SAE B
22 1 EA V009593 O-RING
23 1 EA V009594 DRIVE SHAFT C, 19T-8/16P M
24 1 EA V009595 SLEEVE, ADAPTER
25 2 EA V009596 DRIVE SHAFT D/E, 19T-8/16P EXT
26 1 EA V009597 O-RING
27 4 EA V009598 O-RING
28 2 EA V009599 PIN, DOWEL
29 1 EA V009600 COVER PLATE
30 1 EA 20480 O-RING
32 1 EA V015127 DIPSTICK TUBE (not shown)
33 1 EA V015128 DIPSTICK (not shown)
4-42
SHEET 2
BI006813
LINESHAFT ASSEMBLY, INPUT (GEARBOX)

5 2 7 4
8 3
4-43
SHEET 1
BI006813
LINESHAFT ASSEMBLY, INPUT (GEARBOX)


V011215 LINESHAFT ASSEMBLY, INPUT (GEARBOX)
1 1 EA 421114 SHAFT, FLANGED
4 1 EA 30169 O-RING
5 1 EA V004038 RING, RETAINING - INTERNAL
6 1 EA V011216 RING, RETAINING - EXTERNAL
9 1 EA V011219 SEAL, OIL
4-43
SHEET 2
BI006813
HIGH PRESSURE END FLANGE PLUGS AND VALVES SPARE PARTS LIST
2
2 3 3
3
10
2 3
6 10
5 4
3
8 2
9 7
7
4
5
6
9
8
4-44
SHEET 1
BI006813
HIGH PRESSURE END FLANGE PLUGS AND VALVES SPARE PARTS LIST

PLEASE INCLUDE THE SERIAL NUMBER OF THE PUMP WHEN ORDERING PARTS
TO ENSURE CORRECT ITEMS ARE PURCHASED
V014508 HIGH PRESSURE END FLANGE PLUGS AND VALVES SPARE PARTS
LIST
2 5 EA V014509 PLUG W/O-RING
3 5 EA V014510 O-RING
4 2 EA V014511 O-RING
5 2 EA V014512 O-RING
6 2 EA V014513 HIGH PRESSURE RELIEF VALVE
7 2 EA V014514 MAKE UP CHECK
9 2 EA V014516 O-RING
10 2 EA V014517 HEX HEAD PLUG
4-44
SHEET 2
BI006813
CONTROL ASSEMBLY
12 10
11 7
3 6 8
2
3
9
2
1
4 5
4-45
SHEET 1
BI006813
CONTROL ASSEMBLY

V014493 CONTROL ASSEMBLY

1 1 EA -------- CONTROL
3 2 EA V014495 TAPERED PIPE PLUG
4 1 EA V014496 O-RING
5 8 EA V014497 O-RING
6 2 EA V014498 O-RING
7 2 EA V014499 PROPORTIONAL SOLENOID - 24V DIN
8 -------- CONNECTOR GASKET (comes with connector)
9 1 EA 402620 CONNECTOR, LIGHTED
10 8 EA V014616 CAPSCREW, SOCKET HEAD - M4x50
11 2 EA V014615 CAPSCREW, SOCKET HEAD - M8 x30
12 2 EA V014614 CAPSCREW, SOCKET HEAD - M8 x40
4-45
SHEET 2
BI006813
FILTER ELIMINATION BLOCK SPARE PARTS LIST

4
3 7
2
1
4-46
SHEET 1
BI006813
FILTER ELIMINATION BLOCK SPARE PARTS LIST


V014507 FILTER ELIMINATION BLOCK SPARE PARTS LIST

1 4 EA -------- CAPSCREW, SOCKET HEAD M8x40
2 1 EA V014500 FILTER ELIMINATION BLOCK FLANGE
3 2 EA V014501 O-RING
4 1 EA V014502 O-RING
5 1 EA V014503 O-RING
6 1 EA V014504 O-RING
8 1 EA V014506 CAVITY PLUG
4-46
SHEET 2
BI006813
CHARGE/PILOT PUMP SPARE PARTS LIST

4
3
2
6 7
4-47
SHEET 1
BI006813
CHARGE/PILOT PUMP SPARE PARTS LIST


V014518 CHARGE/PILOT PUMP SPARE PARTS LIST

1 1 EA V014519 O-RING
2 1 EA V014520 INTERMEDIATE FLANGE
3 1 EA V014521 O-RING
4 1 EA V014522 COUPLING
5 1 EA V014523 GEAR PUMP
7 2 EA -------- CAPSCREW, SOCKET HEAD
4-47
SHEET 2
BI006813
PUMP, GEAR - FAN

7
5
4
9
13
3 6
2
1
7
8
10
6
11
12 10
11
16
10
10
11 8
7
11
15
14
20
19
5 18
6
7
8 17
4-48
SHEET 1
BI006813
PUMP, GEAR - FAN


421077 PUMP, GEAR - FAN
1 1 EA 63004 RING, SNAP
2 1 EA V009937 BEARING, OUTBOARD
3 1 EA V009938 SEAL
4 1 EA V010329 COVER, SHAFT END
5 1 EA V004209 PLUG
7 4 EA V009940 SEAL, CHANNEL
4 EA V009941 SEAL, CHANNEL
8 4 EA V009942 PLATE, THRUST
9 1 EA V010330 INTEGRAL DRIVE SHAFT & GEAR SET
10 4 EA V009944 SEAL, GASKET
11 16 EA V009945 PIN, DOWEL
12 1 EA V010331 HOUSING, GEAR
13 1 EA V010332 CARRIER, BEARING
14 1 EA V010333 SHAFT, CONNECTING
15 1 EA V010334 GEAR SET, MATCHED
16 1 EA V010335 HOUSING, GEAR
17 1 EA V010336 COVER, PORT END
18 4 EA ------- STUD OR CAPSCREW
19 4 EA 18677 WASHER
20 4 EA ------- NUT
V006789 SEAL KIT (Includes items 7 & 10)
4-48
SHEET 2
BI006813
PUMP, DUST COLLECTOR/WATER INJECTION

7
5
4
9
3
6
1
2 20
5 19
18
7
8 17
12
6
10
11
4-49
SHEET 1
BI006813
PUMP, DUST COLLECTOR/WATER INJECTION


414277 PUMP, DUST COLLECTOR/WATER INJECTION
1 1 EA. 35818 SNAP RING
2 1 EA. V004207 OUTBOARD BEARING
3 1 EA. 18669 SEAL
4 1 EA. V004208 SHAFT END COVER
5 1 EA. V004209 PLUG
6 4 EA. V008634 BUSHINGS
7 2 EA. V004210 CHANNEL SEAL
2 EA. V004211 CHANNEL SEAL
8 1 EA. V004212 THRUST PLATES
9 1 EA. V007347 INTEGRAL DRIVE SHAFT AND GEAR SET
10 2 EA. V004213 GASKET SEAL
11 4 EA. V004214 DOWEL PINS
12 1 EA. GEAR HOUSING
17 1 EA V004217 PORT END COVER
18 1 EA. STUDS OR CAP SCREWS
19 1 EA. WASHERS
20 1 EA. NUTS
1 EA. V007354 SEAL KIT, PUMP (Includes items 3, 7 & 10)
4-49
SHEET 2
BI006813
MAIN PUMP - OPEN LOOP

9
8
4
22
3
2 19
1 6 21
5 20
16
14
13 19
12
18
11 17
15 36
10
35
14
12
11
35
33 34
32
30
29
28
27
26
25
24
23
4-50
SHEET 1
BI006813
MAIN PUMP - OPEN LOOP


435452 MAIN PUMP - OPEN LOOP

1 1 EA V014341 RING, RETAINING - 80 X 2.5
2 1 EA V014342 RING, SUPPORT - METAL
3 1 EA V014343 SHAFT SEAL
4 1 EA ------ HOUSING
6 1 EA V014360 replacement o-ring
8 1 EA ------ RACE
9 1 EA ------ TAPERED ROLLER BEARING
10 1 EA ------ DRIVE SHAFT
11 2 EA ------ PIN
12 2 EA ------ SLIDING BEARING
13 1 EA ------ CRADLE
14 3 EA ------ BUSH
15 9 EA ------ PISTON ASSEMBLY
16 1 EA ------ PULL BACK PLATE
17 EA ------ SPACER PLATE
18 1 EA ------ HOLDING PLATE
19 4 EA ------ SCREW, SOCKET HEAD
20 EA ------ SPACER PLATE
21 1 EA ------ HOLDING PLATE
22 1 EA ------ CYLINDER BLOCK ASSEMBLY
23 1 EA ------ WASHER
24 1 EA ------ SPRING, COMPRESSION
25 1 EA ------ WASHER
26 1 EA ------ BUSH
27 1 EA ------ RING SEAL
28 1 EA ------ RING SEAL
29 EA ------ BUSH
30 1 EA ------ SNAP RING
32 1 EA ------ ROLLER BEARING
33 EA ------ SHIM (OPTIONAL)
34 1 EA ------ PORT PLATE
35 2 EA ------ CYLINDRICAL PIN
36 1 EA ------ O-RING
1 EA V014345 LP CONTROL ASSEMBLY
REF V014546 HIGH PRESSURE END FLANGE PLUG AND DISPLACEMENT STOP
SCREWS SPART PARTS LIST
REF V014552 THRU DRIVE AND RELATED PARTS SPARE PARTS LIST
1 KIT V014344 SEAL KIT FOR 435452
4-50
SHEET 2
BI006813
HYDRAULIC FILTER ASSEMBLY (CHARGE)

1 2
3
4-51
SHEET 1
BI006813
HYDRAULIC FILTER ASSEMBLY (CHARGE)


58495 HYDRAULIC FILTER ASSEMBLY (CHARGE)
2 1 EA. PLUG
3 1 EA. 42399 O-RING
4 1 EA. 64695 O-RING
5 1 EA. V011135 FILTER ELEMENT (SEE NOTE)
6 1 KIT 22312 SEAL KIT (REPAIR 1 FILTER ASSEMBLY)
NOTE: Part number V011135, coreless element, comes as part of

conversion kit part number V011133.
Kit is designed so the metal core is a separate part that remains in the
filter housing after initial conversion
to coreless design. Therefore, only the coreless element needs to be
replaced. Kit V011133 replaces 40983.
For metal core only, part number is V011137.
4-51
SHEET 2
BI006813
HYDRAULIC CHARGE VALVE

4-52
SHEET 1
BI006813
HYDRAULIC CHARGE VALVE


438004 HYDRAULIC CHARGE VALVE
1 1 EA ------- MANIFOLD ASSEMBLY
2 2 EA V011225 CHECK VALVE
3 1 EA 344008 VALVE CARTRIDGE
4-52
SHEET 2
BI006813
MUFFLER ASSEMBLY
1 5 7 19 2 3
17
18
18
17
15
1 5 7 19 2 3
4-53
SHEET 1
BI006813
MUFFLER ASSEMBLY
4 8 9 10 11
2 1
5
7
19 16
12 13 14
17
17
12 13 14
5 7 19
3 2 1
4 8 9 10 11
4-53
SHEET 2
BI006813
MUFFLER ASSEMBLY

436523 MUFFLER ASSEMBLY
1 2 EA 416052 MUFFLER
2 2 EA 421143 EXHAUST OUTLET
3 2 EA 416190 CAP, RAIN - 6"
4 4 EA 416333 BRACKET, MOUNTING - MUFFLER
7 32 EA 319562 NUT, LOCK - GR5 (3/4-10UNC)
11 8 EA 69318 WASHER, BEVEL (3/8)
12 8 FT 416197 TUBE, EXHAUST - FLEX
13 4 EA 416191 CLAMP, FLEX - 6"
14 2 EA 431517 TAPE, FIBERGLASS - EXHAUST
15 1 EA 434048 EXHAUST INLET PIPE, (C27 COC MUFFLER)
16 1 EA 434050 EXHAUST INLET PIPE (C27 ENGINE MUFFLER
COOLER)
17 2 EA 434028 ADAPTER, ENGINE EXHAUST
18 2 EA 434400 EXHAUST ELBOW GROUP LIST 4-53A
19 4 EA 1674617 GASKET, FLANGE
4-53
SHEET 3
BI006813
EXHAUST ELBOW GROUP LIST


434400 EXHAUST ELBOW GROUP LIST
1 1 EA 434774 ELBOW, EXHAUST
2 1 EA 434775 CLAMP, ELBOW - EXHAUST
3 1 EA 434783 BOOT, EXHAUST
4-53A
SHEET 1
BI006813
AIR CLEANER RAIN SHIELD ASSEMBLY - SG20

5
3
4-54
SHEET 1
BI006813
AIR CLEANER RAIN SHIELD ASSEMBLY - SG20


429697 AIR CLEANER RAIN SHIELD ASSEMBLY - SG20
1 1 EA 429699 CUP, DUST - QUICK RELEASE
2 1 EA 429701 SHIELD, RAIN - FRONT
3 1 EA 436239 SHIELD, RAIN - LH SIDE
4 1 EA 435127 SHIELD, RAIN - RH SIDE
5 1 EA 43622 VALVE, VACUATOR
4-54
SHEET 2
BI006813
SECTION 5 - DUST CONTROL

DUST CURTAIN ASSEMBLY (30 DEG) 1067209 5-1
DUST CURTAIN INSTALLATION 440572 5-2
DUST CURTAIN HOSE PLUMBING 423895 5-3
DUST CURTAIN ASSEMBLY - FRONT 433612 5-4
DUST CURTAIN HOSE PLUMBING - FRONT 433645 5-5
DUST COLLECTOR INSTALLATION 4115745 5-6
DUST COLLECTOR ASSEMBLY 95239 5-7
AIR LINE FILTER/REGULATOR (DUST COLLECTOR ASSEMBLY) 89860 5-8
DUST COLLECTOR PLUMBING T105784 5-9
WATER INJECTION INSTALLATION (364 GAL) T103712 5-10
WATER PUMP ASSEMBLY 87252 5-11
HYDRAULIC MOTOR 43379 5-12
VALVE, FLOW CONTROL 81239 5-13
WATER INJECTION PLUMBING T103901 5-14
SECT5
SHEET 1
BI006813
DUST CURTAIN ASSEMBLY (30 DEG)

15
16
5 4 4
14
23
1
12
2
6 6
7 7
3 10 11
15 16
5-1
SHEET 1
BI006813

23
4
17 18
5 12
14 13 1
9 8 9 20 21 22
8
2
19
7
19
6
3 10 11 7
18
5-1
SHEET 2
BI006813


1067209 DUST CURTAIN ASSEMBLY (30 DEG)
1 1 EA 75137 HYDRAULIC CYLINDER ASSEMBLY 3-39
2 1 EA 403397 WELDMENT, LEVER
3 2 EA 54808 STIFFENER, HYDRAULIC
4 3 EA 89260 SUPPORT, LUG
5 1 EA 403398 LUG, HYDRAULIC CYLINDER
6 2 FT 51703 CHAIN, WELD (3/16)
7 4 EA 52491 LINK, CHAIN (3/16)
(1-8UNC, 4.000L)
1.000L)
12 1 EA 89259 ARM, LEVER - DUST
13 2 EA 30835 119438 ADAPTER, ELBOW 90 DEG (8MNPT X
-8MJIC)
14 1 EA 440572 DUST CURTAIN INSTALLATION 5-2
15 2 EA 35624-050 120271 ADAPTER, ELBOW
16 2 EA 77849 1755738 ADAPTER
18 2 EA 329095 DUPF692 ADAPTER, ELBOW
21 1 EA 435162 BAR, TAPPED - CB VALVE
23 1 EA 431047 LUG, SUPPORT - DUST
24 1 EA 423895 DUST CURTAIN HOSE PLUMBING 5-3
5-1
SHEET 3
BI006813
DUST CURTAIN INSTALLATION

9 4
7 8
10
11 12
1
6
2 9 3
5-2
SHEET 1
BI006813
DUST CURTAIN INSTALLATION


440572 DUST CURTAIN INSTALLATION
1 1 EA 431729 CURTAIN, DUST - FRONT
2 1 EA 431728 CURTAIN, DUST - REAR
3 1 EA 440341 CURTAIN, DUST - LH SIDE
4 1 EA 440340 CURTAIN, DUST - LH SIDE
5 1 EA 440376 RETAINER, FRONT STRIP
6 1 EA 440380 RETAINER, FRONT RIGHT
7 1 EA 440381 RETAINER, FRONT LEFT
8 2 EA 440379 RETAINER, FRONT SIDE
9 2 EA 440377 RETAINER, REAR SIDE STRIP
10 1 EA 440378 RETAINER, REAR STRIP
12 77 EA 7972 NUT, LOCK (3/8-16UNC)
5-2
SHEET 2
BI006813
DUST CURTAIN HOSE PLUMBING

1
2
2
1
3
4
5-3
SHEET 1
BI006813
DUST CURTAIN HOSE PLUMBING


423895 DUST CURTAIN HOSE PLUMBING
3 1 EA 1593227 HOSE ASSEMBLY (JCA8G2L-08-16)
4 1 EA 1593583 HOSE ASSEMBLY (JCA8G2L-08-26)
5-3
SHEET 2
BI006813
DUST CURTAIN ASSEMBLY - FRONT

4 4
12
1
4
6 6
7 7
3 10 11
5-4
SHEET 1
BI006813

4
5
13 1
12
7
3 10 11
14
5-4
SHEET 2
BI006813


433612 DUST CURTAIN ASSEMBLY - FRONT
1 1 EA 439628 HYDRAULIC CYLINDER 4-28
2 1 EA 438091 WELDMENT, LEVER -DUST CURTAIN
3 2 EA 433640 STIFFENER, FRONT
4 4 EA 89260 SUPPORT, LUG
5 1 EA 433633 LUG, CYLINDER
6 2 FT 51703 CHAIN, 3/16 - WELDED
7 4 EA 52491 LINK CHAIN
12 1 EA 433634 ARM, LEVER - FRONT
15 1 EA 433645 DUST CURTAIN HOSE PLUMBING - FRONT 5-5
5-4
SHEET 3
BI006813
DUST CURTAIN HOSE PLUMBING - FRONT

5-5
SHEET 1
BI006813
DUST CURTAIN HOSE PLUMBING - FRONT


433645 DUST CURTAIN HOSE PLUMBING - FRONT
1 1 EA 1593588 HOSE ASSEMBLY (JCAG2L-08-220)
2 1 EA 1593589 HOSE ASSEMBLY (JCAG2L-08-228)
5-5
SHEET 2
BI006813
DUST COLLECTOR INSTALLATION

1
23 10 1
11
8 8 9
9
4
3 4
2 3
9 5 2
6 7
9
21 22 12
2 3 4
10
22 23 12
5-6
SHEET 1
BI006813
DUST COLLECTOR INSTALLATION


4115745 DUST COLLECTOR INSTALLATION
1 1 EA 95239 DUST COLLECTOR ASSEMBLY 5-7
2 2 EA 96638 MOUNT, DUST COLLECTOR
5 1 EA 97714 WELDMENT, DUST COLLECTOR
8 1 EA 47322 HOSE, DUST COLLECTOR
11 1 EA 4114983 INLET, DUST COLLECTOR - STRAIGHT
50 1 EA T105784 DUST COLLECTOR PLUMBING 5-9
5-6
SHEET 2
BI006813
DUST COLLECTOR ASSEMBLY

13
10 11 12
14
17
21 15
9
7 1
8
19
18
20
5-7
SHEET 1
BI006813

3 6
5
16
5-7
SHEET 2
BI006813


95239 DUST COLLECTOR ASSEMBLY
1 1 EA. ------- LOWER HOUSING SECTION
2 1 EA. ------- UPPER HOUSING SECTION
3 1 EA. 97426 IMPULSE AIR MANIFOLD
4 1 EA. 89851 D.C. ELECTRIC TIMER
5 6 EA. 89855 IMPULSE VALVE
1 EA. 22387 Repair Kit (Impulse Valve)
6 6 EA. 89856 SOLENOID VALVE
7 6 EA. 89854 ELEMENT RETENTION
9 1 EA. 89846 BLOWER MOUNT
10 1 EA. 97419 BLOWER HOUSING
11 1 EA. 97420 BLOWER WHEEL
V002935 taper lock bushing
12 1 EA. 97421 BLOWER HOUSING TOP PLATE
13 1 EA. 98817 HYDRAULIC MOTOR
1 EA. 22226 Seal Kit (Hydraulic Motor)
14 1 EA. 89862 PRESSURE RELIEF VALVE
15 1 EA. 89861 BALL VALVE
16 1 EA. 89863 FLOW CONTROL VALVE
17 1 EA. 89860 AIR LINE FILTER/REGULATOR 5-8
18 2 EA. 89857 DROPOUT CHUTE
19 2 EA. V008902 DROPOUT HOSE - 42 INCH
20 2 EA. 89859 HOSE CLAMP
21 1 EA. 97422 DRAIN COCK
5-7
SHEET 3
BI006813
AIR LINE FILTER/REGULATOR (DUST COLLECTOR ASSEMBLY)

5-8
SHEET 1
BI006813
AIR LINE FILTER/REGULATOR (DUST COLLECTOR ASSEMBLY)


89860 AIR LINE FILTER/REGULATOR (DUST COLLECTOR ASSEMBLY)
1 1 EA V011657 KIT, REGULATOR BONNET (Includes Cap & Bonnet Lock Screws
2 1 EA V011658 KIT, ADJUSTING SPRING
3 1 EA V011659 KIT, DIAPHRAGM REPAIR
4 1 EA V011662 KIT, METAL BOWL (Also Includes Items 11 & 13) MUST ALSO ORDER
ITEM 14
5 1 EA V011660 KIT, VALVE (Also Includes items 6, 7, 8 & 10)
9 1 EA V011661 KIT, ELEMENT
ITEM 14
ITEM 14
14 1 EA V011663 KIT, OPTIONAL AUTO DRAIN (Includes Float Drain)
1 EA V001291 GAUGE (Not included with 89860 assembly; order separately)
5-8
SHEET 2
BI006813
DUST COLLECTOR PLUMBING

ASSEMBLY T105784 REVISION A
5-9
SHEET 1
BI006813
DUST COLLECTOR PLUMBING

ASSEMBLY T105784 REVISION A

T105784 DUST COLLECTOR PLUMBING
1 1 EA T105789 HOSE ASSEMBLY (JCA2781-12-221)
2 1 EA T105790 HOSE ASSEMBLY (JCA2781-12-174)
3 1 EA T105791 HOSE ASSEMBLY (JCAF211-06-196)
5-9
SHEET 2
BI006813
WATER INJECTION INSTALLATION (364 GAL)

ASSEMBLY T103712 REVISION B
21
5-10
SHEET 1
BI006813

33
39
5
21
5
21
21
35 36 12
5-10
SHEET 2
BI006813

20
32 22 19 8 21
18
17
38 3 13 15 16
24 26
41 14 7
1
25 24 23 21 22
2 11
9
47 10
42 24
46 44 45 43 48 6 27 31
28
4 29
6 4
27
31 29
32 40 10
13 32 30
11
34
5-10
SHEET 3
BI006813


T103712 WATER INJECTION INSTALLATION (364 GAL)
1 1 EA 87252 WATER PUMP ASSEMBLY 5-11
2 1 EA 43379 HYDRAULIC MOTOR 5-12
3 1 EA 426279 COUPLING, CHAIN HUB
4 1 EA 421036 TANK, 364 GALLON W/HEATERS
1 EA T103711 Cap, Tank
5 1 EA 81239 VALVE, FLOW CONTROL 5-13
6 2 EA 320204 PLUG, PIPE - SQUARE SOCKET
7 1 EA 40349 STRAINER, WATER
8 1 EA 40395-050 VALVE, CHECK
9 1 EA 87579 MOUNT WELDMENT, WATER PUMP
12 2 EA 6413 SETSCREW, SOCKET HEAD (1/4-20UNC, 0.250L
CUP POINT)
13 1 EA 426280 COUPLING, CHAIN HUB
15 1 EA 426282 COVER, CHAIN COUPLING
16 1 EA 426281 CHAIN, COUPLING
24 14 EA 5989 WASHER, LOCK (3/8,SPRING)
29 8 EA 42631-050 WASHER, FLAT (7/8,TYPE A)
31 2 EA 34988 BUSHING PIPE STREET
35 1 EA 412865 SHAFT EXTENSION
36 1 EA 407180 COUPLING, SHAFT
37 1 EA T103901 WATER INJECTION PLUMBING 5-14
38 1 EA 404113 GUARD, WATER PUMP/COUPLING
39 1 EA 407100 BRACKET, FLOW VALVE
40 1 EA 400984 VALVE, CHECK - BRONZE SPRING
44 8 EA 42629-050 WASHER, FLAT (5/8)
46 4 EA 5978 NUT, HEX - GR5 (5/8-11UNC)
47 2 EA 1500851 ANGLE, WATER PUMP ADJUSTABLE
5-10
SHEET 4
BI006813


