Cme333 Iv
Cme333 Iv
improve the efficiency and reduce the emissions of internal combustion engines.
HCCI (Homogeneous Charge Compression Ignition) is a mode of combustion where the air and
fuel are mixed homogeneously and compressed until auto-ignition occurs. This mode is typically
PCCI (Premixed Charge Compression Ignition) is a mode of combustion where the fuel is
premixed with air and then compressed until auto-ignition occurs. This mode is typically used in
diesel engines.
features of both HCCI and PCCI. In RCCI, two different fuels are injected separately into the
combustion chamber: one with high reactivity (such as gasoline) and one with low reactivity
(such as diesel). The two fuels are mixed and then compressed until auto-ignition occurs. RCCI
GDCI (Gasoline Direct Injection Compression Ignition) is a mode of combustion that combines
gasoline direct injection with compression ignition. In GDCI, gasoline is injected directly into
the combustion chamber and then compressed until auto-ignition occurs. GDCI is typically used
in gasoline engines.
high temperature regions (responsible for higher NOx) and locally fuel-rich regions (responsible
for PM formation). LTC strategies have gained substantial attention due to their potential to
overcome the PM-NOx trade-off simultaneously. LTC is a general term used for advanced
combustion strategies, and it has several derivatives namely homogeneous charge compression
ignition (HCCI), reactivity controlled compression ignition (RCCI) and premixed charge
compression ignition (PCCI) etc. [1]. Akihama et al. [2] explained the fundamental theory of
LTC using local equivalence ratio vs. flame temperature curve (Figure 2). This figure also
represents the PM-NOx dilemma associated with conventional CI combustion mode in which
fuel-lean regions above 2200 K produce more NOx however fuel-rich regions above 1800 K
produces the PM predominantly. In their study, they suggested two critical parameters namely
adequate time for fuel-air mixing and low peak combustion temperature for simultaneous
reduction of NOx and PM. They reported that LTC can be achieved at temperatures, which are
significantly lower than the NOx formation window and local equivalence ratios required for
LTC are way below soot formation window. Kook et al. [3] also investigated the effects of
charge dilution on diesel-fueled LTC using exhaust gas recirculation (EGR). They reported that
charge dilution reduces the flame temperature and affects the local equivalence ratio due to lower
oxygen concentration and longer ignition delay. They experimentally verified the effect of
charge dilution on NOx and particulate formation reduction. However, this also enhanced the
incomplete combustion product formation such as CO and HC. To tackle this issue, different
derivatives of LTC were demonstrated by various researchers, as discussed in the next section.
Figure 2: Local equivalence ratio-flame temperature correlation of different low temperature
1. HCCI Combustion
HCCI is one of the initial diesel combustion concepts, which combines advantages of CI
(stratified charge compression ignition) and SI (homogeneous charge spark ignition) combustion
modes because it uses premixed charge similar to that of SI mode however auto ignition happens
similar to that of CI mode. This concept was initially proposed by Onishi et al. [5], who applied
part load conditions. His group named this combustion technique as “Active Thermo-
before the start of combustion (SoC) in the intake stroke. This ensures that sufficient time is
available for homogeneous fuel-air mixture formation. This homogeneous mixture undergoes
simultaneous combustion at multiple sites in the combustion chamber unlike SI (flame
propagation) or CI (locally rich flame front) combustion modes. Here, combustion phasing is
distinct from the injection timing and combustion is mainly controlled by chemical reaction
kinetics. HCCI combustion was easily implemented in SI engines [6-7] however diesel-fueled
HCCI engine development has several issues due to lower volatility of mineral diesel and cool
combustion chemistry [1, 8]. Gan et al. [9] and Dec and Kelly-Zion [10] used early and late fuel
injection strategies for achieving diesel HCCI combustion however these strategies resulted in
inferior combustion due to poor fuel-air mixing. Low volatility of diesel was found to be the
main hurdle in achieving satisfactory demonstration of diesel HCCI. To enhance the fuel-air
mixture quality, Ryan and Callahan [11] demonstrated external fuel-air mixture preparation
technique and supplied diesel into the intake air stream. Singh et al. [12] developed a ‘fuel
vaporizer’ to study the combustion, emission and performance characteristics of diesel and
suffered from lack of combustion control, higher HRR, and higher levels of HC and CO
HCCI (Homogeneous Charge Compression Ignition) is a mode of combustion where the air and
fuel are mixed homogeneously and compressed until auto-ignition occurs. This mode is typically
used in gasoline engines. The HCCI concept, which is proposed as an ultimate method of lean
burn, is completely different from other conventional combustion concepts like spark or
compression ignition. In the HCCI engine homogeneous mixture is created and it depends on
solution in the intake system or inside the cylinder. Homogeneous charge or air is drawn into the
cylinder during suction stroke and compressed to high enough temperature and pressure. To
achieve homogeneous spontaneous ignition of the charge preferable near TDC, high intake
In contrast to SI and CI engines HCCI combustion lacks from the flame propagation.
Combustion initiation occurs simultaneously at whole volume of combustion chamber and burns
at the same time. Because the whole mixture burns almost homogeneously unstable flame
propagation is avoided. The HCCI non flame combustion process can be described as a
“premixed distributed reaction zone”. On the contrary to the SI engines where large cycle to
cycle variation occur, since the early flame development varies considerably due to mixture
inhomogeneity in the vicinity of the spark plug, HCCI cycle to cycle variations of combustion
are very small. Also in contrast to contemporary engines HCCI fast combustion causes very high
and fast heat and pressure release. Under some conditions where enough power was generated
Pmax exceeded 200 bar what is considered to be the critical limit for engine mechanisms [36]. To
avoid so fast combustion highly diluted mixture must be used. It is well known that the flame
propagation limit is practically about λ=1.7 in SI engines. In comparison with HCCI combustion,
the rich limit caused by strong knock intensity – high pressure – is λ=2.9. The case of highest
intake air temperature and pressure, up to λ=6.2 can still have stable operation [34]. They are
both leaner than λ in conventional engines, so operation of HCCI is possible only using very lean
mixture with which conventional combustion is not possible. Although stable HCCI operation
and its substantial benefits have been demonstrated at selected steady-state conditions, several
barriers must be overcome before HCCI engine can be widely applied to production automobile
and heavy-truck vehicles. A critical limitation of HCCI is that the engine is prone to misfire and
knock unless maintained within a certain operating window which makes control over a range of
operating conditions challenging. From the reason following research is required in several areas,
including: controlling ignition timing over a wide range of speeds and loads; extending the
operating range to high loads; limiting the rate of combustion heat release at high load condition;
providing smooth operation through rapid transient; achieving cold start; meeting emissions
standards especially hydrocarbons HC and carbon monoxide CO. As was mentioned above for
HCCI engine, the critical problems are the control of ignition timing and combustion rate
especially for variable load conditions. From a control standpoint, opposite to the SI engine
controlled is by the injection time one of the most striking features of HCCI is that in this engine
there is no actuating mechanism directly controlling start of combustion. From this reason
combustion control first of all under variable load conditions is the biggest challenge for HCCI
engine. In spite of the problems resulting from very complex combustion control systems HCCI
provide huge benefits as a future driving propulsion unit to both light and heavy duty engines.
