Chem Eng Technol - 2020 - Sarangi - Biohydrogen Production Through Dark Fermentation
Chem Eng Technol - 2020 - Sarangi - Biohydrogen Production Through Dark Fermentation
Chem Eng Technol - 2020 - Sarangi - Biohydrogen Production Through Dark Fermentation
Prakash K. Sarangi1,*
Biohydrogen Production Through Dark
Sonil Nanda2
Fermentation
Waste organic biomass is regarded as the most suitable renewable source for con-
version to produce biofuels and biochemicals. Owing to its high-energy potential
and abundancy, lignocellulosic biomass can be utilized to produce alternative
energy in the form of gaseous and liquid biofuels. Microbial conversion of waste
biomass is the most successful technology for the generation of biohydrogen
through dark fermentation. Different biological hydrogen production technologies
along with process parameters are described in this review paper with the focus
on dark fermentation. The production of biohydrogen from various substrates is
summarized along with the integrated mode of dark fermentation and photofer-
mentation. Hydrogen generation through biological water-gas shift reaction is also
highlighted.
Chem. Eng. Technol. 2020, 43, No. 4, 601–612 ª 2020 WILEY-VCH Verlag GmbH & Co. KGaA www.cet-journal.com
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Various biomass-to-gas (BTG) conversion technologies can membrane to the cathode side and an outer external circuit.
be implemented for hydrogen generation based on the type of Inside the cathode, electrons and protons are chemically
precursor used. Thermochemical conversion is generally reduced to form hydrogen gas in the presence of a catalyst
explored when fossil fuels are used, whereas alternative tech- [35]. This technology is like a microbial fuel cell consisting of
nologies like gasification, fermentation or electrolysis can be double compartments of anode and cathode, which are sepa-
employed for renewable sources to produce hydrogen. Com- rated by a proton exchange membrane (PEM).
pared to steam reforming technologies, lignocellulosic biomass, Another way of biohydrogen production is photofermenta-
petrochemical feedstocks, and sewage sludge with high organic tion, which is accomplished by the help of photosynthetic bac-
content can be directly converted to hydrogen through thermo- teria that utilize nitrogenase enzyme in the presence of a light
chemical methods, especially gasification (also including source. Purple non-sulfur bacteria with the nitrogenase enzyme
hydrothermal gasification). However, thermochemical BTG system facilitate the photofermentation process. These bacteria
technologies have a faster rate of conversion but are less selec- can utilize reduced organic acids as the basic carbon source and
tive and require high temperature inputs compared to the com- sunlight to release molecular hydrogen by means of the nitroge-
mercial steam reforming technologies [22–24]. nase enzyme system [36]. The implementation of light-harvest-
The electrochemical methods are extensively used to gener- ing pigments like chlorophylls, phycobilins, and carotenoids
ate hydrogen through the electrolytic conversion of water. Such help in harvesting solar energy, thereby dissociating water into
methods are expensive due to high maintenance costs relating electrons, protons, and oxygen during photofermentation
to the highly corrosive reaction environments. On the other (Fig. 3). The catalytic function of nitrogenase aids the reaction
hand, biochemical methods involving microorganisms and of protons and electrons along with nitrogen and adenosine tri-
their enzymes seem to be suitable for feedstocks with high phosphate (ATP) to generate ammonia, hydrogen, adenosine
water content and less crystalline cellulose. Biological hydrogen triphosphate (ADP), and inorganic phosphates (Pi) [37]. Light
production technologies are more selective towards hydrogen energy and biomass by the assistance of the bacterial photosys-
but have low productivities and long reaction times. However, tem produce two electrons and four ATP molecules, thereby
among all methods, biochemical hydrogen-producing technol- generating hydrogen using the nitrogenase enzyme system.
ogies are environmentally friendly and less energy-intensive,
which makes them the key topic of this review.
