Controlmaster sr800r
Controlmaster sr800r
Operation Manual
Technical Support
Tel: ++972-4-6448888
Fax: ++972-4-6543570
Address: CI-Systems P.O. Box 147
Industrial Park, Ramat-Gabriel, Migdal-Ha’Emek, Israel 10551
E-mail: [email protected]
Web-site: www.ci-systems.com
Preface
Scope of This Manual
This manual provides all the required information for installing, operating, and maintaining the
SR-800R Extended Area Blackbody ControlMaster. The manual is intended for use by operator-
level personnel.
Contents of This Manual
The manual includes the following chapters:
Chapter 1: Introduction & General Information
Serves as introduction to the SR-800R Extended Area Blackbody, providing the SR-800R
main features, general system technical data, and specifications.
Chapter 2: Description
Provides a description of the structure and assemblies of the SR-800R. Operational
algorithm, based on a general block diagram, is also provided in this chapter.
Chapter 3: Operation
Details the operating procedures of the SR-800R.
Chapter 4: Handling & Installation
Provides general instructions for transporting, storing, unpacking, and installing the SR-
800R.
Chapter 5: Maintenance
Provides safety and troubleshooting maintenance information, and step-by-step
instructions on how to perform preventive and scheduled maintenance tasks on the SR-
800R.
Chapter 6: SR-800R Communication Protocol
Defines the communications protocol between the ControlMaster Blackbody and the
HOST.
Chapter 7: Removable Sensors
Provides the removal and installation procedures for the Removable Emitter Sensor.
Chapter 8: SR-800R Blackbody Refrigerated Circulator for LT Blackbody Option
Provides instructions for setting up, operating, handling and dismantling the circulation
system.
Chapter 9: Operating the SR-800R via the Remote Control Program
Provides step-by-step instructions for using the SR-800R Remote Control program.
Appendix A: Calibration Methods
Introduce CI Systems’ Blackbodies calibration methodologies.
Index
Provides, in alphabetical order, a list of keywords to be found throughout this manual.
Table of Contents
1. INTRODUCTION & GENERAL INFORMATION ..........................................1-1
1.1 SR-800R Overview ...................................................................................................1-1
1.2 Features .....................................................................................................................1-3
1.3 General Specifications...............................................................................................1-4
2. DESCRIPTION ......................................................................................................2-1
2.1 System Main Assemblies ..........................................................................................2-1
2.2 Blackbodies Overview ..............................................................................................2-3
2.2.1 Absolute Mode Blackbodies .....................................................................................2-3
2.2.2 Differential Mode Blackbodies .................................................................................2-3
2.3 Controls & Indicators ................................................................................................2-5
2.4 Cables & Connectors.................................................................................................2-6
2.4.1 Connectors.................................................................................................................2-6
2.4.2 Cables ........................................................................................................................2-7
2.4.3 I/O Connector Pinout ................................................................................................2-9
2.4.4 RS232 Connector Pinout ...........................................................................................2-9
2.4.5 LAN Connector Pinout............................................................................................2-10
2.4.6 GPIB Connector Pinout...........................................................................................2-11
2.5 SR-800R Block Diagram Description.....................................................................2-12
3. OPERATION..........................................................................................................3-1
3.1 Powering-on the SR-800R.........................................................................................3-1
3.2 Operation Procedures ................................................................................................3-4
3.2.1 Absolute Mode Window ...........................................................................................3-5
3.2.2 Differential Mode Window .......................................................................................3-9
3.2.3 Menu Window.........................................................................................................3-13
3.2.3.1 Mode........................................................................................................................3-14
3.2.3.2 Preset Setup .............................................................................................................3-16
3.2.3.3 Motion Control ........................................................................................................3-18
3.2.3.4 IO Control................................................................................................................3-19
3.2.3.5 MRTD .....................................................................................................................3-20
3.2.3.6 Options ....................................................................................................................3-27
3.2.3.7 About .......................................................................................................................3-47
4. HANDLING & INSTALLATION ........................................................................4-1
4.1 Transportation ...........................................................................................................4-1
4.2 Storage.......................................................................................................................4-1
7.2.2.1 Removal.....................................................................................................................7-7
7.2.2.2 Installation .................................................................................................................7-9
7.3 Target Sensor Replacement.....................................................................................7-10
7.3.1 4 ÷ 20" Blackbodies ................................................................................................7-10
7.3.1.1 Removal...................................................................................................................7-10
7.3.1.2 Installation ...............................................................................................................7-11
7.3.2 2" Blackbodies.........................................................................................................7-12
7.3.2.1 Removal...................................................................................................................7-12
7.3.2.2 Installation ...............................................................................................................7-13
7.4 Updating the Calibration Tables .............................................................................7-14
7.4.1 Required Equipment................................................................................................7-14
7.4.2 Prerequisites ............................................................................................................7-14
7.4.3 Procedure.................................................................................................................7-14
8. SR-800R BLACKBODY REFRIGERATED CIRCULATOR FOR LT
BLACKBODY OPTION .......................................................................................8-1
8.1 Deliverables...............................................................................................................8-2
8.2 Safety Precautions .....................................................................................................8-2
8.3 Overview ...................................................................................................................8-3
8.3.1 Julabo Circulation System.........................................................................................8-3
8.3.2 Blackbody..................................................................................................................8-4
8.4 Assembling the System .............................................................................................8-6
8.4.1 Unpacking the Julabo Circulation System and Low-Temperature Blackbody .........8-6
8.4.2 Connecting Pipes and Dry Nitrogen to the Low-Temperature Blackbody ...............8-8
8.4.3 Connecting Pipes to the Julabo Circulation System................................................8-12
8.4.4 Cable-Connection....................................................................................................8-13
8.4.5 Operation Instructions .............................................................................................8-15
8.5 Disassembling the System.......................................................................................8-17
8.5.1 Shutting Down the System ......................................................................................8-17
8.5.2 Draining the Fluid from the Blackbody ..................................................................8-17
8.5.3 Disconnecting the Pipes from the Blackbody .........................................................8-18
8.5.4 Disconnecting the Dry Nitrogen Source and Cables...............................................8-18
8.5.5 Packing ....................................................................................................................8-18
8.6 Hood ........................................................................................................................8-19
8.6.1 Overview .................................................................................................................8-19
8.6.2 Mounting the Hood and Dry Nitrogen Connection.................................................8-20
8.6.3 Removing the Hood.................................................................................................8-21
9. OPERATING THE SR-800R VIA THE REMOTE CONTROL PROGRAM 9-1
9.1 Overview ...................................................................................................................9-1
List of Tables
Table 1-1: SR-800R General Specifications .............................................................................1-4
Table 2-1: Controls & Indicators ..............................................................................................2-5
Table 2-2: Cables ......................................................................................................................2-7
Table 2-3: I/O Connector Pinout...............................................................................................2-9
Table 2-4: RS232 Connector Pinout .........................................................................................2-9
Table 2-5: LAN Connector Pinout ..........................................................................................2-10
Table 2-6: GPIB Connector Pinout .........................................................................................2-11
Table 5-1: Troubleshooting.......................................................................................................5-2
Table 6-1: Communication Protocol - Commands Summary ...................................................6-4
Table 8-1: SR-800R-to-Refrigerator Temperature Range ......................................................8-16
List of Figures
Figure 1-1: SR-800R Extended Area Blackbodies ....................................................................1-1
Figure 2-1: SR-800R Basic Configuration ................................................................................2-1
Figure 2-2: Blackbody Components ..........................................................................................2-4
Figure 2-3: Controls & Indicators..............................................................................................2-5
Figure 2-4: Connectors ..............................................................................................................2-6
Figure 2-5: Schematics ............................................................................................................2-12
Figure 3-1: Controls & Indicators..............................................................................................3-1
Figure 3-2: Power-Up Sequence Message.................................................................................3-2
Figure 3-3: Absolute Mode Window Description .....................................................................3-2
Figure 3-4: Differential Mode Window Description .................................................................3-3
Figure 3-5: Absolute Mode Window .........................................................................................3-5
Figure 3-6: Using the Floating Keypad .....................................................................................3-6
Figure 3-7: Selecting a Preset Using the Preset Buttons ...........................................................3-7
Figure 3-8: Selecting a Preset from the Preset Menu ................................................................3-8
Figure 3-9: Differential Mode Window.....................................................................................3-9
Figure 3-10: Using the Floating Keypad ...................................................................................3-10
Figure 3-11: Selecting a Preset Using the Preset Buttons .........................................................3-11
Figure 3-12: Selecting a Preset from the Preset Menu ..............................................................3-12
Figure 3-13: Menu Window.......................................................................................................3-13
Figure 3-14: Mode .....................................................................................................................3-14
Figure 3-15: Preset Setup...........................................................................................................3-16
Figure 3-16: Motion Control......................................................................................................3-18
Figure 3-17: IO Control .............................................................................................................3-19
Applicable Documents
N/A
WARNING
An operating procedure, practice, and so forth, which if not
correctly followed, could result in personal injury, or loss of
life.
