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SmartACU2000B Smart Array Controller User Manual (With PID Modules, 800 ...

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SmartACU2000B Smart Array Controller User Manual (With PID Modules, 800 ...

Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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SmartACU2000B smart array controller

User Manual (with PID modules,


800 V AC)

Issue 04

Date 2017-10-30

HUAWEI TECHNOLOGIES CO., LTD.


Copyright © Huawei Technologies Co., Ltd. 2018. All rights reserved.
No part of this document may be reproduced or transmitted in any form or by any means without prior
written consent of Huawei Technologies Co., Ltd.

Trademarks and Permissions

and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.

Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees or
representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.

Huawei Technologies Co., Ltd.


Address: Huawei Industrial Base
Bantian, Longgang
Shenzhen 518129
People's Republic of China

Website: http://e.huawei.com

Issue 04 (2017-10-30) i
Copyright © Huawei Technologies Co., Ltd.
SmartACU2000B smart array controller
User Manual (with PID modules, 800 V AC) About This Document

About This Document

Purpose
This document describes the SmartACU2000B smart array controller (smart array controller
for short), which is an outdoor cabinet, in terms of its installation, electrical connections,
commissioning, and maintenance. Before installing and operating the device, closely read this
manual to get familiar with the functions and features of the device as well as the precautions.
Figures used in this document are for reference only.

Intended Audience
This document is intended for photovoltaic (PV) plant operation personnel and qualified
electrical technicians.

Symbol Conventions
The symbols that may be found in this document are defined as follows.

Symbol Description
Indicates an imminently hazardous situation which, if not
avoided, will result in serious injury or death.

Indicates a potentially hazardous situation which, if not


avoided, could result in serious injury or death.

Indicates a potentially hazardous situation which, if not


avoided, may result in minor or moderate injury.

Indicates a potentially hazardous situation which, if not


avoided, could result in equipment damage, data loss,
performance deterioration, or unanticipated results.
NOTICE is used to address practices not related to
personal injury.
Calls attention to important information, best practices
and tips.
NOTE is used to address information not related to

Issue 04 (2017-10-30) Copyright © Huawei Technologies Co., Ltd. ii


SmartACU2000B smart array controller
User Manual (with PID modules, 800 V AC) About This Document

Symbol Description
personal injury, equipment damage, or environment
deterioration.

Change History
Changes between document issues are cumulative. The latest document issue contains all
updates made in previous issues.

Issue 04 (2017-10-30)
Added the description about the smart array controllers with the knife fuse switch as the
three-phase input switch.

Issue 03 (2017-09-15)
Added the description about the SmartACU2000B-D-PID/PLC-24V and
SmartACU2000B-D-2PID/2PLC-24V smart array controllers.

Issue 02 (2017-08-10)
 Updated the figures about the RS485 and PLC communication modes in 2.5 Working
Principles.
 Updated the description about how to commission the PID module, SmartLogger2000,
PLC CCO, and LAN switch after power-on in 6.2 Powering On the System.
 Updated the figures about parts replacement in 7 System Maintenance.

Issue 01 (2017-02-05)
This issue is used for first office application (FOA).

Issue 04 (2017-10-30) Copyright © Huawei Technologies Co., Ltd. iii


SmartACU2000B smart array controller
User Manual (with PID modules, 800 V AC) Contents

Contents

About This Document .................................................................................................................... ii


1 Precautions ..................................................................................................................................... 1
2 Overview......................................................................................................................................... 4
2.1 Product Introduction ..................................................................................................................................................... 4
2.2 Appearance ................................................................................................................................................................... 7
2.3 Label Conventions ...................................................................................................................................................... 10
2.4 Product Composition .................................................................................................................................................. 13
2.5 Working Principles...................................................................................................................................................... 17
2.6 Configuration Scenario ............................................................................................................................................... 21
2.6.1 Fiber Ring Network ................................................................................................................................................. 21
2.6.2 4G LTE Network ..................................................................................................................................................... 27

3 Storage ........................................................................................................................................... 34
4 Installation.................................................................................................................................... 35
4.1 Checking Before Installation ...................................................................................................................................... 35
4.2 Tools ........................................................................................................................................................................... 36
4.3 Determining the Installation Position ......................................................................................................................... 40
4.4 Installing the Mounting Bracket ................................................................................................................................. 41
4.4.1 Wall-mounted Installation ........................................................................................................................................ 42
4.4.2 Support-mounted Installation .................................................................................................................................. 44
4.4.3 Pole-mounted Installation ........................................................................................................................................ 46
4.5 Installing the Cabinet .................................................................................................................................................. 48
4.6 Opening the Main Cabinet Door ................................................................................................................................. 49
4.7 Installing Components ................................................................................................................................................ 50
4.7.1 Installing a POE module .......................................................................................................................................... 50
4.7.2 (Optional) Installing the POE SPD .......................................................................................................................... 51
4.7.3 (Optional) Installing the LAN Switch ...................................................................................................................... 52

5 Electrical Connections ................................................................................................................ 54


5.1 Selecting a Connection Method .................................................................................................................................. 54
5.2 Preparing Cables ......................................................................................................................................................... 57
5.3 Crimping the OT Terminal .......................................................................................................................................... 58
5.4 Connecting the Cabinet PE Cable ............................................................................................................................... 59

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SmartACU2000B smart array controller
User Manual (with PID modules, 800 V AC) Contents

5.5 Connecting Communications Cables for the Fiber Ring Network ............................................................................. 60
5.5.1 Connecting the Optical Jumper from the SmartLogger to the Fiber Adapter .......................................................... 60
5.5.2 Connecting Cables to the ATB ................................................................................................................................. 61
5.6 Connecting the 4G LTE Cable (with the POE SPD) ................................................................................................... 65
5.7 Connecting the 4G LTE Cable (with no POE SPD) .................................................................................................... 68
5.8 Connecting the Three-phase AC Power Cable (a Circuit Breaker as the Three-Phase Input Switch) ........................ 70
5.9 Connecting the Three-phase AC Power Cable (a Knife Fuse Switch as the Three-Phase Input Switch).................... 72
5.10 Connecting Peripheral RS485 Communications Cables ........................................................................................... 74
5.11 Connecting the LAN Switch Cable ........................................................................................................................... 76
5.12 Connecting the Peripheral Network Cable................................................................................................................ 77
5.13 Connecting the 24 V DC Output Power Cable ......................................................................................................... 79
5.14 Connecting the 24 V DC Input Power Cable ............................................................................................................ 80
5.15 Connecting the Single-Phase AC Power Cable ......................................................................................................... 81
5.16 Connecting the DO/AO/DI/AI Signal Cable ............................................................................................................ 82

6 System Commissioning ............................................................................................................. 84


6.1 Checking Before Power-On ........................................................................................................................................ 84
6.2 Powering On the System............................................................................................................................................. 84
6.3 Closing the main Cabinet Door................................................................................................................................... 85
6.4 Powering Off the System ............................................................................................................................................ 87

7 System Maintenance................................................................................................................... 89
7.1 Routine Maintenance .................................................................................................................................................. 89
7.2 Component Replacement ............................................................................................................................................ 90
7.2.1 Replacing the Single/Three-Phase SPD ................................................................................................................... 90
7.2.2 Replacing the Three-Phase Input Switch (Circuit Breaker) ..................................................................................... 91
7.2.3 Replacing the Three-Phase Input Switch (Knife Fuse Switch) ................................................................................ 92
7.2.4 Replacing the Fuse of the Knife Fuse Switch .......................................................................................................... 93
7.2.5 Replacing the Single-Phase Input Switch ................................................................................................................ 94
7.2.6 Replacing the PLC CCO Module ............................................................................................................................ 95
7.2.7 Replacing the SmartLogger2000 ............................................................................................................................. 95
7.2.8 Replacing the Power Adapter .................................................................................................................................. 97
7.2.9 Replacing the PID Switch ........................................................................................................................................ 97
7.2.10 Replacing the PID Module .................................................................................................................................... 99
7.2.11 Replacing the 24 V DC Power Module ................................................................................................................ 101
7.2.12 Replacing the Fiber Adapter ................................................................................................................................ 102
7.2.13 Replacing the USB Port ....................................................................................................................................... 102
7.2.14 Replacing the 24 V DC Input and Output Switches ............................................................................................. 104

8 Technical Specifications .......................................................................................................... 105


A Configuring the DI7 and DI8 Ports ...................................................................................... 107
B Configuring the COM1 Port and COM2 Port ..................................................................... 108

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SmartACU2000B smart array controller
User Manual (with PID modules, 800 V AC) Contents

C FCC Supplier's Declaration of Conformity (SDoC) .......................................................... 109


D Acronyms and Abbreviations................................................................................................ 110

Issue 04 (2017-10-30) Copyright © Huawei Technologies Co., Ltd. vi


SmartACU2000B smart array controller
User Manual (with PID modules, 800 V AC) 1 Precautions

1 Precautions

General Safety
Personnel who plan to install or maintain Huawei equipment must receive a thorough training,
understand all necessary safety precautions, and be able to correctly perform all operations.
 Only trained and qualified personnel are allowed to install, operate, and maintain Huawei
equipment.
 Only trained and qualified personnel are allowed to remove safety facilities and inspect
the devices.
 Only personnel certified or authorized by Huawei are allowed to replace devices or
components (including software).
 Installation personnel must report faults or errors that might cause serious safety issues
to related owners.
The safety precautions given in this document do not cover all the safety precautions. Huawei
will not be liable for any consequence caused by the violation of the safety operation
regulations and design, production, and usage standards.

Local Safety Regulations


Follow local laws and regulations when operating the device. The safety instructions in this
document are only supplementary to the local laws and regulations.

Grounding
Equipment to be grounded must meet the following requirements:
 When installing a device, install the ground cable first. When uninstalling a device,
remove the ground cable at the very end.
 Do not damage the ground conductor.
 Do not operate the device in the absence of a properly installed ground conductor.
 The device must be connected permanently to the protection ground before any
operation.
 Before operating the device, check the electrical connection of the device to ensure that
it is securely grounded.

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SmartACU2000B smart array controller
User Manual (with PID modules, 800 V AC) 1 Precautions

Personal Safety
 Before any operations, take off conductive objects such as jewelry and watches to avoid
electric shocks or burns.
 For personal safety, wear insulation gloves and safety shoes during operation and
maintenance (O&M).
 Use tools in correct methods to avoid hurting people or damaging devices.
 In the case of fire, immediately leave the building or the equipment room, and turn on
the fire alarm bell or make an emergency call. Do not enter a building that is on fire.
 When the operation is performed in a damp environment, ensure that the device is dry.
When water is found in the rack or the rack is damp, switch off the power supply
immediately.

Equipment Safety
 The device must be secured on the floor or to other immovable objects such as walls and
mounting supports before operation.
 Tighten the screws by using a tool when installing components.
 After the installation, remove packing materials from the equipment area.

