PT.

INDOSEIKI METAL UTAMA

PARTNER IN FORGING & FASTENERS
TIM
DEPARTMENT ENGINEERING
NAMA PRODUK WAKTU STUDY
UKURAN LOKASI

No PUKUL WAKTU Kegiatan Jumlah Produks

1 08:00-08:10 10 MENIT SETTING 4
2 08:10-09:10 60 MENIT PROSES 123
3 09:10-09:50 40 MENIT PROSES 76
4 09:50-10:48 58 MENIT PROSES PUNCH GANTI DIES -
5 10:48-11:00 12 MENIT SETTING PUNCH 7
6 11:00-12:40 100 MENIT ISTIRAHAT
7 12:40-12:50 10 MENIT SETTING PUNCH
8 12:50-13:08 18 MENIT REPAIR SELANG AIR PENDINGIN DIES
9 13:08-13:30 22 MENIT GANTI PIN DIES
10 13:30-14:00 30 MENIT SETTING
11 14:00-14:46 46 MENIT PROSES 84
12 14:46-15:00 14 MENIT PROSES 31
13 15:00-15:50 50 MENIT PROSES 95
14 15:50-16:00 10 MENIT 5R

EFISIENSI
(AVAIBILITY)
55%
CYCLE TIME 27.86 DETIK
RATA-RATA
ADA PERBEDAAN ANTARA CYCLE
RATA-RATA DENGAN CYCLE TIME
CYCLE TIME 30 DETIK
PERFORMANCE DIKARENAKAN
PERFORMANCE
ADANYA CYCLE SAAT PROSES
HEATING DARI 3 KEPALA KUNCI
RODA DAN JIKA TERJADI
ABNORMAL MAKA CYCLE
TERSEBUT TIDAK BERATURAN
 TIME STUDY
RING
U STUDY Jumat, 20 Agustus 2021
GEDUNG 1
CT PERF.
Jumlah Produksi 60 Keterangan
4
123 29.268292683 NG: 2
76 31.578947368 NG: 3
- -
7 NG: 1

84 32.857142857 NG : 8
31 27.096774194 NG: 2
95 31.578947368 NG : 3
60
40

210

46
14
50
 PT. INDOSEIKI METAL UTAMA
PARTNER IN FORGING & FASTENERS
TIME STUDY
ENGINEERING DEPARTMENT
NAMA PRODUK KUNCI RODA 2HEX 21 WAKTU STUDY JUMAT, 20 AGUSTUS 2021
UKURAN HEX 21 Ø13 X 255 LOKASI GEDUNG 1

CYCLE TIME
WAKTU 09.00 10.00 11.00 13.00 14.00 15.00
NO MESIN PROSES
DESC. CT1 CT2 CT3 CT1 CT2 CT3 CT1 CT2 CT3 CT1 CT2 CT3 CT1 CT2 CT3 CT1 CT2 CT3
Loading 2.0 1.8 1.6 2.9 1.9 2.1 2.5 1.7 4.3 2.5 3.4
Processing 77.0 77.4 78.2 79.2 78.0 79.0 80.0 80.8 72.0 77.0 75.9
DA JIE Unloading 3.0 2.3 1.8 2.5 2.0 1.4 3.0 3.7 5.8 1.7 3.0
HEATING HEATING
UPSETTER Iddle 2.0 3.0 3.0 0.0 0.0
OVERALL 28.0 28.2 28.2 28.2 27.3 27.5 28.5 28.7 27.4 27.1 27.4
RATA-RATA 27.86 DETIK STANDARD CYCLE TIME (BOM) 30.6 DETIK

OUTPUT
WAKTU 08.00 - 09.00 09.01 - 10.00 10.01 - 11.30 12.30 - 14.00 14.01 - 15.00 15.01 - 16.00
NO MESIN PROSES
DESC. OK NG NC OK NG NC OK NG NC OK NG NC OK NG NC OK NG NC
QUALITY 125 2 - 73 3 6 1 - - 106 9 - 91 4 -
DA JIE
1 HEATING HEATING JUMLAH 127 76 7 115 95
UPSETTER
TOTAL OK 401 NG 19 PRODUKSI 420 PCS TARGET 700 PCS/SHIFT
4.6%

TROUBLE
NO MESIN PROSES WAKTU MATERIAL SETTING WAITING MESIN

PADA PROSES PUNCH

9.50-10.48 MELAKUKAN PERGANTIAN
DIES

12.50-13.05 PERBAIKAN SELANG AIR

PENDINGIN DIES

13.05-13.30 PIN PATAH PADA PROSES

PUNCH
DA JIE
1 HEATING HEATING
UPSETTER
 PT. INDOSEIKI METAL UTAMA
PARTNER IN FORGING & FASTENERS
TIME
DEPARTMENT ENGINEERING
NAMA PRODUK KUNCI RODA 2HEX 21 WAKTU STUDY
UKURAN HEX 21 Ø13 X 255 LOKASI

No Waktu Proses Kegiatan

08.00-08.12 12 MENIT PERSIAPAN DAN 5R
08.12-08.16 4 MENIT SETTING
08.16-09.00 44 MENIT PROSES
09.00-09.13 13 MENIT PROSES
09.13-09.16 3 MENIT MENGUKUR HASIL PUNCH
09.16-09.19 3 MENIT SETTING ULANG PANJANG KUNCI
09.19-09.25 6 MENIT PROSES (GANTI LPP)
09.25-09.37 12 MENIT CEK VISUAL PRODUK
09.37-10.00 23 MENIT PROSES
10.00-11.00 60 MENIT PROSES
11.00-11.19 19 MENIT PROSES
11.19-11.20 1 MENIT 5R
11.20-12.30 70 MENIT ISTIRAHAT
12.30-13.40 70 MENIT PROSES
13.40-14.00 20 MENIT PROSES
14.00-14.05 5 MENIT BREAK
14.05-14.30 25 MENIT SETTING ULANG DIES
14.30-14.35 5 MENIT KE KAMAR MANDI
14.35-14.39 4 MENIT BREAK
14.39-14.44 5 MENIT SETTING PIN PUNCH
14.44-15.00 16 MENIT PROSES
15.00-15.38 38 MENIT PROSES
15.38-16.00 22 MENIT 5R

EFISIENSI
(AVAIBILITY)
73.57%
CYCLE TIME 22.09 DETIK
RATA-RATA
CYCLE TIME 25.7 DETIK
PERFORMANCE
 TIME STUDY
EERING
WAKTU STUDY SENIN, 23 AGUSTUS 2021
LOKASI GEDUNG 1
CT PERF.
Jumlah Produksi 60 Keterangan

3
109 24.22 NG: 4 PCS HEATING

43 26.51

53 26.04 NG: 2 PCS HEATING

156 23.08 NG: 2 PCS HEATING
47 24.26 NG: 1 PCS HEATING

152 27.63
54 22.22 NG: 1 PCS HEATING

40 24 NG: 5 PCS HEATING

64 35.63 NG: 3 PCS HEATING
48
 PT. INDOSEIKI METAL UTAMA
PARTNER IN FORGING & FASTENERS
TIME STUDY
ENGINEERING DEPARTMENT
NAMA PRODUK KUNCI RODA 2HEX 21 WAKTU STUDY SENIN, 23 AGUSTUS 2021
UKURAN HEX 21 Ø13 X 255 LOKASI GEDUNG 1

CYCLE TIME
WAKTU 09.00 10.00 11.00 13.00 14.00 15.00
NO MESIN PROSES
DESC. CT1 CT2 CT3 CT1 CT2 CT3 CT1 CT2 CT3 CT1 CT2 CT3 CT1 CT2 CT3 CT1 CT2 CT3
Loading 2.3 2.4 2.7 3.0 2.1 2.1 1.7 2.0 1.8 1.3 2.0 2.0 1.9 3.8 3.0 3.0 2.2 2.2
Processing 61.0 60.0 59.8 63.0 58.2 59.7 61.0 59.3 57.8 62.0 57.0 58.7 61.4 56.0 65.0 61.8 59.0 60.0
DA JIE Unloading 2.0 1.4 1.8 1.4 1.2 1.4 1.0 2.7 2.3 2.0 2.4 2.5 2.0 2.0 5.5 5.0 2.6 3.2
HEATING HEATING
UPSETTER Iddle 1.5 0.0 0.0 0.0 0.0 6.4 0.0 0.0 0.0 2.0 2.8 3.9 0.0 4.2 0.0 0.0 3.4 4.0
OVERALL 22.3 21.3 21.4 22.5 20.5 23.2 21.2 21.3 20.6 22.4 21.4 22.4 21.8 22.0 24.5 23.3 22.4 23.1
RATA-RATA 22.09 DETIK STANDARD CYCLE TIME (BOM) 30.6 DETIK

