6F8C0887

Serial I/O Module User's Manual

 First Edition March, 2002
The contents of this manual may be revised without notice.
 Copyright 1998 by Toshiba Corporation. All rights reserved.
No part of this manual may be reproduced in any form without permission.
 Safety Precautions

Safety Precautions
The instruction manual and the labels affixed to the products or equipment give important
information for using products safely. It helps prevent damage to properties and hazard to people
who use them or work with them.
Make yourself familiar with the signal words and signs in this page, then read the safety
precautions that follow and always follow the instructions to avoid hazards.

Explanation of signal words

Signal word is a word that designates a degree or level of hazard seriousness.
The words WARNING and CAUTION are used for the products.

Indicates a potentially hazardous situation which could

result in death or serious injury, if you do not follow the
WARNING instructions.

Indicates a potentially hazardous situation which may result

CAUTION in minor or moderate injury and/or property damage, if you
do not follow the instructions.

Hazard alert shapes and symbols

Following shapes and symbols are used in the safety precaution labels affixed to the
products and in other places including operation manuals for giving safety instructions.

Filled circle means "Mandatory Action" or "Do as indicated."

Required action is shown in the circle or described near the circle.
Circle band with a diagonal slash means "Prohibition" or " You must not do."
Prohibited action is shown in the circle or described near the circle
Triangle means "Hazard Alerting" or "Be alert agaist hazard."
The kind of hazard is shown in the triangle or described near the triangle.
Exclamation point with a triangle is a safety alert symbol which indicates a
potential hazard. It is used with a Signal Word.
Square or rectangle means "Information Messages" or "Notice."

i
Safety Precautions

1. Safety Precautions for Installation

WARNING
Grounding required:
Ground the transmission path at each segment with 100 Ω or less ground resistance.
Grounding should be made at one point.
Otherwise, this can cause a transmission error or this can result in electric shock or fire.

Prohibit excessive voltage:

Do not apply voltages higher than the rated voltage (such as 100VAC) to connectors or terminal blocks or do
not mistake the polarity of voltages.
This can result in electric shock or fire.

CAUTION
Choose proper environment for installation:
Avoid installing and storing the equipment in the following environments:
• Location with considerable dust
• Location in which flammable or corrosive gases (such as SO2 and H2S) are present
• Location where vibration or shock exceeds allowable limits
• Location where condensation may occur due to rapid change in temperature
• Location where the temperature is not within the specified range for installation
• Location where the humidity exceeds the specified limits for installation
• Location in the direct sunlight
• Location near a device that generates strong radio waves or magnetic fields

Considerations for maintenance and inspection:

Install the equipment in a place that facilitates maintenance and inspection. If not, in case of malfunctioning, it
may hinder the recovery of the system and result in serious accident.

Ensure proper ventilation:

Do not block vents, intake or exhaust openings of the equipment. Blocking them may cause mulfunctioning or
overheating which may result in fire.

Check specifications:
Follow the installation conditions written in this manual when mounting and wiring the system.
Otherwise, the original performance cannot be achieved, and it may cause the malfunction or system failure.

Turn off power before installing modules:

Turn off the power before installing modules. Otherwise, it may result in electric shock or module failure.

ii
 Safety Precautions

2. Safety Precautions for Inspection and Maintenance

WARNING
Turn off power:
Turn off power before attaching or detaching modules or before connecting devices. Failure to do so may
result in electric shock or equipment fault.

Make sure that power is off:

Always check and make sure that the external power is turned off before installing or removing modules. Bare
metals appear on the back of external terminal block of the module. To avoid electric shock, take precautions
against touching them.

CAUTION
Avoid shock:
Do not drop, bump or give strong shocks to the equipment or modules to avoid fault. Shocks may cause
malfunction.

Discharge static electricity:

Before handling equipment or modules, discharge static electricity from your body by touching a metal that is
grounded. Static electricity may cause equipment to malfunction or fail.

Use a conductive sheet or bag to avoid static:

When cards and modules are taken out of base-unit, they should be placed on an electrically conductive
sheet (the bag that comes with spare module in it is made of conductive sheet), which is put on a grounded
work bench. Static electricity may damage electrical parts.

Wipe off dirt:

Wipe off dirt and dust from equipment or modules, using a soft cloth. In case the dirt is persistant, wet a cloth
and wring it dry, then use it on the dirt. Dirt on the parts may result in faulty actions and operations.

Do not use paint thinner for cleaning:

Do not use benzene, paint thinner for cleaning equipment or modules. These chemicals will distort or discolor
panels and modules.

iii
Safety Precautions

3. Safety Precautions for Part Replacement

WARNING
Ensure to stop fans:
When replacing fan unit, make sure to stop the fan by switching off the fan unit at the distribution panel (or
circuit breaker), before detaching the power cord. Failure to do so may result in electric shock or injury due to
the fan blades in motion.

4. Safety Precautions for Daily Use

WARNING
Check specifications:
Before using the equipment, make sure that the capacity, frequency, voltage and regulation of the power
supply meet the specifications of the equipment. In case they don't, the equipment may not only work
adequately but may suffer a breakdown or cause overheat that may result in fire.

Turn off power in the event of a problem:

If the temperature in or around the equipment becomes abnormally high or an unusual fault occurs in the
equipment, stop using it and turn off power, then contact your Toshiba representative. If left alone, overheat
may result in fire.

CAUTION
Do not touch components:
Do not touch parts inside the modules such as ICs, terminals, connectors and soldered surface other than the
operation areas (setting switches inside the module).
ICs, LSIs and others can be electro statically damaged and can result in system failure. In addition, you may
get injured with the edges of lead wire of parts or you’ll get burned if you touch heated parts.

Do not disassemble the equipment:

Do not disassemble or modify the equipment or modules. Doing so may lesson equipment safety or result in
equipment malfunction or failure.

Handle cords and cables properly:

Do not force to pull, twist or bend cords and cables of power supply. Otherwise cables may break or become
hot.

iv
 Safety Precautions

Keep off metals:

Do not insert metal objects or drop paper clips or something through holes such as vent holes of the main unit.
This can result in fire or other malfunction of the system.

5. Safety Precautions in Transportation, Storage or Product Disposal

CAUTION
Disposal of product:
Observe the regulations and rules of the local governments when disposing of the product.

Transportation and storage of product:

Put the product in a conductive bag and then into a package when transporting or storing the product.
Otherwise, this can result in malfunction of the product.

v
Safety Precautions

Application Restriction

„ This product is not meant for use in systems which include (note 1) equipment that directly affects
human life. Therefore it is not meant to be used for that purpose.

„ If this product is to be used for systems including (note 2) equipment that is a part of people′s
safety, and has a great affect on the functional support of the public, please consult with our sales
counter, since (note 3) special consideration is needed concerning the system application,
maintenance, and control.
(Note 1) Equipment that directly affects human life includes the following:
• Medical instruments, such as life support equipment, and instruments used in an operating
room.
(Note 2) Systems which includes equipment that takes part in people's safety, and has great
influence on functional support of public includes the following:
• A main control system for a nuclear power plant, a safety protection system for nuclear power
facilities, and other important system for safety purpose.
• Operation control system for mass transportation and air traffic control system.
(Note 3) Special consideration means to construct safe system (fool proof design, fail safe
design, a tedious design) upon much discussion with our engineer.

Exemption Matters from Responsibility

z We are not responsible for any damage caused by fire, earthquakes, actions by a third party,
other accidents, any intentional or unintentional misuse, or any use under abnormal conditions.

z We are not responsible for any damage (loss of business profit, interruption of business, or
change or loss of memory content) related to the use or inability to use this product.

z We are not responsible for any damage caused due to ignorance of the contents on the handling
manual.

z We are not responsible for any damage caused by misoperation when the purchaser combines
an application program created by the purchaser with any of our programs.

z We are not responsible for any damage resulting from malfunction or other phenomena caused
by combination with a connection device.

NOTE
When you use mobile phones or the like, use it at a location at least 1 m away from the main unit
of this product while in operation, various transmission cables, I/O cables and so on. Radio wave
interference can cause an incorrect operation of the system.

vi
 Introduction

Introduction
Toshiba Integrated Controller V Series is a new integrated control system applicable in these
days of Open and Rightsizing systems. An easy-to-use open system is realized by adopting the
standard multi-vendor network and the package software of simple engineering in addition to
the control and computer technologies fostered over long years.
This manual explains the intelligent PI/O, which is a PI/O module used in the PCS-DS control
station serial PI/O system, mainly the system configuration and handling, and the functions of
each intelligent PI/O.
In order to be able to use each unit and module of the intelligent PI/O correctly, please read
this manual thoroughly first.
In addition, be sure to read the "Safety Precautions" before using each unit and module.

„ The Structure of This Manual

This manual consists of the following chapters.
Chapter 1 System configuration
This chapter explains the serial PI/O system configuration, the standard
system expansion configuration and the dual system expansion configuration.
Chapter 2 Installation and wiring
This chapter explains the installation and wiring of each intelligent PI/O, and
the relevant precautions.
Chapter 3 Terminal block unit (for model 2000, 3000)
This chapter explains the intelligent PI/O communication components,
terminal block unit, PI/O module and option board that make up the serial PI/O
system, along with accessories and spare parts.
Chapter 4 Terminal block unit (for model 1000)
This chapter explains what action to take when the serial PI/O system fails to
function correctly.

vii
Introduction

Chapter 5 PI/O moder

This chapter describes the PI/O modules and option boards.
Chapter 6 Troubleshooting
This chapter explains what action to take when the serial PI/O system fails to
function correctly.

TOSDIC-CIE is the registered trademark of Toshiba Corporation.

Ethernet is the registered trademark of Xerox Corporation.

viii
 Contents

Contents

Safety Precautions i

Introduction vii

1. System Configuration 1
PI/O System Configuration 2
Standard System Expansion Configuration 3
Dual System Expansion Configuration 7

2. Installation and Wiring 9

Precautions in Installation 9
The Installation Environment 9
Ventilation 10
Precautions in Mounting and Wiring 10
Serial Bus Cable Wiring 13
Grounding 15
Mounting 16
Preparation for Terminal Block Unit Mounting 16
Address Settings 17
Communication Base Unit, Terminal Block Unit and I/O base unit Mounting 18
Terminal Block Attachment and Removal 21
Wiring and Connections 23
Communication Base Unit Wiring and Connections 23
Terminal Block Unit Wiring and Connections 25
External wire connection 26
Module Mounting 26

3. Terminal block unit (for model 2000/3000) 29

Communication Section Components 29
Communication Base Unit USCB1/ USCB2 31
Communication Module SBIF1 34
High-Speed Communication module SBIF2 35
Serial Bus Cable ZCS007A***1 36
I/O Bus Cable ZCS005A***1/ZCS006A***1/ZCS008A***1 37

ix
Contents

Terminal Block Unit 39

Terminal Block Unit UTBA1 40
Terminal Block Unit UTBA2 43
Terminal Block Unit UTBA3 46
Terminal Block Unit UTBA6 49
Terminal Block Unit UTBA61 52
Terminal Block Unit UTBD1 55
Relay Connection Unit UTRC1 58
I/O base unit 61
I/O base unit UABU1 61
I/O base unit UABU3 63
I/O base unit UDBU1 65
I/O base unit UITU5 67
Option Boards 69
Distributor Module SDA01 69
Distributor Board FDA01 72
I/V Conversion Board FIVC11/FIVC12 74
I/V Conversion Board FIVC21/FIVC22 76
Accessories 78
Short Bar FSBR2 78
Name Labels 79
Spare Parts 80

4. Terminal Block Unit (for model 1000) 83

Analog Input Terminal Block Unit 84
Thermocouple Input Terminal Block Unit 86
RTD Temperature Input Terminal Block Unit 87
Analog Output Terminal Block Unit 88
Digital Input/Output Terminal Block Unit 90
Pulse Input Terminal Block Unit 93
IOBUS Junction Terminal Block Unit 94

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 Contents

5. PI/O Modules 95
Analog Input Module SAI01 96
Analog Input Module SAI02 99
Analog Input Module SAI03 102
Analog Input Module SAI06 105
Analog Input Module STC01 110
Analog Input Module SRT01 113
Analog Output Module SAO01 116
Analog Output Module SAO02 119
Analog Output Module SAO06 122
Digital Iput Mdule SDI01 125
Digital Output Module SDO01 127
Pulse Input Module SPI01 129
Pulse Input Module SPI06 132
Pulse Output Module SPO01 137

6. Troubleshooting 141

Appendix 1 Specifications 143

Appendix 2 External Dimensions 145

Communication Base Unit 145
Terminal Block Unit 146
Relay Connection Unit 147
Module 147
Option Board 148

xi
Contents

xii
 1. System Configuration

1. System Configuration
This serial PI/O system consisting of intelligent PI/Os (referred to hereafter as the intelligent
PI/O system) consists of a terminal block unit that is mounted on a DIN rail and PI/O modules
that are mounted on this unit, providing a space saving chassis-less system.
On-line attachment and removal that is essential for continuously operating instrumentation
control and dual bus signals provide high reliability, and at the same time the system has
intelligent functions for response to a variety of signals from the work site so that it can be used in
a wide variety of fields.

1
1. System Configuration

PI/O System Configuration

The intelligent PI/O system consists of the communication base unit and the terminal block units
shown in Figure 1.1. A communication module is mounted on the communication base unit, and
intelligent PI/O modules on the terminal block units.

Figure 1.1 Intelligent PI/O system configuration

2
 1. System Configuration

Standard System Expansion Configuration

This system consists of a main unit connecting with each controller of the Integrated Controller V
Series (model 1000, 2000, 3000) and Ethernet* Control LAN, and intelligent PI/O units
connecting with serial bus. (model 1000 is connected to L1PU11 with I/O bus.)
From the point of view of hardware the following is the composition of the maximum possible
system.

Table 1.1 Hardware composition of maximum possible system

Hardware System element(s)
Number of communication Maximum 15
base units
Number of PI/O modules Maximum 14 (for single configuration)
Maximum 28 (for dualized configuration)
(Up to 14 terminal block units and I/O base units)
Serial bus The SBIF1 and SBIF2 can be connected together on
the same serial bus.
Serial bus cables Total length within 30 m
I/O bus Only the dual SBIF2 modules (SAI06, SAO06) can
be connected. No other modules (SAI01, SAO01,
etc.) can be connected.
I/O bus cables Overall length within 5 m including the lengths of
terminal block units and I/O base units.
I/O bus power supply Within 2.2 A (per communication base unit)
capacity When power capacity overloads, Terminal Block
Unit: I/O bus cable (ZCS008A***1) should be
connected between terminal blocks.
I/O Base Unit: UITI5 should be connected between
units.

3
1. System Configuration

zAn example of model 1000 configuration

Figure 1.2

4
 1. System Configuration

zAn example of model 2000 configuration

Figure 1.3

5
1. System Configuration

zAn example of model 3000 configuration

Figure 1.4

6
 1. System Configuration

Dual System Expansion Configuration

Model 2000 and model 3000 can be equipped with two control stations and two communication
modules (SBIF1)/high-speed communication modules (SBIF2) as a redundant system as shown
in Figures 1-5 and 1-6.

zAn example of model 2000 configuration

Figure 1.5 Composition of expanded dual system

7
1. System Configuration

zAn example of model 3000 configuration

Figure 1.6

8
 2. Installation and Wiring

2. Installation and Wiring

In this chapter installation and wiring of the intelligent PI/O system will be explained.
This system has superior ability to withstand the environment, but to increase the system
reliability and obtain the most from the system's capabilities, always read and observe the
following precautions before installing the system.

Precautions in Installation
NOTICE:
z Always observe the installation conditions given in this manual when installing the
system and mounting the modules.
z Otherwise there is a danger that the system will not perform to its full capability.

z Install the system where it can be inspected and maintained easily.

z Otherwise there is danger that it will be hard to restore the system to operation if something

goes wrong.
z Keep the input/output signal lines as far as possible from power lines and devices that
generate electric and magnetic fields.
z Otherwise the effect of noise can cause misoperation or malfunction.

zThe Installation Environment

The intelligent PI/O system can either be mounted directly to a wall or enclosed in a cabinet. In
either case, observe the following environmental conditions.

Installation location
When mounting the intelligent PI/O system directly on a wall, or when installing it in a cabinet,
avoid locations such as the following.
• A location where the ambient temperature is outside the range 0 to 55 °C. When the system is
stored inside the panel, the temperature inside the panel will equalize to the ambient
temperature.
• A location where the relative humidity is outside the range 10 to 90%.
• A location where vibration or shock exceeds the allowable level.
• A location where there is corrosive gas or flammable gas.
Do not install in a location where there is 0.05 ppm or more of sulphurous acid gas, or 0.01
ppm or more of hydrogen sulphide gas.

9
2. Installation and Wiring

• A location with a large amount of dust, salt or iron filings.

• A location exposed to direct sunlight.

When installed inside a cabinet

When the system is installed inside a cabinet, observe the following precautions.
• The cabinet in which the system is installed should be kept as far as possible from cabinets
containing a power or high voltage.
• When there is a high frequency device or high frequency facility, make sure that the cabinet
in which this system is installed is securely grounded.
• When using the same channel base in common with another cabinet, make sure that there is
no leakage current from the other cabinet or the device installed in it.

zVentilation
Since the intelligent PI/O system is cooled by natural air convection, in general it is not necessary
to have forced air cooling for each terminal block unit. However, it is normally necessary to have
an exhaust fan in the cabinet in which the system is installed in order to keep the ambient
temperature within the operating range. Estimate the required cooling capacity of the fans as the
total amount of heat generated by all of the modules.
See Chapter 3 for the amount of heat generated by each intelligent PI/O module.

Precautions in Mounting and Wiring

NOTICE:
z Keep the input/output signal lines as far as possible from power lines and from devices
that generate electric and magnetic fields.
z The effect of noise can cause misoperation or malfunction.

z Do not drop the modules, let them bang into anything or apply strong shock.
z Doing so can cause malfunction.

Observe the following precautions in mounting and wiring the intelligent PI/O system.
• The PI/O modules are not of dust-resistant construction. If at all possible mount the system
inside a cabinet to protect it from dust.
• Do not mount the system directly over products that produces a great deal of heat (heater,
transformer, large capacity resistor, etc.).
• Do not mount inside the same panel with a high voltage device.

10
 2. Installation and Wiring

• Keep away from high voltage lines and power lines.

• Considering ease of maintenance and safety of operation, keep away from high voltage
devices and power lines, or, if this is impossible, separate the system from these other
devices, for example by an iron plate.
• Do not mount a terminal block unit horizontally, since this obstructs ventilation.

DIN rail Unit mounting position

External
wire To increase the mouting stability, fix the DIN
rail in place with screws approximately in the
center of the unit to which it is attached.
(If the terminal block is mounted flush, the
interval becomes about 240 mm.)

52 mm 48 mm or more (with short bar attached)

Figure 2.1 How to mount a terminal block unit

11
2. Installation and Wiring

• When mounting the DIN rail of the I/O base unit, make sure to meet the following conditions
in view of base unit mounting/demounting and strength.

g(＞35mm)
g(>35mm)

Note 1: Recommended DIN rails are 15 mm in their mounting

DIN レールは取付面高さ
face 15mm、鉄製のものを推奨致します。
height and madeof steel.

15mm

unit height 160 mm

15mm

ベースユニット高さ 160mm
35mm
35mm

c(＜50mm)
c(<50mm) p(＜250mm)
p(<250mm)

Base
s(＞18mm)
s(>18mm)
When fixing a DIN rail, the spacing between screws (p) should be within 250 mm
andthe spacing between both sides of the screw and the fixing screw (c) should be
within 50 mm. The top-to-bottom spacing (c) of the base unit should be at least 35
mm. Leave at least 18 mm of rail left to right as the stopper space (s).

g(＞35mm)
g(>35mm)
DIN rail mounting face
Mounting DIN rail
Spacer
Note 2: In the case DIN rails in general (height: 7.5 mm),
h(>10mm) it is difficult to install thebase unit.
Insert a spacer whose height from the DIN rail
mounting face is at least 10mm.

Figure 2.2 I/O Base Unit Mounting Method

Vibration Measure
In the event that measures against vibrations on top and bottom of the base unit are necessary
when the vibrations of the mounting face are large, it is desirable to add/insert reinforcing
supports (such as DIN rails) as shown in Figure 2.3.

ベースユニット
Base unit

4mm スペーサー
Reinforcing 補強挿入 DINDIN
insertion レールrail 4-mm spacer 取付 DINDIN
Mounting レールrail 補強挿入 DIN レール
Reinforcing insertion DIN rail

Figure 2.3 Anti-vibration Measure

12
 2. Installation and Wiring

zSerial Bus Cable Wiring

The signals passing through the serial bus cable (twisted pair cable with shield) are low voltage
type.
The desirable order of priority of wiring routes is given below. Use the exclusive serial bus route
(1) as much as possible.
(1) Use the exclusive serial bus route.
(2) Use the exclusive system route.
(3) Use the general instrumentation route.
(4) Use the shield duct.
The shielded twisted pair cable specifications are given in Table 2.1.

Table 2.1 Shielded twisted pair cable specifications

Item Specification
Minimum insulation resistance 10 MΩxkm
Characteristic impedance 100 Ω
Minimum allowable bending radius 25 mm

Precautions in serial bus wiring

Observe the following precautions in wiring the serial bus cable.
• The wiring should be confined to the same cabinet or at most 2 jointed cabinet, and have total
length within 30 m.
• As a rule, multi-drop wiring from the controller.
• If the cable is to be bent, observe the specified minimum bending radius (see Table 2.1), or
cable vender’s recommendation.

Precautions in extending the serial bus, for example when expanding the
system
Observe the following precautions when expanding the intelligent PI/O system.
• Keep the total length of serial bus wiring within 30 m.
• If wiring must unavoidably extend outside the cabinet, always observe the "wiring inside
cabinet" precautions of wiring outside cabinet.
• When adding another communication base unit, note that the maximum number that can be
connected is 15.

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2. Installation and Wiring

Serial bus cable spare cable wiring

Since the serial bus is dual (standard), 2 serial bus cables are used, for the phase A and the phase
B. Have spare cables on hand so that if a cable is damaged (for example if a wire is cut) in an
accident, it can be repaired immediately. Protect the snap-fit terminals at both ends of the spare
cables with for example oilskin so that they will not corrode, causing bad contact.

