USER’S MANUAL

Rotary Vane Vacuum Pump

(Oil-Circulated)
Type: MVO 010~630

Please, read this manual through before to operate your vacuum

pump.

1
 Ta b l e o f C o n t e n t s

1 Foreword …………………………………………………………………………..3

2 Safety Instructions……………………………………………………………..5

3 Information for product………………………………………………………13

4 Transportation and Installation……………………………………………18

5 Trial test and safety precaution on pump running…………………21

6 Maintenance……………………………………………………………………..22

7 Troubleshooting ……………………………………………………………....29

2
1. Foreword

The information in this manual is provided for the proper installation, operation,
maintenance and general troubleshooting for oil-circulated rotary vane
vacuum pump, MVO type of our product.

The pump has been designed with safety as a primary consideration and being
the most efficiency of the pump under your correct use in accordance with the
procedure detailed in this manual.

Before attempting to the first run test, operate or service the product, carefully
read this manual thoroughly and understand fully in order to your safety as
well as the most efficiency and be economical on the product.

This manual and any other documents supplied with this product, are
the property of Dooil Engineering which reserves all right.
They may not be reproduced in whole or in part, without prior written
approval from dooVAC CO.,LTD.

The product warranty will be void if any modification to the product or

using non-compatibility oil is carried out without prior written approval
from Dooil Engineering.

Dooil Engineering reserves the right to make changes to this manual

contents described in it without notice.
All specifications and information concerning products are subject to
change without notice.

■ if you require more technical assistance, please contact us at our below

contact points.
◆ Company Name : dooVAC CO.,LTD.
◆ Head office: 214-11 Neungan-Ri, Chori-Eup, Paju-City, Kyungki-Do, Korea
413-820
◆ Tel: (82)31-944-4101
◆ Fax: (82)31-944-4104
◆ E-mail: [email protected]
◆ Website: www.doovac.com

3
 OPERATING DATA

Please record the below blanked items correctly in order to solve clearly the
problem arising out of your operating.

Model No. Oil Type

Serial No. Operating Vacuum

Startup Date Inlet Gas Composition

Motor HP RPM Accessories supplied

NOTE;

4
2. Safety Instructions
This section contains important safety information for your as well as
others safety and the pump itself.
Read manual through before to operate your pump.
You may also find additional safety tips throughout this manual.

Dooil Engineering bears no responsibility for personnel injury or damages of

the product due to misuse, neglect, attempt to repair, unauthorized alteration
or modification by your intentionally.

2.1 Safety Warnings

 Safety warnings are defined in this manual as ‘Danger’, ‘Warning’, ‘Caution’,

and ‘Note’. These regulations should be observed to ensure the prevention of
personnel injury and damages or malfunctions of the product.

Please pay attention to Danger , Warning , Caution and Note

signs, since they may indicate a potential hazard that may result in
death, serious personal injuries, or damages to the machine.

DANGER

Indicates a n immin ently hazardous situation which,

if not avoided , will result in death or serious injury.

WARNING

Indicates a potentially hazardous situation which,

if not avoided , will result in death or serious injury.

5
 CAUTION

Indicates a potentially hazardous situation which ,

if not avoided , will result in mine r or mode rate
injury, or alerts against unsafe damage the prod uct.

NOTE

A Note is used to highlight additional information which may be

helpful to you but where there are no special safety implications.

Read manual through before to use your pump

The information in this publication does not cover all hazardous incidents
unexpected. The manufacturer is not liable for incidental or consequential
damages in connection with its incorrect use and not fully understanding of
safety instructions mentioned in this manual, this is to be liable on user’s
responsibility

2.2 Warranty
■ dooVAC CO.,LTD. guarantees all materials against defects in workmanship
and materials for one year from delivery
■ The guarantee is limited to free replacement and shipping of any faulty part,
or subassembly which has failed due to poor quality manufacturing errors.
■ All claims must be supported by evidence that the failure has occurred within
the warranty period.
■ Only genuine dooVAC CO.,LTD. approved parts and oils, must be used.
■ The unit warranty will be void if any modification to the unit is carried out
without prior written approval from dooVAC CO.,LTD.