OUTPUT
WAKTU 08.00 - 09.00 09.01 - 10.00 10.01 - 11.30 12.30 - 14.00 14.01 - 15.00 15.01 - 16.00
NO MESIN PROSES
DESC. OK NG NC OK NG NC OK NG NC OK NG NC OK NG NC OK NG NC
QUALITY 108 4 94 2 200 3 205 1 35 5 61 3
DA JIE
1 HEATING HEATING JUMLAH 112 96 203 206 40 64
UPSETTER
TOTAL OK 703 NG 18 PRODUKSI 721 PCS TARGET 700 PCS/SHIFT
2.5%

TROUBLE
NO MESIN PROSES WAKTU MATERIAL SETTING WAITING MESIN
 PT. INDOSEIKI METAL UTAMA
PARTNER IN FORGING & FASTENERS
TIME
DEPARTMENT ENGINEERING
NAMA PRODUK KUNCI RODA ESCUDO WAKTU STUDY
UKURAN HEX 21 Ø13 X 255 LOKASI

No PUKUL WAKTU Kegiatan Jumlah Produks

08.00-08.13 13 MENIT BRIEFING 0
08.13-08.35 22 MENIT 5R 0
08.35-09.08 33 MENIT SETTING DAN PROSES 64
09.08-09.33 25 MENIT PROSES 52
09.33-09.40 7 MENIT BREAK 0
09.40-10.00 20 MENIT PROSES 51
10.00-10.15 15 MENIT CEK VISUAL + SETTING DI MESIN PUNCH 0
10.15-11.00 45 MENIT PROSES 118
11.00-11.23 23 MENIT PROSES 56
11.23-11.30 67 MENIT ISTIRAHAT
12.30-13.00 30 MENIT PROSES 63
13.00-14.00 60 MENIT PROSES 161
14.00-14.40 40 MENIT PROSES 88
14.40-14.50 10 MENIT HANDLING 3 BOX KONTAINER
14.50-15.17 27 MENIT BREAK 0
15.17-15.42 25 MENIT PROSES 66
15.42-16.00 18 MENIT 5R
719

EFISIENSI
71.7%
(AVAIBILITY)
CYCLE TIME RATA-
21.9 DETIK
RATA
CYCLE TIME
25.1 DETIK
PERFORMANCE
 TIME STUDY
ING
U STUDY SELASA, 24 AGUSTUS 2021
GEDUNG 1
CT PERF.
Jumlah Produksi 60 Keterangan
0
0
64 30.9375
52 28.8461538
0
51 23.5294118 NG: 4
0
118 22.8813559
56 24.6428571 NG: 1

63 28.5714286 NG: 2
161 22.3602484 NG : 4
88 27.2727273

0
66 22.7272727 NG : 6

719
 PT. INDOSEIKI METAL UTAMA
PARTNER IN FORGING & FASTENERS
TIME STUDY
ENGINEERING DEPARTMENT
NAMA PRODUK KUNCI RODA ESCUDO WAKTU STUDY SELASA, 24 AGUSTUS 2021
UKURAN HEX 21 Ø13 X 255 LOKASI GEDUNG 1

CYCLE TIME
WAKTU 09.00 10.00 11.00 13.00 14.00 15.00
NO MESIN PROSES
DESC. CT1 CT2 CT3 CT1 CT2 CT3 CT1 CT2 CT3 CT1 CT2 CT3 CT1 CT2 CT3 CT1 CT2 CT3
Loading 2.7 2.6 2.0 2.8 2.0 3.2 1.5 1.8 2.0 2.6 2.8 2.3 3.0 1.7 2.5 1.4 2.0 1.7
Processing 62.0 60.0 58.0 65.0 59.4 64.0 63.5 61.3 63.0 62.0 53.4 56.2 58.0 54.2 60.0 61.1 56.0 60.1
DA JIE Unloading 1.6 3.4 1.3 4.0 2.0 2.0 1.7 4.5 2.2 5.9 1.9 1.8 1.9 3.2 3.8 3.7 3.0 2.0
HEATING HEATING
UPSETTER Iddle 0.0 1.7 0.0 1.8 0.0 0.0 0.0 4.3 0.0 2.0 0.0 0.0 0.0 2.2 3.5 0.0 4.0 0.0
OVERALL 22.1 22.0 20.4 24.5 21.1 23.1 22.2 24.0 22.4 24.2 19.4 20.1 21.0 20.4 23.3 22.1 21.7 21.3
RATA-RATA 21.95 DETIK STANDARD CYCLE TIME (BOM) 30.6 DETIK

OUTPUT
WAKTU 08.00 - 09.00 09.01 - 10.00 10.01 - 11.30 12.30 - 14.00 14.01 - 15.00 15.01 - 16.00
NO MESIN PROSES
DESC. OK NG NC OK NG NC OK NG NC OK NG NC OK NG NC OK NG NC
QUALITY 64 99 4 173 1 218 6 88 60 6
DA JIE
1 HEATING HEATING JUMLAH 64 103 174 224 88 66
UPSETTER
TOTAL OK 702 NG 17 PRODUKSI 719 PCS TARGET 700 PCS/SHIFT
2.4%

TROUBLE
NO MESIN PROSES WAKTU MATERIAL SETTING WAITING MESIN

08.00-08.13 BREIFING

08.13-08.35 5R
 PT. INDOSEIKI METAL UTAMA
PARTNER IN FORGING & FASTENERS
TIME STUDY
ENGINEERING DEPARTMENT
NAMA PRODUK KUNCI RODA 2HEX 21 WAKTU STUDY JUMAT, 20 AGUSTUS 2021
UKURAN HEX 21 Ø13 X 255 LOKASI GEDUNG 1

CYCLE TIME
WAKTU 09.00 10.00 11.00 13.00 14.00 15.00
NO MESIN PROSES
DESC. CT1 CT2 CT3 CT1 CT2 CT3 CT1 CT2 CT3 CT1 CT2 CT3 CT1 CT2 CT3 CT1 CT2 CT3
Loading 4.7 5.8 4.9 5.0 5.3 3.4 5.1 4.8 4.2 5.6 6.4 6.8 4.5 6.2 5.9 7.3 4.4 5.3
Processing 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44
OKUMA
MACHINING Unloading 3.5 3.7 4.0 4.8 3.4 4.5 3.8 4.8 4.9 4.6 5.8 5.3 4.8 5.4 4.2 4.7 5.2 4.8
1 SOARER L270
CNC Iddle - - - - - - - - - - - - - - - - - -
II
OVERALL 52.2 53.5 52.9 53.8 52.7 51.9 53.0 53.6 53.1 54.2 56.3 56.2 53.3 55.6 54.1 56.0 53.6 54.0
RATA-RATA 54 DETIK STANDARD CYCLE TIME (BOM) 64 DETIK

OUTPUT
WAKTU 08.00 - 09.00 09.01 - 10.00 10.01 - 11.30 12.30 - 14.00 14.01 - 15.00 15.01 - 16.00
NO MESIN PROSES
DESC. OK NG NC OK NG NC OK NG NC OK NG NC OK NG NC OK NG NC
QUALITY 51 - - 51 1 - 51 - - 55 - - 46 1 - 54 - -
OKUMA
MACHINING
1 SOARER L270 JUMLAH 51 52 51 55 47 54
CNC
II
TOTAL 310 PCS TARGET 450 PCS/SHIFT