High Voltage

 The high voltage power supply provides power for the device operation. Direct or indirect
contact (especially with a damp object) with the high voltage power supply may result in
fatal injury.
 Non-standard and improper high voltage operations may result in fire and electric shocks.
 Personnel who install AC facilities must be qualified to perform high voltage and AC
operations.
 You must abide by the local rules and regulations when bridging and routing AC cables.
 Follow the local laws and regulations when installing AC power facilities.
 Use dedicated tools when performing high voltage and AC operations.
 Put on insulation gloves before powering on or off cabinets.

Power Cables

Do not connect or disconnect power cables under power. Transient contact between the core
wire of the power cable and the conductor will generate electric arcs or sparks, which may
cause fire or personal injury.
 Before connecting or disconnecting a power cable, turn off the upstream power switch,
and use a multimeter to check that the AC and DC voltages of the input port are zero.
 Before connecting a power cable, check that the label on the power cable is correct.

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SmartACU2000B smart array controller
User Manual (with PID modules, 800 V AC) 1 Precautions

 Do not mix up the single-phase AC power cable with the three-phase AC power cable
when connecting cables. Otherwise, the device may be damaged.

Components
To ensure that a device runs safely, replace a failed device component with a component of
the same model and specifications.

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SmartACU2000B smart array controller
User Manual (with PID modules, 800 V AC) 2 Overview

2 Overview

2.1 Product Introduction


Features
The smart array controller is an outdoor cabinet that houses the SmartLogger2000
(SmartLogger for short), potential induced degradation (PID) module, power line
communication central controller module (PLC CCO module, in the dual-split transformer
scenario), local area network (LAN) switch, access terminal box (ATB), power over Ethernet
(POE) module, POE surge protective device (SPD), and so on.
The SmartLogger installed in the cabinet collects data from PV devices and reports the data to
the plant monitoring system over a fiber ring network or 4G LTE network to control the
communication between the PV plant and the monitoring system. The SmartLogger that has
the embedded PLC function can connect to a SUN2000 integrated with the PLC function. In
the scenario with a dual-split transformer, use a smart array controller that supports the access
of two PLC routes, that is, the smart array controller that is factory-installed with an
independent PLC CCO module and a SmartLogger with the built-in PLC function.

PV devices include the SUN2000, box-type transformer, video surveillance device, and environmental
monitoring instrument (EMI), and so on.

The smart array controller can be factory-installed with a PID module to prevent PID effect
on PV modules, thereby increasing the energy yield and benefit.
The smart array controller can be installed on a wall, support, or pole. The front door can be
opened for maintenance, which facilitates installation, cable connection, and future
maintenance.

Model
This document involves the following product models:
 SmartACU2000B-D-PID/PLC
 SmartACU2000B-D-2PID/2PLC
 SmartACU2000B-D-PID/PLC-24V
 SmartACU2000B-D-2PID/2PLC-24V

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SmartACU2000B smart array controller
User Manual (with PID modules, 800 V AC) 2 Overview

Considering that the smart array controllers of various types have the same appearance, this document
focuses on the SmartACU2000B-D-2PID/2PLC-24V.

Figure 2-1 Designation explanation of the SmartACU2000B-D-2PID/2PLC-24V

Table 2-1 Designation explanation

No. Meaning Description


1 Product identifier SmartACU2000: smart array controller
2 Version B: version B
3 Voltage grade D: ≤ 800 V three-phase AC input
4 Configuration  PID/PLC: supporting the access of one PLC route,
one PID module, no 24 V DC input or output
 2PID/2PLC: supporting the access of two PLC
routes, two PID modules, no 24 V DC input or
output
 PID/PLC: supporting the access of one PLC route,
one PID module, with 24 V DC input and output
 2PID/2PLC-24V: supporting the access of two PLC
routes, two PID modules, with 24 V DC input and
output

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SmartACU2000B smart array controller
User Manual (with PID modules, 800 V AC) 2 Overview

Networking

Figure 2-2 Position of a smart array controller in a PV solution

 The SmartLogger and POE module are installed inside the smart array controller.
 Up to 16 SmartLoggers can be connected to form a fiber ring network.
 A base station can communicate with multiple pieces of customer premises equipment (CPE).
 The EMI position shown in the figure is for reference only.

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SmartACU2000B smart array controller
User Manual (with PID modules, 800 V AC) 2 Overview

2.2 Appearance
Cabinet Appearance

Figure 2-3 Front view

(1) PID cabinet door (2) Main cabinet door

Figure 2-4 Rear view

(1) Mounting plate (2) Mounting bracket

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SmartACU2000B smart array controller
User Manual (with PID modules, 800 V AC) 2 Overview

Cabinet Dimensions

Figure 2-5 Cabinet dimensions

Figure 2-6 Mounting bracket dimensions

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SmartACU2000B smart array controller
User Manual (with PID modules, 800 V AC) 2 Overview

Cabinet Bottom

Figure 2-7 Bottom view

Table 2-2 Bottom description

No. Silk Screen Description Waterproof Waterproof Cable


Cable Connector
Connector Diameter Range
Specifications

1 PID01_DO, Hole for the PID 3/4 in. 13–18 mm


PID02_DO DO signal cable (0.51–0.71 in.)
2 RS485/ETH Hole for the 3/4 in. 13–18 mm
RS485 (0.51–0.71 in.)
communications
cable or network
cable
3 RS485/ETH/DC Hole for the 3/4 in. 13–18 mm
RS485 (0.51–0.71 in.)
communications
cable, network
cable, or DC input
and output power
cables
4 DO/AO DO/AO signal 5/4 in. 20–32 mm
cable hole (0.79–1.26 in.)
5 AI AI signal cable 5/4 in. 20–32 mm
hole (0.79–1.26 in.)
6 DI DI signal cable 3/4 in. 13–18 mm
hole (0.51–0.71 in.)

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SmartACU2000B smart array controller
User Manual (with PID modules, 800 V AC) 2 Overview

No. Silk Screen Description Waterproof Waterproof Cable


Cable Connector
Connector Diameter Range
Specifications

7 PE Hole for the 3/4 in. 13–18 mm


protective (0.51–0.71 in.)
earthing (PE)
cable
8 N/A Ventilation valve N/A N/A
9 USB USB port N/A N/A
10 PLC01/PID01, Hole for the 1 in. 18–25 mm
PLC02/PID02 three-phase AC (0.71–0.98 in.)
power cable
(including the
functional
earthing cable)
11 AC INPUT Hole for the 3/4 in. 13–18 mm
single-phase AC (0.51–0.71 in.)
power cable
12 SFP1 Optical cable hole 3/4 in. 13–18 mm
(0.51–0.71 in.)
13 SFP2/LTE Hole for the 3/4 in. 13–18 mm
optical cable or (0.51–0.71 in.)
network cable

 Waterproof cable connector is abbreviated as waterproof connector in the following text.


 Use the USB port only during maintenance (such as upgrade and data export). Ensure that the USB
cover is tightened when maintenance is not performed.

2.3 Label Conventions


Labels
Symbol Name Meaning
Electric shock warning High voltage exists after
label the device is powered
on. Only qualified and
trained electrical
technicians are allowed
to install and operate the
device.

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SmartACU2000B smart array controller
User Manual (with PID modules, 800 V AC) 2 Overview

Symbol Name Meaning


Multi-power warning This device has more
label than one power input.
Before maintenance,
ensure that the upstream
switch is OFF.
Connection warning Do not connect a
label three-phase input power
cable to a single-phase
input switch. Do not
connect a single-phase
input power cable to a
three-phase input switch.
Otherwise, the device
will be damaged.
PID functional earthing Do not connect the PE
warning label cable to the PID
functional earthing bar.

SPD module operation Do not remove or install


warning label an energized SPD
module.

Weight label The device is heavy and


needs to be carried by at
least four persons or
using tools.

Nameplate
The smart array controller is labeled with a nameplate that contains the model information,
key technical specifications, and compliance symbols.

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SmartACU2000B smart array controller
User Manual (with PID modules, 800 V AC) 2 Overview

Figure 2-8 Nameplate

(1) Trademark and product model (2) Important technical specifications


(3) Compliance symbols (4) Company name and country of manufacture

The nameplate figure is for reference only.

Table 2-3 Compliance symbols

Symbol Name Meaning


CSA certification of The device complies with
America and Canada CSA certification standards.

CE certification mark The device complies with


ConformitéEuropéenne
(CE) certification standards.

Environmentally friendly The device is


use period (EFUP) environmentally friendly for
the specified period.

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SmartACU2000B smart array controller
User Manual (with PID modules, 800 V AC) 2 Overview

Symbol Name Meaning


EU WEEE mark The device must not be
disposed of as domestic
waste.

2.4 Product Composition


Figure 2-9 shows the installation positions for the components of the smart array controller,
and Table 2-4 describes the components.

Figure 2-9 Component installation positions

To highlight the involved area, the figure does not show the open door.

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SmartACU2000B smart array controller
User Manual (with PID modules, 800 V AC) 2 Overview

Table 2-4 Components and reserved installation positions

No. Name Specifications Qua Label Description


ntity

1 Functional N/A 1  FE01 (PID01 Configured on all


earthing bar functional models of smart
earthing bar) array controllers
 FE02 (PID02
functional
earthing bar)
2 24 V DC power  AC input: 100–240 V, 1 U01 Configured on the
module (left 50 Hz/60 Hz smart array
figure)  DC output: 12 V DC, controller that
60 W (maximum); 24 supports 24 V DC
V DC, 30 W input and output
(Maximum) NOTE
If an external 24–28 V
DC input is used, the
DC output voltage
ranges from 21.5 V to
25.2 V.

Power adapter  AC input: 100–240 V, Configured on the


(right figure) 50 Hz/60 Hz smart array
 DC output: 12 V/2 A controller that does
not support 24 V DC
input or output
3 PID01 input AC: 3 A/3 P 1 QF03 Configured on all
switch models of smart
array controllers
4 PID02 input AC: 3 A/3 P 1 QF05 Configured on the
switch smart array
controller that
houses two PID
modules
5 Single-phase SPD Uc = 385 V AC 1 F03 Configured on all
30 kA/60 kA, 8/20 μs models of smart
array controllers
4P
NOTE
The single-phase SPD
on the specific model
of smart array
controller has three
poles.

6 Three-phase SPD Uc = 680 V AC 4 F01 Configured on all


1 20 kA/40 kA, 8/20 μs models of smart
array controllers
1P

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SmartACU2000B smart array controller
User Manual (with PID modules, 800 V AC) 2 Overview

No. Name Specifications Qua Label Description


ntity

7 Three-phase SPD Uc = 680 V AC 4 F02 Configured on the


2 20 kA/40 kA, 8/20 μs smart array
controller that
1P houses two PID
modules
8 Position for the N/A 1 SWITCH Reserved on all
LAN switch models of smart
array controllers
9 PLC CCO PLC CCO01A 1 PLC CCO Configured on the
smart array
controller that
supports two PLC
routes
10 PE bar N/A 1 N/A Configured on all
models of smart
array controllers
11 SmartLogger SmartLogger2000 1 SmartLogger (SL) SmartLogger2000-1
0-C configured on
the smart array
controller that
supports PLC
communication
12 Fiber adapter 2LC/PC-2LC/PC-4 2  OFA01: TX1 Configured on all
RX1 models of smart
 OFA02: TX2 array controllers
RX2
13 Position for the N/A 1 N/A Reserved on all
POE SPD models of smart
array controllers
14 Position for the N/A 1 POE Reserved on all
POE module models of smart
array controllers
15 ATB N/A 1 ATB Configured on all
models of smart
array controllers
16 Single-phase 32 A/2 P 1 QF01 Configured on all
input switch models of smart
array controllers
17 Three-phase input 25 A/3 P 1 FU02 Configured on the
switch 2 (left smart array
figure: knife fuse controller that
switch) houses two PID

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No. Name Specifications Qua Label Description


ntity
Three-phase input 32 A/3 P 1 QF04 modules
switch 2 (right NOTE
figure: circuit The three-phase input
breaker) switch 2 of some
specific models is a
circuit breaker.

