Is 354 2 1986
Is 354 2 1986
Is 354 2 1986
Indian Standard
METHODS OF
SAMPLING AND TEST FOR
RESINS FOR PAINTS
PART 2 SPECIALTEST METHODS FOR ALKYD RESINS
( Second Revision )
Second Reprint OCTOBER 2000
© Copyright 1987
Gr 5 February 1987
AMENDMENT NO. 4 JUNE 2000
TO
IS 354 ( PART 2 ) : 1986 METHODS OF SAMPLING AND
TEST FOR RESINS FOR PAINTS
PART 2 SPECIAL TEST METHODS FOR ALKYD RESINS
( Second Revision )
( Page 13, clause 11.3, line 18 ) — Substitute '(see Notes)' for '(see Note)'.
( Page 13, clause 11.3, Note ) — Substitute the following for the existing:
'NOTES
1 The precipitate is alcoholate and alcohol of crystallization may be driven off on prolonged
heating. However, it is safe to dry up to 60°C for one hour.
2 For pigmented composition, separation of pigment and varnish may be done as per IS 101
(Part 8/Sec 2)‡and volatile matter may be determined as per IS 101 (Part 2/Sec 2)§ before
proceeding further for determination of phthalic anhydride.'
‡Methods of sampling and test for paints, varnishes and related products : Part 8 Tests for pigments
and other solids, Section 2 Pigments and non-volatile matter ( third revision ).
§Methods of sampling and test for paints, varnishes and related products: Part 2 Test on liquid paints
(chemical examination): Section 1 Water content ( third revision ).
( CHD 21 )
Printed at New India Printing Press, Khurja, India
AMENDMENT NO. 3 OCTOBER 1992
TO
IS 354 ( Part 2 ) : 1986 METHODS OF SAMPLING AND
TEST FOR RESINS FOR PAINTS
PART 2 SPECIAL TEST METHODS FOR ALKYD RESINS
( Second Revision )
( Page 13, clause 11.3, line 10 ) — Insert the words 'followed by an ice
bath' after the words 'running water'.
( CHD 021 )
Printed at New India Printing Press, Khurja, India
AMENDMENT NO. 2 NOVEMBER 1991
TO
IS 354 ( Part 2 ) : 1986 METHODS OF SAMPLING AND
TEST FOR RESINS FOR PAINTS
PART 2 SPECIAL TEST METHOD FOR ALKYD RESINS
( Second Revision )
( CHD 021 )
(CDC 50)
Indian Standard
METHODS OF
SAMPLING AND TEST FOR
RESINS FOR PAINTS
PART 2 SPECIAL TEST METHODS FOR ALKYD RESINS
( Second Revision )
Raw Materials for Paints Industry Sectional Committee, CDC 50
Chairman Representing
SHRI R. K. MARPHATIA Goodlass Nerolac Paints Ltd, Bombay
Members
S H R I S. S. A N A K A I K A R ( Alternate to
Shri R. K. Marphatia )
SHRI K. M. BANERJEE National Test House, Calcutta
S H R I S. BHATTACHARYYA IEL Ltd, Calcutta
S H R I G. N. T I W A R I ( Alternate )
CHEMIST & METALLURGIST-I Research, Design and Standards Organization
( Ministry of Railways ), Lucknow
ASSISTANT R E S E A R C H O F F I C E R
( CM-II ) ( Alternate )
S H R I M. C. CHOKSI Resins & Plastics Pvt Ltd, Bombay
SHRI O. P. DHAMIJA Export Inspection Council of India, Calcutta
S H R I S. N . D U T T A ( Alternate )
DR A. B. KARNIK Colour-Chem Ltd, Bombay
S H R I M . E. M A R A T H E ( Alternate )
SHRI R. D. KAWATRA Directorate General of Technical Development,
New Delhi
S H R I K U L T A R S I N G H ( Alternate )
SHRI P. R. MALHAN Development Commissioner ( SSI ) ( Ministry of
Industry ), New Delhi
S H R I R . M U K O P A D H Y A Y ( Alternate )
SHRI K. C. M E H T A Indian Oil Corporation Ltd, Faridabad
SHRI B. RAMA M U R T I Travancore Titanium Products Ltd, Trivandrum
D R V . S. V A J A Y A N N A Y A R ( Alternate )
DR R. J. RATHI Sudarshan Chemical Industries Ltd, Pune
S H R I K . L. R A T H I ( Alternate )
S H R I R . R . SEQUEIRA Garware Paints Ltd, Bombay
S H R I C. R . T H U S E ( Alternate )
( Continued on page 2 )
© Copyright 1987
BUREAU OF INDIAN STANDARDS
This publication is protected under the Indian Copyright Act ( XIV of 1957 ) and
reproduction in whole or in part by any means except with written permission of the
publisher shall be deemed to be an infringement of copyright under the said Act.