TROUBLE
NO MESIN PROSES WAKTU MATERIAL SETTING WAITING MESIN

OKUMA 08.00 - 08.09 SETUP MESIN, PASANG

1 MACH. CNC
SOARER INSERT, PAKAI APD
9 MENIT

OKUMA 08.46 - 08.48 SORTIR, PERBAIKAN

2 MACH. CNC BATANG KUNCI RODA
SOARER
2 MENIT YANG BENGKOK

BUBUT 09.21 - 09.25 MENGGERINDA PAHAT

3 TURRET
CHAMFER BUBUT (TUMPUL)
4 MENIT

OKUMA 09.32 - 09.35

4 MACH. CNC PUTAR INSERT (TUMPUL)
SOARER
3 MENIT

OKUMA 10.17 - 10.19 MEMBERESKAN GERAM,

5 MACH. CNC
SOARER MEMADATKAN GERAM
2 MENIT

OKUMA 11.03 - 11.07 SORTIR MATERIAL

6 MACH. CNC LUBANG MIRING, SIRIP
SOARER
4 MENIT TEBAL

OKUMA 10.45 - 10.47

7 MACH. CNC PUTAR INSERT (TUMPUL)
SOARER
2 MENIT

OKUMA 12.40 - 12.45

8 MACH. CNC SETUP MESIN, PAKAI APD
SOARER
5 MENIT

OKUMA 12.51 - 12.53 MEMBERESKAN GERAM,

9 MACH. CNC
SOARER MEMADATKAN GERAM
2 MENIT

OKUMA 12.55 - 12.58

10 MACH. CNC TAMBAH OFFSET, CEK HASIL
SOARER
3 MENIT
13.34 - 13.42 TAMBAH OFFSET 6x UNTUK
OKUMA
11 MACH. CNC REPAIR BAGIAN YANG TIDAK
SOARER
8 MENIT TERMAKAN, CEK HASIL

OKUMA 13.51 - 13.54 SORTIR MATERIAL

12 MACH. CNC LUBANG MIRING, SIRIP
SOARER
3 MENIT TEBAL

OKUMA 14.06 - 14.14 MENGGERINDA SIRIP

13 MACH. CNC PADA KEPALA KUNCI
SOARER
8 MENIT RODA

OKUMA 14.39 - 14.45 MENGGERINDA SIRIP

14 MACH. CNC PADA KEPALA KUNCI
SOARER
6 MENIT RODA
 PT. INDOSEIKI METAL UTAMA
PARTNER IN FORGING & FASTENERS
TIME STUDY
ENGINEERING DEPARTMENT
NAMA PRODUK KUNCI RODA HPM WAKTU STUDY JUMAT,20 Agustus 2021
UKURAN LOKASI GEDUNG 1

CYCLE TIME
WAKTU 08.00 - 09.00 09.01 - 10.00 10.01 - 11.30 12.30 - 14.00 14.01 - 15.00 15.01 - 16.00
NO MESIN PROSES
DESC. CT1 CT2 CT3 CT1 CT2 CT3 CT1 CT2 CT3 CT1 CT2 CT3 CT1 CT2 CT3 CT1 CT2 CT3
Loading
Processing
PUNCH HOT Unloading
1 MACHINE FORGING Iddle
OVERALL 28.3 28.5 28.2 28.3 28.4 28.0 28.8 28.3 28.5 28.5 28.3 28.4
RATA-RATA 28.38 DETIK STANDARD CYCLE TIME (BOM) 30.6 DETIK

OUTPUT
WAKTU 08.00 - 09.00 09.01 - 10.00 10.01 - 11.25 12.30 - 14.00 14.01 - 15.00 15.01 - 16.00
NO MESIN PROSES
DESC. OK NG NC OK NG NC OK NG NC OK NG NC OK NG NC OK NG NC
QUALITY 124 1 72 1 3 3 104 2 91
1 JUMLAH 125 73 6 106 91
TOTAL 401 PCS TARGET

HAMBATAN
NO MESIN PROSES WAKTU MATERIAL SETTING WAITING MESIN

08.00-08.15
1 PERSIAPAN PRODUKSI
15 MENIT
08.00-08.12 CEK DAN UKURAN DIMENSI
2 PRODUK
12 MENIT
09.50-12.40
3 DIES AUS (GANTI DIES)
170 MENIT
12.40-13.00 PERBAIKAN SELANG AIR
4 PENDINGIN DIES
20 MENIT
13.10-13.45
5 PEN PATAH
35 MENIT
13.45-14.10
6 SETTING PRODUK
25 MENIT
15.50-16.00
7 5R
10 MENIT

10
 PT. INDOSEIKI METAL UTAMA
PARTNER IN FORGING & FASTENERS
TIME STUDY
ENGINEERING DEPARTMENT
NAMA PRODUK KUNCI RODA HPM WAKTU STUDY SENIN, 23 AGUSTUS 2021
UKURAN LOKASI GEDUNG 1

CYCLE TIME
WAKTU 08.00 - 09.00 09.01 - 10.00 10.01 - 11.30 12.30 - 14.00 14.01 - 15.00 15.01 - 16.00
NO MESIN PROSES
DESC. CT1 CT2 CT3 CT1 CT2 CT3 CT1 CT2 CT3 CT1 CT2 CT3 CT1 CT2 CT3 CT1 CT2 CT3
Loading
Processing
PUNCH HOT Unloading
1 MACHINE FORGING Iddle
OVERALL 22.3 22.8 22.5 22.7 23.0 22.6 22.4 23.0 22.7 23.7 23.0 23.0 22.5 23.2 23.0 23.1 23.2 23.0
RATA-RATA 22.87 DETIK STANDARD CYCLE TIME (BOM) 30.6 DETIK

OUTPUT
WAKTU 08.00 - 09.00 09.01 - 10.00 10.01 - 11.25 12.30 - 14.00 14.01 - 15.00 15.01 - 16.00
NO MESIN PROSES
DESC. OK NG NC OK NG NC OK NG NC OK NG NC OK NG NC OK NG NC
QUALITY 108 93 1 200 204 1 34 1 61
PUNCH HOT
1 MACHINE FOEGING JUMLAH 108 94 200 205 35 61
TOTAL 703 PCS TARGET

HAMBATAN
NO MESIN PROSES WAKTU MATERIAL SETTING WAITING MESIN

PUNCH HOT 08.00-08.10

1 MACHINE FOEGING PERSAIAPAN PRODUKSI
10 MENIT

PUNCH HOT 14.10.14.30 HEX KURANG SENTER,

2 MACHINE FOEGING SETTING ULANG DIES
20 MENIT

PUNCH HOT 15.50-16.00

3 MACHINE FOEGING 5R
10 MENIT

10
 PT. INDOSEIKI METAL UTAMA
PARTNER IN FORGING & FASTENERS
TIME STUDY
ENGINEERING DEPARTMENT
NAMA PRODUK KUNCI RODA HPM WAKTU STUDY SELASA, 24 AGUSTUS 2021
UKURAN LOKASI GEDUNG 1

CYCLE TIME
WAKTU 08.00 - 09.00 09.01 - 10.00 10.01 - 11.30 12.30 - 14.00 14.01 - 15.00 15.01 - 16.00
NO MESIN PROSES
DESC. CT1 CT2 CT3 CT1 CT2 CT3 CT1 CT2 CT3 CT1 CT2 CT3 CT1 CT2 CT3 CT1 CT2 CT3
Loading
Processing
PUNCH HOT Unloading
1 MACHINE FORGING Iddle
OVERALL 22.6 23.0 22.5 24.0 23.5 22.8 22.8 23.0 22.9 22.7 22.2 22.1 22.4 23.0 22.5 22.9 22.5 22.7
RATA-RATA 22.78 DETIK STANDARD CYCLE TIME (BOM) 30.6 DETIK

OUTPUT
WAKTU 08.00 - 09.00 09.01 - 10.00 10.01 - 11.25 12.30 - 14.00 14.01 - 15.00 15.01 - 16.00
NO MESIN PROSES
DESC. OK NG NC OK NG NC OK NG NC OK NG NC OK NG NC OK NG NC
QUALITY 64 99 173 217 1 88 60
PUNCH HOT
1 MACHINE FOEGING JUMLAH 64 99 173 218 88 60
TOTAL 702 PCS TARGET

HAMBATAN
NO MESIN PROSES WAKTU MATERIAL SETTING WAITING MESIN

PUNCH HOT 08.00-08.10

1 MACHINE FOEGING PERSIAPAN PRODUKSI
10 MENIT

PUNCH HOT 14.10.14.30 HEX KURANG SENTER,

2 MACHINE FOEGING SETTING ULANG DIES
20 MENIT

PUNCH HOT 15.50-16.00

3 MACHINE FOEGING 5R
10 MENIT

10
 PT. INDOSEIKI METAL UTAMA
PARTNER IN FORGING & FASTENERS
TIME STUDY
ENGINEERING DEPARTMENT
NAMA PRODUK KUNCI RODA 2HEX 21 WAKTU STUDY JUMAT, 20 AGUSTUS 2021
UKURAN HEX 21 Ø13 X 255 LOKASI GEDUNG 1
0.8395

