CE-002 - Contador Energia - SCHNEIDER - ION-8600
CE-002 - Contador Energia - SCHNEIDER - ION-8600
CE-002 - Contador Energia - SCHNEIDER - ION-8600
05/2009
PowerLogic™ ION8600
Energy and power quality meter
User Guide
Important Information
Read these instructions carefully and examine the equipment to become familiar
with the device before trying to install, operate, or maintain it. The following
special messages may appear throughout this documentation or on the equipment
to warn of potential hazards or to call attention to information that clarifies or
simplifies a procedure.
Danger
This symbol indicates the presence of dangerous voltage within and
outside the product enclosure that may constitute a risk of electric
shock, serious injury or death to persons if proper precautions are not
followed.
Caution
This symbol alerts the user to the presence of hazards that may cause
minor or moderate injury to persons, damage to property or damage
to the device itself, if proper precautions are not followed.
Note
This symbol directs the user’s attention to important installation,
operating and maintenance instructions.
Installation Considerations
Installation and maintenance of the ION8600 meter should only be performed by
qualified, competent personnel that have appropriate training and experience
with these types of devices and their associated equipment. A qualified person is
one who has skills and knowledge related to the construction and operation of
these types of electrical equipment installations and has received safety training to
recognize and avoid the associated hazards. The meter must be installed in
accordance with all local and national electrical codes.
DANGER
Failure to follow these instructions will result in death or serious injury.
During normal operation of the ION8600 meter, hazardous voltages are present on
its terminal strips, and throughout the connected potential transformer (PT), current
transformer (CT), digital (status) input, control power and external I/O circuits. PT
and CT secondary circuits are capable of generating lethal voltages and currents
with their primary circuit energized. Follow appropriate safety precautions while
performing any installation or service work (i.e. removing PT fuses, shorting CT
secondaries, etc).
The ION8600 meter must be installed with chassis ground. Ground the device
before power is applied. Proper grounding of the meter is necessary for the
following reasons:
Safety of personnel working with the meter.
Protection of the electronic circuitry in the meter.
Proper operation of noise filtering within the meter.
Proper operation of communication ports.
Compliance with all local and national regulations on grounding electrical
devices.
The meterʹs grounding tab, ground terminal or ground wire (in case of meters
powered from auxiliary power source) must be connected to the protective earth
ground before the meter is powered up.
The ION8600 is designed to be used as a permanently installed device. All electrical
connections to the meter must be installed with a permanent connection method.
Install fuses (customer supplied) in all voltage measurement inputs and auxiliary
(control) power circuits.
All electrical connections on the meter terminals should not be user‐accessible after
installation.
Do not use the ION8600 outputs for primary protection functions. These include
applications where the devices perform energy limiting functions or provide
protection of people from injury. Do not use the ION8600 in situations where loss of
device functionality can cause injury or death, or cause sufficient energy to be
released that can start a fire.
CAUTION
Failure to follow these instructions can result in equipment damage and void the warranty.
FCC Notice
This equipment has been tested and found to comply with the limits for a Class B
digital device, pursuant to part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference in a residential
installation. This equipment generates, uses, and can radiate radio frequency
energy and, if not installed and used in accordance with the instructions, may
cause harmful interference to radio communications. However, there is no
guarantee that interference will not occur in a particular installation.
If this equipment does cause harmful interference to radio or television reception,
which can be determined by turning the equipment off and on, the user is
encouraged to try to correct the interference by one or more of the following
measures.
The Ringer Equivalence Number (REN) for the ION8600 optional internal modem
is 0.6. Connection to the ION8600 internal modem should be made via an FCC Part
68 compliant telephone cord (not supplied). The ION8600 cannot be used on a
public coin phone service or party line services.
ION8600 meters give you the tools to manage complex energy supply contracts
that include commitments to power quality. You can also integrate the meters with
ION Enterprise or other energy management, SCADA, automation and billing
systems, via Internet communications and multiple industry‐standard
communication channels and protocols including MV90.
In this chapter
ION8600 Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
ION8600 Meters
ION8600 meters are suited to a wide range of applications. The meters can be used
as stand‐alone devices, but their extensive capabilities are fully realized when used
as part of an enterprise energy management (EEM) system. The ION8600 is
available in the following feature sets:
NOTE
For complete details of the ION8600 meter feature sets, see the ION8600 Datasheet available for
download from the PowerLogic website.
Meter type: ION8600 Feature Set Voltage Inputs Frequency COMMS Security
Form factor (36S, 35S, 9S...) Current Inputs Power Supply I/O Option
When there are differences between the models (such as a feature specific to one
model), it is indicated with the appropriate model number.
The meter can adapt to many situations. Advanced communications allow data to
be shared simultaneously across multiple networks, built‐in I/O provides
monitoring and control capabilities, and a variety of display and analysis tools can
be used to monitor your power system.
Corporate Network
Input/Output
- Pulses Communications
- Breaker Status On-Site Setup
- Control Signals - RS-232 and high speed RS-485 Internet Connectivity
- Energy Pulses - 320 by 240 pixel LCD - Internal Modem
- MeterM@il functionality
- ION Setup software - Optical infrared
- WebMeter functionality
- LED Pulsing - 10 Base-T and 10 Base-FL Ethernet
- XML compatibility
- Interoperability
Remote Data - Protocols: ION, Modbus Master,
Modbus RTU, Modbus TCP, DNP 3.00,
Display ModemGate (modem to RS-485
I/O Expander - Vista gateway), EtherGate (Ethernet to RS-485
- WebReach gateway), GPS: Arbiter, GPS: True Time/
Datum
XML Compatibility
The meters can exchange information using industry‐standard XML format. This
simple machine‐readable format supports easy integration with custom reporting,
spreadsheet, database, and other applications.
ION Enterprise provides tools for managing your power monitoring network,
logging data, analyzing real‐time and logged data, generating power system
reports, and creating custom functionality at the meter level.
ION Enterprise also offers two ways to remotely view information through a web
browser: the WebReach component of ION Enterprise, and Microsoft Terminal
Services.
WebReach only requires an URL to display a meter’s real‐time data and select
views of historical and waveform data from a web browser; there is no client
machine configuration. WebReach is a data display application; there is no
control functionality available through it.
MV90
MV90 software (by Utility Translation Systems) is a multi‐vendor translation
system that can collect and analyze data from a variety of different brands of
meters. One of the unique features of MV90 is its ability to log some information
coming from several different brands of meters, each with unique database
formats. MV90 manipulates this data without extensive knowledge of the device
of origin. This is done by using TIM modules; each TIM module acts as a protocol
translator specific to a device type, and it will convert some pre‐defined data from
a meter to the MV90 database format. The TIM module used for ION™ meters is
called TIM_ION.
Communications Methods
The meter can be integrated into various industry‐standard networks. Data that is
measured by the meter can be made available to other devices using the Modbus™
Master, Modbus RTU, Modbus TCP, and DNP 3.00 protocols, as well the MV90
translation system. You can also configure the meter to import data from devices
on these networks. With these advanced communications functions, the meter
operates in most existing power monitoring systems. Any data display and
analysis software that works with Modbus RTU or DNP 3.00 devices will also
function with the meter.
The standard meter includes a selectable RS‐232/RS‐485 port (the factory default is
RS‐232), a high‐speed RS‐485 port, and an IrDA optical port for communications
in the field. Order options include a 10Base‐T Ethernet port or 10Base‐FL fiber‐
optic port, and a 57.6 kbps internal modem (both FCC and CTR‐21 compliant).
Depending on the hardware options purchased, up to four separate ports can
communicate simultaneously.
Onboard I/O
The meter contains four Form C digital outputs and three Form A digital inputs.
They can be used for monitoring breaker trips or send KYZ pulsing information to
third‐party system equipment.
Expanded I/O
The I/O Expander option extends the meter’s I/O capabilities. The digital I/O
Expander model provides four Form A digital outputs, four Form C digital
outputs, and eight Form A digital inputs. The analog I/O Expander model replaces
the four form A digital outputs with analog outputs.
Terminology
Clear: Place the mouse cursor over the check box for the specified
option, then click the mouse button so that the check mark is
removed from the check box.
Click: Place the mouse cursor over the specified option or button,
then press and release the mouse button.
Double-click: Place the mouse cursor over the specified option or button,
then press and release the mouse button twice.
Drag: Hold down the mouse button while moving the mouse cursor
to the appropriate location, then release the button.
Enter: Type the information, then press the ENTER or RETURN key.
Select: Place the mouse pointer over the check box for the specified
option, then click the mouse button so that an X or check mark
appears in the check box.
Or:
Place the mouse pointer over the specified box or button, then
click the mouse button.
Type: Type the information. Do not press the Enter or Return key.
PDF Documents
This manual is also provided in PDF (Portable Document Format) from the
PowerLogic website.
Use Acrobat Reader to view and print the PDF version of the manual. When
printing the manual, please print the entire manual, including the copyright and
disclaimer statements.
The PDF files for all Schneider Electric products are also available from the
website. Each Schneider Electric device has installation information and a userʹs
guide to teach you about the features of your device.
ION meters are programmed using ION modules that are linked to create
unlimited custom functionality. Your meter has many pre‐configured modules
that provide most functionality that you need. If you want to extend or customize
the functionality of your meter consult the online ION Reference for general
information and ION module descriptions. For information on configuring
features search the technical notes.
Installation Guide
This brief guide is shipped with each meter. It details the mounting, wiring and
basic setup of the device.
ION Reference
This online reference contains detailed descriptions of all modules in an ION
meter.
Technical Notes
Technical notes are available from our website. These documents are regularly
updated with new and revised content and features.
Application Notes
Online application notes offer detailed, high‐level descriptions of real‐world
situations, where Schneider Electric’s ION devices and software provide beneficial
solutions.
This chapter describes the front panel and explains how to use it to display data,
perform tests, and set up basic configuration options.
In this chapter
Modes of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Basic operation (NORM mode) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
ALT mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
TEST mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Meter label
Optical port
Demand reset switch
The meter’s display can show numeric data screens, event logs, phasor diagrams,
bar graphs and harmonics histograms. As the graphic above illustrates, the display
screen is divided into two sections: the main display area and the status bar.
The main display area presents meter data and status information; the status bar
provides time, date, phase, quadrant, and mode information. During normal
operation, the main display area automatically cycles through a series of several
displays. If you prefer, you can use the Up or Down arrow buttons to step
manually through these displays. By default, the automatic scrolling will resume
60 seconds after you have pressed a button.
TIP
To adjust the contrast, hold down the Up and Down arrow buttons simultaneously. When the contrast
reaches the desired level, release the buttons.
LED pulsers
Two LED pulsers located near the top of the front panel represent WATT ‐ to the
left ‐ and VAR ‐ to the right.
These LEDs are pre‐configured for energy pulsing. The adjacent smaller infrared
outputs are connected to the LEDs and pulse at the same rate. Pulse rates can be
adjusted by re‐configuring the Calibration Pulser module; for a detailed
description of LED pulsers operation, refer to “Energy Pulsing with LEDs” on
page 141).
The ION setup register labeled Demand Lockout Time sets the minimum time
allowed between consecutive demand resets; the meter ignores any attempts to
reset the demand outside the bounds of the register. The default value for the
Demand Lockout time is 25 days. For details on the Demand Lockout Time setup
register, refer to “Demand and Peak Demand Module Overview” on page 121.
Navigation buttons
The navigation buttons are the Up and Down arrow buttons and the round
Alt/Enter button. Pressing the Up or Down arrow buttons to manually scroll back
or forth through the available displays temporarily halts the display screen’s
automatic scrolling function. Pressing Alt/Enter toggles between NORM and ALT
display modes. The automatic scrolling function restarts 60 seconds after a button
was last pressed.
Hold the Alt/Enter button for approximately three seconds to display the Setup
menu. You can then use the navigation buttons to view the deviceʹs configuration
or edit communication settings. See “Setup Menus” on page 32 for further
instruction on modifying the deviceʹs configuration using the front panel buttons.
Optical port
An optical port facilitates infrared communication with the device. For details on
how to configure and use this port, see “Configuring the Optical Port” on page 82.
CAUTION
After initiating a Master Reset, wait until the “Master Reset Completed” message appears on the front
panel (or about two minutes, depending on your firmware). This allows the meter to completely reset
parameters. This is especially important if you are powering down the meter after a Master Reset.
Failure to follow these instructions can result in equipment damage and void the warranty.
With a meter that is not hardware‐locked, you can perform a Master Reset via
software. It does not have to be in TEST mode.
TEST mode
All TEST mode Energy and Demand measurements are set to zero.
Numeric displays
All NORM mode data and some of the ALT mode display screens use numeric
displays. Numeric displays show up to four parameters at a time. If no numeric
values are available for a parameter, N/A is displayed.
The front panel automatically scales the units for basic measurements (i.e. voltage,
current and power parameters). For example, a measurement of 2,000 Watts is
displayed as 2 kW. A measurement of 2,000,000 Watts is displayed as 2 MW. The
meter makes these conversions using your PT and CT Ratios.
The meter only performs these automatic units if the measurement is derived
solely from the Power Meter module’s output.
The Event Log displays recent high priority events. You must use ION Enterprise
or ION Setup software to retrieve all logged data:
Histogram displays
Harmonic content is displayed in histogram format. The 2nd to the 63rd harmonics
(31st on the ION8600C meter) are displayed in the histogram. The total harmonic
distortion (THD) is displayed above the histogram.
Disk simulator
This display simulates the behavior of a mechanical watt‐hour meter indicating
power received or delivered by the direction of the pulse.
Time-stamped values
Up to three timestamped parameters can display on the same screen. The
timestamp indicates the time that the displayed parameter was last updated.