6
2.3 For this manual
The information in this manual is provided for reference and is believed to be
accurate and complete. Dooil Engineering is not liable for errors in this manual
or for incidental or consequential damage in connection with furnishing or use
of the information in this manual, including but not limited to, any implied
warranty of fitness or merchantability for any particular use.

■ Before each intervention on this product or unpacking its package, read this
manual and understand fully.
■This manual should be read and understood fully before initial stat-up, operating,
servicing the product by the assigned person to work the product.
■This manual can be used to assist/prepare on training of personnel, for proper
and safer product operation and higher efficiency out of the product operation
as well as constant maintenance of the product.
■Therefore, the person assigned to work on the product, read this manual very
carefully and understand fully before handling/operating the product.
■If the product is used by more than one operator, each operator shall be aware
of the contents of this manual.
■The manufacturer does not have any responsibilities for damage to the product
itself or injuries to the user arising out of its incorrect use and not fully
understanding of safety instructions described in this manual.
■This manual should be available to serve as a reference book for everyone who
can see with easy, in an easy accessible location near by the product on
working the product.
■ This manual has always to be in very clean condition so that can read easily.
In case the manual is not in clean condition, it has to be informed your
supervisor for corrective action.
■ If this manual is not understood fully by the assigned person to the product, it
has to be informed your supervisor for corrective action.

7
2.4 Safety Warning Labels

● The safety warning labels along with the explanation of their hazards in this

product are the following symbols :

① Electrical Hazards
This symbolic label marked on the covers
of product contains high voltage section
inside it. The electric high voltage system
inside it may cause an electric shock
accident by the high voltage.

If unqualified personnel open the cover

without the observations may results in
serious injuries or death through the
electric shock.

② Mechanical Hazards
This symbolic label marked on the cover
of product contains mechanical moving
parts section in it.
The mechanical moving parts may cause
crush / entanglement hazard.

Do not access hands into moving section in it.

Otherwise, moving section may crush hands and cause unexpected
accidents.

8
 This symbolic label marked on the surface of
product contains hot surface parts section on it. The
hot surface parts section may cause burn hazard.

2.4.1 Observations for safety warning

labels
▪ Safety warning labels are applied to the parts of the product where
potential hazards are potentially being on it during operation or
maintenance workings on the machine.

▪ Safety warning labels are in appropriate sizes and colors containing

to the description of warning contents.

▪ Keep safety warning labels clean so that operator can read them easily.
If a label becomes soiled, clean it immediately.

▪ Never remove the labels and if a label comes off, re-affix it at the original
position.

▪ Warning labels contain critical information which must be strictly observed

by all operators, if failure to keep this warnings, could be unexpected
serious accidents.

▪ If not understood the contents of warning labels which contain critical

information, it has to be informed to your supervisor for corrective action.

9
2.5 Location of safety Warning Labels on product

■ Position of the labels on the product

- Electrical Power inputting side -

- Upper side of Cooling Fan Cover -

- Front upper side of Oil Cooler -

10
 - Upper side of Oil Sump –
■ Name Plate

2.6 Keep the following obligation

□The following instructions must be obliged strictly by user before

operation for this product.

1. Only a qualified electrician should connect power to the pump or repair of

the pump. You can be severely shocked, or it can cause a fire if power is
improperly applied.
2. When working the power supply to the pump, should be shut off wholly from
the incoming supply.
3. Never damage, remove or relocate any parts of the safety devices and
protective components without our permission, doing so could result in
serious personal injury or death.
4. Do not operate the pump when the pump running is not safety or abnormal
running.

11
 5. Never place your hands on the surface of pump when the pump is on, You
can be burned carried by hot surface.
6. Do not operate the pump without the cooling fan cover from the pump.
7. The manual should be kept in a well-known and easy-access place in order
to anybody access when it needed.
8. Never do modify the product in any way which may decrease the safety of
the product.
9. Keep in mind the safety warning indications and name plate on the product.
10.Remove power from the product before servicing. You can be shocked or
cause a fire.