HCCI is also applicable to be used outside the transportation sector such as those used for
electrical power generation. Recapitulating HCCI technology can be scaled to virtually every
size-class of engine from small motorcycle to large ship engines. From the reason that natural
gas has an extremely high octane rating (more than 110), HCCI must be operated at very high
2. PCCI Combustion
PCCI combustion is almost similar to HCCI combustion and this can be easily implemented in
modern common rail direct injection (CRDI) diesel engines. In PCCI combustion, lean-premixed
fuel-air mixture is compression-ignited in order to avoid locally rich as well as high temperature
regions, where soot and NOx formations are high. PCCI combustion results in emission
characteristics quite similar to HCCI combustion, however it offers better control over the
delay, combustion duration etc. can be controlled by controlling in-cylinder charge motion,
compression ratio, fuel injection parameters and EGR. Jain et al. [13-14] carried out detailed
investigations of PCCI combustion and developed an optimized fuel injection strategy. They
used multiple injections along with EGR and observed lower NOx reduction and PM emissions
due to EGR and multiple injections, respectively. Multiple fuel injection strategy showed
significant effect on the fuel-air mixture homogeneity and optimum EGR reduced the in-cylinder
temperature below the NOx formation threshold. Despite these advantages, PCCI combustion
could not be implemented in commercial engines so far due to lack of control over combustion
events at higher engine loads. Presence of large fuel quantity at high engine load leads to high
PCCI combustion can be achieved by lengthening the time period between the SOI and SOC
thereby enhancing the air-fuel mixture before the SOC [87]. PCCI mode engine can be operated
stably in lean air-fuel ratio (AFR) like 34:1 and can operate in too lean AFR of 80:1 when the
ICT maintained at around 170 °C [11,86]. PCCI mode works under lean burn and it has higher
CR compared to the conventional SI engine. PCCI combustion starts after the end of fuel
injection; it is primarily governed by chemical kinetics and not by the diffusive mixing rate like
CCM engine. Therefore, combustion and injection are not overlapped and no direct control over
the combustion is possible [57]. Single-stage early DI fuel has been employed to achieve PCCI
combustion, but too earlier DI leads to wall impingements resulting in incomplete combustion.
To avoid such issues, the fuel injection is carried out in multiple or split injection mode. A large
amount of EGR is employed to control the ID period and in-cylinder gas temperature in the
PCCI combustion [88,89]. PCCI combustion is better than the HCCI combustion because of the
controlled combustion resulting from the partially premixed charge (Pr) and expected auto-
ignition region. Combustion phasing of the PCCI mode is controlled by operating parameters
(ICT, EGR, IT, etc.); though chemical kinetics still play a significant role. In PCCI mode, fuel is
supplied into the cylinder in three ways, such as port fuel, advanced direct and late direct
injection [90]. PCCI mode uses 70° narrow spray angle injector to keep the fuel spray within the
combustion chamber and avoids the wall wetting issues [91,92]. To prevent misfire, HC and CO
formations; CR of PCCI mode engine should be kept in the same level of CCM. PCCI
combustion with diesel fuel has some troubles due to the low volatility and high flammability,
including the formation of homogeneous charge, combustion control, limited working range,
wall impingement and UHC emissions [93]. Spark assisted PCCI (SAPCCI) model could be used
for lower volatile fuels like kerosene, biofuels and diesel. SAPCCI combustion has some
benefits; it utilizes low quality and CN fuels in IC engines relatively with better engine
characteristics [94]. In PCCI-DI (dual) mode, one fuel is injected at intake port to form a partial
homogeneous mixture and the same or another fuel directly injected into the cylinder like CCM
injection. The PCCI-DI combustion is majorly depending upon the pilot (DI) fuel quantity
because it determines the ID period and combustion rate [88,95]. In premixed compression
ignition low temperature combustion (PCI-LTC), single fuel or dual fuel usually injected in PFI
mode to form proper air and fuel mixture. Single fuel PCI-LTC has a lower combustion
temperature, and lean AFR leads to higher cycle-to-cycle variation problems. The dual fuel
premixed combustion used for achieving a lower NOx and soot emissions with higher indicated
PCCI (Premixed Charge Compression Ignition) is a mode of combustion where the fuel is
premixed with air and then compressed until auto-ignition occurs. This mode is typically used in
diesel engines.
