User Console (S0140077E)
User Console (S0140077E)
Ver 2.00~
TEL: (81)-574-62-5865
FAX: (81)-574-62-3523
URL : http://www.daiichi-dentsu.co.jp
E-mail : [email protected]
Preface
Welcome to Programming with theDSP1500 User Console, a step by step guide to using the DSP
Version 2.x User Console Software. The DSP User Console Software makes it possible to easily edit
operational parameters, monitor the data of operation results, view load /current curves, etc. for the
DSP1500 system. The software can be used with both types of controller units, SAN and SAN3,
according to system settings. The use of the DSP User Console brings a remarkable improvement of
operability over the Front Display Panel.
This manual has been broken up into chapters according to the User Console’s pull down menu
categories. Each chapter will cover the items listed in its corresponding menu.
Chapter 2 Chapter 5
In cases where a category or section has an icon associated with it, both will be shown to help the
user associate them with one another.
Parameter Setup
Throughout this manual will be 2 types of note boxes used to magnify the importance of the subject
being discussed:
Any questions regarding the contents of this document or any related matter should be
directed to FEC Inc. at (586) 781-2100 or faxed to (586) 781-0044.
The Information set forth in the following document is the property of FEC Inc. This
document shall not be released to or copied for any person and/or organization without the
expressed prior consent of FEC Inc.
Unauthorized reproduction or distribution of this manual is strictly prohibited. Please
contact FEC Inc. if additional copies are required.
Features
12/17/2007 S0140077D CURVE [AUTO UPLOAD] Parameter Select addition Page 4-15
Introduction:
Preface....................................………….........……………………………….. i
Features …………………………………………………………………………. ii
Revision History..........………………………………………………………….. iii
Table of Contents......................................................................................... ix
Page 1-1
Chapter 1: Installation & Startup
This manual was written and laid out in conjunction with the current DSP User Console Software
program format (Version 2.10). Due to the difference in appearance and parameter data descriptions
between this version and previous versions, this manual should only be used for versions 2.00 and
above.
This manual assumes the user has had prior knowledge or experience using computers running a
Windows® based operating system. If you are not familiar with Windows® based systems, please read
your computers operating system manual first.
Personal Computer
Operation System
Disable “Power Saver” Mode on the PC otherwise there is a possibility the User Console
software may malfunction.
Page 1-2
Chapter 1: Installation & Startup
Set up the DSP User Console software in accordance with the following procedure.
1. Insert Setup CD into the CD-ROM drive. Setup.exe of the following folder is double-clicked.
\ DSP1500 \ ENGLISH \ USER CONSOLE \ DSP SYSTEM \
At the “Open” command prompt, type in CD-Rom drive letter\setup.exe (Ex: “D:\setup.exe”) and
hit enter or “Browse” for your CD-Rom drive and select “Setup” from the list.
2. Once the initial screen is displayed, click the [OK] button to start the setup.
3. Click the button and perform the setup according to the instructions displayed on the
screen.
Page 1-3
Chapter 1: Installation & Startup
SAN Unit
User Console
When using a USB Ù RS-485 converter, installation of a USB device driver will become necessary.
When the USB connector is connected to your personal computer for the first time, the installation
screen will be
displayed. Follow the on-screen instructions to install the driver.
For more details, please refer to the “USB device driver installation manual”.
After installation, check the port number: COM* in the [Control Panel] – [Device Manager].
Select this port number in the communication port of the Configuration.
Page 1-4
Chapter 1: Installation & Startup
Note: Windows XP® example shown. Procedure may differ slightly for other operating systems.
Short Cut Icons are assigned for the major functions of the DSP software and are displayed at the top of
the screen. These Icons are used to quickly access major functions used most often throughout this
software package.
1. OPEN PARAMETER
Opens the Parameter file.
2. SAVE PARAMETER
Saves the Parameter file.
3. OPERATION HISTORY A log file that displays the Data Change History in the
DSP software. The operation history window stores all of
that data on the hard disk drive.
4. PRINT OUT Displays the printing options of the DSP User Console
Software.
6. UPLOAD / DOWNLOAD Upload / Download window and Display Setup. Permits the
upload / download of the setup parameters to and from the
User Console Software.
Page 1-5
Chapter 1: Installation & Startup
8. SOFTWARE VERSION
Displays the software versions of the San (Axis) Unit(s).
9. PRESSING MONITOR Pressing Data Monitor screen. Pressing Data Monitor can
be setup and monitored from this screen. This is the typical
default screen while running.
10. DATA ANALYSIS Pressing Data Analysis window. Pressing Data Analysis is
setup and displayed from this window.
11. PRESSING CURVE Allows the user to setup / view the current press Load /
Current curve. The press curve can only be displayed in
Load vs. Distance.
12. LOGON
Displays the user name and password input window.
14. DAI-ICHI DENTSU LTD. Displays the User Console Software version and the DAI-
ICHI DENTSU LTD. contact phone number, address, and
web address.
Page 1-6
Chapter 1: Installation & Startup
Once the Target Distance or Target Load has been entered and a “Start” command is issued, the press
will perform the selected press operation.
Check the press ram travel path before issuing a “Start” command. Due to the default
operating limits being set “wide open”, the possibility of damage to the machine and/or fixture
is much greater than it would be if the limits were set according to the part or if Interference /
Part Check parameters were set correctly.
The default speeds of the press are set much slower because of this reason. Do not increase
speed values until speed changing distance or load values are known and the user has read
Chapter 3 of this manual.
Page 1-7
Chapter 1: Installation & Startup
Blank Page
Page 1-8
Chapter 2: File Menu
PAGE 2-1
Chapter 2: File Menu
Specify a parameter file name you want to read from and click the [Open] button.
Note: These setup values do not take effect until they have been downloaded to the SAN Controllers.
Specify a parameter file name you want to read and click the [Save] button.
Note: These setup values do not take effect until they have been downloaded to the SAN Controllers.
PAGE 2-2
Chapter 2: File Menu
Select Printer
Select a printer.
Select Paper
Select a paper size for printing.
When [SYSTEM PARAMETER] is selected the available choices are “PRESS 1-16” and
“PRESS 17-31”.
PAGE 2-3
Chapter 2: File Menu
Change SCALE
Change the print scale as required.
PREVIEW
Select a print item and click the [Preview] button to display the print image.