Wiring inside cabinet

Do not bundle the serial bus cable together with, for example, the power cable; keep them as far
apart as possible. For the distance that the wires should be kept apart, see Table 2.2 of the next
section on "Separation of wires".
As a rule, the serial bus cable should be wired within a single cabinet or 2 adjacent cabinet. If the
wiring must unavoidably extend outside of a cabinet, a special metal duct must be installed to
protect the wires from cable and external noise (to protect the cable from external noise). Keep
the total cable wiring length within 30 m.
For the distance which wires must be kept apart when a metal duct with or without cover is used,
see Table 2.3 in the next section "Wiring separation".
The duct should be installed as follows.
(1) Use pull boxes at locations where cables are connected or ducts of different diameter are
coupled. The duct length between pull boxes should be kept to not more than 20 m.
However, this may be increased to 25 m if the ducts are linear and in coplanar.
(2) Along one such segment a duct should not bend in more than 3 places, and the sum of the
bending angles should not exceed 180 °.
(3) The metal ducts must be grounded (100 Ω or less).

Separation between wires

Keep the serial bus cable at least 2 m from the power line and devices that generate electric and
magnetic fields. If this is difficult, then at least maintain the distances given in Table 2.2, based
on the actual voltage and current of the actual induction source.
Keep the voltage and current of the induction source to not more than 440 V and 100 A,
respectively.

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 2. Installation and Wiring

Table 2.2 Recommended minimum separation distance

Induction source Minimum parallel wire separation distance
current/voltage up to 100 A 100 A or less 50 A or less 10 A or less
up to 440 V 2000 2000 2000 2000
440 V or less 2000 600 600 600
220 V or less 2000 600 600 500
110 V or less 2000 600 500 300
60 V or less 2000 500 300 150
(unit: mm)

In addition, free from the problem of noise, use a covered metal cable duct or a steel protective
duct. The recommended minimum separation between the signal line and the power line in this
case is given in Table 2.3.

Table 2.3 Minimum recommended separation (when a covered or uncovered

metal duct is used)
Total length of parallel wires
Cable power
10 m or less 25 m or less 100 m or less
125 V or less, 10 A or less 10 or more 10 or more 50 or more
250 V or less, 50 A or less 10 or more 50 or more 150 or more
400 V or less, 100 A or less 50 or more 100 or more 200 or more
500 V or less, 200 A or less 100 or more 200 or more 250 or more
In excess of the above values 500 or more
(unit: mm)
Note: Excerpts from “Environmental guideline for microcomputer applied measuring
instrument processing” published by Japan Electric Measuring Instruments
Manufacturers’ Association.

zGrounding
Ground the terminal block FG terminal and the input/output cable shield to the cabinet ground.
Connect the chassis ground to the earth ground used exclusively for the V Series (100Ω or less
ground resistance). Do not make a loop in the ground wire; ground it using the shortest possible
length of wire. Do not ground any other device to the V Series ground.

15
2. Installation and Wiring

Mounting
Here the intelligent PI/O mounting procedure to construct the intelligent PI/O system will be
explained.

zPreparation for Terminal Block Unit Mounting

The accessories provided for the terminal block unit include an option board, a short bar and a
name label. Mount these as necessary before installing the DIN rail. The preparatory procedure to
be performed before mounting the terminal block unit is shown in Figure 2.4.

Figure 2.4 Preparation for mounting the terminal block unit

16
 2. Installation and Wiring

zAddress Settings
I/O addresses are set in the communication base units and the PI/O modules. On the
communication base units, the unit address setting switch sets the unit numbers 1 to F (decimal 1
to 15). On the PI/O modules, the module address setting switch sets the module numbers 1 to E
(decimal 1 to 14).

NOTICE:
z In making the address settings, use a screwdriver that matches the address setting
switch grooves.
z Otherwise the address setting switches may get damage.

Figure 2.5 Address settings

17
2. Installation and Wiring

zCommunication Base Unit, Terminal Block Unit and I/O base unit Mounting
Mount the communication base units and the terminal block units on the DIN rail according to
the following procedure.
1) Completely loosen the communication base unit or terminal block unit DIN rail tightening
screw. Open the DIN rail stopper on the rear of the communication base unit or terminal
block unit, so that it engages with the DIN rail.
2) Slightly lift the right side of the communication base unit or the terminal block unit, then,
while fitting the left edge of the DIN rail into the DIN rail mounting groove, slide it a bit to
the right to fit it into the gap between the left edge of the DIN rail and the DIN rail stopper.
Push it to the right until it stops completely.
3) Push the right side of the communication base unit or terminal block unit to the DIN rail
side until it snaps into place with a click.
4) Tighten the DIN tightening screw on the communication base unit or the terminal block
unit, to fix the communication base unit or the terminal block unit to the DIN rail.

NOTICE:
z Loosen the DIN rail stopper completely before mounting the unit.
z If it is not loosened completely, it might not be possible to fix the unit in place, or the case
might be damaged.

DIN rail
DIN raill stopper
2) DIN rail mounting
groove
3)

Communication base unit

(or terminal block unit)

Figure 2.6 Mounting on the DIN rail

18
 2. Installation and Wiring

The following is the procedure for removing the communication base unit or the terminal block
unit.
1) Completely loosen the communication base unit or terminal block unit.
2) Push the DIN rail holder on the right side of the communication base unit or the terminal
block unit to the right, then pull the communication base unit or terminal block unit
forward a bit.
3) Slide the communication base unit or terminal block unit slightly to the left, then remove
it.

NOTICE:
z After removing the communication base unit or terminal block unit, always tighten the
DIN rail tightening screw and leave it that way
z Otherwise the DIN rail tightening screw may loose.

Figure 2.7 Removal from the DIN rail

19
2. Installation and Wiring

The I/O base unit is mounted on the DIN rail in the following sequence.
1) Lift the bottom of the communication base unit or the I/O base unit and then, while
applying the upper part of the DIN rail to the DIN rail mounting groove, move it
downwards so that the upper end of the DIN rail engages the DIN rail.
2) Push the bottom of the communication base unit or the terminal block unit toward the DIN
rail side while pressing down the tab of the lower part with a minus screwdriver, etc. so
that the unit engages the rail.
3) Slide the above leftward on the DIN rail and push it to the preceding unit's connector or
stopper until they are adhered firmly to each other.

Note:
z For removal, follow the reverse of the procedure above.
z Remove from the unit on the right side.

Stopper DIN rail

1)

3)
2)

2)

Figure 2.8 Mounting on the I/O Base Unit System DIN Rail

20
 2. Installation and Wiring

zTerminal Block Attachment and Removal

Remove a terminal block from or attach it to a communication base unit or terminal block unit
according to the following procedure.

Communication base unit

To remove a terminal block, open the terminal block cover, then loosen the 2 screws that hold the
terminal block in place. After loosening the 2 screws, pull the screws out by pulling on their
heads (Figure 2.9).
To attach the terminal block, bring the terminal block to the communication base unit terminal
block attachment position, then tighten the 2 screws.

Figure 2.9 Removal of a terminal block from a communication base unit

21
2. Installation and Wiring

Terminal block unit

To remove a terminal block, remove the terminal block cover, then loosen the 2 screws that hold
the terminal block in place, turning them alternately 2 or 3 turns at a time. When this is repeated,
the force of the screws will pull the terminal block loose (Figure 2.10).
To attach the terminal block, bring the terminal block to the terminal block unit terminal block
attachment position, then tighten the 2 screws in place.

Figure 2.10 Removal of a terminal block from a terminal block unit

NOTICE:
z Be careful of attaching or removing a terminal block.
z There is an exposed conductor on the rear of the terminal block that can be shorted.

22
 2. Installation and Wiring

Wiring and Connections

Here the procedure for connecting cables and external wires to the communication base units and
the terminal block units is explained.

zCommunication Base Unit Wiring and Connections

Wiring and connections to the communication base units are performed according to the
following procedure.

System power supply wiring

Connect the 2 wires of the system power supply (24 Vdc) to terminals 7) (24 Vdc) and 9) (0 V) on
the communication base unit terminal block. And connect the ground wire to terminal 11) (GND)
on the communication base unit terminal block.

NOTICE:
z Be careful of attaching or removing a terminal block.
z After wiring, if a terminal block with live wires is removed, the exposed conductors on the rear
of the terminal block may cause of trouble.
z Do not pass electricity through the I/O bus connector when it is exposed. Always connect
the I/O bus cable or a termination connector.
z Otherwise possibility system power supply may short accidentally.

Figure 2.11 Power supply wiring

23
2. Installation and Wiring

Serial bus cable wiring

Wire the serial bus cable to the terminals on terminal blocks 1) to 6) of the communication base
units. Connect termination resistors between terminals 1) and 3) and between terminals 2) and 4)
of the last stage communication base unit.

Figure 2.12 Serial bus cable wiring

IMPORTANT:
Perform serial bus cable shield processing on the side near the control station.

NOTE:
Concerning the terminal arrangement, see 3. "Terminal block unit for model 2000/3000".

24
 2. Installation and Wiring

zTerminal Block Unit Wiring and Connections

Connect the I/O bus cable and external wires to the terminal block unit.

NOTICE:
z Be careful of attaching or removing a terminal block.
z If the terminal block is removed with the external wiring connected, a conductor will be
exposed on the rear of the terminal block, may cause of trouble.

I/O bus cable connection

Connect the I/O bus cable to the I/O bus connector on the terminal block unit according to the
following procedure.
1) Connect the I/O bus cable in sequence, starting from the communication base unit and
proceeding to the last stage terminal block unit.
2) Connect an FSTM1 termination resistor (accessory to the USCB1) to the last stage
terminal block unit I/O connector.

Figure 2.13 I/O bus cable connection

25
2. Installation and Wiring

zExternal wire connection

Connect external wires to the external wire terminal block from the left side of the terminal block
unit.

Module Mounting
Before mounting the PI/O modules and the communication modules, check the module model
names and settings. When replacing a unit, be sure to replace it with one of the same model and
use the same settings.

NOTICE:
z Do not mount a module that does not match on a terminal block unit or a
communication base unit.
z If a non-matching module is forcibly mounted, it may damage to the terminal block unit or
communication base unit and the module. To avoid erroneously inserting the wrong module,
paste the correct name labels on the modules as explained in "Preparation for mounting the
terminal block units".
z Use the correct size screwdriver to attach and remove the blank cover and the modules.
z Otherwise it may damage to the blank cover and the modules.

z Always mount blank cover on slots in which modules are not mounted.
z Otherwise dirt may get in.

Removal of blank covers

When a PI/O module or communication module is to be mounted in a slot that is covered by a
blank cover, remove the blank cover with a slotted straight-edge screwdriver (Figure 2.11).

Figure 2.14 Blank cover removal

26
 2. Installation and Wiring

Mounting the module.

Mount the module according to the following procedure (Figure 2.15).
1. Push the module in until the claw on the bottom of it engages the guide at the rear of the
terminal block unit, I/O base unit or communication unit 1).
2. Push the top of the module all the way in to the terminal block unit or communication base
unit 2)).
3. Tighten the mounting screw at the top of the module with a plus (+) screwdriver 3)).

Figure 2.15 Module mounting

27
2. Installation and Wiring

28
 3. Terminal Block Unit (For Model 2000, 3000)

3. Terminal Block Unit (For Model 2000, 3000)

The intelligent PI/O system includes communication section components, terminal block units,
PI/O modules, option boards and PI/O accessories.
In this chapter, first we give an outline of the intelligent PI/O system, then explain the component
units in detail. We also explain the PI/O accessories and the spare parts.

Communication Section Components

Each intelligent PI/O system is built on a single communications unit component made up of a
communications base unit, communications module, serial bus cable, and an I/O bus cable.
Figure 3.1 shows the communications unit component.

Figure 3.1 A communication section component

1) Communication base unit (USCB1)

This is a base on which the serial bus cable, system power supply (24 Vdc) and I/O bus
cable are connected and the communication module is mounted; and in turn is mounted on
the DIN rail.

29
3. Terminal Block Unit (For Model 2000, 3000)

2) Communication module (SBIF1/ SBIF2)

This is the interface between the serial bus and the I/O bus. In the case of a single
configuration, this is mounted in the left-side slot. The communication modules can be
dual, in which case 2 are mounted.
3) Serial bus cable (ZCS004A***1)
This exclusive-use cable for transmitting serial bus signals is connected to the MCS1000
and the communication module.
4) I/O bus cable (ZCS005A***1/ZCS006A***1)
This dedicated cable connects the communication base unit to the terminal block unit.
System power is supplied to the PI/O unit through this cable. The ZCS006A***1 is an
extension cable.
5) Serial bus terminator (UTMN3)
This is a serial bus termination resistor to be connected to the last stage communication
base unit.
6) Termination connector (FSTM1)
This connector, with a built-in I/O bus termination resistor, is attached to the last stage
terminal block unit. if no terminal block unit is connected, this is attached to the
communication base unit.

30
 3. Terminal Block Unit (For Model 2000, 3000)

zCommunication Base Unit USCB1/USCB2

USCB1 specifications
Item Specification
Model name USBC1
Form of attachment Exclusively for mounting on DIN rail (fixed in place with M4 screws)
Matching module Up to 2 SBIF1 modules; in single system mounted on left (P) side.
Number connected to main Up to 15 can be connected to the serial bus (when SBIF1/SBIF2 module is
unit used).
Number of PI/Os connected Up to 14 PI/Os can be connected when single I/O Module is used.
Up to 28 PI/Os can be connected when dual I/O Module is used.
Serial bus terminal block 12-pin removable terminal block (attached with M3.5 screws).
Used for serial bus connection and for receiving system power supply (24 Vdc).
Address setting Set from 1 to F (decimal 1 to 15) by front panel address setting switch.
System power supply 24 Vdc ± 10% (21.6 to 26.4 V), ripple 5% or less
Maximum current in mounted 24 Vdc-0.3 A (total current consumption of all mounted modules)
modules
Maximum current supply to 24 Vdc-2.2 A (total PI/O modules current consumption)
I/O bus side
Accessories 1 termination connector FSTM1; 1 blank cover FSCV1
External dimensions 80 W × 138 H × 60 D mm (unit by itself, excluding protrusions)
80 W × 138 H × 120 D mm (with module mounted, excluding protrusions)
Weight 300 g or less (this unit by itself)

USCB2 specifications
Item Specification
Model name USBC2
Form of attachment Only for horizontal mounting of DIN rails (fixed with specialized stopper
fittings)
Matching module Up to 2 SBIF1 modules; in single system mounted on left (P) side.
Number connected to main Up to 15 can be connected to the serial bus (when SBIF1 module is used).
unit
Number of PI/Os connected Up to 14 PI/Os can be connected when single I/O Module is used.
Up to 28 PI/Os can be connected when dual I/O Module is used.
Serial bus terminal block 12-pin removable terminal block (attached with M3.5 screws).
Used for serial bus connection and for receiving system power supply (24 Vdc).
Address setting Set from 1 to F (decimal 1 to 15) by front panel address setting switch.
System power supply 24 Vdc ± 10% (21.6 to 26.4 V), ripple 5% or less
Maximum current in mounted 24 Vdc-0.3 A (total current consumption of all mounted modules)
modules
Maximum current supply to 24 Vdc-2.2 A (total PI/O modules current consumption)
I/O bus side
External dimensions 80 W × 160 H × 15 D mm (unit by itself, excluding protrusions)
80 W × 160 H × 110 D mm (with module mounted, excluding protrusions)
I/O bus terminating resister Built-in termination resistor

31
3. Terminal Block Unit (For Model 2000, 3000)

Weight 300 g or less (this unit by itself)

32
 3. Terminal Block Unit (For Model 2000, 3000)

USCB1 front panel

Serial bus terminal block

TB1
Position where SBIF1 is mounted (P) Position where additionally SBIF1
side in case of single system is mounted (S) side in case of
dual system

DIN rail tightening screw (M4) SBIF SBIF

(P) (S)

CN1
I/O base unit interconnector
SW1 SW2
34 5
6
F0 12

7 89A

Unit address setting switch:

E

BCD

Sets address numbers 1 to F

(decimal 1 to 15) Cover of connector used for testing

USCB2 front panel

Serial bus terminal block

TB1

Where the SBIF1/SBIF2 module Where the SBIF1/SBIF2 module is

is mounted (P) at the time of a SBIF SBIF
additionally mounted (S) when the
single system (P) (S) system isredundant.

I/O base unit interconnector

SW1
345
67 A
EF 2
01

89

BCD

Unit address setup switch

Unit address numbers 1 to F DIN rail hold
(1 to 15) are set.

33
3. Terminal Block Unit (For Model 2000, 3000)

USCB1/ USCB2 terminal block (TB1)

1 3 5 7 9 11 Up

2 4 6 8 10 12

Terminal Signal name (when used as relay unit) Signal name (when used as terminal unit)
1 LINE-A1 phase A (+) jumper LINE-A1 phase A (+) Termination resistor
2 LINE-B1 phase B (+) jumper LINE-B1 phase B (+) Termination resistor

3 LINE-A2 phase A (-) jumper LINE-A2 phase A (-)

4 LINE-B2 phase B (-) jumper LINE-B2 phase B (-)
5 Phase A shield (for next stage USCB1 use)
6 Phase B shield (for next stage USCB1 use)
7 24 Vdc (system power supply input) 24 Vdc (system power supply input)
8
9 0 V (system power supply input) 0 V (system power supply input)
10
11 GND (ground terminal) GND (ground terminal)
12
(Note) When terminating, connect termination resistors between terminals 1 and 3 and between terminals 2
and 4.

NOTICE:
z Do not connect any other signal wires or power supply wires to the terminal block, even
to an open terminal.
z Doing so can cause misoperation or malfunction.

34
 3. Terminal Block Unit (For Model 2000, 3000)

zCommunication Module SBIF1

SBIF1 specifications
Item Specification
Model name SBIF1
Matching base unit Communication base unit USCB1; mounted on left (P) side in a single system.
Dual Possible (mount 2 on communication base unit USCB1)
Serial bus According to “Appended Table 1.2 Serial bus specifications (model 2000/3000
specifications system)”
I/O bus specifications According to “Appended Table 1.3 I/O bus specifications (model 2000/3000 system)”
Current consumption 24 Vdc-100 mA or less (supplied from the base unit system power supply)
Intermal heat generation 2.4W or less (rated condition)
External dimensions 40 W × 90 H × 95 D mm
Weight 200 g or less (this unit by itself)

SBIF1 module interior circuitry

Phase A RS-485 Status
trans- indicator/
ceiver Serial bus I/O bus switch
Serial bus interface interface
Phase B RS-485
trans-
ceiver

RS-485 RS-485
trans- trans-
System 24 Vdc Fixed voltage ceiver ceiver
power supply
Intemal CPU
power 0 V circuit
circuit
supply Temination
resistors
Phase A Phase B

Module connector
Dual I/O bus

SBIF1 front panel

TOSHIBA
R U N indicator:
SBIF1 Lights up during norm aloperation.
SER IA L B U S I/F
A larm indicator:
B links in an abnorm aloperation.
RUN
S TA N D -B Y indicator:
A LM
STA N D -B Y
Lights up during dualstand-by action.
A S erialbus phase A norm aloperation indicator:
SB
B Lights up during norm aloperation.
A
I/O S erialbus phase B norm aloperation indicator:
B
Lights up during norm aloperation.
I/O bus phase A norm aloperation indicator:
Lights up during norm aloperation.
I/O bus phase B norm aloperation indicator:
Lights up during norm aloperation.

NOTE:

35
3. Terminal Block Unit (For Model 2000, 3000)

For serial bus and I/O bus specifications, see Appendix 1 Specifications.

36
 3. Terminal Block Unit (For Model 2000, 3000)

zHigh-speed Communication module SBIF2

SBIF2 module specifications

Item Specification
Model name SBIF2
Matching base unit Communication base unit USCB1/USCB2; mounted on left (P) side in a single
system.
Matcing I/O module SAI06, SAO06, SPI06
Dual Possible (mount 2 on communication base unit USCB1/USCB2)
Matching I/O module SAI06, SAO06, SPI06
Serial bus specifications According to "Appended table 1.2 Serial bus specifications (model 2000/3000)"
I/O bus specifications According to "Appended table 1.3 I/O bus specifications (model 2000/3000)"
Current consumption 24 Vdc-100 mA or less (supplied from the base unit system power supply)
Internal heat generation 2.4 W or less (rated condition)
External dimensions 40 W × 90 H × 95 D mm (exluding protrusions)
Weight 200 g or less

SBIF2 module internal circuit

Phase A RS-485 Status
transceiver indicator/
Serial bus I/O bus switch
Serial bus interface interface
Phase B
RS-485
transceiver

RS-485 RS-485
Fixed voltage transceiver transceiver
System 24 Vdc Intemal
power power supply
0 V circuit CPU circuit
supply
Temination resistors
Phase A Phase B

Module connector
Dual I/O bus

SBIF2 module front panel

37
3. Terminal Block Unit (For Model 2000, 3000)

TOSHIBA
RUN indicator:
SBIF2 Lights up during normal operation.
SERIAL BUS I/F
Alarm indicator:
Lights up in an abnormal operation.
RUN
ALM
STAND-BY indicator:
STAND-BY
Lights up during dual stand-by action.

SB
A Serial bus A system normal operation indicator:
B Lights up during normal operation.
A
I/O
B
Serial bus B system normal operation indicator:
Lights up during normal operation.
I/O bus A system normal operation indicator:
Lights up during normal operation.
I/O bus B system normal operation indicator:
Lights up during normal operation.

38
 3. Terminal Block Unit (For Model 2000, 3000)

zSerial Bus Cable ZCS007A***1

Shape of serial bus cable

Shield wire Shield wire

Cable length

Method of specifying cable length

The cable length (up to 30 m) is specified as follows.
ZCS004A 501 1

Code indicating type

of serial bus cable
Cable length → 50 1 → 5 cm
** n
cm × 10
n

n
10
**cm

39
3. Terminal Block Unit (For Model 2000, 3000)

zI/O Bus Cable ZCS005A***1/ZCS006A***1/ZCS008A***1

Shape of I/O bus cable ZCS005A***1

This cable is used for connecting the terminal block unit. The ZCS005A0701 (length 7 cm) is a
standard accessory for the terminal block unit.

Cable length
7cm

Shape of bus cable ZCS006A***1

This cable is used only to extend the length between units.

Cable length

Shape of bus cable ZCS008A***1

This cable is only used when the I/O bus power supply capacity exceeds the specification.

Power supply lead length

Cable length

40
 3. Terminal Block Unit (For Model 2000, 3000)

Method of specifying cable length

The cable length is specified as follows.
ZCS005A 070 1
ZCS006A 070 1
ZCS008A 501 1

Code indicating type

I/O bus cable
Cable length → 07 1 → 7 cm
** n
cm × 10
n

n
10
**cm

IMPORTANT:
z Keep the total cable length within 5 m including total terminal block length.
z The power supply lead is 3 m long. Adjust its length when the power supply is connected.

