2.causes and Monitoring of Delays and Cost Overrun in Construction Projects
2.causes and Monitoring of Delays and Cost Overrun in Construction Projects
2.causes and Monitoring of Delays and Cost Overrun in Construction Projects
Abstract—Cost overrun and delay are very frequent phenomenon and are generally associated with nearly all
projects in the world especially in developing countries. Generally, 71 percent of projects suffer from cost/time
overrun in the world with an average cost overrun of 43%. In this study, 25 factors causing cost and time
overrun were considered. The ranking of 25 factors causing cost overrun and delay in construction projects
made on the basis of mean value of impact which was determined from 65 project data file and 65 executive’s
opinion on structured instrument, giving equal weightage to both the values. The factor of “Inconsistent Cash
Flow” was the most significant factor with impact value of 7.78 in severe category and “Weather Severity” was
the least significant factor with impact value of 3.40 in moderate category. In this study, 65 projects of different
departments executed by Frontier Works Organization (FWO) were considered which include 48 completed and
17 running projects. FWO is one of the biggest construction organizations of Pakistan with a financial worth of
Rs.36 billions and annual turnover of Rs.22 Billions working all over Pakistan and abroad. Out of 65 selected
projects, 38 were roads projects, 12 infrastructure and development projects (private sector) and 15 projects of
Government Departments (Railway, WAPDA, Structures, Irrigation/ Power, Airports &Telecomm). Out of 65
projects, only 7 projects were completed within budget thus showing that 90 % projects are suffering from cost
variation including 74% projects over running cost and 15% projects under running cost due to scope
reduction. Only 2 projects were completed on planned schedule thus showing that 97% of projects were
suffering from delay. Overall average cost overrun was 28.27% with an average delay of 2.1 years per project.
The highest cost overrun has been observed in projects of Government Departments i.e. 37.59% and highest
delay per projects was observed in roads projects i.e. 2.3 years per project. The public/private organizations,
regulatory bodies, financing institutions and government should control the financing, planning, management
and technical aspects of projects to minimize the cost/time overrun.
Keywords: - World construction industry, project management, causes of cost/time overrun, impact
ranging/ranking, earned value analysis.
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Date of Submıssıon: 05-12-2020 Date of Acceptance: 20-12-2020
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I. INTRODUCTION
The construction industry is an industry which transforms the shadow images of living means
generated in human minds into physical reality. It adds value to social living standards, places for entertainment,
ways of communication, factories for manufacturing, structures for power generation, offices, residential
buildings, hospitals, laboratories, universities, irrigation channels, hydraulic structures and every thing which
facilitates human beings and adds value to advanced living and modern societies. Advancements in construction
are emerging due to enhanced human needs, necessity of change in outlook and performance of living means,
development of new social set ups, establishment of new trends in social standards and generation of innovative
ideas in human minds. Construction industry is very a dynamic industry which is susceptible to changes every
moment and for every new endeavour. It can rightly be considered as the most dynamic and most booming
industry in the world with unfathomable scope and indefinite innovation. Construction industry implies the
advancement in the world and dictates the economic trend as it contributes almost 10% of global GDP and
employs around 6-7% of manpower. A country is well known by its modern infrastructure and historical
architect contributed by a solid and progressive construction sector [1]. Cost and time overruns are considered as
core issues in every construction project which can cause the budget/ schedule/ scope creep. Understanding the
specific causes of cost and time overruns due to design or changed conditions can help control cost and time
extension on projects. They may be related to external or internal factors that may cause the construction of a
project to time and cost overrun [2]. Cost overrun is a glaring issue in project management in developing and
developed countries alike. The trend is more severe in developing countries where these overruns sometimes
exceeds manifold [3]. These overruns/ creeps not only impact the pace of projects but also hampered the
economic growth of country [4]. Construction activity requires major investment outlays in most developing
countries; therefore, their timely completion is of paramount importance [5]. The study identifies that most
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Causes and Monitoring of Delays and Cost Overrun in Construction Projects in Pakistan
delayed projects also experience cost overruns. An unusual cost and schedule variation are generally part and
parcel in projects. Further we identify the root causes of project delay and cost overrun [6].
A. Problem Statement
The construction industry is one of the major economic growth sectors in Pakistan which consumes a
major chunk of annual budget allocations and heavy private investment along with setting the pace of nation
building and economic development. Moreover, hundreds of big/small firms and millions of employees are
related to this industry. Any failure, cost overrun and over scheduling will affect all tiers of life and business.