PRINT
Click the [Print] button to print data of the selected print item.
PAGE 2-4
Chapter 2: File Menu
Specify an operation result file for statistical calculations and click the [Open] button to display the
following initialization check window.
Click the [Yes] button, and all the present results with statistics are initialized and statistical
calculations are performed on the basis of data read from the operation result file.
Exit
PAGE 2-5
Chapter 2: File Menu
Blank Page
PAGE 2-6
Chapter 3: San Menu
PAGE 3 - 1
Chapter 3: San Menu
PAGE 3 - 2
Chapter 3: San Menu
CLEAR
Click the [CLEAR] button to erase the operational parameter of the selected Press Unit.
CHECK ALL
Click the [CHECK ALL] button to check all parameter numbers.
CLEAR ALL
Click the [CLEAR ALL] button to clear all parameter numbers.
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Chapter 3: San Menu
PAGE 3 - 4
Chapter 3: San Menu
COPY
Click the [COPY] button to copy the operational parameters.
CHECK ALL
Click the [CHECK ALL] button to check all parameter numbers of the COPY TO selection area.
CLEAR ALL
Click the [CLEAR ALL] button to clear the selection of all parameter numbers of the COPY TO
selection area.
PAGE 3 - 5
Chapter 3: San Menu
Enables you to edit operational parameters on Individual Parameter Settings or All Parameter Settings.
For SAN system, set values for parameter numbers 1 to 8 are displayed. For SAN3 system, set values
for parameter numbers 1 to 32 are displayed.
Select Press
Select a Press Unit whose parameters you want to edit.
When [CONNECTED PRESSES] is selected, editing can be performed on All Parameter Settings for
all connected presses (MULTI PRESSES).
Presses shown for “CONNECTED PRESSES” reflect the presses selected in the
Communication - Units dialog box.
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Chapter 3: San Menu
Selecting [CONNECTED PRESSES] or [ALL PARAMETERS] will bring up the parameter screen in
a chart format.
The user can view and edit all parameters for each press by selecting “Multi Parameters”.
The “Press#” select allows the user to select any of the connected presses (1 - 31 presses) by
pressing the “Up” or “Down” buttons.
The user can view and edit “All Presses” for each parameter by selecting “Multi Presses”.
The “Parameter#” select allows the user to select parameter 1 - 32 by pressing the “Up” or “Down”
buttons.
Data columns can be expanded to show the entire data field by “double-clicking” on
any of the fields in that column.
Data fields are color coded according to the type of data they contain:
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Chapter 3: San Menu
The spreadsheet format allows the user to copy and paste from one press to another or from one
parameter to another.
“Left Click” on the Press or Parameter number header to highlight the column.
“Right Click” on the Press or Parameter number header to open the “Copy” drop down menu.
Select “Copy” by “Left Clicking” on “Copy”.
To paste to another Press or Parameter, “Left Click” on the header you want to paste to, “Right
Click”, then select “Paste”.
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Chapter 3: San Menu
Selecting individual presses and parameters allows editing in a graphical format. This format makes
programming much easier because the user can visualize what each data field is for.
Each parameter is broken down into separate screens, [METHOD]/[TOOL], [CONTROL],
[INTERFERENCE CHECK], [PART CHECK], [SYSTEM] and [TIMING SIGNAL] depending on what
area of the operation is being programmed.
Not all screens are available at all times. Some screens must be enabled to be seen while
others require a Security Password to edit or view.
Use this screen to select the “Press Method”, “Judgment Operation”, “Return Operation”, “Tool Type”
and to view “Tool Speed” and “Decimal Point” location information.
Press Method
Select a Press Method according to the particular application. See Pages 3-10 thru 3-18 for a
complete explanation of all the Press Methods.
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Chapter 3: San Menu
Upon start of cycle, the press will operate until it achieves [13: Target Load]. During
the press cycle, checks are performed for “Interference Check” / “Part Check”, Load
and Distance. If any of these values are compromised, the press will stop and return as
programmed.
(See corresponding sections for Interference Check and Part Check explanations.)
Load
Final Judgment Zone
[12] Load High Limit
Distance
[23] [20] [21]
Part Check Distance Distance Distance
(Interference Check Distance) Low Limit High Limit
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Chapter 3: San Menu
Upon start of cycle, the press will operate until it achieves [22: Target Distance].
During the press cycle, checks are performed for “Interference Check” / “Part Check”,
Load and Distance. If any of these values are compromised, the press will stop and
return as programmed.
(See corresponding sections for Interference Check and Part Check explanations.)
Load
Final Judgment Zone
[12] Load High Limit
PAGE 3 - 11
Chapter 3: San Menu
This Load Control press method allows judgment of a load (PS) at a given distance
[22: Judgment Load Detection Point].
Upon start of cycle, the press will operate until it achieves [13: Target Load]. During
the press cycle, checks are performed for “Interference Check” / “Part Check”, Load
and Distance. If any of these values are compromised, the press will stop and return as
programmed. The Final Judgment will be based upon the load value (PS) at
[22: Judgment Load Detection Point].
(See corresponding sections for Interference Check and Part Check explanations.)
Load
Distance
[23] [20] [21]
Part Check Distance Distance Distance
(Interference Check Distance) Low Limit High Limit
[22]
Judgment Load
Detection Point
PAGE 3 - 12
Chapter 3: San Menu
This Load Control press method allows judgment of a distance (DS) at a given load
[18: Detection Start Load] and press rate [33: Load Change].
Upon start of cycle, the press will operate until it achieves [13: Target Load]. During
the press cycle, as soon as [18: Detection Start Load] is achieved, a rate calculation
will begin based upon the load seen at a distance of .1mm before the [18: Detection
Start Load] distance and will continue to be calculated every .1mm until [33: Load
Change] is exceeded. During the press cycle, checks are performed for “Interference
Check” / “Part Check”, Load and Distance. If any of these values are compromised, the
press will stop and return as programmed. Final Judgment is based on the distance
where the rate exceeds [33: Load Change] after [18: Detection Start Load] has been
achieved.
(See corresponding sections for Interference Check and Part Check explanations.)