41
3. Terminal Block Unit (For Model 2000, 3000)

Terminal Block Unit

The types of terminal block unit of model 2000, 3000 are listed in Table 3.1.

Table 3.1 Terminal block units

Model name Application Matching modules
UTBA1 For 8-point analog/4-point pulse SAI01, SAI06*, STC01, SAO01, SAO06*,
input/output use SPI01, SPI06*, SPO01
UTBA2 For 4-point analog use SAI02, SAI03, SRT01, SAO02
UTBA3 For 8-point uninsulated distributor use SAI01 and SDA01 (used in a pair)
UTBA6 For 8-point analog/duplexed-system SAI06, SAO06
compatible module
UTBA61 For 8-point analog/4-point pulse/duplexed- SAI06, SAO06, SPI06
system compatible module
UTBD1 For digital input/output use SDI01, SDO01
UTRC1 For input/output relay connection use SDI01, SDO01
∗ Used as a single configuration

• UTBA1 to UTBA3 and UTBA6/UTBA61 can perform current-voltage conversions when an

option board is mounted.
• UTBA6/UTBA61 are a terminal block unit dedicated to duplexing. If the system is duplexed,
set the PI/O modules to the identical address. If the system is single, mount the PI/O module
on the upper level of the terminal block unit.

42
 3. Terminal Block Unit (For Model 2000, 3000)

zTerminal Block Unit UTBA1

UTBA1 specifications
Item Specification
Model name UTBA1
Form of mounting Exclusively for perpendicular mounting on the DIN rail
(fixed in place with M4 screws)
Number of modules that can be mounted Up to 2 PI/O modules
Compatible modules SAI01, SAI06*, STC01, SAO01, SAO06*, SPI01,
SPI06*, SPO01
Compatible option boards FIVC11, FIVC12 (only SAI01 module can be used)
Compatible short bars FSBR2
Cold contact point compensation for use Built in (valid when STC01 module is used)
with thermocouples
External wire terminal blocks 2 removable type terminal blocks (of 21 terminals per
block M3.5 screws)
Matching external wire size 1.25 mm2 or less
External power supply 24 Vdc ± 10%, ripple 5% or less (for SPI01, SPO01
modules)
Maximum current in I/O bus 24 Vdc-2.2 A (total PI/O modules current consumption)
Accessories 1 I/O bus cable ZCS005A0701
1 blank cover FSCV1
Ability of insulation to withstand voltage 500 Vac for 1 minute (between modules, between
external and internal signals)
External dimensions 80 W × 240 H × 77 D mm (unit by itself, excluding
protrusions)
80 W× 240 H × 120 D mm (with PI/O module mounted,
excluding protrusions)
Weight 750 g or less (this unit by itself)
* Used as a single configuration

43
3. Terminal Block Unit (For Model 2000, 3000)

UTBA1 front panel

44
 3. Terminal Block Unit (For Model 2000, 3000)

UTBA1 terminal block (TB1, RB2) signal table

TB1 PI/O module
TB2 SAI01/SAI06 STC01 SAO01 SPI01/SAI06 SPO01
FG (0) FG FG FG FG FG
1 AI1 (+) TC1 (+) AO1 (+) PI1 (+) PO1OP
2 AI1 (-) TC1 (-) AO1 (-) PI1 (-) PO1CL
3 AI2 (+) TC2 (+) AO2 (+) PI2 (+) PO2OP
4 AI2 (-) TC2 (-) AO2 (-) PI2 (-) PO2CL
5 AI3 (+) TC3 (+) AO3 (+) PI3 (+) PO3OP
6 AI3 (-) TC3 (-) AO3 (-) PI3 (-) PO3CL
7 AI4 (+) TC4 (+) AO4 (+) PI4 (+) PO4OP
8 AI4 (-) TC4 (-) AO4 (-) PI4 (-) PO4CL
9 AI5 (+) TC5 (+) AO5 (+)
10 AI5 (-) TC5 (-) AO5 (-)
11 AI6 (+) TC6 (+) AO6 (+)
12 AI6 (-) TC6 (-) AO6 (-)
13 AI7 (+) TC7 (+) AO7 (+)
14 AI7 (-) TC7 (-) AO7 (-)
15 AI8 (+) TC8 (+) AO8 (+)
16 AI8 (-) TC8 (-) AO8 (-)
17 24 Vdc (external) 24 Vdc (external)
18 0 V (external) 0 V (external)
19 (CJC) (CJC) (CJC) (CJC) (CJC)
20

NOTICE:
z Before mounting a PI/O module, check whether the connected signal matches the
mounted PI/O module rating.
z If a PI/O module is mounted and an erroneous signal is connected, the PI/O module or external

sensor may got damage.

z The FG terminal is a grounded terminal for use with the PI/O module. Always ground it.
z Otherwise parts will be damaged or system will be malfunction.

z Do not connect an external signal line or a power supply line to an open terminal and
(CJC) terminal.
z Doing so may cause parts to be damaged or malfunction.

45
3. Terminal Block Unit (For Model 2000, 3000)

zTerminal Block Unit UTBA2

UTBA2 specifications
Item Specification
Model name UTBA2
Form of mounting Exclusively for perpendicular mounting on DIN rail
(fixed in place by M4 screws)
Number of modules that can be mounted Up to 2 PI/O modules
Compatible modules SAI02, SAI03, SRT01, SAO02
Compatible option boards FIVC21, FIVC22 (only SAI02 and SAI03 modules can
be used)
Compatible short bar Unnecessary
External line terminal block 2 removable type terminal blocks (M3.5 screws 21
terminals relation between screws and terminals
unclear)
Matching external line size 1.25 mm2 or less
Maximum current in I/O bus 24 Vdc-2.2 A (total PI/O modules current
consumption)
Accessories 1 I/O bus cable ZCS005A0701
1 blank cover FSCV1
Ability of insulation to withstand voltage 500 Vac for 1 minute (between external signal lines,
between external and internal signal lines)
External dimensions 80 W × 240 H × 77 D mm (this unit alone, excluding
protrusions)
80 W × 240 H × 120 D mm (with PI/O module
mounted, excluding protrusions)
Weight 750 g or less (this unit by itself)

46
 3. Terminal Block Unit (For Model 2000, 3000)

UTBA2 front panel

47
3. Terminal Block Unit (For Model 2000, 3000)

UTBA2 terminal block (TB1, TB2) signal table

TB1 PI/O module
TB2 SAI02 SAI03 SRT01 SAO02
FG (0) FG FG FG FG
1 AI1 (+) AI1 (+) RTD1 (A) AO1 (+)
2 AI1 (-) AI1 (-) RTD1 (B) AO1 (-)
3 DP1 RTD1 (b)
4 Shield 1 Shield 1 Shield 1 Shield 1
5 AI2 (+) AI2 (+) RTD2 (A) AO2 (+)
6 AI2 (-) AI2 (-) RTD2 (B) AO2 (-)
7 DP2 RTD2 (b)
8 Shield 2 Shield 2 Shield 2 Shield 2
9 AI3 (+) AI3 (+) RTD3 (A) AO3 (+)
10 AI3 (-) AI3 (-) RTD3 (B) AO3 (-)
11 DP3 RTD3 (b)
12 Shield 3 Shield 3 Shield 3 Shield 3
13 AI4 (+) AI4 (+) RTD4 (A) AO4 (+)
14 AI4 (-) AI4 (-) RTD4 (B) AO4 (-)
15 DP4 RTD4 (b)
16 Shield 4 Shield 4 Shield 4 Shield 4
17
18
19
20

NOTICE:
z Before mounting a PI/O module, check to make sure that the connected signal matches
the mounted PI/O module rating.
z If a PI/O module is mounted and an erroneous signal is connected, the PI/O module or external

sensor may got damage.

z Each terminal block shield (4 terminals) is connected internally to each FG terminal.
The shield and PI/O are grounded by grounding the FG terminals. Always ground them.
z Otherwise parts will be damaged or system will be malfunction.

z Do not connect an external signal line or power supply line to an open terminal.
z Doing so may cause parts to be damaged or malfunction.

48
 3. Terminal Block Unit (For Model 2000, 3000)

zTerminal Block Unit UTBA3

UTBA3 specifications
Item Specification
Model name UTBA3
Form of mounting Exclusively for perpendicular mounting on DIN rail
(fixed in place with M4 screws)
Number of modules that can be mounted Up to 2 PI/O modules
Compatible modules Exclusively for use with SAI01, SAI06 (upper level) and
SDA01 ( lower level)
Compatible option boards FIVC11, FIVC12
Compatible short bar Unnecessary
External line terminal block 2 removable type terminal blocks (M3.5 screws 21
terminals relation between screws and terminals
unclear)
Matching external line size 1.25 mm2 or less
External power supply 24 Vdc ± 10% (21.6 to 26.4 V), ripple 5% or less (for
sensor use)
Maximum current in I/O bus 24 Vdc-2.2 A (total PI/O modules power consumption)
Accessory 1 I/O bus cable ZCS005A0701
Ability of insulation to withstand voltage 500 Vac for 1 minute (between external and internal
signal lines)
External dimensions 80 W × 240 H × 77 D mm (the unit alone, excluding
protrusions)
80 W × 240 H × 120 D mm (with PI/O module mounted,
excluding protrusions)
Weight 750 g or less (this unit by itself)

49
3. Terminal Block Unit (For Model 2000, 3000)

UTBA3 front panel

(Note 1) The upper and lower I/O bus connectors from a pair and are connected internally.
(Note 2) This terminal block unit is exclusively for mounting the SAI01, the SDA01, and the
SAI06

50
 3. Terminal Block Unit (For Model 2000, 3000)

UTBA3 terminal block (TB1, TB2) signal table

TB1 SAI01 module side TB2 SAI01 module side
FG (0) FG FG (0) FG
1 AI1 (+) 1 AI5 (+)
2 AI1 (-) 2 AI5 (-)
3 DP1 3 DP5
4 Shield 1 4 Shield 5
5 AI2 (+) 5 AI6 (+)
6 AI2 (-) 6 AI6 (-)
7 DP2 7 DP6
8 Shield 2 8 Shield 6
9 AI3 (+) 9 AI7 (+)
10 AI3 (-) 10 AI7 (-)
11 DP3 11 DP7
12 Shield 3 12 Shield 7
13 AI4 (+) 13 AI8 (+)
14 AI4 (-) 14 AI8 (-)
15 DP4 15 DP8
16 Shield 4 16 Shield 8
17 17 24 Vdc (external)
18 18 0 V (external)
19 ALM1 19 24 Vdc (external)
20 ALM2 20 0 V (external)

NOTICE:
z Before mounting the PI/O module, always check whether the connected signal matches
it.
z If a PI/O module is mounted and an erroneous signal is connected, the PI/O module or external
sensor may got damage.
z The shields on each terminal block (4 terminals) are all connected to each FG terminal
internally. The shields and the PI/O are grounded by grounding the FG terminals.
Always ground them.
z Otherwise parts will be damaged or system will be malfunction.

z Do not connect an external signal line or a power line to an open terminal.

z Doing so may cause parts to be damaged or malfunction.

z When branching the external power supply connected to pins 17 and 18 of the terminal
block (TB2) from pins 19 and 20, make sure that the maximum power-on current is
within 2 A.
z Otherwise, the current may run short thus resulting in burning of the pattern.

51
3. Terminal Block Unit (For Model 2000, 3000)

zTerminal Block Unit UTBA6

UTBA6 unit specifications

Item Specification
Model name UTBA6
Form of mounting Exclusively for perpendicular mounting on the DIN rail (fixed in
place with M4 screw)
Number of modules that can be Up to 2 PI/O modules
mounted
Compatible modules SAI06, SAO06
Module dualization Possible (two same modules are mounted)
Compatible option boards FIVC21, FIVC22, FDA01 (Only SAI06 module is usable.)
Compatible short bar Not required
External wire terminal blocks 2 removable type terminal blocks (M3.5 screws, 21 terminals)
Matching external wire size 1.25 mm2 or less
External power supply 24 Vdc ± 10%, ripple 5% or less
Maximum current in I/O bus 24 Vdc-2.2 A (total PI/O modules current consumption)
If the power supply capacity exceeds the specification, connect a
power supply relay cable between the terminal blocks.
Accessories 1 I/O bus cable ZCS005A0701
1 blank cover FSCV1
Ability of insulation to withstand 500 Vac for 1 minute (between external and internal signals)
voltage
External dimensions 80 W × 240 H × 77 D mm (unit by itself, excluding protrusions)
80 W × 240 H × 120 D mm (with PI/O module mounted, excluding
protrusions)
Weight 750 g or less (this unit by itself)

52
 3. Terminal Block Unit (For Model 2000, 3000)

UTBA6 unit front panel

(Note 1) The upper and lower I/O bus connectors form a are connected internally.

53
3. Terminal Block Unit (For Model 2000, 3000)

UTBA6 terminal block (TB1, TB2) signal table

PI/O module PI/O module
TB1 SAI06 option SAI06 option board SAO06 TB2 SAI06 option SAI06 option SAO06
board FDA01 board board FDA01
FIVC21/22 FIVC21/22
FG (0) FG FG FG FG (0) FG FG FG
1 AI1 (+) AI1 (+) AO1 (+) 1 AI5 (+) AI5 (+) AO5 (+)
2 AI1 (-) AI1 (-) AO1 (-) 2 AI5 (-) AI5 (-) AO5 (-)
3 DP1 3 DP5
4 Shield 1 Shield 1 Shield 1 4 Shield 5 Shield 5 Shield 5
5 AI2 (+) AI2 (+) AO2 (+) 5 AI6 (+) AI6 (+) AO6 (+)
6 AI2 (-) AI2 (-) AO2 (-) 6 AI6 (-) AI6 (-) AO6 (-)
7 DP2 7 DP6
8 Shield 2 Shield 2 Shield 2 8 Shield 6 Shield 6 Shield 6
9 AI3 (+) AI3 (+) AO3 (+) 9 AI7 (+) AI7 (+) AO7 (+)
10 AI3 (-) AI3 (-) AO3 (-) 10 AI7 (-) AI7 (-) AO7 (-)
11 DP3 11 DP7
12 Shield 3 Shield 3 Shield 3 12 Shield 7 Shield 7 Shield 7
13 AI4 (+) AI4 (+) AO4 (+) 13 AI8 (+) AI8 (+) AO8 (+)
14 AI4 (-) AI4 (-) AO4 (-) 14 AI8 (-) AI8 (-) AO8 (-)
15 DP4 15 DP8
16 Shield 4 Shield 4 Shield 4 16 Shield 8 Shield 8 Shield 8
17 24 Vdc (external) 17
18 0 Vdc (external) 18
19 24 Vdc (external) 19
20 0 Vdc (external) 20

NOTICE:
z Before mounting the PI/O module, always check whether the connected signal matches it.
z If a PI/O module is mounted and an erroneous signal is connected, the PI/O module or external
sensor may got damage.
z The shields on each terminal block (4 terminals) are all connected to each FG terminal
internally. The shields and the PI/O are grounded by grounding the FG terminals.
Always ground them.
z Otherwise parts will be damaged or system will be malfunction.

z Do not connect an external signal line or a power line to an open terminal.

z Doing so may cause parts to be damaged or malfunction.

z When branching the external power supply connected to pins 17 and 18 of the terminal
block (TB2) from pins 19 and 20, make sure that the maximum power-on current is
within 2 A.
z Otherwise, the current may run short thus resulting in burning of the pattern.

54
 3. Terminal Block Unit (For Model 2000, 3000)

zTerminal Block Unit UTBA61

UTBA61 unit specifications

Item Specification
Model name UTBA61
Form of mounting Exclusively for perpendicular mounting on the DIN rail (fixed in
place with M4 screw)
Number of modules that can be Up to 2 PI/O modules
mounted
Compatible modules SAI06, SAO06, SPI06
Module dualization Possible (two same modules are mounted)
Compatible option boards FIVC21, FIVC22, FDA01 (Only SAI06 module is usable.)
Compatible short bar Not required
External wire terminal blocks 2 removable type terminal blocks (M3.5 screws, 21 terminals)
Matching external wire size 1.25 mm2 or less
External power supply 24 Vdc ± 10%, ripple 5% or less
Maximum current in I/O bus 24 Vdc-2.2 A (total PI/O modules current consumption)
If the power supply capacity exceeds the specification, connect a
power supply relay cable between the terminal blocks.
Accessories 1 I/O bus cable ZCS005A0701
1 blank cover FSCV1
Ability of insulation to withstand 500 Vac for 1 minute (between external and internal signals)
voltage
External dimensions 80 W × 240 H × 77 D mm (unit by itself, excluding protrusions)
80 W × 240 H × 120 D mm (with PI/O module mounted, excluding
protrusions)
Weight 750 g or less (this unit by itself)

55
3. Terminal Block Unit (For Model 2000, 3000)

UTBA61 unit front panel

(Note 1) The upper and lower I/O bus connectors form a are connected internally.

56
 3. Terminal Block Unit (For Model 2000, 3000)

UTBA61 terminal block (TB1, TB2) signal table

PI/O module PI/O module
TB1 SAI06 SAI06 TB2 SAI06 SAI06
option board option board SAO06 SPI06 option board option board SAO06 SPI06
FIVC21/22 FDA01 FIVC21/22 FDA01
FG (0) FG FG FG FG FG (0) FG FG FG
1 AI1 (+) AI1 (+) AO1 (+) PI1 (+) 1 AI5 (+) AI5 (+) AO5 (+)
2 AI1 (-) AI1 (-) AO1 (-) PI1 (-) 2 AI5 (-) AI5 (-) AO5 (-)
3 DP1 3 DP5
4 Shield 1 Shield 1 Shield 1 4 Shield 5 Shield 5 Shield 5
5 AI2 (+) AI2 (+) AO2 (+) PI2 (+) 5 AI6 (+) AI6 (+) AO6 (+)
6 AI2 (-) AI2 (-) AO2 (-) PI2 (-) 6 AI6 (-) AI6 (-) AO6 (-)
7 DP2 7 DP6
8 Shield 2 Shield 2 Shield 2 8 Shield 6 Shield 6 Shield 6
9 AI3 (+) AI3 (+) AO3 (+) PI3 (+) 9 AI7 (+) AI7 (+) AO7 (+)
10 AI3 (-) AI3 (-) AO3 (-) PI3 (-) 10 AI7 (-) AI7 (-) AO7 (-)
11 DP3 11 DP7
12 Shield 3 Shield 3 Shield 3 12 Shield 7 Shield 7 Shield 7
13 AI4 (+) AI4 (+) AO4 (+) PI4 (+) 13 AI8 (+) AI8 (+) AO8 (+)
14 AI4 (-) AI4 (-) AO4 (-) PI4 (-) 14 AI8 (-) AI8 (-) AO8 (-)
15 DP4 15 DP8
16 Shield 4 Shield 4 Shield 4 16 Shield 8 Shield 8 Shield 8
17 24 Vdc 24 Vdc 17
(external) (external)
18 0 Vdc 0 Vdc 18
(external) (external)
19 24 Vdc 24 Vdc 19
(external) (external)
20 0 Vdc 0 Vdc 20
(external) (external)

NOTICE:
z Before mounting the PI/O module, always check whether the connected signal matches it.
zIf a PI/O module is mounted and an erroneous signal is connected, the PI/O module or external
sensor may got damage.
z The shields on each terminal block (4 terminals) are all connected to each FG terminal
internally. The shields and the PI/O are grounded by grounding the FG terminals.
Always ground them.
z Otherwise parts will be damaged or system will be malfunction.

z Do not connect an external signal line or a power line to an open terminal.

z Doing so may cause parts to be damaged or malfunction.

z When branching the external power supply connected to pins 17 and 18 of the terminal block
(TB2) from pins 19 and 20, make sure that the maximum power-on current is within 2 A.
z Otherwise, the current may run short thus resulting in burning of the pattern.

57
3. Terminal Block Unit (For Model 2000, 3000)

zTerminal Block Unit UTBD1

UTBD1 specifications
Item Specification
Model name UTBD1
Form of mounting Exclusively for perpendicular mounting on DIN rail (fixed in place
with M4 screws)
Number of modules that can be 1 (mounted on upper side)
mounted
Compatible modules SDI01, SDO01
Compatible option board Unnecessary
Compatible short bar FSBR2 (for common wire connection)
External line terminal block 2 removable type terminal blocks (M3.5 screws 21 terminals)
Matching external line size 1.25 mm2 or less
External power supply 24 Vdc ± 10%, ripple 5% or less (external load, for contact use)
Maximum current in I/O bus 24 Vdc-2.2 A (total PI/O modules current consumption)
Accessories 1 I/O bus cable ZCS005A0701
1 blank cover FSVC1
1 short bar FSBR2
Ability of insulation to withstand 500 Vac for 1 minute (between external and internal signal lines)
voltage
External dimensions 80 W × 240 H × 77 D mm (the unit alone, excluding protrusions)
80 W × 240 H × 120 D mm (with PI/O module mounted, excluding
protrusions)
Weight 900 g or less (unit with short bar attached)

58
 3. Terminal Block Unit (For Model 2000, 3000)

UTBD1 front panel

59
3. Terminal Block Unit (For Model 2000, 3000)

UTBD1 terminal block (TB1, TB2) signal table

PI/O module PI/O module
TB1 TB2
SDI01 SDO01 SDI01 SDO01
FG(0) FG FG FG(0) FG FG
1 DI1 DO1 1 DI17 DO17
2 DI2 DO2 2 DI18 DO18
3 DI3 DO3 3 DI19 DO19
4 DI4 DO4 4 DI20 DO20
5 DI5 DO5 5 DI21 DO21
6 DI6 DO6 6 DI22 DO22
7 DI7 DO7 7 DI23 DO23
8 DI8 DO8 8 DI24 DO24
9 DI9 DO9 9 DI25 DO25
10 DI10 DO10 10 DI26 DO26
11 DI11 DO11 11 DI27 DO27
12 DI12 DO12 12 DI28 DO28
13 DI13 DO13 13 DI29 DO29
14 DI14 DO14 14 DI30 DO30
15 DI15 DO15 15 DI31 DO31
16 DI16 DO16 16 DI32 DO32
17 24 Vdc (external) 24 Vdc (external) 17 24 Vdc (external) 24 Vdc (external)
18 0 V (external) 0 V (external) 18 0 V (external) 0 V (external)
19 24 Vdc (external) 24 Vdc (external) 19 24 Vdc (external) 24 Vdc (external)
20 0 V (external) 0 V (external) 20 0 V (external) 0 V (external)

NOTICE:
z Before mounting the PI/O module, check to make sure that the connected signal matches
its rating.
z If a PI/O module is mounted and an erroneous signal is connected, the PI/O module or external
sensor may got damage.
z The terminal block (TB1, TB2) external power supply terminals are connected internally in the
SDI01 and SDO01 modules. When it is necessary to wire between terminal units, use only TB1
terminals or TB2 terminals for all units (do not mix TB1 and TB2 among units).
z If the internal path from TB1 to TB2 is used for the jumper wiring to other terminals, it may

happens that the current capacity is inadequate and the pattern is burned.
z When branching the external power supply connected to pins 17 and 18 of the terminal block
(TB1, TB2) from pins 19 and 20, make sure that the maximum power-on current is within 2 A.
z Otherwise, the current may run short thus resulting in burning of the pattern.

z The PI/O module ground is connected to the FG terminal internally. Always ground the
FG terminal.
z Otherwise parts will be damaged or system will be malfunction.

z Do not connect an external signal line or a power supply line to an open terminal.
z Doing so may cause parts to be damaged or malfunction.