2.7 Safety precaution before operating

Before using the product, You should read this manual completely and be
fully aware of the instructions in the manual, otherwise You get a
serious injury or damage of the product.
2.8 Safety precaution on operating the product

1. The safety instructions in this manual must be obliged strictly by user on

operating the product.

2. Perform function test of the product in order to check for malfunctions out of
the product before actual operating.

3. The assigned operator should test the function of the product in accordance
with the procedure described, step by step, in this manual.

4. if you find the malfunction product, contact your supervisor immediately.

5. Don’t use the malfunctioned product.

6. Do not attempt to services the malfunctioned product without the qualified

technician trained from dooVAC CO.,LTD.

12
3. Information for product
3.1 Principal of operation
This vacuum pump is oil-circulated rotary vane type, which comprises rotor(7),
vane(6) and cylinder(8). Rotor and cylinder center are assembled eccentrically,
and 3 vanes rotate by centrifugal force in pushed state the inside wall of cylinder,
At this time, cell takes place between vane and vane, happen to the vacuum
whose volume change sucks, expanse, compresses and discharges. Uses oil for
lubrication of rotary part and maintenance of vacuum so that stable and reliable
vacuum may be obtained in order to be use for various applications. The oil
lubrication and sealing is consistently supplied to cylinder without separate oil
pump (5) through pressure such as suction difference and so on, and then is
discharged to oil sump with air. When through the exhaust filter(3), oil mists
clearing 99.9% and discharges clean air so that can using in any environment.

■ Features
◆ Reliability
High quality material, automated machining facility and computer
control process, etc. Guarantee standardized and accurate product
manufacturing. Where operation of vacuum pump stops during
vacuum work in direct coupling operation method of flange type. Check
valve is installed at the suction hole in order to prevent reverse-flow.

◆ Environmentally safe
Air cooling, internal oil re-circulation, integral oil mist separator for oil-
free exhaust air, low vibration and low noise level allows this pump to
be used in any environment.

◆ Easy to service
Compact design, air cooling and easy access allows rapid and simple
servicing with long periods with services. It is unnecessary to do in the
same way for replacing other consumables when oil charge is needed.
13
 ◆ Miniaturization
This is simple type that spindle of flange motor connect pump rotor &
cylinder directly and cooling type used with cooling fan. This pump is
small size and lightweight. Uses oil for lubrication of rotary part and
maintenance of vacuum so that stable and reliable vacuum may be
obtained in order to be use for various applications.. Vacuum packing
machine, Food packing, Laboratory, Medical instrument, Vacuum
molding, Vacuum dryer, Vacuum consolidate.

3.2 Characteristics of Pump

3.2.1 Using environmental and condition

This, MVO type pump is designed with using under below conditions:
◆ Air and inert gas
◆ Temperature of suction gas: 0℃~42℃
◆ Environmental temperature: 5℃~40℃
◆ Nominal Pressure: Up to the below of pump maximum pressure area

3.2.2 Specification

MODEL 020 063 100

010 030 040 160
( MVO- )
Nominal 50Hz 10 20 30 40 60 100 160
㎥/hr
displacement 60Hz 12 24 36 48 72 120 190
Ultimate A 0.5 2 2 0.5 0.5 0.5 0.5
mbar
pressure C 20 20 20 20 20 20 20
Sound level db 58 61 61 67 68 70 72
50Hz 0.75 0.75 1.5 1.5 2.2 3 4
Motor capacity kW
60Hz 0.75 0.75 1.5 1.5 2.55 3.45 5.5
50Hz 1420 2850 1420 1420 1420 1420 1420
Motor speed rpm
60Hz 1700 3420 1700 1700 1700 1700 1700
Oil filling ℓ 0.4 0.4 1 1 2 2 7
In-let port Pt” 1/2 1/2 1-1/4 1-1/4 1-1/4 1-1/4 2
Exhaust port Pt” 1/2 1/2 1-1/4 1-1/4 1-1/4 1-1/4 2
Weight kg 20 20 34 38 64 75 174