Modes of Operation
The ION8600 has three modes of operation: NORM, ALT and TEST. Both NORM
and ALT are display modes, providing various power system data and meter
properties screens. TEST mode is used to perform diagnostics and verify the
meter’s calibration and function.
NOTE
If your meter has the optional hardware lock, you must remove the meter’s cover to put it into TEST mode.
Refer to “Meter Security Features” on page 52 for more information.
NOTE
You can customize NORM mode display screens and alter the front panel’s scrolling characteristics by
editing the configuration of the meter’s Display and Scroll modules – refer to “Display Setup Menu” on
page 37 for more details.
If you have a meter without the hardware lock, all of the settings available in the
panel Setup menu can be changed while the meter is in NORM mode, provided
you have the correct password. If you have a hardware‐locked meter, only the
basic communications parameters in the COM Setup menu can be changed in
NORM mode. (You must enter TEST mode to change other meter parameters on
the hardware‐locked meter — refer to “Additional Revenue Metering Security” on
page 67 for more details.)
ALT mode
ALT mode provides scrolling display screens that show power system data, billing
information (including extensive Time of Use data) and meter properties such as
Nameplate information.
ALT mode screens are described in “ALT mode default display screens” on
page 178.
TEST mode
TEST mode is typically used for verifying meter calibration and function. The
meter is usually reading data from a test power supply while these functions are
performed.
All of the billing quantities that are recorded when the meter is in NORM and ALT
mode will stop accumulating when the meter is switched to TEST mode — the data
is sent to special TEST mode registers instead. The values accumulated in these test
registers are displayed on the front panel (and in Vista software).
The regular NORM/ALT mode billing registers are unaffected while the meter is
in TEST mode; accumulation of this data continues as soon as you exit TEST mode.
All test registers are reset to zero when you exit TEST mode.
NOTE
The meter will always return to NORM mode when you exit TEST mode, even if you entered TEST mode
from ALT mode.
Meter label
Optical port
Demand reset switch
Press the Up or Down arrow buttons to navigate through the menu. Highlight a
menu item and press the Alt/Enter button. When you select an item from the Setup
menu, you will be presented with another menu of the settings in the meter. You
may need to penetrate several layers of menus to access the setting you want to
change.
The following diagram shows how the buttons are used to navigate the menus:
Each of these settings are discussed in turn in “Setup Menus” on page 32.
To return to a previous screen, highlight the RETURN menu item and then press
the Alt/Enter button.
To change the position of the cursor, press the Up or Down arrow buttons for
about one second. The Up arrow button moves the cursor one position to the left,
and the Down arrow button moves the cursor one position to the right. Once you
have the value you want, press the Alt/Enter button to select it.
NOTE
When setting Ethernet values (IP address, default gateway, etc.), press the Up arrow button to insert
additional digit spaces. Press the Down arrow to remove digit spaces (see “Network Setup Menu” on
page 35 for more information).
Setup Menus
The following sections describe settings for the Demand Setup, COM Setup and
Network Setup menus. Security setup is also discussed.
Setup menus can be accessed with ION Enterprise or ION Setup software or with
the meter’s front panel.
To access the Basic Setup menu with the meter’s front panel:
1. Press and hold the Alt/Enter button on the front panel of the meter. After
about three seconds the Setup screen appears.
2. Use the Up or Down arrow buttons to navigate to the BASIC SETUP menu. Press
the Alt/Enter button.
3. Press the Up or Down arrow buttons to navigate to the appropriate menus
(VOLTS MODE, PT PRIMARY, PT SECONDARY, CT PRIMARY,
CT SECONDARY).
Many of the settings will be configured when the meter is initially put into service
(the device will not operate properly until Volts mode and PT and CT ratios are
set), but some settings may need to be changed to refine the device’s operation.
NOTE
If you have a hardware-lockable ION8600 meter, you must put the device into TEST mode prior to making
changes to the Basic Setup parameters. For TEST mode information, see “TEST mode” on page 28.
The functions of the setup registers in the Basic Setup menu are as follows:
Volts mode * The power system’s configuration and supported Form Factor
Phase Rotation ABC The expected rotation of the voltage phases (ABC or ACB)
To view the Demand Setup menu with the meter’s front panel, press and hold the
Alt/Enter button, and press the Up or Down arrow buttons to highlight Demand
Setup, and then press the Alt/Enter button.
The Demand Setup menu accesses the global settings for all of the revenue related
Rolling Block (Sliding Window) Demand functionality in the ION8600 meter. The
settings provided in the Demand Setup menu control the timing of these demand
calculations. The following setup registers and their default settings are displayed:
Default
Setup Register Function
Value
SWD SubInterval 900 s Specifies the number of seconds in the Rolling Block sub-interval
SWD Pred Resp 70 Specifies the speed of the predicted demand output
NOTE
Refer to “Sliding Window Demand Module Settings” on page 119 for complete details about Sliding
Window Demand modules.
To make changes to communications settings with the meter’s front panel, hold
down the Alt/Enter button for three seconds to enter the Setup menu, then press
the Down arrow button to select the COM Setup you want.
Depending upon the communications options ordered with your meter, the
parameter settings available are as follows:
COM1 Setup Settings for the selectable RS-232 or RS-485 communications port.
COM3 Setup Settings for the optical communications port located on the meter’s front panel.
NOTE
For hardware-lockable meters, you do not need to be in TEST mode to alter these COM port settings.
NOTE
Other parameters such as TRANSMIT DELAY, are used in advanced configuration or fine-tuning your system.
Settings for the parameters mentioned above are commonly required to get your meter communicating.
You can access serial COM settings with ION Setup software, or with the meter’s
front panel. To navigate to the Unit ID, baud rate, and protocol settings using the
meter’s front panel:
1. Press and hold the Alt/Enter button on the front panel of the meter. After
about three seconds the Setup screen appears.
2. Use the Up or Down arrow buttons to navigate to the COM port you want to
configure. Press the Alt/Enter button.
The default configurations are listed in the following COM Setup menu for COM1
(selectable RS‐232 or RS‐485), COM2 (modem), COM3 (optical port) and COM4
(RS‐485).
1
See “Time Synchronization” on page 116 for more details about GPS settings. See also the technical
note Time Synchronization and Timekeeping for further details on using the meter’s time
synchronization functions.
2
Refer to “Configuring Ethernet Connections” on page 83 and “Internal Modem Connections” on
page 88 for more details.
3
Unit ID for COM1 is based on the meter’s serial number. For example, if the serial number is
PA-0009B263-01, the Unit ID is set in the factory to 9263.
NOTE
There are other parameters, such as GATEWAY ADDRESS and SMTP ADDRESS, that are used in advanced
configuration or in fine tuning your system. The parameters discussed here are the most common
parameters required to get your meter communicating.
SMTP
Specifies the connection timeout for the SMTP Server 1 minute
Timeout
Most network settings can be configured through the front panel; all network
settings can be modified in ION Enterprise or ION Setup software.
CAUTION
Configuring the IP Address, Subnet Mask, and Gateway registers incorrectly can cause network
disruptions. See your network administrator for more information.
Typically, your Network Administrator will provide you with the appropriate IP
Address for the meter. The Subnet Mask and Gateway settings are only required
if you have communications between multiple Ethernet networks and if
subnetting is implemented.
Use the Navigation buttons to edit the values of the network settings so that they
match your system addresses. As you configure the network addresses, the front
panel automatically discards unnecessary leading zeroes from each three‐digit
grouping. The hidden leading zeroes appear (and disappear again) as you move
the position of cursor across the network address.
89.123.40. 0 56
In the example above, the highlighted zero is discarded as soon as you change the
position of the cursor.
Digit Group Numbers of three digits or greater can be grouped in any of the following
three formats: 1000.0 (no commas, no spaces) or 1,000.0 (commas, no
spaces) or 1 000.0 (no commas, spaces).
Show DST You can choose to display Daylight Savings Time (DST) or not.
Volts Decimal,
You can have voltage, current, and power measurements shown to one, two,
Current Decimal, or three decimals of accuracy. The default value is two decimals of accuracy.
and Power Decimal
Update Rate The front panel can update its data from every one to every six seconds. The
default update time is one second.
Contrast A front panel display contrast level can be set from zero to nine where higher
numbers represent a sharper level of contrast. The default level is five. The
contrast level may be adjusted at any time by pressing and holding down
both Up and Down arrow buttons simultaneously.
Backlight Timeout This selection allows you to make the backlight turn off automatically after
zero to 7200 seconds (two hours). The default is 300 seconds (five minutes).
If this value is set to 0 (zero), the backlight will always be on.
Demand lockout time (in seconds) controls the minimum allowable time
DMD Lock between consecutive demand resets. You may select values from 0 (disabled)
to 5184000 (60 days). The default is 216000 (25 days).
TEST mode TO If there are no front panel key presses, the meter will exit TEST mode
automatically; the TEST mode time-out setting defines how long the meter
remains in TEST mode before switching to norm mode. While in TEST mode,
the value on the bottom right of the status bar indicates the amount of time
before TEST mode times out. The default TEST mode time-out value is 30
minutes.
Display Scale Scale applied to values before they are displayed. Default is 1000.
Scaling Mode Specifies whether values are divided or multiplied by the Display Scale before being
displayed. Default is Divide.
Delta Vectors Specifies how vector diagrams are displayed when in Delta mode. Default setting is
Instrument.
Security Menu
The settings in the front panel Security menu item allow you to:
modify the existing meter password or reset it to the factory default.
disable the password security check.
enable web browser configuration on the meter.
You require the valid password to enter the Security Settings menu. The default
password is 0 (zero).
NOTE
The password enables users to change the configuration of the meter. It is recommended that you change
your password from the default when you put the meter into service
If you have not yet entered your password, the meter’s front panel requires that
you enter it before you can view the Security Setup menu. Use the Navigation
buttons to enter numerical data. If you enter an incorrect password, the front panel
will display an “invalid password” message and you will have to try again.
From the meter’s front panel select SECURITY, then MODIFY PASSWORD. Two choices
appear: MODIFY PASSWORD or FACTORY DEFAULT. Use the Up button to select
MODIFY PASSWORD, or the Down button to select FACTORY DEFAULT.
Changing a password
To change the value of a highlighted digit, use the Up or Down arrow buttons.
To change the position of the cursor one space to the left, press the Up arrow
button for about one second.
To change the position of the cursor one space to the right, press the Down
arrow button for about one second.
When the correct password is displayed press Alt/Enter.
CAUTION
Non-secure access to critical settings in the meter, such as PT and CT ratios, is not advisable. It is highly
recommended that any meters in the field have the password security check enabled.
When you re‐enable password security, the password is reset to the factory default
of 0 (zero). You should re‐enter a custom password at this point.
Disabling the Password Security Check is necessary to write to the meter when it
is a Modbus Slave device. Refer to “The Meter as Modbus Slave” on page 97 for
details about configuring your meter for third‐party systems.
Web Config
Use this setting to enable/disable web browser configuration of the meter. See
“Enabling and Disabling Web Config Access” on page 56 for more details.
For more information on templates, frameworks and ION modules, see the
ION Reference.
In this chapter
Factory Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Factory Module Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
How to TAG Your Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Factory Information
The Factory module displays firmware version, serial number and other device
information in either read‐only setup registers (read‐only registers can be viewed
but not changed), along with configurable information in read/write setup
registers.
Device Type A device type identifier (e.g. “8600” for the ION8600)
Template The name of the template (framework) installed on the device at the factory
Nom Freq The expected frequency of the power system being monitored
1
The MAC address of your meter cannot be changed, and is for information only.
The Factory module also holds the alternate PT and CT values, which can scale
operational values on revenue‐locked meters (refer to “Scaled Operational Values”
on page 70), and numerous read‐only setup registers that hold the calibration
constants used at the factory.
Owner ‐ This is a text register for storing user information (e.g. company name); it
can be up to 255 characters in length.
Tag 1 ‐ This is a text register for storing user information (e.g. device location); it
can be up to 15 characters in length.
Tag 2 ‐ This is a text register for storing user information (e.g. device number or
identifier); it can be up to 15 characters in length.
NOTE
Tag 2, if entered, is used as the default MV-90 Device ID. Refer to the MV-90 and ION Technology
technical note for more information.
NOTE
If you restore the factory configuration, all custom features (such as custom alarms, custom data
recorders) you have created are lost, as well as all recorded data.
5. The Open ION8600 DCF file window appears. Navigate to where you have
stored the downloaded .DCF file.
6. Select the .DCF file and click OK.
7. The Template Paste Options screen appears. Select the check boxes for the
settings you want to retain (not overwrite) and click OK.
Rapid Meter Programming pastes the template onto your meter. A dialog box
confirms the paste was successful.
Using Designer
1. Display the meter’s main Configuration screen in Designer.
2. Click Select All from the Edit menu, then press Delete.
The confirmation dialog box appears explaining that some modules will not be
deleted (core modules cannot be deleted — scroll down in the dialog to see
which standard modules will be deleted).
3. Click OK on the confirmation dialog box.
After a brief wait the modules are deleted, and the main meter Configuration
screen is blank except for the Frameworks folder in the Advanced Setup area.
(The Frameworks folder contains the folder of core modules which cannot be
deleted.)
4. Click Edit > Select All to select the Frameworks folder. This selects all
sub‐folders and modules within the folder.
5. Click Edit > Paste from Framework, then select the appropriate .fwn file from
the folder \ION Enterprise\config\fmwk\nd\. Click OK.
The Factory module’s Default Template register tells you the filename for the
default factory framework. (For details about framework files, contact Technical
Support or visit the Support area of www.powerlogic.com)
6. Click Open. The Paste Summary window appears.
7. Click on the first module, scroll down to the last module, hold the Shift key and
click on the last module. This selects all of the modules.
