One-Step Injection Stretch Blow

Molding Machine

ASB Series Mass Production of Small Containers

ASB-70DPW

ASB PF PM CM HSB
Series Series Series Series Series

www.nisseiasb.co.jp ASB-70DPW v4
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ASB-70DPW 1-Step Injection Stretch Blow Molding Machine

High Output Small Bottle Molding

Compact – Versatile – Efficient
The ASB-70DP Series are mid-sized one-step injection stretch blow molding machines offering a perfect balance of productivity
& flexibility that are available in two main variants, the “H” and the “W” model.
Both models share a common overall size and structure, that contributes to simplified factory layout, faster operator training and
reduced cost of maintenance. But, whereas the “H” model provides extremely wide versatility for bottles and large mouth jars
in up to 12 cavities, in the “W” variant the container molding portion - including the rotary table, stretch-blow unit and eject
station - are re-engineered to enable double row molding of smaller containers with thread sizes up to 57mm diameter.
This dramatically increases the potential productivity for bottles up to 1 liter capacity as available cavitation is doubled with up
to 24 cavities being possible for containers up to 100ml capacity resulting in a machine that can produce up to 8,000bph*3 in an
extremely compact floor area of just 10.7m2.

◆ Typical Containers
• Applications:
Personal care, liquor, general foods, cosmetics, pharmaceutical,
medical, household, edible oil, mineral water etc.
•Moldable resins:
PET, RPET, PLA, PP & PEN etc.
•Shapes:
Round, non-round, flask, ultra-light, thick wall etc.

◆ ASB-70DPW v4 Model Explained *Products shown in photos may include optional parts and colors.

ASB Nissei ASB’s original concept series, models bearing this prefix are all
4-station, one-step injection stretch blow molding machines DP All “DP” models feature a segmented rotary table so that the mass
incorporating our advanced preform conditioning system in the of movable parts is minimized, reducing energy consumption and
second station. decreasing dry cycle time.
70 70 tons (687kN) clamping force in the injection station provides W Double row molding is perfect for providing high cavitations of
stable molding for up to 24 cavity production. smaller containers in an extremely compact footprint.
v4 Now in its 4th generation of development, constantly incorporating
new technologies as they become available.
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Model Features

◆ Tie-bar-less Blow Mold Structure ◆ Cycle Time, Versatility & Energy Saving
In the v4 iteration, the ASB-70DPW blow clamping system was totally With machine developments, additional opportunities for improvements
revised with the most significant change being to a completely new include;
tie-bar-less structure and direct clamping that brings many benefits; • Dry cycle time reduced by 0.5 second for increased productivity.
• Faster mold changing • Extended daylight increases maximum preform length by 35mm.
Vastly simplified installation for the blow mold contributes a major • Blow & operation air consumption reduced by 7.5% and 14.5%
saving to the overall mold changeover time. respectively.
• Improved molding stability
Higher clamping force available at the blow mold enables higher ◆ 4-Station Process for Superior Molding
blowing pressure for improved molding consistency. As with all our ASB Series
• Molding with heated blow molds models, the ASB-70DPW utilizes
With direct clamping, mold expansion is easily accommodated meaning preform conditioning in the
that blow molds can be heated for annealing or partial heat-setting. second station, between the
• Improved opening stroke preform injection molding and
Maximum container size for 12 cavities was increased from 700ml to 1 stretch-blow molding processes.
liter and potential for additional cavities using front face parting line This system allows far more
was increased. stability and versatility for a
wide range of container shapes
◆ Designed for Quick Mold Change and molding resins than the
During development, special attention was applied to more limited 3-station process
minimizing the time required to changeover the mold with the result of higher
that can consist of up to 24 cavity parts spread across productivity and more consistent
Very flat oval 50ml container molded by
4 molding stations. quality over a range of molding ASB-70DPW in 24 cavities with front face
parting line achieved equal wall thickness
Major changes were made in machine elements, a conditions.
in front panel and corners.
range of special mold fitting jigs were designed as
standard or optional parts of the machine structure and safety doors
were re-designed to improve accessibility.
Result – a 65% reduction in time for a complete mold changeover was
achieved over the previous model.
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Major Options
◆ Semi-Auto/Full-Auto Lubrication System ◆ Energy Saving Servo Hydraulic Pumps
As a major aid to reduced downtime and increased productivity, the By varying the rotation speed of the motor, a servo driven pump can
ASB-70DPW can be fitted with the choice of either a be controlled to give precisely the correct amount of oil required at
semi-automatic lubrication system that the operator can use while any point in the machine cycle.
the machine is running to apply grease and oil to critical sliding With this option installed, each of the three major functions of the
machine parts on a routine basis, or a full-automatic system that machine; plasticizing, injection molding and blow molding has its
injects lubrication on a pre-programmed basis. own independent servo hydraulic pump resulting in an overall
In the case of the automated type, a warning will be displayed on energy reduction of around 35%*3 over the standard model.
the operator panel if oil & grease levels are becoming low.

◆ Blow Air Recovery System

After bottles are blown, instead of exhausting the air to atmosphere,
it can be re-directed into the machine’s operating air system.
Depending on the container specification, typically about 40% to
80% of operation air requirements can be recovered from the blow
air system, reducing the energy costs of the compressor.

