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Burner 1

The document discusses the duties and benefits of a burner for firing a rotary kiln. It focuses on high functionality, variable flame setting, lowering heat consumption and reducing primary air and waste gas quantities. It then describes the PYRO-JET burner in detail, its capabilities with different fuels, its design as a multi-channel burner, and its benefits including reduced primary air and heat consumption.

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mkpq
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441 views12 pages

Burner 1

The document discusses the duties and benefits of a burner for firing a rotary kiln. It focuses on high functionality, variable flame setting, lowering heat consumption and reducing primary air and waste gas quantities. It then describes the PYRO-JET burner in detail, its capabilities with different fuels, its design as a multi-channel burner, and its benefits including reduced primary air and heat consumption.

Uploaded by

mkpq
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Duties of a burner for firing a rotary kiln

• high functionality and availability


• variable flame setting even in case of
a high portion of substitute fuel
• lowering the heat consumption
• reducing the primary air portion
• reducing the specific waste-gas quantity

In other words – we aim at cutting cost


operating and maintenance cost

1
The
PYRO-JET®- burner

2
The PYRO – JET® - burner cuts cost !
( patented jet – air – nozzles )

Secondary air approx. 93 %


Cooling air approx. 1 %
Jet – air approx. 1,6 %
Conveying air for
pulverized coal approx. 2 %
Swirl air approx. 2,4 %
Oil - burner
Ignition - burner
1. No more than 7%
primary air required
2. Dp jet air 900 mbar
3. Dp swirl air 160 mbar
4. variable flame shape
5. reduced fuel consumption
6. reduced waste-gas quantity

3
Conventional PYRO JET burner

Jet - air - nozzle

Oil-gun nozzle

Swirl air nozzle

Ring - nozzle for


pulverized coal Z
X
4
PYRO JET burner for petroleum coke and anthracite

Jet air nozzle

Z
X
5
PYRO JET burner for coal, gas and oil

Gas ignition burner


Jet air nozzle

Oil-gun nozzle

Gas nozzle
Swirl air nozzle

Ring - nozzle for


pulverized coal

6
PYRO JET burner designed as multi-channel burner
for various substitute fuels

5
1. jet air nozzles
1
2. pulverized coal /
6 animal meal
3. swirl air nozzle
2 4. plastics chips and paper
5. sawdust / wooden dust
6. Solvents
7 7. waste oil
3
8. animal fat

4 8

7
PYRO JET burner – showing the different channels

Cooling air approx. 1%

Jet air approx. 1.6%

Conveying air for


pulverized coal approx. 2%

Swirl air approx. 2.4%

Oil burner

No more than 7% primary air


but up to 93% secondary air

8
The PYRO JET burner
not only fulfills your requirements –
it will go beyond your expectations!

• universal applicability of all fuels


• excellent flame shape adjustability thanks
to intense mixing of fuel and hot secondary air
• primary air portion reduced down to 7%
• heat consumption lowered by
approx. 10 kJ/kgclinker for each 1% primary air
• optimal combustion of fuel characterized
by low content of volatiles

9
PYRO JET burner for coal and fuel oil
with a firing - capacity of 483 GJ/h

A PYRO – JET® - burner


B Jet – air
C Swirl – air
D pulverized coal

10
KHD burners – technical development, advance and success

KHD burners have been used as early


as at the beginning of the sixties!

Since 1980 more than


500 PYRO JET burners have been
practically applied in countries
all over the world !

7 PYRO JET burners have already


been sold in the first 2 month of 2003

11
Capital outlay involved in a PYRO JET burner

Saving of primary air 4,50%


Heat saving per 1% 10,00 KJ/Kg
Total heat saving 45,00 KJ/Kg
Clinker production rate 3.000 t/d
Calorific value 21 MJ/Kg
Days of production 300 d/year
Fuel saving / year 1.929 t
Cost per ton 55 €
Total saving 106.071 €
Capital outlay 150.000 €
Pay-off period 1,41 years

12

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