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    Wearshield 60: Typical Applications Key Features

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    Dieng Messatsu
    This document provides information on WEARSHIELD® 60 severe abrasion resistant stick electrodes, including key features, typical applications, welding positions, diameters/packaging, mechanical properties, deposit composition, typical operating procedures, safety information, and testing/assistance policies.

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    © All Rights Reserved
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    Wearshield 60: Typical Applications Key Features

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    Dieng Messatsu
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    This document provides information on WEARSHIELD® 60 severe abrasion resistant stick electrodes, including key features, typical applications, welding positions, diameters/packaging, mechanical properties, deposit composition, typical operating procedures, safety information, and testing/assistance policies.

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    This document provides information on WEARSHIELD® 60 severe abrasion resistant stick electrodes, including key features, typical applications, welding positions, diameters/packaging, mechanical properties, deposit composition, typical operating procedures, safety information, and testing/assistance policies.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    5 views2 pages

    Wearshield 60: Typical Applications Key Features

    Uploaded by

    Dieng Messatsu
    This document provides information on WEARSHIELD® 60 severe abrasion resistant stick electrodes, including key features, typical applications, welding positions, diameters/packaging, mechanical properties, deposit composition, typical operating procedures, safety information, and testing/assistance policies.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    STICK (SMAW) ELECTRODE

    WEARSHIELD® 60
    Severe Abrasion

    KEY FEATURES TYPICAL APPLICATIONS


    • Designed to resist severe abrasion • Conveyor screws
    • It exhibits higher alloy and higher abrasion resistance than • Grader blades
    ® ® ®
    Wearshield ABR, Wearshield 44 or Wearshield ME
    • Crusher rolls, plates and jaws
    • Can be used on carbon, low alloy, stainless, and manganese
    • Sleeves
    steels
    • Brick and coke machinery
    • Deposits consist of primary carbides in a matrix of
    austenite-carbide eutectic
    • Deposits should be limited to two layers

    WELDING POSITIONS
    Flat & Horizontal

    DIAMETERS / PACKAGING
    Diameter Length 10 lb (4.5 kg) Carton
    in (mm) in (mm) 40 lb (18.1 kg) Master Carton

    1/8 (3.2) 14 (350) ED022010


    5/32 (4.0) 14 (350) ED022011
    3/16 (4.8) 14 (350) ED022012

    MECHANICAL PROPERTIES (1)


    Rockwell Hardness (RC)
    1 Layer 2 Layers

    57 - 60 60 - 62

    DEPOSIT COMPOSITION(1)
    On Carbon Steel %C %Mn %Si %Cr %Mo %V
    2 Layers 5.0 0.80 1.0 23.0 2.3 0.6

    TYPICAL OPERATING PROCEDURES


    Current (Amps)
    Polarity(2) 1/8 in (3.2 mm) 5/32 in (4.0 mm) 3/16 in (4.8 mm)

    DC+ 100 - 140 130 - 180 210 - 250


    AC 110 - 150 140 - 200 230 - 270
    Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material. (2)Preferred polarity is listed first.
    (1)

    NOTE: The deposit is not machinable or forgeable. Cooling rate does not significantly influence abrasion resistance. Deposit will usually cross check.

    If more than two-layer build-up is required, use Wearshield® 15CrMn (preferred), Wearshield® BU or Wearshield® BU30 for the preliminary layer or layers under Wearshield® 60. On manganese steel, use Wearshield® Mangjet® or Wearshield® 15CrMn as build-up. Preheat is not generally
    necessary except to be sure that work is in room temperature range 25° - 45ºC (75° - 100ºF). However, preheat of 120° - 200ºC (250° - 400ºF) may be necessary to prevent heat affected zone cracking on high carbon steel or low alloy steel base metals. If more than two layers must be
    used, or if cross checks must be eliminated, preheat to 650ºC (1200ºF).

    ••Limiting the temperature 260ºC (500ºF) at distances of 13 mm (1/2 in) away from the weld.
    Prolonged or repeated heating of manganese steel base metal over 260ºC (500ºF) can cause embrittlement and spalling. Avoid base metal embrittlement by:

    ••Minimizing the time at elevated temperatures.


    The correct welding technique is a vertical electrode with a 3.2 - 4.8 mm (1/8 - 3/16 in) arc length. The large ball on the end of the electrode should never touch the puddle. This technique will give a smooth transfer, low spatter and smooth bead.
    Safety Data Sheets (SDS) and Certificates of Conformance are available on our website at www.lincolnelectric.com

    FUMES AND GASES can be hazardous to your health.


    • Fumes from the normal use of this product contain significant quantities of potentially hazardous compounds. See consumable product label/insert.
    • Keep your head out of the fumes.
    • Use enough ventilation and local exhaust to keep fumes and gases from your breathing zone and the general area.
    • An approved respirator should be used unless exposure assessments are below applicable exposure limits.

    TE S T R E S U L TS
    Test results for mechanical properties, deposit or electrode composition and diffusible hydrogen levels were obtained from a weld produced and tested
    according to prescribed standards, and should not be assumed to be the expected results in a particular application or weldment. Actual results will vary
    depending on many factors, including, but not limited to, weld procedure, plate chemistry and temperature, weldment design and fabrication methods.
    Users are cautioned to confirm by qualification testing, or other appropriate means, the suitability of any welding consumable and procedure before use in
    the intended application.

    CU S T O M E R A S S IS TA N C E P O L I C Y
    The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet
    the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for information or advice about their use of
    our products. Our employees respond to inquiries to the best of their ability based on information provided to them by the customers and the knowledge
    they may have concerning the application. Our employees, however, are not in a position to verify the information provided or to evaluate the engineering
    requirements for the particular weldment. Accordingly, Lincoln Electric does not warrant or guarantee or assume any liability with respect to such information
    or advice. Moreover, the provision of such information or advice does not create, expand, or alter any warranty on our products. Any express or implied
    warranty that might arise from the information or advice, including any implied warranty of merchantability or any warranty of fitness for any customers’
    particular purpose is specifically disclaimed.
    Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains
    the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of
    fabrication methods and service requirements.
    Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any
    updated information.

    All trademarks and registered trademarks are the property of their respective owners.

    THE LINCOLN ELECTRIC COMPANY


    22801 St. Clair Avenue • Cleveland, OH • 44117-1199 • U.S.A.
    Phone: +1.216.481.8100 • www.lincolnelectric.com

    Publication C7.10.9 | Issue Date 06/19


    © Lincoln Global, Inc. All Rights Reserved.

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