8. While holding the SHIFT key, click on the check box to the left of the module
name so you see a lock icon with a green check mark.
NOTE
Persistent modules can be overwritten in Designer. When pasting a default framework onto a meter, use
lock-paste on the Persistent modules, not free-paste. A list of Persistent modules is available from
Technical Support.
9. Check “Maintain external inputs” and click OK on the confirmation dialog box.
A message appears indicating that Designer is pasting modules. All modules are
selected when the paste is complete. Click anywhere in the background of the
node diagram to deselect all of the modules.
10. Click the Power Meter shortcut in the Basic Configuration area to select it. Once
selected, click Reset in the Designer toolbar, or select Edit > Reset. This reverts
the Power Meter to the settings it had before you deleted any modules (retaining
your original basic setup).
11. Click File > Send & Save from the File menu. The factory configuration is now
restored and any custom functionality you created is removed.
NOTE
The time required to complete steps 3, 5, and 11 may vary depending on your connection and the meter
configuration.
In this chapter
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Configuring Basic Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
48
Using the Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Using ION Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
48
Using Designer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
49
Power Meter Module Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Introduction
Basic configuration of the meter is provided by the Power Meter module. The
Power Meter module is the main connection between the power system
measurements and all other ION modules in the device. This module reports the
values for all voltage, current and power measurements. The Power Meter
module’s setup registers describe details of the power system being monitored.
Many of the Power Meter module’s setup registers are configured when the meter
is initially put into service, although the device cannot operate properly until the
Volts Mode and PT and CT ratios are set. Some registers may need to be changed
to refine the device’s operation. See the ION Reference for more details on the Power
Meter module.
I4 CT Primary Primary rating for the I4 current transformer (if available) 1.0 - 999,999.00 5
I4 CT Secondary Secondary rating for the I4 current transformer (if available) 1.0 - 999,999.00 5
VA Polarity The polarity of the Potential Transformer on VA Normal or Inverted Normal
VB Polarity The polarity of the Potential Transformer on VB Normal or Inverted Normal
VC Polarity The polarity of the Potential Transformer on VC Normal or Inverted Normal
IA Polarity The polarity of the Current Transformer on IA Normal or Inverted Normal
IB Polarity The polarity of the Current Transformer on IB Normal or Inverted Normal
IC Polarity The polarity of the Current Transformer on IC Normal or Inverted Normal
I4 Polarity The polarity of the Current Transformer on I4 Normal or Inverted Normal
Phase Rotation Power system’s phase rotation ABC, ACB ABC
2. In the Setup Assistant, navigate to Basic Setup and click on the PT/CT Ratios tab.
3. Configure each register as required by selecting the parameter and clicking Edit.
Using Designer
Open your meter in Designer and navigate to the Basic Configuration Framework.
Right‐click on the Power Meter module to edit.
Setup
Function Default
Register
Volts mode 1 The power system’s configuration – WYE, DELTA, Single, etc 4W-WYE
PT Prim 1 The Potential Transformer’s primary winding rating for V1, V2 and V3 120
PT Sec 1 The Potential Transformer’s secondary winding rating for V1, V2 and V3 120
CT Prim 1 The Current Transformer’s primary winding rating for I1, I2 and I3 5
CT Sec 1 The Current Transformer’s secondary winding rating for I1, I2 and I3 5
1
The registers are typically set when the device is commissioned. Changing the values of these registers
while the device is in service is not recommended.
Once basic setup is performed (i.e. the PT/CT and Volts mode settings), the meter
operates properly. Typically there is no need to make further changes to the Power
Meter module’s setup registers.
In this chapter
Software security
ION Setup and ION Enterprise software security brings access‐level security to the
meter. With ION Setup and ION Enterprise software, you can configure multiple
users with different passwords and specify access rights. ION Setup and ION
Enterprise software security only applies to users who are accessing the meter
using this software.
For more information on ION Setup and ION Enterprise software security, refer to
the ION System Security technical note.
If you make configuration changes to the meter via the front panel, the meter
prompts you for its password before accepting any configuration changes.
If you make any configuration changes via ION Setup or ION Enterprise
software you are prompted by the meter for its password (in addition to the
password used to access the software).
Once you enter the correct meter password and confirm the new configuration, the
change is set on the meter.
This section describes the password security options available to front panel users.
Step by step instructions are provided on the following procedures:
1. Entering the meter password
2. Changing the meter password
3. Disabling (and Enabling) the password security check
This section also presents security precautions to consider when configuring time
synchronization and third party protocols.
ENTER PASSWD
00000000
MIN: MAX:
00000000 99999999
HOLD ARROW KEY TO ADVANCE CURSOR
4. You are prompted to enter the current meter password (see “Entering the
Password”, above). Once you enter the password, you are presented with the
“MODIFY PASSWD” screen, as seen below:
MODIFY PASSWD
5. To change the value of the highlighted digit, use the arrow buttons. The up
arrow increments the number and the down arrow decrements it.
6. To change the position of the cursor, hold down an arrow button for about one
second. The up arrow moves the cursor left one position, and the down arrow
moves the cursor right one position.
7. Once you have the value you want, press the Alt/Enter button. You will be
prompted for your current password before the new password is saved.
CAUTION
Non-secure access to critical settings in the meter, such as PT and CT ratios, is not advisable. It is highly
recommended that any ION8600 devices in the field have the password security check enabled.
The password security check is re‐enabled, and all changes to the deviceʹs
configuration require the new meter password.
3. Scroll down and highlight the WEB CONFIG menu item and press the Alt/Enter
button.
4. Select “Enabled” or “Disabled” as appropriate.
5. Confirm the change and select RETURN to go back to the Setup Menu.
The Time Sync Source setup register, located in the Clock module, identifies the
only communications port that will accept time synchronization broadcasts. You
can configure this setup register through ION Setup or through the Designer
component of ION Enterprise.
Refer to the technical note Time Synchronization & Timekeeping for more
information on implementing time synchronization.
5. In the Open File dialog, select the Standard.scf file and click Open to edit.
6. On the configuration screen, select the check boxes of the security options you
want enabled. Some options may be disabled (greyed out) because of existing
security settings.
To change the password, enter a new meter password and then confirm it by
entering it again.
CAUTION
Changing communications port settings with the Allow Front Panel Programming setting cleared
(unchecked) may cause loss of communications with your meter, and render it inoperable. In this case a
factory reconfiguration of your meter is required, which resets your meter to its factory defaults and
destroys all logged data.
4. Enter the meter password when prompted. You must enter the existing meter
password before you can change security settings (the default is zero).
5. Type a new numeric password and confirm by re‐typing the password in the
fields (see image below). If you are sure you want to disable standard security,
click the Disable Standard Meter Security check box.
CAUTION
Do not disable security unless it is absolutely necessary. Disabling standard security leaves your meter
configuration open to tampering (intentional or unintentional) through communications and the front
panel.
When configuring users, in most cases you must set Read access to YES. However,
you can set up a user without read access; for example, you may want to create a
user who can only timesync the meter. In some cases (such as advanced security
configuration access) you must set multiple access options to YES. When you are
configuring advanced security, the software rejects unacceptable or unsecure user
configurations.
NOTE
Use only ION Enterprise or ION Setup (version 1.1 and later) to configure advanced security. ION Setup
has a Setup Assistant that guides you through advanced security setup.
NOTE
User names are fixed as USER1 through to USER16.
5. In the Open File dialog, select the Advanced.scf file and click Open to edit.
6. On the configuration screen, select the check boxes of the security options you
want enabled. Some options may be disabled (greyed out) because of existing
security settings.
To change the password, enter a new meter password and then confirm it by
entering it again.
CAUTION
Changing communications port settings with the Allow Front Panel Programming setting cleared
(unchecked) may cause loss of communications with your meter, and render it inoperable. In this case a
factory reconfiguration of your meter is required, which resets your meter to its factory defaults and
destroys all logged data.
7. On the second configuration screen, select the check boxes of the users you want
to configure (1 through 16). Select the appropriate access for each user.
8. Select a user, then click Password to set a password for that user. Click OK.
When you have assigned passwords to all the users, click Finish.
9. When prompted, you can choose to save your security settings in a file.
Click Yes to enter a name for your security file then click Save. If you want
to overwrite your default advanced security file, select Advanced.scf and
click Save.
Click No if you do not want to save the changes.
CAUTION
Changing communications port settings with the Allow Front Panel Programming setting cleared
(unchecked) may cause loss of communications with your meter, and render it inoperable. In this case a
factory reconfiguration of your meter is required, which resets your meter to its factory defaults and
destroys all logged data.
NOTE
If you allow front panel programming when you set up advanced security, the meter password (used in
standard security) is still active through the front panel. You may need to allow front panel programming
if someone installs the meter in the field and needs to make setup modifications. Once the meter is
installed, you can disallow front panel programming so that advanced security user names and
passwords must be used to view or change meter information.
Service Function
Reads the ION meter Data Recorder or waveform modules and can
ION Log Server
automatically rearm recorders that are configured as Stop-When-Full
When Advanced meter security is enabled, these services may not have sufficient
access rights to perform their operations. You must specify a user with sufficient
access rights for these services.
NOTE
You may want to configure a separate user for accessing services. If you encounter difficulties with ION
Setup or ION Enterprise software accessing the meter, it is likely that these services either do not have
access rights or the original user name and password have changed.
Allowing ION Services access to advanced security enabled meters (ION Enterprise)
1. Launch the Management Console and click Devices on the Management
Console’s System Setup Pane.
2. Highlight the ION device (or select multiple devices) with Advanced security
enabled, right‐click and select Security... The following window displays.
3. Select the user name you want from the drop down menu. Once you select a user
the Change Password button is active. Click the check box if you want to allow
this user to send time synchronization signals to the meter. Click OK.
4. Enter the valid password, re‐type the password to confirm and click OK.
Allowing ION Services access to Standard security enabled meters (ION Enterprise)
ION Services automatically access standard security meters when the device
(meter) is added to the Management Console component of ION Enterprise.
W 4WY
TEST
MODE DEMAND
RESET
SHIFT
UP
ALT /
SHIFT ENTER
DOWN
The hardware lock option, when combined with standard and advanced security
(front panel password), and physical anti‐tamper sealing, offers the highest level
of security. Hardware locked meters operate as follows:
With the meter in normal mode, and with standard and advanced security
applied, ION modules that generate revenue data are locked and cannot be
altered. Users can modify unlocked ION modules depending on their level of
password‐protected access through software or the front panel.
With the meter in TEST mode (which requires removing the cover and breaking
the anti‐tamper seals), users can modify ION modules depending on their level
of password‐protected access through ION Enterprise or ION Setup software or
the front panel.
Socket Seals
A standard ANSI C12.7 type socket‐sealing ring may be in place to hold the meter
to the socket. When removing the outer cover, the sealing ring must first be
removed. Some socket sealing rings facilitate wire seals.
NOTE
In certain countries the meter is no longer revenue certified if the anti-tamper seals are broken.
Socket.
Outer cover.
Socket sealing
Demand Reset ring.
Switch seal.
Outer cover
T-type seal.
NOTE
Meter firmware, templates and device support can be downloaded from www.powerlogic.com.
The SOV feature allows operational personnel to enter alternate PT and CT values
through the Vista component of ION Enterprise, in order to obtain scaled non‐
revenue data for analysis. The alternate scaling registers are stored in the Factory
module and have a default value of one (1).
The Power Meter module’s PT and CT primary and secondary values are
compared against the Factory module’s alternate values by a series of Arithmetic
modules. The Arithmetic modules determine if the SOV feature is enabled (the
Power Meter module’s scaling ratios are all 1:1).
If the SOV feature is disabled, the Arithmetic modules output the Power Meter
module’s PT, CT, I4 and kVA ratios.
If the SOV feature is enabled, the Arithmetic modules output the alternate PT,
CT, I4 and kVA ratios. These ratios are applied to the outputs of the MU
(Metering Units) Power Meter module to generate scaled operational values.
The scaled operational values can be viewed and analyzed using the Vista
component of ION Enterprise and its reporting tools.
NOTE
Scaled operational data can only be accessed through ION Enterprise.
The following diagram shows how scaled operational values are generated.
Alt PT Prim
I4 Prim
Alt PT Primary = 1200
Alt PT Secondary = 120 I4 Sec
MU Power Meter
Module
Vln a = 30 V
1. Alternate PT, CT and I4 primary and secondary values are loaded into the first
series of Arithmetic modules.
Example: Alternate PT Primary = 240, Alternate PT Secondary = 120
2. Power Meter PT, CT and I4 primary and secondary values are loaded into the
first series of Arithmetic modules.
Example: PT Primary = 120, PT Secondary = 120
NOTE
All the Power Meter module’s ratios must equal 1:1 to enable the SOV feature.
3. Because the Power Meter’s ratios are 1:1, the alternate scaling registers are used
to generate the PT, CT, I4 and kVA ratios, which are loaded into the second series
of Arithmetic modules.
Example: PT ratio = 2:1
4. MU Power Meter per phase voltage, current and energy values, and total/
average voltage, current and energy values are loaded into the second series of
Arithmetic modules.
Example: Vln a = 30 V
5. The second series of Arithmetic modules apply the PT, CT, I4 and kVA ratios to
the MU Power Meter values to output operational scaled values to your
ION Enterprise database.
Example: Vln a = 60 V
The following 1‐second data values are scaled by the SOV feature.
Ic I avg kW a kW b kW c
NOTE
The Sag/Swell and Transient modules are not affected by the SOV feature. The nominal voltage register
in the Sag/Swell module must be set to the unscaled voltage value.