There is a need to establish the root causes of cost overrun and delays in construction projects in Pakistan by
analyzing projects and expert opinions of different departments along with recommendations to avoid these
factors to timely complete the projects within allocated budgets.
B. Objective of Study
The main objective of this study is to determine and analyse the causes of cost overrun and delays in
construction projects in Pakistan and recommending ways to address these factors during project planning/
execution/ financing. The purpose is to identify the primary causes of delays and cost overrun factor and
ascertain their impact in causing time/cost overruns and then ranking these factors as per their severity impact.
To determine the application of earned value analysis as monitoring tool to identify/monitor the delays and cost
overrun in ongoing construction projects. Finally, to make certain recommendations to avoid these factors of
cost overrun to complete the projects within budget and with efficient financial control.
C. Significance of Research
Construction industry is a progressive industry and grew by around 16% in last decade, driven
primarily by increased state-spending on infrastructure development specifically under China Pakistan
Economic Corridor CPEC Projects like road construction (coastal and inter-provincial highways/ motorways),
power generation plants, hydropower projects and dams, Mass Transit projects like Metro Bus and Orange Line
Train projects, airports and Gwadar Seaport projects and reconstruction work in the earth quake-affected areas
but almost 90% projects overrunning the cost and schedule [7]. This study will establish the causes of cost
overrun and delays in construction projects in Pakistan by analyzing projects and expert opinions of different
departments along with recommendations to avoid these factors to timely complete the projects within allocated
budget. Avoiding the causes of cost overrun and delays identified in this study will result in more development
by doing more projects instead of expending more time and finances on same projects, more job opportunities
and no closure and bankruptcies on economic grounds by construction firms.
How can the early warning and monitoring of delay and cost overrun be carried out in construction
projects using earned value analysis?
Workforce Employment % 7 6 4 16 11 6
Quality of roads 65 48 7 89 50 42 11
Quality of railroad infrastructure 51 63 - 20 27 84 17
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Causes and Monitoring of Delays and Cost Overrun in Construction Projects in Pakistan
overruns in global construction by Hackney and Humphries (2001), it was found that 90 percent of projects
suffered more than 50% cost creep in major projects in 5 continents in the last 7 decades. The Sydney Opera
House suffered by 14 times cost overrun and 10 years delay, the cost creep of Boston's Big Dig was 2.75 times
with about 12 years‟ time overrun. The Channel Tunnel project crept by 1.8 times the initial cost and
considerable double the delays [17]. The cost creeping in mega projects is not only impactive for the projects
but jeopardize the economic outlook of a country too [4]. The projects are combination of set of activities and
when one-activity experiences a delay due to a late start or late finish, the succeeding activities will also
experience a late start and cause the project extra time and money [18]. The delays in projects can be because of
internal issues of modifications in design/ scope by client, defected design by consultant or wrong/ delayed
execution by contractor or because of external issues like non removal of services, land acquisition, weather
conditions or force majeure etc. Some issues are critical and can have compensation by client in cost/ time or
vice versa [19]. Cash flow management is the responsibility of client and generally paid as 10-20 % advance as
mobilization, then interim bill payments followed by final bill and release of security after completion of
maintenance period. Any issue in cash flow will hamper the progress, suffer the delay and will result in
increased cost due to increase in overhead charges, labor and material cost [20].
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Causes and Monitoring of Delays and Cost Overrun in Construction Projects in Pakistan
H. Historical Examples of Cost and Time Overrun in Famous Projects of The World
Some of the famous construction projects of the world with huge cost overrun and delay are shown in Table 2.4.
These examples show that delays and cost overrun in construction projects is common all over the world both in
developed and developing countries.
Closed Projects
Open Projects
70 65
60 Roads Projects
48
50 Infrastructure Development &
Building Projects (Private
38 Sector)
40
Number of Government Departments
Projects (Railway, WAPDA, Irrigation&
30 power, airports &Telecomm
23 Projects)
21 Projects Up to 100 Millions
20 17 15
12 12
9 Projects Up to 500 Millions
10
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Causes and Monitoring of Delays and Cost Overrun in Construction Projects in Pakistan
B. Factors Causing Cost Overrun and Delay in Construction Projects in Pakistan and Their Impact
The financial data of 65 construction projects of different public and private organizations have been
collected and it has been analysed on a check list of 25 factors of cost overrun in the light of collected data,
executer‟s experience and opinion of the 65 executives in construction field giving equal weighting to both the
values of project data file and executive opinions. Severity impact calculated on the scale of 1 to 10 giving
score 1 to the least significant factors and a score of 10 to most significant factors generating cost overrun in
projects to rank the severity of factors ranging from mild (1-3), moderate (>3-6) to severe (>6-10). The mean of
two opinions has been taken as the number to rank the impact of the factors from 1-25. Ranking and impact
ranging of 25 factors of cost/time overrun in construction projects in Pakistan are given in Table 3.1 and in
Figure 3.2. The factor of “Inconsistent Cash Flow” is the top factor with impact value of 7.78 in severe category
and Weather Severity is the least factor with impact value of 3.40 in moderate category. Only three factors got
severity impact more than six to fall in severe category and the remaining factors lie in moderate impact
category.
