PD650 Large Display Process Meter With

Rate/Totalizer/Batch Control Features

Instruction Manual

• Easy Single Button Scaling (SBS)

• 4-20 mA, 1-5 V, 0-5 V, or 0-10 V Field Selectable Inputs
• Large 2.3" (57.3 mm) High LEDs
• Full Six Digit Display for Total, 4½ Digit + Extra Zero for Process/Rate
• Total Displayed in any Engineering Unit
• Display in Engineering Units; Rate per Second, Minute, Hour, or Day
• Scale Without a Calibrator
• 11-Point Calibration for Non-Linear Inputs
• Automatic Square Root and Programmable Exponent
• Low-Flow Cutoff
• NEMA 4X Die-Cast Aluminum Enclosure
• Two 24 VDC Isolated Power Supplies
• 115 or 230 VAC Power, Field Selectable; 24 VDC Optional
• Quick Preset Change Feature for Batch Control
• Pump Alternation Control Feature
• 2 or 4 Relays + 4-20 mA Output Options

PRECISION DIGITAL CORPORATION

89 October Hill Road • Holliston MA 01746 USA
Tel (800) 343-1001 • Fax (508) 655-8990
www.predig.com
Model PD650 Large Display Process Meter Instruction Manual

Disclaimer
The information contained in this document is subject to change without
notice. Precision Digital makes no representations or warranties with respect
to the contents hereof, and specifically disclaims any implied warranties of
merchantability or fitness for a particular purpose.

Visit our Website

http://www.predig.com

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Model PD650 Large Display Process Meter Instruction Manual
Table of Contents
INTRODUCTION ----------------------------------------------------------------------- 7
Features ----------------------------------------------------------------------------------------- 7
Typical Applications ------------------------------------------------------------------------- 8
Ordering Information ------------------------------------------------------------------------ 8
Safety Notice ----------------------------------------------------------------------------------- 9
Specifications-------------------------------------------------------------------------------- 10
Basic Process Meter --------------------------------------------------------------------- 10
Rate/Totalizer/Batch Controller Features ------------------------------------------- 11
Options -------------------------------------------------------------------------------------- 12
Display Functions and Messages ----------------------------------------------------- 15
SETUP AND PROGRAMMING -------------------------------------------------- 17
Overview --------------------------------------------------------------------------------------- 17
Disassembling the Meter----------------------------------------------------------------- 18
Reassembling the Meter ----------------------------------------------------------------- 18
Jumper Configuration--------------------------------------------------------------------- 19
Overview ------------------------------------------------------------------------------------ 19
Jumper Arrays Function and Location ---------------------------------------------- 19
Power Selection ----------------------------------------------------------------------------- 20
Overview ------------------------------------------------------------------------------------ 20
Changing from 115 to 230 VAC Power --------------------------------------------- 20
Labeling Meter for 115 VAC, 230 VAC, or 24 VDC ------------------------------ 20
Connections ---------------------------------------------------------------------------------- 21
Overview ------------------------------------------------------------------------------------ 21
Wiring Instructions ------------------------------------------------------------------------ 22
Terminals Designation -------------------------------------------------------------------- 22
Power Connections ---------------------------------------------------------------------- 23
Signal Connections ---------------------------------------------------------------------- 24
Enter, Acknowledgement, and Reset Total Connections ----------------------- 26
Optional Relays & 4-20 mA Output Terminals ------------------------------------ 26
Isolated 4-20 mA Output Option Connections ------------------------------------- 27
Programming -------------------------------------------------------------------------------- 28
Overview ------------------------------------------------------------------------------------ 28
General Programming Description --------------------------------------------------- 28
ENTER and ACK Functionality ---------------------------------------------------- 28
Five Basic Digit/Display Setting Instructions ----------------------------------- 30
Basic Meter Programming -------------------------------------------------------------- 32
Overview -------------------------------------------------------------------------------- 32
Select Input Signal -------------------------------------------------------------------- 32
Select Calibration Method ---------------------------------------------------------- 33
Initial Calibration With External Source (if Needed) -------------------------- 33
Scale or Calibrate the Meter ------------------------------------------------------- 34
Scale Using Internal Calibration (I-CAL) ------------------------------------ 34
Minimum Input Span (Error Message) ------------------------------------- 35
Calibrate Using External Calibration (E-CAL)------------------------------- 38
Calibrate Using External Calibration (E-CAL)------------------------------- 38
Round Horizontal Tank Calibration Points ---------------------------------- 40
Calibration Error (error) -------------------------------------------------------- 40
Rate Meter Programming --------------------------------------------------------------- 41
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Model PD650 Large Display Process Meter Instruction Manual
Overview -------------------------------------------------------------------------------- 41
Set Display to Rate (dSPy r) ------------------------------------------------------ 41
Low-Flow Cutoff Programming (Cutoff) --------------------------------------- 42
Totalizer Programming ------------------------------------------------------------------ 43
Overview -------------------------------------------------------------------------------- 43
Set Display for Total (dSPy t) ----------------------------------------------------- 43
Set Rate Time Base (t baSE) ----------------------------------------------------- 44
Set Totalizer Conversion Factor (tot CF) -------------------------------------- 44
Set Totalizer Decimal Point (tot dp) -------------------------------------------- 45
Set Alternating Total/Rate Display ------------------------------------------------ 46
Parameter Combinations Resulting in Error Message (error1 ) --------- 46
Set Point Setup and Programming --------------------------------------------------- 47
Overview -------------------------------------------------------------------------------- 47
Set Relays for Manual or Automatic Reset ------------------------------------- 48
Set Relays for Fail-Safe Operation ----------------------------------------------- 48
Assigning Set Points to Process/Rate or Total (setup) --------------------- 49
Rate or Total, Latching or Non-Latching Relays--------------------------- 50
Programming Internal Total Reset and Delay (DELAy) ------------------- 52
Setting Relays for Pump Alternation (ALtERn) ------------------------------------ 53
Programming Alarm Points and Presets (SEtPtS) --------------------------- 54
Overview----------------------------------------------------------------------------- 54
Set and Reset Points for Process/Rate Alarms---------------------------- 54
Preset Values for Total Set Points -------------------------------------------- 54
Preset Offset Values for Total Set Points (OFFSET)----------------------- 54
Programming Alarm and Preset Values (SEtPtS) ------------------------ 55
4-20 mA Isolated Output Option Programming (output)----------------------- 59
4-20 mA Output Programming Confirmation ------------------------------- 59
Lockout and Display Selection Programming ------------------------------------- 60
Overview -------------------------------------------------------------------------------- 60
Lockout ---------------------------------------------------------------------------------- 60
Display Selection (dSPLAy) --------------------------------------------------------- 61
Alternating Display ---------------------------------------------------------------- 62
Include or Exclude Menu Titles From Menu Scroll------------------------ 63
OPERATION -------------------------------------------------------------------------- 64
Overview --------------------------------------------------------------------------------------- 64
Two Types of Display: Process/Rate and Total ---------------------------------- 65
Basic Meter Operation -------------------------------------------------------------------- 66
Overview ------------------------------------------------------------------------------------ 66
ENTER and ACK Button Operation -------------------------------------------------- 66
Display Peak & Reset Peak Operation (dSPY P & rSEt P) ------------------- 67
Rate Meter Operation---------------------------------------------------------------------- 68
Overview -------------------------------------------------------------------------------- 68
Display Rate (dSPy r) --------------------------------------------------------------- 68
Low-Flow Cutoff (CutoFF) ---------------------------------------------------------- 68
Totalizer Operation------------------------------------------------------------------------- 69
Overview ------------------------------------------------------------------------------------ 69
Display Total (dSPy t) --------------------------------------------------------------- 69
Total Conversion Factor (tot CF) & Time Base (t bASE) ----------------- 69
Applications Using Total Conversion Factor and Time Base -------------- 70
Totalizer Reset------------------------------------------------------------------------- 71
Resetting Total Using the ENTER Button ----------------------------------- 71
Resetting Total via External Contact Closure ------------------------------ 71
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Model PD650 Large Display Process Meter Instruction Manual
Resetting Total Automatically via User Selectable Preset -------------- 71
Relays Operation --------------------------------------------------------------------------- 72
Overview ------------------------------------------------------------------------------------ 72
Relays Auto Initialization ---------------------------------------------------------------- 72
Fail-Safe Operation ---------------------------------------------------------------------- 72
Front Panel LEDs ------------------------------------------------------------------------- 73
Acknowledging Relays ------------------------------------------------------------------ 75
Simple On/Off Control with 100% Deadband Operation ------------------------ 76
Manual Batch Control Operation ----------------------------------------------------- 78
Automatic Batch Control Operation -------------------------------------------------- 79
Delay on Release (delay) ------------------------------------------------------ 80
Priority Batch Programming or Quick Presets ------------------------------------- 80
Batch Control with Varying Batch Sizes -------------------------------------------- 80
Pump Alternation Control --------------------------------------------------------------- 81
Pump Alternation Typical Application -------------------------------------------- 81
Switching Inductive Loads -------------------------------------------------------------- 82
AC and DC Loads--------------------------------------------------------------------- 82
Low Voltage DC Loads -------------------------------------------------------------- 82
4-20 mA Output Operation--------------------------------------------------------------- 83
Overview ------------------------------------------------------------------------------------ 83
Lockout and Display Selection Operation ----------------------------------------- 83
Overview ------------------------------------------------------------------------------------ 83
Low Voltage Detector --------------------------------------------------------------------- 83
INSTALLATION ---------------------------------------------------------------------- 84
Wall Mounting Dimensions-------------------------------------------------------------- 84
Panel Mounting Instructions------------------------------------------------------------ 85
OPTION CARD REMOVAL & INSTALLATION ------------------------------ 87
PROGRAMMED PARAMETER SETTINGS ---------------------------------- 89
Diagnostic Feature (dIA9) --------------------------------------------------------------- 93
Overview ------------------------------------------------------------------------------------ 93
Operation ----------------------------------------------------------------------------------- 93
OTHER PRECISION DIGITAL PRODUCTS ---------------------------------- 94

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Model PD650 Large Display Process Meter Instruction Manual

List of Figures

Figure 1. Removing the Display Board....................................................... 18

Figure 2. Input Power Label ........................................................................ 20
Figure 3. Connections and Jumper Diagram ............................................. 21
Figure 4. Options Board Connectors and J5 Jumper ............................... 22
Figure 5. Input Power Connections ............................................................ 23
Figure 6. Two-Wire Transmitter Powered by Meter ................................... 24
Figure 7. Two-Wire Transmitter Powered by External Supply.................. 24
Figure 8. Three-Wire Transducer Powered by Meter................................. 25
Figure 9. Direct Voltage Signal Connections ............................................. 25
Figure 10. External Control Connections ..................................................... 26
Figure 11. Relay and 4-20 mA Output Terminals ......................................... 26
Figure 12. Both Input and Output Loops Powered by Meter ...................... 27
Figure 13. Input Loop Powered by Meter, Output Loop Powered from
External Supply ............................................................................ 27
Figure 14. Jumper Arrays and Status LED Identification ........................... 29
Figure 15. Two-Point Calibration Flowchart ................................................ 31
Figure 16. JP1 Input Signal Selection Array. ............................................... 32
Figure 17. Display Showing Location of Set Point LEDs ............................ 55
Figure 18. Display Showing Location of Set, Reset and Rate LEDs .......... 55
Figure 19. Programming Status of Set Point LEDs Assigned to Total ...... 56
Figure 20. Functions Locked Out with the Lockout Jumper ...................... 60
Figure 21. Menu Titles Excluded with Display Menu................................... 61
Figure 22. Front Panel LEDs ......................................................................... 64
Figure 23. Meter Displaying Process/Rate ................................................... 65
Figure 24. Meter Displaying Total ................................................................. 65
Figure 25. Front Panel LED Indicator Locations.......................................... 73
Figure 26. AC and DC Loads Protection ...................................................... 82
Figure 27. Low Voltage DC Loads Protection .............................................. 82
Figure 28. Overall Dimensions ...................................................................... 84
Figure 29. Wall Mounting Dimensions.......................................................... 84
Figure 30. Panel Mounting Instructions ....................................................... 85
Figure 31. Panel Mounting Cutout ................................................................ 85
Figure 32. Removing the Display Board....................................................... 87
Figure 33. Options Board Installation........................................................... 87
Figure 34. Options Board Installed ............................................................... 88

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Model PD650 Large Display Process Meter Instruction Manual

INTRODUCTION
This instrument is an analog input process meter with flow rate, totalizer, and
batch control capabilities housed in a rugged, die-cast aluminum NEMA 4X
enclosure. It accepts the common process signals such as 4-20 mA, 0-5 VDC,
1-5 VDC, and 0-10 VDC. It displays these signals in engineering units on a 2.3"
high 4½ digit LED display. The meter also provides two isolated 24 VDC power
supplies to drive both the input and output loops. Options include up to 4 relays
for alarms or batch controlling as well as an isolated 4-20 mA transmitter output.

Features
This model contains several features of interest:

• Two 24 VDC Isolated Transmitter Power Supplies

• 115 or 230 VAC Field Selectable Power

• Rate Display in Units per Day, in Addition to Second, Minute, and Hour

• Programmable Set points for Latching and Non-Latching Relay Operation

• Built-in Snubbers on Each Relay Contact

• Any Set Point Programmable for Process/Rate or Total

• Quit or Exit Menu Scroll with ACK Button

• Pump Alternation Control Feature for Rate Relays

• Automatic Square Root Extraction for Differential Pressure Transmitters

• Programmable Exponent for Weirs and Flumes

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Model PD650 Large Display Process Meter Instruction Manual

Typical Applications
Level:
Sump Pump Control
Water Tank Level
Round Horizontal Tank Volume Measurement
Well Draw-Down
Lift Station Control
Flow:
Square Root Extraction from Differential Pressure Transmitter
Programmable Exponent for Weirs and Flumes
Rate, Total, and Batch Control
Pressure:
Compound Pressure
High Pressure Alarms
Temperature:
Heat Exchanger Display and Alarm
Boiler Temperature Monitoring
Gas Turbine Combustor Alarm
Condenser Temperature Indicator

Ordering Information
115/230 VAC 24 VDC Options Installed
Model Model
PD650-N PD650-2-N No Options
PD650-34 PD650-2-34 2 Relays
PD650-35 PD650-2-35 4-20 mA Output
PD650-36 PD650-2-36 2 Relays + 4-20 mA Output
PD650-37 PD650-2-37 4 Relays
PD650-38 PD650-2-38 4 Relays + 4-20 mA Output

Accessories
PDA6504 Panel Mounting Kit**

** The PDA6504 panel mounting kit is not intended to provide waterproof

protection to the panel.

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Model PD650 Large Display Process Meter Instruction Manual

Safety Notice

!
CAUTION: Read complete WARNING: Risk of electric shock.
instructions prior to installation and
operation of the unit.

Observe all safety regulations. Electrical wiring should be performed in

! accordance with all applicable national, state, and local codes to
prevent damage to the unit and ensure personnel safety.
Do not use this use this unit to directly drive heavy equipment such as
pumps, motors, valves, etc.

It is recommended to use this meter in a fail-safe system that

! accommodates the possibility of meter failure or power failure.

