SmartACU2000B Smart Array Controller User Manual (With PID Modules, 800 ...
SmartACU2000B Smart Array Controller User Manual (With PID Modules, 800 ...
Issue 04
Date 2017-10-30
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Issue 04 (2017-10-30) i
Copyright © Huawei Technologies Co., Ltd.
SmartACU2000B smart array controller
User Manual (with PID modules, 800 V AC) About This Document
Purpose
This document describes the SmartACU2000B smart array controller (smart array controller
for short), which is an outdoor cabinet, in terms of its installation, electrical connections,
commissioning, and maintenance. Before installing and operating the device, closely read this
manual to get familiar with the functions and features of the device as well as the precautions.
Figures used in this document are for reference only.
Intended Audience
This document is intended for photovoltaic (PV) plant operation personnel and qualified
electrical technicians.
Symbol Conventions
The symbols that may be found in this document are defined as follows.
Symbol Description
Indicates an imminently hazardous situation which, if not
avoided, will result in serious injury or death.
Symbol Description
personal injury, equipment damage, or environment
deterioration.
Change History
Changes between document issues are cumulative. The latest document issue contains all
updates made in previous issues.
Issue 04 (2017-10-30)
Added the description about the smart array controllers with the knife fuse switch as the
three-phase input switch.
Issue 03 (2017-09-15)
Added the description about the SmartACU2000B-D-PID/PLC-24V and
SmartACU2000B-D-2PID/2PLC-24V smart array controllers.
Issue 02 (2017-08-10)
Updated the figures about the RS485 and PLC communication modes in 2.5 Working
Principles.
Updated the description about how to commission the PID module, SmartLogger2000,
PLC CCO, and LAN switch after power-on in 6.2 Powering On the System.
Updated the figures about parts replacement in 7 System Maintenance.
Issue 01 (2017-02-05)
This issue is used for first office application (FOA).
Contents
3 Storage ........................................................................................................................................... 34
4 Installation.................................................................................................................................... 35
4.1 Checking Before Installation ...................................................................................................................................... 35
4.2 Tools ........................................................................................................................................................................... 36
4.3 Determining the Installation Position ......................................................................................................................... 40
4.4 Installing the Mounting Bracket ................................................................................................................................. 41
4.4.1 Wall-mounted Installation ........................................................................................................................................ 42
4.4.2 Support-mounted Installation .................................................................................................................................. 44
4.4.3 Pole-mounted Installation ........................................................................................................................................ 46
4.5 Installing the Cabinet .................................................................................................................................................. 48
4.6 Opening the Main Cabinet Door ................................................................................................................................. 49
4.7 Installing Components ................................................................................................................................................ 50
4.7.1 Installing a POE module .......................................................................................................................................... 50
4.7.2 (Optional) Installing the POE SPD .......................................................................................................................... 51
4.7.3 (Optional) Installing the LAN Switch ...................................................................................................................... 52
5.5 Connecting Communications Cables for the Fiber Ring Network ............................................................................. 60
5.5.1 Connecting the Optical Jumper from the SmartLogger to the Fiber Adapter .......................................................... 60
5.5.2 Connecting Cables to the ATB ................................................................................................................................. 61
5.6 Connecting the 4G LTE Cable (with the POE SPD) ................................................................................................... 65
5.7 Connecting the 4G LTE Cable (with no POE SPD) .................................................................................................... 68
5.8 Connecting the Three-phase AC Power Cable (a Circuit Breaker as the Three-Phase Input Switch) ........................ 70
5.9 Connecting the Three-phase AC Power Cable (a Knife Fuse Switch as the Three-Phase Input Switch).................... 72
5.10 Connecting Peripheral RS485 Communications Cables ........................................................................................... 74
5.11 Connecting the LAN Switch Cable ........................................................................................................................... 76
5.12 Connecting the Peripheral Network Cable................................................................................................................ 77
5.13 Connecting the 24 V DC Output Power Cable ......................................................................................................... 79
5.14 Connecting the 24 V DC Input Power Cable ............................................................................................................ 80
5.15 Connecting the Single-Phase AC Power Cable ......................................................................................................... 81
5.16 Connecting the DO/AO/DI/AI Signal Cable ............................................................................................................ 82
7 System Maintenance................................................................................................................... 89
7.1 Routine Maintenance .................................................................................................................................................. 89
7.2 Component Replacement ............................................................................................................................................ 90
7.2.1 Replacing the Single/Three-Phase SPD ................................................................................................................... 90
7.2.2 Replacing the Three-Phase Input Switch (Circuit Breaker) ..................................................................................... 91
7.2.3 Replacing the Three-Phase Input Switch (Knife Fuse Switch) ................................................................................ 92
7.2.4 Replacing the Fuse of the Knife Fuse Switch .......................................................................................................... 93
7.2.5 Replacing the Single-Phase Input Switch ................................................................................................................ 94
7.2.6 Replacing the PLC CCO Module ............................................................................................................................ 95
7.2.7 Replacing the SmartLogger2000 ............................................................................................................................. 95
7.2.8 Replacing the Power Adapter .................................................................................................................................. 97
7.2.9 Replacing the PID Switch ........................................................................................................................................ 97
7.2.10 Replacing the PID Module .................................................................................................................................... 99
7.2.11 Replacing the 24 V DC Power Module ................................................................................................................ 101
7.2.12 Replacing the Fiber Adapter ................................................................................................................................ 102
7.2.13 Replacing the USB Port ....................................................................................................................................... 102
7.2.14 Replacing the 24 V DC Input and Output Switches ............................................................................................. 104
1 Precautions
General Safety
Personnel who plan to install or maintain Huawei equipment must receive a thorough training,
understand all necessary safety precautions, and be able to correctly perform all operations.
