GloEn Patrol Manual (QS38000 1 2) (IMO)

Ballast Water Management System GloEn-PatrolTM_Ver.6.
2N
INSTRUCTION
MANUAL(IMO)
PROJECT : QS38000-1/2
PANASIA CO., LTD.

#55, Mieumsandan 3-ro, Gangseo-gu, Busan, Republic of Korea
Tel. +82-(0)51-831-1010
www.worldpanasia.com
Copyright©2015 PANASIA CO., LTD. All rights reserved
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Ballast Water Management System GloEn-PatrolTM_Ver.6.2N
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Table of Contents
I. PRINCIPLES OF GLOEN-PATROL™ BALLAST WATER MANAGEMENT SYSTEM ............................................ 6
A. UNDERSTANDING THE GLOEN-PATROL™ SYSTEM .................................................................................................................. 6

B. THE THEORY OF GLOEN-PATROL™ OPERATION...................................................................................................................... 8
C. LIMITATIONS OF GLOEN-PATROL™ ..................................................................................................................................... 14

D. PERFORMANCE RANGES AND EXPECTATIONS OF GLOEN-PATROL™ .................................................................................... 15
E. LOCATIONS AND CONDITIONS FOR WHICH GLOEN-PATROL™ IS INTENDED ......................................................................... 17
II. MAJOR SYSTEM COMPONENTS .............................................................................................................. 19
A. GENERAL DESCRIPTION OF THE MATERIALS USED FOR CONSTRUCTION AND INSTALLATION OF GLOEN-PATROL™ .............. 19
B. GENERAL ARRANGEMENT(S) FOR GLOEN-PATROL™........................................................................................................... 28
C. INTENDED USAGE FOR GLOEN-PATROL™ ......................................................................................................................... 28
D. MAXIMUM AND MINIMUM FLOW AND VOLUME CAPACITIES OF GLOEN-PATROL™ ................................................... 28
E. DIMENSIONS AND WEIGHT OF THE COMPLETE GLOEN-PATROL™ AND REQUIRED CONNECTION......................................... 29

F. INFORMATION ON GLOEN-PATROL™ DESIGN FOR HAZARDOUS LOCATIONS ....................................................................... 31
III. STANDARD OPERATING PROCEDURES ................................................................................................... 36
A. DISPLAY INFORMATION OF GLOEN-PATROL™ CONTROL PANEL.......................................................................................... 36

B. OPERATING, SAFETY, AND EMERGENCY PROCEDURES ......................................................................................................... 48
C. GLOEN-PATROL™ LIMITATIONS, PRECAUTIONS, AND SET POINTS....................................................................................... 54

D. DETAILED INSTRUCTIONS ON CHECK OF EACH MONITORING DEVICE USED WITH GLOEN-PATROL™ .................................... 57
E. SOFTWARE SETUP AND DATA DOWNLOADING ..................................................................................................................... 60
IV. HEALTH AND SAFETY RISKS TO THE PERSONNEL ASSOCIATED WITH THE INSTALLATION, OPERATION
AND MAINTENANCE OF GLOEN-PATROL™ ..................................................................................................... 65
A. INSTRUCTION FOR ANY HEALTH AND SAFETY CERTIFICATION/TRAINING REQUIREMENTS OF PERSONNEL OPERATING THE
GLOEN-PATROL™ SYSTEM............................................................................................................................................................ 65
B. MATERIAL SAFETY DATA SHEETS FOR HAZARDOUS OR RELEVANT CHEMICALS USED, STORED, OR GENERATED BY OR FOR THE
SYSTEM. ........................................................................................................................................................................................ 69
V. INSTALLATION REQUIREMENT OF GLOEN-PATROL™ .............................................................................. 75
A. GENERAL SAFETY OF GLOEN-PATROL™............................................................................................................................... 75

B. A DESCRIPTION OF PARTS TO HAVE DURING INSTALLATION OF GLOEN-PATROL™ SYSTEM ................................................. 76
VI. TROUBLESHOOTING PROCEDURE ........................................................................................................... 87
A. ALARM AND TRIP CONDITIONS FOR FILTER........................................................................................................................... 87

B. ALARM AND TRIP CONDITIONS FOR UV UNIT ...................................................................................................................... 90
C. ALARM AND TRIP CONDITIONS FOR OTHER COMPONENTS................................................................................................... 94
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VII. MAINTENANCE REQUIREMENT OF GLOEN-PATROL™ ............................................................................. 99
A. USE OF TOOLS AND TEST EQUIPMENT IN ACCORDANCE WITH THE MAINTENANCE PROCEDURES ......................................... 99
B. ILLUSTRATED LIST OF SPARE PARTS .................................................................................................................................... 140
THIS SPARE PART LIST IS STANDARD. FOR THE INFORMATION ON QUANTITY OF EACH SPARE PART, SEE THE FINAL DRAWING. ...... 140
POINT(S) OF CONTACT FOR TECHNICAL ASSISTANCE ................................................................................... 145
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I. PRINCIPLES OF GloEn-Patrol™ BALLAST WATER MANAGEMENT SYSTEM
A. Understanding the GloEn-Patrol™ system
PANASIA’s Ballast Water Management System, GloEn-Patrol™ is based on a water treatment

technology consisting of a filter followed by Ultraviolet (UV) disinfection. GloEn-Patrol™ Ballast
Water Management System operates in four (4) modes:
1. Ballast Mode
2. De-Ballast Mode
3. Bypass Mode
4. Eductor (Stripping) Mode
with the following four (4) major components:
1. Filtration unit: for removal of equal to or larger than 50 micron size organisms and particles
(> 50μm)
2. UV unit: for disinfection to destroy DNA of organisms and pathogens smaller than 50 micron
size (<50μm)
3. Control Panel
4. UV Power Supply Panel
Figure 1.1 Parallel configuration of a large capacity GloEn-Patrol™ model
The primary treatment takes place during ballasting and a secondary treatment during de-
ballasting. During ballasting, organisms and sediment larger than fifty microns (50μm) are
separated by the filter and returned to local waters. Smaller organisms passing through
the filter flow into the UV chamber where the UV disinfection takes place.
During de-ballasting, any surviving organisms during intake are treated again in the UV
chamber to ensure compliance of the applicable rules. The filter is bypassed during de-
ballasting.
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• FILTER is located downstream of the ballast pump(s) and removes particles and marine
organisms larger than fifty microns (50μm) and returns them to the local waters. When
particles and organisms clog the filter screen and the unit senses differential pressure build
up, back flushing takes place automatically.
• UV UNIT (Chamber) employs high-density, medium-pressure ultraviolet (MPUV) lamps

which destroy reproduction cells of living organisms in the water and thereby, prevent
organism reproduction and colonization. Each UV lamp is protected in a quartz sleeve
with water-tight seals so that water does not come into direct contact with the lamp.
Three (3) different levels of power to the UV unit are available and the UV chamber is
equipped with UV intensity sensor to ensure required dosage of UV is applied regardless the
operating condition.
• CONTROL PANEL is a programmable logic controller (PLC) based unit with proportional-
integral-derivative (PID) controller and touchscreen operator interface that controls all
devices and functions of the BWMS and performs real-time monitoring of operating
conditions, data collection and recording.
• UV POWER SUPPLY PANEL houses all devices and parts required to provide power to the UV
unit. It contains necessary devices to automatically adjust the power level to maintain the
required UV dosage level, to protect the UV lamps and to provide safety of the power
supply system.
Figure 1.2 Process flow diagram of BALLAST MODE
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B. The theory of GloEn-Patrol™ operation
(1) Ballast Mode
Local water in the seachest is pumped in and passes through a filter with a fifty micron (50μm)
screen. Back-flushing takes place automatically when differential pressure reaches 0.45 kg/cm2.
Suction scanners rotate and move vertically in a spiral manner, to cover the entire screen in
approximately 40-45 seconds. Extracted organisms and sediment are discharged overboard
into the local waters. Water passed through the filter goes though the UV chamber and then
to the ballast tank.
Figure 1.3 Process flow diagram of BALLAST MODE
(2) De-Ballast Mode
Treated ballast water is re-treated through the UV unit before being discharged overboard
without going through the filter.
Figure 1.4 Process flow diagram of DE-BALLAST MODE
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(3) Warming Up
Before ballasting or de-ballasting, it is mandatory that UV lamps are warmed up (approximately

for 5 minutes) while water flows through the UV unit. The water during warming up is
discharged overboard and not to the ballast tank. When warming up is complete (temperature
switch is satisfied), ballasting or de-ballasting takes place.
Figure 1.5 Process flow diagram of WARMING UP
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(4) Bypass Mode of GloEn-PatrolTM
BYPASS MODE is selected and operates for the exception conditions outlined below in the IMO
(International Maritime Organization) Regulations or during malfunction of the treatment
system.
(Exceptions)
IMO 2004 BWMS Convention does not allow treatment system bypass except under the
following conditions:
(i) the uptake or discharge of Ballast Water and Sediments necessary for the purpose of
ensuring the safety of a ship in emergency situations or saving life at sea; or
(ii) the accidental discharge or ingress of Ballast Water and Sediments resulting from
damage to a ship or its equipment:
- provided that all reasonable precautions have been taken before and after the
occurrence of the damage or discovery of the damage or discharge for the purpose
of preventing or minimizing the discharge; and
- unless the owner, company or officer in charge willfully or recklessly caused damage;
or
(iii) the uptake and discharge of Ballast Water and Sediments when being used for the
purpose of avoiding or minimizing pollution incidents from the ship; or
(iv) the uptake and subsequent discharge on the high seas of the same Ballast Water
and Sediments; or
the discharge of Ballast Water and Sediments from a ship at the same location where the whole
of that Ballast Water and those Sediments originated and provided that no mixing with
unmanaged Ballast Water and Sediments from other areas has occurred. If mixing has occurred,
the Ballast Water taken from other areas is subject to Ballast Water Management in accordance
with this Annex.
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• Bypass Operation
During BYPASS MODE, ballast water and sediment from the seachest is discharged overboard.
Bypass operation can take place if abnormal condition occurs during BALLAST or DE-BALLAST
MODE. Abnormal condition will close ballast valves automatically but other main line valves
such as seachest, bypass and overboard valves are controlled by the Valve Remote Control (VRC)
system operator as shown in Figure 1.6 and Figure 1.7 below. All external valve(s) can be
controlled by the operator and valve status will be recorded.
Figure 1.6 Process flow diagram of BYPASS during BALLAST MODE
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Figure 1.7 Process flow diagram of BYPASS during DE-BALLAST MODE
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(5) Eductor (Stripping) Mode
To remove the remaining water in the tank, a stripping eductor is used. After completing the
warming up process, an operator will need to open the eductor suction valve. After EDUCTOR
MODE, close the eductor suction valve then turn off the UV unit. The unit will have a cooling
time and the default cooling time is 5 minutes. Once the cooling time is completed, system will
automatically switch to BYPASS MODE.
Figure 1.8 Process flow diagram of EDUCTOR MODE during DE-BALLAST MODE
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C. Limitations of GloEn-Patrol™
There will be no limitation or adverse effects to the vessel’s ballast water, ballast water tanks
and ballast water piping and pumping systems except for the removal of particles and marine
organisms larger than 50 microns (50μm) and the destruction of reproduction cells of living
organisms in the remaining water.
The system does not use or have a byproduct of any substances, relevant chemicals, and
pesticides generated or stored onboard the vessel.
The following constraints are incorporated in the system design:
Ambient Temperature 0C ~ 55C

Flow Rate See Table(s) 1.2, 1.3 and 1.4
Salinity* 0 ~ 37PSU
NOTE:
Filtration + UV disinfection system is applicable for any type of water.
Table 1.1 Limitation of GloEn-Patrol™
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D. Performance ranges and expectations of GloEn-Patrol™
Two (2) types of UV units are available depending on the area classification:
• PU### model is used in non-hazardous area(s);
• PU###-Ex (explosion-proof) model is IEC-Ex certified and used for hazardous area (Zone 1).
“(x)” indicates numbers of UV lamps
Maximum
Model Name Application # of Lamps
Capacity (TRC)
PU50 2 50 m3/hr
6 150 m3/hr
PU250 8 250 m3/hr
Standard model
12 350 m3/hr
UV Unit 18 500 m3/hr
PU500
24 700 m3/hr
PU1000 22 1,000 m3/hr
PU1250 High Capacity model 26 1,250 m3/hr
PU1500 32 1,500 m3/hr
NOTE:
For application in hazardous area, all electrical devises are explosion proof type.
Explosion proof type (Optional):
a. IEC-Ex : Ex pxb IIC T4 Gb (-20C ≤ Ta ≤ 60C)
b. ATEX : II 2 G Ex pxb IIC T4 (-20C ≤ Ta ≤ 60C)
Table 1.2 UV unit models
Model Name Application Maximum Capacity (TRC)
PF50 50 m3/hr
PF250 250 m3/hr
Standard model
PF500 500 m3/hr
PF750 750 m3/hr
PF900 900 m3/hr
Filter
PF1200 1,200 m3/hr
PF1500 1,500 m3/hr
High Capacity model
PF2000 2,000 m3/hr
PF2500 2,500 m3/hr
PF3000 3,000 m3/hr
NOTE:
For application in hazardous area, all electrical devises are explosion proof type.
Table 1.3 Filter models
Standard filter models handle capacity between 50m3/hr and 750m3/hr inclusive. High
capacity filter models handle capacity between 900 and 3,000 m3/hr inclusive. Capacity in the
range of 750 ~ 6,000 m3/hr can be handled by combining single or multiple capacity UV unit(s)
and filter(s) in parallel (Refer to Table 1.4 below).
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Model Name Maximum Capacity UV Unit Filter
GloEn-P50 50 m3/hr PU50 PF50
GloEn-P150 (-Ex) 150 m3/hr PU250 PF250

PU1000 or
GloEn-P750 (-Ex) 750 m3/hr PF750
PU250+PU500
PU1000 or
GloEn-P800 (-Ex) 800 m3/hr PF900 or 2 x PF500
PU250+PU500
PU1000 or
GloEn-P900 (-Ex) 900 m3/hr PF900 or 2 x PF500
PU250+PU500
PU1000 or
GloEn-P1000 (-Ex) 1,000 m3/hr PF1200 or 2 x PF500
2xPU500
PU1250 or
2xPU500
PU1500 or
2xPU250+2xPU500
2xPU1000 or
4xPU500
2xPU1250 or
4xPU500
2xPU1500 or
GloEn-P3000 (-Ex) 3,000 m3/hr PF3000 or 4xPF750
6xPU500
3xPU1250 or
GloEn-P3500 (-Ex) 3,500 m3/hr 2xPF2000 or 5xPF750
6xPU500
3xPU1500 or
6xPU500
3xPU1500 or
8xPU500
4xPU1250 or
8xPU500
4xPU1500 or
10xPU500
NOTE:
This table shows general system configuration of manufacturer recommended.
System configurations are determined by the maximum hydraulic rated capacity of ballast pump.
Not all system configurations are shown due to customer specific configurations and demands.
Table 1.4 System configurations
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E. Locations and conditions for which GloEn-Patrol™ is intended
The system can be skid mounted and located in the engine room, pump room or on deck,
depending on available space and ship owner’s preference.
GloEn-PatrolTM is supplied with a machine case (enclosed area) which is a part of vessel when it
is installed on deck. The BWMS is not installed independently for deck application.
Standard installation position of UV unit is vertical type installation, and horizontal type
installation is applied to resolve insufficient space for installation. UV lamps shall be positioned
horizontally under any circumstances even though UV unit itself can have horizontal & vertical
position consistent with pipe position
For existing vessels where available space, in general is limited, the four (4) major components
of the system (filter unit, UV unit, UV power supply panel and control panel) are supplied and
installed separately. If necessary, filter unit and UV unit can be separated. UV Power supply
panel and control panel can be located remotely from the filter and UV units. Existing or new
ballast pump characteristics need to be considered for flow and pressure requirement of the
BWMS.
The system is designed to operate in all conditions of salinity, temperature and UV transmittance
with the understanding that a minimum UV intensity and exposure time (flow rate) will be
required for optimal effectiveness.
If a vessel with more than two sets of ballast pumps it is recommended to use applicable GloEn-
Patrol™ system for treatment so vessel must have a suitable system depending on the capacity
of ballast pump. Figure 1.9 shows general arrangement of BWM system.
Figure 1.9 Position of multiple GloEn-Patrol™ installations
Parallel installation of filter and UV units in the treatment system is designed to ensure an even
flow distribution for each UV unit. It is fully controlled with individual flow meter and flow
control valve unless even flow is justified due to unusual vessel condition.
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NOTE: If GloEn-Patrol BWMS is intended to be installed on deck of a ship, we recommend inlet piping
line shall be vent piping to avoid that the water flows rapidly down when the BWMS is shut down.
NOTE: If GloEn-Patrol BWMS is intended to be installed on deck of a ship, we recommend that