18 Three-phase input 25 A/3 P 1 FU01 Configured on all


switch 1 (left models of smart
figure: knife fuse array controllers
switch) NOTE
Three-phase input 32 A/3 P 1 QF02 The three-phase input
switch 1 of some
switch 1 (right specific models is a
figure: circuit circuit breaker.
breaker)
19 24 V DC input 6 P/supporting 0.2–10 1 JX02 Configured on the
and output mm2 (or 24–8 AWG) smart array
terminals cable connection controller that
supports 24 V DC
input and output
NOTE
The 24 V DC output
terminal can be used
to connect to the EMI
with a maximum load
of 30 W.

20 RS485 12 P/supporting 1–2.5 1 JX01 Configured on all


communications mm2 (or 18–14 AWG) models of smart
terminal cable connection array controllers
21 PID02 SmartPID2000 1 PID02 Configured on the
smart array
controller that
houses two PID
modules
22 PID01 SmartPID2000 1 PID01 Configured on all
models of smart
array controllers
23 24 V DC input 10 A/1 P 2  Output: QF06 Configured on the
and output  Input: QF07 smart array
switches controller that
supports 24 V DC
input and output

 For simplicity purposes, the preceding table lists only the components that you need to operate and
reserved installation positions.

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SmartACU2000B smart array controller
User Manual (with PID modules, 800 V AC) 2 Overview

 The SmartLogger communicates with the SUN2000 app over the embedded Bluetooth module. For
details, see the SmartLogger2000 User Manual and SUN2000 APP User Manual. When the
SmartLogger is communicating with the SUN2000 app, keep the SUN2000 app less than 1 m (39.37
in.) away from the front of the cabinet to ensure proper communication.

2.5 Working Principles


Figure 2-10 shows the electrical conceptual diagram for the smart array controller that does
not support 24 V DC input or output.

Figure 2-10 Electrical conceptual diagram (for the smart array controller not supporting 24 V DC
input or output with QF02 and QF04 circuit breakers)

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SmartACU2000B smart array controller
User Manual (with PID modules, 800 V AC) 2 Overview

Figure 2-11 Electrical conceptual diagram (for the smart array controller not supporting 24 V DC
input or output with FU01 knife switch)

Components in dashed-line boxes are optional.

Figure 2-12 shows the electrical conceptual diagram for the smart array controller that
supports 24 V DC input and output.

Figure 2-12 Electrical conceptual diagram (for the smart array controller supporting 24 V DC
input and output)

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SmartACU2000B smart array controller
User Manual (with PID modules, 800 V AC) 2 Overview

Components in dashed-line boxes are optional.

The smart array controller communicates with PV devices over RS485, PLC, or Ethernet.

When the smart array controller communicates with the inverter over PLC, log in to the embedded
WebUI of the SmartLogger2000, choose Monitoring > PLC > Networking Settings, and set
Networking to Enable (default value). When the smart array controller communicates with the inverter
only over RS485, set Networking to Disable. For details, see the SmartLogger2000 User Manual. (The
WebUI screenshots for SmartLogger V200R001C30SPC106 are used as an example.)
 RS485 communication mode
− All models of smart array controllers support the RS485 communication mode.
− The SmartLogger connects to the box-type transformer, power meter, inverter, PID
module, PLC CCO module, and other devices that support RS485 communication
over COM ports.

Figure 2-13 RS485 communication mode

The figure displays only major components and cables and is for reference only.
 PLC communication mode
− If a double-column transformer is used, use the smart array controller that supports
the access of one PLC route.

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− If a dual-split transformer is used, use the smart array controller that supports the
access of two PLC routes.
− The SmartLogger has embedded PLC function, which connects to the inverter that
supports PLC communication over a three-phase AC power cable.
− In the smart array controller that supports the access of two PLC routes, the PLC
CCO module connects to the inverter that supports PLC communication over a
three-phase AC power cable.

Figure 2-14 PLC communication mode

The figure displays only major components and cables and is for reference only.
 Ethernet communication mode
− All models of smart array controllers support the Ethernet communication mode.
The cabinet reserves a position for installing a LAN switch.
− The SmartLogger provides two 10/100M Ethernet electrical ports itself and
provides five 10/100M Ethernet electrical ports by connecting to a LAN switch.
− The SmartLogger connects to the box-type transformer, power meter, and other
devices that support Ethernet communication over Ethernet electrical ports.
The smart array controller communicates with the plant monitoring system over a fiber ring
network or 4G LTE network.

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 Over a fiber ring network


− All models of smart array controllers support a fiber ring network.
− The SmartLogger connects to the plant monitoring system by optical fibers through
an ATB.
 Over a 4G LTE network
− All models of smart array controllers support the 4G LTE communication mode.
The cabinet reserves positions for installing the POE module and POE SPD.
− The SmartLogger connects to the plant monitoring system by 4G LTE through CPE.
The PID module factory-installed in the smart array controller can change the voltage
between the neutral point on the AC side and the ground to change the voltage between the
positive or negative electrode of PV modules and the ground, so as to prevent PID effect on
PV modules.
 If a double-column transformer is used, use the smart array controller with one PID
module.
 If a dual-split transformer is used, use the smart array controller with two PID modules.

2.6 Configuration Scenario


2.6.1 Fiber Ring Network
Figure 2-15 shows the connections among the components of the smart array controller that
does not support 24 V DC input or output.

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Figure 2-15 Component connections (for the smart array controller not supporting 24 V DC input
or output)

Components in dashed-line boxes are optional. To highlight the involved area, the figure does not show
all factory-installed components and cables.

Figure 2-16 shows the connections among the components of the smart array controller that
supports 24 V DC input and output.

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Figure 2-16 Component connections (for the smart array controller supporting 24 V DC input and
output)

Components in dashed-line boxes are optional. To highlight the involved area, the figure does not show
all factory-installed components and cables.

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Table 2-5 Components required in the fiber ring network scenario

Locati Component Recommended Model or Source of Quantity


on Specifications Compon
ent
Smart LAN switch (optional) UT-H605 or ES1000 Can be 1
array purchased
control from
ler Huawei
Fitting Low-speed FTLF1323P1BTR-HW Can be 2
bag for optical purchased
fiber ring module from
switching Huawei
Optical PLCLC5S-ST3P302-HW, 8
jumper LC-LC-S2-L2,
3ECA1031LCLC002-01-F, or
LP-LP-2S-P-SM-002
Box-ty MCB Recommended rated current: 32 A; Prepared 1
pe number of poles: 2 by the
transfo customer
rmer
Three-pha Knife fuse  When the rated AC voltage on the Prepared  Scenario
se power switch low-voltage side of the box-type by the with a
switch (solution 1) transformer is less than or equal to customer double-colu
500 V, the rated voltage of the knife mn
fuse switch should be greater than or transformer:
equal to 500 V. 1
 When the rated AC voltage on the  Scenario
low-voltage side of the box-type with a
transformer is greater than 500 V and dual-split
less than or equal to 800 V, the rated transformer:
voltage of the knife fuse switch 2
should be greater than or equal to
800 V.
 Recommended rated current of the
fuse: 32 A; rated current of the knife
fuse switch box ≥ 32 A; number of
poles: 3 (3 fuses for each knife fuse
switch box)

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Locati Component Recommended Model or Source of Quantity


on Specifications Compon
ent
MCCB  When the rated AC voltage on the Prepared
(solution 2) low-voltage side of the box-type by the
transformer is less than or equal to customer
500 V, the rated voltage of the
molded case circuit breaker (MCCB)
should be greater than or equal to
500 V.
 When the rated AC voltage on the
low-voltage side of the box-type
transformer is greater than 500 V and
less than or equal to 800 V, the rated
voltage of the MCCB should be
greater than or equal to 800 V.
 Let-through energy ≤ 1.26 x 106 A2s
 Recommended rated current: 32 A;
number of poles: 3

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 Components listed in the table need to be installed onsite.


 Select either an MCCB or a knife fuse switch as the three-phase power switch. If you
select an MCCB, ensure that the let-through energy of the MCCB meets requirements. The
breaking capacity depends on the limited short-circuit current on the low voltage side of
the transformer.
 Models of the components inside the box-type transformer are specified by the box-type
transformer vendor.

Table 2-6 Cables to be prepared in the fiber ring network scenario

No. Cable Cable Name/Specifications Cross-sectional Source of


Area Range of the Cable
Cable
(Recommended)

1 Three-phase  Four-core (L1, L2, L3, and functional  8–10 mm2 (10 Prepared
AC power earthing) outdoor copper armored cable mm2) by the
cable with three OT-M6 terminals (L1, L2, and  8 AWG customer
L3) and one OT-M4 terminal (functional
earthing)
 When the rated AC voltage on the
low-voltage side of the box-type
transformer is less than or equal to 500 V,
the operating voltage between the
three-phase AC power cable and the
ground should be greater than or equal to
600 V.
 When the rated AC voltage on the
low-voltage side of the box-type
transformer is greater than 500 V and less
than or equal to 800 V, the operating
voltage between the three-phase AC
power cable and the ground should be
greater than or equal to 1000 V.
2 Peripheral CAT 5E outdoor shielded network cable with N/A Prepared
network cable an outer diameter less than 9 mm (0.35 in.) by the
and internal resistance not greater than 1.5 customer
ohms/10 m (1.5 ohms/32.81 ft), as well as a
shielded RJ45 connector
3 Peripheral A computer cable (DJYP2VP2-22 2x2x1) or  0.5–1 mm2 (1 Prepared
RS485 armored shielded twisted pair that can be mm2) by the
communication used outdoors and OT-M4 terminals  20–18 AWG (18 customer
s cable AWG)
4 Cabinet PE Outdoor copper cable with an OT-M6  6–16 mm2 (16 Prepared
cable terminal mm2) by the
 10–6 AWG (6 customer
AWG)

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No. Cable Cable Name/Specifications Cross-sectional Source of


Area Range of the Cable
Cable
(Recommended)

5 Optical cable Four-core or eight-core single-mode armored N/A Prepared


optical cable with a transmission wavelength by the
of 1310 nm and an outer diameter less than or customer
equal to 18 mm (0.71 in.)
6 Single-phase  Common connection: one two-core  4–6 mm2 (4 Prepared
AC power outdoor copper armored cable mm2) by the
cable  Connection through a tube: two  12–10 AWG (12 customer
single-core outdoor copper cables AWG)
 Operating voltage to the ground ≥ 300 V
7 24 V DC input  Common connection: one two-core  2.5–4 mm2 (2.5 Prepared
and output outdoor copper armored cable mm2) by the
power cables  Connection through a tube: two  14–12 AWG (14 customer
single-core outdoor copper cables AWG)
 Operating voltage to the ground ≥ 300 V

2.6.2 4G LTE Network


Figure 2-17 shows the connections among the components of the smart array controller that
does not support 24 V DC input or output.