The Harmonics Measurement module outputs will only be scaled by the SOV
feature when the Display Mode register is set to Engineering units. No other
harmonics modules are affected.
Because total harmonic distortion (THD), total even harmonic distortion (TEHD)
and total odd harmonic distortion (TOHD) are expressed as percentages, these
values are not affected by the SOV feature.
NOTE
The alternate scaling registers are set to one (1) by default.
When the SOV feature is enabled and the alternate PT and CT values are
configured (no longer equal to one (1)), the Vista screens indicate if the data values
displayed are scaled operational values or if the data values are not scaled.
In this chapter
Communications Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Communications Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Socket and Switchboard Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
75
Optional Switchboard Breakout Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Optional IRIG‐B GPS Time Synchronization . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Communications Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
76
Serial Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
RS‐232 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
RS‐485 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
General Bus Wiring Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
RS‐485 Connection Methods to Avoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Communications Breakout Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Configuring the Optical Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Using the front panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Using ION Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Using ION Enterprise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Configuring Ethernet Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Using the front panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Using ION Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Using ION Enterprise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Configuring EtherGate Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Using the front panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Using ION Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Using ION Enterprise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Communications Overview
The following illustration shows all the possible connections to the
communications card.
Communications
wiring on switchboard
Communications Options
ION8600 meters have numerous communication possibilities depending on your
ordering preferences. Not all models have exactly the same communications
options available. Refer to the PowerLogic website for the latest ordering options
and documentation. All communications ports can be used simultaneously.
1
Onboard I/O is not available with the Ethernet Fiber option.
Terminal connectors
Auxiliary Power Yes
(requires one of the Auxiliary Power Options)
NOTE
The COMs on an I/O Expander are not enabled when connected to a breakout panel. Use the RS-485
and RS-232 provided on the breakout panel.
Communications Accessories
The following accessories are currently available as separate products:
I/O Expander
The PowerLogic I/O Expander connects with the male Molex connector on the
meter to provide I/O capabilities as well as access to standard serial
communications ports. Refer to the I/O Expander Installation Guide for complete
details about this device.
Optical probe
The optical probe attaches to the optical port on the front of the meter and allows
on‐site communications (e.g. with a laptop computer).
Serial Connections
The ION8600 provides RS‐232 and RS‐485 serial communications connections,
located on the back of the meter, as well as an optical port, located on the front of
the meter.
If the meter’s COM1 port is set to RS‐232, you can connect this port to a remote
modem, which in turn is connected to a PC. You must use a null‐modem RS‐232
cable to connect the meter to an external modem. One end of the cable must be
equipped with a Micro‐Fit 3.0 Molex female connector for mating with the Molex
male connector on the meter.
You can chain numerous meters’ COM1 ports, by selecting ‘RS‐485’ and using an
RS‐232 to RS‐485 converter (such as COM32 or COM128).
NOTE
You cannot use both RS-232 and RS-485 ports on the meter’s COM1 simultaneously.
Extension cables with Molex connectors are available for your meter. Pin
assignments for the Molex connector are provided in the ION8600 Installation
Guide that ships with the meter (also available at www.powerlogic.com).
NOTE
The total number of possible serial connections is limited by the number of physical serial ports on the
meter. The ION8600 has two physical serial ports (not counting the front optical port).
RS-232 Connections
Refer to ION8600 Installation Guide for the meter’s RS‐232 specifications.
Because of the wiring configuration between pins 2 and 3, the meter is considered
a DTE (Data Terminal Equipment) device in all RS‐232 connections. Please refer to
“Meter Connections to Single Devices” on page 78. The maximum cable length is
50 feet (15.2 m).
DCE DTE
(computer) (meter)
Communications settings for the RS‐232 port are accessible through the front panel
Setup menu (see Chapter 2 ‐ “Using the Front Panel”) and with ION Enterprise or
ION Setup software.
Breakout
DB9 Direct Connect
CABLE 1
to Computer
RS-232
to
50 feet RS -485
(15.2 m convert
ma x ) er
RS-232
RS-485
loop
RS-485 Connections
Refer to the ION8600 Installation Guide for RS‐485 specifications.
The breakout cable’s twisted pair provide connections for both of the meter’s
RS‐485 serial communications ports. The first set is for COM1 RS‐485 connections.
The second set is for COM4 RS‐485 communications.
Straight-Line Topology
Wiring color codes for the Molex cable
are provided in the
ION8600 Installation Guide that ships
with the meter and are available at
www.powerlogic.com.
RS-232 to
RS-485
Converter RT Termination
Resistor
RT
shield
Loop Topology
shield
RS-232 to
RS-485
Converter Termination
Block
Molex male
from the meter
Two RS-485
twisted pairs
DB9 female
connector
RS-485 shield
The infrared port available on the ION8600 meters is compatible with standard
magnetic optical communications couplers, or optical probes (ANSI Type II).
Optical probes are available both from Schneider Electric and other suppliers as a
separate product; contact Schneider Electric for a list of suppliers. The original
equipment manufacturer’s warranty will apply. See the technical note Optical
Magnetic Couplers for more detailed information.
Optical probes can communicate real‐time measurements via the ION, RTU, DNP
3.0, Factory, or GPS protocols. You can configure the optical port communications
settings with the front panel, with ION Setup, or with the Designer component of
ION Enterprise.
To enable communications from the infrared port, you must configure the COM3
Communications module. The Protocol, the Baud Rate and Unit ID setup registers
must properly match your system. When creating an ION site, ensure the RtsCts is
disabled (set to No) in the COM3 serial site.
Refer to the Management Console section of the online ION Enterprise Help for
more details about adding serial sites.
Ethern
et
Ethernet connections are made via the RJ45 modular jack on the rear of the unit
(10Base‐T option) or via two male ST connectors (fibre 10Base‐FL option). Use high
quality Category 3, 4 or 5 UTP cable (RJ45 female to RJ45 male) if you require an
extension. The optional Ethernet port is capable of data rates up to 10 Mbps, and
supports TCP/IP, ION, Telnet, and Modbus/TCP protocols. The meter supports a
maximum of four (4) simultaneous Ethernet connections. Meters with Modbus
Master over TCP/IP have an additional dedicated Ethernet connection.The
Ethernet port is controlled by the Ethernet Communications module.
Ethernet Connections for the ION8600
TCP/IP Modbus Master dedicated
TCP connection. Connect with up to
10 Modbus slave IP addresses. Refer
to “Third Party Protocols” for Modbus
information.
4 simultaneous connections.
Protocols include ION, DNP,
Modbus, etc.
To enable communications through the Ethernet port, you must configure the
Ethernet (Communications) module. Launch Designer and configure the IP
Address, Subnet Mask, Gateway, SMTP Server and SMTP Connection Timeout
registers to match your system.
Once you have the chain of serial devices installed, use Designer or the meter’s
front panel to change the COM1 or COM4 Protocol setting to EtherGate. The
transfer of data between protocols is then handled automatically.
NOTE
Use a standard Ethernet connection to connect to and read data from your EtherGate meter.
NOTE
In the above configuration you communicate with the devices in the RS-485 loop through the meter.
Telepho
ne Netw
ork
The internal modem is accessed through COM2 and supports all standard modem
protocols at transmission rates from 300 bps to 57600 bps (300 bps is only
recommended for paging applications) and can be shared by up to 31 devices on
an RS‐485 chain. It is available with a standard six‐pin RJ‐11 phone plug, or an
eight‐pin RJ‐31. If you have multiple meters linked on an RS‐485 loop, only the first
meter requires an internal modem. This setup is referred to as a ModemGate (see
“The ModemGate Protocol” on page 91).You can configure the settings of the
internal modem with the front panel or with ION Enterprise or ION Setup
software.
NOTE
When the meter is equipped with the ION Alert module, the modem can initiate calls. Paging is supported
through numeric paging and the TAP1 protocol. See the ION Enterprise User Guide or online support for
details on managing modem connections, setting up periodic dial-out and configuring remote site event
notification.
CAUTION
Changing the ModemInit or Baud Rate setup registers while the internal modem is online causes the
modem to disconnect from the phone line.
NOTE
The technical note also contains instructions on how you can determine your meter’s modem type based
on the meter’s serial number.
If your local modem (not the internal modem) is not already set up, configure it
with the Remote Modem Configuration Utility according to the instructions in the
online help. After the meter is installed and the internal modem is connected to the
telephone network, the COM2 module can be configured using the meter’s front
panel or ION Enterprise or ION Setup software. To learn how to connect the
internal modem to the telephone network, consult your ION8600 Installation Guide.
NOTE
The ION Enterprise Commissioning Guide and online help contain details on: commissioning an ION
network, managing modem connections, setting up periodic dial-out, and configuring remote site event
notification.
Either before or after adding the Modem Site, you must add a dialout modem to
the server computer. The server computer dialout modem communicates to the
modem at the modem site. See the ION Enterprise online help for more
information.
The baud rate used between connected modems is independent of the internal
baud rate used for communication between the meter and its modem.
Wire a serial connection between one or more meters and the meter COM port
hosting the ModemGate (COM1 or COM4). You can make ModemGate
connections through an RS‐232 cable to a single device, or through an RS‐485
shielded twisted pair cable to multiple devices. ModemGate connections do not
connect a workstation running ION Enterprise (or other master device) to the
gateway meter’s COM1 or COM4 port, but rather to the gateway meter’s internal
modem port (COM2).
NOTE
You can enable ModemGate on either COM1 or COM4, not both simultaneously.
3. Set the internal modem COM2 Baud Rate, Unit ID and Protocol. The baud rate
must be the same as the port hosting the gateway and all the devices connected
to the gateway.
4. Set the protocol of the port hosting the gateway to MODEMGATE (either COM1
or COM4). You must also set the baud rate to the same as the modem baud rate
(COM2).
NOTE
In order to configure the dial-in connection the system administrator requires the serial baud rate of the
modem site and a record of the Unit ID numbers for every device.
3. Ensure ‘RS‐485’ is selected for connections to multiple devices along the same
bus.
It also contains brief instructions for configuring your meter to work with MV90
systems.
NOTE
The total number of possible serial connections is limited by the number of physical serial ports on the
meter. The ION8600 has two physical serial ports, in addition to the front infrared port.
In this chapter
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Communications Protocol Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Overview
ION8600 meters support DNP 3.0, Modbus RTU and Modbus/TCP protocols.
While your meter is factory configured to send data (acting as Modbus Slave), it is
not ready to receive data as a Modbus Master until you set up the necessary
framework. The meter is also pre‐configured to send DNP 3.0 data to a DNP
Master.
NOTE
Changing the default factory third-party protocol frameworks (or creating new frameworks to enable
receive functionality) is an advanced procedure. Refer to the DNP modules and Modbus modules
descriptions in the ION Reference, as well as the technical notes Multiport DNP 3.0 and ION Technology,
and Modbus and ION Technology before proceeding.
Most Modbus and DNP modules on the meter are factory pre‐set and only require
basic configuration, such as communications setup.
NOTE
Changing these modules from their factory configuration is an advanced setup procedure that requires
an understanding of the protocol, as well as an understanding of the meter’s internal operation. For more
information on your meter and these protocols see the Common Modbus Registers document and the
ION8600 DNP 3.0 Device Profile.
NOTE
Modbus RTU is available on each of the meter’s communications ports, and multiple ports can
communicate using Modbus simultaneously. Up to three ports can use the DNP 3.00 protocol at any one
time.
NOTE
Connect to IP Service Port 7701 for Modbus RTU communications over Ethernet. The Modbus Unit ID of
the meter over Ethernet has the factory default value of 100.
Communications Port
As the data available through the Modbus Slave modules is in a specific format,
knowledge of the Modbus protocol and an understanding of the settings used in
the meter are required to interpret the data provided.
If your Modbus Master device requires data in a format different than that
provided by the factory Modbus configuration, you can edit the setup registers in
the Modbus Slave modules. These setup registers specify the Modbus format,
scaling and base address settings. Refer to the ION Reference for complete details
on the Modbus Slave module.
Use ION Enterprise or ION Setup software to perform full Modbus configuration.
5. The default Modbus map editor appears, allowing you to edit, add, delete or set
the name of Modbus Slave module registers.
1 Volts/Amps/Freq 6 Amp/freq/unbal
2 Power/PF 7 Volts
3 Min/Max/Demand 8 kW/kVAr/kVA
4 Energy/THD 9 kWh/kVArh
Amp/Freq/Unbal Volts
Format: unsigned 16 bit InZero: 0 Format: unsigned 32 bit InZero: 0
Base Address: 40150 InFull: 6,000 Base Address: 40166 InFull: 1,000,000
Source #10 40159 Freq Source #10 40184 to 40185 Vll avg
Source #11 40160 Freq mn Source #11 40186 to 40187 Vll avg mx
kW/kVAr/kVA kWh/kVArh
Format: signed 32 bit InZero: -1,000,000,000 Format: signed 32 bit InZero: -1,000,000,000
Base Address: 40198 InFull: 1,000,000,000 Base Address: 40230 InFull: 1,000,000,000
Source #5 40206 to 40207 kW tot max Source #5 40238 to 40239 kVAh del+rec
Source #10 40216 to 40217 kvar tot max Source #10 40248 to 40249
Source #14 40224 to 40225 kVA tot Source #14 40256 to 40257
Source #15 40226 to 40227 kVA tot max Source #15 40258 to 40259
PF/THD/Kfactor
Format: signed 16 bit InZero: -100
You can use the Modbus RTU protocol to write values into ION external numeric,
pulse and Boolean registers, allowing you to enable, disable and reset meter
functions. You can also use the Modbus protocol to change setup register values in
various ION modules to configure the meter’s operation.
To bring data into the meter with Modbus RTU, you must disable the meter’s
password security.