1
IS : 354 ( Part 2 ) - 1986
( Continued from page 1 )
Members Representing
D R G . K . SINGHANIA Ministry o f Defence ( R & D )
S H R I I. K. LOOMBA ( Alternate )
SHRI S. K. SRIVASTAVA Oil Technologists' Association of India, Kanpur
S H R I S U R E N D R A G A N G ( Alternate )
S H R I M. S. SULTANIA Ministry of Defence ( DGI )
S H R I R. S. SENGAR ( Alternate )
DR R. B. TIRODKAR Asian Paints ( India ) Ltd, Bombay
S H R I V . M . N A T U ( Alternate )
SHRI T. K. VISWANATHAN Addisons Paints & Chemical Ltd, Madras
S H R I K. R. S A N T H A N A N ( Alternate )
SHRI P. M. V Y A S Indian Paint Association, Calcutta
S H R I D. K. R O Y ( Alternate )
SHRI SATISH CHANDER, Director General, BIS ( Ex-officio Member )
Director ( Chem )
Secretary
SHRI M. M. MALHOTRA
Deputy Director ( Chem ), BIS
2
IS : 354 ( Part 2 ) - 1986
Indian Standard
METHODS OF
SAMPLING AND TEST FOR
RESINS FOR PAINTS
PART 2 SPECIAL TEST METHODS FOR ALKYD RESINS
(Second Revision)
0. FOREWORD
0.1 This Indian Standard ( Part 2 ) ( Second Revision ) was adopted by
the Indian Standards Institution on 18 August 1986, after the draft
finalized by the Raw Materials for Paints Industry Sectional Committee
had been approved by the Chemical Division Council.
0.2 This standard was originally published in 1952 covering methods
of sampling and general test methods mainly for natural resins. Subse-
quently, an Indian Standard for method of sampling and test for natural
and synthetic resins was published as Part 2 of the above standard in
1971. These two parts were amalgamated and revised in 1976. This
revision has been necessitated as more and more newer synthetic resins
like polyamides, polyvinyls, chlorinated rubber and emulsion polymers
are being manufactured and used in the country. While revising the
standard, the Committee felt it appropriate to publish this standard in
various parts, as indicated below:
Part 1 General test methods
Part 2 Special test methods for alkyd resins
Part 3 Special test methods for phenolic resins
Part 4 Special test methods for epoxy resins
Part 5 Special test methods for polyamide resins
Part 6 Special test methods for amine resins
Part 7 Special test methods for determination of monomer content
in acrylic or vinylacatate containing polymers and emulsions
Part 8 Special test methods for chlorinated rubber
3
IS : 354 ( Part 2 ) - 1986
0.3 In this standard ( Part 2 ), the test methods covered in 17.1 to 17.7
of IS : 354-1976* have been included. In addition to above, methods
of test for identification of resin, fineness on Hegmann gauge and toler-
ance to solvent have been added. Methods of tests for chemically
modified alkyds will also form a part of this standard as and when
made.
0.4 In reporting the result of a test or analysis made in accordance with
this standard, if the final value, observed or calculated, is to be rounded
off, it shall be done in accordance with IS : 2-1960†.
