Chapter 3 Stress
Chapter 3 Stress
𝑑𝑥 𝑦𝑑∅ 𝑦
•𝜀= = =
𝑑𝑠 𝜌𝑑∅ 𝜌
r
Axial force on the element dFx= sx dA and considering the linearity in stress variation across the section
we have where σx and σmax are the stresses at distances y and d respectively from the neutral axis
For static equilibrium total force at any cross-section 1 st Boundary Condition in Pure Bending
This means that the neutral axis passes through the centroid.
2 nd Boundary Condition in Pure Bending
Again for static equilibrium total moment about NA must be the applied moment M.
This is given by
r
PROBLEMS
Problem
Determine the smallest allowable diameter of the shaft which is
subjected to the concentrated forces. The journal bearings at A and B
only support vertical forces. The allowable bending stress is sallow = 150
MPa
The FBD of the shaft is shown in Fig. a.
1 400 x1
1200 ( ) x1 V 0
2 3
200 x12
V 1200
3
The FBD of the beam is shown in Fig. a
1 400 x2 x
( ) x2 2
2 3 3
1 400 x2 1 400( x2 3)
1200 ( ) x2 ( )( x2 3) V 0
2 3 2 3
200 x22 200
V 1200 ( x2 3) 2
3 3
For V=0 X2=4.5 ft
The FBD of the beam is shown in Fig. a
1 400 x1 x1
1200 x1 ( ) x1 M 0
2 3 3
200 x13
M 1200 x1
9
1 400 x2 x2 1 400( x2 3) ( x2 3)
1200 x2 ( ) x2 ( )( x2 3) M 0
2 3 3 2 3 3
Look at a FBD of the element dx with the bending moment stress distribution only, Fig. 3, in which we do not need to
look transverse forces if only horizontal equilibrium is considered.
Summing the forces horizontally on this infinitesimal element, the stresses due to the bending moments only form a
couple, therefore the force resultant is equal to zero horizontally. Consider now a segment of this element a distance
y above the N.A. up to the top of the element. In order for it to be in equilibrium, a shear stress τxy must be present,
as shown in Fig. 4.
Let the width of the section at a distance y from the N.A. be a function of y and call it “t(y)”. Applying the horizontal
equilibrium equation, gives:
Consider the beam to have a rectangular cross section of width b and height h as in Fig. 5
Example
The beam shown in Figure a is made
from two boards. Determine the
maximum shear stress in the glue
necessary to hold the boards together
along the seam where they are joined.
2.1.4 Torsion of circular members
• A torque applied to a member causes shear stress. In order to
establish a relation between the torque and shear stress developed in
a circular member, the following assumptions are needed:
where E is the elastic modulus, I the second moment of area, l the column
length and n is a constant that depends on the end condition. For columns
with both ends hinged n=1, columns with one end free and other end fixed
n=0.25, columns with one end fixed and other end hinged n=2, and for
columns with both ends fixed n=4.
Leonhard Euler (1707 – 1783)
Euler Buckling (elastic buckling)
2 AE
Pcr I
r
2
KL
A
r
• A = Cross sectional area (in2)
• E = Modulus of elasticity of the material (lb/in2)
• K = Stiffness (curvature mode) factor
• L = Column length between pinned ends (in.)
• r = radius of gyration (in.) Source: Emanuel Handmann (wikimedia commons)
2E
f cr 2
Fcr
KL
r
University of Michigan, TCAUP
Structures II Slide 49/19
Failure Modes
• Short Columns – fail by crushing
(“compression blocks or piers” Engel)
P
fc Fc
A
• fc = Actual compressive stress
• A = Cross-sectional area of column (in2)
• P = Load on the column
• Fc = Allowable compressive stress per codes
2E
f cr 2
Fcr
KL
r
• E = Modulus of elasticity of the column material
• K = Stiffness (curvature mode) factor
• L = Column length between pinned ends (in.)
• r = radius of gyration = (I/A)1/2
University of Michigan, TCAUP
Structures II Slide 50/19
V
Hertz Contact Stresses
• Overview
• Hertzian Contact Stresses
• Non-Hertzian Contact Stresses
• Failure modes
• Implications in Opto-Mechanics
• Summary
69
Overview
• Contact stresses
• Stress developed from
two radii in contact
• Stress
• σ=F/A
• Force is constant
• Area is infinitely small
• Stress approaches infinity
• Deformation occurs until http://t0.gstatic.com/images?q=tbn:ANd9GcT30f7OpEmou
area is large enough to XxTqMSO4X0Mx0HIx3tWEQqXLnnap
• Spherical Equations
Radius of
deformed
contact area
Maximum
pressure from
force applied Note: For a flat surface R would equal
infinity and for a concave surface like a
spherical hole R would be negative
• For Cylindrical contacts instead of a circular contact area an elliptical contact area is produced.
The equations below cover this change.
http://www.vibanalysis.co.uk/vibcases/vibch13/vibch13p1.jpg
In many cases, surface roughness, friction, lubrication, thermal effects, and residual stresses will result
in conditions that invalidate the results from Hertzian analysis Consequently, the stresses computed
according to Hertz’s analysis must often be regarded as guidelines that are correlated with
experimental failure tests to find allowable stress limits.