CYCLE TIME
WAKTU 08.00 - 09.00 09.01 - 10.00 10.01 - 11.30 12.30 - 14.00 14.01 - 15.00 15.01 - 16.00
NO MESIN PROSES
DESC. CT1 CT2 CT3 CT1 CT2 CT3 CT1 CT2 CT3 CT1 CT2 CT3 CT1 CT2 CT3 CT1 CT2 CT3
Loading 4.7 5.8 4.9 5.0 5.3 3.4 5.1 4.8 4.2 5.6 6.4 6.8 4.5 6.2 5.9 7.3 4.4 5.3
Processing 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44
OKUMA Unloading 3.5 3.7 4.0 4.8 3.4 4.5 3.8 4.8 4.9 4.6 5.8 5.3 4.8 5.4 4.2 4.7 5.2 4.8
1 SOARER L270 MACHINING
II Iddle - - - - - - - - - - - - - - - - - -
OVERALL 52.2 53.5 52.9 53.8 52.7 51.9 53.0 53.6 53.1 54.2 56.3 56.2 53.3 55.6 54.1 56.0 53.6 54.0
RATA-RATA 53.89 DETIK STANDARD CYCLE TIME (BOM) 47.6 DETIK
83.9% 61.74

OUTPUT
WAKTU 08.00 - 09.00 09.01 - 10.00 10.01 - 11.30 12.30 - 14.00 14.01 - 15.00 15.01 - 16.00
NO MESIN PROSES
DESC. OK NG NC OK NG NC OK NG NC OK NG NC OK NG NC OK NG NC
QUALITY 51 - - 51 1 - 51 - - 55 - - 46 1 - 54 - -
OKUMA
MACHINING
1 SOARER L270 JUMLAH 51 52 51 55 47 54
CNC
II
TOTAL 310 PCS NG 2 PCS TARGET 450 PCS/SHIFT

HAMBATAN
NO MESIN PROSES WAKTU MATERIAL SETTING WAITING MESIN

OKUMA 08.00 - 08.09 SETUP MESIN, PASANG

1 MACH. CNC
SOARER INSERT, PAKAI APD
9 MENIT

OKUMA 08.46 - 08.48 SORTIR, PERBAIKAN

2 MACH. CNC BATANG KUNCI RODA
SOARER
2 MENIT YANG BENGKOK

OKUMA 09.32 - 09.35

3 MACH. CNC PUTAR INSERT (TUMPUL)
SOARER
3 MENIT

OKUMA 10.17 - 10.19 MEMBERESKAN GERAM,

4 MACH. CNC
SOARER MEMADATKAN GERAM
2 MENIT

OKUMA 11.03 - 11.07 SORTIR MATERIAL

5 MACH. CNC LUBANG MIRING, SIRIP
SOARER
4 MENIT TEBAL

OKUMA 10.45 - 10.47

6 MACH. CNC PUTAR INSERT (TUMPUL)
SOARER
2 MENIT

OKUMA 12.40 - 12.45

7 MACH. CNC SETUP MESIN, PAKAI APD
SOARER
5 MENIT

OKUMA 12.51 - 12.53 MEMBERESKAN GERAM,

8 MACH. CNC
SOARER MEMADATKAN GERAM
2 MENIT

OKUMA 12.55 - 12.58

9 MACH. CNC TAMBAH OFFSET, CEK HASIL
SOARER
3 MENIT
13.34 - 13.42 TAMBAH OFFSET 6x UNTUK
OKUMA
10 MACH. CNC REPAIR BAGIAN YANG TIDAK
SOARER
8 MENIT TERMAKAN, CEK HASIL

OKUMA 13.51 - 13.54 SORTIR MATERIAL

11 MACH. CNC LUBANG MIRING, SIRIP
SOARER
3 MENIT TEBAL

OKUMA 14.06 - 14.14 MENGGERINDA SIRIP

12 MACH. CNC PADA KEPALA KUNCI
SOARER
8 MENIT RODA, 41 PCS

OKUMA 14.39 - 14.45 MENGGERINDA SIRIP

13 MACH. CNC PADA KEPALA KUNCI
SOARER
6 MENIT RODA, 37 PCS
 PT. INDOSEIKI METAL UTAMA
PARTNER IN FORGING & FASTENERS
TIM
DEPARTMENT ENGINEERING
NAMA PRODUK KUNCI RODA 2HEX 21 WAKTU STUDY
UKURAN HEX 21 Ø13 x 255 LOKASI

NO WAKTU DURASI (MENIT) KEGIATAN

1 8:00 - 8:09 9 SETUP MESIN, PASANG INSERT, PAKAI APD
2 8:09 - 8:46 37 PROSES
SORTIR, PERBAIKAN BATANG K.R YANG
3 8:46 - 8:48 2
BENGKOK
4 8:48 - 9:00 12 PROSES
5 9:00 - 9:21 21 PROSES
6 9:21 - 9:25 4 ASAH PAHAT BUBUT, SETTING
7 9:25 - 9:32 7 PROSES
8 9:32 - 9:35 3 PUTAR INSERT
9 9:35 - 10:00 25 PROSES
10 10:00 - 10:17 17 PROSES
11 10:17 - 10:19 2 MEMBERESKAN GERAM, MEMADATKAN GERAM
12 10:19 - 10:45 26 PROSES
13 10:45 - 10:47 2 PUTAR INSERT
14 10:47 - 11:03 16 PROSES
15 11:03 - 11:07 4 SORTIR MATERIAL LUBANG MIRING, SIRIP TEBAL
16 11:07 - 12:40 93 ISTIRAHAT
17 12:40 - 12:45 5 PERSIAPAN, MENGENAKAN APD
18 12:45 - 12:51 6 PROSES
19 12:51 - 12:53 2 MEMADATKAN GERAM YANG MENUMPUK
20 12:53 - 12:55 2 PROSES
21 12:55 - 12:58 3 SETTING MESIN (TAMBAH OFFSET), CEK HASIL
22 12:58 - 13:34 36 PROSES
TAMBAH OFFSET 6x UNTUK REPAIR BAGIAN
23 13:34 - 13:42 8
YANG TIDAK TERMAKAN, CEK HASIL
24 13:42 - 13:51 9 PROSES
25 13:51 - 13:54 3 SORTIR MATERIAL LUBANG MIRING, SIRIP TEBAL
26 13:54 - 14:00 6 PROSES
27 14:00 - 14:06 6 PROSES
28 14:06 - 14:14 8 MENGGERINDA SIRIP KEPALA K.R, 41 PCS
29 14:14 - 14:39 25 PROSES
30 14:39 - 14:45 6 MENGGERINDA SIRIP KEPALA K.R, 37 PCS
31 14:45 - 15:00 15 PROSES
32 15:00 - 15:49 49 PROSES
33 15:49 - 16:00 11 KEGIATAN 5R

SUM WAKTU
315
PROSES
EFISIENSI 83%
(AVAIBILITY)
CYCLE TIME RATA- 53.89 DETIK
RATA
CYCLE TIME 60.97 DETIK
PERFORMANCE
 TIME STUDY
ENGINEERING
WAKTU STUDY JUMAT, 20 AGUSTUS 2021
LOKASI GEDUNG 1
60
CT per
JUMLAH PRODUKSI KETERANGAN
PERIODE

51 57.6 OK

52 61.2 NG = 1, KEROPOS

51 69.4 OK

55 64.4 OK

47 58.7 NG = 1, KEROPOS
54 54.4 OK
310 61.0
 PT. INDOSEIKI METAL UTAMA
PARTNER IN FORGING & FASTENERS
TIME STUDY
ENGINEERING DEPARTMENT
NAMA PRODUK KUNCI RODA 2HEX 21 WAKTU STUDY SENIN, 23 AGUSTUS 2021
UKURAN HEX 21 Ø13 X 255 LOKASI GEDUNG 1