Only trained and qualified personnel are allowed to install, operate, and maintain Huawei
equipment.
Only trained and qualified personnel are allowed to remove safety facilities and inspect
the devices.
Only personnel certified or authorized by Huawei are allowed to replace devices or
components (including software).
Installation personnel must report faults or errors that might cause serious safety issues
to related owners.
The safety precautions given in this document do not cover all the safety precautions. Huawei
will not be liable for any consequence caused by the violation of the safety operation
regulations and design, production, and usage standards.
Grounding
Equipment to be grounded must meet the following requirements:
When installing a device, install the ground cable first. When uninstalling a device,
remove the ground cable at the very end.
Do not damage the ground conductor.
Do not operate the device in the absence of a properly installed ground conductor.
The device must be connected permanently to the protection ground before any
operation.
Before operating the device, check the electrical connection of the device to ensure that
it is securely grounded.
Personal Safety
Before any operations, take off conductive objects such as jewelry and watches to avoid
electric shocks or burns.
For personal safety, wear insulation gloves and safety shoes during operation and
maintenance (O&M).
Use tools in correct methods to avoid hurting people or damaging devices.
In the case of fire, immediately leave the building or the equipment room, and turn on
the fire alarm bell or make an emergency call. Do not enter a building that is on fire.
When the operation is performed in a damp environment, ensure that the device is dry.
When water is found in the rack or the rack is damp, switch off the power supply
immediately.
Equipment Safety
The device must be secured on the floor or to other immovable objects such as walls and
mounting supports before operation.
Tighten the screws by using a tool when installing components.
After the installation, remove packing materials from the equipment area.
High Voltage
The high voltage power supply provides power for the device operation. Direct or indirect
contact (especially with a damp object) with the high voltage power supply may result in
fatal injury.
Non-standard and improper high voltage operations may result in fire and electric shocks.
Personnel who install AC facilities must be qualified to perform high voltage and AC
operations.
You must abide by the local rules and regulations when bridging and routing AC cables.
Follow the local laws and regulations when installing AC power facilities.
Use dedicated tools when performing high voltage and AC operations.
Put on insulation gloves before powering on or off cabinets.
Power Cables
Do not connect or disconnect power cables under power. Transient contact between the core
wire of the power cable and the conductor will generate electric arcs or sparks, which may
cause fire or personal injury.
Before connecting or disconnecting a power cable, turn off the upstream power switch,
and use a multimeter to check that the AC and DC voltages of the input port are zero.
Before connecting a power cable, check that the label on the power cable is correct.
Do not mix up the single-phase AC power cable with the three-phase AC power cable
when connecting cables. Otherwise, the device may be damaged.
Components
To ensure that a device runs safely, replace a failed device component with a component of
the same model and specifications.
2 Overview
PV devices include the SUN2000, box-type transformer, video surveillance device, and environmental
monitoring instrument (EMI), and so on.
The smart array controller can be factory-installed with a PID module to prevent PID effect
on PV modules, thereby increasing the energy yield and benefit.
The smart array controller can be installed on a wall, support, or pole. The front door can be
opened for maintenance, which facilitates installation, cable connection, and future
maintenance.
Model
This document involves the following product models:
SmartACU2000B-D-PID/PLC
SmartACU2000B-D-2PID/2PLC
SmartACU2000B-D-PID/PLC-24V
SmartACU2000B-D-2PID/2PLC-24V
Considering that the smart array controllers of various types have the same appearance, this document
focuses on the SmartACU2000B-D-2PID/2PLC-24V.
Networking
The SmartLogger and POE module are installed inside the smart array controller.
Up to 16 SmartLoggers can be connected to form a fiber ring network.
A base station can communicate with multiple pieces of customer premises equipment (CPE).
The EMI position shown in the figure is for reference only.
2.2 Appearance
Cabinet Appearance
Cabinet Dimensions
Cabinet Bottom
Nameplate
The smart array controller is labeled with a nameplate that contains the model information,
key technical specifications, and compliance symbols.