RCCI Combustion
In RCCI, fuels with different reactivity are injected at planned intervals thereby maintaining the
expected reactivity in the cylinder for obtaining the desired combustion phasing and magnitude
[100]. RCCI mode uses in-cylinder fuel mixing with dissimilar reactivity, and numerous
injection patterns to control the combustion phase, combustion duration and magnitude of
combustion. Low reactivity fuel (LRF) is injected in PFI mode to create a uniform mixture of air,
fuel and combustion residuals. High reactivity fuel (HRF) is directly injected into the cylinder by
single or multiple injection strategies before the onset of premixed charge combustion reactions
[101]. RCCI combustion can operate over a wide range of engine loads with lower NOx
emissions, ringing intensity and acceptable pressure rise. RCCI mode can meet the PM and NOx
emissions regulation limits without after-treatments and produces higher thermal efficiency
(56%) [100,101]. Sometimes, RCCI and pilot dual fuel combustion are termed as dual fuel
premixed charge compression ignition (DF-PCCI) combustion and it can able to function in high
loads. At higher engine speed and load, the utilization of RCCI mode has barrier; i.e. the pressure
rise rate becomes considerably high which may damage the engine. RCCI mode engines
operated in full engine load and speed ranges if the pressure rise rate is below the critical value
(RI:5MW/m ) 2 [102,103]. Generally, the diesel engine is employed for RCCI mode research
studies along with high pressure common rail fuel injection systems. Reactivity can be
categorized into two types: one is global reactivity and another one is reactivity gradient. First
one is determined by the fuel type and its amount injected into the cylinder. The second one
depends on the injection strategy, like early or late injection and lower or higher cetane number
fuels [104,105]. Lower EGR rate has been introduced into the engine to obtain the desired
RCCI mode is limited to half of the engine loads at 14.4:1 CR, after this range the NOx and soot
trade-off scenario could be changed [106,107]. HECC and SCCI models have been achieved
with the utilization of high volatile fuels (alcohols) to form homogeneous charge before the
SOC. SCCI engine can be operated with lean mixture or high EGR in partial loads thereby
RCCI combustion technique was demonstrated for the first time at Engine Research Center,
University of Wisconsin, Madison, USA [15]. RCCI combustion has evolved as a dual-fuel
technique, wherein a lowreactivity fuel (such as gasoline/ alcohols/ compressed natural gas
(CNG)) is supplied via port fuel injection (PFI) or by using early direct injection (DI) to create a
homogeneous fuel-air mixture. To control the start of SoC, a high-reactivity fuel (such as mineral
diesel/ biodiesel) is injected directly into the combustion chamber at optimized start of injection
(SoI) timing. Due to this high reactivity fuel, combustion starts in high reactivity zones and then
proceeds to low reactivity zones of the combustion chamber. In RCCI combustion, combustion
parameters such as SoC, combustion duration, etc. can be controlled by the spatial stratification
of fuel reactivities. The combustion duration is controlled by the reactivity gradient, which also
affects pressure rise rates (PRR) as well as combustion noise. Low and high reactivity fuel
quantities control the SoC, which advances with increasing relative fraction of high reactivity
fuel. Dual fuel strategy allows easier control of combustion phasing. Combustion phasing is
essentially controlled by localized concentration of high reactivity fuel and SoI timing of high-
reactivity fuel. Table 1 shows the comparison of few LTC modes vis-a-vis conventional
combustion modes.
Previous research includes different derivatives of LTC such as HCCI combustion, PCCI
combustion and RCCI combustion for low-load applications in light-duty and heavy-duty
engines. Though, LTC derivatives have shown significant potential in simultaneously reducing
NOx and soot emissions, they bprimarily suffers from the issue of lack of combustion control,
which leads to knocking combustion at high loads and misfire or unstable combustion at low
loads (during engine start). These difficulties restrict the envelope of operation to narrow range
and do not cater to all operating conditions. This narrow operational range of LTC is the main
obstacle for its commercialization. Therefore several efforts were made by researchers to expand
the operational range of LTC and for this, turbochargers, superchargers and multiple injection
strategies were deployed, but it remained difficult for LTC to cover the entire operational range
for commercial diesel engines. Based on these observations, it was concluded that for real world
application of LTC and to extend its operating range to practical application domains, a more
conventional diesel combustion mode would be needed for remaining areas of engine operation,
where LTC is not possible. Since for high load range, simultaneous reduction of NOx and soot is
not possible for LTC, CI mode has to be used to enhance the efficiency and fuel economy as far
as possible. To tackle this problem, an intermediate solution namely ‘mode switching technique’
has been demonstrated. In mode switching technique, engine can operate in both LTC as well as
GDCI (Gasoline Direct Injection Compression Ignition) is a mode of combustion that combines
gasoline direct injection with compression ignition. In GDCI, gasoline is injected directly into
Several attempts have been made to promote alternative and efficient powertrains for IC engines,
including the combustion at low temperature (LTC) concept. LTC has been widely studied as a
novel combustion mode, which offers the possibility to reduce both nitrogen oxide and
particulate matter via enhanced air-fuel mixing and intake charge dilution resulting in lower peak
autoignition, for example gasoline, is burned under high pressure conditions [4–9]. Compression
ignition of gasoline was first suggested by Kalghatgi to take advantage of the benefits of the high
vapor and high autoignition of petroleum gasoline-like fuel and the high ratio of compression
(CR) of CI engines to obtain maximum performance and near to zero emissions at the same time
[4]. However, the lubricity of market gasoline is not adequate to protect today’s fuel injection
components, so either the engine components must become more robust or fuel lubricity
additives will be needed. Furthermore, the major challenge for GCI is the very small cetane
value of gasoline that is usually estimated to be no higher than about 15. This low value leads to
long ignition delays and misfires. Therefore, the utilization of gasoline-diesel blends was
suggested in engine ignition strategies. Besides the lengthened autoignition, their altered physical
characteristics may promisingly influence the injection of fuel and characteristics of the jet spray,
that are equally crucial for homogeneous mixture of fuel-air configuration and the combustion
inside the cylinder of engine [10,11]. Later on, a certain portion of biodiesel was added to the
gasoline fuel to achieve fuel properties that are appropriate for GCI engines and can overcome
the autoignition problems observed in gasoline [12]. Despite many research efforts, many
challenges related to GCI operation for CI engines still exist. Gasoline shows low reactivity
characteristics, leading to unstable combustion for idle- to low-load operation, which will affect
the efficiency and emissions of the CI engine operation. The efficiency of a GCI engine is
estimated to be roughly equal that of a diesel engine and the emissions should be better than
those of an SI engine. This research project deals with improving the efficiency and emission
behaviors of CI engines using GCI mode and gasoline-biodiesel blend fuels. Understanding the
main properties of fuel and quantifying the influences of several parameters on CI engines on
compression ignition of gasoline mode, fueled with a biodiesel blended in gasoline are important
for speeding up the contributions and theory to realize the utilization of gasoline in diesel
engines and biofuels in the transportation area. Therefore, the aim of this paper is to contribute a
detailed review of several topics associated with GCI engines and the efforts made to improve
their efficiency and emissions, including their potential when using gasoline-biodiesel blends.