48 2 EA 1500852 BAR, DETAIL MOUNT - WATER PUMP
5-10
SHEET 5
BI006813
WATER PUMP ASSEMBLY

2 1
3
4
5
6 7
4
5
6
4 7
8
9
10
11 10
12 13
14 15
16
17
18
19
20
21
22
23
24
31 25 26 29 31
32 27
30 32
33 28
34
33
35
36
37
40 39
38
5-11
SHEET 1
BI006813
WATER PUMP ASSEMBLY


87252 WATER PUMP ASSEMBLY
1 1 EA. --------- HEX CAPSCREW (1/2-13UNC, 1.500L)
2 1 EA. --------- CLAMP-VALVE COVER (STEEL)
3 2 EA. --------- VALVE COVER (STEEL)
4 6 EA. --------- O-RING
5 4 EA. V010954 SPRING & DISC
6 4 EA. V010955 VALVE CAGE (STN. STL.)
7 4 EA. V010956 VALVE SEAT (STN. STL.)
8 3 EA. --------- HEX CAPSCREW (3/8-16UNC, 4.750L)
9 1 EA. V013191 VALVE CHAMBER (CAST IRON)
10 4 EA. --------- GASKET, CYLINDER
11 2 EA. 87340 CYLINDER (CERAMIC)
12 2 EA. --------- CAPSCREW (5/16-18UNC)
14 2 EA. V010957 PACKING WASHER
15 2 EA. V010529 PACKING
16 2 EA. V003547 PACKING HOLDER
17 2 EA. V009405 O-RING
18 2 EA. V012564 UMBRELLA
19 2 EA. V012498 WASHER, UMBRELLA
20 2 EA. V003548 SLEEVE, CROSS HEAD
21 1 EA. V003549 CASE, PUMP (CAST IRON)
22 1 EA. V003550 PIPE PLUG (CAST IRON)
23 2 EA. V003551 CROSS HEAD (CAST IRON)
24 2 EA. V012499 WRIST PIN
25 2 EA. V003709 CONNECTING ROD ASSEMBLY
26 2 EA. V009428 BEARING INSERT, CONNECTION ROD
28 2 EA. --------- MACHINE SCREW
1 EA. Speed Nut
29 1 EA. --------- OIL SLINGER
30 1 EA. --------- CRANK SHAFT
31 2 EA. V012500 BEARING
32 2 EA. V009426 OIL SEAL
33 2 EA. --------- SNAP RING
34 1 EA. V009432 GASKET-PUMP BASE
35 1 EA. --------- MOUNTING BASE-PUMP
36 6 EA. --------- CUP WASHER
37 6 EA. --------- CAPSCREW (3/8-16UNC, 0.750L)
38 1 EA. --------- PIPE PLUG
39 1 EA. --------- VALVE SEAT REMOVER
1 EA. 22358 VALVE CHAMBER ASSEMBLY (Includes Items 1-9)
1 KIT 22359 VALVE KIT (Includes Items 4, 5, & 7)
1 KIT 22360 CYLINDER PACKING KIT
(Includes Items 10, 12, 14, 15, & 17)
5-11
SHEET 2
BI006813
HYDRAULIC MOTOR
12
11 10
6 8
9
7
5
2 4
3
1
19
20
18
14 17
16
14
15 13
14
5-12
SHEET 1
BI006813
HYDRAULIC MOTOR

43379 HYDRAULIC MOTOR
1 4 EA --------- CAPSCREW, 6 PT (E10) DRIVE (5/16-24UNF, 7/8L)
2 1 EA --------- FLANGE, MOUNTING - 4 BOLT (3/8-16UNC)
3 1 EA 401918 SEAL, EXCLUSION
4 1 EA --------- WASHER, BACKUP
5 1 EA --------- SEAL, PRESSURE
6 1 EA 401919 SEAL
7 1 EA 315295 RACE, THRUST BEARING
8 1 EA 315339 BEARING, THRUST-NEEDLE
9 1 EA --------- SHAFT, OUTPUT (1 IN DIA STR W/KEY SLOT)
1 EA 16753 Key
10 1 EA --------- HOUSING, 7/8-14 O-RING PORTS
1 EA HOUSING, 1/2 NPTF PORTS
11 1 EA --------- O-RING
12 1 EA --------- PLUG
13 1 EA --------- DRIVE
14 3 EA --------- SEAL
15 1 EA --------- PLATE, SPACER
16 1 EA --------- GEROTOR
17 1 EA --------- CAP, END
18 7 EA --------- SEAL, WASHER (NOT REQUIRED W/6 POINT SCREWS)
19 7 EA --------- CAPSCREW, 6 POINT (E10) DRIVE (5/16-24UNF)
20 1 EA --------- PLUG/ O-RING (7/16-20 DRAIN PORT)
1 EA O-ring for 7/16-20 Drain Port Plug
1 EA V004332 SEAL KIT
Includes items 3, 4, 5, 6, 11, 14, 18, & 20a.
5-12
SHEET 2
BI006813
VALVE, FLOW CONTROL

19 20
8 9 10
11
12
1 2 3 4 5 6 7 13 14 15 16 17 18
5-13
SHEET 1
BI006813
VALVE, FLOW CONTROL


81239 VALVE, FLOW CONTROL
1 1 EA V010223 PLUG, SPECIAL
2 1 EA ------- O-RING
4 1 EA V010225 RETAINING RING
5 1 EA V010226 PLUG, ORIFICE
6 1 EA ------- O-RING
8 1 EA V010228 STOP, SPRING
10 1 EA V010230 SPRING, COMPRESSION
11 1 EA ------- O-RING
12 1 EA V010231 PLUG, SPECIAL
13 1 EA ------- O-RING
14 1 EA ------- BACKUP, TEFLON
15 1 EA V010232 NEEDLE, ADJUSTING
16 1 EA V010233 KNOB
17 1 EA V010234 RING, EXTERNAL RETAINING
18 1 EA V010235 DECAL, FLOW CONTROL
19 1 EA V010236 SPRING
20 1 EA V010237 PIN, DETENT
1 EA V010222 SEAL KIT (Includes Items 2, 6, 11, 13 & 14)
5-13
SHEET 2
BI006813
WATER INJECTION PLUMBING

5
6 7 3 4 2
5-14
SHEET 1
BI006813
WATER INJECTION PLUMBING


T103901 WATER INJECTION PLUMBING
5-14
SHEET 2
BI006813
SECTION 6 - MAST

MAST ASSEMBLY - 13M W/AUTO TENSIONER (30 DEG) 1496824 6-1
MAST PIVOT WELDMENT 433505 6-2
HOIST AND PULLDOWN CYLINDER ASSEMBLY 415060 6-3
ROLLER ASSEMBLY, CYLINDER GUIDE 422704 6-4
CYLINDER (AUTO FEED CABLE TENSION) 423281 6-5
CONTROL VALVE ASSEMBLY, 9 STATION - INSTALLATION T106192 6-6
CONTROL VALVE ASSEMBLY, 9 STATION 421240 6-7
CLAMP (HOIST AND PULLDOWN CYLINDER) 411093 6-8
MAST HOSE PLUMBING 421328 6-9
MANIFOLD, TENSIONER 416113 6-10
AUTO FEED CABLE TENSION PLUMBING 423290 6-11
AUTO TOOL WRENCH INSTALLATION 426766 6-12
HOBO WRENCH INSTALLATION - W/O TELESCOPING CYLINDER 437094 6-13
HYDRAULIC OPERATED BREAKOUT WRENCH PLUMBING 430188 6-14
HOSE KIT - HYDRAULIC OPERATED BREAKOUT WRENCH 430187 6-15
CYLINDER, 4 1/2 INCH BORE (SWING) 437090 6-16
CYLINDER, 5 INCH BORE (ROTATE/TELESCOPING) 413643 6-17
CYLINDER, 4 INCH BORE (CLAMP) 411305 6-18
WINCH INSTALLATION 422079 6-19
WINCH CASE DRAIN CONVERSION KIT 1706245 6-19A
WINCH ASSEMBLY 422078 6-20
BRAKE VALVE ASSEMBLY (WINCH) V010924 6-21
WINCH PLUMBING 421808 6-22
MAST LOCK ASSEMBLY (SLEEVED) T105573 6-23
PIPE POSITIONER PLUMBING 421829 6-24
PIPE POSITIONER INSTALLATION 442197 6-25
HYDRAULIC CYLINDER ASSEMBLY - SWING 429708 6-26
PIPE POSITIONER SENSOR/COMPONENTS 435951 6-27
PIPE RACK INDEX PLUMBING 421839 6-28
PIPE RACK LOCK PLUMBING 421838 6-29
PIPE RACK SWING PLUMBING 421837 6-30
PIPE RACK SWING INTERLOCK 428577 6-31
PIPE RACK ASSEMBLY - 40 FT (4-POD) 1719555 6-32
CYLINDER, SWING (PIPE RACK) 416627 6-33
CYLINDER, INDEX (PIPE RACK) 411473 6-34
MAST HOSE PLUMBING 427237 6-35
MAST LOCK INDICATOR 411200 6-36
MAST TUBING 423257 6-37
ROTARY DRIVE ASSEMBLY 439031 6-38
ROTARY DRIVE GEARCASE ASSEMBLY 427133 6-39
MOTOR, HYDRAULIC 413307 6-40
SHUTTLE VALVE W/TWO ORIFICES 58502 6-41
FRONT MAST REST INSTALLATION 421452 6-42
PIN RETAINER KIT - MAST ELEVATING CYLINDER 428402 6-43
PIN RETAINER KIT - HOIST AND PULLDOWN CYLINDER 428401 6-44
SECT6
SHEET 1
BI006813
MAST ASSEMBLY - 13M W/AUTO TENSIONER (30 DEG)

61 62 80 57 63
46 48 46 48 46 48 40 41 42
79 26 77 18 19 56 39 18 19 41 42
31 32
1 18 18
46 48 17 17
17
17
16 33 45 47 48 45 47 48 45 47 48
45 45 45 44 45 45 47 48
81 78 15 14
54
50 49 27 3 10 14 15
51
34 35 36 26 5 6 7 8 9 10 25
2 55 20 4
5 6 7 8 9 10 5 6 7 8 9 10
3 10 14 15
29 30
3 10 14 15
2
5 6 7 8 9 10 27 5 6 7 8 9 10
14 86 69
21 28 29 30 28 37 26 4 5 6 7 8 9 10 25
15 87 49 3 10 14 15
83 88 50
84 89
85 90
28
6-1
SHEET 1
BI006813

68
66 65 66
67 65 64 67 68
63
40 41 42 38 41 42
57
17 18
22 23 24
58
21
58 59 16 18 44
22 23 24
59
31 32
4 5 6 7 8 9 10
28
21 22
23 24
6-1
SHEET 2
BI006813

11 12 13 11 12 13
10 9 8 7 7 9 8 4
2 3 14 15 10 6 5 10 6 5
37 37
7 8 9
37
10 6 5
6-1
SHEET 3
BI006813

60
72 35
76 75 74 73 35 72
70 71
69 69
69
70 71
35 72
76 75 74 73 70 71
6-1
SHEET 4
BI006813


1496824 MAST ASSEMBLY - 13M W/AUTO TENSIONER (30
DEG)
1 1 EA 1496826 MAST WELDMENT -13M (30 DEG) SKS
433505 MAST PIVOT WELDMENT 6-2
2 2 EA 415060 HOIST AND PULLDOWN CYLINDER ASSEMBLY 6-3
3 4 EA 410715 PIN, SHEAVE CARRIAGE
4 2 EA 410710 SHEAVE CARRIAGE
5 12 EA 95045 SHEAVE (18 O.D.)
6 12 EA 95249 PIN, SHEAVE
7 12 EA 95253 BUSHING, BEARING
8 12 EA 42646-050 NUT, LOCK (1 1/4-12UNF, ELASTIC COLLAR)
9 12 EA T106112 RETAINER, SHEAVE PIN - SKSS
10 16 EA 5929 FITTING, GREASE STRAIGHT (1/8NPT)
11 4 EA 422704 ROLLER ASSEMBLY, CYLINDER GUIDE 6-4
12 39 EA 42615-050 105206-050 CAPSCREW, HEX HEAD - GR5
(3/4-10UNC, 1.500L)
16 2 EA 403132 TUBE ASSEMBLY - PIPE (1/2 X 184)
17 6 EA 405158 TUBE ASSEMBLY (1/2 X 192)
18 10 EA 38681-050 119669 ADAPTER, STRAIGHT (08MJIC X 08MJIC)
19 4 EA 38690 ADAPTER, TUBE TURN - 90DEG (8FJIC X 8MJIC)
20 2 EA 423281 CYLINDER (AUTO FEED CABLE TENSION) 6-5
21 1 EA T106192 CONTROL VALVE ASSEMBLY, 9 STATION - 6-6
INSTALLATION
22 4 EA 6096 105134 CAPSCREW, HEX HEAD - GR5
(5/16-18UNC, 1.000L)
24 4 EA 42625 WASHER, FLAT (5/16-18UNC)
25 2 EA 426088 CABLE, HOIST
26 2 EA 438123 CABLE, PULLDOWN
27 4 EA 321127 1400600 ADAPTER, SPLIT FLANGE KIT
28 5 EA 411792 CLAMP, HOSE ASSEMBLY
29 8 EA 96127-050 NUT, HEX - GR8 (2 1/4- 4.500UNC)
30 8 EA 96133-050 WASHER, FLAT (2.250, HARDENED)
31 2 EA 95821 STANDPIPE (1 1/4)
32 2 EA 410721 TUBE ASSEMBLY -1 1/4 SPLIT FLANGE
33 1 EA 410719 STANDPIPE WELDMENT
1.750L)
36 1 EA 16600 O-RING - FLANGE
37 2 EA 411093 CLAMP (HOIST AND PULLDOWN CYLINDER) 6-8
38 * FT 40007 HOSE, AIR (*Specify Length 1.92 FT)
39 * FT 40007 HOSE, AIR (*Specify Length 35.67 FT)
40 2 EA 40030 COUPLING, -2 1/2 W / MALE SPUD
41 2 EA 40773 BOSS - MALE STEM (2 1/2 X -2 1/2 MNPT)
43 1 EA 421328 MAST HOSE PLUMBING 6-9
6-1
SHEET 5
BI006813


44 2 EA 419485 TUBE, ASSEMBLY - HYDRAULIC
45 12 EA 44253 CLAMP, TUBING (1/2)
46 4 EA 411712 STUD (5/16-18UNC X 2 7/8L)
47 4 EA 408481 STUD (5/16-18UNC X 1 7/8L)
49 6 EA 423286 PIN, HOIST/PULLDOWN
50 12 EA 320128 122142 PIN,COTTERED (0.188, 3.000)
54 2 EA 81241 120264 ADAPTER, BRANCH TEE
55 2 EA 423283 ANCHOR, HOIST/PULLDOWN
56 2 EA 422665 ANCHOR, CABLE - HOSE
57 1 EA 427384 MOUNT, SAFETY SLING
58 5 EA 41304 CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 3.000L
DRILLED)
59 3 FT 37946-050 WIRE, SAFETY - 16 GAUGE STAINLESS STEEL
60 1 EA 419693 PLATE, SHEAVE CARRIER
61 1 EA 1493250 SEAL, NOSE - DUST HOOD - 30DEG-20 WIDE - SKS
62 1 EA 1493401 STRAP, SEAL - NOSE - DUST HOOD - 30 DEG-SKS
63 1 EA 427383 MOUNT, SAFETY SLING
64 1 EA 427378 CHAIN, PROOF COIL
65 2 EA 427379 SHACKLE, CHAIN - BOLT
66 2 EA 427380 EYE BOLT, SHOULDER
68 2 EA 320391 123301 PIN,COTTERED (0.125, 1.125)
69 2 EA 423677 ANCHOR, HOIST/PULLDOWN
70 2 EA 441980 PLATE, ANCHOR
71 2 EA 441981 ROPE TENSIONER WELDMENT
72 8 EA 9147 120571 CAPSCREW, SOCKETHEAD - GR8
(1/2-13UNC, 1.750L)
73 2 EA 442069 CAPSCREW, SOCKETHEAD - GR5 (5/8-11UNC,
7.000L)
74 2 EA 5978 NUT, HEX - GR5 (5/8-11UNC)
76 2 EA 1485056 TUBE, ROUND
77 1 EA 1490184 DUST HOOD, WIDE - HINGED WIPER - 30 DEG -
SKS
78 1 EA 1493530 SEAL, REAR - DUST HOOD - 30 DEG - 20 WIDE -
SKS
1.250L)
80 3 EA 362784 75LM51 CAPSCREW, FLANGED - GR5 (3/8-16UNC,
0.750L)
81 1 EA 1493561 STRAP, SEAL - REAR - DUST HOOD - 30DEG - SKS
87 1 EA 39479 200255 ADAPTER, SWIVEL
88 1 EA 416113 MANIFOLD, TENSIONER 6-10
6-1
SHEET 6
BI006813


89 1 EA 423289 MOUNT, MANIFOLD TENSIONER
90 1 EA 423290 AUTO FEED CABLE TENSION PLUMBING 6-11
6-1
SHEET 7
BI006813
MAST PIVOT WELDMENT

3
1
7 7 2
4 5 3
6
2
6-2
SHEET 1
BI006813
MAST PIVOT WELDMENT


433505 MAST PIVOT WELDMENT
1 1 EA 419433 BLANK-BURN
2 SQF 14187 PLATE
3 SQF 310739 PLATE
4 4 EA 35801-050 CAPSCREW, HEX HEAD - GR8 (1 1/4-7UNC, 6.500L)
5 4 EA 441081 WASHER, NORDLOCK (1 1/4)
6 1 EA 419433 BLANK-BURN
7 2 EA 433553 SHIM, .003
6-2
SHEET 2
BI006813
HOIST AND PULLDOWN CYLINDER ASSEMBLY

14
6 6
12 4 8 3
17 15 5
9 11 10 20 23 1 2 7
18 19
22
21
6-3
SHEET 1
BI006813
HOIST AND PULLDOWN CYLINDER ASSEMBLY


415060 HOIST AND PULLDOWN CYLINDER ASSEMBLY
1 1 EA ------- O-RING
2 2 EA ------- BACKUP
3 1 EA ------- WIPER
4 1 EA ------- SEAL
5 1 EA ------- O-RING
6 2 EA ------- BACKUP
7 1 EA ------- O-RING
8 1 EA ------- SEAL
9 2 EA ------- INGRESSION RING
10 2 EA ------- SEAL
11 6 EA ------- WEAR RING
13 1 EA V010400 SEAL KIT (Includes items 1 thru 12) See item 14
14 2 EA V010401 O-RING (Not Part of Seal Kit)
16 1 EA V007069 SETSCREW (Located @ thread interface of nut - Not Shown)
17 2 EA V010403 NYLON PLUG
19 1 EA V010405 ROD
21 1 EA V010407 HEAD
22 1 EA V010408 NUT
6-3
SHEET 2
BI006813
ROLLER ASSEMBLY, CYLINDER GUIDE

2 3 7 5 4 6 5 6 5
3
1
2 7
2 7
3
2 3 7 5 4 6 5 6 5
6-4
SHEET 1
BI006813
ROLLER ASSEMBLY, CYLINDER GUIDE


422704 ROLLER ASSEMBLY, CYLINDER GUIDE
1 1 EA 422696 MOUNT, ROLLER
2 2 EA 422694 SHAFT, ROLLER
3 2 EA 422695 COLLAR, SHAFT
4 2 EA 40115 ROLLER
6 4 EA 40033 RING, RETAINING
7 2 EA 422706 SETSCREW, NYLON TIP
6-4
SHEET 2
BI006813
CYLINDER (AUTO FEED CABLE TENSION)

9
16
5 6
2 7 15 13 14
4 1 12
10
6-5
SHEET 1
BI006813
CYLINDER (AUTO FEED CABLE TENSION)


423281 CYLINDER (AUTO FEED CABLE TENSION)
1 1 EA ------- SEAL
2 1 EA ------- SEAL
3 1 EA ------- WIPER/MTL
4 1 EA ------- O-RING
5 1 EA ------- O-RING
6 1 EA ------- BACKUP
8 1 EA V011725 SEAL KIT (Includes Items 1 thru 7)
9 1 EA 87883 LOCKNUT
11 2 EA V003612 PLUG, PORT (Shipping)
14 1 EA V011728 ROD ASSEMBLY
16 1 EA V011726 HEAD
6-5
SHEET 2
BI006813
CONTROL VALVE ASSEMBLY, 9 STATION - INSTALLATION

6 4
5 3
1 3 2 1
6-6
SHEET 1
BI006813
CONTROL VALVE ASSEMBLY, 9 STATION - INSTALLATION


T106192 CONTROL VALVE ASSEMBLY, 9 STATION -
INSTALLATION
3 3 EA 37406 ADAPTER, STRAIGHT - PLUG
4 1 EA 37407 ADAPTER, STRAIGHT - PLUG
7 1 EA 421240 CONTROL VALVE ASSEMBLY, 9 STATION 6-7
6-6
SHEET 2
BI006813
CONTROL VALVE ASSEMBLY, 9 STATION

4 3 2 1 1B
3A
1B
1B
3A
1 2 3 4
1A
4 2 1 3 2 2 4 1 2
6-7
SHEET 1
BI006813
CONTROL VALVE ASSEMBLY, 9 STATION


421240 CONTROL VALVE ASSEMBLY, 9 STATION
1B 1 EA SECT V010601 ADJUSTABLE VALVE / FREE FLOW CHECK (Used with items 1
& 3)
1 EA SECT V010603 Cartridge, Adjustable valve / Free Flow Check

1A 1 EA SECT V010602 CHECK VALVE (Pilot to Open) Used with items 1, 2 & 3
1 EA SECT 412888 Cartridge, check valve (Pilot to Open)

1B 1 EA SECT V010601 ADJUSTABLE VALVE / FREE FLOW CHECK (Used with items 1
& 3)
1 EA SECT V010603 Cartridge, Adjustable valve / Free Flow Check
3A 1 EA V001724 VALVE, RELIEF W/HAND KNOB

2 EA SECT V002453 Coil, 24V - Motor Spool Valve (Req's 2 per Valve sect.)
6-7
SHEET 2
BI006813
CLAMP (HOIST AND PULLDOWN CYLINDER)

3 4 3 4
6-8
SHEET 1
BI006813
CLAMP (HOIST AND PULLDOWN CYLINDER)


411093 CLAMP (HOIST AND PULLDOWN CYLINDER)
1 1 EA 422429 CLAMP, TOP HALF - HP CYLINDER
2 1 EA 422430 CLAMP, BOTTOM HALF - HP CYLINDER
4 4 EA 55932 WASHER, HARDENED
6-8
SHEET 2
BI006813
MAST HOSE PLUMBING

1 6 8
2 5
4 3
12
9
11
9 10 9
12 10
10
6-9
SHEET 1
BI006813
MAST HOSE PLUMBING


421328 MAST HOSE PLUMBING
1 2 FT 422962 HOSE ASSEMBLY (SCAG5K-20-485)
2 1 FT 422961 HOSE ASSEMBLY (JCAG2-16-459)
3 1 EA 404026 HOSE ASSEMBLY (SCCF273-20-SP-26)
4 1 EA 412248 HOSE ASSEMBLY (TCCF273-20-SP-29)
5 1 EA 412246 HOSE ASSEMBLY (TCAF273-20-SP-36)
9 2 EA --------- HOSE ASSEMBLY
REF NOTE: HYDRAULIC MANIFOLDS LOCATED ON 3-17

VALVE STAND.
6-9
SHEET 2
BI006813
MANIFOLD, TENSIONER
2 3 4
5
6
6-10
SHEET 1
BI006813
MANIFOLD, TENSIONER
6-10
SHEET 2
BI006813
MANIFOLD, TENSIONER