◆ Custom Take-Out System

With the addition of one of our NVES take-out units, molded
containers can be set onto a conveyor ready for automatic
inspection, packing or filling.
Take-out heads are either vacuum or pot style and may be
customized to each container design.

◆ Choice of Injection Units

As standard the ASB-70DPW is fitted with an IU-35 injection unit
giving a theoretical injection capacity of 515cm3 with a 64mm
injection screw.
Where heavier weight preforms are required, or when molding
lower density materials, an optional IU-50 injection unit with a
72mm injection screw can be fitted, increasing the theoretical
injection capacity by 26% up to 651cm3.
70

grams PET
60
IU-35 /64mm IU-50 /72mm
50

40

30

20

10

0
8 10 12 14 16 20 24 Cavities

High Output Small Bottle Molding ASB-70DPW

Molding Case Study – PP Infusion Bottle
(a) (b) (c) Due to its ability to withstand full
sterilization temperatures in excess of 120°C,
polypropylene has many uses as a medical
grade resin, but with very different
stretch-blow characteristics compared to PET
it requires a different molding solution. By
utilizing the conditioning station in the ASB
Series machine, not only can the temperature
of the preform be optimized, but the shape
Preform shaping at the 2nd
(Conditioning) station of the
can also be modified to the most efficient for
ASB machine the bottle to be molded. This allows a far
(a) Injected preform
wider range of resins to be utilized for
(b) Shaping after conditioning
(c) Final blow molded shape optimum molding performance and/or price.

End Use Medical Infusion

Machine Specs Ref. 190607REV64

Capacity
Diameter
250ml
80 x 61
500ml
82 x 62
Machine Specification Unit ASB-70DPW v4 Cavities 10 10
Standard Inj. Unit / Screw Diameter type/mm IU-35 / 64 Weight 16 grams 21 grams
Option Screw Diameter mm 44 / 54 Cycle 15 sec. 16 sec.
Option IU / Screw Diameter type/mm IU-50 / 72 Daily Output* 57,600 54,000
Theoretical Injection Capacity cm3 515*1 (651)*2 *gross output
Notes
Injection Clamping Force kN 687 *1: Using the standard injection screw & PET resin.
Blow Clamping Force kN 242 *2: Using optional IU-50 injection unit & PET resin.
*3: Subject to container specification, number of cavities and mold.
Driving Power - Rated kW 33*4 (63)*5 *4*5: Actual driving power consumption is typically 60% of rated (standard pump) or 20% of rated (servo pump).
Heater Power - Rated kW 49.8*3 *6 *6: Actual heating power consumption is typically 30~40% of rated power.
*7: BD data is the maximum diameter a round container can fit into. WD/DD data is applicable to oval containers. (See illustration)
Oil Tank Capacity L 600 *8: Based on standard mold design & materials, may be possible to exceed with special design study.
Machine Dimensions (L×W×H) mm 5,708 × 1,932 × 3,809
Specifications & design are subject to change without any obligation on the part of the manufacturer.
Machine Mass - Approx. kg 12,700 ( ) Optional feature.

Ref.:20190116
SR BD
Products Specification Unit ASB-70DPW v4
T
Cavity Number cavity 8 10 12 14 16 20 24 BD
E
Max. Capacity *8 L 1.0 0.9 0.8 0.6 0.4 0.25 0.1
Max. Thread Diameter T mm 57 56 47 38 32 26 24 Round Container
Max. Neck Diameter E mm 55 54 45 36 30 24 22 BD
Max. Support Ring Diameter SR mm 57 56 47 42 32 26 24
WD
Max. Body Diameter *7 BD mm 85 85 79 66 54 45 37 HB
Max. Cavity Width*7 WD mm 113 93 79 66 54 45 37
Standard Non-Round
Max. Cavity Depth*7 DD mm 85
DD
Max. Height HB mm 270
Max. Weight *1 g 55 (69)*2 44 (55)*2 36 (46)*2 31 (39)*2 27 (34)*2 22 (27)*2 18 (23)*2
BD
BD

1 Front Parting Line

2
An assortment of stretch blow molded containers molded by the
3 4 ASB-70DPW from 1L down to 30ml. For details please contact
your ASB representative quoting the sample reference number.
6 9
5
7
10
8 12
13
14
11

15

High Output Small Bottle Molding ASB-70DPW

ASB-70DPW Foundation Drawing

Blow air inlet Rc 1˝ Mold chilled water inlet /outlet Rc 2 ˝

■ ASB-70DPW v4 Operation air inlet Rc 1˝

540

Tower water inlet /outlet Rc 3⁄4 ˝ Tower water inlet /outlet (heat exchanger) Rc 1˝
26kVA Transformer

610
1,650
1,932
Elect. power supply

2,397

5,708

140 75

160

112
112
4-M10 (hopper dryer)

2,739
3,809
74

1,070

(1,537)

810
5,500

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Considerable effort has been undertaken to ensure that the information contained in this catalog is accurate but no warranties regarding accuracy are given. Products depicted in this catalog may include option parts and colors. Catalog No.D20223（4） 2019-07 Printed in Japan
All rights reserved. No reproduction or republication of any part is allowed without written permission.