PIPE RACK

TEST PROJECT

CALCULATION NAME
TEST

A1 20-Jun-23 XXX Issued for Review XXX XXX

CHECK APPR. CHECK APPR.
REV DATE BY DESCRIPTION ENGINEERING COMPANY
APPROVAL APPROVAL

REVISION CODE: A = Issued for Review, B = Approved for Design, C = Issued for Construction
TOTAL OR PARTIAL AND / OR UTILIZATION OF THIS DOCUMENT ARE FORBIDDEN WITHOUT PRIOR WRITTEN
AUTHORIZATION OF THE OWNER

AGC VINYTHAI PUBLIC COMPANY LIMITED

Test number

AVT PLANT NO. : test project number

REVISION
XX
PROJECT NO. : test project
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TABULATION OF REVISED PAGES (CONTINUE)

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TABLE OF CONTENTS

TABULATION OF REVISED PAGES ............................................................................................................... 2

TABULATION OF REVISED PAGES (CONTINUE) ...................................................................................... 3

1.0 PROJECT OVERVIEW .......................................................................................................................... 6

2.0 INTRODUCTION .................................................................................................................................... 6

3.0 STRUCTURAL CONFIGURATION ........................................................................................................ 7

4.0 DESIGN ASSUMPTION ......................................................................................................................... 7

5.0 MATERIAL PROPERTIES ..................................................................................................................... 7

6.0 REFERENCE .......................................................................................................................................... 8

7.0 SERVICEABILITY REQUIREMENTS .................................................................................................. 10

8.0 DESIGN LOADINGS ............................................................................................................................ 11

9.0 PRIMARY LOAD CASES ..................................................................................................................... 12

10.0 COMBINATION OF LOADS ............................................................................................................ 13

11.0 SUMMARY STRUCTURAL ANALYSIS AND DESIGN RESULTS ................................................ 15

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ATTACHMENT

ATTACHMENT 1 STRUCTURE MODEL AND LOAD INPUT

1.1 STRUCTURE 2D/3D MODEL
1.2 LOADING INPUT

ATTACHMENT 2 CALCULATION
2.1 FOUNDATION DESIGN
2.2 COLUMN DESIGN
2.3 BASE PLATE DESIGN
2.4 BEAM DESIGN
2.5 STRUCTURE STEEL DESIGN
2.6 REACTION CHECK

ATTACHMENT 3 STAAD INPUT

ATTACHMENT 4 REFERENCE DRAWING

ATTACHMENT 5 REFERENCE EQUIPMENT DATA

ATTACHMENT 6 SOIL DATA

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1.0 PROJECT OVERVIEW

Test pipe rack

2.0 INTRODUCTION

The scope of this document is to perform structural analysis and design of the new reinforced
concrete expansion part of pipe rack

All structural model has been analyzed by STAAD Pro V8.i computer software and
spreadsheets in accordance with ACI 318 based on ultimate strength design method and steel
structure has been analyzed by STAAD Pro V8.i computer software in accordance with AISC
ASD Code.

New Pipe rack

Figure 2.1: pipe rack

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3.0 STRUCTURAL CONFIGURATION

• The structure is analyzed as a 3D space frame system using the analysis software
STAAD PRO to obtain the most critical force flow under different loading conditions.
4.0 DESIGN ASSUMPTION
The assumptions for Calculation for New Bipolar Extension Structure are shown as follows.

• The code and loads that are referenced in this calculation follow as the project
specification in accordance with design criteria for structures and foundation.

• STAAD PRO software will calculate deflection, member force and then perform the
code check as per AISC for steel member and design reinforced concrete column and
beam as per ACI 318.

• Allowable pile capacity (see ATTACHEMENT 6)

Allowable pile capacity (Ton)

Pile Sizing
Compression Tension Lateral
Pile dia. XXX x XXX L xxx xxx xxx

(Contractor has to perform soil investigation to ensure the allowable pile capacities
prior to start piling work)

• Loading design input see in ATTACHMENT 1.2

5.0 MATERIAL PROPERTIES

Steel Structure

All structural steel shapes and plates shall conform to ASTM A36 or JIS G3101 Grade

SS400 and equivalent.