416113 MANIFOLD, TENSIONER
1 1 EA ------- BODY
2 1 EA V007599 CARTRIDGE, VALVE - SHUTTLE
3 1 EA V002700 CARTRIDGE, VALVE - REDUCING
4 1 EA V007600 CARTRIDGE, VALVE - RELIEF
5 1 EA V007601 CARTRIDGE, VALVE - CHECK
6 1 EA V007602 CARTRIDGE, VALVE - CHECK
7 1 EA ------- SAE-4 HEX O-RING BOSS PLUG
8 1 EA ------- SAE-10 HEX O-RING BOSS PLUG
6-10
SHEET 3
BI006813
AUTO FEED CABLE TENSIONER PLUMBING

1 6
4
3 5
6 6
3
6
6
5
6-11
SHEET 1
BI006813
AUTO FEED CABLE TENSIONER PLUMBING


423290 AUTO FEED CABLE TENSIONER PLUMBING
6-11
SHEET 2
BI006813
AUTO TOOL WRENCH INSTALLATION

6 3 5
7
2 3 4
3 5
6
8
7
9
6-12
SHEET 1
BI006813
AUTO TOOL WRENCH INSTALLATION


426766 AUTO TOOL WRENCH INSTALLATION
1 1 EA ------ JAW (See Drilling Accessories - Section 7)
4 1 EA 95547 CYLINDER ASSEMBLY
1 EA 22481 Cylinder Seal Kit
7 1 EA 84885 VALVE, COUNTERBALANCE - DUAL
2 EA V004403 Cartridge Replacement
6-12
SHEET 2
BI006813
HOBO WRENCH INSTALLATION - W/O TELESCOPING CYLINDER

10
23 24 25
46
48
44 45
11
38 5
14 15 16
40 27
26 7
2
47 37
5 42
12 19 21 22
19 20
29 4
1
17 18 19
6-13
SHEET 1
BI006813

30 31 32 8
28
28 41
29 33
5 7
9 37 38 42
31
31 32 35
10
6-13
SHEET 2
BI006813


437094 HOBO WRENCH INSTALLATION - W/O
TELESCOPING CYLINDER
1 1 EA 339403 JAW, BREAKOUT
2 1 EA 99555 WELDMENT, BREAKOUT ARM
3 1 EA 99594 PIVOT WELDMENT
4 1 EA 339416 JAW, CLAMPING
5 2 EA 1593120 SHIM (1.75 X .125 X 6.32)
6 1 KIT 430188 HYDRAULIC OPERATED BREAKOUT WRENCH 6-14
PLUMBING
7 1 EA 1593119 SHIM (1.75 X .125 X 4.0)
8 1 EA 339418 CLEVIS PIN
9 1 EA 339420 CLEVIS PIN
10 1 EA 437090 CYLINDER, 4 1/2 INCH BORE (SWING) 6-16
11 1 EA 413643 CYLINDER, 5 INCH BORE (ROTATE/TELESCOPING) 6-17
12 1 EA 411305 CYLINDER, 4 INCH BORE (CLAMP) 6-18
15 4 EA 350448 PIN, COTTERED
16 2 EA 349567 PIN W/2 HOLES
17 1 EA 349566 PIN W/2 HOLES
20 1 EA 349578 PIN, CLEVIS
21 1 EA 349814 PIN
23 1 EA 349577 PIN - 2 HOLES
26 1 EA ------- DIE HOLDER (See General Items list, Sect 0)
27 2 EA. ------- DIE HOLDER (See General Items list, Sect 0)
28 2 EA 327647 BUSHING, STEEL
29 2 EA 319005 FITTING, GREASE
32 2 EA 5973 NUT, HEX - GR5 (1/2-13UNC)
2.750L)
3.500L)
40 2 EA 343086 SLEEVE, BAR - ROUND
41 3 EA 425186 TONG DIES
42 2 EA 42728-050 CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 1.500L)
44 2 EA 426772 BAR, FLAT - 11 LONG
45 2 EA 426773 BAR, FLAT - 8 1/2 LONG
46 1 EA 426776 BAR, FLAT - 6 LONG
48 1 EA 347037 STUD, WELD (3/8-16UNC, 1.000L)
6-13
SHEET 3
BI006813
HYDRAULIC OPERATED BREAKOUT WRENCH PLUMBING

8 8
9 10
11 13
8
20 13
11
1 4 5
15
19 14
20 20 9 10 14 19
7 6 6 7 8
18
13
16
12
3
2
6-14
SHEET 1
BI006813

1 4 5 17
2 2 3 13 18
6-14
SHEET 2
BI006813


430188 HYDRAULIC OPERATED BREAKOUT WRENCH
PLUMBING
1 1 EA. 421587 VALVE, DUAL COUNTERBALANCE
2 EA. V014410 Replacement Cartridge (Part No. V014410 is for one)
2 2 EA. 353199 VALVE, SEQUENCE
1 EA VALVE V011235 Replacement Cartridge (Adjustable)
1 EA CART. V011286 Cartridge Seal Kit (Adjustable Cartridge)
1 EA VALVE V011287 Replacement Cartridge (Non-Adjust)
1 EA CART. V007100 Cartridge Seal Kit (Non-Adjust Cartridge)
6 2 EA. 18565 ADAPTER, ELBOW - 90 DEG - O-RING
7 2 EA. 47035 ADAPTER, SWIVEL
12 2 EA. 6293 NUT, LOCK - ELASTIC COLLAR
13 3 EA. 44554 ADAPTER, HYDRAULIC
14 2 EA. 80032 FITTING, HYDRAULIC
15 2 EA. 7972 NUT, LOCK - ELASTIC COLLAR
17 1 EA. 430187 HOSE KIT - HYDRAULIC OPERATED BREAKOUT 6-15
WRENCH
19 2 EA. 45862 ADAPTER, STRAIGHT - O-RING
6-14
SHEET 3
BI006813
HOSE KIT - HYDRAULIC OPERATED BREAKOUT WRENCH

11
5
3
1
1 6
3
10
2
7
6-15
SHEET 1
BI006813

6-15
SHEET 2
BI006813


430187 HOSE KIT - HYDRAULIC OPERATED BREAKOUT WRENCH
6-15
SHEET 3
BI006813
CYLINDER, 4 1/2 INCH BORE

15
4
6
9 14 3
13 5
16
11 8 2 1
6-16
SHEET 1
BI006813
CYLINDER, 4 1/2 INCH BORE


437090 CYLINDER, 4 1/2 INCH BORE
1 1 EA. ------- WIPER
2 1 EA. ------- SEAL
3 1 EA. ------- O-RING
4 1 EA. ------- BACKUP
5 1 EA. ------- O-RING
6 1 EA. ------- SEAL
7 1 EA. ------- O-RING
8 2 EA. ------- WEAR RING
10 1 EA. V006768 SEAL KIT (Includes Items 1 thru 9)
11 1 EA. V008666 LOCKNUT
12 2 EA. V003612 PORT PLUG (Not Shown)
13 1 EA. ------- TUBE ASSEMBLY
14 1 EA. ------- ROD ASSEMBLY
15 1 EA. V006767 HEAD
16 1 EA. V004981 PISTON
6-16
SHEET 2
BI006813
CYLINDER, 5 INCH BORE

12
4 5 6 2
9 11
10
13
1 3 7 8
6-17
SHEET 1
BI006813


413643 CYLINDER, 5 INCH BORE
1 1 EA. V002361 NUT, LOCK
2 1 EA. V004511 RETAINING RING
3 1 EA. ------- O-RING
4 2 EA. ------- U CUP
5 1 EA. ------- O-RING
6 1 EA. ------- BACKUP
7 1 EA. ------- POLYPAK, TYPE "B"
8 1 EA. ------- WIPER
9 1 EA. V004508 TUBE ASSEMBLY
10 1 EA. V004509 ROD ASSEMBLY
11 1 EA. ------- HEAD
12 1 EA. V004510 PISTON
13 2 EA. V005013 LUBE FITTING
1 EA. 22507 CYLINDER SEAL KIT (Includes Items 1 thru 8)
6-17
SHEET 2
BI006813

3
16
8 6 14 4
17
5
15
12
11 9 1
2
6-18
SHEET 1
BI006813


411305 CYLINDER, 4 INCH BORE
1 1 EA. ------- WIPER
2 1 EA. ------- SEAL
3 1 EA. ------- O-RING
4 1 EA. ------- BACKUP
5 1 EA. ------- O-RING
6 1 EA. ------- SEAL
7 1 EA. ------- O-RING
10 1 EA. V006720 SEAL KIT (Includes Items 1 Thru 9)
11 1 EA. V003611 LOCKNUT
12 2 EA. V005013 LUBE FITTING
13 2 EA. V004488 PORT PLUG (Not Shown)
16 1 EA. V006723 HEAD
17 1 EA. V006724 PISTON
6-18
SHEET 2
BI006813
WINCH INSTALLATION
2
1 6 7 8 9
10 6
11
1
7 8 9
3 4 3 4
5 12
6 7 8 9
13
1 3 4
6-19
SHEET 1
BI006813
WINCH INSTALLATION
ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAG

422079 WINCH INSTALLATION
1 1 EA 1706245 WINCH CASE DRAIN CONVERSION KIT 6-19A
2 1 EA 422093 WEIGHT, OVERHAUL BALL
5 1 EA 403096 ORIFICE
6 2 EA 422095 SHEAVE, BRONZE BUSHED
1 EA SHEAVE V010987 Bushing, Sheave
7 2 EA 410834 PIN, WINCH SHEAVE
10 1 EA 61852 HOOK, SWIVEL
11 1 EA 422101 WIRE CABLE
6-19
SHEET 2
BI006813
WINCH CASE DRAIN CONVERSION KIT

1
3 3
2
6-19A
SHEET 1
BI006813
WINCH CASE DRAIN CONVERSION KIT


1706245 WINCH CASE DRAIN CONVERSION KIT
3 1 EA 422078 WINCH ASSEMBLY 6-20
6-19A
SHEET 2
BI006813
WINCH ASSEMBLY
9
29 26 34 22 21 15 73 30 1 38 8 65 41 63 60 78
16
66 37 38 36
28 31 23 19 20 14 72
32 57
68
35
36
42
76
48
44
75
46
71
56
53
50
7 52
70 51
18 17 77 11 45 4 3 5 6 54 74
13 79
24 47 33 12 27 49 39 2 69
80
6-20
SHEET 1
BI006813
WINCH ASSEMBLY
57
55
60 43
60
61
58
59
64
74 43 70 69
6-20
SHEET 2
BI006813
WINCH ASSEMBLY

422078 WINCH ASSEMBLY
1 1 EA V010879 CYLINDER, BRAKE
2 1 EA 85526 SEAL
3 1 EA 85527 STAMP, PRESSURE PLATE
4 12 EA 85529 SPRING, DIE
5 5 EA 67418 DISC - FRICTION
6 6 EA 67419 DISC - BRAKE
7 2 EA 85557 SPACER
8 1 EA 85565 O-RING
9 1 EA 85566 RING, BACK-UP
11 1 EA V010880 CARRIER, PLANET - PRIMARY
12 3 EA V010881 GEAR, PLANET
13 3 EA V010882 GEAR, PLANET - PRIMARY
15 6 EA V010884 WASHER, THRUST
16 3 EA V010885 PIN, ROLL
17 1 EA V010886 CARRIER, PLANET - OUTPUT
18 3 EA 86281 GEAR, PLANET
19 3 EA V010887 GEAR, PLANET - SECONDARY
20 6 EA 67421 BEARING, ROLLER
21 3 EA 86284 SPACER, BEARING
22 6 EA 85535 RACE, BEARING
23 3 EA 65152 PIN, ROLL
24 1 EA V010888 BASE
26 1 EA V010889 DRUM, CABLE
27 1 EA V010890 CLOSURE, CABLE DRUM
30 1 EA V010893 O-RING
31 1 EA V010894 RING, SNAP
32 1 EA V010895 RING, THRUST
33 1 EA 88821 BEARING RACE, THRUST
34 1 EA V010896 WASHER, THRUST
38 10 EA V010899 WASHER, LOCK
39 1 EA 85528 RING, PISTON BACKUP
42 1 EA 85564 PLUG, VENT
43 2 EA V010909 O-RING
44 1 EA 85563 PLUG W/O-RING
45 1 EA V010906 GEAR, SUN - PRIMARY
46 1 EA V010907 MOTOR, HYDRAULIC
1 EA V012963 seal kit
47 1 EA V010908 GEAR, SUN
48 1 EA V010910 SUPPORT, BEARING
49 1 EA 85567 RACE, OUTER BRAKE
50 1 EA V010911 O-RING
51 2 EA 85569 BEARING, SPRAG
6-20
SHEET 3
BI006813
WINCH ASSEMBLY

52 2 EA 85570 BEARING, THRUST
53 2 EA 85571 RING, SNAP
54 1 EA 85572 CLUTCH, SPRAG
55 1 EA 85583 ELBOW, REDUCER
56 1 EA V010912 RACE, INNER BRAKE
58 1 EA V010914 ADAPTER, SPLIT FLANGE
59 1 EA 86290 ELBOW/O-RING
65 1 EA 88809 SUPPORT, MOTOR
66 2 EA V010901 SPACER, BRAKE
68 1 EA V010902 CABLE (WINCH) - 120 FT
69 1 EA 85579 ADAPTER
70 1 EA 85581 TEE, SWIVEL
73 1 EA V010905 BEARING
75 1 EA 85582 FITTING, ELBOW
76 1 EA V010920 PLUG
77 1 EA V010923 RING, THRUST
78 1 EA V010924 BRAKE VALVE ASSEMBLY (WINCH) 6-21
79 1 EA ------- NAMEPLATE
80 4 EA V004154 SCREW, DRIVE
6-20
SHEET 4
BI006813
BRAKE VALVE ASSEMBLY (WINCH)

19 17 18
1 3
12
20
11
6
14
16
5
8
7
13
12 9
4
10 15
2
6-21
SHEET 1
BI006813
BRAKE VALVE ASSEMBLY (WINCH)


V010924 BRAKE VALVE ASSEMBLY (WINCH)
1 1 EA V010926 HOUSING, BRAKE VALVE
2 1 EA V010927 RETAINER, VALVE SPRING
3 1 EA V010928 RETAINER, SPRING
4 1 EA 88845 PLUG
6 1 EA V010930 PISTON, DAMPER
7 2 EA V010931 O-RING
8 1 EA V010932 POPPET, CHECK VALVE
9 1 EA V010933 ORIFICE, PILOT
10 1 EA V010934 SPRING, CHECK VALVE
11 1 EA V010935 SPRING, SPOOL
12 1 EA V010936 O-RING
13 1 EA V010937 O-RING
14 1 EA V010938 O-RING
15 1 EA V010939 RING, BACK-UP
16 1 EA V010940 RING, BACK-UP
17 1 EA 52226 BALL, STEEL
18 1 EA V010941 SPRING, COMPRESSION
19 1 EA 85582 FITTING, ELBOW
20 1 EA ------ PLUG, SHIPPING
21 1 EA ------ PLUG, SHIPPING (Not Shown)
22 1 EA V010942 SHIM, VALVE SPRING (Not Shown)
6-21
SHEET 2
BI006813
WINCH PLUMBING
4
2
5
1
3 1
6-22
SHEET 1
BI006813
WINCH PLUMBING

421808 WINCH PLUMBING
4 1 EA --------- HOSE ASSEMBLY (JCAM2T-06-XX*)
5 1 EA --------- HOSE ASSEMBLY (JCAM2T-06-XX*)
* HOSE LENGTHS NOT DOCUMENTED AT ASSEMBLY.
6-22
SHEET 2
BI006813
MAST LOCK ASSEMBLY (SLEEVED)

1
3 20 21
6
2
2
6
1 5
3 20 21
18 16
6-23
SHEET 1
BI006813

1 4
3 20 21 14
15
16
5 6
7
19 17
15
14
11
8 8 10 12 13
8 10 12 13
9
1 1
6-23
SHEET 2
BI006813


T105573 MAST LOCK ASSEMBLY (SLEEVED)
1 2 EA 439628 HYDRAULIC CYLINDER 4-28
2 2 EA 96440-050 PIN, MAST LOCK
3 2 EA 439064 SLEEVE, MAST LOCKING
4 2 EA 96425 LUG, CYLINDER
5 2 EA 96424 SUPPORT, PIN - MAST
6 2 EA 96423-050 SUPPORT, PIN - MAST
7 2 EA 5929 FITTING, GREASE - STRAIGHT (1/8NPT)
9 2 EA 77849 1755738 ADAPTER, 90 DEG
10 2 EA 305849 JB7200108 ADAPTER,TEE
11 2 EA 35624-050 120271 ADAPTER, ELBOW
12 2 EA 36378-050 119328 ADAPTER, STRAIGHT
18 1 EA 435162 BAR, TAPPED - COUNTERBALANCE VALVE
20 2 EA 439065 SLEEVE, INTER MAST LOCKING PIN
21 12 EA 9128 120357 CAPSCREW, SOCKET HEAD - GR8
(1/4-20UNC, 0.750L)
6-23
SHEET 3
BI006813
PIPE POSITIONER PLUMBING

3
6 1
2 4
6 5
1 1
6-24
SHEET 1
BI006813
PIPE POSITIONER PLUMBING


421829 PIPE POSITIONER PLUMBING
6-24
SHEET 2
BI006813
PIPE POSITIONER INSTALLATION

36
13
11
12 13 14
10
33 24 13
7 5 3 4
15 16
8 9 1 19 15 16 34
28
29
29
30
6-25
SHEET 1
BI006813

17 2
23 22 21 18
32 31 4
19 20 27 19 19
18
18
20 20
27 27
6-25
SHEET 2
BI006813

6-25
SHEET 3
BI006813


442197 PIPE POSITIONER INSTALLATION
1 1 EA 95552-050 CYLINDER, HYDRAULIC
22480 cylinder seal kit
2 1 EA 429708 HYDRAULIC CYLINDER ASSEMBLY - SWING 6-26
4 1 EA 96230 BRACKET, SLIDE - PIPE POSITIONER
5 1 EA 442179 ARM, SWING - PIPE POSITIONER
7 1 EA 96317 PIN, PIPE POSITIONER
8 2 EA 96321 BEARING, JOURNAL
9 2 EA 5929 FITTING, GREASE STRAIGHT
11 2 EA 6291 NUT, LOCK (1/2-13UNC)
12 2 EA 439246 PIN, CYLINDER
13 4 EA 9821 PIN, COTTER (5/32 X 1 3/4)
16 8 EA 42606 NUT, LOCK (3/4-10UNC)
18 2 EA 95567-050 VALVE, SEQUENCE
22 2 EA 5968 NUT, HEX - GR5 (1/4-20UNC)
23 2 EA 42624-050 WASHER, FLAT (0.250,TYPE A)
24 2 EA 18565 ADAPTER, HYDRAULIC - 90 DEG
27 3 EA 71364 ADAPTER, BRANCH TEE
V004403 Cartridge Replacement
31 2 EA 428127 SHIM, PIPE POSITIONER - 12 GAUGE
32 2 EA 428128 SHIM, PIPE POSITIONER - 10 GAUGE
34 4 EA 42630-050 WASHER, FLAT (0.750,TYPE A)
35 1 EA 435951 PIPE POSITIONER SENSOR/COMPONENTS 6-27
36 2 EA 400242 BUSHING, STEEL
6-25
SHEET 4
BI006813
HYDRAULIC CYLINDER ASSEMBLY - SWING

12
4 19 11
9 7 6 20 16 17 3
13
10 5 18 14
2 1
21
6-26
SHEET 1
BI006813

6-26
SHEET 2
BI006813


429708 HYDRAULIC CYLINDER ASSEMBLY - SWING
1 1 EA V005366 WIPER
2 1 EA V005367 SEAL
3 1 EA V005374 O-RING
5 1 EA V005371 O-RING
6 1 EA V005370 SEAL
7 1 EA V005795 WEAR RING
8 1 EA V012899 SEAL KIT (INCLUDES ITEMS 1 THRU 7)
9 2 EA V009406 CLIP PIN
10 1 EA V005382 LOCK NUT
11 2 EA V000273 SETSCREW (1/4-20UNC, 2.000L)
13 2 EA V002363 NYLON PLUG
16 1 EA ----------- TUBE ASSEMBLY
17 1 EA 4003249 ROD
18 1 EA 4003270 ROD CLEVIS (ADJUSTABLE)
19 1 EA V012904 HEAD
21 2 EA V003839 CLEVIS PIN
6-26
SHEET 3
BI006813
PIPE POSITIONER SENSOR/COMPONENTS

6-27
SHEET 1
BI006813

1
5
1 3
6-27
SHEET 2
BI006813


435951 PIPE POSITIONER SENSOR/COMPONENTS
1 1 EA 81187 SWITCH, LIMIT- (2 P.D.T.) - UPPER CONTROLS
2 1 EA 416873 LAMP, RED
3 1 EA 342432 1420750 CABLE (SWITCH)
4 1 EA 1662895 BAR, FLAT PIVOT - PROXIMITY SENSOR
5 1 EA 438175 BRACKET, PIPE POSITIONER SENSOR
6-27
SHEET 3
BI006813
PIPE RACK INDEX PLUMBING

6-28
SHEET 1
BI006813
PIPE RACK INDEX PLUMBING


421839 PIPE RACK INDEX PLUMBING
6-28
SHEET 2
BI006813
PIPE RACK LOCK PLUMBING

6-29
SHEET 1
BI006813
PIPE RACK LOCK PLUMBING


421838 PIPE RACK LOCK PLUMBING
6-29
SHEET 2
BI006813
PIPE RACK SWING PLUMBING

4 1
5
2
6
6-30
SHEET 1
BI006813
PIPE RACK SWING PLUMBING


421837 PIPE RACK SWING PLUMBING
6-30
SHEET 2
BI006813
PIPE RACK SWING INTERLOCK

2 2
15 17 18
5
17
6-31
SHEET 1
BI006813

15
13 14
12
16
10
1
5
6 7 8 9 11
11 9 8 7 6
6-31
SHEET 2
BI006813


428577 PIPE RACK SWING INTERLOCK
1 1 EA 81187 SWITCH, LIMIT (2 P.D.T.) UPPER
2 1 EA 405242 MOUNT, LIMIT SWITCH
3 1 EA 54220 BAR, FLAT
5 1 EA 65226 SWITCH, TOGGLE - ENVIRONMENT SEALED
6 30 FT 99323 WIRE, ORANGE - ELECTRICAL - SXL - 16 GAUGE
7 8 EA 45256 TERM, RING - 16/14AWG - 1/4 STUD
8 8 EA 78138 CONNECTOR, WIRE SLIP ON - 1/4 ST
9 8 EA 45261 CONN, BUTT - 16/14 AWG - 16/14 AWG
10 3 FT 88012 WIRE, GREEN/BLACK STRIPE - #16 AWG
11 8 FT 54430 CONDUIT, SEALTIGHT
12 2 EA 56719 CONNECTOR, ELECTRICAL LIQUID TIGHT
13 2 EA 95125 TERMINAL, MALE
14 2 EA 95127 TERMINAL, FEMALE
15 1 EA 350473 5000673 CONDULET, 2-WAY
16 1 EA 59347 CONNECTOR, ELECTRICAL LIQUID TIGHT
17 1 EA 347037 167530 STUD, WELD - 0.375
6-31
SHEET 3
BI006813
PIPE RACK ASSEMBLY - 40 FT (4-POD)

30 30
29 28
31
48 7 4 6 34
35 51 2 28 29 25 26 27
1 28 29
7
25 26 27
25 26 27 3 5 34 4 6 34
6-32
SHEET 1
BI006813

47 51 53 35 8 48
34
12 13 49
34
46
44 47 50 54
8 44 50 47 54 34
46
52
52
9
11 1
48 10
7 12 13 49
55 56 2 44 47 50 54
12 13
57 48
58 52
56 55
8
57
58 44 47 50 54
8 5 47 51 53 35
15 16 17 18 19
20 21 22 23 43
6-32
SHEET 2
BI006813