CAUTION
Writing to ION external boolean or external numeric registers via communications at a high rate (faster
than once per minute) will shorten the meter’s flash memory life. For possible workarounds, contact
Technical Support.
Ether
net
Connect to socket 502
NOTE
You cannot form an EtherGate connection to the Modbus TCP network.
The ION meter acting as Modbus Master can write data to (export), and read data
from (import) Modbus Slave devices, using various ION modules. The data can be
processed by the meter and sent out using other communications methods (email,
ION software, etc.). The meter can also send control commands or data directly to
other devices on a Modbus network.
See the Modbus and ION Technology technical note for more information on
configuring Modbus Master.
Use ION Enterprise or ION Setup software to perform full Modbus configuration.
5. The Modbus Device screen appears. Enter the Slave device’s name and a label
suffix, and select a device type (in this example, an ION6200).
6. Click Connections to edit the connection used by the Modbus Master to connect
to this Slave device.
Serial Connections: Select the appropriate port from the drop‐down list.
NOTE
The total number of possible serial connections is limited by the number of physical serial ports on the
meter that can Modbus Master. The ION8600 has two physical serial ports that support Modbus Master.
TCP Connections: Enter the IP address of the Modbus slave device. The
Modbus Master IP port is 502. Up to ten Modbus slave device IP’s can be
entered for Modbus Master over TCP/IP.
Click OK when you have finished configuring connections.
7. Click OK to add the Slave device. The device now appears in the list. Continue
adding devices by clicking Add until all your devices are entered.
NOTE
The meter as Modbus Master over TCP/IP will attempt to communicate to a slave for up to 100 seconds
(as per the RFC1122 standard) before moving on to the next slave device.
See the Modbus and ION Technology technical note for more information.
NOTE
The total number of possible serial connections is limited by the number of physical serial ports on the
meter that can Modbus Master. The ION8600 has two physical serial ports that support Modbus Master.
3. Create a new Modbus Master Map module. The Modbus Master Map module
has two setup registers:
Device Type: Enter the type of device that you want to map. This value is
referenced by the Modbus Master Device module.
Device Map: This is the data you want to access from the Modbus slave
device, in the form of text strings containing the parameter label, register
value, data format, etc.
4. Create a new Modbus Master Device module. Configure the setup registers in
the Modbus Master Device module, ensuring that the Device Type value
matches the setup register in the Modbus Master Map module.
5. Link the module inputs and outputs as required.
6. Select File > Send & Save when you are finished.
See the online ION Enterprise Help for more information on creating, modifying
and linking modules in Designer, and the ION Reference for details of module setup
and output registers.
You meter can be integrated into a DNP network as a DNP Slave, using the DNP
Slave Import, DNP Slave Export and DNP Slave Options modules. For more
information on the various DNP modules, see the ION Reference.
Consult the DNP User’s Group at http://www.dnp.org/ to learn more about the
protocol.
For information on your meter’s default DNP map and factory configuration, see
the ION8600 DNP 3.0 Device Profile.
NOTE
DNP Slave Import modules are not part of the factory DNP framework and must be added manually.
Refer to the DNP Slave Import module description in the ION Reference for details. Refer to the ION8600
DNP 3.0 Device Profile protocol document for a description on the DNP 3.0 communications protocol
used by the meter.
If your DNP network requires data in a format different than that provided by the
factory DNP configuration, you can edit the setup registers in the DNP Slave
Export modules and the DNP Slave Options modules. Do not make any changes
to the DNP Slave Options modules’ setup registers unless you understand the
effects each change will cause. Refer to the ION Reference for complete details on
DNP Slave Export and DNP Slave Options module function.
For detailed information on configuring your meter to use DNP, see the Multiport
DNP and ION Technology technical note.
4. The Setup Assistant guides you through DNP configuration. See the ION Setup
Online Help for more information.
Configuring MV-90
ION8600 meters can provide energy values to a MV‐90 data management system.
In order to recognize and communicate with your meter, the MV‐90 software
requires meter configuration data to create a master (master.dat) file for your
meter. Use ION Setup software (version 2.1 and later) to generate a master.dat file
that can be directly loaded into the MV‐90 database or printed for manual data
entry. ION Setup can also export .hhf files to transfer meter revenue data into MV‐
90.
ION8600 meters with firmware revision v330 or later are able to generate either
E‐File or P‐File MV‐90 data; earlier firmware revisions generate E‐File data only.
For more information, see the MV90 and ION Technology technical note, available
from the website.
In this chapter
The Clock module’s Clock Source setup register defines how the meter’s internal
clock auto‐corrects drift from its internally calculated time. A separate time source
(such as a GPS receiver, or a DNP Master) can be used to synchronize the clock
through a communications channel. By default, the clock is set to synchronize from
the line frequency.
See the ION Reference for more information on the Clock module.
3. Click on the Timezone tab to configure your meter’s clock settings. Select a
parameter and click Edit to change.
4. Click on the DST Settings tab to configure your meter’s daylight savings periods
for up to 20 years. Select a parameter and click Edit to change.
Using Designer
Open your meter in Designer and navigate to the Meter Clock Setup framework.
Right‐click on the Clock module to edit.
TZ Offset Sets the timezone the device is in, relative to Greenwich Mean Time. 0
DST Offset The amount of time the clock is changed when DST begins or ends. 3, 600 seconds
Time Sync Source Specifies the communications port that receives time sync signals. COM3
Time Sync Type Specifies the type of time sync signal (Local or Universal time). UTC
Specifies the clock’s time synchronization signal source (line frequency,
Clock Source Line Frequency
communications signals, or internal crystal).
TIP
When modifying setup registers of the Clock module in Designer, use the Format option to convert
between UNIX and conventional time. Refer to the description of the Clock module in the online
ION Reference for more details.
Typically, the DST Start and DST End registers do not have to be reconfigured for
users in North America. The factory defaults are the DST start and end dates for 20
years, in UNIX time (the number of seconds since 00:00:00 UTC on Jan. 1, 1970).
Refer to the technical note Time Synchronization and Timekeeping for further details
on using the meter’s time synchronization functions.
Replace the battery if the meter has been sitting for an extended period of time
without power (+/‐ two years). If the meter will be without power for an extended
length of time, disconnect the battery cable so that the battery maintains its 10‐year
shelf life.
NOTE
Replacing the battery on an unpowered meter affects the internal clock settings. See “Event Screen/Event
Log confirmation (Unpowered Meter)” on page 115 for details.
Battery
4. Place the new 3.6V Utility Meter LI battery in the housing and connect the wire
to the meter.
5. Replace the EMI shield and the two Phillips screws.
6. Replace the cover of the meter.
NOTE
Event codes are written at the time of power up, as indicated by their ION event timestamp
The meter records the following event codes after battery replacement on an
unpowered meter:
For details on resetting the meter’s internal clock, see “Configuring the Meter
Clock” on page 112.
Time Synchronization
Time synchronization lets you synchronize your meter’s internal clock with all of
the other meters, devices, and software in a network. Once synchronized, all data
logs have timestamps that are relative to a uniform time base. This allows you to
achieve precise sequence‐of‐events and power quality analyses. Use ION software
to broadcast time signals across the network, or utilize an external source (such as
a DNP Master) to synchronize your meter’s clock.
Refer to the technical note Time Synchronization & Timekeeping for more
information on implementing time synchronization.
For information on IRIG‐B GPS time synchronization, see the IRIG‐B GPS Time
Synchronization product option document.
In this chapter
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Introduction
Demand is a measure of average power consumption over a fixed time interval.
Peak (or maximum) demand is the highest demand level recorded over the billing
period. Demand is measured using Sliding Window Demand modules. These
modules are configured to calculate the average current demand and kW, kVAR
and kVA demand. The setup registers in the demand module defines time
intervals for demand calculations, setting the sensitivity of the module’s operation.
See the ION Reference for more information about the Sliding Window Demand
module.
Configuring Demand
You can use the front panel controls or ION Enterprise or ION Setup software to
change your meter’s demand settings.
NOTE
You may be prompted for the meter’s password the first time you attempt to change any values.
1. Open ION Setup and connect to your meter, using Basic Mode.
2. In the Setup Assistant, navigate to the Demand folder.
You can also configure the Sliding Window Demand module using Advanced
Mode.
1. Connect to your meter, using Advanced Mode.
2. Click on the module you want to configure.
Using Designer
Open your meter in Designer and navigate to the Demand Setup framework. Click
on Demand Setup to access the Sliding Window Demand modules. Right‐click on
a module to edit.
NOTE
For Time-of-Use Demand setup, go to Advanced Setup > Revenue Framework folder.
The demand is measured electronically based on the average load level over the
most recent set of sub‐intervals. This method offers better response time than fixed
interval methods.
End of Sub-
Update Rate Defines the update rate of the SWinDemand output register
Interval
Demand Forgiveness
Demand Forgiveness is the time programmed to the meter during which demand
(and therefore peak demand) will not be calculated in the power restoration period
following a total power outage.
Power output
DEMAND averaged PEAK DEMAND Maximum
Power (Demand) value (Peak)
Sliding Window Maximum module
module
NOTE
During a Demand Forgiveness period, Demand module inputs are set to zero and do not reflect actual
demand. These values should not be used to calculate energy for billing purposes. Energy values are not
affected and will reflect actual energy consumption during the Demand Forgiveness period.
The settings listed below must be made for Demand Forgiveness functionality.
These settings can be accessed from ION Setup software; refer to “Using ION
Setup” on page 124.
Minimum Outage Duration lets you specify the amount of time (in seconds) that
the power must be out before the Demand Forgiveness period begins.
Demand Forgiveness Duration lets you specify the amount of time (in seconds)
that demand is forgiven (demand inputs are zero).
Update Rate lets you define the update rate of the SWinDemand output register
and is set to EVERY SECOND by default for revenue‐related demand modules.
With this setting, demand value measured is updated once per second.
Outage Voltage (line‐to‐line average in unscaled meter units) lets you define a
voltage level that is considered an outage. This is set to 20 volts by default.
KW
2:00 Time
1:30 1:45
Demand Demand Demand
Interval #1 Interval #2 Interval #3
Power Outage
The specified amount of time that the power must be out before demand is
forgiven
The specified amount of time that demand is delayed during the Demand
Forgiveness period
The preceding diagram shows an example of a meter that is set up for Demand
Forgiveness. The Sliding Window Demand module is averaging demand values at
15 minute intervals. During interval #1, the meter has a power outage that lasts for
18 minutes. The power outage is defined by a system voltage of 20 volts which has
been specified in the Outage Voltage setting. The Minimum Outage Duration setting
is specified as 10 minutes, so this is amount of time that the power must be out
before demand can be forgiven. The Demand Forgiveness Duration setting is
specified as 1800 seconds (30 minutes), so for 30 minutes following power
restoration, demand inputs are zero. The power is restored during interval #2,
where the surge of power consumption during power‐up is included in the
Demand Forgiveness period and has a value of zero.
Additional Information
NOTE
To function properly, the Demand Forgiveness feature requires firmware v310 or greater.
NOTE
If Demand Forgiveness is enabled, do not use demand values to calculate energy for billing purposes.
Energy values are not affected and will reflect actual energy conception during the Demand Forgiveness
period.
Refer to your Installation Guide for instructions on wiring inputs and outputs and
for the general meter I/O specifications.
In this chapter
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
I/O Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
128
Specifying an I/O Port in an ION Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Using the Onboard Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Output Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
131
Using the Onboard Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
134
Setting the Zero and Full Scales . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Introduction
The ION8600’s digital and analog I/O ports simplify data gathering by importing
a variety of data types into a single, common system.
Onboard I/O
Onboard I/O
Onboard I/O for the ION8600 meters provides four Form C digital outputs and
three Form A digital inputs for a variety of applications.
For example, you can use a Form A digital input to monitor a breaker to verify how
many times the breaker trips. When the breaker has reached its limit for the
number of trips, you can use the digital output to light an LED next to the breaker
so field personnel are alerted. You can also use a Form C digital output to send
KYZ pulsing information to third‐party system equipment.
The I/O Expander equips an ION meter with eight digital inputs, four Form A
digital outputs, and four Form C digital outputs, or four analog outputs (0 to 20
mA, –20 to 20 mA, or –1 to +1 mA) in place of the four Form A digital outputs. The
I/O Expander also provides a convenient location for the ION meter’s RS‐232 and
RS‐485 communications wiring. The I/O Expander box is wired as a DTE device
and does require a NULL modem cable/adapter to connect to the computer’s serial
port.
The I/O Expander is mounted separately, no more than 15 feet away from the
meter. It connects to the meter via a standard Molex Micro‐Fit 3.0 connector. RS‐
232 and RS‐485 links are made via standard DB9 and captured‐wire connectors
located on the I/O Expander. The analog output version of the I/O Expander must
be powered by an external source, a standard AC/DC supply.
As the I/O Expander board is external, you can install and configure I/O points
without affecting the meter’s operation. Terminal strips simplify connections to
external equipment. Furthermore, the low‐profile connectors between the meter
and the I/O board let you easily remove the meter without disconnecting all the
attached I/O wiring.
Refer to the Digital and Analog I/O technical note available from the PowerLogic
website and the ION8600 Installation Guide for more information regarding digital
and analog inputs and outputs.
I/O Cabling
Expanded I/O: Molex Micro-Fit 24 pin male connector
Refer to the ION8600 Installation Guide for the Molex pin assignments.
Output K Y Z
S1 S2 S3 SCOM
Input (status)
Green wire Red wire Black wire Blue wire
White marking White marking Red marking White marking
The image above shows the enumerated list of the Port setup register as it is seen
in ION Setup. Be aware that the list only displays those ports that are not yet
assigned to another module. For example, the meter’s factory configuration makes
use of Digital Output DO4 (it is already assigned to Calibration Pulser module
“kWh Pulser –D4”). If you create a new Digital Output module and set its Port
setup register, the port DO4 does not appear in the list of available ports.