Chem. Eng. Technol. 2020, 43, No. 4, 601–612 ª 2020 WILEY-VCH Verlag GmbH & Co. KGaA www.cet-journal.com
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Review 604
During the biological water-gas shift reaction, the production Photolysis of water into biohydrogen is also accomplished by
of hydrogen through the reaction of water and CO is possible direct biophotolysis and indirect biophotolysis. During direct
with less energy requirements and under ambient conditions biophotolysis, solar energy is converted into chemical energy
[41]. The energy for such reaction is obtained through the elec- by the help of a photosystem (PSI and PSII) of certain algal
trochemical reactions during the transfer of electrons from CO biomass like Anabaena sp. and Chlamydomonas reinhardtii,
to water. Nevertheless, the conversion of CO to H2 requires the which later supports the cracking of water to biohydrogen
action of two types of enzymes, such as carbon monoxide (Eq. (2)). On the other hand, in the indirect method of biopho-
dehydrogenase (CODH) and CODH-dependent hydrogenase tolysis, the catalytic action of hydrogenase and nitrogenase
[42]. The carbon monoxide dehydrogenase enzyme converts enzymes helps in the production of biohydrogen from water
CO to CO2 through oxidation. On the other hand, the second (Eq. (3)).
enzyme reduces protons to hydrogen by the help of previously
released electrons in the oxidation step. Purple non-sulfur pho- 2H2 O þ light fi 2H2 þ O2 (2)
tosynthetic bacteria and anaerobic hydrogenogenic bacteria are
involved in the biological waste-gas shift reaction in the absence 6H2 O þ 6CO2 fi C6 H12 O6 þ 6O2 (3)
of a light source and under simple growth conditions [38].
Hydrogen generation through biological water-gas shift reac-
C6 H12 O6 þ 6H2 O fi 12H2 þ 6CO2 (4)
tion from CO was studied by many workers using Rhodopseu-
domonas palustris PT, Caldicellulosiruptor saccharolyticus, and
During photofermentation, the production of biohydrogen
Petrobacter succinatimandens [39, 43–45]. Kumar et al. [46]
occurs in the absence of oxygen but in the presence of light by
compared a single microorganism and a consortium of micro-
the help of photoheterotrophic bacteria. This process is deter-
organisms as far their CO conversion to H2 is concerned. The
mined with the activity of photosynthetic bacteria in the pres-
consortium like anaerobic granular sludge biomass is suitable
ence of ATP-dependent nitrogenase (Eq. (5)):
to overcome the inhibitory effects, thereby facilitating a higher
yield of hydrogen [47]. Fan et al. [48] studied the effects of sub- CH3 COOH þ 2H2 O fi 2 CO2 þ 4H2 (5)
strate concentration and product inhibition. Analyzing the
kinetics of the biological water-gas shift process can shed more Another way for production of biohydrogen is a two-stage
light in understanding and enhancing the hydrogen yields [49]. dark and photofermentation process, which seems to be more
There is increasing interest towards production of biohydro- beneficial than dark and photofermentation operating sepa-
gen through dark fermentation by microbial communities. rately. As both the processes are employed to produce bio-
Many microbial species are involved in conversion of waste hydrogen, the organic acids produced during initial dark
biomass to hydrogen through the dark fermentation process, fermentation can be employed as the substrate producing bio-
which belong to mainly mesophilic and thermophilic groups hydrogen and CO2 by using photoheterotrophic bacteria. By
(Fig. 4). These microorganisms are either obligate or facultative such a technology, the yield of biohydrogen can be enhanced
anaerobes. Instead of utilizing a pure culture, the biocatalytic theoretically up to 12 mol H2 per mole of hexose sugar, which
action of mixed consortia provides efficient conversion of is much more than an individual process. The two-stage fer-
organic wastes to biohydrogen. mentation involves the following reaction combining both dark
and photofermentation:
Stage 1 (dark fermentation by certain anaerobic
bacteria):
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Caldicellulosiruptor saccharolyticus DSM 8903 Hydrolyzed potato peels 3.4 mol mol–1 Mars et al. [63]
–1
Clostridium butyricum Sugarcane bagasse hydrolysate 1.73 mol mol Pattra et al. [64]
–1
Clostridium saccharoperbutylacetonicum Cheese whey 7.89 mmol g Ferchichi et al. [65]
–1
Clostridium thermocellum Wood fibers 1.47 mol mol Levin et al. [66]
–1
Clostridium thermocellum ATCC 27405 Sugarcane bagasse 109.6 mL g Tian et al. [67]
–1
Clostridium thermocellum 7072 Corn stalk 1.2 mol mol Cheng and Liu [68]
–1
Clostridium thermolacticum DSM 2910 Lactose 1.5 mol mol Collet et al. [69]
–1
Clostridium thermopalmarium DSM 5974 and Cellulose 1.36 mol mol Geng et al. [70]
Clostridium thermocellum DSM 1237
of various process parameters along with suitable feedstock, the released organic acids, thereby producing hydrogen and
microorganisms, and bioreactor design has a strong influence on methane as the end products through several methods (Fig. 7).
