STRUCTURAL DESIGN CALCULATION FOR GATE BUILDING SOK0902357

NASRIYA & GHARRAF FLARE GAS RECOVERY

STRUCTURAL DESIGN CALCULATION FOR GATE
BUILDING

TITLE DOCUMENT CODE REVISION

STRUCTURAL DESIGN CALCULATION FOR GATE
BUILDING SOK0902357
REVISION DESCRIPTION: APPROVED Electronically Stored
DATE SECURITY CODE
CHECKED Electronically Stored N
VENDOR SUPPLIED DRAWING
SCALE REPLACES/DERIVED FROM 1st ISSUE ORIGINAL JOB SIZE LANGUAGE
N/A N/A 0506087 4 A
This document is filed under Nuovo Pignone Tecnologie S.r.l. Supplier drawing number. This document will be revised in its entirety only by originator. SHEET
Nuovo Pignone Tecnologie S.r.l. Supplier revision number may differ from original title block. 1 of 17
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Contract Number: 0506087

Project Title: EPC For Nasriya & Gharraf Flare Gas Treatment Plant
Contractor: Baker Hughes
Subcontractor’s Name: ALBILAL GROUP For General Contracts Co. Ltd.
Subcontractor’s Reference Number and 0506087-AB04-B00-CS-CL-0004 Rev. 0
Revision:

Document Description: STRUCTURAL DESIGN CALCULATION FOR GATE BUILDING

Equipment / Tag Number(s): -

Review Code and Status

☐ Code 1 Approved
☐ Code 2 Accepted For Information Only
☐ Code 3 Accepted With Comments (Work May Proceed)
☐ Code 4 Return With Comments (Work Not Proceeding)
☐ Code C Rejected (Revise & Resubmit, Work May Not Proceed)
☐ Code S Superseded
Date: 28/11/2023 Sign: GDP

BH Approval does not relieve ABG’s responsibility in complying fully with the project specification,
contract, and Iraqi law.

Any deviation must be highlighted via formal deviation request; subject to BH approval.

0 I Issued For Design 14-Sep-23 RK SP MH

Rev. Doc. Class. Reason For Issue Date Author Checker Approver
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HOLD LIST
HOLD NO. PARA. DESCRIPTION OF HOLD

Revision History
REV NO. PARA. DESCRIPTION OF REVISION

Note:

1. Changes shall be marked in Blue <#>.

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Table of Contents
1.0 INTRODUCTION ........................................................................................................................5
1.1. Purpose Of This Document ........................................................................................................5
1.2. Project Background...................................................................................................................5
2.0 ACRONYMS AND ABBREVIATIONS .............................................................................................6
3.0 REFERENCE DOCUMENTS ..........................................................................................................6
3.1. Order Of Precedence of Documents ..........................................................................................6
3.2. International Codes & Standards ...............................................................................................6
3.2.1. American Standard .................................................................................................................................. 6
3.2.2. Project Reference Documents ................................................................................................................. 7
4.0 DESIGN DATA ...........................................................................................................................7
4.1. Concrete...................................................................................................................................7
4.2. Reinforcement ..........................................................................................................................7
4.3. Soil Report................................................................................................................................7
4.4. Factor Of Safety ........................................................................................................................8
4.5. Concrete Cover .........................................................................................................................8
4.6. Grout .......................................................................................................................................8
4.7. Steel .........................................................................................................................................8
4.8. Anchor Bolts .............................................................................................................................9
4.9. Piping Input (IDIT) .....................................................................................................................9
5.0 DRAWINGS ...............................................................................................................................9
6.0 DESCRIPTION ............................................................................................................................9
7.0 LOAD CASES & LOAD COMBINATIONS ..................................................................................... 10
7.1. Dead Load (DL) ....................................................................................................................... 10
7.2. Live Load (LL) .......................................................................................................................... 10
7.3. Roof Live Load (LR) ................................................................................................................. 10
7.4. Wind Load (WL) ...................................................................................................................... 10
7.5. Seismic Load (SL) .................................................................................................................... 11
8.0 DESIGN RESULT....................................................................................................................... 12
8.1. Foundation Design .................................................................................................................. 12
8.2. Foundation Summary ............................................................................................................. 12
8.3. Floor Slab Design .................................................................................................................... 14
8.4. RC Beam, Column Geometry & Design ..................................................................................... 15
8.5. List of Attachments ................................................................................................................. 17
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1.0 INTRODUCTION