Some recommendations are proposed to encourage GCI engine improvements and development
Gasoline compression ignition (GCI) is a new combustion mode that pertained to the extensive
category of LTC strategies. In this combustion mode, a fuel with high volatility property and low
reactivity characteristic, such as gasoline, burns solely by compression process [2–7] GCI was
first proposed by Kalghatgi to take advantage of good volatility and long ignition delay of
gasoline fuel and the high compression ratio of a diesel engine to achieve high efficiency and
low emissions simultaneously [2]. However, several technical issues related to GCI engine
concept must be fixed before mass production. Appropriate strategies of EGR and intake boost
have the capability of extending the engines operation range to higher loads[8–12] and further
Gasoline compression ignition (GCI) is a new combustion mode that pertained to the extensive
category of LTC strategies. In this combustion mode, a fuel with high volatility property and low
reactivity characteristic, such as gasoline, burns solely by compression process [2–7] GCI was
first proposed by Kalghatgi to take advantage of good volatility and long ignition delay of
gasoline fuel and the high compression ratio of a diesel engine to achieve high efficiency and
low emissions simultaneously [2]. However, several technical issues related to GCI engine
concept must be fixed before mass production. Appropriate strategies of EGR and intake boost
have the capability of extending the engines operation range to higher loads[8–12] and further
The common emission problems in CI engines are NOx and particulate matter (PM) formation
[22,23]. Serious environmental and health problems might be caused by air pollution which is
treatment systems are being promoted to solve and control these engine emissions. However,
these technologies are complicated, expensive, and reduce the primary benefit of CI engines.
Additionally, emission regulations, particularly for diesel engine vehicles, are getting to be
tighter everywhere throughout the globe. Therefore, researchers in the engine field have a
motivation to study the necessity of implementation of high vapor fuels, for instance gasoline
and other substitute fuels, for diesel engine combustion operations that afford high performance
but near-zero exhaust emissions. A sustainable substitute fuel that is very suitable for diesel
engines is biodiesel. Various renewable resources can be used to make biodiesel fuel [24,25].
Furthermore, it has proven that because the oxygen fraction in biodiesel has a main function of
reducing soot formation during the combustion process [26], biodiesel has excellent benefits in
reducing the soot emissions of CI engines [27,28]. The efficiency of diesel engines or diesel
engines are much higher than that of gasoline engines, according to some considerable analysis
[29]. First, CI engines can be run better at higher compression ratios because do not suffer
deterioration from knocking at high loads compared to SI engines. Second, part load operation
can be carried out in CI engines by reducing the injected fuel, instead of managing the air-mass
compressed in the chamber of combustion. Third, performance near to Energies 2019, 12, 238 5
of 27 an ideal cycle efficiency can be achieved due to the fact only air is trapped during the
compression movement in a CI engine, rather than an air-fuel mixture. However, the huge
emissions, especially soot/particulate matter/smoke and NOx, that are difficult to reduce by using
after-treatments, are always produced by CI engines using diesel fuel. On the contrary, lower
engine efficiency and lower exhaust emissions, especially nitrogen oxide and particulate matter
are produced by SI engines using a petroleum-based gasoline fuel. Therefore, based on these
as an CI engine and emit less emissions like an SI engine [4,30]. Nowadays, consideration is
being given to the GCI engine as the LTC method with the most potential because high thermal
efficiency and low emission behavior can be produced using this concept [20,31–36]. GCI
combustion is more practical to solve the issues of the complexity of combustion controllability
than other LTC concepts for CI engines, for example premixed-charge-CI (PCCI) and
homogeneous-charge-CI (HCCI), even though these concepts also offer interesting ignition
experiments are very important for understanding the real phenomena of the combustion process
and emission behaviors of an IC engine. However, these are usually costly and complicated.
Therefore, only a few researchers have included engine experiments in their studies. An
extensive search of the literature showed that there are only a few references for experimental
studies of GCI engines, and studies on GCIs fueled with gasoline-biodiesel blends are even rarer.
Most of the studies use simulations and numerical methods. Thus, sequential and complementary
experimental studies are needed to achieve a better understanding of the process of combustion
inside the cylinder and emission behaviors of GCI engines fueled using blend of biodiesel in
gasoline fuel.
In the automotive industry, low-temperature combustion (LTC) has been known as an essential
concept that could reduce all emissions (e.g., soot and NOX) simultaneously while maintaining
the same or lower fuel consumption. Essentially, the LTC concept is about achieving a lower
combustion temperature by utilizing fuel stratification and fuel reactivity to reduce emissions
while maintaining high engine efficiency. To achieve LTC condition, there has been the
compression ignition (HCCI) [1–4], partially premixed combustion (PPC) [5,6], reactivity-
controlled compression ignition (RCCI) [7,8], and gasoline compression ignition (GCI) [9–11].
Among these, GCI is closest to conventional compression ignition (CI) of diesel fuel. The most
significant difference comes from a relatively lower fuel reactivity of gasoline compared to
diesel. There are growing research and development to improve GCI combustion because the
demonstration of GCI combustion has shown very promising results of achieving comparable
gasoline in place of diesel in CI engines. Gasoline is more volatile with high resistant to auto-
ignition, which facilitates homogenous mixing of fuel-air before SoC compared to diesel
operation. GCI technology combines the benefits of higher compression ratio (CR) operation of
CI engines and positive features of gasoline. It is expected that this new engine-fuel system will
be cost-effective because of use of low-octane gasoline, which would be cheaper, and can help
reduce exhaust emissions such as NOx and PM simaltaneously. Scope of utilizing a higher
percentage of exhaust gas recirculation (EGR) exists, which can further help reduce PM and
NOx emissions. Mazda recently launched a new car SkyAktiv X, operating on GCI technology
(Mazda 2017).
