Mobile SS 132-33KV 63MVA - September 2020
Mobile SS 132-33KV 63MVA - September 2020
Mobile SS 132-33KV 63MVA - September 2020
of
63 MVA 132/33kV Mobile Substation
MINISTRY OF ELECTRICITY,
REPUBLIC OF IRAQ
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Contents
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Part-1 General Specification
1.1.1. Supply complete 132/33kV mobile substation in two trailer a, (H.V equipment) trailer b
(M.V) equipment
Prior to the commencement of manufacturing at factories or installation at the site, the bidder
shall submit technical documents and drawings to MOE for approval.
Any comments given by MOE shall be taken into account before manufacturing at factories
and/or the site works, and if any modification or change is directed by MOE, the documents
shall be revised and resubmitted for approval after making necessary revisions.
Approval of the documents shall in no way relieve the bidder from any of his contractual
obligation.
All costs and expenses for preparation and submission of the documents shall be borne by the
bidder including for revision and submission of the documents.
1) Language
All technical documents to be submitted shall be made in English. Technical terms in English
shall preferably be referred to IEC standards as much as applicable.
The abbreviation and marks used for an individual device shall be identical throughout the
complete documentation so as to avoid confusion.
Design calculations, specifications, lists, instruction manuals and other documents shall
preferably be prepared and submitted in A4 size.
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All documents shall have a uniform title block at the bottom right hand corner, irrespective of
the origin of the documents. The title block shall show the drawing title, drawing number,
revision number or letter, date prepared, name of the bidder and/or manufacturer and the
signature of the bidder’s representative.
A sufficient blank space shall be provided above the title block of each document for MOE’s
comments.
2) Specifications
The bidder shall prepare specifications for all principal equipment and materials.
The specification shall bear the type, ratings, design, construction, materials, dimensions
corrosion protection and other performance of the equipment.
3) Drawings
The following drawing shall be submitted for approval.
Arrangement and Layout drawings of equipment on the trailers
Foundation drawings for installation purpose of mobile substations
Installation drawings for mobile substations, gantry and 132kV conductors
4) Diagrams
The following diagrams shall be submitted for approval.
a) Single Line diagrams
b) Circuit Diagrams including three line of power circuit and schematic diagrams
c) Block diagrams where necessary
d) Terminal diagrams
5) Calculation sheets
The contactor shall submit design calculation sheets for capacity of auxiliary power supply,
burden of instrument transformers, battery capacity etc. for MOE.’s approval.
6) Lists
The following lists shall be submitted for approval.
a) Cable Lists
b) Relay setting List
c) List of testing equipment and standard tools
d) List of spare parts
7) Test Schedules
8) Test Procedures
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9) Test Reports
10) Instruction Manuals
11) As-built Drawings
12) Type test report
The bidder shall submit the type test report for major electrical equipment for an
evaluation of conformity to the specification in the tender process.
3) Test Report
The bidder shall compile all test results, test certificates, type test records etc. into a test report
for each item of the equipment. The test report shall appear sufficient information for the
subject of the test, project name, contract number, document number and the test date.
The test report shall be countersigned by the witnessed MOE engineer or his assigned
Representative.
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One (1) copy of the test report or its draft shall be handed over to each person witnessed the
test. The test report shall be submitted officially two (2) copies to MOE the soonest after
execution of each test.
After completion of all factory tests, the bidder shall bind all test reports properly into books
of A4 format and submit two (2) sets of the bound test reports to MOE.
4) Rectification of Deficiencies
All deficiencies revealed during the tests shall be rectified by the bidder to the approval of
MOE at his own cost and expenses.
Rectified components shall be subject to re-testing.
All costs and expenses for the re-testing shall be borne by the bidder.
Any equipment and device which are vulnerable to vibration and /or impact and therefore be
necessary to be taken by a special care for transportation shall be, if necessary, rested into the
transport-position and securely fastened with fixing plates or attachments by bolts.
All “materials for protection during transportation” shall be kept separately, after each
installation, for future use by MOE and therefore shall be painted yellow or red for an easy
identification distinguishable from the other materials for picking up when required.
Any end terminal of wire or connector-end block or strap-end etc. shall not be left free and shall
be securely fastened to the nearby fixed-plate or frame of equipment by temporary
Materials necessary for installation of trailers and trailer-on-board equipment such as jacks, steel
plates for jack ground base, 132kV conductor and power cables, lightning rod support, fences
etc. shall be stored in the storage boxes mounted on the trailer floor or spaces under the trailer
floor as much as possible and practicable.
All those complete procedures to be taken before and after mobilization shall be fully described
in the instruction manual, including necessary fittings and materials.
Each crate of package shall contain a packing list and a copy in triplicate shall be forwarded to
MOE prior to delivery. All items of material shall clearly marked for easy identification against
the packing list.
Each trailer shall be regarded as one shipping package so that all equipment and materials
mounted on each trailer should be contained in its packing list which clearly describes to
distinguish the equipment mounted, the materials for installation purposes in boxes and/or
spaces, parts in boxes and/or spaces etc.
All cases, packages, etc., shall be clearly marked on the outside to indicate the total weight, to
show where the weight is bearing and the correct position of the slings and shall bear an
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identification mark relating them to the appropriate shipping documents.
Cases, or packages which cannot be marked as above shall have tags made of metal or other
durable materials with the necessary marking on them.
The shipping mark shall bear typically the following information in sequence and in a frame
commensurate with size of package:
The packing inspection shall be carried out by MOE-nominated Inspection Agency before
shipping of any goods to verify the packing condition of equipment and materials as well as to
check the contents with the packing list of the packages which are to be delivered to the site. The
bidder shall be entirely responsible for ensuring that the packing is suitable for shipping and
transportation.
The bidder shall keep the inspection records of all equipment and materials prior to the
shipment.
1.1.5. Training
The bidder shall organize at his premises training for MOE engineers for the following:
a) Training for installation works of the mobile substation and maintenance for 4 persons for 5
working days.
b) Training for protection calculation and settings of the relays of the mobile substation for 4
persons for 5 working days.
For abroad training, all necessary expense such as round trip air charge between Iraq and
countries where the training to be carried out , accommodation charges, as well as domestic
travel charges in the countries where the training to be carried out etc., shall be borne by the
bidder.
For local training, MOE trainees expenses are on MOE charges.
The bidder shall submit the proposed training program descriptive of time schedule and detailed
curriculums to MOE for approval.
The bidder shall inform to MOE at least one (1) month prior to the proposed commencement
date of the training.
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Part-2 Technical Specifications
2.1.1.2. Units
International system of units (SI) shall be applied to all the works, except use of conventional
units is much relevant and conformed to established rules etc.
2.1.1.3. Language
All documents, correspondence, drawings, reports, schedules and instructions shall be written
in English. Also name plates, rating plates, caution plates, instruction plates and notices shall
be written in English.
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2.1.1.5. Specification of Main and Auxiliary Electrical System
1) 132kV transmission system
No. Item 132 kV system 33 kV system
1 Highest system voltage 145 kV 36 kV
2 Nominal system voltage 132kV 33kV
3 Number of phases 3 3
4 Frequency 50Hz 50Hz
Impulse with stand voltage
for bushing 650 kV 170 kV
5
for winding 550 kV 170 kV
for neutral 325 kV 170 kV
Power frequency Withstand
test voltage ( for 1min. )
6 for bushing 275 kV 70 kV
for winding 230 kV 70 kV
for neutral 140 kV 70 kV
7 Rated breaking capacity 40 kA 31.5 kA
8 Short time current 40 kA/1 sec 31.5 kA/3 sec
Rated voltage and nominal
discharge current of lightning
9 arresters
on phases 120 kV / 10 kA 39 kV / 10kA
on neutral 75 kV / 10 kA 21 kV / 10 kA
Minimum clearance in air 320 mm (*2)
10 1270 mm
between phase and earth. (air cable box)
Minimum clearance in air 320 mm (*2)
11 1473 mm (*1)
between different phases (air cable box)
Minimum creepage distance 576 mm
12 4495 mm
of insulator and bushing (air cable box)
Earthed through
Effectively
13 Earthing system earthing TF
earthed neutral
(1000A)
(*1) The following clearance may be applicable as for the minimum clearance between
different phases in air for high voltage (132kV) side of the Main Transformer if
the transformer is subject to the impulse type test;
(*2) These clearances may be lower if it has been proven by tests on actual or similar
configuration that the standard impulse withstand voltages are met. The type test
shall be carried out for the equipment concerned or the type test report shall be
submitted with the tender document.
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2.1.2. General Requirement for Mobile Substation
2.1.2.1. Type of Mobile substation
The following types of mobile substation are required.
Outdoor air-insulated type mobile substation with basic rating of 63 MVA 132/33kV
2.1.2.2. Construction of Mobile substation
1) Design of mobile substation
Mobile Substation shall be so designed that all necessary main equipment which are listed in
clause 2.2.2. shall be completely assembled and mounted on the trailers before shipment so
that no assembling works of such equipment are required at site, except station earthing works,
necessary connection works between main equipment, connection works to 132 kV connection
point and cabling works between trailers, as well as minor adjusting works of equipment to the
service position on the trailer.
2) Equipment, materials and others for operation and maintenance as per the contract
1 set of Spare parts as per section 3.1
The trailers are the major part of mobile substation components and shall be a complete
factory assembled flatbed type whose frame should have sufficient strength and rigidity to
withstand a heavy load and a vibration in order to carry electrical equipment safely.
Two types of trailer, trailer No.1 and No.2 shall be designed and provided for one set of mobile
Substation. A wheel plate and king pin system shall be provided for coupling with a tractor for
transportation. Landing gears and jacking pads with necessary quantity of jacks sufficient to
support overall weight of each trailer shall be also provided for installation of mobile
substation at site.
Transformer trailer shall be provided with one (1) set of mechanical type 3-axis accelerometer
(Impact Recorder ) mounted on the Transformer to record shock and impact experienced
throughout transportation after shipment.
The recording of all 3-directional measurement of Impact Recorder shall be continuous
without any interruption throughout the overall route of shipping and transportation to the site
after the shipment of the mobile substation. Unless explicitly stated, all the necessary
provisions obviously required for proper and safe driving of the trailers such as spring system,
braking system and signal lamps etc., shall be provided.
2.1.3. Design
2.1.3.1. Temperature Rise
Having regard to the service conditions, the limits of temperature rise of all equipment,
determined in accordance with the relevant IEC, shall be reduced such that the final
attained temperatures of site do not exceed the final temperatures imputed by the IEC
reference temperature. Due regard must be taken of the effect of direct sunlight impinging on
outdoor equipment and the effects of differential temperatures existing in equipment due to the
impingement.
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2.1.3.2. Current Ratings
Every current carrying part of the equipment, including circuit breakers, current
transformers, disconnecting switches, busbars, connections and joints, etc., shall be capable
of carrying its rated current continuously, and in no part shall the permissible final
temperature be exceeded.
In addition, all parts of the switchgear shall be capable of withstanding, without thermal or
mechanical damage, the instantaneous peak and rated short time currents corresponding to
the breaking capacities of the circuit breakers.
All current ratings specified are the continuous values required under the service
conditions.
Circuit breaker closing mechanisms shall be of the trip-free type and motor charged spring
operated type on D.C.110V. Each equipment shall be provided with a visual, mechanized
indicating device. Lamp indication in place of mechanical one will not be accepted.
In order to permit test purposes, circuit breakers shall be possible to complete the closing,
tripping, indicating circuits when the circuit breaker is isolated.
Means shall be provided for local manual mechanical tripping of circuit breakers,
preferably by push-buttons, shrouded to prevent inadvertent operation.
The mechanism shall be also provided with means for charging the spring by hand.
Locking facilities shall be provided so that with the circuit breaker in any location it can be
prevented from being mechanically closed when it is open and from being mechanically
tripped when it is closed. This requirement shall be met by fitting a single padlock and shall
not entail fitting any loose components prior to the insertion of the padlock.
Provision shall be made for manually slow closing and slow opening of the circuit breaker
for maintenance purposes, but it shall not be possible to this facility when the circuit
breaker is in the “service”.
In normal operation the recharging of the mechanism operating spring shall be commenced
immediately and automatically, upon completion of the circuit breaker closure.
The time required for such automatic recharging of the spring shall not exceed 30 seconds.
Each circuit breaker shall be connected to the busbars and feeder circuit through plug and
socket type isolating devices. The devices shall be of the “offload” type but shall be
suitable for operation whilst the busbars or feeder circuits are alive. The isolating devices
shall be interlocked with their respective circuit breakers to prevent their making or
breaking load, but arrangement whereby attempted isolation of a closed circuit breaker trips
the circuit breaker are not permitted. Where isolation is carried out by withdrawal of the circuit
breaker, provision shall be made for rigidly locating the circuit breaker in the “service”. The
main circuit isolating devices, and also all secondary circuit isolating contacts, shall be of the
self-aligning type, mounted in accessible positions to permit maintenance.
A set of metal shutters shall be provided to cover each 3 phase group of stationary isolating
contacts. Each set shall be capable of being individually operated and individually
padlocked when it is closed. The shutter shall open automatically by a positive drive
initiated by the movement of the circuit breaker or voltage transformer carriage.
The closing operation shall also be automatic, either by positive drive or by two
independent means, each capable of operating the shutter alone.
To facilitate testing, means other than locking shall be provided for securing the shutters in
the open position. However, such means shall be automatically cancelled and the automatic
operation of the shutters shall be restored upon reconnection of the circuit breaker or
voltage transformer to the fixed isolating contacts.
2.1.3.5. 145 outdoor and 36kV indoor Type Switchgear (Hybrid solution could be offered)
145kV switchgear shall be outdoor open structure type air insulated switchgear.
