Fatimafert limited

Training & ISO Department

Job qualification program
“JQP”
Workshop Section-Rigger
Skills Block – 01 (Rigging & Scaffolding Shop)
Description Time
Sr. No. Topics Reference
Duration
- General/basic Knowledge of QHSE Policy
- Cardinal Rules
- PSM Elements (Management Commitment,
Policy and Principles, IOS, Goals Objectives and
1 QHSE
Plans, Safety Personnel, Line Management and
Accountability)
- Mandatory PPE’s

General Orientation - Housekeeping

2 - Identification of assembly points and emergency
exits
1 year
Hand Signals - Introduction to signals
TPC: Rigging
3 - Significance of signals W/I: ED3/308
- Basic hand signals
Rigging Hardware & - Classifications, characteristics, sizes, types, and
Procedures WLL/SWL of hardware
4 TPC: Rigging
- Hardware inspection
- Safety awareness
Removal and - Estimation of weight of the load
Installation of PCV- - Shifting of valve from warehouse to workshop
5
2304 / 2307 and plant site with fork lifter
- Component knowledge

Reviewed by: ----------------------------------------- -------------------------------

I/C Workshop Date

Approved by: ----------------------------------------- -------------------------------

Maintenance Manager Date
Fatimafert limited
Training & ISO Department

Job qualification program

“JQP”
Workshop Section-Rigger
Skills Block – 02 (Rigging & Scaffolding Shop)
Description Time
Sr. No. Topics Reference
Duration
- Complete Knowledge of QHSE Policy
- PSM Elements (Emergency Preparedness &
PSM
1 QHSE Contingency Planning, CSM, MOC-F, MOC-T,
MOC-P, Pre Startup safety review)
- PTW
General Orientation - Dress code policy
2 - Mobile phone policy PSM
- Dress code policy
Hand Signals - More complex hand signals
TPC: Rigging
3 - Practical implementation W/I: ED3/308
- Effective communication
Removal and - Estimation of weight of the load
Installation of End - Appropriate usage of slings and shackles
1 year
4 Covers of
1105-CA/CB & 1111-
C
Rigging Hardware & - Basic calculations
Procedures - Load stability
- Block classification and sheaves
5 - Equalizer beams and spreader bars TPC: Rigging
- Load leveling
- Chain hoists
- Detailed techniqures
Removal and - Appropriate usage of slings and shackles
6 Installation of PCV- - Team coordination
2304 / 2307 - Component knowledge

Reviewed by: ----------------------------------------- -------------------------------

I/C Workshop Date

Approved by: ----------------------------------------- -------------------------------

Maintenance Manager Date
Fatimafert limited
Training & ISO Department
Job qualification program
“JQP”
Workshop Section-Rigger
Skills Block – 03 (Rigging & Scaffolding shop)
Description Reference Time
Sr. No. Topics
Duration
- Near miss reporting
- D Level meeting structure and inputs
1 QHSE - PSM Elements (Procedures performance and PSM
standards, QA, Mechanical Integrity and
Incident Investigation and reporting)
General Orientation - Mobile phone policy
2 - Types of forms (IR-1, 2, 3, 4, 5, 6, 7, 8) PSM
- Smoking policy
Signals and - Review of crane communications
Communications - Basic Hand signals TPC: Rigging
3 1 year
- Common communication methods W/I: ED3/308
- Communication devices
Rigging for Removal - Pre-requisites of rigging
4 and Installation of - Rigging tools
MBL-206 A/B/C - Safety measures of rigging
Rigging and Reeving - Wire rope components, characteristics,
Operations inspectional procedures
5 - Wire rope/chain sling lubrication needs and
lubricants
-

Reviewed by: ----------------------------------------- -------------------------------

I/C Workshop Date

Approved by: ----------------------------------------- -------------------------------

Maintenance Manager Date
Fatimafert limited
Training & ISO Department

Job qualification program

“JQP”
Workshop Section-Rigger
Skills Block – 04 (Rigging & Scaffolding shop)
Description Time
Sr. No. Topics Reference
Duration
- Cold Work Permit
- IOS structure
- PSM Elements (Training development, Process
1 QHSE PSM
safety information, PHA, Effective
communication, Motivation awareness, Audits
and observations)
General Orientation - Dress code policy
2 - Methods of communication PSM
- Protocol for driving of earthmoving equipment
Signals and - All hand signals and their meaning
TPC: Rigging
Communications - Safety awareness W/I: ED3/308
- Radio communication 1 year
Loading Unloading of - Safety measures of operation
3
Chlorine Cylinder - Using of chain block for loading and unloading
Rigging for Removal - Pre-requisites of rigging
4 and Installation of - Rigging tools
GFA-401 A~H - Safety measures of rigging
Rigging and Reeving - Methods for coiling, uncoiling and cutting wire
Operations rope
- Winding wire rope on a drum, drum anchorage
5
points and lagging
- Chain characteristics, evaluation of conditions,
sizes, WLL

Reviewed by: ----------------------------------------- -------------------------------

I/C Workshop Date

Approved by: ----------------------------------------- -------------------------------