Gasoline compression ignition (GCI) is an advanced LTC technique that can address the
problems associated with diesel engines. GCI engine operates on fully pre-mixed homogenous
combustion mode (like HCCI) at low load, on partially pre-mixed combustion (PPC) mode at
medium load, and on diffusion-controlled combustion (like a diesel engine) mode at high load
condition. Based on the level of mixture homogeneity, partially pre-mixed combustion (PPC) lies
in-between the HCCI and CI combustion modes. In PPC mode, fuel-air mixture is burned in
combination of both diffusion and pre-mixed mechanisms with bulk auto-ignition. At low loads,
fuel is injected in the intake stroke or at the start of compression stroke so that more mixture
homogeneity can be achieved whereas at high loads, gasoline is directly injected like diesel near
the top dead center (TDC) in the combustion chamber. In GCI engine, level of fuel stratification
needs to be improved with increasing engine load, since the ignition delay decreases with
increasing load. Therefore, a small amount of combustion takes place by auto-ignition, and the
Gasoline compression ignition (GCI) has been shown as one of the advanced combustion
concepts that could potentially provide a pathway to achieve cleaner and more efficient
combustion engines. Fuel and air in GCI are not fully premixed compared to homogeneous
system. Therefore, the combustion phasing can be controlled by the time of injection, usually
Compression ignition (CI) engines with conventional diesel combustion (CDC) have been
known to have high efficiency, but they also produce significant amounts of soot and emissions
that are harmful to human health and the environment. Soot is known to form mostly at fuel-rich
condition, with equivalence ratio ~ 4 or higher (Glassman, 1989), while the formation of NOx is
promoted at high combustion temperature ~2,700 K (Akihama et al., 2001, Fujimoto et al.,
2002). Increasingly stringent emission standards for low emission of soot and NOX demand
newly advanced engine combustion (AEC) concepts such as homogeneous charge compression
ignition (HCCI) (Onishi et al., 1979; Najt and Foster, 1983; Epping et al., 2002; Dec et al.,
2011), partially premixed combustion (PPC) (Noehre et al., 2006), gasoline compression
ignition (GCI) (Kalghatgi et al., 2006; Manente et al., 2009; Kalghatgi et al., 2010; Sellnau
et al., 2012; Ciatti et al., 2013), and reactivity controlled compression ignition (Kokjohn et al.,
2011). Simply speaking, these AEC concepts have a similar goal of utilizing the fuel
stratification and the reactivity of the charge (fuel and air) through various approaches such as
injection strategy, dilution, or fuel reactivity that can accomplish desirable combustion and
emission performance.
Application of low-temperature combustion (LTC) concept has since been explored extensively
to reduce in-cylinder emission of NOx and soot (Hasegawa and Yanagihara, 2003). The LTC
strategy can be illustrated on a temperature (T) and equivalence ratio (ϕ) map. These factors (T
The worldwide demand for transport fuels will increase significantly but will still be met
substantially (a share of around 90%) from petroleum-based fuels. This increase in demand will
be significantly skewed towards commercial vehicles and hence towards diesel and jet fuels,
leading to a probable surplus of lighter low-octane fuels. Current diesel engines are efficient but
expensive and complicated because they try to reduce the nitrogen oxide and soot emissions
simultaneously while using conventional diesel fuels which ignite very easily. Gasoline
compression ignition engines can be run on gasoline-like fuels with a long ignition delay to make
low-nitrogen-oxide low-soot combustion very much easier. Moreover, the research octane
number of the optimum fuel for gasoline compression ignition engines is likely to be around 70
and hence the surplus low-octane components could be used without much further processing.
Also, the final boiling point can be higher than those of current gasolines. The potential
advantages of gasoline compression ignition engines are as follows. First, the engine is at least as
efficient and clean as current diesel engines but is less complicated and hence could be cheaper
(lower injection pressure and after-treatment focus on control of carbon monoxide and
hydrocarbon emissions rather than on soot and nitrogen oxide emissions). Second, the optimum
fuel requires less processing and hence would be easier to make in comparison with current
gasoline or diesel fuel and will have a lower greenhouse-gas footprint. Third, it provides a path
to mitigate the global demand imbalance between heavier fuels and lighter fuels that is otherwise
projected and improve the sustainability of refineries. The concept has been well demonstrated in
research engines but development work is needed to make it feasible on practical vehicles, e.g.
on cold start, adequate control of exhaust carbon monoxide and hydrocarbons and control of
noise at medium to high loads. Initially, gasoline compression ignition engines technology has to
work with current market fuels but, in the longer term, new and simpler fuels need to be supplied
autoignites very easily, leading to high levels of engine-out soot and nitrogen oxides (NOx)
which are of increasing concern. The technologies needed to control soot and NOx emissions
make the diesel engine expensive. In the GCI concept, gasoline-like fuels in the gasoline
autoignition quality range are used instead of diesel fuel in diesel engines. The long ignition
delay (ID) of the fuel allows more time for mixing before combustion starts and enables much
easier control of soot and NOx emissions, potentially making the engine less complicated and
less expensive while keeping the high efficiency inherent to CI engines. Moreover, the fuel used
could have a low octane number and require less processing than today’s fuels; hence it will be
easier to make and will help the sustainability of refineries. Development of such technology will
also help to mitigate imbalances in the structure of the future fuel demand, as discussed below.