Load
Distance
[23] [20] (DS) [21]
Part Check Distance Distance Judgment Final
(Interference Check Distance) Low Limit Distance Distance Limit
[24]
Distance
High Limit
PAGE 3 - 13
Chapter 3: San Menu
This Load Control press method allows a pressing operation to be performed based off
of a given time [42: Press Time].
Upon start of cycle, the press will operate until it achieves [13: Target Load]. During
the press cycle, after achieving [18: Time Start Load], the press speed will be
adjusted to achieve [13: Target Load] in proportion to the time specified in
[42: Press Time] (Example: if [42: Press Time] is set to 10 seconds, it will take 10
seconds to go from [18: Time Start Load] to [13: Target Load]). During the press cycle,
checks are performed for “Interference Check” / “Part Check”, Load and Distance. If
any of these values are compromised, the press will stop and return as programmed.
(See corresponding sections for Interference Check and Part Check explanations.)
This press can be done with an ‘F’ type tool but make sure not to overload.
Load
Final Judgment Zone
Distance
[23] [20] [21]
Part Check Distance Distance Distance
(Interference Check Distance) Low Limit High Limit
[42]
Press Time
(Control)
In this special setup, [42: Press Time] is a “control” function and is not used for
judgment.
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Chapter 3: San Menu
This Load Control press method allows judgment of a load “drop off” or yielding point
[63: Load Change].
Upon start of cycle, the press will operate until it achieves [13: Target Load]. During
the press cycle, as soon as [18: Detection Start Load] is achieved, the press will
begin looking for a yield in press force [63: Load Change]. The press will attempt to
detect [63: Load Change] until [13: Target Load] has been reached. During the press
cycle, checks are performed for “Interference Check” / “Part Check”, Load and
Distance. If any of these values are compromised, the press will stop and return as
programmed. Final Judgment is based on the distance of the peak point (DS/PS)
where the decreasing change in press force equals or exceeds [63: Load Change].
(See corresponding sections for Interference Check and Part Check explanations.)
Load
Detection
Range
Final Judgment Zone
Distance
[23] (DS) [24] [21]
Part Check Distance Distance Final
(Interference Check Distance) [20] High Limit Distance Limit
Distance
Low Limit
[63: Load Change] is a “control” function and is not used for judgment.
PAGE 3 - 15
Chapter 3: San Menu
This Load Control press method allows judgment of a peak load (PS) and judgment of
the final distance (DS).
Upon start of cycle, the press will operate until it achieves [13: Target Load]. During
the press cycle, as soon as [18: Detection Start Load] is achieved, the press will
begin looking for a peak in press force (PS). The press will attempt to detect (PS) until
[24: Detection End Distance] has been reached. During the press cycle, checks are
performed for “Interference Check” / “Part Check”, Load and Distance. If any of these
values are compromised, the press will stop and return as programmed. Judgment is
based on the press force peak (PS) while within the “Detection Range”. Final Judgment
is based on the distance (DS) where the press force reaches [13: Target Load].
(See corresponding sections for Interference Check and Part Check explanations.)
Load
Judgment Zone
Distance
[23] [24] [21]
Part Check Distance Detection Distance
(Interference Check Distance) End Distance [20] High Limit
Distance
Low Limit
(DS)
Judgment Distance
PAGE 3 - 16
Chapter 3: San Menu
This Load Control press method is similar to Method 3 (Load Drop Detection) except,
once [63: Load Change] has been detected, the press will stop. The press will attempt
to detect this value until it reaches [13: Target Load]. During the press cycle, checks
are performed for “Interference Check” / “Part Check”, Load and Distance. If any of
these values are compromised, the press will stop and return as programmed. Final
Judgment is based on the distance of the peak load (PS) where the decreasing change
in press force equals or exceeds [63: Load Change]. **If JUDGMENT OPERATION is
set to “1” final load will also be judged.
(See corresponding sections for Interference Check and Part Check explanations.)
Load
Detection
Range
Final Judgment Zone
Distance
[23] (DS) [24] [21]
Part Check Distance Distance Final
(Interference Check Distance) [20] High Limit Distance Limit
Distance
Low Limit
[63: Load Change] is a “control” function and is not used for judgment.
PAGE 3 - 17
Chapter 3: San Menu
Upon start of cycle, the press will operate until it achieves [22: Target Distance].
During the press cycle, after achieving [13: Target Load], the press rate will be current
controlled to hold [13: Target Load] until [22: Target Distance] is reached. During the
press cycle, checks are performed for “Interference Check” / “Part Check”, Load and
Distance. If any of these values are compromised, the press will stop and return as
programmed.
(See corresponding sections for Interference Check and Part Check explanations.)
Load
Final Judgment Zone
[12] Load High Limit
Distance
[23] [20] [21]
Part Check Distance Distance Distance
(Interference Check Distance) Low Limit High Limit
[22]
Target
Distance
PAGE 3 - 18
Chapter 3: San Menu
Return Operation
Select an appropriate Return Operation according to the particular application:
Return
After both an ACCEPT or REJECT judgment the load will be released, then the press
will move to the position set in [62: Job Start Position].
[ACCEPT] Return, [REJECT] No Return
When the judgment is an ACCEPT, the press will move to the position set in
[62: Job Start Position].
When the judgment is a REJECT, the press will stop and the load will be released.
[ACCEPT] No Return, [REJECT] Return
When the judgment is an ACCEPT, the press will stop and the load will be released.
When the judgment is a REJECT, the press will move to the position set in [62: Job
Start Position].
Jog Return
During the Return Operation, if the START (Operation Start Signal) is turned OFF, the
operation will stop and if it is turned ON, the operation will start from the position where
the press ram stopped.
Keep Load
When the judgment is an ACCEPT, the operation will stop at the Target load or
distance position without the load being released.
When the judgment is a HIGH REJECT, the load will be released to near zero and stop.
When the judgment is a LOW REJECT, the operation will stop at the point of reject.
This Mode is very useful when used in “Step Press” operations. See “Step Press
Operation” on page 6-45 for explanation and setup
When the system is returning the cylinder in normal operation, any load will
be released before returning to [62: Job Start Position]. If the cylinder
reaches [62: Job Start Position] and it still has load, it will pass the [62: Job
Start Position] and go to the Home Position (zero position).
This Return Method ignores the cylinder load while returning.
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Chapter 3: San Menu
No Return
After both an ACCEPT or REJECT judgment, the press will stop and the load will be
released.