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Figure 2-17 Component connections (for the smart array controller not supporting 24 V DC input
or output)

Components in dashed-line boxes are optional. To highlight the involved area, the figure does not show
all factory-installed components and cables.

Figure 2-18 shows the connections among the components of the smart array controller that
supports 24 V DC input or output.

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Figure 2-18 Component connections (for the smart array controller supporting 24 V DC input or
output)

Components in dashed-line boxes are optional. To highlight the involved area, the figure does not show
all factory-installed components and cables.

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Table 2-7 Components required in the 4G LTE network scenario

Location Component Recommended Model or Source Quantity


Specifications of
Compon
ent
Smart array LAN switch (optional) UT-H605 or ES1000 Can be 1
controller purchased
from
Huawei
POE and POE N/A Can be 1
CPE fitting module purchased
bags from
Huawei
POE SPDa N/A Can be 1
purchased
from
Huawei
Outside the CPE N/A Can be 1
smart array purchased
controller from
and Huawei
box-type
transformer
Box-type MCB Recommended rated current: 32 Prepared 1
transformer A; number of poles: 2 by the
customer
Three-phase Knife fuse  When the rated AC voltage on Prepared  Scenario
power switch the low-voltage side of the by the with a
switch (solution 1) box-type transformer is less customer double-colu
than or equal to 500 V, the mn
rated voltage of the knife fuse transformer:
switch should be greater than 1
or equal to 500 V.  Scenario
 When the rated AC voltage on with a
the low-voltage side of the dual-split
box-type transformer is greater transformer:
than 500 V and less than or 2
equal to 800 V, the rated
voltage of the knife fuse
switch should be greater than
or equal to 800 V.
 Recommended rated current of
the fuse: 32 A; rated current of
the knife fuse switch box ≥ 32
A; number of poles: 3 (3 fuses
for each knife fuse switch box)

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Location Component Recommended Model or Source Quantity


Specifications of
Compon
ent
MCCB  When the rated AC voltage on Prepared
(solution 2) the low-voltage side of the by the
box-type transformer is less customer
than or equal to 500 V, the
rated voltage of the molded
case circuit breaker (MCCB)
should be greater than or equal
to 500 V.
 When the rated AC voltage on
the low-voltage side of the
box-type transformer is greater
than 500 V and less than or
equal to 800 V, the rated
voltage of the MCCB should
be greater than or equal to 800
V.
 Let-through energy ≤ 1.26 x
106 A2s
 Recommended rated current:
32 A; number of poles: 3

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 Components listed in the table need to be installed onsite.


 Select either an MCCB or a knife fuse switch as the three-phase power switch. If you
select an MCCB, ensure that the let-through energy of the MCCB meets requirements. The
breaking capacity depends on the limited short-circuit current on the low voltage side of
the transformer.
 Models of the components inside the box-type transformer are specified by the box-type
transformer vendor.
 Note a: If the CPE model is EG860, configure a POE SPD.

Table 2-8 Cables to be prepared in the 4G LTE network scenario

No. Cable Cable Name/Specifications Cross-sectional Source of


Area Range of the Cable
Cable
(Recommended)

1 Three-phase  Four-core (L1, L2, L3, and functional  8–10 mm2 (10 Prepared
AC power earthing) outdoor copper armored cable mm2) by the
cable with three OT-M6 terminals (L1, L2, and  8 AWG customer
L3) and one OT-M4 terminal (functional
earthing)
 When the rated AC voltage on the
low-voltage side of the box-type
transformer is less than or equal to 500 V,
the operating voltage between the
three-phase AC power cable and the ground
should be greater than or equal to 600 V.
 When the rated AC voltage on the
low-voltage side of the box-type
transformer is greater than 500 V and less
than or equal to 800 V, the operating
voltage between the three-phase AC power
cable and the ground should be greater than
or equal to 1000 V.
2 Peripheral CAT 5E outdoor shielded network cable with N/A Prepared
network cable an outer diameter less than 9 mm (0.35 in.) and by the
internal resistance not greater than 1.5 ohms/10 customer
m (1.5 ohms/32.81 ft), as well as a shielded
RJ45 connector
3 Peripheral A computer cable (DJYP2VP2-22 2x2x1) or  0.5–1 mm2 (1 Prepared
RS485 armored shielded twisted pair that can be used mm2) by the
communication outdoors and OT-M4 terminals  20–18 AWG (18 customer
s cable AWG)
4 Cabinet PE Outdoor copper cable with an OT-M6 terminal  6–16 mm2 (16 Prepared
cable mm2) by the
 10–6 AWG (6 customer
AWG)

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No. Cable Cable Name/Specifications Cross-sectional Source of


Area Range of the Cable
Cable
(Recommended)

5 Network cable A 20 m (65.62 ft) long network cable delivered N/A Prepared
from the POE with Huawei CPE by the
module or POE NOTE
customer
SPD to the If the length is insufficient, prepare a cable with the
CPE same specifications as a peripheral network cable.

6 Single-phase  Common connection: one two-core outdoor  4–6 mm2 (4 Prepared


AC power copper armored cable mm2) by the
cable  Connection through a tube: two single-core  12–10 AWG (12 customer
outdoor copper cables AWG)
 Operating voltage to the ground ≥ 300 V
7 24 V DC input  Common connection: one two-core outdoor  2.5–4 mm2 (2.5 Prepared
and output copper armored cable mm2) by the
power cables  Connection through a tube: two single-core  14–12 AWG (14 customer
outdoor copper cables AWG)
 Operating voltage to the ground ≥ 300 V

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3 Storage

The following requirements should be met when the smart array controller needs to be stored
prior to installation:
 Do not unpack the smart array controller.
 Keep the storage temperature at –40°C to +70°C (–40°F to +158°F) and the humidity at
5%–95% RH.
 Store the cabinet in a clean and dry place and protect it from dust and water vapor
corrosion.
 A maximum of four smart array controllers can be stacked. Stack them neatly so that
they will not fall over.
 Perform periodic inspections during the storage. If any rodent bites are found, replace the
packing materials immediately.
 If the smart array controller has been long-term stored, inspections and tests should be
conducted by professionals before it is put into use.
Huawei shall not be liable for any consequence caused by violation of the storage regulations
specified in this document.

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4 Installation

4.1 Checking Before Installation


Checking the Outer Packaging
Before unpacking the smart array controller, check the outer packaging for damage, such as
holes and cracks, and check the models of the smart array controller and its components. If
any damage is found or the model is not what you require, do not unpack the package but
contact the dealer as soon as possible.

You are advised to remove the outer packaging within 24 hours before installing the smart array
controller and its components.

Checking the Appearance


After unpacking, check the smart array controller and its components for damage. If any
damage is found, do not use the damaged component but contact the dealer as soon as
possible.

Checking the Cabinet and Fittings


After unpacking the smart array controller, check whether the cabinet and fittings are intact
and complete. If any damage is found or any component is missing, contact the dealer.

For the number of delivered fittings, see the packing list in the packing case.

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4.2 Tools
Tool Model Function
Hammer drill Drill bit: Φ14 mm (0.55  Φ14 mm (0.55 in.) drill bit:
in.) and Φ16 mm (0.63 Drill holes in supports.
in.)  Φ16 mm (0.63 in.) drill bit:
Drills holes in walls.

Torque screwdriver  Flat head: M3  Connects cables to the


 Phillips head: M3, terminal block.
M4, and M6  Tightens ground bolts.
 Installs components.

Socket wrench Work with a torque  Tightens bolts.


wrench.  Tightens nuts.

Adjustable wrench Open end: 32 mm Tightens bolts.

Torque wrench N/A  Tightens bolts.


 Tightens nuts.

Diagonal pliers N/A Cuts cable ties.

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Tool Model Function


Wire stripper N/A Peels cable jackets.

Rubber mallet N/A Hammers expansion bolts into


holes.

Utility knife N/A Removes packaging.

Cable cutter N/A Cuts power cables.

Crimping tool N/A Crimps cables.

RJ45 crimping tool N/A Crimps RJ45 connectors.

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Tool Model Function


Network cable tester N/A Tests the network cable
connection.

Heat shrink tubing N/A Wraps the cable crimping area of


an OT terminal.

Heat gun N/A Blows a heat shrink tubing.

Vacuum cleaner N/A Cleans up dust after holes are


drilling in a wall.

Multimeter N/A Measures voltages.

Marker N/A Marks positions.

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Tool Model Function


Measuring tape N/A Measures distances.

Level N/A Levels hole positions.

Protective gloves N/A Protects your hands during


installation.

Insulation gloves Operating voltage ≥ 2000 Protects you from electric shocks.
V

Safety goggles N/A Protects your eyes during drilling.

Anti-dust respirator N/A Protects you from dust during


hole drilling.

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Tool Model Function


Cable tie N/A Binds cables.

Flat-head screwdriver 3 mm x 150 mm (0.12 in. Installs and removes components.


x 5.91 in.)

SPD module extracting N/A Removes the SPD module.


unit

4.3 Determining the Installation Position


Basic Requirements
 The smart array controller is protected to IP65/Type 3R and can be installed outdoors.
 The installation method and position must match the dimensions of the smart array
controller. For details about the dimensions, see 2.2 Appearance.
 Do not install the smart array controller in an area where flammable or explosive
materials are stored.

Installation Environment Requirements


The smart array controller should be installed in a well ventilated environment to ensure good
heat dissipation. The smart array controller should operate in a temperature range of –40°C to
+60°C (–40°F to +140°F).

Carrier Requirements
 The carrier where the smart array controller is installed must be fireproof.
 Do not install the smart array controller on flammable building materials.
 Ensure that the installation surface is solid enough to bear the smart array controller. For
the weight details about the smart array controller, see 8 Technical Specifications.

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Installation Space Requirements


 When installing the smart array controller on a wall, support, or pole, you are advised to
install it in a position at eye level to facilitate O&M.
 Reserve sufficient clearance around the smart array controller for installation and heat
dissipation.

Figure 4-1 Installation space

4.4 Installing the Mounting Bracket


Figure 4-2 shows the mounting bracket dimensions.

The mounting bracket has four groups of tapped holes, each group containing four tapped
holes. Mark any hole in each group based on site requirements and mark four holes in total.
Two round holes are preferred.

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Figure 4-2 Mounting bracket dimensions

4.4.1 Wall-mounted Installation


Procedure
Step 1 Determine the positions for drilling holes using the mounting bracket. Level the hole positions
using a level, and mark mounting holes using a marker.

Figure 4-3 Determining hole positions

Step 2 Drill holes using a hammer drill and install expansion bolts.

Avoid drilling holes in the water pipes and power cables buried in the wall.

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M12x60 expansion bolts are shipped with the smart array controller.

An expansion bolt is composed of four parts, as shown in Figure 4-4.