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Causes and Monitoring of Delays and Cost Overrun in Construction Projects in Pakistan
9
Moderate Severe
7.78
7.57
6.04 5.94
6 5.64 5.62 5.54 5.53
5.22 5.21 5.06 5.05
4.91 4.9
4.45 4.43 4.3
4.24 4.23 4.12 4.11 4.1
3.84
3.44 3.4
3
Mild
0
A B C D E F G H I J K L M N O P Q R S T U V W X Y
Factors
Figure 3.2 Ranking/Impact Ranging of Factors Causing Delay and Cost Overrun
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Causes and Monitoring of Delays and Cost Overrun in Construction Projects in Pakistan
10.00
Impact Range
8.00
5.69 5.94 5.51
6.00 4.59
3.91
4.00
2.00
0.00
Factors of Cost/Time
Monitoring Staff
Factors of Cost and
Management/Condition
Factors in Planning
Factors Due to
Factors of Cost/Time
Consultants/
Time Overrun in
Execution Phase
Financial Aspects
Overrun Due to
Phase
Overrun
Factors in Planning Phase
Factors of Cost and Time Overrun in Execution Phase
Factors of Cost/Time Overrun Due to Financial Aspects
Factors Due to Consultants/ Monitoring Staff
Management/Condition Factors of Cost/Time Overrun
Figure 3.3 Comparisons, Classification and Severity Impact of Major Cost/Time Overrun Factors
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Causes and Monitoring of Delays and Cost Overrun in Construction Projects in Pakistan
Projects more than PKR 1000 Millions 29% 67% 100% 136%
82% 83%
90% 74% 73% 77% 78%
75% 67% 67% 67%
58%
60%
%age
40.64% 37.59%
45% 35.67%
28.27% 27.80% 28.60%
30% 15.97% 16.00% 19.27%
15% 4.20%
0%
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Classification of Projects
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Causes and Monitoring of Delays and Cost Overrun in Construction Projects in Pakistan
210% 175%
180% 150% 150%
150% 124% 124% 135% 135% 95% 88% 136%
%age
Projects Classification
Earned value analysis of 17 projects out of 65 projects considered for this study, has been carried out
using the above-mentioned formulas and data collected for the projects. The analysis showed that 10 out of 17
projects have positive cost variance or CPI more than one thus showing that these projects have not exceeded
the prescribed cost of work done as compared to the budgeted cost. All 17 projects are suffering from time
overrun and they are behind schedule in terms of time and scheduled cost of work done as values of schedule
and time variance are negative or values of schedule performance index and time performance index are less
than one. All 17 projects will be suffering from cost overrun at the time of completion as the estimated cost to
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Causes and Monitoring of Delays and Cost Overrun in Construction Projects in Pakistan
completion ETC and estimated cost at completion EAC are more than the original cost of projects as shown in
table 3.3. This analysis showed that all the running projects will be suffering from delay and cost overrun due to
present political conditions and mainly due to financial crises/poor cash flow conditions in Pakistan.