Another approach that is being considered for SI engines is ‘octane on demand’,10 where high-
octane fuel is supplied to the engine only when needed. This requires two fuel systems and the
development of appropriate control systems but allows the optimum use of the octane quality of
the fuel. In this paper, current engines and fuels and current projections on fuel demand and
supply are discussed in brief. Then, GCI technology, the fuel requirements of GCI and the
Engine combustion processes There are three major combustion processes in IC engines: (a)
spark ignition (SI) where the fuel and air are premixed and compressed and where heat release
occurs by flame propagation initiated by an electric spark; (b) compression ignition (CI) where
the fuel is injected into the hot high-pressure environment near the top of the compression stroke
and where heat release occurs as the fuel mixes with oxygen and autoignites; (c) homogeneous
charge compression ignition (HCCI) where the fuel and air are fully premixed and compressed
and where heat release occurs by autoignition of the bulk charge. These three processes can be
expressed as the corner points in a triangle, as shown in Figure 1. There are many other IC
Johansson,16 and GCI is one of these combinations. The efficiency of SI engines is limited by
knock associated with autoignition in the ‘end gas’ ahead of the expanding flame front. For any
given fuel, the maximum pressure and the maximum temperature that can be reached in the end
gas are limited by knock. The engines used in commercial transport have to be larger and heavier
than those used in passenger cars; therefore, they have to run at lower speeds, and knock is more
of a problem because of the longer time available for autoignition. Hence SI engines are not
usually used in commercial transport. The efficiency of SI engines at low loads is particularly
poor because of increased pumping losses since they have to run at a fixed air-to-fuel ratio and
use a throttle to reduce the amount of air breathed in. Pumping losses are also higher in SI
engines than in CI engines because they compress a mixture of fuel and air rather than just air
before heat release.14–16 However, SI engines can use three-way catalysts to control the tailpipe
emissions effectively. Currently, all CI engines are diesel engines using diesel fuel. Diesel
engines are much more efficient than SI engines are because they do not suffer from the
constraints discussed in the previous paragraph. However, they suffer from high soot
(particulate) and NOx emissions, which are of increasing public concern. Modern diesel engines
are more expensive than SI engines because of the technology such as high-pressure injection
and complex after-treatment systems needed to control soot and NOx emissions. GCI engines are
CI engines which use gasoline-like fuels. HCCI efficiency is very high, but the maximum load
that HCCI engines can achieve is limited because of excessive pressure rise rates. The upper load
limit of HCCI engines can be increased with more mixture or temperature stratification (see, for
example, the papers by Aroonsrisopon et al.19 and Hwang et al.20) but then the mixture is not
‘homogeneous’, and this type of combustion system should not be termed HCCI. At low loads,
where HCCI engines have heat release rates sufficiently low to enable them to run, the soot and
NOx levels can be exceptionally low. Also, HCCI combustion is difficult to control in practical
engines because there is no in-cycle control of the combustion phasing unlike in SI engines and
diesel engines where control is provided by the timing of the spark and the final fuel injection
respectively. Hence it is unlikely that HCCI engines where the fuel and air are fully premixed
can be developed for practical applications. GCI is HCCI-like combustion that aims for
conditions where the fuel and air are sufficiently premixed to obtain low soot and NOx emissions
but in-cycle control can be achieved by the timing of the final injection pulse.
With a large latent heat of vaporization, water has the effect of substantially cooling the charge
air as the liquid water vaporizes. Furthermore, the water vapor acts as a diluent in the combustion
process, decreasing NOx emissions and suppressing knock reactions in much the same way as
the cooled EGR gas. The application of water cooling is not a novelty in ICEs, and the first
successful use of WI for suppressing combustion knock can be traced back to the early 1930s.
During World War II, similar use of WI was made in the operation of high output aircraft
engines, and additional studies were conducted on various kinds of engines until the 1980s. To
fulfill more and more rigorous CO2 and pollutant emissions regulations recently, the WI
technique has again been investigated to explore its potential benefits on both the SI (spark
knock combustion in turbocharged SI engines result in possibilities to apply a higher CR, higher
boost level and advanced spark timing thus improving power output and efficiency as well as
better part load performance. For the turbocharged CI engine, due to NOx reduction achieved
with water addition in the combustion processes, strict emission regulations could be fulfilled,
and other measures, such as optimizing the fuel injection timing, can be adopted to further
minimize the fuel consumption and soot emission. However, many problems still need to be
maximum potential. In addition, the on-board vehicle utilization of WI brings some new issues
regarding cost, robustness, water consumption and emissions. Although lots of research on WI
has been reported in recent years, no systematic review of those problems is conducted to the
authors’ knowledge. This paper aims to present a comprehensive review of research progresses
and future trends of WI to improve the combustion, emissions and efficiency of the ICE. First,
the injection and evaporation processes of water are discussed, followed by mechanisms of the in
cylinder combustion process with water addition to give a deeper understanding of this
technique. Next, current research activities on WI applied on different types of engines are
are reviewed. Finally, some other critical issues of WI applied on the ICE are presented.
The water injection and evaporation processes determine the mixture (fuel, air and water)
formation, evolution and combustion processes in the cylinder, which should be reviewed first
before further exploring mechanisms and comparing applications on various kinds of ICEs.
of the hottest spots within the cylinder, while at the same time the negative effects and the
amount of injected water are minimized. To introduce water into the cylinder, many possible
locations can be selected as the WI points, which have their own advantages and drawbacks
implementations can be categorized into three kinds with respect to injection locations and
methods:
a) Single point WI upstream or downstream of the compressor or post charge air cooler;
c) Direct WI into the cylinder via a separate injector or the same injector as fuel.
For the turbocharged ICEs, water can be directly injected into pipes upstream of the compressor,
downstream of the compressor or downstream of the charge air cooler, which is commonly
implementations, some guiding factors should be considered, such as the maximum allowable
intake air humidity, good evaporation, ease of application and maintenance. Good evaporation is
especially important for the intake air humidification in order to avoid water condensation and
accumulation in the intake system, to ensure even distributions of water flowing into each
cylinder, to limit cycle to cycle variations and abnormal emissions, to eliminate possibilities of
cylinder liner corrosion problems and contaminations of lubrication oil. Since the temperature
before the compressor is near ambient unless it is pre-heated, good evaporation of water droplets
upstream of the compressor could be a problem although the low pressure upstream of the
compressor favors the evaporation. With air mist flowing into the compressor, some water
droplets continue to evaporate, which decreases the compression temperature and results in a
high compressor efficiency. The addition of water increases compressor work but the additional
mass flow will also increase the turbine work of the turbocharger. The fluid properties will
change which will also affect the compressor and turbine work. However, big water droplets can
lead to serious damage of the compressor blades. It is challenging to atomize the water to a small
enough particle size to avoid damage and to ensure complete evaporation. If proper precautions
are taken, humidification of intake air is possible before the compressor with the advantage of
long residence time and good mixing of air and vapor before flowing into the intake manifold.
