Di7272 Service Manual

SERVICE MANUAL
Di551/Di650
Di5510/Di7210
Di5510: Europe and North America only. 2004.01

Ver. 1.0
There are using both Official Options name and Popular Options name
in the Di551/Di650/Di5510/Di7210 Service Manual and Option Service
Manual.
EDH-4, EDH-7 : RADF

FN-112, FN-6, FN-121,
FN-10, FN-113, FN-122 : FNS
OT-104 : SF
C-403, C-404 : LT & LCT
Cover Inserter B, Cover Inserter E : PI
PK-2, PK-5 : PK
ZK-2, ZK-3 : PZ
In-System Writer : ISW
KONICA BUSINESS TECHNOLOGIES

CORPORATION COPYRIGHT ©2003
N56AF1200
3 DIS./ASSEMBLY
CONTENTS
1 OUTLINE
CONTENTS
LIST OF DIFFERENCE for Di551/Di650 and
SAFETY AND IMPORTANT WARNING
. . . . .S-1 Di5510/Di7210 ..............................................................1
ITEMS
IMPORTANT NOTICE . . . . . . . . . . . . . . . . . . S-1 1. OUTLINE

OUTLINE OF SYSTEM .............................................1-1
DESCRIPTION ITEMS FOR DANGER, Di551/Di650/Di5510/Di7210 PRODUCT
EXPLANATION
WARNING AND CAUTION . . . . .S-1 SPECIFICATIONS.....................................................1-3
3 DIS./ASSEMBLY
CENTRAL CROSS-SECTIONAL VIEW ....................1-5
SAFETY WARNINGS . . . . . . . . . . . . . . . . . . .S-2 DRIVE SYSTEM DIAGRAM ......................................1-7
[1] Fixing/Web Drive Section ...........................1-7
SAFETY INFORMATION . . . . . . . . . . . . . . . S-10 [2] Drum Drive Section ....................................1-8
[3] Developing Drive Section ...........................1-8
IMPORTANT INFORMATION . . . . . . . . . . . S-10
2 UNIT
[4] Paper Feed/Vertical Conveyance/Tray Up
SAFETY CIRCUITS . . . . . . . . . . . . . . . . . . S-11 Drive Section ..............................................1-9
[5] By-pass Paper Feed/ADU Pre-registration
INDICATION OF WARNING ON THE MACHINE . . .S-13 Drive Section ............................................1-11
[6] Charging and Transfer/Separation Wire
Cleaning Drive Section .............................1-12
3 DIS./ASSEMBLY
[7] ADU Conveyance Drive Section ..............1-13
[8] Paper Exit Drive Section ..........................1-14
[9] Toner Supply Drive Section......................1-14
[10] Optics Drive Section.................................1-15
2. UNIT EXPLANATION
EXTERNAL SECTION........................................... 2-A-1
[1] Composition ........................................... 2-A-1
DRIVE SECTION................................................... 2-B-1
[1] Composition ........................................... 2-B-1
[2] Mechanisms ........................................... 2-B-1
[3] M2 (Drum) Control.................................. 2-B-2
[4] M4 (Fixing) Control................................. 2-B-3
SCANNER SECTION ............................................2-C-1
[1] Composition ...........................................2-C-1
[2] Mechanisms ...........................................2-C-1
[3] M11 (Scanner) Control ...........................2-C-2
[4] Exposure control ....................................2-C-5
[5] Original Read Control.............................2-C-5
[6] APS Control............................................2-C-7
[7] AE Control ..............................................2-C-8
WRITE UNIT..........................................................2-D-1
[1] Composition ...........................................2-D-1
[2] Mechanisms ...........................................2-D-1
[3] M15 (Polygon) Control ...........................2-D-2
[4] Image Write Control ...............................2-D-3
DRUM UNIT........................................................... 2-E-1
[1] Composition ........................................... 2-E-1
[2] Mechanisms ........................................... 2-E-1
[3] Separation Claw Control ........................ 2-E-2
[4] Paper Guide Plate Control ..................... 2-E-2
CORONA UNIT SECTION..................................... 2-F-1
[1] Composition ........................................... 2-F-1
[2] Mechanisms ........................................... 2-F-1
[3] Charging Control .................................... 2-F-2
[4] Transfer/Separation Control ................... 2-F-3
[5] M14 (Charger Cleaning) Control ............ 2-F-4
3 DIS./ASSEMBLY
CONTENTS
1 OUTLINE
[6] M10 (Transfer/Separation Cleaning) ADU ....................................................................... 2-N-1

Control .................................................... 2-F-5 [1] Composition ........................................... 2-N-1
[7] PCL/TSL Control .................................... 2-F-6 [2] Mechanisms ........................................... 2-N-2
DEVELOPING UNIT ............................................. 2-G-1 [3] Loop/Second Paper Feed Control.......... 2-N-7
[1] Composition........................................... 2-G-1 [4] Paper Conveyance Control .................... 2-N-9
[2] Mechanisms .......................................... 2-G-1 [5] Paper Reverse and Exit Control........... 2-N-10
EXPLANATION
[3] M3 (Developing) Control........................ 2-G-2 [6] ADU Paper Conveyance/Feed

3 DIS./ASSEMBLY
[4] Developing Bias Control ........................ 2-G-3 Control.................................................. 2-N-13

[5] Dmax Control......................................... 2-G-4 FIXING UNIT .........................................................2-O-1
[6] Gradation Correction Control................. 2-G-6 [1] Composition ...........................................2-O-1
[7] Dot Diameter Correction Control ........... 2-G-7 [2] Mechanisms ...........................................2-O-1
[8] Toner Density Control............................ 2-G-7 [3] M16 (Web Drive) Control .......................2-O-3
2 UNIT
[9] FM4 (Developing Suction) Control ........ 2-G-8 [4] Fixing Temperature Control ...................2-O-4
TONER SUPPLY UNIT..........................................2-H-1 OTHER KINDS OF CONTROL ............................. 2-P-1
[1] Composition............................................2-H-1 [1] Parts Energized when SW1
[2] Mechanisms ...........................................2-H-1 (Main Power) is OFF ............................. 2-P-1
[3] Toner Level Detection Control................2-H-2 [2] Parts that Operate when SW1 (Main
[4] M12 (Toner Supply) Control ...................2-H-3 Power)/SW2 (Sub Power) is ON ............ 2-P-3
3 DIS./ASSEMBLY
CLEANING/TONER RECYCLE UNIT .................... 2-I-1 [3] Cooling Fan Control ............................... 2-P-4
[1] Composition............................................. 2-I-1 [4] Operation Panel Control......................... 2-P-7
[2] Mechanisms ............................................ 2-I-1 [5] Counter Control...................................... 2-P-9
[3] TGR (Toner Guide Roller) Control........... 2-I-2 [6] Option Control ...................................... 2-P-10
[4] Other Control ........................................... 2-I-2
TRAY 1/2 (Di551/Di650), TRAY 3/4 (Di5510/Di7210) 3. DISASSEMBLY/ASSEMBLY
PAPER FEED UNIT............................................... 2-J-1 EXTERNAL SECTION........................................... 3-A-1
[1] Composition............................................ 2-J-1 [1] Replacing the Ozone Filter..................... 3-A-1
[2] Mechanisms ........................................... 2-J-1 [2] Replacing the Developing Suction
[3] First Paper Feed Control ........................ 2-J-3 Filter ....................................................... 3-A-2
[4] Paper Up Drive Control .......................... 2-J-5 [3] Removing and Reinstalling the External
[5] Paper Size Detection Control ................. 2-J-6 Covers .................................................... 3-A-3
[6] No paper detection control ..................... 2-J-7 [4] Changing the Operation Panel Attachment
TRAY 1/2 PAPER FEED UNIT (Di5510/Di7210)... 2-J-8 Angle and Removing/Reinstalling .......... 3-A-5
[1] Composition............................................ 2-J-8 [5] Resetting the Circuit Breaker ................. 3-A-7
[2] Mechanisms ........................................... 2-J-8 DRIVE SECTION................................................... 3-B-1
[3] First Paper Feed Control ...................... 2-J-10 [1] Removing and Reinstalling the Drum
[4] Horizontal Conveyance Control (Tray 1) .... 2-J-12 Motor(M2)............................................... 3-B-1
[5] Paper Up Drive Control ........................ 2-J-14 [2] Removing and Reinstalling the Fixing
[6] No paper detection control ................... 2-J-15 Input Gear .............................................. 3-B-3
TRAY 3 PAPER FEED UNIT (Di551/Di650).......... 2-K-1 SCANNER SECTION ............................................ 3-C-1
[1] Composition............................................ 2-K-1 [1] Screws that Must not be Removed ........ 3-C-1
[2] Mechanisms ........................................... 2-K-1 [2] Removing and Reinstalling the
[3] First Paper Feed Control ........................ 2-K-3 CCD Unit ................................................ 3-C-1
[4] Paper Up Drive Control .......................... 2-K-5 [3] Replacing the Exposure Lamp ............... 3-C-3
[5] Paper Size Detection Control ................. 2-K-6 [4] Removing and Reinstalling
[6] No paper detection control ..................... 2-K-7 the Exposure Unit................................... 3-C-4
BY-PASS TRAY..................................................... 2-L-1 [5] Installing the Optics Wire ....................... 3-C-5
[1] Composition............................................ 2-L-1 [6] Cleaning the Slit Glass
[2] Mechanisms ........................................... 2-L-1 and Platen Glass.................................... 3-C-7
[3] First Paper Feed Control ........................ 2-L-2 [7] Replacing the Scanner Motor (M11) ...... 3-C-7
[4] Paper Up/Down Control.......................... 2-L-3 WRITE SECTION .................................................. 3-D-1
[5] Paper Size Detection Control ................. 2-L-4 [1] Removing and Reinstalling
[6] No paper detection control ..................... 2-L-5 the Write Unit ......................................... 3-D-1
VERTICAL CONVEYANCE SECTION ................. 2-M-1 [2] Cleaning the Dust-proof Glass ............... 3-D-3
[1] Composition........................................... 2-M-1 DRUM UNIT .......................................................... 3-E-1
[2] Mechanisms .......................................... 2-M-1 [1] Removing and Reinstalling
[3] Vertical Conveyance Control ................. 2-M-2 the Drum Unit ......................................... 3-E-1
3 DIS./ASSEMBLY
CONTENTS
1 OUTLINE
[2] Installing the Coupling ............................3-E-2 PAPER FEED UNITS OF TRAYS 1 AND 2
[3] Removing, Cleaning, and Reinstalling (Di5510/Di7210)......................................................3-J-7
the Drum .................................................3-E-3 [1] Removing and Reinstalling the Paper
[4] Removing and Reinstalling the Separation Feed Unit.................................................3-J-7
Claws and Separation Claw Solenoid.....3-E-4 [2] Removing and Reinstalling the Paper
[5] Removing and Reinstalling the Toner Feed Tray 1 .............................................3-J-7
EXPLANATION
Control Sensor Board .............................3-E-6 [3] Removing and Reinstalling the Paper Feed
3 DIS./ASSEMBLY
CORONA UNIT...................................................... 3-F-1 Tray 2 ......................................................3-J-8
[1] Screws that Must not be Removed......... 3-F-1 [4] Removing and Reinstalling the Paper
[2] Removing and Reinstalling the Charging Feed Roller and Feed Roller Rubber ......3-J-9
Corona Unit ............................................ 3-F-1 [5] Removing and Reinstalling the Double
[3] Removing and Reinstalling the Charge Feed Prevention Roller Rubber .............3-J-10
2 UNIT
Control Plate ........................................... 3-F-2 [6] Replacing the Pre-registration and
[4] Replacing the Charging Wires ................ 3-F-2 Feed Clutches (MCs) ............................3-J-11
[5] Removing and Reinstalling the Charging [7] Replacing the Horizontal Conveyance MC/L
Wire Cleaning Unit................................. 3-F-3 and/ R....................................................3-J-11
[6] Removing and Reinstalling the PCL ....... 3-F-3 [8] Replacing the Wires ..............................3-J-12
[7] Cleaning the Charging Corona PAPER FEED UNIT OF TRAY 3 (Di551/Di650).... 3-K-1
3 DIS./ASSEMBLY
Unit/PCL ................................................. 3-F-5 [1] Removing and Reinstalling the Paper
[8] Removing and Reinstalling the Transfer/ Feed Unit................................................ 3-K-1
Separation Corona Unit .......................... 3-F-5 [2] Removing and Reinstalling
[9] Removing and Reinstalling the Plunger Paper Feed Tray 3 ................................. 3-K-1
Prevention Plate ..................................... 3-F-6 [3] Removing and Reinstalling the Paper
[10] Replacing the Transfer/Separation Feed Roller and Feed Roller Rubber .... 3-K-2
Wires and Transfer/Separation Wire [4] Removing and Reinstalling the Double
Cleaning Block........................................ 3-F-6 Feed Prevention Roller Rubber .............. 3-K-2
[11] Removing and Reinstalling the TSL [5] Replacing the Pre-registration and
Unit ......................................................... 3-F-8 Feed Clutches (MCs) ............................. 3-K-3
DEVELOPING UNIT ............................................. 3-G-1 [6] Replacing the Wires ............................... 3-K-4
[1] Screws that must not be Removed........ 3-G-1 PAPER FEED UNIT OF TRAY 3 AND 4
[2] Removing and Reinstalling the (Di5510/Di7210)..................................................... 3-K-7
Developing Unit ..................................... 3-G-1 [1] Removing and Reinstalling the Paper
[3] Replacing the Developer ....................... 3-G-2 Feed Unit................................................ 3-K-7
[4] Cleaning the Developing Unit [2] Removing and Reinstalling
Bias shaft ............................................... 3-G-3 Paper Feed Tray 3and 4 ........................ 3-K-7
TONER SUPPLY UNIT......................................... 3-H-1 [3] Removing and Reinstalling the Paper
[1] Replacing and Cleaning Feed Roller and Feed Roller Rubber .... 3-K-8
the Toner Cartridge ............................... 3-H-1 [4] Removing and Reinstalling the Double
CLEANING/TONER RECYCLE UNIT..................... 3-I-1 Feed Prevention Roller Rubber .............. 3-K-8
[1] Removing and Reinstalling [5] Replacing the Pre-registration and
the Cleaning Blade .................................. 3-I-1 Feed Clutches (MCs) ............................. 3-K-9
[2] Removing and Reinstalling the Toner [6] Replacing the Wires ............................... 3-K-9
Guide Roller (TGR).................................. 3-I-2 BY-PASS FEED TRAY .......................................... 3-L-1
PAPER FEED UNITS OF TRAYS 1 AND 2 [1] Removing and Reinstalling the by-pass
(Di551/Di650)......................................................... 3-J-1 Feed Tray .............................................. 3-L-1
[1] Removing and Reinstalling the Paper [2] Replacing the Paper Feed Roller/Paper
Feed Unit ................................................ 3-J-1 Feed Roller Rubber ................................ 3-L-1
[2] Removing and Reinstalling the Paper [3] Replacing the Double Feed Prevention
Feed Trays 1 and 2 ................................ 3-J-1 Roller Rubber ......................................... 3-L-2
[3] Removing and Reinstalling the Paper VERTICAL CONVEYANCE SECTION ................. 3-M-1
Feed Roller and Feed Roller Rubber...... 3-J-2 [1] Removing and Reinstalling the Vertical
[4] Removing and Reinstalling the Double Conveyance Section ............................. 3-M-1
Feed Prevention Roller Rubber .............. 3-J-2 [2] Removing and Reinstalling the Vertical
[5] Replacing the Pre-registration and Conveyance MC (MC11, MC12) ........... 3-M-1
Feed Clutches (MCs).............................. 3-J-3
[6] Replacing the Wires................................ 3-J-4
3 DIS./ASSEMBLY
CONTENTS
1 OUTLINE
ADU UNIT..............................................................3-N-1 [12] Removing and Reinstalling the Fixing

[1] Drawing out and Reinstalling Temperature Sensors 1 and 2 ...............3-O-9
the ADU Stand........................................3-N-1 [13] Removing and Reinstalling the
[2] Cleaning the Paper Dust Thermostat (TS1) .................................3-O-11
Removing Brush .....................................3-N-1 [14] Removing and Reinstalling the
[3] Cleaning the Paper Mis-centering PS Thermostat (TS2) .................................3-O-12
EXPLANATION
(PS70)/Leading Edge PS (PS43) ...........3-N-3

3 DIS./ASSEMBLY
[4] Removing and Reinstalling the

Registration MC (MC1)...........................3-N-3
[5] Removing and Reinstalling the Second
Paper Feed Unit ....................................3-N-5
[6] Cleaning the Registration PS (PS44) .....3-N-6
2 UNIT

Registration Roller ..................................3-N-7
Pre-transfer Roller ..................................3-N-9
[9] Cleaning the ADU Paper Reverse
PS (PS45)/Reverse/Exit PS (PS46) .....3-N-10
3 DIS./ASSEMBLY
[10] Removing and Reinstalling the ADU

Reverse Roller......................................3-N-12
[11] Removing and Reinstalling
the ADU Stand......................................3-N-13
[12] Removing and Reinstalling the Pre-
registration Roller .................................3-N-14
Conveyance Roller 3 and 4 ..................3-N-15
Conveyanece Roller 1 and 2 ................3-N-18
[15] Removing and Reinstalling the Paper
Reverse/Exit Roller...............................3-N-20
FIXING UNIT ........................................................ 3-O-1
the Fixing Unit........................................ 3-O-1
the Fixing Unit (Top) .............................. 3-O-1
the Web Cover....................................... 3-O-2
the Cleaning Web .................................. 3-O-2
[5] Replacing the Fixing Heater
Lamps (L2, L3) ...................................... 3-O-3
[6] Replacing the Fixing Heater
Lamp(L4) ............................................... 3-O-4
[7] Removing and Reinstalling the Fixing
Separation Claw (Upper) Unit and Fixing
Separation Claws (Upper) ..................... 3-O-5
Separation Claw (Lower) Unit and Fixing
Separation Claws (Lower) ..................... 3-O-6
Upper Roller and Fixing Drive Gear ...... 3-O-7
Lower Roller .......................................... 3-O-8
the Decurler ........................................... 3-O-8
SAFETY AND IMPORTANT WARNING ITEMS

Read carefully the Safety and Important Warning Items described below to understand them before doing ser-
vice work.
IMPORTANT NOTICE
Because of possible hazards to an inexperienced person servicing this copier as well as the risk of damage to
the copier, Konica Minolta Business Technologies, INC. (hereafter called the KMBT) strongly recommends that
all servicing be performed only by KMBT-trained service technicians.
Changes may have been made to this copier to improve its performance after this Service Manual was printed.
Accordingly, KMBT does not warrant, either explicitly or implicitly, that the information contained in this Service
Manual is complete and accurate.
The user of this Service Manual must assume all risks of personal injury and/or damage to the copier while ser-
vicing the copier for which this Service Manual is intended.
Therefore, this Service Manual must be carefully read before doing service work both in the course of technical
training and even after that, for performing maintenance and control of the copier properly.
Keep this Service Manual also for future service.
DESCRIPTION ITEMS FOR DANGER, WARNING AND

CAUTION
In this Service Manual, each of three expressions “ DANGER”, “ WARNING”, and “ CAUTION” is defined
as follows together with a symbol mark to be used in a limited meaning.
When servicing the copier, the relevant works (disassembling, reassembling, adjustment, repair, maintenance,
etc.) need to be conducted with utmost care.
DANGER :Action having a high possibility of suffering death or serious injury

WARNING:Action having a possibility of suffering death or serious injury
CAUTION :Action having a possibility of suffering a slight wound, medium trouble, and
property damage
Symbols used for safety and important warning items are defined as follows:
:Precaution when using the copier. General precaution Electric hazard High temperature
:Prohibition when using the copier.

General prohibition Do not touch with wet hand Do not disassemble
:Direction when using the copier.

General instruction Unplug Ground/Earth
S-1
SAFETY WARNINGS
[1] MODIFICATIONS NOT AUTHORIZED BY

KONICA MINOLTA BUSINESS TECHNOLOGIES, INC.
Konica Minolta brand copiers are renowned for their high reliability. This reliability is achieved through high-quality design
and a solid service network.
Copier design is a highly complicated and delicate process where numerous mechanical, physical, and electrical aspects
have to be taken into consideration, with the aim of arriving at proper tolerances and safety factors. For this reason, unau-
thorized modifications involve a high risk of degradation in performance and safety. Such modifications are therefore
strictly prohibited. the points listed below are not exhaustive, but they illustrate the reasoning behind this policy.
DANGER : PROHIBITED ACTIONS
• Using any cables or power cord not specified by KMBT.
• Using any fuse or thermostat not specified by KMBT. Safety will not be
assured, leading to a risk of fire and injury.
• Disabling fuse functions or bridging fuse terminals with wire, metal clips, sol-
der or similar object.
• Disabling relay functions (such as wedging paper between relay contacts)
• Disabling safety functions (interlocks, safety circuits, etc.) Safety will not be
assured, leading to a risk of fire and injury.
• Making any modification to the copier unless instructed by KMBT
• Using parts not specified by KMBT
S-2
[2] CHECKPOINTS WHEN PERFORMING ON-SITE SERVICE

Konica Minolta brand copiers are extensively tested before shipping, to ensure that all applicable safety standards are met,
in order to protect the customer and customer engineer (hereafter called the CE) from the risk of injury. However, in daily
use, any electrical equipment may be subject to parts wear and eventual failure. In order to maintain safety and reliability,
the CE must perform regular safety checks.
1.Power Supply
WARNING: Wall Outlet

• Check that mains voltage is as specified. Plug the power cord into the dedi-
cated wall outlet with a capacity greater than the maximum power consump-
tion.
If excessive current flows in the wall outlet, fire may result. kw
• If two or more power cords can be plugged into the wall outlet, the total load
must not exceed the rating of the wall outlet.
If excessive current flows in the wall outlet, fire may result.
WARNING: Power Plug and Cord
• Make sure the power cord is plugged in the wall outlet securely.
Contact problems may lead to increased resistance, overheating, and the
risk of fire.
• Check whether the power cord is damaged. Check whether the sheath is
damaged.
If the power plug, cord, or sheath is damaged, replace with a new power
cord (with plugs on both ends) specified by KMBT. Using the damaged
power cord may result in fire or electric shock.
• When using the power cord (inlet type) that came with this copier, be sure to
observe the following precautions:
a. Make sure the copier-side power plug is securely inserted in the socket
on the rear panel of the copier.
Secure the cord with a fixture properly.
b. If the power cord or sheath is damaged, replace with a new power cord
(with plugs on both ends) specified by KMBT.
If the power cord (inlet type) is not connected to the copier securely, a
contact problem may lead to increased resistance, overheating, and risk
of fire.
• Check whether the power cord is not stepped on or pinched by a table and
so on.
Overheating may occur there, leading to a risk of fire.
S-3
WARNING: Power Plug and Cord
• Do not bundle or tie the power cord.

Overheating may occur there, leading to a risk of fire.
• Check whether dust is collected around the power plug and wall outlet.
Using the power plug and wall outlet without removing dust may result in
fire.
• Do not insert the power plug into the wall outlet with a wet hand.
The risk of electric shock exists.
• When unplugging the power cord, grasp the plug, not the cable.
The cable may be broken, leading to a risk of fire and electric shock.
WARNING: Wiring
• Never use multi-plug adapters to plug multiple power cords in the same out-
let.
If used, the risk of fire exists.
• When an extension cord is required, use a specified one.

Current that can flow in the extension cord is limited, so using a too long
extension cord may result in fire.
Do not use an extension cable reel with the cable taken up. Fire may
result.
WARNING: Ground Lead

• Check whether the copier is grounded properly.
If current leakage occurs in an ungrounded copier, you may suffer electric
shock while operating the copier. Connect the ground lead to one of the
following points:
a. Ground terminal of wall outlet
b. Ground terminal for which Class D work has been done
S-4
WARNING: Ground Lead

• Pay attention to the point to which the ground lead is connected.
Connecting the ground lead to an improper point such as the points listed
below results in a risk of explosion and electric shock:
a. Gas pipe (A risk of explosion or fire exists.)
b. Lightning rod (A risk of electric shock or fire exists.)
c. Telephone line ground (A risk of electric shock or fire exists in the case
of lightning.)
d. Water pipe or faucet (It may include a plastic portion.)
2.Installation Requirements
WARNING: Prohibited Installation Place

• Do not place the copier near flammable materials such as curtains or volatile
materials that may catch fire.
A risk of fire exists.
• Do not place the copier in a place exposed to water such as rain water.
A risk of fire and electric shock exists.
WARNING: Nonoperational Handling
• When the copier is not used over an extended period of time (holidays, etc.),
switch it off and unplug the power cord.
Dust collected around the power plug and outlet may cause fire.
CAUTION: Temperature and Humidity

• Do not place the copier in a place exposed to direct sunlight or near a heat
source such as a heater.
A risk of degradation in copier performance or deformation exists.
Do not place the copier in a place exposed to cool wind.
Recommended temperature and humidity are as follows:
Temperature: 10°C to 30°C
Humidity: 10% to 80% (no dew condensation)
Avoid other environments as much as possible.
CAUTION: Ventilation
• Do not place the copier in a place where there is much dust, cigarette
smoke, or ammonia gas.
Place the copier in a well ventilated place to prevent machine problems
and image faults.
S-5
CAUTION: Ventilation
• The copier generates ozone gas during operation, but it is not sufficient to be
harmful to the human body.
If a bad smell of ozone is present in the following cases, ventilate the
room.
a. When the copier is used in a poorly ventilated room
b. When taking a lot of copies
c. When using multiple copiers at the same time
CAUTION: Vibration
• When installing the copier, read the Installation Guide thoroughly. Be sure to
install the copier in a level and sturdy place.
Constant vibration will cause problems.
• Be sure to lock the caster stoppers.

In the case of an earthquake and so on, the copier may slide, leading to a
injury.
CAUTION: Inspection before Servicing

• Before conducting an inspection, read all relevant documentation (service
manual, technical notices, etc.) and proceed with the inspection following the
prescribed procedure in safety clothes, using only the prescribed tools. Do
not make any adjustment not described in the documentation.
If the prescribed procedure or tool is not used, the copier may break and a
risk of injury or fire exists.
• Before conducting an inspection, be sure to disconnect the power plugs from

the copier and options.
When the power plug is inserted in the wall outlet, some units are still pow-
ered even if the POWER switch is turned OFF. A risk of electric shock
exists.
• The area around the fixing unit is hot.

You may get burnt.
DANGER: Work Performed with the Copier Powered

• Take every care when making adjustments or performing an operation check
with the copier powered.
If you make adjustments or perform an operation check with the external
cover detached, you may touch live or high-voltage parts or you may be
caught in moving gears or the timing belt, leading to a risk of injury.
S-6
DANGER: Work Performed with the Copier Powered
• Take every care when servicing with the external cover detached.
High-voltage exists around the drum unit. A risk of electric shock exists.
WARNING: Safety Checkpoints

• Check the exterior and frame for edges, burrs, and other damages.
The user or CE may be injured.
• Do not allow any metal parts such as clips, staples, and screws to fall into the
copier.
They can short internal circuits and cause electric shock or fire.
• Check wiring for squeezing and any other damage.

Current can leak, leading to a risk of electric shock or fire.
• When disconnecting connectors, grasp the connector, not the cable.

(Specifically, connectors of the AC line and high-voltage parts)
• Carefully remove all toner remnants and dust from electrical parts and elec-
trode units such as a charging corona unit.
Current can leak, leading to a risk of copier trouble or fire.
• Check high-voltage cables and sheaths for any damage.

• Check electrode units such as a charging corona unit for deterioration and
sign of leakage.
Current can leak, leading to a risk of trouble or fire.
• Before disassembling or adjusting the write unit incorporating a laser, make

sure that the power cord has been disconnected.
The laser light can enter your eye, leading to a risk of loss of eyesight.
• Do not remove the cover of the write unit. Do not supply power with the write
unit shifted from the specified mounting position.
The laser light can enter your eye, leading to a risk of loss of eyesight.
• When replacing a lithium battery, replace it with a new lithium battery speci-
fied in the Parts Guide Manual. Dispose of the used lithium battery using the
method specified by local authority.
Improper replacement can cause explosion.
S-7
WARNING: Safety Checkpoints
• After replacing a part to which AC voltage is applied (e.g., optical lamp and
fixing lamp), be sure to check the installation state.
• Check the interlock switch and actuator for loosening and check whether the
interlock functions properly.
If the interlock does not function, you may receive an electric shock or be
injured when you insert your hand in the copier (e.g., for clearing paper
jam).
• Make sure the wiring cannot come into contact with sharp edges, burrs, or
other pointed parts.
• Make sure that all screws, components, wiring, connectors, etc. that were
removed for safety check and maintenance have been reinstalled in the orig-
inal location. (Pay special attention to forgotten connectors, pinched cables,
forgotten screws, etc.)
A risk of copier trouble, electric shock, and fire exists.
DANGER: HANDLING OF SERVICE MATERIALS

• Toner and developer are not harmful substances, but care must be taken not
to breathe excessive amounts or let the substances come into contact with
eyes, etc. It may be stimulative.
If the substances get in the eye, rinse with plenty of water immediately.
When symptoms are noticeable, consult a physician.
• Never throw the used cartridge and toner into fire.

You may be burned due to dust explosion.
S-8
DANGER : HANDLING OF SERVICE MATERIALS
• Unplug the power cord from the wall outlet.

Drum cleaner (isopropyl alcohol) and roller cleaner (acetone-based) are
highly flammable and must be handled with care. A risk of fire exists.
• Do not replace the cover or turn the copier ON before any solvent remnants
on the cleaned parts have fully evaporated.
• Use only a small amount of cleaner at a time and take care not to spill any
liquid. If this happens, immediately wipe it off.
• When using any solvent, ventilate the room well.

Breathing large quantities of organic solvents can lead to discomfort.
[3] MEASURES TO TAKE IN CASE OF AN ACCIDENT

1. If an accident has occurred, the distributor who has been notified first must immediately take emergency measures to
provide relief to affected persons and to prevent further damage.
2. If a report of a serious accident has been received from a customer, an on-site evaluation must be carried out quickly
and KMBT must be notified.
3. To determine the cause of the accident, conditions and materials must be recorded through direct on-site checks, in
accordance with instructions issued by KMBT.
4. For reports and measures concerning serious accidents, follow the regulations given in “Serious Accident Report/
Follow-up Procedures”.
[4] CONCLUSION
1. Safety of users and customer engineers depends highly on accurate maintenance and administration. Therefore,
safety can be maintained by the appropriate daily service work conducted by the customer engineer.
2. When performing service, each copier on the site must be tested for safety. The customer engineer must verify the
safety of parts and ensure appropriate management of the equipment.
S-9
SAFETY INFORMATION
IMPORTANT INFORMATION
The Center for Devices and Radiological Health (CDRH) of the U.S. Food and Drug Administration implemented
regulations for laser products manufactured since August 1, 1976. Compliance is mandatory for products mar-
keted in the United States.
This copier is certified as a “Class 1” laser product under the U.S.

Department of Health and Human Services (DHHS) Radiation Performance Standard according to the Radiation
Control for Health and Safety Act of 1968. Since radiation emitted inside this copier is completely confined within
protective housings and external covers, the laser beam cannot escape during any phase of normal user opera-
tion.
S-10
SAFETY CIRCUITS
This machine is provided with the following safety circuits [2] Protection by L2, L3 and L4 (fixing
to prevent machine faults from resulting in serious acci-
heater lamps) overheating prevention
dents.
circuit
[1] Overall protection circuit
[2] L2 and L3 (fixing heater lamps) overheating TS2
DCPS
prevention circuit TS1
These safety circuits are described below to provide the RL1
service engineer with a renewed awareness of them in PRCB

order to prevent servicing errors that may impair their
RL1
functions.
TH2
Control
[1] Overall Protection Circuit section L2
AC driver
section L3
CBR1
TH1
L4
NF
1. Protection by software
The output voltage from TH1 (fixing temperature
CBR2
sensor 1) is read by the CPU. If this voltage is
abnormal, L2 (fixing heater lamp 1), L3 (fixing
heater lamp 2), L4 (fixing heater lamp 3) and RL1
1. Protection by CBR1 and CBR2 (circuit
(main relay) are turned OFF.
breakers)
CAUTION:
CBR1 and CBR2 interrupt the AC line instanta- Do not change the gap between the roller
neously when an excessive current flows due to a and TH1. When replacing TH1, check the
short in the AC line. specified mounting dimensions. The RL1
CAUTION: function must not be deactivated under
The CBR1 and CBR2 functions must not any circumstances.
be deactivated under any circumstances.
S-11
2. Protection by the hardware circuit
The output voltages from TH1 and TH2 (fixing
temperature sensors) are compared with the abnor-
mality judgment reference value in the comparator
circuit. If the output voltage from TH1 or TH2
exceeds the reference value, L2 (fixing heater lamp
1), L3 (fixing heater lamp 2), L4 (fixing heater
lamp 3) and RL1 (main relay) are turned OFF in
hardware means.
CAUTION:
Periodically check the TH2 face contact-
ing the roller, and replace TH2 if any
abnormality is detected.
Since TH1 (fixing temperature sensor)
face does not contact the roller, check the
distance from the roller and the sensor
orientation if any abnormality is detected.
The RL1 function must not be deactivated
under any circumstances.
3. Protection by TS1 (thermostat/U) and TS2
(thermostat/L)
When the temperature of the fixing roller (upper/
lower) exceeds the specified value, TSs are turned
OFF, thus interrupting the power to L2 (fixing
heater lamp/1), L3 (fixing heater lamp/2), and L4
(fixing heater lamp/3) directly.
CAUTION:
Do not use any other electrical conductor
in place of TS1 and TS2. Do not change
the distance between the roller and TS
(thermostat).
S-12
INDICATION OF WARNING ON THE MACHINE

Caution labels shown below are attached in some areas on/in the machine.
When accessing these areas for maintenance, repair, or adjustment, special care should be taken to avoid burns and electric
shock.
CAUTION
DO NOT INSERT
your finger into the
two RADF hinge WARNING
portions; This area generates
otherwise you may high voltage. If touched,
be injured. electrical shock may
occur. DO NOT TOUCH.
CAUTION
ATTENTION
VORSICHT
CAUTION PRECAUCION
ATTENZIONE
ATTENTION
CAUTION VORSICHT
High temperature!
Do not touch. Use care PRECAUCION
when clearing paper.
ATTENZIONE
ATTENTION
Temp rature lev e!
Risque de br lure. Soyez
prudent en retirant la CAUTION
feuille coinc e.
VORSICHT CAUTION
Hei§e OberflŠche!
Brandverletzungsgefahr.
Bei Beseitigung von
Papierstaus vorsichtig
vorgehen.
The fixing unit is
very hot. To avoide The conveyance fixing
CAUTION
PRECAUCION
ÁTemperatura alta! getting burned, DO unit is heavy. Use care DO NOT put your hand between
No tocar. Tener cuidado al
remover el papel.
NOT TOUCH. and draw it out gently; the main body and developing
ATTENZIONE
Alta temperatura!
Non toccare. Agire con otherwise you may be fixing unit; otherwise you may
prudenza nel rimuovere la
carta.
injured. be injured.
CAUTION
You may be burned or injured if you touch any area that you are advised by any caution label to keep your-
self away from.
Do not remove caution labels. If any caution label has come off or soiled and therefore the caution cannot
be read, contact our Service Office.
S-13
In the case of the Di551/Di650
(Finisher with
Cover Inserter B/E only)
(FN-112/FN-6/FN-121/FN-10 Finisher)
(FN-6/FN-10 Finisher only)
(FN-6/FN-10 Finisher)
CAUTION
self away from.
S-14
The shift tray moves to and fro while

printing. DO NOT put your hand in
between the tray and tray supporting part;
otherwise you may be injured.
Also, DO NOT put your hand in the paper
exit outlet while the tray is moving;
otherwise you may be injured.
(OT-104 Shift tray)
DO NOT put your hand

between the main
body and tray;
otherwise you may be
injured.
DO NOT put your hand

between the main
body and tray;
otherwise you may be
injured.
(Main body tray 1 and 2)
(Main body tray 3 and 4)

7272sf006
CAUTION
self away from.
S-15
Use care after opening the

paper exit outlet.
DO NOT put your hand into
it; otherwise you may be
injured.
To avoid injury, DO
NOT put your hand
on top of the
printed sheets.
Be sure to hold
both sides of the
printed sheets
when removing
them, and DO NOT
leave your hand on
the printed sheets
while the primary
(main) tray goes up.
(FN-115 Finisher)
7272sf007
CAUTION
self away from.
S-16
<SCANNER SECTION>
7272sf004
<WRITE UNIT>
7272sf005
7272sf001
S-17
<REAR COVER>
CAUTION
self away from.
S-18
WARNING
<ZK Puncher with Z-folding>
CAUTION
self away from.
S-19
Blank page
Di551/Di650/Di5510/Di7210 LIST OF DIFFERENCE
LIST OF DIFFERENCE FOR Di551/Di650 AND Di5510/Di7210

Classification Di551 Di650 Di5510 Di7210 Reason
Warm-up time 5.5 minutes 6.5 minutes 5 minutes 6 minutes Change of fixing
max.(at 20 ºC max.(at 20 ºC max.(at 20 ºC max.(at 20 ºC control tempera-
rated voltage) rated voltage) rated voltage) rated voltage) ture
First copy out time 3.4 seconds or 3.1 seconds or 3.4 seconds or 3.0 seconds or CPM change
Specification
(A4) shorter shorter shorter shorter