MODEL ( MVO- ) 200 250 300 400 500 630

14
 Nominal 50Hz 200 250 300 400 500 630
㎥/hr
displacement 60Hz 240 300 360 480 600 760
Ultimate A 0.5 0.5 0.5 0.5 0.5 0.5
mbar
pressure C 20 20 20 20 20 20
Sound level db 74 74 74 72 79 74
50Hz 4 5.5 5.5 11 11 15
Motor capacity kW
60Hz 5.5 7.5 7.5 15 15 18.5
50Hz 1420 1420 1420 1000 1000 1000
Motor speed rpm
60Hz 1700 1700 1700 1200 1200 1200
Oil filling ℓ 5 7 6.5 14 14 14
In-let port Pt” 2 2 2 3 3 3
Exhaust port Pt” 2 2 2 3 3 3
Weight kg 140 202 190 550 530 630

3.2.3 Check the contents in package of product

1) Pump 2) Oil 3) Instruction Manual

3.2.4 Check the specification on name plate of product

M V O - 1 0 0 - D A - B

Model
Ultimate Pressure
MVO : Oil-Circulated(within Exhaust Filter)
None(A) : Standard(0.5 mbar)
SVO : Oil-Circulated(without Exhaust Filter)
B : 2 mbar
MOT : Oil-Flooded
C : 20 mbar
SML : Oil-Free

Hertz
DWV : Water Sealed
C : 20 mbar
ENT : Oil-Circulated(ENT.Medical-Suction) A : 60 Hz

DEN : Water Sealed(DEN.Medical-Suction) B : 50 Hz

C : 50/60 Hz
Model Capacity
Main Voltage
MVO Series :㎥/hr (at 50Hz)
A : 1Phase 110/220 V
SVO Series
B : 1Phase 220 V
MOT Series
C : 1Phase 110 V
Liter/min(at 60Hz)
SML Series
D : 3Phase 220/380 V
DWV Series
E : 3Phase 380 V
ENT Series
F : 3Phase 220 V
DEN형식
G : 삼상 440 V

H : 삼상 460 V
15
4. Transportation and Installation
4-1 Transportation
1. The overall weight of the product per model are to be indicated previous
Characteristics of product in this manual and this is to refer to
transportation work
2. The unpacking process requires at least two people. You can be severely
injured or crushed if you don’t unpack the machine carefully.
3. Keep the following instruction on moving the product to other place during
operation.

Move the product after removing the oil in oil

container, otherwise being damaged oil and back pressure
caused by the damaged drain filter by oil wetting.

When outgoing the product from

manufacturer, the oil is to be contained in the separating container and
packing with the pump.
NOTE

4-2 Installation environment

█ Install the product under the below environmental condition.
1) Around temperature on the place is less than 40℃.
2) The operating environment must be free of dust and humidity.
3) Where the using gas is to exhaust to the outdoor easy.
4) Where the product is to check and maintenance easy.

The installation work should be stopped on abnormal and unsafe operation

WARNING arising out of installation working.

16
 Install the product on the place at the distance of 25meters from wall due to
CAUTION flow in the cold air from outside and the pump will be cooled and exhausted.

The stopper equipped at the inhalation hole due to prevent incoming

CAUTION foreign materials from outside during transport ting and storage.
This
stopper should not be removed before installing the pipe or filter at the
inhalation hole.

4-3 Installation procedure

The pump should be installed on the flat and even ground and fixed
securely at the place to be checked easily.
WARNING

Install the pump at the place to be checked the oil easily.

NOTE

4-4 Electrical power line connection

Only a qualified electrician should connect power to the pump on electrical
working and it can cause a fire if power is improperly applied. When working the
power supply to the pump, should be shut off wholly from the incoming DANGER
supply.