45
9
34
11 63 60 47 59
36
13 54 34
45 62
10
12 13
14
65 66 62
8 60 47 59
6-32
SHEET 3
BI006813

37 13 38
42
36 36
39
13 39 40
38 37 40 41
41
6-32
SHEET 4
BI006813


1719555 PIPE RACK ASSEMBLY - 40 FT (4-POD)
1 1 EA 421070 RACK, PIPE SUPPORT
2 1 EA 1719554 CAROUSEL, 40 FT (4-POD)
3 1 EA 414861 CAP, BEARING - PIPE RACK
4 2 EA 96535 CAP, BEARING - CAROUSEL
5 3 EA 96391-050 BEARING, JOURNAL
6 2 EA 96392-050 BEARING, JOURNAL
7 2 EA 96421 WASHER, THRUST
8 2 EA 95550-050 CYLINDER, CAROUSEL LOCK
9 2 EA 96520-050 PIN, CAROUSEL LOCK
10 2 EA 96521-050 PIN, INSERT - CAROUSEL LOCK
11 2 EA 96519 PIN, DOWEL (3/8 X 2")
14 2 EA 31396 ADAPTER, STRAIGHT (8MNPT X -8MJIC)
15 1 EA 40159 ROLLER, PIPE RACK
17 1 EA 40217 SEAL, RETAINER
18 1 EA 40037 RING, RETAINER
19 1 EA 40171 RETAINER, PIPE
20 1 EA 40215 RETAINER, SHAFT
21 1 EA 40172-050 SHAFT, ROLLER - PIPE RACK
1.25L)
25 11 EA 74373 CAPSCREW, HEX HEAD - GR8 (1.250-7UNC, 3.500L)
26 11 EA 73792 NUT, HEX - GR8 (1.250-7UNC)
28 21 EA 42745-050 1419434 CAPSCREW, HEX HEAD - GR8
(3/4-10UNC, 3.50L)
29 21 EA 56004 NUT, HEX - GR8 (3/4-10UNC)
31 1 EA 439884 PLATE, RETAINER
34 9 EA 5929 FITTING, GREASE - STRAIGHT (1/8NPT, ALEMITE)
35 1 EA 418987 KIT, SHIM - PIPE RACK
36 6 EA 39478 179283 ADAPTER, 90 DEG
41 2 EA 38690-050 ADAPTER, 90 DEG
42 1 EA 84885 VALVE, COUNTERBALANCE - DUAL
43 2 EA 41212-050 SUPPORT, PIPE RACK - LOWER
44 2 EA 327650 1407002-T74 BUSHING
45 2 EA 416627 CYLINDER, SWING (PIPE RACK) 6-33
46 2 EA 36669-050 167153 ADAPTER, 90 DEG
48 1 EA 411477 PLATE, INDEX - LOWER PIPE RACK
49 1 EA 411465 PIN, CYLINDER - INDEX
50 2 EA 411476 CAP, END - CYLINDER
6-32
SHEET 5
BI006813


51 1 EA 411467 CAP, END- CAROUSEL
52 1 EA 411473 CYLINDER, INDEX (PIPE RACK) 6-34
54 8 EA 42729 CAPSCREW, HEX HEAD - GR8 (1/2-13UNC 1.750L)
55 1 EA 17752 NIPPLE, PIPE (1/2 NPT X 4.50L)
56 1 EA 350879 5010109 ADAPTER, 90 DEG
58 1 EA 77848 AT5582 ADAPTER, 45 DEG - SWIVEL
59 4 EA 420861 PIN, SWING CYLINDER
62 8 EA 327614 1407002-T26 BUSHING
63 2 EA 411493 PIN, CYLINDER - SWING
65 2 EA 327628 1407002-T44 BUSHING
66 2 EA 327629 1407002-T45 BUSHING
6-32
SHEET 6
BI006813
CYLINDER, SWING (PIPE RACK)

8
10
15 6 11
13 16
3 4
14
5
7 2
1
6-33
SHEET 1
BI006813
CYLINDER, SWING (PIPE RACK)


416627 CYLINDER, SWING (PIPE RACK)
1 1 EA ------- WIPER
2 1 EA ------- SEAL
3 1 EA V006884 O-RING
4 1 EA V006885 BACKUP
5 1 EA ------- O-RING
6 1 EA V006887 SEAL
7 2 EA V006888 RING, WEAR
8 1 EA ------- RING, WEAR
9 1 EA V008566 CYLINDER SEAL KIT (Includes Items 1 thru 8)
10 1 EA V004886 NUT, LOCK
12 2 EA ------- PLUG, PORT (Shipping) Not Shown
14 1 EA V008569 ROD ASSEMBLY
16 1 EA V008567 HEAD
6-33
SHEET 2
BI006813
CYLINDER, INDEX (PIPE RACK)

17
7 6
15 5
4
8 18 12
16
11 9 2 1 13
6-34
SHEET 1
BI006813
CYLINDER, INDEX (PIPE RACK)


411473 CYLINDER, INDEX (PIPE RACK)
1 1 EA. V005366 WIPER
2 1 EA. V005367 SEAL
3 1 EA. V010147 O-RING
4 1 EA. V005374 O-RING
5 1 EA. V005373 BACKUP
6 1 EA. V005372 O-RING
7 1 EA. V005370 SEAL
8 1 EA. V005795 RING, WEAR
9 2 EA. V005369 RING, WEAR
11 1 EA. V010149 NUT, LOCK
12 1 EA. V005013 FITTING, LUBE
13 2 EA. V010150 BUSHING
14 2 EA. V005381 PLUG, PORT (Not Shown)
17 1 EA. V005376 HEAD
18 1 EA. V010157 PISTON
1 EA. V010148 CYLINDER SEAL KIT
(Includes items 1 Thru 9)
6-34
SHEET 2
BI006813
MAST HOSE PLUMBING

1
2
8 5
12 6 3
9
11
12 14
13 4 7
10
6-35
SHEET 1
BI006813
MAST HOSE PLUMBING

16 15
16 15
15
16 16
16
15
15
10 13 14
6-35
SHEET 2
BI006813
MAST HOSE PLUMBING


427237 MAST HOSE PLUMBING
1 2 EA 422962 HOSE ASSEMBLY (SCAG5K-20-485)
3 1 EA 404033 HOSE ASSEMBLY (TCCF273-20-40)
5 1 EA 1615332 HOSE ASSEMBLY (TCCG5K-20-26)
9 1 EA 1572728 HOSE ASSEMBLY (TCAG5K-20-31)
6-35
SHEET 3
BI006813
MAST LOCK INDICATOR

6-36
SHEET 1
BI006813
MAST LOCK INDICATOR

1 5 6 1 5
17 16 18
19
20
6-36
SHEET 2
BI006813
MAST LOCK INDICATOR

2 3
6-36
SHEET 3
BI006813
MAST LOCK INDICATOR


411200 MAST LOCK INDICATOR
2 1 EA 416874 LAMP, LED - GREEN
3 1 EA 416873 LAMP, LED - RED
5 2 EA 411862 MOUNT, SWITCH - INDICATOR
6 2 EA 411863 PLATE, MAST LOCK INDICATOR
7 56 FT 88012 WIRE, #16 AWG, GREEN/BLACK STRIPE
8 28 EA 88010 WIRE, #16 AWG - GREEN/WHITE STRIPE
9 28 FT 99323 WIRE, SXL - 16GA, ORANGE/YELLOW
10 12 FT 325642 1404203 WIRE, 18 AWG - BLACK
11 12 FT 342692 1420931 WIRE, 18 AWG - WHITE
12 2 EA 45256 TERM, RING - 16/14 AWG - 1/4 STUD - INSULATED
13 8 EA 45261 CONN, BUTT - 16/14 AWG
14 6 EA 45259 TERM, SPADE - 16/14 AWG-#10 STUD - INSULATED
15 20 FT 54430 CONDUIT, SEALTIGHT - 1/2" PVC
16 2 EA 350473 5000673 CONDULET
17 2 EA 60666 CONNECTOR, ELECTRICAL - STRAIGHT
18 2 EA 59347 CONNECTOR, ELECTRICAL - 90 DEG
19 2 EA 319461 118470 STUD, WELD (1/4-20UNC, 0.750L)
20 2 EA 5968 NUT, HEX (1/4-20UNC)
6-36
SHEET 4
BI006813
MAST TUBING

423257 MAST TUBING
1 6 EA 423256 TUBING ASSEMBLY, 1/2 INCH x 20 FT
3 12 EA 44253 CLAMP, TUBE - 1/2 INCH OD - 2 HOLE
4 2 EA 423255 TUBING ASSEMBLY, 1/2 INCH x 18 FT
6-37
SHEET 1
BI006813
ROTARY DRIVE ASSEMBLY

ASSEMBLY 439031 REVISION J
7 9
50
17 18 53 11 11 12 9
30 31 50
37 16
34 35 16 35 36 37
5 6 36 5 6 34 37
37 27 28
26
9 12 7 9 1
29 21 22
25
11 11
20
7 53 25 22 10
3
23 19
33
24
13 4
2 7 17 18
38 2
14 15
19
8
58 57
14 15
57 58
4
59
36 37
32
56 55 54 5 6 36 37
6-38
SHEET 1
BI006813


439031 ROTARY DRIVE ASSEMBLY
1 1 EA 427133 ROTARY DRIVE GEARCASE ASSEMBLY 6-39
2 2 EA 413307 MOTOR, HYDRAULIC 6-40
3 1 EA 438633 GUIDE, LH
4 1 EA 438634 GUIDE, RH
5 8 EA 410860 PAD, WEAR
6 8 EA 95541 SHIM, WEAR PAD
7 2 EA 95784 FLANGE
14 12 EA 426374 CAPSCREW, HEX HEAD - GR8 (7/8-9UNC, 2.250L
DRILLED)
15 12 EA 438680 WASHER, NORD LOCK (7/8 INCH)
16 8 EA 410859 CAPSCREW, BRASS (1/2-13UNC, 1.000L)
25 2 EA 320658 ELBOW, PIPE - 90 DEG
28 1 EA 61982 ADAPTER, SWIVEL
29 * FT 40007 HOSE, AIR (Specify length 1.92 ft)
32 2 EA 400680 BAR, CHOCK
33 1 EA 427587 KIT, FLANGE
34 2 EA 438595 SHIM, WEAR PAD
35 2 EA 438594 PAD, WEAR
36 16 EA 423852 CAPSCREW, BRASS (1/2-13UNC, 1.250L
HARDENED)
38 2 EA 58473 GASKET, 2 BOLT
54 2 EA 438593 PAD, WEAR - ROTARY DRIVE GUIDE
55 2 EA 438596 SHIM, WEAR PAD - ROTARY DRIVE GUIDE
56 4 EA 429623 PIN, DOWEL - HEAD GUIDE
59 1 EA 442617 DUST DEFLECTOR RING
REF 443222 HEAD GUIDE MAINTENANCE KIT (includes
6-38
SHEET 2
BI006813


items 3,4,5,6,14,15,16,34,35,36,37, 54,55,56, 57 and 58
6-38
SHEET 3
BI006813
ROTARY DRIVE GEARCASE ASSEMBLY

22 60
19 23
17 21
20
31
18 22
43
32 48
63 64
35
33
51 44
6-39
SHEET 1
BI006813

52 57
58
11 50
59
14
26 27
49 08 34 13
40
24 25
16
15
38
05
02
06
24 25
07 27 28
09 10 30
42 03
12 21 65
01 02 61
46
53 54 55
39
29
04
62
41
61
61
6-39
SHEET 2
BI006813


427133 ROTARY DRIVE GEARCASE ASSEMBLY
1 2 EA. 38342 ADAPTER, SPLINE
2 2 EA. 98894 KEY
3 1 EA. V005118 SHAFT
4 2 EA. 98897 SHAFT, 24T
5 2 EA. 98898 GEAR, 84T (Order with 98899 as set pn# V013092)
6 2 EA. 98899 SHAFT, 24T (Order with 98898 as set pn# V013092)
7 1 EA. 98900 GEAR, 110T
8 2 EA. 98902 COVER, END
9 1 EA. 98903 SPACER
10 1 EA. 98904 SPACER
11 1 EA. 407162 LOCKNUT
12 1 EA. 98906 PLATE, SEAL
13 1 EA. 98907 CARRIER, BEARING
14 1 EA. V005119 HOUSING, SEAL
15 1 EA. V012375 CASE
16 1 EA. V012376 COVER
20 6 EA. 319945 CAPSCREW, SOCKET HEAD - GR8 (1/2-13UNC, 2.250L)
21 14 EA. 5962 WASHER, LOCK - 3/8
22 19 EA. 5975 WASHER, LOCK - 1/2
23 8 EA. 98914 WASHER, LOCK - 5/8
24 4 EA. 98915 BEARING CONE
25 4 EA. 98916 BEARING CUP
27 2 EA. 41137 BEARING CUP
29 4 EA. 37801 BEARING, BALL
30 1 EA. 98920 PIN, ROLL
31 2 EA. 42590 PIN, DOWEL
32 1 EA. 98921 BUSHING
33 1 EA. 98922 PLUG, MAGNETIC
34 2 EA. 98923 PLUG, COUNTERSUNK HEX
35 1 EA. 98924 PLUG/O-RING
36 1 EA. 98729 PLUG, MAGNETIC
37 2 EA. 38355 SNAP RING ADAPTER
42 1 EA. 61892 SEAL, SPECIAL
43 1 EA. V004840 NAMEPLATE
44 1 EA. 69616 WINDOW, OIL LEVEL
45 1 EA. V004855 TAG, OIL EMPTY
46 2 EA. ------- PLUG, PLASTIC (SHIPPING)
48 1 EA. 98929 FITTING, BREATHER
49 2 EA. 98930 SHIM SET
50 8 EA. 98931 SETSCREW
51 1 EA. V002476 PLUG, SQUARE HEAD
6-39
SHEET 3
BI006813


52 1 EA. V012621 HOUSING, SEAL
53 3 EA. V004563 SHIM, .005
54 3 EA. V004564 SHIM, .007
55 1 EA. V004565 SHIM, .020
57 2 EA. V012622 SEAL, FACE
58 1 EA. V012623 SEAL SPACER
59 2 EA. V004566 SEAL
62 2 EA ------- BEARING, BALL
64 1 EA 49149 WASHER (5/8")
6-39
SHEET 4
BI006813
MOTOR, HYDRAULIC
4 5 6 7
3
2
1
8 8
9
9
21 22 23
10
18
17 11 19 20
14 15 16
12 13 30 31 33
29 32
26 28
27
25
24
35
34
2
1
6-40
SHEET 1
BI006813
MOTOR, HYDRAULIC

413307 MOTOR, HYDRAULIC
1 2 EA V010367 PLUG, HEX SOCKET HEAD
2 2 EA V010368 O-RING
4 1 EA V007977 PORT BLOCK W/SHUTTLE
6 1 EA V010371 PORT PLATE, BIDIRECTIONAL
7 1 EA V010372 FACE PLATE
8 5 EA V010373 PIN, FACE PLATE AND PORT PLATE
10 1 EA 58502 SHUTTLE VALVE W/TWO ORIFICES
13 1 EA V010375 SPRING RETAINER
14 1 EA V010376 BARREL STOP
15 12 EA V010377 DISC SPRING
16 12 EA V010378 THRUST WASHER
17 1 EA V010379 CYLINDER BARREL
18 1 EA V010380 BARREL BEARING
19 1 EA V010381 RETAINING RING (ORANGE) .075" - 1.90 MM
1 EA V010382 RETAINING RING (BLACK) .077" - 1.96 MM
1 EA V010383 RETAINING RING (RED) .079" - 2.01 MM
1 EA V010384 RETAINING RING (GREEN) .081" - 2.06 MM
1 EA V010385 RETAINING RING (YELLOW) .083" - 2.11 MM
1 EA V010386 RETAINING RING (BLUE) .085" - 2.16 MM
1 EA V010387 RETAINING RING (WHITE) .087" - 2.21 MM
20 1 EA V007108 THRUST WASHER
21 1 EA V010388 PISTON, SHOES AND RETAINER
22 1 EA V010389 CREEP PLATE
23 1 EA V010685 CAM, 15.2 DEG
24 2 EA V010391 DOWEL PIN
25 1 EA ------- HOUSING
26 1 EA V010392 CAPSCREW, SOCKET HEAD
27 1 EA V010393 SHAFT, SPLINED
28 1 EA V010394 BEARING ASSEMBLY (CONE AND CUP)
29 1 EA V010395 O-RING
30 1 EA 59234 SHAFT SEAL
31 1 EA V010396 SEAL RETAINER
32 4 EA V010397 O-RING
33 4 EA 5997 CAPSCREW, HEX HEAD
34 1 EA V010398 O-RING
35 1 EA V010399 RETAINER, BARREL BEARING
1 EA V002839 Seal Kit (With or Without Shuttle)
6-40
SHEET 2
BI006813
SHUTTLE VALVE W/TWO ORIFICES

6 4 5 2 1 8 7
14
9
10
11
6-41
SHEET 1
BI006813
SHUTTLE VALVE W/TWO ORIFICES


58502 SHUTTLE VALVE W/TWO ORIFICES
1 2 EA -------- PLUG
2 2 EA -------- O-RING
3 2 EA -------- SPRING
4 2 EA -------- WASHER, SPRING CENTER
5 1 EA -------- SPOOL
6 1 EA -------- BODY
7 1 EA -------- PLUG
8 1 EA -------- O-RING
9 1 EA -------- SPRING, RELIEF VALVE
10 1 EA -------- SPRING, RELIEF VALVE
11 1 EA -------- SEAT
14 2 EA -------- SHIM WASHER
(items 2 and 8 are included in V002839 seal kit)
6-41
SHEET 2
BI006813
FRONT MAST REST INSTALLATION

4 5 6
2
2
6-42
SHEET 1
BI006813
FRONT MAST REST INSTALLATION


421452 FRONT MAST REST INSTALLATION
1 1 EA 421437 REST, 12M-15M MAST (WELDMENT)
2 2 EA 421417 PLATE, DETAIL 1 X 8 13/16 X 15 3/4
6-42
SHEET 2
BI006813
PIN RETAINER KIT - MAST ELEVATING CYLINDER

6 5
6 5
2
6-43
SHEET 1
BI006813
PIN RETAINER KIT - MAST ELEVATING CYLINDER


428402 PIN RETAINER KIT - MAST ELEVATING CYLINDER
2 2 EA 428392 PLATE, PIN RETAINER
6 10 EA 438683 WASHER, NORD LOCK (1/2)
6-43
SHEET 2
BI006813
PIN RETAINER KIT - HOIST AND PULLDOWN CYLINDER

2
6 3
1
5 4
5 4
6-44
SHEET 1
BI006813
PIN RETAINER KIT - HOIST AND PULLDOWN CYLINDER


428401 PIN RETAINER KIT - HOIST AND PULLDOWN CYLINDER
1 4 EA 428388 PLATE, PIN RETAINER MOUNTING
3 4 EA 428391 PLATE, PIN RETAINER MOUNTING
4 12 EA 38323 CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 1.250L - DRILLED)
6 4 FT 37946 WIRE, SAFETY - 16 GAUGE STAINLESS STEEL
6-44
SHEET 2
BI006813
SECTION 7 - DRILLING TOOLS / ACCESSORIES

RAPID FILL INSTALLATION (1100 GAL) 434053 7-1
CONNECTOR KIT, RAPID FILL SYSTEM 57338 7-2
RAPID FILL PLUMBING 403823 7-3
LUBE SYSTEM INSTALLATION (MACHINE) AUTO 426699 7-4
LUBRICATION SYSTEM (MACHINE), AUTO 401271 7-5
AIR MOTOR ASSEMBLY (MACHINE LUBRICATION) 425924 7-6
TUBE ASSEMBLY, AIR MOTOR (MACHINE LUBRICATION) 426025 7-7
MONITOR / CONTROLLER (MACHINE LUBRICATION) 97523 7-8
FILTER/REGULATOR/LUBRICATOR ASSEMBLY (MACHINE LUBE) 63133 7-9
LUBRICATOR INSTALLATION (DRILL STEM THREAD) 401973 7-10
VALVE, AIR 330617 7-11
VALVE, AIR (PART OF ASSEMBLY 330617) 330617B 7-12
VALVE, AIR (SOLENOID W/JUNCTION BOX) 330617C 7-13
LUBRICATOR ASSEMBLY (DRILL STEM THREAD) 337393 7-14
FILTER / REGULATOR / LUBRICATOR ASSEMBLY 337392 7-15
LUBRICATOR HOSE PLUMBING KIT 405520 7-16
AIR LINE LUBE KIT - 35 GAL (350-500 PSI) 1068446 7-17
AIR LINE LUBRICATOR TANK ASSEMBLY - 35 GAL 1501364 7-18
OIL INJECTION TANK - 36 GAL 1067372 7-18A
AIR LINE LUBRICATOR HOSE KIT - 35 GAL 1501363 7-19
ROTARY TORQUE CONTROL 441078 7-20
ROTARY TORQUE CONTROL PLUMBING 441080 7-21
HOSE COVER AND GRATING INSTALLATION 428941 7-22
DRILL PIPE GUIDE INSTALLATION 428329 7-23
DRILL PIPE LOAD GUIDE 428268 7-24
DRILLING EFFICIENCY INDICATOR INSTALLATION 439191 7-25
DRILLING EFFICIENCY INDICATOR ASSEMBLY - (150 PSI) 432433 7-26
CHAIN DRIVE 439194 7-27
SHOCK SUB (5 1/2 INCH API REG PIN & BOX) 424521 7-28
TACHOMETER INSTALLATION (DIGITAL), ROTARY DRIVE 418807 7-29
COLD WEATHER KIT INSTALLATION 427410 7-30
HEATER, COLD WEATHER KIT 427408 7-31
HEATER, ENGINE WATER PREHEAT KIT 413050 7-32
HEATER ASSEMBLY, WATER PREHEAT V006826 7-33
PUMP, WATER (HEATER PREHEAT KIT) V001136 7-34
SPARE PARTS KIT (HEATER, ENGINE WATER PREHEAT) V006829 7-35
COLD WEATHER KIT PLUMBING 427468 7-36
TRAM INTERLOCK, JACK 435465 7-37
TRAM INTERLOCK INSTALLATION, 30 DEG (WIDE DUST HOOD) 1527382 7-38
SECT7
SHEET 1
BI006813
RAPID FILL INSTALLATION (1100 GAL)

1
4
8
8 12
7
6
19
14
4
3 13
7-1
SHEET 1
BI006813

2
1
12
7-1
SHEET 2
BI006813


434053 RAPID FILL INSTALLATION (1100 GAL)
1 1 EA 57338 CONNECTOR KIT, RAPID FILL SYSTEM 7-2
2 1 EA 431393 RAPID FILL WELDMENT
11 1 EA 403823 RAPID FILL PLUMBING 7-3
12 1 EA 61982 ADAPTER, SWIVEL
14 1 EA 401270 CAP, VENT
15 1 EA 442314 COOLANT, NOZZLE / PLUG
16 1 EA 442313 NOZZLE, CRANKCASE W/PLUG - ENGINE OIL
17 1 EA 442312 NOZZLE, DIESEL FUEL
18 1 EA 442315 HYDRAULIC FLUID - NOZZLE / PLUG
19 1 EA T103711 CAP, WATER TANK
NOTE: ITEMS 15 THRU 18 SUPPLIED LOOSE TO THE CUSTOMER.
7-1
SHEET 3
BI006813
CONNECTOR KIT, RAPID FILL SYSTEM


57338 CONNECTOR KIT, RAPID FILL SYSTEM
1 1 EA. V003529 VENT (FUEL) - 9 PSI PRESSURE RELIEF
2 1 EA. V003528 RECEIVER (FUEL) - 2 INCH NPT
3 1 EA. V003530 CAP, RECEIVER (FUEL)
4 1 EA. V003531 RECEIVER (CRANK CASE) - 3/4 NPT
5 1 EA. V003532 CAP, RECEIVER (CRANK CASE)
6 1 EA. V011426 NOZZLE ONLY (CRANK CASE) - 3/4 NPT
7 4 EA. V003533 RECEIVER (HYDRAULIC) - 3/4 ANPT
8 4 EA. V003534 CAP, RECEIVER (HYDRAULIC)
9 1 EA. V011427 NOZZLE ONLY (HYDRAULIC) - 3/4 ANPT
10 1 EA. V011429 PLUG (HYDRAULIC)
11 1 EA. V003535 RECEIVER (COOLANT) - 1/2 ANPT
12 1 EA. V003536 CAP, RECEIVER (COOLANT)
13 1 EA. V011428 NOZZLE ONLY (COOLANT) - 1/2 NPT
14 1 EA. V011430 PLUG (COOLANT)
15 1 EA. V003537 CENTRAL SERVICE BOX
- - - - -NOT INCLUDED IN KIT- - - - -