CAUTION
An operating procedure, practice, and so forth, which if not
strictly observed, could result in damage to, or destruction of
equipment.
NOTE
An operating procedure, practices, and so forth, which is
essential to highlight.
WARNING
Handle this product only as instructed in this manual. Do not
attempt to operate or maintain this product in a manner not
specifically stated in this manual. Failure to comply could
result in injury to personnel and/or damage to equipment.
WARNING
The fuse is powered even when the SR-800R is OFF. Before
replacing the fuse, power-off the SR-800R and disconnect the
power cable from mains. Failure to comply may result in
injury to personnel and/or damage to equipment.
HOT SURFACE
The Blackbody may contain hot surfaces. Do not attempt to
touch the Blackbody surfaces during operation. If necessary,
use the Blackbody carrying handle. Failure to comply may
result in injury to personnel.
CAUTION
Power-off the SR-800R before disconnecting or replacing any
SR-800R cable. Failure to comply may result in damage to
equipment.
Always observe standard safety precautions during the installation, operation, and
maintenance of this product.
The new configuration allows users to replace emitter and target sensors with freshly
calibrated sensors in a matter of minutes - virtually eliminating downtime, by
avoiding the need to send the entire instrument for calibration.
Now your test station is back in operation - fully calibrated and NIST traceable.
However, users who prefer to carry out calibration themselves can do so using the
CK-800R Calibration Kit.
For more details about calibration methods, refer to Appendix A: Calibration
Methods.
1.2 Features
The SR-800R Extended Area Blackbody has the following principal features:
Superior resolution to mºK
High uniformity
Wide range of temperatures with different ranges available upon request
Quick and convenient annual calibration using a removable sensor
Built-in MRTD testing for added efficiency
Built-in tests to shorten maintenance time
Low acoustical noise
Interchangeable heads using the same controller
Configurable resolution and stability
Calibrated radiation heads independent of the controller
Ethernet, GPIB (IEEE-488) and RS232 communication ports
Remote control over a local area network
Large, color LCD display
Touch screen user interface
Ability to control up to four motorized wheels
2", 4"…20" standard heads (other head dimensions available upon request).
Seven general purpose I/O ports (five outputs and two inputs)
Compact and portable controller
19" rack mount kit included
Certificate of calibration traceable to NIST
Certified to MIL-PRF-2800F CLASS 3, CE, and FCC
Windows CE operating system
2. Description
This chapter describes the structure and assemblies of the SR-800R. Theories, based
on a general block diagram, are also provided in this chapter.
SR-800R Controller.
Blackbodies: the SR-800R Controller can simultaneously control various models
of Blackbodies (for information on the models and their specifications, refer to the
SR-800R data sheets).
Host Computer: used for remote control of the SR-800R Controller when the SR-
800R Controller is integrated as part of an Electro-optics Test System.
Motorized Target Wheels: the SR-800R Controller can operate and control up to
four stepper-motors. One of the implementations of a motion-controlled device is
the motorized target-wheel. Several predefined target-wheels can be controlled by
the SR-800R Controller.
Motorized Stages: the SR-800R Controller can operate and control up to four
stepper-motors. One of the implementations of a motion-controlled device is the
motorized stage.
I/O Devices: the SR-800R Controller can drive up to five output devices (24V,
100mA), and monitor two input devices (TTL-to-24V).
Communication Protocols: the SR-800R Controller is equipped with several
communication protocols (to be used either when the SR-800R Controller is
integrated as part of an EO (Electro-Optic) test system, or when it is connected to
a local network). Only one protocol can be active. The communication protocols
are:
• LAN: standard LAN Ethernet communication port: may be used when the
SR-800R Controller operates under the control of a host computer, either
directly or via the computer network.
• RS232: standard RS232 communication port: may be used when the SR-800R
Controller operates under the control of a host computer, or operates under the
control of the EO Test System computer.
• GPIB: standard GPIB communication port, may be used when the SR-800R
Controller operates under the control of a host computer, or operates under the
control of the EO Test System computer.
NOTE
The temperature range of Differential Mode blackbodies are
limited to the Absolute Mode temperature range.
CAUTION
Damaged or scratched paint will degrade the surface emissivity.
Always handle the blackbody and targets with care and avoid
touching the painted surfaces with bare hands.
Carrying Handle
2.4.2 Cables
Table 2-2 lists the SR-800R cabling.
Length (meters)
# Name From To Function
Standard Max
Standard IEEE-488 GPIB
communication port used when the
4m (single 2m (x5 Host
5. GPIB SR-800R SR-800R Controller operates under
load) loads) Computer
the control of a host computer, or
connected the system computer.
Standard LAN Ethernet
communication port (RJ45
connector) used when the SR-800R
Host
6. LAN 4m 15m SR-800R Controller operates under the
Computer
control of a host computer, either
directly or via the computer
network.
A D-type 25-pin female connector
- the SR-800R Controller-to-
Blackbody connection used to
7. HEAD 4m 20m SR-800R Blackbody power the head and communicate
(digitally) with the temperature
sensor card, located inside the
Blackbody.
A D-type 25-pin male connector -
Two
used to control up to two step-
8. AXES 1/2 4m 20m SR-800R Stepper-
motor devices (such as Target-
motors
Wheels and Stage).
A D-type 25-pin male connector -
Two
used to control up to two step-
9. AXES 3/4 4m 20m SR-800R Stepper-
motor devices (such as Target-
motors
Wheels and Stage).
110/230 VAC
HEAD
Blackbody
TSC
AC/DC PA
I/O
F12.5A
Sources
Power Supply:
used as the SR-800R main power supply (24VDC/4A).
LCD:
the SR-800R display (320x240 resolution).
Inverter:
the LCD backlight high-voltage power supply.
Touch Panel:
the "input" device, where the operator operates the SR-800R by pressing on the
LCD Touch Panel.
Motherboard & Card Cage:
used to house the CPU and the MCC cards, as well as supply power to the SR-
800R cards (3.3 V/15 W, and ±5 V/15 W).
CPU Card:
used to manage and control the entire SR-800R operation (model: SH3 80 MIPS).
3. Operation
This chapter details the operating procedures of the SR-800R.
Carrying Handle
The SR-800R starts to boot. Upon boot completion, the SR-800R initiates BIT (Built-
In Tests) while displaying the following Power-Up Sequence window:
Figure 3-2: Power-Up Sequence Message
OR:
- Press Te SET numeric-edit field .
The following floating Keypad opens:
Figure 3-6: Using the Floating Keypad
- Type in the desired temperature (by pressing the desired numbers) and press .
Results:
+ The Absolute Mode Window re-opens.
+ The Te field continuously displays the temperature of the Blackbody Emitter.
+ The Tt field continuously displays the target temperature.
+ The Te SET button blinks until the Emitter temperature reaches the requested
temperature in the Te SET field.
2. Select a target for use from the default axis:
a. Press (in some cases, the TARGET button can be labeled as
SOURCE or FILTER).
- The TARGET button turns red and the target selection is enabled.
b. Select a target by using the up/down arrows. The target name is displayed
in the TARGET field.
You have completed the setting of the Blackbody temperature, using the Absolute
Mode.
OR:
- Press the DT SET numeric-edit field .
The following floating Keypad opens:
Figure 3-10: Using the Floating Keypad
- Enter the desired temperature (by pressing the desired numbers) and press .
Results:
+ The Differential Mode Window re-opens.
+ The Te field continuously displays the temperature of the Blackbody Emitter.
