Computer Integrated Manufacturing Notes
Computer Integrated Manufacturing Notes
SOLID MODELING
Geometric Modeling is the computer/software-generated mathematical representation of an
object’s geometry. It includes both graphical and non-graphical information. This information is
stored in a database and displayed as a picture. It is then possible to edit and analyze the model
in different ways.
As curves are easy to manipulate and bend as per application, geometric modeling uses curves
extensively to construct surfaces. The formation of curves can be achieved by - a set of points,
analytic functions, or other curves/functions.
The mathematical representation of an object can be displayed on a computer and used for the
generation of drawings, which go on for analysis and eventual manufacturing of the object. In
general, there are three conventional steps to creating a geometric model:
• They create key geometric elements using commands like points, lines, and circles.
• Applying Transformations on the geometric elements using commands like rotation,
achieve scaling, and other related transformations functions.
• Construct the geometric model using various commands that integrate the geometric
model's elements to form the desired shape.
• Two-Dimensional or 2D: It projects a two-dimensional view and is used for flat objects.
• Three-Dimensional or 3D: This representation permits complete three-dimensional
viewing of the model with intricate geometry. The leading process of geometric modeling
in 3D is Solid modeling.
There are two main types of representations in geometric modeling. The classical presentation of
geometric objects consists of geometric pointsets defined by boundaries. On the other hand,
modern geometric modeling uses parametric families of pointsets. Parametric families are
defined using geometric operation graphs, features, and constraints. In both cases, a user
interacts with an example object from the family. It may also be a surface, a volume, or a solid.
In addition to these models, geometric modeling can incorporate other design and manufacturing
aspects. Computer- aided engineering, or CAE, is the central component of the manufacturing
process. With the help of geometric modeling applications, key elements can be created,
transformed, and integrated into the desired shape. In addition to this, CAD applications can also
incorporate complex mathematical operations.
Types of Geometric Modelings
Depending upon the representations of objects, geometric modeling system can be classified into
three categories, which are:
Solid modeling
Solid modeling also known as volume modeling, this is the most widely used method, providing
a complete description of solid modeling. Solid modeling tools allow you to build many sides of
an object at once. Solid models make multiple sides at once, reducing the ambiguity in surface
modeling.
Surface modeling
Surface modeling is another popular method. This type of modeling represents the object by its
surface and is used to describe the object with a clear view of manufacturing. This method uses
surface geometry to create objects with complex forms. From this clear point of view, surface
modeling cannot be used to develop an internal surface of any model. Surface modeling uses
Bezier and B-spines. Surface modeling is better for design engineers as it organizes the edges
that define polygonal surfaces.
Wireframe modeling
It is a simple modeling system used to represent the object with the help of lines only. Hence, it
is also known as Line model representation. However, wireframe modeling is not enough to
express complex solids; therefore, it is used to describe only wiring systems. Wireframe
geometric modeling is a good option for small-scale companies, where intricate surface details
are essential for product design.
Requirements for Geometric Modeling
The various requirements of geometric modeling are as follows:
• The cross-section, hidden lines, and dimensions are needed for Graphical Visualization.
• Interchangeable manufacturing tolerance analysis is required while inspecting parts.
• There should also be properties and geometrical evaluations in Area, Volume, and property
evaluation in Weight, Density, etc.
• Need for Finite element analysis and Kinematic analysis.
• Parts classification, planning, etc., in manufacturing.
• Geometric models are beneficial in applications where the algorithm aims to predict a set of
variables in a complex environment.
CAD STANDARDS
DEFINITION:
CAD Standards are a set of guidelines for the way Computer-aided
drafting (CAD), or (CADD) Computer Aided Design and Drawing,
drawings should appear, to improve productivity and interchange of
CAD documents between different offices and CAD programs,
especially in architecture and engineering.
GRAPHICS KERNEL SYSTEM (GKS)
The Graphical Kernel System (GKS) was the first ISO standard for
computer graphics in low-level, established in 1977. GKS offers a
group of drawing aspects for 2D vector graphics appropriate for
mapping and related duties. The calls are defined to be moveable
across various programming languages, graphics hardware, so that
applications noted to use GKS will be willingly portable to different
devices and platforms.
DXF
DXF, Drawing Interchange Format, or Drawing Exchange Format, is
a tagged data representation of AutoCAD drawing file. Each element
in the file has a prefix integer number called a group code. This
group code actually represents the element that follows and
indicates the meaning of a data element for a given object type. DXF
makes it possible to represent almost all user-specified information
in a drawing file.
DXF file format was developed by Autodesk as CAD data file format
for data interoperability between AutoCAD and other applications.
Thus, data can be imported from other formats to DXF to AutoCAD
as per the DXF file format interoperability specifications.
Brief History
The history of DXF file format dates back to 1982 when it was
introduced as part of AutoCAD 1.0. Initial versions of AutoCAD only
support ASCII file format of DXF. With the release 10 of AutoCAD
(and above) in 1988, support for both ASCII as well as binary DXF
file format was introduced in AutoCAD. In the earlier stages,
Autodesk didn’t share any file format specifications and due to this,
correct imports of DXF files was not easy. However, Autodesk now
publishes the DXF specifications and available to general public.