Figure 4-4 Drilling a hole and installing an expansion bolt

(1) Expansion sleeve (2) Flat washer (3) Spring washer (4) Bolt

Figure 4-5 Drilling a hole and installing an expansion bolt

 To prevent dust inhalation or contact with eyes, wear safety goggles and an anti-dust
respirator when drilling holes.
 Wipe away any dust in or around the holes and measure the hole distances. If the holes are
inaccurately positioned, drill holes again.
 Verify that the front of the expansion sleeve is flush with the wall after removing the bolt,
spring washer, and flat washer. Otherwise, the mounting bracket will not be securely
installed on the wall.

1. Drill a hole at a marked hole position in the wall using a hammer drill.
2. Slightly tighten an expansion bolt, place it vertically into the hole, and use a rubber
mallet to knock it until the expansion sleeve completely enters the hole.
3. Partially tighten the expansion bolt.
4. Remove the nut, spring washer, and flat washer.
Step 3 Align the mounting bracket holes with the drilled holes, insert expansion bolts into the holes
through the mounting bracket, and then tighten the expansion bolts.

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Figure 4-6 Securing a mounting bracket

----End

4.4.2 Support-mounted Installation


Procedure
Step 1 Determine the positions for drilling holes using the mounting bracket. Level the hole positions
using a level, and mark mounting holes using a marker.

Figure 4-7 Determining hole positions

Step 2 Drill holes using a hammer drill.

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You are advised to apply anti-rust paint on the hole positions for protection.

Figure 4-8 Drilling a hole

Step 3 Align the mounting bracket holes with the drilled holes, insert M12x60 bolt assemblies (each
being an expansion bolt with only a flat washer and a spring washer) into the holes through
the mounting bracket, and secure them using the shipped stainless steel nuts and flat washers.

The smart array controller is shipped with M12x60 expansion bolts.

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Figure 4-9 Securing a mounting bracket

----End

4.4.3 Pole-mounted Installation


Prerequisites
 To pole-mount a smart array controller, you need to prepare pole-mounting brackets by
yourself based on the mounting plate dimensions.
 You are advised to use M12 U-shaped bolts to secure the pole-mounting brackets.

Figures provided in this chapter are for reference only. The actual pole and pole-mounting brackets
prevail.

Procedure
Step 1 Secure the pole-mounting brackets to the pole and tighten the U-shaped bolts.

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Figure 4-10 Securing pole-mounting brackets

Step 2 Align the mounting bracket holes with the drilled holes, insert M12x60 bolt assemblies (each
being an expansion bolt with only a flat washer and a spring washer) into the holes through
the mounting bracket, and secure them using the shipped stainless steel nuts and flat washers.

The smart array controller is shipped with M12x60 expansion bolts.

Figure 4-11 Securing a mounting bracket

----End

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4.5 Installing the Cabinet


Procedure
Step 1 Assign four persons to lift the cabinet and mount it onto the mounting bracket. Ensure that the
cabinet is level with the mounting bracket.

Figure 4-12 Mounting a cabinet onto a mounting bracket

Step 2 Remove the security torx wrench bound to the cabinet base and use the wrench to tighten
security torx screws.

Figure 4-13 Tightening security torx screws

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----End

4.6 Opening the Main Cabinet Door


Prerequisites

 Before opening the main cabinet door, turn off all upstream switches for the smart array
controller to power off the controller. After that, wait at least 3 minutes and then operate
the smart array controller. If you have to operate an energized smart array controller, wear
insulation gloves and take protective measures.
 If you need to open the main cabinet door on rainy or snowy days, take protective
measures to prevent rain or snow from entering the cabinet. If impossible, do not open the
main cabinet door on rainy or snowy days.
 Do not leave unused screws in the cabinet.

Procedure
Step 1 Loosen the screws on the main cabinet.

Figure 4-14 Loosening screws

Step 2 Open the main cabinet door and use the support bar to stabilize the door.

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Figure 4-15 Using a support bar to stabilize a door

To highlight the involved area, the figure does not show certain components. This is applicable to all
other similar figures.

----End

4.7 Installing Components


Install components by following the instructions in 2.6 Configuration Scenario.

4.7.1 Installing a POE module


Procedure
Step 1 Loosen screws and remove the mounting board.

Do not remove the screws.

Step 2 Remove screws from the POE module installation position.


Step 3 Place the POE module at the installation position and align the mounting holes. Then secure
the POE module.

Indicators should be in the lower left corner.

Step 4 Secure the mounting board.

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Figure 4-16 Installing a POE module

----End

4.7.2 (Optional) Installing the POE SPD


Procedure
Step 1 Loosen the nuts on the POE SPD mounting board.

Do not remove the nuts.

Step 2 Replace and secure the POE SPD mounting bracket.


Step 3 Connect one end of a ground cable to the PE point on the POE SPD, and secure the ground
nut.
Step 4 Place the POE SPD in the mounting bracket. Ensure that the PE point faces upwards and the
surface marked PE faces outwards.
Step 5 Secure the POE SPD fastener.
Step 6 Connect the other end of the ground cable to the PE bar.

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Figure 4-17 Installing a POE SPD

----End

4.7.3 (Optional) Installing the LAN Switch


Procedure
Step 1 Take off the panel behind which a LAN switch will be installed.
Step 2 Secure the LAN switch.
Step 3 Connect the LAN switch PE cable.

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Figure 4-18 Installing a LAN switch

----End

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5 Electrical Connections

 The cable colors shown in the cable connection schematic diagrams in this chapter are for
reference only. Select cables according to local cable specifications.
 Cable routes provided in this chapter are for reference only.
 For simplicity purposes, cables described in this chapter are those to be connected onsite,
rather than factory-installed cables.
 Connect cables in strict accordance with the operation description and precautions
provided in the document. Do not connect signal cables, single-phase AC power cables,
and three-phase AC power cables reversely or mix them up. Otherwise, the caused
equipment damage is not covered under any warranty or service agreement.

5.1 Selecting a Connection Method


You can connect a peripheral cable to the smart array controller in common mode or through a
tube based on site requirements.

 To prevent poor cable connection due to overstress caused by ground subsidence, it is


recommended that the cable be bent and reserved 20–30 mm (0.79–1.18 in.) inside the
cabinet and then connected to the appropriate port.
 If a cable has a jacket, ensure that the jacket is in the cabinet.
 This section describes how to connect a peripheral cable to the RS485/ETH/DC
waterproof connector in common mode and through a tube, and provides reference for
connecting peripheral cables to other waterproof connectors.

Procedure (Common Connection)


If you choose common connection, ensure that the appropriate cable is available.
Step 1 Remove the locking cap and plug from the waterproof connector.

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Step 2 Route the cable through the locking cap and then the waterproof connector.

Figure 5-1 Routing cables

Step 3 Connect the cable.


Step 4 Tighten the locking cap.
Step 5 Check that the cable is connected correctly and securely. Seal the waterproof connector and
cable hole using the supplied firestop putty.
Step 6 Clear foreign matter from the cabinet.
----End

Procedure (Connection Through a Tube)


If you choose connection through a tube, ensure that the appropriate cable and tube are
available.

Prepare appropriate tubes based on the diameters of bottom cable holes. It is recommended that the tube
specifications comply with the waterproof connector specifications. For example, for a 3/4 in.
waterproof connector, a 3/4 in. tube is recommended.

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Figure 5-2 Tube

(1) Nut (2) Fitting (3) Conduit

The tube appearance is for reference only. The actual tube prevails. This is applicable to all other similar
figures.

Figure 5-3 Diameters of bottom cable holes

Step 1 Remove the locking cap and plug from the waterproof connector, and then remove the
waterproof connector.
Step 2 Secure the tube fitting using the nut delivered with the tube.

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Figure 5-4 Installing tube fitting

Step 3 Route the cable through the tube conduit and then fitting.
Step 4 Connect the cable.
Step 5 Secure the fitting to the conduit.
Step 6 Check that the cable is connected correctly and securely. Then take appropriate measures to
ensure that the tube conduit and fitting are secured reliably, and seal the cable hole using
supplied firestop putty.
Step 7 Clear foreign matter from the cabinet.
----End

5.2 Preparing Cables


The cables used for the smart array controller need to be prepared by yourself. Prepare cables
by following the instructions in 2.6 Configuration Scenario.

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You can connect a peripheral cable to the smart array controller in common mode or through a
pipe based on site requirements.
 The way of handling the bottom waterproof connector varies depending on the connection
method. For details, see 5.1 Selecting a Connection Method.
 Cables to the cabinet interior are connected in the same way irrespective of which
connection method is used. The following uses common connection as an example.

5.3 Crimping the OT Terminal


Figure 5-5 shows how to crimp an OT terminal.

 Avoid scratching the core wire when stripping a cable.


 The cavity formed after the conductor crimp strip of the OT terminal is crimped must wrap
the core wires completely. The core wires must contact the OT terminal closely.
 Wrap the wire crimping area with heat shrink tubing or PVC insulation tape. The
following figure uses heat shrink tubing as an example.
 When using the heat gun, protect devices from being scorched.

Figure 5-5 Crimping an OT terminal

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5.4 Connecting the Cabinet PE Cable


Procedure
Step 1 Crimp an OT terminal.
Step 2 Secure the PE cable.

Connect the PE cable to the nearest ground point or the ground bar in the box-type transformer.

Figure 5-6 Connecting a PGND cable

----End

Follow-up Procedure
To enhance the corrosion resistance of a ground terminal, you are advised to apply silica gel
or paint on it after connecting the ground cable.

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5.5 Connecting Communications Cables for the Fiber Ring


Network
5.5.1 Connecting the Optical Jumper from the SmartLogger to the
Fiber Adapter
Prerequisites
Obtain the low-speed optical module from the fitting bag for optical ring switching.
The optical jumper from the SmartLogger to the fiber adapter has been installed before
delivery. You only have to connect the other end of the optical jumper to the SmartLogger.

Procedure
Step 1 Insert the low-speed optical modules respectively into the SFP1 and SFP2 ports of the
SmartLogger until they snap into place. After a low-speed optical module snaps into space,
pull it back to ensure that it is secure.

Pay attention to the directions of the low-speed optical modules. The label of the low-speed
optical module on the SFP1 port faces upwards, whereas the label of the low-speed optical
module on the SFP2 port faces downwards.

Step 2 Connect factory-installed optical jumpers to the low-speed optical modules.

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Figure 5-7 Connecting an optical jumper

(1) Low-speed optical module (2) Optical jumper

----End

5.5.2 Connecting Cables to the ATB


Prerequisites
Obtain the optical jumper from the fitting bag for optical ring switching.

Context

 As optical cables are hard, prepare optical cables before routing them into the smart array
controller.
 Only professionals are allowed to connect optical cables.

Connect two optical cables in a ring optical network, and connect one optical cable in a star optical
network.

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Figure 5-8 shows the ATB interior.

Figure 5-8 ATB interior

(1) Fiber spool (2) Fixing points for internal steel wires of optical cables (3) Cable clip

Procedure
Step 1 Remove the ATB cover.

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Figure 5-9 Removing a cover

Step 2 Remove the optical cable fastener.