+ The Tt field continuously displays the target temperature.
+ The DT SET button blinks until the Emitter temperature reaches the requested
temperature difference in the Te field.
2. Select a target for use from the default axis:
a. Press (in some cases, the TARGET button can be labeled as
SOURCE or FILTER).
- The TARGET button turns red and the target selection is enabled.
b. Select a target by using the up/down arrows. The target name is displayed
in the TARGET field.
You have set the temperature of the Blackbody Emitter, using the Differential Mode,
and selected a target for use during tests.
3.2.3.1 Mode
The Mode window allows you to change some default parameters of the
SR-800R Main window.
To open the Mode window:
1. From the Menu Window, press . The following window opens:
Figure 3-14: Mode
4. Set the Radiometric Offset (active only in the Differential Mode; a compensation
of temperature deviations, resulting from ambient conditions:
NOTE
In addition, the Radiometric Offset is active only when the
selected target temperature offset value is Zero, see Section
3.2.3.6.1.2: Target Setup.
b. Set the offset by using the up/down arrows (0.001° resolution) OR press
the Radiometric Offset numeric-edit field to open the floating Keypad
and enter the required offset by pressing the desired number keys, and then
9. To close and return to the last opened window (the Menu Window) press .
10. To close and return to the Main window press .
3.2.3.4 IO Control
The IO Control window allows you to control and monitor the I/O devices, connected
to the I/O connector, which is located on the rear panel of the controller.
To open the IO Control window:
From the Menu Window press . The following window opens:
Figure 3-17: IO Control
To close and return to the last opened window (the Menu Window) press .
To close and return to the Main window press .
3.2.3.5 MRTD
The SR-800R provides the ability to run a semi-automatic MRTD Test.
MRTD (Minimum Resolvable Temperature Difference) is the equivalent Blackbody
temperature difference between a standard target at a given spatial frequency and its
background, such that, the target is "just resolved" by the observer.
In this test, the observer typically looks at a sequence of 4-bar targets at different
spatial frequencies (see Figure 3-18). An MRTD curve is drawn as a function of the
spatial frequency.
NOTE
"Just resolved" is the term used for the particular point at
which, in the eyes of the observer, there is a transition between
being able to resolve the target's individual features, and not
being able to resolve them.
1. From the MRTD Test Window press . The following MRTD Test
Setup window opens (if the EFL parameter is not defined in the Axis Setup
window, this window will not open; refer to Section 3.2.3.6.1.1):
Figure 3-20: MRTD Test Setup (1 of 5)
2. To select the desired axis (Target-Wheel) select the axis from the Current Axis
pull-down list. The selected axis is displayed on the Current Axis field.
3. To setup up to five pairs of temperature and target:
a. Press the last available Step number button (#1 - in this example).
- The Step number turns red.
- The following window opens, listing all possible 4-bar targets of the
selected target-wheel:
Figure 3-21: MRTD Test Setup (2 of 5)
b. Select the target with the smallest spatial frequency (T01 in this example),
and press the last available Step number (#1 in this example).
c. Press the dT Spec field . A floating Keypad opens.
d. Using the Keypad enter a value related to the selected spatial frequency
f. Using the Keypad enter the starting temperature set point (dT Start > dT
5. To remove/delete the last line of the target press . The last line is deleted
(pressing Remove again will delete the last remaining line).
6. Press to close and return to the MRTD main window.
1. From the MRTD Test Window, press . The window characteristics change
to the following:
Figure 3-25: MRTD Test Run
- The Run button is temporarily replaced with the Wait button and
then to the Next button.
4. Upon completion of the positive and negative dT, pressing will change
the Target and the dT to the next step.
5. Repeat steps 2-4 (up to 5 times). The MRTD is calculated using the following
equation:
∆T(Positive) − ∆T(Negative)
MRTD(f ) =
2
Upon completion, the following MRTD Test Results Chart is displayed:
Figure 3-26: MRTD Test Results Chart
6. You may press to view the MRTD Test results in a table format:
Figure 3-27: MRTD Test Results Table
7. You may stop running the MRTD test at any time by pressing .
To close and return to the last opened window (Figure 3-26) press .
3.2.3.6 Options
The Options window allows authorized users to access some special utilities.
NOTE
A password is required for using the Options window.
2. Using the Keypad enter your password, default 123, and press . The
following Options window opens:
Figure 3-29: Options
To close and return to the last opened window (the Menu Window) press .
To close and return to the Main window press .
2. Offset:
To Insert Either Positive or Negative Global Positioning Offset:
a. Press the Offset field . A floating Keypad opens.
b. Using the Keypad enter the Offset value (in MSteps) and press . The
Keypad closes and the Offset value is displayed in the Offset field.
b. Using the Keypad enter your value (in mm) and press . The Keypad
closes and the EFL value is displayed in the EFL field.
If the value is set to 0, all the target sizes will be displayed in units of mm;
otherwise, the target sizes are displayed in mRads or Cy/mRad.
b. Using the Keypad enter your value (in MSteps) and press . The
Keypad closes and the Plates value is displayed in the Plates field.
c. Using the Keypad enter the new target size (mm), and press . The
floating Keypad closes, and the new target size is displayed in the Size field.
c. Using the Keypad enter the new target position (MSteps), and press .
The floating Keypad closes, and the new target position is displayed in the
Position field.
e. To verify the target new positioning press and check that the target
wheel rotates to the desired location.
6. To Set the Temperature Offset: The temperature offset settings should be
carried out for every target. If the Temperature Offset = 0, then the system is
using the Radiometric Offset value, providing that the Radiometric Offset is set
to On (see Section 3.2.3.1, step 4):
a. In the Differential Mode window set the DT to 0 and select a target (see
Section 3.2.2).
b. Aim a FLIR towards the Focal Plane/Blackbody and check for differences. If
there are any, change the DT until no differences are observed.
c. Record the DT value.
d. Open the Target Setup window (see Figure 3-35).
e. Select the same target as selected in step a and enter the recorded DT value in
the Temperature Offset field (recorded in step c).
f. Click .
g. Repeat steps a - f for the entire targets.
7. To Add a New Target (up to 64 targets can be defined in the target list):
a. Select a target from the list (you may browse the list by using the Up / Down
buttons).
b. Press . The following Target Tuning window opens, while the Target
Wheel rotates to the selected target position:
Figure 3-38: Target Type/Tuning
c. Observe the FLIR video and check the actual target position. If it is far from
the desired position press the Current field and insert the estimated position
(in micro-step units), using the floating Keypad. Wait for the Target Wheel to
change its position.
d. Use the Up/Down arrows to fine-tune the position. The Target Wheel reacts
immediately.
e. Press to verify the target new position.
f. Press to save your changes.
g. Press to return to the Target Setup window.
h. Repeat steps a - g to tune all the remaining targets.
NOTE
If each wheel plate contains only one target and target T01 is
already fine- tuned, then you can fine-tune all the remaining
NOTE
To immediately stop the Target-Wheel rotation press .
This causes an error in the absolute position of the wheel.
3.2.3.6.2 Settings
The Settings window allows you to set some defaults parameters of the SR-800R
Controller.
From the Options window, press . The following window opens:
Figure 3-39: Settings
NOTE
Blackbodies that operate in Abs&Diff mode require that the
Head be connected to Target Sensor. Otherwise, the system will
not operate correctly.
d. Turn the SR-800R OFF and ON. Note that the display of the Main and Menu
windows has been changed.
6. Press to update the settings in the system.
7. To close and return to the last opened window (the Options window) press .
3.2.3.6.3 Communications
The Communications window allows you to set some defaults parameters of the SR-
800R Controller.
3. To setup the Host Computer for Direct Link (in cases where there is no in-house
network and/or for security reasons):
a. From the computer Start menu select Network Connections (Start → Settings
→ Network Connections → Local Area Connection) The following window
opens:
Figure 3-43: Setting Up the Host Computer for Direct Link
NOTE
To restore to the original settings, on the Host Computer, set
the TCP/IP Properties back to Obtain an IP Address
Automatically and on the SR-800R restore the Communication
Type that was active, such as, GPIB, or RS232 etc via the
Communications Setup window.
NOTE
Use a stylus to calibrate the Touch Panel.