60
 3. Terminal Block Unit (For Model 2000, 3000)

zRelay Connection Unit UTRC1

UTRC1 specifications
Item Specification
Model name UTRC1
Form of mounting Exclusively for perpendicular mounting on DIN rail (fixed in place
with M4 screws)
Number of modules that can Up to 2 PI/O modules
be mounted
Compatible modules SDI01, SDO01
Compatible short bar Unnecessary
External line connector 4 24-pin connectors exclusively for relay connection use
Compatible external line cable Omron G79-***C cable with connector (1:1)
Compatible relay unit When SDI01 is used: Omron G70A-ZIM16-5 (Note 1)/G7TC-IA16-
5/G7TC-ID16-5 (for input use)
When SDO01 is used: Omron G70A-ZOC16-3 (Note 1)/G7TC-
OC16/ G7VC-O*16 (for output use)
(Input and output can be intermingled in 32-point units.)
Relay power supply 24V ± 10% (supply to relay unit side)
Maximum current in I/O bus 24 Vdc-2.2A (total PI/O modules current consumption)
Accessories 1 I/O bus cable ZCS005A0701
1 blank cover FSCV1
Ability of insulation to 500 Vac for 1 minute (between modules, between external and
withstand voltage internal signal lines)
External dimensions 80 W × 240 H × 35 D mm (unit alone, excluding protrusions)
80 W × 240 H × 120 D mm (with PI/O module mounted, excluding
protrusions)
Weight 800 g or less (unit alone)
(Note 1) For connection to G70A relay unit, the round-shaped crimped terminal cannot be used. Please
use the point-opened crimped terminal instead.

61
3. Terminal Block Unit (For Model 2000, 3000)

UTRC1 front panel

62
 3. Terminal Block Unit (For Model 2000, 3000)

UTRC1 - Table of signal correspondences between I/O relay terminals

SDI01 SDO01 Relay unit terminal Corresponding connectors
DI1 DO1 0-C0 Upper level PI/O module CN3
DI2 DO2 1-C1 Lower level PI/O module CN5
DI3 DO3 2-C2
DI4 DO4 3-C3
DI5 DO5 4-C4
DI6 DO6 5-C5
DI7 DO7 6-C6
DI8 DO8 7-C7
DI9 DO9 8-C8
DI10 DO10 9-C9
DI11 DO11 10-C10
DI12 DO12 11-C11
DI13 DO13 12-C12
DI14 DO14 13-C13
DI15 DO15 14-C14
DI16 DO16 15-C15
DI17 DO17 0-C0 Upper level PI/O module CN4
DI18 DO18 1-C1 Lower level PI/O module CN6
DI19 DO19 2-C2
DI20 DO20 3-C3
DI21 DO21 4-C4
DI22 DO22 5-C5
DI23 DO23 6-C6
DI24 DO24 7-C7
DI25 DO25 8-C8
DI26 DO26 9-C9
DI27 DO27 10-C10
DI28 DO28 11-C11
DI29 DO29 12-C12
DI30 DO30 13-C13
DI31 DO31 14-C14
DI32 DO32 15-C15
(Note) The signal correspondences given here are for the case in which an Omron
G79-**C cable with connector is used.

NOTICE:
z One mounted SDI01 or SDO01 module controls 2 relay units (16 points). Input and
output relays should not be mixed among these 32 points.
z Doing so can cause misoperation.

z 24 Vdc and 0V (external power supply) are connected on the relay unit side. The
external power supply is connected in common in 32-point (2 relay unit) units. Always
connect the same power supply to the 2 relay units.
z Failure to do so can cause misoperation.

z Always cover the unused connectors (CN3 to CN6) with connector covers.
z Otherwise the insulation may deteriorate and the connector pins may corrode.

63
3. Terminal Block Unit (For Model 2000, 3000)

I/O base unit

I/O base units of model 2000, 3000 are available in three types as shown in Table 3.2.

Table 3.2 I/O Base Unit

Type Use Applicable module
UABU1 For 8-point analog/pulse input/output SAI01､SAI06､SAO01､
SAO06､SPI01､SPI06
UABU3 For 8-point analog/pulse input/output redundant SAI06､SAO06､SPI06
structure modules
UDBU1 For input/output relay connection SDI01､SDO01
UITU5 I/O terminal unit

zI/O base unit UABU1

UABU1 unit specifications
Parameter Specification
Type UABU1
Mounting type Only for horizontal mounting of DIN rails (fixed with
specialized stopper fittings)
Number of mounting modules Up to two PI/O modules
Applicable modules SAI01, SAI06*, SAO01, SAO06*, SPI01, SPI06*, SPO01
Input/output signal connector CN1/CN2
Lever type connector (with reverse connection prevention
function)
Number of connector pins: 20 pins (plug)
Type: AXM220001 (Matsushita Electric Industrial Co.)
Conforming cable connector Type: AXM120415 (Matsushita Electric Industrial Co.)
Conforming flat cable Type: ZCKFTAB (Cable length: Up to 20 m)
Conforming DIN rail 35 mm wide
Outer dimensions 80W × 160H × 15Dmm (excluding protrusions)
I/O bus terminating resistor When mounted on the end tail, the final resistor is set to ON.
Mass No more than 300 g (Single unit)
∗ Used as a single configuration

64
 3. Terminal Block Unit (For Model 2000, 3000)

Front Side of UABU1 Unit

CN2
External line connector

PI/O module mounting slot

Terminating resistor switch

ON

I/O base unit interconnector

External line connector

CN1

DIN rail hold

UABU1 Unit Connector (CN1, CN2) Signal Table

PI/O module PI/O module
CN1 SAI01/ SAO01/ SPI01/ CN2 SAI01/ SAO01/ SPI01/
SPO01 SPO01
SAI06 SAO06 SPI06 SAI06 SAO06 SPI06
1 EXTP2 EXTP24 1 EXTP2 EXTP24
4 4
2 EXTP2 EXTP24 2 EXTP2 EXTP24
4 4
3 EXTN24 EXTN24 3 EXTN24 EXTN24
4 EXTN24 EXTN24 4 EXTN24 EXTN24
5 AI8(-) AO8(-) 5 AI8(-) AO8(-)
6 AI8(+) AO8(+) 6 AI8(+) AO8(+)
7 AI7(-) AO7(-) 7 AI7(-) AO7(-)
8 AI7(+) AO7(+) 8 AI7(+) AO7(+)
9 AI6(-) AO6(-) 9 AI6(-) AO6(-)
10 AI6(+) AO6(+) 10 AI6(+) AO6(+)
11 AI5(-) AO5(-) 11 AI5(-) AO5(-)
12 AI5(+) AO5(+) 12 AI5(+) AO5(+)
13 AI4(-) AO4(-) PI4(-) PO4(CLS) 13 AI4(-) AO4(-) PI4(-) PO4(CLS)
14 AI4(+) AO4(+) PI4(+) PO4(OPN) 14 AI4(+) AO4(+) PI4(+) PO4(OPN)
15 AI3(-) AO3(-) PI3(-) PO3(CLS) 15 AI3(-) AO3(-) PI3(-) PO3(CLS)
16 AI3(+) AO3(+) PI3(+) PO3(OPN) 16 AI3(+) AO3(+) PI3(+) PO3(OPN)
17 AI2(-) AO2(-) PI2(-) PO2(CLS) 17 AI2(-) AO2(-) PI2(-) PO2(CLS)
18 AI2(+) AO2(+) PI2(+) PO2(OPN) 18 AI2(+) AO2(+) PI2(+) PO2(OPN)
19 AI1(-) AO1(-) PI1(-) PO1(CLS) 19 AI1(-) AO1(-) PI1(-) PO1(CLS)
20 AI1(+) AO1(+) PI1(+) PO1(OPN) 20 AI1(+) AO1(+) PI1(+) PO1(OPN)

65
3. Terminal Block Unit (For Model 2000, 3000)

zI/O base unit UABU3

UABU3 unit specifications
Parameter Specification
Type UABU3
Mounting type Only for horizontal mounting of DIN rails (fixed with
specialized stopper fittings)
Number of mounting modules Up to two PI/O modules
Applicable modules SAI06, SAO06, SPI06
Module redundancy Possible (Two same modules are mounted.)
Input/output signal connector CN1
Lever type connector (with reverse connection prevention
function)
Number of connector pins: 20 pins (plug)
Type: AXM220001 (Matsushita Electric Industrial Co.)
Conforming cable connector Type: AXM120415 (Matsushita Electric Industrial Co.)
Conforming flat cable Type: ZCKFTAB (Cable length: Up to 20 m)
Conforming DIN rail 35 mm wide
Outer dimensions 80W × 160H × 15Dmm (excluding protrusions)
I/O bus terminating resistor When mounted on the end tail, the final resistor is set to ON.
Mass No more than 300 g (Single unit)

Front Side of UABU3 Unit

PI/O module mounting slot

PI/O module mounting slot
(Primary)
(Secondary)

Terminating resistor switch

ON

I/O base unit interconnector

External line connector

CN1

DIN rail hold

66
 3. Terminal Block Unit (For Model 2000, 3000)

UABU3 Unit Connector (CN1) Signal Table

PI/O module
CN1
SAI06 SAO06 SPI06
1 EXTP24
2 EXTP24
3 EXTN24
4 EXTN24
5 AI8(−) AO8(−)
6 AI8(＋) AO8(＋)
7 AI7(−) AO7(−)
8 AI7(＋) AO7(＋)
9 AI6(−) AO6(−)
10 AI6(＋) AO6(＋)
11 AI5(−) AO5(−)
12 AI5(＋) AO5(＋)
13 AI4(−) AO4(−) PI4(−)
14 AI4(＋) AO4(＋) PI4(＋)
15 AI3(−) AO3(−) PI3(−)
16 AI3(＋) AO3(＋) PI3(＋)
17 AI2(−) AO2(−) PI2(−)
18 AI2(＋) AO2(＋) PI2(＋)
19 AI1(−) AO1(−) PI1(−)
20 AI1(＋) AO1(＋) PI1(＋)

67
3. Terminal Block Unit (For Model 2000, 3000)

zI/O base unit UDBU1

UDBU1 unit specifications
Parameter Specification
Type UDBU1
Mounting type Only for horizontal mounting of DIN rails (fixed with
specialized stopper fittings)
Number of mounting modules Up to one PI/O modules
Applicable modules SDI01, SDO01
Input/output signal connector CN1/CN2
Screw fixing connector (with reverse connection prevention
function)
Number of connector pins: 24 pins (plug)
Type: FCN-364P024-AU (Fujitsu Ltd.)
Conforming I/O cable connector Type: G79-***C (Omron Corp.)***: 100, 150, 200, 300, 500
(If cables are going to be made by Toshiba, refer to the
Omron company's catalog.)
Conforming I/O relay terminal OUT: G7TC-OC16
IN: G7TC-ID16-5
Conforming DIN rail 35 mm wide
Outer dimensions 60W × 160H × 15D mm (excluding protrusions)
I/O bus terminating resistor When mounted on the end tail, the final resistor is set to ON.
Mass No more than 250 g (Single unit)

Front Side of UDBU1 Unit

External line connector
DI17 - 32
CN2
DO17 - 32
Terminating resistor switch

PI/O module mounting slot

I/O base unit interconnector ON

External line connector

DI1 - 16
DO1 - 16 CN1

DIN rail hold

68
 3. Terminal Block Unit (For Model 2000, 3000)

UDBU1 Unit Connector (CN1, CN2) Signal Table

PI/O module PI/O module
CN1 CN2
SDI01 SDO01 SDI01 SDO01
1 DI01 DO01 1 DI17 DO17
2 DI02 DO02 2 DI18 DO18
3 DI03 DO03 3 DI19 DO19
4 DI04 DO04 4 DI20 DO20
5 DI05 DO05 5 DI21 DO21
6 DI06 DO06 6 DI22 DO22
7 DI07 DO07 7 DI23 DO23
8 DI08 DO08 8 DI24 DO24
9 EXTN24 EXTN24 9 EXTN24 EXTN24
10 EXTP24 EXTP24 10 EXTP24 EXTP24
11 DI09 DO09 11 DI25 DO25
12 DI10 DO10 12 DI26 DO26
13 DI11 DO11 13 DI27 DO27
14 DI12 DO12 14 DI28 DO28
15 DI13 DO13 15 DI29 DO29
16 DI14 DO14 16 DI30 DO30
17 DI15 DO15 17 DI31 DO31
18 DI16 DO16 18 DI32 DO32
19 EXTN24 EXTN24 19 EXTN24 EXTN24
20 EXTP24 EXTP24 20 EXTP24 EXTP24
21 21
22 22
23 23
24 24

69
3. Terminal Block Unit (For Model 2000, 3000)

zI/O base unit UITU5

UITU5 unit specifications
Parameter Specification
Type UITU5
Mounting type Only for horizontal mounting of DIN rails (fixed with
specialized stopper fittings)
Input/output signal connector TB1
Terminal block (M3 screw; 12 pins)
For I/O bus connection and system power (24 Vdc) receiving
Conforming I/O cable Cross-section 1.5mm2(AWG14)
Conforming DIN rail 35 mm wide
Outer dimensions 60W × 160H × 15D mm (excluding protrusions)
I/O bus terminating resistor When mounted on the end tail, the final resistor is set to ON.
Mass No more than 250 g (Single unit)

Front Side of UITU5 Unit

Terminating
resistor switch
ON

I/O base unit

interconnector

I/O bus extension TB1

terminal block

DIN rail hold

70
 3. Terminal Block Unit (For Model 2000, 3000)

UDBU1 Unit Terminal Block (TB1) Signal Table

TB1 Signal name
1 LINE−B1 B system(+) throughout
2 LINE−B2 B system( - ) throughout
3
4
5 DC24V(I/O system power i nput)
6 0V(I/O system power)
7 LINE−A1 A system(+) throughout
8 LINE−A1 A system( - ) throughout
9
10 GND(接地端子)
11 DC24V(I/O system power i nput)
12 0V(I/O system power)

71
3. Terminal Block Unit (For Model 2000, 3000)

Option Board
zDistributor Module SDA01

SDA01 module specifications

Item Specification
Model name SDA01
Sensor power supply output 8 points
Insulation None
Sensor current limit 21 to 35 mA/point
Sensor power supply voltage drop 3.5 V or less with respect to input power supply (when sensor
current is 21 mA)
Output protection conditions (1) sensor short up to 4 points simultaneously (continuous rating)
(2) output short to ground up to 1 point (continuous rating)
Alarm conditions (1) during sensor current limit action
(2) input power supply cutoff
Alarm output (1) alarm contact (rating 24 Vdc-100 mA, b contact)
(2) alarm indicator (effective except when input power supply is cut
OFF).
Sensor power supply switch For each output + side
Insulation resistance 100 MΩ or more (measured with 500 Vdc megger, between alarm
contact and power supply circuit)
Ability of insulation to withstand 500 Vac for 1 minute (between alarm contact and power supply
voltage circuit)
External power supply 24 Vdc ±10%-180 mA (all-sensor current 20 mA), UTBA3 external
power supply
System power supply current
-
consumption
Internal heat generation 1 W or less (without current limiter action)
Compatible terminal block unit UTBA3 (can be mounted on lower level)
Compatible I/O module SAI01, SAI06 (mounted on upper level of UTBA3)
Compatible options FIVC11, FIVC12 (mounted on OP1 side)
External dimensions 40 W × 90 H × 95 D mm (excluding protrusions)
Weight 300 g or less

72
 3. Terminal Block Unit (For Model 2000, 3000)

SDA01 module internal circuitry SDA01 module front panel

TOSHIBA

DA01
DISTRIBUTOR External power
Current POWER
Status indicator limiting circuit
supply indicator
ALM
CH1 DP1 OFF ON
Alarm indicator:
CH1
CH2 DP2 Lights up during
CH2
CH3 DP3 abnormal operation.
External 24 Vdc Alarm CH3
power CH4 DP4
0 V detector
CH4
supply CH5 DP5 Power supply switches
CH6 DP6 CH5 CH1 to CH8
Alarm
CH7 DP7 CH6

CH8 DP8 CH7

0V CH8
Module connector

73
3. Terminal Block Unit (For Model 2000, 3000)

SDA01 module external wiring

• When mounted on UTBA3
(TB1) (OP1) SAI01
GND FG FG
250 Ω
- 1 AI1(+)
1
2 AI1(
2 - )
+ 3 AI2(+)
3
4 AI2(
4 - )
- 5 AI3(+)
6 AI3( - )
+ 7 AI4(+)
8 AI4( - )
- 9 AI5(+)
10 AI5( - )
+ 11 AI6(+)
12 AI6( - )
- 13 AI7(+)
14 AI7( - )
+ 15 AI8(+)
4-20 mAdc 2-wire 16 AI8( - )
type sensor
17
18
19 (FIVC11, FIVC12)
20
Alam 24 Vdc
load
(TB2)
GND FG
- 1
2
+ 3
4
- 5
6 SDA01
+ 7
8 DP1
4
- 9 DP2
10 DP3
+ 11 DP4
12 DP5
- 13 DP6
14 DP7
+ 15 DP8
4-20 mAdc 2-wire 16
type sensor
17 Alarm
+
18
24 Vdc 19 P24
20 ( - )
SAI01 and SDA01 ( - ) terminals are all
connected together internally.

74
 3. Terminal Block Unit (For Model 2000, 3000)

zDistributor Board FDA01

FDA01 boad specifications

Item Specification
Model name FDA01
Sensor power supply output 4 points
Insulation None
Sensor current limit 21 to 35 mA/point
Sensor power supply voltage 3.5 V or less with respect to input power supply (when sensor
drop current is 21 mA)
Output protection conditions (1) sensor short up to 4 points simultaneously (continuous rating)
(2) output short to ground up to 1 point (continuous rating)
I/V converter circuits 4 circuits (250 Ω connected)
I/V conversion accuracy Within ±0.2%
Tmperature coefficient 25 ppm/°C
Resistance section switch Located at each current input point (4 points)
Sensor power supply switch For each output + side (4 points)
Insulation resistance 100 MΩ or more (Between mutual input circuits)
Ability of insulation to withstand 500 Vac for 1 minute (Between mutual input circuits)
voltage
External power supply 24 Vdc±10%, UTBA6 external power supply
Internal heat generation 1 W or less (without current limiter action)
Compatible terminal block unit UTBA6, UTBA61 (can be mounted on OP1/OP2)
Compatible I/O module SAI06
External dimensions 15 W × 85 H × 45 D mm
Weight 100 g or less

FDA01 board front panel

FDA01
CH
Sensor power supply switches
CH1 to CH4.
1

Voltage (V) /current (I) selector 2

switches CH1 to CH4

OFF ON
V I

75
3. Terminal Block Unit (For Model 2000, 3000)

FDA01 board internal circuitry and connection terminals

FDA01
(TB1/TB2) SAI06
1 250 Ω
AI1/5(+)

CH1/5
2 AI1/5( - )

Power
3 supply
CH1/5

5 250 Ω
AI2/6(+)

CH2/6
6 AI2/6( - )

Power
7 supply
CH2/6

9 250 Ω
AI3/7(+)

CH3/7
10 AI3/7( - )

Power
11 supply
CH3/7

13 250 Ω
AI4/8(+)

CH4/8
14 AI4/8( - )

Power
15 supply
CH4/8

(Note) All SAI06 module inputs ((-) side) ar

connected together internally.

76
 3. Terminal Block Unit (For Model 2000, 3000)

zI/V Conversion Board FIVC11/FIVC12

FIVC11/FIVC12 board specifications

Item Specification
Model name FIVC11 FIVC12
Number of I/V converter circuits 8 circuits 8 circuits
I/V conversion accuracy Within ±0.2% Within ±0.2%
Temperature coefficient ±25 ppm/°C ±25 ppm/°C
Current rating 20 mAdc 20 mAdc
Resistance section switch Yes (corresponds to current input No (exclusively for current input)
point)
Switch open circuit voltage 28 Vdc or less -
Internal heat generation 0.8 W (total input 20 mAdc) 0.8 W (total input 20 mAdc)
Compatible terminal block units UTBA1 (OP1, OP2), UTBA3 (OP1) UTBA1 (OP1, OP2), UTBA3 (OP1)
Compatible I/O module SAI01, SAI06 SAI01, SAI06
External dimensions 15 W × 85 H × 45 D mm 15 W × 85 H × 45 D mm
Weight 100 g or less 100 g or less

FIVC11 board front panel FIVC12 board front panel

FIVC11 FIVC12
V I CH Voltage (V) /current (I)
1
selector switches 1 to 8

77
3. Terminal Block Unit (For Model 2000, 3000)

FIVC11/FIVC12 board internal circuitry and connection terminals

FIVC11 FIVC12
(TB1/TB2) SAI01 (TB1/TB2) SAI01
1 250 Ω
AI1(+) 1 250 Ω
AI1(+)

CH1
2 AI1( - ) 2 AI1( - )

3 250 Ω
AI2(+) 3 250 Ω
AI2(+)

CH2
4 AI2( - ) 4 AI2( - )

5 250 Ω
AI3(+) 5 250 Ω
AI3(+)

CH3
6 AI3( - ) 6 AI3( - )

7 250 Ω
AI4(+) 7 250 Ω
AI4(+)

CH4
8 AI4( - ) 8 AI4( - )

9 250 Ω
AI5(+) 9 250 Ω
AI5(+)

CH5
10 AI5( - ) 10 AI5( - )

11 250 Ω
AI6(+) 11 250 Ω
AI6(+)

CH6
12 AI6( - ) 12 AI6( - )

13 250 Ω
AI7(+) 13 250 Ω
AI7(+)

CH7
14 AI7( - ) 14 AI7( - )

15 250 Ω
AI8(+) 15 250 Ω
AI8(+)

CH8
16 AI8( - ) 16 AI8( - )

(Note) All SAI01, SAI061 module inputs (( - ) side) are connected together internally.