Schematic of Orthogonal Shear Stress due to of 'Free Rolling' and 'Traction Rolling'
Orthogonal Shear Stress moving through the contact zone - image to left.
The Hertzian Contact Stress exists beneath the two cylinders. The 'Maximum
Shear Stress' is below the centre of contact. There is also
a 'MaximumOrthogonal Shear Stress' to the left and right of the centre of
contact.
As the cylinders roll, the contact point moves from the left to right,
The Orthogonal Shear Stress at each point in the rollers changes its 'sign' from
'positive' to 'negative', as shown in the plot of Orthogonal Shear Stress.
The absolute value of Orthogonal Shear Stress is not as large as the Maximum
Shear Stress. However, Orthogonal Shear Stress has a range [max – min] that is
larger than the Maximum Shear Stress. The Orthogonal Shear Stress is believed
to be significant with respect to 'Sub-surface Fatigue Cracks'.
The Orthogonal Shear Stress is greatest at approximately:
This gives τxy=τyx indicating that τxy and τyx are complimentary. On similar
arguments we may write τyz=τzy and τzx=τxz . This means that the state of stress at
a point can be given by six stress components only. It is important to understand
the implication of this state of stress at a point in the design of machine
elements where all or some of the stresses discussed above may act.
For an example, let us consider a cantilever beam of circular cross-
section subjected to a vertical loading P at the free end and an axial
loading F in addition to a torque T as shown in figure 2.1.6.3. Let the
diameter of cross-section and the length of the beam be d and L
respectively.
It is now necessary to consider the most vulnerable section and element. Since the
axial and torsional shear stresses are constant through out the length, the most
vulnerable section is the built-up end. We now consider the three elements A, B and
C. There is no bending stress on the element B and the bending and axial stresses on
the element C act in the opposite direction. Therefore, for the safe design of the
beam we consider the stresses on the element A which is shown in figure 2.1.6.4.
2.1.7 Problems with Answers
Q.1: What stresses are developed in the pin A for the bell crank
mechanism shown in the figure? Find the safe diameter of the pin if the
allowable tensile and shear stresses for the pin material are 350 MPa
and 170 MPa respectively.
A.1:
Q.2: What are the basic assumptions in deriving the bending equation?
The basic assumptions in deriving bending equation are:
O
Q.2: A 100 mm diameter off-set link is transmitting an axial pull of 30
KN as shown in the figure- 2.2.7.3. Find the stresses at points A and B.
Q.3: A vertical load Py = 20 KN is applied at the free end of a cylindrical
bar of radius 50 mm as shown in figure-2.2.7.5. Determine the principal
and maximum shear stresses at the points A, B and C.
Q.4: A propeller shaft for a launch transmits 75 KW at 150 rpm and is
subjected to a maximum bending moment of 1KN-m and an axial thrust
of 70 KN. Find the shaft diameter based on maximum principal stress if
the shear strength of the shaft material is limited to 100 MPa.
Summary of this Lesson
The stresses developed at a section within a loaded body and methods
of superposing similar stresses have been discussed. Methods of
combining normal and shear stresses using transformation of plane
stresses have been illustrated. Formulations for principal stresses and
maximum shear stresses have been derived and typical examples are
solved.
Lesson 3 Strain analysis
Instructional Objectives
At the end of this lesson, the student should learn
• Normal and shear strains.
• 3-D strain matrix.
• Constitutive equation; generalized Hooke’s law
• Relation between elastic, shear and bulk moduli ( E, G, K).
• Stress- strain relation considering thermal effects.
Introduction
No matter what stresses are imposed on an elastic body, provided the
material does not rupture, displacement at any point can have only one
value. Therefore the displacement at any point can be completely given
by the three single valued components u, v and w along the three co-
ordinate axes x, y and z respectively. The normal and shear strains may
be derived in terms of these displacements.
Normal strains
Consider an element AB of length δx ( figure). If displacement of end A
is u, that of end B is This gives an increase in length of
and therefore the strain in x-direction is Similarly, strains in y and z
directions are Therefore, we may write the three normal strain
components as
Shear strain
In the same way we may define the
shear strains. For this purpose
consider an element ABCD in x-y
plane and let the displaced position
of the element be A′B′C′D′ ( Figure).
This gives shear strain in xy plane as
exy= ab where α is the angle made
by the displaced line B′C′ with the
vertical and β is the angle made by
the displaced line A′D′ with the
horizontal. This gives
We may therefore write the three shear strain components as
we may write
Elementary thermoelasticity
So far the state of strain at a point was considered entirely due to
applied forces. Changes in temperature may also cause stresses if a
thermal gradient or some external constraints exist. Provided that the
materials remain linearly elastic, stress pattern due to thermal effect
may be superimposed upon that due to applied forces and we may
write
It is important to note that the shear strains are not affected directly by
temperature changes. It is sometimes convenient to express stresses in
terms of strains. This may be done using the relation Δ =εx+εy+εz.
Substituting the above expressions for εx, εy and εz we have,
We have
we may write the normal and shear stresses as