Continuous copy 55 copies (A4) 65 copies (A4) 55 copies (A4) 72 copies (A4) CPM change
speed (A4)
Developer
Consumables
Toner Common to Di551/Di650/Di5510/Di7210

Drum
Liner speed ·280mm/s ·320mm/s ·280mm/s ·345mm/s CPM change

Fixing section External Section Paper Feed Section Write Section Drive Section
(standard) (standard) (standard) (standard)

·185mm/s ·185mm/s ·172.5mm/s ·172.5mm/s
(thick paper) (thick paper) (thick paper) (thick paper)
Polygon motor ·33,070rpm ·37,795rpm ·33,070rpm ·40,748rpm CPM change

revolutions (standard) (standard) (standard) (standard)
·21,850rpm ·21,850rpm ·40,748rpm ·40,748rpm
(thick paper) (thick paper) (thick paper) (thick paper)
Paper feed tray 500 copies x 2 500 copies x 2 1500 copies x 1 1500 copies x 1
1500 copies x 1 1500 copies x 1 1000 copies x 1 1000 copies x 1
550 copies x 2 550 copies x 2
Cooling for devel- Duct Duct Duct + develop- Duct + develop- Improvement in
oping section ing cooling fan ing cooling fan developing
suction
Fixing upper roller Common to Common to Common to Common to

Fixing heater Di551/Di5510 Di650/Di7210 Di551/Di5510 Di650/Di7210
lamp /1
ADU drive board Exclusively for Exclusively for Common to Common to ADU linear
ADU Section
Di551 Di650 Di5510/Di7210 Di5510/Di7210 speed change

Transfer and Included Included Automation of
separation corona cleaning opera-
unit tion
Image control pro- Exclusively for Exclusively for Exclusively for Exclusively for CPM change
Control
gram Di551 Di650 Di5510 Di7210

Printer control pro-
gram
1
Blank page
LIST OF DIFFERENCE
1-3
List of Difference for Di551/Di650 and Di5510/Di7210
A UNIT EXPLANATION
2-A-4
1
OUTLINE
1 OUTLINE
1 OUTLINE
Blank page
MAIN BODY
1 OUTLINE
OUTLINE OF SYSTEM
Cover Inserter
[Cover Inserter B]
Key counter
Hard disk
Punch kit
[PK-2/5] Expansion memory
Adapter for ZK
[ZK A kit] Finisher Paper
[FN-112] exit tray
A4LCT
Cover Inserter
[C-403]
[Cover Inserter B]
Punch kit Punch

[PK-2/5] with
Z-folding A3LCT
function [C-404]
Adapter for ZK [ZK-2]
[ZK A kit] Finisher
[FN-6]
Finisher
[FN-113] 7165ma1001
1-1
MAIN BODY
1 OUTLINE
Cover Inserter
[Cover Inserter E]
Key counter
Punch kit Hard disk

[PK-2/5] Expansion memory
Adapter for ZK
[ZK A-kit] Finisher Paper
[FN-121] exit tray
A4LCT
Cover Inserter
[C-403]
[Cover Inserter E]
Punch kit Punch with

[PK-2/5] Z-folding function
[ZK-2/3] A3LCT
[C-404]
Adapter for ZK
[ZK A-kit] Finisher
[FN-10]
Finisher
[FN-115]
Shift tray
[OT-104]
Finisher
[FN-122] *Di5510 only 7272ma1001
1-2
MAIN BODY
1 OUTLINE
Di551/Di650/Di5510/Di7210 PRODUCT SPECIFICATIONS
[1] Type Special ratio magnifications:
Installation type: 3 modes
Console type (floor-mounted) Zoom magnifications:
Copying method: x0.25 to x4.00 (in 1% steps)
Indirect electrostatic method Vertical magnifications:
Document tray type: x0.25 to x4.00 (in 1% steps)
Fixed Horizontal magnifications:
Photosensitive material: x0.25 to x4.00 (in 1% steps)
OPC Warm-up time:
Sensitizing method:
Di551 5.5 minutes max. 20 °C, rated
Laser writing
Di650 6.5 minutes max. voltage
Paper feed trays:
Di551/Di650: Di5510 5 minutes max.
Three stacked trays (two for 500 sheets of 80 Di7210 6 minutes max.
2 2
g/m or 20lbs paper, 1500 sheets of 80 g/m or
20lbs paper) First copy out time (FCOT)
Di5510/Di7210: Mode A4/8.5x11
Four stacked trays (1500 sheets: 64g/m2 x 1, Manual 3.4 seconds or shorter (Di551)
1000 sheets: 64g/m x 1, 550 sheets: 64g/m2
2
3.1 seconds or shorter (Di650)
x 2)
3.4 seconds or shorter (Di5510)
Common:
By-pass tray for various paper sizes (100 3.0 seconds or shorter (Di7210)
sheets of 80 g/m2 or 20lbs paper) *Straight paper ejection, platen mode, life size,
2
C-403 (4000 sheets of 80 g/m or 20lbs non AE or AES, without finisher, paper feed
paper)*1, from tray 1
C-404 (4000 sheets of 80/m2 or 20lbs paper)*1 Continuous copy speed (life size, copies/
*1: Optional min)
[2] Functions Size cpm

Applicable document types: A4/8.5x11 55 (Di551)
Sheets, book, solid object 65 (Di650)
Document size:
55 (Di5510)
A3/11x17 max.
Copy paper size: 72 (Di7210)
• Metric area
Continuous copy count:
A3 to A6R, 11x17 to 8.5x11, F4
1 to 9999
• Inch area
Copy density selection:
11x17 to 8.5x5.5, A3 to B5R, F4
AE or AES, manual (9 steps)
Wide paper
Arbitrary density (2 modes)
(Di551/Di650:314 mm x 459 mm max.)
E-RDH memory capacity:
(Di5510/Di7210:314 mm x 458 mm max.)
Standard 64 MB
Magnifications
Maximum 320 MB (Di551/Di650), 576 MB
Fixed magnifications:
(Di5510/Di7210)
• Metric area
x1.00, x2.00, x1.41, x1.22, x1.15, x0.86, 0.82,
x0.71, x0.50
• Inch area
x1.00, x2.00, x1.55, x1.29, x1.21, x0.93, 0.77,
x0.65, x0.50
1-3
MAIN BODY
1 OUTLINE
[3] Applicable Copy Paper External dimensions:

Plain paper:
High-quality paper of 60 g/m2 or 17lbs to 90 g/
m2 or 24lbs
Special paper (by-pass feed only):
1140
OHP film
Blueprint master paper
(both by-pass tray and stacked trays):
Tabs
Plain paper of 50 g/m2 or 13lbs to 59 g/m2 or
650 766
16lbs
Plain paper of 91 g/m2 or 24lbs to 200 g/m2 or
(mm)
45lbs
[4] Options For Di5510/Di7210 models, the shapes of the
LCT: C-403, C-404 tray are different.
Key counter
[6] Maintenance and Life
Expansion memory unit:
Periodic maintenance: Every 250,000 copies
64MB, 128MB
Machine life: 5,000,000 copies or 5 years
256MB*1
Paper exit tray [7] Consumables
Hard disk: HDD-2 Developer: Common to Di551/Di650/Di5510/
Finisher: FN-112, FN-6, FN-121, FN-10, Di7210
FN-115, FN-113, FN-122 Toner: Common to Di551/Di650/Di5510/
Shift tray: OT-104 Di7210
Cover Inserter: Cover Inserter B/E Drum: Common to Di551/Di650/Di5510/
Puncher: PK-2, PK-5 Di7210 (φ80)
Puncher with Z-folding: ZK-2, ZK-3 [8] Environmental Conditions
*1 256MB use the recommend memory Temperature: 10°C to 30°C (50°F to 86°F)
[5] Particulars of Machine Humidity: 10% to 80% RH
Power supply:
Note: The information herein may be subject to
230 VAC -14% to 10.6% 50Hz/60Hz
change for improvement without notice.
120 VAC ±10% 60 Hz
Power consumption:
230 V Machine : 2300 W max. (full option)
120 V Machine : 1920 W max. (full option)
Weight:
Approx. 203 kg (Di551/Di650)
Approx. 216 kg (Di5510/Di7210)
1-4
MAIN BODY
1 OUTLINE
CENTRAL CROSS-SECTIONAL VIEW
Charging corona section

RADF(EDH-4)
PCL
Image write section
Cleaning section
Image read section
Toner supply section
Fixing section Developing section
Second paper feed section

Paper exit section Bypass tray
Loop roller
Paper reverse exit section
Transfer corona section
Tray 1
TSL
Tray 2 Vertical conveyance section
Tray 3
ADU
Separation corona section
Paper conveyance section
1-5
MAIN BODY
1 OUTLINE
Charging corona section RADF(EDH-7)
PCL Image write section
Cleaning section
Image read section
Toner supply section
Fixing section Developing section
Second paper feed section

Paper exit section Bypass tray
Paper reverse exit section Loop roller
Transfer corona section
Horizontal conveyance section

Tray 1
Tray 2
Tray 3 Vertical conveyance section
Tray 4
TSL ADU
Paper conveyance section Separation corona section

7272ma1002
1-6
MAIN BODY
1 OUTLINE
DRIVE SYSTEM DIAGRAM
[1] Fixing/Web Drive Section
Cleaning web unwinding shaft
Web SD (SD2)
Ratchet
Cleaning web wind-up shaft
FRONT
Fixing input gear
Reverse/exit switching gate
Fixing upper roller

Fixing lower roller Fixing motor (M4)
Decurler roller
Reverse gate SD (SD7)
1-7
MAIN BODY
1 OUTLINE
[2] Drum Drive Section

Separation claw swing cam
Separation claw SD
(SD1)
Drum
Drum motor (M2)

Separation claw section
Toner conveyance screw

Toner guide roller

Drum motor (M2)
[3] Developing Drive Section
Developing sleeve
Agitator screws
Developing motor (M3)
Agitator wheel
1-8
MAIN BODY
1 OUTLINE
[4] Paper Feed/Vertical Conveyance/Tray Up Drive Sections
Paper feed roller

Paper feed MC (MC3/5/7) Pre-registration MC (MC4/6/8)
Feed roller
Pre-registration roller
Double feed prevention roller

Tray 1/2
Drive belt
Vertical conveyance MC/1 (MC11)

Vertical conveyance roller (upper)
Vertical conveyance roller (middle)
Paper feed motor (M1)
Up/down plate
Tray up drive motor/1 (M16)
1-9
MAIN BODY
1 OUTLINE
Paper feed MC Paper feed roller

(MC3/5/7/9) Pre-registration MC
(MC4/6/8/10)
Feed roller

Tray 1/2/3/4
Horizontal conveyance roller/L Horizontal conveyance MC/L (MC15)
Drive belt Horizontal conveyance MC/R (MC16)
Horizontal conveyance roller/R
Drive belt
Vertical conveyance roller (lower)

Up/down plate
7272ma1003
1-10
MAIN BODY
1 OUTLINE
[5] By-pass Paper Feed /ADU Pre-registration Drive Section
Paper feed roller
Feed roller
Loop roller
ADU pre-registration roller
Loop roller motor (M6) Paper up/down
plate
Up/down motor/BP (M20)
1-11
MAIN BODY
1 OUTLINE
[6] Charging and Transfer/Separation Wire Cleaning Drive Section
[Charging corona unit]
Charging cleaning motor (M14)
[Transfer and separation corona unit]

FRONT
Transfer/separation cleaning motor (M10)
1-12
MAIN BODY
1 OUTLINE
[7] ADU Conveyance Drive Section
Di5510/Di7210
Conveyance
support roller
Pre-transfer roller
Registration roller
Registration MC (MC1)
Conveyance belt
ADU conveyance roller/4

ADU conveyance roller/3 Registration roller knob
ADU conveyance
roller/2
ADU Conveyance motor (M5)

conveyance roller/1
ADU deceleration MC (MC2)
ADU reverse roller ADU conveyance MC (MC13)

ADU reverse motor (M9)
Reverse/exit gate
Reverse/exit
motor (M8)
Reverse/exit roller
ADU gate
FRONT
Reverse/exit roller knob
7272ma1004
1-13
MAIN BODY
1 OUTLINE
[8] Paper Exit Drive Section
Paper exit motor (M7)
Paper exit roller Exit conveyance roller
[9] Toner Supply Drive Section

Toner cartridge
Toner bottle
motor (M13)
Toner supply motor (M12)
Toner supply screws
Toner supply screw
[Rear view]
[Front view]
1-14
MAIN BODY
1 OUTLINE
[10] Optics Drive Section
Scanner drive wire (rear)

Scanner motor (M11)
Exposure unit
FRONT
Scanner drive wire (front)
V-mirror unit
1-15
1 OUTLINE
Blank page
2
UNIT EXPLANATION
2 UNIT EXPLANATION
2 UNIT EXPLANATION
Blank page
EXTERNAL SECTION
EXTERNAL SECTION
[1] Composition
Operation panel
Sub power switch (SW2) RADF
2 UNIT EXPLANATION
Toner supply cover Right side cover (upper)
Front right cover

Developing suction filter cover
Front left cover
Tray 1
Bypass tray
Tray 2
Tray 3
Right side cover (lower rear)
Vertical conveyance door
Right side cover (lower middle)
Right side cover (lower front)
Main power switch (SW1)
Ozone filter cover
Paper exit tray

Optional cover
Rear cover
Left side cover
2-A-1
EXTERNAL SECTION
Operation panel
Sub power switch (SW2) RADF
2 UNIT EXPLANATION
Toner supply cover Right side cover (upper)
Front right cover

Front left cover
Tray 1
Bypass tray
Tray 3
Right side cover (lower rear)
Tray 4
Vertical conveyance door
Tray 2 Right side cover (lower middle)
Horizontal conveyance section Right side cover (lower front)

Main power switch (SW1)
Ozone filter cover
Paper exit tray

Optional cover
Rear cover
Left side cover
7272ma2001
2-A-2
DRIVE SECTION
DRIVE SECTION
[1] Composition
Scanner motor (M11)
2 UNIT EXPLANATION
Drum motor (M2)
Toner bottle motor (M13)
Developing motor (M3)
Fixing motor (M4)
Loop roller motor (M6)
7272ma2002
[2] Mechanisms *1 Independent drive mechanisms

Drive mechanisms of this machine are driven by
Mecha-
Driven Parts Method dedicated motors to ensure high-speed opera-
nism
tion and to improve serviceability of the drum unit
Drum Drum, Toner guide Gear drive (ded-
and developing performance.
drive*1 roller, Toner con- icated motor)
veyance screw, and Speeds of the drum motor (M2), fixing motor
Separation claw (M4), and loop roller motor (M6) are switched as
swing shown below according to the paper type
selected in the key operator mode, thus enhanc-
Develop- Developing sleeve Gear drive (ded-
ing icated motor) ing reliability of copying on thick paper.
drive*1 Paper type Motor speed
Fixing Fixing roller (upper) Gear drive (ded- Thick paper 185 mm/s (Di551/Di650)
drive*1 icated motor)
172.5mm/s (Di5510/Di7210)
Paper Tray 1/2/3, Vertical Gear drive (ded-
feed conveyance roller icated motor) + Others 280 mm/s (Di551/Di5510)
drive*1 (middle/lower) Belt 320 mm/s (Di650)
By-pass/ By-pass feed roller Gear drive (ded- 345 mm/s (Di7210)
loop and ADU pre-regis- icated motor) +
drive*1 tration roller Belt
Scanner Exposure unit, V- Wire drive (dedi-
drive*1 mirror unit cated motor )+
Belt
Paper Paper exit roller Gear drive (ded-
exit icated motor)
drive*1
2-B-1
DRIVE SECTION
[3] M2 (Drum) Control 2. Signals

a. Input signal
(1) DRUM_EM (M2 to PRCB)
M2 (drum) rotation abnormality detection signal
5V [H]: Rotation error (when motor speed changes
P.GND
2 UNIT EXPLANATION
DRUM CONT
DRUM CLK by 6.5% more or less than the motor speed
CW/CCW
DRUM EM specified value)
PRCB
[L]: Normal rotation
M2
b. Output signals
MS1 MS2
24V2 (1) DRUM_CONT (PRCB to M2)
P.GND M2 (drum) ON/OFF control signal
[L]: M2 ON
DCPS
[H]: M2 OFF
(2) CW/CCW (PRCB to M4)
M2 (drum) rotational direction switchover signal
M2 (drum) is controlled by PRCB (printer control [L]: CW rotation
board) and the motor drive power is supplied [H]: CCW rotation
from DCPS (DC power supply unit). (3) DRUM_CLK (PRCB to M2)
M2 (drum) rotational speed control clock signal
1. Operation
M2 (drum) is a motor driven by 24 VDC. It drives
the drum, toner guide roller, toner conveyance
screw, and separation claw swing. The flywheel
mechanism adopted for M2 ensures accurate
and steady rotation.
M2 starts rotating when the START button is
pressed and stops when the specified time
lapses after completion of second paper feeding
of the last copy.
When either one of the front-left and front-right
doors of this machine opens, MS1 (interlock MS/
R) or MS2 (interlock MS/L) actuates to stop sup-
plying the DC power to the motor, causing M2 to
stop.
2-B-2
DRIVE SECTION
[4] M4 (Fixing) Control 2. Signals

a. Input signal
(1) MAINM_EM (M4 to PRCB)
M4 (fixing) rotation error detection signal
5V
P.GND [H]: Rotation error (when motor speed changes
2 UNIT EXPLANATION
MAINM CONT
MAINM CLK by 6.5% more or less than the motor speed
MAINM F/R
MAINM EM specified value)
PRCB
[L]: Normal rotation
M4
b. Output signals
MS1 MS2
24V2
(1) MAINM_CONT (PRCB to M4)
P.GND M4 (fixing) ON/OFF control signal
[L]: M4 ON
DCPS [H]: M4 OFF
(2) MAINM_F/R (PRCB to M4)
M4 (fixing) rotational direction switchover signal
M4 (fixing) is controlled by PRCB (printer control [L]:CW rotation
board) and the motor drive power is supplied [H]:CCW rotation
from DCPS (DC power supply unit). (3) MAINM_EM (M4 to PRCB)
M4 (fixing) rotational speed control clock signal
1. Operation
M4 (fixing) is a motor driven by 24 VDC. It drives
the fixing roller.
M4 starts rotating when the START button is
pressed and stops when the last copied paper
has been ejected.
During the warm-up operation, M4 rotates to
rotate the fixing roller.
2-B-3
2 UNIT EXPLANATION
Blank page
SCANNER SECTION
SCANNER SECTION
[1] Composition
Scanner HP PS (PS61)
Exposure unit
2 UNIT EXPLANATION
APS sensor 3 (PS65)
V-mirror unit
APS sensor 1 (PS63)
Slit glass APS sensor 2 (PS64)
Optical rail (R)
Scanner
cooling fan (FM9)
Scanner drive wire
Exposure lamp
(L1)
L1 inverter (L1 INVB) A/D converter board (ADB)
CCD unit
[2] Mechanisms
Mechanism Method
Light source Xenon lamp
Exposure Light source moving slit exposure,
static exposure
Scanning Platen original scanning: 1st, 2nd,
and 3rd mirrors are shifted.
RADF original scanning: Original
is moved with light source held sta-
tionary.
Lamp power Lamp cord
supply
Scanner Cooling fan
cooling
2-C-1
SCANNER SECTION
[3] M11 (Scanner) Control c. Exposure unit home position search

When SW2 (sub power switch) or the START
button is pressed, M11 (scanner) searches for
SCAN CLK U
SCAN FR V M11 the home position of the exposure unit. However,
SCAN MGN W
SCAN CUR1 this operation is performed in different ways
2 UNIT EXPLANATION
SCAN CUR2
SCAN CUR3 S.GND depending on whether PS61 (scanner HP) is ON
MODE1 SIG PS61 or OFF.
MODE2 5V
MODE3 (1) When PS61 (scanner HP) is OFF
SCANHP PS
PRCB PS61 Platen APS

read position
5V2
S.GND
24V1
5V2
S.GND
P.GND
DCPS SCDB
(2) When PS61 (scanner HP) is ON
M11 (scanner) is driven by SCDB (scanner drive PS61 Platen APS

board) and is controlled by PRCB (printer control read position
board).
The related signal is PS61 (scanner HP).
1. Operation
a. Operation of M11 (scanner)
M11 (scanner) is a 3-phase stepping motor d. Read with shading correction
Shading correction is performed in different ways
driven by the 3-phase bipolar constant-current
depending on whether SW2 (sub power) is ON or
drive method. The motor is turned ON/OFF by the START button is ON. When shading correc-
supplying/stopping clock pulses. tion starts, the exposure unit is at the home posi-
The rotational speed, direction, and amount of tion and PS61 (scanner HP) is OFF.
movement of M11 is determined by the incre- (1) When SW2 (sub power) is ON
ment of the driving step count. This count is reset L1 (exposure lamp) turns ON. Next, M11 (scan-
each time PS61 (scanner HP) is turned ON or ner) moves the exposure unit toward the paper
OFF by the exposure unit. exit side. After being driven by the specified num-
ber of steps, M11 stops, thus reading the light
b. Movement speed of the exposure unit
reflected by the white reference plate installed
Scanning speed underneath the glass stopper plate and perform-
Operation mode Movement speed ing the first white correction. Next, M11 moves
Scan (1:1) 320 mm/s (Di551/Di650) the exposure unit toward the paper exit side.
After being driven by the specified number of
357 mm/s (Di5510/ steps, M11 performs the second white correc-
Di7210) tion.
Return 640 mm/s Then, L1 is turned OFF for black correction,
searching for the home position of the exposure
Home position search 247 mm/s unit.
In each of the first and second shading correction
processes, the CCD 1 line data is read to com-
pare brightness levels between pixels. The
brighter data is used as white correction data.
2-C-2
SCANNER SECTION
e. ADF copy operation

PS61 Platen APS After completion of the shading correction
read position
started by pressing the START button, M11
(scanner) moves the exposure unit toward the
First white correction paper exit side. After being driven by the speci-
2 UNIT EXPLANATION
Second
fied number of steps from the position where
white correction PS61 (scanner HP) was turned ON, it stops. This
Black correction position is the exposure position for ADF copy
operation.
Then, ADF copy operation is performed. After
completion of the ADF copy operation, L1 (expo-
sure lamp) is turned OFF to start searching for
Home position search
the exposure unit home position.
(2) When the START button is ON

PS61
L1 (exposure lamp) turns ON. Next, M11 (scan-
Platen APS
ner) moves the exposure unit toward the paper
read position
exit side. After being driven by the specified num-
ber of steps, M11 (scanner) stops, thus reading
the light reflected by the white reference plate First white correction
installed underneath the glass stopper plate and
Second
performing the first white correction. Next, M11 white correction
moves the exposure unit toward the paper exit
side. After being driven by the specified number
of steps, M11 performs the second white correc-
tion.
Then, M11 proceeds to the ADF copy operation Original read position
or platen copy operation.
2-C-3
SCANNER SECTION
f. Platen copy operation 2. Signals

Platen copy operation is performed in different a. Input signals
ways depending on whether AE control is per- (1) SIG/SCANHP_PS (PS61 to SCDB to PRCB)
formed. Scanner home position detection signal
After completion of the shading correction The reference position of the home position of
2 UNIT EXPLANATION
started by pressing the START button, AE scan- the exposure unit is detected.
ning is performed in the paper feed direction if the [L]: The exposure unit is detected.
AE mode has been selected. [H]: The exposure unit is not detected.
EE scanning distance is different between b. PRCB output signal
Di551/Di650 and Di5510/Di7210. (1) SCAN_CLK (PRCB to SCDB)
Di551/Di650: For the original paper size M11 (scanner) clock signal
Di5510/Di7210: 30mm from the leading edge of (2) SCAN_F/R (PRCB to SCDB)
an original paper M11 (scanner) rotational direction switchover
Then, exposure scanning is performed at the signal
speed corresponding to the specified magnifica- [L]: The exposure unit is moved toward the paper
tion by the distance corresponding to the original exit side.
size, thus searching for the home position. [H]: The exposure unit is moved toward the paper
feed side.
(1) Operation with AE (3) MODE1 to 3 (PRCB to SCDB)
M11 (scanner) energize switchover signals
PS61 Platen APS
(4) SCAN_CUR1 to 3 (PRCB to SCDB)
read position
M11 (scanner) energize current switchover sig-
nals
First white correction c. SCDB output signals
Second (1) U, V, W (SCDB to M11)
white correction
M11 (scanner) drive control signals
AE scanning These signals are used to control rotation of M11
(scanner). By supplying and stopping clock
pulses, the motor is turned ON/OFF and the rota-
Exposure scanning tional direction is switched.
(2) Operation without AE
PS61 Platen APS

read position
First white correction

Second
white correction
Exposure scanning
2-C-4
SCANNER SECTION
[4] Exposure control [5] Original Read Control

EXP CONT
L1
12V2
12V2
24V GND
CONT L1 INVB
2 UNIT EXPLANATION
LAMP.PG APR
ADRST
PDWN
GND
PRCB
TCK
/TCK
GND
5V2
S.GND RCK
/RCK
24V1
5V2 GND
S.GND LCLK1
P.GND /LCLK1
L.PG
GND
DCPS SCDB SCLK
/SEN
SDI CCD
SDO
TG ADB
L1 (exposure lamp) is driven by L1 INVB (L1 CLAMP
GND
inverter) and is controlled by PRCB (printer con- BCLAMP
GND
trol board) via SCDB (scanner drive board). D0
/D0
GND
1. Operation D1
/D1
L1 (exposure lamp) is a xenon lamp driven by the GND
D2
inverter circuit. The xenon lamp can emit a con- /D2
GND
stant light intensity and generates less heat than LCLK0
/LCLK0
other lamps, so it does not require the light inten- GND
5V2
sity control circuit that has been used in the exist- 5V2
GND
ing machines, requiring no thermal protector ICB
circuit. However, since L1 is held lit when the
exposure unit is stationary in the ADF mode,
FM9 (scanner cooling) is installed in the read
section.
2. Signals
a. Output signals
(1) EXP_CONT (PRCB to SCDB)
L1 (exposure lamp) ON/OFF control signal
[L]: L1 ON
[H]: L1 OFF
(2) CONT (SCDB to L1 INVB)
L1 (exposure lamp) ON/OFF control signal
[L]: L1 ON
[H]: L1 OFF
2-C-5
SCANNER SECTION
In the case of the Di5510/Di7210 (2) ADF mode

After lapse of the specified interval since the orig-
GND inal's leading edge turned PS306 (original con-
TG
TG_OUT veyance) ON.
CLAMP
A_CLAMP
PRD_KEEP
2 UNIT EXPLANATION
GND
+LCLK
-LCLK
GND
-RCLK
+RCLK
GND
GND
+TCK
-TCK
GND
GND
SCLK
/SEN
SDI
SDO
GND
-AD_D0 CCD
+AD_D0
GND
-AD_D1 ADB
+AD_D1
GND
-AD_D2
+AD_D2
GND
-LVDSCLKO
+LVDSCLKO
GND
ADRST
APR
LVDS_PDWN
GND
+5V
+5V
+5V
+5V
+5V
+5V
GND
+12V
+12V
+12V
GND
ICB
7272ma2017
Original read control is performed by ADB (A/D

converter board) and CCD sensor installed in
ADB.
1. Operation
The light reflected by the exposed original is
input to the CCD sensor through the lens. The
analog voltage corresponding to the quantity of
the input light is A/D-converted in the ADB (A/D
converter board), being output to the ICB (image
control board).
a. Original read
The original read timing is as follows:
(1) Platen mode
After lapse of the specified interval since the
exposure unit turned PS61 (scanner HP) OFF.
2-C-6
SCANNER SECTION
[6] APS Control Relationships between sensors and paper sizes

are as follows:
APC CONT S.GND Sensor

COVER SIG APS TIM PS51 PS65 PS63 PS64
5V
APS.1 SIG
APS.2 SIG S.GND
Paper size
APS.3 SIG APS.1 PS63
ICB APS 5V Min. size
2 UNIT EXPLANATION
S.GND
APS.2 PS64
APS TIMING
SIZE PS L
APS 5V
S.GND
B5R z
SIZE PS S APS.3 PS65
SIZE ANA APS 5V B5
PRCB S.GND
SIZE PS L
5V
PS309 B4 z z z
24V1 S.GND
5V2
S.GND
P.GND
SIZE PS S
5V
PS310 A4R z z
A.GND
SIZE ANA VR301 A4
3.3V
DCPS SCDB
A3 z z z
8.5 x 11R z
The APS method used in the platen mode is dif- 8.5 x 11
ferent from that used in the ADF mode. The sig-
nal read by the APS sensor or RADF's original
8.5 x 14 z z z
size detection sensor is processed by ICB 11x 17 z z z
(image control board) via SCDB (scanner drive
board). z ON
OFF
b. APS detection timing
1. Operation
a. APS detection The APS detection timing differs between the
(1) ADF mode platen mode and DF mode.
The paper size is detected according to the com- (1) ADF mode
bination of ON/OFF states of PS309 (original When the RADF mode is selected or an original
size/2) and PS310 (original size/1) of the RADF's is set on the RADF original feed tray, APS detec-
original feed tray and the resistance value of tion takes place using PS309 (original size/2),
VR301 (original paper size). PS310 (original size/1), and VR301 (original
(2) Platen mode size).
The paper size is detected according to the com- (2) Platen mode
bination of ON/OFF states of PS63 (APS/1), When the RADF is closed and PS51 (APS tim-
PS64 (APS/2), and PS65 (APS/3) and the signal ing) turns ON, L1 (exposure lamp) turns ON and
read by the CCD sensor. PS63 to PS65 are used the CCD detects the reflected light to detect the
to detect the original size in the sub-scanning original size in the main scanning direction.
direction and the CCD sensor is used to detect Since RADF is still open at this time, the black
the original size in the main scanning direction. level of the sky shot (outside the original) and the
white level of the original (inside the original) are
Paper exit side detected according to whether an original is
present. At this time, the original size in the sub-
scanning direction is detected using PS63 to
PS65 (APS/1 to APS/3). When the RADF is
closed completely and PS311 (ADF open/close)
PS65 turns ON, CCD reads the white level of the platen
PS63 PS64 cover and the black level in the original. Among
the two original sizes detected as discussed
above, the larger size is determined as the orig-
inal size in the main scanning direction.
Photo sensor
LED
2-C-7
SCANNER SECTION
2. Signals [7] AE Control

a. Input signals In the case of the Di551/Di650
(1) APS_TIM (PS51 to SCDB)
ADF open/close detection signal 12V2
[L]: ADF is closed. 12V2
GND
2 UNIT EXPLANATION
[H]: ADF is open. APR

ADRST
(2) APS.1/APS.1_SIG (PS63 to SCDB to ICB) PDWN
GND
Paper size detection signal TCK
/TCK
[L]: Paper is detected. GND
RCK
[H]: Paper is not detected. /RCK
(3) APS.2/APS.2_SIG (PS64 to SCDB to ICB) GND
LCLK1
Paper size detection signal /LCLK1
GND
[L]: Paper is detected. SCLK
/SEN
[H]: Paper is not detected. SDI CCD
SDO
(4) APS3/APS.3_SIG (PS65 to SCDB to ICB) TG ADB
CLAMP
Paper size detection signal GND
BCLAMP
D0
[H]: Paper is not detected. /D0
(5) SIZE_PS_L (PS309 to SCDB to ICB) GND
D1
Paper size detection signal /D1
GND
[L]: Paper is detected. D2
/D2
[H]: Paper is not detected. GND
LCLK0
(6) SIZE_PS_S (PS310 to SCDB to ICB) /LCLK0
GND
Paper size detection signal 5V2
5V2
ICB
[H]: Paper is not detected.
(7) SIZE_ANA (PS301 to SCDB to ICB)
Paper size detection signal
[L]: Paper is detected.
[H]: Paper is not detected.
(8) COVER_SIG (SCDB to ICB)
Same as APS TIM signal.
(9) APS_TIMING (SCDB to PRCB)
Same as APS TIM signal.
b. Output signals
(1) APS_CONT
This signal controls ON/OFF states of APS_5V
power for driving PS63, PS64, and PS65 (APS1
to APS3).
[L]: APS_5V OFF
[H]: APS_5V ON
2-C-8
SCANNER SECTION
In the case of the Di5510/Di7210 1. Operation

a. AE detection
GND (1) Platen mode
TG
TG_OUT The image density on an original is measured
CLAMP
A_CLAMP during AE scanning preceding the exposure
2 UNIT EXPLANATION
PRD_KEEP
GND scanning that is carried out after depression of
+LCLK
-LCLK
the START button.
GND <AE sampling area>
-RCLK
+RCLK 1) Normal copy
GND
GND 10 mm inside the perimeter of the original
+TCK
-TCK detected by APS. (Di551/Di650)
GND
GND 10 mm inside the perimeter of the scanned area
SCLK
/SEN within 30mm from the leading edge of an original.
SDI
SDO (Di5510/Di7210)
GND
-AD_D0
2) Non-image area erasure mode
+AD_D0
CCD
GND
Entire original area detected during pre-scan-
-AD_D1 ADB ning.
+AD_D1
GND (2) ADF mode
-AD_D2
+AD_D2 The image at the leading edge of the original is
GND
-LVDSCLKO read when the PRINT button is pressed.
+LVDSCLKO
GND The read data is used to measure the image den-
ADRST
APR sity on the original.
LVDS_PDWN
GND
<AE sampling area>
+5V 1) Main scanning direction
+5V
+5V 10 mm area inside the original detected by APS
+5V
+5V 2) Sub-scanning direction
+5V
GND 2-to-4 mm area from the leading edge of the orig-
+12V
+12V inal.
+12V
GND
ICB
7272ma2018
The CCD sensor detects the image density on an

original during AE scanning to select the opti-
mum copy gamma correction curve.
AE processing is controlled by the ICB (image
control board).
2-C-9
2 UNIT EXPLANATION
Blank page
WRITE UNIT
WRITE UNIT
[1] Composition
Index sensor board (INDXSB)

Laser driver board (LDB)
Cylindrical lens 2
2 UNIT EXPLANATION
Collimator lens unit
Write mirror
Cylindrical lens 1
Polygon mirror
f lens Index mirror
[2] Mechanisms
Mechanism Method Semiconductor laser
Write mirror
Scan*1 Polygon mirror
Light source*2 1-chip, 2-beam laser diode Collimator lens
(Power: 15 mW per beam)
Reference posi- Index sensor Cylindrical lens 1
tioning
*1 Path of laser light

The light output from the semiconductor laser is Polygon mirror
radiated onto the OPC drum via the collimator
f lens
lens, cylindrical lens 1, polygon mirror, fθ lens,
cylindrical lens 2, and write mirror. Cylindrical lens 2
2-D-1
WRITE UNIT
*2 Light source [3] M15 (Polygon) Control

Conventionally, two parallel beams were gener-
ated from two laser beams. The laser diode
adopted for this machine can generate two
beams using a single chip, requiring neither fine- 24V1
P.GND
2 UNIT EXPLANATION
adjustment prism nor beam composition prism. POLM CONT

POLM CLK
POLM LOCK
M15
PMDB
PRCB
24V/1
5V/2
S.GND
P.GND
DCPS
M15 (polygon) is driven by PMDB (polygon drive

board) and is controlled by PRCB (printer control
board).
1. Operation
a. Explanation of operation
M15 is a 3-phase brushless DC motor which is
driven by the 3-phase bipolar method. The cur-
rent flowing through the coil is switched accord-
ing to the position of the rotor detected by the
position sensor (magnetic sensor) in the motor.
This motor rotates the polygon mirror to scan the
laser beams from LDB (laser driver board) in the
axial direction of the drum. Its rotation is held
constant by PLL control.
b. Rotational speed
M15 is powered by 24 VDC and its rotational
speed is as follows:
Rotational Linear
Di551 Di650
speed speed
37,795 rpm 320 mm/s - normal
33,070 rpm 280 mm/s normal -
21,850 rpm 185 mm/s thick paper

Rotational Linear
Di5510 Di7210
speed speed
40,748 rpm 345 mm/s - normal
33,070 rpm 280 mm/s normal -
40,748 rpm 172.5 mm/s thick paper
2-D-2
WRITE UNIT
2. Signals [4] Image Write Control

a. Input signals In the case of the Di551/Di650
(1) POLM_LOCK (PMDB to PRCB)
This signal indicates the clock synchronization 5V
SGND
/IND
state of M15 (polygon). SGND
/INDPR INDXSB
2 UNIT EXPLANATION
[L]: Synchronous (normal)
GND
[H]: Asynchronous (abnormal) VIDEO2
/VIDEO2
GND
b. Output signals LPR5V
LD5V
LD5V
(1) POLM_CONT (PRCB to PMDB) GND
VIDEO1
This signal turns ON/OFF M15. /VIDEO1
GND LDB
/ENB1
[L]: M15 ON /S/H1
/ALM1
GND
[H]: M15 OFF /ENB2
/S/H2
(2) POLM_CLK (PRCB to PMDB) /ALM2
GND
DADI
This is a reference clock signal for PLL-control- DACLK
DALD
ling M15 in PMDB.
CCD
24V1
5V2 ADB
S.GND
P.GND
DCPS ICB
5V
GND
/IND
GND
/INDPR INDXSB
/ENB
/ALM1
/S/HB1
/S/H1
GND
LD+5V
LD+5V
+5VRN
GND
-VIDEO2
+VIDEO2 LDB
GND
LOAD
DACLK
DI
GND
/ALM2
/S/HB2
/S/H2
/ALMRST
GND
-VIDEO1
+VIDEO1
GND
24V1 CCD
5V2
S.GND ADB
P.GND
DCPS ICB
7272ma2019
2-D-3
WRITE UNIT
The analog image data from the CCD sensor is