78
 3. Terminal Block Unit (For Model 2000, 3000)

zI/V Conversion Board FIVC21/FIVC22

FIVC21/FIVC22 board specifications

Item Specification
Model name FIVC21 FIVC22
Number of I/V converter circuits 4 circuits 4 circuits
I/V conversion accuracy Within ±0.2% Within ±0.2%
Temperature coefficient ±25 ppm/°C ±25 ppm/°C
Current rating 20 mAdc 20 mAdc
Resistance section switch Yes (corresponds to current No (exclusively for current
input point) input use)
Switch open circuit voltage 28 Vdc or less -
Insulation resistance 100 MΩ or more (measured with 500 Vdc megger,
between input circuits)
Ability of insulation to withstand 500 Vac for 1 minute (between input circuits)
voltage
Internal heat generation 0.4 W (total input 20 mAdc) 0.4 W (total input 20 mAdc)
Compatible terminal block unit UTBA2 (OP1, OP2) UTBA2 (OP1, OP2)
UTBA6 (OP1, OP2) UTBA6 (OP1, OP2)
UTBA61 (OP1, OP2) UTBA61 (OP1, OP2)
Compatible I/O modules SAI02, SAI03, SAI06 SAI02, SAI03, SAI06
External dimensions 15 W × 85 H × 45 D mm 15 W × 85 H × 45 D mm
Weight 100 g or less 100 g or less

FIVC21 board front panel FIVC22 board front panel

FIVC21 FIVC22
V I CH Voltage (V) /current (I)
1
selector switches 1 to 4

79
3. Terminal Block Unit (For Model 2000, 3000)

FIVC21/FIVC22 board internal circuitry and connection terminals

SAI02 SAI02
FIVC21 FIVC22
(TB1/TB2) SAI03 (TB1/TB2) SAI03
1 250 Ω
AI1(+) 1 250 Ω
AI1(+)

CH1
2 AI1( - ) 2 AI1( - )

5 250 Ω
AI2(+) 5 250 Ω
AI2(+)

CH2
6 AI2( - ) 6 AI2( - )

9 250 Ω
AI3(+) 9 250 Ω
AI3(+)

CH3
10 AI3( - ) 10 AI3( - )

13 AI4(+) 13 AI4(+)
250 Ω 250 Ω

CH4
14 AI4( - ) 14 AI4( - )

80
 3. Terminal Block Unit (For Model 2000, 3000)

Accessories
The PI/O accessories listed in Table 3.3 are available.

Table 3.3 PI/O accessories and applications

Accessory Application
Short bar For common wire processing of signal lines connected
to terminal block unit, and shield processing.
Name label Name labels (various types) specified for PI/O modules
mounted on terminal block units

zShort Bar FSBR2

FSBR2 specifications
Item Specification
Model name FSBR2
Number of terminals M3.5-33 terminal
Mounting screw 4 M4s/set (accessory)
Application terminal block unit UTBD1 (common wire processing; standard
form is to be provided already mounted)
UTBA1 (shield processing)
Minimum number of sets per order 1 set

Shape of FSBR2

81
3. Terminal Block Unit (For Model 2000, 3000)

zName Labels
These labels are to be pasted to the part of the terminal block unit to which the PI/O module is
mounted. These are convenient for checking when mounting or replacing a module.

Label name Printing on label Order unit

FSL01 DI01 Sheet units
FSL02 DO01 (10 labels/sheet)
FSL03 AI01
FSL04 AI02
FSL05 AI03
FSL06 RT01
FSL07 TC01
FSL08 AO01
FSL09 AO02
FSL10 PI01
FSL11 PO01
FSL12 DA01

Figure 3.2 Name labels

82
 3. Terminal Block Unit (For Model 2000, 3000)

Spare Parts
The following spare parts are available for the units and modules that comprise the system.

No. Name Model Unit order Remarks

1) Blank cover FSCV1 2 Cover for unused PI/O module mounting location.
2) Option cover FSCV2 2 Terminal block unit option section
3) Termination connector FSTM1 1 For terminating the I/O bus.
4) Tag card FSTG1 Units of 10 For terminal block (21 terminals) use
5) Tag card FSTG2 For use with PI/O modules other than the SDI01 and
SDO01 modules.
6) Tag card FSTG3 For use with SDI01, SDO01 and SBIF1 modules.
7) Terminal block cover FSCV4 2 For use with 21-terminal external lines, with tag
card.
8) Terminal block cover FSCV5 2 Fore use with 12-terminal communication section;
with tag card.

Figure 3.3 Spare parts (1)

83
3. Terminal Block Unit (For Model 2000, 3000)

2)

1)

No. Name Model Unit order Remarks

1) Connector protection cover FSCV7 I/O bus interconnector protection cover
2) Stopper fitting BNL6 I/O base unit bracket

Figure 3.4 Spare parts (2)

84
3. Terminal Block Unit (For Model 2000, 3000)

85
 4. Terminal Block Unit (for model 1000)

4. Terminal Block Unit (for model 1000)

Types of the EC352 Series Terminal Block Units are shown in Table 4-1.

Table 4.1 EC352 Series Terminal Block Units

Type name Application Terminal type Applicable module
UT5L12 Loop I/O SLP01, SLP02
EC352AI0151 8-point Analog Input (Voltage Input) Cable connection SAI01, SAI06
EC352AI0171 8-point Analog Input (Current/Voltage Input) Cable connection SAI01, SAI06
EC352AI0251 4-point Analog Input (Voltage Input) Cable connection SAI02
EC352AI0271 4-point Analog Input (Current/Voltage Input) Cable connection SAI02
EC352AI02C1 4-point Analog Input (Voltage Input) Screw connection SAI02
EC352AI02D1 4-point Analog Input (Current/Voltage Input) Screw connection SAI02
EC352AI0351 4-point Analog Input (Voltage Input) Cable connection SAI03
EC352AI0371 4-point Analog Input (Current/Voltage Input) Cable connection SAI03
EC352TC0151 Thermocouple Temperature Input Cable connection STC01
EC352RT0151 RTD Temperature Input Cable connection SRT01
EC352AO0151 8-point Analog Output Cable connection SAO01, SAO06
EC352AO0251 4-point Analog Output Cable connection SAO02
EC352AO02C1 4-point Analog Output Screw connection SAO02
EC352DI0151 32-point Digital Input Cable connection SDI01
EC352DO0151 32-point Digital Output Cable connection SDO01
EC352DO0161 32-point Digital Output Connect connection SDO01
EC352PI0151 4-point Pulse Input Cable connection SPI01, SPI06
3Y8A2156G001 IOBUS Junction Terminal Block Cable connection -
3Y8A1467G001 IOBUS Junction Terminal Block Screw connection -

83
4. Terminal Block Unit (for model 1000)

Analog Input Terminal Block Unit

EC352AI0151, EC352AI0171
Terminal No. Signal name External wiring
1 Analog Input 1 (AI1) (+) AI1 (-)
2 Analog Input 2 (AI2) (+) AI2 (-)
3 Analog Input 3 (AI3) (+) AI3 (-)
4 Analog Input 4 (AI4) (+) AI4 (-)
5 Input Signal Common (SC)
6 Input Signal Common (SC)
7 Analog Input 5 (AI5) (+) AI5 (-)
8 Analog Input 6 (AI6) (+) AI6 (-)
9 Analog Input 7 (AI7) (+) AI7 (-)
10 Analog Input 8 (AI8) (+) AI8 (-)
11 Input Signal Common (SC)
12 Input Signal Common (SC)
・ Four terminals (No. 5, 6, 11 and 12) of Input Signal Common are connected
internally.

EC352AI0251, EC352AI0271
Terminal No. Signal name External wiring
1 Analog Input 1 (AI1+) (+)
AI1
2 Analog Input 2 (AI1-) (-)
4 Analog Input 4 (AI2+) (+)
AI2
5 Analog Input 4 (AI2-) (-)
7 Analog Input 5 (AI3+) (+)
AI3
8 Analog Input 6 (AI3-) (-)
10 Analog Input 8 (AI4+) (+)
AI4
11 Analog Input 4 (AI4-) (-)
・ Terminals (No. 3, 6, 9 and 12) are unused terminals.

EC352AI02C1
Terminal No. Signal name External wiring
1 Analog Input 1 (AI1+) (+)
AO1
2 Analog Input 2 (AI1-) (-)
3 Analog Input 4 (AI2+) (+)
AO2
4 Analog Input 4 (AI2-) (-)
5 Analog Input 5 (AI3+) (+)
AO3
6 Analog Input 6 (AI3-) (-)
7 Analog Input 8 (AI4+) (+)
AO4
8 Analog Input 4 (AI4-) (-)

84
 4. Terminal Block Unit (for model 1000)

EC352AI0351, EC352AI0371
Terminal No. Signal name External wiring
1 Analog Input 1 (AI1+) (+)
AI1
2 Analog Input 2 (AI1-) (-)
3 Transmitter Power (DP1+) DP1
7 Analog Input 2 (AI1-) (-)
AI2
8 Analog Input 1 (AI1+) (+)
9 Transmitter Power (DP2+) DP2
11 Analog Input 1 (AI3+) (+)
AI3
12 Analog Input 2 (AI3-) (-)
13 Transmitter Power (DP3+) DP3
17 Analog Input 4 (AI4+) (-)
AI4
18 Analog Input 5 (AI4-) (+)
19 Transmitter Power (DP4+) DP4
・ Terminals (No. 4, 5, 6, 10, 14, 15, 16 and 20) are unused terminals.

85
4. Terminal Block Unit (for model 1000)

Thermocouple Input Terminal Block Unit

EC352TC0151, EC352TC0171
Terminal No. Signal name External wiring
1 TC Input (TC1+)
AI1
2 TC Input (TC1-)
3 TC Input (TC2+)
AI2
4 TC Input (TC2-)
7 TC Input (TC3+)
AI3
8 TC Input (TC3-)
9 TC Input (TC4+)
AI4
10 TC Input (TC4-)
11 TC Input (TC5+)
AI5
12 TC Input (TC5-)
13 TC Input (TC6+)
AI6
14 TC Input (TC6-)
17 TC Input (TC7+)
AI7
18 TC Input (TC7-)
19 TC Input (TC8+)
AI8
20 TC Input (TC8-)
・ Terminals (No. 5, 6, 15 and 16) are unused terminals.

86
 4. Terminal Block Unit (for model 1000)

RTD Temperature Input Terminal Block Unit

EC352RT0151
Terminal No. Signal name External wiring
1 RTD1 (A)
RTD1
2 RTD1 (B)
3 RTD1 (b)
4 RTD2 (A)
RTD2
5 RTD2 (B)
6 RTD2 (b)
7 RTD3 (A)
RTD3
8 RTD3 (B)
9 RTD3 (b)
10 RTD4 (A)
RTD4
11 RTD4 (B)
12 RTD4 (b)

87
4. Terminal Block Unit (for model 1000)

Analog Output Terminal Block Unit

EC352AO0151
Terminal No. Signal name External wiring
1 Analog Output (AO1+) (+)
AO1
2 Analog Output (AO1-) (-)
3 Analog Output (AO2+) (+)
AO2
4 Analog Output (AO2-) (-)
7 Analog Output (AO3+) (+)
AO3
8 Analog Output (AO3-) (-)
9 Analog Output (AO4+) (+)
AO4
10 Analog Output (AO4-) (-)
11 Analog Output (AO5+) (+)
AO5
12 Analog Output (AO5-) (-)
13 Analog Output (AO6+) (+)
AO6
14 Analog Output (AO6-) (-)
17 Analog Output (AO7+) (+)
AO7
18 Analog Output (AO7-) (-)
19 Analog Output (AO8+) (+)
AO8
20 Analog Output (AO8-) (-)
・ Terminals (No. 5, 6, 15 and 16) are unused terminals.
(-) terminals of each output are connected inside the terminal block.

EC352AO0251
Terminal No. Signal name External wiring
1 Analog Output (AO1+) (+)
AO1
2 Analog Output (AO1-) (-)
4 Analog Output (AO2+) (+)
AO2
5 Analog Output (AO2-) (-)
7 Analog Output (AO3+) (+)
AO3
8 Analog Output (AO3-) (-)
10 Analog Output (AO4+) (+)
AO4
11 Analog Output (AO4-) (-)
・ Terminals (No. 3, 6, 9 and 12) are unused terminals.

88
 4. Terminal Block Unit (for model 1000)

EC352AO02C1
Terminal No. Signal name External wiring
1 Analog Output (AO1+) (+)
AO1
2 Analog Output (AO1-) (-)
3 Analog Output (AO2+) (+)
AO2
4 Analog Output (AO2-) (-)
5 Analog Output (AO3+) (+)
AO3
6 Analog Output (AO3-) (-)
7 Analog Output (AO4+) (+)
AO4
8 Analog Output (AO4-) (-)
・ Terminals (No. 3, 6, 9 and 12) are unused terminals.

89
4. Terminal Block Unit (for model 1000)

Digital Input/Output Terminal Block Unit

EC352DI0151
Terminal No. Signal name Terminal No. Signal name
1 Digital Input (DI1) 21 Digital Input (DI17)
2 Digital Input (DI2) 22 Digital Input (DI18)
3 Digital Input (DI3) 23 Digital Input (DI19)
4 Digital Input (DI4) 24 Digital Input (DI20)
5 Digital Input (DI5) 25 Digital Input (DI21)
6 Digital Input (DI6) 26 Digital Input (DI22)
7 Digital Input (DI7) 27 Digital Input (DI23)
8 Digital Input (DI8) 28 Digital Input (DI24)
9 Digital Input (DI9) 29 Digital Input (DI25)
10 Digital Input (DI10) 30 Digital Input (DI26)
11 Digital Input (DI11) 31 Digital Input (DI27)
12 Digital Input (DI12) 32 Digital Input (DI28)
13 Digital Input (DI13) 33 Digital Input (DI29)
14 Digital Input (DI14) 34 Digital Input (DI30)
15 Digital Input (DI15) 35 Digital Input (DI31)
16 Digital Input (DI16) 36 Digital Input (DI32)
17 External Power 24 Vdc (+) 37 External Power 24 Vdc (+)
18 External Power 24 Vdc (+) 38 External Power 24 Vdc (+)
19 External Power 24 Vdc (-) 39 External Power 24 Vdc (-)
20 External Power 24 Vdc (-) 40 External Power 24 Vdc (-)
・ Four terminals (17, 18, 37 and 38) are connected to each other internally.
・ Four terminals (19, 20, 39 and 40) are connected to each other internally.
・ External powers in the table above are used for input circuits. Power for the main circuit
is supplied from PS591.

90
 4. Terminal Block Unit (for model 1000)

EC352DI0151
Terminal No. Signal name Terminal No. Signal name
1 Digital Output (DI1) 21 Digital Output (DI17)
2 Digital Output (DI2) 22 Digital Output (DI18)
3 Digital Output (DI3) 23 Digital Output (DI19)
4 Digital Output (DI4) 24 Digital Output (DI20)
5 Digital Output (DI5) 25 Digital Output (DI21)
6 Digital Output (DI6) 26 Digital Output (DI22)
7 Digital Output (DI7) 27 Digital Output (DI23)
8 Digital Output (DI8) 28 Digital Output (DI24)
9 Digital Output (DI9) 29 Digital Output (DI25)
10 Digital Output (DI10) 30 Digital Output (DI26)
11 Digital Output (DI11) 31 Digital Output (DI27)
12 Digital Output (DI12) 32 Digital Output (DI28)
13 Digital Output (DI13) 33 Digital Output (DI29)
14 Digital Output (DI14) 34 Digital Output (DI30)
15 Digital Output (DI15) 35 Digital Output (DI31)
16 Digital Output (DI16) 36 Digital Output (DI32)
17 External Power 24 Vdc (+) 37 External Power 24 Vdc (+)
18 External Power 24 Vdc (+) 38 External Power 24 Vdc (+)
19 External Power 24 Vdc (-) 39 External Power 24 Vdc (-)
20 External Power 24 Vdc (-) 40 External Power 24 Vdc (-)
・ Four terminals (17, 18, 37 and 38) are connected to each other internally.
・ Four terminals (19, 20, 39 and 40) are connected to each other internally.
・ External powers in the table above are used for output circuits. Power supply for the
main circuit is supplied from PS591.

91
4. Terminal Block Unit (for model 1000)

EC352DO0161
CN1 CN2
Signal name Signal name
Terminal No. Terminal No.
0 DO1 (+) 0 DO17 (+)
C0 DO1 (-) C0 DO17 (-)
1 DO2 (+) 1 DO18 (+)
C1 DO2 (-) C2 DO18 (-)
2 DO3 (+) 1 DO19 (+)
C2 DO3 (-) C2 DO19 (-)
3 DO4 (+) 3 DO20 (+)
C3 DO4 (-) C3 DO20 (-)
4 DO5 (+) 4 DO21 (+)
C4 DO5 (-) C4 DO21 (-)
5 DO6 (+) 5 DO22 (+)
C5 DO6 (-) C5 DO22 (-)
6 DO7 (+) 6 DO23 (+)
C6 DO7 (-) C6 DO23 (-)
7 DO8 (+) 7 DO24 (+)
C7 DO8 (-) C7 DO24 (-)
8 DO9 (+) 8 DO25 (+)
C8 DO9 (-) C8 DO25 (-)
9 DO10 (+) 9 DO26 (+)
C9 DO10 (-) C9 DO26 (-)
10 DO11 (+) 10 DO27 (+)
C10 DO11 (-) C10 DO27 (-)
11 DO12 (+) 11 DO28 (+)
C11 DO12 (-) C11 DO28 (-)
12 DO13 (+) 12 DO29 (+)
C12 DO13 (-) C12 DO29 (-)
13 DO14 (+) 13 DO30 (+)
C13 DO14 (-) C13 DO30 (-)
14 DO15 (+) 14 DO31 (+)
C14 DO15 (-) C14 DO31 (-)
15 DO16 (+) 15 DO32 (+)
C15 DO16 (-) C15 DO32 (-)
External Power 24 Vdc (+) External Power 24 Vdc (+)
External Power 24 Vdc (-) External Power 24 Vdc (-)
・ CN1(+) and CN2(+) terminals are connected to each other internally.
・ CN1(+) and CN2(+) terminals are connected to each other internally.

92
 4. Terminal Block Unit (for model 1000)

Pulse Input Terminal Block Unit

EC352PI0151
Terminal No. Signal name External wiring
1 Pulse Input (PI1+) (+)
PI1
2 Pulse Input (PI1-) (-)
4 Pulse Input (PI2+) (+)
PI2
5 Pulse Input (PI2-) (-)
7 Pulse Input (PI3+) (+)
PI3
8 Pulse Input (PI3-) (-)
11 Pulse Input (PI4+) (+)
PI4
12 Pulse Input (PI4-) (-)
17 External Power 24 Vdc (+)
18 External Power 24 Vdc (+) (+)
(-) 24Vdc
17 External Power 24 Vdc (-)
18 External Power 24 Vdc (-)
・ Terminals (3, 6, 9, 10, 13, 14, 15 and 16) are unused terminals.

93
4. Terminal Block Unit (for model 1000)

IOBUS Junction Terminal Block Unit

3Y8A2156G001
Terminal No. Signal name
5 24Vdc (I/O system power supply +)
6 0V (I/O system power supply -)
7 IOBUS (+) internally connected
8 IOBUS (-) internally connected
10 GND (Grounding terminal)
11 24Vdc (I/O system power supply +)
12 0V (I/O system power supply -)
・ Terminals (1, 2, 3, 4 and 9) are unused terminals.

3Y8A1467G001
Terminal No. Signal name
1 IOBUS (-) internally connected
2 IOBUS (+) internally connected
3 GND (Grounding terminal)
4 GND (Grounding terminal)
5 0V (I/O system power supply -)
6 24Vdc (I/O system power supply +)
7 0V (I/O system power supply -)
8 24Vdc (I/O system power supply +)

94
 5. PI/O Modules

5. PI/O Modules
The types of PI/O module and option board are shown in Table 5.1.

Table 5.1 PI/O modules and option boards

Number
Model Name Specifications
of points
SAI01 Analog input module 8 points mV, V input
SAI02 Analog input module 4 points 1-5 Vdc (isolated) input
SAI03 Analog input module 4 points 2-wire type sensor power supply
with distributor 1-5 Vdc (isolated) input
SAI06 Analog input module 8 points mV, V input
(dual possibility)
STC01 Analog input module 8 points Thermocouple (isolated) input
SRT01 Analog input module 4 points Thermistor (isolated) input
SAO01 Analog output module 8 points 4-20 mAdc output
SAO02 Analog output module 4 points 4-20 mAdc (isolated) output
SAO06 Analog output module 8 points 4-20 mAdc output
(dual possibility)
SDI01 Digital input module 32 points 24 Vdc-5 mA (ON resistance 500 Ω or less)
SDO01 Digital output module 32 points 24 Vdc-100 mA (maximum)
SPI01 Pulse input module 4 points Non-voltage contact (open collector
(dual possibility) input/Voltage pulse)
SPO01 Pulse output module 4 points Open collector output
SDA01 Distributor module 8 points 2-wire type sensor power supply

95
5. PI/O Modules

zAnalog Input Module SAI01

SAI01 module specifications

Item Specification
Model name SAI01
Number of input points 8 points
Input insulation unit 8 points isolated together (input(-) side common)
Input signal level Bipolar: ± 10 mVdc, ± 20 mVdc, ± 50 mVdc, ± 100 mVdc, ± 1 Vdc, ± 5 Vdc
Unipolar: 1-5 Vdc
J type: 0 to +200 °C, 0 to +400 °C, 0 to +600 °C, +300 to +600 °C
K type: 0 to +300 °C, 0 to +600 °C, 0 to +1200 °C, +600 to +1200°C
T type: 0 to +300 °C
E type: 0 to +200 °C, 0 to +400 °C, 0 to +600 °C, 0 to +800 °C
R type: 0 to +1000 °C, 0 to +1600 °C, +800 to +1600 °C
S type: 0 to +1000 °C, 0 to +1600 °C, +800 to +1600 °C
B type: +600 to +1700 °C
Each point set independently, mix of bipolar and unipolar not allowed.
In addition, DC1-5V and TC cannot be set together. (Note 1)
Maximum applied voltage ( 30 V peak
Input impedance 1 M( or more
Data update period Bipolar: 355/302 ms(50/60 Hz filter, either can be selected)
Unipolar: 40 ms
A/D conversion data Bipolar: -32000 to +32000 counts
Unipolar: +6400 to +32000 counts
CMRR 100 dB or more (100 Vac-50/60 Hz)
Standard input accuracy mVN: ± 0.1% of full scale TC: ± 0.2% of full scale
Cold junction compensation ± 1°C
accuracy
Temperature drift Within ± 0.5%/°C
Power supply voltage drift Within ± 0.1% of full scale (in a system power supply fluctuation of ± 10%)
Input wire break Down scale
characteristics (TC input is Downscale/Upscale, set by Software)
Input wire break detection time 2 seconds (bipolar), 10 seconds (unipolar)
Address setting Set from 1 to E (decimal 1 to 14) by front panel address setting switch.
Diagnosis of trouble Analog standard voltage, transmission, CPU, memory
Insulation resistance 100 MΩ or more (measured with 500 Vdc megger, between total inputs
and internal circuits)
Ability of insulation to 500 Vac for 1 minute (between total inputs and internal circuits)
withstand voltage
Current consumption 24 Vdc-50 mA or less (system power supply)
Internal heat generation 1.2 W or less (rated condition)
Compatible terminal block UTBA1, UTBA3 (when SDA01 module is used), EC352AI0151,
units EC352AI0171
Compatible options FIVC11, FIVC12, SDA01 (when UTBA3 is used)
Compatible I/O base unit UABU1
External dimensions 40 W x 90 H x 95 D mm (excluding protrusions)
Weight 200 g or less
(Note 1) Thermocouple type and temperature range can be set with the Engineering Tool. See Chapter 4,
“Hardware Registration” in the “Engineering Tool Manual (6E8C3918).”