WARNING
Hazardous voltages exist within enclosure. Installation and service should
be performed only by trained service personnel.

AVERTISSEMENT
Les pièces à l'intérieur du boîtier portent des tensions dangereuses. Seules
des personnes qualifiées et bien entrainées devraient entreprondre
l'ótalonnage et la maintenance.

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Model PD650 Large Display Process Meter Instruction Manual

Specifications
Except where noted all specifications apply to operation at +25°C.

Basic Process Meter

INPUTS Field selectable:
4-20 mA, 0-20 mA, 0-5 V, 1-5 V, 0-10 V
DISPLAY Six digit, 2.3" (57.3 mm) high efficiency red LED.
Rate: -19999(0) to 29,999(0) with selectable extra zero
Total: 0 to 999,999; automatic lead zero blanking
DECIMAL POINT Process/rate display: Decimal point may be placed in any of the
following positions. 2.9999, 29.999, 299.99, 2999.9, or 299990.
Total decimal point: 9.99999, 99.9999, 999.999, 9999.99, or
99999.9. Rate and total decimal points are independent of each
other.
CALIBRATION 4 mA (1 V) input may be set anywhere in range of the meter.
RANGE 20 mA (5 V) may be set anywhere in range of the meter above
or below 4 mA input. An Error message will appear if input 1
signal and input 2 signal are too close together.
Input Range Minimum Difference Between
Input 1 & Input 2
0-5 V 0.16 V
0-10 V 0.32 V
4-20 mA 1.60 mA
INPUT IMPEDANCE Voltage ranges: greater than 300 KΩ
Current ranges: 100 Ω
LOOP POWER Two isolated power supplies, 24 VDC ± 5% @ 20 mA each,
regulated. Maximum loop resistance is 1200 Ω.
ACCURACY Linear input: ±0.05% of calibrated span ±1 count
Root extraction: ±0.1% FS ± 2 counts
ROOT EXTRACTION Square root extraction: Automatic
Programmable exponent: Greater than 1.0000 and smaller than
3.0000
11-POINT Input Range Minimum Span Between Inputs

LINEARIZATION 4-20 mA (1.6 mA ÷ (Number of points -1))

0-5 V (0.16 V ÷ (Number of points -1))
0-10 V (0.32 V ÷ (Number of points -1))
e.g. Minimum span for an 11-point, 4-20 mA calibration is
0.16 mA between inputs.

TIME BASE Second, minute, hour, or day

ALARM POINTS Four, any combination of high or low alarms
ALARM POINT 0-100% of full scale, user selectable
DEADBAND
ALARM STATUS Front panel LED
INDICATION

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Model PD650 Large Display Process Meter Instruction Manual

PEAK HOLD Captures the maximum or peak process/rate and displays it via
MAX (DISPLAY PEAK) the front panel ENTER button (Dspy p)
PEAK HOLD OR Front panel flashing “R” LED
MAX INDICATION
LOCKOUT Jumper JP1 labeled “LOCK” restricts modification of
programmed settings.
NON-VOLATILE All programming values are stored in non-volatile memory for a
MEMORY minimum of ten years if power is lost.

POWER OPTIONS AC power: 115 or 230 VAC (field select) ±10%, 50/60 Hz, 12 VA
DC power: 22-28 VDC; 12 watts maximum
NORMAL MODE 64 dB at 50/60 Hz
REJECTION
ENCLOSURE Die-cast aluminum, NEMA 4X, modified specifically for PDC;
four holes for ½" conduit provided at base, 3 plugs provided.
ENVIRONMENTAL Operating temperature range: -20 to 65°C
Storage temperature range: -40 to 85°C
Relative humidity: 0 to 90% non-condensing
CONNECTIONS Removable screw terminal blocks, accept 22 to 12 AWG wire
MOUNTING Enclosure contains four ¼" holes for wall mounting. Panel
mounting kit available
OVERALL 4.9" x 14.3" x 3.2" (125 mm x 362 mm x 81 mm)
DIMENSIONS
WEIGHT 7.0 lbs (3.2 kg)
WARRANTY 2 years parts & labor
EXTENDED 1 or 2 years, refer to the Price List for details.
WARRANTY

Rate/Totalizer/Batch Controller Features

RATE DISPLAY LED labeled “R” in lower right illuminates when meter is
INDICATION displaying rate or process input.

LOW-FLOW Any input below the low-flow cutoff value will result in a display
CUTOFF of zero. May be set from 1 count to 100% FS, user selectable.
To disable low-flow cutoff, program cutoff value to zero.
Totalizer is based on rate display. So, inputs below the low-
flow cutoff value will not affect the totalizer.
ALTERNATING Display may be programmed to alternate between rate and
DISPLAY total every 10 seconds.

TOTAL DISPLAY 0 to 999,999, automatic lead zero blanking

TOTAL DECIMAL May be set in any of the following positions: 9.99999, 99.9999,
POINT 999.999, 9999.99, 99999.9. Total decimal point is independent
of process/rate decimal point.

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Model PD650 Large Display Process Meter Instruction Manual

TOTAL Programmable from 0.00001 to 59999

CONVERSION
FACTOR
TOTALIZER Calculates total based on rate and field programmable total
conversion factor to display total in engineering units. Time
base must be selected according to time units in which rate is
displayed.
TOTALIZER Totalizer “rolls over” when display exceeds 999,999. Relay
ROLLOVER status reflects display.

TOTALIZER Up to four, user selectable under setup menu Setup. Any set
PRESETS point can be assigned to total and may be programmed
anywhere in the range of the meter.
PRESET OFFSET Relays assigned to total can be programmed to trip at any
point below the next relay’s preset value.
PROGRAMMABLE If the meter is programmed to reset total to zero automatically
DELAY ON when the highest preset is reached, then a delay will occur
RELEASE before the total relays reset. This delay can be programmed
anywhere from 1 to 999 seconds.
PRIORITY BATCH This feature allows the user to quickly change preset values
PROGRAMMING without going into the main menu by holding the ENTER
button for more than 3 seconds.
TOTAL RESET Via front panel ENTER button, external contact closure, or
automatically via user selectable preset value.
TOTAL RESET Meter may be programmed so total cannot be reset from front
LOCKOUT panel.

Options
Relays
RATING 2 or 4 SPDT (Form C); rated 2 A @ 30 VDC or 2 A @
1
250 VAC resistive load; /14 HP @ 125/250 VAC for inductive
loads. Built-in suppression.
ASSIGN TO Any relay may be assigned to process/rate or total.
PROCESS/RATE
OR TOTAL
BUILT-IN A built-in suppressor (snubber) to prolong the life of the relays
SUPPRESSION protects each relay contact. The suppressor provides a degree
of protection against electrical noise caused by inductive
loads. Suppressor value: .01 µF/470 Ω, 250 VAC.
DEADBAND 0-100% of full scale, user selectable
HIGH OR LOW User may program any alarm for a high or low trip point.
ALARM
RELAY Latching or non-latching
OPERATION

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Model PD650 Large Display Process Meter Instruction Manual

FAIL-SAFE Relay coils are energized in non-alarm condition. In case of

OPERATION power failure, relays will go to alarm state. Fail-safe operation
may be disabled, by removing jumper J5 located on the
Options Board.
AUTO When power is applied, relays assigned to total will reflect the
INITIALIZATION state of the accumulated total value in memory. Relays
assigned to process/rate will reflect the state of the input to the
meter.
RELAYS RESET
Total relays reset 1. When total is reset to zero, if set up for external total reset
2. After delay has elapsed, if set up for internal total reset
3. Manual any time, if set up for external total reset (via user
supplied external contact closure at terminals AK and CM
or front panel ACK button)
Note: Manual reset resets all manually resettable relays.
Process/rate 1. Automatic reset only
relays reset 2. Manual reset only, at any time
3. Automatic plus manual reset at any time
4. Manual reset only after alarm condition has been
corrected
Automatic reset: Relays will automatically reset when the
input passes the reset point.
Manual reset: It can be performed via user supplied external
contact closure at terminals AK and CM or front panel ACK
button. Manual reset resets all manually resettable relays.

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Model PD650 Large Display Process Meter Instruction Manual

Isolated 4-20 mA Transmitter Output

CALIBRATION The transmitter output can be calibrated so that a 4 mA output
RANGE is produced for any process/rate measured by the meter. The
20 mA output may correspond to any process/rate that is at
least 501 counts greater or smaller than the process/rate
corresponding to 4 mA. (Ex. 4 mA = 0, 20 mA = 501) If the
span between 4 and 20 mA is less than 501 counts, an error
message will appear.
EQUIPMENT The 4-20 mA output from the meter is calibrated without the
NEEDED use of a calibrator.

OUTPUT LOOP- 24 VDC ± 5% @ 20 mA, regulated. Maximum loop resistance

POWER is 1200 Ω. Isolated from input loop-power.

ACCURACY ± 0.1% FS ± 0.004 mA

ISOLATION 500 V input-to-output or input/output-to-24 VDC supply
EXTERNAL 35 VDC maximum
LOOP-POWER
SUPPLY
OUTPUT LOOP Power supply Minimum loop Maximum loop
RESISTANCE resistance resistance
24 VDC 10 Ω 600 Ω
35 VDC (external) 600 Ω 1000 Ω

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Model PD650 Large Display Process Meter Instruction Manual

Display Functions and Messages

The meter displays various functions and messages during operation and
programming. The following table shows the various displayed functions and
messages with their description.
Display Parameter Description/Comments
18888L Low voltage Indicates an input voltage below specifications during
power up.

-19999 Underrange Indicates the input signal is below the negative range of
the meter.

2 PtS 2 points Indicates number of calibration points selected (2 to 11

points can be selected).

29999 Overrange Indicates the input signal exceeds the full-scale range of
the meter.

ALtErn Alternate Sets any relay pair for pump alternation control.

CALIb External calibration Calibrates unit using a calibrated signal source.

CutoFF Low-flow cutoff Sets meter to display zero below programmed cutoff
point.

Day Day Sets time base to display rate in units per day.

Delay Delay Sets delay on release from 1 to 999 seconds for internal
total reset.

DIA9 Diagnostic Displays parameter settings one at a time for diagnostic

purposes. Setting cannot be changed under this function.

DspLAy Display Sets menu title scroll, selections are activated with
lockout jumper installed.

Dspy 1 Display 1 Sets display 1 calibration.

Dspy 2 Display 2 Sets display 2 calibration.

DSPy P Display peak Displays the highest process/rate value captured.

DSPy r Display process/rate Sets process/rate as default display.

DSPy t Display total Sets total as default display.

E rSt External total reset Indicates total reset was set to externally reset total to
zero via the ENTER button or an external switch closure.

E-CAL External calibration Sets meter to calibrate using a calibrated signal source.

Error Error Indicates calibration was not successful.

Error1 Error 1 Indicates a combination of parameters that exceeds the

totalizer capabilities.

Hour Hour Sets time base to display rate in units per hour.

I or e Internal or external Sets highest preset for internal or external total reset.

I rSt Internal total reset Indicates highest preset was set to internally reset total to
zero when preset value is reached.

I-CAL Internal calibration Sets meter for internal calibration to scale meter without
applying an input signal.

Inpt 1 Input 1 Sets input 1 calibration point

Inpt 2 Input 2 Sets input 2 calibration point

LatCk Latch Sets process/rate set points for Latching or Non-latching

relay operation.

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Model PD650 Large Display Process Meter Instruction Manual
Display Parameter Description/Comments
LInear Linear input Indicates linear input was selected.

min Minute Sets time base to display rate in units per minute.

No PtS Number of points Sets meter for 2 to 11 calibration points.

OFFSET Preset offset Sets preset offset value (Relay n trips at a point below
Relay n+1 preset value).

outPut Output Sets the optional 4-20 mA output values.

Pro9 r Programmable root Sets exponent for special root extraction used for weirs
and flumes.

R or t Rate or total Sets set points for process/rate or total.

Rate Rate Indicates set point was assigned to rate.

Rset P Reset peak Erases peak value from memory and captures a new
peak reading.

RSEt t Reset total Resets the totalizer to zero.

SCALE Scale Scales meter using internal calibration for desired display
(Signal source not required).

SeC Second Sets time base to display rate in units per second.

SEt 1 Set point 1 Sets operation for set point 1.

SEt 2 Set point 2 Sets operation for set point 2.

SEt 3 Set point 3 Sets operation for set point 3.

SEt 4 Set point 4 Sets operation for set point 4.

SetPtS Set points Sets alarm set /reset points and total presets (relays are
optional).

Setup Setup Sets operation of set points for process/rate or total,

latching or non-latching, etc.

SquArE Square root Sets meter for square root extraction.

t bASE Time base Sets meter with correct time unit factor (second, minute,
hour, or day).

Tot CF Totalizer conversion Sets multiplier factor to display total in any engineering
factor unit.

Tot dp Total decimal point Sets the decimal position for the totalizer.

TotAL Total Indicates set point was assigned to total.

y or n Yes or no Sets selection or de-selection of various functions.

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Model PD650 Large Display Process Meter Instruction Manual

SETUP AND PROGRAMMING

Overview
To set up and program the meter, it is necessary to disassemble the Display
Board. See disassembling instructions in the next pages.
Setting up and programming the meter involves four basic steps:
1. Jumper Configuration (Page 19)
a. Input selection and lockout jumpers
b. Relay acknowledge enable
c. Fail-safe operation of relays
2. Power Selection (Page 20)
a. Changing to 230 VAC power if needed. Factory default is 115 VAC.
b. Labeling meter for input power: 115 VAC, 230 VAC, or 24 VDC
3. Connections (Page 21)
a. Power
b. Input signal
c. Enter, acknowledgement, and reset total
d. Relays
e. 4-20 mA output
4. Programming (Page 28)
a. Basic meter
b. Process/rate meter
c. Totalizer
d. Batch controller
e. Relays
f. 4-20 mA output
g. Lockout and display selection

Programmed Parameter Settings

To simplify programming, write down the desired programming values prior to
attempting to program the meter. The Programmed Parameter Settings form
located at the back of this manual provides a convenient method to record the
user settings; it also provides the factory setting for most of the programmable
parameters.

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Model PD650 Large Display Process Meter Instruction Manual

Disassembling the Meter

To perform the steps described above, it is necessary to partially disassemble
the meter. Main Board may remain attached to enclosure’s base even during
conduit hub installation if proper precautions are taken.
1. Loosen the four screws that hold the enclosure’s cover in place and remove
cover.
2. Loosen the top three mounting screws holding the Display Board
(see Figure 1).
3. Remove the bottom three mounting screws.
4. Slide the Display Board out from under the top three screws. The ribbon
cable to the Display Board may be removed during meter installation. Do
not remove standoffs from Main Board. The Main Board is secured to
enclosure’s base with four mounting standoffs.
5. Change voltage selection as required, described on page 20. Set
configuration jumpers; connect power and signal wires.
6. Reassemble the Display Board prior to applying power.
7. To program meter using front panel buttons leave top cover off until meter
programming is complete.
8. Install lockout jumper to prevent accidental changes to programmed
settings.