1 EA. V011425 NOZZLE, REFUELING
7-2
SHEET 1
BI006813
RAPID FILL PLUMBING

5
1
7-3
SHEET 1
BI006813
RAPID FILL PLUMBING


403823 RAPID FILL PLUMBING
5 1 EA 433639 HOSE ASSEMBLY (JRA1503-32-102)
7-3
SHEET 2
BI006813
LUBE SYSTEM INSTALLATION (MACHINE) AUTO


426699 LUBE SYSTEM INSTALLATION (MACHINE) AUTO
1 1 EA 401271 LUBRICATION SYSTEM (MACHINE) AUTO 7-5
2 1 EA 426566 MOUNT, MONITOR / CONTROLLER (Located in Cab
)
7-4
SHEET 1
BI006813
LUBRICATION SYSTEM (MACHINE), AUTO

7-5
SHEET 1
BI006813
LUBRICATION SYSTEM (MACHINE), AUTO

ITEM QTY. PART NO. DESCRIPTION SECT-PAGE

401271 LUBRICATION SYSTEM (MACHINE), AUTO
2 3 63138 SL-1 INJECTOR (FOUR MANIFOLD)
3 6 63137 SL-1 INJECTOR (FIVE MANIFOLD)
1 97526 SL-1 Single Injector Replacement
1 V006812 Repair Kit, SL-1 Single Injector (Includes attaching gaskets)
4 1 97521 GAUGE-0 TO 5000 (GLY) Located on side of pump
5 31 63140 CAP - PLASTIC
6 1 425924 AIR MOTOR ASSEMBLY (MACHINE LUBRICATION) 7-6
7 1 426025 TUBE ASSEMBLY, AIR MOTOR (MACHINE LUBRICATION) 7-7
8 1 63132 VENT VALVE ASSEMBLY
9 1 63130 COVER ASSEMBLY - DRUM
10 1 63131 PLATE - FOLLOWER
11 1 97523 MONITOR / CONTROLLER (MACHINE LUBRICATION) 7-8
12 1 63136 SWITCH - PRESSURE
13 1 63133 FILTER /REGULATOR/LUBRICATOR ASSEMBLY 7-9
(MACHINE LUBE)
14 1 97524 SWITCH - 3W 2POS NC 1/2"
15 1 97525 ROD ASSEMBLY - TIE
16 1 426026 COVER ASSEMBLY, AIR MOTOR/GREASE TUBE
7-5
SHEET 2
BI006813
AIR MOTOR ASSEMBLY (MACHINE LUBRICATION)

10
13
27
11
37
12
9
11 28
14 30
15
26
8 29
34
44
16
38
49
18 43 45
3 46
47
21
4
25
39
17
19
5
40
49
6
49 31
7
19
35 20
23
48
48
41 4
24
3
20
42 19
23
22 32
2
40
1
7-6
SHEET 1
BI006813

33
35
5
24
36 32
7-6
SHEET 2
BI006813


425924 AIR MOTOR ASSEMBLY (MACHINE LUBRICATION)
1 1 EA ------- U CUP (BUNA-N) (See Kit V011971)
2 1 EA V011972 BEARING, ROD
3 2 EA ------- SEAL, CYLINDER (BUNA-N) (See Kit V011971)
4 2 EA ------- O-RING (BUNA-N) (See Kit V011971)
5 1 EA V011973 ROD ASSEMBLY, PISTON
6 1 EA V011974 TUBE, CYLINDER
7 1 EA V011975 TUBE, AIR
8 1 EA V011976 CASTING, UPPER
9 2 EA ------- BUMPER, VALVE (See Kit V011977)
10 1 EA V011978 CAP, VALVE
12 1 EA ------- BODY, VALVE (See Kit V011979)
13 1 EA ------- SPOOL, VALVE (See Kit V011979)
14 1 EA V011980 CAP, VALVE
15 1 EA ------- GASKET (See Kit V011977)
17 1 EA V011981 VALVE, RELAY
20 2 EA V011983 VALVE, AIR SIGNAL
22 1 EA V011984 CASTING, LOWER
23 4 EA V011985 SCREW
24 1 EA V011986 BAR, PILOT
25 4 EA V011987 ROD, TIE
26 4 EA V011988 NUT
27 2 EA V011989 SCREW
28 1 EA ------- GASKET (See Kit V011990)
29 1 EA V011991 BODY, MUFFLER
30 2 EA V011992 SCREW
31 1 EA V011993 BRACKET, UPPER
32 1 EA V011994 BRACKET, LOWER
33 2 EA ------- SEAL, PISTON (See Kit V011971)
34 2 EA V011995 SCREW
37 4 EA V011997 SCREW
38 1 EA V011998 COUPLER
39 2 EA V011999 SCREW
40 4 EA V012000 SCREW
41 4 EA V012001 ROD, TIE
42 4 EA V012002 NUT
43 1 EA ------- ELEMENT, MUFFLER (See Kit V011990)
44 1 EA V012003 NIPPLE
45 1 EA ------- ELEMENT, END (See Kit V011990)
46 1 EA V012004 PLATE, MUFFLER
47 2 EA V012005 SCREW, SELF TAPPING
7-6
SHEET 3
BI006813


1 EA V011971 Repair Kit (Includes Items 1, 3, 4 & 33)
1 EA V011977 Repair Kit (Includes Items 9, 11, 15 & 16)
1 EA V011979 Repair Kit (Includes Items 12 & 13)
1 EA V011982 Repair Kit (Includes Items 18, 19, 35, 48 & 49)
1 EA V011990 Repair Kit (Includes Items 28, 43 & 45)
1 EA V012006 PILOT BAR SUBASSEMBLY
7-6
SHEET 4
BI006813
TUBE ASSEMBLY, AIR MOTOR (MACHINE LUBRICATION)

2 22
3 23
24
4
25 26
5
6
7
10
8 11
9
12
13 27
12
15 14 28
16
29
17
30
18 31
32
33
19
34
20
35
21
36
20
37
7-7
SHEET 1
BI006813
TUBE ASSEMBLY, AIR MOTOR (MACHINE LUBRICATION)


426025 TUBE ASSEMBLY, AIR MOTOR (MACHINE LUBRICATION)
1 1 EA V012019 CONNECTOR, BOLT
2 1 EA V012020 NUT, COUPLING
3 1 EA V012021 ROD, PLUNGER
4 1 EA V012022 NUT, GLAND
5 1 EA ------- O-RING (POLYURETHANE) See Repair Kit/Seal Kit
6 1 EA ------- U CUP (POLYURETHANE) See Repair Kit/Seal Kit
7 1 EA ------- WASHER, PACKING (See Repair Kit/Seal Kit)
8 1 EA ------- RING, RETAINING (See Repair Kit)
9 1 EA V012023 BODY, OUTLET
10 1 EA V011188 PLUG, PRIMING
12 2 EA ------- GASKET (COPPER) See Repair Kit
13 1 EA V011183 CHECK, OUTLET
14 1 EA V011192 BALL
15 1 EA V011189 STOP, BALL
16 1 EA V011184 BODY, OUTLET
17 1 EA ------- O-RING (NITRILE) See Repair Kit
18 1 EA V012024 TUBE, PUMP/MOTOR
20 2 EA ------- PIN, COTTER (See Repair Kit)
21 1 EA V012025 ROD, CONNECTING
23 1 EA V011174 BALL
24 1 EA V011176 BALL
25 1 EA V011175 PIN
26 1 EA V012026 BUSHING & PLUNGER
27 1 EA ------- O-RING (NITRILE) See Repair Kit
28 1 EA V012027 TUBE, ADAPTER
29 1 EA ------- RING, RETAINING (See Repair Kit)
30 1 EA ------- WASHER, GUIDE (See Repair Kit)
31 1 EA V012028 BUSHING & PLUNGER
32 1 EA ------- PIN, COTTER (See Repair Kit)
33 1 EA V011180 RETAINER
34 1 EA V012029 CHECK
35 1 EA V011186 SEAT, CHECK
36 1 EA V011179 SHOVEL, PRIMING
37 1 EA V012030 TUBE, PRIMING
1 EA V012017 Repair Kit (Includes Items 5, 6, 7, 8, 12, 17, 20, 27, 29, 30 & 32)
1 EA V012018 Gland Seal Kit (Includes Items 5, 6 & 7)
7-7
SHEET 2
BI006813
MONITOR / CONTROLLER (MACHINE LUBRICATION)

5 9
8
7-8
SHEET 1
BI006813
MONITOR / CONTROLLER (MACHINE LUBRICATION)


97523 MONITOR / CONTROLLER (MACHINE LUBRICATION)
1 1 EA V011256 JUMPER SHUNT (STRIP OF 10)
2 1 EA V011257 GREEN LED, GREEN LENS & CHROME BEZEL
3 1 EA V011258 AMBER LED, AMBER LENS & CHROME BEZEL
4 1 EA V011259 RED LED, RED LENS & CHROME BEZEL
5 4 EA V011260 STANDOFF & SCREW
6 1 EA V011261 RIBBON CABLE ASSEMBLY
7 1 EA V011262 SEAL FOR SWITCHES
8 1 EA V011263 PROCESSOR BOARD ASSEMBLY
9 1 EA V011264 POWER SUPPLY BOARD ASSEMBLY
7-8
SHEET 2
BI006813
FILTER / REGULATOR / LUBRICATOR ASSEMBLY (MACHINE LUBE)

7-9
SHEET 1
BI006813

7-9
SHEET 2
BI006813

7-9
SHEET 3
BI006813


63133 FILTER / REGULATOR / LUBRICATOR ASSEMBLY (MACHINE LUBE)
1 1 EA V011266 FILTER ASSEMBLY
1 EA V011269 Lens Kit, Liquid Level (Includes items 35, 37, 38 & 39)
1 EA V011270 Element, Filter (Item 52)
1 EA V011271 Drain, Manual (Includes items 32, 33 & 34)
1 EA V011272 Service Kit (Includes items 39 & 54)
2 1 EA V011267 REGULATOR ASSEMBLY
1 EA V011273 Service Kit (Includes items 13, 15, 16, 17 & 18)
1 EA V011274 Cover, Tamper Resistant (Knob Adjustment Only)
1 EA V011265 Gauge, 2 Inch Dial
3 1 EA V011268 LUBRICATOR ASSEMBLY
1 EA V011275 Service Kit (Includes items 3, 7 & 39)
1 EA V011269 Lens Kit, Liquid Level (Includes items 35, 37, 38 & 39)
1 EA V011271 Drain, Manual (Includes items 32, 33 & 34)
1 EA V011276 Sight Feed Dome (Includes items 6 & 7)
7-9
SHEET 4
BI006813
LUBRICATOR INSTALLATION (DRILL STEM THREAD)

ASSEMBLY 401973 REVISION M
33 11
17
29
13
14
16
15
34
20
20
6 23
19 13
22 23
28
8
7 9
18 18
3 4 5 21
21 15
3 4 5
7-10
SHEET 1
BI006813

9 8 22
10
29
15
11
20
17 14
10
7-10
SHEET 2
BI006813


401973 LUBRICATOR INSTALLATION (DRILL STEM THREAD)
1 1 EA 330617 VALVE, AIR - 3-WAY 7-11
330617B VALVE, AIR (Part of Item 1) 7-12
330617C VALVE, AIR (SOLENOID WITH JUNCTION BOX (Part 7-13
of item 1)
1 EA 22487 Solenoid Operator Valve
4 2 EA 9753 NUT, HEX
5 2 EA 5982 WASHER, LOCK - SPRING
6 1 EA 337393 LUBRICATOR ASSEMBLY (DRILL STEM THREAD) 7-14
7 1 EA 337392 FILTER / REGULATOR / LUBRICATOR ASSEMBLY 7-15
8 1 EA 401536 HOLDER, GREASE BUCKET
9 1 EA 413170 BRACKET, LUBE REGULATOR
10 1 EA 413180 BRACKET, VALVE - AIR - 3-WAY
11 1 EA 96417 NOZZLE CAP
13 2 EA 80032 FITTING, HYDRAULIC
17 1 EA 96418 MOUNT NOZZLE
20 6 EA 44554 ADAPTER, HYDRAULIC
22 1 EA 336672 1416254 GREASE, 5 GALLON BUCKET
32 1 KIT 405520 LUBRICATOR HOSE PLUMBING KIT 7-16
34 1 EA 1580703 BRACKET, GREASE LINE
7-10
SHEET 3
BI006813
VALVE, AIR
1
4
2
12
10
11
13
7-11
SHEET 1
BI006813
VALVE, AIR

330617 VALVE, AIR 7-12
1 2 EA. ------- RING, RETAINING
2 2 EA. ------- PLUG
3 EA. ------- SEAT
4 2 EA. ------- O-RING
5 EA. ------- O-RING
6 1 EA. ------- SPRING
7 1 EA. ------- POPPET
8 EA. ------- RETAINER
9 2 EA. ------- SEAL
10 1 EA. ------- PISTON
11 1 EA. ------- PUSHROD
12 1 EA. ------- O-RING (APPLY LIGHT COAT OF SILICONE BASE
GREASE)
13 1 EA. ------- BODY
14 EA. ------- OPERATOR / VALVE GASKET (not shown)
22485 KIT, SERVICE (Includes Items 4, 5, 9, 12 & 14)
7-11
SHEET 2
BI006813
VALVE, AIR (part of 330617)

PART OF ASSEMBLY 330617 REVISION B
1
2
12
13
14 6
7
15
7
20
17 6
10
16 18
9
8
19
5
14 13 12
19
7-12
SHEET 1
BI006813
VALVE, AIR (part of 330617)


T 330617B VALVE, AIR (part of 330617) 7-13
1 EA. ------- SCREW
2 EA. ------- WASHER, LOCK
3 EA. ------- GASKET, TOP (-01 THRU -10 TIMERS. 2 REQ'D
FOR -22 TIMER)
4 EA. ------- GASKET, TOP (-22, -23 & -24 TIMERS. 2 REQ,D
FOR -22 TIMER)
5 EA. ------- GASKET, BOTTOM (PART OF OPERATOR)
6 EA. ------- VALVE, CHECK (POSITION B)
7 EA. ------- PACKING (POSITION B)
8 EA. ------- NUT, LOCK
9 EA. ------- SCREW, ADJUSTMENT
10 EA. ------- O-RING (APPLY LIGHT COAT OF SILICONE BASE
GREASE)
11 EA. ------- BODY (0-5 SECOND TIMERS)
12 EA. ------- RING, SNAP
13 EA. ------- PLUG
GREASE)
15 EA. ------- PISTON (NORMALLY CLOSED) -03 THRU -05, -22 &
-24 TIMERS
16 EA. ------- PISTON (NORMALLY OPEN) -09, -10, -22 & -23
TIMERS
GREASE)
GREASE)
19 EA. ------- PLUG, PIPE
20 EA. ------- BODY (0-60 SECOND TIMERS)
22486 KIT, SERVICE (Includes Items 3, 4, 5, 7, 10, 14, 17 &
18)
NOTE: SERVICE KITS ARE UNIVERSAL AND
CONTAIN EXTRA PARTS,
MATCH NEW PARTS FROM KIT WITH THOSE
REMOVED AT TIME OF DISASSEMBLY.
7-12
SHEET 2
BI006813
VALVE, AIR (SOLENOID W/JUNCTION BOX)

10 5
11 4
6
7
9
12
1
13
2
14
15
3
7-13
SHEET 1
BI006813
VALVE, AIR (SOLENOID W/JUNCTION BOX)


330617C VALVE, AIR (SOLENOID W/JUNCTION BOX) 7-11
1 4 EA. ------ SCREW
2 4 EA. ------ WASHER, LOCK
3 1 EA. V004477 GASKET
4 1 EA. V004476 CONNECTOR - Standard Cable Grip W/O
Indicator Light (All Voltages
Item 4 Includes Items 5 & 6)
5 1 EA. ------ SCREW
6 1 EA. ------ GASKET
7 1 EA. V004474 COIL, 24VDC
8 1 EA. V004475 BASE, SOLENOID - Standard nonlocking
9 2 EA. ------ SCREW
10 1 EA. V004773 DIFFUSER
11 1 EA. V004472 CLIP, COIL RETAINING
12 1 EA. ------ O-RING, LARGE
13 1 EA. ------ O-RING, SMALL
14 1 EA. ------ PLUG, PIPE
15 1 EA. ------ BASE
7-13
SHEET 2
BI006813
LUBRICATOR ASSEMBLY (DRILL STEM THREAD)

2
19
18
17
5
16
5
6 15
14
7 13
12
9
11
8
10
7-14
SHEET 1
BI006813
LUBRICATOR ASSEMBLY (DRILL STEM THREAD)


337393 LUBRICATOR ASSEMBLY (DRILL STEM THREAD)
1 1 EA 96941 NUT, COVER
2 1 EA 96942 COVER, TOP
3 1 EA 96943 CONTROL VALVE (NOT SHOWN)
4 96944 SWIVEL (NOT SHOWN)
5 2 EA 96945 ADAPTER
6 1 EA 96946 NIPPLE
7 96947 HOSE
8 4 EA ------- BOLT AND NUT, STOVE
9 4 EA ------- WASHER
10 1 EA 96948 FOLLOWER ASSEMBLY
11 1 EA 96949 COVER, DRUM
12 1 EA 96950 BUTTON, SNAP
13 4 EA ------- BOLT
14 3 EA 96951 SCREW, THUMB
15 1 EA 96952 COVER, BOTTOM
16 1 EA 96953 HANDLE
17 1 EA 96954 NIPPLE, AIR COUPLER
18 1 EA 96955 COUPLER, AIR
19 1 EA 96956 BASIC PUMP ASSEMBLY
7-14
SHEET 2
BI006813
FILTER / REGULATOR / LUBRICATOR ASSEMBLY

7-15
SHEET 1
BI006813

7-15
SHEET 2
BI006813

7-15
SHEET 3
BI006813

ITEM QTY. PART NO. DESCRIPTION

337392 FILTER / REGULATOR / LUBRICATOR ASSEMBLY
1 1 96937 FILTER ASSEMBLY
1 22390 KIT, FILTER ELEMENT (Includes Element & Bowl O-Ring)
2 1 96938 REGULATOR ASSEMBLY
1 V004464 KIT, REPAIR (Includes Diaphragm, Valve Stem & O-Rings)
1 96940 GAUGE (0 to 160 PSIG [not shown] used on Regulator Assembly)
3 1 96939 LUBRICATOR ASSEMBLY
1 22425 KIT, O-RING REPAIR (Includes Bowl, Fill Plug, Adjusting Screw & Sight
Dome O-Rings)
1 V004463 KIT, REPLACEMENT BOWL GUARD
1 V004465 BOWL, REPLACEMENT PLASTIC
7-15
SHEET 4
BI006813
LUBRICATOR HOSE PLUMBING KIT

6
1
7-16
SHEET 1
BI006813
LUBRICATOR HOSE PLUMBING KIT


405520 LUBRICATOR HOSE PLUMBING KIT
6 1 KIT 406780 HOSE ASSEMBLY JCAF211-04-375)
7-16
SHEET 2
BI006813
AIR LINE LUBE KIT - 35 GAL (350-500 PSI)

4
5
6
4 7
7-17
SHEET 1
BI006813
AIR LINE LUBE KIT - 35 GAL (350-500 PSI)


1068446 AIR LINE LUBE KIT - 35 GAL (350-500 PSI)
1 1 EA 1501364 AIR LINE LUBRICATOR TANK ASSEMBLY - 35 GAL 7-18
2 1 EA 1501363 AIR LINE LUBRICATOR HOSE KIT - 35 GAL 7-19
3 2 EA 46104 CLAMP, TUBE HOSE
4 1 EA 57797 LAMP, WARNING
5 1 EA 65226 SWITCH, TOGGLE - LIGHT
6 1 EA 69681 BREAKER, CIRCUIT
7 1 EA 412428 DECAL, LUBE INJECTION
7-17
SHEET 2
BI006813
AIR LINE LUBRICATOR TANK ASSEMBLY - 35 GAL

26
26
3 2 4
1
21
11
20 7 6 20
27
13 13
8 20
11
7-18
SHEET 1
BI006813

12 5 9
12 18
16
10
17
22
23
16
9
19
12
5 12 18
7-18
SHEET 2
BI006813


1501364 AIR LINE LUBRICATOR TANK ASSEMBLY - 35 GAL
1 1 EA 1067372 OIL INJECTION TANK - 36 GAL 7-18A
3 4 EA 5968 NUT, HEX (1/4-20UNC)
4 1 EA 57641 TIMER ASSEMBLY
5 2 EA 55672 PUMP, AIR LINE OILER
8 2 EA 320040 WASHER, FENDER
9 2 EA 46104 CLAMP, TUBE HOSE
11 1 EA 19125 GAUGE, SIGHT
13 4 EA 6291 NUT, ELASTIC
21 1 EA 53352 DECAL, ROCK DRILL
22 1 EA 306239 ADAPTER, HEX PLUG - EXTERNAL PIPE
26 1 EA 347037 STUD, WELD (0.375-16UNC, 1.000L)
27 1 EA 1501362 GASKET, AIR LINE LUBRICATOR
7-18
SHEET 3
BI006813
OIL INJECTION TANK - 36 GAL

13
2
16
12
1 3
9
14 15
8
11
10
5
7-18A
SHEET 1
BI006813
OIL INJECTION TANK - 36 GAL


1067372 OIL INJECTION TANK - 36 GAL
1 * FT 14430 R852013 SHEET, ST - ASTM (A569-10GA X 20.38 X 41)(*Specify
Length 6.24)
2 * FT 14430 R852013 SHEET, ST - ASTM (A569-10GA X 20.38 X 41) (*Specify
Length 6.24)
3 * FT 14430 R852013 SHEET, ST - ASTM (A569-10GA X 13 X 48.4) (*Specify
Length 4.8)
Length 4.8)
5 2 FT 14430 R852013 SHEET, ST - ASTM (A569-10GA X 13 X 19.6)
Length 0.87)
7 * FT 14188 R842213 PLATE, ST - ASTM (A36-1 X 8 X 16.38) (*Specify Length
1.09)
8 * FT 14183 R842170 PLATE, ST - ASTM (A36-1/4 X 8 X 16.38) (*Specify Length
1.09)
9 1 EA 40821 FLANGE, WELD (1 NPT)
10 1 EA 41441 FLANGE, WELD (1/2 NPT)
11 3 EA 8305 COUPLING, PIPE (3/4 NPT)
12 1 EA 44038 NECK, FILL
13 1 EA 44037 CAP, FILL - VENTED
16 2 EA 46104 CLAMP, TUBE
7-18A
SHEET 2
BI006813
AIR LINE LUBRICATOR HOSE KIT - 35 GAL

4
2
7-19
SHEET 1
BI006813
AIR LINE LUBRICATOR HOSE KIT - 35 GAL


1501363 AIR LINE LUBRICATOR HOSE KIT - 35 GAL
7-19
SHEET 2
BI006813
ROTARY TORQUE CONTROL

5 6
5
6
3 7
9 10 8
11
2
11
11
1
7-20
SHEET 1
BI006813
ROTARY TORQUE CONTROL


441078 ROTARY TORQUE CONTROL
1 1 EA 57319 VALVE, RELIEF - REMOTE PILOT
4 1 EA 441080 ROTARY TORQUE CONTROL PLUMBING 7-21
6 2 EA 45301 ADAPTER , 90 DEG
8 1 EA 442078 VALVE, CROSS / PORT RELIEF
7-20
SHEET 2
BI006813
ROTARY TORQUE CONTROL PLUMBING

3
3
7-21
SHEET 1
BI006813
ROTARY TORQUE CONTROL PLUMBING


441080 ROTARY TORQUE CONTROL PLUMBING
7-21
SHEET 2
BI006813
HOSE COVER AND GRATING INSTALLATION

7 8
3
5 1
2
9 4
9
7-22
SHEET 1
BI006813
HOSE COVER AND GRATING INSTALLATION


428941 HOSE COVER AND GRATING INSTALLATION
1 1 EA 428929 COVER, HOSE
2 1 EA 428930 COVER, HOSE
3 1 EA 428931 SUPPORT, HOSE COVER
6 1 EA 428934 GRATING, WALKWAY
9 2 EA 14156 BAR, FLAT (ST, ASTMA36)
7-22
SHEET 2
BI006813
DRILL PIPE GUIDE INSTALLATION