Medium voltage (36kV) switchgears shall be an indoor air insulated metal-clad
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switchgear.
3) Losses
The losses of each transformer shall be stated in schedules. The tolerance on the losses of each
transformer shall be in accordance with IEC.60076. The fixed losses shall be as low as
consistent with normal design, reliability and economical use of material.
4) Insulation levels
The first unit of each type of transformer manufactured in the contract shall be subject to the
type testing to prove the impulse voltage withstand values specified in IEC. 60076.
5) Transformer fittings
All transformers shall be equipped with the following fittings as typical items:
a) Diagram plate
b) Rating plate
c) Earthing terminals
d) Jacking lugs
e) Lifting lugs
f) Winding temperature relay
g) Oil temperature relay
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h) Pressure relief device
i) Moisture-excluding breather of silica gel
j) Buchholz relay
k) Drain valve complete with sampling cock
l) Oil level indicator
m) Filter valves
n) Conservator (Conventional type)
o) Padlocks for each drain valve, and filter valve
6) Cooler control
Each motor or group of motors shall be provided with a three-pole electrically operated
contactor and with control gear of approved design for both of starting and stopping the
motor by hand, and also automatically from the contacts on the winding temperature devices
of the transformer.
Over-load protection shall be provided but no-volt release shall not be fitted. Where small
motors are connected in groups, the group protection shall be arranged so that it operates
satisfactorily in the event of a fault occurring to a single motor.
Each transformer shall be provided with an appropriate number of fans for sufficient cooling.
7) Tap changers
On-load vacuum tap changers and accessories shall be supplied and shall be so designed as to
give a
large margin of security to operate from a 110V D.C. supply, and shall be capable of
100,000 tap changing operations, without the necessity of maintenance.
The tap changer made by MR (Maschinenfabric Reinhausen, Germany) shall be provided.
The tap-changer shall comply with IEC.60214. In addition, specific details of the required
tap changer scheme shall be as follows:
b) The tap changer shall be designed so that its operation with respect to selector & diverter
switches, is carried out in an oil filled enclosure having with no communication with the
oil of the transformer.
c) All mechanical parts and all contacts shall be accessible via a cover on the separate tap
changer tank and without having to interfere with the oil in the transformer.
d) It shall not be possible to operate the electric drive when the hand operated gear is in use
nor shall it be possible to engage the hand-operating gear when the electric operating
drive is in progress.
e) No two electrical control signals shall be in operation simultaneously.
f) Operation of the remote or local control switch shall cause one tap movement only.
subsequent tap movement on manual control shall be effective only after returning the
control switch to the OFF position between successive operations.
g) All control switches and local operating equipment shall be labelled to indicate the
direction. (i.e. “Raise” or “Lower” of tap changing).
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h) The local control switches, together with the 110V D.C. contactors and terminal boards,
shall be accommodated in a suitable weather-proof operating box mounted on the
transformer. A heater suitable for operation from a 220V single phase supply shall be
provided in the motor drive unit for the tap changer in the operating box.
The heater shall be provided with protective fuses of approved rating.
i) The tap changer motor shall be designed for a 3-phase 380 V A.C. supply.
j) The equipment shall be so arranged that once a tap change has commenced, it shall be
completed even in case of failure of electrical supply to the mechanism drive motor.
It shall not be possible to be left in an intermediate position.
k) Indication shall be given, electrically at the remote control panel, and mechanically at
the transformer, of the tap in use at any time.
l) An “operation counter” shall be fitted to the tap changer.
m) Limit switches shall be provided to prevent overrunning of the mechanism and shall be
directly connected in the main circuit of the driving motor. In addition a mechanical stop
or other approved device shall be fitted to prevent over-running of the mechanism under
all condition.
Limit switches may be connected in the control circuit of the driving motor provided that
an approved mechanical declutching system is incorporated.
n) Short circuit and overcurrent devices shall be included to protect all motors and control
circuit.
The AVR can be set by variable control and shall have facilities to keep the voltage constant
on the secondary side of the transformer. The recommended preset range is between +/- 5%
of rated line voltage of the secondary side of the transformer.
Facilities to operate the tap changer with Automatic-OFF-Manual and Raise-Lower switches
or push buttons shall be provided.
Failure of AVR shall keep tap changer in position and give alarm.
A full description of AVR and its controls shall be submitted with offer.
The neutral point shall be provided with an earthing wire of not less than 100mm2 (PVC
sheathed of green colour) and a 75kV lightning arrester in parallel to connect the substation
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earthing grid.
The earthing wire shall have an appropriate disconnecting means in order to avoid or reduce
multiple points of earthing in 132kV system when necessary, but this disconnection of
earthing wire shall not affect the connection of 75kV lightning arrester to the earthing grid which
should be permanent.
The transformer shall be equipped with a primary zig-zag winding with its neutral point
brought out so that, when the primary side of the transformer is connected directly to the
secondary delta winding of the main transformer, it provides an earthing on the secondary
side of the main transformer. The primary zig-zag winding shall be designed in such a way
that not only its zero-sequence impedance restricts a neutral current up to 1000A when an
earth-fault happens, but also the winding can withstand such full current for not less than
10 seconds. The neutral point shall be provided with a bushing current transformer with a
suitable current rating for a restricted earth fault protection for the secondary side of the main
transformer.
The transformer shall be also utilized as auxiliary AC power supply at low voltage side for
station service. The low voltage winding shall be of star connection with neutral point
brought out so that 3 phase 4 wire of 380-220V 50Hz AC distribution system is provided.
AC distribution circuit shall be referred to the sub-clause 2.1.3.29.
The transformers shall be equipped with the following fittings as typical items:
a) Rating plate.
b) Earthing terminals.
c) Lifting lugs.
d) Oil temperature relay.
e) Pressure relief device.
f) Moisture-excluding breather of silica gel.
g) Buchholz relay.
h) Drain valve complete with sampling cock.
i) Oil level indicator.
j) Filter valves.
k) Conservator (Conventional Type).
l) Padlocks for each drain valve, and filter valve.
The minimum capacity of the auxiliary power supply shall be 100KVA including a spare
capacity of 15kVA earmarked to MOE’s own use. The bidder shall submit a calculation
sheet of his proposed AC capacity for MOE’s approval.
Voltage transformers shall be of accuracy class 1.0 for energizing indicating instruments
and 3P for protective purposes. They shall be so designed that saturation of the cores does
not occur when 1.732 times normal voltage is applied to each winding.
They shall have outputs 50% in excess of the burden in use when design.
The voltage transformer secondary circuits shall be complete in themselves and metal cases
shall be individually earthed.
Secondary fuses shall be provided as close as possible to each voltage transformer and
labelled to show their function and phase colour.
Relevant documents shall be submitted for approval for each type of voltage transformer.
Lightning arresters shall be provided with one (1) surge counter for all three (3) arresters for
132kV line.
- Rated voltage : 75 kV
- Nominal discharge current : 10 kA (peak value)
- Line discharge class :3
- Energy absorption capability : 7.5KJ / kV one min.
Each incoming and outgoing line and cable feeder circuits shall be provided with an
earthing switch. The earthing switches shall be hand operated and shall comply with the
requirements for disconnecting switch.
145kV earthing switch shall be annexed to 145kV disconnecting switch and so arranged
that the earthing switch and disconnecting switch are each other interlocked mechanically
in compliance with the requirement of sub-clause 2.1.3.14.a) .
Earthing switch for 36kV switchgear shall be integrally a part of each cubicle
cable head and shall be so designed that it is operational only when the circuit breaker is
withdrawn. The earthing switch installed at 33kV cable side shall have a fault making
capability corresponding to the rated peak short time current.
1) 145kV switchgear:
145kV disconnecting switch connected in series with 145kV circuit breaker shall only be
operated when the circuit breaker is open and none of the adjacent earthing switch is closed.
145kV earthing switch shall only be operated when 145kV disconnecting switch is open
and vice-versa. Interlocking between the disconnecting switch and the circuit breaker
shall be achieved by an electrical means and the interlocking between disconnecting switch
and earthing switch shall be of mechanical type.
3) Between 145kV and Medium voltage switchgear across the main transformer:
145kV disconnecting switch shall not be operated unless the circuit breaker in the medium
voltage incoming switchgear is open. 145kV circuit breaker shall not be closed unless the
earthing switch in the medium voltage incoming switchgear is open. The earthing switch in the
medium voltage incoming switchgear shall not be closed unless 145kV circuit breaker is open.
Interlocking between 145kV and medium voltage switchgear across main transformer shall
be of electrical type.
2.1.3.16. Phase arrangement and Colour identification of electrical conductors and equipment
1) Phase arrangement
The phase designation of AC circuit shall be assigned as R for the first phase, Y for the
second phase, B for the third phase and N for the neutral phase.
The polarity designation of DC circuit shall be assigned as P for the positive polarity and N
for the negative polarity. N shall be also designated for earthing circuit for both AC and DC
circuit. The standard phase arrangement viewed from the front of the switchgear and panel shall
be as follows:
b) DC circuit
- from left to right P-N
- from top to bottom P-N
- from far to near P-N
All relays, instruments, others devices, conductors and equipment shall be arranged and
connected in accordance with the standard phase arrangement where possible.
2) Colour identification
a) Colour of internal wiring
Colour of insulation of all internal wiring for control and auxiliary circuit as well as the
sheath colour for low voltage power cables except earth circuit shall be black and that for
earth circuit shall be green.
The panels shall be equipped with necessary control devices, indicating devices, instruments,
meters and fuses etc.
A mimic diagram of approved type shall be incorporated on the control panels. The colour of
mimic diagram shall be as follows:
132kV bus bar : black
33kV bus bar : brilliant green
The control and relay panels shall be of robust folded sheet steel construction and shall be
mounted on sheet steel cubicles adjoining together to form the boards. Sheet steel panels
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shall typically be not less than 2mm thick, unless otherwise specified. Details of the
enclosure for the control and protection panels shall be referred to the sub-clause 2.1.3.28.
The arrangement of the apparatus inside the cubicles shall be such as to permit full and easy
access.
An internal lighting shall be provided each cubicle and so arranged that all wiring is
illuminated as evenly as possible without dazzle. These lamps shall be controlled by means
of door switches fitted inside.
Circuit breaker position indication shall be provided by separate red and green lamps.
Visual indication of alarm conditions shall be provided by multi-way alarm windows
described below:
The control panel is to be equipped with multi-way illuminated alarm windows. In general,
when an alarm condition arises, an alarm bell will sound and the nature of the alarm will be
identified by the flashing of the lamp associated with the appropriate alarm. The alarm will
then be accepted by pressing an “accept” push-button, forming part of the multi-way alarm
windows assembly, which will silence the bell and cause the flashing indication to become
steady; the bell will then be free to ring on the occurrence of a subsequent alarm condition.
After the alarm has ended, and the device initiating the alarm has been reset, the alarm
indication will then be cancelled by pressing a “reset” push-button mounted alongside the
“accept” push-button on each multi-way alarm windows assembly. A push-button for alarm
lamp test shall be also provided.
Each alarm window shall be illuminated through a collared filter so that the nature of alarm
is distinguished by colour as the red colour for a heavy fault and the orange (or amber) colour
for a light fault. Assignment of colour to each alarm window shall be referred to the relevant
clause of the Technical specifications.
The control and protection relay panels shall have a continuous copper earth bar of not less
than 70mm2 cross sectional area run along the bottom of panels and connected to the main
earthing system. Metal cases of instruments, relays and meters shall be connected to this bar
by copper conductor.
Robust water –proof outdoor type plug-in socket for multi-core control & auxiliary cables
shall be mounted on a suitable location of the housing container enclosure for the control
and protection panel.
Details of the enclosure for the housing container shall be referred to the sub-clause 2.1.3.28.
All integrating energy meters shall be flush mounted type and limits of error shall not
exceed plus or minus 1% for KWH and 2% for KVar H meters at all loads from 10% to
120% at any power factor between 0.7 lag and 0.9 lead. All KWH meters shall be of the
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impulse type. The number of pulses shall be as minimum as possible (such as few
hundred pulses per hour).
All instruments shall be provided with an approved means for zero adjustment without
dismantling.
Approved test terminal blocks of three phase type shall be provided for connecting in
circuit with each meter a portable testing equipment. All voltage circuit to instruments shall
be protected by a fuse in each unearthed phase of the circuit placed as close as practicable
to the instrument transformer terminals.
Multi-functional numeric display type measuring instruments with 110mm square frame
shall be of preferable type for space saving of mobile substation. Numeric display of each
measuring quantity on LCD face shall be selectable by a front push button switch or the like.
The bidder shall submit the relevant documents and specifications for approval.
For protection relays, a microprocessor-based numerical and multiple function type of relays
is preferred not only for availability and maintainability of relays but also space saving of
mobile substation.
In accordance with standards previously adopted, the overcurrent and earth-fault relays shall
be inverse definite minimum time lag (I.D.M.T.L) and as following:
- Time range : 0-3 seconds
- Current setting for overcurrent relays : 50-200 %
- Current setting for earth-fault relays
132kV network : (20-80) % of In
33kV network : (10-40) % of In
- Instantaneous overcurrent elements : 400-1600 % (when required)
All overcurrent and earth-fault relays shall be suitable for selection of any setting for correct
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protection of transformer.
The overcurrent and earth-fault relays of all the 132kV transformer feeder, 33kV
outgoing feeders shall be provided with instantaneous relay elements. The auto-reclosing of
all the 33kV outgoing feeders shall be initiated by the instantaneous relay
elements. Restricted earth-fault protection relay shall be of fast response and low impedance
type. Biased differential relays for the transformers shall be of fast-response type and designed
in such a way that they shall not operate on the initial magnetizing inrush current when the
transformer is switched on at no load. the selectivity shall be set in such a way that no fault
tripping can occur on any tapping of the transformer.