96
 5. PI/O Modules

SAI01 module internal circuitry

AI1(+) V/F converter Signal Status
isolation indicator/
8- circuit circuit switch
AI1( - )
channel
analog
multi- Internal
CPU
plexer circuit
circuit Internal power
supply
AI8(+)
Insulated
AI8( - ) DC/DC Fixed voltage RS-485 RS-485
corverter power supply trans- trans-
circuit circuit ceiver ceiver

Phase A Phase B
Module connector
System power Dual I/O bus
supply
(24 Vdc)

97
5. PI/O Modules

SAI01 module external wiring

• When mounting on UTBA1 • When mounted on UTBA3

(TB1/TB2) SAI01 (TB1) SAI01
GND FG FG GND FG FG
250 Ω 250 Ω
1 AI1(+) - 1 AI1(+)
2 AI1( - ) 2 AI1( - )
3 AI2(+) + 3
4 AI2( - ) 4
5 AI3(+) - 5 AI2(+)
6 AI3( - ) 6 AI2( - )
7 AI4(+) + 7
8 AI4( - ) 8
9 AI5(+) - 9 AI3(+)
10 AI5( - ) 10 AI3( - )
11 AI6(+) + 11
12 AI6( - ) 12
13 AI7(+) - 13 AI4(+)
14 AI7( - ) 14 AI4( - )
15 AI8(+) + 15
16 AI8( - ) 4-20 mAdc 16
2-wire type
(External 17 17
sensor) sensor
18 18
(FIVC11, Alarm load
19 FIVC12) 19
20 ( - )side internal 20
24Vdc
connection
(FIVC11,FIVC12)
GND
(TB2)
A short bar (FSBR2) is used for shielding.
GND FG
- 1 AI5(+)
2 AI5( - )
+ 3
4
- 5 AI6(+)
SAI01 module front 6 AI6( - )
+ 7
TOSHIBA 8
AI01 - 9 AI7(+)
UNIVERSAL
RUN indicator:
RUN Lights up during normal 10 AI7( - )
ALM operation. + 11
12
Alarm indicator: - 13 AI8(+)
Blinks in an abnormal 14 AI8( - )
operation.
+ 15 Power
34 5 4-20 mAdc supply SDA01
16
EF 2
67

ADDR
01

8 9A

BCD 2-wire type sensor

17
Module address setting switch: + Alarm
18
Sets address numbers 1 to 24Vdc
19 P24
E(decimal 1 to 14).
20 ( - )
Terminals identified by (-) symbol
are connected together internally.

98
 5. PI/O Modules

zAnalog Input Module SAI02

SAI02 module specifications

Item Specification
Model name SAI02
Number of input points 4 points
Input insulation unit Each point is isolated separately.
Input signal level 1-5 Vdc
Maximum applied voltage ± 30 V peak
Input impedance 1 MΩ or more
Data updating period 18 ms
A/D conversion data +6400 to +32000 counts
CMRR 100 dB or more (100 Vac-50/60 Hz)
Standard input accuracy Within ±.1% of full scale
Temperature drift Within ± 0.015%/°C
Power supply voltage drift ± 0.1% of full scale (in a system with power supply fluctuation of
± 10%)
Input wire break characteristics Down scale
Input wire break detection time Within 10 seconds
Address setting Set from 1 to E (decimal 1 to 14) by front panel address setting
switch.
Diagnosis of breakdown Analog standard voltage, transmission, CPU, memory
Insulation resistance 100 Mor more (measured with 500 Vdc megger, between input
channels, between total inputs and internal circuits)
Ability of insulation to withstand 500 Vac for 1 minute (between input channels, between total
voltage inputs and internal circuits)
Current consumption 24 Vdc-60 mA or less (system power supply)
Internal heat generated 1.5 W or less (rated condition)
Compatible terminal block unit UTBA2, EC352AI0251, EC352AI0271, EC352AI02C1,
EC352AI02D1
Compatible options FIVC21, FIVC22
External dimensions 40 W × 90 H × 95 D mm (excluding protrusions)
Weight 150 g or less

99
5. PI/O Modules

SAI02 module internal circuitry

AI1(+) Status
V/F converter Signal indicator/
Filter isolation
AI1( - ) circuit switch
circuit

Insulated DC/ Internal CPU

DC converter circuit
circuit
AI4(+)

AI4( - ) RS-485 RS-485

trans- trans-
Fixed voltage power Internal ceiver ceiver
supply circuit power
supply Phase A Phase B
Module connector
System power supply Dual I/O bus
(24 Vdc)

100
 5. PI/O Modules

SAI02 module external wiring

• When mounting on UTBA2
(TB1/TB2) SAI02
GND FG FG
250 Ω
1 AI1(+)
2 AI1( - )
3
4
5 AI2(+)
6 AI2( - )
7
8
9 AI3(+)
10 AI3( - )
11
12
13 AI4(+)
14 AI4( - )
(External sensor) 15
16
17 (FIVC21, FIVC22)
18
19
20

SAI02 module front panel

TOSHIBA

AI02 RUN indicator:

1-5V dc
RUN Lights up during normal operation.
ALM

Alarm indicator:
Blinks in an abnormal operation.

345
EF 2
67

ADDR
01

89 A

BCD
Module address setting switch:
Sets address numbers 1 to E
(decimal 1 to 14).

101
5. PI/O Modules

zAnalog Input Module SAI03

SAI03 module specifications

Item Specification
Model name SAI03
Number of input points 4 points (with distributor)
Input insulation unit Each point is isolated separately.
Input signal level 1-5 Vdc
Maximum applied voltage ±30 V peak
Input impedance 1 MΩ or more
Data updating period 18 ms
A/D conversion data +6400 to +32000 counts
CMRR 100 dB or more (100 Vac-50/60 Hz)
Standard input accuracy Within ±0.1% of full scale
Temperature drift Within ±0.015%/°C
Power supply voltage drift ±0.1% of full scale (in a system with power supply fluctuation of
±10%)
Input wire break characteristics Down scale
Input wire break detection time Within 10 seconds
Sensor power supply 18 to 30 Vdc (load current 20 mA or less, including
FIVC21/FIVC22 resistance board voltage drop
Address setting Set from 1 to E (decimal 1 to 14) by front panel address setting
switch.
Diagnosis of breakdown Analog standard voltage, transmission, CPU, memory
Insulation resistance 100 MΩ or more (measured with 500 Vdc megger, between total
input channels, between total inputs and internal circuits)
Ability of insulation to withstand 500 Vac for 1 minute (between input channels, between total
voltage inputs and internal circuits)
Current consumption 24 Vdc-300 mA or less
Internal heat generated 7.2 W or less (rated condition)
Compatible terminal block unit UTBA2, EC352AI0351, EC352AI0371
Compatible options FIVC21, FIVC22
External dimensions 40 W × 90 H × 95 D mm (excluding protrusions)
Weight 250 g or less

102
 5. PI/O Modules

SAI03 internal circuitry

AI1(+) Status
V/F converter Signal indicator/
Filter circuit isolation
AI1( - ) switch
circuit
DPI Insulated DC/
DC converter Intemal CPU
circuit circuit

AI4(+)
AI4( - )
DP4 RS-485 RS-485
trans- trans-
Fixed voltage power Internal ceiver ceiver
supply circuit power
supply Phase A Phase B
Module connector
System power supply Dual I/O bus
(24 Vdc)

103
5. PI/O Modules

SAI03 module external wiring

• When UTBA2 is mounted
(TB1/TB2) SAI03
GND FG FG
250 Ω
- 1 AI1(+)
2 AI1( - )
+ 3 DP1
4
- 5 AI2(+)
6 AI2( - )
+ 7 DP2
8
- 9 AI3(+)
10 AI3( - )
+ 11 DP3
12
- 13 AI4(+)
14 AI4( - )
+ 15 DP4
4-20 mAdc 2-wire 16
type sensor 17
18 (FIVC11, FIVC12)
19
20

SAI03 front panel

TOSHIBA

AI03
1-5V dc DIS Sensor power supply switches
RUN OFF ON (CH1 to CH4)
RUN indicator: ALM CH1

Lights up during CH2

normal operation. CH3

CH4 Module address setting switch:

Sets address numbers 1 to E
3 45
(decimal 1 to 14).
EF 2
67

ADDR
01

89 A

Alarm indicator: BCD

Blinks in an abnormal
operation.

104
 5. PI/O Modules

zAnalog Input Module SAI06

Item Specification
Model name SAI06
Number of input points 8 points
Input insulation unit 8 points are isolated together (input(-) side common)
Input signal level Bipolar: ±10 mVdc, ±20 mVdc, ±50 mVdc, ±100 mVdc, ±1 Vdc, ±5 Vdc*
Unipolar: 1-5 Vdc*
Each point can be set independently. However, it is not possible to set
bipolar and unipolar together. (Note 1)
Maximum applied voltage ±30 Vpeak
Input impedance 1 MΩ or more
Data update period Bipolar: 355 ms/302 ms (50 Hz/60 Hz filter)*
Unipolar: 40 ms
A/D conversion data Bipolar: -32000 to +32000 counts
Unipolar: +6400 to +32000 counts
CMRR 100 dB or more (100 Vac, 50/60 Hz)
Standard input accuracy Within ±0.1% of full scale
Temperature drift Within ±0.015%/°C
Power supply voltage drift ±0.1% of full scale (in a system power supply fluctuation of ±10%)
Input wire break characteristics Down scale
Input wire break detection time Bipolar: Within 2 seconds Unipolar: Within 10 seconds
Diagnosis of trouble Analog standard voltage, I/O bus transmission, CPU, memory, analog
input value comparison diagnosis (implemented on SBIF2. The
diagnosis is implemented under dual system.)
Dualization Possible (Two units are mounted on terminal block units
UTBA6/UTBA61 or I/O base unit UABU3.)
Dualized switching condition When a major alarm (such as ADC error or I/O bus transmission
interruption) has occurred to the online module
Address setting Set the address by selecting between 1 and E (1 to 14) by front panel
address setting switch. (For duplexed configuration, set both the primary
and secondary modules to the same address)
Insulation resistance 100 MΩ or more (measured with 500 Vdc megger, between total inputs
and internal circuits)
Ability of insulation to withstand voltage 500 Vac for 1 minute (between total inputs and internal circuits)
Current consumption 24 Vdc-50 mA or less (I/O system power supply)
Internal heat generation 1.2 W or less (rated condition)
Compatible terminal block units UTBA1 (for single configuration)
UTBA3 (single configuration; used together with SDA01)
UTBA6 (for dualized configuration)
EC352AI0151 (for single configration)
EC352AI0171 (for single configration)
Compatible options UTBA1: FIVC11, FIVC12
UTBA3: FIVC21, FIVC22
UTBA6: FIVC21, FIVC22, FDA01
UTBA61: FIVC21, FIVC22, FDA01
Compatibie I/O base unit UABU1 (for single configuration)
UABU3 (for dualized configuration)
Compatible communication modules SBIF2
I/O bus transmission speed 375 kbps
External dimensions 40 W × 90 H × 95 D mm (excluding protrusions)
Weight 200 g or less
(Note 1) The input ranges of each channel can be set with the Engineering Tool. See Chapter 4, “Hardware

105
5. PI/O Modules

Registration” in the “Engineering Tool Manual (6E8C3918).”

106
 5. PI/O Modules

SAI06 Module Internal Circuit

4) 1)

AI1(+) V/F converter Signal Status

isolation indicator/
8- circuit circuit switch
AI1( - )
channel
analog 2)
multi- Internal
CPU
plexer circuit
circuit Internal power
supply
AI8(+)
Insulated
AI8( - ) DC/DC Fixed voltage RS-485 RS-485
3)
corverter power supply trans- trans-
circuit circuit ceiver ceiver

Module connector 24 V Dual I/O bus

SAI06 (PRM)

1)
AI1(+) V/F converter Signal Status
isolation indicator/
8- circuit circuit switch
AI1( - )
channel
analog
multi- Internal
CPU
plexer circuit
circuit Internal power
supply 2)
AI8(+)
Insulated
AI8( - ) DC/DC Fixed voltage RS-485 RS-485
corverter power supply trans- trans-
circuit circuit ceiver ceiver

3)
Module connector 24 V Dual I/O bus

UTBA6 SAI06 (SCD)

4) 1)

z Diagnostic functions
1) ADC reference input diagnostics
2) ROM/RAM check; WDT supervision; and power supply supervision
3) I/O bus transmission diagnostics
4) Analog deviation diagnostics
*1: The panel SW and the status display are not included in the diagnostics. At the
times of regular repair, it is possible to check the presence or absence of any panel
SW failure as well as the lighting status of panel LEDs by conducting the power-
ON/OFF tests.
*2: One-off errors may not be detected depending on diagnostic cycle timing, etc.

107
5. PI/O Modules

SAI06 module external wiring

• When mounting on UTBA1 • When mounted on UTBA6

(mounted on FIVC 21/22)
Upper Lower
primary secondary
(TB1/TB2) SAI06 (TB1) SAI06 SAI06
FIVC21/22
GND FG FG GND FG FG FG
250 Ω 250 Ω
1 AI1(+) - 1 AI1(+) AI1(+)
2 AI1( - ) 2 AI1( - ) AI1( - )
3 AI2(+) + 3
4 AI2( - ) 4
5 AI3(+) - 5 AI2(+) AI2(+)
6 AI3( - ) 6 AI2( - ) AI2( - )
7 AI4(+) + 7
8 AI4( - ) 8
9 AI5(+) - 9 AI3(+) AI3(+)
10 AI5( - ) 10 AI3( - ) AI3( - )
11 AI6(+) + 11
12 AI6( - ) 12
13 AI7(+) - 13 AI4(+) AI4(+)
14 AI7( - ) 14 AI4( - ) AI4( - )
15 AI8(+) + 15
16 AI8( - ) External 16
sensor
(External 17 17
sensor) 18 18
(FIVC11,
19 FIVC12) 19
20 ( - )side internal 20
connection
GND
(TB2)
A ground bar (FSBR2) is used for shielding. FIVC21/22
GND FG
- 1 AI5(+) AI5(+)
2 AI5( - ) AI5( - )
+ 3
SAI06 module front 4
5 AI6(+) AI6(+)
-
6 AI6( - ) AI6( - )
+ 7
TOSHIBA 8
AI06 - 9 AI7(+) AI7(+)
UNIVERSAL
RUN indicator:
RUN Lights up during normal 10 AI7( - ) AI7( - )
ALM operation. + 11
STAND-BY 12
Alarm indicator: - 13 AI8(+) AI8(+)
Blinks in an abnormal 14 AI8( - ) AI8( - )
operation.
+ 15
34 5
STAND-BY indicator: External 16
EF 2
67

ADDR
01

8 9A

BCD sensor
Lights up during 17
stand-by action . 18
19
Module address setting switch: 20
Sets address numbers 1 to (-) side internal
E(decimal 1 to 14). connections

108
 5. PI/O Modules

• When mounted on UTBA6 (mounted on FDA01)

Upper Lower
primary secondary
(TB1) SAI06 SAI06
FDA01
GND FG FG FG
250 Ω
- 1 AI1(+) AI1(+)
2 AI1( - ) AI1( - )
+ 3
Power
4
supply
- 5 AI2(+) AI2(+)
6 AI2( - ) AI2( - )
+ 7
8
- 9 AI3(+) AI3(+)
10 AI3( - ) AI3( - )
+ 11
12
- 13 AI4(+) AI4(+)
14 AI4( - ) AI4( - )
+ 15
4-20 mAdc 16
2-wire type sensor
17
+
18
24 Vdc 19
20

(TB2)
GND FG
- 1 AI5(+) AI5(+)
2 AI5( - ) AI5( - )
+ 3
Power
4 supply
- 5 AI6(+) AI6(+)
6 AI6( - ) AI6( - )
+ 7
8
- 9 AI7(+) AI7(+)
10 AI7( - ) AI7( - )
+ 11
12
- 13 AI8(+) AI8(+)
14 AI8( - ) AI8( - )
+ 15
4-20 mAdc 16
2-wire type sensor FDA01
17
18
19
20
(-) side internal connections

109
5. PI/O Modules

• When mounted on UTBA3

(TB1) (OP1) SAI06
GND FG FG
250 Ω
- 1 AI1(+)
1
2 AI1(
2 - )
+ 3 AI2(+)
3
4 AI2(
4 - )
- 5 AI3(+)
6 AI3( - )
+ 7 AI4(+)
8 AI4( - )
- 9 AI5(+)
10 AI5( - )
+ 11 AI6(+)
12 AI6( - )
- 13 AI7(+)
14 AI7( - )
+ 15 AI8(+)
4-20 mAdc 2-wire 16 AI8( - )
type sensor
17
18
19 (FIVC11, FIVC12)
20
Alam 24 Vdc
load
(TB2)
GND FG
- 1
2
+ 3
4
- 5
6 SDA01
+ 7
8 DP1
4
- 9 DP2
10 DP3
+ 11 DP4
12 DP5
- 13 DP6
14 DP7
+ 15 DP8
4-20 mAdc 2-wire 16
type sensor
17 Alarm
+
18
24 Vdc 19 P24
20 ( - )

SAI06 and SDA01 modules ( - ) terminals are all connected together internally.

110
 5. PI/O Modules

zAnalog Input Module STC01

STC01 module specifications

Item Specification
Model name STC01
Number of input points 8 points
Input insulation unit Each point is isolated separately.
Input signal level TC (thermocouple: Types B, R, S, J, K, T, E can each be set
independently). (Note 1)
Input impedance 1 MΩ or more
Data updating period 355/302 ms (50/60 Hz filter, selection possible)
A/D conversion data +6400 to +32000 counts
CMRR 100 dB or more (100 Vac-50/60 Hz)
Input wire break characteristics Upscale/down scale (selection possible)
Input wire break detection time Within 1 seconds
Standard input accuracy B 600-1700°C (±0.13%)
R 0-1000°C (± 0.18%), 0-1600°C (± 0.2%), 800-1600°C (± 0.12%)
S 0-1000°C (± 0.14%), 0-1600°C (± 0.17%), 800-1600°C (± 0.14%)
J 0-200°C (± 0.12%), 0-400°C (± 0.1%), 0-600°C (± 0.1%), 300-600°C
(±0.1%)
K 0-300°C (± 0.12%), 0-600°C (±0.1%), 0-1200°C (± 0.1%), 600-1200°C
(± 0.1%)
T 0-300°C (± 0.1%)
E 0-200°C (± 0.1%), 0-400°C (± 0.1%), 0-600°C (± 0.1%), 0-800°C (±
0.1%)
Cold contact compensation Within ±1°C
accuracy
Temperature drift Within ±0.015%/°C
Power supply voltage drift ± 0.1% of ull scale (in a system with power supply fluctuation of ± 10%)
Address setting Set from 1 to E (decimal 1 to 14) by front panel address setting switch.
Breakdown diagnosis Analog standard voltage, transmission, CPU, memory
Insulation resistance 100 MΩ or more (measured with 500 Vdc megger, between total inputs
and internal circuits) (measured with 250 Vdc megger, between input
channels)
Ability of insulation to withstand 500 Vac for 1 minute (between total inputs and internal circuits)
voltage 175 Vac for 1 minute (between input channels)
Current consumption 24 Vdc-70 mA or less (system power supply)
Internal heat generation 1.7 W or less (rated condition)
Compatible terminal unit UTBA1, EC352TC0151
Compatible options -
External dimensions 40 W × 90 H × 95 D mm (excluding protrusions)
Weight 200 g or less
(Note 1) Thermocouple type and temperature range can be set with the Engineering Tool. See Chapter 4,
“Hardware Registration” in the “Engineering Tool Manual (6E8C3918).”

111
5. PI/O Modules

STC01 module internal circuitry

TC1(+) V/F converter Signal Status
Input 8- isolation indicator/
protec- channel circuit circuit switch
tive
circuit analog
TC1( - ) multi-
Internal
plexer CPU
circuit circuit
TC8(+) Internal power
TC8( - ) supply
Insulated
DC/DC Fixed voltage RS-485 RS-485
converter power supply trans- trans-
Cold contact circuit ceiver ceiver
CJC compensation
circuit Phase A Phase B
Module connector
System power supply Dual I/O bus
(24 Vdc)

STC01 module external wiring

• When mounted on UTBA1
(TB1/TB2) STC01
GND FG FG
1 TC1(+)
2 TC1( - )
3 TC2(+)
4 TC2( - )
5 TC3(+)
6 TC3( - )
7 TC4(+)
8 TC4( - )
9 TC5(+)
10 TC5( - )
11 TC6(+)
12 TC6( - )
13 TC7(+)
14 TC7( - )
15 TC8(+)
16 TC8( - )
TC
17
18
19
20

GND
A ground bar (FSBR2) is used for shielding.

112
 5. PI/O Modules

STC01 module front panel

TOSHIBA

TC01 RUN indicator:

THERMOCOUPLE
RUN Lights up during normal operation.
ALM

Alarm indicator:
Blinks in an abnormal operation.

345
EF 2
67
01
ADDR
8 9A Module address setting switch:
BCD

Sets address numbers 1 to E

(decimal 1 to 14).