3.2.3.6.6 Temperature
The Temperature option allows you to set: the temperature display resolution, the
arrow increments and the temperature stabilization attributes.
2. Select the resolution of the Temperature value display from the Display
Resolution drop-down list:
Figure 3-48: Temperature Display Resolution Setting
3. Enter the Slow and Fast arrow Increments (any decimal value).
4. Enter the Stabilization Window values.
NOTES
- The Slow Increments value must be lower than the Fast value.
- It is recommended that the Stabilization Window value should
be higher than the Display Resolution value.
- The Slow Increment value must be higher than the Display
Resolution value.
- The dT MRTD field is used for MRTD stabilization only.
5. To restore the temperature window values press (the default values are
as shown in Figure 3-47).
6. Press to update the settings in the system.
7. To close and return to the last opened window (the Options window) press .
3.2.3.7 About
The About window provides general information related to the SR-800R hardware
and software.
1. To open the About window, click in the Menu Window. The
following About ControlMaster window opens:
Figure 3-49: About
b. Using the Keypad enter the new Controller Name and press
(CustomerName in this example). The following dialog-box opens:
Figure 3-51: Changing the Controller Name (2 of 3)
c. Press to approve your changes. The About window re-opens with the
new updated Controller Name:
Figure 3-52: Changing the Controller Name (3 of 3)
3. To close and return to the last opened window (the Menu Window) press .
4.1 Transportation
The SR-800R can be transported by land, sea, or air while packed in its original
packaging.
4.2 Storage
While packed in its original packaging, the SR-800R can be stored in the following
conditions:
Temperature range: -20°C to +70°C
Relative humidity: 5%-95% (non condensing)
4.3 Installation
CAUTION
Tighten all screws using hand-torque only. Failure to comply
may result in damage to equipment.
4.3.1 Unpacking
1. Verify that the number of packages in the delivery matches the number of
packages stated in the attached packing list.
2. Visually inspect all packages for traces of excessive moisture or external damage.
3. Carefully open each package, observing handling labels ("this side up", "open this
end", and the like).
4.3.2 Installation
The SR-800R can be installed in two configurations:
Portable Configuration (see Section 4.3.2.1)
19" Rack Mount Configuration (see Section 4.3.2.2)
4.3.2.1 Portable Configuration
This procedure provides step-by-step instructions on how to install the SR-800R to be
operated as a portable unit. To install:
1. Unpack the SR-800R.
2. Open the carrying handle, as shown in Figure 4-1.
3. Place the SR-800R on the Bench.
Figure 4-1: Portable Configuration
Pull To
Open
Pull To
Open
Opening Direction
4. Connect cables:
a. Connect the HEAD cable between the SR-800R-HEAD connector and the
Blackbody connector (see Figure 4-2).
b. Connect all the other cables you might use (such as AXES 1/2, AXES 3/4,
I/O, LAN, RS232, and GPIB).
c. Connect the power cable between the SR-800R-110/230V connector and
Mains (see Figure 4-2).
Figure 4-2: Connectors
GPIB RS232 I/O F12.5A 110/230V
Now you have completed installation of the SR-800R as a portable unit. The SR-800R
is ready for operation.
For information on how to use and operate the SR-800R, refer to Chapter 3 of this
manual.
CAUTION
Power-off the SR-800R before disconnecting or replacing any
SR-800R cable. Failure to comply may result in damage to
equipment.
Removal
Rack Adapter
(x2)
Installation
You have completed installation of the SR-800R in a rack. The SR-800R is ready for
operation.
5. Maintenance
This chapter provides safety and troubleshooting maintenance information, and step-
by-step instructions on how to perform preventive and scheduled maintenance tasks
on the SR-800R.
WARNING
The fuse is powered even when the SR-800R is OFF. Before
replacing the fuse, power-off the SR-800R and disconnect the
power cable from mains. Failure to comply may result in
injury to personnel and/or damage to equipment.
HOT SURFACE
The Blackbody may contain hot surfaces. Do not attempt to
touch the Blackbody surfaces during operation. If necessary,
use the Blackbody carrying handle. Failure to comply may
result in injury to personnel.
CAUTION
Power-off the SR-800R before disconnecting or replacing any
SR-800R cable. Failure to comply may result in damage to
equipment.
5.3 Troubleshooting
This section includes description of the troubleshooting principle followed by a list of
all-possible failure symptoms and instructions for locating them.
Table 5-1 details how to troubleshoot failures that may occur while using the
SR-800R.
1
: A parametric value; taken from the actual screens.
5.4.2 Cleaning
1. Wipe all SR-800R sub assemblies using a soft hairbrush.
2. Clean all SR-800R subassemblies using a soft cloth, soaked in authorized cleaning
material (IPA or similar).
Tools:
Flathead Screwdriver.
Parts:
Fuse, type: F12.5A, size: 20/5mm.
Procedure (see Figure 5-1):
1. Power-off the SR-800R.
2. Disconnect the power cable from mains.
3. Remove the fuse housing using a Flathead screwdriver.
4. Replace the fuse.
5. Re-install the fuse housing and tighten using a Flathead screwdriver.
6. Reconnect the power cord to mains.
7. Power-on the SR-800R.
Figure 5-1: Fuse Replacement
Fuse Housing
(F12.5A, 20/5mm)
110/230V
6.1 Requirements
6.1.1 Electrical Interface
(See Section 3.2.3.6.2: Settings)
RS232 Serial Communications Port: Asynchronous, serial, RS232 @ 9600 BAUD
Ethernet Port: 10 BaseT
GPIB (IEEE-488)
6.1.2 Communication Sequence & Timing
The Host, i.e., the computer, initiates communication with the ControlMaster by
transmitting a message. Each message contains command bytes and an end of
message byte.
The space between successive transferred bytes shall not exceed 0.1 mSec.
There shall be a minimum of 300 mSec between message transmissions, unless
noted otherwise.
The ControlMaster responds to messages at maximum rate of 3 messages per
second, unless otherwise specified.
NOTE
The EOM is required only for RS232!
EOM
* I n v a l i d C o m m a n d *
InvalidOperand:
This indicates that the Host sent a valid command, however one or more of the
command operands was invalid. The ControlMaster was unable to process the
command.
EOM
* I n v a l i d O p e r a n d
*
2
: Complies with the SR-80 Command Format.
IO:
GETINPUTSTATUS Get IO Input State.
OUTPUTENABLE Enable IO Output
Driver.
SETOUTPUT Set IO Output State.
General:
ECHO Echo Command.
SETPRESET Set Preset Number -
Activates the requested
preset.
GETMAXPRESETCOUNT Get the Current
Number of Presets
defined in the System.
*IDN? Identify Controller. GPIB command only!
2
RV Retrieve the Controller
SW Version.
GETBITERROR Get the Online BIT
Error of the Controller.
GETSYSTEMINFO Retrieve controller SN, Replaces RV
SW Version etc.
CALIBRATETOUCHPANEL Calibrate the Touch
Panel.
6.2.1 SETMODE
Summary: This is used to set the current temperature mode.
NOTE: It replaces the CM command.
Note: This command may take some time. Allow at least 1-2 seconds before
checking the mode with the GetMode Command.
Space
EOM
S E T M O D E Mode
Input Operand: Mode - This is an integer value defining the temperature mode to
set the system:
• 1 = Absolute.
• 2 = Differential.
• 3 = Differential with Radiometric Offset Correction
Return Values: None
6.2.2 GETAXISSTATUS
Summary: This command retrieves the current motion status of the requested
Axis. This command may not indicate movement if called immediately after
calling the SetTarget, AxisHoming, etc. commands. Wait for about one (1) second
before calling this command.
Space
EOM
G E T A X I S S T A T U S nAxisNumber
6.2.3 AXISHOMING
Summary: This command starts the Axis Homing Sequence. The selected axis
will rotate in a predefined direction to the Home Position and then return back to
its last position. This is used to "zero" any potential offset buildup for the
specified axis.
Note: you must wait till the Homing is completed before issuing new commands.
Space
EOM
A X I S H O M I N G AxisNumber
6.2.4 SETTARGET
Summary: This command moves the currently selected Active Axis to the desired
Target Position. Use this command to replace the SA Command for new
applications.
Note: You must not attempt to move to a new target position while the axis is in
motion. Query for motion status by using the GetAxisStatus Command.