Reassembling the Meter

After the wiring and jumper selections have been made, reassemble the Display
Board.
1. Slide the Display Board under the top three screws (see Figure 1). Make
sure the ribbon cable is connected to the connector on the Display Board.
2. Replace the bottom three mounting screws.
3. Fasten the top three mounting screws.
4. Align the enclosure cover so the alarm numbers on the cover are on the left
side of the unit and aligned with the alarm status LEDs.
5. To program the meter using the front panel buttons leave top cover off until
meter programming is complete.
6. Replace the enclosure cover and fasten the four screws that hold it in place.

Figure 1. Removing the Display Board

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Model PD650 Large Display Process Meter Instruction Manual

Jumper Configuration

Overview
Before programming the meter, it is necessary to configure three jumper arrays.
The jumper arrays are used for setting the type of input signal (4-20 mA, 0-5 V,
or 0-10 V); locking out the programmed settings, enable relay acknowledgement
(ACK), and setting relay fail-safe operation.

Jumper Arrays Function and Location

Jumper Array Function Label Location Diagram
Input signal and Lockout JP1 Main Board Figure 3
Relay ACK enable JP5 Display Board Figure 14
Fail-safe J5 Options Board Figure 4

Input Selection and Lockout Jumpers

Jumper JP1 Position Function
No jumper Sets input to 5 V
20 mA Sets input to 20 mA
10V Sets input to 10 V
LOCK Sets a lock on programming functions

Relay Acknowledge Enable

Jumper Function
JP5 Position
1 Enable relay 1 manual reset
2 Enable relay 2 manual reset
3 Enable relay 3 manual reset
4 Enable relay 4 manual reset

Fail-Safe Operation of Relays

Jumper Function
J5 Position
On Apply fail-safe function to all relays
Off Disable fail-safe function to all relays

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Model PD650 Large Display Process Meter Instruction Manual

Power Selection

Overview
Power Selection involves the following:
1. Changing to 230 VAC power if needed. Factory default is 115 VAC.
2. Labeling the meter as to how it will be powered: 115 VAC, 230 VAC, or
24 VDC. Meters powered from 24 VDC are labeled as such at the factory.
Note: Meters ordered to operate from 24 VDC do not require any special setup,
this option is not field selectable.

All AC powered meters are shipped from the factory set for
! 115 VAC power. Do not apply 230 VAC without first setting up the
meter to accept this voltage.
Disconnect power prior to performing the following procedures.
! The meter is field selectable for either 115 VAC or 230 VAC power.
Changing the voltage selection involves the removal of the front
cover and the Display Board, then selecting 115V or 230V on
switch S1 located on the Main Board.
Observe polarity for DC powered meters. Applying voltage with
! reverse polarity may damage the meter.

Do not apply an AC voltage to DC powered meters. Applying an

AC voltage to DC powered meters will result in damage to the
meter and endanger personnel.

Changing from 115 to 230 VAC Power

To access the 115/230 VAC switch it is necessary to remove the housing cover
and the Display Board, see Disassembling the Meter, page 18.
Once the Display Board has been removed, switch S1 is visible. It is the large
black component with a red slide switch on the top, located next to the
transformer. For location see Figure 3, page 21.
For 115 VAC operation, the switch shows 115V; for 230 VAC it shows 230V.
Several setup steps are required and connections made while the Display Board is
removed, so it should not be reinstalled just yet. However, to avoid electric shock,
install the Display Board prior to applying power.

Labeling Meter for 115 VAC, 230 VAC, or 24 VDC

A label on top of the unit

CAUTION 115 VAC contains a place for the
user to indicate if the unit is
ALL AC POWERED UNITS ARE 230 VAC
SHIPPED FROM THE FACTORY powered from 115 or 230
SET FOR 115 VAC 24 VDC VAC. The user should mark
(SEE INSTRUCTION MANUAL TO CHANGE VOLTAGE SELECTION) the appropriate box once
the desired power has been
Figure 2. Input Power Label selected on switch S1.

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Model PD650 Large Display Process Meter Instruction Manual
Connections

Overview
The following connections are made to removable screw terminal connectors
supplied with each meter:
Power Connections
Signal Connections
Enter, Acknowledgement, and Reset Total Connections
Relays Connections
4-20 mA Output Connections

MAIN PCB OPTIONS PCB

Figure 3. Connections and Jumper Diagram

Connector Location: Function Wire Size

J1 Main Board Signal connections 12-22
J2 Main Board Power connections 12-18
J3 Main Board Connections to
Options Board
J4 Main Board Connections to
Display Board

J1 Options Board 4-20 mA output 12-22

J2 Options Board Connections to Main Board
J3 Options Board Relays 1 & 2 Connections 12-18
J4 Options Board Relays 3 & 4 Connections 12-18

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Model PD650 Large Display Process Meter Instruction Manual

Figure 4. Options Board Connectors and J5 Jumper Wiring

Instructions
Refer to Figure 3 and Figure 4 for connectors’ location.
1. All field connections to be made with insulated copper wire, either solid or
stranded. Tighten all screw terminals to 4.5 lb-in (0.5 Nm).
Strip length = ¼ in (7 mm). DO NOT pre-treat wire with solder.
2. Terminals Earth Ground, L2(V-), L1(V+) on J2, Main Board and
terminals 1-6 on J3-J4, Options Board : Use AWG #12-18 wire, 600 volt,
60°C. Connect only one wire to each terminal.
3. Terminals EN, AK, R, CM, S+, S-, P-, P+, P1-, P1+ on J1 Main Board and
terminals +, - on Options Board: Use AWG #12-22 wire, 150 volt, 60°C. If
using AWG #20 or smaller wire, up to two wires may be connected to each
terminal. If using AWG #18 or larger wire, only one wire may be connected
to each terminal.
4. Install conduit hubs to the enclosure cable input ports. To maintain
NEMA 4X rating use only UL/CSA watertight conduit hubs.
5. Feed all wires through the enclosure cable input ports.
6. Remove one connector at a time from the headers and connect the wires to
the connector.
7. After wiring a connector, insert it back into the header.

Terminals Designation
Terminal Description Terminal Description
L1, L2, Gnd AC input power CM Common (return) for
AK, EN, & R
V+, V- DC input power S+, S- Input signal

EN External Enter P+, P- 24 VDC output

P1+, P1- power supplies
AK External relay +, - 4-20 mA output
acknowledge (Options Board) (see page 26)
R External total reset 1-6 Relays 1-4
(Option Board) (see page 26)

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Model PD650 Large Display Process Meter Instruction Manual

Power Connections

!
Refer to Changing from 115 to 230 VAC Power, page 20, to make sure meter
is set up to accept proper voltage before applying power.

!
Disconnect power to the meter before making any connections.

!
Do not connect Power or Earth Ground to any unused or CM terminals.

Connecting 230 VAC with 115 VAC selected will result in damage to the
instrument as well as endanger personnel. Connecting AC power when meter is
set up for DC power will result in damage to the instrument as well as endanger
personnel.

Connect power to terminals L2(V-) and L1(V+). Connect Earth Ground to screw
terminal marked with Ground symbol on the enclosure’s base (see Figure 3).

Figure 5. Input Power Connections

Notice:
• Primary voltages must not be accessible to the user.
• Primary wires must be installed in accordance to the applicable standards.
• Keep the primary wires separated from signal cables.

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Model PD650 Large Display Process Meter Instruction Manual

Signal Connections
Signal connections are made to a 10-position connector J1 on the Main Board.
This connector also includes connections for Enter, Acknowledgement, Reset
Total, and Common. Refer to Figure 3 for location of J1.

Figure 6. Two-Wire Transmitter Powered by Meter

Figure 7. Two-Wire Transmitter Powered by External Supply

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Model PD650 Large Display Process Meter Instruction Manual

3-Wire
Transducer

Figure 8. Three-Wire Transducer Powered by Meter

Figure 9. Direct Voltage Signal Connections

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Model PD650 Large Display Process Meter Instruction Manual

Enter, Acknowledgement, and Reset Total Connections

Enter, acknowledgement, and reset total terminals provide a convenient method
to remotely access the following functions:
Terminal Function
EN Programs meter via the front panel menu
AK Acknowledges or resets relays, exit menu
scroll
R Resets total to zero

Hold reading switch

ACK switch

ENTER switch

Figure 10. External Control Connections

Optional Relays & 4-20 mA Output Terminals

Depending on the model number, the Options Board may contain 2 or 4 relays
and an isolated 4-20 mA output transmitter. Relay connections are made to
removable screw terminal connectors located at J3 and J4 on the Option Board.
Connections for the isolated 4-20 mA output option are made to J1 on the
Options Board. Refer to Figure 4, page 22 for connectors’ location.

J1 PD375

PD376
J3 PD374

PD378
PD377

J4

Figure 11. Relay and 4-20 mA Output Terminals

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Model PD650 Large Display Process Meter Instruction Manual

Isolated 4-20 mA Output Option Connections

The meter can be equipped with an isolated 4-20 mA output signal option that
can be programmed to produce a 4-20 mA output for virtually any process/rate
display with at least a 501 count span.
The meter can power both the input loop and the isolated 4-20 mA output loop.
The following diagrams illustrate the 4-20 mA output signal being powered from
the meter’s internal power supply (AC powered units only) and by an external
power supply.

Figure 12. Both Input and Output Loops Powered by Meter

Figure 13. Input Loop Powered by Meter, Output Loop Powered from
External Supply
If the output loop is powered by an external supply, the loop power
! supply must be turned on before the meter is turned on. Otherwise,
the output loop signal may be incorrect.

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Model PD650 Large Display Process Meter Instruction Manual

Programming

Overview
The meter is programmed using the ENTER button and three jumper arrays. The
ENTER button is used to calibrate the meter, program various totalizer functions,
and set alarm trip and reset points. The jumper arrays are used for programming
the input signal, lockout, relays acknowledge enable, and relays fail-safe
operation. This section of the manual deals with programming the following
aspects of the meter:
• Basic Meter
• Process/Rate Meter
• Totalizer
• Batch Controller
• Relays
• 4-20 mA Output
• Lockout and Display Selection

General Programming Description

All programming is performed using the ENTER button. To set up a function
there are sequential steps that have to be performed. As each step progresses,
either a single digit or the entire display will flash. The flashing digit, or flashing
display, will be looking for acknowledgement if it is the desired digit or display.
Pressing the ENTER button will accept the value. If the flashing display or digit is
not the one desired, wait and the value will change.
Each digit will flash for 3 seconds before it starts to change, when it is accepted
the next digit will flash for 3 seconds. This procedure will continue until the
ENTER button is pressed while the desired option is flashing. As the
programming progresses there will be times when a decision has to be made, an
example is yes or no ( y or n ).

ENTER and ACK Functionality

The ENTER button is used to program the meter for various functions.
The ACK button is used to acknowledge the relays during operation and to quit
main menu scroll during programming, diagnostic menu, and calibration.

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Model PD650 Large Display Process Meter Instruction Manual

On the bottom PCB

Figure 14. Jumper Arrays and Status LED Identification

ENTER Button
The ENTER button is used to program the meter for various functions and is
located behind the front panel on the Display Board, It is labeled SW2 in Figure
14 above. The ENTER button can also be accessed by wiring a normally open
pushbutton switch across terminals EN and CM on connector J1 located on the
Main Board (see Figure 3, page 21).
Jumper Arrays Function and Location
Jumper Array Function Label Location Diagram
Input signal and Lockout JP1 Main Board Figure 3
Relay ACK enable JP5 Display Board Figure 14
Fail-safe J5 Options Board Figure 4

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Model PD650 Large Display Process Meter Instruction Manual
Five Basic Digit/Display Setting Instructions
1. If the flashing display is OK, to accept it, press ENTER before it stops
flashing.
2. If the flashing display is not OK, (or if ENTER was not pressed in time to
accept it), wait for the first digit to flash.
3. If a flashing digit is OK, to accept it, press ENTER before it starts to scroll.
4. If a flashing digit is not OK, (or if ENTER was not pressed in time to accept
it) wait for that digit to scroll, and press ENTER when OK.
5. Digits will scroll until ENTER is pressed. When a digit is accepted by
pressing ENTER, the next digit flashes.

The display will scroll through the following functions in the order shown:
Display Type of Function
Dspy r or
Displays process/rate or display total.
Dspy t
Rset t Resets total to zero.
Dspy p Displays and hold peak reading.
CALIb or Calibrates meter after setting it for external or internal
SCale calibration.

Cutoff Sets low-flow cutoff point.

T base Sets time base.
Tot Cf Sets totalizer conversion factor.
Tot dp Sets totalizer decimal point.
Sets set points for rate or total, latching or non-latching
Setup relays.
SetPtS Sets alarms set/reset points and batch presets.
output Sets 4-20 mA output values, if option is installed.
Dsplay Includes or excludes menu titles from scroll.
Displays parameter settings one at a time for diagnostic
dIA9 purposes.
To quit main menu, calibration, or scaling press ACK while displaying main menu
item or while display is flashing input n (InPt n) or display n (dspy n), where n
is the input or display number.

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Model PD650 Large Display Process Meter Instruction Manual
Press
ENTER

Press ENTER when

CALIb appears;
LInear Square
Pro9 r scroll

Select
LInear

29999 appears;
select dec point
then no. PtS

Inpt1 flashes;
Apply input 1 signal
(e.g. 4 mA)

Inpt 2 flashes;
Press ENTER Apply input 2 signal
(e.g. 20 mA)

Is YES
flashing display Press ENTER
OK?

NO
NO
Wait for digit Has Input 2
to flash been calibrated
yet?

NO YES
Is
Wait for digit
flashing
to scroll
digit OK?

YES
Calibration
Complete!
Press ENTER
Press ENTER
when OK

Is NO
entire display
flashing?

YES

Figure 15. Two-Point Calibration Flowchart

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Model PD650 Large Display Process Meter Instruction Manual

Basic Meter Programming

Overview
The meter is programmed using three jumper arrays and the ENTER button. The
ENTER button is used to calibrate the meter, program various totalizer functions,
and set alarm set and reset points. The jumper arrays are used for programming
the input signal, lockout, relay fail-safe operation, and relay acknowledge enable.
If the optional relay board is installed, it is best to program the fail-safe jumper
(J5 on Options Board) for the desired operation before reassembling the Display
Board because this jumper is not accessible once the Display Board is installed.
There are four steps for programming the basic meter functions:
1. Select Input
2. Perform Initial Calibration if Needed
3. Select Calibration Method
4. Calibrate or Scale the Meter

Select Input Signal

The meter can be programmed to accept all of the common process signals,
such as 4-20 mA, 1-5 V, 0-5 V, and 0-10 V using jumper array JP1 located on the
Main Board, to the right of the transformer.

Figure 16. JP1 Input Signal Selection Array.

The meter can also be programmed to restrict personnel from making changes to
the meter’s programming by installing a jumper over LOCK pins. For a complete
description of the Lockout and Display Selection Programming features, see
page 60.
Reassemble the Display Board
After the wiring and jumper selections have been made, reassemble the Display
Board.
The remaining setup and programming operations are performed with the
ENTER button.
If the meter contains relays, there is a fail-safe jumper (J5) that should be
addressed prior to reassembling the Display Board. Refer to the section Set
Relays for Fail-Safe Operation on page 48, for how to program this function of
the meter. This jumper is not accessible once the Display Board is in place.
To install the Display Board (see Figure 1, page 18):
1. Slide the Display Board under the top three screws. Make sure the ribbon
cable is connected to the connector on the Display Board.
2. Replace the bottom three mounting screws.
3. Fasten the top three mounting screws.
Access to JP1 is still possible with the Display Board mounted.