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Figure 5-10 Removing a fastener

Step 3 Connect one end of the optical jumper to the fiber adapter.
Step 4 Route the other end of the optical jumper through the cable hole on the side of the ATB, and
then connect the cable to the ATB.
Step 5 Connect the peripheral optical cable to the ATB, splice the optical cable and the optical
jumper, and then wind the spliced cable around the fiber spool on the ATB.

Only professionals are allowed to splice fibers.

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Figure 5-11 Connecting optical cables

Step 6 Check that the cables are connected correctly and securely. Then reinstall the optical cable
fastener and ATB cover.
----End

5.6 Connecting the 4G LTE Cable (with the POE SPD)


Prerequisites
The network cable from the POE module to the POE SPD has been shipped with the POE
SPD.
The network cable from the SmartLogger to the POE module and the power cable of the POE
module have been factory-installed. You only have to connect the other end of each
factory-installed cable to the POE module.

Procedure
Step 1 Connect the POE port on the POE module to the PROTECT port on the POE SPD using the
network cable delivered with the POE SPD.

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Figure 5-12 Connecting a POE module to a POE SPD

Step 2 Connect the factory-installed network cable to the DATA port on the POE module.
Step 3 Connect the factory-installed power cable to the POE module.

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Figure 5-13 Connecting cables

Step 4 Connect the CPE network cable to the Surge port on the POE SPD.

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Figure 5-14 Connecting the CPE network cable

----End

5.7 Connecting the 4G LTE Cable (with no POE SPD)


Prerequisites
The network cable from the SmartLogger to the POE module and the power cable of the POE
module have been factory-installed. You only have to connect the other end of each
factory-installed cable to the POE module.

Procedure
Step 1 Connect the factory-installed network cable to the DATA port on the POE module.
Step 2 Connect the factory-installed power cable to the POE module.

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Figure 5-15 Connecting the POE module cable

Step 3 Connect the CPE network cable to the POE port on the POE module.

Figure 5-16 Connecting the CPE network cable

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----End

5.8 Connecting the Three-phase AC Power Cable (a Circuit


Breaker as the Three-Phase Input Switch)
Context
 For the smart array controller that houses one PID module, connect the three-phase AC
power cable to the QF02 switch, and the functional earthing cable to the FE01 port on
the functional earthing bar.
 For the smart array controller that houses two PID modules, connect the first route of
three-phase AC power cable to the QF02 switch, and the corresponding functional
earthing cable to the FE01 port on the functional earthing bar. Connect the second route
of three-phase AC power cable to the QF04 switch, and the corresponding functional
earthing cable to the FE02 port on the functional earthing bar.
This section describes how to connect three-phase AC power cables for the smart array
controller that houses two PID modules. For details about how to connect three-phase AC
power cables for the smart array controller that houses one PID module, refer to the way of
connecting the first route of three-phase AC power cables.

Procedure
Step 1 Prepare a cable.

Figure 5-17 Stripped cable length

Step 2 Crimp an OT terminal.


Step 3 Connect the L1, L2, and L3 cables to the three-phase input switch, and the functional earthing
cable to the functional earthing bar, as shown in Figure 5-18.

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 Connect the L1-1, L2-1, and L3-1 cables from the QF02 switch respectively to ports A, B,
and C on box-type transformer busbar 1 over a three-phase power switch.
 Connect the L1-2, L2-2, and L3-2 cables from the QF04 switch respectively to ports A, B,
and C on box-type transformer busbar 2 over a three-phase power switch.
 Connect the functional earthing cable for the PID module to the ground bar in the box-type
transformer.
 Ensure that the L1, L2, and L3 cables are connected in correct phase sequence.
 Do not mix up the cable to the FE01 port with the cable to the FE02 port.

Step 4 Bundle the cables.

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Figure 5-18 Connecting cables

----End

5.9 Connecting the Three-phase AC Power Cable (a Knife


Fuse Switch as the Three-Phase Input Switch)
Context
 For the smart array controller with one PID module, connect the three-phase AC power
cable to the FU01 switch, and the functional ground cable to the FE01 port on the
functional ground bar.

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 For the smart array controller with two PID modules, connect the first route of
three-phase AC power cable to the FU01 switch, and the corresponding functional
ground cable to the FE01 port on the functional ground bar. Connect the second route of
three-phase AC power cable to the FU02 switch, and the corresponding functional
ground cable to the FE02 port on the functional ground bar.
This section describes how to connect three-phase AC power cables for the smart array
controller that houses two PID modules. For details about how to connect three-phase AC
power cables for the smart array controller that houses one PID module, refer to the way of
connecting the first route of three-phase AC power cables.

Procedure
Step 1 Prepare a cable.

Figure 5-19 Stripped cable length

Step 2 Crimp an OT terminal.


Step 3 Connect the functional ground cable to the functional ground bar, as shown in Figure 5-20.

 Connect the L1-1, L2-1, and L3-1 cables from the FU01 switch respectively to ports A, B,
and C on box-type transformer busbar 1 over a three-phase power switch.
 Connect the L1-2, L2-2, and L3-2 cables from the FU02 switch respectively to ports A, B,
and C on box-type transformer busbar 2 over three-phase power switch.
 Connect the functional ground cable for the PID module to the ground bar on the box-type
transformer.
 Ensure that the L1, L2, and L3 cables are connected in correct phase sequence.
 Do not mix up the cable to the FE01 port with the cable to the FE02 port.

Step 4 Bundle the cables.

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Figure 5-20 Connecting cables

----End

5.10 Connecting Peripheral RS485 Communications


Cables
Context
Connect peripheral RS485 communications cables to JX01. All RS485 communications
cables are connected in the same way. This section describes how to connect two RS485
communications cables.

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Table 5-1 Mapping

No. Port on the JX01 Terminal Definition


Block

9 RS485-5 (+) RS485A, RS485 differential


signal+
10 RS485-5 (–) RS485B, RS485 differential
signal–
11 RS485-6 (+) RS485A, RS485 differential
signal+
12 RS485-6 (–) RS485B, RS485 differential
signal–

 Do not connect a peripheral RS485 communications cable to the RS485-1 port (ports 1
and 2 on the JX01), because the PID module communications cable has connected to this
port.
 For the smart array controller that supports the access of two PLC routes, do not connect a
peripheral RS485 communications cable to the RS485-2 port (ports 3 and 4 on the JX01),
because the PLC CCO module communications cable has connected to this port.

Procedure
Step 1 Prepare communications cables.

Figure 5-21 Stripped length

Step 2 Connect the communications cables to the JX01 terminal block.


Step 3 Crimp an OT terminal on the shield layer, and then connect the shield layer to the cabinet
ground point.
Step 4 Bind the communications cables.

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Figure 5-22 Connecting RS485 communications cables

----End

5.11 Connecting the LAN Switch Cable


Prerequisites
Obtain the connector of the LAN switch power cable and a network cable from the fittings
delivered with the LAN switch. The power cable has been factory-installed. You only have to
connect the other end of the power cable to the LAN switch.

Procedure
Step 1 Connect the FE1 port on the LAN switch to the ETH1 port on the SmartLogger using a
network cable.
Step 2 Connect the factory-installed power cable to the LAN switch.

Connect the SWITCH-12V+ cable to the V+ power port on the LAN switch, and the
SWITCH-12V– cable to the V– power port on the LAN switch.

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Figure 5-23 Connecting LAN switch cables

----End

5.12 Connecting the Peripheral Network Cable


Prerequisites
Prepare a network cable, as shown in Figure 5-24.

Figure 5-24 Connecting wires to an RJ45 connector

(1) White-and-orange (2) Orange (3) White-and-green (4) Blue

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(5) White-and-blue (6) Green (7) White-and-brown (8) Brown

Verify that the network cable functions properly using a network cable tester.

Context
Connect peripheral network cables to ports FE2–FE5 on the LAN switch. All network cables
are connected in the same way. This section describes how to connect one network cable.

Procedure
Step 1 Connect the peripheral network cable to the FE2 port on the LAN switch.
Step 2 Bind the network cable.

Figure 5-25 Connecting a network cable

----End

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5.13 Connecting the 24 V DC Output Power Cable


Context
You can connect one or two 24 V DC output power cables to the smart array controller that
supports 24 V DC input and output. DC output power cables are connected in the same
manner. This section describes how to connect one route of DC output power cable.

Table 5-2 Mapping

No. Port on the JX02 Terminal Definition


Block

1 and 2 24VOUT+ Positive terminal of the 24 V DC


output power cable
3 and 4 24VOUT– Negative terminal of the 24 V
DC output power cable

Procedure
Step 1 Prepare cables.

Figure 5-26 Stripped cable length

Step 2 Connect the 24 V DC output power cable to the JX02 terminal block.

Do not connect the DC output power cable reversely.

Step 3 Bind cables.

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Figure 5-27 Connecting cables

----End

5.14 Connecting the 24 V DC Input Power Cable


Context
You can connect one 24 V DC input power cable to the smart array controller that supports 24
V DC input and output.

Table 5-3 Mapping

No. Port on the JX02 Terminal Definition


Block

5 24VIN+ Positive terminal of the 24 V DC


input power cable
6 24VIN– Negative terminal of the 24 V
DC input power cable

Procedure
Step 1 Prepare cables.

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Figure 5-28 Stripped cable length

Step 2 Connect the 24 V DC input power cable to the JX02 terminal block.

Do not connect the DC input power cable reversely.

Step 3 Bind cables.

Figure 5-29 Connecting cables

----End

5.15 Connecting the Single-Phase AC Power Cable


Procedure
Step 1 Prepare a cable.

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Figure 5-30 Stripped cable length

Step 2 Connect the cable to the single-phase input switch.

Connect the L and N (L) cables to the L and N (L) terminals of the station-service power
source for the box-type transformer through an MCB.

Step 3 Bind the cable.

Figure 5-31 Connecting a cable

----End

5.16 Connecting the DO/AO/DI/AI Signal Cable


The smart array controller reserves the PID01_DO, PID02_DO, DO, AO, DI, and AI
waterproof connectors for appropriate signal cables.
For details about how to prepare and connect the cables, see the SmartPID2000 User Manual
and SmartLogger2000 User Manual.

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Figure 5-32 Cable routes

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6 System Commissioning

6.1 Checking Before Power-On


Before powering on the smart array controller, check that:
1. The cabinet and all components are installed properly.
2. All upstream switches for the cabinet and all switches inside the cabinet are OFF.
3. All cables are connected correctly and securely, without exposed metal. Cables are
bound neatly, and cable ties are secured evenly and properly in the same direction. Extra
parts of cable ties are neatly cut. There is no unnecessary adhesive tape or cable tie on
cables.
4. Routing for power cables and signal cables meets the requirements for routing
strong-current and weak-current cables and complies with the cable routing plan.
5. The locking caps on all waterproof connectors in use at the bottom of the cabinet are
tightened, or the cable routing pipes (if used) are secured to the cabinet. All waterproof
connectors or cable routing pipes in use are applied with firestop putty. Idle waterproof
connectors at the bottom of the cabinet are plugged and the locking caps are tightened.
6. The cover on the USB port is tightened, and the USB cable inside the cabinet is secure.
7. The cabinet interior is clean, without dust, dirt, or foreign matter.
8. The paint on the cabinet exterior is intact. If paint flakes off, repaint that area to prevent
corrosion.