For the WI after the compressor, the charge air temperature is high and often greater than the
boiling point of water, which can accelerate the evaporation process of the injected water. With
this humidification process, the charge air temperature can be cooled down so that the coolant
flow across the intercooler could be reduced to maintain a desired post-intercooler temperature,
and a mist catcher should be adopted to avoid droplet condensation in the intake manifold [28].
Under some conditions, it may even be possible to eliminate the intercooler altogether and rely
solely on the evaporation of water [29,30]. Another possible location for WI downstream the
compressor is after the intercooler. Since the humidification potential is less due to the low
temperature and high pressure of the charged air out of the intercooler, only a small amount of
water can be held in the cooled charge air. In addition, the available time for water evaporation is
much shorter here compared with the above two locations since the injection point is quite close
to the combustion chamber. Therefore, the post charger air cooler injection may be a feasible
injection system, if only small amount of water is either sufficient for operation or if it is
combined with another injection system. With those characteristics, the intake air humidification
is especially attractive for engines operating on heavy fuel oil where the use of EGR is difficult
and expensive. In addition, intake air humidification is more easily integrated on large marine
engines due to the spacious installation room, low engine and compressor speeds, steady
operating conditions and easy water acquisition [27]. To get a high proportion of water addition,
the humidity of the air should be near saturation as it enters the cylinder, and the intake manifold
temperature should be as high as the engine can tolerate. Sulphuric acid corrosion, often referred
to as cold corrosion, is another significant problem in marine engines even with low-Sulphur
fuels, and advanced cylinder liner and piston technologies should be considered. But for those
high-speed vehicle engines, intake air humidification may not be a good choice if a large amount
of water is required, and specific precautions should be considered seriously for the injection and
The intake runner and intake port are another two alternative locations for the WI, and the main
advantage is the easy implementation similar to a PFI (port fuel injection) system. In general, the
gasoline PFI system can be directly used for the WI with little modifications [31], which shows
the highest probability for short term series production. Furthermore, the amount of water
injected into each cylinder is controlled by the water injector directly to ensure even distribution.
Since the injection points are very close to the combustion chambers, not enough time is
available for the water to fully evaporate before flowing into the cylinder, and the relatively low
temperature and high pressure of the cooled charge air also slow down the evaporation rate.
Therefore, it is hard to assume a fully evaporation process outside the cylinder for the intake
runner or port WI, which will be further discussed in Section 2.2. Thus, those features make the
intake runner or port WI more suitable for the knock control in the gasoline engine.
2.1.3. Direct in-cylinder water injection
Water can also be injected into the cylinder directly with a separate injector, a traditional fuel
injector or a specially designed fuel/water injector. The main advantage of direct in-cylinder WI
is the flexible control of water amount and distributions in the cylinder at the right time, which
can adjust the fuel/air/water concentrations in the combustion zone and decrease the water
requirement. Drawbacks are also obvious, such as the cost of a high-pressure injection system,
packaging and robustness. The primary benefit of WI via a separate injector is that both the
injected mass flow rate and the injection timing can be controlled separately from the fuel
injection. WI during the intake stroke and compression stroke may have different effects on the
engine volumetric efficiency, in-cylinder evaporation and mixture evolution. In general, water
should be injected to ensure that there is no liquid film build upon the cylinder wall and that
evaporation is complete before the end of the compression stroke. However, inappropriate WI
timing and spray with respect to the fuel injection will locally quench the flame, contaminate
lubrication oil, increase the cycle-to-cycle variation and other emissions [32]. For the GDI
(gasoline direct injection) engine, integrating the water injector into the combustion chamber
consumes a lot of the package volume available. A more feasible solution may be the
combination of port fuel injection and direct water injection or emulsion water injection.
Stratified fuel/water direct injection with a specially designed injector, often adopted on the
diesel engine, is slightly better than the direct WI with a separate injector. The amount of water
injected in sequence with fuel from the same injector can also be varied although the timing of
injection is dependent on the fuel injection and water/fuel ratio. The liquid water is inserted close
to the flame and away from the cylinder wall. With stratified injection, it is easier to cool the
flame zone directly rather than cool the entire combustion chamber [33]. This allows for high
NOx reduction without compromising other values such as fuel consumption and emissions like
HC and CO. This arrangement can also minimize the negative impact on overall engine
reliability compared with a poorly placed nozzle which may over-cool the combustion chamber
and lead to ignition delay and incomplete combustion [34]. However, additional cost on
modification of the injector make this system less popular compared to other WI systems.
Fuel/water emulsion with the addition of emulsifier, primarily adopted on the diesel engine for
NOx reduction, needs almost no engine modification for the implementation [35]. The presence
of a surfactant (or emulsifier), which is a typical chemical additive attracting the immiscible
liquids, plays an important role in forming a stable emulsion. In addition, different types and
percentages of the chemical additives determines the type of emulsions. With larger amounts of
emulsion with up to 2% of surfactant [36,37]. Thus, microemulsion has a much smaller dispersed
water droplet with the diameter size ranging from 5–20 nm compared to 1–10 µm of the normal
emulsion. Regarding the engine power and emission performances, Ithnin et al. [37] indicated
that not much difference can be observed with those two types of emulsion fuels. Even though
the micro-emulsion has more stable thermodynamic properties, the high cost of micro-emulsion
restricts its commercialization. The main disadvantage of using fuel emulsion technology is the
limitation of the amount of water that can be added to the system [38]. For fuels emulsified with
water, there is always an inherent risk that an excess of water may be injected into the cylinder
either too early or too late in the combustion process. This can cause cooling of the entire
cylinder and lead to increased ignition delay, engine noise and retarded combustion. Another
disadvantage is that engine operation at low loads and at stops and starts are sometimes hindered,
which limits the utilization of this technique on vehicle engines. In addition, an increased engine
operation cost, like a more extended and developed distribution network of fuel/water emulsion
or a complex on-board emulsion production system equipped on the engine, should be evaluated
seriously. For the gasoline engine, the technology of pre-mixed macro emulsions of water and
gasoline is proposed and investigated. In this system, water is metered into a mixing chamber
filled by the pre-pressurized fuel flow of 4–5 bar, where those two fluids are mechanically
sheared by a static mixing device [39,40]. Thus, short-term time-resistant emulsions can be
obtained, and emulsifying additive is avoided. Pumped by the high-pressure pump, stabilized
emulsions flow through the fuel supply system to the fuel injectors. With no modification of the
cylinder head, this implementation is relatively easy to integrate into an existing engine. Since
water is directly injected into the combustion chamber with fuel, chamber-wall wetting can be
minimized, which shows great potential for the future gasoline water injection.