hydrogen productivity. The yield of hydrogen has never been The potential of purple non-sulfur bacteria is considered due
achieved above 4 moles per hexose molecule through the dark to their ability to convert dark fermentation by-products like
fermentation process because a maximum yield of 33 % (on sug- organic acids to hydrogen.
ars) is the theoretical biohydrogen production [83]. After the dark fermentation, the products containing organic
The release of many by-products from dark fermentation acids have been investigated by many researchers using the
can be the potential substrates for subsequent conversion to integrated mode like dark fermentation and photofermentation
hydrogen by other methods, which, on the other hand, can lead (DF-PF) [51, 84, 85]. The production of various valued-added
to the complete conversion of biomass with an enhanced platform chemicals through dark fermentation attracts atten-
hydrogen production. Hence, the adoption of integrated pro- tion towards higher yields of hydrogen through the integrated
cesses for utilizing by-products, especially organic acids, is a DF-PF pathway. Such method not only provides complete con-
promising approach to accomplish near-complete conversion version of biomass but also supplies hydrogen in a fruitful
of the organic biomass and reducing waste generation. In such manner towards sustainability. Such integration of both dark
consolidated bioconversion systems for hydrogen generation, fermentation and photofermentation is defined in Eqs. (12)
the first stage comprises of dark fermentation, which converts and (13). Depending on the different parameters, various prod-
carbohydrates to organic acids, and the second stage utilizes ucts can also be generated from such integrated pathways
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Another factor like the partial pressure of hydrogen inside terials during the pretreatment to hydrogen production can
the bioreactor can also determine the hydrogen production. bring efficiency to the process. Nanotechnology in dark fer-
When the partial pressure decreases inside the bioreactor, it mentation is attracting attention due to its enhancement of
increases the transfer of hydrogen changing liquid to gas phase microbial activity, thereby facilitating the hydrogen-yielding
[102, 103]. There is reversible oxidation-reduction of ferredox- process.
in, which influences the activity of hydrogenase. Thus, due to Some metal cofactors in their ionic form of iron, nickel, and
increased concentration of hydrogen in the liquid phase, the potassium using nanomaterials demonstrated promising effects
oxidation of ferredoxin becomes unfavorable, thereby reducing in microbial activity [124, 125]. Various parameters like hydro-
ferredoxin [104], and finally clears the way for biohydrogen gen yield and productivity showed advanced activity with the
production. use of nanomaterials [126]. Viability of microbial cells and
Biomass hydrolysis and pretreatment influence the hydrogen improved hydrogenase activity towards hydrogen generation
production during the dark fermentation of lignocellulosic sub- using different types of nanostructured materials, metal oxide
strates [105]. Prior to fermentation, pretreatment of biomass is nanoparticles, nanocomposites, and graphene-based nanoma-
necessary to degrade the lignin, decrease the crystallinity of cel- terials can be considered as novel approaches for efficient
lulosic, and release fermentable sugars. A reduction in the crys- utilization of cellulosic biomass. Many promising properties
tallinity of cellulose increases the surface area, thereby improv- like high adsorption capacity and catalytic efficiency are
ing the separation of lignin and hemicellulose [106]. This detected in nanomaterial-assisted biofuel bioproduction [127].
makes it easier for microorganisms and their enzymes to access More research on nanotechnology can improve the efficiency
the cellulosic fibers for fermentation [107]. In addition, the in dark fermentation, thereby directing towards more hydrogen
removal of lignin is necessary because it creates a restriction for yield.
the enzymes to access the cellulose and hemicellulose. More-
over, lignin releases certain inhibitory compounds such as
furfural and hydroxymethylfurfural, which are inhibitory to 5 Outlook and Future Perspectives
microorganisms during fermentation [33]. Hence, pretreat-
ment not only provides more cellulosic sugars for fermentation The production of biohydrogen has great potential as far as the
but also results in a high yield of hydrogen through enhanced clean energy crisis is concerned. As discussed earlier, hydrogen
dark fermentation. is gaining more interest in research and practical applications
Various chemical, physical, and biological pretreatment worldwide because of its clean burning nature and high energy
methods such as acidic, alkaline, and ultrasonication methods output. The use of hydrogen satisfies one of the many goals of
have been used for enriching biohydrogen-producing bacteria the United Nations Sustainable Development Goals relating to
[108–111]. Better yields of hydrogen can be achieved through renewable energy [128]. There is an increasing interest towards
greater availability of cellulosic sugars, which is possible biohydrogen production through dark fermentation owing to
through the combination of different pretreatment methods its thriving potential in industrial use for energy utilization.