CYCLE TIME
WAKTU 08.00 - 09.00 09.01 - 10.00 10.01 - 11.30 12.30 - 14.00 14.01 - 15.00 15.01 - 16.00
NO MESIN PROSES
DESC. CT1 CT2 CT3 CT1 CT2 CT3 CT1 CT2 CT3 CT1 CT2 CT3 CT1 CT2 CT3 CT1 CT2
Loading 6.5 4.3 6.8 5.7 7.2 4.0 6.2 5.9 5.3 4.3 4.8 5.7 5.5 4.2 4.4 3.7 5.3
Processing 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44
OKUMA Unloading 4.3 4.9 4.7 4.8 5.3 4.8 3.6 4.1 3.7 5.4 3.2 4.8 5.2 5.7 6.1 4.8 5.9
1 SOARER L270 MACHINING CNC
II Iddle - - - - - - - - - - - - - - - - -
OVERALL 54.8 53.2 55.6 54.6 56.5 52.8 53.8 54.0 53.1 53.7 52.0 54.5 54.7 53.9 54.5 52.6 55.2
RATA-RATA 54.09 DETIK STANDARD CYCLE TIME (BOM) 47.6 DETIK
63.53

OUTPUT
WAKTU 08.00 - 09.00 09.01 - 10.00 10.01 - 11.30 12.30 - 14.00 14.01 - 15.00 15.01 - 16.00
NO MESIN PROSES
DESC. OK NG NC OK NG NC OK NG NC OK NG NC OK NG NC OK NG
QUALITY 28 - - 51 - - 55 - - 80 - - 47 - - 44 -
OKUMA
1 SOARER L270 MACHINING CNC JUMLAH 28 51 55 80 47 44
II
TOTAL 305 PCS NG - TARGET 450 PCS/SHIFT
68.852 77.778

HAMBATAN
NO MESIN PROSES WAKTU MATERIAL SETTING WAITING MESIN

OKUMA 08.00 - 08.10

1 SOARER MACH. CNC KEGIATAN 5R
10 MENIT

OKUMA 08.10 - 08.20 SETUP MESIN, PASANG

2 SOARER MACH. CNC INSERT, PAKAI APD
10 MENIT
MEMINDAHKAN
OKUMA 08.25 - 08.30 PRODUK KE HEATING
3 SOARER MACH. CNC UPSETTER UNTUK
5 MENIT PEMBENTUKAN KEPALA
KEDUA
OKUMA 09.25 - 09.27
4 SOARER MACH. CNC PUTAR INSERT (TUMPUL)
2 MENIT

OKUMA 10.10 - 10.12

5 SOARER MACH. CNC PUTAR INSERT (TUMPUL)
2 MENIT
10.47 - 10.49 CARI BOX KOSONG
OKUMA
6 MACH. CNC UNTUK SORTIR
SOARER
2 MENIT MATERIAL

11.03 - 11.06 SORTIR MATERIAL

OKUMA
7 SOARER MACH. CNC LUBANG MIRING, SIRIP MINUM
3 MENIT TEBAL

11.15 - 11.19 MENGGERINDA SIRIP

OKUMA
8 MACH. CNC PADA KEPALA KUNCI
SOARER
4 MENIT RODA, 21 PCS

OKUMA 12.20 - 12.34

9 SOARER MACH. CNC PERSIAPAN, PAKAI APD
14 MENIT

OKUMA 13.37 -13.39

10 SOARER MACH. CNC CEK INSERT
2 MENIT

OKUMA 14.00 - 14.03

11 SOARER MACH. CNC GANTI INSERT
3 MENIT
14.07 - 14.15 MENGGERINDA SIRIP
OKUMA
12 MACH. CNC PADA KEPALA KUNCI
SOARER RODA, 38 PCS
8 MENIT

OKUMA 14.40 - 14.42

13 SOARER MACH. CNC PUTAR INSERT (TUMPUL)
2 MENIT
 TIME STUDY
RING DEPARTMENT
SENIN, 23 AGUSTUS 2021
GEDUNG 1

CLE TIME
15.01 - 16.00
CT3
4.7
44
5.6
-
54.3
47.6 DETIK

OUTPUT
15.01 - 16.00
NC
-
44
450 PCS/SHIFT

AMBATAN
MESIN
 PT. INDOSEIKI METAL UTAMA
PARTNER IN FORGING & FASTENERS
T
DEPARTMENT ENGINEERING
NAMA PRODUK KUNCI RODA 2HEX 21 WAKTU STUDY
UKURAN HEX 21 Ø13 x 255 LOKASI

NO WAKTU DURASI (MENIT) KEGIATAN

8:00 - 8:10 10 KEGIATAN 5R
8:10 - 8:20 10 SETUP MESIN, PASANG INSERT, PAKAI APD
8:20 - 8:25 5 PROSES

MEMINDAHKAN PRODUK KE HEATING UPSETTER

8:25 - 8:30 5
UNTUK PEMBENTUKAN KEPALA KEDUA

MEMINDAHKAN BOX GERAM YANG SUDAH

8:30 - 8:36 6
PENUH, 5R
8:36 - 9:00 24 PROSES
9:00 - 9:25 25 PROSES
9:25 - 9:27 2 PUTAR INSERT
9:27 - 9:37 10 PROSES
9:37 - 9:41 4 ASAH PAHAT BUBUT, SETTING
9:41 - 10:00 19 PROSES
10:00 - 10:10 10 PROSES
10:10 - 10:12 2 PUTAR INSERT
10:12 - 10:47 35 PROSES
10:47 - 10:49 2 CARI BOX KOSONG U/ SORTIR MATERIAL
10:49 - 11:03 14 PROSES
SORTIR MATERIAL LUBANG MIRING, SIRIP TEBAL
11:03 - 11:06 3
& MINUM
11:06 - 11:15 9 PROSES
MENGGERINDA SIRIP PADA KEPALA KUNCI
11:15 - 11:19 4
RODA, 21 PCS
11:19 - 12:20 61 ISTIRAHAT
12:20 - 12:34 14 PERSIAPAN, PAKAI APD
12:34 - 12:37 3 PROSES
12:37 - 12:39 2 CEK INSERT
12:39 - 14:00 81 PROSES
14:00 - 14:03 3 GANTI INSERT
14:03 - 14:07 4 ASAH PAHAT BUBUT, SETTING
MENGGERINDA SIRIP PADA KEPALA KUNCI
14:07 - 14:15 8
RODA, 38 PCS
14:15 - 14:40 25 PROSES
14:40 - 14:42 2 PUTAR INSERT
14:42 - 15:00 18 PROSES
 15:00 - 15:43 43 PROSES
15:43 - 16:00 17 KEGIATAN 5R

SUM WAKTU PROSES 321

EFISIENSI
(AVAILABILITY) 76%

CYCLE TIME RATA-RATA 54.09 DETIK

CYCLE TIME
PERFORMANCE 63.15 DETIK
 TIME STUDY
ENGINEERING
WAKTU STUDY SENIN, 23 AGUSTUS 2021
LOKASI GEDUNG 1
60
CT per
JUMLAH PRODUKSI KETERANGAN
PERIODE

AKAI APD

TING UPSETTER
EDUA

NG SUDAH

28 62.14 OK

51 63.53 OK

TERIAL

G, SIRIP TEBAL

55 74.18 OK
LA KUNCI

80 63.00

LA KUNCI

47 54.89 OK
44 58.64 OK

305 63.15
 PT. INDOSEIKI METAL UTAMA
PARTNER IN FORGING & FASTENERS
TIME STUDY
ENGINEERING DEPARTMENT
NAMA PRODUK KUNCI RODA HPM WAKTU STUDY SELASA, 24 AGUSTUS 2021
UKURAN LOKASI GEDUNG 1

CYCLE TIME
WAKTU 08.00 - 09.00 09.01 - 10.00 10.01 - 11.30 12.30 - 14.00 14.01 - 15.00 15.01 - 16.00
NO MESIN PROSES
DESC. CT1 CT2 CT3 CT1 CT2 CT3 CT1 CT2 CT3 CT1 CT2 CT3 CT1 CT2 CT3 CT1 CT2 CT3
Loading 6.8 4.3 6.5 5.9 5.0 3.7 4.9 3.6 4.7 6.6 3.3 4.7 6.2 7.4 5.8
Processing 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32
OKUMA
MACHINING Unloading 4.2 7.4 4.2 5.4 4.3 3.3 5.1 4.2 4.6 4.3 3.8 5.8 4.1 5.2 3.2
1 SOARER L270 CNC
II Iddle - - - - - - - - - - - - - - -
OVERALL 43.0 43.7 42.7 43.2 41.2 39.0 42.0 39.8 41.3 43.0 39.0 42.5 42.4 44.6 41.0
RATA-RATA 41.89 DETIK STANDARD CYCLE TIME (BOM) 47.6 DETIK