Vacuum Breaker should be installed in the piping of UV unit since it is easy to generate a vacuum due
to the height difference of piping.
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II. MAJOR SYSTEM COMPONENTS
A. General description of the materials used for construction and installation of GloEn-
Patrol™
(1) Filter
Filter is installed prior to UV unit. It must operate during ballasting, while it is bypassed during
de-ballasting. Filter element (screen) is of 50 microns (50μm) size, and clogged organisms and
particles equal to or larger than 50 microns are removed and returned to local water by filter
cleaning (back-flushing) is automatic. Several cleaning (scanner) heads scan over the filter
screen surface with a “corkscrew-like” rotational & vertical motion by an electric motor and suck
clogged materials. There are several size filter chambers and each chamber can accommodate
a few different size of filter element and also some chambers have multiple numbers of filter
elements (Refer to Figure 2.1). The filter consists of a filter elements, sensors and back-
flushing parts.
Pressure Transmitter
Filter Element
Figure 2.1 Components of the filter
• Filter element:
- Installed inside filter chamber 50 microns mesh screen (normally made of Hastelloy) in a
stainless steel frame.
- PF 250/ 500/ 750 have one filter element and PF 900/ 1200/ 1500/ 2000/ 2500/ 3000
have several filter elements in one chamber.
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• Sensor part:
- Pressure Transmitters: Two (2) transmitters, one (1) for inlet and one (1) for outlet
pressure of the filter. Differential pressure between two transmitters activates back-
flushing.
* PF250/ 500/ 750: Two (2) pressure transmitters.

* PF900 ~ 3000: Two (2) pressure transmitters PLUS one (1) additional transmitter at the
top of the chamber.
- Limit switches: Switches to limit axial movement of the cleaning head (suction scanner)
assembly and located on two different points of the threaded shaft of the cleaning
assembly.
• Back-flushing part:
- There are several suction scanners inside the filter element. They move axially and
rotate over the screen surface. High differential pressure across the screen activates
back-flushing automatically and opens the back-flushing valve. When the valve opens,
suction takes place and removes and clogged materials. Construction of the filter for
high-capacity application is shown in the Figure 2.2.
• Features:
- Rugged construction and reliable mechanism;

- Simple and easy maintenance.
- Large filtering area takes low pressure drop.
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- Minimum flow and pressure requirement for self-cleaning.

- Ballasting un-interrupted during back-flushing.
Body material ASTM A516-70

Filter element 316L and HASTELLOY
Cleaning mechanism 316L and plastics
Seals EPDM
Table 2.1 Construction materials for filter
Electric motor 400W, 60Hz, 30 Gear output R.P.M.

Rated operation voltage 3 Phase, 380V/440V, 60Hz
Current consumption 0.8 Amps, with 3 Phase 380V/440V
Table 2.2 Electrical rating and requirements (control voltage 220VAC) for filter
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(2) UV unit (Chamber)
The system uses high intensity UV light to destroy living organisms present in the ballast water
being treated so that it prevents to preclude invaders from colonizing.
UV lamps emitting rays perpendicular to the fluid flow are well designed to reach the maximum
to destroy the organisms. This design has several unique advantages to manufacture in
compact design, including the ability to treat effectively with a very poor transmittance, or
extremely high flow rates without bypass. As flow rates increase, chamber size and lamp
power output can be increased to the current maximum single chamber capacity. For larger
flows, multiple chambers are used. All the necessary monitoring equipment is integral and the
separate power/ control modules can be installed either remotely or in proximity to the UV
treatment chamber. Reliable disinfection requires that a constant UV dosage is applied to the
water.
Fluctuations in the power supply are common in some installations, but GloEn-Patrol™ UV
system is designed to handle such fluctuations and to deliver constant power to the UV unit.
Major components and features of the UV unit are as follows (Refer to Figure 2.3 and Figure 2.4).
UV Lamp
UV Sleeve with Wiper
Figure 2.3 Components of the UV unit
• Sensor Part:
- Absolute and failsafe UV intensity sensor.

- Temperature transmitter and temperature switch for over-heating.
- Limit switch for wiper control.
• Lamp & Sleeves:
- Broad-spectrum, high intensity medium pressure UV lamps with the entire germicidal
output range.
- Multiple lamp configurations.
- High-purity quartz for maximum transmission.
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- Three (3) levels of power supply automatically adjustable to compensate UV

transmittance and flow rate.
- Long lamp life (lamp is developed specifically for ship application & patented).
• Chamber:
- 316L stainless steel construction.

- Compact lamp configuration.
- Pressure Rating: 10 kg/cm2 continuous, 15 kg/cm2 test.
- JIS 10K flange connections.
• Features:
- Mechanical wiper systems for automatic quartz sleeve cleaning.

- Easy to install and maintain.
- Low maintenance cost.
Figure 2.4 Components of the UV chamber
Body Material 316L

Degree of protection IP54
Type of lamps MPUV(Medium-Pressure UV) lamp
Temperature Sensor PT100
UV intensity sensor Fitted
Drain valve Fitted (Option)
Air relieve valve Fitted (Option)
Table 2.3 Construction materials for UV chamber
Electric motor 40W, 60Hz, 30 Gear output R.P.M.

Rated operation voltage 100V / 110V / 220V, 60Hz
Current consumption 0.8 Amps, with 3 Phase 380V/440V
Table 2.4 Electrical rating and requirements (control voltage 220VAC) for UV unit
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< Non Explosion proof model>
• Temperature Transmitter and Temperature switch
The lifetime of UV lamp is approximately 4,000 operating hours but regular check is required.
The UV lamps generate large amount of heat during operation. Generated heat causes high
temperature and it affects to the UV system. This is the main reason why it requires both
warming up and cooling down process for protection. Even it indirectly exposed into the
running water, this cooling effect is quite limited and it is not always safe for continuous working
with proper flow that must be secured under normal operation. High temperature would
become a potential problem in the long term, and it is able to affect to be shut down during
ballasting and de-ballasting.
In order to prevent forced termination of BWM system due to high temperature, both
temperature transmitter and switch are installed for monitoring the temperature in/outside of
the chamber for Non proof model. Mechanically, most heated air transferred out through the
vent hole, but these temperature sensors are equipped for secondary safety. The temperature
transmitter is installed as the first layer of safety. If the temperature inside of chamber exceeds
the normal set point, a warning signal appears and shut down process are given in regular logic
sequence. In addition, the temperature switch is installed as the second layer of safety. So if
temperature of UV surface exceeds the normal set point, shut down function can be performed
by mechanical type which is independent of the PLC or software type which is controlled by PLC
control. For protection of human body from touching, surface temperature of the chamber
must be maintained by a temperature switch sensor.
Figure 2.5 Temperature transmitter (left) and temperature switch (right)
< Explosion proof model>

• Temperature Transmitter and Flow switch
In the case of Ex proof models, temperature transmitter and two (2) flow switches are fitted for
checking the loss of water flow through BWMS during any stage of ballasting including warming
up and cooling down stages. If the temperature inside of the UV chamber could reach high
temperature due to potential damage or problem, it would cause serious problem. So In order
to prevent this situation, the UV chamber must be filled with water during operation. As the
same method with temperature switch, flow switch is second layer of safety. If flow switch
become a trip condition, shut down function can be performed by mechanical type which is
independent of the PLC or software type which is controlled by PLC control.
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Figure 2.6 Flow switch
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(3) Control Panel
Control panel is a programmable logic controller (PLC) based unit with proportional-integral-
derivative (PID) controller and touchscreen operator interface that controls all devices and
functions of the BWMS and performs real-time monitoring of operating conditions, data
collection and recording. The electromagnetic ballasts, which are installed in UV power supply
panel, are controlled by PLC which controls each lamp with a maximum input power 3.5 kW.
Three (3) stage power levels are available in each system and adjust automatically based on the
UV intensity sensor.
Figure 2.7 Control panel (External view)
An operator with the help of a touchscreen takes charge of the operation and commands each
task. The control panel also performs real-time monitoring while storing the operating
conditions of each unit and the data detected by the main sensor(s) at the same time.
Material SS400, 3.2T with Painted steel

Color (Standard) Munsell No. 7.5BG 7/2
Degree of protection IP23 (Option IP44/56)
Electrical Information
Voltage AC 110V/220V, 1 Phase
Frequency 50/60 Hz
Control system Yes
Controller SIEMENS PLC
CPU CPU 315-2DP (Memory: 2MB)
Power Supply PS 307 5A
Digital Input 16 × DC 24V
Digital Output 16 × Rel. AC 120V/ 230V
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Analog Input 8 × 12 bit

Communication (PLC↔GP) Profibus Communication
Communication (PC↔GP) Ethernet Communication
Table 2.5 Construction materials and electrical rating and requirements for control panel
(4) UV Power Supply Panel
The major function of UV power supply panel is to operate the medium pressure lamps inside
the UV chamber. It controls the strength of the UV lamp with the capacitors mounted in the
panel. Also it detects whether the UV lamps are functioning properly or not. The
temperature sensor is mounted inside to monitor in order to give an alarm to an operator and
shut down the system in case of emergency. The UV power supply panel enables the UV lamp
to be powered and controlled in a safe manner with the backup of monitoring and safety
functions. A control of three (3) stage power levels takes place automatically to maintain the
required minimum UV dosage in changing UV transmittance and flow conditions.
Figure 2.8 UV Power Supply Panel (External View)
Material SS400, 3.2T with Painted steel

Color (Standard) Munsell No. 7.5BG 7/2
Degree of protection IP23 (Option IP44/56)
Electrical Information
Voltage AC 220V/380V/440V, 3 Phase
Frequency 50/60 Hz
Control system Yes
Table 2.6 Construction materials and electrical rating and requirements for power supply panel
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B. General arrangement(s) for GloEn-Patrol™
The system can be arranged skid mounted or in a dedicated enclosure and located in the engine
room, pump room or on deck, depending on available space and ship owner’s preference.
FILTER (Standard and High Capacity Models) can be arranged in a vertical or horizontal
arrangement. Those models requiring multiple units can be arranged in a series in vertical or
horizontal arrangements. These arrangements are dependent of the available space
UV UNIT (Standard and High Capacity Models) can be arranged in a vertical or horizontal
arrangement, but UV lamps must be installed in a horizontal. Those models requiring multiple
units can be arranged in a series in vertical or horizontal arrangements.
C. Intended usage for GloEn-Patrol™
The system can be used with all vessel types, services and locations. While the salinity and
temperature of local waters having little or no effect, the system does require a minimum UV
intensity to kill or inactivate organisms. The UV transmittance and radiation angle and
distance from the UV source will affect UV intensity. The exposure duration (Flow Rate) is very
important for system effectiveness.
D. Maximum and minimum flow and volume capacities of GloEn-Patrol™
* General application (Both)

Alarm Point Flow rate higher than the 110% of standard capacity
High Flow Rate
Trip Point Flow rate higher than the 115% of standard capacity
* For Vertical application
Alarm Point Flow rate lower than the 30% of standard capacity
Low Flow Rate
Trip Point Flow rate lower than the 10% of standard capacity
* For Horizontal application
Alarm Point Flow rate lower than the 50% of standard capacity
Low Flow Rate
Trip Point Flow rate lower than the 30% of standard capacity
Table 2.7 Maximum and minimum flow volume of GloEn-Patrol™
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E. Dimensions and weight of the complete GloEn-Patrol™ and required connection
Connection
Unit Model Name Application Weight (kg)
Flange
PU50 80A 120
PU250 Standard model 350A 180
PU500 350A 230
UV Unit
PU1000 350A 300
High Capacity
PU1250 400A 500
model
PU1500 400A 700
Table 2.8 UV unit Models
Connection
Unit Model Name Application Weight (kg)
Flange
PF50 80A 450
PF250 200A 500
Standard model
PF500 300A 750
PF750 350A 1,100
PF900 350A 2,300
Filter
PF1200 350A 2,500
PF1500 High Capacity 400A 3,000
PF2000 model 500A 3,400
PF2500 500A 4,000
PF3000 500A 4,400
NOTE:
Connection Flange could be changed by shipyard piping size.
Table 2.9 Filter models
Model Name Footprint (m2) Weight (kg)

GloEn-P50 2.5 1,430
GloEn-P150 (-Ex) 3.0 1,528
GloEn-P250 (-Ex) 3.0 1,658
GloEn-P350 (-Ex) 5.0 1,933
GloEn-P500 (-Ex) 5.0 2,283
GloEn-P700 (-Ex) 5.0 2,383
GloEn-P750 (-Ex) 5.0 3,820
GloEn-P800 (-Ex) 9.0 4,349
GloEn-P900 (-Ex) 9.0 4,349
GloEn-P1000 (-Ex) 9.5 3,567
GloEn-P1200 (-Ex) 9.5 5,287
GloEn-P1500 (-Ex) 11.0 5,487
GloEn-P2000 (-Ex) 15.5 6,996
29 | P a g e
GloEn-P2500 (-Ex) 17.5 9,456

GloEn-P3000 (-Ex) 20.5 10,366
GloEn-P3500 (-Ex) 23.5 11,225
GloEn-P4000 (-Ex) 24.5 13,564
GloEn-P4500 (-Ex) 31.0 15,204
GloEn-P5000 (-Ex) 33.0 16,689
GloEn-P6000 (-Ex) 38.5 19,223
Table 2.10 Approximated size and weight
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F. Information on GloEn-Patrol™ design for hazardous locations
IEC-Ex is the International Electrotechnical Commission Explosive Scheme and ATEX is a

European Union standard. The objective the IEC-Ex or ATEX certified system is to facilitate
international trade in equipment and services for use in explosive atmospheres.
IEC-Ex: Ex pxb IIC T4 Gb (-20C ≤ Ta ≤ 60C)