A/D-converted by the ADB (A/D converter
board), then sent to the ICB (image control
board) for data processing. The processed
image data is converted into a laser beam on the
2 UNIT EXPLANATION
LDB (laser driver board), and then the beams are

radiated onto the drum surface. Two beams are
emitted per laser diode. Two lines of image data
is written per scan.
The write start reference position is detected by
the INDXSB (index sensor board). The ICB has
an E-RDH (electronic RDH) function to store dig-
itized image data. Various editing functions can
be performed based on this data.
2-D-4
WRITE UNIT
1. Operation (2) APC (Automatic Power Control)

a. Image processing After MPC is set, the ICB (image control board)
The following processing is performed by the ICB outputs an APC start instruction to LDB (laser
(image control board): driver board) at the following timing:
(1) AOC (Automatic Offset Control) <APC timing>
2 UNIT EXPLANATION
The IC on the ADB (A/D converter board) auto- LDB (laser driver board) automatically monitor
matically adjusts the analog offset voltage of the the laser drive current one line at a time, and con-
CCD sensor output so that it is at the lower limit trols it so that the light intensity remains the MPC
of the A/D converter level. value.
(2) AGC (Automatic Gain Control) (3) Write timing
During shading correction, the white reference a) Main scanning direction
plate is read to adjust the analog amplification Using INDEX signal (/IND) from INDXSB (index
factor of the CCD sensor output so that the read sensor board), the laser write reference position
level is at the upper limit of the A/D converter is determined for each scan in the drum rotation
level. direction, and the image is written onto the copy
(3) Shading correction paper according to the copy paper position
<Timing> detected by PS70 (paper mis-centering).
• When SW2 (sub power) is ON b) sub scanning direction
• At job start Specified interval after PS44 (registration)
(4) Brightness/density conversion detects the leading edge of the copy paper.
(5) AE processing
(6) Text/dot pattern judgment 2. Signals
(7) Filtering a. Input signals
(8) Magnification change processing (1) /IND (INDXSB to ICB)
(9) Copy gamma correction This is an index signal used to detect deviation of
(10) Skew correction main scanning.
(11) Error diffusion processing (2) /INDPR (INDXSB to ICB)
(12) Data compression/expansion processing This signal monitors the INDXSB (index sensor
(13) Write density control board) power supply.
b. Write [H]: Abnormal
The ICB (image control board) sends image data [L]: Normal
on a pixel basis to LDB (laser driver board) (3) /ALM1 (LDB to ICB)
according to the control signals from the PRCB This signal indicates the state of the laser 1 drive
(printer control board). current.
LDB causes the laser light to be emitted for a [H]: Normal
period corresponding to the image data. This [L]: Abnormal
laser light is radiated onto the drum surface. (4) LPR5V (LDB to ICB)
(1) MPC (Maximum Power Control) This signal monitors the LDB (laser driver board)
ICB (image control board) informs LDB (laser power supply.
driver board) of the maximum output value and [H]: Normal
sets that value for the laser beam emission. LDB [L]: Abnormal
store this value and maintain the laser beam level (5) /ALM2 (LDB to ICB)
using the APC (Auto Power Control). This signal indicates the state of the laser 2 drive
<MPC timing> current.
When SW2 (sub power switch) is turned ON [H]: Normal
[L]: Abnormal
2-D-5
WRITE UNIT
b. Output signals
(1) /S/H1 (ICB to LDB)
APC sampling signal for one line (for laser 1)
(2) /ENB1 (ICB to LDB)
Laser APC function ON/OFF control signal (for
2 UNIT EXPLANATION
laser 1)
Laser beam emission stops when it is OFF.
(3) /S/H2 (ICB to LDB)
APC sampling signal for one line (for laser 2)
(4) /ENB2 (ICB to LDB)
Laser APC function ON/OFF control signal (for
laser 2)
Laser beam emission stops when it is OFF.
(5) VIDEO1/VIDEO1 (ICB to LDB)
Image signal for laser 1
(6) VIDEO2/VIDEO2 (ICB to LDB)
Image signal for laser 2
(7) DACLK (ICB to LDB)
LDB (laser driver board) MPC value data trans-
mission clock signal
(8) DADI (ICB to LDB)
LDB (laser driver board) signal for MPC
(9) DALD (ICB to LDB)
LDB (laser driver board) MPC value memory
command signal
(10) /S/HB1 (ICB to LDB)
Sampling signal for laser bias current control
(for laser 1) (Di5510/Di7210 only)
(11) /S/HB2 (ICB to LDB)
Sampling signal for laser bias current control
(for laser 2) (Di5510/Di7210 only)
2-D-6
DRUM UNIT
DRUM UNIT
[1] Composition
Cleaning/toner recycle section
Charging
corona unit
2 UNIT EXPLANATION
Separation
claw SD (SD1)
Separation
Developing unit claws
Toner guide roller (TGR)
Drum
Charging corona unit

PCL
Drum
Cleaning/toner recycle section Developing unit
Transfer and separation corona unit

TSL
[2] Mechanisms
Mechanism Method Separation claw SD (SD1)
PCL/TSL LED
Auxiliary separa- Separation claws
tion *1
Transport assis- Ratchet wheel
tance *2
The drum unit is an integral assembly consisting

of a drum, charging corona unit, developing unit, Separation claws
cleaning/toner recycle unit, PCL, and separation
claws.
*2 Transport assistance
*1 Auxiliary separation
The thick paper conveyance ability has been
• To prevent paper jamming, three separation
improved by the use of ratchets.
claws are used to separate paper from the
drum forcibly. These separation claws are
pressed against the drum or detached from it
by turning ON/OFF the separation claw sole-
noid (SD1).
• To prevent a specific part of image-copied
paper from being stained and to prevent the
drum from being scratched, the swing mecha-
nism slides the separation claws about 8 mm
back and forth in parallel with the drum sur-
face.
2-E-1
DRUM UNIT
[3] Separation Claw Control [4] Paper Guide Plate Control
MC24V 2 GP.CONT
SD1
SPSD DRV
2 UNIT EXPLANATION
GP
5V PRCB
HV
P.GND
DRUM CONT MS1 MS2
DRUM CLK 24V2
CW/CCW
DRUM EM P.GND
M2 DCPS
PRCB
MS1 MS2
24V2
To prevent toner from adhering to the paper
P.GND
DCPS guide plate, a constant voltage is applied to the
paper guide plate. This voltage is supplied from
HV (high voltage unit) and is controlled by PRCB
(printer control board).
Separation claws are driven by SD1 (separation
claw). Separation claws are swung by M2 1. Operation
(drum). SD1 is controlled by PRCB (printer con- a. ON/OFF timing
trol board). Turning ON/OFF in sync with M2 (drum)
b. Applied voltage
1. Operation -500 VDC
a. Separation claw ON/OFF control
SD1 (separation claw) is a pull-type solenoid 2. Signal
powered by 24 VDC. It turns ON to press sepa- a. Output signal
ration claws against the drum to help image-cop- (1) GP. CONT (PRCB to HV)
ied paper separate. This signal controls turning ON/OFF the voltage
(1) SD1 (separation claw) operation timing application to the paper guide plate.
SD1 turns ON after a lapse of specified time from [L]: Voltage applied
turning ON of PS43 (leading edge) of the second [H]: Voltage not applied
paper feed section. It turns OFF after a lapse of
the time set by PRCB (printer control board).
b. Separation claw swing control
Separation claws are swung by M2 (drum) via the
cam mechanism.
2. Signals
a. Output signal
(1) SPSD_DRV (PRCB to DCDB)
SD1 (separation claw) drive control signal
[L]: SD1 ON
[H]: SD1 OFF
2-E-2
CORONA UNIT SECTION
CORONA UNIT SECTION

[1] Composition
<Charging corona unit> <Transfer and separation corona unit>
Transfer entrance Guide rollers
2 UNIT EXPLANATION
Charging control plate guide plate
Transfer
Charging corona wire corona
wire
Plunging prevention
plate (rear)
Separation
corona wire
PCL
Plunging prevention
plate (front)
Charging wire cleaning
motor (M14)
[2] Mechanisms
Mechanism Method
Charging Scorotron (DC negative
corona discharge)
Discharging wire: Tungsten,
0.06 mm dia. (gold-plated skin
path, with automatic wire
cleaner)
Grid control: Gold-plated
stainless plate
Transfer DC positive corona discharge
Discharging wire: Oxide film
tungsten, 0.06 mm dia., with
automatic wire cleaner
Separation AC/DC corona discharge
Discharging wire: Oxide film
tungsten, 0.06 mm dia., with
automatic wire cleaner
2-F-1
CORONA UNIT SECTION
[3] Charging Control b. Output signals

(1) C.CONT (PRCB to HV)
C.CONT
EM(C).SIG This signal turns ON/OFF the charging wire.
TXD
CLK
[L]: Charging voltage ON
LATCH CHARGING [H]: Charging voltage OFF
PRCB
2 UNIT EXPLANATION
HV (2) TXD (PRCB to HV)

MS1 MS2
24V2
Output level of each high voltage electrode.
P.GND Serial data signal for control
DCPS
(3) CLK (PRCB to HV)
Clock signal for TXD
The current output to the charging wire and the (4) LATCH (PRCB to HV)
voltage applied to the grid are supplied from HV Latch signal for TXD
(high voltage unit) and they are controlled by
PRCB (printer control board).
The levels of outputs to these are transmitted
using 8-bit serial data. This serial data includes
the level information for all outputs driven by HV,
excluding the ON/OFF control signal. Accord-
ingly, a separate signal line is provided to turn
ON/OFF only the charging wire output and the
grid output at the same time.
1. Operation
a. Charging
A Scorotron charging method is used. 24 VDC
supplied from DCPS is raised to a negative DC
voltage which is then discharged after being
applied to the charging wire.
Charge output range: -600 µA to -1200 µA
b. Grid voltage
The grid voltage is output from HV to the charg-
ing plate.
Grid voltage output range: -500 V to -1000 V
2. Signals
a. Input signal
(1) EM (C).SIG (HV to PRCB)
This signal indicates the leak or short state of the
charging corona unit.
[L]: Normal
[H]: Abnormal
2-F-2
CORONA UNIT SECTION
[4] Transfer/Separation Control b. PRCB output signals

(1) T.CONT (PRCB to HV)
T.CONT This signal turns ON/OFF the voltage applied to
EM(T).SIG
S.CONT
the transfer wire.
EM(S).SIG
TRANSFER [L]: Transfer voltage ON
TXD
2 UNIT EXPLANATION
CLK
LATCH
[H]: Transfer voltage OFF
HV
PRCB SEPARATION (2) S.CONT (PRCB to HV)
MS1 MS2 This signal turns ON/OFF the voltage applied to
24V2
the separation wire.
P.GND
DCPS [L]: Separation voltage ON
[H]: Separation voltage OFF
The voltages applied to the transfer wire and

separation wire is supplied from HV (high voltage
unit) and are controlled by PRCB (printer control
board). The levels of outputs to these wires are
transmitted using 8-bit serial data. This serial
data includes the level information for all outputs
driven by HV, excluding the ON/OFF control sig-
nal. Accordingly, a separate signal line is pro-
vided to turn ON/OFF only the transfer wire or
separation wire.
1. Operation
a. Transfer
Positive DC high voltage is used for transfer.
Transfer DC output range: 50 µA to 600 µA
b. Separation
AC high voltage and negative DC voltage are
used for separation.
Separation AC output range: 4kV to 5.7kV
Separation DC output range: 0 µA to -400 µA
2. Signals
a. Input signals
(1) EM (T) .SIG (HV to PRCB)
transfer corona unit.
[L]: Normal
[H]: Abnormal
(2) EM (S) .SIG (HV to PRCB)
separation corona unit.
[L]: Normal
[H]: Abnormal
2-F-3
CORONA UNIT SECTION
[5] M14 (Charger Cleaning) Control 2. Signals

a. Output signal
(1) CHGM_A, B (PRCB to M14)
CHGM A
CHGM B M14 M14 (charger cleaning) drive control signal.
The drive direction of M14 is controlled by switch-
2 UNIT EXPLANATION
ing between the drive current directions of two

signals.
PRCB
Status CHGM_A CHGM_B
24V/1 Forward stroke
5V/2 H L
S.GND of cleaning
P.GND
Backward stroke
L H
DCPS of cleaning
Stop L L
M14 (charger cleaning) is a DC motor powered
by 24 VDC and is controlled by PRCB (printer
control board).
1. Operation
a. Purpose of driving
M14 (charger cleaning) is used to drive the
charging wire cleaning unit.
b. Operation timing
The charging wires are cleaned when SW2 (sub
power) is turned ON and when the fixing temper-
ature is lower than 50°C. They are also cleaned
after the specified copy count is reached.
* Changeable with the 25-mode DIP SW
c. Cleaning operation
Normally, the charging wire cleaning unit is on
the front side of the machine. It moves back and
forth to clean the charging wires. The movement
direction is changed by changing the rotational
direction of M14 (charge cleaning).
The rotational direction of M14 and the position
of the cleaner are detected by monitoring the cur-
rent value of M14 with PRCB (printer control
board).
2-F-4
CORONA UNIT SECTION
[6] M10 (Transfer/Separation Cleaning) The rotational direction of M10 and the position
Control of the cleaner are detected by turning on/off the
PS52 (transfer/separation PS/F) and PS53
(transfer/separation PS/R). (Di5510/Di7210)
IO DTXD
IO DCLK
2 UNIT EXPLANATION
ADU LATCH 2. Signals
IO UCLK
REQ1 a. Input signals
IO URXD
ACK1 (1) IO_URXD (ADUDB to PRCB)
ERR OUT1
Serial data used to report the ADUDB (ADU
SEP CLM M A
M10 drive board) operation state to PRCB (printer
SEP CLM M B
PRCB control board)
(2) REQ1 (ADUDB to PRCB)
5V2 This signal indicates that sending data from
5V2 HP_PS_F PS52
S.GND SGND ADUDB (ADU drive board) to PRCB (printer con-
24V1 5V2
trol board) is requested.
5V2 HP_PS_R PS53
S.GND SGND
When ADUDB receives ACK1 and can send
P.GND
data, this signal stands at the [L] level.
(Di5510/Di7210)
(3) IO_UCLK (ADUDB to PRCB)
DCPS ADUDB Clock signal for IO_URXD signal
7272ma2003
(4) HP_PS_F (PS52 to ADUDB)
Home position detection signal of transfer/sepa-
M10 (transfer/separation cleaning) is a DC motor ration cleaning member
powered by 24 VDC and is controlled by PRCB It becomes L when transfer/separation cleaning
(printer control board) via ADUDB (ADU drive member reaches the home position.
board). Between PRCB and ADUDB, signals are (5) HP_PS_R (PS53 to ADUDB)
exchanged using serial data. Reverse position detection signal of transfer/
separation cleaning member
1. Operation It becomes L when transfer/separation cleaning
a. Purpose of driving member reaches the reverse position.
M10 (transfer/separation cleaning) used to drive
the transfer/separation wire cleaning pads.
b. Operation timing
The transfer/separation wires are cleaned when
SW2 (sub power) is turned ON or when the fixing
temperature is lower than 50°C.
It is also carried out after the specified copy count
is reached.
* Changeable with the 25-mode DIP SW
c. Cleaning operation
Normally, the transfer/separation wire cleaning
pads are on the front side of the machine. They
move back and forth to clean the transfer and
separation wires. The movement direction is
changed by changing the rotational direction of
M10 (transfer/separation cleaning).
The rotational direction of M10 and the position
of the cleaner are detected by monitoring the cur-
rent value of M10 with PRCB (printer control
board). (Di551/Di650)
2-F-5
CORONA UNIT SECTION
b. Output signals [7] PCL/TSL Control

(1) SEP_CLM_M A, B (ADUDB to M10)
M10 (transfer/separation cleaning) drive control MC 24V2
signal PCL CONT
PCL
The drive direction of M10 (transfer/separation IO DTXD

2 UNIT EXPLANATION
IO DCLK
cleaning) drive control signal ADU LATCH
IO UCLK
REQ1
The drive direction of M10 is controlled by switch- IO URXD
ACK1
ing between the drive current directions of two ERR OUT1
signals.
MC24V
PRCB TSL
Status SEP_CLM_MA SEP_CLM_MB TSL DR
Forward stroke of 5V2

H L S.GND
cleaning 24V1
P.GND
Backward stroke 24V1

5V2
L H S.GND
of cleaning P.GND
DCPS ADUDB
Stop L L
(2) IO_DTXD (PRCB to ADUDB) LEDs are used for PCL (pre-charging exposure
Serial data used to report the machine operation lamp) and TSL (transfer synchronization lamp).
state understood by PRCB (printer control PCL is driven by the PRCB (printer control
board) to ADUDB (ADU drive board) board). TSL is driven by ADUDB (ADU drive
(3) IO_DCLK (PRCB to ADUDB) board). PCL and TSL are controlled by PRCB .
Clock signal for IO_DTXD signal
(4) ADU_LATCH (PRCB to ADUDB) 1. Operation
Latch signal for IO_DTXD signal PCL turns ON when the START button is
(5) ACK1 (PRCB to ADUDB) pressed. It is turned OFF after a lapse of the
Reception acknowledgment signal. It is sent specified time from turning ON of PS37 (paper
each time PRCB (printer control board) receives exit). TSL turns ON after a lapse of the specified
one-byte data from ADUDB (ADU drive board). time from turning ON of PS43 (leading edge) of
When PRCB receives REQ1 and can receive the second paper feed section. It turns OFF after
data, this signal stands at the [L] level. a lapse of the specified time from detection of the
(6) ERR_OUT1 (PRCB to ADUDB) trailing edge of copy paper.
This signal requires resending of data when
PRCB (printer control board) has failed in data 2. Signals
reception from ADUDB (ADU drive board) due to a. Output signals
an error. (1) PCL CONT (PRCB to PCL)
PCL ON/OFF control signal
[L]: PCL ON
[H]: PCL OFF
(2) TSL_DR (ADUDB to TSL)
TSL ON/OFF control signal
[L]: TSL ON
[H]: TSL OFF
2-F-6
DEVELOPING UNIT
DEVELOPING UNIT
[1] Composition
Developing unit cover Splash prevention

sheet (upper)
2 UNIT EXPLANATION
Developing
regulation plate
Agitator screws
Developing Agitator
Developing sleeve Developing wheel Agitator
sleeve
regulation plate screws
[2] Mechanisms
Splash prevention sheet (upper)
Mechanism Method
Developing 2-component developer Developing
regulation plate
Developing bias DC bias
Developer Main agitator
agitation Auxiliary agitator
1. Developing drive
The developing motor (M3) drives the following
parts via the gear unit at the back:
Developing Agitator
• Developing sleeve wheel Agitator
• Agitator wheel sleeve
screws
• Agitator screws
2. Flow of developer
The developer inside the developing unit is sup-
plied to the developing sleeve by the agitator
wheel, and maintained at a constant thickness by
the developer regulation plate (bristle height reg-
ulation plate). The developer remaining on the
developing sleeve is returned to the agitator
screws.
2-G-1
DEVELOPING UNIT
[3] M3 (Developing) Control 2. Signals

a. Input signals
5V (1) DEVM_EM (M3 to PRCB)
P.GND
DEVM CONT M3 (developing) abnormality detection signal
DEVM CLK
DEVM CW/CCW [H] Abnormal rotation (when motor speed
DEVM GAIN
2 UNIT EXPLANATION
DEVM EM changes by 6.5% more or less than the motor

PRCB M3
speed specified value)
MS1 MS2 [L] Normal rotation
24V2
b. Output signals
P.GND
(1) DEVM_CONT (PRCB to M3)
DCPS M3 (developing) drive control signal
[L] M3 ON
M3 (developing) is controlled by PRCB (printer [H] M3 OFF
control board) and the motor drive power is sup- (2) DEVM_CLK (PRCB to M3)
plied from DCPS (DC power supply unit). M3 (developing) rotational speed control clock
signal
1. Operation (3) DEVM_CW/CCW (PRCB to M3)
M3 (developing) is a DC motor driven by 24 V. It M3 (developing) rotational direction indication
drives the developing sleeve, agitator wheel, and signal
agitator screws. [H]: CW direction rotation
M3 turns ON when the PRINT button is pressed, [L]: CCW direction rotation
and turns OFF after lapse of the specified time (4) EDVM_GAIN (PRCB to M3)
from turning OFF of the charging. M3 (developing) rotational speed range indica-
tion signal
[H]: High speed range
[L]: Low speed range
2-G-2
DEVELOPING UNIT
[4] Developing Bias Control

B.CONT
TXD
CLK
LATCH
BIAS
2 UNIT EXPLANATION
PRCB
24V1
P.GND
DCPS HV
The developing bias voltage is supplied from HV

(high voltage unit) and is controlled by PRCB
(printer control board). The output level of the
developing bias voltage is transmitted using 8-bit
serial data. This serial data includes the level
information for all outputs driven by HV, excluding
the ON/OFF control signal. Accordingly, a sepa-
rate signal line is provided to turn ON/OFF only
the developing bias.
1. Operation
Application of the developing bias voltage starts
after a lapse of the specified time from turning
ON of the START button, and stops after a lapse
of the specified time from turning OFF of PS43
(leading edge) by the last copy paper.
Developing bias output range: -300 V to -700 V
2. Signals
a. Output signal
(1) B.CONT (PRCB to HV)
Developing bias output ON/OFF control signal.
[L]: Developing bias ON
[H]:Develpoing bias OFF
2-G-3
DEVELOPING UNIT
[5] Dmax Control
12V 5V
A.GND P.GND
DMLED CONT DRUM CONT
DM MONI EX DRUM CLK
2 UNIT EXPLANATION
DJLED CONT CW/CCW

DM SIG EX DRUM EM
DRUM JSIG EX
TNLED REF
TEMP
3.3V2 M2
TCSB
5V
P.GND
DEVM CONT
DEVM CLK
DEVM CW/CCW
DEVM GAIN
DEVM EM
PRCB M3
12V2
S.GND
MS1 MS2
24V2
P.GND
DCPS
Dmax control is performed by TCSB (toner con- a. Dmax control

trol sensor board), M2 (drum), M3 (developing), (1) Method
and so on under the control of PRCB (printer Several latent images are created at the maxi-
control board). mum laser power, images are developed with the
rotational speed of the developing sleeve varied,
1. Operation then each density is read by the Dmax sensor
The purpose of Dmax control is to adjust the (PD1) on TCSB (toner control sensor board).
maximum density to the reference level for each The developing sleeve speed detected when the
machine. density has reached the reference level is
recorded as the optimum sleeve speed, allowing
developing to be performed at this sleeve speed.
(2) Timing
a) When the fixing temperature is lower than
50°C at SW2 (sub power) ON
b) Every 10,000 prints, upon completion of the
last job.
2-G-4
DEVELOPING UNIT
2. Signals
a. Input signals
(1) DM_SIG_EX (TCSB to PRCB)
Output voltage of Dmax detection sensor (PC1)
on TCSB (toner control sensor board)
2 UNIT EXPLANATION
Reference voltage: 2.5 V
(2) DM_MONI_EX (TCSB to PRCB)
This signal monitors the light reflected by the
drum surface (without toner).
The voltage applied to the Dmax detection LED
is corrected by TNLED_REF so that the output
voltage becomes 1.9 V (calibration).
Reference voltage: 1.9 V
<Timing>
Before Dmax correction
(3) DRUM_JSIG_EX (TCSB to PRCB)
This signal detects a jam caused by paper wrap-
ping around the drum. A jam is detected when
the voltage becomes 4.0 V or more.
(4) TEMP, 3.3V2 (TCSB to PRCB)
Drum temperature detection signal
b. Output signals
(1) DMLED CONT (PRCB to TCSB)
Dmax LED ON/OFF control signal
[L]: LED ON
[H]: LED OFF
(2) TNLED_REF (PRCB to TCSB)
Power supply line for PD1 LED on TCSB.
The voltage is adjusted so that the Dmax MONI
signal becomes 1.9 V.
(3) DJLED_CONT (PRCB to TCSB)
JAM LED ON/OFF control signal
[L]: LED ON
[H]: LED OFF
2-G-5
DEVELOPING UNIT
[6] Gradation Correction Control
12V 5V
A.GND P.GND
DRUM CONT
G SIG EX DRUM CLK
LED CONT CW/CCW
2 UNIT EXPLANATION
DRUM EM
TNLED REF
M2
TCSB
5V
P.GND
DEVM CONT
DEVM CLK
DEVM CW/CCW
DEVM GAIN
DEVM EM
PRCB M3
12V2
S.GND
MS1 MS2
24V2
P.GND
DCPS
Gradation correction control is performed by (2) Timing

TCSB (toner control sensor board), M2 (drum), a) When the fixing temperature is lower than
M3 (developing), and so on under the control of 50°C at SW2 (sub power) ON
PRCB (printer control board). b) Every 5,000 prints, upon competion of the
last job.
1. Operation
The gradation characteristics of the toner density 2. Signals
versus exposure amount at the image forming a. Input signals
section (drum area) are detected to obtain a lin- (1) G_SIG_EX (TCSB to PRCB)
ear relation between the image density on a doc- This signal monitors the output voltage from the
ument and the copying image density. γ sensor (PD2) on the TCSB (toner control sen-
(1) Method sor board) as well as the light reflected by the
Exposure is performed with the laser PWM var- drum surface (without toner).
ied in several steps, and development is per- The voltage applied to the gradation detection
formed at the sleeve speed obtained by Dmax LED is corrected by TNLED_REF so that the out-
correction. put voltage becomes 3.0 V (calibration).
Next, each density is read by the γ sensor (PD2) Reference voltage: 3.0 V
on TCSB (toner control sensor board) to detect <Timing>
the gradation characteristics of image density. Before gradation correction.
The gradation characteristics obtained here are b. Output signal
used as the values for correcting the laser expo- (1) γ LED CONT (PRCB to TCSB)
sure amount. Gradation detection LED ON/OFF control signal
Gradation correction control must be performed [L]: LED ON
in two ways: 1-dot PWM (for normal mode) and [H]: LED OFF
2-dot PWM (for photo mode).
2-G-6
DEVELOPING UNIT
[7] Dot Diameter Correction Control [8] Toner Density Control
12V TNSM24V
12V A.GND TNSM24V
A.GND DMLED CONT TNSM A M12
DM MONI EX TNSM AB
2 UNIT EXPLANATION
G SIG EX DJLED CONT TNSM B
LED CONT DM SIG EX TNSM BB
DRUM JSIG EX
TNLED REF
TNLED REF TEMP
3.3V2
TCSB
TCSB
PRCB
12V2
S.GND 24V1
5V2
S.GND
DCPS PRCB P.GND
DCPS
Dot diameter is detected by TCSB (toner control
sensor board) and is controlled by PRCB (printer
The density of toner is controlled by controlling
control board).
M12 (toner supply) from PRCB (printer control
board).
1. Operation
Dot diameter correction is performed to prevent
1. Operation
the 1-dot laser beam diameter from fluctuating
a. Toner density detection
due to the change in developing characteristics
The reference patch density is detected using
(caused by deteriorated developer) and soil in
the patch detection method of TCSB (toner con-
the write unit.
trol sensor board) and the corresponding analog
(1) Method
voltage signal is output to PRCB (printer control
Multiple dot pattern patches with the same con-
board), thus detecting the toner density.
densation are created to be read by the γ sensor
The PRCB compares the detected voltage with
(PD2). The laser power where the γ sensor out-
the reference value to determine whether toner
put reaches the reference voltage is used as the
must be added.
MPC value.
b. Toner supply operation
(2) Timing
Upon read of the patch, M12 (toner supply) is
a) Every 10,000 prints, upon completion of the
turned ON to supply toner. The time needed to
last job.
add toner depends on the paper size.
2. Signals
a. Output signals
(1) TNSM_A, AB (PRCB to M12)
A-phase drive signal of M12 (toner supply)
(2) TNSM_B, BB (PRCB to M12)
B-phase drive signal of M12 (toner supply)
2-G-7
DEVELOPING UNIT
[9] FM4 (Developing Suction) Control
SUCTFAN D
SFAN EM FM4
2 UNIT EXPLANATION
P.GND
PRCB
24V1
5V2
S.GND
P.GND
DCPS
FM4 (developing suction) is controlled by PRCB

1. Operation
a. ON timing
FM4 (developing suction) is turned ON when M2
(drum) is turned ON.
b. OFF timing
FM4 (developing suction) is turned OFF after a
lapse of the specified time from turning OFF of
M2 (drum).
2. Signals
a. Input signal
(1) FM2 EM (FM4 to PRCB)
FM4 (developing suction) abnormality detection
signal
[L]: FM4 is normal.
[H]: FM4 is abnormal.
b. Output signal
(1) SUCTFAN_D (ACDB to FM4)
FM4 (developing suction) drive signal
[L]: FM4 OFF
[H]: FM4 ON
2-G-8
TONER SUPPLY UNIT
TONER SUPPLY UNIT

[1] Composition
Toner cartridge
Toner bottle motor (M13)
2 UNIT EXPLANATION
Hopper
Toner level detection

Toner supply sensor (TLD)
motor (M12) Toner supply screws
[2] Mechanisms
Mechanism Method
Toner supply Supply by screw Toner cartridge
Toner level detection Piezoelectric method

100 ± 25 g
Toner agitation*1 Agitator plate
Toner cartridge*2 Rotary cartridge
Capacity: 1000 g
Toner leakage Toner supply shutter
Toner bottle
prevention motor (M13)
*1 Toner agitation
Toner agitator plates are driven by the following
two motors through the gear unit:
Agitator plate
a) Toner supply motor (M12): Drives the toner
supply screws.
Toner supply
b) Toner bottle motor (M13): Drives the toner screws
cartrdge. Toner supply
motor (M12)
The agitator plates prevent toner from solidifying
and collecting on the toner level detection sensor
(TLD).
2-H-1
TONER SUPPLY UNIT
*2 Toner cartridge [3] Toner Level Detection Control

When the toner cartridge rotates, toner is fed to
the outlet of the cartridge through the spiral
S.GND
groove on the surface of the toner cartridge. TONER SIG TLD
T SENSE CONT
When the outlet of the cartridge faces downward,
2 UNIT EXPLANATION
5V
toner flows out of the outlet into the agitation/con- P.GND
TONERM CONT
veyance section of the toner supply unit. TONERM CLK
TONERM CW/CCW
TONERM EM
M13
PRCB
Outlet
MS1 MS2
24V2
P.GND
DCPS
90
rotation
Toner level detection is controlled by the TLD
(toner level detection sensor) and the PRCB
1. Operation
To agitation/conveyance block a. Toner level detection
of toner supply unit
A piezoelectric device is used as the TLD (toner
level detection sensor).
When the level of toner in the hopper becomes
low, the toner supply signal is output to PRCB
(printer control board). As a result, a message is
displayed on the LCD connected to OB1 (oper-
ation board/1).
b. Detection timing
The detection timing is as follows:
• Power-on
• When the front door opens or closes
• During copying
c. Toner supply to toner supply unit
When the no toner state is detected by TLD
(toner level detection sensor), M13 (toner bottle)
is turned ON to supply toner from the toner car-
tridge to the toner supply unit.
d. Detection of no toner state in toner cartridge
If the no toner state is detected by TLD (toner
level detection) after M13 has been held ON for
a specified period of time, the toner cartridge is
assumed to be empty.
2-H-2
TONER SUPPLY UNIT
2. Signals [4] M12 (Toner Supply) Control

a. Input signals
(1) TONER_SIG (TLD to PRCB)
TNSM24V
When the level of toner in the toner supply unit TNSM24V
TNSM A
becomes low, this signal goes low ([L]), display- TNSM AB M12
TNSM B
2 UNIT EXPLANATION
ing a message on the LCD connected to OB1 TNSM BB
(operation board/1).
12V
(2) TONERM_EM (M13 to PRCB) A.GND
DMLED CONT
M13 (toner bottle) abnormality detection signal DM MONI EX
DJLED CONT
[L]: M13 is normal. DM SIG EX
DRUM JSIG EX
[H]: M13 is abnormal. TNLED REF
TCSB
b. Output signals
(1) T_SENSE_CONT (PRCB to TLD)
TLD (toner level detection sensor) power control
signal PRCB
The TLD is powered only when it is detecting the
24V1
toner level. 5V2
(2) TONERM_CONT (PRCB to M13) S.GND
P.GND
M13 (toner bottle) control signal
[L]: M13 ON DCPS
[H]: M13 OFF
(3) TONERM_CLK (PRCB to M13) M12 (toner supply) is controlled by the PRCB
M13 (toner bottle) rotation speed control clock (printer control board). Toner density is detected
signal by TCSB (toner control sensor board).
(4) TONERM_CW/CCW (PRCB to M13)
M13 (toner bottle) rotational direction indication 1. Operation
signal a. Toner density detection
[H]: CW direction rotation The Dmax sensor (PD1) on the TCSB (toner
[L]: CCW direction rotation control sensor board) detects the density of the
toner control patch developed on the drum sur-
face to output the signal corresponding to the
detected density to PRCB (printer control board).
2-H-3
TONER SUPPLY UNIT
b. Toner supply
When the voltage detected by TCSB (toner con-
trol sensor board) is below the specified value,
PRCB issues a control signal to drive M12 (toner
supply). The relationship between the paper size
2 UNIT EXPLANATION
and toner supply time is summarized in the fol-

lowing table:
Paper size Supply time (sec.)
A3 1.30
B4 0.98
F4 0.98
A4 0.65
B5 0.49
B5R 0.49
A5 0.33
11 X 17 1.30
8.5 X 14 0.98
8.5 X 11 0.65
5.5 X 8.5 0.49
2-H-4
CLEANING/TONER RECYCLE UNIT

[1] Composition
Cleaning blade
Cleaning/toner recycle section
2 UNIT EXPLANATION
Cleaning blade
Scraper
Toner recycle MC (MC14)
Toner conveyance screw Separation Drum

claw
[2] Mechanisms
Mechanism Method HV Terminal
Drum cleaning Cleaning blade
Toner collection *1 Toner guide roller (TGR) Cleaning blade
Toner recycle Screw conveyance + Toner

recycle MC (MC14)
*1 Toner collection
Toner removed by the cleaning blade is collected
by the toner guide roller (TGR) and removed by
the scraper, then conveyed by the toner convey-
ance screw to be reused. High pressure is
applied to the toner guide roller (TGR) to
enhance the toner cleaning ability.
*2 Toner recycle
When the drum performs preliminary rotation as
warm-up, toner recycle MC (MC14) is turned
OFF, stopping the drive force from the toner con-
veyance screw. This prevents excessive recy-
cled toner from being conveyed to the developing
unit.
2-I-1
[3] TGR (Toner Guide Roller) Control [4] Other Control

To improve durability of the cleaning blade, the
TGR.CONT
following control is performed:
TXD
CLK
a. Blade setting mode
LATCH
TGR
A blade setting mode is available in the 36 mode.
2 UNIT EXPLANATION
PRCB
HV This mode will perform a task that is required
MS1 MS2 after blade replacement during maintenance,
24V2
P.GND
etc. When this mode is used, toner adheres on
DCPS the drum and then the blade cleans the drum,
preventing blade peeling.
To enhance the toner cleaning ability, voltage is b. Black stripe creation control
applied to the TGR (toner guide roller). This volt- To improve durability of the blade (stabilize load
age is applied by HV (high voltage unit) under the and stabilize paper dust crushing), a black stripe
control of PRCB (printer control board). The out- of toner is adhered on the drum and then
put level of the applied voltage is transmitted cleaned.
using 8-bit serial data. This serial data includes Di551/Di650: once every 10 copies
the level information for all outputs driven by the Di5510/Di7210: once every 12 copies
HV unit excluding the ON/OFF control signal. * Changeable with the 25-mode DIP SW
Accordingly, a separate signal line is provided to
turn ON/OFF only the TGR.
1. Operation
a. ON/OFF timing
The TGR is turned ON/OFF in sync with M2
(drum).
b. TGR (toner guide roller) output range
0 to 50 µA
2. Signals
a. Output signal
(1) TGR.CONT (PRCB to HV)
TGR (toner guide roller) voltage ON/OFF control
signal
[L]: Voltage is applied.
[H]: Voltage is not applied.
2-I-2
TRAY 1/2 (Di551/Di650), TRAY 3/4 (Di5510/Di7210) PAPER FEED UNIT
TRAY 1/2 (Di551/Di650), TRAY 3/4 (Di5510/Di7210)

PAPER FEED UNIT
Caution: Tray 1/2 of Di551/Di650 and tray 3/4 of Di5510/Di7210 have the same shape and mechanism.
Therefore, the explanation for only tray 1 and 2 shall be given here.
[1] Composition
2 UNIT EXPLANATION
Drive pulley (for wire C/D)
Tray up drive motor /1/2

(M16/17) Feed roller
Paper feed roller
Side guide Side guide
Drive pulley
(for wire A/B)
End stopper
Paper size VR /1/2

Paper size PS /2-1/2-2 (VR1/2)
(PS6/12)
Paper size PS /1-1/1-2

(PS5/11)
[2] Mechanisms *1 Paper lift-up

a) Hoisting of up/down plate
Mechanism Method
Paper feed trays are driven by wires. When a
Paper lift-up *1 Up: Driven by wires
paper tray is loaded, the tray up drive motor/
Down: Falls down by its own
1(M16)/2(M17) rotates to wind the wires
weight
around the drive pulleys and consequently
Tray loading Front loading the up/down plate in the tray moves up. When
Double feed pre- Torque limiter the tray upper limit PS/1(PS2)/2(PS8) detects
vention the actuator of the roller that has been moved
1st paper feed Paper feed roller up by paper, the tray up drive motor/1(M16)/
2 (M17) stops.
No paper detec- Photosensor + Actuator
tion
Paper size detec- Width: VR
tion *2 Length: Phtosensor + Actu-
(Universal) ators (two)
1st paper feed Photosensor + Actuator
paper loop mech- + clutch
anism*3
2-J-1
b) Lowering of tray *3 First paper feed paper loop mechanism

When the paper feed tray is pulled out, the When paper feed starts, paper is fed to the pre-
coupling shaft of the tray is disengaged from registration roller by the feed roller and paper
the coupling gear of the tray up drive motor on feed rollers. The fed out paper operates the
the main body side, allowing the up/down actuator of the paper feed PS/1 (PS1), the paper
2 UNIT EXPLANATION
plate in the tray to fall down by its own weight. feed PS/2 (PS7) turning it ON. The feed and
paper feed rollers remain ON for a specified time
after the actuation of the paper feed PS/1 (PS1)
and PS/2 (PS7) causing a paper loop to form
Coupling gear
against the pre-registration rollers which are not
turning. In this way paper skew is corrected.
[Main body side] Pre-registration roller

Paper feed PS/1(PS1), /2 (PS7)
Feed roller
Paper feed roller
Coupling
[Tray side]
*2 Paper size detection

Length: When paper pushes the paper size
detection actuator, the paper size PS/2-
1/2-2 (PS6/PS12) and the paper size
PS/1-1/1-2 (PS5/PS11) turn ON. Thus,
the paper size is automatically deter-
mined according to the combination of
the ON/OFF states of these PSs.
Width: When the side guides of the tray are slid,
the rack gear of the side guide (front)
turns the paper size VR/1/2 gear. Thus,
the paper size is automatically deter-
mined according to the change in the
resistance value of the VR.
Paper size VR gear
Rack gear
Side guide (front)
2-J-2
[3] First Paper Feed Control
24V1 MC24V_1
P.GND T1FEED_DRV MC3
5V2
2 UNIT EXPLANATION
S.GND MC24V_1
T1PREMC_DRV MC4 Tray 1
24V2
P.GND
5V3
MS1 T1PRE_PS PS1
DCPS SGND
MS2
MC24V_1
C MC5
FEEDM_CONT
FEEDM_CLK
M1 FEEDM_F/E MC24_1
FEEDM_EM T2PREMC_DRV MC6 Tray 2
5V
P.GND 5V3
T2PRE_PS PS7
SGND
PRCB
The 1st paper feed from tray 1/2 takes place as 1. Operation
the result of the transmission of the drive force a. Operation of the MC3/5 (paper feed MC/1/2)
from M1 (paper feed) to each paper feed roller by (1) Start timing of printing of the first copy
MC3/5 (paper feed MC/1/2) and MC4/6(pre-reg- MC3/5 (paper feed MC/1/2) turns ON at the tim-
istration MC/1/2). The feed roller picks up paper ing that is determined by the P counter from
using its own weight. when copying starts, and turns OFF after a lapse
The above operations are controlled by the of the specified time from PS1/7 (paper feed/1/7)
PRCB (printer control board). Related signals turning OFF. Thus, paper skew is corrected by
are PS1/7 (paper feed/1/2) and PS25/26 (verti- forming the loop before pre-registration roller.
cal conveyance/1/2) issued from the vertical con- (2) Start timing of printing of the second copy
veyance section. When the preceding paper turns OFF PS1/7.
(3) OFF timing
When PS1/7 is turned ON.
b. Operation of the MC4/6 (pre-registration
MC1/2)
(1) ON timing
After a specified time from MC3/5 (paper feed
MC/1/2) turning ON.
(2) OFF timing
When PS1/7 (paper feed/1/2) is turned OFF.
2-J-3
2. Signals
a. PRCB input signals
(1) T1PRE_PS (PS1 to PRCB)
Paper passage detection signal (tray 1)
[L]: Detected.
2 UNIT EXPLANATION
[H]: Not detected.