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Model PD650 Large Display Process Meter Instruction Manual

Select Calibration Method

For best results, allow the meter to warm up for at least 30 minutes.
The meter may be calibrated using an external signal source such as a calibrator
or scaled using the internal source with the I-CAL feature. With I-CAL, a 4-20
mA input can be scaled for any display range without applying a signal. To scale
inputs such as 0-5 V, 1-5 V, or 0-10 V without applying a signal, it is necessary to
first complete an Initial Calibration (see Initial Calibration With External Source
(if Needed)) below.
To select Calibration Method, apply power with ACK button pressed.
1. When display stops flashing, release ACK button. Display alternates
between E-CAL and I-CAL.
2. To calibrate meter with an external source, such as a calibrator, press
ENTER when E-CAL appears.
To scale meter with internal source, press ENTER when I-CAL appears.

Initial Calibration With External Source (if Needed)

For best results, allow the meter to warm up for at least 30 minutes. Initial
calibration is required only when the I-CAL feature is to be used with an input
other than the default 4-20 mA range or it is time for recalibration.
1. Make sure the jumper on JP1, is set for the desired input (see Figure 16,
page 32).
2. Apply power with ENTER and ACK buttons pressed. Release when display
stops flashing.
3. The meter scrolls through the choices sel 20, sel 5, and sel 10, which
correspond to select input signals of 4-20 mA, 0-5 V or 1-5 V, and 0-10 V.
Press ENTER when desired value appears.
4. The meter flashes InPt 1. Apply low-end signal, (4 mA or 0 V), press
ENTER.
(For 1-5 V input signals calibrate meter with input 1 = 0 V, input 2 = 5 V)
5. The meter flashes InPt 2. Apply high-end signal (20 mA, 5 V, 10 V), press
ENTER.
6. This completes the Initial Calibration and initializes input 1 and input 2
scaling points to 4.000 & 20.000 mA, 0.000 & 5.000 V, or 0.000 & 10.000 V.

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Model PD650 Large Display Process Meter Instruction Manual
Scale or Calibrate the Meter
The meter may be scaled without applying an external signal source or calibrated
by applying an external signal source.
Scale Using Internal Calibration (I-CAL)
Note To simplify programming, write down the desired programming
values prior to attempting to program the meter. The Programmed
Parameter Settings form located at the back of this manual provides
a convenient method to record the user settings; it also provides the
factory setting for most of the programmable parameters.
Press ENTER, then press it again when the scale SCale
(SCale) function appears.

Select calibration/scaling function

LInEAr
The display will show LInEAr for linear, SquArE for square
then
root, and Pro9 r for programmable root extraction.
To select a function, press ENTER when desired function is SquArE
displayed. The meter advances to setting the decimal point
then
for process/rate.
The programmable root function is used for open channel Pro9 r
flow measurement using weirs and flumes.
Select linear input
LInEar
To select linear, press ENTER when LInear is displayed.
The meter will now advance to setting the decimal point for
process/rate.
Set the process/rate decimal point
2999.9
The decimal point will begin to scroll, and a zero will be
displayed for the sixth digit. Select decimal point location or then
extra zero by pressing ENTER when decimal point is in the 299990
required location or extra zero is displayed. If no decimal
point is required, press ENTER when the decimal point is then
not shown.
2.9999
then

29.999
Select the number of calibration points
No. pts
If ENTER is not pressed when no. pts is displayed, the
number of points will default to whatever was selected then
previously. To program the number of calibration points, 2
press ENTER while no. pts is flashing. The current setting
for the number of points will flash. If this is the desired value, then
press ENTER to accept it. If not, wait and the number will
increase. When the desired number of points is displayed,
3
press ENTER to accept it. ….

11

34
Model PD650 Large Display Process Meter Instruction Manual
Set the first calibration point
Inpt 1
Input 1 (INPT 1) flashes indicating that the meter
is ready to be programmed for the input for the
first calibration point. Press ENTER.
Set the input for the first calibration point
04.000
The entire display will flash for three seconds. For
then
instructions see Five Basic Digit/Display Setting
Instructions, page 30. 04.001
final input 1

04.003
Set the display for the first calibration point
Dspy 1
Display 1 (Dspy 1) flashes indicating that the
meter is ready to be programmed for the display
for the first calibration point. Press ENTER.
Program the display for display 1 (Dspy 1) as described 00.000
above when the input for the first calibration point was
programmed. final display 1

02.500
To quit main menu, calibration, or scaling press ACK while displaying main menu
item or while display is flashing input n (InPt n) or display n (dspy n), where n is
the input or display number.
Minimum Input Span (Error Message)
The calibration input signals must be within the range of the meter and input 2
must be greater than input 1. However, the display for input 2 does not have to
be greater than the desired display for input 1.
If input 1 and input 2 signals are too close together an Error message will
appear and the display will return to the current input to be calibrated. To
terminate calibration process, press ACK button.
Input Range Minimum Difference Between Input 1 & Input 2
0-5 V 0.16 V
0-10 V 0.32 V
4-20 mA 1.60 mA

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Model PD650 Large Display Process Meter Instruction Manual

Set the second calibration point

Inpt 2
Input 2 (INPT 2) flashes indicating that the meter
is ready to be programmed for the input for the
second calibration point. Press ENTER.
Set the input for the second calibration point
20.000
Program the display for input 2 (INPT 2) as described
then
above when the input for the first calibration point was
programmed. 20.003
Set the display for the second calibration point
DSPY 2
Display 2 (Dspy 2) flashes indicating that the
meter is ready to be programmed for the display
for the second calibration point. Press ENTER.
Program the display for display 2 (Dspy 2) as described
10.000
above when the input for the first calibration point was
programmed. final display 2

05.000
Set the display for the remaining calibration points
Inpt 3
If other calibration points were selected, they will be
displayed and can be set according to the procedure for the
first two points.
When the display for the last calibration point is accepted by
pressing ENTER, the meter will display total or process/rate.

Select square root

Square
To select square root, press ENTER when function is
displayed. The meter will now advance to setting the
decimal point.
Set the process/rate decimal point
2999.9
The decimal point will begin to scroll, and a zero will be
displayed for the sixth digit. Select decimal point location or final
extra zero by pressing ENTER when decimal point is in the 29.999
required location or extra zero is displayed. If no decimal
point is required, press ENTER when the decimal point is
not shown.
Follow programming procedure outlined for 2-point linear
Inpt 1
input calibration.

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Model PD650 Large Display Process Meter Instruction Manual

Select programmable root

Pro9 r
To select programmable root, press ENTER when function
is displayed. The meter will now advance to setting the
exponent value.
Program exponent
1.6070
Program exponent value. Exponent value must be greater
than 1.0000 and smaller than 3.0000. Exponent decimal
point is fixed.
Set the process/rate decimal point
2999.9
The decimal point will begin to scroll, and a zero will be
displayed for the sixth digit. Select decimal point location or final
extra zero by pressing ENTER when decimal point is in the 29.999
required location or extra zero is displayed. If no decimal
point is required, press ENTER when the decimal point is
not shown.
Set the first calibration point
Inpt 1
(Input 1 (INPT 1) flashes indicating that the meter
is ready to be programmed for the input for the first
calibration point. Press ENTER.
Set the input for the first calibration point
04.000
The entire display will flash for three seconds. Set input 1
value. Input 1 value must be the signal value at which the
calculated flow rate is equal to zero.
Set the display for the first calibration point
Dspy 1
Display 1 (Dspy 1) flashes indicating that the
meter is ready to be programmed for the display
for the first calibration point. Press ENTER.
Program display 1 value. Display 1 must be set to zero for
00.000
accurate root extraction calculation.
Set the second calibration point
Inpt 2
Input 2 (INPT 2) flashes indicating that the meter
is ready to be programmed for the input for the
second calibration point. Press ENTER.
Set the input for the second calibration point
20.000
Program the display for input 2 (INPT 2) as described
above when the input for the first calibration point was
programmed.
Set the display for the second calibration point
DSPY 2
Display 2 (Dspy 2) flashes indicating that the
meter is ready to be programmed for the display
for the second calibration point. Press ENTER.
Program display 2 value. Display 2 must be set to the flow
187.02
rate at the maximum head of the weir or flume.
Programmable exponent function described above for scale menu applies to
calibrate menu as well. To quit main menu, calibration, or scaling press ACK
while displaying main menu item or while display is flashing input n (InPt n) or
display n (dspy n), where n is the input or display number.
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Model PD650 Large Display Process Meter Instruction Manual
Calibrate Using External Calibration (E-CAL)
Note To simplify programming, write down the desired programming
values prior to attempting to program the meter. The Programmed
Parameter Settings form located at the back of this manual provides
a convenient method to record the user settings; it also provides the
factory setting for most of the programmable parameters.
Press ENTER, then press it again when the
CalIb
calibrate (CalIb) function appears.

Select calibration/scaling function

LInEAr
The display will show LInEAr for linear, SquArE for square
root, and Pro9 r for programmable root extraction. then
To select a function, press ENTER when desired function is SquArE
displayed. The meter advances to setting the decimal point
for process/rate. then
The programmable root function is used for open channel Pro9 r
flow measurement using weirs and flumes.

Select linear input

LInEar
To select linear, press ENTER when LInear is displayed.
The meter will now advance to setting the decimal point for
process/rate.
Set the process/rate decimal point
2999.9
The decimal point will begin to scroll, and a zero will be
displayed for the sixth digit. Select decimal point location or then
extra zero by pressing ENTER when decimal point is in the 299990
required location or extra zero is displayed. If no decimal
point is required, press ENTER when the decimal point is then
not shown.
2.9999
then

29.999
Select the number of calibration points
No. pts
If ENTER is not pressed when no. pts is displayed, the
number of points will default to whatever was selected then
previously. To program the number of calibration points, 2
press ENTER while no. pts is flashing. The current setting
for the number of points will flash. If this is the desired value, then
press ENTER to accept it. If not, wait and the number will
increase. When the desired number of points is displayed,
3
press ENTER to accept it. ….

11

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Model PD650 Large Display Process Meter Instruction Manual
Apply the signal for the first calibration point
Inpt 1
Input 1 (INPT 1) flashes indicating that the meter
is ready to accept a signal for the first calibration
point. Apply the desired signal, typically 4 mA, and
press ENTER.
Set the display for the first calibration point
-0.000
The entire display will flash for three seconds. For
instructions see Five Basic Digit/Display Setting then
Instructions, page 30. 01.000
then

02.000
final

03.000

If an error message is displayed during calibration, refer to Minimum Input Span

(Error Message), page 35.
Apply signal for the second calibration point
Inpt 2
Input 2 (INPT 2) flashes indicating that the meter
is ready to accept a signal for the second
calibration point. Apply the desired signal, typically
20 mA, and press ENTER.
Set the display for the second calibration point
-0.000
Program the display as described above when the display
for the first calibration point was programmed. final display

12.000
Set the display for the remaining calibration points
Inpt 3
If other calibration points were selected, they will be
displayed and can be set according to the procedure for the
first two points.
When the display for the last calibration point is accepted by
pressing ENTER, the meter will display total or process/rate.

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Model PD650 Large Display Process Meter Instruction Manual

Round Horizontal Tank Calibration Points

Number of Points: 10 Maximum Error: 0.3% FS

Input mA Display (% Volume)
1 4.00 0.00
2 4.80 1.80
3 6.00 7.20
4 7.20 14.20
5 9.20 28.10
6 14.80 71.80
7 16.80 85.80
8 18.00 92.80
9 19.20 98.10
10 20.00 100.00

Number of Points: 8 Maximum Error: 0.5% FS

Input mA Display (% Volume)
1 4.00 0.00
2 4.80 1.90
3 6.40 9.50
4 8.40 22.40
5 15.60 77.70
6 17.60 90.50
7 19.20 98.10
8 20.00 100.00

Calibration Error (error)

A meter display of Error during calibration indicates that the calibration process
was not successful. The meter should be recalibrated.
The Error message will appear if input 1 signal and input 2 signal are too close
together. Refer to Minimum Input Span (Error Message), page 35.
The Error message will appear if input 1 signal is inadvertently also applied for
input 2 calibration, or ENTER is pressed before applying input 2.

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Model PD650 Large Display Process Meter Instruction Manual

Rate Meter Programming

Overview
The meter can also be used to display flow rate. In addition to the scaling and
calibration procedures described above, the only setup required for this is setting
the meter to display rate, and programming the low-flow cutoff if required.
Set Display to Rate (dSPy r)
The user may select either process/rate or total to be set as the default displayed
reading. When displaying process/rate, the process/rate LED indicator will be
illuminated.

To change the display from reading total

to rate
Press ENTER to begin scrolling through the
functions.

When display rate (dspy r)

appears, press ENTER.

The meter now displays rate and the green

“R” LED on the right side is illuminated.

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Model PD650 Large Display Process Meter Instruction Manual

Low-Flow Cutoff Programming (Cutoff)

The low-flow cutoff feature allows the meter to be programmed so that the often
unsteady output from a differential pressure transmitter at low-flow rates always
displays zero on the meter.

The totalizer in the meter accumulates based on the rate display. This means
that when the rate display is zero, even as a result of the low-flow cutoff, the
totalizer will not accumulate.

To set the low-flow cutoff point

Cutoff
Press ENTER, then press it again when low-flow
cutoff (Cutoff) appears.
The entire display will flash for three seconds. For
-19.999
instructions see Five Basic Digit/Display Setting
Instructions, page 30. then
NOTE: To disable the low-flow cutoff, reprogram the value 01.000
to zero.
then

01.500
final

01.520

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Model PD650 Large Display Process Meter Instruction Manual

Totalizer Programming
Overview
The meter can also be used to display total flow. There are five functions to be
programmed to allow the meter to act as a flow totalizer:
1. Set Display to Total
2. Set Rate Time Base
3. Set Totalizer Conversion Factor
4. Set Totalizer Decimal Point
5. Set Alternating Display (if Needed)

Set Display for Total (dSPy t)

The user may select either process/rate or total to be set as the default displayed
reading. When displaying process/rate, the green process/rate LED indicator will
be illuminated.

To change the display from reading rate

to total
The meter is now displaying rate, as
indicated by the green “R” LED illuminated
on the right side of the display . Press
ENTER to begin scrolling through the
functions.
When display total (dspy t)
appears, press ENTER.

The meter now displays total.

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Model PD650 Large Display Process Meter Instruction Manual

Set Rate Time Base (t baSE)

To act as a totalizer, the meter must be programmed with the same time base as
the flow transmitter. The time base is the time units in which the rate is displayed.
For example, if the rate is in gallons per hour then the time base must be set to
kour.

To set the time base

T base
Press ENTER, then press it again when the
time base (t basE) function appears.