All overcurrent, earth-fault and differential relays shall be provided with suitable numbers of
free contacts for purpose of signalling etc.
Where specified, load-shedding devices shall trip medium voltage outgoing feeders if
frequency of the system falls down under 50Hz. The protection shall consists of a definite
time lag under-frequency relay, with at least two independent frequency settings enabling to
be set between 45 and 50 Hz in 0.1 step, with time lag of 0-5sec. Two independent load
shedding busbars corresponding to each “stage 1” and “stage 2” shall be provided to send
tripping pulses to all circuit breakers of feeders connected to the respective bus bar of the
stage. Each medium voltage outgoing feeder shall be provided with a selector switch in the
tripping circuit of each circuit breaker to permit to put the load shedding out of service for
that respective circuit breaker.
When microprocessor based multi-functional numerical protection relays are used, the
protection of main power transformer shall be provided with two independent protection
relays, i.e., a main protection relay and a back-up protection relay which are each operated
independently on a separate microprocessor. Typical functions belonging to each protection
scheme shall be referred to the relevant clause of the Technical specifications.
Recommended setting of each protection relay shall be submitted for approval and the
bidder shall set approved setting values into each relay before shipment.
The bidder who will provide such numerical relays shall supply CD ROM or DVD disks
which contains complete configurations and all initial (recommended) parameter settings of
all numerical relays with necessary software tools for uploading, downloading and
modification of data, parameters and configuration of each relay for the purpose of
Operation & Maintenance.
2.1.3.22. Auxiliary Switches for high voltage and medium voltage switchgears
Auxiliary switches shall be to the approval of MOE and contacts shall have a positive
wiping action when closing. Auxiliary switches shall be provided to interrupt the supply of
current to the tripping coil of circuit breaker immediately after the breaker has opened.
A typical minimum number of spare auxiliary contacts for each circuit breaker,
disconnecting switch and earthing switch shall be referred to the relevant clause of the
Technical specification.
Rated short-circuit current and the rated trip current shall be determined by the bidder
based on the prospective short-circuit current and the rated nominal current of the circuit,
unless otherwise stated in the Technical specifications.
The insulation material shall not assist the spread of fire, that is, it shall not continue to burn
once the source flame is removed. The grade of insulation shall not be less than 500V.
Each wire for control and auxiliary circuit shall not be less than 2.5mm2 and that for
instruments transformer (current and voltage transformer) circuit shall not be less than
4mm2 , unless otherwise specified.
Wiring shall be suitably grouped, neatly and securely bunched or cleated, and shall be
- 27 -
installed as applicable in the wiring ducts. A suitable wiring duct system shall be provided
for inter-panel and front-to rear panel wiring to provide easy access for inspection and
maintenance.
Connections to apparatus mounted on doors, or between points subject to relative
movement, shall be made in flexible wires, arranged so that they are subject to torsion
rather than bending. Exposed wiring shall be kept to minimum, but where used they shall be
bunched and protected properly.
The bunching of wiring shall be kept in bunched condition by means of special plastic
fastening or binding material at suitable intervals. Lacing of wire bunched with textile or
plastic cord or metal buckle type clips will not be accepted. Wherever wiring is cleated to
metalwork, it shall be insulated from the metal surface and shall be cleated by means of
insulated straps in an approved manner. All wiring shall be left sufficiently long and neatly
looped to allow a fresh termination to be made, should be original termination device break
off. Wiring between terminals of the various devices shall be point to point. Splices or tee
connection will not be acceptable.
Current and voltage transformer secondary circuits shall be earthed only at the first panel
entered, and shall not be earthed at any point or outside of enclosures.
All wiring shall be brought to terminal blocks. Terminal blocks shall be complete with clamp
type resin-moulded terminals, barriers and covers, and shall be mounted vertically as long as
design allows. All wiring to those blocks shall be arranged to run in numerical order from
top to bottom. Terminal blocks shall have separate terminals for internal and external
connections, and not more than two wires shall be connected to each terminal.
At least 10% spare terminals shall be provided in the terminal blocks.
White marking strips fastened to the moulded sections at each block shall be provided for
circuit designation.
Both ends of every wire shall be fitted with a clamp or pressure type terminal lug and with a
marking ferrule of white insulating material imprinted with the wire number and
identification letter or symbol corresponding to the approved circuit diagrams.
Where a wire passes from one piece of equipment to another, e.g., from a circuit breaker to a
remote control panel, the bidder shall ensure that the same identification code is applied
to the internal wiring to which is connected in each item of equipment. If for any reason this
is not possible, then both end of the external connection shall be double-ferruled with
identifying code of both items equipment concerned.
The insulated covering of internal wiring in switchgear, control panels, protection panels,
battery & charger panels and the like for the mobile substation shall be black-coloured but
with the colour identification by collared ferrules or caps made of durable materials attached
at both ends of every wire in accordance with the sub-clause 2.1.3.16.
2.1.3.28. Enclosures
Enclosure of medium voltage metal-clad switchgear shall be suitable for outdoor
installation and provided with sloped roof. Supervisory control and protection panels in
which numerical relays and temperature sensitive electronic devices are used shall be of
indoor installation type housed in a proper container with cooling system.
All External enclosures for outdoor type switchgear and box, chamber or container such as
marshalling box, control and operating box, cable box or chamber and kiosk type steel
container etc., shall be ensured to at least IP44 for degree of protection with suitable
measures for dust-, rodent- and vermin-proof construction. The degree of protection of
enclosures for Supervisory control and protection panel shall be IP2X.
- 28 -
The enclosure for medium voltage metal-clad switchgear and supervisory control and
protection panel shall be dead-front, free-standing, rigid, welded steel frames, completely
enclosed by sheet metals with a thickness appropriate to the size of the enclosure.
The minimum thickness of the enclosure shall be 2.0mm.
The enclosure for medium voltage metal-clad switchgear shall be provided with suitable
cable terminal compartments for power cable connections where necessary.
Suitable terminal lugs, cover plates with suitable cable glands shall be provided on each
cable entrance at the bottom of the enclosure.
Interior illumination lamps operated by door switch shall be provided for each switchgear
and panel enclosure.
At least one 220V AC socket outlet (BF type) shall be provided for each assembly row of
metal-clad switchgear and supervisory control and protection panel at convenient location.
Space heater of 220V AC shall be provided inside the enclosures to prevent moisture
condensation, with a thermostat and manual switch.
The housing container for Supervisory control and protection panel shall be of a robust and
Weather-proof outdoor type made of steel or aluminium.
The container wall and roof shall be stuffed with a synthetic insulation material of an
appropriate thickness for a thermal insulation which, together with the cooling equipment
installed in the container, keeps its internal temperature low enough to guarantee various
temperature sensitive electronic devices healthy functioning in the supervisory control and
protection panel. The cooling equipment shall be of split type construction and also dual
type for redundancy. The bidder shall submit for approval a calculation sheet to prove a
compliance with the requirement of the specifications to MOE.
The container shall have a weather proof door for maintenance personnel as well as a
wide-swung door or an opening with sealed plates for allowing the installed equipment
brought out of the container once such needs arise.
The enclosure shall be cleaned off rust and excess weld, and given a minimum one coat of
phosphate or rust prevention treatment. All outside panel surfaces shall be primed, filed
where necessary, and given not less than two coats of synthetic undercoat. The finishing
coat shall be semi-gloss paint. The colour of finish paint for the enclosures shall be generally
light-grey or sand-beige and the colour of instrument frame and knob or handle of control
switches shall be black. The bidder shall submit the colour sample for approval.
The equipment shall be suitable for operation from a 380/220V 3 phase 4 wire 50Hz supply
with a supply voltage variation of plus and minus 10%. Under all conditions of normal
operation, the voltage at the busbars of 110V DC control and distribution circuit shall be
maintained within the limits of 110V plus and minus 10%. Under normal operating conditions,
the 110V DC system will be required to supply the loads imposed by the operation, control,
indication, and alarm requirements of 145kV, 36kV, 12kV switchgear, LV circuit and tap
change operation of the main transformer.
On the total loss of AC supply, the discharge capacity of the 110V battery in the substation
shall be such that it will supply the following loads for an emergency period of 5 hours
whilst maintaining the voltage at the 110V busbars the permissible lowest voltage of operating
- 30 -
(close and open) circuit of 145kV circuit breaker according to IEC standard, including the DC
voltage drop along the cable from DC power source.
a) At beginning of the emergency period the consecutive tripping of all circuit breakers.
b) An emergency lighting load for period of 5 hours for the interior illumination of the
substation control area.
c) Lamps for status indication, auxiliary relays, annunciator circuit, numeric type
protection relays if any, etc., all of which must at least maintain alive during
emergency period
d) During the emergency period, twice Close-Open (CO) operation of 145kV circuit
breaker.
The battery charger shall be provided to supply the DC load requirements under normal
operating conditions while supplying the boost charging requirements of the batteries.
The battery charger shall be supplied from the main 380/220V distribution circuit.
All incoming and outgoing feeders to the DC control and distribution circuit shall be
controlled by means of Miniature Circuit Breakers (MCB).
The battery, the battery charger including the DC control and distribution circuit shall be
accommodated in a common metal enclosed cubicle in which the battery is in the lower tier
compartment separated from the rest of the equipment /devices which are installed in the
upper tier compartment. The battery compartment shall be Natural Air Cooled.
For indoor type cubicle annexed to other cubicles, on the front of the enclosure shall be
flush mounted all necessary instruments, indicating lamps and control switches.
For outdoor type enclosure, it shall be provided with front door fitted with a sight window
to observe the indicating instruments and alarm lamps etc. on the front panel of the battery
charger equipment without opening the door. The doors on rear and/or side of the enclosure
shall be also provided for operation and maintenance of battery and battery charger
equipment in a convenient way depending on the design. The bidder shall submit for
MOE’s approval the drawings of construction showing such arrangement.
Each battery cell shall be of the nickel-cadmium alkaline (Ni-Cd) type with nominal
voltage of 1.2 volts contained in transparent and alkaline-resistant synthetic resin
containers with cover fitted with combined venting and filling opening with closing cap.
Each container shall be provided on its side with upper and lower electrolyte level line for
observing electrolyte level. The cells shall be individually insulated.
Groups of cells shall be assembled into a multi-tier steel rack. All metals shall be treated
with rust preventive measures, and all materials, whether they are metal or other materials,
shall be alkaline-proof. The positive and negative terminals of each tier containing a group
of cells shall be clearly indicated. The positive and negative terminals of complete batteries
shall be indicated by red and black markings respectively.
All cells of the batteries shall be numbered for identification with non-corrodible materials
fixed on the container in a clearly visible way when the rack-mounted batteries are installed
in the cubicle.
Inter-row and inter-cell connections shall be made with hard drawn copper rod or strip of
adequate cross sectional area and suitably protected against corrosion.
Where cell terminals and connections are exposed to accidental contact they shall be
insulated or shrouded by means of a material which is resistant to attack by the electrolyte.
The battery shall be connected to the 110V DC control and distribution circuit through a
non-trip type switch or non-trip Miniature Circuit Breaker of suitable current rating.
The bidder is required to submit for approval a calculation sheet for battery capacity to
- 31 -
prove compliance with the requirement of the Specifications.
The minimum capacity for battery shall be calculated as to satisfy the total loads for the
emergency period plus 25% extra of the total loads and not less than 90AH/5hours at minus (-)
5 ºC, 92 cells.
The charger shall be capable of supplying the DC load requirements under normal
operating conditions, and at the same time automatically trickle charging the battery at the
required rate to keep it dully charged under conditions of the specified incoming AC supply
voltage variation whilst maintaining the voltage at the DC bus bar at 110V +/- 10%.
The charger shall also be capable of supplying the DC load requirements and at the same
time charging the battery from the fully discharged condition to the fully charged condition
during a period of not more than 12hours with the stated variation in incoming AC supply
voltage. In the latter case which normally occurs at an initial charging or recovery charging,
the quick charging rate shall be manually controlled.
The charger shall be equipped with a switch to change-over the charging mode from
automatic operation to manual operation and vice versa (Auto-Manual switch) as well as
from boost charging to trickle charging and vice verse (Boost-Trickle switch).
All such switches, knobs and volumes etc. for setting and control for charging operation
shall be mounted in the front panel of the charger together with DC voltmeter and ammeter
for a convenient operation without opening the front panel.
The voltage at the DC bus bar during battery quick charging shall be maintained at 110V
+/-10% by an automatic output voltage regulator.
The battery charger shall be connected to the 110V DC control and distribution circuit
through a Miniature Circuit Breaker of suitable current rating. The voltage at the DC bus bar
shall be maintained at 110V +/- 10% by an automatic output voltage regulator.
All outgoing feeder circuit shall be connected to the 110V DC bus bar and shall be
individually controlled and protected by double pole miniature circuit breakers.
The 110V DC system shall not be earthed at either pole. A high resistance shall be
connected between the positive and negative poles of the system and the centre point of the
resistance connected to earth through an earth fault relay which will indicate whether an
earth fault has developed in the positive or negative pole of the system. This relay shall also
initiate an alarm to be brought up at the multi-way alarm windows on the front panel.
The value of the resistance to be connected across the positive and negative poles shall be
such that in the event of earth fault on either side of pole the earth leakage current will not
exceed 10 milliamps.
A voltage relay incorporating means of adjustment of voltage setting shall be provided to
initiate an alarm in the event of the bus bar voltage falling below 99volts (minus 10% from
the rated voltage).
An Automatic Trip shall occur when DC Voltage is very low (less than 90V ).
All labels, plates and tags shall be securely mounted in conspicuous and logical locations.