1. SCOPE
1.1 This standard ( Part 2 ) prescribes the methods of test for alkyd
resins used in paints and enamels.
2. TERMINOLOGY
2.1 For the purpose of this standard ( Part 2 ), the definitions given in
IS : 1303-1963‡ and IS : 6667-1972§ shall apply.
3. SAMPLING
3.1 Representative samples of the alkyd resins shall be drawn as
prescribed in 3 of Part 1 of this standard.
4. IDENTIFICATION
4.0 The resin shall be identified by the qualitative tests given below.
4.1 Phenolphthalein T e s t — Heat 1 g of resin with 2 to 3 g of
phenolphthalein and 10 drops of concentrated sulphuric acid ( see IS : 266-
1977|| ) in a test tube until an orange or brownish-orange melt forms
( see Note ). After the melt has cooled, extract with water, dilute to
1 000 ml and make alkaline with sodium hydroxide solution. Formation
of pink colour confirms phthalate and alkyd resin.
N O T E — Too high a temperature or too much acid or too long heating may char
the melt.
4.2 Resorcinol Test — Heat about 0.5 g of resin with 2 to 3 times the
quantity of resorcinol for several minutes. Cool and extract with boiling
water. Dilute to 50 to 100 ml with water. Make alkaline with dilute
sodium hydroxide solution. A green fluorescence indicates phthalate and
alkyd resin.
*Methods of sampling and test for resins for paints ( first revision ).
†Rules for rounding off numerical values ( revised ).
‡Glossary of terms relating to paints ( second revision ).
§Glossary of terms used in synthetic resin industry.
||Specification for sulphuric acid ( second revision ).
4
IS : 354 ( P a r t 2 ) - 1986
Percent tolerance =
Percent tolerance =
6
IS : 354 ( Part 2 ) - 1986
7
IS : 354 ( P a r t 2 ) - 1986
adding water to the main aqueous phase. Discard the combined ether
extracts.
NOTE — If the layers do not separate distinctly, draw the aqueous layer carefully
and add 2 to 3 ml of alcohol to the emulsion phase. Swirl gently to break emulsion
and draw the aqueous layer. This procedure may be repeated on subsequent extrac-
tions, if necessary.
8.3.2 Acidify the aqueous phase with hydrochloric acid, cooling while
addition is carried out and bring the solution to pH 2. Cool the mixture
to room temperature and extract the fatty acids with successive 25 ml
portions of ether until a colourless extract is obtained, combining the
ether extracts in the first funnel and using the others for subsequent
extractions. Wash the combined ether extract with water until it is free
from mineral acids as revealed by indicator paper. Preserve the aqueous
phase for polyol determination ( see 9 and 10 ). Dry the combined ether
extract in the separating funnel by the addition of anhydrous sodium
sulphate. Filter the ether extract through rapid low ash filter paper and
collect the filtrate into a previously weighed 150-ml beaker containing a
few pieces of porcelain bits and previously weighed to the nearest 1 mg.
The ether extract should be decanted from the top opening of the
separating funnel. Evaporate the ether portion-wise by placing the
beaker and its contents on the water-bath. Cover the filter funnel with
a watch-glass during evaporation and maintain an inert atmosphere
over beaker by passing nitrogen gas. Remove last portions of fatty acids
from sodium sulphate by washing with small amounts of ether until a
colourless extract is obtained. Remove the final traces of fatty acids
from filter paper with small portions of ether.
8.3.3 Complete the evaporation of fatty acid-ether solution on the
steam-bath while maintaining nitrogen atmosphere. Remove final traces
of ether by heating for successive 20 minutes period in vacuum oven
at 60°C until constant mass is obtained.