Judgment Operation
Select an appropriate Judgment Operation according to the particular application:
Because “High Load” conditions have the potential to destroy the parts
and/or press, they are ALWAYS judged.
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Chapter 3: San Menu
TOOL TYPE
Select the tool type being used from the tool list.
CALIBRATION LOAD 10
The tool load value is set automatically when the tool type is selected. However, when depending on
the application characteristics or applications which attach weighted fixtures on the end of the press
ram, the value of the applied load and the load displayed by the SAN Unit may be mismatched. In
this case it is possible to adjust the Full Scale Load (CAL) value so the displayed load matches the
load registered by an external load cell (Master).
The CAL value can be adjusted up to 10% of the Full Scale Load Value. Use the following formula
on a collection of at least 10 press cycles when a calibration is necessary.
New CAL value = Master load cell mean/FEC load cell mean * present CAL value
TOOL SPEED
DECIMAL POINT LOCATION
The set values of tool speed and decimal point position of the selected tool are displayed.
* These set values cannot be changed.
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Chapter 3: San Menu
3.3.2.2 Control
This screen is used for entering the Load, Distance, Speed, Time and operational limits required to
perform the pressing operation.
If no parameters have been loaded from a file or uploaded from the controller, the data field will
reflect default values set according to which press has been selected. Colored data fields without
data in them reflect fields that must be given values in order for the press to run.
Clicking in the data frame in which to enter causes the field to be highlighted and a cursor to appear.
Enter a numerical value and press the [Enter] key, so that the data is set and the cursor moves to
the next data field.
The [ENTER] key must be pressed after the data has been changed before the
changes will take effect. If the [ENTER] key is not pressed, the data will revert back
to its original value.
Data fields are color coded according to the type of data they contain:
PAGE 3 - 22
Chapter 3: San Menu
Load Settings
TARGET LOAD 13
In Load Control Methods, this is the target load value.
(Example: If Target Load is 10KN, the press will attempt to operate until 10KN is achieved.)
A setting is possible from 0 to 105% of full-scale value.
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Chapter 3: San Menu
For example, if [16: Distance Measurement Start Load] is set to 1KN and [22: Target Distance] is
10mm:
Load
Target Load
Distance
Measurement
Start Load = 1KN
Distance
10mm
The distance data that is effected by [16: Distance Measurement Start Load] is
[33: Target Distance] and [36: Press Speed Start Distance]. All other distance
data uses the [38: Job Start Position] value.
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Chapter 3: San Menu
Distance Settings
TARGET DISTANCE 22
In Distance Control Methods, this is the target distance value.
(Example: If Target Distance is 100mm, the press will attempt to operate until 100mm is reached.)
A setting is possible from 0 to stroke distance limit.
APPROACH DISTANCE 60
The distance of Approach Speed operation. This distance is measured from [62: Job Start Position],
not from end of [40: Slow Start Time].
A setting is possible from 0 to approach distance limit.
If a Return Operation is set and the Start signal goes low (OFF), the press will
move to this position.
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Chapter 3: San Menu
DISTANCE OFFSET 64
Due to the limitation of the display to 5 digits (4 plus the decimal point), when using press strokes
greater than 99.99mm, it is not possible to achieve greater than 1 decimal place resolution using the
[62: Job Start Position] as the starting point for distance calculations. DISTANCE OFFSET allows
you to specify an “offset” value to start calculating distance data. The distance values affected by this
offset value are [20: Distance Low Limit], [21: Distance High Limit], [22: Target Distance] and
[24: Press Speed Start Distance].
The result data value will be the absolute value (from the Job Start Position) minus the Distance
Offset value.
A setting is possible from 0 to stroke distance limit.
[23: Interference Check Distance], [60: Approach Distance] and [62: Job Start
Position] will also be effected by this setting if the Stroke Distance Limit value
and Approach Distance Limit are not set (if the setting is 0). If these values are
set, the pre-mentioned data values will be calculated from the Job Start Position.
If distance offset is set to 0, it will be displayed with the set distance decimal
position.
This example describes how the software should be set up when using a 250mm stroke press
and pressing to a Target Distance of 200.00mm (2 decimal place accuracy).
1. Set all distance related parameter data fields to zero: [20: Distance Low Limit],
[21: Distance High Limit], [22: Target Distance], [23: Interference Check Distance],
[24: Press Speed Start Distance], [60: Approach Distance] and [62: Job Start
Position]
2. In the System screen: (High Level Password required)
a. Set parameter 0A [Distance Decimal Point] to 2 for two decimal place
location.
b. Set parameter 0D [Stroke Distance Limit] to the max tool stroke.
c. Set parameter 0B [Approach Distance Limit]. This value will be less than or
equal to the distance offset (Ex: offset=150mm, Approach distance must be
<=150mm) **See Warning below**
3. Input a parameter value for Distance Offset. This distance will be used to define
the second origin for distance calculations. This means that if the Distance Offset
is set to 150mm, once the press has reached this distance it will reset its origin for
distance calculation from the Job Start Position to the Offset Distance value.
4. Set final distance parameters [20: Distance High Limit], [21: Distance Low Limit],
[22: Target Distance] and [24: Press Speed Start Distance] based off of the amount
of Distance Offset. This value will be the original distance from start minus the
Distance Offset value. (Ex: If the original value for the [21: Distance High Limit]
was 200mm and the Distance Offset is 150mm, the new value will be 200mm –
150mm = 50mm).
5. Set distance parameters for [23: Interference Check Distance], [60: Approach
Distance] and [62: Job Start Position].
When setting these parameters, make sure the values are less than the
Distance Offset value. This is because these values were based off of the
original origin. When the press reaches the Distance Offset value, the origin
for distance calculations will change to this location. If 0D or 0B are not set,
then they will be based off of the Distance Offset value.
Note:
- If total distance traveled is less than 99.99mm, then parameter 0A is the only change that
must be made.
- In order to obtain 2 position resolution using this setup, the maximum allowable distance
for the press operation minus the Distance Offset value cannot be more than 99.99mm.
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Chapter 3: San Menu
Speed Settings
APPROACH SPEED 51
Higher speed value used for the “no-load” portion of the press operation. The press will run at this
speed until [60: Approach Distance], [24: Press Speed Start Distance] or [14: Press Speed
Start Load] is reached. Begins after [40: Slow Start Time] has passed.