The different units of time will scroll: minute, hour, day, and min
second. Press ENTER when the required unit is displayed.
or

Hour
or

Day
or

seC

Set Totalizer Conversion Factor (tot CF)

The totalizer conversion factor is a number that is multiplied by the rate to
compute the total. For example, if the rate display is gallons per hour and total is
desired in barrels, (1 gallon = 0.02381 barrels) a total conversion factor of
0.02381 should be used. If the rate display is gallons per hour and total is desired
in gallons, a factor of 1 should be used.
The conversion factor has a selectable decimal point. Because the decimal point
is mathematically significant, values such as 1.0000, 1.0, and 1 produce identical
results. However, values such as 1.1111, 1.1, and 1 produce different results.
The decimal point should be set so as to produce the best resolution for the
application. The maximum value for the totalizer conversion factor depends upon
the decimal point selection.
Number of Decimal Places Maximum Conversion Factor
0 59999
1 5999.9
2 599.99
3 59.999
4 5.9999
5 0.59999

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Model PD650 Large Display Process Meter Instruction Manual

Set totalizer conversion factor

Tot Cf
Press ENTER, then press ENTER again when the
totalizer conversion factor (Tot Cf) function
appears.
Set the totalizer conversion factor decimal point
99999.9
Immediately after tot Cf is selected, the display will show
six numbers. After three seconds, the decimal point will then
begin to scroll. Select the desired decimal point location by 999999
pressing ENTER when the decimal point is in the desired
location. If no decimal point is required press ENTER when then
the decimal point is not shown.
.999999
final

9.99999
Set the total conversion factor value
The entire display will flash for three seconds. For
instructions see Five Basic Digit/Display Setting 0.01000
Instructions, page 30. then

0.02000
then

0.02380
final

0.02381

Set Totalizer Decimal Point (tot dp)

The totalizer decimal point may be set independently of the rate decimal point.
For instance, it is possible to have a rate decimal point set at 100.0 and a
totalizer decimal point set at 45.673.

Set totalizer decimal point

Tot dp
Press ENTER, then press it again when the
totalizer decimal point (tot dp) function appears.
Immediately after tot dp is selected, the display will show
99999.9
six numbers. After three seconds, the decimal point will
begin to scroll. Select the desired decimal point location by then
pressing ENTER when the decimal point is in the desired
location. If no decimal point is required press ENTER when .999999
the decimal point is not shown. final

9999.99

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Model PD650 Large Display Process Meter Instruction Manual

Set Alternating Total/Rate Display

The display may be programmed to automatically toggle between rate and total
every ten seconds. To set up the alternating display select no (n) for both, display
rate (dSPy r) and display total (dSPy t) under Display Selection (dsplay).

Set alternating total and rate display

Dsplay
Press ENTER, then press it again when display
(dsplay) function appears.
Press ENTER when display rate (DSPY r) appears
DSPY r

Yes or no (Y or n) will flash alternately. Press ENTER when

Y or n
n appears.
Press ENTER when display total (DSPY t) appears
DSPY t

Yes or no (Y or n) will flash alternately. Press ENTER when

Y or n
n appears.
Note: Selections made through the display menu (dSPLAY) can be made with
or without the lockout jumper installed, but only become active when the
lockout jumper is installed.
This completes calibration and setup of the Basic Meter and
Totalizer.

Parameter Combinations Resulting in Error Message

(error1 )
Certain extreme combinations of parameter selections may exceed the totalizer
range of the meter. If this occurs, the meter will momentarily display Error 1
immediately after a programming operation. Steps to correct this situation are:
Increase the number of decimal places in rate or totalizer conversion factor.
or
Decrease the number of decimal places in total.
or
Increase the time base from Second to Minute, Minute to Hour, or Hour to Day.

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Model PD650 Large Display Process Meter Instruction Manual

Set Point Setup and Programming

Overview
The meter is available with 4 alarm points and corresponding front panel status
LEDs as a standard feature. The front panel LEDs are useful for alarm
applications that require visual notification only. For applications that require
relay contacts, such as driving external alarm devices or batch controlling, the
meter can be equipped with either two or four relays. Any of these relays may be
assigned to process/rate or total.
Programming the relays involves four steps:
1. Setting the relay manual reset (ACK Enable) jumpers:
These jumpers (JP5) are located on the Display Board and determine if a
relay can be manually reset.

2. Setting the fail-safe jumper (J5):

Fail-safe mode (default): In the alarm condition, the NC contacts are
connected to the Common contacts of the relays. The fail-safe operation can
be disabled, by removing jumper J5 located on the Options Board.

3. Setting set point functions using SETuP menu:

a. Selecting set points for process/rate or total.
b. Selecting latching or non-latching relay action for process/rate set
points.
c. Selecting preset offset for total set points.
d. Selecting internal or external (I or E) total reset for batch control
applications.
e. Programming delay on release from 1 to 999 seconds if internal total
reset (I) has been selected.
f. Selecting pump alternation control feature for non-latching relays.

4. Programming set, reset, preset, offset, and delay values using the SEtPtS
menu:
a. Set and reset points for alarms (set points) assigned to process/rate
(thus determining high or low alarm status and deadband).
b. Preset values for set points assigned to total.
c. Preset offset values for set points assigned to total with offset selected.

Note: See Specifications section for description of these functions.

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Model PD650 Large Display Process Meter Instruction Manual

Set Relays for Manual or Automatic Reset

Jumper array JP5 located on the Display Board is used to program the relays so
they can be reset manually. See Figure 14 on page 29 for location of this jumper
array. This jumper array, in combination with SETuP functions of latching or non-
latching for process/rate and internal or external total reset, provide multiple relay
reset modes:

Relays Assigned to Total

Type of Reset JP5 Jumper
Position SETuP Menu
Automatic after delay elapses N/A Internal ( I )
Automatic when total resets to zero + On External ( E )
manual any time

Relays Assigned to Rate

Type of Reset JP5 Jumper
Position SETuP Menu
Automatic only after passing reset point Off Non-latching
Automatic + manual at any time On Non-latching
Manual only at any time On Latching
Manual only after passing reset point Off Latching

Set Relays for Fail-Safe Operation

In the fail-safe mode, the relay coils are energized and the Normally Open (NO)
contacts are connected to the Common (C) contacts under normal operation.
During an alarm condition, the relay coils are de-energized, the Normally Closed
(NC) contacts are connected to the Common (C) contacts. During a power failure
the relay contacts reflect an alarm condition.
Removing jumper J5 disables the fail-safe operation. J5 is located on the Options
Board next to J2 connector (see Figure 4, page 22). If fail-safe mode is disabled,
the operation of the relay contacts is opposite to the one described in the
previous paragraph.

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Model PD650 Large Display Process Meter Instruction Manual

Assigning Set Points to Process/Rate or Total (setup)

The optional relays can be assigned to respond to the process/rate or the
accumulated total using the setup function. Process/rate relays may be set for
latching or non-latching operation. Total relays may be programmed for manual
or automatic reset after a programmable delay on release has elapsed. Delay on
release is available when internal total reset is selected. The internal total reset
function is applied to the highest programmed preset value.
The Setup menu is used to program the following:

1. Selecting a set point for process/rate or total

Any set point can be set up so it responds to the process/rate or total
display.
2. Latching or non-latching relay action for process/rate set points
Any process/rate set point can be set up so it functions as a latching or non-
latching relay. In latching mode, the relay must be reset via the front panel
ACK button or an external switch wired across terminals AK and CM at J1
connector on the Main Board.
3. Internal or external total reset effect on total relays
If internal total reset is selected, the total resets to zero when the highest
preset value is reached. All relays assigned to total will automatically reset
after the delay on release elapses, allowing a new batch to begin.
If external total reset is selected, relays must be reset manually. Total relays
also reset when total is reset to zero.
4. Preset offset for total set points
Relays that are assigned to total can be programmed to trip at any point
below the next relay’s preset value. If preset offset mode is selected the
corresponding relay will always trip at a programmed offset value before the
next relay trips. When an offset value is being programmed, the
corresponding status LED flashes.
Example: Set point 1 and 2 are set up for total, with offset selected (under
set point 2). If the preset offset is set at 10, (during set points programming
for set point 1), then relay 1 will trip 10 counts before relay 2.
5. Program delay on release from 1 to 999 seconds if internal total reset has
been selected.
If internal total reset is selected, the total is automatically reset to zero when
the highest preset is reached, then a delay will occur before all total relays
reset automatically. The delay can be programmed anywhere from 1 to 999
seconds. Once the delay has started, the ACK button becomes inoperative
for all total relays until the delay has elapsed.
6. Setup process/rate relays for pump alternation control.
A pair of relays can be set up to alternate every time an on/off pump cycle is
completed. Set points and reset points can be programmed, so that first
pump on is the first pump off.

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Model PD650 Large Display Process Meter Instruction Manual
Rate or Total, Latching or Non-Latching Relays
Note To simplify programming, write down the desired programming
values prior to attempting to program the meter. The Programmed
Parameter Settings form located at the back of this manual provides
a convenient method to record the user settings; it also provides the
factory setting for most of the programmable parameters.
Press ENTER, then press ENTER again when the
Setup
setup (Setup) function appears

To set up set points

SEt 1
Set point 1 (SEt 1) will be displayed. Press ENTER to
program set point 1 or wait and the display will move to the then
next set point. When set point 4 (SEt 4) is shown, the meter SEt 2
will exit the setup (Setup) menu and move to the next
programming function. then

SEt 3
then

SEt 4
then

I or E
If ENTER is pressed while set point 1 (SEt 1) is
SEt 1
shown, the display will then show rate or total
(r or t) flashing alternately. then
Select the desired one by pressing ENTER when
R or t
it is flashing.
Select process/rate
R or t
After selecting r for process/rate, the display will show latch
(LatCH). Press ENTER to program this function. If ENTER is then
not pressed within 3 seconds, this function will remain
LatCk
programmed as it was before, and the next set point will be
displayed. then

SEt 2
If ENTER is pressed while the display reads
R or t
LatCH, yes or no (Y or N) will flash alternately. To
program this set point for Latching relay, press then
ENTER when Y is flashing. To program this set
point for non-latching relay, press ENTER when n LAtCH
is flashing. After making the selection, setup of set then
point 1 is complete and the next set point will be
displayed. Press ENTER to set up that set point, if y or n
not, wait until desired set point is displayed or wait then
for the meter to exit the Setup menu completely.
SEt 2

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Model PD650 Large Display Process Meter Instruction Manual

Select total
R or t
After selecting t for total, the display will show set point 2
(Set 2), press ENTER to set up set point 2 or wait and the then
display will move to the next set point.
SET 2

Programming the Second Set Point

The only potential difference between the way set point 2 is programmed from
the way set point 1 was programmed is if set point 1 was assigned to total. If set
point 1 was assigned to total, and set point 2 is also assigned to total, then the
user may select offset mode after setting set point 2 for total. The offset value will
be programmed during set point 1 programming, under the SEtPtS menu, and it
corresponds to the value at which relay 1 trips before relay 2 trips. This feature is
useful for some batch control applications.

If ENTER is pressed while set point 2 (Set 2) is

SEt 2
shown, the display will then show rate or total
(r or t) flashing alternately. Select the desired then
one by pressing ENTER when it is flashing.
r or t
Select process/rate
R or t
After selecting r for process/rate, the display will show latch
(LatCH). Press ENTER to program this function. If ENTER is then
not pressed within 3 seconds, this function will remain
LatCk
programmed as it was before, and the next set point will be
displayed. then

SEt 3
If ENTER is pressed while the display reads
R or t
LAtCH, yes or no (Y or N) will flash alternately. To
program this set point for latching relay, press then
ENTER when Y is flashing. To program this set
point for Non-latching relay, press ENTER when n LatCk
is flashing. After making the selection, setup of set then
point 1 is complete and the next set point will be
displayed. Press ENTER to program that set point, Y or n
if not, wait until desired set point is displayed or then
wait for the meter to exit the Setup menu
completely. SEt 3
Select total when the first set point was assigned to rate
R or t
After selecting t for total, the display will show set point 3
(Set 3), press ENTER to set up set point 3 or wait and the then
display will move to the next set point.
Set 3

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Model PD650 Large Display Process Meter Instruction Manual
Select total when the first set point was assigned to
R or t
total
After selecting t for total for second set point, the display will then
show preset offset (OFFSEt) press ENTER to set up this
OFFSET
function. If ENTER is not pressed within 3 seconds, this
function will remain programmed as it was before, and the then
next set point will be displayed.
SEt 3

If ENTER is pressed while the display reads

OFFSET
OFFSET, yes or no (Y or N) will flash alternately. To
program this set point for preset offset, press then
ENTER when Y is flashing. To program this set
point without preset offset, press ENTER when n Y or n
is flashing. After making the selection, setup of set then
point 2 is complete and the next set point will be
displayed. Press ENTER to set up that set point, if SEt 3
not, wait until desired set point is displayed or wait
for the meter to exit the Setup menu completely.
Setup of the remaining set points
The remaining set points, set point 3 and set point 4 are set up in the same
fashion as set point 2. They can be set up as process/rate or total set points.

Programming Internal Total Reset and Delay (DELAy)

Select internal total reset and programmable delay
I or e
The entire display will flash for three seconds. For
instructions see Five Basic Digit/Display Setting
Instructions, page 30. .
Delay
This completes the delay on release programming.
then

000010
final delay

000600
The display moves to setting the relays for pump alternation control.

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Model PD650 Large Display Process Meter Instruction Manual

Setting Relays for Pump Alternation (ALtERn)

Setting relays for pump alternation control
ALtErn
At the end of the SetuP menu, the display will show
alternate (ALtErn), press ENTER to set up this function. If
ENTER is not pressed within 3 seconds, this function will then
remain programmed as it was before, and the next menu will
be displayed.
SetPtS

If ENTER is pressed while display reads ALtErn,

AltErn
display changes to Alt rY, status LEDs 1-4 flash
in pairs. To program relay pair to alternate, press then
ENTER when desired pair is flashing. To program
relays for independent operation (not to alternate), Alt rY
press ENTER when all status LEDs are off. After then
making the selection, Setpts menu is displayed.
Select flashing
Possible combinations of alternating relays: 1-2, LED Pair
1-3, 1-4, 2-3, 2-4, 3-4, and none.
then
Note: Only one relay pair can be set up to
alternate at a time. SetPtS
This completes the set points setup. The display moves to the next
programming menu, SEtPtS. Program the alarm set/reset and preset values.
To exit main programming menu and return to reading press the ACK button.