To make a port available, you must locate the module controlling the port and set
its Port setup register to NOT USED (or delete the module entirely). The port now
appears in the enumerated list.
The following table describes the ports that can be configured (in the Digital
Output, Pulser, Digital Input, Analog Output, and Calibration Pulser modules) to
handle outgoing or incoming signals.
NOTE
You must confirm the meter I/O options (onboard and/or Expander I/O) to determine which of the
following apply to your meter.
Onboard I/O for the ION8600 meters provides four Form C digital outputs and
three Form A digital inputs. You can use a Form A digital input to monitor a
breaker to verify how many times the breaker trips. When the breaker has reached
its limit for the number of trips, you can use the digital output to light an LED next
to the breaker so field personnel are alerted. You can also use a Form C digital
output to send KYZ pulsing information to third‐party system equipment.
All digital outputs can deliver a continuous signal or a pulse. (Contact Schneider
Electric for complete information regarding relay applications.)
DANGER
Do not use the meter outputs for primary protection functions. These include applications where the
devices perform energy limiting functions or provide protection of people from injury.
Failure to follow these instructions will result in death or serious injury.
Output Modules
Both the Form A and Form C relays can be controlled with Digital Output
modules, Pulser modules, or Calibration Pulser modules. By default, six Digital
Output modules (labeled DO RA‐2 to DO RA‐4 and DO RC‐1 to DO RC‐4) are
already created for this purpose. You can either use these modules, or create and
configure other modules to control the output ports.
Calibration Pulser modules allow you to generate high accuracy energy pulses
for calibration testing purposes. They integrate instantaneous power inputs.
Digital Output modules accept Boolean inputs, and output a continuous signal
or pulses.
Pulser modules convert instantaneous pulses to pulses or transitions.
Consult the ION Reference if you require more information about these ION
modules.
Configure the settings of the controlling module to match your requirements. The
settings in these modules are as follows:
Not Used
I/O Exp FormC 1
I/O Exp FormC 2
I/O Exp FormC 3
I/O Exp FormC 4
I/O Exp FormA 1
Port I/O Exp FormA 2 Not Used The output hardware channel
I/O Exp FormA 3
I/O Exp FormA 4
On-Board Form C 1
Digital Output
On-Board Form C 2
On-Board Form C 3
On-Board Form C 4
Port As per Digital Output, above Not Used The output hardware channel
Port As per Digital Output, above Not Used The output hardware channel
0.05 (5A meter)
Pulse Width 0.010 to 1.000 Pulse Width, in seconds
0.02 (1A meter)
Calibration
Pulser1 Kt 0.01 to 1000000000 1.8 Watts per pulse
Int Mode Forward, Reverse, Absolute, or Net Absolute Integration modes that may be selected
1
See “Calibration Pulsing Relay DO4,” below.
Ensure that the module’s Port setup register matches the meter’s output you want
to control. If the port you want to use does not appear in the Port setup register’s
list, that port is in use by another module. Edit the port setup register of the module
using that port and set it to NOT USED – the port will then be available to other
modules.
The function of each status input is controlled by a Digital Input module; this
module tells the meter how to interpret incoming signals. Digital Input modules
can be linked with other modules for counting status changes.
NOTE
The onboard status inputs cannot be used for voltage sensing applications. Also note that your meter
template (default configuration) may have factory configured Digital Input modules.
Input Mode Pulse, KYZ Pulse Specifies complete pulse or KYZ transition pulse
EvLog Mode Log On, Log Off Log Off Specifies whether or not to log status changes
Debounce numeric 0.015 Setting for the mechanical contact bounce, in seconds
Analog Outputs
An ION meter’s analog outputs act as transducers. The meter measures power and
energy, and then sends that information via the analog outputs to a remote
terminal unit (RTU). The analog outputs provide industry standard 0 to 20 mA
current signals.
Four Analog Output modules control the optional I/O Expander’s analog output.
These modules are not linked or configured. Link the numeric output of another
ION module to the Source input of the Analog Output module—this value is
represented on the I/O Expander’s analog output port. Setup the Zero Scale and Full
Scale setup registers of the Analog Output module to the numeric range you want
to emulate. The settings in these modules are as follows:
Ensure that the module’s Port setup register matches the I/O Expander’s output
you want to control. If the port you want to use does not appear in the Port setup
register list, that port is in use by another module. Edit the Port setup register of
the module using that port and set it to NOT USED – the port is then available to
other modules.
See the ION8600 Meter I/O Expander Installation and Basic Setup manual and the
technical note Digital and Analog I/O available from the website for more
information.
The Zero Scale setup register defines the source input value that creates the
minimum current output on the analog device.
The Full Scale setup register defines the source input value that creates the
maximum current output on the analog device. The Full Scale is determined by the
input to the Analog Output ION module (which is commonly connected to kW).
The Full Scale value is the maximum kW expected.
The following table describes setting your Zero Scale and Full Scale to use a limited
portion of the outputʹs range.
NOTE
This table assumes the source input varies between zero and the full scale setting. If the source input falls
below zero the output will not be within the desired Output Range.
Desired Output
Output Type Zero Scale setting Full Scale setting
Range
See the ION8600 I/O Expander Installation Guide and the technical note Digital and
Analog I/O for more information.
In this chapter
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Introduction
Your meter uses Calibration Pulser modules and Pulser modules for energy
pulsing.
The Calibration Pulser module is a highly accurate energy pulser used for
verifying calibration on meters employed in billing applications. This module type
serves as an intermediary between the power (kW, kVAR or kVA) outputs of the
Power Meter module and a device’s hardware output channel.
3. Click any of the first four tabs; each tab corresponds to a Calibration Pulser
module. Configure each module as necessary.
4. Click the End of Interval tab to configure the end of energy pulsing.
You can configure the Calibration Pulser and Pulser modules using Advanced
Mode.
1. Connect to your meter, using Advanced Mode.
2. Click the module you wish to configure.
Using Designer
Open your meter in Designer and navigate to the Energy Pulsing Setup
Framework. Right‐click a module to edit.
Setup
Function Default
Register
Five common parameters (kWh del, kWh rec, kVARh del, kVARh rec, and kW sd
del) are already linked to the Pulser modules for you.
NOTE
By default, no hardware channel is pre-selected. To make use of these links, you must configure the Pulser
modules’ Port setup registers to the appropriate hardware port that receives the output.
The following setup registers are available in the Calibration Pulser module:
This register specifies the width of the pulses sent to the hardware channel (in seconds). The
Pulse Width 0.05
Calibration Pulser module maintains a minimum duty cycle of 50% on the output pulse train.
The numeric bounded register defines how much energy the module accumulates before a pulse is
Kt sent to the hardware channel. An industry standard for energy pulsing is 1.8, or one pulse per 1.8 1.80
energy-hours.
Int Mode Specifies the modes of integration that may be selected. Absolute
This register specifies whether the output is a complete pulse (Pulse) or a change of state transition
OutputMode Pulse
(KYZ).
This register specifies which hardware port the pulse/KYZ transition appears on. Only those hardware
Port Not Used
channels that are still available appear in this list.
The LEDʹs pulse rate can be adjusted by modifying the Kt setup register in the
Calibration Pulser module. The value entered defines how much energy the
module accumulates before a pulse is sent to the hardware channel. The front
panel WATT and VAR LEDs are factory set to the same pulse rate. The Kt value is
shown on your meter’s front panel label; the default setting for Kt depends on the
form factor your meter services.
Similarly, the VAR – LED is controlled by a Calibration Pulser module that has its
Source input linked to the kVAR del+rec output of the Arithmetic module labeled
“kVAR del, rec”.
For Form Factor 9S, 39S, 36S, and 76S meters, the default pulse rate of the front
panel WATT LED is 1.8 (1.8 Watt‐hours per pulse). The VAR LEDʹs Kt value is
also 1.8.
For Form Factor 35S meters, the default pulse rate of the front panel WATT LED
is set at 1.2 (1.2 Watt‐hours per pulse). The Kt value for the VAR LEDʹs is also 1.2.
If you use ION Enterprise software, all retrieved data from your system is stored
in an ODBC‐compliant database. The information in the database can be viewed
and analyzed using ION Enterprise software applications such as Vista (for
viewing), or reporting tools (for organizing and presenting data).
In this chapter
Data Logging
The meter ships with a comprehensive data‐logging configuration. Information
regarding the default logging capacity and default logging configuration can be
found in “Default Logging Capacity” on page 146.
To learn more about the data recorder modules in your meter, refer to the
ION Reference.
Memory Screen
3. Select the Memory screen to re‐allocate meter memory.
4. Select the Log you wish to configure and click Edit. You can change both the Log
Duration (days) and the Log Size (records). Notice how changing these
parameters affects the meter memory allocated to that log.
6. Click the Channels tab to access the Data Recorder #1 Sources. Select a source.
Click Unlink to unlink the parameter from the source.
Click Edit to edit the parameter. The Parameter Selection window appears,
showing source register groupings. Click on the ‘+’ symbol beside the
register group to view the individual registers. Select the register you want
to connect to the source and click OK.
You can also select the “Show all available registers” checkbox for a
complete listing of all possible registers.
NOTE
Use Energy - Pulses registers save Revenue Log data in MV-90 P-File data format.
7. Click the Interval/Depth tab to edit the Load Profile log interval and duration.
CAUTION
Programming your meter to write any data recorder at continuous intervals lower than 60 seconds (heavy
logging configuration) may cause loss of data in the event of a power failure. Use of an uninterruptible
power supply (UPS) is recommended for such heavy logging configurations.
Change the value in the Period setup register to change the frequency of data
logging (Period values are specified in seconds). Do not change the Sync Mode
setup register.
Revenue Log
The Revenue Log (Data Recorder #1) is configured for use with UTS MV90 billing
software. The Revenue log is located through the following folder path on the
meter’s program: Advanced Configuration > Revenue Framework > Energy. The
default values logged by the Revenue Log are as follows:
Loss Log
One Loss Log recorder is configured to record loss values. It is located in the
following folder path on the meter’s program:
By default, it logs the following ION parameters ‐‐ note that the parameters differ
depending on the meter template:
35S and Default MU Ia^2h int Phase A interval current squared hours
35S and Default MU Ib^2h int Phase B interval current squared hours
35S and Default MU Ic^2h int Phase C interval current squared hours
35S only MU Vll ab^2h int Phase A interval voltage Line-to-Line squared hours
35S only MU Vll bc^2h int Phase B interval voltage Line-to-Line squared hours
35S only MU Vll ca^2h int Phase C interval voltage Line-to-Line squared hours
Default (9S-39S/36S-76S) MU Vln a^2h int Phase A interval voltage Line-to-Neutral squared hours
Default (9S-39S/36S-76S) MU Vln b^2h int Phase B interval voltage Line-to-Neutral squared hours
Default (9S-39S/36S-76S) MU Vln c^2h int Phase C interval voltage Line-to-Neutral squared hours
Harmonics Logging
Two recorders provide various harmonics logs, including K‐factor and Total
Harmonics Distortion (THD). These recorders are labeled Harm Mean Log and
Harm High Log. They are located through the following folder path on the meter’s
program: Advanced Configuration > Harmonics Logging.
Time-of-Use Logging
Six data recorders are used to record energy and demand values based on the rates
(A, B, C, D) set in the Time of Use (TOU) module. These recorders are labeled as
follows: TOU kWh Log, TOU kVA(R)h Log, TOU kW/VAR sd Log, TOU kW/VAR td
Log, TOU kVA sd Log, and TOU kVA td Log. They are located through the following
folder path on the meter’s program: Time of Use. By default, these data recorders
log the following ION output register values:
kW td mx del A kVAR td mx del A kVA sd mx del A kVA sd mx del A kVA td mx del A kVA td mx del A
kW td mx rec A kVAR td mx rec A kVA sd mx rec A kVA sd mx rec A kVA td mx rec A kVA td mx rec A
kW td mx del B kVAR td mx del B kVA sd mx del B kVA sd mx del B kVA td mx del B kVA td mx del B
kW td mx rec B kVAR td mx rec B kVA sd mx rec B kVA sd mx rec B kVA td mx rec B kVA td mx rec B
kW td mx del C kVAR td mx del C kVA sd mx del C kVA sd mx del C kVA td mx del C kVA td mx del C
kW td mx rec C kVAR td mx rec C kVA sd mx rec C kVA sd mx rec C kVA td mx rec C kVA td mx rec C
kW td mx del D kVAR td mx del D kVA sd mx del D kVA sd mx del D kVA td mx del D kVA td mx del D
kW td mx rec D kVAR td mx rec D kVA sd mx rec D kVA sd mx rec D kVA td mx rec D kVA td mx rec D
For more information refer to “Configuring Time of Use” on page 161 as well as
the TOU module description in the online ION Reference.
Sag/Swell Log
Transient Log
Refer to “Configuring Power Quality Event Logging” on page 167 for enabling or
disabling Sag/Swell and Transient events from being recorded in the Event Log.
NOTE
Modification of the Sag/Swell, Transient and SagSwellState logs is an advanced procedure and should
only be undertaken by experienced users familiar with ION and the interaction of these data recorders.
Min/Max Module
Event Logging
Events produced by a meter’s various ION modules are prioritized and grouped
to facilitate custom logging. Each event is assigned a priority group number based
on its type and severity.