Install the breaker and electrical wire be suited to the capacity of motor.
DANGER

Do ground to the pump on connecting electrical power to the pump.

DANGER

17
 Install the circuit breaker and magnetic contactor for motor safety.
WARNING

The rotating direction of pump should be corrected to the direction marked

on the fan cover when electrical power line connecting.
WARNING

4-5 Suction and exhaust piping installation

1. Piping installation at the suction hole
- Install the piping at the suction hole after removing the cover of suction hole
and cleaning the around that is installed on the outgoing from manufacturer.
- On installing the piping at the suction hole, the length of piping should be
proper one. If the length of piping is more or less than normal length, the NOTE
outgoing of suction capacity will be abnormal capacity.
- So, for the most efficiency of suction capacity, install the piping having the
size, one grade, more than the size of original suction hole piping.
- In case of being foreign material in the vacuum pump, the rotor and vane
is to be damaged caused by these foreign materials. So pay attention the
WARNING foreign materials incoming into the vacuum pump.

2. Exhaust piping installation

- When the vacuum pump is used in the airtight place for a long time, The air
contamination and bad smell may be occurred due to the minute particles of
dust out of oil through the exhaust hole.
- So, The exhaust piping can be installed thru the outdoor side.

If the length of exhaust piping is longer or

the diameter of exhaust hole is less, the back pressure in the oil container will
be occurred and this is WARNING to effect to the motor. The motor is to be
damaged caused by the overload and high temperature of motor.

5. Trail test and safety precaution on pump running

18
5-1 Ascertain the below items before trail test of pump
1. Ascertain the actual electrical voltage and frequency with the name plate on the
pump whether wrong or correct and this is very important.
2. Check the oil level being at the nearby of “MAX” position on the oil gauge, If not,
compensate the oil level is up to the “MAX” position on the oil gauge.
3. Check the connecting condition of the connecting piping.
4. Check the rotating direction of motor.

Wrong electrical voltage and frequency, this is to be

damaged to the motor seriously
WARNING

5-2 Trail test performance

After the first trial test performing, the foam of white color by oil will be occurred
and can be visible thru oil gauge within 5 minutes, this is normal condition of oil
circulated function, otherwise, ascertain the oil filter and piping line whether
wrong or correct.

Never running the pump more than 20 minutes without the

vacuum condition of pump.
WARNING

5-3 Safety precaution on pump running

Never touch your hands without any

protective equipment on the surface of pump during
pump running, otherwise, You may be burned caused by
hot surface of pump.
WARNING

Never running the pump without the cooling fan cover of

pump.

WARNING
Never insert your fingers into the cooling fan cover of
pump.

19
 WARNING
When the pump running with the contaminated or shortage oil, this is
to short the life of pump working and being out of order of pump
function. So, check these conditions frequently.
WARNING

The pump running should be stopped on being abnormal noise or

vibration arising out of pump running immediately.
WARNING

6. Maintenance
6.1 Requirements before Maintenance working

Periodic maintenance is important in order to ensure that the normal

operation of the facility, the warrant, the quality and expend to the life.
Before the maintenance, perform the only maintenance person qualified
technician.

Disconnect the power supply wholly before performing maintenance on this

product. Failure to disconnect the power supply results in serious injury or
damage.

Performing regular maintenance on the product is critical to ensure

proper operation and its components, and the frequency
of the maintenance procedures will depend on usage.

After maintenance working.

1. Clean all dusts.
2. Clean all contact parts with dried clean cloth.
3. Oiling to the friction parts
4. The damaged parts and the cause of the problem have to be recorded on the
product history book for a traceability
5. Sufficient pre-operation is required before working the product operation.

Maintenance for electrical parts.

Maintenance person should keep the following procedure prior to servicing, if,
20
 not, it may be a cause of serious injury or damage for operator and machine.
1. Electrical parts maintenance
1) Maintenance person should fully understand the related documents and
drawings. Maintenance person should be trained from our company.
2) Turn off the main power and disconnect control switches in the off position.