1.1. Purpose Of This Document

This Document presents the Foundation and Superstructure Design Calculation for GATE BUILDING.
This document includes brief description of basic design data, design loads, load combinations and
details of Foundation Design & Serviceability checks. Open foundation is designed to support the
Building.

Foundation is designed for the building loads. The objective is to achieve an effective and acceptable
design of foundation that meets the intended purpose during its life cycle.
The dimension of the Building is 15.0m (L) x 11.0m (W) x 4.0m (H).

1.2. Project Background

The Flare Recovery Plant will be used to process the gases currently flared in Nassirya and Gharraf
degassing stations recovering LPG and condensates and injecting the natural gas into an existing gas
pipeline. The Plant will treat 200 MMSFCD (80 MMSCFD from Nasriya and 120 MMSCFD from Gharraf)
of de-flared gas. The gas is collected from Gharraf and Nasriya Degassing Stations and supplied via two
independent pipelines to the site. Pig receivers are installed on both natural gas pipelines. The liquid is
removed from the two gas streams by means of dedicated slug catchers and then the gases are
merged. The merged gas is boosted to approximately 43 barg in an electric motor driven centrifugal
compressor to feed the dehydration system. The natural gas will be processed by gas liquefaction
system, with propane based refrigeration system, designed to separate the LPG and Condensate from
the gas. The condensate and LPG are injected into separate pipelines. Pig launchers are installed for the
product gas, LPG and condensate pipelines. Two LPG truck loading bays are provided together with a
daily Condensate and LPG storage tanks bands. The remaining gas is compressed to 71 barg for
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injection into an existing the pipeline. The recovered dry gas, LPG, and condensate will meet the
specifications required by the Customer.

2.0 ACRONYMS AND ABBREVIATIONS

Term Definition
AISC American Institute of Steel Construction
AWS American Welding Society
ASCE American Society of Civil Engineers
ASTM American Society for Testing and Materials
AASHTO American Association of State Highway & Transportation Officials
ANSI American National Standard Institute
API American Petroleum Institute
ASME American Society for Mechanical Engineers
IBC International Building Code
BS British Standards
NDE Non-destructive examinations
ITP Inspection and Test Plan
WPS Welding Procedure Specifications
PQR Procedure Qualification Records

3.0 REFERENCE DOCUMENTS

3.1. Order Of Precedence of Documents

The design of civil work shall be in accordance with the following Specifications, Codes of Practice and
Publications.

In case of any conflict among the provisions in various codes, standards and specifications, following
order of precedence shall be followed.
• Local Regulation
• Epc Subcontract Technical Spec Package Sok9954113 Rev-3
• Basis Of Design (Bod) Sok 7357663 Rev-0
• Project References
• International Standards

In the event of non-compliance with the above requirements ENGINEERING SUBCONTRACTOR shall
seek guidance from CONTRACTOR to give direction against its own standards set.

3.2. International Codes & Standards

3.2.1. American Standard

CODE DESCRIPTION
ASCE7-10 Minimum Design Loads for Buildings and Other Structures
ACI318-14 Building Code Requirements for Structural Concrete
ACI315 Details and Detailing of Concrete Reinforcement
ACI351.3R-04 Foundations for Dynamic Equipment
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CODE DESCRIPTION
Standard Specification for Anchor Bolts, Steel, 36, 55, and 105 ksi Yield
ASTM F1554
Strength
ASTM A36M Specification for Structural steel
Specification for high strength, low alloy columbium vanadium steel of
ASTM A572M
structural quality
PIP STC01015 Process Industry Practices Structural Design Criteria
UBC97 Uniform Building Code
IBC2015 International Building Code (IBC)