2) Rating plates
- 32 -
The electrical equipment to be supplied under the contract shall be provided with rating
plates containing the necessary information specified in the relevant IEC standards.
3) Warning notices
The Bidder shall provide warning notices and signs associated with the equipment in
his supply, of an approved form and wording to suite MOE’s rules. Such notices and signs
shall be written in English.
2) Painting
Typical finish colour of steelworks shall be light–grey or sand-beige, unless otherwise
specified in the specification. The bidder is required to submit the painting specifications for
approval together with colour chips or painting samples. The painting specifications shall
cover at least paint schedule, paint materials to be selected and manufacturer’s recommended
procedure for the surface preparation, application etc.
Power cables for MV outgoing feeder shall be of single core type for 36 kV feeder
power cables for both 36kV incoming switchgear shall be acceptable only for single-core type.
The power cables for MV incoming switchgear shall be completed with terminations
and terminals at both ends ready for connection at sites and they shall be provided with
a trailer-mounted cable reel over which they are reeled on and off each time when a
- 33 -
mobilization of the mobile substation arises.
The power cables for MV outgoing feeders shall be supplied in loose wound on cable
drums in a suitable length but as long as possible the drum can allow. Necessary number
and appropriate type of termination materials for each MV outgoing feeder shall also be
provided for both ends of each cable to be installed, i.e., both at switchgear cable
compartment and outdoor distribution pole (except provisions for pole-mounting such
as cross arm, insulator, stay wire, bracket etc.)
PVC over-sheath of all power cables shall bear at least rated voltage, type of insulation,
core material, manufacturer’s name and year of manufacture at convenient regular
interval to identify them without difficulty.
Control cables employed for the circuits for embedded thermometers, instrument
transformers and for other circuits liable to interference due to electrical noise shall be the
screened cables with suitable metallic shielding against electrostatic induction and if
necessary against electromagnetic induction too.
The inter-connection cables between Equipment on the Trailer No.1 and Supervisory
control and protection panels on the Trailer No.2 shall employ a plug-in socket connection
system at both ends of cables for quick and easy connection at sites.
The inter-connection cables between equipment on the same trailer floor which are
installed on a permanent basis need not necessarily be of plug-in socket connection type
and a point to point direct connection is also acceptable if such cables are designed to run
through conduits or cable ducts.
Cross sectional area of each core of cables shall be not less than 2.5mm2 for control and
auxiliary circuits and 4mm2 for instrument transformer circuits.
If the specified core size mentioned above is not attained particularly for the inter
-connection cables because of limitation of availability of suitable plug-in socket, such
inter-connection cables with less cross sectional area of core, other than 2.5mm2 and
4mm2, those are 2.0 mm2 for control and auxiliary circuit and 3.5 mm2 for instrument
transformer circuits are acceptable.
Approved facilities shall be provided on all oil filled chambers such that an observer can
see with certainty that it contains the required quantity of oil. Approved means, other than
marked painted on, shall be provided to indicated the oil level inside each oil filled
chamber and tank and where such chambers or tanks are removal or have removal top
plates the oil level shall be indicated both inside and outside.
The inside oil level indicated shall be the level attained by the required quantity of oil when
- 34 -
the chamber, tank or top plate is removed.
A typical thickness of steel plates shall be 22mm. A dimension of each piece of steel plates
shall be such that not more than two (2) persons can hold, carry and set them around.
Also each piece of steel plates shall be equipped with suitable handles for hold.
Each jack ground base shall have a sufficient strength so sturdy as not to be deformed or
bent as it supports the force of each jack or landing gear. If a steel plate or a set of steel
plates are not strong enough to withstand the force, a suitable number of beams or some
other means shall be additionally provided to reinforce the strength of each jack ground
base.
- 35 -
Section-2.2 : Technical Specification for Equipment and materials
2.2.1. General
The Bidder shall design and supply a mobile substation to satisfy the specifications
described in this section and the foregoing section 2.1 as a minimum.
The Bidder shall supply and install all necessary conductors, cables, terminals and
accessories to connect electrical equipment on the trailers.
- 36 -
2) 145kV and 36kV Gas or Vacuum Circuit Breaker.
Equipment Specification
No.
Description 145 kV VCB 36 kV VCB
1 Quantity as per each mobile 1 incoming
Substation 1 set and 5
outgoings
2 Location of service Outdoor Indoor
3 Type Triple-pole, motor-charged
spring operated
4 Number of pole 3
5 Rated voltage 145 kV 36 kV
6 Impulse withstand voltage 650 kV(peak) 170 kV(peak)
7 Power frequency withstand
275kV/1 min. 70kV/1 min.
Voltage
8 Rated frequency 50 Hz
9 Rated nominal current 1250 A 1250 A
10 Rated short circuit current 40 kA/ 1 sec 31.5 kA /3sec
11 Rated interrupting time 5 cycles
12 Standard operating duty O-0.3sec-CO-3min-CO
13 Rated motor operating voltage DC 110 V
14 Rated closing control voltage DC 110 V
15 Rated tripping control voltage DC 110 V
16 Thermostat & heater voltage AC 220V N.A
17 Spare contact of auxiliary
5 NO / 5 NC
Switch
18 Accessories
b) ON- OFF Position indicator 1 set 1 set
c) Operating counter 1 set 1 set
d) Manual charging handle 1 pc 1 pc
e) Anti-pumping device 1 set 1 set
f) Heater with thermostat 1 set N.A
- 37 -
3) 120 kV Lightning Arrester
No. Description Specification
1 Quantity as per each mobile substation 3 sets of single pole unit
2 Location of service Outdoor
3 Type Metal Oxide surge arrester
4 Rated voltage 120 kV rms
5 Rated frequency 50 Hz
6 Nominal discharge current Heavy duty, 20kA crest
7 Long duration discharge class Class 4
8 Pressure-relief current Min. 40 kA rms
9 Discharge current withstand capacity
Min. 100 kA crest
(4/10 micro-seconds waveform, 2 shots)
10 Energy absorption Min. 7.5 kJ / kV
11 Withstand test voltage on the assembled insulators
- Dry power-frequency test voltage (1 min.) Min. 275 kV
- Lightning impulse test voltage Min. 650 kV
12 Accessories
a) Pressure relief device 3 sets
b) Surge counter (for 3-phase line ) 1 set
- 38 -
4) 63 MVA Main Transformer of 132/33kV
No. Description Specification
1 Quantity as per each mobile substation 1 set
2 Type Oil-immersed, ODAF cooling
with OLTC & AVR Relay in indoor
self-standing Panel
3 Location of service Outdoor
4 Capacity 63,000kVA, Continuous
5 No. of phases 3
6 Rated frequency 50 Hz
7 Rated voltage
- Primary 132kV ± 10% (1.25% step, 17 taps)
- Secondary 33 kV
8 Impulse withstand voltage Winding Bushing
- Primary (Line) 550 kV 650 kV
- Primary (Neutral) 325 kV 325 kV
- Secondary for 33kV 170 kV 170 kV
10 Connection
- Primary Star (Neutral brought out)
- Secondary Delta
11 Vector group notation YNd1
12 Temperature rise Winding 55 K
Oil 45 K
13 Impedance voltage
12 %
(Based on 63MVA at 75 ºC, rated voltage)
14 Bushing type current transformer
-132 kV line (for Diff., O/C & REF relays) 350/5A, class X: 3pcs
-132 kV line (for metering) 350/5A, 15VA, class1.0: 3pcs
-132 kV line (for O/C relays) 350/5A, 15VA, class 5P10: 3pcs
-132 kV neutral (for REF and E/F relays) 350/5A, class X: 1pc
15 Lightning arrester for H.V. Neutral point 75 kV /10 kA 1 pc
16 General accessories See the attached list “ General
accessories for Main Transformer”
below
- 39 -
General accessories for Main Transformer
No. Items Quantity
1 Oil conservator for Main tank and OLTC Each 1 set
2 Dial type oil gauge with alarm contact for Main tank and OLTC Each 1 set
3 Dehydrating breather for Main tank and OLTC Each 1 set
4 On-load tap changing equipment (OLTC) 1 set
5 Temperature indicator for winding with alarm & trip and cooler
1 set
control contacts
6 Temperature indicator for oil with alarm & trip contacts 1 set
7 Buchholz relay with alarm and trip contact for Main tank 1 set
8 Protective relay with trip contact for OLTC 1 set
9 Pressure relief device with trip contact for Main tank and OLTC Each 1 set
10 1-stage Cooling equipment with fan & oil pump 2 sets
11 Oil flow indicators with alarm contact Each 1 set
12 Shut-off valves for cooling system Each 1 set
13 Oil filling valve with padlock 1 set
14 Oil Drain and filter valves with padlock for Main tank and OLTC Each 1 set
15 Oil sampling plug for Main tank 1 pc.
16 Oil drain plug for conservator of Main tank and OLTC Each 1 set
17 Air release plug for Bushing pockets and cooling units 1 set
18 Hand-holes for H.V. and H.V. Neutral Bushing and L.V. Bushings 1 set
19 Man-hole for OLTC chamber 1 set
20 H.V. and H.V. Neutral Bushing and L.V. Bushings 1 set
21 L.V. cable box 1 set
22 Junction terminal box for CT and control cable 1 set
23 Earthing terminals: 2pc.of 150mm2 for 1 set for Main tank and
Each 1 set
cooling unit
24 Others: Rating plate, jacking boss, lifting lugs 1 set
- 40 -
5) Auxiliary and Earthing Transformer
Equipment Specification
No.
Description 33 kV /380-220V
1 Quantity as per each mobile substation 1 set
2 Type Oil-immersed, self-cooled type
3 Location of service Outdoor
4 Rated output - Continuous 100 kVA
-Primary 19052.55 kVA:10sec
-Primary Neutral Current 1000A for 10sec.
5 No. of phases 3
6 Rated frequency 50 Hz
7 Rated voltage - Primary 36 kV
- Secondary 380-220 V
8 Impulse withstand voltage
- Primary (Line) 170 kV
- Primary (Neutral) 125 kV
9 Power frequency withstand voltage
- Primary (Line) 70 kV
- Primary (Neutral) 50 kV
10 Connection - Primary Zig-zag
- Secondary Star (Neutral brought out)
11 Vector group notation ZNyn1
12 Zero sequence impedance 57.15 ohms/phase
13 Temperature rise Winding : 50 K, Oil : 45 K
14 Bushing type current transformer 100/5A; class. X
15 Lightning arrester at H.V. Neutral Point 21 kV 10 kA, 1 pc
16 General accessories
1) Dial type oil gauge with alarm contact 1 pc
2) Dehydrating breather 1 pc
3) Pressure relief device with trip contact 1 pc
4) Buchholz relay with alarm and trip
1 set
Contact
5) Oil temperature relay with alarm and
1 set
trip contact
6) Conservator 1 set
7) Oil filling valve 1 pc
8) Drain valve complete with sampling
1 pc
Plug
9) Oil drain plug 1 set
10) Air release plug 1 set
11) Hand-holes 1 set
12) Junction terminal box for CT and
1 set
control cable
13) H.V. terminal 1 set
14) H.V. Neutral cable box and L.V. Each
cable box 1 set
15) Earthing terminals 1 set
16)Others :Rating plate, lifting lugs,
1 set
bolts, Bases, etc.
- 41 -
17) Pressure relief device without
1 set
tripping
6) 36kV switchgear
6-1) General Specification
Type of switchgear Specification
No.
Description Incoming Feeder
1 Quantity as per each mobile Substation 1 set 5sets
2 Location of service indoor
3 Type indoor Air-insulated Metal-clad Switchgear
4 Rated voltage 36 kV
5 Rated nominal current 1250 A
6 Rated frequency 50 Hz
7 Impulse withstand voltage 170 kV (peak)
8 Power frequency withstand Voltage 70 kV / 1 min
9 Rated short circuit current 31,5 kA
10 Rated short time current 31,5 kA/ 3 sec
11 Degree of protection of enclosure External:IP42, Partition:IP2X
12 Accessories: 1 set of Lifter, draw-out handle, charging
handle, operating handle etc. for VCB & ES
b) Outgoing feeder
No. Item Specification for component Q’ty
1 Circuit breaker Draw-out type VCB,
1 set
36 kV, 1250 A, 31.5 kA
2 Current transformer for outgoing 600-300/5-5A, Class.1.0 & 5P10, 2 x
feeder 7.5VA or more 3pcs
3 Earthing switch (ES) at cable side Short time current:31.5 kA 3sec,
1 set
Making current:80 kA
4 Provision for interlocking between
Mechanical type 1 set
ES and VCB
5 3 phase insulated busbars 36 kV, 2000 A, 31.5 kA 1 set
6 Main contact isolating device 36 kV, 2000 A, 31.5 kA 6 sets
7 CB secondary plug-in contact 1 set
8 Shutter for upper and lower contact 1 set
9 Voltage detector with indicating lamp Indicating lamp to be mounted near
1 set
ES operating point
10 Space heater with thermostat AC 220V, with 2-Pole MCB 1 set
11 2 Pole MCB for Control & Motor circuit for VCB 1 set
12 Fluorescent lamp AC 220V, with door switch 1 set
13 Outdoor type enclosure IP42 1 set
14 Connection materials Terminals, cable glands and cleats
1 set
for 3-phase cable,
each
- 44 -
Fluorescent lamp AC220V with switch and Emergency lamp Each
6
DC110V with switch (mounted inside container enclosure) 1 set
Type of Colour
Item sound
signal of lamp
a) Main transformer
- Ratio differential (main protection) trip red bell
- HV overcurrent (main protection) trip red bell
- HV restricted earth fault (main protection) trip red bell
- HV overcurrent (back-up protection) trip red bell
- HV earth fault (back-up protection) trip red bell
- Buchholz 2nd trip red bell
- Buchholz 1st alarm red bell
- Oil temperature 2nd trip red bell
- Oil temperature 1st alarm red bell
- Winding temperature 2nd trip red bell
- Winding temperature 1st alarm red bell
- Low oil level for main tank and OLTC alarm red bell
- Tap changer failure alarm red bell
- Pressure relief device for main tank trip red bell
- Pressure relief device for OLTC trip red bell
- Oil pressure high for OLTC trip red bell
- Oil flow failure alarm red bell
- Cooling fan failure alarm red bell
- Oil pump failure alarm red bell
- Tap change limit alarm red bell
- 45 -
Type of Colour
Item sound
signal of lamp
b) MV Incoming switchgear (signal Led of the bay unit relay, no annunciator for
the MV SWGR)
- Overcurrent trip red bell
- Earth fault overcurrent trip red bell
- Earth fault over-voltage trip red bell
- Under voltage trip red bell
- Under frequency trip red bell
c) MV outgoing feeders (signal Led of the bay unit relay, no annunciator for the MV
SWGR)
- Overcurrent trip red bell
- Earth fault overcurrent trip red bell
- Under frequency trip red bell
d) Earthing & Auxiliary transformer
- Restricted earth fault trip red bell
- Buchholz 2nd trip red bell
- Buchholz 1st alarm red bell
- Oil temperature 2nd trip red bell
- Oil temperature 1st alarm red bell
- Low oil level alarm red bell
- Pressure relief device trip red bell
e) AC distribution
- Auxiliary AC failure alarm red bell
g) Common
- Trip circuit supervision of all circuit
alarm red bell
breakers (group indication)
- Protection relay failure of all protection
alarm red bell
relays (group indication )
- MV switchgear temperature rise alarm red bell
- Battery and Charger panel temperature rise alarm red bell
- 46 -
9) 110 V Battery & Charger panel
No. Description Specification
1 Quantity 1 set as per each mobile substation
Full automatic constant voltage DC power source,
2 Type consisting of three phase thyristor rectifier, control
device and Battery cells.