6.2 Check the piping of suction hole and filter

1. Check the suction hole filter frequently and clean the contaminated filter or
exchange with a new filter.
2. If the net of suction hole is contaminated excessively, exchange with a new
one.
6.3 Oil control
☞ To be needed oil control: The characteristics of oil is getting the lubrication
and sealing function. If the characteristics of oil is transformed, this is to
become worse for the vacuum pump condition. So, Control fully in
accordance with “Oil control chart” prepared by you.

In case of the viscosity of oil is higher, Being solidification and

adherence phenomena on oil condition, this is to damage to the
pump critically due to blocking the oil supply piping caused by
the solidification and adherence phenomena.
WARNING So, control fully the oil conditions frequently in accordance with
“Oil control list” prepared by you.

In case of the viscosity of oil is lower, Being vacuum grade of pump

is decreased rapidly and this is to become worse for pump working.
WARNING

☞ Oil exchange period:

1. The oil exchange period is depended upon oil using condition and
other reasons.
2. The first exchange period will be done after 800hrs.using.
3. And then the exchange period will be depend upon running time,
21
 vacuum grade, ambient temperature and oil contamination condition.
4. General exchange period is done per 1000hrs.under 8hrs.working
per day condition.

In case of the contamination condition of oil is higher severely due to

using environment, recommend exchange the oil with new one NOTE
frequently.

The characteristics of oil is depended upon the color of oil.

① When the color of oil is changed to a light oily-white color from
standard color. : In case of the inflow of vapor and moisture.
NOTE ② When the color of oil is changed to a heavy reddish brown color
from standard color. : In case of the oxidized oil.
When you check the above conditions being, exchange the oil with new
one immediately.

☞ Oil exchange method:

1) Run the vacuum pump with the opening condition of vacuum of suction
hole for about 30 seconds.
2) Shut off the electrical power.
3) After opening the cover of oil drain point, drain oil and then closing the
cover of oil drain point.
4) After opening the cover of oiling opening, supply new oil and then
closing the cover of oiling opening. Supply up to the “MAX” level.
5) Run the vacuum pump with the closing condition of suction hole for
about 5~10 minutes and then check the vacuum grade and oil
condition, If it is normal condition and use the pump.
6) If the color of oil and vacuum grade is not normal condition, repeat the
above procedure. Because the contaminated oil in piping line and
pump inside is not drained to outside and mixed with new oil.

In case of exchange with a new oil due to the vacuum pump operation
is abnormal, oil solidification and moisture inflow, Repeat NOTE the
above procedure for 3~4 times and then exchange oil with the new oil
filter finally.

Oil filling cap

22
Oil drain cap Oil sight glass

Oil filling cap

 ☞ Oil recommendation:
We. Dooil Engineering use the oil of VG system in accordance with the
ISO as below.
MVO- MVO-
Temperature 010,020 030,040,063,100,160,200,250,
300,400,500,630
0~12℃ ISO VG #32 ISO VG #68
12~30℃ SO VG #46 SO VG #100

When using unauthorized oil, this is to damage to the product and

then decreased function and being out of order for pump. NOTE

6.4 Exhaust filter exchange

Check the exhaust filter periodically.
The method of exhaust filter checking easily is :
1. Install the pressure gauge at the oiling opening.
2. On pump running, the pressure is increased more than 0.6bar, this is the
proper time of exchanging the exhaust filter.
3. Also, on pump running, being oily-white smog out of exhaust hole, this is
the proper time of exchanging the exhaust filter.
4. When exchange the exhaust filter, exchange the exhaust filter with the
noise suppressor together.

☞ Exhaust filter exchange period:

1. General exchange period is done per 2000hrs.under 8hrs.working per
day condition.
2. When being oily-white smog out of exhaust hole after exchanging the
exhaust filter and running, check the installing condition of O-Ring
23
 situation whether being in place or not.

When exchange the old part with new one, should be used with
authorized part and particular tool for exchange. The size of
WARNING exhaust filter is depended upon the type of pump, therefore,
order the filter in accordance with the order number based
on the part list.