7-23
SHEET 1
BI006813
DRILL PIPE GUIDE INSTALLATION


428329 DRILL PIPE GUIDE INSTALLATION
1 1 EA 428268 DRILL PIPE LOAD GUIDE 7-24
7-23
SHEET 2
BI006813
DRILL PIPE LOAD GUIDE

5 6 3 2
7
7-24
SHEET 1
BI006813
DRILL PIPE LOAD GUIDE


428268 DRILL PIPE LOAD GUIDE
1 1 EA 428312 SHAFT, DRILL PIPE LOAD GUIDE ROLLER
2 1 EA 428313 BRACKET, LH GUIDE ROLLER SUPPORT
3 1 EA 428314 BRACKET, RH GUIDE ROLLER SUPPORT
4 1 EA 428315 ROLLER, DRILL PIPE LOAD GUIDE
6 1 EA 7972 ENGINE SKID NUT
7-24
SHEET 2
BI006813
DRILLING EFFICIENCY INDICATOR INSTALLATION

7-25
SHEET 1
BI006813

4 5 6
2
4 5 6
7-25
SHEET 2
BI006813


439191 DRILLING EFFICIENCY INDICATOR INSTALLATION
1 1 EA 432433 DRILLING EFFICIENCY INDICATOR ASSEMBLY - 7-26
(150 PSI)
2 1 EA 439194 CHAIN DRIVE 7-27
3 1 EA 439117 MOUNT, ENCODER - CHAIN DRIVE - DEI
7-25
SHEET 3
BI006813
DRILLING EFFICIENCY INDICATOR ASSEMBLY

3 2
4
9
5 6
7-26
SHEET 1
BI006813
DRILLING EFFICIENCY INDICATOR ASSEMBLY


432433 DRILLING EFFICIENCY INDICATOR ASSEMBLY
1 1 EA V011637 DISPLAY, DRILLING EFFICIENCY INDICATOR
2 1 EA 87343 ENCODER
3 1 EA 400551 CABLE ASSEMBLY, ENCODER
4 1 EA V013240 CABLE, DISPLAY POWER
5 1 EA V011639 CABLE ASSEMBY, AIR SWITCH
6 1 EA 400549 SWITCH, AIR PRESSURE
7 1 EA V011638 MOUNTING, DE INDICATOR DISPLAY (NOT SHOWN)
8 1 EA V011640 CABLE ASSEMBLY, EXTERNAL ALARM
9 1 EA V011642 CABLE ASSEMBLY, CAB
10 1 EA V013241 MOUNTING KIT, DIRECT DRIVE (NOT SHOWN)
11 1 EA 432224 CABLE EXTENSION - 20 FT (not shown)
7-26
SHEET 2
BI006813
CHAIN DRIVE
ASSEMLY 439194 REVISION -
1
7-27
SHEET 1
BI006813
CHAIN DRIVE
ASSEMLY 439194 REVISION -

439194 CHAIN DRIVE
1 1 EA V014591 MODIFIED SPROCKET
2 4 EA V014592 CAPSCREW (not shown)
3 1 EA V014593 MODIFIED SPROCKET
4 1 EA V014594 CHAIN DRIVE
7-27
SHEET 2
BI006813
SHOCK SUB (5 1/2 INCH API REG PIN & BOX)

1
2 10
23 4
7 17
12
5
8 11
9 14
20
13
15
14 16
17
24
2
19
18
21
7-28
SHEET 1
BI006813
SHOCK SUB (5 1/2 INCH API REG PIN & BOX)


424521 SHOCK SUB (5 1/2 INCH API REG PIN & BOX)
1 1 EA V011689 STEM, 5 1/2 INCH API REG PIN
2 2 EA V011690 POLY PACK SEAL
4 1 EA V011692 U. LOAD PLATE
6 1 EA V011694 COVER PLATE
7 1 EA V011695 WIPER SEAL
8 1 EA V011696 GUIDE RING
9 5 EA V011697 DISC SPRING
11 4 EA V011699 DRIVE BLOCK
12 8 EA V011700 DISC SPRINGS
16 1 EA V011703 L. LOAD PLATE
18 1 EA V011705 O-RING
19 1 EA V011706 WIPER SEAL
20 1 EA V011707 HOUSING, 5 1/2 INCH API REG BOX
21 1 EA V011708 WASHPIPE
23 1 EA V011709 RELIEF VALVE
24 2 EA V011710 GREASE FITTING
V011711 SEAL KIT (Includes items 2, 3, 7, 8, 10, 13, 14, 17, 18 & 19 - also order
item 11, V011699 not included in kit (requires 4)
7-28
SHEET 2
BI006813
TACHOMETER INSTALLATION (DIGITAL), ROTARY DRIVE

1 2
7-29
SHEET 1
BI006813

8
6
7
6
7-29
SHEET 2
BI006813


1 EA 418807 TACHOMETER INSTALLATION (DIGITAL), ROTARY DRIVE
1 1 EA 414898 TACHOMETER, DIGITAL
2 1 EA 4031028 SENSOR, MAGNETIC
6 2 EA 8334 BUSHING
7 1 EA 59347 CONNECTOR, ELECTRIC - LIQUID TIGHT
8 1 EA 56719 CONNECTOR, ELECTRIC - LIQUID TIGHT
7-29
SHEET 3
BI006813
COLD WEATHER KIT INSTALLATION

23
2
7-30
SHEET 1
BI006813

31
33
33 30
8 10 11 12 13
32 32
15 14
5
6
14
15 7
7 8
27 26 25 24
27 26 24
34
9 9
9 9
34
34
9 17 19
16 16
9 17 19
7 7 16
34 29
4
20
20
4 28
7-30
SHEET 2
BI006813

32
15
6
33
40 15 7
32 41 5
7
8
27 26 24
27 26 25 24
9 9
34
34
34
34
7-30
SHEET 3
BI006813


427410 COLD WEATHER KIT INSTALLATION
1 1 EA 427408 HEATER, COLD WEATHER KIT 7-31
2 1 EA 413050 HEATER, ENGINE WATER PREHEAT KIT 7-32
3 1 EA 427468 COLD WEATHER KIT PLUMBING 7-36
4 2 EA 68801 VALVE, BALL - SHUTOFF
5 1 EA 45049 VALVE, BALL - BRONZE - BUNA N SEATS
11 1 EA 17700 ELBOW, PIPE STREET
21 1 EA 8337 BUSHING, PIPE
23 2 EA 16891 CLAMP, HOSE (1 5/16 - 2 1/4)
24 3 EA 346881 163911 U-BOLT (3/8-16UNC, 3.125L)
25 2 EA 320473 123711 WASHER, BEVELED
27 6 EA 350444 5000474 NUT, HEX (3/8 -16UNC)
28 2 EA 31373 ADAPTER, HYDRAULIC
29 2 EA 33342 JB7200090 ADAPTER, STRAIGHT
36 6 EA 7972 NUT, LOCK (3/8-16UNC)
37 2 EA 428191 SUPPORT, HEATER
38 1 EA 428192 BRACKET, SUPPORT - WATER MANIFOLD - LH
39 1 EA 428193 BRACKET, SUPPORT - WATER MANIFOLD - RH
7-30
SHEET 4
BI006813
HEATER, COLD WEATHER KIT

1a
1b
7-31
SHEET 1
BI006813
HEATER, COLD WEATHER KIT


427408 HEATER, COLD WEATHER KIT
1a 4 EA V012596 HEATER, WATER TANK
1b 3 EA V012596 HEATER, HYDRAULIC TANK
2 1 EA V012597 HEATER ( fuel)
7-31
SHEET 2
BI006813
HEATER, ENGINE WATER PREHEAT KIT


413050 HEATER, ENGINE WATER PREHEAT KIT
1 1 EA V006826 HEATER ASSEMBLY, WATER PREHEAT 7-33
2 1 EA V006827 Nozzle, Preheat
3 1 EA V001136 PUMP, WATER (HEATER PREHEAT KIT) 7-34
4 1 EA V001148 FILTER ASSEMBLY, FUEL
V001134 Element, Fuel Filter Assembly
5 1 EA V001149 HARNESS W/FUSE
6 1 EA V001143 SWITCH, PUSH/PULL
7 2 EA V006828 CONNECTOR, NUT & NIPPLE ASSY - FUEL LINE
9 1 EA V006849 RUBBER FUEL LINE, 10 METERS
10 4 EA V001153 CLAMP, FUEL LINE
11 1 EA V001154 FLEXIBLE STAINLESS STL TUBING, 1 METER
12 1 EA V001155 CLAMP, EXHAUST
1 EA V006829 SPARE PARTS KIT (HEATER, ENGINE WATER 7-35

PREHEAT)
7-32
SHEET 1
BI006813
HEATER ASSEMBLY, WATER PREHEAT

6
3
5
7-33
SHEET 1
BI006813

18
20 21
16 17
15 11
10
19
12
24
14
13
23 22
25
23
28 30
26 31
27
29
7-33
SHEET 2
BI006813


V006826 HEATER ASSEMBLY, WATER PREHEAT
1 1 EA V006859 HEAT EXCHANGER
2 1 EA V006860 FLAME TUBE, COMPLETE
3 1 EA V006861 BURNER
4 1 EA V006832 HOOD (Part of Spare Parts Kit)
5 1 EA V006833 FAN WHEEL (Part of Spare Parts Kit)
6 1 EA V006862 BAFFLE PLATE (Pictorial might vary)
7 1 EA V006863 SLEEVE
8 1 EA V006834 TEMPERATURE SENSOR (Part of Spare Parts Kit)
9 1 EA V006835 SWITCH, SAFETY THERMAL CUTOUT (Part of Spare Parts Kit)
10 1 EA V006848 PUMP (Part of Spare Parts Kit)
11 1 EA V001132 SOLENOID COIL (Part of Spare Parts Kit)
12 1 EA V006836 HARDWARE FOR SOLENOID COIL (Part of Spare Parts Kit)
13 1 EA V006837 ELECTRIC MOTOR (Part of Spare Parts Kit)
14 1 EA V006838 COUPLING (Part of Spare Parts Kit)
15 1 EA V006839 IGNITION SPARK GENERATOR (Part of Spare Parts Kit)
16 1 EA V006840 IGNITION ELECTRODE (Part of Spare Parts Kit)
17 1 EA V006864 BAFFLE PLATE
18 1 EA V006841 FUEL ATOMIZER NOZZLE (Part of Spare Parts Kit)
19 1 EA ------- STRAINER
20 1 EA V006827 NOZZLE, PREHEAT (Part of Spare Parts Kit)
21 1 EA V006842 RETAINING SPRING (Part of Spare Parts Kit)
22 1 EA V006843 CONTROL UNIT (Part of Spare Parts Kit)
23 2 EA V006844 RELAY (Part of Spare Parts Kit)
24 1 EA V006866 CABLE HARNESS (INTERNAL)
25 1 EA V006845 SOCKET HOUSING (Part of Spare Parts Kit)
26 1 EA V006846 SOCKET CONNECTIONS (Part of Spare Parts Kit)
27 1 EA V006847 SOCKET CONNECTION (Part of Spare Parts Kit)
28 1 EA V006867 HOUSING, FLAT PLUG
29 1 EA V006868 HOUSING, FLAT PLUG
30 1 EA V006869 HOUSING, SOCKET
31 1 EA V006870 HOUSING, SOCKET
7-33
SHEET 3
BI006813
PUMP, WATER (HEATER PREHEAT KIT)

1
2
3
13
12
11 14
9
7 8 10
4
6
15
7-34
SHEET 1
BI006813
PUMP, WATER (HEATER PREHEAT KIT)


V001136 PUMP, WATER (HEATER PREHEAT KIT)
2 1 EA V006871 CLIP, CLAMPING
3 1 EA V006872 HOLDER, PUMP
4 1 EA V006873 CASE, WATER PUMP
5 4 EA V006874 SCREW, SELF TAPPING
6 1 EA V006875 LOCKNUT
7 1 EA V006876 IMPELLER WHEEL
8 1 EA V006877 DISK
9 1 EA V006878 SEAL, AXIAL FACE
10 1 EA V006879 RING, COMPLETE
11 1 EA V006880 O-RING
12 4 EA V006881 SCREW, TAPTITE
13 4 EA ------- SPRING WASHER
14 1 EA V006882 FLANGE, PUMP - COMPLETE
15 1 EA V001133 SEAL KIT (Part of spare parts kit)
7-34
SHEET 2
BI006813
SPARE PARTS KIT (HEATER, ENGINE WATER PREHEAT)


V006829 SPARE PARTS KIT (HEATER, ENGINE WATER
PREHEAT)
1 1 EA V001136 PUMP, WATER (HEATER PREHEAT KIT) 7-34
2 1 EA V006827 HEATING CARTRIDGE
3 1 EA V006830 RELAY W/CABLE HARNESS
4 2 EA V006831 LAMP, FOR CAB CONTROL SWITCH
5 1 EA V006832 HOOD
6 1 EA V006833 FAN WHEEL
7 1 EA V006834 TEMPERATURE SENSOR
8 1 EA V006835 SAFETY THERMAL CUTOUT SWITCH
9 1 EA V001132 SOLENOID COIL
10 1 EA V006836 HARDWARE FOR SOLENOID COIL
11 1 EA V006837 ELECTRIC MOTOR
12 1 EA V006838 COUPLING
13 1 EA V006839 IGNITION SPARK GENERATOR
14 2 EA V006840 IGNITION ELECTRODE
15 3 EA V006841 FUEL ATOMIZER NOZZLE
16 1 EA V006842 RETAINING SPRING
17 1 EA V006843 CONTROL UNIT
18 2 EA V006844 RELAY
19 1 EA V006845 SOCKET HOUSING
20 20 EA V006846 SOCKET CONNECTIONS
21 20 EA V006847 SOCKET CONNECTIONS
22 4 EA V001153 CLAMP, FUEL HOSE
23 1 EA V006849 HOSE, FUEL - 10 METER - 5MM ID
24 2 EA V006828 CONNECTOR, FUEL LINE
25 1 EA V001155 CLAMP, EXHAUST
26 1 EA V001154 EXHAUST PIPE, 1 METER
27 1 EA V001143 SWITCH, CAB CONTROL
28 10 EA V001144 FUSE, 16 AMP
29 10 EA V001145 FUSE, 25 AMP
30 1 EA V006848 FUEL PUMP
31 1 EA V001133 SEAL KIT, WATER PUMP
32 4 EA V001134 FUEL FILTER REPLACEMENT ELEMENT
7-35
SHEET 1
BI006813
COLD WEATHER KIT PLUMBING

2 3
9 1
8 14 13
4
4
11 12
15
6
5 10
7-36
SHEET 1
BI006813
COLD WEATHER KIT PLUMBING


427468 COLD WEATHER KIT PLUMBING
13 1 EA 439435 HOSE ASSEMBLY (JCAGMV-24-16)
7-36
SHEET 2
BI006813
TRAM INTERLOCK, JACK

5 2
3 4 6
7-37
SHEET 1
BI006813

8 8
11
10
7 7
10
11
11
10
8 7 8
7
10 11
7-37
SHEET 2
BI006813

27 8
7-37
SHEET 3
BI006813


435465 TRAM INTERLOCK, JACK
3 16 EA 5983 WASHER, LOCK (3/16)
4 16 EA 319918 120499 SCREW, MACHINE - ROUND HEAD SLOT
5 4 EA 5664 PLUG, PIPE - SQUARE HEAD
6 16 EA 320035 121097 WASHER, FLAT
7 4 EA 403689 RELAY, 24VDC - SPDT W/DIODE - 10A
8 4 EA 416874 LAMP, GREEN
9 1 EA 435538 BRACKET, MOUNTING - RELAY
10 4 EA 319926 120532 SCREW, MACHINE - ROUND HEAD
12 8 FT 435465-012 WIRE, 18 GAUGE - THHN - GREEN/BLACK
13 25 FT 435465-013 WIRE, 18 GAUGE - THHN - PURPLE/GREEN
14 35 FT 435465-014 WIRE, 18 GAUGE - THHN - PURPLE/YELLOW
15 60 FT 435465-015 WIRE, 18 GAUGE - THHN - PURPLE/WHITE
16 2 FT 416888-080 WIRE, 18 GAUGE - THHN - TAN/ZERO
17 25 FT 416888-081 WIRE, 18 GAUGE - THHN - TAN/ONE
18 35 FT 416888-082 WIRE, 18 GAUGE - THHN - TAN/TWO
19 35 FT 416888-083 WIRE, 18 GAUGE - THHN - TAN/THREE
20 10 FT 416888-084 WIRE, 18 GAUGE - THHN - TAN/FOUR
21 8 FT 416888-069 WIRE, 18 GAUGE - THHN - GRAY/NINE
22 8 FT 416888-036 WIRE, 18 GAUGE - THHN - WHITE/SIX
23 10 FT 416888-037 WIRE, 18 GAUGE - THHN - WHITE/SEVEN
24 95 FT 435465-024 WIRE, 18 GAUGE - THHN - TAN/RED
25 10 FT 435465-025 WIRE, 18 GAUGE - THHN - BLACK
26 15 FT 435465-026 WIRE, 18 GAUGE - THHN - TAN/GREEN
27 1 EA 416873 LAMP, RED
7-37
SHEET 4
BI006813
TRAM INTERLOCK INSTALLATION, 30 DEG (WIDE DUST HOOD)

22 36
11
20
21
7-38
SHEET 1
BI006813

1
20
19
7-38
SHEET 2
BI006813

19
19
20
21
7-38
SHEET 3
BI006813

16
24
32
30 11
25
33 34
7-38
SHEET 4
BI006813

15
16 27
28 29
28
24 25 26 33 24 25 33
14
29
24 25 26 33
29 29
7-38
SHEET 5
BI006813


1527382 TRAM INTERLOCK INSTALLATION, 30 DEG (WIDE DUST HOOD)
1 1 EA 410482 SWITCH, PROXIMITY (MAGNETIC SENSOR)
11 1 EA 416873 LAMP, RED - ECM
14 3 EA 45261 CONN, BUTT (16/14 AWG)
15 9 EA 45259 TERMINAL, SPADE (16/14 AWG-1/4)
16 3 EA 95125 TERMINAL, MALE
19 1 EA 4140202 TAPPED PAD, PROXIMITY SENSOR MOUNT
20 1 EA 421872 MOUNT, ADJUSTABLE - PROXIMITY SWITCH
21 4 EA 319879 120350 CAPSCREW, SOCKETHEAD - GR8 (10-24UNC, 1.250L)
22 4 EA 16083 WASHER, FLAT (3/8)
24 35 FT 99312 WIRE, ELECT, SXL, 16 GAUGE, RED/BLACK 50V
25 35 FT 99315-050 WIRE, ELECT, SXL, 16 GAUGE, RED/GREEN 50V
26 10 FT 54430 CONDUIT, SEALTIGHT 1/2" PVC
27 3 EA 95127 TERMINAL, FEMALE
28 2 EA 56719 CONNECTOR, ELECT - LIQUID TIGHT (STRAIGHT)
29 4 EA 59347 CONNECTOR, ELECT - LIQUID TIGHT (90 DEG)
30 7 EA 350432 5000412 TERMINAL, LUG
32 6 FT 342692 1420931 WIRE, ELECT - 18 AWG, WHITE
33 35 FT 325642 1404203 WIRE, ELECT - 18 AWG, BLACK
34 3 EA 45256 TERMINAL, RING - 16/14 AWG, 1/4 STUD
7-38
SHEET 6
BI006813
SECTION 8 - HYDRAULICS / PLUMBING

MAST ELEVATING PLUMBING 421453 8-1
MAST LOCK PLUMBING 421474 8-2
MAIN AIR PLUMBING 421454 8-3
JACK PLUMBING 421450 8-4
PROPEL PLUMBING 421818 8-5
FAN PLUMBING (COOLER) 441812 8-6
HYDRAULIC RESERVOIR INSTALLATION 421074 8-7
FILTER ASSEMBLY (MAIN RETURN) 88595 8-8
FILTER ASSEMBLY (CASE RETURN) 88596 8-9
FILTER / INDICATOR WIRING 400346 8-9A
TEST STATION (SYSTEM HYDRAULIC PRESSURE) 441228 8-9B
TEST STATION (SYSTEM HYDRAULIC PRESSURE) HOSE KIT 440873 8-9C
TEST STATION (SYSTEM HYDRAULIC PRESSURE) INSTALLATION 426487 8-9D
TEST STATION HYDRAULIC HOSE PLUMBING 426504 8-9E
HYDRAULIC OPERATED BREAKOUT WRENCH PLUMBING 421828 8-10
MANIFOLD ASSEMBLY W/ATTACHMENTS (SUCTION - HYDR TANK) 422311 8-11
SUCTION PRESSURE & RETURN PLUMBING 439638 8-12
CAB TO VALVE STAND PLUMBING 425185 8-13
AUTO TOOL WRENCH PLUMBING 442369 8-14
FIVE LOOP FILTER KIT T104763 8-15
FILTER ASSEMBLY (LOOP) 402263 8-16
SECT8
SHEET 1
BI006813
MAST ELEVATING PLUMBING

ASSEMBLY 421453 - REVISION C
3 3
3
3
1
8-1
SHEET 1
BI006813
MAST ELEVATING PLUMBING

ASSEMBLY 421453 - REVISION C

421453 MAST ELEVATING PLUMBING
8-1
SHEET 2
BI006813
MAST LOCK PLUMBING

3
2
2 1
1 2
8-2
SHEET 1
BI006813
MAST LOCK PLUMBING


421474 MAST LOCK PLUMBING
8-2
SHEET 2
BI006813
MAIN AIR PLUMBING

8-3
SHEET 1
BI006813
MAIN AIR PLUMBING


421454 MAIN AIR PLUMBING
8-3
SHEET 2
BI006813
JACK PLUMBING
5
9
11 8
4
12
5
6
7
9
11
2
8
8
4 10
1
7 6
11
8-4
SHEET 1
BI006813
JACK PLUMBING

421450 JACK PLUMBING
4 1 EA 1572574 HOSE ASSEMBLY (JCB2781-12-260)
8-4
SHEET 2
BI006813
PROPEL PLUMBING
6 1
6
2 1
5
5
8-5
SHEET 1
BI006813
PROPEL PLUMBING

421818 PROPEL PLUMBING
8-5
SHEET 2
BI006813
FAN PLUMBING (COOLER)

13 13 15 4 13 7 12 11
17
16
14 3 6 5
8-6
SHEET 1
BI006813

14
16
8-6
SHEET 2
BI006813

4 8
9
7
11
12
13 5
11
3
5 6 6
8-6
SHEET 3
BI006813


441812 FAN PLUMBING (COOLER)
8 1 EA 436405 HOSE ASSEMBLY (JCAG1H-24-64)
15 2 EA 423015 HOSE ASSEMBLY (JCA2651-40-28.25)
8-6
SHEET 4
BI006813
HYDRAULIC RESERVOIR INSTALLATION

13
15 16 17 2
14 29
23
4 5 6
30
27
28
26 8 19 21 22 23 24 25
8 20 21 22 24 25
19
2 32 33 20 19
31
18 18
7 8 7 8
9 9
10 10
11 12 12 11
8-7
SHEET 1
BI006813
HYDRAULIC RESERVOIR INSTALLATION