[L]: Detected.
[H]: Not detected.
b. PRCB output signals
(1) T1FEED_DRV (PRCB to MC3)
MC3 drive control signal (tray 1)
[L]: MC3 ON
[H]: MC3 OFF
(2) T1PREMC_DRV (PRCB to MC4)
[L]: MC4 ON
[H]: MC4 OFF
[L]: MC5 ON
[H]: MC5 OFF
[L]: MC6 ON
[H]: MC6 OFF
2-J-4
[4] Paper Up Drive Control
24V1 5V3
P.GND TIUP_PS PS2
5V2 SGND
2 UNIT EXPLANATION
S.GND
Tray 1
5V3
DCPS TIRM_PS PS4
SGND
5V3
T2UP_PS PS8
T1RISEM_24V SGND
M16 T1RISEM_D Tray 2
5V3
T2RM_PS PS10
SGND
T2RISEM_24
M17 T2RISEM_D
PRCB
Paper stacked in the tray is pushed up by trans- b. Paper up drive timing

mitting the drive force of M16/17 (tray up drive/ (1) ON timing
1/2) to the up/down plate in the tray via drive M16/17 (tray up drive/1/2) is turned ON when
wires. M16/17 are controlled by the PRCB loading of a tray is detected. (by shorting wires at
(printer control board). Related signals are PS2/ both ends of the drawer connector)
8 (tray upper limit/1/2) and PS4/10 (remaining (2) OFF timing
paper/1/2). One of M16/17 (tray up drive/1/2) is turned OFF
when PS2/8 (tray upper limit/1/2) is turned ON.
1. Operation c. Remaining Paper Detection Control
a. Paper up drive control The level of paper remaining in each tray is
When tray 1/2 is loaded, M16/17 (tray up drive/1/ detected according to the time that M16/17 (tray
2) turns ON to lift the up/down plate in the tray. up drive/1/2) requires to lift up the up/down plate
When PS2/8 (tray upper limit/1/2) detects the when the tray is set. This lift-up time (operation
upper limit of paper as the paper up/down plate time of M16/17) is saved in the PRCB (printer
in the tray goes up, it turns ON and consequently control board) . After this, the remaining paper
M16/17 goes OFF, causing the tray to stop going is detected using the paper feed counter. The
up. When PS2/8 turns OFF after paper is fed, detected remaining paper level is displayed on
M16/17 goes ON again to move the paper up/ the operation panel in five steps. PS4/10
down plate upward. The up/down plate in the tray (remaining paper/1/2) are used to detect the
is lowered mechanically by its own weight. remaining paper level when it lowers below about
10%.
2-J-5
2. Signals [5] Paper Size Detection Control

Tray 1
(1) T1UP_PS (PS2 to PRCB)
5V3
Paper upper limit detection signal (tray 1) T1SIZE_S_PS PS5
SGND
[L]: Not detected. 5V3
2 UNIT EXPLANATION
[H]: Detected. T1SIZE_L_PS PS6

SGND
(2) T1RM_PS (PS4 to PRCB) 3.3V2
T1SIZE_VR VR1
Remaining paper detection signal (tray 1) AGND
[L]: Not detected. Tray 2

[H]: Detected. 5V3
(3) T2UP_PS (PS8 to PRCB) T2SIZE_S_PS PS11
SGND
Paper upper limit detection signal (tray 2) 5V3
T2SIZE_L_PS PS12
[L]: Not detected. SGND
3.3V2
[H]: Detected. T2SIZE_VR VR2
AGND
(4) T2RM_PS (PS10 to PRCB)
Remaining paper detection signal (tray 2) 5V2
PRCB S.GND
[L]: Not detected.
DCPS
[H]: Detected.
The paper size in tray 1/2 is detected using PS5/
(1) T1RISEM_24V (PRCB to M16)
6/11/12 (paper size/1-1/2-1/1-2/2-2), and VR1/2
M16 ON/OFF control signal (tray 1)
(paper size/1/2). Based on the detection signals,
(2) T2RISEM_24 (PRCB to M17)
the PRCB (printer control board) judges the
M17 ON/OFF control signal (tray 2)
paper size.
1. Operation
The length of paper is detected using PS5/6/11/
12 (paper size/1-1/2-1/1-2/2-2) . Variable resis-
tors (VR1/2) interlocked with the guide position
are installed at the bottom of the tray to detect the
width of paper.
The relationships between the sensors and
paper sizes (lengths) are as follows:
Paper size
8.5 x 11 A4R to F4 or
or less B5R larger
Sensor
PS5/11 OFF ON ON
PS6/12 OFF OFF ON
2-J-6
2. Signals [6] No paper detection control

(1) T1SIZE_S_PS (PS5 to PRCB) 5V3
Paper size detection signal (tray 1) T1_0PS PS3
SGND
[L]: Paper does not exist. 5V3
2 UNIT EXPLANATION
[H]: Paper exists. T2_0PS PS9
SGND
(2) T1SIZE_L_PS (PS6 to PRCB)
Paper size detection signal (tray 1)
[L]: Paper does not exist.
[H]: Paper exists.
5V2
Paper size detection signal (tray 2) S.GND
[L]: Paper does not exist. PRCB DCPS
[H]: Paper exists.
(4) T2SIZE_S_PS (PS12 to PRCB)
No paper in the tray is detected by PS3 (no
Paper size detection signal (tray 2)
paper/1) and PS9 (no paper/2) which are con-
trolled by the PRCB (printer control board).
[H]: Paper exists.
(5) T1SIZE_VR (VR1 to PRCB)
1. Operation
Paper width detection signal (tray 1)
When the tray becomes empty, PS3/9 (no paper/
1/2) is turned OFF, displaying a message on the
Paper width detection signal (tray 2)
LCD via OB1 (operation board/1).
2. Signals
(1) T1_0PS (PS3 to PRCB)
No paper detection signal (tray 1)
[L]: Paper does not exist in tray.
[H]: Paper exists in tray.
2-J-7
TRAY 1/2 PAPER FEED UNIT (Di5510/Di7210)

[1] Composition
Feed roller Paper feed roller Double feed prevention roller
J UNIT EXPLANATION
Side guide
Horizontal conveyance roller/L
Pre-registration roller Horizontal conveyance PS/L (PS5)
Horizontal conveyance PS/R (PS6)
Paper feed roller Horizontal conveyance section
Feed roller Horizontal conveyance
roller/R
Pre - registration roller

Paper feed roller
Tray up drive motor /2(M17)
Double feed prevention roller Tray 1 Feed roller Tray 2
Tray up drive motor /1 (M16) 7272ma2004
Caution: Trays 1/2 have the same mechanism.

Mechanism Method
Paper feed trays are driven by wires. When a
Down: Falls down by its paper tray is loaded, the tray up drive motor/
own weight 1(M16)/2(M17) rotates to wind the wires
Tray loading Front loading around the drive pulleys and consequently
the up/down plate in the tray moves up. When
Double feed preven- Torque limiter
tion the tray upper limit PS/1(PS2)/2(PS8) detects
the actuator of the roller that has been moved
1st paper feed Paper feed roller
up by paper, the tray up drive motor/1(M16)/
No paper detection Photosensor + Actuator 2 (M17) stops.
1st paper feed paper Photosensor + Actuator
loop mechanism*2 + clutch
Horizontal convey- Horizontal conveyance
ance (Tray 1) roller /L, /R
2-J-8
b) Lowering of tray
When the paper feed tray is pulled out, the
coupling shaft of the tray is disengaged from
the coupling gear of the tray up drive motor on
the main body side, allowing the up/down
2 UNIT EXPLANATION
plate in the tray to fall down by its own weight.
Coupling gear
[Main body side]
Coupling [Tray side]
7272ma2005
*2 First paper feed paper loop mechanism

When paper feed starts, paper is fed to the pre-
registration roller by the feed roller and paper
feed rollers. The fed out paper operates the
actuator of the paper feed PS/1 (PS1), the paper
feed PS/2 (PS7) turning it ON. The feed and
paper feed rollers remain ON for a specified time
after the actuation of the paper feed PS/1 (PS1)
and PS/2 (PS7) causing a paper loop to form
against the pre-registration rollers which are not
turning. In this way paper skew is corrected.
Paper feed PS/1(PS1), /2 (PS2)
Feed roller
Paper feed roller
7272ma2006
2-J-9
24V1 MC24V_1
5V2
S.GND
2 UNIT EXPLANATION
MC24V_1
24V2
P.GND
5V3
MS1 T1PRE_PS PS1
DCPS SGND
MS2
MC24V_1
C MC5
FEEDM_CONT
FEEDM_CLK
M1 FEEDM_F/E MC24_1
FEEDM_EM T2PREMC_DRV MC6 Tray 2
5V
P.GND 5V3
T2PRE_PS PS7
SGND
PRCB
7272ma2007
The 1st paper feed from tray 1/2 takes place as 1. Operation
the result of the transmission of the drive force a. Operation of the MC3/5 (paper feed MC/1/2)
from M1 (paper feed) to each paper feed roller by (1) Start timing of printing of the first copy
MC3/5 (paper feed MC/1/2) and MC4/6(pre-reg- MC3/5 (paper feed MC/1/2) turns ON at the tim-
istration MC/1/2). The feed roller picks up paper ing that is determined by the P counter from
using its own weight. when copying starts, and turns OFF after a lapse
The above operations are controlled by the of the specified time from PS1/7 (paper feed/1/7)
PRCB (printer control board). Related signals turning OFF. Thus, paper skew is corrected by
are PS1/7 (paper feed/1/2) and PS25/26 (verti- forming the loop before pre-registration roller.
cal conveyance/1/2) issued from the vertical con- (2) Start timing of printing of the second copy
veyance section. When the preceding paper turns OFF PS1/7.
(3) OFF timing
When PS1/7 is turned ON.
b. Operation of the MC4/6 (pre-registration
MC1/2)
(1) ON timing
After a specified time from MC3/5 (paper feed
MC/1/2) turning ON.
(2) OFF timing
When PS1/7 (paper feed/1/2) is turned OFF.
2-J-10
2. Signals
[L]: Detected.
2 UNIT EXPLANATION
[H]: Not detected.
[L]: Detected.
[H]: Not detected.
[L]: MC3 ON
[H]: MC3 OFF
[L]: MC4 ON
[H]: MC4 OFF
[L]: MC5 ON
[H]: MC5 OFF
[L]: MC6 ON
[H]: MC6 OFF
2-J-11
[4] Horizontal Conveyance Control (Tray 1)
5V3
PS5 HFPS_L
S.GND
2 UNIT EXPLANATION
5V3
PS6 HFPS_R
S.GND IO DTXD MC24V
IO DCLK MC1
24V3 ADU LATCH 2ND MC
MC15 IO UCLK
HFMC_L REQ1
IO URXD 5V2
ACK1 2ND PS PS44
24V3 S.GND
ERR OUT1
MC16 2NDM CLK
HFMC_R
REG PS
FEEDM_CONT
FEEDM_CLK
FEEDM_F/E
FEEDM_EM
M1 5V
P.GND
MS1 PRCB
MS2 P.GND
5V2
24V2 24V1
S.GND
24V1
5V2
S.GND
P.GND
-5V1
DCPS ADUDB
7272ma2008
The horizontal conveyance from Tray 1 is con- (3) OFF timing

ducted by transmitting the drive force of M1 After a specified time when PS44 (registration) is
(paper feed) to the horizontal conveyance roller / turned ON.
L and horizontal conveyance roller /R via MC15
(horizontal conveyance MC/L) and MC16 (hori- b. Operation of MC16 (horizontal conveyance
zontal conveyance MC/R). MC/R)
(1) ON timing for the first paper
The above operations are controlled by PRCB After a specified time when PS6 (horizontal con-
(printer control board). Related signals are PS1 veyance /R) is turned ON.
(feed /1), PS5 (horizontal conveyance /L) and (2) ON timing for the second paper
PS6 (horizontal conveyance /R). After a specified time when MC1 (registration
MC) is turned ON.
(3) OFF timing
1. Operation After a specified time when PS6 (horizontal con-
a. Operation of MC15 (horizontal conveyance veyance /R) is turned ON.
MC/L)
(1) ON timing for the first paper
When the restart of MC3 (feed MC/1) is turned
ON.
(2) ON timing for the second paper
After a specified time when MC1 (registration
MC) is turned ON.
2-J-12
2. Signal
a. PRCB input signal
(1) HFPS_L (PS5 to PRCB)
Paper passage detection signal
[L]: Detected.
2 UNIT EXPLANATION
[H]: Not detected
(2) HFPS_R (PS6 to PRCB)
[L]: Detected.
[H]: Not detected
b. PRCB output signal
(1) HFMC_L (PRCB to MC15)
MC15 drive control signal
[L]: MC15 ON
[H]: MC15 OFF
(2) HFMC_R (PRCB to MC16)
[L]: MC16 ON
[H]: MC16 OFF
2-J-13
24V1 5V3
TIUP_PS PS2
2 UNIT EXPLANATION
P.GND
5V2 SGND
S.GND
Tray 1
5V3
DCPS TIRM_PS PS4
SGND
5V3
TIUP_PS PS8
T1RISEM_24V SGND
M16 T1RISEM_D Tray 2
5V3
TIRM_PS PS10
SGND
T2RISEM_24
M17 T2RISEM_D
PRCB
7272ma2009

mitting the drive force of M16/17 (tray up drive/ (1) ON timing
1/2) to the up/down plate in the tray via drive M16/17 (tray up drive/1/2) is turned ON when
wires. M16/17 are controlled by the PRCB loading of a tray is detected. (by shorting wires at
(printer control board). Related signals are PS2/ both ends of the drawer connector)
8 (tray upper limit/1/2) and PS4/10 (remaining (2) OFF timing
paper/1/2). One of M16/17 (tray up drive/1/2) is turned OFF
when PS2/8 (tray upper limit/1/2) is turned ON.
1. Operation c. Remaining Paper Detection Control
a. Paper up drive control The level of paper remaining in each tray is
When tray 1/2 is loaded, M16/17 (tray up drive/1/ detected according to the time that M16/17 (tray
2) turns ON to lift the up/down plate in the tray. up drive/1/2) requires to lift up the up/down plate
When PS2/8 (tray upper limit/1/2) detects the when the tray is set. This lift-up time (operation
upper limit of paper as the paper up/down plate time of M16/17) is saved in the PRCB (printer
in the tray goes up, it turns ON and consequently control board) . After this, the remaining paper
M16/17 goes OFF, causing the tray to stop going is detected using the paper feed counter. The
up. When PS2/8 turns OFF after paper is fed, detected remaining paper level is displayed on
M16/17 goes ON again to move the paper up/ the operation panel in five steps. PS4/10
down plate upward. The up/down plate in the tray (remaining paper/1/2) are used to detect the
is lowered mechanically by its own weight. remaining paper level when it lowers below about
10%.
2-J-14

Paper upper limit detection signal (tray 1) 5V3
T1_0PS PS3
2 UNIT EXPLANATION
5V3
[H]: Detected. T2_0PS PS9
(2) T1RM_PS (PS4 to PRCB) SGND
Remaining paper detection signal (tray 1) 5V2

S.GND
[L]: Not detected. PRCB DCPS
[H]: Detected. 7272ma2010
Paper upper limit detection signal (tray 2) No paper in the tray is detected by PS3 (no paper
[L]: Not detected. /1) and PS9 (no paper /2), and which is controlled
[H]: Detected. by the PRCB (printer control board).
(4) T1RM_PS (PS10 to PRCB)
Remaining paper detection signal (tray 2) 1. Operation
[L]: Not detected. When the tray becomes empty, PS3/9 (no paper/
[H]: Detected. 1/2) is turned OFF, displaying a message on the
b. PRCB output signals LCD via OB1 (operation board/1).
(1) T1RISEM_24V (PRCB to M16)
M16 ON/OFF control signal (tray 1) 2. Signals
(2) T2RISEM_24 (PRCB to M17) a. PRCB input signals
M17 ON/OFF control signal (tray 2) (1) T1_0PS (PS3 to PRCB)
[H]:Paper exists in tray.
2-J-15
2 UNIT EXPLANATION
Blank page
TRAY 3 PAPER FEED UNIT (Di551/Di650)

[1] Composition
Drive pulley (for wire C/D)
Tray up drive motor/3
(M18) Feed roller
Paper feed roller
2 UNIT EXPLANATION
Side guide Side guide
Drive pulley
(for wire A/B)
End stopper
Paper size VR/3

Paper size PS/2-3 (VR3)
(PS18) Paper size PS/1-3
(PS17)

Mechanism Method
Paper feed tray is driven by wires. When the
paper tray is loaded, the tray up drive motor 3
Down: Falls down by its own
(M18) rotates to wind the wires around the
weight
drive pulleys and consequently the up/down
Tray loading Front loading plate in the tray moves up. When the tray
Double feed pre- Torque limiter upper limit PS/3 (PS14) detects the actuator
vention of the roller that has been moved up by paper,
1st paper feed Paper feed roller the tray up drive motor 3 (M18) stops.
No paper detec- Photosensor + Actuator

tion
Paper size detec- Width: VR
tion *2 Length: Photosensor
(Universal) + Actuators (two)
1st paper feed Photosensor + Actuator
paper loop mech- + Magnetic clutch
anism*3
2-K-1
b) Lowering of tray *3 First paper feed paper loop mechanism

When the paper feed tray is pulled out, the When paper feed starts, paper is fed to the pre-
coupling shaft of the tray is disengaged from registration roller by the feed roller and paper
the coupling gear of the tray up drive motor on feed rollers. The fed out paper operates the
the main body side, allowing the up/down actuator of the paper feed PS/3 (PS13), turning
2 UNIT EXPLANATION
plate in the tray to fall down by its own weight. it ON. The feed and paper feed rollers remain
ON for a specified time after the actuation of the
paper feed PS/3 (PS13) causing a paper loop to
form against the pre-registration rollers which
Coupling gear
are not turning. In this way paper skew is cor-
rected.
Paper feed PS/3 (PS13)
[Main body side] Feed roller
Paper feed roller
Coupler
[Tray side]
*2 Paper size detection

Length: When paper pushes the paper size
detection actuator, the paper size PS/2-
3/ (PS18) and the paper size PS/1-3
(PS17) turns ON. Thus, the paper size is
automatically determined according to
the combination of the ON/OFF states of
this PS.
Width: When the side guides of the tray are slid,
the rack gear of the side guide (front)
turns the paper size VR3 gear. Thus, the
paper size is automatically determined
according to the change in the resis-
tance value of the VR.
Paper size VR gear
Rack gear
Side guide (front)
2-K-2
24V1 MC24V_1
5V2
2 UNIT EXPLANATION
S.GND MC24V_1
24V2
P.GND
5V3
MS1 T3PREM_PS PS13
DCPS SGND
MS2
FEEDM_CONT
FEEDM_CLK
M1 FEEDM_F/E
FEEDM_EM
5V
P.GND
PRCB
The 1st paper feed from tray 3 takes place as the 1. Operation
result of the transmission of the drive force from a. Operation of the MC7 (paper feed MC/3)
M1 (paper feed) to each paper feed roller by MC7 (1) Start timing of printing of the first copy
(paper feed MC/3) and MC8 (pre-registration MC7 (paper feed MC/3) turns ON at the timing
MC/3). The feed roller picks up paper using its that is determined by the P counter from when
own weight. copying starts, and turns OFF after a lapse of the
The above operations are controlled by the specified time from PS13 (paper feed/3) turning
PRCB (printer control board). Related signals OFF. Thus, paper skew is corrected by forming
are PS13 (paper feed/3) and PS27 (vertical con- the loop before pre-registration roller.
veyance/3) issued from the vertical conveyance (2) Start timing of printing of the second copy
section. When the preceding paper turns OFF PS13.
(3) OFF timing
When PS13 is turned ON.
b. Operating of the MC8 (pre-registration MC/3)
(1) ON timing
After a specified time from the MC7 (paper feed
MC/5).
(2) OFF timing
When PS13 (paper feed/3) is turned OFF.
2-K-3
2. Signals
(1) T3PREM_PS (PS13 to PRCB)
[L]: Detected.
2 UNIT EXPLANATION
[H]: Not detected.

[L]: MC7 ON
[H]: MC7 OFF
(2) T3PREM_PS (PRCB to MC8)
[L]: MC8 ON
[H]: MC8 OFF
2-K-4
24V1 5V3
P.GND TIUP_PS PS14
2 UNIT EXPLANATION
5V2 SGND
S.GND
Tray 3
5V3
DCPS TIRM_PS PS16
SGND
T3RISEM_24
M18 T3RISEM_D
PRCB

mitting the drive force of M18 (tray up drive/3) to (1) ON timing
the up/down plate in the tray via drive wires. M18 M18 (tray up drive /3) is turned ON when loading
is controlled by the PRCB (printer control board). of a tray is detected. (by shorting wires at both
Related signals are PS14 (tray upper limit/3) and ends of the drawer connector)
PS16 (remaining paper/3). (2) OFF timing
M18 (tray up drive/3) is turned OFF when PS14
1. Operation (tray upper limit/3) is turned ON.
a. Paper up drive control c. Remaining Paper Detection Control
When tray 3 is loaded, M18 (tray up drive/3) turns The level of paper remaining in the tray is
ON to lift the up/down plate in the tray. When detected according to the time that M18 (tray up
PS14 (tray upper limit/3) detects the upper limit drive/3) requires to lift up the up/down plate when
of paper as the paper up/down plate in the tray the tray is set. This lift-up time (operation time of
goes up, it turns ON and consequently M18 goes M18) is saved in the PRCB (printer control
OFF, causing the tray to stop going up. When board). After this, the remaining paper is
PS14 turns OFF after paper is fed, M18 goes ON detected using the paper feed counter. The
again to move the paper up/down plate upward. detected remaining paper level is displayed on
The up/down plate in the tray is lowered mechan- the operation panel in five steps. PS16 (remain-
ically by its own weight. ing paper/3) is used to detect the remaining
paper level when it lowers below about 10%.
2-K-5

(1) T3UP_PS (PS14 to PRCB) Tray 3
Paper upper limit detection signal 5V3
[L]: Not detected.
T3SIZE_S_PS PS17
SGND
2 UNIT EXPLANATION
[H]: Detected. 5V3

T3SIZE_L_PS PS18
(2) T3RM_PS (PS16 to PRCB) SGND
Remaining paper detection signal 3.3V2
T3SIZE_VR VR3
[L]: Not detected. AGND
[H]: Detected.
5V2
b. PRCB output signals PRCB S.GND
(1) T3RISEM_24 (PRCB to M18) DCPS
M18 ON/OFF control signal
The paper size in tray 3 is detected using PS17
(paper size/1-3), PS18 (paper size/2-3), and
VR3 (paper size/3). Based on the detection sig-
nals, the PRCB (printer control board) judges the
paper size.
1. Operation
The length of paper is detected using PS17/18
(paper size/1-3/2-3). Variable resistor (VR3)
interlocked with the guide position is installed at
the bottom of the tray to detect the width of paper.
Paper size
8.5 x 11 A4R to F4 or
or less B5R larger
Sensor
PS17 OFF ON ON
PS18 OFF OFF ON
2-K-6

(1) T3SIZE_S_PS (PS17 to PRCB)
5V3
Paper size detection signal T3_0PS PS15
[L]: Paper does not exist. SGND
2 UNIT EXPLANATION
[H]: Paper exists.
Paper size detection signal 5V2
S.GND
[L]: Paper does not exist. PRCB DCPS
[H]: Paper exists.
Paper width detection signal No paper in the tray is detected by PS15 (no
paper/3), and which is controlled by the PRCB
1. Operation
When the tray becomes empty, PS15 (no paper/
3) is turned OFF, displaying a message on the
2. Signals
(1) PS15 (PS15 to PRCB)
No paper detection signal
2-K-7
2 UNIT EXPLANATION
Blank page
BY-PASS TRAY
BY-PASS TRAY
[1] Composition
Up/down motor/BP (M20)
By-pass paper feed roller By-pass feed roller
2 UNIT EXPLANATION
By-pass double feed
prevention roller
Loop roller
By-pass tray

The up/down motor/BP (M20) drives the paper
Mechanism Method
up/down plate via gears. Paper is automatically
First paper feed By-pass feed roller
pushed up to the paper feed position, when the
Paper lift-up *1 Paper up/down plate print start button is pressed. When paper is
Up/down motor/BP removed or exhausted M20 will drive down the
(M20) + Upper/lower limit up/down plate.
detection sensor
Double feed preven- Torque limiter Paper up/down plate
tion
No paper detection Photo sensor + Actuator
Paper size detection Width: VR Up/down motor/BP
*2 Length: Photo sensor + (M20)
Actuators (two)
2-L-1
BY-PASS TRAY
*2 Paper size detection [3] First Paper Feed Control

The paper size is automatically detected by the
following three sensors: 24V
• Lateral: Paper size detection VR/BP (VR5) 24V2 24V
P.GND
• Longitudinal: Paper size PS/1, 2-BP (PS31/ 5V2 A M6
S.GND /A
2 UNIT EXPLANATION
32)
B
/B
Paper size VR/BP (VR5)
5V3
LOOP_PS PS36
S.GND
5V2
2ND_PS
S.GND PS44
PRCB
Second paper
feed unit
Paper size PS/2-BP (PS32)
Paper size PS/1-BP (PS31) The first paper feed from the by-pass tray takes
By-pass tray place as the result of the transmission of the drive
force from M6 (loop roller) to the paper feed
roller. M6 is controlled by PRCB (printer control
board). The related signal is PS36 (loop).
1. Operation
(1) When printing of the first copy starts
M6 (loop) is turned ON at the timing that is deter-
mined by the P counter (that starts when printing
starts), thus starting feed of paper.
M6 is stopped temporarily after lapse of a spec-
ified time from turning ON of PS44 (registration)
by the leading edge of paper, a loop is formed by
registration rollers, and the paper is fed to the
transfer unit.
(2) When printing of the second or subsequent copy
After lapse of the specified time from turning OFF
of PS44 (registration) by the trailing edge of the
preceding paper.
2. Signals
(1) LOOP_PS (PS36 to PRCB)
[H]: Paper exist.
(2) 2ND_PS (PS44 to PRCB)
Second paper feed reference timing detection
signal
[L]: Paper exists.
[H]: Paper does not exist.
2-L-2
BY-PASS TRAY
b. PRCB output signals [4] Paper Up/Down Control

(1) A and /A (PRCB to M6)
A-phase drive control pulse signal for M6
(2) B and /B (PRCB to M6)
5V3
B-phase drive control pulse signal for M6 BPUDM_A
PS34 BPUP_PS
BPUDM_B M20
SGND
2 UNIT EXPLANATION
5V3
PS35 BPDN_PS
5V2
SGND
S.GND
DCPS
PRCB
Paper in the by-pass tray is pushed up/down by

M20 (up/down motor/BP). M20 is controlled by
PRCB (printer control board). Related signals
are PS34 (tray upper limit /BP) and PS35 (tray
lower limit /BP).
1. Operation
a. Paper up/down control
M20 (up/down motor/BP) is turned ON to push
up paper. When PS34 (tray upper limit/BP)
detects the paper upper limit and turns ON, M20
turns OFF to stop pushing up paper. When paper
is fed and consequently PS34 turns OFF, M20
turns ON again, maintaining the upper limit posi-
tion of paper.
b. Paper up timing
(1) ON timing
At start of copying
(2) OFF timing
M20 (up/down motor/BP) is turned OFF when
PS34 (tray upper limit /BP) is turned ON.
c. Paper down timing
(1) ON timing
When there is no paper or a paper jam occurs.
(2) OFF timing
M20 (up/down motor/BP) is turned OFF when
PS35 (tray lower limit/BP) is turned ON.
2-L-3
BY-PASS TRAY

(1) BPUP_PS (PS34 to PRCB) 5V2 5V3
S.GND
Paper upper limit position detection signal (by- BPSIZE_S_PS PS31
SGND
DCPS
pass tray) 5V3
BPSIZE_L_PS PS32
2 UNIT EXPLANATION

[H]: Detected. 5VA
BPSIZE_VR VR5
(2) BPDN_PS (PS35 to PRCB)
Paper lower limit position detection signal (by- PRCB
pass tray)
[L]: Not detected. The size of paper in the by-pass tray is detected
[H]: Detected. by PS31 (paper size/1-BP), PS32 (paper size/2-
b. PRCB output signal BP), and VR5 (paper size/BP). Based on the
(1) BPUDM_A, B (PRCB to M20) detection signals, PRCB (printer control board)
M20 drive control signal judges the paper size.
1. Operation
The length of paper is detected by PS31 (paper
size/1-BP) and PS32 (paper size/2-BP). The by-
pass tray is provided with a variable resistor
(VR5) interlocked with the guide position to judge
the paper width according to the change in the
resistance value.
Paper size 8.5 x 11 A4R to F4 or
Sensor or less B5R larger
PS31 OFF ON ON
PS32 OFF OFF ON
2. Signals
(1) BPSIZE_S_PS (PS31 to PRCB)
[H]: Paper exists.
(2) BPSIZE_L_PS (PS32 to PRCB)
[H]: Paper exists.
(3) BPSIZE_VR (VR5 to PRCB)
Paper width detection signal
2-L-4
BY-PASS TRAY
[6] No paper detection control
5V2 5V3
S.GND BP_OPS PS33
SGND
DCPS
2 UNIT EXPLANATION
PRCB
No paper in the tray is detected by PS33 (no

paper/BP) which is controlled by PRCB (printer
control board).
1. Operation
When the tray becomes empty, PS33 (no paper/
BP) is turned OFF, displaying a message on the
2. Signal
a. Input signal
(1) BP_0PS (PS33 to PRCB)
No paper detection signal
[H]: Paper exists.
2-L-5
2 UNIT EXPLANATION
Blank page
VERTICAL CONVEYANCE SECTION

[1] Composition
2 UNIT EXPLANATION

Vertical conveyance roller (lower)

(Di5510/Di7210 only)
[2] Mechanisms
Mechanism Method
Paper conveyance Rollers
Conveyance drive Vertical conveyance roller
(upper): Paper feed motor
(M1)
Vertical conveyance roller
(middle): Paper feed motor
(M1)
Vertical conveyance roller
(lower): Paper feed motor
(M1)
2-M-1
[3] Vertical Conveyance Control vertical conveyance rollers, thus feeding paper to
the second paper unit.
The paper feed standby position for tray 4 is set
24V1 MC24V_2
P.GND VFMC1_DRV MC11 to the position where the PS28 (vertical convey-
5V2
S.GND MC24V_2
ance /4) is turned ON. (Di5510/Di7210)
MC12
2 UNIT EXPLANATION
VFMC2_DRV
24V2
P.GND
5V3
MS1 T1PASS_PS PS25 2. Signals
DCPS S.GND
MS2 5V3
T2PASS_PS PS26 (1) T1PASS_PS (PS25 to PRCB)
S.GND
FEEDM_CONT
M1
FEEDM_CLK 5V3 Paper passage detection signal (for tray 1)
FEEDM_F/R T3PASS_PS PS27
FEEDM_EM S.GND [L]: Not detected.
5V 5V3
P.GND T4PASS_PS PS28 [H]: Detected.
S.GND
5V3 (2) T2PASS_PS (PS26 to PRCB)
VF_DOOR_PS PS29 Paper passage detection signal (for tray 2)
S.GND
5V3
VF_DRT_PS PS12
[L]: Not detected.
S.GND
[H]: Detected.
PRCB
(3) T3PASS_PS (PS27 to PRCB)
7272ma2011
Paper passage detection signal (for tray 3)
[L]: Not detected.
In the vertical conveyance section, paper is fed
[H]: Detected.
vertically by transmitting the drive force of M1
(4) T4PASS_PS (PS28 to PRCB)
(paper feed) to the vertical conveyance roller
Paper passage detection signal (for tray 4)
(upper) and vertical conveyance roller (middle)
[L]: Not detected.
via MC11 (vertical conveyance MC/1) and MC12
[H]: Detected.
(vertical conveyance MC/2). And, the vertical
(5) VF_DOOR_PS (PS29 to PRCB)
conveyance roller (lower) is driven by the vertical
Vertical conveyance section open/close detec-
conveyance roller (middle) via the timing belt.
tion signal
The above parts are controlled by PRCB (printer
[L]: Open
control board). Related signals are PS25 to
[H]: Closed
PS28 (vertical conveyance / 1 to 3), PS29 (ver-
(6) VF_DRT_PS (PS12 to PRCB)
tical conveyance door open/close) and PS12
Vertical conveyance section open/close detec-
(vertical conveyance door open/close /U).
tion signal
[L]: Open
1. Operation [H]: Closed
Paper fed from tray 1 (Di551/Di650) or tray 1 or
2 (Di5510/Di7210) is then fed to the second
(1) VFMC1_DRV (PRCB to MC11)
paper feed unit directly without passing through
vertical conveyance rollers. When paper is fed
[L]: MC11 ON
from tray 2 or 3 (Di551/Di650) or tray 3 or 4
[H]: MC11 OFF
(Di5510/Di7210), PS26 (vertical conveyance/2)
(2) VFMC2_DRV (PRCB to MC12)
is used to feed paper to the standby position.
When PS26 is turned OFF by the preceding
[L]: MC12 ON
paper, MC11 and MC12 (vertical conveyance
[H]: MC12 OFF
MC/1 and MC/2) are turned ON and the paper
fed from tray 2 or 3 (Di551/Di650) or tray 3 or 4
(Di5510/Di7210) is fed to the standby position
(where PS26 was turned ON) by the drive force
of M1 (paper feed). MC11 and MC12 are turned
ON after lapse of the specified time from restart
of registration of the preceding paper to rotate all
2-M-2
ADU
ADU
[1] Composition
Di5510/Di7210
2 UNIT EXPLANATION
ADU conveyance roller 2
Conveyance belt Pre-transfer roller

