Senior Engineer Quality-Ramesh

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Rameshkumar Dhamotharan

Contact No.: +91 9751852086


E-mail: [email protected]

Seven years of experience


~ SUPPLIER QUALITY MANAGEMENT ~ INCOMING QUALITY ASSURANCE ~ NEW PRODUCT DEVELOPMENT ~
INPROCESS QUALITY ASSURANCE ~ CHANGE MANAGEMENT ~ PARTS QUALITY ASSURANCE ~

OBJECTIVE :-

Highly skilled and motivated Supplier Quality Engineer with 7 years of experience in ensuring the quality and
reliability of suppliers' products and processes. Proven track record in driving continuous improvement, reducing
defects, and enhancing supplier performance. Seeking a challenging role where I can leverage my expertise to
contribute to the success of an organization.

PROFILE SUMMARY :-

 B.EMechanical Engineering with 7+ years of experience in Supplier Quality,Inprocess and Receiving Quality.
 Presently employed with Wheels India Ltd,Padi - as a Senior Quality Engineer since Feb’23.
 Previously employed with ZF Rane Automotive(OSD) - as a Supplier and ,Receiving quality Engineer From
July’17 to Jan’23.and also worked as a In process Quality during the period of July’16 to Jun’17.

CORE COMPETENTICES :-

 Leading the supplier & incoming correspondence and escalating the high impact suppliers to perform best .
 Performing periodical supplier performance audit to realize the gap in internal and supplier audit.
 Engaging in core work with supplier systems improvement verifying and approving 8D Reports.
 Collaborating with vendors to achieve Zero PPM.
 Effective implementation level quality knowledge of QC tools,FMEA,Control plan,MSA,SPC,AOI,4M and
creating Standards and formats for the quality related documents.
 Certified internal auditor of IATF 16949.
 Followed up for CAPA and Monitoring action effectiveness to resolve quality concerns.
 Performed PPAP Audit reviews & approve the PSW along with supplier audit report.
 Worked as Member of New Product Development and Engineering change Note (ECN).
 Follow & verify SPC Study for critical characteristics ,updated the vendor matrix periodically.
 Knowledge of Production Part Approval Process (PPAP) & Advanced Planning Quality Planning (APQP) process.
 Skilled in controlling New product development cycle right from drawing assessment till PPAP.
 Experienced in implementing new product program, new part development in Automotive Sector.

EDUCATIONAL QUALIFICATIONS :-

 B.E Mechanical Engineering(8.543 CGPA) From Vinayaga University(AVIT Campus),Chennai


 Diploma in Mechanical Engineering (93.8 %) From Thiagarajar Polytechnic College,Salem
 SSLC (92.8 %) From Govt Boys Hr Sec School,Jalakanndapuram

SKILL EXPERTISE :-

 Production Part Approval Process (PPAP)


 Advanced Product Quality Planning (APQP)
 Failure Mode Effect Analysis (FMEA)
 Measurement System Analysis (MSA)
 Statistical Process Control (SPC)
 Geometry Dimensions & Tolerances (GD&T)
 8D Problem Solving
 Customer Handling
 New Product Development
 Change Management (4M)
 Internal Auditor
 Supplier Management
 Supplier Evaluation
 New supplier Assessment & Supplier Audits
 Decision Making
 Analytical Skill
 Writing and Presentation Skill
 SAP QM
 Minitab
 Continuous Improvement

WORK EXPERIENCE:-

Name of organization :Wheels India Ltd,Padi,


Designation : Senior Engineer
Duration : Feb -2023 to Present

Area of Responsibility :

 Preparing and verification of PFMEA with monthly scrap details and updating the actions.
 Handling customers during the audit time and preparing to close the audit observations.
 Monitoring Customer Specific Requirement as per the schedule.
 Updating Work instruction and quality SOP periodically.
 Verifying inspection reports and updating in BIG DATA portal.
 Online Poka yoke Management and Statistical Process Control Management.
 Ensure the Product,Process and Layout inspection as per the schedule and completion.
 Monitoring 4M Change management and preparing the supporting documents.
 Preparing and uploading the ISIR documents and revalidation reports to the customer portal.
 Preparing Daily quality performance report related to PQCD and reporting to Plant head.