PRESS SPEED 53
Slowest speed value used for the “load” portion of the press operation. Begins after [24: Press
Speed Start Distance] or [14: Press Speed Start Load] is reached.
If [14: Press Speed Start Load] is larger than [15: Interference Check Load] the
press will switch to [53: Load Speed] at [15: Interference Check Load].
Time/
[42] Press Speed Start [22] Distance
[40] [20] [54]
Slow Start Time Approach Distance Distance Target Load Hold
Or Distance Time
[14] Press Speed Start Load Or
[13] Load
[53] Return Speed
RETURN SPEED 54
Sets the speed at which the unit returns from the operation end position to the operation start
position when a returning Return Operation is selected.
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Chapter 3: San Menu
Time Settings
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Chapter 3: San Menu
Set values in this screen for the detection of foreign substances (Interferences) along the press path.
This screen is available when “Part Check” is not selected in the Judgment Operation.
Load
Interference Check
[1ST Zone Reject]
[15] Interference
Check Load
Distance
[23] Interference
Check Distance
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Chapter 3: San Menu
This screen is available when “Part Check” is selected in the Judgment Operation.
Set values in the screen for the detection of foreign substances as in Interference Check and also for
the detection of missing parts.
Load
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Chapter 3: San Menu
3.3.2.5 System
Settings that affect the entire “System” (all parameters) are set in this screen. You may only view this
screen unless you have the proper Security Level clearance. Changes to this screen can only be
made in Parameter Number 1.
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Chapter 3: San Menu
00-08:
Home Position Sensor / PLC Bank Select
Some presses 10 ton and larger may be purchased with an optional auxiliary Home Position Sensor.
If so, it must be enabled here by selecting 1. Default selection is 0.
If using I/O banks other than bank 0, it must be enabled here by selecting 2.
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Chapter 3: San Menu
00-0A:
Distance Decimal Point
The distance decimal point is preset according to the press type selected and should not be
changed unless using the “Distance Offset” function. All distance related data will be affected.
You need to re-input the data if changing the distance decimal because the decimal
point of all the distance-related data will be changed.
Deadman Function
Set up this function if you require the “Start” signal to be held “High” (On) when performing a Home
Position Search or Return Operation. When set to “All Operation”, the “Start” does not need to be
held “High” (On) for operation.
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Chapter 3: San Menu
Power must be cycled (turned off and back on) for these changes to take effect.
Example: If [00-0A] is set to 6xxx. The CYCLE OK signal will turn on 6mm before reaching Target
Distance.
ON
6 mm
Target Distance
PAGE 3 - 34
Chapter 3: San Menu
00-0B:
Load Cell
Select whether the Press Unit is equipped with a load cell or not. The default value is zero (yes).
00-0D:
Load Hold Time Decimal Point
Sets the decimal point location for [61: Load Hold Time].
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Chapter 3: San Menu
00-0F:
Speed Decimal Point
Sets the decimal point location for all speed related data.
Right-click on the down arrow and click on the appropriate selection.
Dynamic Hold
Enables the presses Dynamic Holding function when the Servo Motor has stopped.
Right-click on the down arrow and click on the appropriate selection.
Unless instructed by FEC, the Dynamic Hold setting should always be set to zero.
This will allow the Servo Motor to dynamically hold the press ram when stopped.
Setting “Off” forces the brake (when equipped) to hold the press ram when the
Servo Motor stops. The maintenance brake, when equipped, is not designed to stop
the press ram. Using it to do so will decrease the life of the brake unit dramaticly.
If the Servo is reset, the Servo Motor will shut off and dynamic holding will cease.
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Chapter 3: San Menu
This screen and output signal are active if Parameter [00-0A] (TIMING Output Signal) is set to a
number other than 0. This function is not available when using the “Load Rise Detection” press
method.
When activated, data fields #30, 31, 32 and 33 of Parameters 1~32 will be available to set ON and
OFF limits for the Timing Signal.
[30: Advance Direction ON Distance] [31: Advance Direction OFF Distance]
[32: Return Direction ON Distance] [33: Return Direction OFF Distance]
These settings may be useful when interfacing with other fixture processes or tooling (IE: vacuum,
clamps, etc.) or when other processes need to know when the press ram is clear.
Example #1 Example #2
[30: 50.0mm] [30: 50.0mm]
[31: 120.0mm] [31: Max Distance]
[32: 150.0mm] [32: Max Distance]
[33: 100.0mm] [33: 100.0mm]
0mm 0mm
ON 30 ON 30
33 OFF
33 OFF
OFF 31
32
150mm ON 150mm
PAGE 3 - 37
Chapter 3: San Menu
Displays the Software Version and Load Unit for the connected SAN unit(s).
PAGE 3 - 38
Chapter 3: San Menu
3.6 Step Press Operation using the Time Controlled Press Method
A Step Press is a press operation that is done in multiple phases using multiple parameters. This
operation works best when used in conjunction with the “Keep Load” Return Operation. For best
results set up as follows:
For a smooth curve, set [18: Time Start Load] equal to the previous step’s [13: Target Load].
Turn On the Self Check Off signal before starting each cycle.
After the end of each phase, start the next phase as soon as possible. Because load hold is
not used, the press motor will turn off and the press will begin to gradually release the load.
Load
Final Position
Time/
Distance
The present load value will be fixed to the 0 point and operate unless
the SELF-CHECK signal is turned OFF for this operation.
*There is a possibility to destroy the equipment.
This press can be done with the F type tool but make sure not to
overload.
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Chapter 3: San Menu
It is recommended that, if the return of the press is done with a parameter, use Distance Control.
However, if Target Distance is set to 0 without a return operation, the press will reject because the
Distance Low value is zero (a value less than zero is not possible).
Refer to the following for setting up a Return Parameter. Adjustments can be made according to the
individual application.
*** If Speeds are set high and the press is overshooting, these values may have to be increased
to give the press room to slow down.
All other data needs to be set to complete the parameter setup (Load, Speed, Time, etc.).
PAGE 3 - 40
Chapter 4: Press Menu
PAGE 4 - 1
Chapter 4: Press Menu
The “Press Data Monitor” is used to collect the press data, save the press data, print the press data,
and customize the press data output. This allows the user to view the press data collected in real time
as it happens in three (3) different screen settings: Monitor Data Screen, Reject And Abnormal Screen,
and the Display Panel Screen.
