COMM 225Comm 225 PROBLEMS TO BE SOLVED IN THE CLAS: Problem # 3- Page 381 Process time at a workstation is monitored using sample mean and range control charts. Six samples of = 10 observations have been obtained and the sample means and ranges computed (in minutes): GS Sample Mean _ Rang ue 306 0.42 2. ER ES 0.50 3 BL O41 4. 3.13 0.46 3.06 0.46 6. 3.09 0.45 a. Using the factors in Table 10-3, determine the upper and lower limits for sample mean and range control charts. b. Is the process in control? Problem # 6- Page 381 Using four samples of 200 credit card statements each, an auditor found the following number of erroneous statements in each sample: Sample Eo3 4 Number ofermrs 4 2 5 9 a. Determine the proportion of defectives in each sample. If the true proportion of defectives for this process estimate of it? c. What is your estimate of the mean and standard deviation of the sampling distribution of the sample proportion of defectives for samples of 200? 4, What control limits would give an alpha risk of 0.03 for this process’? €. What alpha risk would control limits of 0.047 and 0.003 provide? £. Using control limits of 0.047 and 0.003, is the process in control? g- Suppose that the long-term proportion of defectives of the process is known to be 2 percent. What are the values of the mean and standard deviation of the sampling distribution? h, Construct a p-control chart for the process, assuming a proportion of defectives of 2 percent, and Two Sigma control limits. Is the process in control? is unknown, what is your bestProbem # 7- Page 381 A medical facility does MRis for sports injuries. Occasionally a test yields inconchusive results and must be repeated. Using the following 13 sample results for the number of retests in n = 200 observations each, construe I chart for the proportion of retests using Two Sigma limits. Is the process in control? Sample ROSAS ORS 0 oe A is Nupiberotiees £290 9 8 0 8 a gy Problem # 22- Page 383 Given the following list of machines, the standard deviation for their output, and specitivati half-width for the job that may be processed on that machine, using C, determine which machines are capable of performing the given jobs. Standard Job Half-Width Deviation (em) Problem #25. Page 384 As part of an insurance company’s training program, participants learn how to conduct a fast but effective analysis of clients’ insurability. The goal is to have participants achieve a time less than 45 minutes. There is no minimum time, but the quality of assessment should he acceptable. Test results for three participants were Armand, a mean of 38 minutes and a standard deviation of 3.0 minutes: Jerry, a mean of 37 minutes and a standard deviation of 2.5 minutes; and Melissa, a mean of 37.5 minutes and a standard deviation of 2.5 minutes, Which of the participants would you judge to be capable? Explain, [REE ‘The following data (in ohms) are the resistance of resistors made on an automated machine, The mean and range of each sample are given in the right two columns, and the mean of. means and the mean of sample ranges are given below these. a. Develop sample mean and sample range control charts for resistance of resistors using the first 10 samples. Is the process in control?'b. Use the control charts developed in part a to decide if the 11th sample (also given below) indicates an out-of-control situation. Resistance of Resistors (in Ohms) 986 25 993.00 985 5 1,013 1,019 1,005 993 1,007.50. 26 ia 992 982 1.020 995.75 38SOLUTIONS OF CLASS PROBLEMS 78, 22, and D4 = a. Forn= 10, from Table 10-3, A2 = 0.31, D3 Averaging the means and ranges result in: X =3.10 and = 0.4 Mean chart limits: X + A: 4 UCL = 3.24, LCL Range chart limits: UCL = DaR = 1.78(0.45) =.801 LCL = Ds = 0.22(0.45) = 099 3.10 £ 0.31(0.45)=3.1 + 2.96 b. Process is in control because all sample means and ranges are within their control limits. n= 200 a sam ple 1 Sample 2 Sample 3 Sample Ao ey ye -o 2. 200 970 9g = 010 a 200 b. 0.02 + 0.01 + 0.025 + 0.085) /4= 025 c. mean = 025 P) _ (025.975) [ec ” Vo 200 Std. dev d, a= 0.03 > confidence = .97 (two-sided) > 2=2.17 025 + 2.17(0.011) =.025 + 024 = ,001 to .049. © 025 +2011) =.047 Solving, 2=2, leaving .0228 in each tail Hence, alpha = 0456 £. Yes, all sample proportions in part (a) fall within these contro! limits & mean=.02 Sid. dev, = |:02098) 200 0099 h, 02 + 2(.0099) = 0,0002 10 .0398. No, the last sample's proportion is beyond the upper control limit,» 25 n=200 p= >>. 9096 YO P*13(200) fha-p |.0096(.99( Control Limits = p+2,/2U=P) =.0096 2,|-9096(5904) } A 200 =.0096-4.0138 Thus, UCL is .0234 and LCL is 0 (because it can't be negative). Because n = 200, the fraction represented by each data point is half the amount shown, Exg., 1 defective =.005, 2 defectives = 01, ete Sample 10's proportion is too large (3. 4% > 2.349 ‘Therefore, the process isnot in control r10(83) Machine Standard | Job half-width Cp = 2*half- | Capable? Deviation] Specification width/(6*Std (em) (tem) dev) 0.02 0.05 0.83 No. 0.04 0.07 0.58 No. O1 0.18 0.60 No. 0.05) 0.15 1.00 Yes 0.01 0.04 1.33 Yes@ Let USL = Upper Specification Limit X = Process mean, = Process standard deviation. USL= 45 minutes, X demand = 38 MIN, F pmays = 3 maN. Kg =37 mi, yyy, =2.5 min Kyrie 2375 MIM, Fyeyy =2-5 min For Armand: USL-X 45-38 op 30° O® Because 78 < 1.0. Armand is not capable, For Jerry: c, = UAE 45-37 RO Ge Because 1.07 >1.0, Jerry is capable For Melissa: USL- Soa Ok Because 1.0 21.0, Melissa is capable