8.4 Calculation — Calculate total fatty acids content as follows:
9
IS : 354 ( Part 2 ) - 1986
9.3 Procedure — Transfer the aqueous phase obtained from the fatty
acid determination ( 8.3 ) to a 400-ml beaker and evaporate to reduce
to a volume of 60 ml. During evaporation, keep the mouth of the beaker
covered with a watch-glass. Cool to room temperature and filter through
a rapid filter paper into a 100-ml volumetric flask, make up to mark
and homogenize by shaking. Pipette 20 ml into a 1 000-ml long-necked
flask. Add a few drops of indicator and neutralize with sodium hydr-
oxide solution. Add exactly 50 ml of periodic acid into the flask,
stopper and swirl well to mix the contents thoroughly. Simultaneously,
prepare two blanks containing 20 ml of water and allow to attain the
room temperature. Add to the aliquots of the sample and the blank,
100 ml of water and 3 drops of methyl purple indicator and titrate
against standard sodium hydroxide. To another aliquot of the filtered
solution, add 150 ml of water, 30 ml of potassium iodide solution and
25 ml of sulphuric acid. Titrate the solution against standard sodium
thiosulphate solution to faint iodine colour. Add about 5 ml of starch
solution and finish the titration with the disappearance of blue colour
( see Note 2 ). Carry out a blank under similar conditions with all
reagents except the sample.
N O T E 1 — T h e aliquot should be so chosen, if possible, that 15 to 20 percent of
periodic acid is consumed during oxidation, considerable periodic acid is required to
complete the oxidation and in case more than 20 percent is consumed, the results
should be disregarded and a smaller aliquot taken. On the other hand, too small an
aliquot is not advisable, for in such a situation, the difference between titration and
blank is small.
N O T E 2 — If the end-point is not stable, add water and titrate to a stable end
point.
where
V1 = volume in ml of standard sodium thiosulphate solution
required for blank,
V = volume in ml of standard sodium thiosulphate solution
required for sample,
N = normality of standard sodium thiosulphate solution,
M = mass in g of the material taken for test, and
F = aliquot in g fraction of the solution used.
10
IS : 354 ( Part 2 ) - 1986
where
V 1 = volume in ml of standard sodium hydroxide solution
used for titration of the sample,
V2 = volume in ml of standard sodium hydroxide solution
required for blank,
N = normality of the standard sodium hydroxide solution,
M = mass in g of the sample taken for test, and
F = aliquot fraction.
c) Ethylene glycol, percent by mass = 1.348 ( A — B )
NOTE — In practice, samples containing no ethylene glycol have given values of
up to one percent aud hence samples giving ethylene glycol values of 1 percent or less
should be considered as having no ethylene glycol.
11
IS : 354 ( Part 2 ) - 1986
where
M2 = mass in g of the precipitate,
M1 = mass in g of the material taken for test, and
F = the aliquot fraction taken for determination.
NOTE — The percentage of monopentaerythritol may be converted to percentage
of commercial monopentaerythritol on the assumption that the commercial grade
contains 85 percent monopentaerythritol, using the following formula:
Commercial monopentaerythritol, percent by mass = P/0.85, where P is the value
obtained in 10.4.
12
IS : 354 ( Part 2 ) - 1986
11.1 Apparatus
11.1.1 Flask and Condenser — A 500-ml long-necked flask fitted with a
75-cm long air condenser. The joint between the flask and the conden-
ser shall be a taper ground-glass joint.
11.1.2 Desiccator — with concentrated sulphuric acid as desiccant.
11.2 Reagents
11.2.1 Benzene
11.2.2 Alcoholic Potassium Hydroxide Solution — Dissolve 66 g of potassium
hydroxide in 1 000 ml of absolute alcohol ( conforming to IS : 321-
1964* ).
11.2.3 Ether — anhydrous, conforming to IS : 336-1973†.
11.2.4 Alcohol-Benzene Wash Solution — 1 : 3 ( v/v ).
11.2.5 Hydrochloric Acid – 0.1 N.
11.3 Procedure — Weigh from a closed container, a sample of the resin
or resin solution sufficient to yield 0.8 to 1.2 g of potassium alcohol
phthalate into a 500-ml long-necked flask. Add 150 ml of benzene,
warm if necessary over a water-bath and bring into solution. Add
60 ml of alcoholic potassium hydroxide solution. Reflux for 1½ hours
over a water-bath using the condenser. Remove the flask from the
water-bath, rinse down the inside of the condenser with a few millilitres
of alcohol-benzene wash solution. Remove the condenser and stopper
the flask with soda-lime guard tube and cool the flask by means of runn-
ing water. Filter the contents through a weighed fritted glass crucible,
when cool. Use alcohol-benzene wash solution to transfer the precipitate
completely from the flask to crucible. Wash the precipitate with
successive portions of alcohol-benzene wash solution until a few millilitres
of wash solution shows no signs of alkalinity to phenolphthalein. Do
not allow to draw air through the crystals as they are hygroscopic.