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Model PD650 Large Display Process Meter Instruction Manual

Programming Alarm Points and Presets (SEtPtS)

Overview
The SEtPtS menu is used to program the following functions:
1. Set and reset points for alarms assigned to process/rate (thus determining
high or low alarm status and deadband).
2. Preset values for set points assigned to total
3. Preset offset values for set points assigned to total with OFFSET selected

Set and Reset Points for Process/Rate Alarms

The meter can be programmed so any alarm point that is assigned to
process/rate can be set for a high or low alarm. In addition, any process/rate
alarm point can be programmed for 0-100% deadband. A process/rate alarm is
programmed for a high alarm, by programming the set point at a higher value
than the reset point. Conversely, a process/rate alarm is programmed for a low
alarm, by programming the set point at a lower value than the reset point.
Example: To program an alarm for a high alarm at 500, with 100 counts of
deadband program set and reset points as follows:
Set point: 500
Reset point: 400
Preset Values for Total Set Points
When a set point is assigned to total, a preset value at which the relay will trip
must be programmed. Unlike set points assigned to process/rate, which require a
set and reset point, set points assigned to total require only a preset value. When
the preset value is reached, the relay transfers. The relay can be programmed to
reset automatically or manually.
Preset Offset Values for Total Set Points (OFFSET)
A preset offset value can be assigned when two adjacent set points are assigned
to total and the second one has been assigned to OFFSET during Setup above.
The first relay of a pair will trip at a programmed preset offset value below the
second relay’s preset value.
Example: If the preset offset value is set at 10 then the first relay will trip at 10
counts before the second relay trips.
In the above example the relay pair combination could be 1 & 2, 2 & 3, or 3 & 4.

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Model PD650 Large Display Process Meter Instruction Manual

Programming Alarm and Preset Values (SEtPtS)

Alarm, preset, and preset offset values are programmed under the SEtPtS menu,
one at a time, starting with set point 1. The set points are programmed according
to whether they were assigned to process/rate or total during the setup program.
For set points assigned to process/rate it is necessary to program both a set and
reset point. For set points assigned to total, either a preset value or preset offset
value needs to be programmed.

The 4 discrete LEDs to the left of the display indicate which set point is being
programmed.

Figure 17. Display Showing Location of Set Point LEDs

For set points assigned to process/rate, there are also two LEDs on the right side
of the display, labeled S and R, that indicate whether a set or reset point is being
programmed.

Figure 18. Display Showing Location of Set, Reset and Rate LEDs

When programming set points assigned to total, only one of the 4 discrete LEDs
on the left side of the display will be illuminated at a time. A flashing LED
indicates that a preset offset value is being programmed, a steady-on LED
indicates that a preset value is being programmed.

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Model PD650 Large Display Process Meter Instruction Manual

Figure 19. Programming Status of Set Point LEDs Assigned to Total

Note To simplify programming, write down the desired programming

values prior to attempting to program the meter. The Programmed
Parameter Settings form located at the back of this manual provides
a convenient method to record the user settings; it also provides the
factory setting for most of the programmable parameters.
Press ENTER, then press ENTER again when the
SEtPtS
set points (SEtPtS) function appears. The display
will scroll through the set points, press ENTER
when the desired set point is displayed to program
that set point.
To program set points values
SEt 1
Set point 1 (SEt 1) will be displayed. Press ENTER to
program set point 1 or wait and the display will move to the then
next set point. When set point 4 (set 4) is shown, the meter SEt 2
will exit the set points (SetptS) menu and move to the next
programming function. then
The output function is displayed if the meter is equipped with SEt 3
a 4-20 mA output option.
then

SEt 4
then

outPut
If ENTER is pressed while set point 1 (SEt 1) is
SEt 1
shown, the display will then show a flashing
number. Follow instructions below to program set then
points assigned to process/rate and set points
(presets) assigned to total. 070.00
Set points assigned to process/rate
For set points that have been assigned to
process/rate during the Setup function, the
alarm # (1,2,3, or 4) and the S (set point) LED
will be illuminated. This indicates that the set
point for alarm # (1, 2, 3, or 4) is being Meter displaying alarm # 1 set
point
programmed.

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Model PD650 Large Display Process Meter Instruction Manual

Set the display for alarm # (1,2,3 or 4) set point

070.00
The entire display will flash for three seconds. For
instructions see Five Basic Digit/Display Setting then
Instructions, page 30. 170.00
then

120.00
final

125.00
Set the display for alarm # (1,2,3, or 4)
reset point
As soon as the set point for alarm # (1,2,3 or
4) has been programmed, the meter displays
the reset point for alarm # (1,2,3, or 4). This is
indicated by the alarm # (1, 2, 3, or 4) LED Meter displaying alarm # 1 reset
and R (reset point) LED being illuminated. point
The reset point is programmed in the same
fashion as the set point above.

Press ENTER, then press ENTER again when the

SEtPtS
set points (SetPtS) function appears.

Preset values for set points assigned to

total without offset
For set points that have been assigned to
total without offset during the Setup function,
the preset # (1,2,3, or 4) will be illuminated.
This indicates that the value for preset # (1, 2, Meter displaying preset # 1
3, or 4) is being programmed.
Set the display for preset # (1,2,3, or 4)
070.00
The entire display will flash for three seconds. For
instructions see Five Basic Digit/Display Setting then
Instructions, page 30. 170.00
then

120.00
final

125.00

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Model PD650 Large Display Process Meter Instruction Manual

Press ENTER, then press ENTER again when the

SEtPtS
set points (SetPtS) function appears.

Preset values for set points assigned to

total with offset
If a set point was assigned to total with offset
during the Setup function, it means that this
set point and the one before it function as a
pair. That is, the first relay will always trip a Meter displaying preset offset
specified number of counts before the second between set points 1 and 2
relay. This is called the preset offset value
and it is programmed as the first “preset” in a
pair of set points setup for offset. The second
value in a pair of set points setup for offset
represents the actual preset value.

Meter displaying preset for set

point 2
Preset value (# LED on left is
steady-on)
Set the display for preset offset and preset values
070.00
The entire display will flash for three seconds. For
instructions see Five Basic Digit/Display Setting then
Instructions, page 30. 170.00
then

120.00
final

125.00

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Model PD650 Large Display Process Meter Instruction Manual

4-20 mA Isolated Output Option Programming (output)

Programming the 4-20 mA transmitter output option for the meter does not
require the use of a calibrator. The transmitter output can be calibrated so that a
4 mA output is produced for any process/rate measured by the meter. The 20 mA
output may correspond to any process/rate that is at least 501 counts greater or
smaller than the process/rate corresponding to 4 mA. (Ex. 4 mA = 0, 20 mA =
501). If the span between 4 and 20 mA is less than 501 counts, an error
message will appear and the previously programmed values will be retained in
memory until a new set of values is accepted.
Press ENTER, then press ENTER again when the
output
Output menu appears.

Set the display for value at which 4 mA is produced

00000
The green LED labeled “4” will be on indicating the meter is
ready to accept the value at which 4 mA is produced. final
The entire display will flash for three seconds. For 00032
instructions see Five Basic Digit/Display Setting
Instructions, page 30.
Set the display for value at which 20 mA is produced
10000
The green LED labeled “20” will now be on indicating the
meter is ready to accept the value at which 20 mA is final
produced. Program this value in the same fashion as was 01450
done above.

4-20 mA Output Programming Confirmation

The values that have been programmed to produce the 4 & 20 mA outputs can
be quickly checked to make sure they are the desired values. To do this, access
the output (outPut) routine by pressing ENTER, and then pressing ENTER again
when outPut appears.

The green “4” LED illuminates indicating the meter is displaying the value at
which it will produce a 4 mA output. Confirm that this is the desired value. Press
ENTER (within 3 seconds) before the entire display stops flashing and the green
“20” LED illuminates indicating the meter is displaying the value at which it will
produce a 20 mA output. Confirm that this is the desired value. Press ENTER
(within 3 seconds), before the entire display stops flashing and the meter returns
to indication mode.

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Model PD650 Large Display Process Meter Instruction Manual

Lockout and Display Selection Programming

Overview
The meter provides the user with the ability to restrict modification of
programming values and to exclude menu titles from appearing during the menu
scroll. Restricting modification of the programming values is accomplished by
installing the lockout jumper (JP1). Excluding menu titles from the menu scroll is
performed with the display (dsplay) menu.
Lockout
The Lockout jumper is used to restrict modification of calibration and
programming values. It is labeled JP1 “LOCK”, and it is located at the top middle
of the Main Board. JP1 may be accessed through a cutout on the Display Board.
When ENTER is pressed with the lockout jumper in place, SCale, CalIb,
Cutoff, Tbase, Tot Cf, and Tot dP do not appear during the menu scroll, and
thus cannot be modified.

SetPtS menu title always outPut menu title appears

appears. Ability to change only if 4-20 mA output
values may be restricted. option is installed.
Figure 20. Functions Locked Out with the Lockout Jumper
Notes:
1. The other function the lockout jumper performs is activating selections made
through the display (dsplay) menu. That is, selections made through the
display menu only become active when the lockout jumper is installed.
2. With the lockout jumper in place, the set points (setpts) menu still appears.
To program the meter so the set, reset, or preset points can only be viewed
and not changed, it is necessary to set the setpts menu to no (n) in the
display (dsplay) menu. To be able to change these values, set the setpts
menu to yes (y).

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Model PD650 Large Display Process Meter Instruction Manual

Display Selection (dSPLAy)

The dSPLAy menu is used to remove menu titles from appearing during the menu
scroll. This feature is useful for eliminating unused menu titles from the menu
scroll; making it impossible to perform certain functions, and making the display
automatically toggle between process/rate and total.
For instance, the user may want to eliminate certain unused menu titles from the
scroll that do not relate to a particular application such as those relating to flow
totalization. The display (dSPLAy) menu could be used to eliminate the reset total
(rset t) and the display total (dsply t), and thus streamline the menu.
A supervisor may want to make it impossible for an operator to perform certain
functions, but still allowing himself to perform them without having to remember
passwords or remove a hard-to-get-at jumper. For instance, a supervisor could
program the meter with the batch presets he wants and disable the SEtPtS menu
(thus making it impossible for a user to change the batch presets) by using the
dSPLAy menu. When the supervisor wants to change the batch presets, he can
reactivate the SEtPtS menu and make his changes. Or a supervisor may want to
make it impossible for an operator to reset the total via the front panel, but still
allow himself to do it easily. This can be accomplished by removing the rSEt t
(reset total) menu title from the menu scroll, thus making it impossible to reset
the total via the front panel and then reactivating it when he wants to reset the
total.
Finally the user may want to make the display automatically toggle between rate
and total. This can be accomplished by setting both display rate (dsply r) and
display total (dsply t) menus to no (n), as described below.
With the lockout jumper in place, the menu titles of display rate, display total,
reset total, display peak, set points, display, and output can still be accessed.
The 4-20 mA output calibration points can be viewed, but cannot be modified.

SetPtS menu title always appears. Ability to

change values may be restricted.
Figure 21. Menu Titles Excluded with Display Menu

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Model PD650 Large Display Process Meter Instruction Manual
Notes:
1. User may program which of these routine titles are active during operation
and which ones are not. See below for instructions.
2. Note: Selections made through the display menu (dSPLAY) can be made
with or without the lockout jumper installed, but only become active when the
lockout jumper is installed.
3. With the lockout jumper in place, the SEtPtS menu still appears.
4. Selecting y for SEtPtS will allow an operator to view and change set/reset
points and presets even with the lockout jumper in place.
5. Selecting n for SEtPtS will still allow an operator to view set/reset points and
presets, but not to make changes.
6. Select n for both dSPy r and dSPy t to program display to toggle between
rate and total every 10 seconds.
7. Total can be reset with an external push-button even if rSEt t is set to n.

Alternating Display
The display may be programmed to toggle between rate and total every 10
seconds. The alternating display feature is programmed, by selecting n for both
dSPy r and dSPy t, under Display Selection menu (dSPLAy).
Note: Selections made through the display menu (dSPLAY) can be made with or
without the lockout jumper installed, but only become active when the lockout
jumper is installed.

The Lockout jumper must be installed to see alternating display or any

other display selection made.

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Model PD650 Large Display Process Meter Instruction Manual

Include or Exclude Menu Titles From Menu Scroll

Press ENTER, then press ENTER again when the Dsplay

display (Dsplay) function appears. The meter will
now scroll through the various menu titles that can
be included or excluded. To program a menu title,
press ENTER when it appears.
Set menu scroll to include/exclude display rate Dspy r
Display process/rate (Dspy r) will appear for 3 seconds.
Press ENTER to set. Otherwise wait and meter moves on to
next menu title.
Yes or no (Y or N) will flash alternately. To include this Y or n
function in menu scroll, press ENTER when y is displayed.
To exclude it, press ENTER when n is displayed.
Set menu scroll to include/exclude Dspy t
display total
Display total (Dspy t) will appear for 3 seconds. Press
ENTER to set. Otherwise wait and meter moves on to next
menu title.
Yes or no (Y or N) will flash alternately. To include this
y or n
function in menu scroll, press ENTER when y is displayed.
To exclude it, press ENTER when n is displayed.
Set menu scroll to include/exclude reset total
Rset t
Reset total (Rset t) will appear for 3 seconds. Press
ENTER to set. Otherwise wait and meter moves on to next
menu title.
Yes or no (Y or N) will flash alternately. To include this
y or n
function in menu scroll, press ENTER when y is displayed.
To exclude it, press ENTER when n is displayed.
Set menu to include/exclude display peak
Dspy p
Display peak (dspy p) will appear for 3 seconds. Press
ENTER to set it. Otherwise wait and meter moves on to next
menu title.
Yes or no (Y or N) will flash alternately. To include this
y or n
function in menu scroll, press ENTER when y is displayed.
To exclude it, press ENTER when n is displayed.
Set menu scroll to include/exclude set points
SEtPtS
Set points (SEtPtS) will appear for 3 seconds. Press
ENTER to set. Otherwise wait and meter moves on to next
menu title.
Yes or no (Y or N) will flash alternately. To include this
Y or n
function in menu scroll, press ENTER when y is displayed.
To exclude it, press ENTER when n is displayed.

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Model PD650 Large Display Process Meter Instruction Manual

OPERATION
Overview
This instrument is an analog input process meter with flow rate, totalizer, and
batch control capabilities. It accepts the common process signals such as
4-20 mA, 0-5 VDC, 1-5 VDC, and 0-10 VDC. It displays these signals in any
engineering unit on a 2.3" high, 4½ digit LED display for process/rate and six full
digits for total. The meter also provides two isolated 24 VDC power supplies to
drive both the input and output loops. Options include up to 4 relays for alarms or
batch control applications as well as an isolated 4-20 mA transmitter output.

Figure 22. Front Panel LEDs

The front panel of the meter consists of six 2.3" high seven-segment LEDs as
well as nine programming/operational LEDs. The programming/operational LEDs
provide the following indication:

LED During Programming During Operation

1 Alarm 1 Alarm 1
2 Alarm 2 Alarm 2
3 Alarm 3 Alarm 3
4 Alarm 4 Alarm 4
S Set point indicator None
R Reset point indicator None
4 4 mA output indicator None
20 20 mA output indicator None
R Rate indicator Rate

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Model PD650 Large Display Process Meter Instruction Manual

The four alarm status LEDs indicate alarm condition only and do not represent
relay status when set points are set up for non-latching relay mode. For instance,
if alarm 1 is programmed for a high alarm at 500 with manual reset of the relays
and the operator resets the relays when the display reads 650, the #1 LED will
stay on until the display falls below 500.
Set points setup for latching relay mode will reflect the status of the LEDs,
regardless of the status of the alarm condition. For instance, when a latching
relay is acknowledged the corresponding status LED will extinguish.