6.2 Powering On the System


Prerequisites
 You have completed the power-on check.
 You have put on insulation gloves.
 The smart array controller cabinet is reliably grounded.
 The power voltage of the smart array controller is within the operating voltage range,
and the three-phase input voltage is within the PLC/PID module operating voltage.
 All upstream switches for the smart array controller and all switches inside the cabinet
are OFF.

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Procedure
Step 1 Turn on the single-phase power switch that controls the power supply from the remote
box-type transformer to the smart array controller.
Step 2 Turn on the three-phase power switch that controls the power supply from the remote
box-type transformer to the smart array controller.
 If the smart array controller houses one PID module, turn on the appropriate three-phase
power switch.
 If the smart array controller houses two PID modules, turn on the appropriate two
three-phase power switches.
Step 3 Check that the input voltages of all switches of the smart array controller are within
appropriate operating voltage ranges using a multimeter.
Step 4 Turn on the QF01 single-phase input switch on the smart array controller.
Step 5 Turn on the DC input and output switches on the smart array controller.
 If 24 V DC input and output are not used, skip this step.
 If 24 V DC input is used, turn on the QF07 DC input switch.
 If 24 V DC output is used, turn on the QF06 DC output switch.
Step 6 Turn on the PID switch on the smart array controller.
 If the smart array controller houses one PID module, turn on the QF03 PID switch.
 If the smart array controller houses two PID modules, turn on the QF03 and QF05 PID
switches.
Step 7 Turn on the three-phase input switch on the smart array controller.
 If the smart array controller houses one PID module, turn on the QF02 (or FU01)
three-phase input switch.
 If the smart array controller houses two PID modules, turn on the QF02 and QF04 (or
FU01 and FU02) three-phase input switches.
----End

Follow-up Procedure
 Commission the PID module after powering it on. For the detailed commissioning
procedure, see the SmartPID2000 User Manual.
 For details about the status of the energized SmartLogger2000 and PLC CCO as well as
the commissioning procedure, see the SmartLogger2000 User Manual.
 The LAN switch can be directly put into use without commissioning after power-on.

6.3 Closing the main Cabinet Door


Prerequisites
All components are running properly.

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Procedure
Step 1 Install the support bar.

Figure 6-1 Installing a support bar

Step 2 Close the main cabinet door and tighten the screws.

Figure 6-2 Tightening screws

 If the screws used for securing the cabinet door are lost, use the security torx screws in the fitting
bag.
 If the floating nuts used for securing the cabinet door are lost, use the reserved floating nuts shown
in Figure 6-3.

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User Manual (with PID modules, 800 V AC) 6 System Commissioning

Figure 6-3 Removing reserved floating nuts

----End

6.4 Powering Off the System


Prerequisites
You have put on insulation gloves.

Procedure
Step 1 Turn off the single-phase power switch that controls the power supply from the remote
box-type transformer to the smart array controller.
Step 2 Turn off the three-phase power switch that controls the power supply from the remote
box-type transformer to the smart array controller.
 If the smart array controller houses one PID module, turn off the appropriate three-phase
power switch.
 If the smart array controller houses two PID modules, turn off the appropriate two
three-phase power switches.
Step 3 Turn off the DC input and output switches on the smart array controller.
 If the smart array controller does not support 24 V DC input or output, skip this step.

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 If the smart array controller supports 24 V DC input and output, turn off the QF06 DC
output switch and QF07 DC input switch.
Step 4 Turn off the QF01 single-phase input switch on the smart array controller.
Step 5 Turn off the three-phase input switch on the smart array controller.
 If the smart array controller houses one PID module, turn off the QF02 (or FU01)
three-phase input switch.
 If the smart array controller houses two PID modules, turn off the QF02 and QF04 (or
FU01 and FU02) three-phase input switches.
Step 6 Turn off the PID switch on the smart array controller.
 If the smart array controller houses one PID module, turn off the QF03 PID switch.
 If the smart array controller houses two PID modules, turn off the QF03 and QF05 PID
switches.
----End

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SmartACU2000B smart array controller
User Manual (with PID modules, 800 V AC) 7 System Maintenance

7 System Maintenance

7.1 Routine Maintenance

 Before cleaning the system, connecting cables, and maintaining the grounding reliability,
power off the system (see 6.4 Powering Off the System for details) to ensure that the smart
array controller is de-energized and will not cause personal injury.
 If you need to open the main cabinet door on rainy or snowy days, take protective
measures to prevent rain or snow from entering the cabinet. If impossible, do not open the
main cabinet door on rainy or snowy days.

Table 7-1 Maintenance checklist

Check Check That Maintenance


Item Interval

Cabinet  The exterior of the smart array controller is not Once 12 months
damaged or deformed.
 There is no dust or dirt in the smart array
controller.
System  All components in the smart array controller Once six months
running operate properly.
status  The SPD works properly.
Electrical  Cables are secured. Once 12 months
connectio  Cables are intact and especially the parts touching
ns the metallic surface are not scratched.
 Idle waterproof connectors are plugged and the
locking caps are tightened.
 The cover on the USB port is tightened.
Groundin All ground cables are reliably connected. Once 12 months
g
reliability

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User Manual (with PID modules, 800 V AC) 7 System Maintenance

7.2 Component Replacement


 Before replacing a component, power off the smart array controller by following the
instructions in 6.4 Powering Off the System to ensure that the smart array controller is
de-energized and will not cause personal injury.
 After disconnecting the power supply, wait at least 3 minutes and then replace a
component.
 After replacing a component, check the smart array controller by following the
instructions in 6.1 Checking Before Power-On, and then power on the smart array
controller by following the instructions in 6.2 Powering On the System. After that, check
that the replacement component works properly.
 For the component positions, see 2.4 Product Composition.
 Dispose of faulty components in accordance with the local disposal act for waste
electrical equipment.

7.2.1 Replacing the Single/Three-Phase SPD


Prerequisites
 The SPD is faulty.
 A spare SPD of the same model is available and functional.

If an SPD is damaged or its indication window is displayed in red, the SPD is deemed unavailable and
needs to be replaced.

Context

A single-phase SPD is replaced in the same way as a three-phase SPD. The following describes how to
replace a single-phase SPD.

An SPD consists of a surge protection module and a base.

Procedure
Step 1 Remove the faulty surge protection module from the SPD.

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User Manual (with PID modules, 800 V AC) 7 System Maintenance

Figure 7-1 Removing a faulty surge protection module

Step 2 Install the new surge protection module.

Figure 7-2 Installing a surge protection module

----End

7.2.2 Replacing the Three-Phase Input Switch (Circuit Breaker)


Prerequisites
 The three-phase input switch is faulty.
 A spare three-phase input switch of the same model is available and functional.

Procedure
Step 1 Remove the protective cover from the wiring terminals on the faulty three-phase input switch.
Step 2 Disconnect cables from the faulty three-phase input switch, and label the cables.
Step 3 Remove the wiring nuts from both sides at the bottom.
Step 4 Push the buckle downwards and remove the faulty three-phase input switch.

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Figure 7-3 Removing a faulty three-phase input switch

Step 5 Remove the protective cover from the wiring terminals on the new three-phase input switch.
Step 6 Remove the wiring nuts from both sides at the bottom of the new three-phase input switch.
Step 7 Install the new three-phase input switch.
Step 8 Reinstall the wiring nuts on both sides at the bottom.
Step 9 Connect the cables to the new three-phase input switch based on the cable labels.
Step 10 Reinstall the protective cover on the wiring terminals.
----End

7.2.3 Replacing the Three-Phase Input Switch (Knife Fuse Switch)


Prerequisites
 The three-phase input switch is faulty.
 A spare three-phase input switch of the same model is available and functional.

Procedure
Step 1 Disconnect cables from the faulty three-phase input switch, and label the cables.
Step 2 Push the buckle downwards and remove the faulty three-phase input switch.

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Figure 7-4 Removing a faulty three-phase input switch

Step 3 Install the new three-phase input switch.


Step 4 Connect the cables to the new three-phase input switch based on the cable labels.
----End

7.2.4 Replacing the Fuse of the Knife Fuse Switch


Prerequisites
 The fuse is faulty.
 There is a spare fuse provided by the knife fuse switch manufacturer.

Procedure
Step 1 Open the knife fuse switch box.
Step 2 Remove the faulty fuse.

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User Manual (with PID modules, 800 V AC) 7 System Maintenance

Figure 7-5 Removing a faulty fuse

Step 3 Install the new fuse and close the knife fuse switch box.
----End

7.2.5 Replacing the Single-Phase Input Switch


Prerequisites
 The single-phase input switch is faulty.
 A spare single-phase input switch of the same model is available and functional.

Procedure
Step 1 Disconnect cables from the faulty single-phase input switch, and label the cables.
Step 2 Remove the faulty single-phase input switch.

Figure 7-6 Removing a faulty single-phase input switch

Step 3 Install the new single-phase input switch.


Step 4 Connect the cables to the new single-phase input switch based on the cable labels.
----End

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SmartACU2000B smart array controller
User Manual (with PID modules, 800 V AC) 7 System Maintenance

7.2.6 Replacing the PLC CCO Module


Prerequisites
 The PLC CCO module is faulty.
 A spare PLC CCO module of the same model is available and functional.

Procedure
Step 1 Disconnect cables from the faulty PLC CCO module, and label the cables.
Step 2 Remove the faulty PLC CCO module and its mounting ears.

Figure 7-7 Removing a faulty PLC CCO module

Step 3 Install the mounting ears on the new PLC CCO module.
Step 4 Install the new PLC CCO module.
Step 5 Connect the cables to the new PLC CCO module based on the cable labels.
----End

7.2.7 Replacing the SmartLogger2000


Prerequisites
 The SmartLogger2000 is faulty.
 A spare SmartLogger2000 of the same model is available and functional.

Procedure
Step 1 Disconnect cables from the faulty SmartLogger2000, and label the cables.
Step 2 Remove the tray from the faulty SmartLogger2000.

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Figure 7-8 Removing a tray

Step 3 Remove mounting ears from the new SmartLogger2000.

Figure 7-9 Removing mounting ears

Step 4 Install the tray on the new SmartLogger2000.


Step 5 Install the new SmartLogger2000.
Step 6 Connect the cables to the new SmartLogger2000 based on the cable labels.
----End

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User Manual (with PID modules, 800 V AC) 7 System Maintenance

Follow-up Procedure
After the SmartLogger2000 works properly, log in to the WebUI and configure the DI7 port,
DI8 port, COM1 port, and COM2 port of the new SmartLogger2000 by referring to A
Configuring the DI7 and DI8 Ports and B Configuring the COM1 Port and COM2 Port.

Set other parameters as required. For details, see the appropriate SmartLogger2000 User Manual.

7.2.8 Replacing the Power Adapter


Prerequisites
 The power adapter is faulty.
 A spare power adapter of the same model is available and functional.