Minimum tensile strength, Fu = 390 MPa

Minimum yield strength, Fy = 235 MPa

Modulus of elasticity, E = 200 GPa

Unit weight, s = 77.0 kN/m3

High Strength Bolts

High strength bolts shall conform to ASTM A325 Type 1 or F8.8T.

Tensile strength for bolt larger than 1” = 720 MPa

Tensile strength for bolt 1”and smaller = 820 MPa

Yield strength for bolt larger than 1” = 550 Mpa

Yield strength for bolt 1”and smaller = 630 MPa

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Anchor Bolt

Anchor bolt embedded in concrete shall conform to ASTM A 307

Welding Electrode

Filler metal for welded connection of structural steel shall conform to AWS A5.1 E70XX or

JIS Z3211 D4316.

Concrete

Specified compressive strength of concrete, fc’' (cylinder) = 30 MPa

Modulus of elasticity of concrete, Ec = 26 GPa

Unit weight, c = 24 kN/m3

Lean concrete, fc’ = 10 MPa

Reinforcement

Rounded bar grade SR-24, specified yield strength, Fy = 235 MPa

Deformed bar grade SD-40, specified yield strength, Fy = 390 MPa

Modulus of elasticity of rebar, Es = 200 GPa

6.0 REFERENCE

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Codes

ASCE 7-05 Minimum Design Load for Building and Other Structure, 2005.

ACI 318 Building Code Requirements for Reinforcement Concrete.

AISC Manual of Steel Construction Allowable Stress Design.

Specification and Standards

XXX-XXX-XXXX Civil Loading Design Criteria.

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7.0 SERVICEABILITY REQUIREMENTS

7.1 Stories Drift/Sidesway Check

Maximum allowable lateral deflections of structural frames and buildings shall be:

• Steel pipe racks and Tee-post supports: H/200

• Process open steel structures: H/300

• Steel framed buildings: H/300

where (H) are respectively Height between levels.

7.2 Deflection Check

Maximum allowable deflection for beams under total vertical loads shall be:

• Floor beams: L/300

In case of beams supporting equipment, the vertical deflection of the beam shall be limited to

L/500, where (L) is the length of the beam, and to max. 30 mm.

• Pipe-rack and cable rack beams: L/200 – Vertical

• Runway beams: L/500 – Vertical

• Roof purlins and wall girts: L/200 – Vertical

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8.0 DESIGN LOADINGS

8.1 Structural Dead Load (Ds)

Dead loads are the actual weight of materials forming the structure and all permanently

attached appurtenances.

Self-weight of concrete structure such as column, beam, slab, steel structures or whichever

modeling into structural analysis program are automatically calculated by structural analysis

program. In here, STAAD Pro using the unit weight of 2400 kg/m3 for reinforced concrete and

8.2 Live Loads (L)

Live loads are those gravity loads produced by the use and occupancy of the structure. Live

Loads shall consist of transient loads (due to plant operating or maintenance conditions or

due to storage of materials) imposed on a specified area or on structural elements.

Live Load does not include the weight of fixed equipment, piping, etc.

8.3 Wind Load Apply to Pipe / Structure (W)

Wind loads are computed and applied in accordance with procedure outlined in ASCE 7-05.
Basic wind speed, V 38 m/sec.

Exposure Class C

Importance Factor, I 1.15

Occupancy Category III

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9.0 PRIMARY LOAD CASES

The following table lists the primary loading which use for structural analysis and design.

No. Load Case Load Description

1 DL Structure Dead Loads
2 LL Live Loads
3 WX+(+GCpi) Wind Loads X+ (+Gcpi)
4 WX-(+GCpi) Wind Loads X- (+Gcpi)
5 WZ+(+GCpi) Wind Loads Z+ (+Gcpi)
6 WZ-(+GCpi) Wind Loads Z- (+Gcpi)

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10.0 COMBINATION OF LOADS

10.1 Combining Nominal Loads Using for Allowable Stress Design

Load combination 101 to 115 accordance with ASCE 7 - 05 are shown in Table 10.1.