3.2.2. Project Reference Documents

DOC. No.: DESCRIPTION

SOK7300452 Civil Works and Structures Design Criteria
SOS5014175 Painting Specification
YOK00003033 Specification for Concrete Work
SOS7300405 Concrete Work Execution Specification
SOK0856578 General Notes for Civil Works
SOK2313061 Geotechnical Survey Report

4.0 DESIGN DATA

4.1. Concrete
Min Cylindrical compressive
Type of Concrete
strength (N/mm2)
Lean Concrete 18
Below Ground Concrete 30
Above Ground Concrete 25
Precast concrete structures & piles 35
Water Retaining basins/Pits 25
Concrete Paving, Grade Slabs 25

4.2. Reinforcement

Reinforcement Class ASTM A615 (Grade 60)

Yield Strength fy = 420 Mpa
Elastic Modulus Es = 200000 Mpa
Unit weight for Reinforcement Steel Bar γs = 78.5 kN/m³

4.3. Soil Report

The report and related recommendation are included in the document GEOTECHNICAL SURVEY
REPORT SOK2313061 REV-1 .

Dry density 15.5-16.5 kN/m3

Internal friction angle 30 degree
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Allowable Gross Soil Pressure 115 kN/m2 For Strip foundation up to 2m depth
Allowable Net Soil Pressure 82 kN/m2 For Strip foundation up to 2.0m depth
0.3 (Between Concrete & 500mm Structural fill, Lower
Co-efficient of friction
value assumed conservatively)
Allowable Capacities of Precast
Compression : 750 kN
Pile (285mm x 315mm)
Tension : 250 kN

Shear : 33 kN

4.4. Factor Of Safety

Serviceability Condition Min FOS
FOS against Overturning 1.5
FOS against Sliding 1.5
FOS against Sliding considering Passive pressure 2.0

4.5. Concrete Cover

Cover Value (mm)
Above Ground Concrete Cover
Internal Faces of Suspended Slab 30
Exposed Faces of Suspended slab/Beams/Column & Wall 50
Internal Face of Column & Wall 50
Below Ground Concrete Cover
Faces in contact with Soil including Lean Concrete 75
All other Faces (E.g. Internal Facesc of Cable Trench etc.) 50

4.6. Grout
Type Material Thickness

Non-Shrink BASF Masterflow 928 ( Ex. EMACO S55 ) or equivalent grout

25-50 mm
Cementitious grout BASF Masterflow 980 ( Ex. EMACO S33 ) or equivalent grout
As per Vendor recommendation As per Vendor
Epoxy grout
recommendation

4.7. Steel

Structural Material BS EN 10025 Grade S275

Yield Strength fy = 265 Mpa
Elastic Modulus Es = 200000 Mpa
Unit weight for Structural Steel γs = 78.5 kN/m³
Connection Bolts ASTM A325 or equivalent
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4.8. Anchor Bolts

Anchor Bolt grade ASTM F1554 GR.36

Allowable tensile stress 400 N/mm2
Allowable yield strength 248 N/mm2

4.9. Piping Input (IDIT)

The loads on the PSV platform are considered as per piping input received vide IDIT (Inter-Disciplinary
Information Transfer) form – 0506087-PIP-CIV-0018_Rev 2 attached in Appendix-B.
PSV-platform at gate building?
5.0 DRAWINGS
Sr. No. Drawing Title Drawing Number
1 GENERAL ARRANGEMENT & FOUNDATION
0506087-AB04-B00-CV-GA-0057
DETAIL FOR GATE BUILDING
2 STRUCTURAL GENERAL ARRANGEMENT
0506087-AB04-B00-CS-GA-0001
DRAWING FOR GATE BUILDING

6.0 DESCRIPTION
This document covers mainly foundation design & Superstructure for Gate Building.

Foundation Design :
Mat 3D software is used for Design of foundation, in accordance with ACI 318M. Kindly refer Appendix-
B for Detailed foundation calculation.