ATEX: II 2 G Ex pxb IIC T4 (-20C ≤ Ta ≤ 60C)
PU###-Ex (explosion-proof) models are certified by DNV-GL for compliance of IEC-Ex and ATEX.
The model complies with USCG (United States Coast Guard) and IMO (International Maritime
Organization) specifications for hazardous area (Zone 1). Ex models use all explosion proof
type components with proper label or certification by UL (Underwriters Laboratories), CE
(Conformite Europeene) mark or other globally recognized safety agencies. UV chamber is a
purge/pressurization type built and certified.
Previously, Table 1.4 shows the names and maximum capacity of models and specific
components can be found on Figure 2.9.
Figure 2.9 Components of the UV Chamber (Explosion proof model)
31 | P a g e
Figure 2.10 Purge control unit and relief vent for Explosion proof model
General specifications
Power requirement 20 to 30 VDC / 0.6A
Operating temperature −20C ~ 60C
Protected enclosure contact output × 2 8A @ 240VAC/24VDC
Auxiliary contact output × 2 2A @ 240VAC/24VDC
LED indication
Safe pressure BLUE – when safe pressure is achieved
Enclosure power GREEN - power on / RED - power off
Rapid exchange BLUE - when purging is running
System bypass YELLOW - when bypass is activated
RED (flicking) - any alarm
Alarm fault
/ RED (not flicking) - system fault
Table 2.10 Specifications of the purge system
General parameters
Pressure requirement 0.3 MPa ~ 0.7 MPa
Degree of protection IP66
Minimum purging flow rate 141 ℓ /min
Minimum purging duration 10 minutes
Type of protective gas Air
Minimum over pressure 63 Pa
Maximum over pressure 999 Pa
Minimum flow rate (pressurization) 0.3 ℓ /min
Maximum leakage rate 3.0 ℓ /min
Low Pressure alarm 100 Pa
UV lamp : 960V, ~ 8A, 60Hz
Wiper Motor : 100V,110V ~ 1.0A or
Electrical rating
220V ~ 0.36A 60Hz
Purge/Pressurization system : 24Vd.c. 0.6A
Type of lamp Medium pressure UV lamp
Type of protection (IEX-Ex) Ex pxb IIC T4 Gb (-20C ≤ Ta ≤ 60C)
Type of protection (ATEX) II 2 G Ex pxb IIC T4 (-20C ≤ Ta ≤ 60C)
Table 2.11 Common specifications of UV unit
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Specific parameters
Model PU250(x)-Ex PU500(x)-Ex PU1000-Ex PU1250-Ex PU1500-Ex
3 3 3 3
Enclosure volume 0.05 m 0.08 m 0.08 m 0.11 m 0.13 m3
Water flow rate ~ 350 m3/hr ~ 700 m3/hr ~ 1,000 m3/hr ~ 1,250 m3/hr ~ 1,500 m3/hr
Max. of Lamp 6 / 8 / 12 ea 18 / 24 ea 22 ea 26 ea 32 ea
Wiper motor 1 ea 1 ea 1 ea 2 ea 2 ea
Table 2.12 Specific characteristics of UV unit
Figure 2.11 Warning labels on UV unit
➢ UV unit is NEVER installed in Zone 0. UV unit is in Equipment-Group II,

Category 2.
➢ The cable should be NOT damaged, and the intrinsic safe cable must be
connected separately from common cable.
➢ The weight of UV unit is approx. 400kg. Do NOT hang the rope on the
CAUTION purge/pressurization unit during lifting.
➢ Installation, operation, maintenance and servicing must only be carried out
by trained personnel.
➢ All electrical components MUST be power-off during purging process.

➢ Inside of UV unit MUST be completely purged by purge/pressurization unit.
➢ After completion of purging, UV unit will operate to run:
- Purging complete
- Minimum flow: over 10% of TRC (Vertical) / 30% of TRC (Horizontal)
WARNING - Pressure: above 0.5 kg/cm2
- Temperature of UV unit inside: below 45C
- Water flow of UV unit inside: two (2) flow switches must be closed in
which means water is filled
33 | P a g e
After all conditions meet requirements, then BWMS can be operated as Chapter III. STANDARD
OPERATION PROCEDURE in this document.
It is especially important to achieve suitable water flow rate for normal operation. The flow
switches, temperature transmitter and flow transmitter are safety barriers for explosion proof
modes, so If UV unit does not operate properly, check out with trouble shooting.
GloEn-Patrol 2460
Product Name : UV Unit
Model : PU□□□□-EX
II 2 G Ex pxb IIC T4 Gb
-20°C≤Ta≤60°C
SN : -UV- EX
IECEx PRE □□.□□□□X
DATE : 20 . Presafe □□ ATEX □□□□X
Supply air : Min 0.3MPa ~ Max 0.7MPa

Degree of protection : IP66
Enclosure Volume : □.□□㎥
Minimum purging flow rate: Min. 141 l/min
Minimum purging duration : 10 minutes
Type of protective gas : Air (Instrument grade : dry & oil free)
Minimum Over Pressure: 63 Pa
Maximum Over Pressure: 999 Pa
Minimum flow rate : 0.3 l/min
Maximum leakage rate : 3 l/min
Low Pressure Alarm: 100 Pa
Electrical Rating
- UV-Lamp : 960V~ 8A 60Hz x □□ea
- Wiper motor : 100V,110V~1.0A 60Hz or 220V~ 0.36A 60Hz
- Purge/Pressurization system : 24Vd.c. 0.6A
www.worldpanasia.com
55 MIEUMSANDAN 3-RO, GANGSEO-GU, BUSAN, KOREA (Zipcode : 618-220)
Rep.Phone : +82-51-831-1010, Fax : +82-51-831-1399
www.worldpanasia.com, E-mail : [email protected]
Description
Model PU250(x)-Ex PU500(x)-Ex PU1000-Ex PU1250-Ex PU1500-Ex
IECEx PRE IECEx PRE IECEx PRE IECEx PRE IECEx PRE
IECEx No.
16.0049X 16.0050X 19.0075X 19.0076X 19.0077X
Presafe 16 Presafe 16 Presafe 19 Presafe 19 Presafe 19
ATEX No.
ATEX 8136 ATEX 8137 ATEX 20303 ATEX 20304 ATEX 20305
Enclosure
0.05 0.08 0.08 0.11 0.13
Volume(m3)
UV-Lamp
6 / 8 / 12 ea 18 / 24 ea 22 ea 26 ea 32 ea
number
Figure 2.12 Name plate of UV unit (Ex model only)
ATEX marking
II 2 G Ex pxb IIC T4 -20C ≤Ta≤60C
① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨
IEC-Ex marking
Ex Pxb IIC T4 -20C ≤Ta≤60C Gb
⑤ ⑥ ⑦ ⑧ ⑨ ⑩
34 | P a g e
① Marking of explosion protection ⑤ Marking of explosion protection

② Equipment group II, Electrical apparatus ⑥ Type of protection.
for places with an explosive gas Pressurization, level of protection “pxb”
atmosphere other than mines susceptible ⑦ Explosion Group
to firedamp.
⑧ Classification of maximum surface
③ Category 2. Equipment in this category is temperature. T4 is 135C.
intended for use in areas in which
⑨ Ambient Temperature
explosive atmospheres caused by gases,
vapors, mists or air/dust mixtures are ⑩ Equipment Protection Levels. Gb is
likely to occur. Zone 1
④ For equipment-group II, the letter “G”
(Concerning explosive atmospheres
caused by gases, vapors, or mists)
35 | P a g e
III. STANDARD OPERATING PROCEDURES
A. Display information of GloEn-Patrol™ Control Panel
(1) Home Screen
Figure 3.1 Home screen
Figure 3.1 shows the initial HOME screen that operator can see when BWMS is on. Operator
can check parameters or operation status from this screen. This home screen displays the
following:
• Valve working status;

• Filter unit inlet pressure;
• Filter differential pressure;
• UV lamp dosage;
• UV unit inside temperature;
• Flow rate.
The color status of each unit on the screen:

Valve UV unit
- Green : Opened - Green : UV Lamp On
- Red : Closed - Black : UV Lamp Off
- Yellow : Moving or Abnormal
Pump Filter unit
- Green : Running - Green : Back-flushing is working
36 | P a g e
- White : Stop White : Back-flushing is not working

Pipe line
- Green : Flow
- Black : No Flow
• Warm Up
The warm up process, while not a separate mode, is required for the valves to be arranged in
order for water to flow through the ballast line and to ensure the sufficient approximately five (5)
minutes time takes the system to reach full power:
Seachest → Ballast Pump → Filter Unit → UV Unit → Overboard
Normal warming up process when operator selects BALLAST MODE or DE-BALLAST MODE
button(s) can be shown here in Figure 3.2.
Figure 3.2 Warm Up process
37 | P a g e
• Ballast Mode
After warming up completely and when BALLAST MODE button ( ) is selected, valves will
arrange for water to enter ballast tank. Water will flow from the seachest, through the pipeline
and into the ballast tank:
Seachest → Ballast Pump → Filter Unit → UV Unit → Ballast Tank
Normal ballasting process can be shown here in Figure 3.3.
Figure 3.3 Ballast Mode screen
38 | P a g e
• De-Ballast Mode
When DE-BALLAST MODE ( ) button is selected, valves will arrange for discharging water
overboard. Ballast water will flow from ballast tank through the pipeline overboard:
Ballast Tank → Ballast Pump → UV Unit → Overboard
Normal de-ballasting process can be shown here in Figure 3.4.
Figure 3.4 De-Ballast Mode screen
39 | P a g e
• Bypass Mode
When BYPASS MODE ( ) button is selected, valves will arrange for discharging water
overboard. Ballast water will flow from seachest through the pipeline overboard:
Seachest → Ballast Pump → Overboard
Normal bypass process can be shown here in Figure 3.5.
Figure 3.5 Bypass Mode screen
BYPASS MODE is designed to pass the system and to discharge directly overboard and is
activated in the following situations:
- when a system trip occurs due to a problem or;

- when the select switch is turned to BYPASS position on control panel.
Bypass normally occurs due to a trip or an error and it is used to reset the system. While
suction and ballast valves are closed, seachest and overboard valves will be opened during this
mode. On the other hand, bypass also available if the position of switch control indicates
BYPASS. All external valve(s) can be controlled by the operator and valve status will be
recorded (Refer to Figure 3.22 Status log files). This mode can be used without the system
operation while the ballast pump is activating, and it is also able to transfer water between tanks.
NOTE: An external valve(s) can be different depending on the vessel.
40 | P a g e
• Eductor (Stripping) Mode
When EDUCTOR MODE ( ) button is selected, valves will arrange for discharging water
Driving (G/S, Fire) Line → Eductor → UV Unit → Overboard
Normal stripping process can be shown here in Figure 3.6, and de-ballast, outlet valves activate
automatically in EDUCTOR (STRIPPING) MODE.
Figure 3.6 Eductor (Stripping) Mode screen
The VRC (Valve Remote Control) system contributes to organize relevant valves for the warming
up process.
Once it completes, the ballast pump is able to operate.
41 | P a g e
(2) Alarm History
When an alarm occurs during system operation, the ALARM HISTORY button ( ) located on
the right side of the HOME screen will flash, and at that time, operator should select the now
red colored button marked ALARM HISTORY ( ). The flashing red alarm and the audible
alarm will stop when the ACK button ( ) is selected. This will acknowledge the alarm
and reset the ALARM HISTORY indicating color back to white. The audible alarm will stop and
reset when the BUZZER STOP button ( ) is selected.
To scroll the list up and down to check the alarm history use the UP ( ) and DOWN ( )
arrow keys.
When the ( ) button is selected, the cursor will move right onto the next page.
When the ( ) button is pressed, the cursor will move left onto the previous page.
The ALARM RESET button ( ) will reset the entire system.
The OPERATING LOG button ( ) will advance the screen onto the OPERATING LOG page.
The ALARM HISTORY screen can be shown here in Figure 3.7.
Figure 3.7 Alarm History screen
42 | P a g e
• Operating Log
When an operator selects the OPERATING LOG button ( ) located on the right upper
side of the screen, all the system operational information will appear (as shown below in Figure
3.8). All operational information of the filter unit, UV unit and valves are recording in the
system’s memory for as long as twenty-four (24) months.
The log and the real-time readings can be sorted by year, month, day and time. In order to set
up or change values in the OPERATING LOG, you must first login with a created password. To
save any records in the OPERATING LOG, the password will again be required.
To scroll the list up and down to check the operation log use the UP ( ) and DOWN ( )
arrow keys.
When the ( ) button is selected, the cursor will move right onto the next page.
When the ( ) button is pressed, the cursor will move left onto the previous page.
The OPERATING LOG screen can be shown here in Figure 3.8.
Figure 3.8 Operating Log screen
43 | P a g e
(3) System Status
When an operator selects the SYSTEM STATUS button ( ), the status list of all control positions
will show on-screen. If an operation is on, the indicator lamp will be orange. If an operation
is off, the indicator lamp will be gray.
The SYSTEM STATUS screen can be shown here in Figure 3.9.
Figure 3.9 System Status screen
• Filter unit (Explanation of each parameter):
Parameter Explanation
POWER ON Filter unit is on
MANUAL MODE FLUSHING Back-flushing is manually operated
Automatically initiates back-flushing (by using differential
DP MODE FLUSHING
pressure) when it is higher than set value
MOTOR FORWARD Back-flushing motor rotates forward
MOTOR REVERSE Back-flushing motor rotates in reverse
FLUSHING VALVE OPEN Back-flushing valve is open
AIR INLET VALVE OPEN Air inlet valve is open
DRAIN VALVE OPEN Drain valve is open
44 | P a g e
• UV unit (Explanation of each parameter):
Parameter Explanation
POWER ON UV unit is on
MANUAL MODE CLEANING Wiper is manually operated
Automatically initiates wiper when intensity of UV lamps is less
INTENSITY MODE CLEANING
than set value
TIMER MODE CLEANING Automatically initiates wiper set time
MOTOR FORWARD Wiper motor rotates forward
MOTOR REVERSE Wiper motor rotates in reverse
AIR INLET VALVE OPEN Air inlet valve is open
DRAIN VALVE OPEN Drain valve is open
UV LAMP ON UV Lamp(s) are activating
Required warming up period for UV lamps (approximately 5
WARMING-UP
minutes) before UV lamps reach necessary intensity level
WARMING-UP TIME Displays remaining time before completed UV lamp warming-up
Required Cooling period for UV lamps (Default 5 minutes) after
COOLING (LAMP)
UV lamps are turned off
COOLING (LAMP) TIME Displays remaining time before complete Lamp Cooling
When an operator selects the UV LAMP RUN TIME button ( ), bellow information
will be pop up to check how long times relevant UV lamps are operated.
Figure 3.11 Pop up window for the UV lamp run time
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(4) Setting
When selecting the SETTING button ( ), the operator must first enter a security password.
Default password = 1 1 1 1 1 1 1 (7 digits)
It is required to set the control values for each parameter in order to use the GloEn-Patrol™
system safely.
The password is required for adjusting system pre-set settings (i.e. emergency situation, trip
condition). In case of power loss however, the system will automatically restore and resume
operation without needing to enter any passwords.
The display will indicate currently set values. A keypad will pop up when the indicated
value/number on the display is touched. The operator can change the value by entering a new
value and saving new value by selecting the enter ENT button ( ). The system will save
and update the newly set value once the operator selects the ENT button ( ). If
operator selects the CANCEL button ( ), the entered value will be canceled, defaulting to
the previous set value.
Setting a value not within the system’s preset range and selecting the ENT button ( ), the
value will not change reverting back to the default value.
Figure 3.10 Setting screen
46 | P a g e
The bottom portions of the SETTING screen shown in Figure 3.10 are for an operator to set the
WIPER ACTIVATION MODE in the following options:
Flushing
Mode Button Explanation
When selected, Mode will change to option of Back-flushing
DP Mode
will automatically activate when DP is higher than the set value
When selected, Mode will change to option of Back-flushing
Manual Mode will activate and will revert back to the previous mode (DP
MODE or TIMER MODE)
Cleaning
Mode Button Explanation
When selected, Mode will change to option of Wiper cleaning
Intensity Mode will activates when the intensity of the UV is lower than the set
value
When selected, Mode will change to option of Wiper cleaning
Timer Mode
will activate and operate at the set time duration
When selected, Mode will change to option of Wiper will
Manual Mode activate and will revert back to the previous mode (INTENSITY
MODE or TIMER MODE)
47 | P a g e
B. Operating, safety, and emergency procedures
• Ballast Mode
After warming up completely and when BALLAST MODE button ( ) is selected, valves will
arrange for water to enter ballast tank. Water will flow from the seachest, through the pipeline
and into the ballast tank:
NOTE: Open the appropriate valves are located inline as below sequences by VRC.
Seachest → Ballast Pump → Filter Unit → UV Unit → Ballast Tank
Figure 3.11 Normal ballasting processes
NOTE: If above step(s) are not done properly, operator can NOT proceed.
Number of valves can be different for each vessel.