Two Types of Display: Process/Rate and Total

The meter also has the capability to display flow total by integrating the flow rate
input. The operator may toggle back and forth between flow rate and total
automatically or manually. When the meter is displaying rate, an LED labeled R
on the right side of the front panel, illuminates to indicate this. There is no loss of
data while performing any of the programming or calibration operations; the
meter continues working in the background even when values are being
reprogrammed.

Figure 23. Meter Displaying Process/Rate

Figure 24. Meter Displaying Total

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Model PD650 Large Display Process Meter Instruction Manual

Basic Meter Operation

Overview
In its most basic form, the meter provides a digital display in engineering units of
any process variable from a transmitter, such as temperature, pressure, level,
flow, etc. The meter is calibrated for the appropriate range, the output of the
transmitter is connected to the meter and the meter displays the process. As a
standard feature, the meter can also provide the power to drive the input
transmitter and the 4-20 mA output option while maintaining isolation between
the input and the output signals.

ENTER and ACK Button Operation

In addition to programming the meter, the ENTER button is also used to operate
the meter. The ENTER and ACK buttons are located behind the front panel and
are accessible with the cover removed. The functions of the ENTER and ACK
buttons are brought out to screw terminals to provide remote access to these
functions.
The ACK button is used to acknowledge the relays during operation and to quit
main menu scroll during programming, diagnostic menu, and calibration.

The ENTER button performs the following operations with lockout jumper
installed:

Function Displayed Definition

DSPy r Display Sets the process/rate as the default
process/rate display
DSPy t Display total Sets the total as the default display

RSEt t Reset total Resets the totalizer to zero.

DSPy P Display peak Displays the highest process/rate

value captured
Rset P Reset peak Erases peak value from memory and
captures a new reading
Dsplay Display Activates or de-activate display
selection functions
DIA9 Diagnostic Displays parameter settings one at a
time for diagnostic purposes.

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Model PD650 Large Display Process Meter Instruction Manual

Display Peak & Reset Peak Operation (dSPY P & rSEt P)

The meter captures the maximum or highest process/rate reading and displays it
through the display peak (dspy p) menu function. The peak value may be reset
using the reset peak (rset p) menu function.

Display Peak (Hold) Reading

Press ENTER, then press ENTER again when the
DSPy P
display peak ( DSPy P ) menu-title appears.

Meter displays peak reading

The meter is now displaying the peak reading
as indicated by the flashing green “R” LED on
the right side.

Reset Peak Reading

Press ENTER, then press ENTER again when the
Rset P
reset peak (Rset P) menu-title appears.

Meter returns to displaying current value

The meter is now displaying the current value.
The flashing green “R” LED on the right side
has stopped flashing.

Note:
While in the display peak (DSPy P) mode, the meter continues capturing new
peaks; but it does not respond to signals below the last peak value captured;
it remains “locked” on the peak display reading. For instance, if while the
meter is displaying a peak of 100, the input increases to 150, the new peak
of 150 will be displayed. If the input falls down to 125 before the peak display
is reset, the meter will continue displaying 150 as the peak reading.

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Model PD650 Large Display Process Meter Instruction Manual

Rate Meter Operation

Overview
The meter can also be used to display flow rate and is available with a low-flow
cutoff feature. Totalizer functions can be excluded from the menu scroll through
the dsplay menu function, if the user is not interested in total display.
Display Rate (dSPy r)
The user may toggle between a display of process/rate or total at any time. When
displaying process/rate, the process/rate LED indicator will be illuminated. To
change the display to rate:

To change the display from reading total

to rate
Press ENTER to begin scrolling through the
functions.

When display rate (dspy r)

appears, press ENTER.

The meter now displays rate and the green

“R” LED on the right side is illuminated.

Low-Flow Cutoff (CutoFF)

The low-flow cutoff feature allows the meter to be programmed so that the often-
unsteady output from a differential pressure transmitter at low-flow rates always
displays zero on the meter. For instance, if the low-flow cutoff is set at 50, any
flow rate below 50 will result in a display of zero on the meter.

The totalizer in the meter accumulates based on the rate display. This means
that when the rate display is zero, even as a result of the low-flow cutoff, the
totalizer will not accumulate.

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Model PD650 Large Display Process Meter Instruction Manual

Totalizer Operation

Overview
The meter provides a display of accumulated flow total by integrating the flow
rate input to the meter and multiplying this value by a user-defined totalizer
conversion factor. The total is displayed on a six-digit display that is capable of
reading to 999,999. When the total exceeds 999,999, the display “rolls” over and
begins counting from zero again without loosing counts. The total can be reset at
any time via the front panel, via an external switch closure, or when the meter
reaches the highest preset value.
Display Total (dSPy t)
The user may toggle between a display of process/rate or total at any time. When
displaying process/rate, the process/rate LED indicator will be illuminated.

To change the display from reading rate

to total
The meter is now displaying rate, as
indicated by the green “R” LED illuminated
on the right side of the display. Press
ENTER to begin scrolling through the
functions.
When display total (dspy t)
appears, press ENTER.

The meter now displays total.

Total Conversion Factor (tot CF) & Time Base (t bASE)

The total conversion factor is a number that is multiplied by the rate to compute
the total. Time bases are available in second, minute, hour, and day.

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Model PD650 Large Display Process Meter Instruction Manual
Applications Using Total Conversion Factor and Time Base
The following tables illustrate the effect various total conversion factors and time
bases have on the operation of the meter:

Application #1

Rate Time Total Total Total Total Total

base conv after one after one after one after one
factor second minute hour day
60 Min 1 1 60 360 8640
GPM gallon gallons gallons gallons

In the above application, a totalizer conversion factor of 1 with a rate of 60 GPM

results in a total of 60 gallons after 1 minute.

Application #2

Rate Time Total Total Total Total Total

base conv after one after one after one after one
factor second minute hour day
60 Min 0.2 0.2 12 720 17280
GPM can cans cans cans

In the above application, 5 gallon paint cans are being filled and the user wants
to keep track of the number of cans that have been filled, not the total gallons of
paint that has been dispensed.

Application #3

Rate Time Total Total Total Total Total

base conv after one after one after one after one
factor second minute hour day
10 Day 1 0.0001 0.0069 0.4166 10.0000
MGD Million gls

In the above application, a wastewater treatment plant has an effluent of 10

million gallons per day. A totalizer conversion factor of 1 and a time base of day,
results in a total display of 10.0000 million gallons after one day.

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Model PD650 Large Display Process Meter Instruction Manual

Totalizer Reset
The totalizer may be reset in any of three ways:

1. Via the front panel ENTER button

2. External contact closure
3. Automatically via highest preset value

Resetting Total Using the ENTER Button

Press ENTER, then press ENTER again when the

87652.0
reset total (RSEt t) function appears. After
ENTER is pressed, the total display resets to zero. then

RSEt t
then

0.0
Note: It is possible to exclude the reset total (rset t) function from the menu
scroll. See Display Selection (dSPLAy), page 61 for details.

Resetting Total via External Contact Closure

The total may be reset at any time by closing a normally open push-button switch
that is wired across terminals R and CM located on connector J1 of the Main
Board. See Figure 10 on page 26 for details. Note that this switch is still
functional even if the reset total (rset t) function has been removed from the
menu scroll.

Resetting Total Automatically via User Selectable Preset

The meter can also be programmed so the total automatically resets when the
total reaches a user selectable preset value. This will be discussed in more detail
in Automatic Batch Control Operation section, page 79.

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Model PD650 Large Display Process Meter Instruction Manual

Relays Operation

Overview
The relay capabilities of the meter expand its usefulness beyond simple
indication to provide users with alarming and controlling functions. These
capabilities include front panel alarm status LEDs as well as either 2 or 4 optional
relays. Typical applications include high or low temperature, level, pressure or
flow alarms, simple control applications like sump-pump or tank-filling and
automatic or manual batch controlling. There are four basic ways the relays can
be used:
1. High or Low Alarms
2. Simple On/Off Control with 100% aAdjustable Ddeadband
3. Automatic Batch Control
4. Manual Batch Control

Relays Auto Initialization

When power is applied to the meter, the front panel LEDs and alarm relays will
reflect the state of the input to the meter. For instance, if the meter is powered up
and reads 500, the following table indicates how the alarm LEDs and relays will
react based on the various set and reset points:

Set Reset Power-up Relay &

Alarm # HI or LO
Point Point Reading LED
1 HI 1000 500 499 Off
2 LO 700 900 500 On
3 LO 250 400 500 Off
4 HI 450 200 500 On

Fail-Safe Operation
The following table indicates how the relays behave based on Jumper J5 being
installed or not installed:

Jumper J5 on Fail-Safe Relay Coils Power Failure

Options Board Energized in
On Enabled Non-alarm state Relays go to
alarm state
Off Disabled Alarm state Relays go to
non-alarm state

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Model PD650 Large Display Process Meter Instruction Manual

Front Panel LEDs

Figure 25. Front Panel LED Indicator Locations

The LEDs on the front panel provide status for the following:
LED Status LED Status
1 Alarm 1 S Set point indicator
2 Alarm 2 R Reset point indicator
3 Alarm 3 4 4 mA indicator
4 Alarm 4 20 20 mA indicator
R Rate indicator

The meter is supplied with four alarm points that include front panel LEDs to
indicate alarm conditions. This standard feature is particularly useful for alarm
applications that require visual-only indication. The front panel LEDs are
controlled by the set and reset points programmed by the user. When the display
passes a set point for a particular alarm, that alarm’s LED will light up. When the
meter passes back through that alarm’s reset point the LED will go off. The front
panel LEDs respond differently for latching and non-latching relays.
For non-latching relays, the LED is always off during normal condition and
always on during alarm condition, regardless of the state of the relay.
For latching relays, the alarm LEDs reflect the status of the relays, regardless of
the alarm condition. The following tables illustrate how the alarm LEDs function in
relation to the relays and the acknowledge button:

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Model PD650 Large Display Process Meter Instruction Manual
Relay key legend for following tables
Key Relay condition
On Tripped
Off Reset
Ack Acknowledged
The On and Off keys do not refer to the status of the relay’s coil, which depends
on the fail-safe mode selected.
Non-Latching Relay
Automatic reset only JP5(1-4 off)
Condition LED Relay
Normal Off Off
Alarm On On
Ack (No effect) On On
Normal Off Off
In this application, the meter is set up for automatic reset and non-latching relay.
Acknowledging the alarm while it is still present has no effect on either the LED
or the relay. When the alarm finally goes away, the relay automatically resets and
the LED also goes Off.

Non-Latching Relay
Automatic + manual reset at any time JP5(1-4 on)
Condition LED Relay
Normal Off Off
Alarm On On
Normal Off Off
In this application, the meter is set up for automatic + manual reset at any time
and non-latching relay. The LED and the relay automatically reset when the
meter returned to the normal condition.

Automatic + manual reset at any time JP5(1-4 on)

Condition LED Relay
Normal Off Off
Alarm On On
Ack On Off
Normal Off Off
In this application, the meter is also set up for automatic + manual reset at any
time. But this time, an operator acknowledges the alarm manually while it still
exists. This causes the relay to reset, but the LED stays On until the meter
returns to the normal condition. (Remember, for non-latching relays, the LED is
always Off during normal condition and always On during alarm condition,
regardless of the state of the relay).

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Model PD650 Large Display Process Meter Instruction Manual
Latching Relay
Manual reset only after signal passes reset point JP5(1-4 off)
Condition LED Relay
Normal Off Off
Alarm On On
Ack (No effect) On On
Normal On On
Ack Off Off
In this application, the meter is set up for manual reset only after the signal
passes the reset point of the latching relay. Acknowledging the alarm while it is
still present has no effect on either the LED or the relay. When the alarm is
acknowledged after it returns to the normal state, the LED and the relay go Off.
Notice that the LED remained On, even after the meter returned to the normal
condition. This is because, for latching relays, the alarm LEDs reflect the status
of the relays, regardless of the alarm condition.

Manual reset only after signal passes reset point JP5(1-4 off)
Condition LED Relay
Normal Off Off
Alarm On On
Normal On On
Ack Off Off
In this application, the meter is set up for manual reset only after the signal
passes the reset point of the latching relay. When the alarm is acknowledged
after it returns to the normal state, the LED and the relay go Off.
Latching Relay
Manual reset any time JP5(1-4 on)
Condition LED Relay
Normal Off Off
Alarm On On
Ack Off Off
In this application, the meter is set up for manual reset at any time.
Acknowledging the alarm even if the alarm condition is still present resets the
relay and turns off the LED.

Acknowledging Relays
There are two ways to acknowledge relays programmed for manual reset: via the
front panel ACK button and remotely via a switch wired across AK and CM
terminals on the Main Board. When the ACK button or a switch wired across the
AK and CM terminals is closed, all relays programmed for manual reset will
reset.
The “total” display is not affected by this action and therefore pressing the ACK
button or closing the ACK switch will not reset the total.

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Model PD650 Large Display Process Meter Instruction Manual

Simple On/Off Control with 100% Deadband Operation

The meter can be used as a simple On/Off controller as the following illustrates:

Using the meter for sump-pump control and alarm control

Relay #1 turns the main

pump on at 6000 gallons
and turns it off at 1000
gallons.

Relay #2 turns on the

backup pump at 7000
gallons and turns it off at
1000 gallons.

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Model PD650 Large Display Process Meter Instruction Manual

Relay #3 trips the High

Level Alarm at 7500
gallons and resets at
6900 gallons.

Relay #4 trips the Low

Level Alarm at 495
gallons and it resets at
750 gallons.

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Model PD650 Large Display Process Meter Instruction Manual

Manual Batch Control Operation

The meter can be used for simple manual batch control as the following
illustrates:

The valve and External Switch KEY

Legend is as shown:

Both valves are open to fill the barrel:

Meter displays barrel contents.

Full-flow valve #1 is closed and

restricted-flow valve #2 “dribbles” in the
remaining 5 gallons.

When total reaches 55.00, relay 2 trips

and closes restricted-flow valve #2.
Display freezes on 55.00 and relays 1
and 2 will not reset until external switch
is pushed.
Both valves are still closed and a new
barrel is positioned. Meter displays
previous barrel’s contents until external
reset button is pushed.

Operator presses reset switch to reset

total. Total goes to zero. Both relays
reset causing both valves to open and
begin filling the new barrel.

Both valves are open to fill the barrel:

Meter displays barrel contents.

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Model PD650 Large Display Process Meter Instruction Manual

Automatic Batch Control Operation

The meter can be used for automatic batch control as the following illustrates:

The valve KEY Legend is as shown:

Both valves are opened to fill the

barrel. The top valve is the full flow
valve, the bottom valve the restricted
flow valve. The meter displays the
barrel’s content.
Full-flow valve #1 is closed and
restricted-flow valve #2 “dribbles” in the
remaining 5 gallons.

When the total reaches 55.00 gallons,

relay 2 trips and the restricted-flow
valve #2 closes. This automatically
causes the total to reset to zero.

The full tank is removed and a new

tank inserted. The valves are still
closed, the two relays are still in the
tripped condition.

After the programmed delay has

elapsed, the two relays will reset and
the two valves will open.

The tank will now begin to fill.