To highlight the involved area, the figure does not show the open door.
For simplicity purposes, the preceding table lists only the components that you need to operate and
reserved installation positions.
The SmartLogger communicates with the SUN2000 app over the embedded Bluetooth module. For
details, see the SmartLogger2000 User Manual and SUN2000 APP User Manual. When the
SmartLogger is communicating with the SUN2000 app, keep the SUN2000 app less than 1 m (39.37
in.) away from the front of the cabinet to ensure proper communication.
Figure 2-10 Electrical conceptual diagram (for the smart array controller not supporting 24 V DC
input or output with QF02 and QF04 circuit breakers)
Figure 2-11 Electrical conceptual diagram (for the smart array controller not supporting 24 V DC
input or output with FU01 knife switch)
Figure 2-12 shows the electrical conceptual diagram for the smart array controller that
supports 24 V DC input and output.
Figure 2-12 Electrical conceptual diagram (for the smart array controller supporting 24 V DC
input and output)
The smart array controller communicates with PV devices over RS485, PLC, or Ethernet.
When the smart array controller communicates with the inverter over PLC, log in to the embedded
WebUI of the SmartLogger2000, choose Monitoring > PLC > Networking Settings, and set
Networking to Enable (default value). When the smart array controller communicates with the inverter
only over RS485, set Networking to Disable. For details, see the SmartLogger2000 User Manual. (The
WebUI screenshots for SmartLogger V200R001C30SPC106 are used as an example.)
RS485 communication mode
− All models of smart array controllers support the RS485 communication mode.
− The SmartLogger connects to the box-type transformer, power meter, inverter, PID
module, PLC CCO module, and other devices that support RS485 communication
over COM ports.
The figure displays only major components and cables and is for reference only.
PLC communication mode
− If a double-column transformer is used, use the smart array controller that supports
the access of one PLC route.
− If a dual-split transformer is used, use the smart array controller that supports the
access of two PLC routes.
− The SmartLogger has embedded PLC function, which connects to the inverter that
supports PLC communication over a three-phase AC power cable.
− In the smart array controller that supports the access of two PLC routes, the PLC
CCO module connects to the inverter that supports PLC communication over a
three-phase AC power cable.
The figure displays only major components and cables and is for reference only.
Ethernet communication mode
− All models of smart array controllers support the Ethernet communication mode.
The cabinet reserves a position for installing a LAN switch.
− The SmartLogger provides two 10/100M Ethernet electrical ports itself and
provides five 10/100M Ethernet electrical ports by connecting to a LAN switch.
− The SmartLogger connects to the box-type transformer, power meter, and other
devices that support Ethernet communication over Ethernet electrical ports.
The smart array controller communicates with the plant monitoring system over a fiber ring
network or 4G LTE network.
Figure 2-15 Component connections (for the smart array controller not supporting 24 V DC input
or output)
Components in dashed-line boxes are optional. To highlight the involved area, the figure does not show
all factory-installed components and cables.
Figure 2-16 shows the connections among the components of the smart array controller that
supports 24 V DC input and output.
Figure 2-16 Component connections (for the smart array controller supporting 24 V DC input and
output)
Components in dashed-line boxes are optional. To highlight the involved area, the figure does not show
all factory-installed components and cables.
1 Three-phase Four-core (L1, L2, L3, and functional 8–10 mm2 (10 Prepared
AC power earthing) outdoor copper armored cable mm2) by the
cable with three OT-M6 terminals (L1, L2, and 8 AWG customer
L3) and one OT-M4 terminal (functional
earthing)
When the rated AC voltage on the
low-voltage side of the box-type
transformer is less than or equal to 500 V,
the operating voltage between the
three-phase AC power cable and the
ground should be greater than or equal to
600 V.
When the rated AC voltage on the
low-voltage side of the box-type
transformer is greater than 500 V and less
than or equal to 800 V, the operating
voltage between the three-phase AC
power cable and the ground should be
greater than or equal to 1000 V.
2 Peripheral CAT 5E outdoor shielded network cable with N/A Prepared
network cable an outer diameter less than 9 mm (0.35 in.) by the
and internal resistance not greater than 1.5 customer
ohms/10 m (1.5 ohms/32.81 ft), as well as a
shielded RJ45 connector
3 Peripheral A computer cable (DJYP2VP2-22 2x2x1) or 0.5–1 mm2 (1 Prepared
RS485 armored shielded twisted pair that can be mm2) by the
communication used outdoors and OT-M4 terminals 20–18 AWG (18 customer
s cable AWG)
4 Cabinet PE Outdoor copper cable with an OT-M6 6–16 mm2 (16 Prepared
cable terminal mm2) by the
10–6 AWG (6 customer
AWG)
Figure 2-17 Component connections (for the smart array controller not supporting 24 V DC input
or output)
Components in dashed-line boxes are optional. To highlight the involved area, the figure does not show
all factory-installed components and cables.