This command replaces the SA command.
Reference Command: see SetActiveAxis GetAxisStatus.
Space
EOM
S E T T A R G E T TargetNumber
Alternate Representation:
Space
EOM
S E T T A R G E T TargetIDString
6.2.5 SA
Summary: This command moves Axis1 to the desired Target Position. This is an
old style SR80 Command. It is not recommended for new applications.
Note: You must not attempt to move to a new target position while the Axis is in
motion. Query the motion status by using the GetAxisStatus Command. This
command is replaced by the SetTarget Command and should be not used for new
applications.
SR-80 command format compliance.
Reference Command: SetTarget, GetAxisStatus. SetActiveAxis
Space
EOM
S A TargetNumber
6.2.6 SETACTIVEAXIS
Summary: This command sets the desired axis to be active for Target/Axis
operations. There can be only 1 axis active at a time. For systems that have more
than 1 axis, such as, a Target Wheel and a Filter Wheel, or Source Stage, use the
SetActiveAxis to select the desired wheels.
Notes:
• The system stores this value and will power-up with the last active axis set.
• There is an alternate representation of this command, which can be used.
• You can query the system with the GetActiveAxis command to retrieve the
current active axis.
Reference Command: GetActiveAxis, SetTarget
Space
EOM
S E T A C T I V E A X I S AxisNumber
Alternate Representation:
Space
EOM
S E T A C T I V E A X I S AxisNumberID
6.2.7 GETACTIVEAXIS
Summary: This command retrieves the current active axis String ID in the
system. There can be only 1 active axis in the system at any given time.
Note: Use the SetActiveAxis command to select the active axis.
Reference Command: SetActiveAxis
EOM
G E T A C T I V E A X I S
6.2.8 GETNUMBEROFAXES
Summary: This command retrieves the number of axes in the system and their
string IDs. It can send up to 5 comma-delimited parameters. The first parameter is
the number of axes in the system and the rest are the String IDs for each valid
axis. It will always respond with at least one parameter.
If there are no axes in the system, then the command returns 0.
Reference Command: GetActiveAxis, SetActiveAxis
EOM
G E T N U M B R O F A X E S
6.2.9 RA
Summary: This command retrieves the current target position from the selected
axis. As long as the selected axis is in motion, then the command will return the
last selected target position. Once the axis stops its motion, then the command will
return the new current position of the target. Use the GetAxisStatus command to
query axis motion.
This is a multifunction command supporting the old style SR80 BlackBody
command format and has been expanded to support new functionality for the SR-
800R.
In its base form, no operands are needed. It will return the current target position
of Axis1 in the system.
In its expanded form it uses a single operand to determine which axis to retrieve
the information from.
If no axes are present in the system, then it will return an Operand Error. Use the
GetNumberOfAxes Command to query for axes in the system prior to using this
command.
SR-80 command format compliance.
Reference Command: GetAxisStatus, SetActiveAxis, GetActiveAxis,
GetNumberOfAxes
EOM
R A
Expanded Format:
Space
EOM
R A AxisNumber
6.2.10 GETTARGETLIST
Summary: This command returns the current axis's Target List. The user first
queries the number of targets that exist for the current axis and then returns the
specified Target ID and Target Name Pair. If the input operand is out of range or
if there are no targets/axis in the system, then a command operand error occurs.
Use the SetActiveAxis to select the desired axis.
Reference Command: GetActiveAxis, SetActiveAxis
EOM
G E T T A R G E T L I S T Space nOperandVal
6.2.11 GETTARGETFREQUENCY
Summary: This command retrieves the Spatial 4 Bar Target Frequency of
specified target in the axis. This command has no meaning for targets other than 4
Bar.
Comma
Space
EOM
GETTARGETFREQUENCY nAxisNumber nTargetNumber
6.2.12 GETAXISEFL
Summary: This command retrieves the selected axis's Effective Focal Length
Setting. This command has meaning only for axes that are defined as a Target
Wheel. When the EFL is defined that is greater than 0, then the Targets are
defined in units of cy/Mrad; otherwise, they are in millimeters.
Space
EOM
G E T T A X IS E F L nAxisNumber
6.2.13 CM
Summary: This command sets the Temperature Control Mode.
Note: This command may take some time. Allow at least 1-2 seconds before
checking the mode with the GetMode Command.
NOTE
This is an Old Style Command that is used for downward
compatibility to CI’s SR80 BlackBody Controllers. NOT
Recommended For Use - see the SETMODE command
(Section 6.2.1) for replacement.
Space
EOM
C M Mode
6.2.14 ECHO
Summary: This command is used to check that the unit is communicating. It
echoes the received input message back to the Host.
Space
EOM
E C H O Message String
Input Operand: Message String - to be echoed back to the Host. The maximum
length should not exceed 100 characters.
Return Values: Returns the message string.
6.2.15 SETPRESET
Summary: This command is used to activate the requested Preset Number.
Presets can be generated by the ControlMaster (see Section 3.2.3.2: Preset Setup).
Query the ControlMaster with the GetMaxPresetCount command to find out the
current number of presets in the system. It should be done prior calling to
SetPreset. If an invalid Preset is sent, the ControlMaster responds with an
Operand Error.
Reference Commands: GetMaxPresetCount
Space
EOM
S E T P R E S E T PresetNumber
Input Operand: PresetNumber - A valid Preset Number that is in the system. The
user must know in advance the current number of presets in the system (see
GetMaxPresetCount)
Return Values: None
6.2.16 GETMAXPRESETCOUNT
Summary: This is used to return the current number of Presets that are defined in
the controller.
Reference Commands: SetPreset
EOM
G E T M A X P R E S E T C O U N T
6.2.17 GETINPUTSTATUS
Summary: This command is used to get the current status of the selected Input
IO.
Space
EOM
G E T I N P U T S T A T U S InputChannel
6.2.18 OUTPUTENABLE
Summary: This command is used to enable the IO Output Driver circuitry. This
command must precede any activity that uses the IO Output Port. See the related
SETOUTPUT t command hat is used to control the state of the output.
Reference Command: SETOUTPUT
Space
EOM
O U T P U T E N A B L E State
Input Operand: State - State can be either 0 for OFF (Disabled) or 1 for ON
(Enabled)
Return Values: None
6.2.19 SETOUTPUT
Summary: This command is used to set the state of the desired IO Output. There
are five IO Outputs that can be controlled. Before you can use these IO Outputs,
you must enable them by calling the OUTPUTENABLE command.
Reference Command: OUTPUTENABLE
Comma
Space
EOM
S E T O U T P U T OutputNumber State
6.2.20 GETMODE
Summary: This is used to get the current the current temperature control mode.
Reference Command: SetMode.
EOM
G E T M O D E
6.2.21 *IDN?
Summary: This command is used to display the Controller Identification from a
GPIB communications device. A controller will respond to this command by
sending the following information: Controller Model (SR-800R, SR200, etc.),
Controller Serial Number, and its Software Version.
Note: This command is a GPIB specific command which when used, interrogates
the GPIB Bus to identify controllers that are connected in the system. This will not
work for RS232/Ethernet communications mode.
Reference Command: None
EOM
* I D N ?
6.2.22 GETTARGETTEMPERATURE
Summary: This command is used to return the current Target Sensor
Temperature. When no target exists in the system then an Invalid Operand
Message is returned.
This command replaces the RT command.
EOM
G E T T A R G E T T E M P E R A T U R E
6.2.23 RT
Summary: This command is used to get the current Target temperature.
Note: An old style SR-80 command - should not be used for new applications. It is
replaced by the GetTargetTemperature command.
EOM
R T
6.2.24 GETTEMPERATURE
Summary: This command is used to display the current temperature of the system
depending on the current Temperature Control mode, i.e., if Mode =1, then the
returned temperature is the Absolute Temperature. If Mode = 2, then the
Differential Temperature is returned.
EOM
G E T T E M P E R A T U R E
6.2.25 ISTEMPERATURESTABLE
Summary: Use this command to monitor whether the temperature has reached a
stable condition.
Note: If this command is called immediately after calling the SetTemperature or
ST commands, then it may not show that the temperature is not stable. Wait one
(1) second before using this command.