3 Construction Outdoor, dust-proof metal enclosed type
4 Equipment and devices to be mounted in the panel: See 1), 2), 3) and 4) below.
1) Charger (constant voltage DC power source)
a) AC Input 3-phase 3-wire, 50Hz, 380V +/-10 %
b) DC Output DC bus bar voltage :110V +/- 10%
DC bus bar current : not less than 15A
c) Output voltage regulation Load voltage: Low 99V – High 121V
d) Die-electric strength AC phases and earth : AC 2000V for 1 min.
AC and DC : Ditto
e) Devices to be mounted
on the front panel
- AC VM with VS Voltage switch: OFF-RY-YB-BR –OFF
- DC VM with VS Voltage switch: OFF-Charger-Battery-Load-OFF
- DC AM For DC output current
- DC AM For battery current with Centre zero pointer
- Battery current Centre zero pointer type
- Signal lamp AC Input, Manual operation, trickle and boost
- Change over switch MAN-AUTO, TRICKLE-BOOST
-Voltage adjustment knob For initial charging control
- Alarm indication (*1)
- Alarm reset/test button Alarm stop, reset and lamp test facility
2) Battery
a) Type Nickel-Cadmium Type
b) Number of Battery cell Minimum 92 cells (*2)
c) Nominal voltage 1.2 V/cell
d) Nominal capacity Minimum 90 AH/5hour (*2)
e) Necessary provision
- Multi-tier mounting rack At least double tier for containing cell groups
- Fixing plates with rubber Fixing the cell group in the rack for anti-vibration.
- DC main conductors
- Signal wire For electrolyte decrease
3) DC distribution circuit
- DC outgoing feeders At least 11 outgoing feeders: see (*3) below
4) Others as common device
- 47 -
(*1) The following items shall be provided for alarm indication as a minimum:
- DC Under voltage
- DC Earth fault (positive)
- DC Earth fault (negative)
- Charger failure
(*2) Calculation sheet shall be submitted to prove the conformity of the proposed
capacity & discharge-end-voltage to the specification.
(*note) DC feeders for No. 6 and 7 shall be spare for 132/33kV mobile substation
since no outgoing feeders to meet them is available.
- 48 -
2.2.3. Trailers
No. Description No.1 Trailer No.2 Trailer
Quantity as per each mobile
1 1 set 1 set
Substation
2 Vehicle Coupling device King ping , SAE standard 3.5 inch
Left & right combined operation,
3 Landing gears high & low speed range,
manual operation type, with square pads
Voltage: 24 V
4 Electrical system
Connection: SAE 7-pole
Brake
1) Service brake
a) brake system Two line air brake system
Internal expanding, leading and trailing shop
5 b) brake type type actuated by air, controlled by tractor
driver
c) Air reservoir tank 1 set
d) air coupling device Glad hand type (SAE standard)
Spring loaded type, operated
2) Parking brake
by tractor driver manually
Tire and Max. allowable speed 40 km/hour
6 wheel Location Rear axle
Tail & Stop(combined red),
Turn signal (combined orange),
License(white),
7 Lamps
Back-up(white),
Side(orange),
Clearance(red) and Reflector
Accessories
1) Spare tire held on the carrier 1 set 1 set
2) Towing eye (rear) 1 set 1 set
3) Supporting jack 1 set 1 set
4) Mud guard 1 set 1 set
5) Hanger for shipping 1 set 1 set
6) Chock block for rear wheel 1 set 1 set
7) Other necessary provisions Safety fence around Maintenance platform
8
H.V. Equipment before M.V.
switchgear row
8) Level gauge 1 set 1 set
9) Impact recorder (3-axis type) 1 set 1 set
10) Cable reel for power cable - 1 set
11) Jack ground base holder 1 set 1 set
12) Tool box and standard tools 1 set
- 49 -
2.2.4. Materials
The following installation materials shall be provided as per each mobile substation.
2.2.4.1. Jack ground base for jacking
One (1) set of jack ground base (steel plates with thickness of 22mm, and other materials if
necessary) shall be provided for landing gears and supporting jacks.
- 50 -
2.2.4.3. Power cables
MV Incoming power cables
The following power cables shall be provided for the connection between secondary
terminals of the main transformer and the cable terminals of the medium voltage
incoming switchgear. All the power cables shall be contained in an approved type of
weather-resistant and flexible covering or shroud when installed and connected.
- 51 -
Section-2.3 : Test
2.3.1. General
The bidder shall carry out factory tests and tests at sites in accordance with the requirements of
the contract. The bidder shall submit all test procedures to MOE for approval.
- 52 -
k) Tests on built-in current transformer including measurement of current ratio and
check of relative polarity
l) Tests of instruments
m) Oil pressure test for coolers
n) Operating test for cooling equipment
o) Mechanical test for tank
- Oil tightness check
- Vacuum test
p) Measurement of acoustic sound level (only for the first unit as the type test)
q) Short circuit test (Calculation sheet shall be submitted)
- 54 -
Section-2.4 : Technical Particulars & Guarantees of Equipment
The following “technical particulars and guarantees for each equipment shall be filled in the
“proposed” and submitted for tendering.
- 55 -
Schedule No.18-2: 132kV Single Suspension Insulator string
Schedule No.19: Post Insulator
Schedule No.20: Steel Structures for 132kV Incoming Gantry
Schedule No.21-1: Trailer No.1
Schedule No.21-2: Trailer No.2
- 56 -
SCHEDULE NO.1
Technical Particulars and Guarantees of
145 kV Disconnecting Switch and Earthing Switch
- 57 -
No. Description Required Proposed
18. Type of corrosion protection of steel parts Hot dipped
galvanized
19. Mass of disconnecting switch To be filled in kg
20. Drawing number for the overall dimensions of To be filled in
disconnecting switch & earthing switch
21. Certificate or report of type test To be filled in
- 58 -
SCHEDULE NO.2-1
Technical Particulars and Guarantees of
145 kV Circuit Breakers
- 59 -
No. Description Required Proposed
27. Rated supply voltage for
a) Closing coil DC 110 V
b) Shunt opening release DC 110 V
c) Motor DC 110 V
d) Thermostat AC 220 V
e) Heater AC 220 V
28. Current required at rated supply voltage by
a) Closing coil 5A
b) Shunt opening release 5A
c) Motor 10 A
d) Heater To be filled in A
29. Auxiliary switch
a) Continuous current carrying capacity 10 A or more
b) Breaking capacity at 110V DC 5 A or more
30. Number and type of spare auxiliary Switches 5 NO / 5 NC
31. Creepage path
a) Protected -
b) Total 4495 mm
32. Guaranteed number of breakings before being 20
necessary to inspect the circuit breaker poles
33. Guaranteed number of operations with no load 10000
before being necessary to inspect the circuit
breaker poles & operating device
34. Number of the drawing with overall dimensions
35. Type of corrosion protection of steel parts Zinc hot dip and
galvanized
painting
36. Certificate or report of type test To be filled in
- 60 -
SCHEDULE NO.2-2
Technical Particulars and Guarantees of
36 kV Circuit Breakers
- 62 -
SCHEDULE NO.3
Technical Particulars and Guarantees of
63 MVA 132/33 kV Main Transformer
No. Description Required Proposed
1. Make
a) Transformer To be filled in
b) On-load tap changer To be filled
2. Type Oil-immersed, ODAF
cooling with on-load
tap-changer and AVR
Relay in indoor self-
standing Panel
3. Location of service Outdoor
4. Rated voltage ratio 132/33 kV
5. Rated power Primary: 63 MVA
Secondary: 63 MVA
6. Number of phase 3
7. Frequency 50 Hz
8. Rated voltage
a) H.V. 132 +/- 10% kV
(17 taps, 1.25% step)
b) L.V. 33 kV
9. Rated voltage of winding
a) H.V. 132 kV
b) L.V. 33 kV
10.1 Insulation level : Impulse withstand voltage Winding Bushing
- 65 -
Name of Tenderer’s ________________ Date__________ Signature_______________
- 66 -
SCHEDULE NO.4
Technical Particulars and Guarantees of
100KVA 33/0.38 kV Auxiliary and Earthing Transformer
- 69 -
SCHEDULE NO.5-2
Technical Particulars and Guarantees of
36 kV Current Transformers
- 70 -
SCHEDULE NO.6
Technical Particulars and Guarantees of
36 kV Voltage Transformers
- 71 -
SCHEDULE NO.7-1
Technical Particulars and Guarantees of
132 kV Lightning Arrester
- 72 -
SCHEDULE NO.7-2
Technical Particulars and Guarantees of
33 kV Lightning Arrester
- 73 -
SCHEDULE NO.8
Technical Particulars and Guarantees of
132 kV Bushing
- 74 -
SCHEDULE NO.9
Technical Particulars and Guarantees of
36kV Medium Voltage Metal Clad Switchgear
- 75 -
SCHEDULE NO.10
Technical Particulars and Guarantees of
Battery
- 76 -
SCHEDULE NO.11
Technical Particulars and Guarantees of
Battery Charger
- 77 -
SCHEDULE NO.12-1
Technical Particulars and Guarantees of
Meters for 132 kV side
- 78 -
SCHEDULE NO.12-2
Technical Particulars and Guarantees of
Meters for MV Incoming
No. Description Required Proposed
1. Make To be filled in
2. Type Digital type with LCD
monitor
3. Kind of measurement 1) AC Current
2) AC Voltage
3) Active power with
max.demand indicator
4) Reactive power
5) Energy value
4. Rated AC input current 5A
5. Rated AC input voltage 110 V
6. Input consumption
a) Current circuit Less than 0.1 VA
b) Voltage circuit Less than 0.25VA
7.. Accuracy class Class 1.0 for all
measurement
8. Number of AC input
a) Current 3 (R, B & E)
b) Voltage 3 (R,Y, B)
9. Display of measurement Simultaneous display of
each one value for item
3., total 6 measurement
quantities
10. Change-over of display of phase
quantity
a) AC Current Push button
b) AC voltage Push button
11. Display updating time 1.0 sec.
12. Overload capacity
a) Current circuit 40 times rated current
for 1 sec.,
1.2 times for continuous
operation
b) Voltage circuit 2 times rated voltage for
10 sec.,
1.2 times for continuous
operation
13. Auxiliary power supply DC110 V
14. Auxiliary power consumption 5W
15. Dimension 110 x 110 mm
16. Weight To be filled in (g)
17. Color of frame Munsell N1.5(black)
- 79 -
SCHEDULE NO.12-3
Technical Particulars and Guarantees of
Meters for MV Outgoing Feeder
No. Description Required Proposed
1. Make To be filled in
2. Type Digital type with LCD
monitor
3. Kind of measurement 1) AC Current
2) Active power with
max.demand indicator
3) Energy value
4. Rated AC input current 5A
5. Rated AC input voltage 110 V
6. Input consumption
c) Current circuit Less than 0.1 VA
d) Voltage circuit Less than 0.25VA
7. Accuracy class Class 1.0 for all
measurement
8. Number of AC input
a) Current 3 (R, B & E)
b) Voltage 3 (R,Y, B)