Foundation & Pedestal Design calculations are carried out as follows;

1. Bearing Pressure Check
2. Stability Check
3. One Way Shear & Punching Shear Check
4. Design of Reinforcement

RC Structure Design:
Analysis & Design of Superstructure mainly Concrete Column & Beams is performed for the various
loads and combinations as per Section 7 in Staad pro V8i software applying appropriate design
parameters mentioned in section 4.
Steel Structure Design:

Analysis & Design of Structural Steel Roof is performed for the various loads and combinations as per
Section 7 in Staad pro V8i software applying appropriate design parameters mentioned in section 4.
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7.0 LOAD CASES & LOAD COMBINATIONS

7.1. Dead Load (DL)

A Dead loads are defined as the self-weight of all structural members forming part of the building or
structure. Dead Load (DL) of members (in Model) taken by STAAD PRO V8i based on member size and unit
weight of 78.5 kN/m3 for steel 24 kN/m3 for Concrete , with command SELFWEIGHT.

Weight of RC Floor slab is defined in STAAD PRO V8i with Floor load command. Simillarly Weight of wall,
Parapet, Roof sheet and side sheeting is defined as member load in STAAD PRO V8i. For Detailed description
of Dead Load, Refer Staad Input file in Appendix-B.

7.2. Live Load (LL)

NA sure? why? (load on paving...)

7.3. Roof Live Load (LR)

A Non- Accessible Roof Live load of Magnitude 1.0 kN/m2 is defined on roof beams in STAAD PRO V8i. For
Detailed description of Roof Live Load, Refer Staad Input file in Appendix-B.

7.4. Wind Load (WL)

Wind loads shall be separately computed in accordance to ASCE 07-10.

Wind on Columns and Beams:

Total wind force on Enclosed and Partially Enclosed Rigid Building p = q G Cp - qi (GCpi) (N/m2)

(As per eqn 27.3-1 of ASCE 7-10)

q- qz for windward wall at height z above ground

qi - qh for windward, leeward, sideward and roof of enclosed building

G- Gust effect factor from Section 26.9

Cp - External pressure coefficient from Figure 27.4-1

(GCpi)- Internal pressure coefficient from Figure 26.11-1

Where, qz = 0.613 x Kz x Kzt x Kd x Ke x V2 in (N/m2) (As per eqn 27.3-1 of ASCE 7-10)

where:

Kz - velocity pressure exposure coefficient from Table 27.3-1

Kzt - topographic factor from Section 26.8-1

Kd - wind directionality factor from Table 26.6-1

Basic Wind Speed (3 second gust speed) : 60.28 m/s , Exposure - C

V-
(As per design basis SOK7300452)

G Gust effect factor = 0.85 (As per clause 6.5.8 of ASCE 7-02)
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For Detailed calculation of Wind Load, Refer Appendix-B.

7.5. Seismic Load (SL)

Earthquake loads are calculated based on the provisions of UBC-1997 considering following parameters as
per Appendix 1 (seismic design criteria for structure design) of Design specification”.

Seismic Zone = I

Seismic Zone factor Z = 0.075

Soil Profile Type = Sd

Importance factor I = 1.25

Numerical Coefficient in X direction R = 3.0 (for Ordinary Moment frame) (ASCE 7-10 Table 15.4-1)

Numerical Coefficient in Z direction R = 3.0 (for Ordinary Moment frame) (ASCE 7-10 Table 15.4-1)

For Detailed calculation of Seismic Load, Refer Appendix-B.

Following Primary load cases are used for Design of Building foundation as per Basis of design.

BASIC LOAD SYMBOL Description Reference /

Remarks
Seismic load SL X Seismic Load In X Direction
Seismic load SL Z Seismic Load In Z Direction
Seismic load SL -X Seismic Load In -X Direction
Seismic load SL -Z Seismic Load In -Z Direction
Dead load (Self Weight) DL Dead Loads
Live load LL Live Load On Floor
Roof Live Load LR Roof Live Load (Reducible)
Wind load WP X Wind Load In X Direction (Pressure)
Wind load WP Z Wind Load In Z Direction (Pressure)
Wind load WP -X Wind Load In -X Direction (Pressure)
Wind load WP -Z Wind Load In -Z Direction (Pressure)
Wind load WS X Wind Load In X Direction (Suction)
Wind load WS Z Wind Load In Z Direction (Suction)
Wind load WS -X Wind Load In -X Direction (Suction)
Wind load WS -Z Wind Load In -Z Direction (Suction)

For loads combinations refer appendix A

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8.0 DESIGN RESULT

8.1. Foundation Design

For Detailed stability analysis and Strength design of foundation, Refer Appendix-C.