EOM
I S T E M P E R A T U R E S T A B L E
6.2.26 RD
Summary: This command is used to get the current differential temperature, i.e.,
the difference between the emitter and the ambient (Target) temperature.
EOM
R D
6.2.27 RE
Summary: This command is used to get the current emitter temperature.
EOM
R E
6.2.28 SETTEMPERATURE
Summary: This command is used to set the current temperature of the
ControlMaster. This is dependent on the current temperature operating mode, i.e.,
Absolute or Differential. If the temperature is out of the working range of the unit,
then an Operand Error will occur.
Note: This command replaces the ST command for new applications.
Reference Commands: GETTEMPERATURERANGE, SETMODE.
Space
EOM
S E T T E M P E R A T U R E TemperatureValue
Input Operand: TemperatureValue - This is the desired set point value of the
temperature. It is a numeric value with up to 3-digit decimal point accuracy.
Return Values: None.
6.2.29 ST
Summary: This command is used to set the current temperature of the
ControlMaster. This is dependent on the current temperature operating mode, i.e.,
Absolute or Differential. If the temperature is out of the working range of the unit,
then a Operand Error will occur.
Note: This is an old style SR-80 command. It is not recommended for use in new
applications. It is replaced by SetTemperature.
Reference Command: SetTemperature
Space
EOM
S T TemperatureValue
6.2.30 RR
Summary: This command is used to get the radiometric offset value. This value
has meaning only if the SetMode is 3, i.e., differential with radiometric offset.
Reference Command: SetMode, GetMode
EOM
R R
6.2.31 SR
Summary: This command is used to set the radiometric offset value. This value
has meaning only if the SetMode is 3, i.e., differential with radiometric offset.
Reference Command: SetMode, GetMode EOM
S R dRadiometricOffset
6.2.32 GETSYSTEMINFO
Summary: Use this command to retrieve general system information. The
command returns the system parameters depending on the input operand request
value. Up to 7 different System Parameters can be returned.
EOM
G E T S Y S T E M I N F O Space nInfoRequest
6.2.33 GETABSOLUTESETPOINT
Summary: Use this command to return the current absolute temperature set point.
EOM
G E T A B S O L U T E S E T P O I N T
6.2.34 GETDIFFERENTIALSETPOINT
Summary: Use this command to display the current differential temperature set
point.
EOM
G E T D I F F E R E N T I A L S E T P O I N T
6.2.35 SETCOMPUTERNAME
Summary: This command sets the computer name of the ControlMaster. It is used
to easily identify different ControlMasters in the system. It is like a nickname for
the unit.
Space
EOM
S E T C O M P U T R N A M E StringName
6.2.36 GETTEMPERATURERANGE
Summary: Use this command to return the absolute and differential temperature
ranges of the controller. Return 4 values delimited by commas.
Notes:
• For an Absolute Head Model only, the values returned for the
minimum/maximum differential temperatures will be 0 (see Return3 and
Return4).
• This command replaces the RG command for new applications.
EOM
G E T T E M P E R A T U R E R A N G E
6.2.37 RG
Summary: Use this command to return the absolute and differential temperature
ranges of the controller. The command returns the maximum/minimum
temperature pair of the current working mode of the controller (i.e., Absolute or
Differential).
Note: This is an old style SR-80 command that is used for backward compatibility
to CI SR80 BlackBody Controllers. Not recommended for use. See replacement
command, GetTemperatureRange.
Reference Command: GETTEMPERATURERANGE
EOM
R G
6.2.38 RV
Summary: Use this command to retrieve the Controller Software Version.
Note: This is an old style SR-80 command that is used for backward compatibility
to CI SR-80 Blackbody Controllers. Not recommended for use. See replacement
command, GetSystemInfo.
Reference Command: GETSYSTEMINFO
EOM
R V
6.2.39 GETBITERROR
Summary: Use this command to retrieve the current online BIT (Built-In Test)
Error Message Queue. This command can be used to query the system for
controller errors. As long as there are no BIT errors, the command responds with
the 'OK' string; otherwise a String FIFO Queue of the BIT Errors is outputted.
This, however, is done only on demand, that is, the error messages are queued in
the system until queried by the Host/User with the GETBITERROR command.
Once all the stored messages in the queue have been retrieved, the command will
display the OK message. This message is displayed until there is a new BIT error
in the system.
Notes:
• If a BIT error occurs, this means some serious problem has occurred with the
ControlMaster. It probably means that the Controller requires some attention
and that the temperature control mechanism has been turned Off.
• The BIT Error Messages includes the error number that can be used for
troubleshooting (see Section 5.3: Troubleshooting).
• The BIT Error Messages also includes system warning messages with their
message ID that can be used for troubleshooting
(see Section 5.3: Troubleshooting).
EOM
G E T B I T E R R O R
Return Values: BITStringValue - This string is usually the 'OK' String unless
there is a BIT Error. It then outputs the BIT Error Message.
6.2.40 DM
Summary: This command is used to set the Display Mode. This command is for
backward compatibility to the SR80. It is essentially a dummy command (NOP).
There is no need for this in the ControlMaster. All the input values will have no
effect. It should not be used for new applications.
Space
EOM
D M nValve
Input Operand:
nValue - 1, 2, or 3.
6.2.41 CALIBRATETOUCHPANEL
Summary: Use this command to recalibrate the Touch Panel.
EOM
C A L I B R A T E T O U C H P A N E L
6.2.42 SETREMOTETYPE
Summary: Use this command to set the remote communications type between the
Host Computer and the ControlMaster.
Note: After sending this command, wait at least 5 seconds and then reboot the
ControlMaster for the changes to take effect.
Space
EOM
S E T R E M O T E T Y P E strRemoteType
NOTE
This is a GPIB only command!
6.2.43.1 Description
The read status command indicates if long term operations have ended.
The response to this command is a single character. This character should be
interpreted bit-by-bit. The status byte can be read by querying the Controller serially.
This can be done at any time by the computer; although the Controller never initiates
a Service Request (SRQ).
6.2.43.2 Response
The Least Significant Bit (Bit #0) gives an indication of the Targets-Wheel (RAD)
status:
• A value of "0" means that the wheel is rotating,
• A value of "1" means that the wheel has reached its final position.
Bits #1, #2, and #4 are useable on the CTS-1 only.
Bit #3 gives temperature status: a value of "1" means that the set point temperature
has been reached.
All other bits are set to "0".
(LSB) 0 Target Wheel "0" = Rotating
1 RAD SYNC "1" = SYNC was found
2 CTS-1 Stage "0" = moving
3 Temperature Stable "1" = READY
4 CTS-1 Stage Home "1" = Home
5 --- Always "0"
6 Service Request Always "0"
(MSB) 7 --- Always "0"
7. Removable Sensors
This chapter describes the Removable Emitter Sensor removal and installation
procedures that are performed on two types of blackbodies.
IMPORTANT
It is essential to update the calibration tables after replacing the
Emitter and/or Temperature sensors!
7.1 General
The process of the Removable Sensor replacement includes two main stages:
Replacement of the Sensor
Update of the Calibration Table (a must!)
CAUTION
Shut down the power supply prior to any action taken. Allow
adequate time for the Emitter to cool down.
7.2.1.1 Removal
1. Remove the screws securing the Sensor Cover:
Figure 7-1: Typical Sensor Cover Removal/Installation (1 of 2)
7"
4"
12 ÷ 20"
4"
7" 12 ÷ 20"
4"
4. Pull out the Emitter Sensor from its port using the dedicated jig:
Figure 7-4: Emitter Sensor Replacement (typical)
NOTE
The inserted sensor is held in place by way of a built-in
magnet; therefore, a reasonable force is required to separate the
sensor from its port.
6. Clean the Sensor port using the plastic straw that has been supplied:
a. Insert the plastic straw into the Sensor port.
b. Rotate the plastic straw several times in the Sensor port.
c. Remove the plastic straw from the Sensor port.
Figure 7-5: Sensor Port Cleaning (typical)
7.2.1.2 Installation
1. Apply a thin layer of thermal grease (supplied with the kit) on the bottom section
of the sensor (approx. 1cm on the free end of the sensor), using a toothpick:
Figure 7-6: Greasing the Sensor
2. Insert the sensor into the Emitter port until the magnet secures it.
3. Connect the Sensor male connector to the Blackbody (see Figure 7-3).
4. Arrange the sensor's wiring so that the installing the cover will not damage it.
5. Place the Sensor Cover and tighten the cover fasteners (see Figure 7-1).
NOTE
When placing the sensor cover ensure that there is no
obstruction and the cover closes easily. Do not use excessive
force.
