Senior Engineer Quality-Ramesh
Senior Engineer Quality-Ramesh
Senior Engineer Quality-Ramesh
OBJECTIVE :-
Highly skilled and motivated Supplier Quality Engineer with 7 years of experience in ensuring the quality and
reliability of suppliers' products and processes. Proven track record in driving continuous improvement, reducing
defects, and enhancing supplier performance. Seeking a challenging role where I can leverage my expertise to
contribute to the success of an organization.
PROFILE SUMMARY :-
B.EMechanical Engineering with 7+ years of experience in Supplier Quality,Inprocess and Receiving Quality.
Presently employed with Wheels India Ltd,Padi - as a Senior Quality Engineer since Feb’23.
Previously employed with ZF Rane Automotive(OSD) - as a Supplier and ,Receiving quality Engineer From
July’17 to Jan’23.and also worked as a In process Quality during the period of July’16 to Jun’17.
CORE COMPETENTICES :-
Leading the supplier & incoming correspondence and escalating the high impact suppliers to perform best .
Performing periodical supplier performance audit to realize the gap in internal and supplier audit.
Engaging in core work with supplier systems improvement verifying and approving 8D Reports.
Collaborating with vendors to achieve Zero PPM.
Effective implementation level quality knowledge of QC tools,FMEA,Control plan,MSA,SPC,AOI,4M and
creating Standards and formats for the quality related documents.
Certified internal auditor of IATF 16949.
Followed up for CAPA and Monitoring action effectiveness to resolve quality concerns.
Performed PPAP Audit reviews & approve the PSW along with supplier audit report.
Worked as Member of New Product Development and Engineering change Note (ECN).
Follow & verify SPC Study for critical characteristics ,updated the vendor matrix periodically.
Knowledge of Production Part Approval Process (PPAP) & Advanced Planning Quality Planning (APQP) process.
Skilled in controlling New product development cycle right from drawing assessment till PPAP.
Experienced in implementing new product program, new part development in Automotive Sector.
EDUCATIONAL QUALIFICATIONS :-
SKILL EXPERTISE :-
WORK EXPERIENCE:-
Area of Responsibility :
Preparing and verification of PFMEA with monthly scrap details and updating the actions.
Handling customers during the audit time and preparing to close the audit observations.
Monitoring Customer Specific Requirement as per the schedule.
Updating Work instruction and quality SOP periodically.
Verifying inspection reports and updating in BIG DATA portal.
Online Poka yoke Management and Statistical Process Control Management.
Ensure the Product,Process and Layout inspection as per the schedule and completion.
Monitoring 4M Change management and preparing the supporting documents.
Preparing and uploading the ISIR documents and revalidation reports to the customer portal.
Preparing Daily quality performance report related to PQCD and reporting to Plant head.
Area of Responsibility :
Incoming & Supplier Quality :
Initiating Root Cause Analysis and Corrective Action for identified In - house Non Conformities in
Coordination with CFT members.
Preparing Inspection standards during the project startup Safe Launch Plan (SLP).
Evaluation of Worst supplier and Vendor score card to 58 Local and 48 Import suppliers.
Conducting the Routine Inspection at all stages of quality according to Inspection and Test Plan and
Preparing Quality Reports for On-time closing of GRIN.
Verification of Supplier inspection report, Material test certificate and Monitoring Supplier PPM in
order to improve their Product Quality performance.
Creating Quality info,Plan and Material master for the New and ECN change and also monitor supplier
PPM through SAP.
Preparing and present MBR (Monthly Business Review) to the management.
Preparing and complete the Layout inspection as per the schedule.
Ensure disposal movement of daily rejections to the vendors.
Perform Supplier Inspection and Conducting Supplier Site Audits to ensure their Quality System
adherence.
Planning and Conducting Internal Audit as per the schedule and Ensure the effectiveness of CAPA for all
Audit Non Conformance.
Corrective and preventive action (CAPA) implementation at supplier end and monitoring.
Implementation of Pass Through Characteristics (PTC) controls at supplier process.
Supplier Process / System audit completion and Supplier process / System audit NC Closure.
Taking care of customer specific requirement and COP(Confirmation Of Part) validation of production
parts.
Review In-process & Final inspection reports to ensure the customer requirements.
Responsible for Interim Containment Action (ICA) during the customer complaints.
Work & contribute to reduce customer complaints, Customer returns & customer rejections.
Inspectors & Operators Training to create seriousness of the customer complaints & rejections.
Prepare and display Quality Alert & One point Lesson at the concern area for the customer
complaints, in house & Final Rejections.
Customer Complaint Handling with 8D supporting data.
Handling customer complaints and warranty return part and creating action plan reports as per
customer requirement.
Monitoring completion of process, product and layout inspection as per the schedule.
Co-ordinate and support during customer audit.
Responsible to create presentation and collection of data for Monthly Review Meeting (MBR).
Review & approval of initial sample inspection reports (ISIR).
Responsible to take corrective actions on process/product Non-Conformance.
Responsible for training the new line inspectors about handling instrument, understandings of Drawings
&Control plans.
Review set up approval reports to ensure the setup changeover in line with customer requirements.
Daily CFT and Daily Routine Meeting (DRM) meeting data updation.
Creating Statistical Process Control (SPC) for Critical & Significant Characteristics.
Ford (Domestic)
Mahindra & Mahindra (Domestic)
Hyundai (Domestic / Export)
Kia (Domestic / Export)
Honda (Domestic)
Renault Nissan (Domestic)
PSA (Export)
Daimler (Domestic)
Tata Motors (Domestic)
Maruthi Suzuki (Domestic)
Projects undertaken:
Example – Seat Belt launch of Mahindra & Mahindra W601 project One of the biggest projects undertaken by
our company was from M&M, the project involved both Seat Belt,Airbag & Buckle assy. in the launch stage of
the project. Also, our customers target market was for Domestic another aspect of which was a nascent
experience for us. Had to recruit & train about 12 new people in about 1 months’ time to meet with the
customer Quality demands.
ACHIVEMENTS:-KEY ACHIEVEMENTS
Won 2 Regional & 2 Zonal Competitions which conducted by big organizations like CII, ACMA,
Reduced Supplier PPM from 75 to 50 by improving Quality standard and process
improvements in supplier end at Unique Engineering.
Consistently been rated above 9/10 for yearly appraisal review for work performance.
Implementing the Online Portals to store the inspection,Poka yoke and other details easy to access.
Online SPC Monitoring systems developed to monitor Customer Critical Parameters with graphical
representation.
Contributing the QQ-Connect server which is include Customer performance,Standards,Certifications and
Quality related Documents storage and easy to access the various plants across wheels india.
PERSONAL DETAILS:-