Paper exit roller ADU conveyance roller 1
Registration roller
Paper exit
conveyance roller
Reverse/exit gate

Reverse/exit roller
ADU gate
ADU reverse roller
Reverse/exit motor (M8)
Reverse gate SD (SD7) Transfer/separation cleaning
Paper exit roller rotation knob motor (M10)
Paper exit motor (M7)
Paper exit fan/R (FM7) TSL
Paper exit fan/F (FM6) Reverse/exit roller rotation knob Conveyance motor (M5)
ADU drive board (ADUDB) ADU deceleration MC (MC2)

Registration roller rotation knob ADU conveyance MC (MC13)
Di551/Di650 Di5510/Di7210
Registration MC
(MC1)
Mis-centering PS (PS70) Paper dust cleaning brush Paper dust cleaning brush
7272ma2012
2-N-1
ADU
[2] Mechanisms
Mechanisms Method
Second paper feed paper loop *1 Loop roller (trays 1-3/LCT), Feed roller (by-pass tray),
ADU pre-registration roller (ADU)
2 UNIT EXPLANATION
Image position correction *2 Image position is corrected according to the information

detected by PS43 (leading edge) and PS70 (paper mis-
centering).
Second paper feed auxiliary mechanism *3 Pre-transfer roller
Second paper feed paper conveyance Conveyance motor (M5) drive
Second paper feed jam removal mechanism Opening/closing of jam removal section of pre-transfer
section, Registration roller rotation knob
Conveyance section paper conveyance Conveyance belts (two)
Conveyance section paper suction mechanism Conveyance suction fan (FM3) + Suction duct
*4
Reverse/exit section paper path selection *5 Reverse/exit selection gate, Reverse gate SD (SD7) drive
paper is automatically guided owing to the paper guide
shape.
Reverse/exit section paper conveyance Reverse/exit roller, ADU reverse roller
Reverse/exit section paper conveyance drive Reverse/exit motor (M8) drive, ADU reverse motor (M9)
drive
Reverse/exit section jam removal mechanism Paper exit guide plate opening/closing, ADU bottom plate
assembly opening/closing, Reverse/exit roller rotation
knob
Paper exit section jam removal mechanism Paper exit roller rotation knob
Paper exit conveyance Paper exit motor (M7) drive
ADU paper feed *6 Nonstack
ADU reverse paper conveyance path selection Paper is automatically guided owing to ADU gate opera-
tion and the paper guide shape.
ADU paper conveyance ADU reverse roller, ADU conveyance rollers 1 and 2
ADU pre-registration mechanism *7 ADU pre-registration roller, ADU conveyance rollers 3 and
4
Thick paper conveyance *8 Conveyance motor (M5), Paper exit motor (M7), reverse/
exit motor (M8), ADU reverse motor (M9), linear velocity
selection
ADU paper conveyance drive Conveyance motor (M5), reverse/exit motor (M8), ADU
reverse motor (M9), loop roller motor (M6)
ADU jam removal mechanism ADU bottom plate assembly opening/closing, Exit guide
plate opening/closing
2-N-2
ADU
*1 Second paper feed paper loop mechanism

A paper loop is formed before the registration <Trays 1-3/LCT>
roller to correct mis-centering of paper during
second paper feed. The paper loop is formed by Loop formation point
pushing the fed paper against the registration
Feed roller (LCT)
2 UNIT EXPLANATION
roller for the prescribed time. The paper loop
mechanism differs between paper feed paths.
• Trays 1-3, LCT paper feed
Loop roller Registration roller
• By-pass tray
By-pass feed roller Loop roller
• ADU
<By-pass tray>
Loop formation point
Feed roller
Registration roller
<ADU>
Registration roller
Loop formation point
*2 Image position correction

A leading edge PS (PS43) and paper mis-cen-
tering PS (PS70) are provided at the exit of the
registration roller, thus enhancing the positional
accuracy of the copy image.
The paper position information detected by PS43
and PS70 is processed by the image processor
to correct the image write position in such a man-
ner that the document (scanned image) position
match the copy paper position.
The leading edge PS (PS43) is used to correct
the write position in the sub-scanning direction,
2-N-3
ADU
and the mis-centering PS (PS70) is used to cor- *5 Reverse/exit paper path selection
rect the write position in the main scanning direc- The reverse/exit selection gate in the fixing unit
tion. determines whether the paper is to be ejected
*3 Second paper feed auxiliary mechanism straight or reversed and ejected. The paper gate
The distance between the registration roller and is operated by the reverse gate SD (SD7)
2 UNIT EXPLANATION
the transfer and separation corona unit is made installed in the ADU.
long to achieve the time required for correcting Because paper is reversed in the reverse/exit
the image position. To assist conveyance of section in the ADU, the reverse/exit section is
paper between the registration roller and the provided with a reverse/exit gate to switch
image transfer and separation corona unit, a pre- between the forward and backward paper con-
transfer roller is provided just before the transfer veyance paths. This gate has no drive mecha-
and separation corona unit. nism and it is opened by the rigidity of the paper.
a. Reverse/exit operation
Leading edge PS Normally, the reverse/exit selection gate opens
(PS43) (rear)
Paper mis- when the reverse gate SD (SD7) is turned OFF.
centering PS The paper fed by the exit roller in the fixing unit is
(PS70) (front)
fed, through the path under the reverse/exit
selection gate, to the reverse/exit section in the
ADU by the decurler roller. Normally, the
Pre-transfer roller reverse/exit gate in the reverse/exit section is
closed. This gate is opened by the rigidity of the
Transfer and separation corona unit
fed paper, allowing the paper to be fed to the
Registration roller reverse/exit roller, ADU gate, and ADU reverse
roller sequentially. Normally, the ADU gate is
*4 Conveyance section paper suction mecha- closed and it has no drive mechanism; it is
nism opened by the rigidity of paper.
A paper suction duct is provided in the middle of When the paper reverse PS (PS42) detects the
the conveyance section and is led to the convey- trailing edge of paper and consequently turns
ance suction fan (FM3) installed in the ADU. To OFF, the reverse/exit roller and ADU reverse
improve transportability of the paper that passes roller start rotating in the opposite direction, feed-
through the conveyance section, the conveyance ing the paper back toward the fixing unit. How-
suction fan is used to provide suction for the ever, since the reverse/exit gate is closed, the
paper. paper is fed to the main body exit roller via the
path outside this gate. Thus, the paper is ejected
Conveyance suction fan (FM3) with the print side down.
Suction holes
Duct
Conveyance
section
2-N-4
ADU
Fixing roller (upper)

Reverse/exit selection gate
Fixing exit PS (PS30)
2 UNIT EXPLANATION
Fixing
roller
(lower)
Exit roller
Decurler roller Fixing roller (lower)
Fixing exit PS (PS30)

Exit roller
ADU gate
Main body exit roller
Reverse/exit roller
Paper reverse PS (PS42)
c. ADU paper conveyance
Reverse/exit gate
In the two-sided copy mode, the paper finished
Main body exit roller ADU reverse roller
with printing on the front side is fed, through the
path under the reverse/exit selection gate, into
the reverse/exit section just like the reverse/exit
operation. Then, the paper is fed to the ADU by
the reverse/exit roller and ADU reverse roller.
These rollers do not rotate in the opposite direc-
tion even when the paper reverse PS (PS42)
detects the trailing edge of the paper, allowing
the paper to be fed until the reverse/exit PS
(PS46) turns OFF.
Reverse/exit Reverse/exit gate

gate Reverse/exit selection gate
Fixing roller
b. Straight ejection (upper)
When paper is ejected straight, the reverse gate Fixing roller
SD (SD7) is turned ON to close the reverse/exit (lower)
selection gate. The paper fed by the paper exit Reverse/exit PS
(PS46)
roller is fed to the paper exit roller with the print
side up.
ADU reverse roller

ADU gate
Reverse/exit roller
Paper reverse PS (PS42)
*6 Non-stack paper feed mechanism

In the two-sided copy mode, the ADU reverse
roller starts rotating in the opposite direction
when the reverse/exit PS (PS46) detects the
trailing edge of paper and consequently it turns
2-N-5
ADU
OFF. The paper is fed toward the reverse/exit rollers 3 and 4. The ADU conveyance MC
section. However, since the ADU gate is closed, (MC13) is turned ON/OFF only when the paper
the paper is fed to the ADU conveyance roller/1 length is 325 mm or longer. If the paper length is
through the path above this gate. Thus, the paper less than 325 mm, it stays ON during copying.
is reversed and fed to the ADU exit, without being
2 UNIT EXPLANATION
stacked in the ADU. ADU conveyance roller/3

The reversed paper is fed by ADU conveyance ADU conveyance roller/4
rollers 1-4.
Reverse/exit roller
ADU conveyance roller/1

ADU reverse roller
ADU conveyance roller/2 Pre-registration loop formation point
ADU conveyance roller/3 ADU pre-registration roller
ADU conveyance
roller/4 *8 Thick paper conveyance mechanism
To enhance reliability of thick paper copying, the
conveyance motor (M5), paper exit motor (M7),
reverse/exit motor (M8), and ADU reverse motor
(M9) are switched as shown below according to
the paper type selected in the key operator
Reverse/exit PS (PS46) mode.
Paper type Linear speed
185 mm/s (Di551/Di650)
Thick paper
172.5 mm/s (Di5510/Di7210)
280 mm/s (Di551/Di5510)
Others 320 mm/s (Di650)
345 mm/s (Di7210)
*7 ADU pre-registration mechanism

In the ADU, paper is looped by the ADU pre-reg-
istration roller to correct paper inclination in the
conveyance section. The ADU pre-registration
roller stops when the loop roller motor (M6)
stops; however, the ADU conveyance roller con-
tinues to feed paper at a constant speed, forming
a paper loop between the ADU pre-registration
roller and ADU conveyance roller. As a result,
paper inclination is corrected. When M6 starts,
the ADU pre-registration roller starts rotating to
feed the paper to the second feed section. An
ADU conveyance MC (MC13) is provided to turn
ON/OFF the drive force of ADU conveyance roll-
ers 1 and 2 in order to stop the looped paper tem-
porarily and to adjust the loop size. In addition,
an ADU deceleration MC (MC2) is provided to
turn ON/OFF the drive force of ADU conveyance
2-N-6
ADU
[3] Loop/Second Paper Feed Control
24V
24V
A
/A M6
B
2 UNIT EXPLANATION
/B
5V3
LOOP PS PS36
S.GND
+5V
PGND
START/STOP
CLK
CW/CCW M5
IO DTXD LD
IO DCLK H/L
ADU LATCH PGND
IO UCLK +24V
REQ1
IO URXD MC24V
ACK1 MC1
ERR OUT1 2ND MC
2NDM CLK
REG PS 5V2
EDGE PS PS43
S.GND
5V2
2ND PS PS44
S.GND
PRCB 5V2
ADUEXT PS PS50
S.GND
5V2 DEF VIDEO

24V1 GMD
S.GND 5V2
-5V
GND PS70
24V1 DEF SI
5V2 DEF CLK
S.GND DEF LED
P.GND 24V1
-5V1
DCPS ADUDB
The paper fed from each tray is fed to the second 1. Operation
paper feed section. The second paper feed takes a. Loop control
place as the result of the transmission of the drive After a lapse of the specified time from turning
force from M5 (conveyance) to the second paper ON of PS44 (registration) by the paper fed from
feed roller via MC1 (registration). The second each tray or the ADU at a high speed, M6 (loop
paper feed section is preceded by a loop roller roller) is turned OFF to form a paper loop in the
used to form a paper loop, and this conveyance registration section.
section is also used for the paper fed from the b. Second paper feed control
LCT. It is not used for the paper fed from the by- After formation of a paper loop under loop con-
pass tray or ADU. The loop roller is driven by M6 trol, MC1 (registration) is turned ON to transmit
(loop roller). The above parts are controlled by the drive force of M5 (conveyance) to the second
PRCB (printer control board) via ADUDB (ADU paper feed roller, starting the second paper feed.
drive board). M6 is driven by PRCB directly. c. Image position correction control
Related signals are PS36 (loop), PS43 (leading Mis-centering of the paper fed from each tray is
edge), PS44 (registration), and PS50 (ADU pre- detected by PS70 (paper mis-centering) and the
registration). paper leading edge timing is detected by PS43
(leading edge) and they are corrected at the time
of image write.
2-N-7
ADU
A contact image sensor is used as PS70 (paper (5) DEF_CLK (ADUDB to PS70)
mis-centering). The paper edge position is PS70 (paper mis-centering) drive clock signal
detected by paper mis-centering sensors. Based (6) DEF_LED (ADUDB to PS70)
on the edge position information, the image write PS70 (paper mis-centering) LED control signal
position is shifted to correct mis-centering and (7) CW/CCW (ADUDB to M5)
2 UNIT EXPLANATION
leading edge timing at the time of image write. M5 (conveyance) rotational direction indication
PS70 operates after a lapse of the specified time signal
from turning ON of PS43 (leading edge). [L]: CCW
[H]: CW
2. Signals (8) H/L (ADUDB to M5)
a. Input signals M5 (conveyance) rotational speed indication sig-
(1) LOOP_PS (P36 to PRCB) nal
Loop formation reference timing detection sig- [L]: Low speed
nal. [H]: High speed
The leading edge or trailing edge of paper is (9) A, /A (PRCB to M6)
detected. M6 (loop roller) A-phase drive control pulse sig-
[L]: Detected. nal
[H]: Not detected. (10) B, /B (PRCB to M6)
(2) LD (M5 to ADUDB) M6 (loop roller) B-phase drive control pulse sig-
M5 fault detection signal nal
[L]: Normal
[H]: Abnormal
(3) DEF_VIDEO (PS70 to ADUDB)
PS70 (paper mis-centering) sensor output signal
(4) 2ND_PS (PS44 to ADUDB)
Second paper feed reference timing detection
signal
[L]: Detected.
[H]: Not detected.
(5) EDGF_PS (PS43 to ADUDB)
Paper leading edge detection signal
[L]: Detected.
[H]: Not detected.
(6) REG_PS (ADUDB to PRCB)
Paper leading edge detection signal.
[L]: Detected.
[H]: Not detected.
b. Output signals
(1) START/STOP (ADUDB to M5)
M5 (conveyance) drive control signal
[L]: M5 ON
[H]: M5 OFF
(2) 2NDM_CLK, CLK (PRCB to ADUDB to M5)
M5 (conveyance) clock signal
(3) 2ND_MC (ADUDB to MC1)
MC1 (registration) drive control signal
[L]: MC1 ON
[H]: MC1 OFF
(4) DEF_SI (ADUDB to PS70)
PS70 (paper mis-centering) start pulse
2-N-8
ADU
[4] Paper Conveyance Control 2. Signals

a. Input signals
5V (1) MAINEXIT_PS (PS37 to PRCB)
MAINEXIT PS PS37
S.GND
Main body exit section paper passage detection
IO DTXD
IO DCLK signal
ADU LATCH
2 UNIT EXPLANATION
IO UCLK
REQ1
[L]: Detected.
IO URXD SUC FAN
ACK1
ERR OUT1 SUC EM FM3
[H]: Not detected.
2NDM CLK P.GND (2) SUC_EM (FM3 to ADUSDB)
PRCB
+5V
PGND FM3 (conveyance suction) fault detection signal
START/STOP
CLK
CW/CCW M5
[L]: FM3 is normal.
5V2
LD
24V1
S.GND H/L [H]: FM3 is abnormal.
PGND
MS1 MS2
24V2
+24V
b. Output signal
P.GND
24V1
5V2
(1) MAINEXIT_PS (ADUDB to FM3)
S.GND
P.GND FM3 (conveyance suction) drive signal
DCPS ADUDB
[L]: FM3 OFF
[H]: FM3 ON
The paper fed from the second paper feed sec-
tion is fed to the fixing unit by the pre-transfer
roller and conveyance belt driven by M5 (convey-
ance). In the conveyance section, paper suction
is provided by FM3 (conveyance suction)
through the duct installed on the back of the con-
veyance belt. M5 and FM3 are controlled by
PRCB (printer control board) via ADUDB (ADU
drive board).
1. Operation
a. M5 (conveyance) operation
M5 (conveyance) starts when the START button
is pressed, and it stops when the PS37 (paper
exit) turns OFF at detection of the trailing edge of
the last sheet of paper.
b. FM3 (conveyance suction) operation
FM3 is turned ON/OFF in sync with M2 (drum).
2-N-9
ADU
[5] Paper Reverse and Exit Control
5V
P.GND
MAINM CONT
MAINM CLK M4
MAINM F/R
2 UNIT EXPLANATION
MAINM EM
24V
24V
A
/A M7
B
/B
5V2
FIXEXIT PS PS30
S.GND
5V
MAINEXIT PS PS37
S.GND
24V
24V
A
/A M8
B
IO DTXD /B
IO DCLK
ADU LATCH 24V
IO UCLK 24V
REQ1 A
IO URXD /A M9
ACK1 B
ERR OUT1 /B
2NDM CLK
5V2
DECUR PS PS42
S.GND
PRCB
5V2
ADU REV PS45
5V2 S.GND
24V1
S.GND 5V2
MS1 MS2 REV PS PS46
24V2 S.GND
P.GND
24V2
24V1
5V2 SD7
GATE DR
S.GND
P.GND
DCPS ADUDB
The reserve/exit selection gate in the fixing unit M4 and M7 are controlled by PRCB (printer con-
determines whether the paper fed from the fixing trol board) directly. M8, M9, and SD7 are con-
unit is to be ejected straight or reversed. trolled by PRCB (printer control board) via
The reverse/exit selection gate is driven by SD7 ADUDB (ADU drive board).
(reverse gate). The decurler roller is driven by M4 Related signals are PS30 (fixing exit), PS37
(fixing) and the reverse/exit roller is driven by M8 (paper exit), and PS42 (paper reverse).
(reverse/exit). The ADU reverse roller is driven by
M9 (ADU reverse). The exit conveyance roller
and main body exit roller are driven by M7 (paper
exit).
2-N-10
ADU
1. Operation quently turns OFF, M8 and M9 start rotating in

a. Reverse/exit selection gate control the opposite direction at a high speed, feeding
The reverse/exit selection gate is driven by SD7 the paper in the paper exit direction.
(reverse gate). Normally, the reverse/exit selec- When PS45 (ADU paper reverse) detects the
tion gate is open to guide paper to the reverse/ trailing edge of paper and consequently turns
2 UNIT EXPLANATION
exit section in ADU. When paper is ejected OFF, M9 starts rotating in the forward direction at
straight, SD7 is turned ON to close the reverse/ a low speed. After a lapse of the specified time
exit selection gate. from detection of the trailing edge of paper by
When paper is ejected straight, SD7 is turned PS46 (reverse/exit), M8 (reverse/exit) starts
ON when the START button is pressed and it is rotating in the forward direction at a low speed,
turned OFF when PS37 (paper exit) turns OFF at proceeding to feed the next sheet of paper.
detection of the trailing edge of the last sheet of (2) ADU conveyance
paper. The operation performed from the moment PS30
b. M4 (fixing) control (fixing exit) turns OFF at detection of the trailing
M4 (fixing) starts when the START button is edge of paper to the moment M8 (reverse/exit)
pressed, and it stops when PS37 (paper exit) and M9 (ADU reverse) start rotating in the for-
turns OFF at detection of the training edge of the ward direction at a high speed, is the same as
last sheet of paper. that of reverse/exit.
(1) Straight paper exit When PS46 (reverse/exit) turns OFF at detection
Paper is fed to the paper exit section straight by of the trailing edge of paper, M8 starts rotating in
the paper exit roller driven by M4 (fixing) because the forward direction at a high speed, proceeding
SD7 (reverse gate) is turned ON to close the to feed the next sheet of paper.
reverse/exit selection gate. After a lapse of the specified time from detection
(2) Paper reverse/exit of the trailing edge of paper by PS46, M9 starts
Because SD7 (reverse gate) has been turned rotating in the opposite direction at a low speed,
OFF to open the reverse/exit selection gate, feeding paper to the ADU conveyance section.
paper is fed to the reverse/exit section in ADU by When PS45 (ADU paper reverse) detects the
the paper exit roller and decurler roller driven by trailing edge of paper and consequently turns
M4 (fixing). OFF, M9 starts rotating in the forward direction at
(3) ADU conveyance a low speed, proceeding to feed the next sheet of
Same as paper reverse/exit. paper.
c. Reverse control d. M7 (paper exit) control
M8 (reverse/exit) starts when the START button M7 (paper exit) turns ON when the START button
is pressed, and it stops when PS37 (paper exit) is pressed. The OFF timing is different between
turns OFF at detection of the trailing edge of the paper straight exit and reverse/exit.
last sheet of paper. Its rotational speed and (1) Paper straight exit
direction change when paper is ejected or The paper fed from the fixing unit by the exit roller
reversed, or is fed to ADU. is ejected by the main body exit roller driven by
(1) Paper reverse/exit M7 (paper exit). M7 is always rotating at a con-
The paper fed from the fixing unit is then fed to stant speed and it is turned OFF when PS37
the reverse/exit section via the reverse/exit (paper exit) turns OFF at detection of the trailing
selection gate. Normally, M8 and M9 are rotating edge of the last sheet of paper.
in the forward direction at a low speed, feeding (2) Paper reverse/exit
the paper to the ADU reverse section. The paper fed from the reverse/exit section in
When PS30 (fixing exit) detects the trailing edge ADU with it reversed, is ejected by the exit con-
of paper and consequently turns OFF, M8 and veyance roller and main body exit roller which are
M9 start rotating in the forward direction at a high driven by M7 (paper exit) rotating at a high
speed, feeding paper to the ADU reverse section speed. After a lapse of the specified time from
continuously. When PS42 (paper reverse) turning OFF of PS42 (paper reverse) at detection
detects the trailing edge of paper and conse- of the trailing edge of paper, M7 (paper exit)
2-N-11
ADU
starts rotating at a low speed to even up the 2. Signals

edges of paper in the exit tray. When PS37 a. Input signals
(paper exit) is turned OFF at detection of the trail- (1) FIXEXIT_PS (PS30 to PRCB)
ing edge of paper, M7 starts rotating at a high Detection signal of paper passage at fixing unit
speed again, proceeding to eject the next sheet exit
2 UNIT EXPLANATION
of paper. When PS37 detects the trailing edge of [L]: Detected.

the last sheet of paper, M7 (paper exit) stops. If [H]: Not detected.
FNS is provided, M7 is always rotating at a high (2) DECUR_PS (PS42 to ADUDB)
speed. Reverse/exit gate open/close detection signal
[L]: Gate is open.
[H]: Gate is closed.
(3) ADU_REV (PS45 to ADUDB)
ADU reverse section paper passage detection
signal
[L]: Detected.
[H]: Not detected.
(4) REV_PS (PS46 to ADUDB)
ADU gate open/close detection signal
[L]: Gate is open.
[H]: Gate is closed.
b. Output signals
(1) GATE_DR (ADUDB to SD7)
SD7 (reverse gate) ON/OFF drive signal
[L]: SD7 ON
[H]: SD7 OFF
(2) A, /A (PRCB to M7)
M7 (paper exit) A-phase drive control pulse sig-
nal
(3) B, /B (PRCB to M7)
M7 (paper exit) B-phase drive control pulse sig-
nal
(4) A, /A (ADUDB to M8)
M8 (reverse/exit) A-phase drive control pulse
signal
(5) B, /B (ADUDB to M8)
M8 (reverse/exit) B-phase drive control pulse
signal
2-N-12
ADU
[6] ADU Paper Conveyance/Feed Control
24V
24V
A
/A M6
B
2 UNIT EXPLANATION
/B
+5V
PGND
START/STOP
CLK
CW/CCW M5
LD
H/L
PGND
+24V
5V2
ADU JAM PS41
S.GND
5V2
ADU REV PS45
IO DTXD S.GND
IO DCLK
ADU LATCH 5V2
IO UCLK REV PS PS46
REQ1 S.GND
IO URXD
ACK1
ERR OUT1 5V2
2NDM CLK HD PS PS47
S.GND
5V2
PRCB ADUCR PS PS48
S.GND
5V2
ADUDN PS PS49
S.GND
5V2
ADUEXIT PS PS50
S.GND
MC24V
SD9
LOCK SD
5V2 MC24V
24V1 MC2
S.GND ADUDN MC
MS1 MS2
24V2 MC24V
P.GND MC13
24V1 ADUCR MC
5V2
S.GND
P.GND
DCPS ADUDB
The paper fed from the ADU paper reversal sec- are PS41 (ADU conveyance/1), PS45 (ADU
tion is fed by transmitting the drive force of M5 paper reverse), PS46 (reverse/exit), PS48 (ADU
(conveyance) to ADU conveyance rollers 1 to 4. paper conveyance/2), PS49 (ADU deceleration),
Paper is then fed to the second paper feed sec- and PS50 (ADU pre-registration). SD9 (ADU
tion by the drive force of M6 (loop roller). In the lock) is provided to lock the handle of the ADU.
ADU conveyance section, pre-loop control is per-
formed to correct paper skew forcibly. To perform
this control, MC2 (ADU deceleration) and MC13
(ADU conveyance) are provided. Related signals
2-N-13
ADU
1. Operation 2. Signals
a. ADU conveyance control a. Input signals
The paper fed from the ADU paper reversal sec- (1) ADU_JAM (PS41 to ADUSDB)
tion is fed to ADU pre-registration rollers at a high Detection signal of paper passage from exit of
speed by transmitting the drive force of M5 (con- ADU conveyance roller 1
2 UNIT EXPLANATION
veyance) to ADU conveyance rollers 1 to 4. ADU [L]: Detected.

conveyance rollers 1 and 2 are turned ON/OFF [H]: Not detected.
by MC13 (ADU conveyance) and ADU convey- (2) HD_PS (PS47 to ADUDB)
ance rollers 3 and 4 are controlled by MC2 (ADU ADU handle position detection signal
deceleration). After a lapse of the specified time [H]: Handle is released.
from turning ON of PS49 (ADU deceleration), (3) ADUCR_PS (PS48 to ADUDB)
MC2 and MC13 are turned OFF to press the Detection signal of paper passage from exit of
paper against the ADU pre-registration roller, ADU conveyance roller 2
forming a paper loop. [L]: Detected.
MC13 is turned ON/OFF only when the paper [H]: Not detected.
length is 325 mm or longer. If the paper length is (4) ADUDN_PS (PS49 to ADUDB)
less than 325 mm, it stays ON during copying. Detection signal of paper passage from exit of
b. ADU feed control ADU conveyance roller 3
M6 (loop roller) starts rotating at a high speed [L]: Detected.
after a lapse of the specified time from detection [H]: Not detected.
of the leading edge of paper by PS50 (ADU pre- b. Output signals
registration). Thus, the ADU pre-registration (1) LOCK_SD (ADUDB to SD9)
roller starts rotating to feed paper to the second SD9 (ADU lock) drive signal
paper feed section. At this time, MC2 (ADU [L]: SD9 ON
deceleration) and MC13 (ADU conveyance) are [H]: SD9 OFF
turned OFF so that the drive force of M5 (con- (2) ADUDN_MC (ADUDB to MC2)
veyance) which is also used to drive the second MC2 (ADU deceleration) drive signal
paper feed section is not transmitted to ADU con- [L]: MC2 ON
veyance rollers 1, 2, 3, and 4. MC2 and MC13 [H]: MC2 OFF
are turned ON after a lapse of the specified time (3) ADUCR_MC (ADUDB to MC13)
from detection of the trailing edge of paper by MC13 (ADU conveyance) drive signal
PS49 (ADU deceleration), proceeding to feed [L]: MC13 ON
the next sheet of paper. [H]: MC13 OFF
After a lapse of the specified time from detection
of the leading edge of paper by PS44 (registra-
tion), M6 starts rotating at a low speed. MC1
(registration) is turned ON after formation of a
paper loop by the registration roller, thus writing
the image on the back side.
c. ADU lock control
The ADU handle is locked by SD9 (ADU lock).
PS47 (ADU handle) detects the handle position
to determine whether the handle is locked or
released.
2-N-14
FIXING UNIT
FIXING UNIT
[1] Composition
Fixing heater lamp/2 (L3)

Cleaning web wind-up shaft
Pressure roller Cleaning web unwinding shaft
2 UNIT EXPLANATION
Fixing claw unit (upper)
Fixing claw (upper)
Fixing unit cover (upper)
Cleaning web
Fixing heater lamp/1 (L2)
Fixing heater lamp/3

Restriction shaft
(L4)
Pressure release lever Fixing claw (lower)
Exit roller
Fixing roller (lower)
Decurler roller
[2] Mechanisms
Mechanism Method
Fixing Pressure + Heat roller
Heat source *1 Heater lamp(Upper rollers: Two, Lower roller: One)
Cleaning *2 Upper roller: Cleaning web (containing silicon oil)
Upper roller Aluminum + Teflon coating
Lower roller Silicon rubber + PFA tube
Separation Separation claws (six upper and three lower claws)
Temperature detection Upper roller: - Noncontact type thermistor (for control) TH1
- Contact type thermistor (for fault detection) TH2
Overheat protection Upper roller: - Noncontact type thermostat (for fault detec-
tion) TS1
Lower roller: - Noncontact type thermostat (for fault detec-
tion) TS2
Neutralizing Neutralizing brush
Pressure release Pressure release shaft and spring
Exit path selection Reverse/exit selection gate
Decurler *3 Decurler roller + Restriction shaft
Jam detection *4 Jam detection plate + Actuator + Photo sensor
2-O-1
FIXING UNIT
*1 Fixing heater lamps *3 Decurler

Two halogen lamps are used for the fixing upper The paper guided by the reverse/exit selection
roller and one halogen lamp is used for the fixing gate is decurled while it passes between the
lower roller to reduce the warm-up time and decurler roller and restriction shafts. The
ensure reliable fixing. decurler roller is driven by the fixing roller (upper)
2 UNIT EXPLANATION
*2 Cleaning via gears.

Cleaning web is used to clean the fixing upper
roller. The web SD (SD2) in the main body turns Fixing roller (upper)
ON/OFF to drive the cleaning web wind-up shaft
via the ratchet mechanism and gears, thus sup-
Decurler roller
plying cleaning web from the cleaning web
unwinding shaft. SD2 is controlled according to Restriction
the copy count, and cleaning web supplied about shafts
0.025 to 0.05 mm/copy. Cleaning web containing
silicon oil is pressed against the fixing roller
(upper) by the pressure roller.
Pressure roller Cleaning web unwinding shaft

Web SD (SD2)
*4 Jam detection
When a jam occurs in the fixing exit section, the
paper exit guide plate (lower) is pressed down,
causing the fixing exit PS (PS30) to detect a jam
via the jam detection plate and actuator.
Cleaning web
Actuator
wind-up shaft Exit guide plate (lower)
Ratchet
Jam detection Fixing exit PS (PS30)

plate
2-O-2
FIXING UNIT
[3] M16 (Web Drive) Control 2. Signals

a. PRCB input signal
5V2
(1) FIXEXIT_PS (PS30 to PRCB)
24VDC
PGND FIXEXIT_PS PS30 Detection signal of passage of paper at fixing unit
5VDC S.GND
SGND exit
MC24V_2
2 UNIT EXPLANATION
DCPS WEBSC_DRV SD2 [L]: Detected.
PRCB [H]: Not detected.
b. PRCB output signal
(1) WEBSC_DRV (PRCB to SD2)
SD2 (web) is controlled by PRCB (printer control
SD2 (web) drive control signal
board). The related signal is PS30 (fixing exit).
[L]: SD2 ON
[H]: SD2 OFF
1. Operation
When PS30 is turned ON by passage of paper,
SD2 is controlled by PRCB (printer control
board) according to the fixing web counter value.
The fixing web counter value is incremented
together with the total counter in exit section of
the main body. The relationship between the fix-
ing web counter values and SD2 (web) is as fol-
lows:
Fixing web counter
SD2 drive count
value
1 to 12,000 Once per copy
12,001 to 30,000 Once per copy *1
30,001 to 60,000 Once per copy *2
60,001 to 125,000 Once per 2 copies
125,0001 to 260,000 Once per 3 copies
260,001 or more Once per 6 copies
*1 SD2 is turned ON once per copy, but is not turned

ON once per six copies.
*2 SD2 is turned ON once per copy, but is not turned
ON once per three copies.
2-O-3
FIXING UNIT
[4] Fixing Temperature Control
AC(H) RL1 TS1 L2 TRC1 FIXHT1_CONT

2 UNIT EXPLANATION
L3 TRC2 FIXHT2_CONT
TS2 L4 TRC3 FIXHT3_CONT

24VDC
5V2
AC(C) S.GND
MAINRL_CONT
DCPS
TH1 TH1+
TH1-
TH2 TH2+
TH2-
PRCB
The fixing roller (upper) is heated by L2 (fixing The operating temperature of the thermostats
heater lamp 1) and L3 (fixing heater lamp 2) and are as follows:
the fixing roller (lower) is heated by L4 (fixing TS1: Opens at 180°C
heater lamp 3). The PRCB (printer control board) TS2: Opens at 110°C
detects the temperature of the fixing roller
(upper) using TH1 (fixing temperature sensor/1) 2. Signals
TH2 (fixing temperature sensor/2) and controls a. PRCB input signals
L2 and L3 via DCPS (DC power supply unit). (1) TH1+,- (TH1 to PRCB)
Fixing roller (upper) temperature detection sig-
1. Operation nal
a. Temperature control This signal is used to control the temperature of
The PRCB (printer control board) turns ON the the fixing roller (upper) and to detect abnormal
fixing heater lamp circuit in DCPS as soon as the temperature rise.
SW2 (sub power) is turned ON, holding L2 (fixing (2) TH2+,- (TH2 to PRCB)
heater lamp/1), L3 (fixing heater lamp/2), and L4 Fixing roller (upper) temperature detection sig-
(fixing heater lamp/3) lit until the fixing roller nal
(upper) reaches the specified temperature. L2, This signal is used to detect the fixing roller
L3 and L4 are turned ON/OFF under the control (upper) abnormal temperature rise.
of the TRC1 (triac/1 ), TRC2 (triac/2) and TRC3
(triac/3).
b. Protection against abnormal temperature
rise
Thermostats are used to prevent the tempera-
ture of the fixing rollers from rising abnormally.
TS1 (thermostat/U) and TS2 (thermostat/L) are
used for the fixing roller (upper/lower). As these
thermostat are of the noncontact type, those do
not touch the fixing roller (upper/lower).
2-O-4
FIXING UNIT

(1) FIXHT1_CONT (PRCB to DCPS)
L2 drive control signal
[L]: L2 ON
[H]: L2 OFF
2 UNIT EXPLANATION
[L]: L3 ON
[H]: L3 OFF
[L]: L4 ON
[H]: L4 OFF
2-O-5
2 UNIT EXPLANATION
Blank page
OTHER KINDS OF CONTROL

[1] Parts Energized when SW1 (Main Power) is OFF
SW1
CBR1 AC(L)
2 UNIT EXPLANATION
RL2
NF COIL2 5V1
12V1
(Europe
only) DCPS
CBR2 COIL1 AC(N)
(Europe
only)
ICB
HTR1
HTR2
HTR3
TRANSFORMER OPTION
SW1
CBR1 AC(L)
SW3
RL2
NF
5V1
12V1
DCPS
CBR2 AC(N)
ACDB
ICB
HTR1
HTR2
HTR3
TRANSFORMER OPTION
7272ma2014
2-P-1
1. Operation
If the power cord is plugged in the wall outlet, the
following parts are energized regardless of
whether SW1 (main power) is ON or OFF:
a. CBR1/2 (circuit breaker/1/2)
2 UNIT EXPLANATION
If an excessive current flows due to a short in an

internal part or other factors, this breaker turns
OFF to cut off the power to the machine.
b. NF (noise filter)
The noise filter is used to reduce the noise arriv-
ing through the power line.
c. DCPS (DC power supply unit)
RL2 (heater relay) is turned ON to turn ON HTR1
(heater/1), HTR2 (heater/2), and HTR3 (drum
heater (spare parts)).
d. Internal heaters
HTR1 (heater/1), HTR2 (heater/2), and HTR3
(drum heater (spare parts)) are energized in syn-
chronization with ON or OFF operation of SW1
(main power). (Di551/Di650)
HTRs 1 to 3 are energized by turning ON/OFF
SW3 (heater switch). (Di5510/Di7210)
2-P-2
[2] Parts that Operate when SW1 (Main Power)/SW2 (Sub Power) is ON
SW1
AC(L)
RL1 5VDC
-5VDC
12VDC
2 UNIT EXPLANATION
L2
L3
DCPS 5V1
AC(N) 12V1
SW2
REM/2
REM/3
AC OFF(IN)
5VDC
12VDC HDD
-12VDC
OB1 ICB
7272ma2020
1. Operation (2) AC_OFF (IN) (DCPS to ICB)

a. Operation performed when SW1 (main AC input OFF detection signal (for data evacua-
power) is ON tion to HDD)
When SW1 (main power) is turned ON, AC [L]: When AC power is turned ON.
power is supplied to DCPS (DC power supply [H]: Until DC power output is stopped after AC
unit). As a result, DCPS supplies 5 VDC and 12 power is turned OFF.
VDC to the status management and control cir-
cuit on ICB (image control board), HDD. ICB sup-
plies 5 VDC to OB1 (operation board/1).
b. Operation performed when SW2 (sub power)
is ON
If SW2 (sub power) is turned ON when SW1
(main power) is already ON, DCPS supplies 24
DVC for driving various loads. Thus, all boards
are energized and initialization of this machine
starts.
2. Signals
a. Output signals
(1) REM/2, /3 (ICB to DCPS)
The DC voltage output from DCPS (DC power
supply unit) is controlled according to the com-
bination of levels of two signals.
REM/2 REM/3 Output
H H 5V1,12V1
5V1,12V1,5V2,12V2,
L H
24V1,-5V1
5V1,12V1,5V2,12V2,
L L
24V1,-5V1,24V2
2-P-3
[3] Cooling Fan Control
MAINFAN EM
MAINFAN D
MAINFAN HL 20 FM1
P.GND
2 UNIT EXPLANATION
WRFAN1 EM
WRFAN1 D
WRFAN1 HL FM2
P.GND
BINF_D CLFAN EM
FM12 CLNFAN D
BINFF_EM
CLFAN HL FM5
GND P.GND
(Di5510/Di7210)
FIXFAN D
FIXFAN3 EM FM6
P.GND
FIXFAN D
FIXFAN2 EM FM7
P.GND
FIXFAN D
FIXFAN1 EM FM8
P.GND
24V DRV SCANFAN CONT-18
FM9 EM SCANFAN EM
IO DTXD
P.GND IO DCLK
SCDB ADU LATCH
IO UCLK
REQ1
IO URXD
ACK1
ERR OUT1
PRCB
5V2
24V1 24V1
P.GND S.GND
ADU FAN/1
FAN1 24V1 ADUFAN EM/1 FM10
FM13 FAN2 P.GND
P.GND
FAN3
DCPS ADUDB
7272ma2015
FM1 (main body cooling/1), FM2 (write section 1. Operation

cooling), FM5 (cleaner cooling), FM6 (paper exit A 24 VDC motor is used for each cooling fan.
/F), FM7 (paper exit/R), and FM8 (main cooling a. FM1 (main body cooling/1)
/2) are controlled by PRCB (printer control (1) ON timing
board) directly. FM9 (scanner cooling) is driven • During warm-up, starts rotating at a low speed
by SCDB (scanner drive board). FM10 (ADU when M2 (drum) is turned ON.
reverse motor cooling) is driven by ADUDB (ADU • During copying, held rotating at a high speed.
drive board) and is controlled by PRCB. FM13 When copying is completed, rotates at a high
(power supply cooling) is driven by DCPS (DC speed for the specified time according to the
power supply unit). temperature in the machine, then starts rotat-
ing at a low speed.
2-P-4
(2) OFF timing (1) ON timing