7.2.2.1 Removal
1. Disconnect the Emitter Sensor cable-connector (marked as EMT):
Figure 7-7: Emitter Sensor Cable-Connector (2" Blackbodies)
Target Sensor Emitter Sensor
Cable-connector (TRG) Cable-connector (EMT)
2. Remove the two Phillips screws securing the Sensor Locker to the Blackbody.
3. Remove the Sensor Locker (see Figure 7-8).
NOTE
The inserted sensor is held in place by way of a built-in magnet;
therefore, a reasonable force is required to separate the sensor
from its port.
4. Remove the Emitter Sensor using the Sensor Extractor Jig (the jig is supplied
with the new sensors):
Figure 7-8: Emitter Sensor Replacement (2" Blackbodies)
Fastening
Screw (x2) Sensor Locker
2 3
7.2.2.2 Installation
1. Clean the Sensor port using the plastic straw (supplied with the new sensor):
a. Insert the plastic straw into the Sensor port.
b. Rotate the plastic straw several times in the Sensor port.
c. Remove the plastic straw from the Sensor port.
2. Apply a thin layer of thermal grease (supplied with the new sensor) on the bottom
section of the sensor (approx. 1 cm on the free end of the sensor), using a
toothpick (see Figure 7-6).
3. Insert the sensor into the port until the magnet secures it (see Figure 7-8).
4. Place the Sensor Locker and secure using the two screws (see Figure 7-8).
5. Connect the Sensor cable-connector (marked as EMT, see Figure 7-7).
6. Arrange the sensor cable.
7.3.1.1 Removal
1. Disconnect the Sensor male connector from the Blackbody:
Figure 7-9: Sensor Cable-Connector (typical)
4"
7"
12 ÷ 20"
2. Hold the sensor itself and carefully pull it out (do not pull it by its cable).
NOTE
The inserted sensor is secured to the emitter by way of a built-
in magnet. Therefore, a reasonable force is required to separate
the sensor from the emitter.
7.3.1.2 Installation
1. Apply a thin layer of thermal grease (supplied with the kit) on the bottom section
of the sensor (approx. 1cm on the free end of the sensor), using a toothpick (see
Figure 7-6).
2. Insert the sensor into the Emitter port until the magnet secures it.
3. Connect the Sensor male connector to the Blackbody (see Figure 7-9).
7.3.2.1 Removal
1. Disconnect the Target Sensor cable-connector (marked as TRG, see Figure 7-7).
2. Remove the Target Sensor using the Sensor Extractor Jig (the jig is supplied
with the new sensors):
Figure 7-10: Target Sensor Replacement (2" Blackbodies)
Target Sensor
Sensor Extractor Jig
NOTE
The inserted sensor is held in place by way of a built-in
magnet; therefore, a reasonable force is required to separate the
sensor from its port.
7.3.2.2 Installation
1. Clean the Sensor port using the plastic straw (supplied with the new sensor):
a. Insert the plastic straw into the Sensor port.
b. Rotate the plastic straw several times in the Sensor port.
c. Remove the plastic straw from the Sensor port.
2. Apply a thin layer of thermal grease (supplied with the new sensor) on the bottom
section of the sensor (approx. 1cm on the free end of the sensor), using a
toothpick (see Figure 7-6).
3. Insert the sensor into the port until the magnet secures it (see Figure 7-10).
4. Connect the Sensor cable-connector (see Figure 7-7).
5. Arrange the sensor cable.
7.4.3 Procedure
1. Preparations:
a. Pending on your preferable communication protocol (RS232, Ethernet or
GPIB), connect the SR-800R Controller to the PC.
b. Switch ON the SR-800R Controller (see Figure 3-1) and wait until the
completion of the BIT sequence.
c. Switch ON the PC.
d. Launch the Calibration CD (the Calibration CD is found in the supplied
Removable Sensor Kit).
2. Launch the Removable Sensor Utilities program. The Removable Sensor Utilities
program opens with the last selections (Ethernet in this example):
Figure 7-11: Removable Sensor Utilities Main Window
b. GPIB:
• From the ComType dropdown list select GPIB. The following opens:
• Select the Controller GPIB Address from the DEVICE drop-down list
(the address can be viewed in the Controller About window).
c. RS232:
• From the ComType dropdown list select RS232. The following opens:
• Select the Controller COMM Address from the COM drop-down list (the
address can be viewed in the Controller About window).
4. Select the connected controller from the Control Master list.
6. Select the Emitter Sensor S/N and/or the Target Sensor S/N from the dropdown
lists (the S/Ns are found in the supplied Removable Sensor Kit). Examples of the
lists:
10. Switch the Controller OFF and then ON. This completes the process.
11. Open the About window and check that the Te S/N and/or the Tt S/N values are
updated according to the S/N of the new sensors.
8.1 Deliverables
SR-800R Blackbody, consisting of:
• Temperature Controller
• Blackbody
• Connection cables: Power cable, Head cable, RS-232 cable
• Hood (optional)
Refrigerated Circulator, consisting of:
• Julabo Refrigerator unit
• Cooling fluid
• Two insulated pipes
• Power cables
• 100/220 VAC transformer (supplied only with the 100 V option)
• Julabo Circulation System Operating Manual
8.3 Overview
The SR-800R Refrigerated Circulation for the Low-Temperature Blackbody option
system has been fitted with a fluid cooling and circulation system.
This system pumps a cooled/heated fluid into a network of cavities inside the
Blackbody heatsink, in order to cool / heat it to temperatures selected using the SR-
800R Controller.
8.3.2 Blackbody
Two types of Blackbodies are available: Differential and Absolute.
NOTE
The uniformity of the Blackbody could decrease when using
the Dry Nitrogen.
Head Cable
Dry Nitrogen
Exhaust Slots
Blackbody
Packaging
3. If covered: release four captive screws that fasten the Blackbody Protective Cover
and remove the cover.
Figure 8-3: Blackbody Protective Cover
Captive Screw (x4) Protective Cover
Clamp-to-Blackbody
Fastening Allen Screw (x4)
Clamps
Caps
3. Mount the Pipes and fasten using a 22 mm open-wrench (note the schematics for
proper pipe connection):
Figure 8-6: Connecting Pipes and Dry Nitrogen to the Low-Temperature Blackbody -
Fastening the Pipes
22 mm
Open Wrench
In Out
Head Julabo
Out In
4. Mount the right-hand pipes clamp and the left-hand pipes clamp and fasten to the
Blackbody using the four Allen screws (see Figure 8-7):
Figure 8-7: Connecting Pipes and Dry Nitrogen to the Low-Temperature Blackbody -
Fastening the Pipe Clamps
Clamp-to-Blackbody
Fastening Allen Screw (x4)
5. If needed, connect the Dry Nitrogen Source to the Blackbody Dry Nitrogen Inlet
(1 bar max).
19 mm
Open Wrench
8.4.4 Cable-Connection
1. Connect the Head cable between the Blackbody and the SR-800R Controller (see
Figure 8-1).
2. Connect the Julabo Circulation System cables (see Figure 8-9):
a. Connect the RS-232 Cable between the SR-800R Controller and the Julabo
SERIAL cable-connector.
Note that the Circulator provides three possibilities for the setpoint selection,
i.e., Temperature Setting.
At CI-Systems, the Circulator is set to work in the RS-232 mode with the
following communication setup (for reference only):
• Baud - 9600
• Parity - None
• Stop Bit - 1
• Data Length - 8 Bit
• Handshake - None
NOTE
Depending on the SR-800R Controller temperature setpoint, the
only way to control the Julabo Circulation System temperature
is by the SR-800R Controller and via the RS-232
communication port. Therefore, the SR-800R Controller RS-
232 port cannot be used for other purposes.
b. Connect the Julabo Control Cable between the Julabo Controller and the
ALARM cable-connector.
c. Connect the Julabo Controller Power Cable to the Circulator Power cable-
connector.
d. Connect the Main Power Cable to the Mains (either directly or via a 100
VAC transformer).