OUTPUT
WAKTU 08.00 - 09.00 09.01 - 10.00 10.01 - 11.25 12.30 - 14.00 14.01 - 15.00 15.01 - 16.00
NO MESIN PROSES
DESC. OK NG NC OK NG NC OK NG NC OK NG NC OK NG NC OK NG NC
QUALITY - - - 60 - - 76 2 - 82 - - 68 - - 47 - -
OKUMA MACHINING
1 SOARER L270 CNC JUMLAH 0 60 78 82 68 47
II
TOTAL 335 PCS NG 2 PCS TARGET 450 PCS/SHIFT
59.104 0.214 0.786

HAMBATAN
NO MESIN PROSES WAKTU MATERIAL SETTING WAITING MESIN
90
OKUMA 08.00 - 08.14
1 SOARER MACH. CNC BRIEFING
13 MENIT

OKUMA 08.14 - 09.09 SETUP MESIN, PASANG

2 SOARER MACH. CNC INSERT, PAKAI APD KEGIATAN 5R
55 MENIT

OKUMA 11.18 - 11.20

3 SOARER MACH. CNC PUTAR INSERT (TUMPUL)
2 MENIT

OKUMA 12.20 - 12.35

4 SOARER MACH. CNC SETUP MESIN, PAKAI APD
15 MENIT

FACING + 13.27 - 13.31

5 TURRET CHAMPER ID SETTING PAHAT BUBUT
4 MENIT

OKUMA 14.18 - 14.20

6 SOARER MACH. CNC PUTAR INSERT (TUMPUL)
2 MENIT

OKUMA 15.34 - 15.36

7 SOARER MACH. CNC CEK INSERT
2 MENIT
 PT. INDOSEIKI METAL UTAMA
PARTNER IN FORGING & FASTENERS
TIM
DEPARTMENT ENGINEERING
NAMA PRODUK KUNCI RODA 2HEX 21 WAKTU STUDY
UKURAN LOKASI

NO WAKTU DURASI (MENIT) KEGIATAN

1 8:00 - 8:14 14 BRIEFING
SETUP MESIN, PASANG INSERT, PAKAI APD,
2 8:14 - 9:09 55
KEGIATAN 5R
3 9:09 - 10:00 51 PROSES
4 10:00 - 11:03 63 PROSES
5 11:03 - 11:13 10 ASAH PAHAT BUBUT, SETTING
6 11:13 - 11:18 5 PROSES
7 11:18 - 11:20 2 PUTAR INSERT
8 11:20 - 12:20 60 ISTIRAHAT
9 12:20 - 12:35 15 SETUP MESIN, PAKAI APD
10 12:35 - 13:01 26 PROSES
11 13:01 - 13:06 5 ASAH PAHAT BUBUT, SETTING
12 13:06 - 13:27 21 PROSES
13 13:27 - 13:31 4 SETTING PAHAT BUBUT
14 13:31 - 14:00 29 PROSES
15 14:00 - 14:18 18 PROSES
16 14:18 - 14:20 2 PUTAR INSERT
17 14:20 - 14:54 34 PROSES
18 14:54 - 15:03 9 ASAH PAHAT BUBUT 2 PCS, SETTING
19 15:03 - 15:34 31 PROSES
20 15:34 - 15:36 2 CEK INSERT
21 15:36 - 15:51 15 PROSES
22 15:51 - 16:00 9 KEGIATAN 5R

SUM WAKTU
PROSES 293
EFISIENSI
(AVAILABILITY) 70%
CYCLE TIME RATA- 41.89 DETIK
RATA
CYCLE TIME
PERFORMANCE 52.48 DETIK
 TIME STUDY
GINEERING
WAKTU STUDY SENIN, 23 AGUSTUS 2021
LOKASI GEDUNG 1
60
CT per
JUMLAH PRODUKSI KETERANGAN
PERIODE

60 51.00 OK

72 56.67 NG = 2, KEROPOS

88 51.82 OK

68 45.88 OK

47 58.72 OK

335 52.48
 Data
PROSES HARI JAM Sum of PRODUKSI OK
1. UPSETTER 1. JUMAT 09.00 125
10.00 73
11.30 6
14.00 76
15.00 30
16.00 91
2. SENIN 09.00 108
10.00 94
11.30 200
14.00 205
15.00 35
16.00 61
3. SELASA 09.00 64
10.00 99
11.30 173
14.00 218
15.00 88
16.00 60
2. PUNCH 1. JUMAT 09.00 124
10.00 72
11.30 3
14.00 74
15.00 30
16.00 91
2. SENIN 09.00 108
10.00 93
11.30 200
14.00 204
15.00 34
16.00 61
3. SELASA 09.00 64
10.00 99
11.30 173
14.00 217
15.00 88
16.00 60
3. CNC 1. JUMAT 09.00 51
10.00 51
11.30 51
14.00 55
15.00 46
 16.00 54
2. SENIN 09.00 28
10.00 51
11.30 55
14.00 80
15.00 47
16.00 44
3. SELASA 09.00 0
10.00 60
11.30 72
14.00 88
15.00 68
16.00 47
4. TURRET 1. JUMAT 09.00 51
10.00 51
11.30 51
14.00 55
15.00 46
16.00 54
2. SENIN 09.00 28
10.00 51
11.30 55
14.00 80
15.00 47
16.00 44
3. SELASA 09.00 0
10.00 60
11.30 72
14.00 88
15.00 68
16.00 47
Total Result 5497
Sum of PRODUKSI NG Sum of TOTAL PRODUKSI 250

2 127
200
3 76
1 7
150
8 84
1 31 100
4 95
4 112 50
2 96
3 203 0

JAM
09.00
10.00
11.30
14.00
15.00
16.00
09.00
10.00
11.30
14.00
15.00
16.00
09.00
10.00
11.30
14.00
15.00
16.00
09.00
10.00
11.30
14.00
15.00
16.00
09.00
10.00
11.30
14.00
15.00
16.00
09.00
10.00
1 206
5 40 H 1. JUMAT 2. SENIN 3. SELASA 1. JUMAT 2. SENIN 3. S
A
3 64 R
0 64 I
P 1. UPSETTER 2. PUNCH
4 103 R
O
1 174 S
E
6 224 S
0 88
6 66
1 125
1 73
3 6
2 76
30
91
108
1 94
200
1 205
1 35
61
64
99
173
1 218
88
60
51
1 52
51
55
1 47
 54
28
51
55
80
47
44
0
60
72
88
68
47
51
51
51
55
46
54
28
51
55
80
47
44
0
60
72
88
68
47
67 5564
 14.00
15.00
16.00
09.00
10.00
11.30
14.00
15.00
16.00
09.00
10.00
11.30
14.00
15.00

2. PUNCH
16.00
09.00
10.00
11.30
14.00
15.00
16.00
09.00
10.00
11.30
14.00
15.00
16.00
09.00
10.00
11.30
14.00

3. CNC
15.00
16.00
09.00
10.00
11.30
14.00
15.00
16.00
09.00
10.00
11.30
14.00
15.00
16.00
09.00
10.00
11.30
14.00
15.00
4. TURRET

16.00
09.00
10.00
11.30
14.00
15.00
ELASA 1. JUMAT 2. SENIN 3. SELASA 1. JUMAT 2. SENIN 3. SELASA 1. JUMAT 2. SENIN 3. SELASA