Figure 2-18 shows the connections among the components of the smart array controller that
supports 24 V DC input or output.
Figure 2-18 Component connections (for the smart array controller supporting 24 V DC input or
output)
Components in dashed-line boxes are optional. To highlight the involved area, the figure does not show
all factory-installed components and cables.
1 Three-phase Four-core (L1, L2, L3, and functional 8–10 mm2 (10 Prepared
AC power earthing) outdoor copper armored cable mm2) by the
cable with three OT-M6 terminals (L1, L2, and 8 AWG customer
L3) and one OT-M4 terminal (functional
earthing)
When the rated AC voltage on the
low-voltage side of the box-type
transformer is less than or equal to 500 V,
the operating voltage between the
three-phase AC power cable and the ground
should be greater than or equal to 600 V.
When the rated AC voltage on the
low-voltage side of the box-type
transformer is greater than 500 V and less
than or equal to 800 V, the operating
voltage between the three-phase AC power
cable and the ground should be greater than
or equal to 1000 V.
2 Peripheral CAT 5E outdoor shielded network cable with N/A Prepared
network cable an outer diameter less than 9 mm (0.35 in.) and by the
internal resistance not greater than 1.5 ohms/10 customer
m (1.5 ohms/32.81 ft), as well as a shielded
RJ45 connector
3 Peripheral A computer cable (DJYP2VP2-22 2x2x1) or 0.5–1 mm2 (1 Prepared
RS485 armored shielded twisted pair that can be used mm2) by the
communication outdoors and OT-M4 terminals 20–18 AWG (18 customer
s cable AWG)
4 Cabinet PE Outdoor copper cable with an OT-M6 terminal 6–16 mm2 (16 Prepared
cable mm2) by the
10–6 AWG (6 customer
AWG)
5 Network cable A 20 m (65.62 ft) long network cable delivered N/A Prepared
from the POE with Huawei CPE by the
module or POE NOTE
customer
SPD to the If the length is insufficient, prepare a cable with the
CPE same specifications as a peripheral network cable.
3 Storage
The following requirements should be met when the smart array controller needs to be stored
prior to installation:
Do not unpack the smart array controller.
Keep the storage temperature at –40°C to +70°C (–40°F to +158°F) and the humidity at
5%–95% RH.
Store the cabinet in a clean and dry place and protect it from dust and water vapor
corrosion.
A maximum of four smart array controllers can be stacked. Stack them neatly so that
they will not fall over.
Perform periodic inspections during the storage. If any rodent bites are found, replace the
packing materials immediately.
If the smart array controller has been long-term stored, inspections and tests should be
conducted by professionals before it is put into use.
Huawei shall not be liable for any consequence caused by violation of the storage regulations
specified in this document.
4 Installation
You are advised to remove the outer packaging within 24 hours before installing the smart array
controller and its components.
For the number of delivered fittings, see the packing list in the packing case.
4.2 Tools
Tool Model Function
Hammer drill Drill bit: Φ14 mm (0.55 Φ14 mm (0.55 in.) drill bit:
in.) and Φ16 mm (0.63 Drill holes in supports.
in.) Φ16 mm (0.63 in.) drill bit:
Drills holes in walls.
Insulation gloves Operating voltage ≥ 2000 Protects you from electric shocks.
V
Carrier Requirements
The carrier where the smart array controller is installed must be fireproof.
Do not install the smart array controller on flammable building materials.
Ensure that the installation surface is solid enough to bear the smart array controller. For
the weight details about the smart array controller, see 8 Technical Specifications.
The mounting bracket has four groups of tapped holes, each group containing four tapped
holes. Mark any hole in each group based on site requirements and mark four holes in total.
Two round holes are preferred.
Step 2 Drill holes using a hammer drill and install expansion bolts.
Avoid drilling holes in the water pipes and power cables buried in the wall.
M12x60 expansion bolts are shipped with the smart array controller.
(1) Expansion sleeve (2) Flat washer (3) Spring washer (4) Bolt
To prevent dust inhalation or contact with eyes, wear safety goggles and an anti-dust
respirator when drilling holes.
Wipe away any dust in or around the holes and measure the hole distances. If the holes are
inaccurately positioned, drill holes again.
Verify that the front of the expansion sleeve is flush with the wall after removing the bolt,
spring washer, and flat washer. Otherwise, the mounting bracket will not be securely
installed on the wall.
1. Drill a hole at a marked hole position in the wall using a hammer drill.
2. Slightly tighten an expansion bolt, place it vertically into the hole, and use a rubber
mallet to knock it until the expansion sleeve completely enters the hole.
3. Partially tighten the expansion bolt.
4. Remove the nut, spring washer, and flat washer.
Step 3 Align the mounting bracket holes with the drilled holes, insert expansion bolts into the holes
through the mounting bracket, and then tighten the expansion bolts.