Name of organization : ZF Rane Automotive India Pvt Ltd., Singaperumal Koil,


Experience : 6 Years
Designation : Engineer (IQA / SQA)
Duration : July -2016 to Jan-2023

Area of Responsibility :
Incoming & Supplier Quality :

 Initiating Root Cause Analysis and Corrective Action for identified In - house Non Conformities in
Coordination with CFT members.
 Preparing Inspection standards during the project startup Safe Launch Plan (SLP).
 Evaluation of Worst supplier and Vendor score card to 58 Local and 48 Import suppliers.
 Conducting the Routine Inspection at all stages of quality according to Inspection and Test Plan and
Preparing Quality Reports for On-time closing of GRIN.
 Verification of Supplier inspection report, Material test certificate and Monitoring Supplier PPM in
order to improve their Product Quality performance.
 Creating Quality info,Plan and Material master for the New and ECN change and also monitor supplier
PPM through SAP.
 Preparing and present MBR (Monthly Business Review) to the management.
 Preparing and complete the Layout inspection as per the schedule.
 Ensure disposal movement of daily rejections to the vendors.
 Perform Supplier Inspection and Conducting Supplier Site Audits to ensure their Quality System
adherence.
 Planning and Conducting Internal Audit as per the schedule and Ensure the effectiveness of CAPA for all
Audit Non Conformance.
 Corrective and preventive action (CAPA) implementation at supplier end and monitoring.
 Implementation of Pass Through Characteristics (PTC) controls at supplier process.
 Supplier Process / System audit completion and Supplier process / System audit NC Closure.

Inprocess Quality : (July -2016 – July 2017)

 Taking care of customer specific requirement and COP(Confirmation Of Part) validation of production
parts.
 Review In-process & Final inspection reports to ensure the customer requirements.
 Responsible for Interim Containment Action (ICA) during the customer complaints.
 Work & contribute to reduce customer complaints, Customer returns & customer rejections.
 Inspectors & Operators Training to create seriousness of the customer complaints & rejections.
 Prepare and display Quality Alert & One point Lesson at the concern area for the customer
complaints, in house & Final Rejections.
 Customer Complaint Handling with 8D supporting data.
 Handling customer complaints and warranty return part and creating action plan reports as per
customer requirement.
 Monitoring completion of process, product and layout inspection as per the schedule.
 Co-ordinate and support during customer audit.
 Responsible to create presentation and collection of data for Monthly Review Meeting (MBR).
 Review & approval of initial sample inspection reports (ISIR).
 Responsible to take corrective actions on process/product Non-Conformance.
 Responsible for training the new line inspectors about handling instrument, understandings of Drawings
&Control plans.
 Review set up approval reports to ensure the setup changeover in line with customer requirements.
 Daily CFT and Daily Routine Meeting (DRM) meeting data updation.
 Creating Statistical Process Control (SPC) for Critical & Significant Characteristics.

CUSTOMERS HANDLED:-PROJECTS HANDLED

 Ford (Domestic)
 Mahindra & Mahindra (Domestic)
 Hyundai (Domestic / Export)
 Kia (Domestic / Export)
 Honda (Domestic)
 Renault Nissan (Domestic)
 PSA (Export)
 Daimler (Domestic)
 Tata Motors (Domestic)
 Maruthi Suzuki (Domestic)

Projects undertaken:
Example – Seat Belt launch of Mahindra & Mahindra W601 project One of the biggest projects undertaken by
our company was from M&M, the project involved both Seat Belt,Airbag & Buckle assy. in the launch stage of
the project. Also, our customers target market was for Domestic another aspect of which was a nascent
experience for us. Had to recruit & train about 12 new people in about 1 months’ time to meet with the
customer Quality demands.

ACHIVEMENTS:-KEY ACHIEVEMENTS

 Won 2 Regional & 2 Zonal Competitions which conducted by big organizations like CII, ACMA,
 Reduced Supplier PPM from 75 to 50 by improving Quality standard and process
improvements in supplier end at Unique Engineering.
 Consistently been rated above 9/10 for yearly appraisal review for work performance.
 Implementing the Online Portals to store the inspection,Poka yoke and other details easy to access.
 Online SPC Monitoring systems developed to monitor Customer Critical Parameters with graphical
representation.
 Contributing the QQ-Connect server which is include Customer performance,Standards,Certifications and
Quality related Documents storage and easy to access the various plants across wheels india.

PERSONAL DETAILS:-

Date of Birth: 11th May 1998


PermanentAddress: 11/78 Chekkarapattiyan Valavu,
Kuppampatti Road,
Jalakandapuram – 636 501
Salem, Tamil Nadu
Languages Known: Tamil, English and Kannada
Current Location: Chennai.

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