Check the head pressure of the ballast pump(s) before operating.
CAUTION
• Ballasting Start Procedure
a. Arrange valves for water to flow from sea chest to overboard.
b. Check the BP-PASS MODE button switches to yellow.
c. Run the ballast pump.
48 | P a g e
d. Select the BALLAST MODE button ( ) in the HOME screen.
e. Select the UV UNIT icon ( ) when flow rate reaches required level.
f. Select the START button ( ) in the pop-up window which UV unit

will activate.
g. Required warming up period for UV lamps is approximately five (5) minutes before UV lamps
reach necessary intensity level. View the display for the remaining time before completed
lamp warming up is finished.
h. WARMING UP indicating lamp turns on until warming up process is completed then, it will
be flicker up.
i. Open the ballast valve, and then close the overboard valve in order.
j. WARMING UP indicating lamp on the control panel will turn off.
k. Ballasting will commence to the relevant tank(s).
• Ballasting Stop Procedure
a. Open the overboard valve, and then close the ballast valve from VRC system.
b. Select the UV UNIT icon ( ) in the HOME screen.
c. Select the STOP button ( ) in the pop-up window to stop the

process.
d. The UV lamp(s) will be turned off and UV cooling down process will be activated.
e. Valves are automatically rearranged to BY-PASS MODE when UV cooling process is

completed.
f. The BYPASS MODE button switches from black to yellow ( → ) which

completes BYPASS MODE.
g. Stop the ballast pump from VRC system
h. Draining will commence from the filter and UV unit after operating.8-
i. Water must be drained from the system by opening the drain and air inlet valves of the filter
and UV unit after operating in order to prevent the unit elements from corrosion.
NOTE: One (1) ~ Nine hundreds (900) minutes after BWMS operation is completed draining
process starts automatically. The drain time can be adjustable from one (1) minute to Nine
hundreds (900) minutes.
GloEn-Patrol™ BWMS requires for operators to completely drain the system by

either confirming open positions of all individual equipment drain valves during the
draining stage, by using the manual drain point(s) throughout the system after a
CAUTION predetermined number of ballasting operation, or after a set time interval.
49 | P a g e
• De-Ballast Mode
When DE-BALLAST MODE ( ) button is selected, valves will arrange for discharging water
Ballast Tank → Ballast Pump → UV Unit → Overboard
Normal de-ballasting process can be shown here in Figure 3.12.
Figure 3.12 Normal de-ballasting processes

CAUTION
• De-Ballasting Start Procedure
a. Arrange valves for water to flow from sea chest to overboard.
b. Check the BY-PASS MODE button switches to blue.
d. Select the DE-BALLAST MODE button ( ) in the HOME screen.
50 | P a g e
e. Select the UV UNIT icon ( ) when flow rate reaches required level.
f. Select the START button ( ) in the pop-up window which UV unit

will activate.
g. Required warming up period for UV lamps is approximately five (5)

minutes before UV lamps reach necessary intensity level. View the display for the
remaining time before completed lamp warming up is finished.
h. WARMING UP indicating lamp turns on until warming up process is completed then, it will
be flicker up.
i. Open the suction valve, and then close the sea chest valve from the VRC system.
j. The de-ballasting valve will open, and then the inlet and intermediate valves will close in
order.
k. WARMING UP indicating lamp on the control panel will turn off.
l. De-Ballasting will commence to the overboard, or relevant tank(s) if necessary.
• De-Ballasting Stop Procedure
a. Open the sea chest valve, and then close the suction valve from VRC system.
b. Select the STOP button ( ) in the pop-up window to stop the

process.
c. The UV lamp(s) will be turned off and UV cooling down process will be
activated.
d. During the UV cooling process, all valves will be reorganized as WARMING UP and then
automatically converted to BY-PASS MODE when UV cooling process is completed.
e. The BY-PASS MODE button switches from black to yellow ( → ) which

f. Stop the ballast pump from VRC system.
g. Draining will commence from UV unit after operating.
h. Water must be drained from the system by opening the drain and air inlet valves of the filter
51 | P a g e
GloEn-Patrol™ BWMS requires for operators to completely drain the system by

either confirming open positions of all individual equipment drain valves during the
draining stage, by using the manual drain point(s) throughout the system after a
CAUTION predetermined number of ballasting operation, or after a set time interval.
• Eductor (Stripping) Mode
When EDUCTOR MODE ( ) button is selected, valves will arrange for discharging water
Driving (G/S, Fire) Line → Eductor → UV Unit → Overboard
Normal stripping process can be shown here in Figure 3.13, and de-ballast, outlet valves activate
automatically in EDUCTOR MODE.
Figure 3.13 Stripping process
From the VRC (Valve Remote Control) system contributes for the warming up process.
Once it completes, the ballast pump is able to operate.

CAUTION
52 | P a g e
• Stripping Start Procedure
a. Arrange valves for water to flow from driving (G/S, Fire) line through eductor and by-pass
valve to overboard.
b. Select the EDUCTOR (STRIPPING) MODE button ( ) in the HOME screen.
d. Select the UV UNIT icon ( ) when flow rate reaches required level.
e. Select the START button ( ) in the pop-up window which UV unit

will activate.
f. Required warming up period for UV lamps is approximately five (5) minutes before UV lamps
reach necessary intensity level. View the display for the remaining time before lamp
warming up is completed.
g. WARMING UP indicating lamp is turned on until warming up process is completed then, it

will be flicker up.
h. Open the eductor suction valve.
i. WARMING UP indicating lamp on the control panel will be turned off.
j. Eductor (Stripping) will commence from the relevant tank(s).
• Stripping Stop Procedure
a. Close the educator suction valve from the VRC system.
c. Select the STOP button ( ) in the pop-up window to stop the

process.
c. The UV lamp(s) will be turned off and UV cooling down process will be activated.
d. Valves are automatically rearranged to BY-PASS MODE when UV cooling process is

completed.
e. The BYPASS MODE button switches from black to yellow ( → ) which

f. Stop the ballast pump from VRC system.
g. Draining will commence from UV unit after operating.
h. Water must be drained from the system by opening the drain and air inlet valves of the filter
53 | P a g e
GloEn-Patrol™ BWMS requires for operators to completely drain the system by either
confirming open positions of all individual equipment drain valves during the draining
stage, by using the manual drain point(s) throughout the system after a predetermined
CAUTION number of ballasting operation, or after a set time interval.
C. GloEn-Patrol™ limitations, precautions, and set points
(1) Alarm list
• Filter Alarm list
Alarm Set Point Delay Time (s) Remark

FILTER DP HIGH 0.6 kg/cm2 60
2
FILTER INLET PRESSURE LOW 1 kg/cm 40
2
FILTER OPERATING TIME OVER 0.45 kg/cm 600
FILTER CYCLE TIME OVER - -
• UV Alarm list

UV WIPER MOTOR CB TRIP - -
2
UV DOSE LOW 250 mJ/cm 50
UV CHAMBER TEMP HIGH 50C DEFAULT
UV CYCLE TIME OVER - -
2
UV OPERATING TIME OVER 290 mJ/cm 1,200
UV POWER SUPPLY PANEL INSIDE
60C -
TEMP HIGH
• Other Alarm list

SENSOR FAIL - -
30% of Model
VERTICAL 50
capacity
FLOW RATE LOW
50% of Model
HORIZONTAL 50
capacity
110%of Model
FLOW RATE HIGH 50
capacity
*** COMMUNICATION FAIL
(‘***’ means COMMUNICATION - -
PARTNER)
GRAVITY DEBALLASTING - IMMEDIATELY
BYPASS OPENED OPERATING - IMMEDIATELY
UV LAMP MIS-OPERATING IMMEDIATELY
54 | P a g e
EHS VCC POWER FAIL IMMEDIATELY
55 | P a g e
(2) Trip list
• Filter Trip list

FILTER DP HIGH HIGH 1.2 kg/cm2 20
FILTER FLUSHING MOTOR CB TRIP - -
• UV Trip list

CB TRIP FOR UV POWER - -
UV ELCB TRIP - -
UV LAMP TROUBLE - -
2
UV DOSE LOW LOW 230 mJ/cm 60
UV CHAMBER INSIDE TEMPERATURE
60C 2 DEFAULT
HIGH HIGH
UV CHAMBER SURFACE TEMP HIGH 50C -
UV POWER SUPPLY PANEL INSIDE
70C -
TEMPERATURE HIGH
UV INTENSITY SENSOR FAIIL - -
UV CHAMBER TEMP SENSOR FAIL - -
• Other Trip list

BWMS EMERGENCY STOP - -
10% of Model
VERTICAL 60
Capacity
FLOW RATE LOW LOW
30% of Model
HORIZONTAL 60
Capacity
115% of
FLOW RATE HIGH HIGH Model 60
Capacity
UV POWER FAILURE - -
BYPASS MODE SWITCH ON - IMMEDIATELY
PUMP RUNNING FAIL - IMMEDIATELY
BWMS MIS-OPERATING - IMMEDIATELY
EDUCTOR MIS-OPERATING - IMMEDIATELY
EHS VALVE OPERATING TIME OVER - IMMEDIATELY
56 | P a g e
D. Detailed instructions on check of each monitoring device used with GloEn-Patrol™
(1) Check Mode for malfunction
• Check Mode
CHECK MODE is used for checking system operation & maintenance.
Figure 3.14 shows that the screen appears if the select switch is turned to CHECK position on the
control panel.
4
Figure 3.14 Check Mode screen
PLC individual output can be controlled on this screen by selecting either ON/OFF icons ( /
). Selecting either ON/OFF icon(s) ( / ), each individual item can be checked
whether each item (i.e. motors, lamps) is properly operating.
The CHECK MODE screen changes to VALVE CHECK PAGE when selecting the VALVE CHECK button
( ) at the bottom of the CHECK MODE screen.
It is also available to change the screen to FILTER CLOGGING SOLUTION when selecting the
CLOGGING button ( ) at the bottom of the CHECK MODE screen.
NOTE: Do NOT change the select switch to CHECK while system is operating in either BALLAST /
DE-BALLAST MODE.
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• Valve Check
The VALVE CHECK screen appears if the select switch is turned to CHECK position on the control
panel and selecting the VALVE CHECK button ( ) at the bottom of the CHECK
MODE screen.
4
Figure 3.15 Valve Check screen
When selecting the OPEN button ( ) on any of the valves on-screen, the valve should open.
When selecting the CLOSE button ( ), on any of the valves on-screen, the valve should close.
If the valve is opened, yellow ‘OPENED’ is indicated on STATUS window(s) and when valve is
closed, blue ‘CLOSED’ is indicated on STATUS.
If any valves do not work, the system has a problem and must be checked.
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• Filter Clogging Solution
When system shuts down due to FILTER DP HIGH HIGH (Refer to Alarm and trip conditions)
situation, the filter clogging problem can be resolved by using this operation.
The FILTER CLOGGING SOLUTION screen appears if the select switch is turned to CHECK position
on the control panel, and then selecting the CLOGGING button ( ) at the bottom
of the CHECK MODE screen.
Figure 3.16 Filter Clogging Solution screen
Step-by-step trouble shooting actions will pop-up on left side of screen for operator to review.
After solving the filter clogging problem, select the STOP button ( ) and change the
select switch to NORMAL.
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E. Software setup and data downloading
• Software setup procedure for downloading data
To download data to user PC, installing the software on the PC is needed. At the time of
commissioning, the software will be set up on the user PC based on customer needs.
After the software is installed, data logs can be downloaded when the LAN cable is connected to
HUB’s RJ45 socket in the BWMS control panel and the PC.
Figure 3.17 HUB RJ45 Socket
Put the CD into the PC and run the installation file in the CD ROM drive.
Click the install button to continue.
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Click the Transfer Tool button to continue.
Click the next button to continue. Click the install button to continue.
To close this installation program, click the finish button.
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• Data logging procedure
After connecting LAN cable to HUB’s RJ45 and the PC, run the Transfer Tool icon on the Window
screen. Figure 3.18 shows the Transfer Tool screen.
Figure 3.18 Transfer Tool window
After selecting the Transfer Tool window, select Transfer Settings button. The Transfer Settings
window will popup. Select LAN and Transfer CF/SD card data as shown in Figure 3.19, and then
select OK button.
Figure 3.19 Transfer Settings Window
Next, select the CF/SD Card Connection ( ) button in Transfer Tool window.
In the CF/SD Card Connection window, select the Connect Online button and select the OK
button otherwise the system will shut down when selecting the Connect Offline shown below in
Figure 3.20.
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Figure 3.20 CF/SD Card Connection Window
Figure 3.21 shows the CF/SD Card Explorer window. Double click the Alarm folder and the folder
contents will popup as shown below in Figure 3.21(a).
(a) (b)
(c)
Figure 3.21 Contents of CF/SD Card
Select and drag files to desired folder in the Explorer window (Figure 3.21(b)).
Double click the SAMP01 folder to view contents (Figure 3.21(c)).
After saving all files, you must close all windows and check the following saved files:
✓ The alarm files are indicated by ‘Z1*****.csv’.

- Refer to Figure 3.8 of Section (1), Chapter III and Figure 3.22
✓ The status log files are indicated by ‘Z2*****.csv’.
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Figure 3.22 Alarm file (top) and Status log file (bottom)
✓ The analog sampling data are indicated by ‘SA*****.csv’.