----End
You are advised to apply anti-rust paint on the hole positions for protection.
Step 3 Align the mounting bracket holes with the drilled holes, insert M12x60 bolt assemblies (each
being an expansion bolt with only a flat washer and a spring washer) into the holes through
the mounting bracket, and secure them using the shipped stainless steel nuts and flat washers.
----End
Figures provided in this chapter are for reference only. The actual pole and pole-mounting brackets
prevail.
Procedure
Step 1 Secure the pole-mounting brackets to the pole and tighten the U-shaped bolts.
Step 2 Align the mounting bracket holes with the drilled holes, insert M12x60 bolt assemblies (each
being an expansion bolt with only a flat washer and a spring washer) into the holes through
the mounting bracket, and secure them using the shipped stainless steel nuts and flat washers.
----End
Step 2 Remove the security torx wrench bound to the cabinet base and use the wrench to tighten
security torx screws.
----End
Before opening the main cabinet door, turn off all upstream switches for the smart array
controller to power off the controller. After that, wait at least 3 minutes and then operate
the smart array controller. If you have to operate an energized smart array controller, wear
insulation gloves and take protective measures.
If you need to open the main cabinet door on rainy or snowy days, take protective
measures to prevent rain or snow from entering the cabinet. If impossible, do not open the
main cabinet door on rainy or snowy days.
Do not leave unused screws in the cabinet.
Procedure
Step 1 Loosen the screws on the main cabinet.
Step 2 Open the main cabinet door and use the support bar to stabilize the door.
To highlight the involved area, the figure does not show certain components. This is applicable to all
other similar figures.
----End
----End
----End
----End
5 Electrical Connections
The cable colors shown in the cable connection schematic diagrams in this chapter are for
reference only. Select cables according to local cable specifications.
Cable routes provided in this chapter are for reference only.
For simplicity purposes, cables described in this chapter are those to be connected onsite,
rather than factory-installed cables.
Connect cables in strict accordance with the operation description and precautions
provided in the document. Do not connect signal cables, single-phase AC power cables,
and three-phase AC power cables reversely or mix them up. Otherwise, the caused
equipment damage is not covered under any warranty or service agreement.
Step 2 Route the cable through the locking cap and then the waterproof connector.
Prepare appropriate tubes based on the diameters of bottom cable holes. It is recommended that the tube
specifications comply with the waterproof connector specifications. For example, for a 3/4 in.
waterproof connector, a 3/4 in. tube is recommended.
The tube appearance is for reference only. The actual tube prevails. This is applicable to all other similar
figures.
Step 1 Remove the locking cap and plug from the waterproof connector, and then remove the
waterproof connector.
Step 2 Secure the tube fitting using the nut delivered with the tube.
Step 3 Route the cable through the tube conduit and then fitting.
Step 4 Connect the cable.
Step 5 Secure the fitting to the conduit.
Step 6 Check that the cable is connected correctly and securely. Then take appropriate measures to
ensure that the tube conduit and fitting are secured reliably, and seal the cable hole using
supplied firestop putty.
Step 7 Clear foreign matter from the cabinet.
----End
You can connect a peripheral cable to the smart array controller in common mode or through a
pipe based on site requirements.
The way of handling the bottom waterproof connector varies depending on the connection
method. For details, see 5.1 Selecting a Connection Method.
Cables to the cabinet interior are connected in the same way irrespective of which
connection method is used. The following uses common connection as an example.
Connect the PE cable to the nearest ground point or the ground bar in the box-type transformer.
----End
Follow-up Procedure
To enhance the corrosion resistance of a ground terminal, you are advised to apply silica gel
or paint on it after connecting the ground cable.
Procedure
Step 1 Insert the low-speed optical modules respectively into the SFP1 and SFP2 ports of the
SmartLogger until they snap into place. After a low-speed optical module snaps into space,
pull it back to ensure that it is secure.
Pay attention to the directions of the low-speed optical modules. The label of the low-speed
optical module on the SFP1 port faces upwards, whereas the label of the low-speed optical
module on the SFP2 port faces downwards.
----End
Context
As optical cables are hard, prepare optical cables before routing them into the smart array
controller.
Only professionals are allowed to connect optical cables.
Connect two optical cables in a ring optical network, and connect one optical cable in a star optical
network.
(1) Fiber spool (2) Fixing points for internal steel wires of optical cables (3) Cable clip
Procedure
Step 1 Remove the ATB cover.
Step 3 Connect one end of the optical jumper to the fiber adapter.
Step 4 Route the other end of the optical jumper through the cable hole on the side of the ATB, and
then connect the cable to the ATB.
Step 5 Connect the peripheral optical cable to the ATB, splice the optical cable and the optical
jumper, and then wind the spliced cable around the fiber spool on the ATB.