Table 10.1 Loading Combinations – Allowable Stress Design (Service Loads) for Steel

General Load
LC Load Conditions
Combination
101 DL 1DL
102 DL+LL DL+LL
103 DL+WX+
104 DL+WX-
DL+W
105 DL+WZ+
106 DL+WZ-
107 DL+0.75LL DL+0.75LL
108 DL+0.75LL+0.75WX+
109 DL+0.75LL+0.75WX-
DL+0.75LL+0.75W
110 DL+0.75LL+0.75WZ+
111 DL+0.75LL+0.75WZ-
112 0.6DL+WX+
113 0.6DL+WX-
0.6DL+W
114 0.6DL+WZ+
115 0.6DL+WZ-

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10.2 Combining Fathered Loads Using for Strength Design

Load combination 1001 to 1114 accordance with ASCE 7 - 05 are shown in Table 10.1.

Table 10.2 Loading Combinations - Load Factors Strength Design for Reinforcing Concrete

General Load
LC Load Conditions
Combination
1001 1.4DL+1.7LL 1.4DL+1.7LL

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11.0 SUMMARY STRUCTURAL ANALYSIS AND DESIGN RESULTS

The calculation for New Bipolar Building Extension Structure consists of calculation as
follows.
• Summary reaction and foundation design
• Reinforced concrete column and beam design
• Steel member design
The detail calculations are presented in Attachment 2.

11.1 Pile Capacity Check (Pile dia. XXXxXXXL)

Analysis Result Allowable Capacity

Foundation Max Max Max Max Max Max Conclusion
Type Compression Tension Lateral Compression Tension Lateral
(kNs) (kNs) (kNs) (kNs) (kNs) (kNs)

F1 OK

11.2 Foundation Design

Foundation
Foundation Sizing Reinforcing Bar
Type
F1 XXXXX

11.3 RC Column Design

Column Type Column Sizing Reinforcing Bar

Main Bar 4DB20

C1
Stirrup RB8 @ 300

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11.4 Structure Steel Design

Allowable
Beam No. Member Size Max Ratio Load Comb. Result
Ratio
13 H 150X75X5X7 0.206 1 108 PASS
24 H125X60X6X8 0.182 1 111 PASS
92 H200X100X5.5X8 0.112 1 103 PASS

The propose of structure is capable to with stand all relevant load conditions as per design
criteria.
The structure is safe as per applicable code/standard practice.

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ATTACHMENTS

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ATTACHMENT 1 – STRUCTURE MODEL AND

LOAD INPUT
ATTACHMENT 1.1 - STRUCTURE 2D/3D MODEL

ATTACHMENT 1.2 - LOADING INPUT

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ATTACHMENT 1.1 - STRUCTURE 2D/3D MODEL

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STRUCTURE 2D/3D MODEL

3D Model View

Single Line Structure Model

Node Number

Member Number

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ATTACHMENT 1.2 - LOADING INPUT

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LOADING INPUT DIAGRAM

Structure Dead Load (DS)

- Self weight for structure

Generate by STAAD Pro. Y -1.00

- Soil weight = XXX kN/m3

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ATTACHMENT 2 – CALCULATION
ATTACHMENT 2.1 – FOUNDATION DESIGN

ATTACHMENT 2.2 – COLUMN DESIGN

ATTACHMENT 2.3 – BASE PLATE DESIGN
ATTACHMENT 2.4 – BEAM DESIGN

ATTACHMENT 2.5 – STEEL DESIGN

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ATTACHMENT 2.1 – FOUNDATION DESIGN

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1. FOUNDATION F1
Reaction Summary for Service Load Case

Reaction Summary for Ultimate Load Case

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ATTACHMENT 2.2 – COLUMN DESIGN

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1. COLUMN C1

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ATTACHMENT 2.3 – BASE PLATE DESIGN

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ATTACHMENT 2.4 – BEAM DESIGN

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ATTACHMENT 2.5 – STRUCTURE STEEL DESIGN

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1. STRESS RATIO
Allowable
Beam No. Member Size Max Ratio Load Comb. Result
Ratio
13 H 150X75X5X7 0.206 1 108 PASS
24 H125X60X6X8 0.182 1 111 PASS
92 H200X100X5.5X8 0.112 1 103 PASS

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2. STORIES DRIFT/SIDESWAYS CHECK