16.00
Data

Column F
Column E
 PRODUKSI PRODUKSI TOTAL
NO PROSES HARI JAM
OK NG PRODUKSI
1 1. UPSETTER 1. JUMAT 09.00 125 2 127
1. UPSETTER 1. JUMAT 10.00 73 3 76
1. UPSETTER 1. JUMAT 11.30 6 1 7
1. UPSETTER 1. JUMAT 14.00 76 8 84
1. UPSETTER 1. JUMAT 15.00 30 1 31
1. UPSETTER 1. JUMAT 16.00 91 4 95
2 1. UPSETTER 2. SENIN 09.00 108 4 112
1. UPSETTER 2. SENIN 10.00 94 2 96
1. UPSETTER 2. SENIN 11.30 200 3 203
1. UPSETTER 2. SENIN 14.00 205 1 206
1. UPSETTER 2. SENIN 15.00 35 5 40
1. UPSETTER 2. SENIN 16.00 61 3 64
3 1. UPSETTER 3. SELASA 09.00 64 0 64
1. UPSETTER 3. SELASA 10.00 99 4 103
1. UPSETTER 3. SELASA 11.30 173 1 174
1. UPSETTER 3. SELASA 14.00 218 6 224
1. UPSETTER 3. SELASA 15.00 88 0 88
1. UPSETTER 3. SELASA 16.00 60 6 66
4 2. PUNCH 1. JUMAT 09.00 124 1 125
2. PUNCH 1. JUMAT 10.00 72 1 73
2. PUNCH 1. JUMAT 11.30 3 3 6
2. PUNCH 1. JUMAT 14.00 74 2 76
2. PUNCH 1. JUMAT 15.00 30 30
2. PUNCH 1. JUMAT 16.00 91 91
5 2. PUNCH 2. SENIN 09.00 108 108
2. PUNCH 2. SENIN 10.00 93 1 94
2. PUNCH 2. SENIN 11.30 200 200
2. PUNCH 2. SENIN 14.00 204 1 205
2. PUNCH 2. SENIN 15.00 34 1 35
2. PUNCH 2. SENIN 16.00 61 61
6 2. PUNCH 3. SELASA 09.00 64 64
2. PUNCH 3. SELASA 10.00 99 99
2. PUNCH 3. SELASA 11.30 173 173
2. PUNCH 3. SELASA 14.00 217 1 218
2. PUNCH 3. SELASA 15.00 88 88
2. PUNCH 3. SELASA 16.00 60 60
7 3. CNC 1. JUMAT 09.00 51 51
3. CNC 1. JUMAT 10.00 51 1 52
3. CNC 1. JUMAT 11.30 51 51
3. CNC 1. JUMAT 14.00 55 55
 3. CNC 1. JUMAT 15.00 46 1 47
3. CNC 1. JUMAT 16.00 54 54
8 3. CNC 2. SENIN 09.00 28 28
3. CNC 2. SENIN 10.00 51 51
3. CNC 2. SENIN 11.30 55 55
3. CNC 2. SENIN 14.00 80 80
3. CNC 2. SENIN 15.00 47 47
3. CNC 2. SENIN 16.00 44 44
9 3. CNC 3. SELASA 09.00 0 0
3. CNC 3. SELASA 10.00 60 60
3. CNC 3. SELASA 11.30 72 72
3. CNC 3. SELASA 14.00 88 88
3. CNC 3. SELASA 15.00 68 68
3. CNC 3. SELASA 16.00 47 47
10 4. TURRET 1. JUMAT 09.00 51 51
4. TURRET 1. JUMAT 10.00 51 51
4. TURRET 1. JUMAT 11.30 51 51
4. TURRET 1. JUMAT 14.00 55 55
4. TURRET 1. JUMAT 15.00 46 46
4. TURRET 1. JUMAT 16.00 54 54
12 4. TURRET 2. SENIN 09.00 28 28
4. TURRET 2. SENIN 10.00 51 51
4. TURRET 2. SENIN 11.30 55 55
4. TURRET 2. SENIN 14.00 80 80
4. TURRET 2. SENIN 15.00 47 47
4. TURRET 2. SENIN 16.00 44 44
11 4. TURRET 3. SELASA 09.00 0 0
4. TURRET 3. SELASA 10.00 60 60
4. TURRET 3. SELASA 11.30 72 72
4. TURRET 3. SELASA 14.00 88 88
4. TURRET 3. SELASA 15.00 68 68
4. TURRET 3. SELASA 16.00 47 47
 WRENCH WHEEL 19
NO Process Machine Type Machine No.

1 Material HR BAR S45C Ø14 X 5800HD

2 Cutting Shearing Morita

3 Turret/Champer Turret Machine

4 Shotblasting SNB1000

5 Heating / Upsetter DA JIE Elect. Machine

6 HOT FORGING Punch Machine

7 Machining CNC Okuma L270

8 Turret/Potong HEX Turret Machine

9 SANDER

10 Bending Punch Machine

11 Press AIDA

Minchang
12 Press Hole
CS-55

13 Press Marking Punch Machine

13 Press Marking Punch Machine

14 Flateness Punch Machine

HEEL 19
VISUAL PRODUK MP

- 1

1
1

1
1

1
 UPSETTER PUNCH CNC TURRET AMPLAS
BOX
OK
PRESS BENDING
WIP
BOX
WIP NG WIP
BENDING

UPSETTER BOX AMPLAS

1 2 NG

CONTAINER WIP
3 4
OK
CNC WIP WIP WIP
TURRET PIERCHING MARKING FLATNESS

BOX

UPSETTER TURRET TURRET PIERCHING MARKING FLATNESS

OK

GERINDA RAK DIES CONTAINER

OK

TURRET SNB1000 DA JIE ELECTRICAL TURRET

NAMA MESIN SHEARING MORITA NAMA MESIN NAMA MESIN NAMA MESIN HEATING UPSETTEER NAMA MESIN PUNCH MACHINE NAMA MESIN OKUMA SOARER L270 II NAMA MESIN

CT STANDAR CT STANDAR CT STANDAR CT STANDAR 30.6 DETIK CT STANDAR 30.6 DETIK CT STANDAR 47.6 DETIK CT STANDAR 47.6 DETIK

CUTTING CHAMFER SHOTBLASTING UPSETTER PUNCH CNC MACHINE FACING & CHAMFER ID
CT AKTUAL CT AKTUAL CT AKTUAL CT AKTUAL 23.97 DETIK CT AKTUAL 17.6 DETIK CT AKTUAL 54 DETIK CT AKTUAL 21 DETIK

NAMA MESIN PUNCH MACHINE NAMA MESIN PUNCH MACHINE NAMA MESIN MINCHANG CS 55 NAMA MESIN AIDA NAMA MESIN PUNCH MACHINE NAMA MESIN

CT STANDAR 9.7 DETIK CT STANDAR 9.7 DETIK CT STANDAR 6.4 DETIK CT STANDAR 6.4 DETIK CT STANDAR 6.4 DETIK CT STANDAR 22.3 DETIK

FLATNESS PRESS MARKING PIERCHING PRESS BENDING AMPLAS BATANG

CT AKTUAL 5.2DETIK CT AKTUAL 2.5 DETIK CT AKTUAL 4.3 DETIK CT AKTUAL 2.7 DETIK CT AKTUAL 4.5 DETIK CT AKTUAL 12 DETIK
 UPSETTER PUNCH CNC TURRET AMPLAS
BOX
OK
PRESS BENDING
WIP
BOX
WIP NG WIP
BENDING
UPSETTER BOX AMPLAS
1 2 NG

CONTAINER WIP
3 4
OK CNC WIP WIP WIP
TURRET PIERCHING MARKING FLATNESS

BOX

UPSETTER TURRET TURRET PIERCHING MARKING FLATNESS

OK

GERINDA RAK DIES CONTAINER

OK

DA JIE ELECTRICAL
NAMA MESIN SHEARING MORITA NAMA MESIN TURRET NAMA MESIN SNB1000 NAMA MESIN HEATING UPSETTER NAMA MESIN PUNCH MACHINE
CT STANDAR CT STANDAR CT STANDAR CT STANDAR 30.6 DETIK CT STANDAR 30.6 DETIK

CUTTING CHAMFER SHOTBLASTING UPSETTER PUNCH

CT AKTUAL CT AKTUAL CT AKTUAL CT AKTUAL 23.97 DETIK CT AKTUAL 17.6 DETIK

OKUMA SOARER
NAMA MESIN AIDA NAMA MESIN PUNCH MACHINE NAMA MESIN NAMA MESIN TURRET NAMA MESIN L270 II
CT STANDAR 6.4 DETIK CT STANDAR 6.4 DETIK CT STANDAR 22.3 DETIK CT STANDAR 47.6 DETIK CT STANDAR 47.6 DETIK

FACING & CHAMFER

PRESS BENDING AMPLAS BATANG ID CNC MACHINE
CT AKTUAL 2.7 DETIK CT AKTUAL 4.5 DETIK CT AKTUAL 12 DETIK CT AKTUAL 21 DETIK CT AKTUAL 54 DETIK

NAMA MESIN MINCHANG CS 55 NAMA MESIN PUNCH MACHINE NAMA MESIN PUNCH MACHINE
CT STANDAR 6.4 DETIK CT STANDAR 9.7 DETIK CT STANDAR 9.7 DETIK