Step 6 Check that the cables are connected correctly and securely. Then reinstall the optical cable
fastener and ATB cover.
----End
Procedure
Step 1 Connect the POE port on the POE module to the PROTECT port on the POE SPD using the
network cable delivered with the POE SPD.
Step 2 Connect the factory-installed network cable to the DATA port on the POE module.
Step 3 Connect the factory-installed power cable to the POE module.
Step 4 Connect the CPE network cable to the Surge port on the POE SPD.
----End
Procedure
Step 1 Connect the factory-installed network cable to the DATA port on the POE module.
Step 2 Connect the factory-installed power cable to the POE module.
Step 3 Connect the CPE network cable to the POE port on the POE module.
----End
Procedure
Step 1 Prepare a cable.
Connect the L1-1, L2-1, and L3-1 cables from the QF02 switch respectively to ports A, B,
and C on box-type transformer busbar 1 over a three-phase power switch.
Connect the L1-2, L2-2, and L3-2 cables from the QF04 switch respectively to ports A, B,
and C on box-type transformer busbar 2 over a three-phase power switch.
Connect the functional earthing cable for the PID module to the ground bar in the box-type
transformer.
Ensure that the L1, L2, and L3 cables are connected in correct phase sequence.
Do not mix up the cable to the FE01 port with the cable to the FE02 port.
----End
For the smart array controller with two PID modules, connect the first route of
three-phase AC power cable to the FU01 switch, and the corresponding functional
ground cable to the FE01 port on the functional ground bar. Connect the second route of
three-phase AC power cable to the FU02 switch, and the corresponding functional
ground cable to the FE02 port on the functional ground bar.
This section describes how to connect three-phase AC power cables for the smart array
controller that houses two PID modules. For details about how to connect three-phase AC
power cables for the smart array controller that houses one PID module, refer to the way of
connecting the first route of three-phase AC power cables.
Procedure
Step 1 Prepare a cable.
Connect the L1-1, L2-1, and L3-1 cables from the FU01 switch respectively to ports A, B,
and C on box-type transformer busbar 1 over a three-phase power switch.
Connect the L1-2, L2-2, and L3-2 cables from the FU02 switch respectively to ports A, B,
and C on box-type transformer busbar 2 over three-phase power switch.
Connect the functional ground cable for the PID module to the ground bar on the box-type
transformer.
Ensure that the L1, L2, and L3 cables are connected in correct phase sequence.
Do not mix up the cable to the FE01 port with the cable to the FE02 port.
----End
Do not connect a peripheral RS485 communications cable to the RS485-1 port (ports 1
and 2 on the JX01), because the PID module communications cable has connected to this
port.
For the smart array controller that supports the access of two PLC routes, do not connect a
peripheral RS485 communications cable to the RS485-2 port (ports 3 and 4 on the JX01),
because the PLC CCO module communications cable has connected to this port.
Procedure
Step 1 Prepare communications cables.
----End
Procedure
Step 1 Connect the FE1 port on the LAN switch to the ETH1 port on the SmartLogger using a
network cable.
Step 2 Connect the factory-installed power cable to the LAN switch.
Connect the SWITCH-12V+ cable to the V+ power port on the LAN switch, and the
SWITCH-12V– cable to the V– power port on the LAN switch.
----End
Verify that the network cable functions properly using a network cable tester.
Context
Connect peripheral network cables to ports FE2–FE5 on the LAN switch. All network cables
are connected in the same way. This section describes how to connect one network cable.
Procedure
Step 1 Connect the peripheral network cable to the FE2 port on the LAN switch.
Step 2 Bind the network cable.
----End
Procedure
Step 1 Prepare cables.
Step 2 Connect the 24 V DC output power cable to the JX02 terminal block.
----End
Procedure
Step 1 Prepare cables.
Step 2 Connect the 24 V DC input power cable to the JX02 terminal block.
----End
Connect the L and N (L) cables to the L and N (L) terminals of the station-service power
source for the box-type transformer through an MCB.
----End
6 System Commissioning
Procedure
Step 1 Turn on the single-phase power switch that controls the power supply from the remote
box-type transformer to the smart array controller.
Step 2 Turn on the three-phase power switch that controls the power supply from the remote
box-type transformer to the smart array controller.
If the smart array controller houses one PID module, turn on the appropriate three-phase
power switch.
If the smart array controller houses two PID modules, turn on the appropriate two
three-phase power switches.
Step 3 Check that the input voltages of all switches of the smart array controller are within
appropriate operating voltage ranges using a multimeter.
Step 4 Turn on the QF01 single-phase input switch on the smart array controller.
Step 5 Turn on the DC input and output switches on the smart array controller.
If 24 V DC input and output are not used, skip this step.
If 24 V DC input is used, turn on the QF07 DC input switch.
If 24 V DC output is used, turn on the QF06 DC output switch.