Procedure
Step 1 Disconnect the input power cable from the faulty power adapter.
Step 2 Disconnect the cable from the power input port on the SmartLogger2000.
Step 3 Remove the faulty power adapter.

Figure 7-10 Removing a faulty power adapter

Step 4 Install the new power adapter.

Indicators should be in the lower left corner.

Step 5 Connect the input power cable to the new power adapter.
Step 6 Connect the output power cable for the power adapter to the power input port on the
SmartLogger2000.
----End

7.2.9 Replacing the PID Switch


Prerequisites
 The PID switch is faulty.

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 A spare PID switch of the same model is available and functional.

Procedure
Step 1 Remove the PID switch fastener.

Figure 7-11 Removing a fastener

Step 2 Remove the faulty PID switch.

Figure 7-12 Removing a PID switch

Step 3 Disconnect cables from the faulty PID switch, and label the cables.
Step 4 Connect the cables to the new PID switch based on the cable labels.
Step 5 Install the new PID switch.
Step 6 Reinstall the PID switch fastener.
----End

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User Manual (with PID modules, 800 V AC) 7 System Maintenance

7.2.10 Replacing the PID Module


Prerequisites
 The PID module is faulty.
 A spare PID module of the same model is available and functional.

Procedure
Step 1 Open the PID module cabinet door and install the support bar.

Figure 7-13 Installing a support bar

Step 2 Open the PID module maintenance compartment door, and remove the connection box cover.

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User Manual (with PID modules, 800 V AC) 7 System Maintenance

Figure 7-14 Removing a connection box cover

Step 3 Disconnect cables from the faulty PID module, and label the cables.
Step 4 Remove the pipe connector from the faulty PID module.
Step 5 Remove the faulty PID module.

Figure 7-15 Removing a PID module

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User Manual (with PID modules, 800 V AC) 7 System Maintenance

Step 6 Install the new PID module.


Step 7 Open the PID module maintenance compartment door, and remove the connection box cover.
Step 8 Connect the cables to the new PID module based on the cable labels.
Step 9 Secure the pipe connector to the PID module.
Step 10 Reinstall the connection box cover, and close the PID module maintenance compartment
door.
----End

Follow-up Procedure
1. After checking that the PID module is powered on, configure parameters by referring to
the SmartPID2000 User Manual.
2. Install the support bar and close the PID module cabinet door.

7.2.11 Replacing the 24 V DC Power Module


Prerequisites
 The 24 V DC power module is faulty.
 A spare 24 V DC power module of the same model is available and functional.

Procedure
Step 1 Disconnect cables from the faulty 24 V DC power module, and label the cables.
Step 2 Remove the faulty 24 V DC power module and its fastener.

Figure 7-16 Removing a fastener

Step 3 Install the fastener on the new 24 V DC power module.


Step 4 Install the new 24 V DC power module.
Step 5 Connect the cables to the new 24 V DC power module based on the cable labels.

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----End

7.2.12 Replacing the Fiber Adapter


Prerequisites
 The fiber adapter is faulty.
 A spare fiber adapter of the same model is available and functional.

Procedure
Step 1 Disconnect cables from the faulty fiber adapter, and label the cables.
Step 2 Remove the fastener of the faulty fiber adapter, and then remove the faulty fiber adapter.

Figure 7-17 Removing a fiber adapter

Step 3 Install the new fiber adapter on the fastener.


Step 4 Install the fiber adapter fastener.
Step 5 Connect the cables to the new fiber adapter based on the cable labels.
----End

7.2.13 Replacing the USB Port


Prerequisites
 The USB port is faulty.
 A spare USB port of the same model is available and functional.

Procedure
Step 1 Disconnect the cable from the USB port, and label the cable.
Step 2 Remove the faulty USB port.

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Figure 7-18 Removing a USB port

Step 3 Install the new USB port.

Place the sealing ring on the inner side of the cabinet when installing the new USB port.

Figure 7-19 Sealing ring position

(1) sealing ring

Step 4 Connect the cable to the new USB port based on the cable labels.

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----End

7.2.14 Replacing the 24 V DC Input and Output Switches


Prerequisites
 The 24 V DC input or output switch is faulty.
 A spare 24 V DC input or output switch of the same model is available and functional.

Context
The 24 V DC input and output switches are replaced in the same manner. This section
describes how to replace a 24 V DC input switch.

Procedure
Step 1 Disconnect cables from the faulty 24 V DC input switch, and label the cables.
Step 2 Remove the faulty 24 V DC input switch.

Figure 7-20 Removing a faulty 24 V DC input switch

Step 3 Install the new 24 V DC input switch.


Step 4 Connect the cables to the new 24 V DC input switch based on the cable labels.
----End

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SmartACU2000B smart array controller
User Manual (with PID modules, 800 V AC) 8 Technical Specifications

8 Technical Specifications

Item SmartACU2000B-D SmartACU2000B-D SmartACU2000B-D SmartACU2000B-D


-PID/PLC -2PID/2PLC -PID/PLC-24V -2PID/2PLC-24V
Communi SFP/ETH/RS485/PLC SFP/ETH/RS485/PL SFP/ETH/RS485/PLC SFP/ETH/RS485/PLC
cation C
mode
Number 1 2 1 2
of PLC
routes
PLC input 380–800 V; 380–800 V; 380–800 V; 380–800 V;
(AC) three-phase three-phase three-phase three-phase
Number 1 2 1 2
of PID
routes
PID input 380–800 V; three-phase + functional earthing
(AC)
Three-pha 480 W (maximum) 2 x 330 W 480 W (maximum) 2 x 330 W
se input (maximum) (maximum)
power
Single-pha AC input: 100–240 V AC input: 100–240 V AC input: 100–240 V AC input: 100–240 V
se (supporting 24 V DC (supporting 24 V DC
operating output) output)
voltage
Single-pha 70 W (maximum) 70 W (maximum) 110 W (maximum) 110 W (maximum)
se input
power
DC inputb N/A N/A 24–28 V DC, 70 W 24–28 V DC, 70 W
(maximum) (maximum)
DC output N/A N/A 24 V DC, 30 W 24 V DC, 30 W
(maximum) (maximum)
Frequency 50 Hz/60 Hz

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User Manual (with PID modules, 800 V AC) 8 Technical Specifications

Item SmartACU2000B-D SmartACU2000B-D SmartACU2000B-D SmartACU2000B-D


-PID/PLC -2PID/2PLC -PID/PLC-24V -2PID/2PLC-24V
Cable Routed in and out from the bottom
routing
O&M Operated and maintained from the front
mode
Operating Indoor and outdoor
environme
nt
Maximum 4000 m (13123.36 ft)
operating
altitude
Installatio Installed on a support, pole, or wall
n mode
Dimensio 880 mm x 770 mm x 369 mm (34.65 in. x 30.31 in. x 14.53 in.)
ns (W x H
x D,
including
the
mounting
plate)
Net About 49 kg (108.03 About 61 kg (134.48 About 51 kg (112.44 About 62 kg(132.28
weight lb) lb) lb) lb)
(including
firestop
putty,
screws,
and the
mounting
plate)
Ingress IP65/Type 3R
Protection
Rating
Operating 4%–100% RH
humidity
Operating –40°C to +60°C (–40°F to +140°F)
temperatur
e
Storage –40°C to +70°C (–40°F to +158°F)
temperatur
e
Note b: For the smart array controller that supports 24 V DC input or output, the input range is between 100 V
AC and 240 V AC or between 24 V DC and 28 V DC.

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SmartACU2000B smart array controller
User Manual (with PID modules, 800 V AC) A Configuring the DI7 and DI8 Ports

A Configuring the DI7 and DI8 Ports

Procedure
Step 1 Enter https://XX.XX.XX.XX in the address box of the browser to enter the WebUI login
page. Because of permission restriction, log in as Special User.

 XX.XX.XX.XX indicates the IP address for the SmartLogger2000. The default IP address is
192.168.0.10.
 If web pages cannot be opened, specify security settings for the browser. For details, see the
appropriate SmartLogger2000 User Manual.
 The initial password is Changeme.
 You are advised to change the password immediately after the first login to ensure the account
security.

Step 2 Choose Settings > DI to enter the page for configuring the DI7 and DI8 ports.

Table A-1 DI7 port parameter settings

Parameter Value Parameter Value

Activation Status Activated Alarm Severity Major


Alarm Generation Enable Alarm Name 24V power failure

Table A-2 DI8 port parameter settings

Parameter Value Parameter Value


Activation Status Activated Alarm Severity Major
Alarm Generation Enable Alarm Name AC SPD fault

----End

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SmartACU2000B smart array controller
User Manual (with PID modules, 800 V AC) B Configuring the COM1 Port and COM2 Port

B Configuring the COM1 Port and COM2


Port

Procedure
Step 1 Enter https://XX.XX.XX.XX in the address box of the browser to enter the WebUI login
page. Because of permission restriction, log in as Advanced User.

 XX.XX.XX.XX indicates the IP address for the SmartLogger2000. The default IP address is
192.168.0.10.
 If web pages cannot be opened, specify security settings for the browser. For details, see the
appropriate SmartLogger2000 User Manual.
 The initial password is Changeme.
 After the first login, it is recommended that you change the initial password immediately to ensure
account security.

Step 2 Choose Settings > RS485, and set the baud rate of the RS485-1 and RS485-2 port to 115200.

Ensure that the start address of each port from RS485-0 to RS485-6 is 1, and the end address
of the each port is 247.

----End

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SmartACU2000B smart array controller
User Manual (with PID modules, 800 V AC) C FCC Supplier's Declaration of Conformity (SDoC)

C FCC Supplier's Declaration of


Conformity (SDoC)

Unique Identifier: trade name: Huawei


product name: Smart array controller
model number:
 SmartACU2000B-D-PID/PLC
 SmartACU2000B-D-2PID/2PLC
 SmartACU2000B-D-PID/PLC-24V
 SmartACU2000B-D-2PID2PLC-24V

Responsible Party-U.S. Contact Information


Huawei Technologies USA Inc.
5700 Tennyson Parkway, Suite 500
Plano, Texas 75024
Main: 214-919-6000/TAC Hotline: 877-448-2934
FCC Compliance Statement (for products subject to Part 15)
This device complies with part 15 of the FCC Rules. Operation is subject to the following
two conditions: (1) This device may not cause harmful interference, and (2) this device
must accept any interference received, including interference that may cause undesired
operation.

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SmartACU2000B smart array controller
User Manual (with PID modules, 800 V AC) D Acronyms and Abbreviations

D Acronyms and Abbreviations

A
AC alternating current
AI analog input
AO analog output
App application
ATB access terminal box

C
CAT 5E Category 5 enhanced
CCO central controller
CPE customer-premises equipment

D
DC direct current
DI digital input
DO digital output

E
EMI environmental monitoring instrument
ETH Ethernet

L
LTE Long Term Evolution

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SmartACU2000B smart array controller
User Manual (with PID modules, 800 V AC) D Acronyms and Abbreviations

P
PE protective earthing
PID potential induced degradation
PLC power line communication
POE power over Ethernet

R
RH relative humidity

S
SFP small form-factor pluggable
SPD surge protective device

W
WEEE waste electrical and electronic equipment

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