such as physical, chemical, and biological procedures [76, 112– The production of hydrogen can be accomplished by differ-
114]. Many authors have studied the applications of several ent modes like biological and thermochemical methods by uti-
pretreatment methods for fermentative hydrogen production lizing biomass as a green substrate. As far as the commercial
[115–118]. production of hydrogen is concerned in the future, biohydro-
The availability and concentrations of some nutrients have gen can be considered as a promising option compared to oth-
also a great influence on biohydrogen generation through dark er modes of hydrogen production, e.g., reforming of gaseous
fermentation because the bacterial metabolic activity largely fossil fuels. In this context, dark fermentation provides an opti-
depends on the type and concentration of essential nutrients. mal platform for biohydrogen production by utilizing micro-
Some of the essential nutrients are nitrogen, phosphate, metal organisms and waste organic residues. However, biological
ions, and other micronutrients. The nutrients not only control hydrogen production faces many challenges to be economically
the enzymatic activities but also manage the microbial growth, efficient for maximum hydrogen recovery.
thereby affecting hydrogen production. Supplementing Various constraints such as exploration of cheaper raw mate-
nutrients in a microbial fermentation medium can help in the rials, appropriate pretreatment methods, bioreactor develop-
conversion of cellulosic biomass to hydrogen by enhancing the ment, parameter standardization as well as process modeling
microbial activities [119–121]. The presence of heavy metals in and simulation can be addressed for achieving a successful dark
the fermentation medium or in the heterogeneous feedstocks, fermentation process with maximum biohydrogen recovery. In
e.g., municipal solid wastes, industrial effluents, or certain lig- addition, the combination of dark fermentation and photofer-
nocellulosic biomass, can be toxic to microorganisms and mentation can lead to biohydrogen production with higher effi-
inhibit dark fermentation. Some of such toxic heavy metals ciencies than the individual process.
include cadmium, chromium, zinc, copper, nickel, and lead Waste lignocellulosic biomass requires different pretreatment
[122, 123]. technologies for enhancing biohydrogen production through
Bioconversion of lignocellulosic biomass to hydrogen mainly dark fermentation by reducing the crystallinity of cellulosic
depends on the availability of cellulosic portions and the effi- and enhancing the access of microbial enzymes to ferment the
ciency of enzymes. The potential of nanotechnology in dark sugars leading to biohydrogen production [129]. Various pre-
fermentation for biohydrogen production is considered as one treatment processes involving physical, chemicals and biologi-
of the most emerging strategies. Supplementing some nanoma- cal agents have been adapted for biomass pretreatment prior to
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Review 609
biohydrogen production [130]. In addition, pretreatment of sludge bed reactor [145], and rhomboidal reactor [146].
inoculum also has the potential towards net biohydrogen pro- Among these, the multilayered photobioreactor has shown uni-
duction to destroy the hydrogen-consuming bacteria like form light distribution of the energy source for photosynthetic
hydrogenotrophic methanogens, homoacetogens, propionate microorganisms [140]. The major problem of the gas space that
producers, and sulfate-reducing bacteria [131–133]. decreases the working volume is partially overcome in the
During dark fermentation for biohydrogen production, rhomboidal bioreactor [146].