Step 6 Turn on the PID switch on the smart array controller.
If the smart array controller houses one PID module, turn on the QF03 PID switch.
If the smart array controller houses two PID modules, turn on the QF03 and QF05 PID
switches.
Step 7 Turn on the three-phase input switch on the smart array controller.
If the smart array controller houses one PID module, turn on the QF02 (or FU01)
three-phase input switch.
If the smart array controller houses two PID modules, turn on the QF02 and QF04 (or
FU01 and FU02) three-phase input switches.
----End
Follow-up Procedure
Commission the PID module after powering it on. For the detailed commissioning
procedure, see the SmartPID2000 User Manual.
For details about the status of the energized SmartLogger2000 and PLC CCO as well as
the commissioning procedure, see the SmartLogger2000 User Manual.
The LAN switch can be directly put into use without commissioning after power-on.
Procedure
Step 1 Install the support bar.
Step 2 Close the main cabinet door and tighten the screws.
If the screws used for securing the cabinet door are lost, use the security torx screws in the fitting
bag.
If the floating nuts used for securing the cabinet door are lost, use the reserved floating nuts shown
in Figure 6-3.
----End
Procedure
Step 1 Turn off the single-phase power switch that controls the power supply from the remote
box-type transformer to the smart array controller.
Step 2 Turn off the three-phase power switch that controls the power supply from the remote
box-type transformer to the smart array controller.
If the smart array controller houses one PID module, turn off the appropriate three-phase
power switch.
If the smart array controller houses two PID modules, turn off the appropriate two
three-phase power switches.
Step 3 Turn off the DC input and output switches on the smart array controller.
If the smart array controller does not support 24 V DC input or output, skip this step.
If the smart array controller supports 24 V DC input and output, turn off the QF06 DC
output switch and QF07 DC input switch.
Step 4 Turn off the QF01 single-phase input switch on the smart array controller.
Step 5 Turn off the three-phase input switch on the smart array controller.
If the smart array controller houses one PID module, turn off the QF02 (or FU01)
three-phase input switch.
If the smart array controller houses two PID modules, turn off the QF02 and QF04 (or
FU01 and FU02) three-phase input switches.
Step 6 Turn off the PID switch on the smart array controller.
If the smart array controller houses one PID module, turn off the QF03 PID switch.
If the smart array controller houses two PID modules, turn off the QF03 and QF05 PID
switches.
----End
7 System Maintenance
Before cleaning the system, connecting cables, and maintaining the grounding reliability,
power off the system (see 6.4 Powering Off the System for details) to ensure that the smart
array controller is de-energized and will not cause personal injury.
If you need to open the main cabinet door on rainy or snowy days, take protective
measures to prevent rain or snow from entering the cabinet. If impossible, do not open the
main cabinet door on rainy or snowy days.
Cabinet The exterior of the smart array controller is not Once 12 months
damaged or deformed.
There is no dust or dirt in the smart array
controller.
System All components in the smart array controller Once six months
running operate properly.
status The SPD works properly.
Electrical Cables are secured. Once 12 months
connectio Cables are intact and especially the parts touching
ns the metallic surface are not scratched.
Idle waterproof connectors are plugged and the
locking caps are tightened.
The cover on the USB port is tightened.
Groundin All ground cables are reliably connected. Once 12 months
g
reliability
If an SPD is damaged or its indication window is displayed in red, the SPD is deemed unavailable and
needs to be replaced.
Context
A single-phase SPD is replaced in the same way as a three-phase SPD. The following describes how to
replace a single-phase SPD.
Procedure
Step 1 Remove the faulty surge protection module from the SPD.
----End
Procedure
Step 1 Remove the protective cover from the wiring terminals on the faulty three-phase input switch.
Step 2 Disconnect cables from the faulty three-phase input switch, and label the cables.
Step 3 Remove the wiring nuts from both sides at the bottom.
Step 4 Push the buckle downwards and remove the faulty three-phase input switch.
Step 5 Remove the protective cover from the wiring terminals on the new three-phase input switch.
Step 6 Remove the wiring nuts from both sides at the bottom of the new three-phase input switch.
Step 7 Install the new three-phase input switch.
Step 8 Reinstall the wiring nuts on both sides at the bottom.
Step 9 Connect the cables to the new three-phase input switch based on the cable labels.
Step 10 Reinstall the protective cover on the wiring terminals.
----End
Procedure
Step 1 Disconnect cables from the faulty three-phase input switch, and label the cables.
Step 2 Push the buckle downwards and remove the faulty three-phase input switch.
Procedure
Step 1 Open the knife fuse switch box.
Step 2 Remove the faulty fuse.
Step 3 Install the new fuse and close the knife fuse switch box.
----End
Procedure
Step 1 Disconnect cables from the faulty single-phase input switch, and label the cables.
Step 2 Remove the faulty single-phase input switch.