9. Display of measurement Simultaneous display of
each one value for item
3., total 4 measurement
quantities
10. Change-over of display of phase
quantity
c) AC Current Push button
d) AC voltage Push button
11. Display updating time 1.0 sec.
12. Overload capacity
c) Current circuit 40 times rated current
for 1 sec.,
1.2 times for continuous
operation
d) Voltage circuit 2 times rated voltage for
10 sec.,
1.2 times for continuous
operation
13. Auxiliary power supply DC110 V
14. Auxiliary power consumption 5W
15. Dimension 110 x 110 mm
16. Weight To be filled in (g)
17. Color of frame Munsell N1.5(black)
- 80 -
SCHEDULE NO.13-1
Technical Particulars and Guarantees of
Transformer Main Protection & Control Relay
- 82 -
SCHEDULE NO.13-2
Technical Particulars and Guarantees of
Transformer Back-up Protection Relay
- 83 -
SCHEDULE NO.13-3
Technical Particulars and Guarantees of
Transformer L.V Protection & Control Relay
- 84 -
SCHEDULE NO.13-4
Technical Particulars and Guarantees of
Medium Voltage Feeder Protection Relay
36 kV Incoming
No. Description
Required Proposed
1. Make To be filled in
2. Type CU/XLPE/PVC
3. Rated voltage 18/30 (36) kV
4. Construction data
1) Number of conductor 1 Core
2) Cross sectional area (Phase) 2x400 mm2
3) Shape of conductor Circular stranded
compacted
4) Material of conductor Copper
5) Number of wires (Min.) 53
6) Material of conductor shielding Semi conductive
compound
7) Thickness of conductor shielding (Approx.) 0.6 mm
8) Material of insulation XLPE
9) Thickness of insulation (Nominal) 8.0 mm
10) Material of insulation shielding Strippable semi-
conductive compound
11) Thickness (Approx.) 1.0 mm
12) Material of shielding Copper taps
13) Thickness of copper tape (Approx.) 1 nos. x 0.1 mm
13) Material of sheath PVC
14) Thickness of sheath (Nominal) 2.6 mm
15) Material of armor N.A
16) Color of sheath Black
17) Overall diameter of cable (Approx.) 51 mm
18) Marking of cable To be filled in
19) Net weight (Approx.) To be filled in (kg/km)
5. Electrical data
1) AC. withstand voltage for 5 minutes 63 kV
2) Impulse withstand voltage 170 kV
3) Max. DC. conductor resistance at 20˚C 0.0366 ohm/km
4) Max. Temperature rating of conductor 90 ˚C
5) Max. current rating (touching flat formation)
810 A (*1)
in ground at 20˚C
6) Rated Frequency 50 Hz
7) Max. Partial discharge at 31.2kV 10 pC
6. Drawing No. To be filled in
- 86 -
SCHEDULE NO.14-2
Technical Particulars and Guarantees of
36 kV Power Cables for Feeder (not to be supplied, only given for information
regarding accessories in the switchgears)
36 kV Feeder
No. Description
Required Proposed
1. Make To be filled in
2. Type CU/XLPE/PVC
with ARMOUR
3. Rated voltage 18/30 (36) kV
4. Construction data
1) Number of conductor 1 Core
2) Cross sectional area (Phase) 150 mm2
3) Shape of conductor Circular stranded
compacted
4) Material of conductor Copper
5) Number of wires (Min.) 18
6) Material of conductor shielding Semi conductive
compound
7) Thickness of conductor shielding (Approx.) 0.6 mm
8) Material of insulation XLPE
9) Thickness of insulation (Average) 8.0 mm
10) Material of insulation shielding Strippable semi-
conductive compound
11) Thickness of insulation shielding (Approx.) 1.0 mm
12) Material of shielding metallic taps
13) Thickness of metallic tape (Approx.) 1 nos. x 0.085 mm
13) Material of sheath PVC
14) Thickness of separation sheath (Average) 2.4 mm
15) Material of armour Aluminium wire
16) Diameter of aluminium wire (Nominal) 2.5 mm
16) Colour of sheath Black
17) Overall diameter of cable (Approx.) 46 mm
18) Marking of cable To be filled in
19) Net weight (Approx.) To be filled in (kg/km)
5. Electrical data
1) AC. withstand voltage for 5 minutes 63 kV
2) Impulse withstand voltage 170 kV
3) Max. DC. conductor resistance at 20˚C 0.124 ohm/km
4) Max. Temperature rating of conductor 90 ˚C
5) Max. current rating (touching flat formation)
420 A (*1)
in ground at 20˚C
6) Rated Frequency 50 Hz
7) Max. Partial discharge at 32 kV 10 pC
6. Drawing No. To be filled in
- 87 -
SCHEDULE NO.15
Technical Particulars and Guarantees of
Low Voltage Power Cables
- 88 -
SCHEDULE NO.16
Technical Particulars and Guarantees of
Plug in Type Connectors of Control cable
(for connection between Trailers No.1 & 2)
- 89 -
SCHEDULE NO.17-1
Technical Particulars and Guarantees of
132 kV ACSR Incoming Conductor ( Not in the scope of this contract)
- 90 -
SCHEDULE NO.17-2
Technical Particulars and Guarantees of
132 kV HDCC Conductor for Connection ( Not in the scope of this contract)
- 91 -
SCHEDULE NO.17-3
Technical Particulars and Guarantees of
132 kV HAL Conductor for Connection ( Not in the scope of this contract)
- 92 -
SCHEDULE NO.18-1
Technical Particulars and Guarantees of
132 kV Single Tension Insulator String ( Not in the scope of this contract)
- 93 -
SCHEDULE NO.18-2
Technical Particulars and Guarantees of
132kV Single Suspension Insulator String ( Not in the scope of this contract)
- 94 -
SCHEDULE NO.19
Technical Particulars and Guarantees of
132kV Post Insulator ( Not in the scope of this contract)
- 95 -
SCHEDULE NO.20
Technical Particulars and Guarantees of
Steel Structures for 132kV Incoming Gantry ( Not in the scope of this contract)
- 96 -
SCHEDULE NO.21-1
Technical Particulars and Guarantees of
Trailer No.1
- 98 -
SCHEDULE NO.21-2
Technical Particulars and Guarantees of
Trailer No. 2
No. Description Required Proposed
1. Make To be filled in
2. Type Low-bed semi-trailer
3. Tractor (make and type) To be filled in
4. Principal dimension and weight
a) Overall length To be filled in mm
b) Overall width To be filled in mm
c) Overall height (unladed) To be filled in mm
d) Floor height To be filled in mm
e) Wheel base To be filled in mm
f) Tare weight To be filled in kg
g) Maximum payload To be filled in kg
h) Gross vehicle weight To be filled in kg
5. Distribution weight
a) Unladen
- King pin (front axle) To be filled in kg
- Rear axle To be filled in kg
b) Laden
- King pin (front axle) To be filled in kg
- Rear axle To be filled in kg
6. Size and quantity of Tire & wheel
a) Tire
- Front axle To be filled in
- Fear axle To be filled in
b) wheel
- Front axle To be filled in
- Rear axle To be filled in
7. Type of Service brake Air “S” cam type
8. Type of parking brake Valve operating, spring
loaded chamber
9. Type of suspension Tandem spring type or
PNEUMATIC
10. Type of landing gears Left and right combined
operation, high and low
speed range, manual
operation with square pads
11. Type of vehicle coupling device
SAE 3.5 inches
(king pin)
12. Electric system
a) Voltage 24 V
b) Receptacle type 7 poles (SAE)
13. Color of Signal lamps
a) Tail, stop & parking Combined (red)
b) Turn signal & hazard Combined (orange)
c) License lamp White
- 99 -
No. Description Required Proposed
14. Flooring materials Checked steel plate
15. Speed limit 40 km/h
- 100 -
Part - 3 Maintenance materials and Trainings
3.1.1.1. Spare parts for the contract (To offer spare part per mobile SS)
Basic philosophy is that the quantity required for one mobile SS. Typical spare part items and
quantity are as follows per mobile.
1) 145kV Vacuum/SF6 circuit breaker㸸
No. Description Rating Quantity
1 Closing coil DC 110V 1 pc
2 Trip coil DC 110V 1 pc
3 Set of Magnet contactor DC110V 1 pc
4 Auxiliary switch 6NO, 6NC 1 pc
5 Motor for spring charge DC110V 1 pc
6 Set of limit switch (each type) DC110V 1 pc
7 No voltage tripping coil & voltage DC110V
1 pc
relay 84
- 102 -
4) Auxiliary Earthing transformer㸸
No. Description Rating Quantity
36 kV Line bushing with
1 Solid type 1 pc
gaskets
36 kV side Neutral Bushing
2 Solid type 1pc
with gaskets
L.V Line & Neutral Bushing For 380V line, Solid type 1 pc
3
with gaskets
4 LA at 33 kV neutral point 21 kV / 10 kA 1 pc
5 Buchholz relay 1 pc
6 Dial type oil gauge 1 pc
7 Dehydrating breather Silica gel 1 pc
8 BCT on 33 kV Neutral point Oil immersed type, 600/5A Class X 1 pc
For 33/0.38kV Aux.E.TF Each
9 Set of gasket
1 set
Insulating oil (10% of total SHELL- DIALA- B or equivalent
10 1 lot
quantity of oil) (blendable with SHELL-DIALA-B)
5) 36kV switchgear㸸
No. Description Rating Quantity
Compete VCB for Incomer & Each
1 36 kV 1250A, 31.5kA
Outgoing feeder 1 unit
Single phase voltage 33 kV/√3 /110V/√3 / 110V/3
2 transformer for 33 kV line 1 pc
50VA, Class.1.0/3P
1) 1250/5A Class 1.0 15VA Each
4 CT for Incomer
2) 1250/5A Class X 1 pc
600-300/5-5A Class 5P10 /1.0 Each
5 CT for Outgoing feeder
2x7.5VA or more 1 pc
6 Lightning arrester 39 kV / 10 kA 1 pc
7 Closing coil DC 110V 1 pc
8 Trip coil DC 110V 1 pc
9 Magnet contactor DC 110V 1 set
10 Anti-pumping relay DC 110V 1 set
11 Spring charge motor DC 110V 1 pc
12 VD + Indicator DC 110V 1 set
- 103 -
6) Battery and charger㸸
No. Description Rating Quantity
1 Spare Battery cell Empty cell Ni-Cd type 20 pc
Parts for Rectifier Unit for
2 Rectifier stack
charger 1 set
Parts for DC output Voltage
3 Diode stack for Silicone dropper
Regulator 1 set
4 Pulse generator and control unit
1 set
5 DC earth fault relay DC110V 1 pc
6 Under voltage relay (80X) DC110V 1 pc
7 Group fault indicator 1 pc
each
8 Ammeter and Volt meter For each type
1 pc
each
9 Set of switches For each type
1 pc
Set of Moulded Case Circuit each
10 For each rating
Breakers 1 pc
each
11 Set of fuses For each rating
1 pc
- 104 -
8) Supervisory control, protection panel & AC distribution board㸸
No. Description Rating Quantity
Set of Signal lamp & Indication
1 For each type each 1 pc
lamp
Set of Control switch & Push
2 For each type each 1pc
button switch
Multi-meter for transformer
3 1 pc
primary (AM with AS)
Multi-meter for transformer
secondary (AM with AS, VM Each
4 For each type
with VS, WM with MDI, WHI, 1 pc
VarM)
Multi-meter for Outgoing feeder
Each
5 (AM with AS, WM with MDI, For each type
1 pc
WHI)
Multi-meter for Aux.G.TF LV Each
5 For each type
side (AM with AS, VM with VS) 1 pc
6 Tap position indicator Rectangular 1 pc
Numerical multi-function 1) Transformer main protection each
7
transformer protection relay 2) Transformer back-up protection 1 set
Automatic Voltage Regulating
8 included in TF main protection 1 set
relay (AVR)
Numerical multi-function
9
feeder protection relay 1 set
Phase sequence relay for
10 included in TF main protection 1 set
AC distribution circuit
Set of Annunciator card and LED each
11 For each type
lamp 1 pc
each
12 Set of Auxiliary relay For each type and rating
1 pc
each
13 Set of Circuit Breaker For each type and rating
1 pc
Filter for air-conditioning Each 1
14 For each type
equipment pc
- 105 -
Section-3.2 : Training for 63MVA Mobile Substation
1) Training place;
At the bidder premises
3.2.2 Training for protection calculation and settings of the relays of the mobile
substation
1) Training place;
At the bidder premises
- 106 -
3.2.3 Training on RTU systemDQGFRPPXQLFDWLRQV\VWHP :LPD[DQG8+)V\VWHP
1) Training place;
At the bidder premises
- 107 -
Part- 4 Remote Terminal Unite and communication system
The alarms shall be assigned with priority levels at the RTU and transmitted according to
priority or alternatively as soon as the alarms are received, whichever method is standard.
The standard method employed shall be fully described.
The occurrence of an alarm or an event shall be arranged for transmission to the Master
station at the earliest opportunity. Alarms or events occurring during a transmission of
measurements shall be arranged for insertion at the next convenient point in the message
cycle. Further details shall be provided describing the message cycles employed for
methods where priority assignments are implemented at the RTU (e.g. arranging multiple
alarms with different priorities).
The RTU shall have the capability of automatic start-up and initialization following
restoration of power after an outage without need of master station intervention.
The following clauses set out the functional requirements of the RTU.
The RTU shall designed to achieve a high level of availability, reliability and safety in
operation. The design shall be _fail safe_ such that failure of any component shall result in
all functions affected by the failure defaulting to a defined _safe_ state. It shall be fault
tolerant such that the failure of any single component within the overall system shall not
affect the ability of the remaining healthy components in the system to continue to operate
normally and for its functionality to remain available. Essential functionality i.e. that
required for the continued overall operation of the RTU shall be tolerant to single
component failures. This may achieved, for example, by using dual redundant hot/standby
arrangements or by automatically re-distributing the functionality over the remaining
operational components so that loss of any one component does not result in the loss of any
functionality. The system shall continuously monitor its own health and produce alarms for
all detected failures. These alarms shall become part of the Facility List of data to be
returned to the MS and, as far as possible, by lighting _fault_ warning LEDs on the affected
equipment itself, e.g. on individual circuit cards. There shall be no cases in which
undetected failures could occur anywhere within the overall RTU.