• During warm-up, stops when M2 (drum) is At the start of copying, starts rotating at a con-
turned OFF. stant speed.
• After completion of warm-up, not turned OFF (2) OFF timing
until SW2 (sub power) is turned OFF. Turned OFF when M7 (paper exit) is turned ON.
2 UNIT EXPLANATION
b. FM2 (writing section cooling) e. FM9 (scanner cooling)
(1) ON timing (1) ON timing
Turned ON when M15 (polygon) is turned ON. Turned ON when L1 (exposure lamp) is turned
• During copying, held rotating at a high speed ON.
in sync with M2 (drum). (2) OFF timing
• When not copying, held rotating at a low Turned OFF when L1 (exposure lamp) is turned
speed. OFF.
(2) OFF timing f. FM10 (ADU reverse motor cooling)
Not turned OFF until SW2 (sub power) is turned (1) ON timing
OFF. Starts rotating at a constant speed when M9
c. FM5 (cleaner cooling) (ADU reverse) is turned ON.
(1) ON timing (2) OFF timing
Turned ON when SW2 (sub power) is turned ON. Turned OFF when M9 (ADU reverse) is turned
• During coping, held rotating at a high speed. OFF.
• When copying is completed, starts rotating at g. FM13 (power supply cooling)
a low speed after a lapse of the specified time (1) ON timing
from turning OFF of M7 (paper exit). After this, Starts rotating at a constant speed when SW1
switching between high- and low-speed oper- (main power) is turned ON.
ations takes place according to the tempera- (2) OFF timing
ture in the machine. Not turned OFF until SW1 (main power) is turned
(2) OFF timing OFF.
Not turned OFF until SW2 (sub power) is turned h. FM12 (Developer cooling) (Di5510/Di7210)
OFF. (1) ON timing
d. FM6 (paper exit/F), FM7 (paper exit/R), and Turned ON when the copying is started.
FM8 (main cooling/2) (2) OFF timing
Turned OFF when M7 (paper exit) is turned ON.
i. Fan air flow
FM4
Developing suction fan
FM9 Duct
Scanner cooling fan Duct (Lower side of developing unit)
FM1 FM5
Main body cooling fan 1 Cleaner cooling fan
FM12 (Developer cooling fan)

Duct (Di5510/Di7210 only)
FM3
Duct
FM8 Conveyance suction fan
Main body cooling fan 2 Duct
FM7
Paper exit fan/R
FM13
Power supply cooling fan
Duct
FM6
FM2
Paper exit fan/F
Write unit cooling fan FRONT
7272ma2016
2-P-5
2. Signals (11) BINFF_EM

a. Input signals FM12 (developer cooling) abnormality detection
(1) MAINFAN_EM (FM1 to PRCB) signal
FM1 (main body cooling/1) abnormality detec- [L]: FM12 is normal
tion signal [H]: FM12 is abnormal
2 UNIT EXPLANATION
[H]: Abnormality is detected. b. Output signals

(2) WRFAN1_EM (FM2 to PRCB) (1) MAINFAN_D (PRCB to FM1)
FM2 (writing section cooling) abnormality detec- FM1 (main body cooling/1) ON/OFF control signal
tion signal [L]: FM1 ON
[H]: Abnormality is detected. [H]: FM1 OFF
(3) CLFABN_EM (FM5 to PRCB) (2) MAINFAN_HL_20 (PRCB to FM1)
FM5 (cleaner cooling) abnormality detection sig- FM1 (main body cooling/1) rotational speed con-
nal trol signal
[H]: Abnormality is detected. [L]: Low speed
(4) FIXFAN3_EM (FM6 to PRCB) [H]: High speed
FM6 (paper exit/F) abnormality detection signal (3) WRFAN1_D (PRCB to FM2)
[L]: FM6 is normal. FM2 (writing section cooling) ON/OFF control
[H]: FM6 is abnormal signal
(5) FIXFAN2_EM (FM7 to PRCB) [L]: FM2 ON
FM7 (paper exit/R) abnormality detection signal [H]: FM2 OFF
[L]: FM7 is normal. (4) WRFAN1_HL (PRCB to FM2)
[H]: FM7 is abnormal. FM2 (write section cooling) rotational speed con-
(6) FIXFAN1_EM (FM8 to PRCB) trol signal
FM8 (main cooling/2) abnormality detection sig- [L]: Low speed
nal [H]: High speed
[L]: FM8 is normal. (5) CLNFAN_D (PRCB to FM5)
[H]: FM8 is abnormal. FM5 (cleaner cooling) ON/OFF control signal
(7) EM (FM9 to SCDB) [L]: FM5 ON
FM9 (scanner cooling) abnormality detection [H]: FM5 OFF
signal (6) CLFFAN_D (PRCB to FM5)
[L]: FM9 is normal. FM5 (cleaner cooling) rotational speed control
[H]: FM9 is abnormal. signal
(8) ADUFAN_EM/1 (FM10 to PRCB) [L]: Low speed
FM10 (ADU reverse motor cooling) abnormality [H]: High speed
detection signal (7) FIXFAN_D (PRCB to FM6)
[L]: FM10 is normal. FM6 (paper exit/F) rotational speed control sig-
[H]: FM10 is abnormal. nal
(9) FAN2 (FM13 to PRCB) [L]: Low speed
FM13 (power supply cooling) abnormality detec- [H]: High speed
tion signal (8) FIXFAN_D (PRCB to FM7)
[L]: FM13 is normal. FM7 (paper exit/R) ON/OFF control signal
[H]: FM13 is abnormal. [L]: FM7 ON
(10) SCANFAN_EM (SCDB to PRCB) [H]: FM7 OFF
FM9 (scanner cooling) abnormality detection (9) FIXFAN-D (PRCB to FM8)
signal FM8 (main cooling/2) ON/OFF control signal
[L]: FM9 is normal. [L]: FM8 ON
[H]: FM9 is abnormal. [H]: FM8 OFF
2-P-6
(10) 24V DRV (SCDB to FM9) (12) FAN1 (DCPS to FM13)

FM9 (scanner cooling) ON/OFF control signal [L]: FM13 ON
[L]: FM9 ON [H]: FM13 OFF
[H]: FM9 OFF (13) SCANFAN_CONT-18 (PRCB to SCDB)
(11) ADU FAN/1 (ADUSDB to FM10) FM9 (scanner cooling) ON/OFF control signal
2 UNIT EXPLANATION
FM10 (ADU reverse motor cooling) ON/OFF [L]: FM9 ON
control signal [H]: FM9 OFF
[L]: FM10 ON (14) BINF_D
[H]: FM10 OFF FM12 (developer cooling) ON/OFF control signal
[L]: FM12 ON
[H]: FM12 OFF
[4] Operation Panel Control
S OUT2
S IN2
/RTS2
/CTS2
/DTR2 PAKB
/DSR2
LCD
ICB
24V1
5V2 OB INVB
S.GND
P.GND
DCPS OB1
The operation panel consists of OB1 (operation b. LCD (indicator board) control
board 1), PAKB (panel key board), and LCD (indi- (1) LCD (indicator board) display operation
cator board). The LCD has a backlight which is The LCD (image control board) displays various
driven by OB IVNB (OB inverter) and touch information according to the 4-bit parallel data
switches which correspond to the display mes- from ICB (image control board) via OB1 (opera-
sages. tion board 1).
The operation panel is controlled by the OB1 (2) Backlight ON operation
based on the serial data output from the ICB The LCD (indicator board) has a backlight (cold
(image control board). cathode tube) to facilitate viewing. The backlight
is driven by OB INVB (OB inverter), and con-
1. Operation trolled by the OB1 (operation board/1).
a. LED ON operation (3) PAKB (panel key board) control
The LED on the OB1 (operation board/1) is con- The LCD (indicator board) has PAKB (panel key
trolled by sub CPU of OB1 at the command of board) to allow you to select an item displayed on
ICB (image control board). the LCD directly. PAKB is controlled by OB1
(operation board/1).
2-P-7
2. Signals
a. Input signals
(1) S_IN2 (OB1 to ICB)
Serial data which informs ICB (image control
board) of the operation state of OB1 (operation
2 UNIT EXPLANATION
board/1).
(2) /CTS2 (OB1 to ICB)
Signal which indicates that data can be sent from
OB1 (operation board/1) to ICB (image control
board)
When this signal is at the high level ([H]), ICB
stops sending the S_OUT2 signal.
(3) /DSR2 (OB1 to ICB)
Acknowledgment signal which is returned each
time OB1 (operation board/1) receives one-byte
data from ICB (image control board)
b. Output signals
(1) S_OUT2 (ICB to OB1)
Serial data which informs OB1 (operation board
/1) of the machine status that is known to ICB
(image control board).
(2) /RTS2 (ICB to OB1)
Signal which indicates that data can be sent from
ICB (image control board) to OB1 (operation
board/1).
When this signal is at the high level ([H]), OB1
stops sending the S_IN2 signal.
(3) /DTR2 (ICB to OB1)
Acknowledgment signal which is returned each
time ICB (image control board) receives one-
byte data from OB1 (operation board/1).
2-P-8
[5] Counter Control
MC24V 3
TC DRV C(T)
2 UNIT EXPLANATION
KEYC DRV
S.GND
KEYC SET C(K)
MC24V 3
5V
MAINEXIT PS PS37
S.GND
S OUT2
S IN2
/RTS2
/CTS2
/DTR2
/DSR2
ICB
24V1
5V2
S.GND
P.GND
PRCB DCPS OB1
This machine has the following counters: 2. Signals

C (T): Total counter a. PRCB input signals
C (K): Key counter (1) KSYC_SET (C (K) to PRCB)
These counters are controlled by the PRCB Signal indicating the state of 24 V power supply
(printer control board). to C (K)
The related signal is PS37 (paper exit). [L]: 24V power is not supplied.
b. Output signals
1. Operation (1) TC_DRV (PRCB to C (T))
This machine counts copies using a software C (T) drive control signal
counter. [L]: C (T) ON
(1) Paper exit counter (2) KEYC_DRV (PRCB to C (K))
The count increases by 1 each time PS37 (paper C (K) drive control signal
exit) which has been ON is turned OFF (two [L]: C (K) ON
counts in the dual-sided document copy mode).
<Operation of each counter>
a. Copy quantity display counter on OB
Displays the count of ejected papers
b. C (K)
This counter counts in sync with the paper exit
counter.
c. C (T)
This counter counts in sync with the paper exit
counter.
2-P-9
[6] Option Control
FNS
(FN-112/FN-6/FN-121/
FN-10/FN-113/FN-122)
2 UNIT EXPLANATION
SF
(OT-104)
LCT
(C-403/C-404)
ICB HDD
MODEM
24V1
CV P.GND
(COPY VENDOR) 5V2
S.GND
PRCB 12V1
DCPS
7272ma2021
Options such as LCT and FNS are controlled by

the PRCB (printer control board).
1. Operation
FNS incorporates CB which exchanges only
control data with PRCB (printer control board) of
the main body. LCT, FNS, and HDD are powered
by the DCPS (DC power supply unit).
2-P-10
<Functions and output timings of signals for copy vendors>

Connector Pin No. Signal name Description Output timing Signal type
1 DV24V Key counter power supply Always 24 V, 300 mA
C(K) SIG Key counter connection rec-
2
ognition
2 UNIT EXPLANATION
- -
35 3 C(K) GND Signal ground
C(K) DRIVE Key counter signal count up 100-ms L-signal output
4 -
after paper ejection
5 P. GND Power ground - -
Vendor Copy Copying signal Output from the moment Open collector
START PRINT button is 5V, 200 mA
1 pressed to the moment
paper ejection is com-
pleted.
Vendor FEED Paper feed signal Common to main body
tray. 100-ms L-signal
2
output in sync with paper
feed.
3 Paper size 0 Paper size signal Output when paper size
36 is changed.
4 Paper size 1
5 Paper size 2
6 Paper size 3
Vendor Double-sided copy selec- Output when ADU mode
7
screen tion signal is selected.
CPF SIG0 CPF mode selection signal Output when copy or
8
printer mode is selected.
9 CPF SIG1
10 P. GND Power ground - -
2-P-11
2 UNIT EXPLANATION
Blank page
3
3 DIS./ASSEMBLY
DISASSEMBLY/ASSEMBLY
3 DIS./ASSEMBLY
This section explains how to disassemble and reassemble the machine.

When disassembling and reassembling the machine, follow the precau-
tions given below.
1. Be sure the power cord has been unplugged from the wall outlet.
2. The disassembled parts must be reassembled following the disas-
sembly procedure in reverse unless otherwise specified.
3. Care should be taken not to lose small parts. Care should also be
taken not to install small parts in wrong places.
4. Do not operate the machine before installing all the disassembled
parts completely.
5. Removal of some screws is prohibited in this section. Never loosen
them.
EXTERNAL SECTION
EXTERNAL SECTION
[1] Replacing the Ozone Filter In the case of the Di5510/Di7210
Caution:
Caution: Be sure the power cord has been
Be sure the power cord has been unplugged from the wall outlet.
unplugged from the wall outlet.
Caution: When replacing the ozone filter /M and
Caution: When replacing the ozone filter, insert /S, insert it in the opening in the main
it in the opening in the main body as far body as far as it will go.
as it will go. b. Procedure
a. Procedure (1) Loosen two screws to remove the ozone filter
(1) Loosen two screws to remove the ozone filter cover.
cover.
3 DIS./ASSEMBLY
Screw
Screw
Ozone filter cover
Ozone filter cover
Screw
Screw
(2) Replace the ozone filter /M and /S.

(2) Replace the ozone filter.
Ozone filter /M Ozone filter /S
Ozone filter
Ozone filter cover

7272ma3001
Ozone filter cover
(3) Reinstall the above parts following the removal steps in reverse.
3-A-1
EXTERNAL SECTION
[2] Replacing the Developing Suction Fil-

ter
Caution:
Be sure the power cord has been
Caution: When replacing the developing suc-

tion filter, insert it in the opening in the
main body as far as it will go.
a. Procedure
(1) Loosen the screw to remove the developing suc-
tion filter cover.
(2) Replace the developing suction filter.
3 DIS./ASSEMBLY
Developing suction filter
Screw
(3) Reinstall the above parts following the removal

steps in reverse.
Caution: When installing the developing suc-

tion filter, the filter-supporting material
should face the back of the machine.
3-A-2
EXTERNAL SECTION
[3] Removing and Reinstalling the Exter- (2) Remove seven screws to detach the left side
nal Covers cover.
Caution: Left side cover

Screw
a. Procedure Screw
(1) Remove fourteen screws to detach the rear
cover.
Caution: The ozone filter cover and the option

cover detach together with the rear
cover.
Option cover
Ozone filter cover
Screws
Screw Screws
3 DIS./ASSEMBLY
Screws
Screws
Screws
Screws Rear cover
3-A-3
EXTERNAL SECTION
(3) Loosen one screw and remove the developing (14) Remove the top cover (middle front) and top
suction filter cover. cover (middle rear).
(4) Loosen five screws and detach the right side
cover (upper). Original stopper plate (rear)
Shoulder screws
Caution: The developing suction filter cover Top cover
detaches together with the right side (middle rear)
Top cover (right)
cover (upper). Top cover (left)
Screws
(5) Loosen two screws to detach the right side cover
(lower front).
(lower rear).
(lower middle).
Right side cover (upper)

Screws
3 DIS./ASSEMBLY

Top cover
Screws
Shoulder screws (middle front)
Platen glass
Original stopper plate (left)
Screws
Screws
Right side cover

Screws
Screws (lower rear)
Right side cover
Right side cover (lower middle)
(lower front)
(8) Open the RADF.

(9) Remove the two shoulder screws to remove the
original stopper plate (left).
(10) Remove the three shoulder screws to remove the
original stopper plate (rear).
(11) Remove the platen glass.
(12) Remove two screws to detach the top cover (left).
(13) Remove two screws to detach the top cover
(right).
3-A-4
EXTERNAL SECTION
(15) Open the front right door and front left door. [4] Changing the Operation Panel
(16) Remove one screw to remove the front open/ Attachment Angle and Removing/
close stopper. Reinstalling
(17) Remove two screws to remove the front right
door open/close hinge (lower) and front right Caution:
door. Be sure the power cord has been
(18) Remove two screws and remove the front left unplugged from the wall outlet.
door hinge (lower) and the front left door. a. Procedure
(1) Open the front left door and front right door.
(2) Remove two screws to remove the operation
Front open/close stopper
panel cover (middle).
Screw Operation panel cover (middle)
Screws
3 DIS./ASSEMBLY
Front right door hinge (lower) Front right door
Screws
(3) Remove two screws to unlock the operation

Front left door panel.
hinge (lower)
Operation panel
Screw Screw
Screws
Front left door

steps in reverse.
Attachment holes when changing

the operation panel angle
3-A-5
EXTERNAL SECTION
(4) When changing the operation panel attachment (5) Remove the relay connectors (CN163, 164).
angle, align the operation panel stopper with the
Caution: Each relay connector consist of two
stopper hole at the front side on the bottom of the
male sides and one female side. Be
operation panel and fasten using two screws in
sure to remove only the male side
the operation cover attachment holes.
(shown below).
Caution1: To remove the operation panel, skip
(6) Remove the operation panel.
this step and proceed to step (5).
Caution2: When the attachment angle of the
operation panel is changed, the Relay connector (CN164)
operation panel cover and two
Relay connector
screws will become unnecessary. (CN163)
Stopper hole
3 DIS./ASSEMBLY
Operation panel stopper
Operation panel
Stopper hole Operation panel

steps in reverse.
Stopper hole
Screws
Operation panel stopper
3-A-6
EXTERNAL SECTION
[5] Resetting the Circuit Breaker (3) Turn over the circuit breaker assemblies and
press the reset button at the center of each circuit
Caution:
breaker.
steps in reverse.
Caution:
Connection of cables to circuit breaker 1
and 2 (CBR1, 2) must not be changed.
a. Procedure
(1) Remove the rear cover.
(2) Remove two screws and loosen the circuit
breaker assembly.
3 DIS./ASSEMBLY
Noise filter (NF)
Faston
(FT3: noise filter side/
black cable)
Circuit breaker 1 (CBR1)
Screws (2)
Faston (FT1:
wall outlet side/
black cable)
Circuit breaker
assembly
Circuit breaker 2
(CBR2)
Faston (FT2:
wall outlet side/
white cable)
Faston (FT4:
noise filter side/
white cable)
3-A-7
3 DIS./ASSEMBLY
Blank page
DRIVE SECTION
DRIVE SECTION
[1] Removing and Reinstalling the Drum (5) Remove five screws at the rear and three screws
Motor(M2) on the right side and remove all connectors from
the image control board (ICB).
Caution:
Be sure the power cord has been Screws (3)
Image control board (ICB)
Caution: Be sure to draw the drum unit out of
the main body before removing or
reinstalling the drum drive motor. If
you fail to draw out the drum unit, the
cleaning blade may be damaged
because the drum rotates when
installing or removing the flywheel or
gear. Screws (3)
a. Procedure
(1) Draw the drum unit out of the main body. (See
3 DIS./ASSEMBLY
"DRUM UNIT.")
(2) Remove the rear cover. (See "EXTERNAL SEC-
TION.")
(3) Remove the developing suction cover and right
Screws (2)
cover (top). (See "EXTERNAL SECTION.") Image control board mounting board
(4) Remove twenty-one screws and remove the
image control board cover.
Caution: When removing CN110 ribbon cable,
Image control board cover
pull and recline the lock lever front-
Screws (7)
ward, release the lock, and then pull
out the ribbon cable.
Ribbon cable
Screws (5)
Screws (5)
Screws (4)
Lock lever
7272ma3002
3-B-1
DRIVE SECTION
When installing the ribbon cable, pull and recline (6) Remove each cable from wire guide.
the lock lever frontward, be sure to insert it fully (7) Remove one cable from the scanner board and
to the end of the connector so that the conductive two cables from the write unit, draw then through
surface of the ribbon cable is positioned in the the hole and open the image control board
opposite side. mounting plate.
Ribbon cable Image control board mounting plate

3 DIS./ASSEMBLY
Lock lever
Conductive surface
7272ma3003
Subsequently, set back the lock lever in original

position and lock the ribbon cable.
Ribbon cable
Lock lever 7272ma3004
3-B-2
DRIVE SECTION
(8) Remove three screws and remove the two fly- [2] Removing and Reinstalling the Fixing
wheels. Input Gear
Caution:
Flywheels (2)
a. Procedure
(1) Open the image control bard mounting board.
(2) Remove six screws and remove the fixing motor
Screws (3) cover.
(3) Pull out the connector (CN304), remove four
screws to remove the fixing motor assembly.
Caution: Hold the fixing motor assembly with

your hand because it is connected to
the main body with cable.
3 DIS./ASSEMBLY
Screws (4) Fixing motor assembly
(9) Remove the connector (CN301).

(10) Remove four screws and remove the drum motor
(M2).
Connector
(CN304)
Drum motor (M2) Connector (CN301)
Fixing motor cover Screws (6)
(4) Remove two screws to remove the fixing input

gear holder.
(5) Pull out the fixing input gear from the shaft.
Screws (4) Fixing input gear holder

steps in reverse.
Fixing input gear
Screws (2)

steps in reverse.
3-B-3
3 DIS./ASSEMBLY
Blank page
SCANNER SECTION
SCANNER SECTION
[1] Screws that Must not be Removed [2] Removing and Reinstalling the CCD Unit
a. 14 screws securing the CCD unit
Caution:
Screws that Screws that
must not be must not be removed unplugged from the wall outlet.
removed Caution1: Be sure to adjust the image after
installing the CCD unit (See
"ADJUSTMENT.")
Caution2: When disconnecting or reconnecting
connectors from / to the AD con-
verter board, be careful not to place
any stress on the board.
a. Procedure
(1) Remove the right side cover (top), left side cover,
original stopper plates (left and rear), platen
Screws that glass and top cover (right, left, front center, and
3 DIS./ASSEMBLY
must not be removed rear center). (See "EXTERNAL SECTION.")
(2) Remove eleven screws to remove the lens light
b. Read position adjusting plate screw (1 each) blocking cover.
Screws (11)
Read position adjusting plate
Screws that
(left rear)
Screws that must not be
must not be removed
removed
Read position adjusting

plate (right rear)
Lens light blocking cover
(3) Remove the connector (CN170) from the A/D

converter board (ADB).
Screws that
CCD unit
must not be
removed
Read position adjusting plate (left front)
Connector (CN170)
A/D converter board (ADB)
3-C-1
SCANNER SECTION
In the case of the Di5510/Di7210 When installing the ribbon cable, pull and recline
the lock lever frontward, be sure to insert it fully
CCD unit to the end of the connector so that the conductive
surface of the ribbon cable is positioned in the
opposite side.
Lock lever
Connector (CN170)
A/D converter board (ADB) 7272ma3005
3 DIS./ASSEMBLY
Caution: When removing CN170 ribbon cable,

pull and recline the lock lever front-
ward, release the lock, and then pull
out the ribbon cable.
Conductive surface Ribbon cable 7272ma3032
Lock lever
Subsequently, set back the lock lever in original
position and lock the ribbon cable.
Lock lever
Ribbon cable 7272ma3031
Ribbon cable 7272ma3033
3-C-2
SCANNER SECTION
(4) Remove two screws to remove the CCD unit. [3] Replacing the Exposure Lamp
Screws
Caution1:
Caution2:
Do not touch the exposure lamp with bare
hands.
Caution: Be sure to check the image after

installing the exposure lamp. (See
"ADJUSTMENTS.")
a. Procedure
(1) Remove the original stopper plates (left and
rear), platen glass and top cover (right, middle
Marking CCD unit front, and middle rear). (See "EXTERNAL SEC-
Marking
3 DIS./ASSEMBLY
TION.")
(2) Move the exposure unit to the notch in the main
Caution: Mark the place where the CCD unit is body frame on the paper exit side.
installed before removing it. (3) Remove the connector and two screws, then
(5) Reinstall the above parts following the removal remove the exposure lamp.
steps in reverse.
Screw
Exposure lamp
Connector
Screw
Exposure lamp

steps in reverse.
3-C-3
SCANNER SECTION
[4] Removing and Reinstalling the Expo- (6) Move the exposure unit to the notch in the main
sure Unit body frame on the paper exit side.
(7) Remove two screws to detach the cord clamp
Caution:
(B).
(8) Remove one screw to remove the ground termi-
nal.
Caution1: When installing the exposure unit,
(9) Disconnect the connector (CN630).
use the optics unit positioning jig.
(10) Remove four screws to detach the exposure unit.
Caution2: Be sure to perform image adjust-
ment after installing the exposure
unit. (See "ADJUSTMENT.") Cord clamp (B)
a. Procedure
Optical wire fastener Screws
(1) Remove the right side cover (top), left side cover,
original stopper plates (left and rear), platen Screws
Screw
glass and top cover (right, left, front center, and
Ground
rear center). (See "EXTERNAL SECTION.") terminal
3 DIS./ASSEMBLY
(2) Remove the operation panel. (See "EXTERNAL

SECTION.")
(3) Remove the relay connector (CN162).
Caution: Each relay connector consist of two

(shown below) of the CN162 connec- Exposure unit Connector (CN630)
tor.
(4) Loosen the left and right screws on the operation
panel cover (top).
(5) Remove three screws and remove the operation
unit cover (top).
Exposure unit
Optical wire fastener
Relay connector
(CN162)
Operation panel cover Screws Screws

(top)
Exposure unit
Screws (loosen) Screws (loosen)
3-C-4
SCANNER SECTION
b. Installation procedure [5] Installing the Optics Wire

(1) Move the V-mirror unit toward the paper exit side,
Caution:
then insert the optics positioning jigs from the
front to secure the V-mirror unit. Ensure that the
optics positioning jigs pass through the V-mirror
Caution1: When winding the optics wire around
unit.
the pulley, be sure to run the wire
(2) Insert the optics positioning jigs in the holes at
tightly so that it does not ride on the
the exposure unit mounting position from the
side of the pulley.
front.
Caution2: When re-tensioning or replacing the
(3) Slide the exposure unit to the paper exit side until
optics wire, be sure to use the optics
it touches the optics unit positioning jig.
positioning jig.
Exposure unit fixing hole Unused hole Caution3: Be sure to perform image adjust-
ment after replacing or re-installing
the wire (See "ADJUSTMENT.")
a. Procedure
3 DIS./ASSEMBLY
(1) Remove the exposure unit.
(2) Move the V-mirror unit toward the paper exit side
then insert the optics positioning jigs from the
V-mirror unit
front to secure the V-mirror unit. Ensure that the
Optics unit positioning jig optics positioning jigs pass through the V-mirror
unit.
(3) Place the metal bead at the midpoint of each
optics wire in the mounting hole in the drive pul-
ley. Starting at this point, wind the optics wire five
turns to the outside and four times to the inside
on the drive pulley.
Caution1: Ensure that there is a metal bead at
For exposure unit positioning the end of the outer wire, and a wire
terminal at the end of the inner wire.
Exposure unit
Caution2: Pull out the outer wire from above the
Stopping surface drive pulley in the paper exit direc-
tion, and the inner wire from under
the drive pulley in the paper feed
direction.
(4) After winding the outer wire, secure it to the wire
stopper via the outside of pulley 1 and V-mirror
pulley through the notch in the wire stopper.
Optics unit
positioning jig
V-mirror unit fixing hole (left)
(4) Install the exposure unit to the optics wire mount-

ing bracket with four screws.
(5) Remove two optics unit positioning jigs.
(6) Reverse the removal procedure to reinstall the
removed parts.
3-C-5
SCANNER SECTION
3 Four turns 4 3Four turns

Rear Front
Metal bead
Five turns
Five turns Metal bead
Metal bead Wire stopper
Pulley 1
Exposure unit mounting piece
Pulley 1
V-mirror pulley
Wire stopper
V-mirror unit
Exposure unit
3 DIS./ASSEMBLY
Pulley 3 mounting piece
Drive pulley
Wire stopper
Spring
Pulley 2
5 Spring fixing plate

Drive pulley
Front
7 Screws
6 Spring fixing plate Pulley 3

V-mirror pulley
Pulley 2
4 Metal bead
Wire stopper
Caution: There are two grooves in the wire (6) Install the other wire following the same proce-
stopper. Ensure that the outer groove dure.
is at the rear and the inner groove is at (7) Loosen each screw that was tightened tempo-
the front. rarily, install the spring on the spring fixing plate,
(5) Reverse the inner wire at pulley 2, pass it along and tighten each screw.
the inside of the V-mirror pulley and pulley 3, then
attach the wire terminal to the spring fixing plate.
At this time, secure the spring fixing plate tem-
porarily with one screw.
3-C-6
SCANNER SECTION
[6] Cleaning the Slit Glass and Platen [7] Replacing the Scanner Motor (M11)
Glass Caution:
unplugged from the wall outlet. a. Procedure
(1) Remove the original stopper plates (left and (1) Remove the RADF unit, original stopper plates
rear), platen glass, and top cover (right, left, front (left and rear), platen glass, and top cover (right,
center, and rear center). (See "EXTERNAL SEC- left, front center, and rear center). (See "EXTER-
TION.") NAL SECTION.")
(2) Remove two screws to detach the slit glass. (2) Remove one connector (CN639) from the APS
(3) Place the removed slit glass and platen glass on timing PS (PS51).
a rag and clean with isopropyl alcohol and waste.
Connector(CN639)
3 DIS./ASSEMBLY
Screw
Slit glass
(3) Remove the hinge mounting plate (rear side)

from the scanner unit. (12 screws)
Slit glass
(4) Remove four screws from the scanner motor
Screw
(M11), then remove the scanner belt and the
scanner motor.
steps in reverse.
3-C-7
SCANNER SECTION
(5) Install the scanner motor (M11) and the scanner (7) Pull the spring scale upward, and tighten the
belt. Tighten the scanner motor loosely with four scanner motor (M11) tightly with the tension
screws. pressure of 2 ± 0.2kgf. (Use four screws)
Caution1: Make sure to install the belt in the
Caution: Make sure that the scanner motor
middle of two pulleys. Also make
moves up and down when confirming
sure that the belt is not placed on the
the tension pressure.
edges of pulleys, or that it is running
off from the pulleys.
Caution2: Tighten the motor by first tightening Spring scale
the screw and then give it one turn to Scanner motor (M11)
loosen slightly.
Scanner Belt
3 DIS./ASSEMBLY
Screws
(8) Make sure that the belt is not slacked off after
marking an adjustment.
(9) Insert the connector to the scanner motor (M11).
Pulley (10) Follow the disassembly procedures in reverse
order to install.
(6) Hook the spring scale on the upper hole of the

scanner motor (M11).
Spring scale
Upper hole
3-C-8
WRITE SECTION
WRITE SECTION
[1] Removing and Reinstalling the Write
Unit
Warning:
(1) Do not energize the write unit when it is
not in the correct position.
(2) Never remove the write unit cover and
the polygon unit cover.
(3) Never look directly into the laser beam. It
can cause blindness.
(4) Never remove the write unit for at least
two minutes after turning OFF the main
switch.
Caution:
Fan holder assembly
3 DIS./ASSEMBLY
unplugged from the wall outlet. Relay connector (CN338)
a. Procedure
(1) Remove the left side cover. (See "EXTERNAL
SECTION.")
(2) Remove nine screws to detach the fan holder
assembly.
Screws
Caution: Each relay connector consists of two Screws
Screws
(shown below) of the CN338 connec- (4) Remove the three connectors (CN185, 187,
tor. 188).
(5) Loosen the screw to draw out and remove the
write unit.
Connector (CN187)
Connector (CN185)
Connector (CN188)
Screw
Write unit

steps in reverse.
3-D-1
WRITE SECTION
In the case of the Di5510/Di7210 (4) Remove the three connectors (CN185, 187,
Warning: 188).
(1) Do not energize the write unit when it is (5) Loosen the screw to draw out and remove the
not in the correct position. write unit.
(2) Never remove the write unit cover and Relay connector(CN187)
the polygon unit cover. Relay connector(CN185)
(3) Never look directly into the laser beam. It
can cause blindness.
(4) Never remove the write unit for at least
two minutes after turning OFF the main
switch.
Caution:
b. Procedure
3 DIS./ASSEMBLY
(1) Remove the left side cover. (See "EXTERNAL

SECTION.") Relay connector Write unit
(2) Remove the relay connector (CN338). (CN187) Screws 7272ma3007
(3) Remove eleven screws to detach the fan holder
assembly. (6) Reinstall the above parts following the removal
steps in reverse.
Screws Fan folder assembly
Relay connector
(CN338) Screws 7272ma3006
3-D-2
WRITE SECTION
[2] Cleaning the Dust-proof Glass

Caution:
a. Procedure
(1) Remove the write unit.
(2) Clean the dust-proof glass at the bottom of the
write unit with waste and blower brush.
Write unit
3 DIS./ASSEMBLY
Dust-proof glass

steps in reverse.
3-D-3
3 DIS./ASSEMBLY
Blank page
DRUM UNIT
DRUM UNIT
[1] Removing and Reinstalling the Drum (5) Loosen the screw of the blade fixing component.
Unit
Caution:
Caution1: Be sure to put a drum cover over the
removed drum unit and store the
drum unit in a dark place.
Caution2: When installing or removing the
drum unit, do not rotate it in the direc-
tion opposite to the specified one.
Rotating the drum unit in the oppo- Blade fixing component
site direction during copy operation

could damage the cleaning blade.
Caution3: When installing or removing the
Release
3 DIS./ASSEMBLY
drum unit, take care not to touch the
separation claw.
Caution4: When installing a new drum, be sure
to enter mode 25 and select "Copy
Count by Parts to be Replaced" to Screw
reset OPC drum counter.
a. Procedure
(1) Open the left and right front doors.
(2) While pressing the solenoid release lever on top (6) Remove the two screws securing the drum unit.
of the ADU rack to the left, flip the ADU rack pull- (7) Release the toner supply pipe in the direction of
out lever to the left. the arrow.
(3) Loosen three screws to remove the drum cover. (8) Remove the screw securing the coupling to
detach the drum shaft coupling and drum cou-
Drum cover Screws pling.
(9) Hold the two sections shown in the figure and pull
out the drum unit.
Screws
Toner supply pipe
Drum unit
ADU rack pullout lever
Solenoid release lever

Hold here
Screw
Drum coupling
Drum shaft coupling

(4) Loosen one screw and slide the blade fixing com- steps in reverse.
ponent in the direction of the arrow until it stops
to release the crimp of the cleaning blade. Caution: To install the coupling, see "[2] Install-
ing the Coupling."
3-E-1
DRUM UNIT
[2] Installing the Coupling (4) Turn the head of the drum coupling clockwise so
that the flange section on the drum shaft coupling
Caution:
is flush.
a. Procedure
(1) Clean the outer surface of the drum coupling and
drum shaft coupling with isopropyl alcohol and
waste.
(2) Insert the drum coupling aligning the protrusions
on the drum coupling with the notches in the
drum.
Drum coupling
Flange section
Drum notches
3 DIS./ASSEMBLY
Drum shaft coupling
(5) Tighten with screw.
Drum coupling
Protrusions
(3) Insert the drum shaft coupling so that the D cut

section of the drum shaft coupling matches the
drum shaft.
Drum coupling
Drum shaft
D cut section
Drum shaft coupling
3-E-2
DRUM UNIT
[3] Removing, Cleaning, and Reinstall- a. Procedure

ing the Drum (1) Remove the drum unit from the main body.
(2) Remove the charging corona unit, developing
Caution:
unit, cleaning blade, and toner guide roller from
the drum unit. (See "CHARGING CORONA
UNIT SECTION," DEVELOPING UNIT," and
Caution1: Be careful not to touch the drum or
"CLEANING/TONER RECYCLE SECTION.")
the cleaning blade with bare hands,
(3) Supporting the drum at both ends with your fin-
or damage them.
gers so that the drum surface is not damaged,
Caution2: When leaving the drum, be sure to
slowly remove it upward (front side first).
put the drum cover over the drum
(4) Clean the toner scattered around the drum
and store it in a dark place.
installation area using a blower brush and waste.
Caution3: When reinstalling the drum, cleaning
blade, and toner guide roller, apply Drum
setting powder to the entire surface
of the drum and also to the cleaning
3 DIS./ASSEMBLY
blade regardless of whether the
parts are new or old.
Caution4: After applying setting powder to the
drum, perform the following before
installing the drum unit in the main Hold here
body.
1) With the charging corona unit and
developing unit removed, turn the (5) Reinstall the above parts following the removal
drum once (to prevent setting steps in reverse.
powder from scattering onto the
charging corona unit, and to pre-
vent image defects).
2) When installing a new drum, be
sure to enter mode 25 and select
"Copy Count by Parts to be
Replaced" to reset drum counter.
(See "ADJUSTMENT.")
3-E-3
DRUM UNIT
[4] Removing and Reinstalling the Sepa- (5) Remove the stop ring, slide the shaft, and
ration Claws and Separation Claw remove the three separation claws.
Solenoid Caution1: Clean the shaft with isopropyl alcohol
and a waste when installing.
Caution: The separator claws cannot move
Be sure the power cord has been smoothly if they are installed with
unplugged from the wall outlet. toner remaining on the shaft.
Caution1: Take care not to damage the drum Caution2: When installing, insert the retaining
when removing the separation ring between the ribs.
claws. Caution3: After installing the separation claws,
Caution2: Note the orientation and position of check that they move smoothly.
the separation claws when reinstall-
ing them.
Caution3: Do not touch the cleaning blade and
drum with bare hands.
a. Procedure
3 DIS./ASSEMBLY
(1) Remove the drum unit from the main body. Separation claws
(2) Remove the drum.
Stop ring
(3) Remove the connector (CN363) and separation
swing spring.
(4) Remove two screws and detach the separation
guide plate assembly.
Shaft
Screws
Separation claw Rib
Connector (CN363)
(6) Remove two screws and remove the separator

claw solenoid assembly.
Separation claw solenoid assembly
Separation swing spring

Separation guide plate assembly
Screws
3-E-4
DRUM UNIT
(7) Remove two screws and detach the separation [Reference]

claw SD (SD1). When removing the separation claw solenoid
(Normally, it should not be removed except when
Separation claw SD (SD1) replacing the solenoid).
(1) Install the separation claw unit to the drum
unit.
(2) Tighten the solenoid screw when the claw
closest to the drum touches the drum.
(Bottom surface of the drum unit)

Separation
claw SD
(SD1)
Screws
Screws
3 DIS./ASSEMBLY
Drum unit
steps in reverse.
Caution: When installing the separation claw Separation claw

unit, match the pin and guide hole
shown in the figure. (3) Set the drum unit to the main body and
check that the tips of the separation claws
are off the drum. (Standard clearance: More
Drum unit
than 0 mm up to 1mm.)
Pin
Guide hole
Separation guide plate assembly
3-E-5
DRUM UNIT
[5] Removing and Reinstalling the Toner Caution: When installing the toner control sen-
Control Sensor Board sor board, tighten the screws pulling it
up until stoppers.
Caution:
a. Procedure
(1) Remove the drum unit from the main body.
(2) Remove the drum.
(3) Remove the separator claw solenoid assembly.
(5) Remove three screws and remove the toner con-
trol sensor board.
3 DIS./ASSEMBLY
Screws
Connector (CN362)
Toner control sensor board (TCSB)
(6) Clean the sensors of the toner control sensor

board (the Dmax/jam sensor at the front and the
γ sensor at the back) using a blower brush, iso-
propyl alcohol, and waste.
Dmax/jam sensor sensor

steps in reverse.
3-E-6
CORONA UNIT
CORONA UNIT
[1] Screws that Must not be Removed [2] Removing and Reinstalling the
a. Five screws securing the transfer entrance Charging Corona Unit
guide plate
Caution:
Screws that must not be removed
Caution: When removing the charging corona

unit, do not touch the mesh of the
charging corona unit control plate.
a. Procedure
(1) Remove the drum unit from the main body. (See
"DRUM UNIT.")
(2) Disconnect the two connectors (CN364, 365).
Remove the charging corona unit by holding it at
the positions shown below with both hands.
Transfer entrance guide plate
3 DIS./ASSEMBLY
Charging corona unit
Caution: Do not strain the transfer entrance

guide plate and guide rollers, for
example, pressing down on them
strongly.
Caution: Take care not to damage the edge of

the transfer entrance guide plate since
it is deformed easily.
Connector
(CN364)
Connector (CN365)

steps in reverse.
3-F-1
CORONA UNIT
[3] Removing and Reinstalling the (3) Remove the spark arrester plates (front and
Charge Control Plate rear).
Caution: Spark arrester plate (front)

unplugged from the wall outlet. Spark arrester plate (rear)
a. Procedure
(1) Remove the charging corona unit.
(2) Remove the two springs and remove the charge
control plate.
Charge control plate
(4) Remove the charge control plate cleaner.