113
5. PI/O Modules

zAnalog Input Module SRT01

SRT01 module specifications

Item Specification
Model name SRT01
Number of input points 4 points
Input insulation unit Each point is isolated separately.
Input signal level 3-wire type RTD (resistance temperature detector: Pt385, Pt3916
can be set). (Note 1)
Data updating period 186/159 ms (50/60 Hz filter, selection possible)
A/D conversion data +6400 to +32000 counts
CMRR 100 dB or more (100 Vac-50/60 Hz)
Input wire break characteristics Upscale
Input wire break detection time Within 2 seconds
Conducting wire resistance 10 Ω or less
Standard input Pt385 0-150°C (±0.1%), 0-300°C (±0.1%), 0-500°C (±0.1%),
accuracy -50-100°C (±0.1%), -150-50°C (±0.1%)
Pt3916 0-150°C (±0.1%), 0-300°C (±0.1%), 0-500°C (±0.1%),
-50-100°C (±0.1%), -150-50°C (±0.1%)
Temperature drift Within ± 0.015%/°C
Power supply voltage drift ±0.1% of full scale (in a system power supply fluctuation of ±10%)
Address setting Set from 1 to E (decimal 1 to 14) by front panel address setting
switch.
Breakdown diagnosis Analog standard voltage, transmission, CPU, memory
Insulation resistance 100 MΩ or more (measured with 500 Vdc megger, between input
channels, between total inputs and internal circuits)
Ability of insulation to withstand 500 Vac for 1 minute (between input channels, between total
voltage inputs and internal circuits)
Current consumption 24 Vdc-70 mA or less (system power supply)
Internal heat generation 1.7 W or less (rated condition)
Compatible terminal block unit UTBA2, EC352RT0151
Compatible options -
External dimensions 40 W × 90 H × 95 D mm (excluding protrusions)
Weight 250 g or less
(Note 1) The input ranges of each channel can be set with the Engineering Tool. See Chapter 4,
“Hardware Registration” in the “Engineering Tool Manual (6E8C3918).”

114
 5. PI/O Modules

SRT01 module internal circuitry

RT1(A) Current output Insulated DC/ Status
Signal indicator/
Resistance DC converter isolation
RT1(B) circuit switch
detection circuit
Analog V/F converter
multiplexer circuit Internal CPU
RT1(b) circuit circuit

RT4(A)
RT4(B)
RT4(b) RS-485 RS-485
trans- trans-
Fixed voltage power Internal ceiver ceiver
supply circuit power
supply Phase A Phase B
Module connector
System power supply Dual I/O bus
(24 Vdc)

115
5. PI/O Modules

SRT01 module external wiring

• When mounted on UTBA2
(TB1/TB2) SRT01
GND FG FG
1 RT1(A)
2 RT1(B)
3 RT1(b)
4
5 RT2(A)
6 RT2(B)
7 RT2(b)
8
9 RT3(A)
10 RT3(B)
11 RT3(b)
12
13 RT4(A)
14 RT4(B)
15 RT4(b)
3-wire type RTD
16
17
18
19
20

SRT01 module front panel

TOSHIBA

RT01 RUN indicator:

Pt385/Pt3916
RUN Lights up during normal operation.
ALM

Alarm indicator:
Blinks in an abnormal operation.

345
EF 2
67

ADDR
01

89 A

BCD
Module address setting switch:
Sets address numbers 1 to E
(decimal 1 to 14).

116
 5. PI/O Modules

zAnalog Output Module SAO01

SAO01 module specifications

Item Specification
Model name SAO01
Number of output points 8 points
Output isolation unit 8 points are isolated together (output (-) side common).
Output signal level 4-20 mAdc
Load resistance range 0-750 Ω
Through-rate 10 ms (0-63%)
D/A conversion data +800 to +4000 counts
CMRR 100 dB or more (100 Vac-50/60 Hz)
Standard output accuracy Within ±0.125% of full scale
Load fluctuation Within ±0.05% (250 W standard)
Temperature drift Within ±0.01%/°C
Power supply voltage drift Within ±0.1% of full scale (in a system with power supply
fluctuation of ±10%)
Output ripple Within ± 0.5% of full scale
Output specification in HOLD mode (output hold) or RESET mode (output OFF) can
emergency be selected.
Address settings Set from 1 to E (decimal 1 to 14) by front panel address setting
switch.
Breakdown diagnosis Output current lead-back (Note 2), transmission, CPU,
memory
Insulation resistance 100 MΩ or more (measured with 500 Vdc megger, between
total outputs and internal circuits)
Ability of insulation to withstand 500 Vac for 1 minute (between total outputs and internal
voltage circuits)
Current consumption 24 Vdc-300 mA or less (system power supply)
Internal heat generation 7.2 W or less (rated condition)
Compatible terminal block unit UTBA1
Compatible options -
Compatible I/O base unit UABU1
External dimensions 40 W × 90 H × 95 D mm (excluding protrusions)
Weight 200 g or less
(Note 1) Output specification when an error occurs can be set with the Engineering Tool. See
Chapter 4, “Hardware Registration” in the “Engineering Tool Manual (6E8C3918).”
(Note 2) Read-back error occurs during output disconnecting.

117
5. PI/O Modules

SAO01 module internal circuitry

AO1(+) Signal Status
D/A conversion isolation indicator/
circuit with circuit switch
analog lead-
back
AO1( - ) Internal Internal
power CPU circuit
supply
AO8(+)
AO8( - )
Fixed voltage RS-485 RS-485
power supply trans- trans-
Insulated DC/ circuit ceiver ceiver
Analog circuit DC converter
power supply circuit Phase A Phase B

Module connector
System power supply Dual I/O bus
(24 Vdc)

118
 5. PI/O Modules

SAO01 module external wiring

• When mounted on UTBA1
(TB1/TB2) SAO01
GND FG FG
1 A01(+)
2 A01( - )
3 A02(+)
4 A02( - )
5 A03(+)
6 A03( - )
7 A04(+)
8 A04( - )
9 A05(+)
10 A05( - )
11 A06(+)
12 A06( - )
13 A07(+)
14 A07( - )
15 A08(+)
16 A08( - )
(External load) 17
18
19 ( - ) side interna
20 connections

SAO01 module front panel

TOSHIBA

AO01 RUN indicator:

4-20 mAdc
RUN Lights up during normal operation.
ALM

Alarm indicator:
Blinks in an abnormal operation.

345
EF 2
67

ADDR
01

89 A

BCD
Module address setting switch:
Sets address numbers 1 to E
(decimal 1 to 14).

119
5. PI/O Modules

zAnalog Output Module SAO02

SAO02 module specifications

Item Specification
Model name SAO02
Number of output points 4 points
Output isolation unit Each point is isolated separately.
Output signal level 4-20 mAdc
Load resistance range 0-750Ω
Through-rate 10 ms (0-63%)
D/A conversion data +800 to +4000 counts
CMRR 100 dB or more (100 Vac - 50/60 Hz)
Standard output accuracy Within ±0.125% of full scale
Load fluctuation Within ±0.05% (250 W standard)
Temperature drift Within ±0.01%/°C
Power supply voltage drift Within ±0.1% of full scale (in a system with power supply fluctuation
of ±10%)
Output ripple Within ±0.5% of full scale
Output specification in HOLD mode (output hold) or RESET mode (output OFF) can be
emergency selected.
Address settings Set from 1 to E (decimal 1 to 14) by front panel address setting
switch.
Breakdown diagnosis Output current lead-back (Note 2), transmission, CPU, memory
Insulation resistance 100 MΩ or more (measured with 500 Vdc megger, between output
channels, between total outputs and internal circuits)
Ability of insulation to 500 Vac for 1 minute (between output channels, between total
withstand voltage outputs and internal circuits)
Current consumption 24 Vdc-200 mA or less (system power supply)
Internal heat generation 4.8 W or less (rated condition)
Compatible terminal block unit UTBA2, EC352AO0251, EC352AO02C1
Compatible options -
External dimensions 40 W × 90 H × 95 D mm (excluding protrusions)
Weight 250 g or less
(Note 1) Output specification when an error occurs can be set with the Engineering Tool. See
Chapter 4, “Hardware Registration” in the “Engineering Tool Manual (6E8C3918).”
(Note 2) Read-back error occurs during output disconnecting.

120
 5. PI/O Modules

SAO02 module internal circuit

AO1(+) Signal Status
D/A conversion isolation indicator/
circuit with circuit switch
analog lead- Insulated DC/
back DC converter
AO1( - ) circuit Internal CPU
circuit
AO4(+)
AO4( - )
RS-485 RS-485
trans- trans-
ceiver ceiver
Fixed voltage Internal
power supply power
circuit supply Phase A Phase B

Module connector
System power supply Dual I/O bus
(24 Vdc)

121
5. PI/O Modules

SAO02 module external wiring

• When mounted on UTBA2
(TB1/TB2) SAO02
GND FG FG
1 A01(+)
2 A01( - )
3
4
5 A02(+)
6 A02( - )
7
8
9 A03(+)
10 A03( - )
11
12
13 A04(+)
14 A04( - )
(External load) 15
16
17
18
19
20

SAO02 module front panel

TOSHIBA

AO02 RUN indicator:

4-20 mAdc
RUN Lights up during normal operation.
ALM

Alarm indicator:
Blinks in an abnormal operation.

345
EF 2
67

ADDR
01

89 A

BCD
Module address setting switch:
Sets address numbers 1 to E
(decimal 1 to 14).

122
 5. PI/O Modules

zAnalog Output Module SAO06

SAO06 module specifications

Item Specification
Model name SAO06
Number of output points 8 points
Output isolation unit 8 points are isolated together (output (-) side common).
Output signal level 4-20 mAdc
Load resistance range 0 to 600 Ω
Through-rate 10 ms or less (0 to 90%, resistance load)
D/A conversion data +800 to +4000 counts
CMRR 100 dB or more (100 Vac-50/60 Hz)
Standard output accuracy Within ±0.125% of full scale
Load fluctuation Within ±0.05% (250 Ω standard)
Temperature drift Within ±0.01%/°C
Power supply voltage drift ±0.1%/full-scale (system power supply variation ±10%)
Output ripple Within ±0.5% of full scale
Diagnosis of trouble Output current lead-back (Note 1), transmission, CPU, memory
Dualization Possible (Two units are mounted on the UTBA6 terminal block units.)
Dualized switching condition When a major alarm has occurred to the online module
Output bump at dualized Stabilized within 1ms (when the data output is constant)
switching
Address settings Set from 1 to E (decimal 1 to 14) by front panel address setting switch.
When dualized, the pair is set for the same address.
Output specification in HOLD mode (output hold) or RESET mode (output OFF) can be
emergency selected. (Note 2)
Insulation resistance 100 MΩ or more (measured with 500 Vdc megger, between outputs
and internal circuits)
Ability of insulation to withstand 500 Vac for 1 minute (between inputs and internal circuits)
voltage
Current consumption 24 Vdc-200 mA or less (system power supply)
Internal heat generation 4.8 W or less
Compatible terminal block unit UTBA1 (for single configuration), UTBA6 (for dualized configuration)
Compatible options -
Compatible I/O base unit UABU1 (for single configuration), UABU3 (for dualized configuration)
Compatible communication SBIF2
module
I/O bus transmission speed 375 kbps
External dimensions 40 W × 90 H × 95 D mm (excluding protrusions)
Weight 200 g or less
(Note 1) Output specification when an error occurs can be set with the Engineering Tool. See Chapter 4,
“Hardware Registration” in the “Engineering Tool Manual (6E8C3918).”
(Note 2) Read-back error occurs during output disconnecting.

123
5. PI/O Modules

SAO06 module internal circuit, and the extent of fault diagnostics

1)

Status
indicator/
AO1(+) Signal switch
D/A conver-
isolation 2)
sion circuit
with analog circuit
lead-back Internal
AO1( - )
CPU circuit
AO8(+)
Internal 3)
AO8( - ) power supply
RS-485 RS-485
trans- trans-
Isolation analog circuit DC/DC ceiver ceiver
power supply converter 4)
(Module connector) 24 V Dualized switching signal

SAO06 (PRM)
1)

Status
indicator/
AO1(+) Signal switch
D/A conver-
isolation 2)
sion circuit
with analog circuit
lead-back Internal
AO1( - )
CPU circuit
AO8(+)
Internal 3)
AO8( - ) power supply
RS-485 RS-485
trans- trans-
Isolation analog circuit DC/DC ceiver ceiver
power supply converter 4)
(Module connector) 24 V Dualized switching signal

UTBA6 SAO06 (SCD)

z Diagnostic functions
Output current read-back diagnostics
ROM/RAM check; WDT supervision; and power supply supervision
I/O bus transmission diagnostics
Duplex switching status diagnostics
*1: Part of the duplex switching circuit is not subject to diagnostics. At the time of
regular repair, it is possible to check the presence or absence of errors by
conducting duplex switching tests.
*2: In standby operation, the output diode open failure may not be detected; in online
operation, the short-circuit failure may not be detected. At the time of regular
repair, it is possible to check the presence or absence of errors by conducting
duplex switching tests.
*3: The panel SW and the status display are not included in the diagnostics. At the time
of regular repair, it is possible to check the presence or absence of any panel SW
failure as well as the illumination status of panel LEDs by conducting the power
ON/OFF tests.
*4: One-off errors may not be detected depending on diagnostic cycle timing, etc.

124
 5. PI/O Modules

AO06 module external wiring

• When mounting on UTBA1 • When mounted on UTBA6

Upper Lower
primary secondary
(TB1/TB2) SAO06 (TB1) SAO06 SAO06
GND FG FG GND FG FG FG
1 A01(+) 1 AO1(+) AO1(+)
2 A01( - ) 2 AO1( - ) AO1( - )
3 A02(+) 3
4 A02( - ) 4
5 A03(+) 5 AO2(+) AO2(+)
6 A03( - ) 6 AO2( - ) AO2( - )
7 A04(+) 7
8 A04( - ) 8
9 A05(+) 9 AO3(+) AO3(+)
10 A05( - ) 10 AO3( - ) AO3( - )
11 A06(+) 11
12 A06( - ) 12
13 A07(+) 13 AO4(+) AO4(+)
14 A07( - ) 14 AO4( - ) AO4( - )
15 A08(+) External 15
load
16 A08( - ) 16
External 17 17
load 18 18
19 ( - ) side internal 19
20 connections 20

(TB2)
GND FG
1 AO5(+) AO5(+)
2 AO5( - ) AO5( - )
SAO06 module front panel 3
4
TOSHIBA
5 AO6(+) AO6(+)
6 AO6( - ) AO6( - )
AO06 RUN indicator:
4-20mAdc 7
RUN Lights up during normal 8
ALM operation.
9 AO7(+) AO7(+)
STAND-BY
Alarm indicator: 10 AO7( - ) AO7( - )
Blinks in an abnormal 11
operation. 12
3 45
STAND-BY indicator: 13 AO8(+) AO8(+)
EF 2
67

ADDR
01

8 9A

BCD
Lights up during 14 AO8( - ) AO8( - )
stand-by action . External 15
load 16
Module address setting switch: 17
Sets address numbers 1 to 18
E(decimal 1 to 14). 19
20 (-) side internal connections

NOTICE:
Make sure the STAND-BY LED is on before removing the unit during dualization.

125
5. PI/O Modules

zDigital Input Module SDI01

SDI01 module specifications

Item Specification
Model name SDI01
Number of input points 32 points
Input insulation unit The 32 input points are isolated together (one side common).
Input signal Non-voltage contact/open collector input
Input current 5 mA (external power supply 24 Vdc, contact resistance 0 W)
Contact resistance ON: 500 Ω or less; OFF: 50 kΩ or more
Input response frequency 50 Hz or less
Data updating period 10 ms
Input processing Scan transmission data
Address setting Set from 1 to E (decimal 1 to 14) by front panel address setting switch.
Breakdown diagnosis External power supply voltage drop, transmission, CPU, memory
Insulation resistance 100 MΩ or more (measured with 500 Vdc megger, between total
inputs and internal circuits)
Ability of insulation to withstand 500 Vac for 1 minute (between total inputs and internal circuits)
voltage
External power supply 24 Vdc±10% (21.6 to 26.4V), ripple 5% or less. When used with
external 24V at 26,.4V, ambient temperature 55°C should be derated
to 50°C
Current consumption 24 Vdc-35 mA or less (system power supply)
Internal heat generation 4.8 W or less (external 24 Vdc, all points ON)
Compatible terminal block units UTBD1 (1 can be mounted), UTRC1 (2 can be mounted),
EC352DI0151
Compatible options -
Compatible I/O base unit UDBU1
External dimensions 40 W × 90 H × 95 D mm (excluding protrusions)
Weight 200 g or less

SDI01 module internal circuitry

DI1 Internal CPU Status
indicator/
circuit
switch

Filter
circuit Internal power
DI32 supply
Fixed voltage power
External 24 Vdc supply circuit
power 0 V RS-485 RS-485
supply trans- trans-
External power ceiver ceiver
supply monitoning Phase A Phase B
Module connector
System power supply Dual I/O bus
(24 Vdc)

126
 5. PI/O Modules

SDI01 module external wiring

• When mounted on UTBD1 • When mounted on UTRC1

(TB1) SDI01 CN3/CN5 SDI01
GND FG FG
1 DI1 DI1
2 DI2 Input relay cable
DI2
connection
3 DI3 DI3
4 DI4 DI4
5 DI5 16-point input
6 DI6 DI16
7 DI7
8 DI8
9 DI9
10 DI10
11 DI11 DI17
12 DI12 DI18
13 DI13 DI19
14 DI14 DI20
15 DI15 16-point input
16 DI16 DI32
17 (DC24V)
+
18 (0V)
24 CN4/CN6
19
Vdc
20
When mounted on upper level:
CN3, CN4, connected
(TB2) When mounted on lower level:
GND FG FG CN5, CN6, connected
1 DI17
2 DI18 SDI01 module front panel
3 DI19
4 DI20 RUN indicator:
5 DI21 TOSHIBA
Lights up during normal
operation.
6 DI22 DI01
DIG/TAL IN Alarm indicator:
7 DI23 RUN 1/17 9/25 Blinks in an abnormal
8 DI24 ALM 2/18 10/26
operation.
3/19 11/27
9 DI25 4/20 12/28
Input data indicators:
10 DI26 5/21 13/29
6/22 14/30 Indication changes in 16-point
11 DI27 7/23 15/31
units.
12 DI28 8/24 16/32

3 45 1-16
13 DI29
67
EF 2

Data group indicators

01

ADDR 17-32
89 A

BCD
14 DI30
15 DI31 Module address setting switch:
Sets address numbers 1 to E
16 DI32 SELECT
(decimal 1 to 14).
17
18 Indicator selector switch:
19 Switches indicated data in
16-point units.
20

Use a short bar (FSBR2) for external

common terminal processing.

127
5. PI/O Modules

zDigital Output Module SDO01

SDO01 module specifications

Item Specification
Model name SDO01
Number of output points 32 points
Output insulation unit The 32 output points are isolated together (one side common).
Output signal Open drain output
Output current 100 mA (maximum)
Voltage drop when output is ON 0.8 V (load 24 Vdc-100 mA)
Leak current when output is ON 0.1 mA or less
Output specification in HOLD mode (output hold) or RESET mode (output OFF) can be
emergency selected.
Address setting Set from 1 to E (decimal 1 to 14) by front panel address setting switch.
Breakdown diagnosis External power supply voltage drop, transmission, CPU, memory, data
read- back check
Insulation resistance 100 MΩ or more (measured with 500 Vdc megger, between total
outputs and internal circuits)
Ability of insulation to withstand 500 Vac for 1 minute (between total outputs and internal circuits)
voltage
External power supply 24 Vdc±10% (21.6 to 26.4 V), ripple 5% or less
Current consumption 24 Vdc-50 mA or less (system power supply)
Internal heat generation 4.5 W or less (external 24 Vdc, all points rated ON)
Compatible terminal block units UTBD1 (1 can be mounted), UTRC1 (2 can be mounted),
EC352DO0151, EC352DO0161
Compatible options -
Compatible I/O base unit UDBU1
External dimensions 40 W x 90 H x 95 D mm (excluding protrusions)
Weight 250 g or less

SDO01 module internal circuitry

DO1 Status
indicator/
Photo- switch
coupler Output larch
insulation circuit
circuit Internal CPU
DO32 Read-back circuit
Internal power
supply
External 24 Vdc External power
power supply fixed Fixed voltage RS-485 RS-485
0 V voltage circuit power supply trans- trans-
supply circuit ceiver ceiver

Phase A Phase B
Module connector
System power supply Dual I/O bus
(24 Vdc)

128
 5. PI/O Modules

SDO01 module external wiring

• When mounted on UTBD1 • When mounted on UTRC1

(TB1) SDO01 CN3/CN5 SDO01
GND FG FG
1 DO1 DO1
2 DO2 Output relay
DO2
cable connection
3 DO3 DO3
4 DO4 DO4
5 DO5 16-point output
6 DO6 DO16
7 DO7
8 DO8
9 DO9
10 DO10
11 DO11 DO17
12 DO12 DO18
13 DO13 DO19
14 DO14 DO20
15 DO15 16-point output
16 DO16 DO32
17 (DC24V)
+
18 (0V)
24 CN4/CN6
19
Vdc
20
External When mounted on upper level:
load CN3, CN4, connected
(TB2) When mounted on lower level:
GND FG FG CN5, CN6, connected
1 DO17
2 DO18 SDO01 module front panel
3 DO19
4 DO20 RUN indicator:
Lights up during normal
5 DI21 TOSHIBA
operation.
6 DO22 DO01
DIG/TAL OUT Alarm indicator:
7 DO23 RUN 1/17 9/25
Blinks in an abnormal
8 DO24 ALM 2/18 10/26
operation.
3/19 11/27
9 DO25 4/20 12/28
Output data indicators:
10 DO26 5/21 13/29
6/22 14/30 Indication changes in 16-point
11 DO27 7/23 15/31
units.
12 DO28 8/24 16/32

3 45 1-16
13 DO29 Data group indicators
67
EF 2
01

ADDR 17-32
89A

BCD

14 DO30
15 DO31 Module address setting switch:
16 DO32 SELECT
Sets address numbers 1 to E
(decimal 1 to 14).
17
18 Indicator selector switch:
19 Switches indicated data in
External 16-point units.
load 20

Use a short bar (FSBR2) for external

common terminal processing.