- Flow rate, Filter Inlet/Outlet Pressure, UV Dose (Intensity), GPS Data (Location), Date
➢ Alarm & status data’s names are referenced by the first and second digits
are the month, third and fourth the year, and the fifth digit is the number
of file.
NOTICE ➢ Analog sampling data’s names are referenced by the first and second digits
are day, third and fourth are month, and the fifth digit is year.
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IV. HEALTH AND SAFETY RISKS TO THE PERSONNEL ASSOCIATED WITH THE
INSTALLATION, OPERATION AND MAINTENANCE OF GloEn-Patrol™
A. Instruction for any health and safety certification/training requirements of personnel

operating the GloEn-Patrol™ system
(1) Safety of vessel and crew
The GloEn-Patrol™ Ballast Water Management System is designed for simple and easy operation.
Although the BWMS will not generate any active substances, the system must be operated by
properly trained staff. Please follow all the instructions in this document for personnel safety.
In addition, an operator must be familiar with these instructions during operation and
maintenance.
Operations and maintenance personnel should read and fully understand prior to working on
the system in accordance with applicable safety rules. Following the instructions in this manual
will describe for general safety during installation, operation and maintenance of GloEn-Patrol™
so that it prevents personnel injury or fatality or damage to equipment.
(2) Safety instruction for filter
The filter is a mechanical device, causing little to no danger, but the following instruction must
be taken for safety.
• General instruction
✓ Prior to installation and/or operation, review the installation and operation instructions
thoroughly;
✓ While operating the filter, all conventional safety instructions should be observed in
order to avoid harm to operators property and others in the vicinity;
✓ No alterations or modifications to the equipment are permitted without written

approval given by the manufacturer or representative on the manufacturer’s behalf.
• Installation
✓ Install the filter according to the installation instructions detailed in this manual (Refer
to Figure 7.1 through 7.8);
✓ Make sure to leave ample clearance for easy and safe access for installation, operation
and maintenance;
✓ Electrical wiring should be performed by an authorized electrician only, using

standardized and approved components;
✓ Avoid water contact on the electrical components or on the control panel while
installing the filter.
• Operation, control and maintenance
✓ Disconnect power supply from the filter before maintenance or operation;
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✓ Removing bolts should be done only after the pressure in the filter has been released;
✓ Avoid moisture build-up (i.e. splashing and/or water leaks) minimize slipping or
electrical dangers;
✓ Use authorized spare parts only for maintenance.
• Use of lifting equipment
✓ Make sure that the lift point of filter components;
✓ All parts must be chained securely and properly before lifting;
✓ Do NOT leave equipment elevated unnecessarily;
✓ Do NOT stand under elevated equipment;
✓ Wear proper safety gears while using lifting equipment.
• Filter Sludge
The GloEn-Patrol™ does not discharge nor creates byproducts due to the UV technology.
However, a pre-treatment filter is installed prior to the UV unit to eliminate sludge and sea
creatures larger than 50 microns. The filter accumulates large particles and organisms inside of
the filter screen. Over time, the large particles must be removed to maintain the filter
efficiency. A back-flushing cleaning system has been installed to return large particles to the
local water, so BWMS will not pollute to the marine environment at all.
(3) General safety of UV unit
Prior to installation or handling of the UV unit, read the operating and maintenance manual and
follow caution signs carefully.
• Grounding
Ensure that all the equipment, especially the UV chamber, be grounded by using an adequate
cross section of the conductor, and it complies with local electrical wiring regulations.
• Ultraviolet light
While in use, the UV lamps emit high intensity Ultraviolet (UV) radiation, which may damage to
the eyes and any exposed skin.
➢ Do NOT operate the UV lamp without wearing personal protections for test!
➢ Do NOT look at the UV light, when the UV lamp is switched on!
CAUTION
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• High Voltages
Installation and maintenance should be performed by qualified individuals because electrical

hazards are present with power supply panel. The electrical isolator must be in the OFF
position.
➢ Ensure all covers are secured before operating equipment!

➢ All installation and maintenance work must be carried out by qualified
personnel!
CAUTION ➢ Before changing the quartz sleeve(s), hydraulically isolate and drain the
chamber first!
• High Temperature
The UV lamp temperatures will reach up to 600C ~ 800C during normal operation, and the
ceramic supports of the UV lamps retains heat for a while after they have been powered off.
➢ Take extreme care when handling hot UV lamp(s) after operation!

WARNING
• Mercury
The UV lamp contains a small amount of Mercury. Great care should be taken to avoid any
breakage of the lamp. Dispose of UV lamp(s) safely, complying with local environmental rules
and regulations. UV lamp(s) must be stored in their original packing until required for use.
• Optional Purge/ Pressurization system (Ex proof model only)
The UV unit with purge/ pressurization system is specially installed for operating in hazardous
area and is a pressurized enclosure.
The enclosure shall not be opened unless the area is known to be free of flammable materials or
unless all devices have been de-energized. Power shall not be restored after enclosure has
been opened until enclosure has been purged in accordance with the purge system start up
instructions.
➢ DO NOT open when an explosive atmosphere may present!

➢ DO NOT open any door or cover within 20 minutes after power off!
CAUTION
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Risk Control and Precaution Person on duty
- Fixed guards to prevent access to live

terminals in control panel;
- Instruction to wait one minute for voltage to Service Engineer
High Voltages
dissipate. Operator
(Panel and UV lamp)
- “High voltage” warning signs. Installer
- Circuit breakers in OFF position.
- Incorporation of earth leakage trip.
- Hazard WARNING sign at UV lamp removal

point. Service Engineer
Ultraviolet light - Instruction to turn off and isolate system
Operator
(UV lamp) prior to replacing UV lamp.
Installer
- Statement in operating manual referring to
exposure to eyes and skin.
- Shut-down device to operate when over-

heating results from low or no flow Service Engineer
High Temperatures
condition. Operator
(UV lamp)
- Instruction in operation manual to allow UV Installer
lamp to cool before removal.
- This is a COSHH listed substance. Handling Service Engineer

Mercury and disposal instructions are outlined in the
Operator
(UV lamp) operating manual.
(Refer to Appendix 1.) Installer
Service Engineer
Water - Local inlet/outlet valves with isolation
Operator
(Pressure) WARNING tags (operator responsibility)
Installer
Table 4.1 Risk assessment
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B. Material safety data sheets for hazardous or relevant chemicals used, stored, or
generated by or for the system.
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V. INSTALLATION REQUIREMENT OF GloEn-Patrol™
A. General safety of GloEn-Patrol™
The GloEn-Patrol™ system is designed and built for easy, simple and efficient operation.
Operators nevertheless, must take proper steps to assuring the personal and vessel’s safety by
reading and thoroughly understanding this manual and subsequent training. In addition to this
instruction manual, general applicable safety rules and regulations must be observed at all times.
The following points should always be taken into account:
• Keep your work area clean and tidy; make sure it is properly illuminated.
• Keep the control panel closed during normal use.
• Carry out proper maintenance on a regular basis.
➢ This equipment generates high-voltage electricity, Do NOT open the UV

Power Supply Panel door during operation. There is a high risk of electric
shock.
➢ This equipment generates high heat if operated under abnormal conditions.
Therefore, before making any contact with the UV unit, check to see if the
system is working properly. When the unit is over-heated, there is a risk of
injury when making contact.
➢ Do NOT move, connect, or run system checks while there is a flow of
electricity. Always turn the power OFF before proceeding with any work.
➢ Do NOT come in contact with any instruments when they are wet. There is a
high risk of electric shock.
➢ Do NOT look directly into the UV lamps while it is turned ON without
WARNING putting on protective goggles. This could cause major eye damage.
➢ Do NOT come in contact with the lamp after operation until it completely
cools down. Sufficient cool down takes approximately 5 minutes to
complete. There is a high risk of skin burn when making contact.
➢ In case the UV lamp(s) is/are damaged/ broken due to carelessness during
transporting and/or handling, Do NOT touch the Mercury inside the lamp or
leave the lamp exposed to the air for a long period of time. Collect
lamp(s) immediately and seal inside provided container and dispose of
separately. Also, refrain from breathing in Mercury while collecting
damaged/broken pieces. Collection containers can be selected in
accordance with the local laws.
➢ For installation, check the power voltage of the instrument.

➢ To replace UV lamp(s), switch the power OFF. This must ALWAYS be done
(see Table 7.3 of this instruction manual for detailed procedures)
➢ Please ground the UV unit to avoid risk of an electrical accident.
➢ To replace or check UV lamp, please always wear clean gloves.
CAUTION ➢ Mercury is contained inside the UV lamp glass tubes. Disposing of these
tubes must be done safely and properly.
➢ Please use only authentic PANASIA CO., LTD. provided UV lamps.
➢ Do NOT use products by other companies and/or different models.
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B. A description of parts to have during installation of GloEn-Patrol™ system
(1) Filter Installation
• Design recommendations
For multi-filter applications, if flow increases and pressure drops drastically, it is recommended
that a pressure-sustaining valve be installed upstream of the filters in order to ensure a
controlled fill-up to the line flow and pressure stability.
• Installation instructions
✓ Install the filter in a way which will allow sufficient space to dismantle and separate the
Filter for maintenance purposes;
✓ Confirm the flow direction according to the inlet and outlet marked on the filter
housing;
✓ Connect pipe to the back-flushing valve. The back-flushing pipe should be designed
so that it creates minimal resistance to flow;
✓ Operator should arrange for suitable lighting in the area of the filter to enable good
visibility and safe maintenance;
✓ Operator should arrange for suitable platforms and safety barriers to enable easy and
safe access to the filter.
Filter body must be supported by the lugs to floor. Maintenance space (“A”) is needed above
the filter to lift the unit by device hooks as below Figure 5.2 and Figure 5.3: If needed, install an
access floor for maintenance to replace the filter element.
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Figure 5.2 Installation support for the filter (Vertical Type)
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Figure 5.3 Installation support for the filter (Horizontal Type)
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(2) UV unit Installation
• Installation recommendations
✓ Install equipment in a dry area;

✓ Ambient temperature in installation area between 0C ~ 55C;
✓ Relative humidity < 90%;
✓ Install chamber horizontally with water exit on top;
✓ Allow sufficient maintenance space around the unit;
✓ UV unit’s outlet pipe must be supported from outlet pipe to the floor;
✓ Allow sufficient maintenance space (about 600 mm) on the left and right sides of UV
unit.
Figure 5.4 Components of the UV unit
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Figure 5.5 Installation support for the UV unit (Vertical Type: Bottom support)
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Figure 5.6 Installation support for the UV unit (Vertical Type: Wall mount)
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Figure 5.7 Installation support for the UV unit (Horizontal Type: Bottom support)
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• UV Lamp(s) Installation and replacement
➢ All installation work must only be carried out by qualified personnel.

➢ Read the safety instruction manual before commencing installation.
➢ UV lamp(s) to be mounted horizontally.
CAUTION
To remove any accidental finger marks on the UV lamps, use isopropyl alcohol and a cloth.
➢ Never touch a UV lamp with bare fingers. Use a tissue or cotton gloves
when handling UV lamp(s).
CAUTION
NOTE: When UV lamps are cold, Mercury may condense in patches on the inner surfaces and
appear as finger marks. This is normal and will NOT affect lamp efficiency.
• Quartz sleeve(s) fitting and replacement.
The quartz sleeve forms a water-tight barrier between UV lamps and the treated water. It is
essential that the sleeves are kept clean, or possible reduction of UV intensity will reduce the
effectiveness of treatment.
❖ UV lamp(s) and Quartz sleeve(s) fitting and replacement
→ See detailed instructions in Table 7.3 and 7.5
a. Cleaning the quartz sleeve(s)
The quartz sleeves should be handled with care. Iron and/or carbonate deposits from hard water
may develop. If so, clean sleeves with a 5% citric acid, wash off with water and dry carefully.
Replacement of sleeves will be necessary if the deposits cannot be removed.
b. Cleaning the UV intensity sensor
The UV intensity sensor should be cleaned periodically with isopropyl alcohol, ideally whenever
the quartz sleeves are also being cleaned.
c. UV intensity Sensor Adjustments
If the system is set in Dose control, no adjustment is necessary. As the wiper passes the
monitor, UV intensity will drop for a few seconds, which is normal occurrence.
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(3) Electric wiring
The UV unit is controlled by the PLC, enclosed in the control panel, but UV lamps and wiper
motor are connected to UV power supply panel. Temperature transmitter, UV intensity
transmitter, two level switches and two reed switches and purge/pressurization system (for Ex
proof model) are also connected to control panel.
Refer to each drawing for detail connection. The technical section (schematic diagram of the
monitoring system, electrical wiring diagrams enabling faultfinding and other additional
drawings) is to be kept in a maintenance record, separately supplied to ship owner and shipyard.
Description Drawing No. Connected PLC module

Temperature transmitter GP**E104 AI module
UV Intensity transmitter GP**E104 AI module
Level switch GP**E102 DI module
Reed switch GP**E102 DI module
Wiper motor GP**E103, GP**E201 DO module
UV lamp GP**E103*, GP**E202 DO module
Purge/Pressurization system EXGP**E001, GP**E101 -
Table 5.1 Drawing number for connection information
➢ The drawings for the above descriptions can be found in Wiring Diagram that provided by
manufacturer.
• PLC safety components
Description Model No. Quantity Manufacturer

PLC CPU 6ES7315-6FF01-0AB0 1 SIEMENS
PLC Power supply 6ES7307-1EA00-0AA0 1 SIEMENS
PLC memory 6ES7953-8LL20-0AA0 1 SIEMENS
PLC DI module 6ES7326-1BK02-0AA0 2 SIEMENS
PLC DO module 6ES7326-2BF01-0AA0 3 SIEMENS
PLC AI module 6ES7336-4GE00-0AB0 1 SIEMENS
PLC AO module 6ES7332-5HD01-0AB0 1 SIEMENS
NOTE: Quantity can be changed by type of model.
Table 5.2 Drawing number for connection information
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• Caution of electric wiring for explosion proof model
➢ Intrinsically safe cable must be applied to the line between the Purge
Control Unit and Relief Vent, and between the Temperature Transmitter and
the Control Panel through the safety barrier.
➢ Intrinsically safe cable must be separated away at least 50mm from the
common cable(s).
CAUTION ➢ For replacement of safety barrier, see the following electric data of the
temperature transmitter.
- Signal output / supply, terminal 1 to 2:
- Ui: 30 VDC, Ii: 120 mADC, Pi: 0.84 W, Li: 10 μH, Ci: 1.0 nF.
(4) Sampling Valve
Installation of a sampling valve in the GloEn-Patrol™ system complies with USCG ETV and IMO
G2 regulation. A sampling valve is installed at the nearest practical discharge point.
Furthermore, sampling valves can be installed at the inlet and/or outlet points per the
shipowner’s request keeping the following considerations:
✓ Sampling valve must be installed along a straight pipe;

✓ Sampling valve must be compatible with a two inch valve exclude ball, gate or butterfly
valve.
(5) Control panel and UV power supply panel Installation
The install location must be accessible by operator(s) and door clear to mount the control panel
and UV power supply panel(s). Except specific purpose of using, it should be installed dry area
against water ingress.
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(6) Flow Meter Installation
✓ Flow meter can be installed horizontally or vertically;

✓ In case of vertical installation, flow preferably from below to above;
✓ Entrapped air or gas bubble formation in the measuring tube can result in an increase in
measuring errors.
AVOID the following pipe installation locations (Refer to Figure 5.8):
✓ The highest point or in the draining-off side of a pipeline which could increase the risk
of air accumulating;
✓ Directly upstream from a free pipe outlet in a vertical pipeline.
<Incorrect> <Correct>
Figure 5.8 Installation locations of a Flow meter
Figure 5.9 CORRECT installation locations of a flow meter
If possible, install the sensor well clear of assemblies such as valves, manifolds, fittings etc. in
front of the meter tube. Note the following inlet and outlet runs to comply with measuring
accuracy specifications;
Straight Inlet Section Straight Outlet Section

≥ 1 × DN ≥ 1 × DN
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VI. TROUBLESHOOTING PROCEDURE
The following list of troubleshooting situations will identify the cause and action(s) needed to be
taken onboard during operation. It must be executed by authorized and/or certified persons
who have been trained properly to operate the GloEn-Patrol™ system. Troubleshooting
situations are designated by Alarm and Trip conditions.
A. Alarm and trip conditions for filter
FILTER DP HIGH (ALARM)
Alarm indicates that differential pressure is over 0.6 kg/cm2 for longer than 60 seconds.
Cause Troubleshooting / Action

Pressure transmitter calibration Test each pressure transmitter output (4-20mA)
Loss of power Verify all wires are properly terminated
(Pressure transmitter/ Motor/ Solenoid) Check current with an ammeter
Failure of solenoid valve (back-flushing) Visually inspect air supply lines and regulator
FILTER INLET PRESSURE LOW (ALARM)
Alarm indicates that inlet pressure is lower than set value (Default = 1 kg/cm2).