8.2. Foundation Summary

The Critical valuses of gross Bearing pressure, Sliding and Overturning ratios for foundation, under
permanent & transient loading are tabulated below,

Foundation Nodes:
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Bearing
Overturing/Stability Ratio Sliding Ratio
Capacity Check
Fdn. mark In X Direction In Z Direction In X Direction In Z Direction
Allow
Actual Allow Allow Allowa Allowa
-able Actual Actual Actual Actual
able able ble ble

Fdn F1,
5169, 5070,
99.59 115 9.39 1.5 4.85 1.5 4.95 1.5 2.65 1.5
5171, 5173,
5174,

Fdn F2,
5167, 5168, 103.1 115 6.26 1.5 3.87 1.5 3.13 1.5 3.47 1.5
5172

Fdn F3,
93.43 115 6.03 1.5 3.7 1.5 4.15 1.5 3.3 1.5
5166
Bearing check performed
against gross soil
pressure only

Foundation reinforcement summary,

Area Required Area Provided

Reinforcement Details
(mm2 / m) (mm2 / m)
Foundation Base slab
Mark size Direction Direction Direction
X Z X Z X Z
Fdn F1,
- - 730 730 T-12 @ 150 (T) T-12 @ 150 (T)
5169, 5070, 2.25 x 2.25
5171, 5173, x 0.5
900 900 1300 1300 T-16 @ 150 (B) T-16 @ 150 (B)
5174,
Fdn F2, - 18 716 716 T-12 @ 150 (T) T-12 @ 150 (T)
2.25 x 2.25
5167, 5168,
x 0.5
5172 900 900 1273 1273 T-16 @ 150 (B) T-16 @ 150 (B)

- - 727 727 T-12 @ 150 (T) T-12 @ 150 (T)

Fdn F3, 2.25 x 2.25
5166 x 0.5
900 900 1300 1300 T-16 @ 150 (B) T-16 @ 150 (B)
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One Way Shear Two Way Shear

Foundation % of Reinf.
Dir.
Mark Provided Actual Capacity Actual Capacity
Result Result
(N/mm2) (N/mm) (kN) (N/mm2)

Fdn F1, X 0.42 0.172 0.6983 OK

5169, 5070,
0.474 1.35 OK
5171, 5173,
Z 0.42 0.182 0.6983 OK
5174,
Fdn F2, X 0.42 0.126 0.6983 OK
5167, 5168, 0.422 1.35 OK
5172 Z 0.42 0.165 0.6983 OK

X 0.42 0.10 0.6983 OK

Fdn F3,
0.294 1.35 OK
5166
Z 0.42 0.12 0.6983 OK

Shear Check for Foundation,

Slab
Thickness Rebar
Slab Mark Dir. Span

Top Bottom %

150 X 5.4 T10@175 T10@175 0.30

S1
Z 3.185 T10@175 T10@175 0.30

8.3. Floor Slab Design

For Detailed design of Slab, Refer Appendix-D
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8.4. RC Beam, Column Geometry & Design

Plinth Beam:
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Floor Beam:

Column Sizes:
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For Detailed design of Beam & Column, Refer Appendix-E

8.5. List of Attachments

APPENDIX A : LOAD COMBINATIONS
APPENDIX B : STAAD PRO V8I (INPUT)
APPENDIX C : DETAIL DESIGN OF FOUNDATIONS (MAT 3D OUTPUT)
APPENDIX D : DETAIL DESIGN OF SLAB
APPENDIX E : DETAIL DESIGN OF BEAM & COLUMN (STAAD OUTPUT)