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BHEL Commissioning Failures

This document contains 18 defect reports submitted by various railway sheds against M/s BHEL for the financial year 2022-23. The defects include issues like open coupler, defective power converter modules, missing life signs on auxiliary converter cards, loose fixing bolts on SR power modules, and high metal content in traction motor grease samples. The document provides details of the loco number, railway, shed, failed assembly and sub-assembly, failure description, date of complaint and date of failure for each defect report.

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Pradeep Kumar
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34 views3 pages

BHEL Commissioning Failures

This document contains 18 defect reports submitted by various railway sheds against M/s BHEL for the financial year 2022-23. The defects include issues like open coupler, defective power converter modules, missing life signs on auxiliary converter cards, loose fixing bolts on SR power modules, and high metal content in traction motor grease samples. The document provides details of the loco number, railway, shed, failed assembly and sub-assembly, failure description, date of complaint and date of failure for each defect report.

Uploaded by

Pradeep Kumar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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IC0 Defects reported by shed against M/s BHEL for FY-2022-23

SN Loco Rly Shed Main Assly Sub_Assly Failure Description DOC DOF
No.
1 43489 WR BL Propulsion Traction In SR-2 15A23 (DCU- 08-11-23 21-10-23
System Converter 3)X-8 coupler open
(SR-1 &2) condition.

2 43203 SCR KZJ Traction Disturbance in 20-02-23 04-02-23


Converter power module 15A6
(SR-1 &2) in SR-1.

3 43203 SCR KZJ Traction Disturbance in 20-02-23 04-02-23


Converter power module 15A6
(SR-1 &2) in SR-1.

4 43168 SCR KZJ Traction SR-2 15A5 power 14-01-23 07-01-23


Converter module defective.
(SR-1 &2)

5 43055 CR BSL Traction DCU-3 card of 07-09-22 05-09-22


Converter traction converter -2
(SR-1 &2) defective.

6 43046 SWR UBL Auxiliary In Aux. converter#2 , 24-09-22 02-09-22


Converter a sine filter capacitor
(BUR-1, 154 micro farad got
BUR-2&3) burst.

7 41359 SER TATA Traction Both converter oil 01-03-22 04-02-22


converter pump’s earthing
(SR-1 &2) cable deficient.

8 37618 SR ED VCU In VCU, most of the 14-10-23 13-10-23


1&2(Contr D connectors were
ol not tightened
Electronic properly.
s)
9 37618 SR ED Traction SR power modules 14-10-23 13-10-23
Converter fixing bolts were
(SR-1 &2) slack.

10 37618 SR ED Auxiliary BUR 2 AMC2 and ACI 14-10-23 13-10-23


Converter card Life sign missing
(BUR-1, experienced and
BUR-2&3) loco failed while
working.
SN Loco Rly Shed Main Assly Sub_Assly Failure Description DOC DOF
No.
11 37618 SR ED Traction SR 1 & 2 LEM sensor 14-10-23 13-10-23
Converter input output
(SR-1 &2) terminals were slack.

12 37618 SR ED Traction SR1 cards were not 14-10-23 13-10-23


Converter properly tightened.
(SR-1 &2)

13 43326 NCR CNB Bogie Traction TM-1 changed due 26-05-23 26-05-23
motor to metal content
excess on NDE side
(2835ppm) rest of
work found normal.

14 43241 ECoR VSKP Traction TM-4 Temperature 27-04-23 27-04-23


motor sensor defective.

15 43230 ECoR VSKP Traction TM-5 Temperature 02-04-23 02-04-23


motor sensor defective.

16 43046 SWR UBL Traction During 24-09-22 02-09-22


motor commissioning of
loco , Grease oozing
out was noticed
while topping up
grease as Grease
needed to be given
for lab testing. It was
noted that Grease
was oozing out from
6 O'clock position,
where as Grease
should come out
from 3O'clock
position. It has been
further noticed that
in Traction Motor
#4, block is not
available which is
available in other
TMs.

17 41440 SCR LGD Traction TM-3 &4 DE/NDE 30-04-22 21-04-22


motor grease sample metal
content more than
other TMs
SN Loco Rly Shed Main Assly Sub_Assly Failure Description DOC DOF
No.
18 41426 SCR LGD Traction TM-2 DE/NDE grease 30-04-22 05-04-22
motor sample metal
content more .

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