Scribd
Upload
19 views

Programming Logic Controller (PLC)

The PLC operating system is essential for coordinating internal functions and ensuring efficient operation. It executes programs and tasks automatically through functions like memory management, I/O processing, running user programs, and connecting to other devices. The PLC OS establishes communication between the PLC and other automation system components to allow exchange of data and control as the central processing unit.

Uploaded by

tantiana parang
Copyright
© © All Rights Reserved
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
19 views

Programming Logic Controller (PLC)

The PLC operating system is essential for coordinating internal functions and ensuring efficient operation. It executes programs and tasks automatically through functions like memory management, I/O processing, running user programs, and connecting to other devices. The PLC OS establishes communication between the PLC and other automation system components to allow exchange of data and control as the central processing unit.

Uploaded by

tantiana parang
Copyright
© © All Rights Reserved
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
You are on page 1/ 3

Discuss PLC Operating System.

The operating system (OS) of a Programmable Logic Controller (PLC) is a critical component that
serves as the brain behind the seamless coordination of internal functions, ensuring the efficient
operation of systems and devices. PLCs, being digital computers, rely on their OS to execute tasks and
programs automatically, eliminating the need for direct user commands.

When it comes to arranging the many functions, sequences, and operations of the Central
Processing Unit (CPU) that aren't directly related to a specific control task, the PLC operating system is
essential. The PLC OS is responsible for a number of important functions, such as launching warm and
hot restarts, managing memory spaces, updating and producing I/O process image tables, running user
programs, identifying and triggering interrupts, and connecting to programmable devices. Warm restarts
comprise restarting the system and clearing the memory, whereas warm restarts involve restarting the
system without doing so. It is ensured that the PLC accurately reflects the current state of the connected
memory. Controlling memory regions guarantees the best possible use of available storage, and
interrupt detection and calling allow the PLC to react quickly to outside events or system modifications.

In addition, the PLC OS is in charge of establishing connections with programmable devices,


which makes it easier for the PLC and other parts of a larger automation system to communicate and
exchange data. This feature is essential for the PLC to function as a central control unit in industrial
processes, where it is frequently integrated seamlessly.

What are PLC applications programs and scanning?

PLC (Programmable Logic Controller) applications programs and scanning are fundamental concepts in
the field of industrial automation.

Applications of PLC

1. Manufacturing Production: Technological advancements like the Internet of Things (IoT),


intelligent automation, and advanced robotics have significantly enhanced the efficiency of the
production process. Despite rapid technological developments, PLCs remain central processors
for real-time decision-making in manufacturing, playing a crucial role in Smart Factory initiatives.
2. Automobile Automation: PLCs are integral to standardizing the production process and
increasing Return on Investment (ROI) in automobile automation processes.
3. Monitoring Machine Tool: Acting as machine tools, PLCs monitor inputs and outputs, making
decisions based on pre-programmed instructions. This application reduces the need for
extensive human decision-making, thereby enhancing overall efficiency.
4. Steel Industry: PLCs play a vital role in various operations within the steel industry, including
managing temperature and pressure in boilers, raising electrodes, feeding oxygen lances for
steel, and controlling cooling beds.
5. Robotic Automation System: In robotic automation systems, powerful PLC software is
embedded into robot controllers. This enables a group of robots to operate independently from
a centralized PLC, resulting in significant cost reductions for smaller businesses.
6. Glass Industry: PLCs are employed to control material ratios and process flat glasses in the glass
industry. Their advanced technology has led to a high demand for PLCs in this field.
7. Food Processing System: PLCs are utilized in food processing systems to monitor contaminant
levels in water, regulate flow rates in water treatment plants, and remotely control valves
managing in-process water flow.
8. Paper Industry: In the paper industry, PLCs automate processes at high speeds, ensuring
efficiency in various production tasks. This highlights the crucial role of PLCs in optimizing
operations within the paper manufacturing sector.

PLC Scanning

 Input Scan: To simplify, the PLC captures a snapshot of the inputs and resolves the logic. It
assesses each input card, determining its ON or OFF status, and stores this information in a data
table for subsequent use. This streamlined process enhances speed and prevents instances
where an input undergoes changes from the program's beginning to its conclusion.
 Execute Program (or Logic Execution): The PLC systematically runs a program, processing one
instruction at a time using the memory-copied inputs from the ladder logic program. For
instance, if the program designates the first input as ON, leveraging the knowledge of ON/OFF
inputs from the previous step allows the PLC to determine whether the initial output should be
activated.
 Output Scan: Upon completing the ladder scan, the outputs are refreshed using temporary
values stored in memory. The PLC updates output statuses based on the ON status of inputs in
the initial step and the outcomes of program execution in the second step. Subsequently, the
PLC initiates a self-check for faults, restarting the entire process.

References

Logicbus. (2022, October 4). PLC (Programmable Logic Controller): Industrial applications.
Logicbus-Technical Information About Industrial Equipment.
https://blog.logicbus.com/plc-programmable-logic-controller-industrial-applications/
#:~:text=16%2C%202021%20Controllino-,PLC%20(Programmable%20Logic
%20Controller)%3A%20Industrial%20Applications,actuators%2C%20and%20other
%20automation%20applications.
Sivaranjith. (2018, November 21). What is PLC scan and it’s working. Instrumentation and
Control Engineering. https://automationforum.co/what-is-plc-scan-and-its-working/
What is PLC and What are its applications? (2021, October 27). Industrial Automation, PLC
Programming, Scada & Pid Control System. https://forumautomation.com/t/what-is-plc-
and-what-are-its-applications/9944
What is PLC scan and types of Scan Cycles? (2019, August 25). Engineers Community.
https://engineerscommunity.com/t/what-is-plc-scan-and-types-of-scan-cycles/8592

You might also like