Procedure
Step 1 Disconnect cables from the faulty PLC CCO module, and label the cables.
Step 2 Remove the faulty PLC CCO module and its mounting ears.
Step 3 Install the mounting ears on the new PLC CCO module.
Step 4 Install the new PLC CCO module.
Step 5 Connect the cables to the new PLC CCO module based on the cable labels.
----End
Procedure
Step 1 Disconnect cables from the faulty SmartLogger2000, and label the cables.
Step 2 Remove the tray from the faulty SmartLogger2000.
Follow-up Procedure
After the SmartLogger2000 works properly, log in to the WebUI and configure the DI7 port,
DI8 port, COM1 port, and COM2 port of the new SmartLogger2000 by referring to A
Configuring the DI7 and DI8 Ports and B Configuring the COM1 Port and COM2 Port.
Set other parameters as required. For details, see the appropriate SmartLogger2000 User Manual.
Procedure
Step 1 Disconnect the input power cable from the faulty power adapter.
Step 2 Disconnect the cable from the power input port on the SmartLogger2000.
Step 3 Remove the faulty power adapter.
Step 5 Connect the input power cable to the new power adapter.
Step 6 Connect the output power cable for the power adapter to the power input port on the
SmartLogger2000.
----End
Procedure
Step 1 Remove the PID switch fastener.
Step 3 Disconnect cables from the faulty PID switch, and label the cables.
Step 4 Connect the cables to the new PID switch based on the cable labels.
Step 5 Install the new PID switch.
Step 6 Reinstall the PID switch fastener.
----End
Procedure
Step 1 Open the PID module cabinet door and install the support bar.
Step 2 Open the PID module maintenance compartment door, and remove the connection box cover.
Step 3 Disconnect cables from the faulty PID module, and label the cables.
Step 4 Remove the pipe connector from the faulty PID module.
Step 5 Remove the faulty PID module.
Follow-up Procedure
1. After checking that the PID module is powered on, configure parameters by referring to
the SmartPID2000 User Manual.
2. Install the support bar and close the PID module cabinet door.
Procedure
Step 1 Disconnect cables from the faulty 24 V DC power module, and label the cables.
Step 2 Remove the faulty 24 V DC power module and its fastener.
----End
Procedure
Step 1 Disconnect cables from the faulty fiber adapter, and label the cables.
Step 2 Remove the fastener of the faulty fiber adapter, and then remove the faulty fiber adapter.
Procedure
Step 1 Disconnect the cable from the USB port, and label the cable.
Step 2 Remove the faulty USB port.
Place the sealing ring on the inner side of the cabinet when installing the new USB port.
Step 4 Connect the cable to the new USB port based on the cable labels.
----End
Context
The 24 V DC input and output switches are replaced in the same manner. This section
describes how to replace a 24 V DC input switch.
Procedure
Step 1 Disconnect cables from the faulty 24 V DC input switch, and label the cables.
Step 2 Remove the faulty 24 V DC input switch.
8 Technical Specifications
Procedure
Step 1 Enter https://XX.XX.XX.XX in the address box of the browser to enter the WebUI login
page. Because of permission restriction, log in as Special User.
XX.XX.XX.XX indicates the IP address for the SmartLogger2000. The default IP address is
192.168.0.10.
If web pages cannot be opened, specify security settings for the browser. For details, see the
appropriate SmartLogger2000 User Manual.
The initial password is Changeme.
You are advised to change the password immediately after the first login to ensure the account
security.
Step 2 Choose Settings > DI to enter the page for configuring the DI7 and DI8 ports.
----End
Procedure
Step 1 Enter https://XX.XX.XX.XX in the address box of the browser to enter the WebUI login
page. Because of permission restriction, log in as Advanced User.
XX.XX.XX.XX indicates the IP address for the SmartLogger2000. The default IP address is
192.168.0.10.
If web pages cannot be opened, specify security settings for the browser. For details, see the
appropriate SmartLogger2000 User Manual.
The initial password is Changeme.
After the first login, it is recommended that you change the initial password immediately to ensure
account security.
Step 2 Choose Settings > RS485, and set the baud rate of the RS485-1 and RS485-2 port to 115200.
Ensure that the start address of each port from RS485-0 to RS485-6 is 1, and the end address
of the each port is 247.
----End
A
AC alternating current
AI analog input
AO analog output
App application
ATB access terminal box
C
CAT 5E Category 5 enhanced
CCO central controller
CPE customer-premises equipment
D
DC direct current
DI digital input
DO digital output
E
EMI environmental monitoring instrument
ETH Ethernet
L
LTE Long Term Evolution
P
PE protective earthing
PID potential induced degradation
PLC power line communication
POE power over Ethernet
R
RH relative humidity
S
SFP small form-factor pluggable
SPD surge protective device
W
WEEE waste electrical and electronic equipment