4.1.1 Preferences
“Left Click” on the “Monitor” button to start the press data collection.
Once the Monitor button has been activated the DSP User Console
Software will automatically transfer to the “Monitor Data” window which shows all of the press data
collection outputs.
Once Monitoring has started the “Monitor” button will blink and appears on the
status bar at the bottom of the screen
Note: Once the “Data Monitor” has been activated do not try and upload / download. This may
interfere with the communication.
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Chapter 4: Press Menu
The “Press Search” can be enabled by “Left Clicking” into the check box.
The DSP User Console Software will now search out for the number of presses connected in the
system. The Software will automatically search out to 31 presses before stopping the search. This
happens regardless of whether there is one press or 31 presses.
The “Add Text To Press Data” can be enable by “Left Clicking” into
the check box. This will allow the user to type in notes / messages within the press data collection
Monitor Data screen, and the Reject And Abnormal Screen.
“Left Click” anywhere within these two screen and begin typing. A new row will appear to input the text.
To start a new line, hit the “Enter” key and resume typing.
The “Print” function can be enabled by “Left Clicking” into the “Print” check box. The DSP User
Console Software allows the user to select from the current printers being used in the windows
environment.
“Left Click” into the combo box to make your printer selection.
Note: Whatever printer(s) is set up to be used in the Windows format can be used to print.
“Left Click” into the combo box to make your format selection.
The user can select from the following print data: Accept, Reject, Stop, Bypass, and Abnormal. By
selecting all of the print data items, the software will print out any and all data collected.
“Left Click” into the check box(s) to make your print data selection.
Note: Once the printer has been enabled and the data collection has begun the printer will not
start printing until either the windows buffer is full, or the data monitor has been shut off.
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Chapter 4: Press Menu
Once the user enables the “Save” function the software will ask the user to create a path and file
name. Once the file name has been typed in the “File Name” box press the “Save” button.
The DSP User Console Software will now save all of the data collected to the same drive, path, and
file name as shown below.
Note: 2006 represents the year 2006, 08 represents the month, DATAFILE represents the file
name, and 30 represents the day the file was created.
The “Monitoring Method” selection designates in what order the data will be displayed in the Monitor
Data screen.
Enable by “Left Clicking” into the option button.
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Chapter 4: Press Menu
The press data collection results will be displayed in this window. To collect the press results "Left
Click" on the "Monitor Data" button in the “Preferences” screen. The Press Data results will be
displayed on this screen.
The press outputs can be enabled / disabled from the drop down list. The drop down list can be
accessed by “Right Clicking” on the header and then by selecting the desired press data result.
A mouse can adjust the Display table width, or the user can “Right Click” on the header and select
the “Automatic Adjust” from the drop down list.
The adjustment needs to be saved manually before the setting will be retained into memory. This
can be achieved by “Right Clicking” on the header and then selecting “Save Setup” from the drop
down list.
Note: The data monitor must be shut off to perform this operation.
The picture below shows an example of the press data collected in the "Monitor Data" screen.
PAGE 4 - 5
Chapter 4: Press Menu
The Judgment Flag gives a binary representation of the press result (1=true, 0=false).
[ Normal ]
[ Abnormal ]
PAGE 4 - 6
Chapter 4: Press Menu
The “Analysis Data” is used to analyze and report statistical data after each press cycle or from an
existing data (.prn) file. This allows the user to view all of the statistical data as it happens.
Select the press and parameter you would like to analyze from the pulldown.
When [Connected Press] is selected, analysis will be performed on each press selected in the
“Parameter Communication” screen. (If Press #1, 2 & 3 are selected, an analysis window will be
opened for each.)
When [All Parameters] is selected, analysis will be performed on each parameter. (An analysis window
will be open for each of the 32 parameters.)
Data Monitoring must be enabled (turned on) in order to perform Data Analysis at the end of
every press cycle.
“Left Click” on the Open button to open the Data Analysis window.
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Chapter 4: Press Menu
“Left Clicking” on the Get Limits button brings up the Get Limits From frame.
When the “Get Limits From” frame appears, the user can “Left Click” into either the “Axis Unit” option
or the “Parameter Memory” option to obtain the press limiting values.
CP and CPK calculations require the high and low limits. It is recommended that limits
be taken from “Axis Unit” due to the fact that the limits shown in the software and
limits stored in the Axis Unit may be different.
Getting the limits from the Axis Unit does not interrupt the communication during
monitoring. However, the system will upload the parameter into its own memory which
will cause a brief interruption in the data communication.
Once the user has made the selection, “Left Click” on the “Do It” button. This will load the current
limiting values either from the "Axis Unit" or "From Parameter / Software Memory".
At least 10 Accept cycles are required to calculate Sigma, CP and CPK data.
To compile statistical data from an existing (.prn) file the user must “Left Click” on “File” located on
the Main Menu Bar.
Select “Calculate Press Result File” from the drop down menu.
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Chapter 4: Press Menu
“Left Click” on the “Open” button in the “Open Press Result File” window.
The DSP User Console Software will ask if you would like to clear any of the previously collected
analysis data.
The DSP User Console Software will now calculate the press results from the selected (.prn) file.
Open the “Analysis Select” window and select the correct press number and parameter number as
described earlier in this section.
“Left Click” on the “Open” button once the correct press / parameter number has been selected.
The Analysis Data from the selected (.prn) file will now appear in the “Pressing Data Analysis”
window.
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Chapter 4: Press Menu
This function is used to View the Load / Current Curve, Save the Load / Current Curve, Print the Load /
Current Curve, and Edit the Load / Current Curve (for some file types). With the data monitor enabled
the user can view the Load / Current Curve after each press cycle for the selected presses.
The User Console Software can graphically display up to 31 presses at one time, but only up to 5
presses is recommended. If anymore than 5 presses were displayed the user would not be able to
distinguish from one press to the next.
In the "Graph" frame the user can select from the "Load Curve", or the "Current Curve" by "Left
Clicking" in one of the two option buttons.
In the "Selected Presses" combo box the user can select from one individual press or by selected
presses in the Utility Screen by "Left Clicking" on to the down arrow on the combo box.