129
5. PI/O Modules

zPulse Input Module SPI01

SPI01 module specifications

Item Specification
Model name SPI01
Number of input points 4 points
Input insulation unit The 4 points are isolated together
Input signal (Note 1) Non-voltage contact (open collector input)/Each voltage pulse
point can be set independently
Counter 16 bit up counter
Input current (Non-voltage contact) 7 mA (24 Vdc)
Input resistance (Voltage pulse) With power ON/power OFF: 10 k Ω MIN.
Input frequency Non-voltage contact: DC-50Hz
Voltage pulse: DC-10kHz
Rated input voltage Non-voltage contact:
ON Potential between external supply voltage (+) and PI (+) ≥
18 V
OFF Potential between external supply voltage (+) and PI (+) ≤
4V
Voltage pulse: 2-30 VP-P
DC bias for voltage pulse 1-13 Vdc
Minimum pulse width Non-voltage contact: 10 ms (ON/OFF)
Voltage pulse: 50 µs (ON/OFF)
Address setting Set from 1 to E (decimal 1 to 14) by front panel address setting
switch.
Pulse threshold voltage setting (Note Set from 1 to D (decimal 1 to 13) by front panel setting switch.
2)
Breakdown diagnosis External power supply voltage drop, transmission, CPU, memory,
Basic pulse
Insulation resistance 100 MΩ or more (measured with 500 Vdc megger, between total
inputs and internal circuits)
Ability of insulation to withstand voltage 500 Vac for 1 minute (between total inputs and internal circuits)
External power supply 24 Vdc±10% (21.6 to 26.4V), ripple 5% or less.
External power supply current 24 Vdc-50 mA or less
consumption
Current consumption 24 Vdc-150 mA or less (system power supply)
Internal heat generation 4.8 W or less (external 24 Vdc, all points input)
Compatible terminal block units UTBA1, EC352PI0151
Compatible options -
Compatible I/O base unit UABU1
External dimensions 40 W × 90 H × 95 D mm (excluding protrusions)
Weight 150 g or less
(Note 1) The setting (non-voltage/voltage, instantaneous unit time) of each channel should be performed
using the engineering tool. See Chapter 4, “Hardware Registration” in the “Engineering Tool
Manual (6E8C3918).”
(Note 2) The pulse width must be at least ±1 V for the pulse threshold set voltage.

130
 5. PI/O Modules

SPI01 module internal circuitry

PI1(+) Status
AMP Internal CPU indicator/
circuit switch
PI1( - ) Trans-
former
insula- Internal power
PI4(+) supply
tion
PI4( - )
circuit Fixed voltage power
supply circuit
External 24 Vdc RS-485 RS-485
power trans- trans-
0 V ceiver ceiver
supply
External power
supply monitoring Phase A Phase B
Module connector
System power supply Dual I/O bus
(24 Vdc)

SPI01 module external wiring

• When mounted on UTBA1
(TB1/TB2) SPI01 (TB1/TB2) SPI01
GND FG FG GND FG FG
1 PI1 (+) + 1 PI1 (+)
2 PI1 ( - ) - 2 PI1 ( - )
3 PI2 (+) Pulse 3 PI2 (+)
4 PI2 ( - ) generator 4 PI2 ( - )
5 PI3 (+) 5 PI3 (+)
6 PI3 ( - ) 6 PI3 ( - )
7 PI4 (+) 7 PI4 (+)
8 PI4 ( - ) 8 PI4 ( - )
Pulse 9 9
generator 10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 (24 Vdc) 17 (24 Vdc)
+ +
18 (0 V) 18 (0 V)
24 Vdc 19 24 Vdc 19
20 20
( - ) side internal ( - ) side intern
GND connection. connection.
A ground bar (FSBR2) is used for shielding.

131
5. PI/O Modules

SPI01 module front panel

TOSHIBA

PI01 RUN indicator:

PULSE IN
RUN Lights up during normal operation.
ALM
Alarm indicator:
34 5
Blinks in an abnormal operation.

67 A
EF 2
ADDR

01

89
BCD

Module address setting switch:

Sets address numbers 1 to E
34 5
(decimal 1 to 14).
EF 2
67
01

CN1
89A

BCD

34 5
67
EF 2
01

CN2 Threshold level setting switch:

89A

BCD

34 5
THRESHOLD Sets threshold level
67
EF 2
01

CN3
89A

LEVEL
BCD
numbers 1 to E (decimal 1 to 14).
34 5
67
EF 2
01

CN4
89A

BCD

132
 5. PI/O Modules

zPulse Input Module SPI06

SPI06 module specifications

Item Specification
Model name SPI06
Number of input points 4 points
Input insulation unit The 4 points are isolated together
Input signal (Note 1) Non-voltage contact (open collector input)/Each voltage pulse
point can be set independently
Counter 16 bit up counter
No-voltage contact input current 7.2 mA (24VDC, type) at the time of input short-circuiting
Voltage input impedance At power-on/-off: 30 kΩ or more
Voltage input voltage range 0-30V
Threshold voltage setup 1 to 14V; in terms of 1V as a unit; setup accuracy: ± (set value's 6%
+ 0.3V)
Input frequency Low-speed filter: DC to 50 Hz
High-speed filter: DC to 10 kHz (unapplicable to machine contacts)
Minimum pulse width Low-speed filter: 10 ms (ON/OFF)
High-speed filter: 50 µs (ON/OFF)
Address setting Set from 1 to E (decimal 1 to 14) by front panel address setting
switch.
Breakdown diagnosis External power supply voltage drop, transmission, CPU, memory,
Basic pulse, Counter
Redundancy Possible (when mounting terminal block UTBA61 for redundancy
or base unit UABU3 for redundancy)
Redundancy switching condition Major alarm to online modules
Insulation resistance 100 MΩ or more (measured with 500 Vdc megger, between total
inputs and internal circuits)
Ability of insulation to withstand voltage 500 Vac for 1 minute (between total inputs and internal circuits)
External power supply 24 Vdc±10% (21.6 to 26.4V), ripple 5% or less.
External power supply current 24 Vdc-50 mA or less
consumption
Current consumption 24 Vdc-70 mA or less (system power supply)
Internal heat generation 2.5 W or less (external 24 Vdc, all points input)
Compatible terminal block units UTBA1 (for single configuration), UTBA61 (for redundant
configuration), EC352PI0151 (for single configuration)
Compatible options -
Compatible I/O base unit UABU1 (for single configuration); UABU3 (for redundant
configuration)
External dimensions 40 W × 90 H × 95 D mm (excluding protrusions)
Weight 150 g or less

133
5. PI/O Modules

SPI06 module internal circuitry and breakdown diagnasis area

2)

PI1(+) AMP Internal Status

indicator/
CPU circuit switch 1)
PI1( - ) Trans-
former
insula- Countter
PI4(+)
tion
PI4( - ) Internal powe
circuit supply
3)
External (24 DCV) RS-485 RS-485
power Fixed voltage trans- trans-
suppy (0 V) power supply ceiver ceiver
External power circuit
supply monitoring Phase A Phase B
(Module connector)
System power Redundant Dual I/O bus
supply (24 Vdc) switching
status signal 4)
SPI06 (PRM) 2)
4)

AMP Internal Status

indicator/
CPU circuit switch 1)
Trans-
former
insula- Countter
tion
Internal powe
circuit supply
3)
RS-485 RS-485
Fixed voltage trans- trans-
power supply ceiver ceiver
External power circuit
supply monitoring Phase A Phase B
(Module connector)
System power Redundant Dual I/O bus
supply (24 Vdc) switching
status signal 4)
SPI06 (SCD)
4)

134
 5. PI/O Modules

z Diagnostic functions
*1 Among pulse inputs, it is possible to detect failures of the insulation and input areas
(each CH independent) by comparing the primary and secondary count values
when redundant. The errors at this time, which are displayed as input deviation
errors (AIE), are issued to both modules of the redundant configuration.
Examples of how failed modules are specified.
* Secondary-module error when the control is not affected
* Primary-module error when the control is affected
If diagnosing this part is necessary when single, the need can be handled via
software by entering parallel inputs into two modules.
*2 Panel SW and status display are not targeted for diagnosis. By conducting power
ON/OFF tests during routine maintenance, it is possible to check the
absence/presence of failures of panel switches and the lamp indication statuses of
panel LEDs.
*3 Some consistency errors may not be detected due to the timing of the diagnosis
cycle, etc.

SPI06 module external wiring

• When mounted on UTBA1
(TB1/TB2) SPI06 (TB1/TB2) SPI06
GND FG FG GND FG FG
1 PI1 (+) + 1 PI1 (+)
2 PI1 ( - ) - 2 PI1 ( - )
3 PI2 (+) Pulse 3 PI2 (+)
4 PI2 ( - ) generator 4 PI2 ( - )
5 PI3 (+) 5 PI3 (+)
6 PI3 ( - ) 6 PI3 ( - )
7 PI4 (+) 7 PI4 (+)
8 PI4 ( - ) 8 PI4 ( - )
Pulse 9 9
generator 10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 (24 Vdc) 17 (24 Vdc)
+ +
18 (0 V) 18 (0 V)
24 Vdc 19 (24 Vdc) 24 Vdc 19 (24 Vdc)
20 (0 V) 20 (0 V)

GND
( - ) side internal connection. ( - ) side internal connection
A ground bar (FSBR2) is used for shielding.

135
5. PI/O Modules

SPI06 module external wiring

• When mounted on UTBA61
Upper Upper Upper Upper
primary secondary primary secondary
(TB1) SPI06 SPI06 (TB1) SPI06 SPI06
GND FG FG FG GND FG FG FG
1 PI1 (+) PI1 (+) 1 PI1 (+) PI1 (+)
2 PI1 ( - ) PI1 ( - ) 2 PI1 ( - ) PI1 ( - )
Pulse 3 Pulse 3
generator 4 generator 4
5 PI2 (+) PI2 (+) 5 PI2 (+) PI2 (+)
6 PI2 ( - ) PI2 ( - ) 6 PI2 ( - ) PI2 ( - )
7 7
8 8
9 PI3 (+) PI3 (+) 9 PI3 (+) PI3 (+)
10 PI3 ( - ) PI3 ( - ) 10 PI3 ( - ) PI3 ( - )
11 11
12 12
13 PI4 (+) PI4 (+) 13 PI4 (+) PI4 (+)
14 PI4 ( - ) PI4 ( - ) 14 PI4 ( - ) PI4 ( - )
15 15
16 16
17 17
+ +
18 18
24 Vdc 19 24 Vdc 19
20 20

(TB2) (TB2)
FG FG
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 ( - ) side internal connection. 18 ( - ) side internal connection.
19 19
20 20

136
 5. PI/O Modules

SPI06 module front panel

TOSHIBA

AI06 RUN indicator:

PULSE IN
RUN Lights up during normal
ALM operation.
STAND-BY
Alarm indicator:
Blinks in an abnormal
operation.
34 5
STAND-BY indicator:

EF 2
67
ADDR

01

8 9A
BCD
Lights up during
stand-by action .

Module address setting switch:

Sets address numbers 1 to
E(decimal 1 to 14).

At the time of module registration, the hardware information that is set for each pulse input is
automatically downloaded after startup.
(1) Selecting the input signal of the no-voltage contact (open collector) or with-voltage.
(2) Setting the input signal filter and select the high speed (10kHz) or the low speed (50Hz).
(3) Selecting the input signal's threshold voltage 1 to 14V.
∗ Set the threshold voltage in such a manner that it falls nearly on the center of the pulse
amplitude.
Set value; n (n= 1, 2, ⋅⋅⋅⋅⋅⋅ 14)
L-level detection VL ≤ 0.84 (n - 1) + 0.79)
H-level detection VH ≤ 0.97 (n - 1) + 2.32)

H igh level

Threshold
(set w ith the pulse am plitude
Low level at the center)

137
5. PI/O Modules

zPulse Output Module SPO01

SPO01 module specifications

Item Specification
Model name SPO01
Number of output points 4 points
Output insulation unit The 4 points are isolated together
Output signal Open collector output
Resolution 8 bit
Output type Pulse width: Select either 72 or 9 ms (same setting for all points).
Pulse train: Select either 28 or 111 Hz (same setting for all points).
Pulse direction Open or close derection
Output applied voltage 13.5 - 26.4 Vdc
Output current Resistance load: 100 mA/point (Max.)
Inductive load: 50 mA/point (Max.)
Leak current when output 100 µs or less
is OFF
Voltage drop when output 1 V or less (Resistance load: 100 mA)
is ON
Risetime 20 µs/10 - 90% or less (Resistance load: 100 mA)
Address setting Set from 1 to E (decimal 1 to 14) by front panel address setting switch.
Breakdown diagnosis External power supply voltage drop, transmission, CPU, memory,
Read-back check.
Insulation resistance 100 MΩ or more (measured with 500 Vdc megger, between total
outputs and internal circuits)
Ability of insulation to 500 Vac for 1 minute (between total outputs and internal circuits)
withstand voltage
External power supply 24 Vdc±10% (21.6 to 26.4V), ripple 5% or less.
External power supply 24 Vdc-10 mA or less
current comsumption
Current consumption 24 Vdc-100 mA or less (system power supply)
Internal heat generation 2.7 W or less (external 24 Vdc, all points output)
Compatible terminal block UTBA1
units
Compatible options -
Compatible I/O base unit UABU1, SAI06
External dimensions 40 W × 90 H × 95 D mm (excluding protrusions)
Weight 150 g or less
(Note 1) The setting by output type should be performed using the engineering tool. For the setting
method, see Chapter 4, “Hardware Registration” in the “Engineering Tool Manual
(6E8C3918).”

138
 5. PI/O Modules

SPO01 module internal circuitry

Status
PO1OP Pulse output indicator/
circuit switch
PO1CL
Photo-
coupler
insulation Intemal CPU
Read-back circuit
circuit
PO4OP
Internal power
PO4CL supply
Fixed voltage RS-485 RS-485
power supply trans- trans-
External 24 Vdc External power Output circuit ceiver ceiver
power supply fixed
0 V voltage circuit drive
supply Phase A Phase B
Module connector
System power supply Dual I/O bus
(24 Vdc)

SPO01 module external wiring

• When mounted on UTBA1
(TB1/TB2) SPO01
GND FG FG
1 PO10P
2 PO1CL
3 PO20P
4 PO2CL
5 PO30P
6 PO3CL
7 PO40P
8 PO4CL
Solenoid 9
valve 10
11
12
13
14
15
16
17 (24 Vdc)
+ (0 V)
18
24 Vdc 19
20
( - ) side internal
GND connection.
A ground bar (FSBR2) is used for shielding.

139
5. PI/O Modules

SPO01 module front panel

TOSHIBA

PO01 RUN indicator:

PULSE OUT
RUN Lights up during normal operation.
ALM

Alarm indicator:
Blinks in an abnormal operation.

345
EF 2
67
01

ADDR
8 9A

BCD

Module address setting switch:

Sets address numbers 1 to E
(decimal 1 to 14).

140
5. PI/O Modules

141
 6. Troubleshooting

6. Troubleshooting
When the intelligent PI/O system is actually run, it sometimes does not run as expected. In such a
case, before judging that a system breakdown has occurred, perform the checks in Table 6.1 and
take the action indicated.

Table 6.1 When the system does not operate normally (part 1)
Symptom Checks Action
The LED on the PI/O module Is the system power supply Check the polarity and connect
below the communication base correctly connected to the correctly.
unit fails to light up. Or, it lights communication base unit?
up briefly and then immediately Is the I/O bus cable connected Insert the cable connector in all the
goes off. securely? way, and lock it in place.
Is the system power supply Check for power supply overload or
voltage within the rating? breakdown.
Are the communication modules Fix in place securely with screws.
all mounted securely on the
communication base unit terminal
block?
Serial bus error is detected. Is the serial bus wiring to the Recheck the wiring paths, and wire
communication base unit correct? correctly.
Is the termination resistor Connect the termination resistor
connected to the last stage correctly to the terminal section.
communication base unit terminal
block correctly?
Are the communication base unit Tighten the screws securely.
terminal block screws tightened
securely?
Are the communication base unit Tighten the screws securely.
terminal blocks and the
communication modules mounted
securely?
Are the communication base unit Set the numbers correctly.
numbers set correctly?

NOTE:
z When troubleshooting, use the following manuals together with this one.
z MCS1000 Operation Manual 6F8C0693
z TOSDIC-CIE 1000 Engineering Tool Operation Manual 6F8C0696

141
6. Troubleshooting

Table 4.6 When the system does not operate correctly (part 2)
Symptom Checks Action
An I/O bus error has been Is the I/O bus cable connected Insert the cable connector all the
detected. securely? way in, and lock in place.
Is the termination connector Connect the termination connector.
connected to the last stage
terminal block unit?
Are the terminal blocks and Tighten the screws securely.
communication modules mounted
securely on the communication
base unit?
Are the PI/O module modul Set the numbers correctly.
numbers set correctly?
Trouble is detected in the PI/O Is the external power supply wired Connect correctly.
module external power supply. correctly to the terminal block unit
terminal block?
In the case of the relay Supply power to the relay unit.
connection unit, is power supplied
correctly to the external relay
unit?
Are the external line terminal Fix the external wire and terminal
block and connector fixed to the block in place with screws.
main unit with screws?
Is the external power supply at the Supply the prescribed voltage.
prescribed voltage?
The analog input data do not Is the external line terminal block Fix external line terminal block with
agree with the real values. main unit fixed in place with screws
screws?
Is the input open? Connect the prescribed signal.
Is the input signal polarity Connect the signal polarity
reversed? correctly.
Is an analog signal from the same Use an insulated PI/O module for
power supply connected to an analog signals from different power
uninsulated PI/O module? supply systems.
In the case of current input, is an Set the I/V conversion board in
I/V conversion board mounted on place, then apply the current input.
the terminal block?
Is the input range registered Register the range being used.
correctly?
A read-back error is detected Is the external line terminal block Fix the external line terminal block
in the analog output. main unit fixed in place with in place with screws.
screws?
Is the output open? Connect a load.
Is the polarity of the wiring to the Check the polarity, and connect
load reversed? correctly.
Is the external load resistance Apply a load of 0 to 750Ω when
within the specifications? electricity is flowing.
Is the distributor alarm Has the external power supply Supply the rated power.
indicator (SDA01) lit? voltage dropped?
Is there excess current in the Check the wiring and sensor where
output (Goes off by turning OFF the excess current occurs.
sensor power switch).

142
 Apendix 1 Specifications

Apendix 1 Specifications
The intelligent PI/O system general specifications, serial bus specifications and I/O bus
specifications are given in Tables 1.1 to 1.3, respectively.

Appended Table 1.1 Intelligent PI/O system general specifications

Item Specification
Environment Operation temperature 0 to 55°C
Storage temperature -20 to 75°C
Humidity 10 to 90% RH (no condensation)
Vibrations 2 to 9 Hz, complex amplitude 0.75 mm
9 to 150 Hz acceleration 1.96 m/s2
Shock 98 m/s2, 3 times (X, Y, Z directions)
Grounding 100 Ω or less ground resistarce
Atmosphere No severe corrosive gases
Dust concentration 0.3 mg/m3 or less
Power supply System power supply 24 Vdc±10% (ripple 5% or less)
PI/O external power supply According to PI/O module
specifications
Cooling method Natural air cooling

Appended Table 1.2 Serial bus specifications (model 2000/3000 system)

Item Specification
Composition of transmission path Shielded twisted pair cable
Number of connected nodes During dualization Maximum 30 nodes (maximum 15
communication base units)
Transmission path length Maximum 30 m (path exclusively for wiring inside cabinet)
Transmission rate 1 Mbps
Transmission format Conforms to IEEE 802.4.
Topology Multi-drop
Transmission path impedance 100 Ω
Bus dualization Standard dualization
Module dualization Communication module dualization is possible.

143
Apendix 1 Specifications

Appended Table 1.3 I/O bus specifications (model 2000/3000 system)

Item Specification
Transmission path composition Cable connection between terminal block units
Number of connected nodes During single Maximum 14 nodes
During dualization Maximum 28 nodes (maximum 14
terminal block units)
Transmission path length Maximum 5m (including terminal block unit length)
Transmission rate SBIF1: 19.2 kbps
SBIF2: 375 kbps
Transmission method Asynchronous method
Interface level RS-485
Topology Multi-drop
Transmission path impedance 100 Ω
Bus dualization Standard dualization
Error detection CRC 16-bit frame inspection sequence

Appended Table 1.4 I/O bus specifications (model 1000 system)

Item Specification
Transmission path composition Connection between terminal block units
Number of connected nodes Maximum 16 nodes
Transmission path length Maximum 1 km
Maximum 100 m
Transmission rate SBIF1: 19.2 kbps
SBIF2: 375 kbps
Transmission method Asynchronous method
Interface level RS-485
Topology Multi-drop
Transmission path impedance 100 Ω
Bus dualization Standard dualization
Error detection CRC 16-bit frame inspection sequence

144
 Apendix 1 Specifications

Apendix 2 External Dimensions

The following are the external dimensions of the units and modules that comprise the intelligent
PI/O system.

zCommunication Base Unit

Appended Figure 2.1 Communication base unit

145
Apendix 1 Specifications

zTerminal Block Unit

Appended Figure 2.2 Terminal block unit

146
 Apendix 1 Specifications

zRelay Connection Unit

Appended Figure 2.3 Relay connection unit

zModule

Applicable module
model name
SBIF1
SBIF2
SAI01
SAI02
SAI03
STC01
90

SRT01
SAO01
SAO02
SDI01
SDO01
SDA01
SPI01
SPI06
SAI06
SAO06 40 95 9 [mm]

Appended Figure 2.4 Module

147
Apendix 1 Specifications

zOption Board

Applicable option
model name

FIVC11
FIVC12
FIVC21
FIVC22

85
15 45 [mm]

Appended Figure 2.5 Option board

TB1
Applicable communication
base unit model name
USCB2
SBIF SBIF
(P) (S)
160

SW1
3 45
67
EF 2
01

89 A

BCD

15
3

80 110
[mm]

Appended Figure 2.6 Communication base unit USCB2

148
 Apendix 1 Specifications

CN2
Applicable I/O base
unit model name
UABU1

ON

160
CN1

15

3
80 110
[mm]

Appended Figure 2.7 I/O base unit UABU1

Applicable I/O base

unit model name
UABU3

ON
160

CN1

15
3

80 110
[mm]

Appended Figure 2.8 I/O base unit UABU3

149
Apendix 1 Specifications

CN2
Applicable I/O base
unit model name
UDBU1

ON

160
CN1

15

3
60 110
[mm]

Appended Figure 2.9 I/O base unit UDBU1

Applicable I/O base

unit model name
UITU5

ON
160

TB1
3

40 15
[mm]

Appended Figure 2.10 I/O base unit UITU5

150
TOSHIBA CORPRATION
1-1, SHIBAURA 1-CHOME, MINATO-KU, TOKYO, 105-8001, JAPAN
PHONE:3457-4900