organic substrates are converted into volatile fatty acids and The production of electricity from biohydrogen exhibited
alcohols by anaerobic bacteria. The produced metabolites may more benefits over fossil fuels as far as environmental sustain-
be focused as substrates for further conversion into hydrogen ability is concerned over life cycle assessment (LCA) studies
by purple non-sulfur bacteria through photofermentation, fur- [147]. Djomo and Blumberga [148] made a comparative study
ther supplementing the biohydrogen yield and thus lowering on the energetic and environmental impacts of hydrogen pro-
the chemical oxygen demand (COD). Hence, designing a two- duction from various biomasses like wheat straw, sweet sor-
stage fermentation process by optimization of the cultural con- ghum stalk, and steam potato peels. According to their studies,
ditions and employing competent microorganisms can be a comparable energy ratios were found to be 1.08 for wheat
possible option for greater biohydrogen production and recov- straw, 1.14 for sweet sorghum stalk, and 1.17 for steam potato
ery of metabolites. The implementation of genetically engi- peels. They also demonstrated a savings towards greenhouse
neered microorganisms with the capability of utilizing a wide gas emissions by 52–56 % and 54–57 % when compared to die-
variety of substrates, less nutrient requirement, enhanced sta- sel and steam methane reforming for hydrogen production,
bility, as well as resistance to pretreatment inhibitors and con- respectively. The experiments on LCA using a single-stage pro-
taminants is a key to achieve higher biohydrogen production cess (CH4) and two-stage process (H2/CH4) by utilizing food
through dark and photofermentation in large-scale processes. waste and wheat straw revealed that the two-stage process
New technologies such as immobilization of microorganisms, could reduce certain environmental burdens as far as carcino-
optimization of cultural conditions leading to their selection gens and ecotoxicity are concerned compared to diesel [149].
and enrichments, and modifications of bioreactors with the The overall biohydrogen production technology is largely
standardization of process parameters are other strategies for affected by cost parameters, such as bioreactor development,
efficient biohydrogen production [134]. maintenance and operational cost, cost related to feedstock
Hosseini et al. [135] reviewed the suitable carbon source for processing and overhead expenditures, which ultimately influ-
an efficient and ecofriendly biohydrogen production by isolat- ence the sustainability of the final fuel product (biohydrogen).
ing light-dependent photosynthetic bacteria. Dadak et al. [136] In this context, applications of metabolic and genetic engineer-
proposed eco-exergy computational analysis as a useful deci- ing can help in reducing the production cost for biohydrogen
sion-making tool for substrate concentration and light intensity while simultaneously increasing its yield. The yield of biohy-
during photobiological hydrogen production. For example, the drogen is directly proportional to the operational costs and the
authors indicated that sodium acetate concentration and light production rate is directly proportional to the cost of the biore-
intensity of 1 g L–1 and 1000 lux, respectively, were the stan- actor (installation, operation, and maintenance).
dardized conditions for biohydrogen production. Similar The reduction in the cost of a photobioreactor and storage
research on the optimization of process conditions (both system depends on appropriate and less expensive materials
upstream and downstream) could lead to greater biohydrogen used in the fabrication of the photobioreactors. It is estimated
production and lesser by-product formation as well as lower that hydrogen production amounting for 80 kg ac–1d–1 could be
environmental impacts during dark fermentation. possible by converting photosynthetic efficiency of algae in the
Process modeling and simulation using computational fluid biohydrogen production process [150]. With an efficiency of
dynamics (CFD) can also be useful in designing a fermentative 50 %, the cost for biohydrogen production seems to about
hydrogen production process. These tools provide an analytical 2.80 $ kg–1 [151].
framework to help identify and overcome many scale-up issues During dark fermentation, the production cost of biohydro-
before the real operation. The CFD tool can provide a rational gen can be diminished by utilizing cheaper raw materials like
approach for scaling-up, designing, and optimizing the CSTR, sludge and distillery waste. For commercial production of bio-
thereby enhancing biohydrogen production [137]. hydrogen through dark fermentation, the vital factors are the
Apart from an efficient and cost-effective pretreatment pro- cost for reactor and storage system for hydrogen. It is also
cess, the design of suitable bioreactor types along with cheaper influenced by the combination of a photoreactor with a dark
feedstock can bring great opportunities in scaling-up of bio- fermentation reactor.
hydrogen production through dark fermentation. The cost Large-scale and efficient production of biohydrogen through
parameters in the design, development, construction, and oper- dark fermentation depends on many factors and parameters
ation of suitable bioreactors play a great role in final hydrogen which is in the stage of further scaling and facing many chal-
production at a large-scale facility. The CSTR is generally used lenges. Global researches on process engineering, genetic engi-
for continuous production of biohydrogen from various sub- neering, mechanical engineering, and chemical engineering can
strates [138, 139]. Several other bioreactors investigated for bio- be focused complementary to achieve efficient and sustainable
hydrogen production include multilayered photobioreactor biohydrogen production through dark fermentation at a com-
[140], fixed-bed bioreactor [141], fluidized-bed bioreactor mercial scale.
[142], up-flow anaerobic sludge blanket bioreactor [143], con-
tinuous stirred-tank bioreactor [144], carrier-induced granular
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