Lateral Displacement

Allowable Lateral Displacement = H/200

= XXX / 200 = 25 mm
Relative displacement = 3.17 < 27.70 mm OK

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ATTACHMENT 2.6 – REACTION CHECK

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ATTACHMENT 3 STAAD INPUT

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STAAD SPACE
START JOB INFORMATION
ENGINEER DATE 27-Nov-23
END JOB INFORMATION
INPUT WIDTH 79
UNIT METER KN
JOINT COORDINATES
1 0 -0.8 0; 2 0 3 0; 3 2 -0.8 0; 4 2 3 0; 5 0 0.2 0; 6 0 0.5 0; 7 2 0.5 0;
8 0 1.75 0; 9 2 1.75 0; 10 2 0.2 0; 11 0 -0.8 -5; 12 0 3 -5; 13 2 -0.8 -5;
14 2 3 -5; 15 0 0.2 -5; 16 0 0.5 -5; 17 2 0.5 -5; 18 0 1.75 -5; 19 2 1.75 -5;
20 2 0.2 -5; 21 0 -0.8 -10; 22 0 3 -10; 23 2 -0.8 -10; 24 2 3 -10;
25 0 0.2 -10; 26 0 0.5 -10; 27 2 0.5 -10; 28 0 1.75 -10; 29 2 1.75 -10;
30 2 0.2 -10; 31 0 -0.8 -15; 32 0 3 -15; 33 2 -0.8 -15; 34 2 3 -15;
35 0 0.2 -15; 36 0 0.5 -15; 37 2 0.5 -15; 38 0 1.75 -15; 39 2 1.75 -15;
40 2 0.2 -15; 41 2 1.75 -6.25; 43 2 1.75 -8.75; 46 2 3 -6.25; 47 2 3 -8.75;
50 0 1.75 -6.25; 51 0 1.75 -8.75; 54 0 3 -6.25; 55 0 3 -8.75; 56 0 3 -2.5;
57 2 3 -2.5; 58 0 0.5 -2.5; 59 2 0.5 -2.5; 60 0 1.75 -2.5; 61 2 1.75 -2.5;
62 0 0.5 -7.5; 63 2 0.5 -7.5; 64 0 3 -12.5; 65 2 3 -12.5; 66 0 0.5 -12.5;
67 2 0.5 -12.5; 68 0 1.75 -12.5; 69 2 1.75 -12.5; 70 2 1.75 -7.5; 71 2 3 -7.5;
72 0 1.75 -7.5; 73 0 3 -7.5;
MEMBER INCIDENCES
1 1 5; 2 3 10; 3 5 6; 4 6 8; 5 7 9; 6 6 7; 7 8 2; 8 9 4; 9 8 9; 10 2 4;
11 10 7; 13 2 56; 15 4 57; 17 6 58; 18 7 59; 19 8 60; 20 9 61; 22 11 15;
23 13 20; 24 15 16; 25 16 18; 26 17 19; 27 16 17; 28 18 12; 29 19 14; 30 18 19;
31 12 14; 32 20 17; 34 12 54; 36 14 46; 38 16 62; 39 17 63; 40 18 50; 41 19 41;
43 21 25; 44 23 30; 45 25 26; 46 26 28; 47 27 29; 48 26 27; 49 28 22; 50 29 24;
51 28 29; 52 22 24; 53 30 27; 55 22 64; 57 24 65; 59 26 66; 60 27 67; 61 28 68;
62 29 69; 64 31 35; 65 33 40; 66 35 36; 67 36 38; 68 37 39; 69 36 37; 70 38 32;
71 39 34; 72 38 39; 73 32 34; 74 40 37; 75 41 70; 77 43 29; 78 17 41; 79 27 43;
84 46 71; 85 19 46; 86 47 24; 87 29 47; 92 50 72; 93 16 50; 94 51 28; 95 26 51;
100 54 73; 101 18 54; 102 55 22; 103 28 55; 104 56 12; 105 57 14; 106 58 16;
107 59 17; 108 60 18; 109 61 19; 110 62 26; 111 63 27; 112 64 32; 113 65 34;
114 66 36; 115 67 37; 116 68 38; 117 69 39; 118 70 43; 119 71 47; 120 72 51;
121 73 55; 122 58 59; 123 60 61; 124 56 57; 125 62 63; 126 72 70; 127 73 71;
128 64 65; 129 68 69; 130 66 67;
DEFINE MATERIAL START
ISOTROPIC CONCRETE
E 2.17185e+07
POISSON 0.17
DENSITY 23.5616
ALPHA 1e-05
DAMP 0.05
G 9.28139e+06
TYPE CONCRETE