DEFINITION:
Based on that definition, you need three components for a CAM system to function:
GROUP TECHNOLOGY
•
Advantages of Group Technology:
The advantages of group technology are:
• (i) Better lead times result in fast response and more reliable
delivery.
• (ii) Material handling is reduced considerably.
• (iii) Robots can be easily used for material handling.
• (iv) Better space utilisation.
• (v) Smaller variety of tools, jigs and fixtures.
• (vi) Improved quality and less scrap.
• (vii) Output is improved due to improved resource utilisation.
• (viii) Work in progress and finished stock levels are reduced.
• (ix) Simplified estimating, accounting and work management.
• (x) Improved plant replacement decisions.
• (xi) Improved job satisfaction, morale and communication.
• (xii) Reduced product design variety.
• Disadvantages of Group Technology:
• The disadvantages of group technology are:
• (i) Additional cost of implementation of this system.
• (ii) Rate of change in product range and mix.
• (iii) Difficulties with out-of-cell operations.
• (iv) Coexistence with non-cellular systems.
• Uses of Group Technology:
• Survey of product and use of group technology:
• Group technology technique can be conveniently followed using
a classification system. In any assembly, a variety of parts
exist. These varieties of parts can be-segregated in three broad
areas, viz.
• (i) Standard and proprietary parts (like nuts, bolts, screws,
keys, washers, etc.)
• (ii) Similar parts (like shafts, gears, bearings, levers, etc.)
• (iii) Product specific parts (like gear box, bed, saddle, etc.)
• It may be noted that the group technology is not concerned
with categories (i) and (iii) but relates to category (ii). The aim
thus is to group the range of parts under category (ii) in some
way, for the purpose of manufacture.
• Several types of classification systems have been devised and
one has to carefully consider the system based on his needs.
An organisation with a wide range of products needs a complex
detailed system but same is not good for the one dealing with
limited range. Provision should always be made for future
likely growth and classification system chosen must keep this
requirement in view.
PART FAMILY:
This is widely used due to the quick response and more flexibility in
manufacturing firms. This used to set standard timings in operation
and helps in improving process planning.
TYPES OF CAPP
1. Retrieval type:
DEFINITION
ATC
AUTOMATIC TOOL CHANGER
• DC pulse Generator
• Voltmeter
• Ammeter
• Tool
• Die electric fluid
• Pump
• Filter
• Servo Controlled Feed
• Fixtures
• Table
1. DC Pulse Generator:
This is a power source for the machining operation. DC power is supplied.
2. Voltmeter:
We know that the voltmeter measures the voltage. Here in this device the same for use.
3. Ammeter:
It measures or checks the flow of the current. If Ammeter is not connected we might not see or
check current is flowing or not.
4. Tool:
A tool is connected to negative sources of power whereas the workpiece is connected to positive
sources. from the filter, the fluid comes to the tool for the operation.
When Power supply will increase, between tools workpiece the spark generates and then
machining starts.
Pause
Unmute
Loaded: 0.69%
Remaining Time -14:31
Fullscreen
SMAW welding or shielded metal arc welding full training video for CWI, CSWIP & IWE course
The Die electric fluid will be ionized in the form of ion which will help between the tool and
workpiece again when power supply stops the fluid comes to its initial position.
6. Pump:
The pump is connected there for sending the fluid to the filter. This works like flowing the fluid
from one source to another one.
7. Filter:
As the name indicates the filter, is used to filtrate the different particles like:
In this device, if there is dust particles presence the filter will remove that particle and then it
will send to the tool for the operation.
9. Fixture:
To hold the table.
10. Table:
To hold the workpiece.
The workpiece is connected to the positive terminal and the tool is connected to a negative
terminal of the DC power supply.
An air gap of 0.005 to 0.05 mm is maintained between the tool and the work.
The die electric fluid which is non-conductor of electricity is forced under pressure through the
gap.
When a DC power is supplied, the fluid in the gap gets ionized and produces a spark between
the tool and workpiece, causing a local rise in temperature at about 1000 degrees Celsius,
when melts the metal in a small area of the workpiece and vaporizes.
The DC supply generates a pulse between 40 to 3000 V and the frequency of spark at the rate
of 10000 sparks per second can be achieved.
The electric and magnetic fields on heated metal cause a compressive force which removes the
metal from the work surface.
The die electric fluid acts as a coolant carry the cooled metal from the work surface.
The die electric fluid acts as a coolant carries the eroded metal particles which are filtered
regularly and supplied back to the tank.
A servomechanism is used to feed the tool continues to maintain a constant gap between two
electrodes.
CARTESIAN,
CYLINDRICAL
SPHERICAL.
TYPES OF MOTION CONTROL
Circular motion
This type of motion makes the CNC machine move in the form of
a circular path. As discussed earlier when we introduced circular
interpolation, this joint type is used to generate radius during
machining.
Two G codes are used for circular motion. G02 is usually used to
specify clockwise movement, while G03 is used to specify
counterclockwise movement. To evaluate which to use, the
operator only needs to view the motion from the same angle as
the NC machine. For example, if you perform a circular motion in
the XY direction on the machining center, you can view the
motion from the favorable position of the spindle. If you are
moving in a circle in the XZ direction at the turning center, you
can view the movement from above the spindle.
CNC INTERPOLATION
INTERPOLATION TYPES
CNC G AND M CODES