Maintenance Manager Date
Fatimafert limited
Training & ISO Department
Job qualification program
“JQP”
Workshop Section-Rigger
Skills Block – 05 (Rigging & Scaffolding Shop)
Description Reference Time
Sr. No. Topics
Duration
- Hot work permit
- Work at height
- Confined Space Entry Permit
1 QHSE PSM
- PSM 22 Elements

General Orientation - Dress Code Policy

- Leave procedure
2 PSM
- TRIR
- SMMH
Interpreting - Basic data interpretation
Technical - Principles and quadrants of operation
3 Information - Load charts, terms and conditions and boom 1 year
capacities

High Voltage - System understanding

Electrical Equipment - Electrical hazards at site
4
- Transformers and other equipment and safety
procedures
Operation of - Types of overhead cranes
Overhead Cranes - Crane attachments
- Pre use inspection of crane
5
- Assessment of Load to be lifted
- Crane controls
- Safety compliance

Reviewed by: ----------------------------------------- -------------------------------

I/C Workshop Date

Approved by: ----------------------------------------- -------------------------------

Maintenance Manager Date
Fatimafert limited
Training & ISO Department
Job qualification program
“JQP”
Workshop Section-Rigger
Skills Block – 06 (Rigging & Scaffolding Shop)
Description Reference Time
Sr. No. Topics
Duration
- PSM 22 Elements
- Confined space entry permit
1 QHSE - Time-weighted index PSM
- Unsafe acts index
- Observations categories
General Orientation - Positive Attitude
2 - Off the job safety PSM
- Risk matrix knowledge
Interpreting - Factors reducing rated capacities
Technical - Pre-lift considerations and setups
3
Information - In-depth document knowledge
1 year
- Innovative solution development
High Voltage - Troubleshooting
4
Electrical Equipment - Electrical safety leadership
Special Rigging - Pre use inspection of accessories
arrangements at - Implementation of the Rigging study
5
T200 for painting the - Pre use load testing
Top
Operation of - Selection of appropriate lifting hardware
Overhead Cranes - Usage of crane with suspended load
6 - Efficient operation
- Precision load placement
- Load rotation

Reviewed by: ----------------------------------------- -------------------------------

I/C Workshop Date

Approved by: ----------------------------------------- -------------------------------

Maintenance Manager Date
Fatimafert limited
Training & ISO Department
Job qualification program
“JQP”
Workshop Section-Rigger
Skills Block – 07 (Rigging & Scaffolding Shop)
Sr. Description Reference Time
Topics
No. Duration
- QHSE Policy
- D level meeting supervision
1 QHSE - PSM 22 Elements PSM
- LOTOTO
- IFA Policy
General Orientation - CSR
- Leave procedure
2 PSM
- Smoking policy
- Mobile phone policy
Leadership Skills - Project Management
- Leadership in complex projects
- Quality control
3 - Training and Mentoring of junior machinist
- Innovative solution and techniques
- Effective Team Management
- Good negotiation skills
Soft Skills and - Oracle understanding and usage
documentation - Expertise in MS Office (Word, Excel, PowerPoint) 1 year
- Documentation
- Industrial standards and regulations
Adjusting Boom - Identification of sections to be added or removed
Length of Lattice - Physical inspection prior to addition
4 Boom Cranes - Load charts understanding TPC: Rigging
- Boom angle calculations
- Securing locks after job completion
Inspection of Rigging - Basic knowledge of Rigging hardware
Hardware - Pre use inspection
5 - Visual inspection TPC: Rigging
- Load testing of Accessories

Personal Attributes - Cooperative

- Persuasive
- Can Sustain Pressure
- Thorough
- Methodical

Reviewed by: ----------------------------------------- -------------------------------

I/C Workshop Date

Approved by: ----------------------------------------- -------------------------------

Maintenance Manager Date
Fatimafert limited
Training & ISO Department
Job qualification program
“JQP”
Workshop Section-Rigger
Skills Block – 08 (Rigging & Scaffolding Shop)
Sr. Description Reference Time
Topics
No. Duration
- Near miss reporting
- Tool Box Talk (TBT)
- TRA/JSA
1 QHSE PSM
- PSM 22 Elements
- Cardinal rules
- Green Purchase Policy
General Orientation - Positive Attitude
- Dress Code Policy
2 PSM
- Leave procedure
- National environmental quality standards (NEQS)
Soft Skills and - Oracle understanding and usage
documentation - Expertise in MS Office (Word, Excel, PowerPoint)
- Documentation
3
- Industrial standards and regulations
- Log book preparation
- Attendance of all reporting technicians
- Communication Skills
1 year
- Analytical Skills
- Administrative Skills
- Problem Solving and decision making
4 Leadership Skills - Innovation and leadership
- Setting benchmarks
- Training and Mentoring
- Coordination
- Cost Estimation
Adjusting Boom - Functional tests
Length of Lattice - Load tests
5 TPC: Rigging
Boom Cranes - Safety precautions
- Securing pins and locks after job completion
Personal Attributes - Convincing
- Decisive
6 - Commitment
- Integrity
- Assertive

Reviewed by: ----------------------------------------- -------------------------------

I/C Workshop Date

Approved by: ----------------------------------------- -------------------------------

Maintenance Manager Date