421074 HYDRAULIC RESERVOIR INSTALLATION
1 1 EA 421042 HYDRAULIC RESERVOIR ASSEMBLY, 300 GAL
1 EA 67492 Cover w/gasket,fasteners & flange (Part of Item 1)
1 EA 96379 Gasket, Cover (Part of Item 1)
2 1 EA 56385 FILTER ASSEMBLY (Includes Element, Valve & Seal)
1 EA 424555 Element
3 1 EA 57958 GAUGE, OIL LEVEL - SIGHT
4 1 EA 34053 VALVE, SHUT-OFF
8 16 EA 5975 WASHER, LOCK (1/2)
11 2 EA 33198 COUPLING, HALF MALE DISCONNECT
12 2 EA 19713 CAP, COUPLING
15 24 EA 9440 NUT, HEX (1/2-20UNF, ELASTIC COLLAR)
17 24 EA 7663-050 CAPSCREW, HEX HEAD - GR5 (1/2-20UNF, 1.500L)
19 2 EA 88595 FILTER ASSEMBLY (MAIN RETURN) 8-8
20 1 EA 88596 FILTER ASSEMBLY (CASE RETURN) 8-9
24 6 EA 16682 FLANGE, SPLIT HALF
25 3 EA 16622 O-RING
29 1 EA 61982 REDUCER, STRAIGHT
31 REF 400346 FILTER / INDICATOR WIRING 8-9A
32 REF 441228 TEST STATION (SYSTEM HYDRAULIC PRESSURE) 8-9B
33 REF 426487 TEST STATION (SYSTEM HYDRAULIC PRESSURE) 8-9D
INSTALLATION
8-7
SHEET 2
BI006813
FILTER ASSEMBLY (MAIN RETURN)

10
11
5 6
8 7
12
8-8
SHEET 1
BI006813
FILTER ASSEMBLY (MAIN RETURN)


88595 FILTER ASSEMBLY (MAIN RETURN)
1 1 EA. HEAD (Not Sold Separately)
2 1 EA. V001626 COVER ASSEMBLY, 50 PSID
3 1 EA. SHELL (Not Sold Separately)
4 1 EA. V001627 O-RING, UPPER COVER
5 1 EA. 19728 O-RING, LOWER COVER
6 1 EA. 20480 O-RING, HEAD TO RSVR
7 1 EA. 88594 ELEMENT, FILTER
8 1 EA. V001628 O-RING, ELEMENT
9 1 EA. 64821 INDICATOR, VISUAL
10 1 EA. 59208 O-RING, INDICATOR
12 1 EA. V001629 ANTI-BACKFLOW ASSEMBLY
1 EA. 22389 SEAL KIT (REPAIRS ONE FILTER ASSEMBLY)
8-8
SHEET 2
BI006813
FILTER ASSEMBLY (CASE RETURN)

1
2
10
11
5 6
8 7
12
8-9
SHEET 1
BI006813
FILTER ASSEMBLY (CASE RETURN)


88596 FILTER ASSEMBLY (CASE RETURN)
1 1 EA. HEAD (Not Sold Separately)
2 1 EA. V001625 COVER ASSEMBLY, 50 PSID
3 1 EA. SHELL (Not Sold Separately)
4 1 EA. V001627 O-RING, UPPER COVER
5 1 EA. 19728 O-RING, LOWER COVER
6 1 EA. 20480 O-RING, HEAD TO RSVR
7 1 EA. 88594 ELEMENT, FILTER
8 1 EA. V001628 O-RING, ELEMENT
9 1 EA. 69574 INDICATOR, VISUAL
12 1 EA. V001629 ANTI-BACKFLOW ASSEMBLY
1 EA. 22389 SEAL KIT (REPAIRS ONE FILTER ASSEMBLY)
8-9
SHEET 2
BI006813
FILTER / INDICATOR WIRING

ASSEMBLY 400346 REVISION H
3 3 3 3 3 3 3 1 1 2
3
11 13
8 8
6
12 8
10
14
17
19
23 24
21
22
4 4 4 4 4 4 4 4 4 4 4 9
8-9A
SHEET 1
BI006813

16
18
20
8-9A
SHEET 2
BI006813

6 15
6 15
17
6 15
6 15
17
17
8-9A
SHEET 3
BI006813


400346 FILTER / INDICATOR WIRING
1 2 EA. 400015 SWITCH, PRESSURE
4 11 EA. 416873 LAMP, RED - ECM
6 1 EA. 46717 BOX, BREAKER
8 2 EA. 440310 TERMINAL, STRIP
9 1 EA. 65226 SWITCH, TOGGLE
10 11 EA. 323194 1402064 CONDUIT, CONNECTOR
11 225 FT. 323364 1402350 WIRE, CABLE
12 75 FT. 17816 WIRE, 16 GAUGE
13 27 EA. 45261 CONNECTOR, BUTT
14 27 EA. 45259 TERMINAL, SPADE
15 4 EA. 42536 105128 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 0.500L)
16 1 EA. 400358 DECAL, PRESSURE SWITCH-FILTERS
17 1 EA. 59346 CONNECTOR, ELECTRICAL - LIQUID TIGHT 90 DEG
18 1 EA. 56780 CONNECTOR, ELECTRICAL - LIQUID TIGHT 3/4
19 11 EA. 60666 CONNECTOR, ELECTRICAL
20 10 FT. 35659 CONDUIT, SEAL TIGHT
21 14 FT. 99350-050 WIRE, ELECTRICAL
22 14 FT. 99357 WIRE, ELECTRICAL
23 11 EA. 404002 DIODE, MOLDED
24 11 EA. 403987 PLUG, MOLDED
8-9A
SHEET 4
BI006813
TEST STATION (SYSTEM HYDRAULIC PRESSURE)

17 5 10 16 13 15 6 13 10 16
4
4
16 13 13 16
16 13
13 16
16 13
2
14 18 13 22 13 16 18 14 22
8-9B
SHEET 1
BI006813

1 6 7 8 9 5 7 8 9
11 12
4 4
29 30
2 3
4 11 12
12 11 4
3
1
8-9B
SHEET 2
BI006813

18
20
18
23
18
8-9B
SHEET 3
BI006813

25 25 25 25
27 27
19 19
26 26
28 28
8-9B
SHEET 4
BI006813


441228 TEST STATION (SYSTEM HYDRAULIC PRESSURE)
1 1 EA 403830 PLATE, PANEL - HYDRAULIC TEST SYSTEM
2 1 EA 403837 BOX, PANEL - HYDRAULIC TEST SYSTEM
0.50L)
4 2 EA 333459 1413311 VALVE, ISOLATOR
5 1 EA 52696 GAUGE, PRESSURE - 0-600 PSI
6 1 EA 33985 GAUGE, PRESSURE - 0-6000/7500 PSI
7 6 EA 59589 SCREW, MACHINE, ROUND HEAD SLOT
8 6 EA 59590 NUT, HEX - ZINC - GR5 (6-32UNC)
9 6 EA 77858 WASHER, LOCK (06 SPRING)
0.750L)
19 2 EA 344091 VALVE, SHUTTLE
24 1 EA 440873 TEST STATION (SYSTEM HYDRAULIC PRESSURE) 8-9C
HOSE KIT
8-9B
SHEET 5
BI006813
TEST STATION (SYSTEM HYDRAULIC PRESSURE) HOSE KIT

10 2 5
3 3
7
8-9C
SHEET 1
BI006813

4 4
9 9
1 3
8-9C
SHEET 2
BI006813


440873 TEST STATION (SYSTEM HYDRAULIC PRESSURE) HOSE KIT
8-9C
SHEET 3
BI006813
TEST STATION (SYSTEM HYDRAULIC PRESSURE) INSTALLATION

6 7 8 9 5 7 8 9
1
11 12
3
29 30
4 11 12
12 11 4
3
1
8-9D
SHEET 1
BI006813

10 13
17 5 16 13 15 6 10 16
4
4
16 13 13 16
16 13
13 16
16 13 2
14 18 13 13 16 14 22
22 18
8-9D
SHEET 2
BI006813

18
24
20
20
13 19
18
18 13
23
8-9D
SHEET 3
BI006813


426487 TEST STATION (SYSTEM HYDRAULIC PRESSURE)
INSTALLATION
1 1 EA 403830 PLATE - PANEL - HYDRAULIC TEST STATION
2 1 EA 403837 BOX - PANEL - HYDRAULIC TEST STATION
0.500L)
4 2 EA 333459 1413311 VALVE, ISOLATOR
5 1 EA 52696 GAUGE - 600 PSI
6 1 EA 33985 GAUGE, PRESSURE
7 6 EA 59589 SCREW, MACHINE ROUND HEAD SLOT - GR5
(#6-32UNC, 0.500L)
8 6 EA 59590 NUT, HEX - GR5 (#6-32UNC)
9 6 EA 77858 WASHER, LOCK (SPRING)
0.750L)
12 8 EA 6293 NUT, LOCK - GR8 (1/4-20UNC)
17 1 EA 39465 ADAPTER - PLUG - STRAIGHT - O-RING
24 1 EA 426504 TEST STATION HYDRAULIC HOSE PLUMBING 8-9E
8-9D
SHEET 4
BI006813
TEST STATION HYDRAULIC HOSE PLUMBING

10 5
9 2
8
4
8-9E
SHEET 1
BI006813
TEST STATION HYDRAULIC HOSE PLUMBING


426504 TEST STATION HYDRAULIC HOSE PLUMBING
8-9E
SHEET 2
BI006813

13
11
2
10
14
12
1
9
1
8-10
SHEET 1
BI006813


421828 HYDRAULIC OPERATED BREAKOUT WRENCH PLUMBING
8-10
SHEET 2
BI006813
MANIFOLD ASSEMBLY W/ATTACHMENTS (SUCTION - HYDR TANK)

11 1 7
7
6 10
3 1
6
4
3
6
11
5
12 11 6
7 11
13 2 9
14 8
15
8-11
SHEET 1
BI006813
MANIFOLD ASSEMBLY W/ATTACHMENTS (SUCTION - HYDR TANK)


422311 MANIFOLD ASSEMBLY W/ATTACHMENTS (SUCTION - HYDR TANK)
1 1 EA 421334 MANIFOLD LESS ATTACHMENTS
2 1 EA 410711 NIPPLE
7 4 EA 54989 GASKET, FLANGE
8 4 EA 88081 CLAMP, (4.31- 4.59)
9 * EA 411207 HOSE, 18 INCH (*Specify Length)
11 2 EA 403030 VALVE, BUTTERFLY
13 16 EA 5984 WASHER, LOCK (5/8)
14 16 EA 42629 WASHER, FLAT (5/8)
15 16 EA 5978 NUT, HEX (5/8-11UNC)
8-11
SHEET 2
BI006813
SUCTION PRESSURE & RETURN PLUMBING

19
8-12
SHEET 1
BI006813

19
20
15
12 3
10
8-12
SHEET 2
BI006813

27
19
5
16
30
13
16
16
16
14
17
8-12
SHEET 3
BI006813

28
22 27
30
22
28 22
22
21
26 15
4
9
12
18
8-12
SHEET 4
BI006813

23
22 24
11 25
29
8-12
SHEET 5
BI006813


439638 SUCTION PRESSURE & RETURN PLUMBING
19 1 EA 434647 HOSE ASSEMBLY (JCA2681-20-88.5)
8-12
SHEET 6
BI006813
CAB TO VALVE STAND PLUMBING

1 2
8-13
SHEET 1
BI006813
CAB TO VALVE STAND PLUMBING


425185 CAB TO VALVE STAND PLUMBING
8-13
SHEET 2
BI006813
AUTO TOOL WRENCH PLUMBING

1 2
1
3
8-14
SHEET 1
BI006813
AUTO TOOL WRENCH PLUMBING


442369 AUTO TOOL WRENCH PLUMBING
8-14
SHEET 2
BI006813
FIVE LOOP FILTER KIT

2
3
4
4
1
3
6 5
8-15
SHEET 1
BI006813
FIVE LOOP FILTER KIT


T104763 FIVE LOOP FILTER KIT
1 5 EA 402263 FILTER ASSEMBLY (LOOP) 8-16
8-15
SHEET 2
BI006813
FILTER ASSEMBLY (LOOP)

24
25
9
26 32
32
8
11 6
26 4
3
28
27
5
29
10
8-16
SHEET 1
BI006813
FILTER ASSEMBLY (LOOP)


402263 FILTER ASSEMBLY (LOOP)
1 1 EA. V001647 BLEED PLUG
2 1 EA. 37810 O-RING
3 1 EA. V001563 BOWL (U-LENGTH)
4 1 EA. V001648 SAFETY GRIP
5 2 EA. LABEL
6 1 EA. 441760 FILTER ELEMENT (SEE NOTE)
7 1 EA. V001565 O-RING
8 1 EA. V001630 BACKUP RING
9 1 EA. V001649 O-RING
10 1 EA. V001650 RETAINING RING
11 1 EA. ------- VALVE (- part of item 6 - not to be sold separately)
20 1 EA. ------- O-RING
22 1 EA. ------- O-RING
Items 20 & 22 do not apply to this assembly.
24 1 EA. V001622 BLEED PLUG
25 1 EA. V001623 O-RING
26 1 EA. 53201 SERVICE INDICATOR
27 1 EA. V001566 O-RING
28 1 EA. V001621 O-RING
29 1 EA. V001651 DUST COVER (P)
32 1 EA. ------- HEAD
1 EA. 22311 SEAL KIT (REPAIRS ONE LOOP FILTER ASSEMBLY)
Includes Items 2, 7-9, 20, 22, 25, 27, and 28.
NOTE: Part number 441760 (V011136) coreless element, comes as part

of conversion kit part number V011134.
Kit is designed so the metal core is a separate part that remains in the
filter housing after initial conversion to coreless design.
Then only the coreless element needs to be replaced. Kit V011134
replaces 53200. For metal core only, part number is V011138.
8-16
SHEET 2
BI006813
SECTION 9 - ELECTRICAL

WIRING DIAGRAM / COMPONENTS 425138 9-1
CAB WIRING HARNESS 419305 9-2
ENGINE SKID/CAB WIRING HARNESS 419306 9-3
CAB / VALVE BANK WIRING HARNESS 410126 9-4
MAST WIRING HARNESS 96330 9-5
CAB / DRILL PROPEL VALVE WIRING HARNESS 410124 9-6
ENGINE SKID/ENGINE/AIR CONDITIONER WIRING HARNESS 419307 9-7
LIGHTS (FRONT OF MACHINE) WIRING HARNESS 89403 9-8
DUST COLLECTOR TO ENGINE WIRING HARNESS 95139 9-9
BATTERY BOX ASSEMBLY 402930 9-10
BATTERY/ENGINE DISCONNECT INSTALLATION 427520 9-11
CONVERTER INSTALLATION, 24 VDC/12 VDC 426790 9-12
CONVERTER, ELECTRONIC - DC/DC-10 AMP (24V TO 12V) 418334 9-13
ADDITIONAL LIGHTING KIT 402644 9-14
REMOTE ENGINE START ASSEMBLY 96865 9-15
EMERGENCY KILL SWITCH INSTALLATION (GROUND LEVEL) 428183 9-16
SECT9
SHEET 1
BI006813
WIRING DIAGRAM / COMPONENTS

9-1
SHEET 1
BI006813

9-1
SHEET 2
BI006813

9-1
SHEET 3
BI006813

9-1
SHEET 4
BI006813

9-1
SHEET 5
BI006813


NOTE: BUBBLES ON DRAWING SHOW WIRE
LOCATIONS AND DO NOT CORRESPOND WITH
ITEMS ON THE BILL OF MATERIAL.
THIS DRAWING FOR REFERENCE ONLY
SEE SERVICE MANUAL FOR LARGER DRAWING SIZE
425138 WIRING DIAGRAM / COMPONENTS

1 1 EA. 419305 CAB WIRING HARNESS 9-2
2 1 EA. 419306 CAB/ENGINE WIRING HARNESS 9-3
3 1 EA. 410126 CAB/VALVE BANK WIRING HARNESS 9-4
4 1 EA. 96330 MAST WIRING HARNESS 9-5
5 4 EA. 41758 BATTERY, 12 V
6 1 EA. 410124 CAB/DRILL PROPEL VALVE WIRING HARNESS 9-6
7 1 EA. 419307 ENGINE SKID/ENGINE A.C. WIRING HARNESS 9-7
8 1 EA. 89403 LIGHTS, (FRONT OF MACHINE) WIRING HARNESS 9-8
9 1 EA. 95139 DUST COLLECTOR TO ENGINE WIRING HARNESS 9-9
10 18 EA. 39999 CLAMP, SUPPORT (Not Shown)
11 12 EA. 35191 CLAMP, INSULATED (Not Shown)
12 2 EA. 32189 SWITCH, PRESSURE - HOUR METERS
13 2 EA. 402930 BATTERY BOX ASSEMBLY 9-10
14 1 EA. 57913 CIRCUIT BREAKER (STARTER) - 15A
15 1 EA. 57912 CIRCUIT BREAKER (ENGINE), RESET - 50A
9-1
SHEET 6
BI006813
CAB WIRING HARNESS

ASSEMBLY 419305 - REVISION -

419305 CAB WIRING HARNESS
1 6 FT 44089 WIRE, 16 GAUGE - GRAY - TERMINAL 47 (power, temp, fuel, oil, volt)
2 6 FT 44093 WIRE, 16 GAUGE - GREEN W/YELLOW - TERMINAL 1 (compressor
temp)
3 12 FT 17816 WIRE, 16 GAUGE - WHITE - TERMINAL 2 (water temp)
4 36 FT 17821 WIRE, 16 GAUGE - BROWN - TERMINAL 3 (fuel)
5 12 FT 99329 WIRE, SXL - 16 GAUGE - BLACK/ORANGE - TERMINAL 4 (oil
pressure)
6 12 FT 17820 WIRE, 16 GAUGE - YELLOW - TERMINAL 5 (tach)
7 18 FT 17819 WIRE, 16 GAUGE - RED - TERMINAL 6 (tach)
8 12 FT 17814 WIRE, 16 GAUGE - BLUE - TERMINAL 7 (run-key)
9 6 FT 17817 WIRE, 16 GAUGE - GREEN - TERMINAL 8 (ecm diagnostic lamp)
10 12 FT 88009 WIRE, WHITE/GREEN STRIPE 16 GA - TERMINAL 9 (engine hour)
11 6 FT 88010 WIRE, #16 AWG - GREEN/WHITE STRIPE - TERMINAL 10 (drill hour)
12 6 FT 88011 WIRE, #16 AWG - GREEN/BROWN STRIPE - TERMINAL 11 (ether)
13 6 FT 88012 WIRE, #16 AWG - GREEN/BLACK STRIPE - TERMINAL 12 (key drill
hour)
14 6 FT 88013 WIRE, #16 AWG - GREEN/RED STRIPE - TERMINAL 13 (back-up
alarm power)
15 6 FT 44090 WIRE, 16 GAUGE - ORANGE - TERMINAL 14 (a/c compressor)
16 6 FT 17823 WIRE, 10 GAUGE - GREEN - TERMINAL 15 (drill light power)
17 6 FT 17824 WIRE, 10 GAUGE - RED - TERMINAL 16 (main power)
18 6 FT 35399 WIRE, 12 GAUGE - BLUE - TERMINAL 17 (starter button)
19 26 FT 88015 WIRE, #16 AWG - GREEN/GRAY STRIPE - TERMINAL 18 (front lights)
20 6 FT 99313 WIRE, SXL - 16 GAUGE - RED/WHITE - TERMINAL 19 (mast unlock)
21 6 FT 99353 WIRE, SXL - 16 GAUGE - GRAY/WHITE - TERMINAL 20 (mast lock)
22 6 FT 99351 WIRE, SXL - 16 GAUGE - GRAY/BLUE - TERMINAL 21 (main air
close)
23 6 FT 99333 WIRE, SXL - 16 GAUGE - BLUE/YELLOW - TERMINAL 22 (main air
open)
24 6 FT 99341 WIRE, SXL - 16 GAUGE - PINK/BROWN - TERMINAL 23 (dust
collector)
25 6 FT 99362 WIRE, SXL - 16 GAUGE - BROWN/WHITE - TERMINAL 24 (water
injection)
26 6 FT 99348 WIRE, SXL - 16 GAUGE - PINK/BLACK - TERMINAL 25 (pipe rack out)
27 6 FT 99330 WIRE, SXL - 16 GAUGE - BLACK/PINK - TERMINAL 26 (pipe rack in)
28 6 FT 88016 WIRE, YELLOW/WHITE STRIPE - 16 GAUGE -TERMINAL 27 (pipe
rack index cw)
29 6 FT 88017 WIRE, YELLOW/BLACK STRIPE - 16 GAUGE - TERMINAL 28 (pipe
rack index ccw)
30 6 FT 88018 WIRE, YELLOW/BROWN STRIPE - 16 GAUGE - TERMINAL 29 (pipe
positioner in)
31 6 FT 88019 WIRE, YELLOW/RED STRIPE - 16 GAUGE - TERMINAL 30 (pipe
positioner out)
32 6 FT 88020 WIRE, YELLOW/GREEN STRIPE - 16 GAUGE - TERMINAL 31 (auto
tool in)
33 6 FT 88021 WIRE, YELLOW/ORANGE STRIPE - 16 GAUGE - TERMINAL 32 (auto
tool out)
34 6 FT 88022 WIRE, YELLOW/GRAY STRIPE - 16 GAUGE - TERMINAL 33 (winch
down)
9-2
SHEET 1
BI006813
CAB WIRING HARNESS

ASSEMBLY 419305 - REVISION -

35 6 FT 44092 WIRE, 16 GAUGE - YELLOW W/BLUE STRIPE TERMINAL 34 (winch
up)
36 6 FT 88023 WIRE, WHITE/YELLOW STRIPE -TERMINAL 35 (dust curtain down)
37 6 FT 88024 WIRE, WHITE/RED STRIPE - 16 GAUGE -TERMINAL 36 (dust curtain
up)
38 6 FT 88025 WIRE, WHITE/BLACK STRIPE - 16 GAUGE - TERMINAL 37
(drill/propel)
39 6 FT 88026 WIRE, WHITE/BROWN STRIPE - 16 GAUGE - TERMINAL 38 (oil
injection)
40 15 FT 17824 WIRE, 10 GAUGE - RED (Top of Cab) - TERMINAL16 (power to ac)
41 15 FT 44090 WIRE, 16 GAUGE - ORANGE (Top of Cab) - TERMINAL 14 (ac
compressor)
42 15 FT 88015 WIRE, #16 AWG, GREEN/GRAY STRIPE (Top of Cab) - TERMINAL
18 (top lights)
43 65 EA 45259 TERMINAL, SPADE-16/14AWG- #10 STUD
44 12 EA 45252 TERMINAL, RING-12/10AWG-1/4 STUD
45 110 EA 45257 TERMINAL, RING-16/14AWG-#10 STUD
46 3 EA 78138 CONNECTOR, WIRE SLIP ON - 1/4 STUD
47 6 FT 99320 WIRE, SXL - 16 GAUGE - ORANGE/BLACK - TERMINAL 39 (hobo
release)
48 6 FT 99321 WIRE, SXL - 16 GAUGE - ORANGE/WHITE - TERMINAL 40 (hobo
clamp)
49 6 FT 99331 WIRE, SXL - 16 GAUGE - BLUE/WHITE - TERMINAL 41 (hobo swing
out)
50 6 FT 99327 WIRE, SXL - 16 GAUGE - BLACK/WHITE - TERMINAL 42 (hobo swing
in)
51 6 FT 99328 WIRE, SXL - 16 GAUGE - BLACK/YELLOW - TERMINAL 43 (pipe rack
lock)
52 6 FT 99352 WIRE, SXL - 16 GAUGE - GRAY/RED - TERMINAL 44 (pipe rack
unlock)
53 6 FT 99339 WIRE, SXL - 16 GAUGE - PINK/BLUE - TERMINAL 45 (oil injection
light)
54 6 FT 99361 WIRE, SXL - 16 GAUGE - TAN - TERMINAL 46 (thread lube)
55 6 FT 17818 WIRE, 16 GAUGE - BLACK - TERMINAL 51 (ground)
56 6 FT 44091 WIRE, 16 GAUGE - VIOLET - TERMINAL 99 (throttle position sensor)
9-2
SHEET 2
BI006813
ENGINE SKID / CAB WIRING HARNESS