STRENGTH FCU 23536
ISOTROPIC STEEL
E 2.05e+08
POISSON 0.3
DENSITY 76.8195
ALPHA 1.2e-05
DAMP 0.03
G 7.88462e+07
TYPE STEEL
STRENGTH FY 253200 FU 407800 RY 1.5 RT 1.2
END DEFINE MATERIAL
MEMBER PROPERTY
1 2 22 23 43 44 64 65 PRIS YD 0.3 ZD 0.3
MEMBER PROPERTY JAPANESE
3 TO 5 7 8 11 24 TO 26 28 29 32 45 TO 47 49 50 53 66 TO 68 70 71 -
74 TABLE ST H125X60X6X8
6 9 10 13 15 17 TO 20 27 30 31 34 36 38 39 48 51 52 55 57 59 TO 62 69 72 73 -
84 86 100 102 104 TO 117 119 121 TO 130 TABLE ST H150X75X5X7
85 87 101 103 TABLE ST L60X60X5
78 79 93 95 TABLE ST L70X70X6
40 41 75 77 92 94 118 120 TABLE ST H200X100X5.5X8
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CONSTANTS
BETA 45 MEMB 78 85 95 103
BETA 315 MEMB 79 87 93 101
MATERIAL CONCRETE MEMB 1 2 22 23 43 44 64 65
MATERIAL STEEL MEMB 3 TO 11 13 15 17 TO 20 24 TO 32 34 36 38 TO 41 45 TO 53 -
55 57 59 TO 62 66 TO 75 77 TO 79 84 TO 87 92 TO 95 100 TO 130
MEMBER RELEASE
3 11 13 15 17 TO 20 24 32 34 36 38 TO 41 45 53 55 57 59 TO 62 66 74 -
122 TO 130 START MY MZ
77 86 94 102 104 TO 117 122 TO 130 END MY MZ
MEMBER TRUSS
78 79 85 87 93 95 101 103
SUPPORTS
1 3 11 13 21 23 31 33 FIXED
UNIT METER KG
DEFINE WIND LOAD
TYPE 1 WIND 1
<! STAAD PRO GENERATED DATA DO NOT MODIFY !!!
ASCE-7-2002:PARAMS 38.000 M/SEC 0 2 2 0 0.000 FT 0.000 FT 0.000 FT 1 2 -
40.000 FT 30.000 FT 25.000 FT 2.000 0.010 0 0 0 0 0 1.044 1.000 1.150 0.850 -
0 0 0 0 0.884 0.800 -0.180
!> END GENERATED DATA BLOCK
INT 69.603 69.603 70.967 72.213 73.363 74.431 75.43 76.37 77.257 78.098 -
78.898 79.661 80.391 81.091 81.763 HEIG 0 4.572 5.158 5.744 6.33 6.917 7.503 -
8.089 8.675 9.261 9.847 10.434 11.02 11.606 12.192
LOAD 1 LOADTYPE Dead TITLE DL
SELFWEIGHT Y -1
LOAD 2 LOADTYPE Live TITLE LL
MEMBER LOAD
6 9 10 27 30 31 48 51 52 69 72 73 122 TO 130 UNI GY -50
LOAD 3 LOADTYPE Wind TITLE W X+
WIND LOAD X 1 TYPE 1 OPEN
LOAD 4 LOADTYPE Wind TITLE W X-
WIND LOAD -X 1 TYPE 1 OPEN
LOAD 5 LOADTYPE Wind TITLE W Z+
WIND LOAD Z 1 TYPE 1 OPEN
LOAD 6 LOADTYPE Wind TITLE W Z-
WIND LOAD -Z 1 TYPE 1 OPEN
LOAD COMB 101 1DL
1 1.0
LOAD COMB 102 DL+LL
1 1.0 2 1.0
LOAD COMB 103 DL+WX+
1 1.0 3 1.0
LOAD COMB 104 DL+WX-
1 1.0 4 1.0
LOAD COMB 105 DL+WZ+
1 1.0 5 1.0
LOAD COMB 106 DL+WZ-
1 1.0 6 1.0
LOAD COMB 107 DL+0.75LL
1 1.0 2 0.75
LOAD COMB 108 DL+0.75LL+0.75WX+
107 1.0 3 0.75
LOAD COMB 109 DL+0.75LL+0.75WX-
107 1.0 4 0.75
LOAD COMB 110 DL+0.75LL+0.75WZ+
107 1.0 5 0.75
LOAD COMB 111 DL+0.75LL+0.75WZ-
107 0.75 6 1.0
LOAD COMB 112 0.6DL+WX+
1 0.6 3 1.0
LOAD COMB 113 0.6DL+WX-
1 1.0 4 0.6
LOAD COMB 114 0.6DL+WZ+
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107