The equipment and the enclosures mounted in shall be designed to facilitate ease of
maintenance, particularly fault-finding and replacement of components, e.g. replacement of
rack mounted circuit cards as far as possible, and consistent with safe operation, it shall be
possible to _hot swap_ components such as I/O cards.
The equipment shall be robust, suitable for the operating environment in which it is
installed and require minimal maintenance. Each sub-system within the RTU shall be
designed to meet an overall availability of at least 99.98% based on a Mean Time To Repair
(MTTR) of 8 hours. The Contractor shall provide a Functional Design Specification that will
allow the Employer to review and approve the facilities being provided in the RTU, and on
which the testing documentation can be based.
4.1.2.2 Hardware
The design of all RTU equipment shall be such as to ensure satisfactory operation in an
electrically hostile environment typical of high voltage electrical installations.
The RTUs proposed for this contract should have a proven track record of satisfactory
operation in similar environments. Proof of certification / registration by leading power
utilities for use in their power networks will be advantageous to the tenderer during tender
evaluation.
The RTU shall comprise microprocessor based equipment with its software (firmware)
resident in non-volatile memory. It shall be readily possible to update the software (e.g. by
PROM replacement) to alter or extend the RTUs functionality.
The equipment may be either of single board design or of rack mounted modular
construction.
The RTU should be of small panel size (Mini RTU) to be suited with Mobile substation size.
All computer equipment shall be supplied with a real-time multi-tasking operating system
which conforms to a recognized industry standard and not unique to one manufacturer.
Interconnecting cables shall be made via substantial, secure plugs and sockets, which shall
be mounted in accessible positions and clearly labeled.
A technical description of each item of equipment, together with evidence to show that the
stated guaranteed reliability figures are supported by actual service conditions, shall be
supplied with the Tender.
4.1.2.3 Software
The application software shall ensure the secure execution of RTU functions. Protocol IEC
60870-5- 101 and IEC 60870-5- 104 may be included with other standard protocols.
4.1.3 Capacity
The supplier shall provide capacity and technical parameters of the following :
- Central Processing Unit(s) (CPU)
- Memory (all types).
- Real time clock.
- Communication port data rates and format (all types).
The design shall meet the following general requirements with regard to capacity and
Expandability:
- The RTU shall be designed, delivered and commissioned with sufficient capacity for
performing the requirements of this specification, and in agreement with the Employers
Representative.
- The maximum system capacity and system loading shall not be less than 200% of the
Specified system capacity.
- In addition to the agreed Facility List, approximately 30% spare for each type of
input/output signals shall be provided within the contract.
- The design shall provide future expansion, modification and testing with the minimum of
disruption to existing facilities.
4.1.4 Performance
The RTU shall process all information required to be transmitted to the MS and have it
available for transmitting within less than two seconds of any change occurring in
Substation. The RTU shall be capable of handling all alarms and status changes occurring
during avalanche conditions without loss of any data.
The electrical and environmental conditions to be applied shall be those within the
associated power station or substation contract specification. The RTU shall operate from
the site installed battery charger.
Environmental conditions:
-Temperature:0-70ºc
-Relative humidity:5……95%(non condensing)
The analog input module shall be capable of processing standard voltage and current
inputs continuously. Input voltage and current range, and variable scan rate shall all be
configurable also it could be possible to download remotely from master station.
Additional software filtering facilities shall be provided for minimizing sampling errors.
Each analog input shall be terminated with transient voltage protection components. In
case of overload, the input circuit shall not sustain any deterioration of its characteristics.
Binary Coded Values shall be provided e.g. transformer tap changer position.
Digital inputs may be single point, double point or multi-point. The interpretation
of states for single or double point inputs shall be configurable. The inputs shall be
configurable from a down-loadable database.
For Sequence of Events (SOE) reporting, the change of state of a digital input shall be time
tagged to a resolution of selectable from 20 ms, 10 ms, 5 ms, 2 ms and 1 ms, with or without
de bounce filtering.
4.2.4 Pulse accumulators
The RTUs shall be capable of counting and storing the number of pulses generated
by metering equipment external to the RTU. The metering equipment will provide
isolated normally open or normally closed contacts. The pulse counter shall be
incremented one count for each cycle of the input (pulse) until the end of the
configured metering period that count shall be stored. The pulse counter shall be
capable of accepting pulses at a rate of ten counts per second. The RTU shall be
capable of responding to commands (Freeze, Reset, Freeze and Reset) generated
internally within the RTU at a regular time, and shall support the use of external
reset pulses for accumulators, and the RTU shall be able to accumulate any
(impulse) occurring while the counter is being read it to avoid losing input counts.
The count shall be “frozen” (transferred to a buffer register) when commanded by the master
station or when commanded by locally generated contact inputs, also it can freeze and reset.
The RTU shall be capable of storing a series of accumulator values, in the event of
loss of communication to master station for a period not less than three days and
subsequently transmitting them upon request. The metering or counting period
should be configurable and possible to down load remotely a minimum count of 2
*24 (i.e. 24 bit binary number) shall be capable of being held by the accumulator.
The Bidder shall describe his method for ensuring the value recorded at the master
station(s) corresponds precisely with the value indicated by the pulsing instrument.
Pulse counting inputs shall be provided as either a separate input module or using digital
inputs.
The RTU shall be capable of giving the correct response to two different types of
information request
(a) A request for data that has changed significantly since the last similar request.
The facility to redefine which data is significant at any time must be provided for all
classes of data.
(b) A request for the current state of any item or set of items of data.
The master station shall poll outstations to request status changes and measured
values on a cyclic basis. Where a report-by-exception technique is used such that
only changes that have occurred since the last poll will be returned by the RTU. In
certain circumstances; the master station shall initiate a full scan of each RTU to
retrieve the actual state or value of each point. This is to ensure that the network
image held in the master station database is a true reflection of the power system
condition. Such full scans shall be initiated following a master station start up, an
RTU reset, upon restoration of communications and cyclically (at least every 24
hours).
Information requests received by the RTU will normally be of type (a); type (b)
requests will be received during start-up of either the MS or RTU, and as a means of
confirming the validity of the representation of system state at the Master Station.
Changes of digital data shall be assessed for significance as follows. Each digital
point at an RTU is to be allocated one of the following categories that shall have the
stated response:
(a) Insignificant - ignore all changes.
(b) Active - report all changes which persist for more than 20 ms.
The initial state of the RTU shall be that all digital changes are insignificant. During
the initialization process and at any subsequent time, the category of any digital
point may be changed. Changes to Analogs shall be assessed for significance as
follows. Each Analog point at an RTU is to be allocated one of the following
categories which shall have the stated response:
(a) Insignificant - ignore all changes.
(b) Active - report all values that differ by a pre-defined amount from the last value
reported to the MS.
The initial state of the RTU shall be that all Analog changes are insignificant. During
the Initialization process and at any subsequent time, the category and the
significant difference of any Analog point may be changed.
The difference value, or dead band, setting for analog reporting shall be a user-
configurable parameter. It shall be possible to define different settings
independently for individual or groups of analogs. The Tenderer shall provide
details in their Tender.
Certain status signals may be configured for local time tagging to be applied at the
RTU s. These events shall be reported to the master station with a time tag
embedded in the message. RTUs shall have the capability to time tag events and
alarms to a resolution of 1 ms or better. To complement this feature, the RTU clocks
shall be synchronized to enable system wide comparisons to be made on the alarms
and events recorded by different RTU s. The synchronization shall be achieved by
providing periodic time synchronization from the Master station to all RTUs.
If the data link from the master station to the RTU fails, the RTU shall continue to
perform time tagging from its internal clock until the data link is restored and the
clock is corrected to compensate for any time drift. The contractor should define the
total drift time.
The Tenderer shall provide details of the following:
(a) Time tagging resolution at the RTU.
(b) Method of synchronizing the RTU's real time clock to the master clock.
(c) Method of transmitting time tag information with event data to the master
station.
(d) Means of selecting events for time tagging and the maximum number definable
at each RTU.
(e) Method of handling overflows of SOE data at the RTU.
The RTU shall perform checks to ascertain the integrity of its processor(s), memory
and input/output cards. The results of these checks shall be made available to the
MS on demand.
The checks shall include:
(a) A watchdog mechanism to isolate the processor from the output cards if the
RTUs ability to drive outputs is compromised. The action of outputs when isolated
by the watchdog shall be selectable in sets of eight or less.
(b) A digital output connected (logically) to a digital input to confirm the integrity
of digital input and output functions.
(c) An Analog output connected (logically) to an Analog input to confirm the
integrity of Analog input and output functions.
A pre-settable input source shall be used where the RTU is not fitted with Analog
output facilities. The following conditions shall be included:
(a) RTU faulty - evidence from watchdog.
(b) Command output faulty - evidence from monitoring circuit
(c) Set point output faulty - evidence from monitoring circuit.
The detailed design of the communication arrangement shall be agreed with the
Employer's Representative before implementation.
(d) Input/output card faulty
(e) Power supply faulty
(f) RTU high temperature
(g) VFT low receive level
(h) RTU transmit buffer overflow.
(i) Where dual communication routes or duplicated modules are employed the
RTU shall annunciate failures to the master station.
(j) Input signal faulty: The RTU shall be capable of detecting a faulty input signal
that is changing state with an abnormally high frequency. Upon detection of a fault
condition the RTU shall suppress further reporting of the signal. The RTU shall
automatically reinstate normal reporting upon detection of clearance of the fault
condition; this shall be accompanied by an appropriate fault clearance message to
the MS.
All RTU configuration data, for example the significance allocated to each data
point, shall be held in alterable non-volatile memory so that the RTU can re-
initialize itself automatically. Tenderers shall state the method by which
configuration data is loaded into the RTU. The preferred method is by
downloading the configuration data from the master station in addition from a port
in the RTU itself. Tenderers shall describe how this is achieved and shall include
any equipment required for this function in their offer. The master station database
shall be kept updated with the current configuration data for each RTU. Tenderers
shall state how this is achieved.
There must be a minimum two configurable serial ports (RS232/485) and two
Ethernet ports for high data transfers, all hardware and software requirements shall
be available to support communication ports of the RTU. The RTU shall support at
least four most common standard communication protocols to communicate
upstream MS or downstream (IEDs or slave RTUs or network).The contractor shall
provide all the details and parameter settings for each protocol used by the RTU
through (upstream or downstream or network) communications.
Note: IEC 60870-5-101 and IEC 60870-5-104 protocols should be included to
communicate with DCC, and IEC-61850 protocol should be included to
communicate with IEDs.
The RTU shall be designed and equipped to communicate with the master station
via the available communication links either directly or indirectly. The Contractor is
responsible for providing all necessary equipment required to achieve such
connections. Where available, the Contractor shall provide direct digital links
between the RTU and Master Station. Otherwise, the Contractor shall provide
communication equipment, as specified elsewhere in this specification. Assignment
of communication protocols to master station shall be configurable via software
using RTU configuration system.
The intended maintenance strategy for the RTU is that the Employer will be able to:
(a) Perform ‘first-line-maintenance’ of all subsystems, i.e. be able to locate faulty
hardware components and replace them with spare parts with the faulty parts
being returned to the original equipment supplier for repair or replacement.
(b) Analyze and define software faults and protocol interface problems with DCC
(c) Re-configure and extend the RTU facilities with minimal assistance being
necessary from the original equipment supplier, including updating databases,
modifying and building new display screens and adding new equipment and
devices to the RTU.
Spare parts for the RTU shall be provided to support the maintenance strategy
described above, particularly bearing in mind the ‘turn around time’ to
repair/replace faulty components.
The Tenderer shall include an itemized and individually priced list of
recommended spare parts in their offer. It is anticipated that this list would include
at least one item of each hardware component used within the RTU for use in first-
line-maintenance (or
10% of the components for components that occur in larger numbers within the
system, e.g. I/O cards).
Any special tools, including software and hardware (e.g. lap-top computers)
4.9 Documentation
Documentation for the RTU shall be provided in line with the general provisions
specified in the Tender documentation.
The documentation shall include the complete functional specification of all
hardware and software and complete maintenance and user manuals for both
hardware and software.
In particular, the maintenance documentation shall include detailed fault finding
flow charts to assist with first line maintenance of all subsystems and the user
manuals shall provide detailed instructions on system configuration such that the
Owner may re- configure and extend the RTU facilities without assistance being
necessary from the original equipment supplier.
Complete and original copies of all software programmes, operating system,
protocols analysis and parameters, drivers, data bases, tools, catalogs maintenances
documents, tools, and emulators etc shall be provided as hard copy and as a soft
copy on CD all in English.
The Warranty Period shall be as stated in the contract conditions and ongoing
support for the RTU shall be available for a minimum of 18 months after issuance of
TOAC.
The Contractor shall provide both hardware and software support for all elements
of the works supplied under the Contract during the warranty period.
The Contractor shall describe proposals for providing this service including details
of procedure for return & repair of faulty modules, fault reporting procedures,
availability of telephone support, etc.
The Contractor shall install and test all new software releases relating to the
existing functionality that are required to resolve identified problems or maintain
warranty support, at no extra cost during the warranty period.
The Tenderer shall provide details of maintenance agreements as optional prices in
their tender, for the various levels of support that may be purchased after the
completion of the Warranty period.
The testing philosophy for the RTU shall ensure that the equipment functionality
and site specific facilities are thoroughly exercised and validated at the Contractor's
premises before delivery. The test methodology shall complement the design
methodology and the two shall be developed in parallel.
This document does not constitute a Test Specification or Test Procedure for any
part of the system, rather it sets out the stages at which tests are required and the
subjects, location and purpose of each stage.