3 DIS./ASSEMBLY
(5) Remove the spring and remove the charging

wire.
Springs
Charge control plate cleaner

Charging wire

steps in reverse.
[4] Replacing the Charging Wires
Caution:
a. Procedure
(1) Remove the charging corona unit.
Spring
(2) Remove the charge control plate.
Charging
wire

steps in reverse.
3-F-2
CORONA UNIT
[5] Removing and Reinstalling the [6] Removing and Reinstalling the PCL
Charging Wire Cleaning Unit Caution:
unplugged from the wall outlet. a. Procedure
a. Procedure (1) Remove the charging corona unit.
(1) Remove the charging wire. (2) Disconnect the wire binding band at two loca-
(2) Remove the stop ring and remove the charging tions.
wire cleaning pad. (3) Release the lock and remove the PCL.
Caution1: When removing the charging wire
cleaning pad, be careful not to drop PCL
the two collars.
Stop ring 2
3 DIS./ASSEMBLY
1
Lock
Collar PCL
Collar
Charging wire cleaning pad
Caution2: When installing the charging wire

cleaning pad, install the pad in the
orientation shown below. Also, do
not forget to attach the two collars. PCL
Charging wire cleaning pad

Wire binding band

steps in reverse.
3-F-3
CORONA UNIT

steps in reverse.
Caution: When the urethane sheet is peeled off

from PCL, be sure to paste it again.
(Di5510/Di7210)
PCL Charging corona unit

3 DIS./ASSEMBLY
Urethane sheet
7272ma3008
3-F-4
CORONA UNIT
[7] Cleaning the Charging Corona Unit/ [8] Removing and Reinstalling the Trans-
PCL fer/Separation Corona Unit
Caution: Caution:
Be sure the power cord has been Be sure the power cord has been
unplugged from the wall outlet. unplugged from the wall outlet.
a. Procedure a. Procedure
(1) Remove the charging corona unit. (1) Draw the ADU frame from the main body. (See
(2) Remove the charge control plate and PCL. "ADU UNIT.")
(3) Place the charge control plate on a flat surface (2) Loosen two screws to remove the transfer/sepa-
and clean by gently tapping with a waste moist- ration corona unit.
ened with isopropyl alcohol. Next, remove any
remaining dirt with a blower brush.
Caution: Take care not to damage the mesh of

the charge control plate during clean-
ing.
3 DIS./ASSEMBLY
(4) Clean the PCL with a waste moistened with iso-
propyl alcohol.
Screw
Charging corona unit control plate
PCL
Transfer/separation
corona unit
Screw

steps in reverse.
Caution: When installing the transfer/separa-

tion corona unit, make sure the clean-
ing gear coupling is engaged properly.
3-F-5
CORONA UNIT
[9] Removing and Reinstalling the [10] Replacing the Transfer/Separation

Plunger Prevention Plate Wires and Transfer/Separation Wire
Caution: Cleaning Block
Be sure the power cord has been Caution:
unplugged from the wall outlet. Be sure the power cord has been
a. Procedure unplugged from the wall outlet.
(1) Draw the ADU frame from the main body. (See a. Procedure
"ADU UNIT.") (1) Draw the ADU frame from the main body. (See
(2) Remove the transfer/separation corona unit. "ADU UNIT.")
(3) Release the six locks and remove the plunger (2) Remove the transfer/separation corona unit.
prevention plate (front). (3) Remove the plunger prevention plate.
(4) Release the six locks and remove the plunger (4) Remove the spark arrester plates (front and
prevention plate (rear). rear).
plunger prevention plate (front)

3 DIS./ASSEMBLY
Spark arrester plate (rear)
plunger prevention
Spark arrester plate (front)
plate (rear)
Lock
Lock
Lock
(Same as on the opposite side)
(5) Remove the springs of wires (one each).
steps in reverse. Caution: When installing the springs, bend the
edge of each spring inside.
3-F-6
CORONA UNIT
(6) Release and remove three wires from each (7) Turn the transfer/separation corona unit upside
cleaning block. down, remove the stop rings, and remove the
transfer wire cleaning block and separation wire
Caution: Be careful not to drop and lose the
cleaning block from the front side.
support rubber when removing the
wire. Stop rings
Coupling
Transfer wire
Spring
Transfer wire
Separation wire cleaning block
3 DIS./ASSEMBLY
Separation wire
cleaning block
Transfer wire
Support rubber
steps in reverse.
Caution: When installing the transfer/separa-

tion wires, check that the coupling of
Separation wire the cleaning pad drive gear is
engaged correctly.
3-F-7
CORONA UNIT
[11] Removing and Reinstalling the TSL

Unit
Caution:
a. Procedure
(1) Draw the ADU frame from the main body. (See
"ADU UNIT.")
(2) Remove the transfer/separation corona unit.
Caution: A relay connector consists of two male

sides and one female side. Be sure to
remove only the male side (shown
below) of the CN463 connector.
(4) Remove the three screws and remove the TSL
3 DIS./ASSEMBLY
unit.
TSL unit Relay connector

(CN463)
Screws 7272ma3034

steps in reverse.
3-F-8
DEVELOPING UNIT
DEVELOPING UNIT
[1] Screws that must not be Removed [2] Removing and Reinstalling the Devel-
a. Procedure oping Unit
(1) Two screws securing the toner transfer regula-
Caution:
tion plate.
(2) One screw securing the magnet angle adjusting
knob.
a. Procedure
(1) Draw out the drum unit from the main body. (See
Screws that must not be removed "DRUM UNIT.")
(2) Release the toner supply pipe.
(3) Release the developing unit push pressure lever.
(4) Supporting the developing unit at the positions
shown below with both hands, remove it from the
drum unit.
Toner supply pipe
3 DIS./ASSEMBLY
Developing unit
Screw that must not be removed
Developing unit push

pressure lever

steps in reverse.
3-G-1
DEVELOPING UNIT
[3] Replacing the Developer (4) Tilt the developing unit about 45° and rotate the
Caution1: When replacing the developer in the developing gear counterclockwise to discharge
developing unit, take care not to all of the developer adhering to the inside of the
allow dirt to get into it. developing unit and magnet roller.
Caution2: To rotate the developing sleeve,
rotate the developing gear counter-
clockwise.
Caution3: Never rotate the developing gear
clockwise.
Caution4: When installing a new developer, be
sure to enter mode 25 and select
"Copy Count by Parts to be 45˚
Replaced" to reset developer
counter.
Developing gear
3 DIS./ASSEMBLY
Developing gear
(5) Supply fresh developer evenly from the top of the

agitator screws.
(6) Rotate the developing gear until the developer
enters the developing unit.
(7) Repeat steps (5) and (6) to supply all of the
developer.
Developer
a. Procedure
"DRUM UNIT.")
(2) Remove the developing unit from the drum unit.
(3) Release the hook of the developing unit cover
and remove it upward.
Developing unit cover Developing unit stopper roller
Hooks
(Same as
on the
opposite
side)
Hooks
3-G-2
DEVELOPING UNIT
(8) Rotate the developing gear counterclockwise to [4] Cleaning the Developing Unit Bias
check that the developer bristles along the entire shaft
length of the developing sleeve.
Caution:
Developing sleeve
a. Procedure
Developing unit
stopper roller
"DRUM UNIT.")
(2) Remove the developing unit from the drum unit.
(3) Wipe the dirt on the developing unit bias shaft
with waste.
Developing gear
3 DIS./ASSEMBLY
Developing gear
(9) Install the developing unit cover, then install the

developing unit in the drum unit.
Caution: After installing the developing unit in

the drum unit, make sure the develop-
ing unit stopper roller is in contact with
the developing unit stopper plate (allo- Developing sleeve
cation of DSD). Developing unit bias shaft

steps in reverse.
3-G-3
3 DIS./ASSEMBLY
Blank page
TONER SUPPLY UNIT
TONER SUPPLY UNIT

[1] Replacing and Cleaning the Toner
Cartridge
a. Procedure
(1) Open the toner supply door and pull the toner
supply unit forward.
Toner supply door
3 DIS./ASSEMBLY
Toner supply unit
(2) Remove the toner cartridge.

(3) After removing the toner cartridge, clean the
area around the toner cartridge insertion hole
with a waste.
Toner cartridge
Cartridge
insertion hole

steps in reverse.
3-H-1
3 DIS./ASSEMBLY
Blank page

[1] Removing and Reinstalling the Clean- (5) Check that the blade fixing component is
ing Blade released. If it is not, release it referring to"DRUM
UNIT."
Caution:
Caution1: Be sure to replace the following parts
at the same time: Screw
Released
• Cleaning blade position
• Toner guide roller (TGR)
Caution2: Do not touch the edges of the clean-
ing blade with bare hands.
Caution3: When reinstalling the cleaning blade,
apply setting powder to the entire Blade fixing component
surface of the drum and cleaning
blade regardless of whether the (6) Remove the blade support bearing to remove the
3 DIS./ASSEMBLY
drum and cleaning blade are new or cleaning blade.
old.
Caution4: When you have applied setting pow- Cleaning blade
der to the drum, perform the follow-
ing before installing the drum unit on
the main body:
1) To ensure accurate toner concentration, wipe
scattered setting powder off the γ sensor and
Dmax/JAM sensor on the toner control sen-
sor board with a rag moistened with alcohol.
2) With the charging corona unit and developing
unit removed, turn the drum once (to prevent
setting powder from scattering onto the
charging corona unit, and to prevent image
defects).
a. Procedure
(1) Remove the drum unit. (See "DRUM UNIT.")
(2) Remove the charging corona unit. (See
"CHARGING CORONA UNIT.")
Blade support bearing
(3) Remove the developing unit. (See "DEVELOP-
ING UNIT.")
(4) Remove two screws to remove the cleaner cover. (7) Reinstall the above parts following the removal
steps in reverse.
Screws
Caution: After replacing the cleaning blade, be
sure to perform Blade Setting Mode
Adjustment in the 36 mode. (To pre-
vent the blade from peeling.)
Cleaner cover
3-I-1
[2] Removing and Reinstalling the Toner a. Procedure

Guide Roller (TGR) (1) Remove the drum unit. (See "DRUM UNIT.")
(2) Remove the charging corona unit. (See
Caution:
"CHARGING CORONA UNIT.")
(3) Remove the cleaning blade.
(4) Release the power supply pin in contact with the
Caution1: Be sure to replace the following parts
toner guide roller shaft.
at the same time:
(5) Remove the stop ring.
• Cleaning blade
(6) Remove the cleaner idle gear.
• Toner guide roller
(7) Remove the screws securing the front and rear
Caution2: Do not touch the edges of the clean-
positioning parts.
ing blade with bare hands.
Caution3: When reinstalling the cleaning blade,
apply setting powder to the entire
surface of the drum and cleaning
blade regardless of whether the
3 DIS./ASSEMBLY
parts are new or old.

Caution4: When reinstalling the toner guide
roller, apply setting powder to the
toner guide roller evenly. Apply with
the toner guide roller removed from
the drum unit.
Caution5: Do not touch the toner guide roller
brush with bare hands. Also, do not
directly contact the rollers to any
object.
Caution6: After replacing the toner guide roller,
be sure to apply electricity lubricant
on the edge of the guide roller shaft
(on power supply pin side).
Caution7: When installing a toner guide roller,
be sure to enter mode 25 and select
"Copy Count by Parts to be
Replaced" to reset toner collection
roller assembly counter.
3-I-2
(8) Remove the toner guide roller.
Screw Positioning part
Toner guide roller
3 DIS./ASSEMBLY
Positioning part
Screw
Power supply pin Cleaner idle gear

Cleaner idle gear Positioning part
Power supply pin Stop ring Screw

7272ma3009

steps in reverse.
3-I-3
3 DIS./ASSEMBLY
Blank page
PAPER FEED UNITS OF TRAYS 1 AND 2 (Di551/Di650)

[1] Removing and Reinstalling the Paper [2] Removing and Reinstalling the Paper
Feed Unit Feed Trays 1 and 2
Caution: Warning:
Be sure the power cord has been When removing the tray, stand in a proper
unplugged from the wall outlet. position so that you do not hurt your back
a. Procedure and waist. If the tray contains paper,
(1) Draw out paper feed tray 1 or 2. remove all paper before removing the tray.
(2) Loosen the securing shaft screw, and remove
Caution:
one screw.
(3) Disconnect the relay connector (CN814, 834)
and remove the paper feed unit by lifting.
a. Procedure
(1) Draw out paper feed tray 1 or 2.
Relay connector (CN814, 834) (2) Remove the paper feed unit.
Securing shaft screw (3) Remove four screws and remove tray 1 or 2 by
Paper feed unit lifting.
3 DIS./ASSEMBLY
Screw Screws
(4) Reinstall the above parts following the removal Tray 1,2
steps in reverse.

steps in reverse.
3-J-1
[3] Removing and Reinstalling the Paper [4] Removing and Reinstalling the Dou-
Feed Roller and Feed Roller Rubber ble Feed Prevention Roller Rubber
(1) Remove the paper feed unit. (1) Remove the paper feed unit.
(2) Remove the two stop rings and slide the two (2) Remove the paper feed roller unit.
bearings outward. (3) Remove the stop ring to detach the double feed
(3) Release the feed roller axis from the holder slit to prevention roller.
detach the paper feed roller unit. (4) Remove the double feed prevention roller rubber
from the roller.
Slit
Paint mark
Stop ring
Double feed
prevention roller
3 DIS./ASSEMBLY
Double feed
Bearing prevention roller
rubber
Paper feed roller unit
Bearing
Stop ring
(4) Remove the two stop rings from the paper feed
roller unit to detach the paper feed roller and feed Stop ring
roller.
(5) Remove the rubber from each roller.
Paint mark
steps in reverse.
Caution1: When reinstalling the double feed
Paper feed roller prevention roller, pay attention to
their orientation.
Paper feed roller Caution2: Check that no grease or the like
rubber remains on the double feed preven-
tion roller.
Feed roller
Feed roller rubber Stop rings

steps in reverse.
Caution1: When reinstalling the rollers, pay
attention to their orientation.
Caution2: Check that no grease or the like
remains on each roller.
3-J-2
[5] Replacing the Pre-registration and

Feed Clutches (MCs)
a. Procedure
(1) Remove the paper feed unit.
(2) Remove the four connectors (CN810, 811, 830,
831).
(3) Remove the stop ring to detach the pre-registra-
tion MC/1/2 (MC4/6) and feed MC/1/2 (MC3/5).
Detent Connector
(CN810, 830)
3 DIS./ASSEMBLY
Stop ring
Feed MC/1/2
(MC3/5)
Stop ring
Pre-registration MC/1/2
(MC4/6)
Connector
(CN811, 831)

steps in reverse.
Caution: When reinstalling each MC, fit the

detent in the slit in the MC.
3-J-3
[6] Replacing the Wires

Caution1: After replacing or reinstalling the wires, manually rotate the up/down drive shaft to check that the
tray moves up and down smoothly.
Caution2: Be sure to install the wires so that they do not cross or ride over each other.
<Removing Wires>
(2) Remove three screws to remove the wire cover(front) and wire cover (rear).
Wire cover (rear)

Wire cover (front)
Screws (6)
3 DIS./ASSEMBLY
3-J-4
(3) Remove the front and rear wires according to steps 1 to 7 below.
2, 4 Remove the E-ring to detach 1 Remove the E-ring to slide out

the wire restraining cover the drive pulley.
and pulley.
Wire D Wire C
Wire restraining cover (white) (black)
Drive pulley Wire D Wire C
(white) (black)
Pulley
E-ring
E-ring
3. Remove wire C.
3 DIS./ASSEMBLY
Wire C (black) 6. Remove drive pulley holder
and E-ring and pull out the
drive pulley.
Wire D (White) Wire B Wire A
(white) (black)
5. Remove wire D. Drive pulley holder
Wire A (black)
Up/down plate
Wire B (white)
7. Repeat steps 2 to 5 Drive pulley

to remove wire A and wire B. E-ring
3-J-5
<Wire Lengths>
182.8±1 mm (Tray 1, 2)
Wire A, C
473.1±1 mm (Tray 1, 2)
Wire B, D
<Installing Wires>
2. Install the pulley, pass 4. Install the pulley, pass 5. Install the wires C and D from
wire D through the pulley, wires C and D, and install inside the drive shaft hole, push in
and install the wire the wire restraining cover the drive pulley, and secure with
restraining cover and and retaining ring. Wire D E-ring.
E-ring. must be inside. Wires must
3 DIS./ASSEMBLY
not cross.
Wire restraining cover Wire D
(white) Wire C
(black)
Wire C
Wire D (black)
(white)
Pulley
E-ring
E-ring
3. Pass wire C
through the up/down
plate.
7. Install the wires A and B from

inside the drive shaft hole, push
in the drive pulley, and secure
with E-ring. Next, install the drive
pulley holder.
Wire C (black)
Wire A
Wire B (black)
Wire D (white)
(white)
1. Pass wire D Drive pulley holder
through the
up/down plate. Wire A
(black)
Up/down plate
Wire B (white)
6. Repeat steps 1 to 4 to install Drive pulley

wire A and wire B. E-ring
3-J-6

Caution: [2] Removing and Reinstalling the Paper
Trays 1 and 2 have the same shape and Feed Tray 1
mechanism.
Warning:
[1] Removing and Reinstalling the Paper When removing the tray, stand in a proper
Feed Unit position so that you do not hurt your back
The contents here shall be in accordance with and waist. If the tray contains paper,
the "[1] Removing and Reinstalling the Paper remove all paper before removing the tray.
Feed Unit" of PAPER FEED UNITS OF TRAY 1
Caution:
and 2 (Di551/Di650).
a. Procedure
(1) Draw out paper feed tray 1.
(3) Remove four screws and remove the LCT cover
/L.
3 DIS./ASSEMBLY
Screws
LCT cover /L
Screws
7272ma3010
3-J-7
(4) Remove five screws to detach the tray 1 by lifting. [3] Removing and Reinstalling the Paper
Feed Tray 2
Screws
Warning:
When removing the tray, stand in a proper
position so that you do not hurt your back
and waist. If the tray contains paper,
remove all paper before removing the tray.
Caution:
a. Procedure
Screws Tray 1 (3) Remove five screws and remove the LCT cover
7272ma3011 /R.
3 DIS./ASSEMBLY
(5) Reinstall the above parts following the removal Screws

steps in reverse.
LCT cover /R
Screws
7272ma3012
3-J-8
(4) Remove five screws to detach the tray 2 by lifting. [4] Removing and Reinstalling the Paper
Feed Roller and Feed Roller Rubber
Screws a. Procedure
(2) Remove the two stop rings and slide the two
bearings outward.
(3) Release the feed roller axis from the holder slit to
detach the paper feed roller unit.
Slit
Stop ring
Screws Tray 2
7272ma3013
3 DIS./ASSEMBLY
(5) Reinstall the above parts following the removal Bearing
steps in reverse.
Bearing
Stop ring
(4) Remove the two stop rings from the paper feed
roller unit to detach the paper feed roller and feed
roller.
3-J-9
(5) Remove the rubber from each roller. [5] Removing and Reinstalling the Dou-
ble Feed Prevention Roller Rubber
The contents here shall be in accordance with
Paper feed roller rubber Paint mark
the "[4] Removing and Reinstalling the Double
Feed Prevention Roller Rubber" of PAPER FEED
UNITS OF TRAY 1 AND 2 (Di551/Di650).
Paint mark Paper feed roller
Feed roller rubber

Feed roller Stop ring
3 DIS./ASSEMBLY
Arrow mark
7272ma3014

steps in reverse.
3-J-10
[6] Replacing the Pre-registration and [7] Replacing the Horizontal Conveyance
Feed Clutches (MCs) MC/L and /R
The contents here shall be in accordance with a. Procedure
the "[5] Replacing the Pre-registration and Feed (1) Remove the vertical conveyance section. (See
Clutches (MCs)" of PAPER FEED UNITS OF "VERTICAL CONVEYNACE SECTION")
TRAY 1 and 2 (Di551/Di650). (2) Draw out the horizontal conveyance section and
tray 2.
(3) Remove two relay connectors (CN902, 903).
(4) Remove a screw to detach the sensor mounting
plate.
(5) Remove a stop ring for each, detach the horizon-
tal conveyance MC/L (MC15) and horizontal con-
veyance MC/R (MC16).
3 DIS./ASSEMBLY
Horizontal
conveyance
Horizontal conveyance MC/R (MC16)
Sensor
MC/L (MC15)
mounting
Detent plate
Stop ring Relay connector

Screw
(CN902)
Relay connector
(CN903) 7272ma3015

steps in reverse.
Caution: When installing, align the projections

with the detent guides.
3-J-11

<Removing Wires>
(2) Remove two screws for each to remove the wire cover (front) and wire cover (rear).
Screws
Wire cover (rear)
3 DIS./ASSEMBLY
Wire cover (front)

Screws 7272ma3016
3-J-12
(3) Remove the wires A and B according to steps 1 to 10 of the figure below.
E-ring Wire restraining cover Wire restraining cover

Wire B (White) Pulley Wire B (White) Pulley
Wire A (Black) E-ring
6. Remove the E-ring.

7. Remove the pulley and wire restraining cover 4. Remove the E-ring.
to release the wire B (white). 5. Remove the pulley and wire restraining cover
3 DIS./ASSEMBLY
to release the wire A (black) and B(white).
Wire B (White)
Wire A (Black) E-ring
Drive pulley Drive shaft
8. Pull out and remove the wire B (white) toward

the bottom side of the up/down plate.
10. Pull out and remove the wire B (white) toward
the bottom side of the up/down plate. 3. Remove the E-ring, slide the drive pulley in
ward, and remove the wire B (white) from the
Drive pulley E-ring drive shaft.
Wire A (Black) Drive shaft Bearing
Gear assembly Bearing E-ring
2. Remove the bearing.

9. Remove the E-ring, slide the drive pulley outward,
1. Remove the E-ring and bearing to detach the
and remove the wire A (black) from the drive shaft.
gear assembly.
7272ma3017
3-J-13
(4) Remove the wires C and D according to steps 1

to 8 of the figure below.
Wire restraining cover

Wire C (Black)
Wire D (White) Pulley E-ring
4. Pull out and remove the wire C (black) toward

8. Pull out and remove the wire D (white) toward

3 DIS./ASSEMBLY
3. Remove the pulley and wire restraining cover to

release the wire C (black) and Dire restraining
cover to release the wire C (black) and D (white).
Wire D (White) Pulley

Wire restraining cover E-ring

7. Remove the pulley and wire restraining cover to
release the wire D (white).
Wire C (Black) Wire D (White)

Drive pulley Wire D (White)
Wire C (Black) E-ring
E-ring Drive shaft Drive pulley Drive shaft
1. Remove the E-ring, slide the drive pulley inward, 5. Remove the E-ring, slide the drive pulley outward,
and remove the wire C (black) from the drive shaft. and remove the wire D (white) from the drive shaft.
7272ma3018
3-J-14
<Wire Lengths>
294.8 1mm(Tray 1)
232.4 1mm(Tray 2)
Wire A, C
391.7 1mm(Tray 1)
329.2 1mm(Tray 2)
Wire B, D 7272ma3019
<Installing Wires>
Reinstall the wires following the removal steps in
reverse.
3 DIS./ASSEMBLY
3-J-15
3 DIS./ASSEMBLY
Blank page
PAPER FEED UNIT OF TRAY 3 (Di551/Di650)

[1] Removing and Reinstalling the Paper [2] Removing and Reinstalling Paper
Feed Unit Feed Tray 3
Caution: Warning:
Be sure the power cord has been When removing the tray, stand in a proper
unplugged from the wall outlet. position so that you do not hurt your back
a. Procedure and waist. If the tray contains paper,
(1) Draw out paper feed tray 3. remove all paper before removing the tray.
(2) Loosen the securing shaft screw, and remove
Caution:
one screw.
(3) Disconnect the relay connector (CN854) and
remove the paper feed unit by lifting.
a. Procedure
Relay connector (CN814, 834) (2) Remove the paper feed unit.
Securing shaft screw (3) Remove four screws and remove tray 3 by lifting.
Paper feed unit
3 DIS./ASSEMBLY
Screws
Screw
(4) Reinstall the above parts following the removal Tray 3

steps in reverse.

steps in reverse.
3-K-1
(1) Remove the paper feed unit. (1) Remove the paper feed unit.
(2) Remove two stop rings and slide the two bear- (2) Remove the paper feed roller unit.
ings outward. (3) Remove the stop ring to detach the double feed
(3) Release the feed roller axis from the holder slit to prevention roller.
detach the paper feed roller unit. (4) Remove the double feed prevention roller rubber
from the roller.
Slit
Paint mark
Stop ring
Double feed
prevention roller
3 DIS./ASSEMBLY
Double feed
Bearing prevention roller
rubber
Bearing
Stop ring
(4) Remove two stop rings from the paper feed roller
unit to detach the paper feed roller and feed Stop ring
roller.
(5) Remove the rubber from each roller.
Paint mark
steps in reverse.
Caution1: When reinstalling the double feed
Paper feed roller prevention roller, pay attention to
their orientation.
Paper feed roller Caution2: Check that no grease or the like
rubber remains on the double feed preven-
tion roller.
Feed roller
Feed roller rubber Stop rings

steps in reverse.
3-K-2
[5] Replacing the Pre-registration and

Feed Clutches (MCs)
a. Procedure
(2) Remove two connectors (CN850, 851).
(3) Remove two stop rings to detach the pre-regis-
tration MC/3 (MC8) and feed MC/3 (MC7).
Detent Connector
(CN810, 830)
3 DIS./ASSEMBLY
Stop ring
Feed MC/1/2
(MC3/5)
Stop ring
Pre-registration MC/1/2
(MC4/6)
Connector
(CN811, 831)

steps in reverse.
Caution: When reinstalling each MC, fit the

detent in the slit in the MC.
3-K-3

<Removing Wires>
(2) Remove two claws to remove the tray front cover.
(3) Remove two screws to remover shaft supporting plate.
(4) Remove three screws to remove the wire cover(front) and wire cover (rear).
Screws
Wire cover (rear)
Screws
Wire cover (front)
Shaft supporting plate
Screws
3 DIS./ASSEMBLY
Tray cover (front)
3-K-4
(5) Remove the front and rear wires according to steps 1 to 7 below.
2, 4 Remove the E-ring to detach 1 Remove two E-rings to slide out the
the wire restraining cover drive pulley.
and pulley. Wire D Wire C
(white) (black)
Wire restraining cover E-ring
E-ring
Wire D Wire C
(white) (black)
Pulley
E-ring Drive pulley
3 DIS./ASSEMBLY
3. Remove wire C.
Wire C (black) 6. Remove drive pulley holder

and three E-rings and pull out
the drive pulley.
Wire B (white)
Wire A (black)
5. Remove wire D. E-ring
Wire A (black) E-ring
Up/down plate
E-ring
Wire B (white)
Drive pulley
7. Repeat steps 2 to 5
to remove wire A and wire B.
3-K-5
<Wire Lengths>
298.9±1 mm (Tray 3)
Wire A, C
589.2±1 mm (Tray 3)
Wire B, D
<Installing Wires>
2. Install the pulley, pass 4. Install the pulley, pass 5. Install the wires C and D from
wire D through the pulley, wires C and D, and install inside the drive shaft hole, push in
and install the wire the wire restraining cover the drive pulley, and secure with
restraining cover and and retaining ring. Wire D E-rings.
must be inside. Wires must
3 DIS./ASSEMBLY
E-ring.
not cross. Wire D (white)
Wire C (black)
Wire restraining cover
E-ring
E-ring
Wire D Wire C
(white) (black)
Pulley
E-ring Drive pulley
3. Pass wire C through

the up/down plate.
7. Install the wires A and B from

inside the drive shaft hole, push
in the drive pulley, and secure
with E-rings. Next, install the drive
pulley holder.
Wire C (black)
Wire B
Wire A
(white)
(black)
Wire D (white)
1. Pass wire D E-ring
through the E-ring
Wire A
up/down plate.
(black)
E-ring
Up/down plate
Wire B (white)
Drive pulley
6. Repeat steps 1 to 4 to install
wire A and wire B.
3-K-6

Caution: [2] Removing and Reinstalling the Paper
Trays 3 and 4 have the same shape and Feed Tray 3 and 4
mechanism.
Warning:
[1] Removing and Reinstalling the Paper When removing the tray, stand in a proper
Feed Unit position so that you do not hurt your back
The contents here shall be in accordance with and waist. If the tray contains paper,
the "[1] Removing and Reinstalling the Paper remove all paper before removing the tray.
Feed Unit" of PAPER FEED UNITS OF TRAY 1
Caution:
AND 2 (Di551/Di650).
a. Procedure
(3) Remove eight screws and detach the tray 3 by
lifting.
3 DIS./ASSEMBLY
Screws
Screws
Tray 3
Screws
7272ma3020

steps in reverse.
3-K-7
The contents here shall be in accordance with The contents here shall be in accordance with
the "[4] Removing and Reinstalling the Paper the "[4] Removing and Reinstalling the Double
Feed Roller and Feed Roller Rubber" of PAPER Feed Prevention Roller Rubber" of PAPER FEED
FEED UNITS OF TRAY 1 AND 2 (Di5510/ UNITS OF TRAY 1 AND 2 (Di551/Di650).
Di7210).
3 DIS./ASSEMBLY
3-K-8
[5] Replacing the Pre-registration and [6] Replacing the Wires

Feed Clutches (MCs) The contents here shall be in accordance with
The contents here shall be in accordance with the "[6] Replacing the Wires" of PAPER FEED
the "[5] Replacing the Pre-registration and Feed UNITS OF TRAY 1 and 2 (Di551/Di650).
Clutches (MCs)" of PAPER FEED UNITS OF
TRAY 1 and 2 (Di551/Di650).
3 DIS./ASSEMBLY
3-K-9
3 DIS./ASSEMBLY
Blank page
BY-PASS FEED TRAY
BY-PASS FEED TRAY

[1] Removing and Reinstalling the by- [2] Replacing the Paper Feed Roller/
pass Feed Tray Paper Feed Roller Rubber
a. Procedure
Caution:
(1) Remove the by-pass feed tray.
(2) Remove the stop ring and bearing and pull out
the shaft from the paper feed roller.
a. Procedure
(3) Remove the two bearings and one gear and
(1) Remove the developing suction filter cover and
remove the paper feed roller rubber from the
right side cover (upper). (See "EXTERNAL SEC-
paper feed roller.
TION.")
(3) Remove five screws to remove the by-pass feed
Paint mark
tray.
Shaft
3 DIS./ASSEMBLY
Screws (2) Paper feed roller rubber
Paper feed roller
Gear
Screw
Bearing
Paper feed roller

assembly
Screws (2)
Stop ring Bearing
By-pass feed tray
Connector (CN214)
(4) Remove the stop ring from the paper feed roller
7272ma3021
assembly to pull out the shaft and remove the
paper feed roller rubber from the paper feed
roller.
steps in reverse.
Shaft
Stop ring Paper feed roller
Paper feed roller rubber

steps in reverse.
Caution1: Check that the orientation of the
roller is correct when installing.
remains on the roller.
3-L-1
BY-PASS FEED TRAY
[3] Replacing the Double Feed Preven- (6) Reinstall the above parts following the removal
tion Roller Rubber steps in reverse.
a. Procedure Caution1: Check that the orientation of the dou-
(1) Remove the by-pass feed tray and place the tray ble feed prevention roller is correct
upside down. when installing.
(2) Remove two screws to remove the bottom plate Caution2: Check that no grease or the like
assembly. remains on the double feed preven-
(3) Remove the spring. tion roller.
Caution3: There are three spring holes. Insert
Screws (2) the spring in the middle hole.
Bottom plate
assembly
3 DIS./ASSEMBLY
Spring
Spring hole
(4) Remove the double feed prevention roller

assembly from the by-pass feed tray unit.
(5) Remove the stop ring to pull out the shaft and
remove the double feed prevention roller rubber
from the double feed prevention roller.
Paint mark
Double feed prevention
roller rubber
Double feed
prevention roller
Shaft
Double feed prevention

roller assembly
Stop ring
3-L-2

[1] Removing and Reinstalling the Verti- [2] Removing and Reinstalling the Verti-
cal Conveyance Section cal Conveyance MC (MC11, MC12)
Caution: Caution:
(1) Remove all right side covers. (See "EXTERNAL (1) Remove the vertical conveyance section.
SECTION.") (2) Remove the gear lock to remove the two gears
(2) Disconnect the connector (CN880). and two spacer axes.
(3) Remove eleven screws to remove the vertical (3) Disconnect the two connectors (CN881, CN882)
conveyance section. to remove the wiring harness from the harness
guide.
(4) Remove each MC.
Vertical
conveyance door Connector
3 DIS./ASSEMBLY
(CN881)
Spacer axis
Vertical
Vertical conveyance
conveyance MC/1(MC11)
section
Gear
Connector (CN882)
Vertical
Screws (11) Spacer axis conveyance
Connector (CN880)
MC/2(MC12)

steps in reverse. Vertical conveyance MC
Caution: When installing the vertical convey-

ance section, be sure to secure the
screws with the vertical conveyance
door closed.
Detent

steps in reverse.
Caution: When installing, be sure the detent of

the clutch is at the position shown
above.
3-M-1
3 DIS./ASSEMBLY
Blank page
ADU UNIT
ADU UNIT
[1] Drawing out and Reinstalling the ADU [2] Cleaning the Paper Dust Removing
Stand Brush
Warning:
The interlock which is turned OFF when Caution:
the front right or left door opens or closes Be sure the power cord has been
should never be turned ON forcibly with unplugged from the wall outlet.
the ADU stand drawn out. a. Procedure
(1) Draw out the ADU stand from the main body.
Caution:
(2) Release the left and right lock levers, lift the
brush handles by the handles to remove the
paper dust removing brush.
a. Procedure
(1) Open the front right and left doors.
(2) With the solenoid release lever on the ADU stand Brush handles
Lock lever
pushed to the left, turn down the ADU drawing
lever to the left.
3 DIS./ASSEMBLY
(3) Grip the ADU stand drawing lever and draw out
the ADU stand.
ADU stand
Projections
Lock lever
Second paper feed unit