Setup Change Module setup changes (setup register changes, label changes, input handle changes) 10
Input Register Change Inputs of certain modules change value (ie, input to And/Or module changes) 15
programmable via
Setpoint Setpoint condition goes Active or Inactive (ie, Sag/Swell module detects a disturbance)
module setup
The Event Log Controller module allows you to set a priority cutoff for event
logging. Any events with a priority number greater than the cutoff value are
logged, and events with lower priorities are discarded. Refer to the individual
module descriptions and the Event Log Controller module description in the
ION Reference for more details.
Battery low
Displaying Events
View Events in the following locations:
ION Setup Event Log Setup Assistant > Reports > Event Log
Vista Meter Events System & Logs tab > Meter Events object
The following equation can help determine the amount of memory required to
store data and event logs:
The meter can also perform waveform recording. It can simultaneously capture
events on all channels to a maximum of 96 cycles each.
waveform memory usage (in Bytes) = [2*(number of samples per cycle) + 10]*
(number of cycles in waveform) + 30
NOTE
Round up to the nearest kilobyte after each of the above calculations.
In this chapter
PT/CT Correction
The primary application for PT/CT correction is to apply correction factors for ratio
errors and phase angle errors to instrument transformers. Instrument transformer
correction reduces or eliminates the need to replace transformers in installations
where high accuracy is required.
5. Click the checkbox beside the Voltage Inputs or Current Inputs and click Next.
7. Click Edit to enter the test points and click Next to move to the next correction
screen. When you have gone through all the connection screens click Finish.
NOTE
You may select a maximum of eight (8) test points.
8. On the ITC Correction tab, select Active Correction and click Analyze to access
screens where you can input your wiring configuration and power system
information.
CAUTION
Due to the variation in installations, advanced knowledge of power systems and connection methods is
required before transformer loss compensation can be properly implemented. Data parameters should
only be programmed by qualified personnel that have appropriate training and experience with
Transformer Loss Compensation calculations.
For more information, see the latest version of the Transformer Line Loss
Compensation technical note.
Configuring TLC
Use ION Enterprise or ION Setup software to change your meter’s TLC settings.
1. Open ION Setup and connect to your meter, using Basic Mode.
2. In the Setup Assistant, navigate to Revenue > Transformer Loss
3. First, enable TLC by selecting Loss Comp Enble and clicking the Edit button.
4. Select Comp Enabled from the drop‐down list and click OK.
5. Next choose the TLC method you wish to use by selecting Comp Mthod Slct and
clicking the Edit button.
Select Method 1 to use the Test Sheet method and Method 2 to use the %Loss
Constants method.
6. Finally, click the tab of the TLC method you chose in the previous step and
configure the settings for that method.
Using Vista
Click the Loss Compensation button in the Revenue screen to access the Loss
Compensation screen:
1. Launch Vista.
2. In the User Diagram screen that appears, click the Revenue button.
Time of Use
The Time of Use module may only be important if you are using the meter in a
billing application (i.e. you are a power provider), as the module contains the
meter’s seasonal rate schedules. Typically, power consumers do not require Time
Of Use configuration.
See the ION Reference for more information on the Time of Use module.
3. Select a Time of Use program from the list (in this example, Sample TOU) and
click Edit.
4. Follow the Time of Use Wizard to configure your program. Click Send to save
the TOU program on your meter.
Using Designer
Open your meter in Designer and navigate to the Time‐of‐Use Setup Framework.
Right‐click the Time of Use module to edit.
Seasonal Settings
The Time of Use module supports up to four separate seasons. Each seasons’ start
and end dates are set into the appropriate Season setup register.
NOTE
Ensure that there is no date overlapping when defining seasons and that every day of the year is covered
by your seasons. If there are gaps between seasons, the module returns an exception message and will
not function.
If your rates do not change between seasons, you do not need to configure the
Season setup registers — Season 1 is the default, and all Season 1 rates are in effect
all year.
If you have different seasons, enter their start and end dates into the appropriate
setup registers. If your season is active on the same dates every year, you only need
to enter a single range of dates in the appropriate Season setup register. If the active
dates are different each year (for example, Season 3 becomes active every first
Monday in August), the start dates must be individually specified for each year.
The Time of Use module is partially configured at the factory. Check the setup
registers to ensure that the settings match your Time of Use schedules.
These setup registers define the dates for each active season. When a season is active, the Time of Use module will
Season 1- 4
use the applicable rate schedules.
Season 1 - 4
These setup registers specify seasonal weekday rates.
Weekday Rates
Season 1 - 4
These setup registers specify seasonal weekend rates.
Weekend Rates
Season 1 - 4
These setup registers specify a season's daily rates during the days specified in the Alt 1 Days setup register.
Alt 1 Rates
Season 1 - 4
These setup registers specify a season's daily rates during the days specified in the Alt 2 Days setup register.
Alt 2 Rates
Season 1 - 4
These setup registers specify a season's daily rates during the days specified in the Holidays setup register.
Holiday Rates
This register defines the days of the week for all seasons. The rates in the Season (1, 2, 3, or 4) Weekday Rates
Weekdays
setup registers are used on these days.
This register defines the weekend days for all seasons. The rates in the Season (1, 2, 3, or 4) Weekend Rates setup
Weekends
registers are used on these days.
This register defines a set of alternative dates for all seasons. These dates generally have different rates from
Alt 1 Days
weekdays, weekends, or holidays.
Alt 2 Days This register is similar in function to Alt 1 Days, but contains a different set of dates.
This register defines the holidays for all seasons. The rates defined in the Season (1, 2, 3, or 4) Holiday Rates setup
Holidays
registers are used on these days.
This setup register defines the dates and times that the Self Read output register will pulse. If no time is entered in
Self Read Days
this register, the Self Read output register will pulse on the date specified at 12:00 AM.
Vista Time of Use Screen Revenue tab > Time of use object
In this chapter
For a description of the scaled operational values (SOV) feature and the alternate
scaling registers on the Power Quality page in the Vista component of ION
Enterprise, refer to “Scaled Operational Values” on page 70.
3. Click on the Sag/Swell tab to set sag and swell limits, configure sag/swell
waveform recorder settings and most importantly, record your system’s nominal
voltage.
4. Click on the Waveforms tab to configure the waveform recording features of the
meter, including the waveform depth, the number and samples per cycle.
5. Click on the Transient tab to configure various settings such as voltage deviation
threshold and transient waveform recorder depth and frequency.
NOTE
The ION8600A features dual waveform capture: Sags are recorded at 32 samples x 54 cycles. Transients
waveform capture at 256 samples x 7 cycles.
Using Designer
Open your meter in Designer and navigate to the Power Quality Setup
Framework. Right‐click a module to edit.
NOTE
By default, Power Quality events are not included in the Event Log.
3. Select the Sag/Swell Event Priority (SS1 EvPriority) and click Edit.
To stop Sag/Swell events from being recorded in the Event Log, set
SS1 EvPriority to zero (0).
To include Sag/Swell events in the Event Log, SS1 EvPriority must be greater
than the Event Log Cutoff (EL1 Cutoff) value. The recommended EvPriority
value for enabling Sag/Swell events is 200.
4. Select the Transient Event Priority (TR1 EvPriority) and click Edit.
To stop Transient events from being recorded in the Event Log, set
TR1 EvPriority to zero (0).
To include Transient events in the Event Log, TR1 EvPriority must be greater
than the Event Log Cutoff (EL1 Cutoff) value. The recommended EvPriority
value for enabling Transient events is 200.
Using Designer
Open your meter in Designer and navigate to the Power Quality Setup
Framework. Right‐click the Sag/Swell or Transient module to edit.
Swell Lim This is the magnitude above which a voltage deviation is considered a swell. 106
Sag Lim This is the magnitude below which a voltage deviation is considered a sag. 88
This is the nominal power system voltage (used for all Power Quality
Nom Volts
functions). Set Nom Volts to “0” to disable the Sag/Swell module. 01
1
The primary power system voltage is sometimes different than the PT Primary setup register value (i.e.
when the PT Primary is used to indicate winding ratio rather than primary voltage).
2 By default Sag/Swell events are not recorded in the Event Log.
You also need to set the EvPriority register value if you want Sag/Swell events to
be recorded in the Event Log. To enable Sag/Swell events, the EvPriority value
must be greater than the Event Log Controller module’s Cutoff value (the
recommended Sag/Swell EvPriority value is 200). To disable Sag/Swell events so
they are not recorded in the Event Log, set EvPriority to zero (0).
You may need to change Swell Lim and Sag Lim, but most applications are served
by the default values entered into these registers. The Change Crit setup register
does not need to be changed for normal operation.
NOTE
If the Sag/Swell module’s Nom Volts setup register is set to zero, all Sag/Swell module functions are
disabled. Nom Volts is typically set when the meter is put into service. If Nom Volts has not been set, enter
a value for your system’s nominal voltage (i.e. 120, 277, or 347). The value you enter will also be used
by the Transient module in the ION8600A.
1
By default, Transient events are not recorded in the Event Log.
You also need to set the EvPriority register value if you want Transient events to be
recorded in the Event Log. To enable Transient events, the EvPriority value must
be greater than the Event Log Controller module’s Cutoff value (the recommended
Transient EvPriority value is 200). To disable Transient events so they are not
recorded in the Event Log, set EvPriority to zero (0).
In this chapter
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Introduction
The ION8600 ships with pre configured display screens designed to suit the data
needs of most users. Different types of screens are available depending upon the
meter’s current mode of operation (see “Modes of Operation” on page 27 for
details).
Front panel displays may also be customized on your meter to show virtually any
measurement or calculation. For example, you could do one or all of the following:
Using Designer
CAUTION
Before you reconfigure or delete a framework, you should make a copy. This ensures that you can restore
the framework without having to reinitialize the factory configuration.
NOTE
The inputs to the Disk Simulator display are always positive. If the value exceeds the maximum scale value
assigned in the second input, then nothing is displayed except labels and the disk rectangle.
If the Screen Resolution setup register is set to DEFAULT, the Display module will
use the resolutions defined in the Display Options module.
Value = 276.35192
Rounded = 276.352
Truncated = 276.351
See “Changing TEST Mode Timeout” on page 188 for information on configuring
TEST mode display timeouts.
Display scrolling is suspended when a front panel button is pressed, and you can
manually scroll through the display screens using the Up or Down arrow buttons.
If required, refer to “Front Panel Features” on page 20 for more instructions on
using the front panel buttons.
1. kWh
This screen displays kWh delivered and received values.
2. kVARh
This screen displays kVARh delivered and received values.
3. kVAh
This screen displays kVAh delivered and received values.
4. Peak Demand Delivered
This screen displays the maximum delivered kW value and a timestamp of
when the peak occurred. This value is a Sliding Window (Rolling Block)
demand calculation.
5. Peak Demand Received
This screen displays the maximum received kW value and a timestamp of when
the peak occurred. This value is a Sliding Window (Rolling Block) demand
calculation.
6. Peak Demand Reset Count
This screen displays a count of the number of Demand Resets executed as well
as a timestamp of the latest Peak Demand Reset.
7. Q Metering
This screen displays approximated VARh measurements, one phase (60
degrees) behind the normal watthour connection (90° ‐ 330° and 150° ‐ 270°).
8. Disk Simulator
This display simulates the behavior of a mechanical watt‐hour meter indicating
power received or delivered by the direction of the pulse.
9. All Segments
This is a screen test where a black screen showing all segments (all pixels on)
indicates that the display is functioning properly.
NOTE
These screens vary depending on the firmware version on the meter and custom display configuration.
1. Name Plate 1
The Name Plate 1 screen contains this information:
TAG1 and TAG2 typically identify the meter’s user and installed location. The
Owner and TAG registers are configurable with ION Enterprise or ION Setup
software. See “How to TAG Your Meter” on page 42.
2. Name Plate 2
This screen displays the following information for the current Sliding Window
(Rolling Block) demand settings:
1 The MAX (kW) value is a maximum allowable demand level based on installed transformer
configurations and nominal voltages and currents.
3. Event Log
The Event Log screen displays up to four most recent, highest priority events
(priority 255 only). The date, a timestamp, an event description, and an event
code are provided for each event displayed. If more than four high priority
events have been recorded, then the Event Log screen will indicate additional
logs exist. Refer to “Data Logging” on page 144 for more details.
4. Vector Diagram
This screen shows phasors and numeric values for each phase current and phase
voltage measurement.
5. Instantaneous Voltage
This screen shows average voltage, line‐to‐neutral and/or line‐to‐line voltage
(depending on the meter’s service type).
6. Instantaneous Current
This screen shows the phase current and average current values.
7. Instantaneous Power
This screen shows kW total, kVAR total, kVA total and signed Power Factor
total values.
8. Instantaneous Demand
This screen shows kW delivered and received from the Sliding Window (Rolling
Block) demand calculation.
9, 10, 11. Voltage Harmonics
These screens show histograms of the per phase voltage harmonic content.
12, 13, 14. Current Harmonics
These screens show histograms of the per phase current harmonic content.
15. Instantaneous Demand
This screen shows kW td delivered and received.
By default, all demand values result from Sliding Window (Rolling Block)
calculations.
NOTE
PB = Previous Billing period. A billing period is the time between two consecutive meter readings for
billing purposes by a utility.
NOTE
PS = Previous Season. Billing Seasons are defined in the TOU module description in the
ION Reference.
Standard meter (without hardware lock): You must use ION Enterprise or ION
Setup software; refer to “Switching to TEST Mode” on page 185.
Standard hardware‐locked meter: You must remove the cover from the meter
and press the TEST mode button; refer to “Performing a Master Reset from the
front panel” on page 192 for detailed instructions on removing the meter’s
cover.
Once the meter is in TEST mode the front panel cycles through four TEST mode
display screens summarized below.
1. kWh Test
This screen shows TEST mode kWh delivered and received values.