All test documents for all tests shall be written by the contractor and submitted to
Owner for approval prior to test at least 12 weeks before the test date. Where any
equipment is not connected to the RTU, but has its facilities marshalled in the
marshalling cabinet, these connections shall be included in the testing procedure.
The equipment shall be entirely compatible with the communications protocols as
may be required by the DCC and with the communications media available.
The RTU shall be subject to acceptance testing as specified in this document. The
stages of testing to be performed at higher levels shall be based on the following:
1) Factory Acceptance Testing (FAT)
To check that the totality of the equipment supplied under the Contract performs in
accordance with the Contract requirements.
Factory Acceptance Testing (FAT) shall be performed with the RTU assembled at
the factory as a complete system.
The FAT shall exercise and prove the correct operation of all functions of the
supplied RTU whether used in this project, and the site specific facilities, using
simulation where necessary, including the interface for connection to the DCC.
The Tenderer shall state how they would undertake the FAT of the RTU in
their offer.
2) Site Acceptance Testing (SAT) and Testing with DCC
To check that the totality of the equipment supplied under the Contract performs
in accordance with the Contract requirements and interacts correctly with
equipment supplied by others and interfaces correctly to the Works, check that all
indications, status of equipments, measurements are transferred and indicated at
DCC point by point, and to conform the operation of all commands from DCC.
Note: The contractor shall provide testing procedure of this stage, and the owner
will perform this test.
The Contractor shall prepare test procedures and result sheets for all tests. The
Contractor shall also prepare a cross reference listing to show that all of the
requirements of the Functional Design Specification have been included in the tests.
Separate test procedures and result sheets shall be provided for factory acceptance
tests.
All test procedures and result sheets will be subject to review and approval by
Owner.
4.2.1 General
The remote terminals of the wireless UHF system shall be of a digital type,
and shall have:
a) Radio transceiver/receiver units.
b) Interfaces.
x Asynchronous RS232 interfaces for RTU.
x RS485 interfaces.
x 2- wire telephone interfaces line
x 4-wire E&M signaling interfaces.
x Ethernet interfaces (Min. 100Base T).
x Data rate: to be according to the design PMP or PTP link.
c) Telephone handset.
d) Alarm indications.
e) Network management interface.
The remote terminal of WiMAX secure and reliable system according to IEEE
802.16 fixed sites shall be provided and shall have:
The contractor shall provide the design of communication system which should
satisfy the following features:
x High operational security and reliability of communication link in harsh
environments with availability of 99.999 %.
x High quality transmission in accordance with the ITU-T recommendations.
x Simple operation and fault diagnosis.
The Contractor shall undertake specific testing to demonstrate the
connection and compatibility of the Wireless WiMAX system including
(remote terminal and switches devices) with the existing wireless system,
and existing Network Management System (NMS) in DCC.
4.2.3 Antenna
Antenna of UHF system shall be of the type “Yagi” and shall be constructed from
stainless steel or hot dipped galvanized steel parts finished with suitable corrosion
resistant paint.
For WiMAX system, the antenna (wireless TCP/IP data terminal) for harsh
industrial environments to be provided, the antenna and radio terminal should be
compatible with currently operating communication system of DCC.
Highly reliable outdoor data terminal with flexible architecture to meet PMP and
PTP deployment in extreme location.
Hardened aluminum case with stainless steel components and integrated MIMO
antenna.
-40 to 75 °C operating range using dynamic and thermal dissipation.
Antennas shall be mounted on the top of the provided tower wherever possible and
shall be able to withstand all weather conditions on site. All antennas and feeder
cables shall be equipped with protection devices to ensure that no damage occurs to
the radio system during lightning storms.
The antenna gain shall be 10 dBi or more.
4.2.4 Antenna Feeder Cable
Antenna feeder cables terminals and all accessories required to complete the
installation shall be provided and correctly fitted. The antenna feeder cable shall
be armored and compatible with the radio equipment supplied and the operating
frequencies used. To get the radio connected to the antenna for UHF system, an
LDF4 type coaxial cable with surge arrestor, grounding kit and all required
accessories should be provided. While for WiMAX system an Ethernet PoE cable
(shielded, high flex Ethernet cable) should be provided.
The radio system shall be designed to operate from a 48 Vdc supply. The
equipment shall have protection against transient voltages and operate without
degradation in performance for a supply voltage variation stipulated in the
Technical Schedules.
All interconnection cabling from the equipment to power source and any necessary
devices to protect the radio equipment from damage in the event of overload shall
be provided as part of this Contract.
The power supply input to individual items of equipment comprising the radio
system shall be individually fused.
The power supply system shall be designed with enough capacity to ensure the
operation of all communication equipment in the site which includes (Radio
devices, Switches, phones and Tower Warning lights, etc).
The power supply for communication equipment shall provide a 8 hour standby
capacity such that it is able to continue to communicate and exchange control and
data with the DCC /SCADA Master Station in the case of mains failure of the
source of supply e.g. mains or charger failure.
4.2.7 Tower
The tower shall be designed to be movable (can be moved with substation, ex:
telescopic tower) and should be suitable to carry the required antenna together
with the associated feeders and be able to withstand the continuous wind pressure
and wind gusting encountered on site.
The tower design shall be such that under maximum site wind speed (which is
45m/sec.) from any direction the maximum change in azimuth and elevation of any
antenna shall be no more than 0.5⁰ degree.
Any cantilever member or other components subject to fluctuating stress shall be
designed in such a way that it will not fail due to fatigue.
Alarm equipment shall be installed to detect the failure of aircraft warning lights,
and indication shall be by local alarm lamps and voltage free contacts for
connection to the alarm supervisory system.
All metal work and metal fittings shall be hot dip galvanized to the relevant
standards.
Lightning protection devices shall be provided to protect and prevent equipment
from malfunction or damage caused by lightning strikes. Lighting cable shall be
stranded copper cable with cross sectional area not less than 90 mm2. The design
life of the tower shall be in excess of 30 years.
Tower test should be according to international standards.
Appendix A: Point list of Mobile substation.
1) Point list of Mobile substation type 132/33kv.
1) Point list of Mobile substation type 132/33kv.
Appendix A: Supervisory Requirement (Point List) for (DCC).
THE GOVERNMENT OF THE REPUBLIC OF IRAQ
MINISTRY OF ELECTRICITY
Technical Data
A) Remote Terminal Unit (RTU)
Technical Particulars and Guarantees of Remote Terminal Unit
Specification
No. Description
Required Proposed
Unit
Remote Terminal Unit
1 GENERAL
1.1 Manufacturer Name To be filled in
1.2 Country of Manufacturing To be filled in
1.3 Model To be filled in
1.4 Applicable Standards To be filled in
2 DESIGN DETAIL
2.1 I/O maximum capacities To be filled in
2.2 Input signals
x Signal pcs To be filled in
x Analog measurement pcs To be filled in
x Digital measurement pcs To be filled in
x Pulse measurement pcs To be filled in
2.3 Output signals
x Command pcs To be filled in
x Analog set pointvalue pcs To be filled in
x Digital set pointvalue pcs To be filled in
Spare for each type of input/output
2.4 % 30
signals (Fully fitted and prewired)
Maximum System Capacity
2.5 % ≥2 x SSC
( Specified System Capacity: RTU)
2.6 Maximum future expansion capacity % ≥ 30
A MASTER CONTROL UNIT
1 GENERAL
1.1 Manufacturer Name To be filled in
1.2 Country of Manufacturing To be filled in
1.3 Model To be filled in
1.4 Applicable Standards To be filled in
2 ELECTRICAL DATA
2.1 Rated voltage V DC 48 ±15%
2.2 Maximum power consumption W To be filled in
2.3 Rated frequency Hz 50
3 DESIGN DETAIL
3.1 Main Processor To be filled in
3.2 Processor clock speed GHz To be filled in
3.3 Operating System To be filled in
3.4 Memory size GB To be filled in
3.5 Maximum Memory Capacity GB To be filled in
3.6 Hard Drive TB To be filled in
3.7 Add up to Hard Disk TB To be filled in
3.8 Optical Drive To be filled in
3.9 External Ports To be filled in
3.10 Network
x Communication Protocols to DCC IEC 60870-5 101
& 104
x Communication Protocols in
IEC 61850
Substation LAN
3.11 TCP/IP Internet Yes
3.12 GPS Interface Yes
3.13 RS232 Interface Yes & ≥ 64kbps
3.14 RS485 Interface Yes & ≥ 64kbps
4 DIMENSION AND WEIGHT
4.1 Dimensions (L x W x H) mm To be filled in
4.2 Weight kg To be filled in
Specification
No. Description Unit
Required Proposed
B) Communication equipment
Technical Particulars and Guarantees of communication equipment
(UHF)
Specification
No. Description Unit
Required Proposed
1 GENERAL
1.1 Manufacturer Name To be filled in
1.2 Country of Manufacturing To be filled in
1.3 Type To be filled in
1.4 Model To be filled in
1.5 Applicable Standards To be filled in
1.6 Configuration Duplicate
1.7 Type Test
x Date of carriedout To be filled in
x Testing laboratory name and
To be filled in
country
x CertificateProvided Yes/No
2 ELECTRICAL DATA
2.1 Auxiliary power supply V DC 12 ±15%
2.2 Power consumption W To be filled in
x Transmit(Maximum) A To be filled in
x Receive(Maximum) A To be filled in
2.3 Rated Frequency Hz 50
2.4 Input Power VA To be filled in
3 DESIGN DETAIL
3.1 Power output W To be filled in
3.2 Frequency setting range: MHz 335.4˵470
Frequency is
x Frequency transmit andreceive MHz
decided after
Contract
Communication method
3.3 F2Dp F3E ,Simplex/half duplex/full To be filled in
duplex)
3.4 Antenna Impedance Ω To be filled in
3.5 Transmission Rate kbps To be filled in
Modulation method: MSK To be filled in
3.6
(Minimum shift keying)
3.7 Interface RS-232C
x Transmission Rate Kbps To be filled in
x Communication procedure:
Yes
ASYNCasynchronous
3.8 Telephone call by headset Yes
4 DIMENSION AND WEIGHT
4.1 Overall dimensions (L x W x H) m To be filled in
4.2 Total weight kg To be filled in
1 GENERAL
1.1 Manufacturer Name To be filled in
1.2 Country of Manufacturing To be filled in
1.3 Type To be filled in
1.4 Model To be filled in
1.5 Applicable Standards To be filled in
1.6 Configuration Duplicate
1.7 Type Test
x Date of carried out To be filled in
x Testing laboratory name and
To be filled in
country
x Type test certificate to be issued by Yes/No Yes
independent laboratory or independently
witnessed type test will be acceptable to the
Employer
2 ELECTRICAL DATA
2.1 Auxiliary power supply through POE V DC 48 ±15%
2.2 Power consumption W To be filled in
x Transmit(Maximum) A To be filled in
x Receive(Maximum) A To be filled in
2.3 Rated Frequency Hz 50
2.4 Power VA <17W;Standard;
IEEE 802.3at
(PoE);
3 DESIGN DETAIL
3.1 Power output W To be filled in
3.2 RF Band: GHz 3.3 to 3.8 TDD
3.3 up to 120
Mbps UBR,
Data rate up to 100
Mbps
Ethernet rate
3.4 -40 to 75
Operating Temp °C
3.5 120Mbps UBR
with up to
Industry leading 100Mbps Ethernet
throughput using
2 × 2 MIMO
3.6 Lc TDD, ARQ &
adaptive
Per-link dynamic modulation/codin
g
3.7 Yes
All outdoor configurations with IEEE
802.3 at PoE
3.8 >280,000
Processing speed PPS
3.9 Yes
Surge Protection in Built-in: PoE and
RF ports
3.10 <10 ms
Latency
3.11 Yes
Redundancy (1+1 Hot Standby1
(PRP or RSTP compatible)
3.12 IP67 (IEC 60259)
Enclosure
3.13 rh%
Operating relative
humidity range non-
condensing)
3.14 BPSK 1/2 to 64 QAM
Modulation 5/6, 256 QAM
3.15 3 Mbps to 186.6
System Capacity Mbps UBR
3.16 150 km (93 mi)
Max Range
3.17 +30 dBm (Max
combined tx power,
Max Tx Power MIMO
mode/frequency band
specific)
3.18 External MIMO
Antenna Info
3.19 Dynamic Spectrum
Wireless QoS Access &
Management
3.20 512 Kbps to 100
Layer 2 Mbps
3.21 <10 ms
Latency
3.22 To be filled in
Management
3.23 3G and 4G/LTE
To be ideal for next generation networks
3.24
Details of forward error To be submitted
correction
3.25 Details of alarm monitoring facilities
To be submitted
3.26 Details of interfacing with the
Telecommunications Network Management To be submitted
System
3.27 Details of user interfaces
provided
To be submitted
3.28 Dimensions (H×W×D)
mm
3.29 Mass of complete equipment
kg
3.30 Vibration
IEC Std
3.31 Shock
IEC Std
3.32 Mean Time to repair (MTTR)
h
3.34 Mean Time between failure (MTBF)
h
3.35 Manufacturer quality system in
accordance Y/N Yes
with ISO9000, 9001, 9002, 9003 and 9004
3.36 Used interfaces
Data interfaces
Voice interfaces Yes
Teleprotection interface
ethernet
Antenna
4 - Manufacturer
- Model reference
- Place of manufacture
- Type and construction material
- Size mm
- Type
- Shape
- Frequency range
- Gain dB
- Half power beam degree
- Input impedance ohm
- Front to back ratio dB To be submitted
- Return loss dB
- Cross polarization discrimination dB
- Power handling W
- VSWR
- Termination
- Azimuth adjustment
4.1 Termination