6.5 Oil filter exchange

In case of exchange with a new oil due to the vacuum pump operation is
abnormal, oil solidification and moisture inflow, should be exchanged with oil
filter together.
General exchange period is done per 1000hrs. under
8hrs.working per day condition.
NOTE
When exchange the old part with new one, should be used with
authorized part and particular tool for exchange. The size of
WARNING exhaust filter is depended upon the type of pump, therefore,
order the filter in accordance with the order number based
on the part list.
6.6 Check gas adjustable valve
When the gas adjustable valve is contaminated by a deposition, clean the
contaminated valve by a compressed air after unlocking the gas adjustable
valve.
Cleaning the valve is done per 2000hrs. periodically.

NOTE

6.7 Cleaning the cooling fan

When the cover of motor fan is contaminated, this is to obstruct the cooling air
flow, therefore, clean the contaminated cover periodically.
☞ When using the pump under the manufacturing process that is arising
much more dust and foreign materials, should be installed a suction filter,
additionally, at the suction piping part.

When the foreign materials are in flowed into the inside of pump, this

24
WARNING
 is the reason why the pump is out of order.

6.8 Cleaning the pump

1. When cleaning the pump, after drain the oil from the oil container, fill a
gasoline up to the “MIN” level on the oil gauge.
2. Running for 30~1 minutes with opening/closing the suction opening for 2~3
times repeatedly.
3. And then turn off the switch, stop for 30 minutes.
4. After draining the gasoline from the oil container, the designed new oil is
filled up to the “MAX” level on the oil gauge.
5. Running the pump for 30 minutes with vacuum condition.
6. After doing in accordance with previous “Oil exchange method”, running
the pump normally.

6.9 Pump control table

daily weekly 500hr 1000hr 2000hr
Suction line ● ▲ On inflowing dust
severely, continuing
Suction filter ● ▲ check and cleaning
Cooling fan ▲ On visible
inspection, when
Gas adjustable ▲
being foreign
valve
materials severely,
cleaning frequently
Oil quantity ● Maintenance being
inspection between MAX~MIN
Oil ● ◎ When being foreign
materials severely,
Oil filter ◎
exchange frequently
Exhaust filter ● ◎

●: check ▲:cleaning ◎:exchange

6.10 Pump structure

Gas ballast Inlet Filter Fan cover

25
7. Troubleshooting
When repair working, Disconnect the power supply wholly from the product
before performing this working on this product. Failure to disconnect the
power supply results in serious injury or damage.

Status Causes/Measures
Incorrect the actual electrical power and frequency with
Running pump is nameplate on pump
stopped Check connecting condition of motor terminal
Check working switch of motor power
Check working overload breaker of motor
Back pressure of exhaust pipe is overload
Check contamination of suction filter
Suction capacity is Check connection condition of pump or piping
shorter Check length of suction piping is longer?
Check diameter of suction hole is shorter?
Check defective vane
Shortage vacuum to Check leakage on pump and piping line
maximum of vacuum Check blocking or contamination of filter net of suction hole
pump Check oil quantity in oil container whether full or not?
Check defective vane
Check defective oil seal or sealing condition completely
Pump is running on Check temperature of circulation or suction is higher?
higher temperature Check flow condition of cooling air
abnormally Check back pressure of exhaust pipe is higher severely?
Check blocking of oil return line
Check blocking of exhaust filter
Pump is running on Check defective cylinder of pump
abnormal noise Check defective vane
Check defective bearing
Leakage oil from Check defective oil seal
pump Check blocking exhaust filter and being back pressure in pump
Oil to exhaust, Check blocking or leakage of oil reverse valve
condition of a water Check oil circulation condition is wrong due to pump installation
drop or vapor is unbalancing on flat
Check correct oil is used
Oil color is changed Black color : Check oil exchange time
Oily-white color: Check inflow water or vapor into pump inside
Check oil exchange time on oil viscosity is higher
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