2. kVARh/KVAh Test
This screen shows TEST mode kVARh/KVAh delivered and received values.
3, 4. Instantaneous Demand Test
This screen shows TEST mode kW delivered and received values. Both
quantities are produced from a Sliding Window (Rolling Block) demand
calculation. This value is reset if the Demand Reset switch is turned while the
device is in TEST mode.
In this chapter
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
Introduction
TEST Mode is typically used for verifying meter calibration and function. The
meter is usually reading data from a test power supply while these functions are
performed.
NOTE
The meter will always return to NORM mode when you exit TEST mode, even if you entered TEST mode
from ALT mode.
You cannot place a hardware‐locked meter in TEST mode using ION Enterprise or
ION Setup software. The meter must be placed in TEST mode via the front panel.
Please refer to Verifying ION8600 Meter Accuracy technical note for final accuracy
verification test details and procedure.
TEST Once you have removed the outer cover, press the TEST mode button.
MODE
To place the meter in TEST mode, remove the outer cover following the procedures
listed on page 192.
The regular NORM/ALT mode billing registers are unaffected while the meter is
in TEST mode; accumulation of this data continues as soon as you exit TEST mode.
All test registers are reset to zero when you exit TEST mode.
3. Click on TEST Mode. If meter security is enabled, you will be prompted for
password. A dialog box informs you the meter is in TEST Mode.
4. Click OK. The TEST Mode screen appears and test values are displayed.
Click on the tabs to perform various test‐related tasks. See the ION Setup online
help for more information.
5. Click Close. A dialog box informs you the meter is back in Normal Mode.
3. Select the TEST Mode radio button. You will be prompted for the ION Enterprise
user password. If meter security is enabled, you will also be prompted for the
meter password.
Use this screen to view and reset the registers that accumulate real‐time data. For
more information see the Vista section of the online ION Enterprise Help.
The time‐out value resets to 30 minutes each time you press any front panel button.
By default the TEST mode time‐out value is 30 minutes.
You can change the value of the TEST mode time‐out using ION Enterprise or ION
Setup software or the front panel.
NOTE
You must be in TEST mode to change the TEST mode time-out if you have the hardware-lockable meter.
4. Set the TEST Mode Timeout to the desired time. You can choose from a numeric
bounded format or an elapsed interval format.
5. Click Send to transmit the changes to the meter.
Using Designer
Follow these steps if you are using Designer:
1. Open Designer and connect to the desired meter.
2. Double‐click the Display Setup folder on the Designer screen.
3. Right‐click on the Display Options module to access the setup registers. Select
the TEST Mode Timeout setup register and click Modify to edit.
4. Set the TEST Mode Timeout to the desired time. You can choose from a numeric
bounded format or an elapsed interval format.
5. Click OK to send the changes to the meter.
Once the meter is in TEST mode the front panel cycles through four TEST mode
display screens:
1. kWh TEST
This screen shows TEST mode kWh delivered and received values.
2. kVARh/KVAh TEST
This screen shows TEST mode kVARh/KVAh delivered and received values.
TA 2.5 VTR
CA 0.2 :1
The Kh label CTR
Kh WATT LED VAR LED
indicates the 1.8 :5
default pulsing Freq 60 PKh
rate FM 9S
The energy pulsing LEDs provide an ideal interface for calibration checking
instruments. The Kh label (to the left of the display screen) indicates the factory‐
configured pulsing rate. (You can change the energy pulsing frequency with ION
Enterprise or ION Setup software.) Refer to “TEST mode” on page 28 for more
information about using TEST mode.
In this chapter
Performing a Reset
Resets allow you to clear various accumulated parameters stored by the meter.
NOTE
Be sure to record any important data before performing a meter reset.
DANGER
MASTER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
RESET
During normal operation of the meter, hazardous voltages are present on its terminal strips and blades.
•Do not touch the meter’s terminal strips or blades while the meter powered.
•Ensure meter is connected to the protective earth ground.
Failure to follow these instructions will result in death or serious injury.
NOTE: Ensure fuses (customer supplied) are installed in all voltage measurement
inputs and auxiliary (control) power circuits.
1. Remove any anti‐tamper sealing device located at the base of the meter. These
devices seal the meter cover to the backplate.
2. Rotate plastic cover ¼ turn counter‐clockwise and pull cover off.
3. Using a pin or similar instrument, press and hold the Master Reset button until
the “Master Reset in Progress” message is displayed on the front panel.
CAUTION
After initiating a Master Reset, wait until the “Master Reset Completed” message appears on the front
panel (or about two minutes, depending on your firmware). This allows the meter to completely reset
parameters. This is especially important if you are powering down the meter after a Master Reset.
TEST mode
All TEST mode Energy and Demand measurements are set to zero.
TEST mode
resets the test demand parameters to zero.
The default value for the Demand Lockout time is 25 days. For details on the
Demand Lockout Time setup register, refer to “Demand and Peak Demand
Module Overview” on page 121.
For more details on the Display Options module, see the ION Reference.
4. Select the desired tab in the Normal Mode dialog box. Two resets are available:
Peak Reset and Master Reset. Click the appropriate button to perform the reset
(Peak Demand in the example below).
NOTE
Master reset is not accessible via software in a hardware-locked ION8600 meter, whether the meter is in
TEST, ALT or NORM mode. A master reset on a hardware-locked meter can only be performed from the
front panel. See “Master Resets and Hardware-locked Meters” on page 197 for screen details. With a
meter that is not hardware-locked, you can perform a Master Reset via software. It does not have to be
in TEST mode.
Using Vista
Open your meter in Vista. You can perform several resets from within Vista:
NOTE
Master reset is not accessible via software in a hardware-locked ION8600 meter, whether the meter is in
TEST, ALT or NORM mode. A master reset on a hardware-locked meter can only be performed from the
front panel. With a meter that is not hardware-locked, you can perform a Master Reset via software. It
does not have to be in TEST mode.
1. Click the System & Logs tab and click the Setup & Controls object.
2. Click the appropriate reset button to perform the reset.
Test Mode
In Test mode, the following screen is displayed:
This chapter explains how to configure your meter network for alerting.
In this chapter
Alerting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
Alerting ION Software via the Alarm Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
Remote Site Event Notification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
Alerting via an Alphanumeric Pager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
Alerting via a Numeric Pager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
Alerting via Email . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
203
Alerting
The meter’s Alert module sends an alert whenever its Trigger input is pulsed. You
can connect this input to any module that produces a pulse output. You can use
modules that monitor alarm conditions such as changes in relay status and power
quality problems. For example, you can connect the Trigger input to the output of
a Setpoint module, thereby allowing the Alert module to send an alert when the
setpoint condition is reached.
Selection between modes is made with the Alert module Alert Type setup register.
The Alarm Server can run on any ION Enterprise Primary or Secondary server.
The server computer should have a dedicated phone line and modem. Modems at
remote sites are programmed to dial the serverʹs phone number when a priority
event occurs. The Alarm Server monitors the phone line and waits for the remote
sites to annunciate events. The most common use of the Alarm Server is to handle
Remote Site Event Notification.
Server or LAN
Dedicated Alarm
Alarm Server.exe Server Modem 1. Remote Site informs
the Alarm Server that
a priority message
exists Modem Site
2. Server computer
receives the alarm
Connection
Manager
3. Communication
Services contact the
Any Dialout Modem modem site and retrieve
priority messages
The Alarm Server uses a series of command line arguments to specify the actions
it takes when a priority event is reported. These commands must be entered on the
computer that is running the Alarm Server utility. Typically the Alarm Server is
configured to launch the Connection Manager, which dials up the remote site and
retrieves the logs from the devices. The Alarm Server can also be configured to
launch other applications. A series of parameter switches are added to the
command line to pass information about the event to the application that is
launched.
The modem used by the Alarm Server is not configured with the Management
Console; only dialout modems are configured in the Management Console. The
Alarm Serverʹs executable, alarmsrv.exe, is typically located in ...\ION
Enterprise\SYSTEM\bin. You can run the Alarm Server in a console window, or
you can define a shortcut icon that includes all of the command line arguments
required.
Once the modem at the paging service is contacted, the ION meter transmits the
following information:
Pager identification number
Local time (year, month, date, hours, minutes, seconds)
Remote site identification
Priority of the alarm
Alert message, with text strings and realtime measured values
To include a module’s Source input in the message, reference the message string by
using the form %Vn, where n is the Source input number. In the following Message
register setting, the kWtot value is %V1. The string includes Source input 1 which
would be the kWtot register from the Power Meter module.
The destination register contains your modem access number for the paging
service provider and is what is dialed out first. The Pager Num register is the pager
access number that is provided by your paging company.
If a numeric pager is specified as the destination address in the Alert module, then
a numeric paging service receives a message from the ION meter. Due to the
inherent limitations in numeric paging, the ION meter can only send a string of
digits to the paging service. The Alert module then waits a specified time,
determined by the number of commas inserted after the phone number in the Pager
Num setup register. Finally, the Alert module dials the message digital string.
There are two important factors to consider when setting up the Alert module for
numeric paging. First, be sure to specify a string of digits that is meaningful to you,
such as a coded message. Second, be aware that there is no way to ensure that a
message has been successfully transmitted; there may be a busy signal or an
answering machine may take the call. The number of commas you add to your dial
string is an estimate of how long the modem at the remote site waits before it
transmits numbers.
NOTE
In the following destination-setting example: 1-250-555-777,,,,,999#, the pager number is 1-250-555-
777 and the message string that displays on the pager is 999. You may need to insert 9,,, before the
destination number if the line you are using is not a direct line. In this case the destination number is 9,,1-
250-555-666,,999#
If email is specified as the destination address in the Alert module then an email
message is sent to any address you specify. You can only set one email address per
Alert module. If you want to send an alert to more than one email address you
need to create a group — be sure your email server is configured to send email to
groups via SMTP (Simple Message Transport Protocol).
Follow the steps below to send email alerts from your meter. Note that your meter
must support emailing (with a correctly configured SMTP server):
1. Create an Alert module.
2. Configure these Alert module setup registers as indicated:
Message – type in the text of the alert to be emailed.
Destination – type in the destination email address.
Type – select Email.
Com Port – select Ethernet.
Location – type in a custom string; this is optional, and appears in the email.
Email From – type in an address that you want the email to appear from. This
may be required as some SMTP servers only accept emails from valid
addresses.
3. Create an ION module that will produce a pulse on its Trigger output when the
exceptional event occurs (for example, a Setpoint module pulses its Trigger
output when the setpoint condition is reached).
4. Link the Alert module’s Trigger input to the Trigger output of the module created
in step 3.
Send and save. When the Trigger input is pulsed, the Alert module establishes
communications with the SMTP mail server, and emails the alert message.
In this chapter
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
Introduction
The Relative Setpoint module provides extensive control, secondary protection,
and analysis capabilities by allowing you to initiate an action in response to a
specific condition. It is particularly useful for performing actions based on
differences between a value (e.g. kW on phase A) relative to a reference value (e.g.
kW demand for all three phases). Use this module’s outputs for demand control of
equipment or any other applications requiring setpoint activity relative to a
varying value. See the ION Reference for more information on the Relative Setpoint
module.
Configuring Setpoints
Use ION Enterprise or ION Setup software to change your meter’s setpoints.
Using Vista
Open your meter in Vista, and click on the Setpoints tab. Click the Setup grouping
object. Use the switches to turn various monitoring on and off (see circled below).
Click the numeric boxes to edit condition settings.
Relative Setpoint 1 Over KW sd When active, this annunciates when the total kW SWDemand exceeds a specified amount.
Relative Setpoint 2 Over I a When active, this annunciates when the current on phase A exceeds a specified amount.
Relative Setpoint 3 Over I b When active, this annunciates when the current on phase B exceeds a specified amount.
Relative Setpoint 4 Over I c When active, this annunciates when the current on phase C exceeds a specified amount.
Relative Setpoint 5 Over V unbal When active, this annunciates if the voltage unbalance exceeds a specified percentage.
Relative Setpoint 6 Over I 4 When active, this annunciates when I 4 exceeds a specified amount.
Relative Setpoint 7 Over I 5 When active, this annunciates when I 5 exceeds a specified amount.
NOTE
There is usually no need to change any of the Relative Setpoint modules’ setup registers for normal
operation of the meter.
See the ION Reference for more information on the Relative Setpoint module.
SusUntlON determines how long the modules wait after an over condition is
detected before reporting it. This gives the monitored value a short period to
correct itself before the event is registered with the module so that very brief over
conditions are ignored. Similarly, SusUntlOFF is the amount of time a normal
value must be present before the module considers normal operation to be
restored. Both SusUntlON and SusUntlOFF values are entered in seconds (the
default value for both is 30 seconds).
In this chapter
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
Introduction
Accumulated meter values are saved in logs. These logs are acquired by your
energy management software (ION Enterprise or third‐party) and saved in its
database for analysis and reporting.
For more information on reports, see the Reporter section of the online ION
Enterprise Help.
3. Select one of the logs or comparisons in the list and click Display to view the
associated log.
Below is an example of an Events Log.
4. You can view, save or print the log. Click Close to exit.
Using Vista
Open your meter in Vista and click on the various tabs available. Click a grouping
object to view the associated logs. The following logs are available in Vista:
Volts/Amps tab:
Meter Events
Voltage
Current
Power
Frequency/PF
Revenue tab:
Revenue Data
T
test mode
displays screens 181
LED energy pulsing 181
switching to 28
time out 188
TEST mode button 23
Time of Use module 161
TOU 148
front panel screens 179
TOU Program Manager 164
transient logging 150
Transient module 166, 169
V
voltage
harmonics 179
W
Waveform Recorder module 146
PowerLogic™ ION8600
User Guide
Schneider Electric