After being injected, water should first mix with the air flow and then evaporate, which has
significant effects on the engine intake, compression and further combustion processes. Hoppe et
al. [41] separated the effects of specific heat and vaporization enthalpy of water on the in-
cylinder compression temperature based on the fuel-air cycle, which showed the charge cooling
effect of WI is almost entirely due to the high latent heat of vaporization. Therefore, the water
evaporation process, which depends on not only the implementations discussed above but also
the engine operating conditions, should be discussed thoroughly especially for the intake
runner/port WI and the direct incylinder WI. Under suitable conditions, water vaporization may
result in cooling, and hence, increase density of the inlet fuel-air mixture just prior to closing of
the intake valve. On the other hand, if sufficient time is not available especially with high engine
speeds, low charge temperature or short distance between the injection point and the intake
valve, the induction process will be unaltered by the injection of water. In addition, for highly
boosted engines with a highly efficient charge air cooler, the cooled fresh charge may be at or
near 100% relative humidity [26]. Under this condition, water injected in the intake runner/ port
will not evaporate. Instead, liquid water will enter the cylinder and evaporate during the
compression stroke as the in-cylinder pressure and temperature rise. Nicholls et al. [22]
evaluated effects of two different water evaporation models on the intake and compression
processes. The phase equilibrium model assumes the water vapor existing in a continuously
shifting phase-equilibrium with liquid water during the induction process, and the liquid phase
model is based on the assumption that sufficient time is not available for water evaporation
throughout the induction process. Thus, those two models correspond to the two possible
extremes of water vaporization rate. Theoretical analysis indicated that the intake charge density
and IMEP (indicated mean effective pressure) are much higher with the phase equilibrium model
compared with those of the liquid phase induction model, while no obvious increase in
volumetric efficiency was observed in the later experimental research. To simplify the simulation
of the water evaporation process, the gasoline evaporation process can be used as a good
reference. With the water injector located upstream the port fuel injector and the maximum
water/fuel ratio of 0.3, De Bellis et al. [42] assumed 20% of the total mass of water vaporizes
immediately upon the injection and described the in-cylinder water evaporation rate with a semi-
Although no data was available to verify the reliability of this assumption, De Bellis et al. [42]
also stressed that problems such as oil dilution, misfire, or partial combustion were not detected
in the experimental campaign, which suggested a good evaporation in the real engine. To
simulate a more accurate evaporation process of port WI with a 1D model, Cavina et al. [43]
adopted a port injector and a fictitious direct in-cylinder injector to split the evaporation
proportions of the injected water in the intake runner and the cylinder, but this modelling
approach was not predictive. However, to realize a similar evaporation process as the gasoline,
WI with the gasoline injector needs a much higher injection pressure due to the low evaporation
saturated vapor pressure compared with that of the gasoline. If the water droplet is also assumed
to be of similar size as the gasoline, the water droplets potentially never undergo full
vaporization process before combustion like the gasoline [44]. Therefore, special attentions
should be paid when injecting water with traditional gasoline injectors. Battistoni et al. [45]
indicated that the primary atomization quality, which ultimately depends on the nozzle design
and injection pressure, is a key point to improve the performance of the WI system. The location
and targeting of the water injector are also very important. CFD (computational fluid dynamics)
simulations of liquid water distributions shown in Fig. 2 indicated that the installation of the
water injector very close to the inlet valves, mimics a “quasi-direct” WI with respect to the
installation far upstream in the intake runners. Wall film formation that reduces charge cooling
and premature vaporization outside of the cylinder are the main causes for the lower efficiency
of the intake runner installation, which decrease substantial gains in terms of combustion control
and knock suppression. With a 3D simulation model of the port WI on a GDI engine, d’ Adamo
et al. [46] compared evaporations of the liquid fuel and water in the cylinder at different engine
speeds. The results showed that a lower in-cylinder temperature level can slow down the phase
transition processes, and liquid water is more affected than liquid fuel because of its higher latent
heat of vaporization. Under low to medium speed conditions, no more than 50% liquid water is
evaporated at 700 CAD (crank angle degree). With the in-cylinder water injection timing at the
IVC (intake valve closing) timing, Kim et al. [44] superimposed the saturation temperature and
dew-point temperature lines on the in-cylinder temperature and pressure buildup map in order to
roughly evaluate the phase of the water. As shown in Fig. S1, a delay of evaporation process
would occur when the in-cylinder temperature is lower than the saturation temperature of water
early in the compression stroke, and rapid vaporization of water accompanying effective charge
cooling would be expected when the in-cylinder temperature is higher than the saturation
temperature of the water as the “evaporation zone” depicted in Fig. S1(a). Bhagat et al. [32]
conducted CFD simulations of the vaporization profile and liquid film formation over the crank
angle with the in-cylinder water injection timing of 60 degree and 90 degree BTDC (before top
dead center). The results showed that the crank angle of 50% water evaporation with injection
timing of 90 degree BTDC is 100 degree crank angle earlier than that with injection at 60 degree
BTDC at the engine speed of 2000 rpm, and a 28% increase in wall film mass was predicted for
evaluation of the water evaporation shows great importance in the design and optimization of
different WI systems and also for an accuracy calculation of heat release rate. Sometimes it is
necessary to judge whether the injected water fully evaporates or not especially since this may
unrealistic to detect the water phase with a sensor, an empirical evaluation with the measured or
calculated temperature can be used to approximate whether the air is saturated or unsaturated as
shown in [44].