Filter inlet valve failure Verify all relevant valves work properly
Ballast pump failure Verify proper operation of the pump
FILTER OPERATING TIME OVER (ALARM)

Alarm indicates that differential pressure is still between 0.45 - 0.6 kg/cm2 after 10 minutes of
back-flushing.
Verify all wires are properly terminated
Loss of power
Check current with an ammeter
Solenoid failure Visually inspect air supply lines and regulator
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FILTER INLET PRESSURE SENSOR FAIL (ALARM)

Alarm indicates that inlet pressure transmitter is out of working range and/or has loss of output
signal (4-20mA).
Pressure transmitter calibration Test pressure transmitter output (4-20mA)
Verify that the pressure transmitter is installed in
correct position
Loss of output signal
Verify that the pressure transmitter is working by
checking connections
Verify that the cards are working by checking
Analog card or channel failure
connections
Verify all wires are properly terminated in
Poor or no wire connection
accordance with system circuit diagram
FILTER OUTLET PRESSURE SENSOR FAIL (ALARM)

Alarm indicates that the outlet pressure transmitter is out of working range and/or has loss of
output signal (4-20mA).
Pressure transmitter calibration Test pressure transmitter output (4-20mA)
Verify that the pressure transmitter is installed in
correct position
Verify that the pressure transmitter is working by
checking connections
connections
FILTER CYCLE TIME OVER (ALARM)
Alarm indicates that the back-flushing motor has exceeded maximum set point.

Check the limit switch works properly
Limit switch failure
Verify all wires are properly terminated
Check the movement of limit plate by using motor
Motor failure
fan in manual
Verify the circuit break failure
Power controller (Power Supply Panel) Verify power controller is undamaged and check
wiring connections
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FILTER DP HIGH HIGH (TRIP)

Trip indicates that differential pressure is over 1.2 kg/cm2 for longer than 20 seconds and
therefore, automatically bypass mode activates
Check single operation via control panel
(Operate “Filter Clogging Solution” )
Clogged filter
Verify that the filter is not clogged
(Use de-scaling liquid to cleaning inside filter)
CB TRIP FOR BACKFLUSHING MOTOR (TRIP)
Trip indicates that filter back flushing motor does not work properly

Verify the circuit breakers work
Over current
Repair/ replace the circuit breaker
Verify all wiring connections are tight, not grounded
and motor is undamaged
Identify and correct the cause of any loss of power
Motor failure
Check the movement of limit plate by using motor
fan manually
Repair/ replace the motor
Identify and correct the cause of a coupling failure
Mechanical drive screw failure Identify and correct the cause of a worm reducer
gear box binding up
Verify motor controller undamaged and check
Motor controller
wiring connections
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B. Alarm and trip conditions for UV unit
CB TRIP FOR WIPER MOTOR (ALARM)
Alarm indicates that the wiper motor has experienced a mechanical overload.

Identify and correct the cause of the wiper plate
Overload
and motor drive jam
Wiper motor failure Repair/ replace the motor
Circuit breaker failure Check / replace the circuit breaker
UV DOSE LOW (ALARM)
Alarm indicates that the UV dosage is below than 250mJ/cm2 for longer than 50 seconds.

Intensity transmitter calibration Test intensity sensor output (4-20mA)
Intensity sensor fouling Cleaning the sensor and fittings with alcohol
Cleaning the quartz sleeve(s) with alcohol
Quartz sleeve fouling
Replace the quartz sleeve(s)
Wiper ring worn Replace wiper rings if necessary
Lamp end of life Check lamp hours and replace as necessary
UV CYCLE TIME OVER (ALARM)

Alarm indicates that wiper motor has a current trip or has not completed 1 cleaning cycle
within preset time limit (60 to 90 seconds).
Verify all wiring connections are tight, not
Reed switch failure
grounded, undamaged and/or binding
Verify all wiring connections are tight, not grounded
Motor failure
and motor is undamaged
Verify motor controller is undamaged and check
Motor controller
wiring connections
Identify and correct the cause of coupling and screw
Mechanical faults
binding up
Circuit breaker failure Check the circuit breaker(s) status
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UV OPERATING TIME OVER (ALARM)

Alarm indicates that UV dosage is below 290mJ/cm2 in spite of cleaning the quartz sleeves for
longer than 20 minutes.
Low transmittance Check the water transmittance
Wiper system failure Verify proper operation of the wiper system
UV CHAMBER TEMP HIGH / HIGH HIGH (ALARM / TRIP)

Alarm indicates that the water temperature inside UV chamber has exceeded alarm set value.
(Default = 50C)
Trip indicates that the water temperature inside UV chamber has exceeded trip set value.
(Default = 60C)
Temperature transmitter calibration Test the transmitter output (4-20mA)
Temperature transmitter failure Repair/ replace transmitter if necessary
Check the flow rate via flowmeter whether it is
Insufficient flow rate
within specification
UV P.S. PANEL TEMP HIGH(60) / HIGHHIGH(70) (ALARM / TRIP)

Alarm indicates that the temperature inside the power supply panel has exceeded 60C.
Trip indicates that the temperature inside the power supply panel has exceeded 70C.
Check the electric ballast fans work
Verify that all cooling fans work properly
Cooling fan fault
Check the actual temperature with a thermometer
Clean the fan filter if necessary
Check the sensor status and verify all wiring is free
Thermostat sensor failure
from damage
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CB TRIP FOR UV POWER (TRIP)
Trip indicates that overcurrent occurs in a circuit.

Overcurrent Check that the circuit breaker is work properly
UV power cable insulation
grounded , and check wires with an ammeter
UV ELCB TRIP (TRIP)

Trip indicates that a problem(s) occurs between electric ballast and ELCB, between electric
ballast and UV lamp(s), or relevant connection line(s).
Cause Trouble shooting / Action
UV power cable insulation
grounded , and check wires with an ammeter
Verify all sleeves and O-rings are correctly placed
Water leakage of UV unit
and secured tightly
Physical damage of sleeve(s) Replace the sleeve(s) and if necessary UV lamp(s)
UV LAMP TROUBLE (TRIP)

Trip indicates that lamps in the UV chamber have trouble or have problem(s) with the
connection lines
Check if circuit breaker(s) and transformer(s) are
functioning
Verify the NTC terminal block of ballast transformer
Breaker to power supply panel failed
is undamaged
Check the NTC terminal block of ballast transformer
with an ammeter
Check if circuit breaker(s) and transformer(s) are
Feed breaker failure
functioning
Check the damage of UV lamp(s)
Physical damage of UV lamp(s)
Replace the UV lamp(s) if necessary
UV DOSE LOW LOW (TRIP)
Trip indicates that the UV dosage is lower than 230mJ/cm2 for longer than 60 seconds.

Intensity sensor failure Test intensity sensor output (4-20mA)
Identify and correct the cause of any broken and/or
Voltage levels
damaged wires
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UV CHAMBER SURFACE TEMP HIGH(50) (TRIP)
Trip indicates that the surface temperature of UV chamber is over 50C.

Verify all wires are properly terminated between UV
junction box to control panel
Check the sensor with an ammeter
Temperature switch failure
Replace the sensor
UV INTENSITY SENSOR FAIL (TRIP)
Trip indicates that the UV intensity sensor output is out of range.

Intensity transmitter calibration Test intensity sensor output (4-20mA)
Intensity sensor fouling Clean the sensor and fittings with alcohol
Intensity sensor failure Replace the sensor
UV CHAMBER TEMP SENSOR FAIL (TRIP)
Trip indicates that the UV temperature sensor output is out of range.

Temperature sensor calibration Test temperature sensor output (4-20mA)
Temperature sensor failure Replace the sensor
93 | P a g e
C. Alarm and trip conditions for other components
FLOW RATE HIGH / HIGH HIGH (ALARM / TRIP)

Alarm indicates that flow has exceeded 110% of UV unit capacity for longer than 50 seconds.
Trip indicates that flow has exceeded 115% of UV unit capacity for longer than 60 seconds.
Test flow meter signal output (4-20mA)
Flow meter calibration
Verify that the flow meter is installed correctly
Relevant valves status Check the valves’ position
Verify the pump is working properly and check the
Ballast pump
flow rate
Verify all wires are properly terminated for flow
meter
FLOW RATE LOW / LOW LOW (ALARM / TRIP)

FOR VERTICAL INSTALLATION
Alarm indicates that flow is below 30% of UV unit capacity for longer than 50 seconds.
Trip indicates that flow is below 10% of UV unit capacity for longer than 60 seconds.
Ballast pump failure
flow rate
meter
FLOW RATE LOW / LOW LOW (ALARM / TRIP)

FOR HORIZONTAL INSTALLATION
Alarm indicates that flow is below 50% of UV unit capacity for longer than 50 seconds.
Trip indicates that flow is below 30% of UV unit capacity for longer than 60 seconds.
flow rate
meter
94 | P a g e
FLOW METER FAIL (ALARM)
Alarm indicates that the flow meter does not work properly

Verify that the flow meter is installed in correct
position
Verify that the flow meter is working by checking
connections
Transmitter failure Test the flow meter signal output (4-20mA)
connections
Verify all wires are properly terminated including
power line and fuse
flow rate
*** COMMUNICATION FAIL (ALARM)

(‘***’ means COMMUNICATION PARTNER)
Alarm indicates that BWMS would not be linked with VRC.

Loss of signal Verify that the VRC is turned on
connections
accordance with wiring diagram
GRAVITY DEBALLASTING (ALARM)

Alarm indicates that both seachest and suction valves are opened at the same time if the
ballast pump does not work.
Valve signal error Check each valve status and output signal of VRC
Verify that the seachest valve is closed
Seachest valve malfunction (One of the two valves must be closed)
(Check the valve failed to open/close in order)
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BYPASS OPENED OPERATING (ALARM)
Alarm indicates that ballast valve and/or suction valve are opened during by-pass operation.

Verify that the ballast valve is closed
Ballast valve is opened
Verify that the suction valve is closed
Suction valve is opened
UV LAMP MIS-OPERATING (ALARM)
Alarm indicates that operator intended to turn UV lamp on while it is not available.

Misoperating Check the BWMS operation procedure
Alarm recovery failure Verify that all alarms are recovered
flow rate
EHS VCC POWER FAIL (ALARM)
Alarm indicates that BWMS would not be linked with EHS.

Loss of signal Verify that the EHS is turned on
connections
LOCAL/ REMOTE GP RESPONSE TIME OUT (ALARM)
Alarm indicates that the graphic panel does not work

Verify that the GP monitor (Local/ Remote) is
Loss of signal
turned on
Alarm recovery failure Verify that all alarms are recovered
96 | P a g e
GPS COMMUNICATION FAIL (ALARM)
Alarm indicates that there is a loss of communication between PLC to GPS module.

Verify that the GPS is working properly
(Check the color of green LED lamp)
GPS failure - Flicker: Normality
- On-state: Cable wiring problem
- Off-state: GPS does not send signal
BWMS EMERGENCY STOP (TRIP)
Trip indicates that the ‘Emergency’ button was pushed.

Emergency situation Verify that there are no problems at all
Emergency signal activated Release the emergency button
UV POWER FAILURE (TRIP)
Trip indicates that main power is not supplied and/or circuit breaker(s) is damaged.

Power source Check the power supplement
Circuit breaker failure Check the circuit breaker(s) status
PUMP RUNNING FAIL (TRIP)
Trip indicates that the ballast pump is shut down while UV lamp is operating.

Verify that the ballast pump is working properly
Misoperating (Do not stop operating the ballast pump during the
BWMS is running)
flow rate
BWMS VALVE MIS-OPERATING (TRIP)

Trip indicates that ballast valve and/or suction valve are opened before warming up of UV lamp
completed.
Verify that the ballast valve is closed
Ballast valve is opened
97 | P a g e
EDUCTOR MIS-OPERATING (TRIP)
Trip indicates that suction valve is opened before warming up of UV lamp completed.

EHS VALVE TIME OUT (TRIP)
Trip indicates that suction valve is opened before warming up of UV lamp completed.

Circuit breaker failure Check / replace the circuit breaker
PLC RESPONSE TIME OUT (TRIP)
Trip indicates that PLC does not work

Power shut off Correct the cause of loss of power
Control panel CPU failure Check the CPU status
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VII. MAINTENANCE REQUIREMENT OF GloEn-Patrol™
A. Use of tools and test equipment in accordance with the maintenance procedures
(1) Filter maintenance
• Weekly maintenance
Check that the filter is operating properly with weekly inspection.
Check that sufficient grease is applied on the drive shaft and drive bushing. If necessary add
additional grease.
Take care of any leaks from the scanner shaft. If necessary, tighten the gland packing or replace
the sealing materials.
If the BWMS will not operate for more than a month, complete the following steps;
✓ Manual back-flushing of the filter for cleaning (if possible, cleaning with fresh water).
✓ Disconnect the power of the control panel and UV power supply panel.
✓ Drain the inside of the filter.
✓ Grease the drive shaft and drive bushing.
Preparation prior to re-operation;
✓ Power supply to the control panel and power supply panel.

✓ Grease on the drive shaft and drive bushing.
✓ Operate back-flushing manually and simultaneously then check all movements.
✓ If necessary, replace the gland packing and/or internal O-ring.
➢ All installation work must only be carried out by qualified personnel.

➢ Read the safety instruction manual before commencing installation.
➢ UV lamp(s) to be mounted horizontally.
CAUTION
• Disassembly of the filter screen
Prior to dismantling the filter elements, it is recommended that manual back-flushing operation
should be completed prior to disassembly.
✓ Close the Filter inlet and outlet valves and release the pressure;
✓ Press the MANUAL BACK-FLUSHING button on the control panel;
✓ Disconnect the power when the scanner is in the middle of its track.
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Table 7.1 Disassembly of the filter elements
Step Description Figure
Remove the S/B housing after unscrewing

1.
bolts.
Remove the split pin from the inside of B/F

2.
Drum.
Split pin
Joint pin
Remove the joint pin from the inside of B/F

3.
Drum (A).
B
Remove the B/F Drum (B) after unscrewing
bolts (A).
4.
Unscrew the bolts from the flange of filter A C
body (C).
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Take the flange from upper end side using

5.
lifting equipment and included eye bolts.
Take suction scanner out of the filter

6.
element.
Install the clamps to the filter element.