419306 ENGINE SKID / CAB WIRING HARNESS
1 24 FT 44093 WIRE, 16 GA - GREEN W/YELLOW - TERMINAL 1 (compressor temp)
2 24 FT 17816 WIRE, 16 GA - BELDEN WHITE - TERMINAL 2 (water temp)
3 24 FT 17821 WIRE, 16 GA - BELDEN BROWN - TERMINAL 3 (fuel)
4 24 FT 99329 WIRE, SXL, 16 GA - BLACK/ORANGE -TERMINAL 4 (oil pressure)
5 24 FT 17820 WIRE, 16 GA - BELDEN YELLOW -TERMINAL 5 (tach)
6 24 FT 17819 WIRE, 16 GA - BELDEN RED - TERMINAL 6 (tach)
7 24 FT 17814 WIRE, 16 GA - BELDEN BLUE - TERMINAL 7 (run-key)
8 24 FT 17817 WIRE, 16 GA - BELDEN GREEN - TERMINAL 8 (diagnostic lamp)
9 24 FT 88009 WIRE, WHITE/GREEN STRIPE - 16 GA - TERMINAL 9 (engine hour)
11 24 FT 88013 WIRE, #16 AWG - GREEN/RED STRIP - TERMINAL 13 (back-up
alarm)
13 24 FT 17823 WIRE, 10 GA - GREEN - TERMINAL 15 (light power)
14 24 FT 17824 WIRE, 10 GA - RED - TERMINAL 16 (key power)
15 24 FT 35399 WIRE, ELECTRICAL - 12 GA - BLUE - TERMINAL 17 (starter button
power)
16 24 FT 88015 WIRE, #16 AWG - GREEN/GRAY STRIPE - TERMINAL 18 (light)
17 24 FT 44090 WIRE, 16 GA - ORANGE - TERMINAL 14 (a/c compressor)
18 24 FT 44091 WIRE, 16 GA - VIOLET - TERMINAL 99 (throttle position)
20 24 FT 88058 WIRE, VIOLET/YELLOW STRIPE - 16 GA - TERMINAL - - (extra)
21 24 FT 88059 WIRE, VIOLET/GREEN STRIPE - 16 GA - TERMINAL - - (extra)
22 24 FT 88060 WIRE, VIOLET/BLUE STRIPE - 16 GA - TERMINAL - - (extra)
23 24 FT 88061 WIRE, VIOLET/WHITE STRIPE - 16 GA - TERMINAL - - (extra)
24 8 EA 45258 TERM, SPADE - 12/10AWG - #10 STUD
26 22 FT 57860 CONDUIT, ELECT.LIQUID TIGHT
27 2 EA 57854 CONNECTOR, CONDUIT - ELECT. LIQUID TIGHT
28 24 FT 96331 CABLE, WELDING - SIZE 000
30 2 EA 96332 TERMINAL, BATTERY - POSITIVE
31 2 EA 17830 BATTERY, EYE CABLE
32 1 EA 76582 TERMINAL, STRIP
33 12 FT 30211 HOSE, HEATER - RUBBER - 5/8" DIA
34 2 EA 96333 TERMINAL, BATTERY - NEGATIVE
35 12 FT 344931 LOOM, 1/2" CORGTD SPLT NYLON
36 12 FT 344930 LOOM, 3/8" CORGTD SPLT NYLON
37 12 FT 344929 LOOM, CORGTD SPLIT NYLON
9-3
SHEET 1
BI006813
CAB / VALVE BANK WIRING HARNESS


410126 CAB / VALVE BANK WIRING HARNESS
1 15 FT. 17819 WIRE, 16 GAUGE - RED - TERMINAL 19 (mast lock)
2 15 FT. 17820 WIRE, 16 GAUGE - YELLOW - TERMINAL 20 (mast lock)
3 15 FT. 17817 WIRE, 16 GAUGE - GREEN - TERMINAL 21 (main air)
4 15 FT. 17814 WIRE, 16 GAUGE - BLUE - TERMINAL 22 (main air)
5 15 FT. 17816 WIRE, 16 GAUGE - WHITE - TERMINAL 23 (dust/water)
6 15 FT. 17821 WIRE, 16 GAUGE - BROWN - TERMINAL24 (dust/water)
7 15 EA. 88023 WIRE, WHITE/YELLOW STRIPE - TERMINAL 35 (dust curtain)
8 15 FT. 88024 WIRE, WHITE/RED STRIPE - 16 GAUGE - TERMINAL 36 (dust
curtain)
10 15 EA. 88026 WIRE, WHITE/BROWN STRIPE - 16 GAUGE - TERMINAL 38 (oil)
11 15 FT. 17818 WIRE, 16 GAUGE - BLACK - TERMINAL - (ground)
12 9 FT. 54430 CONDUIT, SEALTIGHT 1/2" PVC
13 2 EA. 56719 CONNECTOR, ELECT LIQUID TIGHT
14 1 EA. 350477 CONNECTOR
15 1 EA. 8304 COUPLING, PIPE - 1/2 NPT 300# X-HEAVY
16 1 EA. 46103 CLAMP, TUBE - 1 OD
17 16 EA. 45265 DISC, FTAB - 16/14AWG-.032X.250-INSUL
18 8 EA. 45259 TERMINAL, SPADE - 16/14AWG-#10STUD-INSUL
19 15 FT. 99339 WIRE, SXL - 16 GAUGE - PINK/BLUE - TERMINAL (oil injection light)
9-4
SHEET 1
BI006813
MAST WIRING HARNESS

33 29
33
31
30 29
30
31
9-5
SHEET 1
BI006813
MAST WIRING HARNESS


96330 MAST WIRING HARNESS
1 26 EA. 88010 WIRE, GREEN/WHITE STRIPE - #16 AWG - TERMINAL 10 (drill hour
meter)
2 26 EA. 88012 WIRE, GREEN/BLACK STRIPE - #12 AWG - TERMINAL 12 (drill hour
meter)
3 26 FT. 99313 WIRE, SXL - RED/WHITE - 16 GAUGE - TERMINAL 19 (mast lock)
4 26 FT. 99353 WIRE, SXL - GRAY/WHITE - SXL - 16 GAUGE - TERMINAL 20 (mast
lock)
5 26 FT. 99348 WIRE, PINK/BLACK - SXL - 16 GAUGE - TERMINAL 25 (pipe rack
in/out)
6 26 FT. 99330 WIRE, BLACK/PINK - SXL - 16 GAUGE - TERMINAL 26 (pipe rack
in/out)
7 26 EA. 88016 WIRE, YELLOW/WHITE STRIPE - 16 GAUGE - TERMINAL 27 (pipe
rack carousel)
8 26 EA. 88017 WIRE, YELLOW/BLACK STRIPE - 16 GAUGE - TERMINAL 28 (pipe
rack carousel)
9 26 EA. 88018 WIRE, YELLOW/BROWN STRIPE - 16 GAUGE - TERMINAL 29 (pipe
positioner)
10 26 EA. 88019 WIRE, YELLOW/RED STRIPE - 16 GAUGE - TERMINAL 30 (pipe
positioner)
11 26 EA. 88020 WIRE, YELLOW/GREEN STRIPE - 16 GAUGE - TERMINAL 31 (auto
tool)
12 26 EA. 88021 WIRE, YELLOW/ORANGE STRIPE - 16 GAUGE - TERMINAL 32 (auto
tool)
13 26 EA. 88022 WIRE, YELLOW/GRAY STRIPE - 16 GAUGE - TERMINAL 33
(breakout)
14 26 EA. 44092 WIRE, YELLOW/BLUE STRIPE - 16 GAUGE - TERMINAL 34
(breakout)
15 12 EA. 45265 CONNECTOR, FEMALE -16/14 AWG
16 28 EA. 45259 TERMINAL, SPADE - 16/14 AWG - #10 STUD
17 18 FT. 35659 CONDUIT, SEALTIGHT - 3/4" LT12 - TERMINAL 35
18 2 EA. 56780 CONNECTOR, ELECTRICAL - LIQUID TIGHT - 3/4 - TERMINAL 36
19 1 EA. 350477 5000718 CONNECTOR
20 1 EA. 320167 122227 COUPLING, PIPE- 3/4 NPT 150#
21 1 EA. 306002 JB7201123 CLAMP, HOSE - 24
22 26 EA. 39999 CLAMP, HOSE - 8
23 26 FT. 99320 WIRE, ORANGE/BLACK - SXL - 16 GAUGE - TERMINAL - - (hobo
clamp)
24 26 FT. 99321 WIRE, ORANGE/WHITE - SXL - 16 GAUGE - TERMINAL - - (hobo
clamp)
25 26 FT. 99331 WIRE, BLUE/WHITE - SXL, 16 GAUGE - TERMINAL - - (hobo swing)
26 26 FT. 99327 WIRE, BLACK/WHITE - SXL - 16 GAUGE - TERMINAL - - (hobo swing)
27 26 FT. 99328 WIRE, BLACK/YELLOW - SXL - 16 GAUGE - TERMINAL - - (pipe
rack lock)
28 26 FT. 99352 WIRE, GRAY/RED - SXL - 16 GAUGE - TERMINAL - - (pipe rack lock)
29 2 EA. 95124 CONNECTOR, 8-WAY MALE
30 2 EA. 95126 CONNECTOR, 8-WAY FEMALE
31 2 EA. 95129 CONNECTOR, 2-WAY MALE
32 20 EA. 95125 TERMINAL, MALE
33 2 EA. 95128 CONNECTOR, 2-WAY FEMALE
9-5
SHEET 2
BI006813
MAST WIRING HARNESS


34 20 EA. 95127 TERMINAL, FEMALE
9-5
SHEET 3
BI006813
CAB / DRILL PROPEL VALVE WIRING HARNESS


410124 CAB / DRILL PROPEL VALVE WIRING HARNESS
1 17 FT. 88025 WIRE, WHITE/BLACK STRIPE 16 GA - TERMINAL 37 (drill/propel)
2 14 FT. 54430 CONDUIT, SEALTIGHT - 1/2" PVC
3 2 EA. 56719 CONNECTOR, ELECT LIQUID TIGHT - 1/2
4 1 EA. 60666 CONNECTOR, ELECT - 1/2 MP X 3/8 ID
5 1 EA. 8304 COUPLING, PIPE - 1/2 NPT 300# X-HEAVY
6 1 EA. 46103 CLAMP, TUBE 1 OD
9-6
SHEET 1
BI006813
ENGINE SKID / ENGINE / AIR CONDITIONER WIRING HARNESS


419307 ENGINE SKID / ENGINE / AIR CONDITIONER WIRING HARNESS
1 18 FT 44093 WIRE, 16 GA - COLOR - GREEN W/YELLOW - TERMINAL 1
(compressor temp)
2 18 FT 17816 WIRE, 16 GA - COLOR - BELDEN WHITE - TERMINAL 2 (water temp)
3 18 FT 17821 WIRE, 16 GA - COLOR - BELDEN BROWN - TERMINAL 3 (fuel)
4 18 FT 99329 WIRE, ELECT, SXL, 16 GA, BLACK/ORANGE - TERMINAL 4 (oil
pressure)
5 18 FT 17820 WIRE, 16 GA - COLOR - BELDEN YELLOW - TERMINAL 5 (tach)
6 18 FT 17819 WIRE, 16 GA - COLOR - BELDEN RED - TERMINAL 6 (tach)
7 18 FT 17814 WIRE, 16 GA - COLOR - BELDEN BLUE - TERMINAL 7 (run-key)
8 18 FT 17817 WIRE, 16 GA - COLOR - BELDEN GREEN TERMINAL 8 (ecm
diagnostic lamp)
9 18 FT 88009 WIRE, WHITE/GREEN STRIPE - 16 GA - TERMINAL 9 (engine hour)
11 18 FT 88013 WIRE, #16 AWG - GREEN/RED STRIPE - TERMINAL 13 (back-up
alarm power)
12 18 FT 44090 WIRE, 16 GA - COLOR - ORANGE - TERMINAL 14 (a/c compressor)
13 2 FT 17823 WIRE, 10 GA - GREEN - TERMINAL 15 (drill light power)
14 2 FT 17824 WIRE, 10 GA - RED - TERMINAL 16 (main power)
15 12 FT 35399 WIRE, 12 GA - BLUE - TERMINAL 17 (starter button)
16 26 FT 88015 WIRE, #16 AWG - GREEN/GRAY STRIPE - TERMINAL 18 (front lights)
17 12 FT 44089 WIRE, 16 GA - COLOR - GRAY - TERMINAL 47 (power/engine hour)
18 6 FT 99299 WIRE, SXL, 16 GA - BLUE/YELLOW STRIPE - TERMINAL 51 (ground)
19 15 FT 99355 WIRE, SXL - 16 GA - GRAY/YELLOW STRIPE - TERMINAL52 (dust
collector)
20 12 FT 99380 WIRE, SXL - 6 AWG - RED - TERMINAL 53 (starter 50 amp)
21 18 FT 44091 WIRE, 16 GA - COLOR - VIOLET - TERMINAL 99 (throttle position
sensor)
22 12 FT 88057 WIRE, VIOLET/RED STRIPE - 16 GA - TERMINAL - - (remote
shutdown)
23 24 FT 346854 WIRE, RED - #14 AWG - THWN/THHN - TERMINAL - - (bat+/ecm p3)
24 3 EA 350477 CONNECTOR, CABLE - 1/2 INCH
27 1 EA 45253 TERM, RING - 12/10AWG - -#10 STUD
28 10 EA 45257 TERM, RING - 16/14AWG - -#10 STUD
29 5 EA 45261 CONN, BUTT - 16/14AWG - 16/14AWG
32 12 EA 350398 TERMINAL, LUG - #14-16 AWG - #10 STUD
33 1 EA 416809 40 CONDUCTOR PLUG (COMES WITH CAT ENGINE - PN 23114)
34 6 EA 416811 CONNECTOR PIN (COMES WITH CAT ENGINE - PN 23114)
35 34 EA 416810 SEAL PLUG (COMES WITH CAT ENGINE - PN 23114)
36 1 EA 416808 3 CONDUCTOR RECEPTABLE (COMES WITH CAT ENGINE - PN
23114)
37 3 EA 416812 CONNECTOR SOCKET (COMES WITH CAT ENGINE - PN 23114)
9-7
SHEET 1
BI006813
LIGHTS (FRONT OF MACHINE) WIRING HARNESS

9-8
SHEET 1
BI006813
LIGHTS (FRONT OF MACHINE) WIRING HARNESS

ITEM QTY. U/M PART NO. GAUGE DESCRIPTION

89403 LIGHTS (FRONT OF MACHINE) WIRING HARNESS
1 15 FT 88013 16 WIRE - GRN/RED STRIPE
2 23 FT 88015 16 WIRE - GRN/GRAY STRIPE
3 FT-IN 54430 CONDUIT, 1/2 - SKID TO FIRST CONNECTION
BOX X 10'6"
4 54430 CONDUIT, 1/2" - FIRST CONNECTION BOX TO
SECOND CONNECTION BOX x 2'-4 1/4"
5 54430 CONDUIT, 1/2" - SECOND BOX TO LIGHTS
ON COOLER x 9'-0"
6 6 EA. 56719 CONNECTOR, CONDUIT - 1/2"
7 4 EA. 60666 CONNECTOR, CABLE - 1/2"
8 1 EA. 8304 CLAMP, TUBING - 1"
9 2 EA. CLAMP, STRAP
10 2 EA. 64911 BOX, CONNECTOR
11 1 EA. 6008 PLUG, PIPE - 1/2"
12 2 EA. 45259 TERMINAL, 3/16 STUD - 16/14
13 5 EA. SPLICE, BUTT
14 3 EA. TERMINAL, 3/16 STUD - 16/14
15 3 EA. TERMINAL, 3/16 STU - 16/14
16 2 EA. 401628 COVER, ELECTRIC BOX
CONDUIT LENGTHS:
10'-6" - RIGHT BOX TO ENGINE ENCLOSURE
9'-0" - LEFT BOX TO LIGHT ON COOLER
6'-6" - LEFT BOX TO LEFT FRONT LIGHT
3'-8" - RIGHT BOX TO RIGHT FRONT LIGHT
2'- 4 1/4" - BOX TO BOX
9-8
SHEET 2
BI006813
DUST COLLECTOR TO ENGINE WIRING HARNESS


95139 DUST COLLECTOR TO ENGINE WIRING HARNESS
1 21 FT. 54430 CONDUIT, 1/2"
2 1 EA. 60666 CONNECTOR, CABLE-1/2"
3 1 EA. 8304 UNION, PIPE-1/2"
4 1 EA. 46103 CLAMP, TUBING
5 3 EA. 39999 CLAMP, STRAP
6 2 EA. 56719 CONNECTOR, CONDUIT-1/2"
7 1 EA. 17702 BUSHING
9 30 FT. 17834 WIRE
9-9
SHEET 1
BI006813
BATTERY BOX ASSEMBLY

5 4 4 5
1
2
5 4 4 5
2 3
9 8 7 7 8 9
6 6
9-10
SHEET 1
BI006813
BATTERY BOX ASSEMBLY


402930 BATTERY BOX ASSEMBLY
1 1 EA 348743 199730 WELDMENT, BATTERY BOX
1 BOX 350403-050 5000223 Latch-Battery Box Weldment
2 1 EA 402929 WELDMENT, BASE
3 1 EA 402933 PAD, BATTERY
6 2 EA T104465 PLATE, BOTTOM - BATTERY BOX
8 4 EA 68999 NUT, HEX - GR8 (3/8-16UNC)
9 4 EA 56006 WASHER, FLAT (.375, HARDENED)
9-10
SHEET 2
BI006813
BATTERY / ENGINE DISCONNECT INSTALLATION

2 1
3 4 5
160
9-11
SHEET 1
BI006813
BATTERY / ENGINE DISCONNECT INSTALLATION


427520 BATTERY / ENGINE DISCONNECT INSTALLATION
1 1 EA 422208 SWITCH, DISCONNECT - MASTER - KEYED
2 1 EA 330517 CASE, BATTERY
5 4 EA 5968 NUT, HEX - GR5 (1/4-20UNC)
6 1 EA 17830 EYE, CABLE - BATTERY
7 1 EA 96333 TERMINAL, BATTERY - NEGATIVE
160 * FT 96331 CABLE, SIZE - 000 - BLACK (6 ft. - Specify Length)
9-11
SHEET 2
BI006813
CONVERTER INSTALLATION, 24 VDC/12 VDC

1 2 3 4
9-12
SHEET 1
BI006813

9-12
SHEET 2
BI006813


426790 CONVERTER INSTALLATION, 24 VDC/12 VDC
1 1 EA 418334 CONVERTER, ELECTRONIC - DC/DC-10 AMP (24V 9-13
TO 12V)
4 4 EA 323628 1402698 NUT, LOCK
5 1 EA 416859 CONNECTOR, ELECTRICAL PLUG - 2 PIN (Not
Shown)
6 2 EA 416861 CONNECTOR, ELECTRICAL - WEDGELOCK (Not
Shown)
7 4 EA 416651 CONNECTOR, ELECTRICAL - 16 SOCKET (Not
Shown)
162 4 FT 17819 WIRE, RED - 16 GAUGE
163 4 FT 44090 WIRE, ORANGE - 16 GAUGE
9-12
SHEET 3
BI006813
CONVERTER, ELECTRONIC - DC/DC-10 AMP (24V TO 12V)

9-13
SHEET 1
BI006813


1 1 EA 418334 CONVERTER, ELECTRONIC - DC/DC-10 AMP (24V TO 12V)
9-13
SHEET 2
BI006813
ADDITIONAL LIGHTING KIT

2 1
2 1
2 1
9-14
SHEET 1
BI006813

4 6 7 8
5
2 1
2
9-14
SHEET 2
BI006813


402644 ADDITIONAL LIGHTING KIT
1 5 EA. 75321 LAMP, FLOOD - HALOGEN - 24 V
1 EA. LAMP 97876 Bulb, Replacement
2 5 EA. 43160 BRACKET, FLOODLIGHT
4 1 EA. 47840 RELAY, 24 V
5 1 EA. 65226 SWITCH, TOGGLE
6 2 EA 42538 CAPSCREW, HEX HEAD - GR5 (1/4-UNC, 0.750L)
9-14
SHEET 3
BI006813
REMOTE ENGINE START ASSEMBLY

7 8 3 2 1 3
1 7 8
10
10 2
4
4
6 4
6
11 12
7 8
11 12 12 11
9-15
SHEET 1
BI006813

9-15
SHEET 2
BI006813


96865 REMOTE ENGINE START ASSEMBLY
1 1 EA 96844 BOX, REMOTE ENGINE START
2 1 EA 408534 BRACKET, ELECT. BOX
3 1 EA 432407 SWITCH, 2 POSITION - PUSH/PULL STOP
4 2 EA 42259 SWITCH, PUSH (ENG START/ETHER)
6 1 EA 16864 SWITCH, KEY (IGNITION)
9 1 EA 306118 NAME PLATE - ENGINE STOP
10 1 EA 319151 1155171 GAUGE, VOLTMETER
9-15
SHEET 3
BI006813
EMERGENCY KILL SWITCH INSTALLATION (GROUND LEVEL)

8 7 6 5 4 1
1 2 4 5 6 7 8 9
1 2 4 5 6 7 8
3 3
2 1
9-16
SHEET 1
BI006813

1 2
8
2
3 4 5
7 6
1
9-16
SHEET 2
BI006813


428183 EMERGENCY KILL SWITCH INSTALLATION (GROUND LEVEL)
1 3 EA 432407 SWITCH, OPERATOR'S - EMERGENCY KILL
2 3 EA 350377 5000155 ENCLOSURE W/PLATE
3 48 FT 17834 WIRE, 16/2
4 3 EA 60666 CONNECTOR, ELECTRIC
5 12 EA 78138 CONNECTOR, WIRE SLIP ON 1/4 ST
8 3 EA 306118 JB7202428 NAMEPLATE
9 1 EA 430249 BRACKET, MOUNTING - EMERGENCY STOP
9-16
SHEET 3
BI006813
© 2012 Caterpillar All Rights Reserved. CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow,”
the “Power Edge” trade dress as well as corporate and product identity used herein, are trademarks of
Caterpillar and may not be used without permission.
Printed in U.S.A.

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BI006813

PARTS MANUAL SECTION LOCATOR - MD6420 S/N 2U67X79 REVISION 03

NEW MODEL NUMBER CROSS REFERENCE GUIDE

Hydraulic Track R20, R20C MD5050

SURFACE EXTRACTION BUCYRUS MODEL CAT MODEL

Hydraulic Shovels RH40E 6015 FS

Electric Rope Shovel 182M 7182

Dragline W2000 8000

Highwall Miner SHM HW300

PARTS MANUAL SECTION LOCATOR - MD6420 S/N 2U67X79 REVISION 03

IDENTIFICATION OF THE MACHINE

PART NUMBER AND DESCRIPTION

PRODUCT SERVICE AND WARRANTY

Caterpillar Global Mining LLC

PARTS MANUAL SECTION LOCATOR - MD6420 S/N 2U67X79 REVISION 03

PARTS MANUAL SECTION LOCATOR - MD6420 S/N 2U67X79 REVISION 03

PARTS MANUAL SECTION LOCATOR - MD6420 S/N 2U67X79 REVISION 03

GENERAL ASSEMBLY ITEMS LIST

DESCRIPTION ASSEMBLY NO.

FILTER KIT, IN HOUSE 95919

SECTION 1 - DECALS / FILTER ELEMENTS

DESCRIPTION ASSEMBLY NO. SECT-PAGE

QTY. U/M PART NO. DESCRIPTION SECT-PAGE

***** CAB *****

***** AIR CONDITIONER *****

***** SECTION 4 *****

*****ENGINE AIR CLEANER*****

*****COMPRESSOR AIR CLEANER*****

***** SECTION 5 *****

***** DUST CONTROL SYSTEM *****

***** SECTION 7 *****

*****DRILLING TOOLS / ACCESSORIES*****

***** SECTION 8 *****

QTY. U/M PART NO. DESCRIPTION SECT-PAGE

DECAL KIT, MACHINE W/WHITE CAB (SKS)

ITEM QTY. U/M PART NO. DESCRIPTION

DECAL KIT (WARNING)

DECAL KIT (WARNING)

DECAL KIT (WARNING)

DECAL KIT (WARNING)

ITEM QTY. U/M PART NO. DESCRIPTION

SECTION 2 - OPERATOR'S CAB

DESCRIPTION ASSEMBLY NO. SECT-PAGE

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE

JUMPER SEAT WITH ATTACHING HARDWARE

JUMPER SEAT WITH ATTACHING HARDWARE

* CAB *

* AIR CONDITIONER *

* SECTION 4 *

ENGINE AIR CLEANER

COMPRESSOR AIR CLEANER

* SECTION 5 *

* DUST CONTROL SYSTEM *

* SECTION 7 *

DRILLING TOOLS / ACCESSORIES

* SECTION 8 *