Once the number of presses to be displayed has been selected in the combo box, the user can
"Upload" the Load / Current Curve, "Redraw" the Load / Current Curve, or "Clear" the Load / Current
Curve.
The user can also include the previous Load / Current Curve with the current Load / Current Curve by
"Left Clicking" into the "Include Last Curve" check box.
The user can also view the "Peak Load", and "Final Distance" after every press cycle in the "Peak
Load", and "Final Distance" text boxes.
In the Scale Frame the user can set the "Y" scale by "Left Clicking" into the text box and typing in the
desired scale value in the load units selected below.
The user can also select the "Automatic Adjust" scale function by "Left Clicking" into the "Automatic
Adjust" check box. This will automatically adjust the scale of the graph to the Load / Current Curve
being presented.
The user can select the load unit to which the Load / Current Curve will be displayed by "Left Clicking"
onto the arrow of the Load Unit combo box.
The user can select the distance (in mm) to which the Load / Current Curve will be displayed by "Left
Clicking" onto the arrow of the Distance combo box.
When the user moves the pointer into the Curve Screen environment it turns into a set of ‘cross hairs'.
As the user moves through the screen, the values change in the Load & Distance text boxes.
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Chapter 4: Press Menu
Select the press and upload one press at time or upload Selected Presses.
Different colors can be used for different presses. Refer to the Utility Screen for details.
The following Load / Current curves will be over laid onto the same curve until the screen is cleared.
Any scale changes will also clear the screen.
Load / Current scales (Y axis) can be changed by typing the maximum scale limit in the window.
Distance scales (X axis) are available only in the following amounts 10mm, 20mm, 40mm, 80mm and
120mm.
Load units can be selected in the list box location. The curve will be converted to the newly entered
load unit once the load unit has been changed. The current is only displayed in amperes.
The Peak Load and Final Distance values of the plotted graph are located at the right bottom corner of
the Graph window.
Refer to the Utility Screen for details on saving the Load / Current Curve, loading the Load / Current
Curve, and printing the Load / Current Curve.
Automatic scale function adjusts the load scale based upon the peak load value uploaded with the
load curve.
Curve line width can be adjusted for better plotting view. Refer to the Utility Screen for adjustment.
The X axis (distance) and Y axis (load or current) can be controlled with the preset parameters set with
in the DSP 1500 system (individual or Selected Presses). Refer to the Limit Display Screen to upload
the parameter set.
The zero point on the graph can also be controlled by "Drawing Negative Value as is", "Drawing
Negative Value as Zero", or by "Drawing the Negative Value as Absolute Value". The "Curve Draw
Resolution" can also be adjusted for both Load and Current. Refer to the Filter Screen for adjustment.
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Chapter 4: Press Menu
The "Utility" screen has all of the functions related to the Load Curve utility. The "Utility" screen allows
the user to select the viewable presses, control the line width of the individual Load / Current Curve,
print the Load / Current Curve screen, load the Load / Current Curve, and save the Load / Current
Curve.
CURVE COLOR
Individual load curve colors can be selected by clicking the press number.
Select the color of the load curve using the color setup window and click "OK".
The press number will be displayed with the selected color.
PRINT OUT
The plotted Load / Current Curve, Final Load, and Distance data will be printed out by clicking the
"PRINT" button. They will be printed out in color if the printer is capable of printing color. However,
the Curve Screen will only contain the last uploaded data curves from each press.
FILE
The Load / Current Curve can be loaded as a .cur file or .bmp file, and can be saved as a .cur
file, .bmp file, or .csv file.
The data will be stored in a load unit format (KN being the default unit) and it is possible to redraw
the load curve in different load units, different tool sizes, and in different scales. This can be done
by pressing, "REDRAW" once the changes have been made.
1. The file in .cur file form can be loaded, saved, and edited through the DSP Software.
2. The file in .bmp file form can be loaded, saved, but cannot be edited through the DSP
Software.
3. The file in .csv file form can be saved, but cannot be loaded or edited through the DSP
Software. This file format is for excel spread sheet applications only.
PAGE 4 - 12
Chapter 4: Press Menu
The "Limit Display" screen allows the user to obtain the limiting values (through the Software, or the
Axis Controller units) and then display them in the "Curve" screen to see how well the Load / Current
Curve is falling within the limiting values set.
This function makes a great tool for analyzing the best possible limits for the application while you are
running. This is because you can actually monitor the application as it applies to the limits you have
set.
To activate the selected Limits you must check the boxes you wish to display on your load curve.
Note: When you return to the curve screen you must redraw the curve to display any updates you
have just made.
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Chapter 4: Press Menu
The Filter screen shows the different ways that the curve analysis can be accomplished for both load
and current curves.
PAGE 4 - 14
Chapter 4: Press Menu
The "Auto Upload" screen allows the user, with the "Data Monitor" enabled, to collect and save the
Load / Current Curve automatically.
By selecting the "Automatic Upload" check box, this enables the Auto Upload after each and every
press cycle.
The Automatic Uploading of anymore than 5 presses at one time may affect cycle time
with the data monitor enabled.
The user can select the "Clear When Upload" check box to clear the previous press cycle curve
screen before uploading the current press cycle.
When “Hide Popup Window During Upload” is selected, the Uploading Curve Data popup window will
not be displayed during an upload.
The "Automatic Save" allows the user to select what type of curve data (Accept, Reject, Stop,
Bypass, and Abnormal) to save to the specified path as shown above.
PAGE 4 - 15
Chapter 4: Press Menu
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PAGE 4 - 16
Chapter 5: View Menu
PAGE 5 - 1
Chapter 5: View Menu
The “Tool Bar” is used to adjust the size of the short cut icons. The user can also remove them from
the DSP User Console Software window.
“Left Click” on “View” on the Main Menu Bar.
Select “Tool Bar” from the drop down menu.
The user is now able to select from “Small Icon”, “Large Icon”, and “Off”. When set to “Off”, no icons
are displayed.
The “Status Bar” is used to show the “Date”, the “Time”, the “Loaded File”, the “Communication Port”
being used, if the security is enabled / disabled, what percentage of the buffer is being used and to
show the data monitor scroll.
“Left Click” on “View” located on the Main Menu Bar and Select “Status Bar” from the drop down menu
to enable / disable this in the DSP User Console Software window.