PIERCHING PRESS MARKING FLATNESS

CT AKTUAL 4.3 DETIK CT AKTUAL 2.5 DETIK CT AKTUAL 5.2 DETIK
 UPSETTER PUNCH CNC TURRET AMPLAS
BOX
OK
PRESS BENDING
WIP
BOX
WIP NG WIP
BENDING
UPSETTER BOX AMPLAS
1 2 NG

CONTAINER WIP
3 4
OK CNC WIP WIP WIP
TURRET PIERCHING MARKING FLATNESS

BOX

UPSETTER TURRET TURRET PIERCHING MARKING FLATNESS

OK

GERINDA RAK DIES CONTAINER

OK

DA JIE ELECTRICAL
NAMA MESIN SHEARING MORITA NAMA MESIN TURRET NAMA MESIN SNB1000 NAMA MESIN HEATING UPSETTER NAMA MESIN PUNCH MACHINE
CT STANDAR CT STANDAR CT STANDAR CT STANDAR 30.6 DETIK CT STANDAR 30.6 DETIK

CUTTING CHAMFER SHOTBLASTING UPSETTER PUNCH

CT AKTUAL CT AKTUAL CT AKTUAL CT AKTUAL 23.97 DETIK CT AKTUAL 17.6 DETIK

OKUMA SOARER
NAMA MESIN AIDA NAMA MESIN PUNCH MACHINE NAMA MESIN NAMA MESIN TURRET NAMA MESIN L270 II
CT STANDAR 6.4 DETIK CT STANDAR 6.4 DETIK CT STANDAR 22.3 DETIK CT STANDAR 47.6 DETIK CT STANDAR 47.6 DETIK

PRESS BENDING AMPLAS BATANG FACING & CHAMFER ID CNC MACHINE

CT AKTUAL 2.7 DETIK CT AKTUAL 4.5 DETIK CT AKTUAL 12 DETIK CT AKTUAL 21 DETIK CT AKTUAL 54 DETIK

NAMA MESIN MINCHANG CS 55 NAMA MESIN PUNCH MACHINE NAMA MESIN PUNCH MACHINE
CT STANDAR 6.4 DETIK CT STANDAR 9.7 DETIK CT STANDAR 9.7 DETIK

PIERCHING PRESS MARKING FLATNESS

CT AKTUAL 4.3 DETIK CT AKTUAL 2.5 DETIK CT AKTUAL 5.2 DETIK
 NAMA MESIN SHEARING MORITA NAMA MESIN TURRET NAMA MESIN SNB1000
CT STANDAR CT STANDAR CT STANDAR

CUTTING CHAMFER SHOTBLASTING

CT AKTUAL CT AKTUAL CT AKTUAL

DA JIE ELECTRICAL
NAMA MESIN
HEATING UPSETTER
NAMA MESIN PUNCH MACHINE NAMA MESIN OKUMA SOARER L170 II
CT STANDAR 30.60 DETIK CT STANDAR 30.60 DETIK CT STANDAR 47.60 DETIK

UPSETTER PUNCH CNC MACHINE

CT AKTUAL 23.97 DETIK CT AKTUAL 17.60 DETIK CT AKTUAL 54.00 DETIK

NAMA MESIN TURRET MACHINE NAMA MESIN NAMA MESIN PUNCH MACHINE
CT STANDAR 47.60 DETIK CT STANDAR 22.30 DETIK CT STANDAR 6.40 DETIK

FACING & CHAMFER ID AMPLAS BENDING

CT AKTUAL 21.00 DETIK CT AKTUAL 12.00 DETIK CT AKTUAL 4.50 DETIK

NAMA MESIN AIDA NAMA MESIN MINCHANG CS-55 NAMA MESIN PUNCH MACHINE
CT STANDAR 6.40 DETIK CT STANDAR 6.40 DETIK CT STANDAR 9.70 DETIK

PRESS PIERCHING (PRESS HOLE) PRESS MARKING

CT AKTUAL 2.70 DETIK CT AKTUAL 4.30 DETIK CT AKTUAL 2.50 DETIK
 PT. INDOSEIKI METAL UTAMA
PARTNER IN FORGING & FASTENERS
TIME
DEPARTMENT ENGINEERING
NAMA PRODUK WAKTU STUDY
UKURAN LOKASI

No Waktu Kegiatan Jumlah Produks

1 09:12-09:34 PROSES 80 PCS
2 09:34-09:37 HENDELING & SORTIR
3 09:37-10:07 PROSES 80 PCS
4 10:07-10:10 HENDELING & SORTIR
5 10:10-10:23 PROSES 80 PCS
6 10:23-10:27 5R + PUTAR AMPLAS
7 10:27-10:46 PROSES 74 PCS
8 10:46-10:55 CARI GERINDA ANGIN DAN MINUM
10 10:55-11:20 REPAIR HASIL HEATREATMENT
 TIME STUDY
G
U STUDY KAMIS, 25 AGUSTUS 2021
GEDUNG 1

Jumlah Produksi 60 Keterangan

80 PCS

80 PCS

80 PCS

74 PCS
 PT. INDOSEIKI METAL UTAMA
PARTNER IN FORGING & FASTENERS
TIME
DEPARTMENT ENGINEERING
NAMA PRODUK WAKTU STUDY
UKURAN LOKASI

No Waktu Kegiatan Jumlah Produks

1 09:19-09:20 HANDLING
2 09:20-09:29 PROSES BENDING 80 PCS
SETTING MESIN PIERCHING KE
09:29-10:15 WORKSHOP UNTUK BUBUT PIN YANG
3 GOMPAL
4 10:15-10:19 PROSES PIERCHING
5 10:19-10:21 SETTING
6 10:21-10:31 PROSES PIERCHING 131 PCS
7 10:31-10:35 CEK STOPER (LAPOR MAINTENANCE)
8 10:35-11:00 PROSES BENDING 317 PCS
9 11:00-11:05 PROSES BENDING 65 PCS
9 11:05-11:18 PROSES PRESS 240 PCS
 TIME STUDY
G
U STUDY KAMIS, 25 AGUSTUS 2021
GEDUNG 1

Jumlah Produksi 60 Keterangan

80 PCS

131 PCS

317 PCS
65 PCS
240 PCS
 1 2 3 4 5 6
Facing &
Process Chamfer Upsetter Punch Machining CNC
Chamfer ID
Amplas

DA JIE ELECTRICAL
OKUMA SOARER AMPLAS
Machine Name TURRET MACHINE HEATING PUNCH MACHINE L170 II TURRET MACHINE MACHINE
UPSETTEER

No Machine - US-04-03 & 04 MP-04-01 CN-06-32 TR-04-04 -

CT Machine 12 24 25 54 21 18

% Eff 67% 67% 76%

MP 1 1 1 1 1
 7 8 9 10 11
Bending Press Pierching Press Marking Flatness

PUNCH MACHINE AIDA MINCHANG CS-55 PUNCH MARKING PUNCH MARKING

MP-04-08 MP-04-02 MP-04-05 MP-04-05 MP-04-04

4.5 2.7 4.3 2.5 5.2

1 1
Process Upsetter Process Punch
Machine Name DA JIE ELECTRICAL HEATING UPSETTEER Machine Name PUNCH MACHINE
No Machine US-04-03 & 04 No Machine MP-04-01
CT Machine 24 CT Machine 25
Jumat Senin Selasa Overall Jumat Senin Selasa Overall
Jml Produksi Jml Produksi
OK NG OK NG OK NG OK NG OK NG OK NG OK NG OK NG
(shift 1) (shift 1)
401 19 703 18 702 17 1806 54 394 7 700 3 701 1 1795 11
NG Rate 4.5% 2.5% 2.4% 2.9% NG Rate 1.7% 0.4% 0.1% 0.6%

% Eff 67% % Eff 67%

MP 1 MP 1

Process Machining CNC Process Facing & Chamfer ID

Machine Name OKUMA SOARER L170 II Machine Name TURRET MACHINE
No Machine CN-06-32 No Machine TR-04-04
CT Machine 54 CT Machine 21
Jumat Senin Selasa Overall Jumat Senin Selasa Overall
Jml Produksi Jml Produksi
OK NG OK NG OK NG OK NG OK NG OK NG OK NG OK NG
(shift 1) (shift 1)
308 2 305 0 333 2 946 4 308 0 305 0 333 0 946 0
NG Rate 0.6% 0.0% 0.6% 0.4% NG Rate 0.0% 0.0% 0.0% 0.0%

% Eff 76% % Eff 76%

MP 0.5 MP 0.5