Inlet Pipe
Outlet Pipe
Circulator
ON/OFF Power Switch
5. Set the required temperature via the SR-800R Controller and wait until it reaches
a stable temperature (a message is displayed: Waiting for Refrigerator).
Note that the Circulator temperature is set automatically by the SR-800R
Controller and according to Table 8-1:
8.5.5 Packing
Pack the Blackbody in its original packaging (see Figure 8-2).
8.6 Hood
8.6.1 Overview
An optional Hood can be supplied separately. When mounted on the Blackbody and
the UUT is placed in front of the Hood (with minimal air gap), dry Nitrogen is
pumped to create a dry atmosphere with minimal turbulence (minimal pressure to
create a positive pressure atmosphere).
The Hood main components are:
Dry Nitrogen Inlet (1 bar max): the port to which the Dry Nitrogen is connected
when using a Hood (instead of using the Blackbody Dry Nitrogen Inlet).
Latch: four latches, used to attach the Hood to the Blackbody.
Dry Nitrogen Exhaust Slots: nipples, located around the Hood inner-side. The
nipples are used to flow the Dry Nitrogen around the Blackbody.
Figure 8-11: The LT Blackbodies Hood - Main Components
Inner-side View
Latch (x4)
Dry Nitrogen
Exhaust Slots
Latch (x4)
NOTE
This procedure is performed only if the optional Hood is
installed.
1. Disconnect the Gas Source from the Hood Gas Inlet (see Figure 8-12).
2. Release the four latches and remove the Hood from the Blackbody
(see Figure 8-12).
9.1 Overview
With the Blackbody Remote Control program you can setup and operate the SR-800R
by using a standard PC and via a communication protocol.
With the Blackbody Remote Control program you can:
Setup the PC-to-SR-800R communication protocol
Control a Blackbody Temperature and Mode (either Absolute or Differential)
Control Target Wheel or stage and select target/stage
Control up to seven general purpose I/O ports (five outputs and two inputs)
5. If GPIB is selected, select the SR-800R Port # from the Port drop-down list
(Dev10 in this example, the default Port #; it should be identical to the settings
you made to the SR-800R according to Section 3.2.3.6.3: Communications):
6. If RS232 is selected, select the COM # that is hard wired from the PC to the SR-
800R (it should be identical to the settings you made to the SR-800R according to
Section 3.2.3.6.3: Communications):
NOTE
Note that you may use the keyboard arrow keys (up/down and
left/right) to set the required temperature of the Blackbody.
3. Click to update the Blackbody Set Point. The green indicator starts to
blink. The green indicator stops blinking when the Blackbody has reached the
desired temperature.
4. You may view the on going Current Temperature as sensed by the Emitter and
Target Sensors.
Click to close the SR-800R Remote Control Program and return to the
Desktop.
While the new calibration method is based on the original methodology, ultimately, it
is an improved way of maintaining traceability and calibration. For the new
calibration method CI Systems uses a new temperature probe design (the new
removable sensor is physically longer, placing it further from the relatively unstable
emitter edge) that provides for improved accuracy over the earlier models.
CI blackbodies support both calibration methods. The temperature probe in the
emitter in all cases is removable. One calibration option simply requires replacing the
probe with a newly calibrated one; the other option treats the probe as non-removable
and the blackbody system is calibrated using a CK800 calibration kit.
Please note that the two calibration methods, while falling within the overall system
uncertainty, are not directly interchangeable and in order to maintain traceability, one
of the two calibration methods has to be selected and used for the operational life of
the test set.
Similarly, calibration of the target sensor in differential blackbodies will be
accomplished in one of two ways:
1. Calibrate the target sensor in a differential manner using the CK800 calibration
kit. This is accomplished by inserting the probe into a supplied copper block and
comparing it to the new master sensor with the copper block stabilized at ambient
temperature. The offset between the two sensors will be referenced out for the 0-
50ºC temperature-range. Note that this method is only accurate for typical
ambient temperatures of 20-25ºC.
2. When calibration is due, simply replace the target sensor with a new calibrated
removable probe.
When a blackbody is due for calibration, CI Systems is supplying this calibration kit.
For customers utilizing the newer removable probe methodology, CI is supplying
either one or two (for differential blackbodies) calibrated temperature sensors.
For customers who prefer to continue utilizing the older "fixed probe" calibration
methodology, CI Systems is supplying the new calibration kit.
Index
This chapter provides, in alphabetical order, a list of keywords to be found throughout
this manual.
LAN · 2-10
2 RS232 · 2-9
2 · 7-7, 7-9, 7-12, 7-13 Calibration · 5-7
Calibration Methods · 10-1
4 Calibration Tables · 7-14
4 ÷ 20 · 7-2, 7-6, 7-10, 7-11 Cleaning · 5-7
Commands Summary
A
*IDN? · 6-21
Abbreviations · xiii
AXISHOMING · 6-9
Absolute Mode · 2-3, 3-5
CALIBRATETOUCHPANEL · 6-32
Assemblies · 2-1
CM · 6-17
Assembling the Julabo System · 8-6
ECHO · 6-17
GETABSOLUTESETPOINT · 6-26
B
GETACTIVEAXIS · 6-13
Blackbodies · 2-3
GETAXISEFL · 6-16
Absolute Mode · 2-3
GETAXISSTATUS · 6-8
Differential Mode · 2-3
GETBITERROR · 6-31
Blackbody · 8-4
GETDIFFERENTIALSETPOINT · 6-27
Block Diagram · 2-12
GETINPUTSTATUS · 6-19
GETMAXPRESETCOUNT · 6-18
C
GETMODE · 6-20
Cable-Connection · 8-13
GETNUMBEROFAXES · 6-13
Cables · 2-7
GETSYSTEMINFO · 6-26
Cables & Connectors · 2-6
GETTARGETFREQUENCY · 6-16
Cables · 2-7
GETTARGETLIST · 6-15
Connectors · 2-6
GETTARGETTEMPERATURE · 6-21
GPIB · 2-11
GETTEMPERATURE · 6-22
I/O · 2-9
GETTEMPERATURERANGE · 6-28
SR · 6-25 2 · 7-7
ST · 6-24 4 ÷ 20 · 7-2
Portable · 4-2
L
Rack Mount · 4-4
Introduction · 1-1 LAN Connector Pinout · 2-10
MRTD · 3-20 P
Radiometric Offset · 3-20 Pipes Connection · 8-8, 8-12
Run · 3-25 Portable Configuration · 4-2
Setup · 3-22 Powering-ON · 3-1
Test Window · 3-21 Preface · iii
Preset Setup · 3-16
O
Preventive/Scheduled Maintenance
Operation · 3-1, 3-4
Calibration · 5-7
About · 3-47
Cleaning · 5-7
Absolute Mode · 3-5
Visual Inspection · 5-7
Differential Mode · 3-9
Preventive/Scheduled Maintenance Tasks · 5-7
IO Control · 3-19
Menu · 3-13 R
Mode · 3-14 Rack Mount Configuration · 4-4
Motion Control · 3-18 RC Program · 9-1
MRTD · 3-20 About · 9-7
Options · 3-27 Blackbody Settings · 9-6
Powering-ON · 3-1 Communication Protocol Setting · 9-3
Preset Setup · 3-16 Exit · 9-7
RC Program · 9-1 I/O Control Feature · 9-6
Options · 3-27 Installation · 9-1
Communications · 3-39 Launch · 9-2
Motion Setup · 3-28 Operation · 9-2
Re-store Factory · 3-43 Overview · 9-1
Settings · 3-36 Target Selection · 9-6
Temperature · 3-44 Removable Sensors · 7-1
Touch Panel Calibration · 3-44 Calibration Tables · 7-14
Overview · 1-1, 8-3 Emitter Sensor Replacement · 7-2
Blackbody · 8-4 Target Sensor Replacement · 7-10
Differential Mode Blackbody · 8-4 Remove the Hood · 8-21
Hood · 8-19 RS232 Connector Pinout · 2-9
Julabo Circulation System · 8-3
Specifications · 1-4
U
SR-800R BB Refrigerator · 8-1
Unpacking · 4-2
Storage · 4-1
Unpacking the Julabo · 8-6
T
V
Table of Contents · v
Visual Inspection · 5-7