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Model PD650 Large Display Process Meter Instruction Manual

Delay on Release (delay)

The meter can be programmed so that when the highest preset value is reached
the total will automatically reset to zero (Automatic Batch Control). A delay on
release can be programmed to reset the total relays after the delay has elapsed.
The delay can be programmed from 1 to 999 seconds.
Example: Under the setup menu, relay 1 and 2 are assigned to total, OFFSET is
not selected, internal total reset (I) is selected and a delay of 60 second is
programmed. Under SEtPtS menu, the preset values are programmed as
follows:
Set 1 (preset 1): 1000
Set 2 (preset 2): 2000
When the total reaches 1000, relay 1 transfers. The total keeps increasing until it
reaches 2000; at that moment, relay 2 transfers, the total resets to zero
automatically, delay on released starts. Then 60 seconds later relays 1 and 2
reset automatically and are ready to start a new batch.
Priority Batch Programming or Quick Presets
For some batch control applications it may be necessary to change the presets
frequently. The meter has a quick preset change feature that allows all presets to
be changed without entering the programming routine.
To change presets without entering the programming routine press and hold the
ENTER button for 3 seconds. The meter will go immediately to the first preset;
the user can now program all presets. After the last preset has been
programmed the meter returns to reading the process/rate or total.

Batch Control with Varying Batch Sizes

To simplify batch control applications with varying batch sizes, use one or more
switches to control the relay outputs. The switch allows the operator to disable
the process when changing presets in the meter and then enable the process
after all the changes have been made and the process is ready to resume. The
switch serves as a “Stop/Ready” control.
See application note AN-0001 at www.predig.com.

9823.69
Relay 2 Relay 1

COM

Output 1
NO or NC SW1-A

Stop/Ready
Switch
COM

Output 2
NO or NC SW1-B

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Model PD650 Large Display Process Meter Instruction Manual

Pump Alternation Control

For pump control applications where two similar pumps are used to control the
level of a tank or a well, it is desirable to have the two pumps operate alternately.
This prevents excessive wear and overheating of one pump over the lack of use
of the second pump.
A pair of relays can be set up to alternate every time an on/off pump cycle is
completed. set points and reset points can be programmed, so that first pump on
is the first pump off.

Pump Alternation Typical Application

Pump alternation setup
1. All relays are set up to respond to process/rate.
2. Relays 1 and 2 are set up to alternate.
3. Relays 3 and 4 are programmed for low and high alarm indication,
respectively.

Set and reset point programming

Set point 1 30.00 Reset point 1 10.00 Controls pump #1
Set point 2 35.00 Reset point 2 5.00 Controls pump #2
Set point 3 4.00 Reset point 3 9.00 Controls low alarm
Set point 4 40.00 Reset point 4 29.00 Controls high alarm

Pump alternation operation

1. Pump #1 turns on when level reaches 30.00, when level drops below 10.00
pump #1 turns off.
2. The next time level reaches 30.00, pump #2 turns on, when level drops
below 10.00 pump #2 turns off.
3. If the level doesn’t reach 35.00 pump #1 and pump #2 will be operating
alternately.
4. If pump #1 can’t keep the level below 35.00 pump #2 will turn on at 35.00,
then as the level drops to 10.00 pump #1 turns off, pump #2 is still running
and shuts off below 5.00.
5. With set and reset points of pump #2 outside the range of pump #1, first
pump on is the first pump to go off. This is true for both pumps.

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Model PD650 Large Display Process Meter Instruction Manual

Switching Inductive Loads

The relay contacts on the Options Board are already protected with suppression
components (snubbers).
If additional suppression is required, this suppression can be obtained with RC
networks assembled by the user or purchased as a complete assembly. Refer to
the following circuits for RC network assembly and installation:

AC and DC Loads

Figure 26. AC and DC Loads Protection

Choose R and C as follows

R: 0.5 to 1 Ω for each volt across the contacts
C: 0.5 to 1 µF for each amp through closed contacts

Notes:
1. Use capacitors rated for 240 VAC.
2. Snubbers may affect load release time of solenoid loads, check to confirm
proper operation.
3. Install the RC network at the meter's relay screw terminals. An RC network
may also be installed across the load. Experiment for best results.

Low Voltage DC Loads

Figure 27. Low Voltage DC Loads Protection

Use a diode with a reverse breakdown voltage two to three times the circuit
voltage and forward current at least as large as the load current.

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Model PD650 Large Display Process Meter Instruction Manual

4-20 mA Output Operation

Overview
The meter can be equipped with an isolated 4-20 mA output option that can be
programmed to produce a 4-20 mA signal for virtually any process/rate display
with at least a 501 count span.

Lockout and Display Selection Operation

Overview
The meter provides the user with the ability to restrict modification of
programming values and to exclude menu titles from appearing during the menu
scroll. Restricting modification of the programming values is accomplished by
installing the lockout jumper (JP1). Excluding menu titles from the menu scroll is
performed with the display menu.
Note: Selections made through the display menu (dSPLAY) can be made with or
without the lockout jumper installed, but only become active when the lockout
jumper is installed.

Low Voltage Detector

The meter has a circuit, which monitors the line voltage. To protect against data
loss the meter will shut down, after saving the total, when the voltage falls below
specifications.
At power up the display normally flashes a test display of 188888 for a few
seconds. If the line voltage is below specifications the meter will flash 18888L
until the problem is corrected.

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Model PD650 Large Display Process Meter Instruction Manual

INSTALLATION
The meter overall dimensions are as shown:

Figure 28. Overall Dimensions

Wall Mounting Dimensions

There are four mounting holes on the rear of the enclosure. They are used to
mount the instrument to a wall. The dimensions for the mounting holes are
shown in the following figure.

13.49" (342.6)
13.54" (344.0)
3.2" (82)

0.25" (6.2) dia. typ.

Figure 29. Wall Mounting Dimensions

Procedure:
1. Drill holes into the wall to accommodate suitable fasteners.
2. Remove the front bezel from the housing by removing the four mounting
screws.
3. Align the enclosure mounting holes with the holes in the wall and insert the
fasteners. Tighten the fasteners.

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Model PD650 Large Display Process Meter Instruction Manual

Panel Mounting Instructions

For applications where it is required to mount the meter into a panel, the
PDA6504 panel mounting kit is available (See Ordering Information on page 8).

BRACKET

METER BASE

METER COVER PANEL

DECORATIVE BEZEL

Figure 30. Panel Mounting Instructions

14.30" (363)

Ø0.250"
(6.4)

3.23" (82) 4.97" (126)

15.32" (389)

Figure 31. Panel Mounting Cutout

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Model PD650 Large Display Process Meter Instruction Manual

Panel Mounting Assembly Instructions:

1. Drill holes in panel as specified above.
2. Secure the two side mounting brackets to the meter base using the
supplied hardware.
3. Mount this assembly to the rear of the panel using supplied hardware.
4. Secure the meter cover to the base.
5. Adhere decorative bezel to the panel.
6. All dimensions are in inches and millimeters (mm).

Notes:
1. Allowable panel thickness: 0.06" – 0.25" (1.5 mm x 6.4 mm). Longer
bracket screws may be used for panel thickness up to 0.5" (12.7 mm).
2. Mounting space required: 7" x 17.5" x 4" (178 mm x 445 mm x102 mm)
(HxWxD). Meter cover extends 0.8" (20.3 mm) - X from the surface of the
panel, where X equals the thickness of the panel.
3. See Figure 31 above for panel cutout dimensions. Tolerance for all
dimensions: ±0.01" (0.25 mm).
4. This panel mounting kit is not intended to provide waterproof protection to
the panel.

Parts Supplied with Panel Mounting Kit:

1. Two angle brackets
2. One self-adhesive decorative bezel
3. Eight #12-24 x 3/4 screws
4. Eight #12 lockwashers
5. Eight #12-24 hex nuts
6. Four #12 flat washers

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Model PD650 Large Display Process Meter Instruction Manual

OPTION CARD REMOVAL & INSTALLATION

Meter options are installed at the factory. To disable relays’ fail-safe operation, it
is necessary to remove the Display Board to gain access to the Options Board.
Option cards may be ordered separately. Refer to the following instructions and
illustrations.

Figure 32. Removing the Display Board

Main PCB Options PCB

Figure 33. Options Board Installation

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Model PD650 Large Display Process Meter Instruction Manual

MAIN PCB OPTIONS PCB

Figure 34. Options Board Installed

Instructions:
1. Disconnect power to the meter prior to removing the front cover.
2. Remove the Display Board and detach from the ribbon cable connector.
3. Remove the two right side standoffs and plastic washers; discard the two
plastic washers.
4. Install Options Board, using the two standoffs removed in step 3.
5. Connect the flexible cable connector J2 to J3 connector on Main Board.
6. Reassemble meter prior to applying power. Front cover may remain off until
programming is complete to allow access to ENTER and ACK buttons as
well as installation of lockout jumper (see Figure 14, page 29).

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Model PD650 Large Display Process Meter Instruction Manual

PROGRAMMED PARAMETER SETTINGS

The following table shows the factory setting for most of the programmable
parameters on the meter. Next to the factory setting, the user may record the
new setting for the particular application.
Model: ______________ S/N: _______________ Date: _________
Parameter Display Factory User Setting
Setting
Input range SEL 20 4-20 mA
Calibration CALIb External
mode E-Cal calibration

Type of signal LInEAr Linear input

Process/rate
decimal point 299.99

Number of
points 2 PtS 2 points

Input 1 InPt 1 Apply 4 mA

Display 1 0.00
Input 2 InPt 2 Apply 20 mA
Display 2 100.00
Cutoff value CutoFF -199.99
Time base SEC Second
Total
conversion tot CF 1.000
factor
Total decimal
point tot dp 999999

Set point
setup Set 1 Total

Set 2 Total

Set 3 Rate
Latching relay latCH Non-latching

Set 4 Rate
Latching relay latCH Non-latching

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Model PD650 Large Display Process Meter Instruction Manual
Parameter Display Factory User Setting
Setting
Total reset External
mode e rst total reset
Set point
values Set 1 1000

Set 2 4000
Set 3 70.00
(Reset 3) 60.00
Set 4 90.00
(Reset 4) 80.00
4-20 mA
output (4 mA) 000.00

(20 mA) 100.00

Display
selection dSPy r Yes

dSPy t Yes
rSEt t Yes
dspy p Yes
setpts No

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Model PD650 Large Display Process Meter Instruction Manual

User Multi-Point Scaling Table

Parameter Display User Setting
Input 1 InPt 1
Display 1 dspy 1
Input 2 InPt 2
Display 2 dspy 2
Input 3 InPt 3
Display 3 dspy 3
Input 4 InPt 4
Display 4 dspy 4
Input 5 InPt 5
Display 5 dspy 5
Input 6 InPt 6
Display 6 dspy 6
Input 7 InPt 7
Display 7 dspy 7
Input 8 InPt 8
Display 8 dspy 8
Input 9 InPt 9
Display 9 dspy 9
Input 10 InPt 10
Display 10 dspy 10
Input 11 InPt 11
Display 11 dspy 11

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Model PD650 Large Display Process Meter Instruction Manual

User Set Point Setup and Programming Table

Parameter Display User Setting
Set point 1 SET 1
latCH
Set point 2 SET 2
latCH
OFFSEt
Set point 3 SET 3
latCH
OFFSEt
Set point 4 SET 4
latCH
OFFSEt
Total reset
mode I or E

Delay on
release delay

Set point 1 Set 1

Reset point 1 (Reset 1)
Set point 2 Set 2
Reset point 2 (Reset 2)
Set point 3 Set 3
Reset point 3 (Reset 3)
Set point 4 Set 4
Reset point 4 (Reset 4)

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Model PD650 Large Display Process Meter Instruction Manual

Diagnostic Feature (dIA9)

Overview
The Diagnostic menu in the meter provides an easy way to view and write down
the parameter settings. The information gathered through the diagnostic menu
will be helpful to determine if a wrong setting is causing the operation of the
meter to be undesirable.

Operation
When the diagnostic menu is entered, the function and programmed parameter
settings will be displayed one at a time. Press ENTER to step through the
functions and settings. If ENTER is not pressed within 10 seconds, the display
will move to the next function or setting. To exit the diagnostic menu press the
ACK button at any time.

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Model PD650 Large Display Process Meter Instruction Manual

OTHER PRECISION DIGITAL PRODUCTS

Model Description
PD118 MINIMUX® 8 Point Scanner
PD154 Vigilante® II 4-Point Annunciator (UL Listed)
PD158 Vigilante® II 8-Point Annunciator (UL Listed)
PD202 General Purpose Digital Pressure Gauge
PD213-224 Industrial Digital Pressure Gauges (FM & CSA)
PD233-253 Precision Digital Test Pressure Gauges (FM & CSA)
PD603 Sabre P Low-Cost Process Meter (UL Listed)
PD644 Javelin D High-Voltage DC Panel Meter (UL Listed)
PD655 1.0" LED NEMA 4X Large Display Process Meter
PD656 0.8" LED Exp-Proof Large Display Process Meter
PD660 Low-Cost NEMA 4X Loop-Powered Meter
PD661 Low-Cost Exp-Proof Loop-Powered Meter (FM & CSA)
PD683 Loop-Powered Meter
PD684 Loop-Powered Rate/Totalizer
PD685 3½ Digit Loop Powered NEMA 4X Meter (General Purpose)
PD686 3½ Digit Loop Powered NEMA 4X Meter (FM & CSA)
PD687 3½ Digit Loop Powered Exp-Proof Meter (FM & CSA)
PD688 Loop-Powered Meter (FM & CSA)
PD689 Loop-Powered Rate/Totalizer (FM & CSA)
PD690 1/8 DIN Analog Input Process Meter (UL Listed)
PD691 1/8 DIN Strain Gauge & mV Input Meter (UL Listed)
PD692 1/8 DIN Analog Input Flow Rate/Totalizer (UL Listed)
PD693 1/8 DIN Freq/Pulse Input Flow Totalizer (UL Listed)
PD743 Sabre T Low-Cost Temperature Meter (UL Listed)
PD750 TC & RTD Temperature Meter (UL Listed)
PD751 10 Ω Cu RTD Temperature Meters (UL Listed)
PD752 120 Ω Ni RTD Temperature Meters (UL Listed)
PD765 Trident Process & Temperature Meter (UL Listed)
PD865 Snooper Modbus Serial Input Meter (UL Listed)
PD940 & 941 ConsoliDator® 4 Multi-Channel Controllers (UL Listed)
PD980 & 981 ConsoliDator® 8 Multi-Channel Controllers (UL Listed)
PD6000 ProVu Process Meter (UL Listed)
PD6200 ProVu Analog Rate/Totalizer (UL Listed)
PD6300 ProVu Pulse Rate/Totalizer (UL Listed)

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Model PD650 Large Display Process Meter Instruction Manual

NOTES

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Model PD650 Large Display Process Meter Instruction Manual

How to Contact Precision Digital

• For Technical Support please
Call: (800) 610-5239 or (508) 655-7300
Fax: (508) 655-8990
Email: [email protected]

• For Sales Support or to place an order please

Call: (800) 343-1001 or (508) 655-7300
Fax: (508) 655-8990
Email: [email protected]

• For the latest version of this manual please visit

www.predig.com

LIM650_G.doc
SFT003 Ver 1.300 & up
11/08