7. Take the flange from upper side using lifting
equipment with clamps.
In case of the high capacity models,

If the filter (PF900 ~ PF3000) is installed
horizontally, uninstall the PRESSURE
TRANSMITTER in the upward direction
*
(checking the COVER BOLT direction) before
taking the flange for filter element
(ref.: The quantities are different depending
on the capacity.)
✓ Assemble the filter in reverse order of disassembly procedure.
101 | P a g e
• Suction scanner
When the differential pressure inside the filter reaches the set value, filter cleaning (back-
flushing) is automatically activated and ballasting is uninterrupted during cleaning. Several
cleaning (scanner) heads scan over the filter screen surface with a “corkscrew-like” rotational
and an up & down, vertical motion by an electric motor and un-clog trapped materials. Back-
flushing pump (optional) runs simultaneously with the scanner to discharge the flushing water
from the filter overboard so that differential pressure will be decreased.
Table 7.2 Dismantling the suction scanner.
1. Place the S/S drum on clean plate.
Use the spanner to unscrew the suction scanner

2.
from S/S drum.
Replace the spring before screwing on the suction

scanner.
3.
Use the spanner to screw the suction scanner to
S/S drum.
102 | P a g e
NOTE: This drawing is an example for the shape of filter unit. Please refer to each project’s final
drawing for each code/part No. and size.
• Standard model Unit : EA
COMPONENT PF50 PF250 PF500 PF750

Helical & Worm Reducer
1 2 1 1
(with motor)
Limits Switch 2 2 2 2
Element of Filter 1 1 1 1
Figure 7.1 General Assembly of the Filter
103 | P a g e
31 Cap Flange 57 Key

32 Cap Body 60 Cap Gasket
34 Rev. Screw 61 Motor Gasket
35 Rev. Nut 72 Hex. Bolt (P/W, S/W)
35-1 Stopper of Rev. Screw 74 Hex. Bolt (P/W, S/W)
36 Limit Plate 75 Nut (P/W, S/W)
37 Joint Pin 81 Split Pin
49 Set Colar Slit 82 Helical & Worm Reducer
56 Stud Bolt
Figure 7.2 Disassembly of the Filter Element (Group #1)
21 S/B Bottom Flange 84 Limit Switch

22 S/B Housing 100 Drum Seal Housing
23 S/B Stop Flange 101 Drum Seal Plug
24 Limit Switch Bracket 102 Drum Seal Bush
69-1 O-ring (P25) 103 Washer
69-2 O-ring (P46) 104 Grand Packing
70 O-ring (G160) 105 Clamp Nut
77 Hex. Bolt & Nut (P/W, S/W) 106 Nord Lock Washer
80 Round Head Bolt & Nut 127 Body Seal Bush
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16 B/F Bottom Flange 71-1 Gasket

17 B/F Drum 73 Hex. Head Bolt
18 B/F Nozzle 76 Nut (P/W, S/W)
19 B/F Top Flange 79 Hex. Bolt (P/W, S/W)
20 B/F Fitting Flange 83 Back-flushing Valve
64 O-ring (P140) 89 Air Inlet Valve
14 Cover Flange 65 O-ring (P58)

15 Lifting Eye Nut 66 O-ring (G85)
42 Body Seal Bush 78 Hex. Bolt (P/W, S/W)
43 W.S. Joint Bolt 79 Hex. Bolt (P/W, S/W)
48 Element Packing
105 | P a g e
25 Suction Scanner Drum 41 Joint Nut

26 Suction Scanner Branch Nozzle 44 Suction Scanner Body
27 Suction Scanner Branch Boss 45 Suction Scanner Cover
28 Suction Scanner Bottom Boss 46 Suction Scanner Boss
29 Suction Scanner Rev. Bar 59 Spring
30 Suction Scanner Top Boss 67 O-ring (G30)
39 Joint Bar 68 O-ring (G25)
40 Joint Pin
50 End Ring 55 Middle Ring

53 Filter Element
106 | P a g e
1 Filter Body 85 Junction Box

58 Name Plate Bracket 86 Stud Bolt & Nut (P/W, S/W)
58-1 Junction Box Bracket 87 Stud Bolt & Nut (P/W, S/W)
69 O-ring 88 Stud Bolt & Nut (P/W, S/W)
71 Gasket 90 Pressure Transmitter
78 Hex. Bolt & Nut (P/W, S/W) 91 Drain Valve
107 | P a g e
• High capacity model Unit : EA
COMPONENT PF900 PF1200 PF1500 PF2000 PF2500 PF3000

Helical & Worm
3 4 5 7 9 11
Reducer (with motor)
Limits Switch 6 8 10 14 18 22
Element of Filter 3 4 5 7 9 11
1 FILTER BODY 87 AIR INLET VALVE

13 FILTER ELEMENT 88 VENT VALVE
45 SUC. SCANNER BODY 89 DRAIN VALVE
84 HELICAL & WORM REDUCER 90 BACK FLUSHING VALV
85 LIMIT SWITCH 91 JUNCTION BOX
86 PRESSUR TRANSMITER
Figure 7.9 General Assembly of the Filter
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34 CAB FLANGE 39 JOINT NUT

34-1 H/BOLT(S/W) 40 SPLIT PIN
35 REV. SCREW 62 NUT/W/SW
35-1 STOPPER OF REV. SCREW 62-1 STUD BOLT
37 KEY 84 HELICAL & WORM REDUCER
5 COVER FLANGE 63 WRENCH BOLT

7 TOP E/T STOP RING 66 W/SW
17 LEVEL 3000 BOSS 67 HEX BOLT
19 S/B HOUSING 68 PLUG
20 S/B STOP FLANGE 69 DRUM SEAL PLUG
22 LIMIT SWITCH BRACKET 70 DRUM SEAL BUSH
23 DRUM SEAL HOUSING 71 WASHER
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36 REV. NUT 72 CLAMP NUT

38 LIMIT PLATE 74 DAMPER PLUG
43 BODY SEAL BUSH 76 FIXING GLAND
50 O-RING (G270) 80 NUT/W/SW
52 O-RING (P46) 81 STUD BOLT
53 O-RING (G360) 85 LIMIT SWITCH
57 O-RING (G250)
25 S/S DRUM 44 SUC. SCANNER COVER

26 BOTTOM STOPPER 45 SUC. SCANNER BODY
27 S/S BRANCH BOSS 46 SPRING
28 S/S TOP BOSS 47 SUC.SCANNER BOSS
29 JOINT BAR 51 O-RING (G30)
30 JOINT PIN 56 O-RING (P22)
31 JIONT WASHER
110 | P a g e
1 FILTER BODY 50 O-RING (G270)

6 BOTTOM E/T STOP RING 55 O-RING (G290)
8 LOWER DRUM 58 O-RING (G85)
9 MANHOLE COVER 59 O-RING (P58)
9-1 MANHOLE DAVIT PIPE 60 O-RING (G110)
10 H/BOLT(HOT DIP GALVANIZED) 61 O-RING (P85)
11 NUT/W/SW(HOT DIP GALVANIZED) 73 STRAIGHT DOWEL PIN
12 BACK FLUSHING PIPE 86 STUD BOLT
12-1 BACK FLUSHING PIPE GASKET 87 AIR INLET VALVE
12-2 STUD BOLT 88 VENT VALVE
12-3 NUT(N,W,S/W) 89 DRAIN VALVE
42 BODY SEAL BUSH 90 BACK FLUSHING VALVE
42-1 BACK F' SEAL BUSH 91 JUNCTION BOX
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(2) UV unit maintenance
• Cleaning the quartz sleeve
The quartz sleeve(s) must be cleaned regularly. The frequency of cleaning will depend on
water quality. When the measured UV intensity is below than set value (290mJ/cm2)
automatic wiper-cleaning will activate.
• Chemical cleaning method
If the quartz sleeves are still not cleaned by auto-wiping, it should be manually cleaned with
alcohol. Cleaning must be accomplished as follows:
✓ Thurn off the main switch of the BWMS;

✓ Disconnect the power of control panel and UV power supply panel;
✓ Drain the remaining water inside of the UV chamber;
✓ Disassemble the UV end cover, and then take off the quartz sleeve(s);
✓ Rinse the quartz sleeve(S) with a solution of alcohol.
• Cleaning the UV intensity sensor and quarts window
The UV intensity sensor measures the efficiency of the UV lamps in combination with the level
of UV transmittance of the water. A quartz window on the inside of the disinfection chamber
covers the measuring surface of the sensor.
Build up may occur on this window and has a negative effect on the UV measurement. If the
system does not have a built-in cleaning mechanism the quartz window should be cleaned
chemically as described below.
➢ Turn OFF the main switch and the circuit breakers in the control panel.
➢ Turn OFF the flow and drain the liquid in the disinfection chamber.
➢ Remember that the lamps can be HOT.
WARNING
• Replacing lamps and quartz sleeves
Procedure describes the actions required to replace lamp(s) and to clean and/or replace quartz
sleeves.
WARNING ➢ Remember that the lamps can be HOT.
➢ Wear clean gloves free of talcum powder and grease to avoid damaging the
lamp(s).
➢ Regarding the handling Mercury (Hg) vapor within the lamps must be cared
CAUTION in accordance with Material Safety Data Sheet (MSDS) in this document.
112 | P a g e
Table 7.3 Replacing lamps and quartz sleeves
1. Remove the end cover from both sides.
Unscrew the three (3) screws from the wiper

2.
motor mounting plate.
Unscrew the lamp holder plate (6 × M4) screws

3.
from both ends.
Unscrew the lamp wire on the connector block

4.
(from both ends).
113 | P a g e
B
Take the spring (A) and anti-vibration stopper (B)
5. A
out of the quartz sleeve.
6. Take the old lamp out of the quartz sleeve.
B
On both ends use tool (A) to unscrew the A
7. isolating T/B body (B) from the chamber end
plate.
A
Repeat moving both sides of the quartz sleeve

8. appoximately10 millimeters;
Remove backup-ring and O-ring.
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9. Remove a quartz sleeve.
New UV lamps are supplied individually in its own

10.
packaging.
11. Never touch the lamp glass with bare hands.

X
12. Wear clean gloves and hold the lamp at the ends. O
115 | P a g e
If necessary, clean the lamp with a cotton cloth

13.
applied with a few drops of alcohol.
If necessary, clean the quartz sleeve with a cotton

14.
cloth applied with a few drops of alcohol.
➢ Used lamp(s) MUST BE returned to PANASIA CO., LTD.

➢ Do NOT dispose old lamp(s) as unsorted municipal waste.
➢ Waste must be disposed of in accordance with federal, state and local
CAUTION environmental control regulation.
NOTE: When inserting the lamp, don’t arrange joint connection of exhaust on the lamp and UV
intensity sensor in a straight line. If they are in a straight line, UV intensity is measured lower.
116 | P a g e
• UV Lamp Test Kit
It is difficult to check the faulty UV lamp(s) if the UV lamp(s) have been already installed in the
UV chamber. In order to reduce inconveniences, a UV lamp test kit comes with the BWM
system. As this test kit is applicable to check the UV lamp(s) on a vessel without dismantling
many parts, it contributes to decrease maintenance costs and working hours.
Material ABS
Input Voltage AC 110V/220V
Weight 0.6kg
Figure 7.14 UV Lamp Test Kit
➢ Do NOT test during BWMS operation (it MUST be power off before using
the test kit).
➢ Do NOT touch the clamps while the POWER OUTPUT LED lamp turns on due
to a high risk of electric shock.
➢ Do NOT supply exceeding 220VAC for the TEST KIT.
➢ NEVER touch a UV Lamp with bare fingers. Use a tissue or cotton gloves
when handling UV Lamp(s)
CAUTION ➢ UV Lamp contains a small amount of Mercury. UV Lamp(s) must be stored
in the original packing until required for use.
➢ Used UV Lamp(s) must be returned to PANASIA CO., LTD.
➢ Do NOT dispose old UV Lamp(s) as unsorted municipal waste.
➢ Waste must be disposed of in accordance with federal, state and local
environmental control regulation.
117 | P a g e
It is designed to use as free voltage so it includes common plug for 110VAC. The one set of test
kit will be supplied with 5 spare fuses. Description on each part is shown in figure 7.10. See the
table 7.4 for test procedure.
POWER LAMP will be shown if the

POWER LAMP
test kit is activated
TEST BUTTON is the manual button
TEST BUTTON
to test the UV lamp.
POWER OUTPUT LAMP will be
POWER OUTPUT LAMP
shown if high voltage is generated.
The GREEN LAMP will be shown if
the UV lamp is normal to use.
UV LAMP STATE LAMP
The RED LAMP will be shown if the
UV lamp is abnormal to use.
Figure 7.15 Part description
118 | P a g e
Table 7.4 Test procedure
Put the clamps on each bolt head located in the

1.
center of the UV Lamp.
Or put the clamps on each O-type terminal of the

1-1.
UV Lamp.
Put the plug into the power socket (110V OR

2.
220VAC). Then, the POWER LAMP is turned on.
Click the TEST BUTTON and check both POWER

LAMP and UV LAMP STATE LAMP are turned on.
(Lighting will be turned off automatically after 5
3. seconds)
If the UV Lamp is normal, the UV LAMP STATE
LAMP shows GREEN and if the UV Lamp is faulty
the UV LAMP STATE LAMP shows RED. GREEN LAMP RED LAMP
(NORMAL) (ABNORMAL)
119 | P a g e
• Maintenance of the wiper system
See below the detailed table of maintenance of the automatic cleaning mechanism.
WARNING ➢ Remember that the lamps can be HOT.
➢ Wear clean gloves free of talcum powder and/or grease to avoid damaging
UV lamp.
CAUTION
Table 7.5 Maintenance of the automatic cleaning mechanism
Remove always in the following order:

• Wiper motor
1.
• UV lamps
• Quartz sleeves
A
B
On wiper motor side use flat spanner (A) to
2. unscrew the screw plug adopter (B) from the
chamber end plate.
120 | P a g e
3. Unscrew the fixed bracket bolt from wiper holder.
By hand, take the wiper holder out with a turn

4. from wiper housing.
Take the wiper holder out of the chamber side

5.
cover.
6. Place the wiper holder on a clean plate.
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B
A
7. Take wiper (B) out of the wiper holder (A).
If necessary, replace the wiper with a new one.