Finally wash the precipitate with 25 ml of ether. Wipe the outside of
the crucible with a clean cloth and place in an oven at 60°C for one hour
( see Note ). Cool to room temperature in a desiccator and weigh.
NOTE — The precipitate is alcoholate and alcohol of crystallization may be driven
off on prolonged heating. However, it is safe to dry up to 60°C for one hour.
11.4 C a l c u l a t i o n
12.4 Calculation
where
M1 = mass in g of lead precipitate, and
M2 = mass in g of the material present in the aliquot used.
13.2 Reagents
13.2.1 Benzene — conforming to IS : 1840-1961*.
13.2.2 Benzene-Alcohol Mixture — Mix equal volumes of benzene ( con-
forming to IS : 1840-1961* ) and ethyl alcohol ( conforming to IS : 323-
1959† ), add 2 drops of phenolphthalein indicator solution and neutralize
to a persistent faint pink colour with sodium hydroxide solution.
13.2.3 Ethyl Alcohol — 95 percent by volume ( conforming to IS : 323-
1959† ).
13.2.4 Ether — conforming to IS : 336-1973‡.
13.2.5 Phenolphthalein Indicator Solution — Dissolve 0.1 g of phenolph-
thalein in 100 ml of 60 percent rectified spirit ( conforming in IS : 323-
1959† ).
13.2.6 Sodium Hydroxide Solution — Dissolve sodium hydroxide in equal
mass of water.
13.2.7 Standard Sodium Hydroxide Solution — 0.02 N.
13.2.8 pH Papers
13.3 Procedure — Weigh sufficient material so as to contain 0.05 to 0.2 g
of unsaponfiable matter into a 200-ml long-necked flask. Add 10 ml of
benzene, and warm to dissolve the sample. Add 50 ml of alcohol, swirl
to mix, add slowly 5 ml of sodium hydroxide solution and 5 ml of water.
Attach the condenser and reflux gently over a water-bath for 2 hours.
Remove from water-bath, cool to room temperature, rinse down the
condenser and joint with water. Transfer the contents of the flask
completely to a separating funnel, using water. Finally, rinse the flask
with three 25-ml portions of ether, adding the ether washings to the
separating funnel. Add sufficient water to bring the volume to 300 ml
and add 10 ml of alcohol. Stopper the separating funnel, shake gently
and allow the layers to separate. Draw off the lower aqueous layer to a
second separating funnel. Continue the extraction of aqueous layer
with successive 20-ml portions of ether until a colourless ether extract is
obtained, combining the ether extractions in the first funnel. Wash the
combined ether extract contained in the first separating funnel with
25 ml of water until the washings are neutral to pH paper. Transfer the
ether extract completely into a 125-ml beaker containing a few porous
bits, weighed previously. Evaporate the ether over a steam-bath
carefully. When all the ether has been removed, transfer the beaker to
an oven previously heated to 80°C. Heat to constant mass, cool to room
temperature in a desiccator and weigh. After weighing, add 50 ml of
where
M1 = mass in g of the residue obtained,
V = volume in ml of standard sodium hydroxide used in the
titration,
N = normality of standard sodium hydroxide solution, and
M2 = mass in g of the material taken for test.
NOTE — A factor of 0.280 is used in the equation on the assumption that the acid
is 18 carbon atom fatty acid. If coconut, lauric, or other short chain acids are sus-
pected, an arbitrary factor 0.216 shall be used, and this fact shall be reported with
the test result.
17
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