- -
Can1 189.39 129.72 6657.2 2.00 3.00 -59.68 6657.21 0.68 0.02 0.67 9530.66 9720.05
6527.5 1.00
- -
Rd1 468.15 422.12 1331.0 1.25 3.25 -46.03 1331.02 0.90 0.32 0.38 1008.02 1476.17
908.90 2.00
- -
Rd2 439.93 363.96 779.59 1.00 2.00 -75.97 779.59 0.83 0.47 0.50 502.38 942.31
415.62 1.00
-
Rd3 1335.0 1267.5 1297.0 2.00 6.00 -67.50 -29.50 1297.00 0.95 0.98 0.33 31.07 1366.07
4.00
-
Grd 362.33 310.50 374.84 2.00 5.00 -51.83 -64.34 374.84 0.86 0.83 0.40 75.08 437.41
3.00
- -
Rly 303.00 388.69 530.25 1.00 3.00 85.69 530.25 1.28 0.73 0.33 110.35 413.35
141.56 2.00
- -
Rd4 754.40 790.00 1157.4 1.50 5.00 35.60 1157.41 1.05 0.68 0.30 350.85 1105.25
367.41 3.50
- -
Rd5 1096.0 1102.0 2777.0 1.00 2.00 6.00 2777.00 1.01 0.40 0.50 1665.88 2761.88
1675.0 1.00
- -
Rd6 111.00 128.83 262.00 0.75 1.75 17.83 262.00 1.16 0.49 0.43 114.74 225.74
133.17 1.00
- -
Rd7 175.23 156.00 753.00 1.50 3.00 -19.23 753.00 0.89 0.21 0.50 670.59 845.82
597.00 1.50
- -
Rd8 358.00 254.00 3000.0 1.25 4.00 -104.0 3000.00 0.71 0.08 0.31 3870.35 4228.35
2746.0 2.75
- -
Rd9 873.23 876.24 1166.3 1.50 3.00 3.02 1166.36 1.00 0.75 0.50 289.12 1162.35
290.12 1.50
- -
Rd10 7000.0 7187.0 8234.3 2.50 8.50 187.00 8234.32 1.03 0.87 0.29 1020.07 8020.07
1047.3 6.00
- -
Can2 8950.7 9039.2 16794 4.00 9.00 88.52 16794.30 1.01 0.54 0.44 7679.16 16629.8
7755.1 5.00
- -
Airp 79.00 79.50 680.00 1.00 1.25 0.50 680.00 1.01 0.12 0.80 596.72 675.72
600.50 0.25
- -
Rd11 1433.4 1438.5 2269.7 3.00 4.00 5.17 2269.74 1.00 0.63 0.75 828.20 2261.59
831.19 1.00
-
Rd12 862.07 916.68 921.72 2.00 3.50 54.61 -5.04 921.72 1.06 0.99 0.57 4.74 866.81
1.50
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Causes and Monitoring of Delays and Cost Overrun in Construction Projects in Pakistan
IV. CONCLUSION
A study of world construction industry was carried out taking into consideration some of the historical projects
and 65 projects of different departments in Pakistan to assess the causes of cost overrun and delays in
construction projects. The main conclusions are summarized below:
1. World Construction Industry is a major sector where cost overrun and delay occur in most of the
projects and badly impacts the world economy especially in developing countries.
2. Factors caused by financial reasons are on number 1 and management/condition factors are on number
5 to cause cost/time overrun in construction projects in Pakistan. The factor of “Inconsistent Cash Flow” is the
top factor with impact value of 7.8 in severe category and Weather Severity is the least factor with impact value
of 3.4 in moderate category. Only three factors got severity impact more than six to fall in severe category and
remaining factors lie in moderate impact category.
3. Out of 65 projects considered in this study, 90% of projects are suffering from cost variation. Only 2
projects have been completed on planned schedule thus showing that 97% of projects are suffering from delay.
Overall average cost overrun is 28.3% with an average delay of 2.1 years per project.
4. The highest cost overrun has been observed in projects of Government departments i.e. 37.59% and
highest delay per projects has been observed in roads projects @ 2.3 years per project.
5. The lowest cost overrun i.e. 4.2% and least delay i.e. 1.8 years were observed in private sector.
6. The highest cost overrun has been observed in Projects up to 500 Million i.e. 35.7% and highest delay
per project has been observed in projects more than 1000 Million i.e. 3 years per project.
7. lack of management techniques and timely decision-making lead to a creeping project, therefore, a
competent project management team with swift support from client and consultant throughout the project life
cycle is the key to success.
8. The highest cost overrun has been observed in projects of government departments; therefore,
government departments need incorporation of better project management practices free from political
influences and financial malpractices.
9. Performance of private sector in construction industry is found better but need implementation of better
project management for better results.
10. The highest cost overrun has been observed in Projects up to 500 Million i.e. 35.7% and highest delay
per project has been observed in projects more than 1000 Millions i.e. 3 years per project. Therefore, a good
supervision by a competent management team is even more essential for larger projects.
11. The earned value analysis can show the cost/ time status of running projects and may be employed by
project managers as an essential monitoring tool to timely assess any delay and cost overrun due to poor cash
flow or any other factor.
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