1 0.6 5 1.0
LOAD COMB 115 0.6DL+WZ-
1 0.6 6 1.0
LOAD COMB 1001 1.4DL+1.7LL
1 1.4 2 1.7
PERFORM ANALYSIS PRINT STATICS CHECK
LOAD LIST 101 TO 115
PARAMETER 1
CODE AISC
LZ 5 MEMB 13 15 17 TO 20 38 39 55 57 59 TO 62 104 TO 117
LZ 2.5 MEMB 75 84 92 100 118 TO 121
FYLD 2.4e+07 MEMB 3 TO 11 13 15 17 TO 20 24 TO 32 34 36 38 TO 41 45 TO 53 -
55 57 59 TO 62 66 TO 75 77 TO 79 84 TO 87 92 TO 95 100 TO 130
CHECK CODE MEMB 3 TO 11 13 15 17 TO 20 24 TO 32 34 36 38 TO 41 45 TO 53 55 -
57 59 TO 62 66 TO 75 77 TO 79 84 TO 87 92 TO 95 100 TO 130
LOAD LIST 1001
START CONCRETE DESIGN
CODE ACI 2008
FYMAIN 4e+07 MEMB 1 2 22 23 43 44 64 65
MAXMAIN 16 MEMB 1 2 22 23 43 44 64 65
MINMAIN 12 MEMB 1 2 22 23 43 44 64 65
MINSEC 12 MEMB 1 2 22 23 43 44 64 65
TRACK 2 MEMB 22
CLS 0.075 MEMB 1 2 22 23 43 44 64 65
CLT 0.03 MEMB 1 2 22 23 43 44 64 65
CLB 0.075 MEMB 1 2 22 23 43 44 64 65
FYSEC 4e+07 MEMB 1 2 22 23 43 44 64 65
REINF 0 MEMB 1 2 22 23 43 44 64 65
FC 2.4e+06 MEMB 1 2 22 23 43 44 64 65
TRACK 1 MEMB 1 2 22 23 43 44 64 65
DESIGN COLUMN 1 2 22 23 43 44 64 65
END CONCRETE DESIGN
FINISH

XXX Project Project No. : XXXXXX-CSA-CAL-0001

AVT Plant No. : XXX-XXX-XXX-XXX
Revision : XX
Date : 21-Sep-23
Calculation Name Page 38 of 144
107

ATTACHMENT 4 REFERENCE DRAWING

XXX Project Project No. : XXXXXX-CSA-CAL-0001

AVT Plant No. : XXX-XXX-XXX-XXX
Revision : XX
Date : 21-Sep-23
Calculation Name Page 39 of 144
107

ATTACHMENT 5 REFERENCE EQUIPMENT DATA

XXX Project Project No. : XXXXXX-CSA-CAL-0001

AVT Plant No. : XXX-XXX-XXX-XXX
Revision : XX
Date : 21-Sep-23
Calculation Name Page 40 of 144
107

ATTACHMENT 6 SOIL DATA

XXX Project Project No. : XXXXXX-CSA-CAL-0001

AVT Plant No. : XXX-XXX-XXX-XXX
Revision : XX
Date : 21-Sep-23