8.
122 | P a g e
• Standard model Unit : EA
COMPONENT PU50 PU250 (-Ex) PU500 (-Ex)
UV Lamp 2 6 8 12 18 24
Wiper Motor 1 1 1 1 1 1
1 UV Chamber Body 64 Side Cover (Left)

2 Chamber End Plate Right 65 Side Cover (Right)
3 Chamber End Plate Left
Figure 7.16 General Assembly of the UV Unit
61 Hex. Bolt and Nut (S/W, P/W) 84 O-ring (AS568#469)

64 Side Cover (Left)
Figure 7.17 Disassembly of UV Unit Element (Left Side Cover)
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35 Wiper Motor 40 Screw Plug adjuster

36 Reduction Gear 42 Mechanical Seal
36-1 Round Bolt 44 W/ Bolt (B)
36-2 Hex. Nut (S/W) 45 O-ring (G35)
36-3 Condenser 47 Ball Bearing
36-4 Round Bolt 48 Snap Ring (Hole)
37 Motor Support 49 Bearing Nut/ Washer
38 Support Bar 75 Terminal Block
39 Coupling 79 Hex. Nut (S/W)
Figure 7.18 Disassembly of UV Unit Element (Reducer Motor)
10 UV Lamp (3.5kW) 12 Lamp Sleeve

Figure 7.19 Disassembly of UV Unit Element
124 | P a g e
3 Chamber End Plate (Right) 55 W/ Bolt (B, P/W, S/W)

13 Screw Plug 57 O-ring (G50)
14 Screw Plug Adapter 58 Dowel Pin
15 Backup Ring 70 Reed Switch Housing
16 O-ring 96 Anti-V Cushion
19 Isolating Bracket 98 Anti-V Stopper
46 O-ring (V430) 99 Anti-V O-ring
53 Reed Switch 100 Anti-V Spring
54 Round Bolt (B, S/W-Integral) 102 O-ring (S46)
Figure 7.20 Disassembly of UV Unit Element (Chamber End Plate)
Figure 7.21 Disassembly of UV Unit Element (Right Side Cover)
61 Hex. Bolt and Nut (S/W, P/W) 65 Side Cover (Left)
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1 UV Chamber Body 52 Temperature Transmitter

50 UV Transmitter 56 Hex. Bolt (B, S/W)
50-1 UV Transmitter Housing 73 Flow Switch
Figure 7.22 Disassembly of UV Unit Element (Chamber)
20 Lead Screw 26 Wiper

23 Wiper Housing 27 Pin
24 Screw Female 28 Fixed Bracket
24-1 Screw Female Cover 29 Torsion Spring
25 Wiper Holder 34 W/ Bolt (B)
Figure 7.23 Disassembly of UV Unit Element (Wiper System)
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Figure 7.24 Purge/Pressurization system & Purge Vent Unit (Explosion proof type)
108 Purge/Pressurization System 108-1 Purge Vent Unit
NOTE: In case of the Explosion proof type, Purge/Pressurization system is supplied.
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• High capacity model Unit : EA
COMPONENT PU1000 (-Ex) PU1250 (-Ex) PU1500 (-Ex)
UV Lamp 22 26 32
Wiper Motor 1 2 2
Figure 7.25 General Assembly of the UV Unit (Explosion proof type)
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16 SIDE COVER-LEFT 78 HEX. CAP NUT

17-1 PACKING OF SIDE COVER 79 H/BOLT(B,S/W)
61 MOTOR COVER 103 STUD BOLT
61-1 PACKING OF MOTOR COVER
Figure 7.26 Disassembly of UV Unit Element (Left Side Cover)
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8 MOTOR 85 CONDENSOR:2UF
36 SUPPORT BAR 86 R/BOLT
36-1 MOTOR SUPPORT BAR NUT 87 H/BOLT(N, P/W, S/W)
37 COUPLING 91 TERMINAL BLOCK
72 MOTOR SUPPORT 92 R/BOLT(B,S/W)
Figure 7.27 Disassembly of UV Unit Element (Reducer Motor)
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4 ISOLATING T/B BODY 50 O-RING (G35)

5 SCREW PLUG ADAPTER 62 O-RING (G50)
9 SCREW PLUG ADJUSTER 64 O-RING (S40)
32 ANTI-V CUSION 75 BEARING NUT & WASHER
33 ANTI-V STOPPER 76 SNAP RING(HOLE)
34 ANTI-V SPRING 77 BALL BEARING
35 ANTI-V O-RING 81 W/BOLT(B)
48 ISOLATING T/B ASS'Y 96 MECHANICAL SEAL
48-1 TERMINAL COVER 101 O-RING (S12.5)
48-2 FIXING PIN
Figure 7.28 Disassembly of UV Unit Element
131 | P a g e
2 UV LAMP_3.5KW 3 LAMP SLEEVE
Figure 7.29 Disassembly of UV Unit Element (Chamber End Plate)
7 Lead Screw 28 TENSION SPRING

18 BUSH BEARING 29 SUPPORT SPRING
19 SCREW PLUG 31 BASE
20 WIPER HOUSING 38 W/BOLT(B,S/W)
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22 SCREW FEMALE 50 O-RING

23 SCREW FEMALE COVER 73 SCRAPER
24 WIPER HOLDER 74 MAGNET
25 WIPER 90 O-RING (P16)
26 PIN
Figure 7.30 Disassembly of UV Unit Element (Wiper System)
1 MEGA UV CHAMBER BODY 47 REED SWITCH HOUSING

10 UV TRANSMITTER 56 MAIN COVER
12 TEMP TRANSMITTER(4-20mA) 79 H/BOLT(B,S/W)
40 UV TRANSMITTER NUT #1 102 JUNCTION BOX
41 UV TRANSMITTER NUT #2 104 JUNCTION BOX BRACKET
46 REED SWITCH 105 THERMOSTAT
Figure 7.31 Disassembly of UV Unit Element (Chamber)
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17 SIDE COVER-RIGHT 78 HEX. CAP NUT

17-1 PACKING OF SIDE COVER 103 STUD BOLT
Figure 7.32 Disassembly of UV Unit Element (Right Side Cover)
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Figure 7.33 Purge/Pressurization system & Purge Vent Unit (Explosion proof type)
108 Purge/Pressurization System 108-1 Purge Vent Unit
NOTE: In case of the Explosion proof type, Purge/Pressurization system is supplied.
135 | P a g e
(3) Control panel and power supply panel maintenance
• Air fan of the control panel
Regularly check and, if necessary replace air fan.
• Earth Leakage Circuit Breaker (ELCB) check
Check the Earth Leakage Circuit Breaker (ELCB) monthly by pressing the test button to make
sure it is working properly. The system will shut-down immediately.
(4) Control panel part names and functions
Figure 7.34 Components of the control panel
1) CBN001: Main circuit breaker for the entire BWMS monitoring system.
2) CBN002: Circuit breaker for the relay and flowmeter.
3) CBN003: Circuit breaker for the cooling fan system.
4) CBN004: Circuit breaker for the PLC I/O card.
5) CBN005: Circuit breaker for control circuit (i.e. PLC, etc.).
6) SMPS1: 24VDC power supply for printer.
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7) SMPS2: 24VDC power supply for PLC I/O card.
8) TX1: Transformer used to isolate secondary circuit from primary circuit.
9) NF1: Noise filters to stabilize power which is supplied to the power supply of PLC.
10) PLC: Controller for the entire monitoring system, from left to right: Power Supply, CPU, Digital
Input (DI), Digital Output (DO), Analog Input (AI) and Analog Output (AO) modules.
11) HUB: Device for connecting multiple Ethernet devices together.
12) AUX1~9: Electronic relays to control filter and UV unit.
13) TB: Common terminal block for power line of PLC system.
14) PO: 220VAC power supply outlet for auxiliary equipment (i.e. laptop).
15) TBN01~06: Input/output terminal blocks.
16) MONITORING UNIT: Graphic panel with touch screen functions for control and monitoring.
17) YPL: Lamp for warming up.
18) S/S1: Mode selector switch (CHECK MODE or BYPASS MODE).
19) BZ: Alarm device when there is any abnormality in the monitoring system.
20) EMG: Emergency switch to shut-down the system manually.
137 | P a g e
Figure 7.35 Components of the UV power supply panel
21) CBS110: Main circuit breaker for the UV unit.
22) CBS120: Circuit breaker for the UV lamps (ELCB S101~S102).
23) ELCB S101~S102: Device to stop the UV system under any abnormal condition by detecting a
leakage current, which could be generated in operating an UV lamp, and each ELCB connected to
two (2) electromagnetic ballast.
24) CBS121~125: Circuit breaker for the UV lamps, and installed two (2) breakers depending on
number of electromagnetic ballast installed.
25) CBS101, CBS141: Circuit breaker for the back flushing motor and wiper motor.
26) CBS100: Circuit breaker for control circuit (i.e. cooling fan, etc.).
27) CPS11: Surge protector, protecting control and driving circuits from switching surges, generated
at times of controlling the main circuit breaker.
28) EBS101~S104: Electromagnetic ballasts for discharging lamps to operate UV lamps. Each
controls two (2) UV Lamps
29) SC101~128: UV lamps capacitors connected to the secondary of electromagnetic ballast. Each
electromagnetic ballast has three (3) capacitors independently.
30) SC151~154: Capacitors for power control of UV Lamps (Step 1; 88% of maximum power)
138 | P a g e
31) SC171~174: Capacitors for power control of UV Lamps (Step 2; 72% of maximum power)
32) MCS1FF: Forward-turn electronic switch of three-phase motor used for filter flushing.
MCS1FR: Reverse-turn electronic switch of three-phase motor used for filter flushing.
MCS1UF: Forward-turn electronic switch of a single-phase motor used in UV lamp cleaning.
MCS1UR: Reverse-turn electronic switch of a single-phase motor used in UV lamp cleaning.
MCS101~105: Electronic switches for UV lamps operation control. Each controls two (2) UV
lamps.
33) MCS110~114: Electronic switches for power control of UV lamps.
34) EUCRS101~104: Device to stop the UV System under any abnormal conditions by detecting an
undercurrent, generated by operating an UV lamp. Each controls two (2) UV lamps.
35) TBS12~15: Input/output terminal blocks.
36) SWS11: Switch to turn on the fluorescent lamp at the panel.
37) FAN S101~106: Cooling fans (side) that discharge the internal air outside the panel.
38) FAN S107: Cooling fans that (top) discharge the internal air outside the panel.
39) THTS101~102: Sensor for detecting internal temperature of the panel.
40) WL: Fluorescent lamp for the panel.
139 | P a g e
B. Illustrated list of spare parts
This spare part list is standard. For the information on quantity of each spare part, see the final
drawing.
SPARE PART LIST

(for Filter)
Spec. Weight
No. Name Illustration Model Remark
(Mat’l) (kg)
SPARE
1 Spare Box SS400 18 -
BOX-STD
Refer to figure 7.8

Pressure LEVEL300 No.90 on 103page for
2 SUS316L 0.5
Transmitter 0 replacement
(Cable: 2m)
PF-SC- Refer to 99 page for

3 Scanner Tip Teflon 0.03
001 replacement
Refer to figure 7.6

PF-OR-
4 O-ring EPDM 0.01 No.68 on 102 page for
P22
replacement
Refer to figure 7.5

PF-OR-
5 O-ring EPDM 0.01 No.65 on 102 page for
P58
replacement
140 | P a g e
Refer to figure 7.3

PF-OR-
6 O-ring EDPM 0.01 No.69-1 on 101 page
P25
for replacement
Refer to figure 7.6

PF-OR-
7 O-ring EDPM 0.01 No.67 on 102 page for
P30
replacement
Refer to figure 7.3

Gland PTFE PF-SC- No.104 on 101 page for
8 0.03
Packing FIBER 002 replacement
(ø25xø38x6.5t)
Portable To open or close

9 FC 10 PHP-001
Hand Pump Remote Valve manually
141 | P a g e
SPARE PART LIST

(for UV Unit)
Spec. Weight
(Mat’l) (kg)
Refer to 105-108 page

1 UV Lamp Quartz 0.2 PUL3.5_1
for replacement
Refer to 105-108 page

2 Lamp Sleeve Quartz 0.4 PUS3.5_1
for replacement
Refer to figure 7.17

UV Intensity
3 SUS316 0.2 SUV 20.2 No.50 on page 118 for
Transmitter
replacement
PU-OR- Refer to 112-114 page

4 Wiper EPDM 0.01
W01 for replacement

PU-OR- No.16 on page 117 for
5 O-ring EPDM 0.01
W02 replacement
(ø32.8xØ42.8x5t)

Mechanical VITON & PU-OR-
6 0.01 No.42 on 116 page for
Seal SUS304 W04
replacement
142 | P a g e

PU-UV-
7 Reed Switch Teflon 0.02 No.53 on 117 page for
S02
replacement
PU-RP- For Removal of Screw

8 Special Tool SUS304 0.8
T01 Plug
UV Lamp PU-UV- Refer to 111 page for

9 ABS 0.6
Test Kit T01 Test of UV lamp
143 | P a g e
SPARE PART LIST

(for Panel)
Spec. Weight
(Mat’l) (kg)
To trip UV Power Supply

PBP-B-
1 NTC Cu/NiO 0.02 Panel when overheating
SL32
by overcurrent
144 | P a g e
Point(s) of contact for technical assistance
145 | P a g e

GloEn Patrol Manual (QS38000 1 2) (IMO)

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Ballast Water Management System GloEn-PatrolTM_Ver.6.

PANASIA CO., LTD.

[This page intentionally left blank.]

A. UNDERSTANDING THE GLOEN-PATROL™ SYSTEM .................................................................................................................. 6

C. LIMITATIONS OF GLOEN-PATROL™ ..................................................................................................................................... 14

II. MAJOR SYSTEM COMPONENTS .............................................................................................................. 19

E. DIMENSIONS AND WEIGHT OF THE COMPLETE GLOEN-PATROL™ AND REQUIRED CONNECTION......................................... 29

III. STANDARD OPERATING PROCEDURES ................................................................................................... 36

A. DISPLAY INFORMATION OF GLOEN-PATROL™ CONTROL PANEL.......................................................................................... 36

C. GLOEN-PATROL™ LIMITATIONS, PRECAUTIONS, AND SET POINTS....................................................................................... 54

V. INSTALLATION REQUIREMENT OF GLOEN-PATROL™ .............................................................................. 75

A. GENERAL SAFETY OF GLOEN-PATROL™............................................................................................................................... 75

VI. TROUBLESHOOTING PROCEDURE ........................................................................................................... 87

A. ALARM AND TRIP CONDITIONS FOR FILTER........................................................................................................................... 87

VII. MAINTENANCE REQUIREMENT OF GLOEN-PATROL™ ............................................................................. 99

POINT(S) OF CONTACT FOR TECHNICAL ASSISTANCE ................................................................................... 145

[This page intentionally left blank.]

I. PRINCIPLES OF GloEn-Patrol™ BALLAST WATER MANAGEMENT SYSTEM

A. Understanding the GloEn-Patrol™ system

PANASIA’s Ballast Water Management System, GloEn-Patrol™ is based on a water treatment

with the following four (4) major components:

Figure 1.1 Parallel configuration of a large capacity GloEn-Patrol™ model

• UV UNIT (Chamber) employs high-density, medium-pressure ultraviolet (MPUV) lamps

Figure 1.2 Process flow diagram of BALLAST MODE

B. The theory of GloEn-Patrol™ operation

(1) Ballast Mode

Figure 1.3 Process flow diagram of BALLAST MODE

(2) De-Ballast Mode

Figure 1.4 Process flow diagram of DE-BALLAST MODE

Before ballasting or de-ballasting, it is mandatory that UV lamps are warmed up (approximately

Figure 1.5 Process flow diagram of WARMING UP

(4) Bypass Mode of GloEn-PatrolTM

Figure 1.6 Process flow diagram of BYPASS during BALLAST MODE

Figure 1.7 Process flow diagram of BYPASS during DE-BALLAST MODE

(5) Eductor (Stripping) Mode

The following constraints are incorporated in the system design:

Ambient Temperature 0C ~ 55C

Table 1.1 Limitation of GloEn-Patrol™

D. Performance ranges and expectations of GloEn-Patrol™

“(x)” indicates numbers of UV lamps

Model Name Application Maximum Capacity (TRC)

Model Name Maximum Capacity UV Unit Filter

GloEn-P50 50 m3/hr PU50 PF50

GloEn-P150 (-Ex) 150 m3/hr PU250 PF250

GloEn-P250 (-Ex) 250 m3/hr PU250 PF250

GloEn-P300 (-Ex) 300 m3/hr PU250 PF250

GloEn-P350 (-Ex) 350 m3/hr PU250 PF500

GloEn-P500 (-Ex) 500 m3/hr PU500 PF500

GloEn-P700 (-Ex) 700 m3/hr PU500 PF750

E. Locations and conditions for which GloEn-Patrol™ is intended

Figure 1.9 Position of multiple GloEn-Patrol™ installations

NOTE: If GloEn-Patrol BWMS is intended to be installed on deck of a ship, we recommend that

II. MAJOR SYSTEM COMPONENTS

Figure 2.1 Components of the filter

* PF250/ 500/ 750: Two (2) pressure transmitters.

Figure 2.2 Components of the filter

- Rugged construction and reliable mechanism;

- Minimum flow and pressure requirement for self-cleaning.

Body material ASTM A516-70