PAGE 5 - 2
Chapter 6: Security Menu
PAGE 6 - 1
Chapter 6: Security Menu
These functions allow the user to “Log ON” under a certain “Operator Name” and “Password”, setup
“Operator Names” and “Passwords”, and view all of the Operation History.
6.1 Log On
The “Log On” is used to allow the user to type in his / her Username and Password already established
within the DSP User Console Software.
In the “Operator Name” frame the user can type their “User name” by “Left Clicking” into the Text box.
In the “Password” frame the user can type their “Password” by “Left Clicking” into the Text box.
Press the “OK” button when the user has ensured that the inputted Username and Password they have
typed into the Text boxes is correct.
If the incorrect user name or password is used, the DSP software will automatically change
the software configuration to "Read Only".
PAGE 6 - 2
Chapter 6: Security Menu
The “Security Code Setup” is used to set Operator Names, and Passwords for the users of the DSP
User Console Software program. This setup should only be performed by a FEC Engineer / Product
Support Technician.
This software can carry up to 8 user / operator names and 8 passwords. Contact FEC to speak with a
Product Support Technician about adding & deleting the "Operator Name", "Password", and "Security
Level".
The “Operation History” allows the user to view the history of data changes that have been made /
occurred and by whom. It contains a reference of all transmissions and operations the software has
performed.
The data shown in this window is trimmed off after 10,000 bytes have been accumulated, but the list is
stored in the Hard Disk Drive under the following file name: "OPERATE.HST".
PAGE 6 - 3
Chapter 6: Security Menu
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PAGE 6 - 4
Chapter 7: Communication Menu
PAGE 7 - 1
Chapter 7: Communication Menu
This function allows the user to “Search” for connected presses, Upload Data from the Press System’s
controller to the DSP User Console Software, and Download Data from the DSP User Console Software
to the Press Systems.
RS485 communications allows up to 32 data points (31 presses plus 1 receiver), hence the
communication of up to 31 presses.
The “Units” is used to transfer data (Upload / Download/Verify) between the DSP User Console
Software and the connected SAN Unit controller(s).
PAGE 7 - 2
Chapter 7: Communication Menu
“SEARCHING” the presses puts a check in each Check Box based upon the reply from the presses
that are connected.
The color of the press number is based off of what communication speed is set up in the “System
Parameter” screen (See Chapter 3).
Black = 9600bps Green = 19200bps Cyan = 38400bps
In the examples above and below, the Communication Speed in the User Console “Configuration” is
set to Auto Detect (See Chapter 8). When “SEARCHING” the presses, the software found that the
communication speed set in Press’s 1 & 2 “System Parameter” screen was slower and than the default
and set the color as black.
To Download / Verify the System Parameter, “Left Click” in the “System Parameter Download / Verify”
check box.
The "CHECK ALL" button checks all of the Check Boxes located within the “Press” frame.
The "CLEAR ALL" button will undo all of the checks in each of the Check Boxes located within the
“Press” frame.
The “UPLOAD” button will upload all of the data from the Axis (San) Unit(s) to the DSP User Console
Software.
The “DOWNLOAD” button will download all of the data from the DSP User Console Software to the
Axis (San) Unit(s).
The "VERIFY" button will tell the user which parameter is not matching up between what is in the axis
unit vs. what is in the DSP User Console Software.
The “CLOSE” button will close the “Parameter Communication” window.
PAGE 7 - 3
Chapter 7: Communication Menu
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PAGE 7 - 4
Chapter 8: Configuration Menu
PAGE 8 - 1
Chapter 8: Configuration Menu
This function allows the user to establish the communication port and communication speed, setup the
press system type, insert a station name for hard copy reports, enable the previous setup before the
software closed and enable the data analysis from where it left off.
COMMUNICATION PORT
The "COMMUNICATION PORT" frame allows the user to verify the communication port selection
and set the communication speed.
The user should always use the "Auto Detect" to verify the communication speed with the
controllers.
Each press system type has a different capability in regards to communication speed. The
DSP User Console Software will automatically detect what bps the controller can
communicate at.
SYSTEM
The "SYSTEM" frame allows the user to select which SAN Unit type the DSP User Console will be
communicating with. The system selected will be reflected in the upper left corner of the screen.
PAGE 8 - 2
Chapter 8: Configuration Menu
8.1.2 STATION
The "Station" tab allows the user to set the "Station Name" in this screen. The name that is typed into
the Station Name box will appear on all hard copies printed from the DSP User Console Software.
Once the Station Name has been set up, the Station Name will be saved within the parameter file.
The "Resume Previous Setup" check box allows the user to restore the previous setup into the DSP
User Console Software in the event that the software is shut down. "Left Click" into the "Resume
Previous Setup" check box to enable this function.
The "Resume Data Analysis" check box allows the user to resume the statistical data collection right
where it stopped collecting data from before the DSP User Console Software was shut down. "Left
Click" into the "Resume Data Analysis" check box to enable this function.
PAGE 8 - 3
Chapter 8: Configuration Menu
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PAGE 8 - 4
Chapter 9: Window Menu
PAGE 9 - 1
Chapter 9: Window Menu
9.1 CASCADE
Select "Cascade" from the pull down menu to view multiple windows opened in a cascade format.
9.2 VERTICAL
Select "Vertical" from the pull down menu to view multiple windows opened in a vertical format.
PAGE 9 - 2
Chapter 9: Window Menu
9.3 HORIZONTAL
Select "Horizontal" from the pull down menu to view multiple windows opened in a horizontal format.
The “Check” next to the window list item signifies the current “Active” window. Only 1 window can be
active at a time. To change which window is active, select it from the list.
PAGE 9 - 3
Chapter 9: Window Menu
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PAGE 9 - 4
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Service System
This product is intended for use inside Japan.
In case of exporting this product, please contact our company.
This products constitute strategic goods (or services) regulated under the Foreign Exchange and Foreign
Trade Control Law. When they are to be exported, export licenses (or service permission) in accordance
with this law are required.
Contact
●Technical Problems
Dai-ichi Dentsu Ltd. Technical group
TEL: +81 – 574 – 62 - 5865
FAX: +81 – 574 – 62 - 3523
● Sales
Dai-ichi Dentsu Ltd. Kani Sales group
TEL: +81 – 574 – 62 - 5865
FAX: +81 – 574 – 62 - 3523