Paper dust
removing
brush
Left door Right door
Solenoid release lever

Positioning holes
(3) Using a blower brush, clean the paper dust

removing brush.
Paper dust removing brush
ADU stand drawing lever
(4) To reinstall the ADU stand, push in the ADU

stand and then turn the ADU stand drawing lever
upright.
Cleaning area

steps in reverse.
Caution: When installing, align the projection

on the paper dust removing brush with
the positioning hole on the second
paper feed unit.
3-N-1
ADU UNIT
In the case of the Di5510/Di7210 (3) Using a blower brush, clean the paper dust
removing brush.
Caution:
Be sure the power cord has been Paper dust removing brush
b. Procedure
(2) Push two projections for each to release the lock
and remove the paper dust removing brush.
Paper dust removing brush
Cleaning area
3 DIS./ASSEMBLY
7272ma3023

steps in reverse.
Caution: When installing, align the projections

on the paper dust removing brush with
Second paper feed unit Projections the positioning holes on the second
paper feed unit.
7272ma3022
3-N-2
ADU UNIT
[3] Cleaning the Paper Mis-centering PS [4] Removing and Reinstalling the Reg-
(PS70)/Leading Edge PS (PS43) istration MC (MC1)
Warning: Warning:
The interlock which is turned OFF when The interlock which is turned OFF when
the front right or left door opens or closes the front right or left door opens or closes
should never be turned ON forcibly with should never be turned ON forcibly with
the ADU stand drawn out. the ADU stand drawn out.
Caution: Caution:
(1) Draw out the ADU stand from the main body. (1) Draw out the ADU stand from the main body.
(2) Open the pre-transfer jam handler. Clean the (2) Remove one screw to remove the ADU stand
sensor of the paper mis-centering PS (PS70) drawing lever.
and leading edge PS (PS43) at the rear of the
3 DIS./ASSEMBLY
pre-transfer jam handler using isopropyl alcohol
or waste.
Leading edge
PS (PS43) ADU stand drawing lever
Paper mis-centering PS (PS70) Screw
Pre-transfer jam
handler
(3) Remove three screws to remove the ADU cover.
(3) Reinstall the above parts following the removal ADU cover
steps in reverse.
Screws
3-N-3
ADU UNIT
(4) Remove one screw and remove the registration (8) Detach the registration MC (MC1).
roller rotation knob.
Caution: When reinstalling, be sure the detent
of the clutch is in the clutch cover
groove.
Registration MC (MC1) Screw
Screw
3 DIS./ASSEMBLY
Clutch fixing member

Hexagon socket head screws 7272ma3027
Registration roller rotation knob (9) Reinstall the above parts following the removal
steps in reverse.
7272ma3026
(5) Disconnect the relay connector (CN422).
Caution: A relay connector consists of two male

sides and one female side. Be sure to
remove only the male side (shown
below) of the CN422 connector.
(6) Loosen two hexagon socket head screws.
(7) Remove the screw to detach the clutch fixing
member.
3-N-4
ADU UNIT
[5] Removing and Reinstalling the Sec-

ond Paper Feed Unit
Warning:
The interlock which is turned OFF when
the front right or left door opens or closes
should never be turned ON forcibly with
the ADU stand drawn out.
Caution:
a. Procedure
(2) Detach the ADU cover.
(3) Disconnect the two relay connectors (CN420,
422), and disconnect the relay connector from
3 DIS./ASSEMBLY
the wiring harness.
Caution: Each relay connector consists of two

(shown below) of the connector.
Registration MC (MC1)
Relay connector (CN420)
Relay connector (CN422)
3-N-5
ADU UNIT
(4) Remove five screws to remove the second paper [6] Cleaning the Registration PS (PS44)
feed unit.
Warning:
Screws The interlock which is turned OFF when
Screws
Caution:
a. Procedure
(3) Remove the second paper feed unit
(4) Turn the second paper feed unit upside down and
clean the registration PS (PS44) with a blower
3 DIS./ASSEMBLY
Second paper feed unit

brush.
(5) Reinstall the above parts following the removal Registration PS (PS44)
steps in reverse.

steps in reverse.
3-N-6
ADU UNIT
[7] Removing and Reinstalling the Reg- (6) Remove the two E-rings (one at the left and the
istration Roller other at the right) and one bearing from the reg-
In the case of the Di551/Di650 istration roller.
Warning:
The interlock which is turned OFF when Bearing
Caution:
Be sure the power cord has been E-ring
a. Procedure
(3) Remove the second paper feed unit
3 DIS./ASSEMBLY
(4) Remove the registration MC (MC1).
Registration roller
Front side
remove the E-ring on the front of the registration
roller.
E-ring
Bearing
E-ring
(7) Slide the registration roller to the front, then

remove it by lifting the rear end.
2
Registration roller

steps in reverse.
3-N-7
ADU UNIT
In the case of the Di5510/Di7210 (8) Slide the registration roller to the front, then
remove it by lifting the rear end.
Warning:
(9) Remove the bearing from the registration roller.
Caution:
b. Procedure
(3) Remove the second paper feed unit.
(4) Remove the registration MC (MC1).
3 DIS./ASSEMBLY
remove the two E-rings on the front of the regis- Registration roller Bearing
tration roller. 7272ma3029
(6) Remove the two E-rings at the rear of the regis-
tration roller. (10) Reinstall the above parts following the removal
(7) Remove the two bearings (one at the left and the steps in reverse.
other at the right) from the registration roller.
Bearing
Registration E-ring
roller
E-ring Bearing Bearing E-ring

7272ma3028
3-N-8
ADU UNIT
[8] Removing and Reinstalling the Pre- (4) Remove the E-ring to remove the pre-transfer
transfer Roller roller from the shaft.
Warning: Caution: When reinstalling, pay attention to the

The interlock which is turned OFF when position of the E-ring.
Pre-transfer roller
Caution:
unplugged from the wall outlet. Shaft
a. Procedure
(2) Remove the two springs.
(3) Open the pre-transfer jam handler to remove the
pre-transfer roller assembly.
3 DIS./ASSEMBLY
E-ring

steps in reverse.
Pre-transfer jam handler
Pre-transfer roller assembly
Springs
3-N-9
ADU UNIT
[9] Cleaning the ADU Paper Reverse PS (7) Remove two screws to remove the ADU reverse
(PS45)/Reverse/Exit PS (PS46) guide assembly.
Warning: Caution: When reinstalling, align the projection

The interlock which is turned OFF when on the rear of the ADU reverse guide
the front right or left door opens or closes assembly with the hole on the ADU
should never be turned ON forcibly with bottom plate assembly.
Open/close wire Screws
Caution:
Be sure the power cord has been ADU bottom plate
assembly
a. Procedure
(2) Remove the fixing unit. (See "FIXING UNIT.")
(3) Remove the ADU cover.
(4) Remove one screw to remove the ground plate.
3 DIS./ASSEMBLY
(5) Remove the open/close spring from the paper

exit side open/close wire.
Open/close
Screws wire assembly
ADU reverse guide assembly
Holes
ADU bottom plate assembly
Open/close
wire
Projections
Open/close
ADU reverse guide spring
assembly
Ground plate
Screw
(6) Remove two screws to remove the open/close

wire assembly. ADU reverse guide assembly
3-N-10
ADU UNIT
(8) Remove the nine screws illustrated from the bot- (10) Lower the ADU bottom plate assembly straight
tom of the ADU stand. down and remove the ADU guide cover.
Front
Screws
Screws
Paper
exit side

ADU guide cover
3 DIS./ASSEMBLY
(9) Remove one screw while holding the ADU bot- (11) Clean the ADU paper reverse PS (PS45) and
tom plate assembly to remove the paper feed reverse/exit PS (PS46) with a blower brush.
side open/close wire.
Reverse/exit PS (PS46)
Caution: Be sure to hold ADU bottom plate
assembly when removing the screws
because the ADU bottom plate
assembly becomes free when the
paper feed side open/close wire is
removed.
ADU paper reverse PS (PS45)

steps in reverse.
Screws
Open/close wire
3-N-11
ADU UNIT
[10] Removing and Reinstalling the ADU (9) Slide the ADU reverse roller to the upper side
Reverse Roller and then to the lower side to slide it out.
Warning: E-ring (1)

Paper exit reverse gear (1)
Caution: Pin
a. Procedure
Bearing
(1) Draw out the ADU stand from the main body. E-ring (2)
(3) Remove the ADU cover.
(4) Remove the ADU guide cover.
3 DIS./ASSEMBLY
(5) Remove the screw to remove two wiring har-

nesses.
(6) Remove E-ring (1) to remove the paper eject Wiring
reverse gear (1) and pin. Screws harnesses
(7) Remove E-ring (2) to remove the rear side bear-
ing.
(8) Remove E-ring (3) to remove the front side bear- ADU reverse
ing. roller
Bearing
E-ring (3)

steps in reverse.
3-N-12
ADU UNIT
[11] Removing and Reinstalling the ADU (8) Disconnect the three relay connectors (CN445,
Stand 446, 447).
Warning: Caution: Disconnect each connector on the

The interlock which is turned OFF when ADU stand.
should never be turned ON forcibly with Screw
Connector
Warning: cover Stay
Removal and reinstallation of the ADU
stand involve carrying a heavy load so it Screw
should be performed by two persons.
Caution:
Be sure the power cord has been Relay connector
(CN446)
3 DIS./ASSEMBLY
a. Procedure
(2) Remove the fixing unit. (See "FIXING UNIT.") Relay
Relay connector
(3) Remove the transfer/separation corona unit. connector
(CN445)
(See "CORONA UNIT.") (CN447)
(5) Remove the front right door and the front left
door. (See "EXTERNAL SECTION.")
(6) Remove one screw (in the case of the Di551/

Di650) or loosen one screw (in the case of the
Di5510/Di7210) to detach the connector cover.
(7) Remove the screw to loosen the stay.
3-N-13
ADU UNIT
(9) Remove one screw to release the lock of the han- [12] Removing and Reinstalling the Pre-
dle(right). registration Roller
(10) Remove the two screws securing the guide rails
Warning:
on the paper feed side and paper exit side.
Caution: Do not mistake the screws securing the front right or left door opens or closes
the guide rails for screws(black) that should never be turned ON forcibly with
must not be removed. (Black screws the ADU stand drawn out.
must not be removed)
Warning:
(11) To remove the ADU stand, one person holds the
handle(right) on the paper-feed side, and the
stand involve carrying a heavy load so it
other holds the the handle(left) on the fixing unit.
Then, they lift up the ADU stand.
Caution:
Screws Handle (left) Be sure the power cord has been
Handle (right) unplugged from the wall outlet.
3 DIS./ASSEMBLY
a. Procedure
(1) Remove the front and rear registration springs.
Caution: When reinstalling, pay attention to the

location of the registration spring
hook.
(2) Remove the E-ring (φ6)
(3) Press the cleaner coupling and pull out the pin.
Guide rail
(4) Remove the spring.
(5) Remove the front and rear E-rings (φ8) and
ADU stand
Screws remove each bearing.
Guide rail
Screws that must not be removed (Black)
Screw
Handle
(right)
Screws
Both the left and right black screws
must not be removeed.

steps in reverse.
3-N-14
ADU UNIT
(6) Slide the ADU pre-registration roller back and [13] Removing and Reinstalling the ADU
forth to remove. Conveyance Roller 3 and 4
E-ring( / 8) Warning:
E-ring( / 6) The interlock which is turned OFF when
Registration Polyslider the front right or left door opens or closes
spring Spring should never be turned ON forcibly with
Pin the ADU stand drawn out.
Warning:
Hook Removal and reinstallation of the ADU
Cleaner should be performed by two persons.
coupling Caution:
Bearing
Pre-registration roller unplugged from the wall outlet.
3 DIS./ASSEMBLY
a. Procedure
(See "CORONA UNIT SECTION.")
(5) Remove the ADU stand.
Bearing (6) Remove two screws to detach the conveyance
duct (rear assembly).
Registration
spring
Conveyance duct
Screws
Hook (rear assembly)
E-ring( / 8)

steps in reverse.
3-N-15
ADU UNIT
(7) Remove two screws to release the high voltage (11) Remove two screws to remove the harness
supply unit (1). guide plate (front).
(8) Disconnect the two connectors (CN460, 461).

(9) Remove two screws to remove the conveyance
unit.
Relay connector Relay connector

Relay connector
High voltage Screws (CN460) (CN421)
(CN427)
supply unit (1)
3 DIS./ASSEMBLY
Relay
connector Screw Harness guide plate
(CN461) (front)
Relay connector Screw
(CN426)
(12) Remove four screws to detach the registration

Conveyance drive motor assembly.
unit
Screw Registration drive motor assembly
Screw
(10) Disconnect the three connectors (CN421, 426,

427)
Screws(3)
3-N-16
ADU UNIT
(13) Remove the stop rings to remove the ADU decel- (18) Remove the front E-ring and bearing, and
eration MC (MC2) and ADU conveyance MC remove the ADU conveyance roller (3) and ADU
(MC13). conveyance roller (4) by sliding them back and
forth.
ADU conveyance Bearing E-ring Pin

belt (1)
E-ring Bearing
Pin
ADU conveyance ADU deceleration MC Belt holding

MC (MC13) (MC2) collars
3 DIS./ASSEMBLY
E-rings
ADU conveyance pulley

ADU conveyance roller (3)
Stop rings
(14) Remove the E-ring at the rear, two belt holding

collars, ADU conveyance belt (1), and two ADU
conveyance pulleys.
(15) Remove the pin from each roller shaft.
(16) Remove the E-ring and bearing on the inside of ADU conveyance
roller (4)
the ADU conveyance pulley.
(17) Remove the E-ring on the ADU conveyance Bearing
roller(3) shaft.
E-ring E-rings

steps in reverse.
3-N-17
ADU UNIT
[14] Removing and Reinstalling the ADU (11) Disconnect the connector (CN415).
Conveyanece Roller 1 and 2 (12) Remove three screws to detach the reverse
motor assembly.
Warning:
The interlock which is turned OFF when Screws
should never be turned ON forcibly with Reverse motor
assembly
Warning: Connector
Removal and reinstallation of the ADU (CN415)
Screw
Connector cover
Caution:
3 DIS./ASSEMBLY
a. Procedure
(See "CORONA UNIT.")
(5) Remove the ADU stand. Screws
(6) Remove the conveyance unit.
(7) Remove the ADU conveyance MC(MC13). Connector
(8) Disconnect the connector (CN407). (CN407)
(9) Remove three screws to detach the reverse gate
solenoid assembly.
(10) Remove one screw to remove the connector
cover.
Reverse gate solenoid assembly
3-N-18
ADU UNIT
(13) Disconnect the two connectors (CN403, 404). (17) Remove the E-ring from ADU conveyance roller
(14) Disconnect the connector (CN417). (2) shaft.
(18) Remove the front E-ring, two belt holding collars,
ADU conveyance belt (2), and two ADU convey-
ance pulleys.
(19) Remove the pin from the shaft of each roller.
(20) Remove the E-ring and bearing inside the ADU
(15) Remove one screw to remove the wiring harness
conveyance pulley.
for CN404.
(21) Remove the rear E-ring and bearing, and remove
(16) Remove eight screws (three front, five rear) and
the ADU conveyance roller (1) and ADU convey-
turn over the fixing attachment rail assembly to
ance roller (2) by sliding them back and forth.
the paper exit side.
E-ring, bearing Belt holding collars,
Screws ADU transport pulleys
Pin
3 DIS./ASSEMBLY
Pin
E-rings ADU conveyance

ADU conveyance roller (2) shaft
belt (2)
ADU conveyance
Relay connector
ADU conveyance roller (1)
(CN417)
roller (2)
Fixing attachment
rail assembly
Relay connector
Wiring
(CN404) Bearing
harnesses Screw
E-rings

steps in reverse.
Relay connector Screws

(CN403)
3-N-19
ADU UNIT
[15] Removing and Reinstalling the Paper (12) Remove the paper reverse/exit roller by sliding it
Reverse/Exit Roller back and forth.
Warning: E-ring Bearing

Warning:
Pin
E-ring
Paper reverse/exit Paper exit/
Caution: roller reverse gear (1)
3 DIS./ASSEMBLY
a. Procedure
(See "CORONA UNIT.")
(5) Remove the ADU stand.
(6) Remove the conveyance unit.
(7) Remove the ADU conveyance roller (1).
(8) Remove the screw to remove the paper reverse/
exit roller rotation knob. Screw
(9) Remove the front E-ring and remove the bearing.
(10) Remove the rear E-ring to remove the paper exit
reverse gear (1) and pin. Bearing
(11) Remove the E-ring and remove the bearing.
Paper reverse/exit roller E-ring

rotation knob

steps in reverse.
3-N-20
FIXING UNIT
FIXING UNIT
[1] Removing and Reinstalling the Fixing [2] Removing and Reinstalling the Fixing
Unit Unit (Top)
Caution:
Warning:
Before opening the fixing unit (top), check
Do not touch the fixing unit immediately
that the pressure release lever is turned
after turning OFF the main power switch
counterclockwise and the bottom roller
because it is very hot and you may suffer
pressure is released.
burns. Wait until the fixing unit has cooled
a. Procedure
down sufficiently before working on it.
(1) Remove the fixing unit.
Caution: (2) Remove one screw to detach the fixing unit front
Be sure the power cord has been cover.
unplugged from the wall outlet. (3) Remove two screws to open the fixing unit (top).
a. Procedure
(1) Draw out the ADU stand. (See "ADU UNIT.") Screw
(2) Turn the pressure release lever counterclock- Fixing unit front cover
3 DIS./ASSEMBLY
wise to release the pressure.
Screw
(3) Remove two screws and remove the fixing unit
by lifting. Fixing unit (top)
Caution: Do not hold the connector socket.
Remove by holding the pressure
release lever and the holding end at
the far side.
Connector socket Screw

Screws (2)
7272ma3030

steps in reverse.
holding end
Pressure release
Fixing unit lever

steps in reverse.
Caution: After installing the fixing unit, turn the

pressure release lever clockwise and
return it to the original position.
3-O-1
FIXING UNIT
[3] Removing and Reinstalling the Web [4] Removing and Reinstalling the Clean-
Cover ing Web
(1) Remove the fixing unit. (1) Draw out the ADU stand. (See "ADU UNIT.")
(2) Remove the fixing unit front cover. (2) Remove the web cover.
(3) Open the fixing separation claw (upper) unit and (3) Remove two screws to remove the cleaning web
remove two screws inside. unit.
(4) Remove two screws to detach the web cover.
Cleaning web unit
Fixing separation Screws (2)
claw (upper) unit Web cover
Screws (2)
3 DIS./ASSEMBLY
Screw
Screws (2) Fixing unit front cover

steps in reverse. Caution1: When reinstalling, make sure the
cleaning web does not sag.
Caution2: When reinstalling, wind it until the
red line of the cleaning web is fully
wound to the take-up shaft.
Caution3: After replacing the cleaning web,
make sure to reset the count value of
the fixing unit cleaning web by "Copy
Count by Parts to be Replaced
(Fixed Parts)" in the 25 mode.
3-O-2
FIXING UNIT
[5] Replacing the Fixing Heater Lamps (7) Remove the two Faston terminals of the far side
(L2, L3) lamp.
Caution: Caution: When removing the Faston terminals,

Do not touch the fixing heater lamp with be sure to hold the connector. Con-
bare hands. nector cannot be removed by pulling
Caution1: Install the heater lamp with the man- on the harness.
ufacturers mark facing the rear.
Caution2: The heater lamp should not touch
the inner surface of the upper roller.
Caution3: When replacing the heater lamp, be
sure to insert the lamp end in the
lamp terminal securely. Also, check Faston terminals (2)
that the Faston terminals are con-
nected correctly.
a. Procedure
3 DIS./ASSEMBLY
(2) Remove the fixing unit front cover.
(3) Remove the screw at the front to remove the
lamp fixing plate (front).
(4) Remove the front lamp harness from the harness
guide to remove the two Faston terminals.
Screw
Caution: When removing the Faston terminals,
be sure to hold the connector. Con-
nector cannot be removed by pulling
on the harness. Lamp fixing plate (rear)
(8) Pull out the fixing heater lamps (L2, L3) from the
front side of the fixing upper roller.
Faston terminals
(2)
Screw
Harness guide Fixing heater lamps (L2, L3)
Lamp fixing plate

(front)
(5) Open the fixing unit (top).

(6) Remove the screw at the far side to remove the
lamp fixing plate (rear).
3-O-3
FIXING UNIT
(9) Reinstall the above parts following the removal [6] Replacing the Fixing Heater
steps in reverse. Lamp(L4)
Caution: When installing the lamps, pay atten- Caution:
tion to their orientation. The size of the Do not touch the fixing heater lamp with
lamp terminal mounting hole in the bare hands.
front lamp fixing plate is different from Caution1: Install the heater lamp with the man-
that in the rear lamp fixing plate. The ufacturers mark facing the rear.
lamp cannot be installed properly if it Caution2: The heater lamp should not touch
is facing the opposite direction. the inner surface of the upper roller.
Caution3: When replacing the heater lamp, be
sure to insert the lamp end in the
lamp terminal securely. Also, check
that the Faston terminals are con-
nected properly.
a. Procedure
3 DIS./ASSEMBLY
(1) Open the fixing cover (upper).

(2) Remove the screw at front to remove the lamp
fixing plate (lower front).
(3) Remove the Faston terminal.
Lamp fixing plate (lower front) Screw
Faston
terminal
3-O-4
FIXING UNIT
(4) Remove the rear lamp harness from the two har- [7] Removing and Reinstalling the Fixing
ness guide to remove the Faston terminal. Separation Claw (Upper) Unit and Fix-
ing Separation Claws (Upper)
a. Procedure
Harness guides (2) Remove the fixing unit front cover.
(3) Remove the web cover.
(4) Remove the screw to detach the fixture.
(5) Remove the fixing separation claw (upper) unit
Fixing separation claw

(upper) unit Screw
Fixture
3 DIS./ASSEMBLY
Faston terminal
Lamp fixing plate (rear)
(5) Pull out the fixing heater lamp (L4) from the front
side of the fixing lower roller.
(6) Remove the screw to remove the upper separa-

tion claw support shaft from the fixing separation
claw (upper) unit.
Caution: Be careful when removing the shaft

because it bends easily.
(7) Remove six springs attached to the fixing sepa-
ration claw (upper) unit.
(8) Remove six fixing separation claws (upper).
Separation claw
Fixing heater lamp (L4) Screw (upper) support shaft
Spring

steps in reverse.
Fixing separation
Caution: When installing the lamp, pay atten- claw (upper) (6)
tion to its orientation. The lamp cannot
be installed properly if it is facing the
opposite direction.
3-O-5
FIXING UNIT
(9) Reinstall the above parts following the removal [8] Removing and Reinstalling the Fixing
steps in reverse. Separation Claw (Lower) Unit and Fix-
Caution: After installing the fixing separation ing Separation Claws (Lower)
claw (upper), move the upper claws a. Procedure
with your finger and check that they (1) Remove the fixing unit.
return with the force of the spring. (2) Open the fixing unit (upper).
(3) Remove two screws to detach the fixing separa-
tion claw (lower) assembly.
(4) Remove the three springs from the three fixing
separation claws (lower).
(5) Slide the frame holding the fixing separation
claws (lower) and remove the three claws.
Fixing separation
claws (lower) (3)
3 DIS./ASSEMBLY
Spring
Screws(2)
Frame
Fixing
separation claw
(lower) assembly

steps in reverse.
Caution: After installing the fixing separation

claw (lower), check that the frame
moves smoothly.
3-O-6
FIXING UNIT
[9] Removing and Reinstalling the Fixing (8) Reinstall the above parts following the removal
Upper Roller and Fixing Drive Gear steps in reverse.
a. Procedure Caution1: Before reinstalling the insulating
(1) Remove the fixing unit. sleeve, coat the inside with Tri-flow.
(2) Remove the fixing unit front cover. Caution2: Reinstall the bearings and insulating
(3) Remove the fixing separation claw (upper) unit. sleeves with the collars facing the
(4) Open the fixing unit (top). directions shown in the figure.
(5) Remove the fixing heater lamps (L2, L3). Caution3: When reinstalling the fixing upper
(6) Remove the two C-rings, fixing drive gear, gear, roller, the Lot No. or the grooves
two bearings, two washers (Di5510/Di7210: one located on the circumference of the
washer) and two insulating sleeves from the fix- roller edge should be directed toward
ing upper roller. the front side.
(7) Remove the fixing upper roller from the frame. And, refer to the following list for
checking the type of the fixing upper
Bearing rollers.
Insulating sleeve
3 DIS./ASSEMBLY
Number of grooves on
the circumference of
C-ring the roller edge
Gear Di551/Di5510 2
Washer Di650/Di7210 None (only Lot No.)
Caution4: The fixing drive gear of Di551/Di650
Fixing upper roller is different from that of Di5510/
Di7210.
The fixing drive gear of Di5510/
Di7210 is designated for periodical
Fixing unit (upper)
replacement parts.
Bearing Washer
(Di551/Di650 only)
Fixing drive gear
C-ring
Insulating sleeve
Collars Collars
7272ma3035
3-O-7
FIXING UNIT
[10] Removing and Reinstalling the Fixing [11] Removing and Reinstalling the De-
Lower Roller curler roller
(1) Remove the fixing unit. (1) Remove the fixing unit.
(2) Remove two screws to remove the fixing (2) Open the fixing unit (top).
entrance guide plate (lower) (3) Lift the fixing exit guide plate (upper) and remove
two screws to remove the fixing exit guide plate
Fixing entrance guide plate (lower) (lower).
(4) Remove the screw to detach the jam handling
release knob.
(5) From the front side, remove one E-ring, one gear,
one E-ring, two washers, one screw, and bearing
in this order.
(6) From the rear side, remove one E-ring, two wash-
ers, one screw, and bearing in this order and then
remove the decurler roller from the frame.
3 DIS./ASSEMBLY
Fixing exit
Screw Washer
guide plate (lower)
Screw Screw
(3) Remove the fixing separation claw (lower) unit.

(4) Remove the fixing lower roller upward.
(5) Remove two bearings from the fixing lower roller. E-ring
Bearing
Washer Screw
Fixing lower roller Fixing exit guide Fixing exit guide
plate (upper) plate (lower)
Bearing
Bearing
Decurler roller
Fixing exit guide plate (lower)
(6) Reinstall the above parts following the removal Washer

steps in reverse. Screw
Caution: The fixing entrance guide plate (lower)

should be pressed against the fixing Screw
upper roller bearing when installing. Screw
Bearing
Washer
E-ring Gear E-ring
Jam handling release knob
7272ma3036
3-O-8
FIXING UNIT
(7) Reinstall the above parts following the removal [12] Removing and Reinstalling the Fixing
steps in reverse. Temperature Sensors 1 and 2
Caution1: After reinstalling fixing temperature
Caution: When reinstalling, check that the gear
sensor 2, make sure that the sensor
is installed correctly.
touches the fixing upper roller.
Caution2: Make sure the sensor wires do not
touch the fixing upper roller.
Caution3: When reinstalling fixing temperature
sensor 1, adjust its position using the
positioning jig (7050K0010) and secure
it with screws. Be sure to apply screw
lock agent to the screws. This adjust-
ment should be made in a pressured
state.
a. Removal procedure
3 DIS./ASSEMBLY
(3) Remove the cleaning web.
(4) Disconnect the two relay connectors (fixing tem-
perature sensor 1, CN52; fixing temperature
sensor 2, CN53) and release the sensor wires
from the cable guides.
(5) Remove two screws to detach fixing temperature
sensor 1.
(6) Remove one screw to detach fixing temperature
sensor 2.
Fixing temperature Fixing temperature

sensor 2 sensor 1
Screw
Screws (2)
Fixing Fixing
temperature temperature
sensor 1 sensor 2
(CN52) (CN53)
3-O-9
FIXING UNIT
b. Reinstallation procedure a) Set the distance "a" between the fixing tem-
(1) Secure fixing temperature sensor 2 to the fixing perature sensor 1 and fixing upper roller so
plate with a screw. that it is equal to the thickness of the position-
ing jig.
Caution: Be careful not to apply a pressure to
the sensor welding portion [A].
(2) Make sure that fixing temperature sensor 2 a
touches the fixing upper roller. If they do not
touch each other, be sure to bring the sensor in
contact with the roller.
(3) Set a fixing temperature sensor positioning jig Fixing temperature
sensor 1
between fixing temperature sensor 1 and fixing
upper roller, and secure fixing temperature sen-
sor 1 with two screws so that the distance Fixing upper roller
between the sensor and roller is equal to the
thickness of the jig.
3 DIS./ASSEMBLY
Fixing temperature sensor 2

Standard value of a: 0.75 0.05mm
Screw
[A] (4) Apply screw lock agent to the two screws secur-
ing fixing temperature sensor 1.
(5) Secure the wires of fixing temperature sensors 1
The fixing temperature and 2 in the wire guides and connect their con-
sensor 2 must contact
nectors.
the fixing upper roller.
(6) Reverse the removal procedure to reinstall other
parts.
Fixing upper roller Screws(2)
Positioning jig
(7050K0010)
Fixing temperature sensor 1 7272ma3037
3-O-10
FIXING UNIT
[13] Removing and Reinstalling the Ther- b. Reinstallation procedure

mostat/U (TS1) (1) Connect two Faston terminals to the thermostat/
U.
Caution:
(2) Set a thermostat positioning jig (00M8-1-00)
This is an important safety part. (P/N:
between the thermostat/U and fixing upper roller
SP00-0020) Be sure to observe the follow-
and secure the thermostat/U with one screw so
ing cautions and steps when removing or
that the distance between the roller and thermo-
reinstalling.
stat/U is equal to the thickness of the jig.
Caution1: After reinstalling the thermostat/U,
make sure that its wires do not touch Screw
the fixing upper roller. Faston
terminal
Caution2: When reinstalling the thermostat/U,
adjust its position using the position- Faston
ing jig (00M8-1-00) and secure it with terminal
screws. Be sure to apply screw lock
agent to the screws. This adjustment
3 DIS./ASSEMBLY
should be made in a pressured state.
a. Removal procedure Positioning jig
(1) Remove the fixing unit. (00M8-1-00)
Thermostat/U (TS1)
(3) Remove the cleaning web.
(4) Remove one screw and two Faston terminals to
detach the thermostat/U. Fixing upper roller
a) Set the distance "a" between the thermostat/

Thermostat/U (TS1)
U and fixing upper roller so that it is equal to
Screw
the thickness (B) of the positioning jig.
Faston terminals (2)

Thermostat/U
(TS1)
Fixing upper roller

3-O-11
FIXING UNIT
b) When making the adjustment, make sure that [14] Removing and Reinstalling the Ther-
the thermostat/U does not ride on the posi- mostat/L (TS2)
tioning jig (C).
Caution:
This is an important safety part. (P/N :
SP00-0010) Be sure to observe the follow-
(C)
ing cautions and steps when removing or
(B) reinstalling.
Caution1: After reinstalling the thermostat/L,
(A)
make sure that its wires do not touch
the fixing lower roller.
Caution2: When reinstalling the thermostat/L,
adjust its position using the position-
ing jig (56AEJG011) and secure it
(3) Apply screw lock agent to the screw securing the with screws. Be sure to apply screw
thermostat/U. lock agent to the screws. This adjust-
(4) Reverse the removal procedure to install other
3 DIS./ASSEMBLY
ment should be made in a pressured

parts. state.
a. Removal procedure
(1) Remove the fixing lower roller.
(2) Close the fixing cover (top).
(3) Remove the two Faston terminals of the thermo-
stat/L through the fixing entrance side.
Faston
(4) Open the fixing cover (top).

(5) Remove two screws to remove the thermostat/L.
Screws
Thermostat/L
3-O-12
FIXING UNIT
b. Reinstallation procedure b) After setting the distance “b”, remove the

(1) Set a part (a) thermostat/L positioning jig thermostat/L positioning jig, and make sure
(56AEJG011) between the thermostat/L and the that the part (b) thermostat/L positioning jig
fixing lower roller, and secure the thermostat/L cannot be inserted in a space between the fix-
with two screws so that the distance between the ing lower roller and the thermostat/L.
thermostat/L and roller is equal to the thickness
of the jig.
Part (a)
Screws
Positioning jig
(56AEJG011)
Thermostat/L (TS2) Part (b)
3 DIS./ASSEMBLY
Faston terminal
(2) Apply screw lock agent to the two screws secur-
ing the thermostat/L.
(3) Reverse the removal procedure to reinstall other
parts.
a) Set the distance "b" between the thermostat/

L and the fixing lower roller so that it is equal
to the thickness of the positioning jig.
Fixing lower roller
Thermostat/L
(TS2)
3-O-13
3 DIS./ASSEMBLY
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SERVICE MANUAL

Di5510: Europe and North America only. 2004.01

EDH-4, EDH-7 : RADF

KONICA BUSINESS TECHNOLOGIES

IMPORTANT NOTICE . . . . . . . . . . . . . . . . . . S-1 1. OUTLINE

[6] M10 (Transfer/Separation Cleaning) ADU ....................................................................... 2-N-1

[3] M3 (Developing) Control........................ 2-G-2 [6] ADU Paper Conveyance/Feed

[4] Developing Bias Control ........................ 2-G-3 Control.................................................. 2-N-13

ADU UNIT..............................................................3-N-1 [12] Removing and Reinstalling the Fixing

(PS70)/Leading Edge PS (PS43) ...........3-N-3

[4] Removing and Reinstalling the

[7] Removing and Reinstalling the

[10] Removing and Reinstalling the ADU

SAFETY AND IMPORTANT WARNING ITEMS

DESCRIPTION ITEMS FOR DANGER, WARNING AND

DANGER :Action having a high possibility of suffering death or serious injury

:Prohibition when using the copier.

:Direction when using the copier.

[1] MODIFICATIONS NOT AUTHORIZED BY

DANGER : PROHIBITED ACTIONS

• Using any cables or power cord not specified by KMBT.

• Disabling relay functions (such as wedging paper between relay contacts)

• Making any modification to the copier unless instructed by KMBT

• Using parts not specified by KMBT

[2] CHECKPOINTS WHEN PERFORMING ON-SITE SERVICE

WARNING: Wall Outlet

WARNING: Power Plug and Cord

WARNING: Power Plug and Cord

• Do not bundle or tie the power cord.

• When an extension cord is required, use a specified one.

WARNING: Ground Lead

WARNING: Ground Lead

WARNING: Prohibited Installation Place

WARNING: Nonoperational Handling

CAUTION: Temperature and Humidity

• Be sure to lock the caster stoppers.

CAUTION: Inspection before Servicing

• Before conducting an inspection, be sure to disconnect the power plugs from

• The area around the fixing unit is hot.

DANGER: Work Performed with the Copier Powered

DANGER: Work Performed with the Copier Powered

WARNING: Safety Checkpoints

• Check wiring for squeezing and any other damage.

• When disconnecting connectors, grasp the connector, not the cable.

• Check high-voltage cables and sheaths for any damage.

• Before disassembling or adjusting the write unit incorporating a laser, make

WARNING: Safety Checkpoints

DANGER: HANDLING OF SERVICE MATERIALS

• Never throw the used cartridge and toner into fire.

DANGER : HANDLING OF SERVICE MATERIALS

• Unplug the power cord from the wall outlet.

• When using any solvent, ventilate the room well.

[3] MEASURES TO TAKE IN CASE OF AN ACCIDENT

This copier is certified as a “Class 1” laser product under the U.S.

These safety circuits are described below to provide the RL1

service engineer with a renewed awareness of them in PRCB

INDICATION OF WARNING ON THE MACHINE

(FN-6/FN-10 Finisher only)

The shift tray moves to and fro while

(OT-104 Shift tray)